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Download Foundry Tooling Brochure - Ebalta

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<strong>Tooling</strong> resins mean the world to us.<strong>Foundry</strong> tooling is our success story.Everything began back in 1974: with the founding of ebalta, high-performance tooling resins began to rapidlytake hold in this field – along with a new standard in customer support that continues to set the standard forexcellence to this very day. The result: a long-standing success story and unsurpassed expertise in foundry tooling.Performance:a wide variety of solutions is our fortéAs a provider of polyurethane and epoxy resin systemsand machinable block and board materials, ebalta hasachieved a high degree of expertise and experience duringits more than 30 years of development and production,along with an uncontested position within the foundrytooling market.Our most important credo on our path to success hasbeen customer support. By working closely with ourclients, maintaining a continuous exchange of informationwith them and constantly optimising our products,we have been able to amass a wide spectrum of individualsolutions and newer, higher-performance technologies.Regardless of the task at hand: together we can find theright solution for you, one perfectly suited to your needs.2


Individual jobs need individual solutions.And a flexible product range.Anytime individual solutions are required, a flexible product range is the best foundation. ebaltaoffers a broad spectrum of specialised services and products for foundry tooling that meets all specificrequirements, including expert customer support.Custom solutions for your jobebalta has the right material and an economical solutionfor any job. Our team can tell you exactly whichproduct is the right one for your application. You canfind all of our products for the most diverse manufacturingtechniques on pages 6-19 as well as an overview inthe index.IndexProduct recommendations for variousmanufacturing processes 6-10Cast and laminated patterns 6Milled patterns 7Cast and laminated core boxes 8Milled core boxes 9Negatives 10Products and specifications 11-19Gel coats 11General purpose resins and paste systems 12Epoxy casting resins 13Polyurethane casting resins 14Fast casting resins 15ebaboard: boards for foundry patterns 16ebablock ® : the net-sized contour blockmaterial for jointless foundry patterns 17-19Other products by ebalta 20-23eba•ject ejector system 20eba•safe fastening system 21ebalta production aids 22Ancillaries from ebalta 235


Product recommendations for various manufacturing processesCast and laminated patternsWhich product is suitable for manufacturing cast pattern depends on the size of the model and the unit count.Whether it’s a solid casting, face casting or lay-up process: all ebalta products are superbly user-friendly andhave stood the test of time. Further benefits include high dimensional accuracy and low sand build-up.Model Sizelarge(V > 20 ltr.)medium(V < 20 ltr.)small(V < 2 ltr.)Unit counts300 700 1,500 3,000 7,000 10,000 15,000 50,000 100,000Unit counts are non-binding and based on manufacturing process. For further possible applications of products and their detailed technical data,please see pages 11-15.Volume > 20 LitresModel, laminated: OH 11, OH 6-1 with KP 6 and PS 03Model, laminated: OH 17 with KP 6 and PS 03Volume < 20 LitresModel, back-filled: OH 4 with KP 6 and GM 725-7Solid casting, slow curing: GM 725-7Face casting: GH 760, GH 730, GH 706Face casting: GM 975, VP GM 995Volume < 2 LitresSolid casting, fast curing: SG 130, SG 2000, SG 700Solid casting, slow curing: GM 725-7Solid casting: GH 760Face casting: GM 975, VP GM 9956Pattern made of GM 725-7Pattern made of GH 760


Milled patternsebalta offers a broad spectrum of products for milled patterns where the choice of materials is based onthe unit count. You can find the optimal solution for any unit count you require. Highest precision thanksto CNC technology and high abrasion resistance. Totally innovative: ebablock ® , a block material prefabricatedto your individual specifications.Block materialebablock ® M 007ebaboard SBoard materialBoard materialebaboard PW 920Board andblock materialebaboard 140 / ebablock ® 140Board andblock materialebaboard M 04 / ebablock ® M 04Block materialebablock ® KUnit counts0 500 15,00025,00050,000140,000Unit counts are non-binding and based on manufacturing process. For specifications and other technical information, please see pages 16-17.Pattern made of ebaboard PW 920 Pattern made of ebablock ® M 047


