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Graco®Supply SystemsSealant & Adhesive Supply Systems with NXT TechnologyThe Next Generation of Bulk Supply Systems with NXT Technology• Dispenses sealants, adhesives and other medium to high-viscosity materials• Tested to perform and last as long as possible• NXT Air Motor and Check-Mate ® technologies set the industry standardfor long-lasting durability• Intuitive, easy-to-use, advanced pneumatic and electronic controls• Provides material tracking, runaway control, electric crossover and morePROVEN QUALITY. LEADING TECHNOLOGY.


Graco Supply Systems with NXT TechnologyDiscover the next generation of technology and performanceGraco Supply Systems can help maximize your plant’s production capacity with innovative features, and new pump and airmotor technologies. Its modular design simplifies maintenance, and its new technology improves process control.Easy to Service• Smart design and simplefeatures reduce time spenton maintenance• A lift ring raises the air motorfor easy maintenanceNXT Air MotorThe next generation of Gracoair motors• Long-lasting and durable• Easy to repair• Modular air valve eliminatesstallingIntegrated Air Controls• Conveniently located —easy to see, easy to useTandem ControlProvides automatic crossoverand advanced features forimproved process efficiencyand control<strong>Data</strong>Trak Control• Tracks material usageand flow• Provides pump runawayprotection• Supports preventativemaintenance strategiesMaxLife ®Check-Mate ® PumpModular design makes cartridgepackings easy to replaceIntegrated DrumAir Blow-OffReduces downtimewith quick, easydrum changesPlaten Design• Minimizes leftover materialand reduces waste• Easy drum replacementkeeps production moving• Long-lasting, one-piece platenseals are easy to replaceGraco D200 Supply System2


Designed to Reduce Your Cost of OwnershipGraco Supply Systems have been thoughtfully designed with features that minimizemaintenance and streamline normal everyday operations. In addition, Graco SupplySystems are built with high-quality parts for longer life and reliability.Features that reduce your cost of ownership:• Standard Severe Duty ® coatings andseals are engineered to last very long• Optional MaxLife coatings and sealsdouble the life of the severe-duty coating• NXT Air Motor is the new standard in airmotor durability, lasting ten times longerthan the King air motor• Common and shared parts throughoutrams and air motors provide lowcarrying costs, even when multipleconfigurations are used within a plant• Optional enclosed wet cup protectsseals from contamination and allowsrecirculation, significantly extendingseal life• Electric tandem systems significantlyreduce downtime, thanks to advancedmonitoring and control of critical factors,all provided through a simple, easy-to-usegraphic interfaceFeatures that make Graco Supply Systems easier to use:• Drum stops and rails, plus optional roller,allow quick, easy, accurate placement ofdrum or pail• Xtreme ® quick-disconnect coupler,lift ring mount, and pump cartridgepackings let you service the pumpwithout removing the pump from the ram• One-piece platen wipers last longerthan ever before and can be replacedin seconds• Intuitive electronic user interfaces givethe operator immediate and importantinformation at the touch of a button• Optional low/empty sensors and lighttower lets the operator know the statusfrom a distance, signaling when drumchanges are needed• Optional electric tandem filter monitoringand electric depressurization allowcomplete control over the tandem system• Integrated air controls offer easy-to-see,easy-to-use control in one locationApplications:Materials:• Material transfer• Packaging andre-packaging• Window and doormanufacturing• High-volume feeding• Automotive body shopand paint shop• Manufactured housing• Urethanes• Epoxies• Acrylics• Silicones• Lubricants• Lithographicinks• Polysulfides• Specialtyresins• Autobodysealer• PVC• Butyl• Latex3


