SPRING OPERATED CABLE REELS - VAHLE, Inc

SPRING OPERATEDCABLE REELS

SPRING OPERATED CABLE REELSContentsPageGeneral 3-4Typical applications 5Type codes 6Reel selection charts 7-14Dimensional data 15-16Mounting brackets 17Cable guide arms 18-19Sheave guides 20Other accessories 21Spare parts 22-23Questionnaire 24-252

GENERALIntroductionOur spring operated cable reels serve the industry for reliableelectrification of equipment in motion; for automatic winding offlexible power- and control-cables.Applicationsinclude Portal- and Gantry Cranes, Dockside-, Ship- and ConstructionCranes, Grabs and Magnets, Electric Hoists and othermaterial handling -lifting -stacking and -storing equipment.They fully meet VDE and other safety requirements.Cable Payoutis normally following the technical information on page 15 of thiscatalogue.Reverse cable payout is available and indicated with index A incode types.(Refer to type code on page 6)Limit Switch Assembliesfor switching off travel and hoist motors with one or two safetywindings on the reel are optional against surcharge.Special applicationsVAHLE Reels on board ships or in the tropics.VAHLE Reels in aggressive environments (galvanizing plants,pickling lines, sewage treatment systems).VAHLE Reels in explosion-proof versions (slipringless).VAHLE Reels for Control-, Signal- and Highfrequency- Transmission.VAHLE Reels for Air, Liquids and Gases (Hose Reels).VAHLE Reels for handling steel ropes in travel distancetrackingsystems and for grab stability on heavy cranes (TagLine Reels).VAHLE Reels for Curves and for Endless Monorails withspecial swivel base.VAHLE Reels with Ratchet and lock mechanism for multilevel machine tools and for push-button pendants.VAHLE Reels for Flatform Cable (especially in the palettestacking and machine tool industry).VAHLE Reels in the Monospiral Version.Vahle welcomes your inquiry on your particular application.Electrical Properties of SlipringsStandard sliprings are rated for 415 V or 500 V;Collector Ring Ampere capacities are for 100% nominal rating..Accident PreventionAll moveable parts of the drive system, e.g. chaindrive arecovered in accordance with the Accident Prevention Code.Therefore, the cable reels can be installed in work areas as wellas traffic areas. Additional protective devices, such as a cover forthe revolving reel body itself, are to be furnished and fitted atsite.Corrosion protectionAll steel parts are galvanized. The reel body is powder-coated inaddition.Installation InformationInstallation instructions and operation manuals for commissioningadvice and assistance are attached to each reel shipment.Reel Capabilitymax. speed of travel or lift applicationv = 60 m/min.max. travel accelerationa = 0,2 m/sec 2max. lift accelerationa = 0,2 m/sec 2Maximum cable lengthProtection CodeSlipring enclosures are designed to IP65. The housings aremade of fiber-glass reinforced PVC.Drive SystemThe Reel Drive is achieved via helical