Milled core boxesAs with the milled models, ebalta also has the ideal solution for choosing the right materials for milledcore boxes based on unit count. All products are highly precise thanks to CNC technology, extremely abrasionresistant and consistently produce very high unit counts. The material most commonly used for highestabrasion resistance is ebablock ® K, which was specially developed for milled core boxes.Board materialebaboard PW 920Board andblock materialebaboard 140 / ebablock ® 140Board andblock materialebaboard M 04 / ebablock ® M 04Block materialebablock ® KUnit counts8,00013,00020,000140,000Unit counts are non-binding and based on manufacturing process. For specifications and other technical information, please see pages 16-17.Core box made of ebablock ® M 048-fold core box made of ebablock ® K with core nests9


NegativesNo matter which fabrication technique or quality you desire, we offer well-established, high-quality productsfor fast fabrication of negatives.Fabrication techniqueQualityStandardHigh-qualityCastingSG 700 / SG 2000GM 725-7LaminatingOH 4OH 11Milling, boards ebaboardebaboard 60ebaboard PW 920Milling, contour blocks ebablock ®ebablock ® M 007ebablock ® W mineralFor specifications and other technical information, please see pages 11-17.10Negative made of GM 725-7Negative made of OH 11 with PS 03


Products and specificationsGel coatsThese materials are used mainly in lay-up processes for large-surface models with a gel coat and a correspondingresin backing. Our highly versatile products are easily applied and optimally bonded with coupling paste KP 6.ResinHardenerColourMixing ratio (p. b. w.)ApplicationsMaterial propertiesProcessing dataViscosity at 25°C (mPas)Density at 20°C (g/cm 3 )Pot life 200 g /20°C (min.)Curing time at RT (hrs.)Physical dataFlexural strength (MPa)Flexural modulus (MPa)Compressive strength (MPa)Impact resistance (Charpy)(kJ/m 2 )Heat resistanceHDT DIN EN ISO 75 B (°C)Shore hardness (Shore D)Abrasion (Taber) (mg)Type/Application wt./RotationsOH 4SRwhite100 : 12.5Negatives,master models,foundry patternsversatile, veryeasily spread,easy to sandthixotrope1.40 ± 0.0515-203-595 ± 54815 ± 300100 ± 510 ± 282 ± 390 ± 3--OH 6-1SRblue100 : 9<strong>Foundry</strong> patterns,core boxes,pattern platesvery abrasionresistant, very hard,fine structurethixotrope1.75 ± 0.0515-205-8105 ± 86650 ± 400104 ± 8-94 ± 385 ± 3approx. 36H 18/500/250OH 11PUR 3red brown100 : 40<strong>Foundry</strong> patterns,core boxes,pattern plates,negativesabrasion resistant,impact resistant,polyurethane basethixotrope1.27 ± 0.0230-403-580 ± 74230 ± 25080 ± 57 ± 172 ± 288 ± 3approx. 72H 18/500/250OH 16Comp. Blight green100 : 70Core boxes,foundry patterns,pattern platesvery abrasionresistant, hardflexible, veryimpact resistantthixotrope1.12 ± 0.0210-156-8-----58 ± 3approx. 19H 18/500/500OH 17Comp. Bwhite100 : 45Pattern plates,foundry patterns,core boxesvery abrasionresistant, very hardflexible, veryimpact resistantthixotrope1.18 ± 0.0210-158-10-----64 ± 3approx. 18H 18/500/500OH 47Comp. Bwhite100 : 41Pattern plates,foundry patterns,core boxesvery abrasionresistant, very hardflexible, very impactresistant, nontoxicthixotrope1.10 ± 0.0214-208-10-----64 ± 3approx. 22H 18/500/500Pattern made of OH 11 with PS 03Application of the surface layer11