Reliable. Easy to Use. Easy to Service.NXT Air Motor – the next generation of Graco air motorsReduced Icing and NoisePatented exhaust manifold reduces noiseand icing — up to 50% quieter thanprevious modelsNXT Technology:Less pulsation for better resultsNXT Air Motor technology provides a smooth,rapid changeover for a more consistent beadand less downtime.ARugged Polymer Body ArmorWon’t rust or dentBNXT TECHNOLOGYModular DesignFor easier maintenanceCDGRACOCURRENTSTANDARDMOTORSCheck-Mate Pump – a time-tested, proven performerATIME (milliseconds)Less than 1 ⁄15 of a second changeover!NEW Xtreme CouplerQuick-disconnect couplerfor easy maintenanceNEW Optional Enclosed Wet Cup• Prevents seal contaminationand allows recirculation• Reduces maintenanceand extends seal lifeBCQuick changeover and recoverywith less pulsationPressure spike at changeoverReplaceableOutlet FittingReduces repair costsPiston Valve withFloating Piston SealFor maximum pressurebalance over a range ofmaterial viscositiesReplaceable SeatMinimizes service costsNEW Cartridge Throat PackingsAllows for easy servicingwithout removing from ramCast Outlet and Inlet HousingImproves structural integrityHard Part Coatings• Standard Severe Duty coatingon rods and cylinder maximizeswear life• NEW optional MaxLife coatingdoubles pump life over standardofferingDLonger changeover causing pulsationNoise-reduction technologyThe quiet, low-noise NXT Air Motor operates around87 decibels, while other comparable motors operateup to 103 dB(A).LOUDERAVERAGECOMPARABLEMOTORSKING4FloatingPriming PlateProvides uniform flowNOISE LEVEL dBaNXT 6500Low-Noise* All pressures 100 psi


Advanced Controls – The Rules Have ChangedGraco Control Architecture – so advanced, it’s simple<strong>Data</strong>Trak Control. For more control than ever before.Graco Supply Systems are available with <strong>Data</strong>Trak, a first-ofits-kind,“intelligent” integrated electronic monitoring system.Here’s how <strong>Data</strong>Trak puts you in control:• Tracks and displays material usage and volumetric flow,and tells you how much material is left in the drum.With an accurate, unbiased measurement of flow, <strong>Data</strong>Trakhelps assure quality control.• Provides pump diagnostics for better maintenance. <strong>Data</strong>Trak tracks material throughput,which indicates when it’s time for routine maintenance. It also provides lower diagnosticsand lets you know whether the lower is diving in the up or down stroke – a good indicationthat packings or balls are starting to wear, or the pump lower needs to be cleaned.• Provides pump runaway protection by monitoring pump speed. <strong>Data</strong>Trak automaticallyshuts the pump off when material runs out or if a hose breaks.Tandem Display Module. For improved efficiency and control.Take total control of your tandem configuration with the Tandem Display Module and FluidControl Module.The Fluid Control Module:• Tracks filter pressure and monitorsthe filter to warn you of potentialrips or plugs (optional).The Tandem Display Module:• Provides automatic electric crossover that switches overto the second ram when material reaches a certain levelor problems occur. Because it relies on electronic sensors(not pneumatics), you have a system that’s more reliable.In addition, an optional light tower lets you know systemstatus from across the plant.• Allows electronic control of depressurization and recirculation.• Provides automatic crossover if problems occur.Integrated Air Controls• Modular design• Placed in one, convenient,easy-to-use location• Optional two-button interlock• One-touch blow-off provides easydrum replacement5


A Full Line of SystemsS20c – 3-in Single Post CartS20 – 3-in Single PostD303-in Dual Post 30 LD200 – 3-in Dual Post 200 LD200i – 3-in Dual Post with2-button interlock (not shown)D200s – 6.5-in Dual PostD200si – 6.5-in Dual Post with2-button interlock (not shown)Technical Specifications S20 and S20c D30 D200 and D200i D200s and D200siPumpPumpRatioAirMotorGPM @60 cpm PSIAvailable Platens:Availablein SST?20 l ( 5 gal) 20 l ( 5 gal),30 l (7 gal)20 l ( 5 gal),30 l (7 gal),30 gal200 l( 55 gal)30 l (7 gal),30 gal200 l (55 gal)C40C63C23C36C68C29C55C82C14C26C3940:1 100cc63:1 100cc23:1 200cc36:1 200cc68:1 200cc29:1 250cc55:1 250cc82:1 250cc14:1 500cc26:1 500cc39:1 500ccNXT2200NXT3400NXT2200NXT3400NXT6500NXT3400NXT6500PremierNXT3400NXT6500Premier1.71.73.03.03.03.83.83.88.08.08.040006300230036006200290055006200140026003900NoNoYesYesYesYesYesYesYesYesYes•••••••••••••••••••••••••••••••••••••••••••••Available with <strong>Data</strong>Trak?Available in Tandem?Operation ManualRepair ManualNoNo312371312373NoNo312371312373YesE, P*312371312373YesE, P*312371312373YesE, P*312371312373YesE, P*312371312373*Electric and PneumaticAvailable Wiper Seals20l (5 gal) platen: Buna-N, PTFE, PVC30l (7 gal) platen: Buna-N115l (30 gal) platen: EPDM200l (55 gal)* platen: EPDM, Neoprene* Also available with PTFE coating7