springs of high qualityspring steel. Depending on the duty and type of service they willlast about 100.000 working cycles.Reels are designed to handle a certain type and length of cablein a specific manner. Never use reels for more cable than outlinedin the selection charts.Total cable lengthThe total cable length required results from maximum payoutlength plus reel installation height plus two safety windings plusfree end length for connection.Safety AdviceAccording to EEC-regulation 89/392/EWG rotating parts suchas reel compartments must be protected against accidents.3

llTYPICAL-APPLICATIONSExample arrangementsh1LFllReel mounted on moving machineryWinding and pay-out of the cable into a tray or other surface.One- or two-way horizontal payout.hhl2LFlApplications1 3 9hfl 1l3LFReel mounted on moving machineryCable recovery on round supports brackets (l 1 1 m), or rollers (l 1 = 1 by 3 m)Payout horizontally in one or two travel directions.lhhfl 1l4LFlApplications6 7LFfl 1lh5lReel mounted stationary(Fixpoint of cable at moving machinery)Cable is dragged over round support rollers to and from thereel, horizontally in one or two traveldirections (l 1 = 3 m).Applications867hfLFl(L)ll(L)lReel mounted on moving machineryReel mounted stationary (Fixpoint of cable at moving machinery)Cable is suspended horizontally in the air, payout in one or two directionsif the cable sag „L“ exceeds „l“,during cable payout in one direction than„L“ is definitive for the sag „f“LFfhDimensional dataLegends to drawing (example 1-7):lLh= operational max.length of cable [m](for cable payout in two directions=half of length of runway).= max. length between reel and end of cable= height of reel = distance between cable tray or cable feedpoint to center of reel [m]LF = feed pointf = max. cable sag [m], referring to feed pointl 1 = support intervals [m]Accessories8Vertical operationLF9LFLvertical cable payout ordownwardsLegends to drawing (example 8 and 9)LF = feed pointl = operational max. length of cable [m], lifting heightLvertical cable payout orupwards= max. suspended cable length [m]. Consider additionalweight, if neccesary (e.g. control switch)Spare parts* Applicable for determinating the cable reel is the suspended cable length.Consider additional weight, if neccesary (e.g. control switch).5

TYPE CODESDefinition of...Reel TypeVBFLT 220 - 430 - 205 - 4 - 222 - H - 4 - 25 - AReel seriesDrum dia.Plate dia.Reeling widthNo. of springsSpring seriesArrangement of springsNo. of poles incl. groundAmpacity of slipring bodySuffix for opposite rotationSelection a VAHLE Cable ReelTo select the right Vahle Reel from the Reel Selection Charts youmust know the application (see page 5), the length and the typeof cable (wire size, number of conductors, outside diameter,weight per meter)Legend to selection chart:lLh= operational max. length of cable (m)= max. suspended cable length (m)(„L“ can also correspond to the max. reeling length „l“)= height of reel=distance between cable tray or cable feedpoint to center of reel (m).Measure „h“ might be smaller in case of sufficient clearanceheight (e.g. cable payout in one travel direction).Consider guide assemblies or tension relief devices fortwo-way travel directions and passing over the feed point.LZ =number of layers (might be required to determine cablecross section)n v = turns initial spring tensionn= max. operational and permissable turns for max. cablelength „l“Z = max. reel torque in newton (N)f= max. cable sag in meters refering to feed point „LF (m)Note:A broad selection of springs provides many different torquecombinations.Initial spring tension nv can be increased when reducing the max.cable length to be handled. However, never exceed the totalpermissible turns nv+n.6

REEL SELECTION CHART ApplicationsRandom wrap, cable payout horizontal, vertical or upwards1391 3 9Applicationsl(m)h(m)LZ~Reel typeCable 4 x 2,5 mm 2 Ø 12,1 mm 0,210 kg/m5 0,5 1,6 VBFLT 150-240- 90-1-153-H-4-25 17,0 10,0 42 904 46210 0,5 3,1 VBFLT 150-290- 90-2-153-P-4-25 11,0 17,0 86 904 01212 0,5 2,9 VBFLT 220-360- 85-1-225-H-4-25 4,0 15,0 61 904 04229 1,0 2,7 VBFLT 280-430-165-2-283-H-4-25 10,0 30,0 120 904 07642 1,0 3,6 VBFLT 280-430-205-3-288-H-4-25 30,0 42,0 90 904 09455 1,0 4,5 VBFLT 280-460-205-3-288-H-4-25 19,0 53,0 90 904 11570 1,0 2,6 VBFLT 400-630-280-3-406-H-4-25 18,0 52,0 150 904 20390 1,5 3,2 VBFLT 400-630-340-4-404-H-4-25 12,0 66,0 240 904 217105 1,5 3,7 VBFLT 400-630-340-4-406-H-4-25 19,0 75,0 150 904 221Cable 5 x 2,5 mm 2 Ø 12,8 mm 0,240 kg/mnv(U)n(U)Z(N)Order-No.5 0,5 1,6 VBFLT 150-240- 90-1-153-H-5-25 17,0 10,0 42 904 51812 0,5 2,1 VBFLT 220-360-125-1-225-H-5-25 3,0 16,0 61 904 01926 1,0 3,0 VBFLT 220-430-165-2-225-H-5-25 6,0 32,0 61 904 05440 1,0 3,7 VBFLT 280-460-165-2-288-H-5-25 9,0 39,0 90 904 10850 1,0 4,5 VBFLT 280-460-165-3-283-H-5-25 13,0 47,0 120 904 11070 1,0 4,8 VBFLT 280-460-205-4-283-H-5-25 14,0 66,0 120 904 11680 1,5 4,1 VBFLT 400-630-280-3-406-H-5-25 13,0 57,0 150 904 205Cable 7 x 2,5 mm 2 Ø 14 mm 0,310 kg/m5 0,5 2,1 VBFLT 150-290- 90-1-153-H-7-25 18,0 9,0 43 904 00512 0,5 3,3 VBFLT 220-430- 85-1-225-H-7-25 3,0 15,0 61 904 06817 1,0 3,0 VBFLT 220-360-125-2-225-H-7-25 16,0 21,0 61 904 02526 1,0 2,9 VBFLT 280-430-165-2-283-H-7-25 13,0 26,0 120 904 07741 1,0 4,0 VBFLT 280-500-165-3-283-H-7-25 20,0 39,0 120 904 13062 1,0 4,6 VBFLT 280-500-205-4-283-H-7-25 21,0 58,0 120 904 13878 1,0 3,2 VBFLT 400-630-280-3-406-H-7-25 14,0 56,0 150 904 20790 1,5 4,0 VBFLT 240-630-340-4-404-H-7-25 12,0 65,0 240 904 220Cable 12 x 2,5 mm 2 Ø 20,2 mm 0,480 kg/m16 1,0 2,5 VBFLT 280-500-165-2-286-H-12-25 15,0 16,0 190 904 12625 1,0 3,5 VBFLT 280-550-165-2-286-H-12-25 8,0 23,0 190 904 14535 1,5 3,7 VBFLT 280-550-205-2-283-H-12-25 7,0 32,0 120 904 14750 1,5 4,0 VBFLT 400-710-280-2-406-H-12-25 13,0 33,0 150 904 22985 1,5 4,7 VBFLT 400-710-280-3-406-H-12-25 14,0 55,0 150 904 234Cable 18 x 2,5 mm 2 Ø 20,6 mm 