We keep on moving - Leoni

The Quality Connection<strong>We</strong> <strong>keep</strong> on movingBusiness Unit Automotive Cables

2Automotive Cables business unitwww.leoni-marine-technologies.comwww.leoni-automotive-cables.comAbout usSingle-core cablesPage 4Unshielded, shielded, compliantwith international standards.Our Automotive Cables business unit stands in first placeworldwide as a manufacturer of single-core automotivecables. In the ABS/sensor cable segment we are number 1in Europe and North America, as we are Europe-wide inthe automotive coaxial cable segment.LEONI Mocar®High temperature resistant automotivecables for powertrain andengine compartment.Page 5Being present locally to our customers is at the core of allthe Automotive Cables business unit’s activity. Through thisclose contact with you we can identify requirements andmarket demand at an early stage and develop innovativesolutions together with our direct and indirect customers.The basis for our successful growth lies in our service as wellas in the stability and ongoing optimisation of our productionprocesses – the proverbial LEONI quality.Compacted strandsand conductorsThe alternative for reducingthe weight of cables.Page 6The international outlook of our Automotive Cables businessunit and its worldwide production network underpin theproximity to customers.FLRMSY brassPage 7Our claim:Quality and environmental awarenessAlternative conductor materialfor vehicle signal cables.All the facilities of the Automotive Cables business unit areISO9001:2000 certified. All facilities that make automotivecables are ISO/TS 16949:2002 certified.Our organisation is DIN EN ISO 14001:2005 certified and ensurespro-active and effective implementation of our environmentalpolicy. Scheduled audits monitor and ensure that the objectivesof our environmental policy are continually realised and developed,and that requirements under environmental legislationare observed.Aluminum (battery)cablesAlternative conductor materialto copper.LEONI Hivocar®Page 8Page 9Dated: October 2008Technical changes excepted.High voltage cables for electricvehicles and vehicles with hybridand fuel cell power.

www.leoni-automotive-cables.com Automotive Cables business unit 3Our areas of expertiseOverview of all brands and product groups.LEONI Adascar®Comfort / Control / PowerPage 10Multi-core automotive cables withsheath; shielded and unshielded.LEONI Adascar®SafetyPage 12Multi-core automotive cables forsafety applications.LEONI Adascar®TruckPage 13ADR-certified multi-core automotivecables for commercial vehicles.LEONI Adascar®Wheel SensorSensor cables for driver assistanceand active safety systems in theaxel wiring.Page 14SHCPage 15Special heating cables for seatheaters and other applications invehicles.You will find the contactsfor the individual productareas on our website atwww.leoni-automotivecables.comunder Products & Solutions.LEONI Dacar ®Coaxial cablesCoaxial cables (asymmetric) forantennas made for all special andstandard applications.Page 17 Page 16LEONI Dacar ®Multi-core data cablesSymmetric data transmissioncables for a wide variety oftelematic systems.

4Automotive Cables business unitwww.leoni-automotive-cables.comSingle-core cablesYour way to be connected.Excerpt of LEONI’s product range.Description Code Nominal cross sectionmm 2 Insulation Temperature rangeSingle-core cables – unshieldedPVC automotive cable FLY 0.5 – 120 plasticised PVC –40 °C to +105 °CPVC automotive cable, hot-pressure resistant FLYW 0.5 – 25 plasticised PVC –40 °C to +125 °CPVC automotive cable, cold resistant,FLYK 0.5 – 2.5 plasticised PVC –50 °C to +105 °Cwith increased flexibilityPVC automotive cable, cold and heat resistant FLYWK/FLRYWK 0.5 – 2.5 plasticised PVC –50 °C to +105 °CPVC automotive cable with symmetricFLRY-A 0.22 – 2.5 plasticised PVC –40 °C to +105 °Cconductor (Type A) and thin wall insulationPVC automotive cable with asymmetricFLRY-B 0.35 – 25 plasticised PVC –40 °C to +105 °Cconductor (Type B) and thin wall insulationPVC automotive cable, hot-pressure resistant,FLRYW 0.35 – 25 plasticised PVC –40 °C to +125 °Cwith thin wall insulationPVC automotive cable according to PSA standard FLRY T2 IR 0.35 – 7 plasticised PVC –40 °C to +105 °CPVC automotive cable according to PSA standard FLRY T2 ID 0.35 – 7 plasticised PVC –40 °C to +105 °CPVC automotive cable, hot-pressure resistant (PSA) FLRY T3 IR 0.35 – 7 plasticised PVC –40 °C to +125 °CPVC automotive cable, hot-pressure resistant (PSA) FLRY T3 ID 0.35 – 7 plasticised PVC –40 °C to +125 °CPA automotive cable (Type A) FLR4Y-A 0.35 – 2.5 PA (polyamide) –40 °C to +105 °CPA automotive cable (Type B) FLR4Y-B 0.35 – 4 PA (polyamide) –40 °C to +105 °CSAE complianceXLPE automotive cable, thin wall withTXL , SXL 0.35 – 5 XLPE (polyethylene,–40 °C to +125 °Ccrosslinked insulation according to SAE J 1128crosslinked), flame retardantPVC automotive cable, thin wallTWP , GPT, HDT 0.35 – 5 PVC (polyvinylchloride) –40 °C to +85 °C/+105 °Caccording to SAE J 1128JASO compliancePVC automotive cableAV 0.5 – 35 PVC (polyvinylchloride) –40 °C to +85 °Caccording to JASO D 609-90PVC automotive cableAVS 0.3 – 8 PVC (polyvinylchloride) –40 °C to +85 °Caccording to JASO D 609-90PVC automotive cable, thin wallaccording to JASO D 609-90AVSS 0.3 – 1.25 PVC (polyvinylchloride) –40 °C to +85 °CAutomotive cable, thin wallaccording to JASO D 609-90AVX, AVSSX, AVSSH,HFS, HFSSCAVS, CHFS, CHFUS(compressed)0.35 – 50.35 – 50.35 – 5PVC crosslinkedZH TPE (halogen free)PVC/ZH TPE (halogen free)–40 °C to +100 °C–40 °C to +85 °C–40 °C to +85 °CAutomotive cable with core insulation and PVC sheath FLYY 0.5 – 2.5 plasticised PVC –40 °C to +105 °CAutomotive cable according to JASO D 609-90 AEX 0.75 – 8.0 XPE –40 °C to +125 °CSingle-core cables – shieldedPVC cable, shielded,with reduced insulation and sheath wall thicknessFLRYDY 0.75 – 1.5 plasticised PVC –40 °C to +105 °C