ConfiguratorsUse the Smart Numbering System!Graco’s Smart Numbering System helps you simplify the ordering process. Just follow the diagrams below to select the parts youwant. You’ll have your order built easily and accurately in no time!PACKAGESExample:Ram Size / TypeS20 = Single-post, 20LS20c = Single-post cart, 20LD30 = Dual-post, 30LD200 = Dual-post, 200LD200i = Dual-post, 200L, w/ 2-button interlockD200s = Dual-post 6.5-in, 200LD200si = Dual-post 6.5-in, w/ 2-button interlock, 200LPlaten Size20 = 20L30 = 30L115 = 30 gal (115L)200 = 200L200T = 200L PTFEWiper SealN = NeopreneE = EPDMP = PVCB = BunaT = PTFEConstructionCSD = Carbon Steel Severe DutySSD = Stainless Severe DutyCML = Carbon Steel MaxLifeSML = Stainless MaxLifePump Size14 = 14:123 = 23:126 = 26:129 = 29:136 = 36:139 = 39:140 = 40:155 = 55:163 = 63:168 = 68:182 = 82:1<strong>Data</strong>TrakL = No <strong>Data</strong>Trak R = Remote <strong>Data</strong>Trak S = Integrated SensorsVoltage24 = 24 VDC 120 = 120 VACPUMPSProduct IdentifierL = Check-Mate LowersPump Ratio14 = 14:1/ 3400cc motor /500cc lower23 = 23:1/ 2200cc motor /200cc lower26 = 26:1/ 6500cc motor /500cc lower29 = 29:1/ 3400cc motor /250cc lower36= 36:1/ 3400cc motor /200cc lower39= 39:1/ Premier /500cc lowerMotor/<strong>Data</strong>TrakL = Low Noise / No <strong>Data</strong>Trak R = Low Noise / Remote <strong>Data</strong>TrakLower MaterialC = Carbon SteelLifeM = MaxLifeS = Stainless SteelS = Severe Duty40= 40:1/ 2200cc motor /100cc lower55= 55:1/ 6500cc motor /250cc lower63= 63:1/ 3400cc motor /100cc lower68= 68:1/ 6500cc motor /200cc lower82= 82:1/ Premier /250cc lowerCheck-Mate PumpsDo you require carbon steel (CS) or stainlesssteel (SST) wetted parts?• Carbon Steel: recommended for butyls,epoxies, PVC, silicones, urethanes• Stainless Steel: recommended for acrylics,waterbornesAll Check-Mate pumps have Ultra-HighMolecular Weight Polyethylene (UHMWPE) andPTFE or leather packings. For urethanes andsome silicones, an optional all-PTFE packingkit is available. Contact your local Gracodistributor for assistance, if required.Available wiper materials include: nitrileand neoprene, EPDM rubber and PVC.8


TANDEMSRam Size / TypeS20 = Single-post, 20L capacityD30 = Dual-post, 30L capacityD200 = Dual-post, 200L capacityD200s = Dual-post 6.5 in, 200L capacityPlaten Size20 = 20L 200 = 200L30 = 30L 200T = 200L PTFE60 = 60LWiper SealN = NeopreneE = EPDMP = PVCB = BunaConstructionCSD = Carbon Steel Severe DutySSD = Stainless Severe DutyCML = Carbon Steel MaxLifeSML = Stainless MaxLifePump Size14 = 14:1 36 = 36:1 63 = 63:123 = 23:1 39 = 39:1 68 = 68:126 = 26:1 40 = 40:1 82 = 82:129 = 29:1 55 = 55:1X-Over TypeE = ElectricP = PneumaticVoltage24 = 24 VDC 120 = 120 VACFilterY = YesDepressurizationY = YesN = NoN = NoLOWERSProduct IdentifierL = Check-Mate LowersLower Volume100 = 100cc Check-Mate200 = 200cc Check-Mate250 = 250cc Check-Mate500 = 500cc Check-MateLower MaterialC = Carbon SteelS = Stainless SteelLifeM = MaxLifeS = Severe Duty9