General purpose resins and paste systemsebalta general purpose resins and paste systems are the products of choice for large-surface models withhigh accuracy. They are pleasant to work with and contract only slightly.ResinHardenerColourMixing ratio (p. b. w.)ApplicationsMaterial propertiesProcessing dataViscosity at 25°C (mPas)Density at 20°C (g/cm 3 )Pot life 200 g /20°C (min.)Curing time at RT (hrs.)Physical dataFlexural strength (MPa)Flexural modulus (MPa)Flexural expansion atbreakage (%)Compressive strength (MPa)Impact resistance (Charpy)(kJ/m 2 )Heat resistanceHDT DIN EN ISO 75 B (°C)Shore hardness (Shore D)AH 100TGL*yellow transparent100 : 20Laminating resin for fabrics,bonding resin for fillersunfilled,slow curing,large volume backfilling550 ± 1001.12 ± 0.0265-7518-20105 ± 53000 ± 2004.7 ± 0.5100 ± 837 ± 1076 ± 287 ± 3AH 110TGL*yellow transparent100 : 22Laminating resin for fabrics,bonding resin for fillersunfilled,high strength,very heat resistant1000 ± 1501.13 ± 0.0255-6515-18135 ± 103300 ± 3006.3 ± 0.7115 ± 1016 ± 8101 ± 385 ± 3KP 6TGLgrey100 : 18Coupling paste forepoxy resinsfiberglass-filled,heat resistantthixotrope1.30 ± 0.0530-408-12-------PS 03PS 03 Hardenerblue100 : 18Core boxes,foundry patterns,negativesfiberglass-filledpasty0.92 ± 0.0350-6016-2445 ± 43000 ± 3002 ± 0.2545 ± 45.7 ± 153 ± 275 ± 2* The specifications and physical data for the general purpose resins can be individually selected, as different hardeners are available.12Core box made of OH 11 with PS 03Back of pattern made of OH 11 with PS 03


Epoxy casting resinsFilled systems, chemically resistant, dimensionally accurate – epoxy casting resins from ebalta are suitablefor many applications.MaterialHardenerColourMixing ratio (p. b. w.)ApplicationsMaterial propertiesProcessing dataViscosity at 25°C (mPas)Density at 20°C (g/cm 3 )Pot life 200 g /20°C (min.)Curing time at RT (hrs.)Physical dataFlexural strength (MPa)Flexural modulus (MPa)Compressive strength (MPa)Impact resistance (Charpy)(kJ/m 2 )Heat resistanceHDT DIN EN ISO 75 B (°C)Shore hardness (Shore D)Coefficient of thermalexpansion (10 -6 K -1 )Abrasion (Taber) (mg)Type/Application wt./RotationsGH 706GLblue100 : 10<strong>Foundry</strong> patterns,core boxes,pattern platesvery abrasion resistant,fine structure,very hard10000 ± 20002.05 ± 0.0530-4012-1683 ± 2.68424 ± 380104 ± 47 ± 167 ± 290 ± 3approx. 53--GH 723Dgreen100 : 7<strong>Foundry</strong> patterns,core boxes,pattern plates,bonding resin for fillerslow viscosity,very well castable1500 ± 2501.75 ± 0.0555-6516-2065 ± 56250 ± 40070 ± 76.3 ± 0.546 ± 287 ± 3approx. 63--GH 730BRblack100 : 10<strong>Foundry</strong> patterns,core boxes,pattern plates,negativesversatile,high strength8000 ± 15002.20 ± 0.0535-4512-1480 ± 57800 ± 400105 ± 106 ± 264 ± 290 ± 3approx. 42approx. 19CS 17/500/500GH 760GLgrey100 : 10<strong>Foundry</strong> patterns,core boxes,pattern plateshigh dimensional accuracy,abrasion resistant, high strength,very good sliding properties9500 ± 10002.20 ± 0.0545-5518-24100 ± 107250 ± 500120 ± 109 ± 1.563 ± 289 ± 3approx. 45approx. 20CS 17/500/500Pattern made of GH 760Pattern made of GH 76013