www.leoni-automotive-cables.com Automotive Cables business unit 5LEONI Mocar®Beat the heat.High temperature resistant automotive cablesfor powertrain and engine compartment.BENEFITS / PROPERTIES■■■■■■■■■■temperature resistant to +260 °Cflame retardantspace and weight saving due to reducedinsulation wall thicknessesultra thin-wall versions optional (in some cases)good media resistanceCables in engine compartments must be particularly heatresistant because of the high temperatures prevailing in theseareas. <strong>We</strong> have developed special insulation materials to meetthis requirement.LEONI Mocar® cables are also available in halogen-free versions.STANDARDSCompliant with ISO 6722, LV 112 and customer specifications.APPLICATIONS■■■■■■engine compartmentexhaust systemtemperature sensorsDescription Code Nominal cross sectionmm 2 Insulation Temperature rangeSingle-core cables – unshieldedPP automotive cable,heat resistant, with thin wall insulationPE-X automotive cable,heat resistant, with thin wall insulationPE-LH automotive cable,heat resistant, with thin wall insulationLEONI Mocar 125 P 0.22 – 35 PP-FR(polypropylene, flame retardant)LEONI Mocar 125 XEHFFRType A ➔ 0.22 – 2.5Type B ➔ 0.35 – 6LEONI Mocar 125 XS Type A ➔ 0.22 – 2.5Type B ➔ 0.35 – 6PE-X halogen free(polyethylene, crosslinked)PE-LH low halogen(polyethylene, crosslinked)–40 °C to +125 °C–40 °C to +125 °C–40 °C to +125 °CTPE-S insulation, flexible application LEONI Mocar 125 S 0.35 – 6 TPE-S –50 °C to +125 °CVehicle battery cable,heat resistantAutomotive cable,heat resistant, with TPE-E insulationAutomotive cable,heat resistant, with ETFE insulationAutomotive cable,heat resistant, with FEP insulationAutomotive cable,high temperature resistant, with PFA insulationLEONI Mocar 125 R 16 – 70 TPE-O(thermoplastic polyesterelastomer based on polyolefin)LEONI Mocar 150 A Type A ➔ 0.35 – 2.5Type B ➔ 0.35 – 6LEONI Mocar 180 E Type A ➔ 0.35 – 2.5Type B ➔ 0.35 – 4LEONI Mocar 210 F Type A ➔ 0.35 – 2.5Type B ➔ 0.35 – 4TPE-E (thermoplasticpolyester elastomer)ETFE(ethylene tetrafluoroethylene)FEP (tetrafluoroethylenehexafluoropropylene)LEONI Mocar 260 T 0.35 – 4 PFA(perfluoralkoxy copolymer)–40 °C to +125 °C–40 °C to +150 °C–65 °C to +180 °C–65 °C to +210 °C–80 °C to +260 °C