Selection GuideOther factors to consider when choosing a supply systemMajorComponents:SelectionFactors:A B C D E F GNozzle Dispense Dispense Fluid Pipe Supply Supplyor Tip Valves Hoses Regulators Manifold Hoses Pumps• Size, shape • Usage • Viscosity • Viscosity • Volume • Viscosity • Container sizeand type of - Manual • Volume • Pressure • Pressure • Volume • Volumefluid flow - Automatic • Length • Volume • Location • Length • Viscositypattern - Robotic • Pressure • Chemical • Drops • Pressure • Pump location- Shot • Flexibility compatibility • Chemical • Chemical • Chemical• Pressure • Chemical compatibility compatibility compatibility• VolumecompatibilityEquipmentOptions:• Nozzles • Mechanical gun • Steel, SST • Mastic • Steel • Steel, SST • Priming piston• Tips • Pneumatic gun • Pipe JIC regulator • SST • Pipe, JIC • Double ball• Extensions • Nozzle • Flexible hoses • Pressure • Pipe • Flexible hoses • Ram mount• Brushes - Extrusion - PTFE compensating • Tubing - PTFE • 5 g, 55 g wiper- Spray - Buna valve • Sizes - Buna plates- Length - Nylon - Nylon • Drum empty- Orifice - Moisture-Lok - Moisture-Lok options• Auto crossoverEPipeManifoldDFluidRegulatorFSupplyHosesGSupplyPumpANozzleor TipBDispenseValvesCDispenseHosesGraco D200 Supply System10


Ordering InformationAccessoriesCommon AccessoriesC59518 Pump Outlet Check Valve Kit (includes elbow, check valve, and union)222780 Floor StandC59547 High Pressure Filter (includes 6000 psi, 30 mesh filter and two pressure gauges)C07063 Ball Valve - 3/4-in npt, 4500 psiC07048 Ball Valve - 1/2-in npt, 5800 psi223689 Plastic Shield - 20L (10-pack)222792 Plastic Shield - 200L (10-pack)D30 Accessories918430 Low-level kit with Beacon light918414 Mobile Platform KitC31197 Hose Support KitD200 Series Accessories255477 Drum Stop Kit255627 Drum Roller KitC32463 Saddle Clamps (D200s and D200si only)918395 Heavy-Duty Drum Clamp Kit (D200s & D200si only)918397 Clamshell Drum Holder Kit (D200s & D200si only)255469 Low/Empty Sensor Kit255675 Pneumatic Cross-over Kit - 3-in ram255676 Pneumatic Cross-over Kit - 6.5-in ram255691 55 gal Platen Cover255703 Enclosed Wet Cup Recirculation Kit255650 Air Controls<strong>Data</strong>Trak and Electric Tandem Accessories255704 Remote <strong>Data</strong>Trak Kit - D200255705 Remote <strong>Data</strong>Trak Kit - D200s255706 Tandem A-side Kit - D200255708 Tandem B-side Kit - D200255707 Tandem A-side Kit - D200s255709 Tandem B-side Kit - D200s255468 Tandem Light Tower Kit255467 <strong>Data</strong>Trak Light Tower Kit255457 Tandem Depressurization Kit255458 Tandem Depressurization Kit - Stainless255415 Remote <strong>Data</strong>Trak Module255336 Tandem Display Module255721 Fluid Control Module with Tandem Ram Software121226 CAN cable (0.4 m)121227 CAN cable (0.6 m)121228 CAN cable (15 m)Check-Mate LowersAvailable Seal KitsLower Enclosed PTFE EnclosedPart # material Coating wet cup Throat Piston Intake Complete Complete Wet cupL100XX Carbon Steel Severe Duty None 255523 255533 255539 255507 255692 255696L100XX Carbon Steel MaxLife 255618 255524 255533 255540 255508 255692 255696L200XX Stainless Severe Duty None 255526 255535 255542 255511 255693 255700L200XX Stainless MaxLife 255619 255527 255535 255623 255512 255693 255700L200XX Carbon Steel Severe Duty None 255525 255534 255541 255509 255693 255697L200XX Carbon Steel MaxLife 255619 255527 255534 255622 255510 255693 255697L250XX Stainless Steel Severe Duty None 255529 255537 255545 255515 255694 255701L250XX Stainless Steel MaxLife 255620 255530 255537 255546 255516 255694 255701L250XX Carbon Steel Severe Duty None 255528 255536 255543 255513 255694 255698L250XX Carbon Steel MaxLife 255620 255530 255536 255544 255514 255694 255698L500XX Stainless Severe Duty None 255531 255538 255549 255519 255695 255702L500XX Stainless MaxLife 255621 255532 255538 255550 255520 255695 255702L500XX Carbon Steel Severe Duty None 255531 255538 255547 255517 255695 255699L500XX Carbon Steel MaxLife 255621 255532 255538 255548 255518 255695 255699PlatensSize Available ReplacementLiters (gal) Wiper Seals Assembled Platen Wiper Kit20 (5) Buna-N 255416 (255655) 18442020 (5) Buna-N 255417 (255656) 18442020 (5) PTFE 255418 (255657) 18455220 (5) PTFE 255322 (255658) 18455220 (5) PVC 255659 C0306430 (7) Buna-N 255420 None30 gal EPDM 255421 255654200 (55) (PTFE) EPDM 255664 255653200 (55) EPDM 255663 255653200 (55) Neoprene 255662 25565211


