New Energair Brochure - AE Industrial

THE ECONOMICS OF ENERGY SAVING TRANSLATE INTOIMPROVED PROFITS...In today’s pressurised global economy the economics ofenergy saving make sound financial sense. Internationalagreements on global warming mean that companies have toundertake energy saving measures as a matter of course if theyare not to suffer financially from legislation such as the ClimateChange Levy. However, what is not widely realised is that thesavings made, often at relatively low cost to their ongoingvalue, are a direct profit contribution to a company’s bottomline.Energy saving in action at a leadingpharmaceuticals companyC OMPRESSED AIR REPRESENTS10% OF INDUSTRIAL ELECTRICALC ONSUMPTION, BUT MUCH ISWASTED…EnergAir, a new but highly experienced energy efficiencyconsultancy, has been formed to help companies achieve thesesavings. The consultancy concentrates on the compressed airuser, putting in place control and monitoring products that willmake a noticeable difference in a matter of days. This is important because compressed air represents 10% ofall industrial electrical consumption and in many cases, companies use their compressors inefficiently and haveinadequate distribution systems.ENERGY SAVINGS OF AS MUCH AS 35% ACHIEVABLE...EnergAir’s twin aims are to reduce the electrical consumption of these systems and to increase their efficiency.By applying EnergAir's control philosophy, together with industry best practice as developed by EEBPP (EnergyEfficiency Best Practice Programme), savings of as much as 35% should be achievable.SPECIALIST DISTRIBUTORS ENSURE NATIONAL SERVICE AT LOCAL LEVEL...EnergAir covers the UK with a network of local specialistswho are able to advise on ways to improve compressed airsystem performance. The range of services offered includeair performance audits, monitoring, and putting bestpractice operating procedures alongsideintelligent control technology tocontinuously improve compressed airsystem efficiency and reducedowntime.

ENERCON AIR MANAGEMENT SYSTEM THE KEY TO SAVINGS…The essence of EnergAir’s service is the Enercon Air Management System: a modular collection of products andservices which includes System Controllers, Interface Modules, Enersoft PC Monitoring and Control OptimisationSoftware, Variable Speed Drives, Data Logger and Analysis software and Active Network Interfaces. Theseproducts ensure that each and every element of the compressor installation - filter, dryer and compressor - isconnected and monitored either on site or remotely - 24 hours a day - ensuring all components are used atmaximum efficiency.EXAMPLES HIGHLIGHT POTENTIAL FOR SAVINGS…8.58.0bar7.57.06.5Enercon SXAir DemandAdditional cost ofinput power aboveassumed optimum+0.5% +0.5% +0.5% +0.5% +0.5%Optimised System Pressure using EnerconFigure 1Figure 2100%System Pressure5.25%savingUseful Compressed AirOperational hours per annum would beWaste/LeakageNon-operational hours would be7.06.56.05600 hrs3160 hrsThus wasted energy = 18% of (3160 hrs x 300kW) 170640 kWTherefore annual saving through timer control optimisation willsave this site up to£7678 per annum**Assumes:2 shift (8 hour working shifts), 7 days per week, 50 weeks per annum5 machine (5 100kW approx.) system, a nominal air demand of60% and a nominal package input power of 300kWSystem operating pressure of 7 bar, a cost of electricity of £0.045pand system leakage rate of 18%.The potential for energysavings using the EnerconManagement System is ablydemonstrated in the twoexamples shown below. Thefirst, Figure 1, shows thepositive effects of usingEnercon for pressure andcontrol optimisation of amultiple (in this case five)compressor set.Figure 2, shows the dramaticeffects that the Enerconsystem can provide inimproving overall systemefficiency. The exampletakes a typical leakage ratefor a system of 18% ofannual system output andshows the beneficial costeffects of shutting the systemdown when it is not required(non-production periods,weekends and holidays).The first step in implementingan energy saving program isto contact EnergAir for afree, no obligation quotationand pay back estimation.Alternatively take advantageof EnergAir’s NO capitalcost supply, fit andinstallation plan which couldallow your company to enjoythe energy savings benefitsof installation immediately.

www.energair.co.ukEnergair Solutions Ltd.PO BOX 974WokingGU22 8ZJUKTel: +44 (0) 1932 343638Fax: +44 (0) 1932 340809www.energair.co.uksales@energair.co.uk