6Automotive Cables business unitwww.leoni-automotive-cables.comCompacted strands and conductorsAlso for ISO cross sections.The alternative for reducing the weightof cables.BENEFITS / PROPERTIES■■■■■■■■reduced diameter / thinner wall thicknesssaving of insulation materialsubstantial weight reductionfor fixed installationThe “compacting” process involves the strand being pressedusing an additional drawing die and thus being tapered.As a result, the profile of the copper conductor becomes rounderand its diameter is reduced, thereby achieving thinner cable wallthicknesses.APPLICATIONS■■areas with tight installation spaceExample:ISO cross sectionsSTANDARDSCompliant with ISO 6722, JASO and customer specifications.WEIGHT REDUCTIONCross sectionmax. ØFLRY (PVC)max. ØCFLUNY (halogen free)<strong>We</strong>ight reductionCFLUNYmm 2 mm mm %0.22 1.2 1.05 17.60.35 1.4 1.20 12.70.50 1.6 1.40 15.50.75 1.9 1.60 16.1FLY 0.5 mm 2FLRY 0.5 mm 2CFLUNY 0.5 mm 21.00 2.1 1.75 14.8min. wall thicknessmin. wall thicknessmin. wall thickness1.50 2.4 2.10 7.70.48 mm0.22 mm0.16 mm2.50 3.0 2.70 13.7Comparison of conductor types for thin-wall dimensionsStandard: ISO 6722 JASO D611-94 Compacted, halogen free cablesCode min. wall thickness Code min. wall thickness Code min. wall thicknessFLY 0.5 0.48 mm AVS 0.32 mm CHFS 0.32 mmFLRY 0.5 0.22 mm AVSS 0.24 mm CHFSS 0.24 mmFLUY 0.50.16 mmCFLUNY 0.16 mm CHFUS 0.16 mm

8Automotive Cables business unitwww.leoni-automotive-cables.comAluminum (battery) cablesMaximum performance – minimum weight.Alternative conductor material to copper.BENEFITS / PROPERTIES■■■■■■up to 40 % lighter than coppertemperature resistant to +125 °Cconductor material: aluminum 99.7 % / aluminum alloySaving weight and therefore also fuel is a determining issuein the automotive industry. Replacing the conventionalcopper alloys with aluminum makes it possible to achievemajor weight savings. This applies to both smaller crosssections and battery cables with large cross sections.STANDARDSCompliant with ISO 6722, LV 112-2 and customer specifications.Insulation Temperature rangeDescription Code Nominal cross sectionmm 2Automotive cable with aluminum conductor FLRALY 0.35 – 6.0 plasticised PVC, lead free –40 °C to +105 °CVehicle battery cablewith aluminum conductorVehicle battery cablewith aluminum conductorFLAL91Y T125 10 – 160 TPE-O–40 °C to +125 °C(thermoplastic polyolefin elastomer)FLALY T105 10 – 160 plasticised PVC, lead free –40 °C to +125 °C

www.leoni-automotive-cables.com Automotive Cables business unit 9LEONI Hivocar®Powered by progress.High voltage cables for electric vehiclesand vehicles with hybrid and fuel cell power.BENEFITS / PROPERTIES■■■■■■■■■■■■specially selected materials for high voltage applicationsvery good thermal properties up to 200 °C (240 hrs)very good mechanical propertieshighly flexible for bending radii up to 3 x d, shielded,to avoid EMC problemshigh current carrying capacity up to 450 Aaluminum version for weight optimisationThe carmakers are developing vehicles with alternative drivetechnology to protect the environment and reduce CO 2emissions.These require special high-voltage cables in the wiring system.And these are available in both copper and aluminum versions.STANDARDSCompliant with ISO 6722 for 600 V and customer specifications.APPLICATIONS■■■■■■■■■■air conditioning compressorsDC/DC converterselectric heatingHV battery connectionsconnection for the electric drive motorExcerpt from our present product portfolioDescription Code No. of cores Shield type Nominal cross sectionmm 2 Insulation/Sheath Temperature rangeHigh voltage cable LEONI Hivocar 105-FHigh flex braids made 0.5 PVC/PVC –40 °C to +105 °C (3000 hrs)High voltage cable LEONI Hivocar 125-FSingle- andmulti-coreof tinned copper wiresNom. surface coverage: 95 %. 0.5 – 240 TPE-O/TPE-U –40 °C to +125 °C (3000 hrs)High voltage cable LEONI Hivocar 150-FcablesOptional: Combination withfoil shield.0.5 – 240 XPE/TPE-U –40 °C to +150 °C (4000 hrs)