Polyurethane casting resinsPolyurethanes possess a wide range of properties, from very abrasion resistant elastomers to high-strengthcasting resins. Their low exothermic reactivity makes them dimensionally accurate and castable at highvolumes. ebalta also offers nontoxic, very abrasion resistant elastomers.MaterialHardenerColourMixing ratio (p. b. w.)ApplicationsMaterial propertiesProcessing dataViscosity at 25°C (mPas)Density at 20°C (g/cm 3 )Pot life 200 g /20°C (min.)Curing time at RT (hrs.)Physical dataFlexural strength (MPa)Flexural modulus (MPa)Compressive strength (MPa)Impact resistance (Charpy)(kJ/m 2 )Heat resistanceHDT DIN EN ISO 75 B (°C)Shore hardness (Shore D)Coefficient of thermalexpansion (10 -6 K -1 )Abrasion (Taber) (mg)Type/Application wt./RotationsGM 708PUR 4brown100 : 75<strong>Foundry</strong> patterns,negativesunfilled,slow curing,high filler contentpossible500 ± 1001.20 ± 0.0345-6016-24110 ± 102250 ± 25080 ± 858 ± 876 ± 382 ± 3---GM 725-7PUR 13beige100 : 15<strong>Foundry</strong> patterns,pattern plates,core boxes, negativescastable in highvolumes, high dimensionalaccuracy, goodflow properties, wellworkable, long pot life6000 ± 5001.75 ± 0.0540-5012-1656 ± 58025 ± 80076 ± 83.6 ± 0.551 ± 287 ± 3approx. 52--GM 974Comp. Breddish transparent100 : 65Core boxes,foundry patterns,pattern platesvery abrasionresistant,hard flexible2800 ± 5001.09 ± 0.0220-2510-12-----60 ± 3-approx. 27H 18 / 500 / 500GM 975Comp. Bwhite100 : 36<strong>Foundry</strong> patterns,pattern plates,core boxesvery abrasionresistant,very hard flexible6500 ± 7001.07 ± 0.0112-158-10-----70 ± 3-approx. 10H 18 / 500 / 500VP GM 995Comp. Bbeige100 : 60Core boxes,foundry patterns,pattern platesvery abrasionresistant,hard flexible,very well castable,nontoxic950 ± 2001.12 ± 0.0319-2314-16-----68 ± 3-approx. 25H 18 / 500 / 50014Pattern made of GM 725-7Pattern made of GM 725-7


Fast casting resinsFor decades the fast curing resins from ebalta have been a force to be reckoned with in the field of foundrytooling. Fast, accurate and inexpensive, they are easy and economical to use.MaterialHardenerColourMixing ratio (p. b. w.)ApplicationsMaterial propertiesProcessing dataViscosity at 25°C (mPas)Density at 20°C (g/cm 3 )Pot life 200 g /20°C (min.)Curing time at RT (hrs.)Physical dataFlexural strength (MPa)Flexural modulus (MPa)Compressive strength (MPa)Impact resistance (Charpy)(kJ/m 2 )Heat resistanceHDT DIN EN ISO 75 B (°C)Shore hardness (Shore D)SG 140PUR 11ivory100 : 100<strong>Foundry</strong> patterns,core boxes,pattern plates,negativesunfilled,very low viscosity,high filler content possible75 ± 201.10 ± 0.022.5-3.50.5-1.560 ± 51000 ± 10047 ± 526 ± 2.584 ± 372 ± 2SG 2000 ASG 2000 Bivory100 : 100<strong>Foundry</strong> patterns,core boxes,pattern plates,negativesunfilled,very low viscosity,high filler content possible50 ± 51.10 ± 0.022.5-3.50.5-157 ± 51500 ± 10045 ± 524 ± 486 ± 372 ± 2SG 700PUR 5blue100 : 15<strong>Foundry</strong> patterns,core boxes,negativesfilled,easily cast,fine structure,dimensionally accurate900 ± 1001.70 ± 0.055-61-240 ± 44500 ± 40060 ± 54 ± 0.578 ± 383 ± 3Pattern made of SG 2000 with filler F-APattern made of SG 70015