0,680 kg/m18 1,0 2,8 VBFLT 280-500-165-2-286-H-18-25 14,0 17,0 190 904 12725 1,0 3,0 VBFLT 280-550-165-2-283-H-18-25 16,0 23,0 120 904 14235 1,5 3,8 VBFLT 280-550-205-3-286-H-18-25 16,0 31,0 190 904 15145 1,5 2,8 VBFLT 400-630-280-2-404-H-18-25 7,0 31,0 240 904 18470 1,5 4,0 VBFLT 400-710-280-3-404-H-18-25 11,0 46,0 240 904 232Cable 24 x 2,5 mm 2 Ø 25,5mm 0,820 kg/m22 1,0 1,8 VBFLT 400-630-280-1-404-H-24-25 2,0 16,0 240 904 17645 1,5 3,5 VBFLT 400-710-280-2-404-H-24-25 8,0 30,0 240 904 22378 1,5 4,3 VBFLT 400-800-340-3-404-H-24-25 8,0 49,0 240 904 243Cable 30 x 2,5 mm 2 Ø 28,7mm 0,970 kg/m20 1,5 1,9 VBFLT 400-630-280-1-404-H-30-25 4,0 14,0 240 904 17735 1,5 3,0 VBFLT 400-800-280-2-404-H-30-25 16,0 22,0 240 904 23975 1,5 4,7 VBFLT 400-800-340-3-404-H-30-25 12,0 45,0 240 904 2448

REEL SELECTION CHART ApplicationsRandom wrap, cable payout horizontal, vertical or upwards139l(m)h(m)LZ~Reel typeCable 4 x 4mm 2 Ø 13,4 mm 0,280 kg/m12 0,5 2,1 VBFLT 220-360-125-1-225-H-4-25 3,0 15,0 61 904 01816 1,0 2,8 VBFLT 220-360-125-2-222-H-4-25 9,0 20,0 108 904 02130 1,0 3,9 VBFLT 280-460-125-2-283-H-4-25 10,0 29,0 120 904 08441 1,0 3,8 VBFLT 280-460-165-2-288-H-4-25 7,0 40,0 90 904 10751 1,0 4,5 VBFLT 280-500-165-3-283-H-4-25 11,0 48,0 120 904 12865 1,0 4,8 VBFLT 280-500-205-4-283-H-4-25 19,0 60,0 120 904 13781 1,5 3,3 VBFLT 400-630-280-3-406-H-4-25 11,0 58,0 150 904 203Cable 5 x 4 mm 2 Ø 14,5 mm 0,320 kg/m9 0,5 1,8 VBFLT 220-360-125-1-222-H-5-25 2,0 12,0 108 904 01720 0,5 3,6 VBFLT 220-430-125-2-222-H-5-25 5,0 24,0 108 904 04730 1,0 3,7 VBFLT 220-430-165-3-222-H-5-25 9,0 35,0 108 904 05841 1,0 4,0 VBFLT 280-500-165-3-283-H-5-25 20,0 39,0 120 904 12950 1,0 4,0 VBFLT 280-500-205-3-283-H-5-25 12,0 47,0 120 904 13381 1,5 3,5 VBFLT 400-630-280-3-406-H-5-25 12,0 57,0 150 904 465Cable 4 x 6 mm 2 Ø 14,8 mm 0,370 kg/mnv(U)n(U)Z(N)Order-No.10 1,0 1,3 VBFLT 220-360-165-1-225-H-4-50 5,0 13,0 61 904 03015 1,0 2,2 VBFLT 220-360-165-2-225-H-4-50 18,0 19,0 61 904 03635 1,0 4,1 VBFLT 220-430-165-3-225-H-4-50 16,0 40,0 61 904 06061 1,0 4,8 VBFLT 280-500-205-3-288-H-4-50 16,0 55,0 90 904 13680 1,5 3,5 VBFLT 400-630-280-3-406-H-4-50 12,0 57,0 150 904 204Cable 5 x 6 mm 2 Ø 16,1 mm 0,430 kg/m9 1,0 1,8 VBFLT 220-360-125-1-225-H-5-50 6,0 12,0 61 904 02020 1,0 3,5 VBFLT 220-430-125-2-222-H-5-50 6,0 23,0 108 904 04836 1,0 4,0 VBFLT 220-430-205-3-225-H-5-50 15,0 41,0 61 904 06355 1,0 4,7 VBFLT 280-550-205-3-288-H-5-50 21,0 50,0 90 904 15380 1,5 3,8 VBFLT 400-630-280-3-406-H-5-50 14,0 55,0 150 904 20690 1,5 3,4 VBFLT 400-630-340-4-404-H-5-50 14,0 63,0 240 904 219Cable 4 x 10 mm 2 Ø 18,8 mm 0,610 kg/m10 1,0 1,8 VBFLT 280-430-125-1-283-H-4-50 9,0 10,0 120 904 06919 1,0 3,0 VBFLT 280-500-165-2-283-H-4-50 21,0 18,0 120 904 12430 1,0 3,3 VBFLT 280-550-205-2-283-H-4-50 11,0 28,0 120 904 14840 1,5 4,1 VBFLT 280-550-205-3-286-H-4-50 11,0 36,0 190 904 15245 1,5 2,7 VBFLT 400-630-280-2-404-H-4-50 6,0 32,0 240 904 18568 1,5 3,7 VBFLT 400-630-280-3-404-H-4-50 