www.leoni-automotive-cables.com Automotive Cables business unit 11TYPES OF SHIELD FOR FILTERING EMC INTERFERENCE■ ■ B shield: Foil shield, usually spirally wrapped, overlappingaluminum-coated foil. Drain wire or conductive core foreasy electric contact by means of insulation displacementconnection (IDC) or crimping.■ ■ D shield: spiral shield made of copper wires■ ■ C shield: wire braid made of copper wiresSTANDARDSCompliant with ISO 6722, LV 112, ISO 14572, LV 212, JASOand customer specifications.Excerpt from our present product portfolioDescriptionType accordingto DIN/JASONo. ofcores 6NominalInsulation Shield type Insulation Standard Temperaturemm 2cross sectionrangeCables up to 105 °CRound cable AVSS 1 – 4 0.3 to 2.0 PVC – PVC JASO –40 °C to +85 °CRound cable withASW 1 – 4 0.3 to 2.0 PVC B shield with PVC JASO –40 °C to +85 °Ccomplete shieldingdrain wireRound cable withAVSS-SW 1 – 4 0.3 to 2.0 PVC D shield PVC JASO –40 °C to +85 °Ccomplete shieldingRound cable withAVSS-BS 1 – 4 0.3 to 2.0 PVC C shield PVC JASO –40 °C to +85 °Ccomplete shieldingRound cable FLYY 2 – 19 0.5 to 4.0 PVC – PVC ISO 14572 –40 °C to +105 °CRound cable withreduced core wall thicknessFLRYY 2 – 19 0.5 to 4.0 PVC – PVC ISO 14572 –40 °C to +105 °CRound cable withcomplete shieldingFLRY(B/D/C)Y 1 – 7 0.22 to 2.5 PVC B shieldD shieldC shieldPVC ISO 14572 –40 °C to +105 °CFlat cable FLRYYF 2 – 4 0.22 to 2.5 PVC – PVC ISO 14572 –40 °C to +105 °CTwin cable FLRYZ 2 0.22 to 2.5 PVC – – ISO 6722 –40 °C to +105 °CRound cable FLRY(B/D/C)11Y 2 – 19 0.5 to 4.0 PVC B shield TPE-U ISO 14572 –40 °C to +105 °CD shieldC shieldFlat cable FLRY(Y)11YF 2 0.5 to 1.5 PVC – (PVC)/TPE-U ISO 14572 –40 °C to +105 °CRound cable FLRY91Y 2 0.22 bis 0.37 PVC – TPE-O ISO 14572 –40 °C to +105 °CCoilable round cable FLR12Y11Y 2 – 7 0.22 bis 1.5 TPE-E – TPE-U ISO 14572 –40 °C to +105 °CCables up to 125 °CRound cable FLRYWYW 2 – 19 0.5 to 4.0 PVC – PVC ISO 14572 –40 °C to +125 °CTwin cable FLRYWZ 2 0.22 to 2.5 PVC – – ISO 14572 –40 °C to +125 °CFlat cable FLRYWYWF 2 – 4 0.22 to 2.5 PVC – PVC ISO 14572 –40 °C to +125 °CRound cable with andwithout complete shieldingFLRYW(B/D/C)YW 1 – 7 0.22 to 2.5 PVC B shieldD shieldC shieldPVC ISO 14572 –40 °C to +125 °CRound cable with andwithout complete shieldingRound cable with andwithout complete shieldingRound cable with andwithout complete shieldingCables up to 150 °CRound cable with andwithout complete shieldingRound cable with andwithout complete shieldingCables above 150 °CRound cable with andwithout complete shieldingRound cable with andwithout complete shielding6 Further types upon request.FLR91Y(B/D/C)11Y 1 – 7 0.22 to 2.5 TPE-O B shieldD shieldC shieldFLR12Y(B/D/C)11Y 1 – 7 0.22 to 2.5 TPE-E B shieldD shieldC shieldFLR2X(B/D/C)11Y 1 – 7 0.22 to 2.5 PE-X B shieldD shieldC shieldFLU7Y(D/C)11Y 1 – 7 0.14 to 1.0 ETFE D shieldC shieldFLU6Y(D/C)11Y 1 – 7 0.14 to 1.0 FEP D shieldC shieldFLU7Y(D/C)7Y 1 – 7 0.14 to 1.0 ETFE D shieldC shieldFLU7Y(D/C)7Y 1 – 7 0.14 to 1.0 FEP D shieldC shieldTPE-U ISO 14572 –40 °C to +125 °CTPE-U ISO 14572 –40 °C to +125 °CTPE-U ISO 14572 –40 °C to +125 °CTPE-U ISO 14572 –40 °C to +150 °CTPE-U ISO 14572 –40 °C to +150 °CETFE ISO 14572 –65 °C to +180 °CFEP ISO 14572 –65 °C to +210 °C