ebaboard:board materials for foundry patternsThe ebaboard product series comprises board materials available in various thicknesses. ebaboard products havemany advantages: dimensional accuracy and stability, durability, and highly stable edges. You benefit through superbmachinability and very little dust build-up.MaterialColourApplicationsMaterial propertiesDensity at 20°C (g/cm 3 )Delivery dimensions (mm)Physical DataFlexural strength (MPa)Flexural modulus (MPa)Compressive strength (MPa)Impact resistance (Charpy)(kJ/m 2 )Heat resistanceHDT DIN EN ISO 75 B (°C)Shore hardness (Shore D)Coefficient of thermalexpansion (10 -6 K -1 )Abrasion (Taber) (mg)Type/Application wt./Rotationsebaboard 60red brownMaster models,negatives, core centresdense surface,very easily worked0.65 ± 0.021500 x 500 x 251500 x 500 x 501500 x 500 x 751500 x 500 x 1001500 x 500 x 20017 ± 3-17 ± 35 ± 170 ± 362 ± 3approx. 50--ebaboard Sred brownMaster models, foundrypatterns, core centresdense surface,fine structure,very easily worked0.70 ± 0.021500 x 500 x 251500 x 500 x 501500 x 500 x 751500 x 500 x 1001500 x 500 x 1501500 x 500 x 20025 ± 3-24 ± 36 ± 167 ± 265 ± 3approx. 55--ebaboard M 04yellow<strong>Foundry</strong> patterns, coreboxes, pattern platesvery abrasion resistant,highly impact resistant,dense surface,good edge strength1.20 ± 0.021000 x 500 x 501000 x 500 x 751000 x 500 x 100120 ± 52950 ± 30090 ± 566 ± 987 ± 384 ± 3approx. 77approx. 105H 18/500/500ebaboard PW 920green<strong>Foundry</strong> patterns, coreboxes, pattern plates,negativesvery easily worked,good edge strength,dense surface,impact resistant,no generation of dust1.21 ± 0.051000 x 500 x 301000 x 500 x 501000 x 500 x 751000 x 500 x 10072 ± 51807 ± 15056 ± 525 ± 390 ± 379 ± 2approx. 109approx. 101H 18/500/250ebaboard 140blue<strong>Foundry</strong> patterns, coreboxes, pattern plateslow thermal expansion,highly abrasionresistant,fine structure,easily worked,very good edge strength1.38 ± 0.031000 x 500 x 501000 x 500 x 751000 x 500 x 100109 ± 54175 ± 100102 ± 519.5 ± 287 ± 285 ± 3approx. 65approx. 62H 18/500/50016Pattern made of ebaboard M 04 Pattern made of ebaboard PW 920


ebablock ® : the net-sized contour block material forjointless foundry patternsCustomized block material for easier and more precise machining: ebablock ® provides you with an individuallycreated product to your specifications for the manufacture of jointless foundry patterns.MaterialColourApplicationsMaterial propertiesDensity at 20°C (g/cm 3 )Physical DataFlexural strength (MPa)Flexural modulus (MPa)Compressive strength (MPa)Impact resistance (Charpy)(kJ/m 2 )Heat resistanceHDT DIN EN ISO 75 B (°C)Shore hardness (Shore D)Coefficient of linearexpansion (10 -6 K -1 )Abrasion (Taber) (mg)Type/Application wt./Rotationsebablock ® M 007brownMaster models,negatives, core centres,foundry patternsdense surface,fine structure,very easily worked,no generation of dust0.80 ± 0.0249 ± 42770 ± 25041 ± 46.0 ± 181 ± 373 ± 3approx. 60--ebablock ® M 04yellow<strong>Foundry</strong> patterns,core boxes,pattern platesvery abrasion resistant,highly impact resistant,dense surface,good edge strength1.20 ± 0.02120 ± 52950 ± 30090 ± 566 ± 987 ± 384 ± 3approx. 77approx. 105H 18/500/500ebablock ® Ksalmon pinkCore boxes,foundry patterns,pattern platesvery high abrasionresistance, very impactresistant, densesurface, very easilyworked, no generationof dust1.20 ± 0.02-----62 ± 3approx. 163approx. 32H 18/500/500ebablock ® 140blue<strong>Foundry</strong> patterns,core boxes,pattern plateslow thermal expansion,highly abrasionresistant,fine structure,easily worked, verygood edge strength1.38 ± 0.03109 ± 54175 ± 100102 ± 519.5 ± 287 ± 285 ± 3approx. 65approx. 62H 18/500/500ebablock ® WmineralbeigeHigh-quality negatives,foundry patternsvery low thermalexpansion,high strength,easily worked,fine structure1.76 ± 0.0372 ± 89000 ± 300110 ± 106.0 ± 1.566 ± 290 ± 3approx. 39approx. 160H 18/500/250Core box made of ebablock ® 140Pattern made of ebablock ® W mineral17