ABOUT GRACOFounded in 1926, Graco is a world leader in fluid handling systems and components. Graco productsmove, measure, control, dispense and apply a wide range of fluids and viscous materials usedin vehicle lubrication, commercial and industrial settings.The company’s success is based on its unwavering commitment to technical excellence, world-classmanufacturing and unparalleled customer service. Working closely with qualified distributors, Gracooffers systems, products and technology that set the quality standard in a wide range of fluid handlingsolutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication,and dispensing sealants and adhesives, along with power application equipment for the contractorindustry. Graco’s ongoing investment in fluid management and control will continue to provideinnovative solutions to a diverse global market.GRACO LOCATIONSCONTACTMAILING ADDRESSP.O. Box 1441Minneapolis, MN 55440-1441Tel: 612.623.6000Fax: 612.623.6777AMERICASMINNESOTAWorldwide HeadquartersGraco Inc.88-11th Avenue N.E.Minneapolis, MN 55413EUROPEBELGIUMEuropean HeadquartersGraco N.V.Industrieterrein-Oude BundersSlakweidestraat 313630 Maasmechelen,BelgiumTel: 32.89.770.700Fax: 32.89.770.777ASIA PACIFICJAPANGraco K.K.1-27-12 HayabuchiTsuzuki-kuYokohama City, Japan 2240025Tel: 81.45.593.7300Fax: 81.45.593.7301ASIA PACIFICCHINAGraco Hong Kong Ltd.Representative OfficeRoom 118 1st FloorNo.2 Xin Yuan BuildingNo.509 Cao Bao RoadShanghai, P.R. China 200233Tel: 86.21.649.50088Fax: 86.21.649.50077ASIA PACIFICKOREAGraco Korea Inc.Choheung Bank Building4th Floor #1599Gwanyang-Dong, Dongan-Ku,Anyang-Si, Gyunggi-Do,Korea 431-060Tel: 82(Korea).31.476.9400Fax: 82(Korea).31.476.9801All written and visual data contained in this document are based on the latest product information available at the time of publication.Graco reserves the right to make changes at any time without notice.Graco is certified ISO 9001.Europe+32 89 770 700FAX +32 89 770 777WWW.GRACO.BE©2006, 2007 Graco Inc. 338921E Rev. A 11/07 Printed in Europe.All other brand names or marks are used for identification purposes and are trademarks of their respective owners.

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