12Automotive Cables business unitwww.leoni-automotive-cables.comLEONI Adascar ® SafetyAdvanced Automotive Special Cables.Multi-core automotive cablesfor safety applications.BENEFITS / PROPERTIES■■■■■■■■excellent processabilityextensive OEM approvalscustomised solutionsworldwide production facilitiesAPPLICATIONS■■■■■■■■■■■■impact protection (airbag)restraint systems (belt)active headrest, seats, engine cover (pre/in crash)locking systems, clamping protectionchassis safetypre-impact warning sensors, distance controller(collision avoidance)The LEONI Adascar® Safety product range is used in all safety-relatedapplications in vehicles. These jacketed cables are the perfect solutionfor a very wide variety of restraint and safety systems because oftheir good mechanical properties.Its easy stripping and suitability for injection-mold qualifies theLEONI Adascar® Safety cable for various refining processing.The product family is made of high-quality materials – in compliancewith the international standards – and is subject to strictestre-qualification tests.STANDARDSCompliant with ISO 6722, LV 112, ISO 14572, LV 212and customer specifications.Excerpt from our present product portfolioDescription Code No. of cores Nominal cross sectionmm 2 Insulation Sheath Temperature rangeRound cable LEONI Adascar Safety 2020 2x0,5-A 2 0.5 PVC PVC –40 °C to +105 °CRound cable LEONI Adascar Safety 2025 2x0,5sn-A 2 0.5 PVC PVC –40 °C to +105 °CFlat cable LEONI Adascar Safety 2520-F 2x0,5-A 2 0.5 PVC PVC –40 °C to +105 °CRound cable LEONI Adascar Safety 2030 3x0,5-A 3 0.5 PVC PVC –40 °C to +105 °CRound cable LEONI Adascar Safety 2610 2x0,5-A 2 0.5 PVC PVC –40 °C to +125 °CFlat cable LEONI Adascar Safety 2511-F 2x0,35-A 2 0.35 PVC PVC –40 °C to +105 °CRound cable LEONI Adascar Safety 2040 4x0,5-A 4 0.5 PVC PVC –40 °C to +105 °CRound cable LEONI Adascar Safety 2710 2x0,22-A 2 0.22 PVC TPE-O –40 °C to +90 °C

www.leoni-automotive-cables.com Automotive Cables business unit 13LEONI Adascar® TruckAdvanced Automotive Special Cables.ADR-certified multi-core automotive cablesfor commercial vehicles.BENEFITS / PROPERTIES■■■■■■■■with ADR/GGVS certificateswith integrated data paircoilable versionswith double jacketAPPLICATIONS■■■■■■Automotivecable to connect the tractor and trailer or semi trailerwiring of the electrical equipmentfront, rear and side illumination as well as cabling systemsLEONI Adascar® Truck cables are extremely robust and made withthe adequate sheathing material to suit the respective requirement.LEONI also offers coilable versions with materials that have excellentreset force.With the specified capacitance according to ISO 4141, data of theelectronic brake system can be transmitted with the integrateddata pair cable.STANDARDSCompliant with ISO 6722, LV 112, ISO 14572, LV 212, JASO 4141and customer specifications.Excerpt from our present product portfolioInsulation Sheath Temperature rangeDescription Code No. of cores Nominalmm 2cross sectionPower supply cable LEONI Adascar Truck 10xxx 1 – 15 0.5 – 6.0 PVC PVC –40 °C to +105 °CPower supply cable flat version LEONI Adascar Truck 11xxx 2 0.5 – 1.5 PVC PVC –40 °C to +105 °CPower supply cable LEONI Adascar Truck 14xxx 1 – 15 0.5 – 6.0 PVC TPE-U –40 °C to +105 °CPower supply cable flat version LEONI Adascar Truck 14xxx 2 0.5 – 1.5 PVC TPE-U –40 °C to +105 °CDouble jacket cable LEONI Adascar Truck 12xxx 1 – 15 0.5 – 6.0 PVC PVC/TPE-U –40 °C to +105 °CDouble jacket cable flat version LEONI Adascar Truck 13xxx 2 0.5 – 1.5 PVC PVC/TPE-U –40 °C to +105 °CPower supply cablewith integrated data pairLEONI Adascar Truck 15xxx 1 – 15 0.5 – 6.0 PVC/PP PVC –40 °C to +90 °CCoilable cablewith integrated data pairLEONI Adascar Truck 16xxx 1 – 15 0.5 – 6.0 TPE–O/PP TPE–E –40 °C to +90 °C