ebablock ® : the net-sized contour block material forjointless foundry patternsebablock ® can be used for a variety of applications. Our experts are happy to advise you from the choice ofmaterials to the final foundry pattern.A new technology for foundry toolingebablock ® is produced in close collaboration with thecustomer. Available in block thicknesses of up to 500 mm,ebablock ® can be custom made into blocks or net-sizedcontour blocks in accordance with your individual specifications.An outstanding performance feature is theexcellent surface quality, resulting from the homogeneouslycast and stress-free tempered blocks with noadhesive joints.Higher performance, point by pointEvery ebablock ® makes foundry patterning easier andmore efficient for you.You receive the block material to your specifications anddimensions, e.g. based on the size of the moulding boxModels, negatives and patterns are jointlessThe net-sized contour cuts down milling timesconsiderablyEach ebablock ® possesses outstanding dimensionalstabilityNo need to adhere anything; there are no adhesivejointsNoticeable reductions in waste and refinishingAltogether these plus points add up to one thing for you:higher quality foundry patterns.High performance in customer supportThe ebablock ® product series includes comprehensivecustomer support, from your first contact with us to thecompletion of your job.We accompany your project from beginning to endWe promptly submit to you a precise and individualisedofferWe create your ebablock ® based on your specifications,regardless of whether you provide them as aCAD file or a sketchWe manufacture the moulds you needWe provide you with the right milling parameters forprocessing your ebablock ®ebablock ® includes a comprehensive line of otherproducts, for example, repair resins, which make itmuch easier to make modifications.18Core box made of ebablock ® K Core box made of ebablock ® M 04


Step by step to ebablock ®It’s easy to receive your individually manufactured block material. We will ship your ready-to-machine ebablock ® ,depending on the complexity and volume of your order as quickly as possible.1. Your orderYou send us a drawing or CAD file with the specificationsand dimensions for the ebablock ® you require.2. Mould makingWe make a mould based on this data.3. Mixing materialsWe convert the raw material into an homogeneousmixture to meet your requirements 100%.4. Casting the ebablock ®Then we cast your individual block material. Our vacuumtechniques prevent air bubbles from forming in thecastings.5. Postcuring the ebablock ®Once it has been cast, the ebablock ® is postcured withan electronically controlled tempering process to eliminatestresses from the block and achieve optimal strength.19


Other products from ebaltaeba•ject ejector system for core boxesThis patented innovation from ebalta provides for flawless moulding components, making repairs andproduction down times a thing of the past. eba•ject guarantees smooth production to the very last unit.Simple technology – optimal resultsOne investment that more than pays for itself: the neweba •ject ejector system from ebalta prevents all thetechnical problems that usually result with high unitcounts. eba •ject compensates simply and precisely forthe inevitable expansion differences between the toolingset-up and ejector. The result: flawless moulded componentsand a smooth production run free of disruptions.eba •ject is also available for use with inorganic materialsas well as with an air valve. eba •ject is available insizes 6, 8, 10, 12, 14 and 16 mm.eba•ject – all the highlights at a glanceSaves lots of timeEjector is easy to adjustNo down times for repairsProtected against torsionHighly accurate for repetitive processesA very secure investment due to greater longevityReusability makes it very economical12435678Lock nut withadjustment screwCompression O-ringfor heightadjustmentO-ring to preventtorsion1. Core box2. Assembly base3. Standard ejector4. Guide pin for pressure plate5. eba•ject6. Pressure plate7. Pressure plate stop8. BaseCap nutø 25 mm, ø 32 mmStandard ejectorEjector baseSeal ring20


