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XVI. MILL MAINTENANCE ( Cont. )2. Describe the Scheduled Cold Mill OutagesScheduledWeeklyMonthlyYearlyOther, Specify:a. Comment:NORTH AMERICANCOLD ROLLING MARKET STUDYNumber of24-32HoursHoursDays#ErrorABC Corp.Anytown, PAD. Outsourcing1. Are Any Maintenance Services For This Cold Mill Facility Currently Outsourced Yesa. If YES, Indicate Scope of Outsourced Maintenance Services IncludedServiceSupplier(s)Mill RollsDown Coiler MandrelsVariousChocksVariousBearingsVariousUp Coiler MandrelsVariousHydraulic AGCOEMOther, Specify:2. What is the Life of the Coil Mandrels? * K Tons Rolled3. Is Your Cold Mill (OEM) Supplier Involved in Your Maintenance Program D.K.E. Comment:* Joe Doe said the mandrels / payoff reels are completely rebuilt every 6-9 months. He said he does nothave the AGC specific sizes in memory and it would require investigation. He said they purchase a specificrecommended model without specifying the specific information requested.F. Coolant System - Please Describe the Coolant Syste1. Oila. Supplier: Henkelb. Indicate Type: Synthetic, Mineral, x Fatty, Palm, orOther,Specify:c. Concentration 2 %2. Filtration: Magnetic Type:xOther, Specify:3. Coolant Pump Capacity (GPM): 1500Flat Bed Type:4. Oil Consumption: 1 Gallon / x Ton, Month, orD.K.WeekOctober 2003NORTH AMERICAN COLD ROLLING MARKET STUDYPrepared by: AIM Market Research<strong>Page</strong> 14
NORTH AMERICANCOLD ROLLING MARKET STUDYXIII. MILL MAINTENANCE ( Cont. )G. Environmental Contro1. Do You Have a Need to Improve Fume Exhaust on this Cold Mill Noa. If YES, Describe:N/A#ErrorABC Corp.Anytown, PAb. If NO, Do You Need to Improve Fume Exhaust on Any Other of Your Cold Mills No( 1 ) If YES, Describe:N/A2. Do You Have a Need to Improve Any Other Cold Mill Drive Motor or MotorRoomNoa. If YES, Describe:N/AXVII. ROLLS AND ROLL SHOP1. What Work and Back-up Roll Material Are You Using?a. Work Roll: Material Forged Steel , Supplier Quality and X-Tekb. Back-up Roll: Material Forged Steel, Supplier Quality and X-Tek2. How Many Tons Are You Rolling Between Roll Changinga. Work Roll Change Shift * Tonsb. Back-up Roll Change Shift * Tons3. Are You Using Both Dull Roll and Bright Roll or Bright Roll Only Both4. How Many Rolls Do You Have for this Milla. Work Rolls: 100 Piecesb. Intermediate Rolls: N/A Piecesc. Back-up Rolls: 20 Pieces5. What is Roll Consumption for this Mill?a. for Work Roll: Prop. mm or/ 1000 Tonb. for Intermediate Roll:mm or/ 1000 Tonc. for Back-up Roll: Prop. mm or/ 1000 Ton6. Comment:Mike Doe said they have been conducting trials with different types of rolls with plant in-putand he did not want to discuss results at this time. He did say roll changes are actuallybased on the rolling schedule and obvious roll ?????.October 2003NORTH AMERICAN COLD ROLLING MARKET STUDYPrepared by: AIM Market Research<strong>Page</strong> 15
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