14Automotive Cables business unitwww.leoni-automotive-cables.comLEONI Adascar® Wheel SensorAdvanced Automotive Special Cables.Sensor cables for driver assistance and activesafety systems in the axel wiring.BENEFITS / PROPERTIES■■■■■■■■■■■■■■■■■■highly flexibleavailable in halogen-free versionextremely high abrasion resistancevery good media resistancelong-term temperature resistance to +150 °Cresistant to charringresistant to hydrolysisbending strengthrecyclabilityAnti-lock braking systems have been in use for more than 25 yearsalready. Their development is nevertheless still nowhere near completed.Consumers respond exceptionally sensitively in particular tothe subject of safety in vehicles, and welcome any improvement.Originally the objective was only to prevent the wheels from lockingunder braking and to improve the vehicle’s tractability and stability.Over time these systems were developed further. Nowadays accelerationskid control, brake wear indicators and the electronic stabilityprogramme (ESP) are among the standard features offered by vehiclemanufacturers.APPLICATIONS■■■■■■■■■■ABS/ESP sensor cablesABC (active body control)brake wear indicatorsensor cables for automatic regulation of head lamp levelingextension cables for ABS systems on trucks and trailersSTANDARDSCompliant with customer specifications.Description Code No. of cores Nominal cross sectionmm 2 Insulation Temperature rangeCable with EVA insulation LEONI Adascar 125 G… ≥ 2 ≥ 0.35 EVA(ethyl vinyl acetate)–40 °C to +125 °CCable with PE-X insulation LEONI Adascar 125 X… ≥ 2 ≥ 0.35 PE-X–40 °C to +125 °C(polyethylene, crosslinked)Cable with TPE-S insulation LEONI Adascar 125 S… ≥ 2 ≥ 0.35 TPE-S–40 °C to +125 °C(thermoplastic styreneblock copolymer)Cable with PVC insulation LEONI Adascar 105 V… ≥ 2 ≥ 0.35 PVC (polyvinylchloride) –40 °C to +105 °CSensor cables for hightemperature applicationsLEONI Adascar 150 E… ≥ 2 ≥ 0.35 ETFE –40 °C to +150 °C

www.leoni-automotive-cables.com Automotive Cables business unit 15SHCSpecial Heating Cables.Special heating cables for seat heatersand other applications in vehicles.BENEFITS / PROPERTIES■■■■■■■■■■■■narrow tolerances in terms of electrical resistancehighly flexiblevery good mechanical performancesmall diameterinsulation materials with good thermal conductivitymedia resistanceAPPLICATIONS■■■■seat heater cablesheating cables for automotive applicationsDESIGNSConductorSoft-annealed, DIN EN 13602 (C) compliant electrolyte copper Cu-ETP1Tinsel: Core thread braided with laminated copper wires (T)Conductor made of enamelled wires: single wires with lacquer coat (E)Hybrid conductor: strand with single wires made of various metals (H)Special conductor with strain reinforcement elements (R)InsulationPVC (Y)ETFE (7Y)FEP (6Y)STANDARDSIn accordance with ISO 6722, LV 112 and customer specifications.Excerpt from our present product portfolioCode Electrical resistance at 20 °C Conductor Insulation Temperature rangeΩ/kmLEONI SHC-Y-C 60 – 260 Cu PVC –40 °C to +105 °CLEONI SHC-Y-A 550 – 4,500 CuNi alloy PVC –40 °C to +105 °CLEONI SHC-Y-T 300 – 920 Cu tinsel PVC –40 °C to +105 °CLEONI SHC-Y-H 350 – 600 Cu/CuNi alloy PVC –40 °C to +105 °CLEONI SHC-7Y-C 60 – 260 Cu ETFE –65 °C to +180 °CLEONI SHC-7Y-A 550 – 4,500 CuNi alloy ETFE –65 °C to +180 °CLEONI SHC-6Y-C 60 – 260 Cu FEP –65 °C to +210 °CLEONI SHC-6Y-A 550 – 4,500 CuNi alloy FEP –65 °C to +210 °C

16Automotive Cables business unitwww.leoni-automotive-cables.comLEONI Dacar® Multi-core data cablesYour link to mobile communication.Symmetric data transmission cablesfor a wide variety of telematic systems.BENEFITS■■■■■■■■■■■■■■■■flexibleheat resistantvery good transmission propertiesbest coupling resistance and shield attenuation propertiesstable impedancelowest Alien Nextenvironmental properties/recyclabilityflame retardantAPPLICATIONSCD changer, multimedia / MP3 player, TFT, reversing camerasystem, Bus systems (Flexray/FireWire/CAN/USB), LVDS,mobile phone interface and iPod.PROPERTIES■■■■■■solid / foam dielectricsstandard temperature range –40 °C to +105 °Chigh mechanical resistanceExcerpt from our present product portfolioDescription Code No. ofcoresShield typeNominal crosssection (mm 2 )DielectricTemperaturerangeImage transmissionLVDS LEONI Dacar 502 4 x 2 aluminum-coated foilBraid of tinned copper wires and drain wireLVDS LEONI Dacar 511 5 x 2 aluminum-coated foilBraid of tinned copper wires and drain wireBus systems0.22 PP(polypropylene)0.22 PP foamed(polypropylene)–40 °C to +105 °C–40 °C to +105 °CCAN LEONI Dacar 562 2 unshielded 0.5 XPE –40 °C to +125 °CFlexray LEONI Dacar 538 4 aluminum-coated foil0.14 PP –40 °C to +105 °CBraid of tinned copper wiresFireWire LEONI Dacar 536 4 aluminum-coated foil0.14 PP –40 °C to +105 °CBraid of tinned copper wiresUSB LEONI Dacar 516 2+2 aluminum-coated foil0.089/0.24 PP/PVC –40 °C to +105 °CBraid of tinned copper wiresSpecial cablesLEONI Dacar 550 2 aluminum-coated foil, earth core with conductive PVC 0.35 PVC –40 °C to +105 °CHybrid designsCar phone LEONI Dacar 590 10+Z50 aluminum-coated foilBraid of tinned copper wiresiPod interface LEONI Dacar 591 10 aluminum-coated foilBraid of tinned copper wiresTV tuner LEONI Dacar 805 5+ aluminum-coated foil4 x Z50 Shield of bare copper wires0.22 ETFE/PE –40 °C to +85 °C0.057/0.14 PP(polypropylene)0.055/0.14 PE foamed(polypropylene)–40 °C to +105 °C–25 °C to +90 °C