eba•safe fastening systemNo more deformations, no more blocks sliding out the side, no more burring on the edges: eba•safesits perfectly on the base plate. For optimal production results with all conventional block materials andtooling resins.Better safe than sorryeba •safe is a collar bushing that prevents the contourfrom becoming deformed and the core box from slidingout the side. eba •safe is attached to the block materialfrom below for a firm hold. Your production run turns outperfectly formed components, unit for unit.The perfect duo for greater efficiency:eba•safe und eba•jectUnbeatably economical, eba •safe combined witheba •ject provides for smooth and efficient production.This duo prevents down times and damaged componentsfrom the start, while ensuring consistently reliableproduction quality.Perfect results, time after timeeba•safe is new because the collar bushing providesfriction-fitted hold on the base plate. Unlike conventionalscrew joints, eba•safe counteracts the forces that cancause deformations, rendering them harmless to thematerial. With its Allen bolt, eba•safe is easy to screwin. The material remains completely undamaged, even ifthe mold has been dismantled multiple times.eba•safe is available in sizes 6, 8, 10, 12 and 16 mm(internal thread).Compressionof the profileForceebaBlock materialBlock materialAluminium plateAluminium plateConventional screw jointeba •safe screw joint21


ebalta ancillariesebalta offers a complete range of production aids for use in every stage of foundry tooling.Adhesives for boardsRepairing compounds forebaboard PW 920,ebablock ® K, ebablock ® M 04,ebablock ® 140Fast adhesive AD 51Repairing paste aluminiumFast curing model pasteT1-1 mould release agentSealerGraphite paintWax sheetsFillersTwo-component system for adheringebaboard and ebablock ® inmatching coloursTwo-component system for repairingebaboard and ebablock ®Single-component adhesive for adheringebaboard and ebablock ®Two-component system for repairingmetal and synthetic resin tools andmodels (also for aluminium and ironcasting parts)Two-component polyester-based puttyfor repairs and bondingFor release of component surfaces(suitable for use with polyurethane,epoxy resins and polyester-basedmaterials)Primer for sealing porous surfaces(wood, plaster), creates highly smoothsurfaces2-components paint for resin- andwooden moulds, aluminium mouldsNormal and thermostable sheets,various types available in differentthicknessesMineral-based and metallic fillersavailable as powders and granulesVery strongEasily workedMoisture resistantVery strongEasily workedSolvent-freeVery fast curingTransparentAluminium-filledVery resistant to high temperaturesVery easy to sandFine structureVery good surface adhesionVery short drying timeEasy to polishApply with brush or sprayFast dryingApply with brush or sprayProtection to sand adhesionEasy demouldingFast and easy handlingAdhesive-backed22


Developed specially for ebalta materials, this multi-facetted spectrum of ancillary products make it as easy aspossible for you to handle our materials.BrushesFlat brushesGussow brushGussow bristle brushStirrersStar stirrerSpiral stirrer10 / 20 / 30 mm12 mm20 mm90 / 130 mm70 / 90 mmGlovesLatex gloves with/without powderVinyl gloves without powderNitrile gloves without powderCotton glovesMixing CupsPlastic mixing cupCardboard mixing cupS / M / L / XLS / M / L / XLM / L / XLOne size fits all350 / 860 / 2100 mlSmall / LargeAdhesivesDries-in-seconds adhesive AD 51Spray adhesive20 g bottle400 ml canPlasticine (kneadable wax)SuperplasticinePlasticinePlasticineMiscellaneousCleaning solventPreservative sprayYellowRedWhite5 / 25 kg canister0.23 kg can23


tooling resins blocks ancillaries silicones<strong>Foundry</strong> toolingDesign model makingRapid PrototypingMould and tool makingCompositesElectrical encapsulationFurther applicationsIf you have any questions concerning technical andproduction issues, please call us anytime to make anappointment with our experts.UK version 1 - October 08ebalta UK LimitedB2 Langham Park, Trent Lane,Castle Donington,Derbyshire. DE74 2UTt: +44 1332 814700f: +44 1332 814775e: info@ebalta.co.ukw: www.ebalta.co.ukebalta Kunststoff GmbHw: www.ebalta.de

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