Todd Hester Service Center First Pass Fill Improvement - Cummins

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Improve Phase – Highlights
Process Application
� Develop training and education documents detailing components
of first pass fill in the service centers:
Table of contents from FPF document – (complete document found in 6S database):
First Pass Fill – Training ..........................................................................4
Overview..............................................................................................4
Objective..…………………..……………………………………………………………...……4
Terms and Definitions……………………………………………………………….5
First Pass Fill Overview.....……….………………………………………………...6
Calculation of First Pass Fill………………………………………………………..6
Frequently Asked Questions………………………….…………………..……7 - 8
Non-Inventory Factors that Affect First Pass Fill.…...........................9- 14
Changing Quantities for Duplicate Parts…………….…………………………..9 - 11
Campaign Parts Usage……………………………………………………………………...11
Parts Inquiry…………………………………………………………………………………….12
Open Purchase Orders Review……………………………………………….............12
Daily Receipts Process...……………………………………………………………………12
Non-tangible Parts - Calibration Licenses………………………………………13 - 14
Fulfillment Processes for First Pass Fill………………………………………..15
Support Stock Management……………………………………………………………….15
Managing Service Center First Pass Fill………………………………….16 - 19
Zero Target Stocking Level Report……………………………………………….16 - 17
First Pass Fill - Parts Report …..............................................................18
First Pass Fill - Service Report…………………………………………...……….……..19