www.leoni-automotive-cables.com Automotive Cables business unit 17LEONI Dacar® Coaxial cablesFocused on communication.Coaxial cables for antennas made for allspecial and standard applications.BENEFITS / PROPERTIES■■■■■■■■■■■■■■■■■■■■■■■■■■fits all standard componentsexcellent properties for processingapprovals for all major OEMshigh degree of uptimebest coupling resistance and shield attenuation propertiesstable impedancelow signal attenuationbest environmental properties/recyclabilitysolid / foam dielectricsstandard temperature range –40 to +85 °C/–65 to +205 °Chigh mechanical resistancestandard diameter ranging from 1.6 to 6.7 mmstandard impedances of 50/75/120/125/130 Ohm availableAPPLICATIONSGSM, GPS/Galileo, DVB, radio, WCDMA, HSPDA, WLAN, WiMAX,mobile broadcastCUSTOMISED OPTIMISATIONS OF■■■■■■High frequency properties such as➔ EMC properties➔ impedance➔ reflection and transmission parametersmechanical propertieschemical and thermal parameters based on ownmaterials and high frequency laboratoriesExcerpt from our present product portfolioDescription Code ImpedanceHF coax cablewith soliddielectricHF coax cablewith foameddielectricHF coax cablewith foameddielectricHF coax cablewith foameddielectricHF coax cablewith soliddielectricShield typeLEONI Dacar 300 50 Braid of tinned copper wires of Electrolyte copper,Ø 1.92 mm, DIN EN 13602-compliant CU-ETP1,90 % nom. visual coveringLEONI Dacar 302 50 aluminum-coated foil, Braid of tinnedcopper wires, Ø 2.6 mm, DIN EN 13602-compliant CU-ETP1,90% nom. visual coveringLEONI Dacar 380 50 aluminum-coated foil, Braid of tinned copper wires,Ø 2.03 mm, DIN EN 13602-compliant CU-ETP1,80 % nom. visual coveringLEONI Dacar 037 50 aluminum-coated foil, Braid of tinned copper wires,Ø 3.58 mm, DIN EN 13602-compliant CU-ETP1,95 % nom. visual coveringLEONI Dacar 200 75 Braid of tinned copper wires,Ø 3.7 mm, DIN EN 13602-compliant CU-ETP1,95 % nom. visual coveringNominalcross sectionmm 2 Dielectric Temperaturerange0.14 PP–40 °C to +105 °C(polypropylene)0.4 Cell PP,foamed(polypropylene)0.22 Cell PP,foamed(polypropylene)0.75 Cell PP,foamed(polypropylene)0.182 PE(polypropylene)–40 °C to +105 °C–40 °C to +105 °C–40 °C to +105 °C–40 °C to +85 °C

18Automotive Cables business unitwww.leoni-automotive-cables.comInternational standardsAutomotive CablesISO 6722FLRYFLRYWFLYLEONI Mocar® 125PLEONI Mocar® 125XELEONI Mocar® 180ELEONI Mocar® 210FLEONI Mocar® 260TISO 4141FLRY(9Y)Y11YFLRY(9Y)YISO 14572FLRY YFLRYWYWFLR9Y11YFLRYCYFLRYDYFLRYBYFLRY Y11Y/FLRYYFAutomotive standard cable with reduced insulationAutomotive standard cable heat resistant with reduced insulationAutomotive standard cable with PVC insulation, e.g. battery cablesAutomotive standard cable with PP insulationAutomotive standard cable with crosslinked PE insulationAutomotive standard cable with ETFE insulationAutomotive standard cable with FEP insulationAutomotive standard cable with PFA insulationDesigns with double sheath (PVC + PU) and data pairsLEONI Adascar® TruckMulti-core automotive cable with reduced insulationMulti-core automotive cable heat resistant with reduced insulationMulti-core automotive cable with reduced PP insulation and TPE-U sheathMulti-core automotive cable with reduced insulation and braiding of copper wiresMulti-core automotive cable with reduced insulation and spiral shield of copper wiresMulti-core automotive cable with reduced insulation and foil shieldLEONI Adascar® Comfort, LEONI Adascar® Control, LEONI Adascar® Power,LEONI Adascar® Safety, LEONI Adascar® TruckJASO D 609-90 Japanese Automobile StandardAVVinyl insulated low tension electric cable for automobilesAVSLow tension cable with reduced outside diameter for automobiles, general wall thicknessAVSSLow tension cable with reduced outside diameter for automobiles, thin wall thicknessAVSSfLow tension cable with reduced outside diameter for automobiles, thin wall thickness, high flexibilityAVXCrosslinked vinyl heat-resistant low tension cable for automobilesAEXCrosslinked polyethylene heat resistant low tension cable for automobilesSAE J 1128/SAE J 1678 Society of Automotive EngineersTWPThin wall, thermoplastic insulated low tension main cableGPTGeneral purpose, thermoplastic insulated low tension main cableHDTHeavy duty, thermoplastic insulated low tension main cableTXLThin wall, Cross (X) Linked polyolefin insulated low tension main cableGXLGeneral purpose, Cross (X) Linked polyolefin insulated low tension main cableSXLSpecial purpose, Cross (X) Linked polyolefin insulated low tension main cableWTAUltra thin wall, PVC insulated low tension main cableWXCUltra thin wall, XLPE insulated low tension main cableSAE/USCAR-23SAE/USCAR-23Single-core (ISO/METRIC) cableCustomer standardsFIAT 91107/17, 91107/18VW 603 06BMW GS 95007-1, GS 95007-2, GS 95007-3ChryslerChrysler LLC MS-7889, MS-8288Daimler DBL 6312/MB 22014FordWSK 1A348-A2 + A3, ES-AU5T-1A348-AA, WSB-M1L134-A, WSS-M1L135-A,ESB-M1L120-A, ESB-M1L123-A, WSB-M1L58-A, WSK-M1L124-A, ESA-M1L77-APSA 96 418 794 99, 96 638 214 99, B25 1110MAN 3135Bosch 5 970 66…, 5 998 340Renault 36-05-009/--L, 36-05-045/---GM GME 14022, GMW 15626Volvo 7611, 131Joint Company Standards (LV) BMW, DaimlerChrysler, VW, PorscheLV112 FLY +85 °C – LEONI Mocar® +260 °CLV115LEONI exFC®LV122Twisted pair cableLV212LEONI Adascar® Comfort, LEONI Adascar® Control, LEONI Adascar®Power, LEONI Adascar® Safety, LEONI Adascar® TruckLV213LEONI Dacar®

www.leoni-automotive-cables.com Automotive Cables business unit 19LEONI worldwideThe latest from LEONICable facilities of the LEONI GroupGermanyChinaHungaryPolandMexicoTurkeySlovakia➔ LEONI Kabel GmbH➔ LEONI Cable (Changzhou) Co. Ltd.➔ LEONI Kábelgyár Hungaria Kft.➔ LEONI Kabel Polska S.p.z.o.o.➔ LEONI Cable Mexico S.A. de C.V.➔ LEONI Kablo ve Teknolojileri San. ve Tic. Ltd. Sti.➔ LEONI Slowakia spol. s.r.o.Our regularly updated information services such as thecustomer publication “LEONI inTeam” <strong>keep</strong> you abreast ofrecent developments at LEONI and on the market, either bymail or by e-mail. So that we can tailor our choice of topicseven more closely to your requirements and interests, we wouldbe delighted to receive your suggestions and comments.Production facilities of the Automotive Cables business unitMexicoGermanyPolandSlovakiaTurkeyChinaProximity to our customers is a core element of our corporate policy.LEONI is a dependable partner to its customers – all over the world.<strong>We</strong> also regard maintaining, as well as raising, quality and service atthe same high level everywhere in the world as a sign of proximity.Visit our websitewww.leoni-automotive-cables.com<strong>We</strong> support efficient operating as well as our customers’ power ofinnovation and market position on the basis of our own internationalpositioning, standardised methods and clearly defined processes.No matter where we apply and realise our know-how, commitmentand ideas: we want confident customers around the world.

LEONI Kabel GmbHAutomotive Cablesbusiness unitStieberstrasse 5D-91154 RothPhone +49 (0)9171-804-2218Fax +49 (0)9171-804-2232Email cable-info@leoni.comwww.leoni-automotive-cables.com