11,0 46,0 240 904 199Cable 4 x 16 mm 2 Ø 23,4 mm 0,920 kg/m20 1,0 1,5 VBFLT 400-630-280-1-404-H-4-90 3,0 15,0 240 904 17935 1,5 2,6 VBFLT 400-630-280-2-404-H-4-90 14,0 24,0 240 904 18645 1,5 3,2 VBFLT 400-710-280-2-404-H-4-90 8,0 30,0 240 904 22671 1,5 3,8 VBFLT 400-710-340-3-404-H-4-90 11,0 46,0 240 904 237Cable 4 x 25 mm 2 Ø 27,1 mm 1,270 kg/m15 1,5 1,0 VBFLT 400-630-340-1-404-H-4-200 7,0 11,0 240 904 21520 1,5 1,4 VBFLT 400-630-340-2-409-H-4-200 15,0 15,0 460 904 21645 1,5 3,0 VBFLT 400-710-340-2-404-H-4-200 8,0 30,0 240 904 23675 1,5 4,3 VBFLT 400-800-340-3-404-H-4-200 11,0 46,0 240 904 245Cable 4 x 35 mm 2 Ø 30,1 mm 2,115 kg/m15 1,5 1,4 VBFLT 400-630-280-1-404-H-4-200 7,0 11,0 240 904 17831 1,5 2,9 VBFLT 400-710-280-2-404-H-4-200 17,0 21,0 240 904 22550 1,5 3,4 VBFLT 400-800-280-3-409-H-4-200 13,0 32,0 460 904 242Applications1 3 99

REEL SELECTION CHART ApplicationsRandom wrap, movable or stationary, horizontal cable payout67Applications6 7l(m)~f(m)LZ~Reel typeCable 4 x 1,5 mm 2 Ø 11,1 mm 0,160 kg/mCable 5 x 1,5 mm 2 Ø 11,8 mm 0,180 kg/m32 1,1 2,4 VBFLT 280-460-205-4-283-HP-5-25 6,0 33,0 240 904 11745 1,2 1,6 VBFLT 400-560-280-3-409-H -5-25 11,5 34,0 460 904 173Cable 7 x 1,5 mm 2 Ø 13,3 mm 0,230 kg/mCable 12 x 1,5 mm 2 Ø 16,9 mm 0,360 kg/mnv(U)n(U)Z(N)Order-No.9 0,5 2,1 VBFLT 150-290- 90-1-153-H- 4-25 11,0 16,0 43 904 00312 0,4 3,2 VBFLT 150-290- 90-2-153-P- 4-25 6,0 21,0 86 904 00922 0,6 2,5 VBFLT 280-430-125-2-286-H- 4-25 8,0 23,0 190 904 07030 1,1 2,6 VBFLT 280-430-165-3-286-H- 4-25 16,0 31,0 190 904 08335 0,7 1,3 VBFLT 400-560-280-3-409-H- 4-25 18,5 27,0 460 904 17140 1,7 1,4 VBFLT 400-560-280-2-404-H- 4-25 7,0 31,0 240 904 15810 0,7 3,1 VBFLT 150-290- 90-1-153-H -5-25 10,0 17,0 43 904 00412 0,3 1,8 VBFLT 220-360-125-2-228-H -5-25 6,0 16,0 150 904 02718 0,5 2,1 VBFLT 220-360-165-3-228-H -5-25 10,0 23,5 150 904 0397 0,5 2,3 VBFLT 150-290- 90-1-153-H- 7-25 14,0 13,0 43 904 00512 0,3 2,2 VBFLT 220-360-125-2-228-H- 7-25 7,0 15,0 150 904 02822 0,8 2,3 VBFLT 280-430-165-2-286-H- 7-25 8,0 23,0 190 904 08143 1,4 1,8 VBFLT 400-560-280-3-409-H- 7-25 12,5 33,0 460 904 17412 0,5 2,1 VBFLT 220-430-165-2-228-H-12-25 7,0 15,0 150 904 05518 0,7 2,5 VBFLT 280-460-165-3-288-P-12-25 5,0 18,0 270 904 11330 1,1 1,6 VBFLT 400-560-280-2-409-H-12-25 7,0 23,0 460 904 16238 1,7 2,0 VBFLT 400-560-280-3-409-H-12-25 17,5 28,0 460 904 170Cable 18 x 1,5 mm 2 Ø 17,9 mm 0,470 kg/m10 0,4 1,7 VBFLT 280-460-125-1-286-H-18-25 4,0 11,0 190 904 09720 1,4 2,7 VBFLT 280-460-165-2-286-H-18-25 11,0 20,0 190 904 10332 1,5 1,7 VBFLT 400-560-280-2-409-H-18-25 6,0 24,0 460 904 163Cable 24 x 1,5 mm 2 Ø 22,6 mm 0,590 kg/m15 0,9 2,7 VBFLT 280-550-165-2-283-P-24-25 5,0 14,0 240 904 14328 1,5 1,9 VBFLT 400-630-280-2-409-H-24-25 10,0 20,0 460 904 192Cable 30 x 1,5 mm 2 Ø 24,2 mm 0,710 kg/m15 0,6 1,1 VBFLT 400-630-280-1-409-H-30-25 3,5 11,0 460 904 18220 0,9 1,5 VBFLT 400-630-280-2-404-P-30-25 3,5 15,0 480 904 188Cable 4 x 2,5 mm 2 Ø 12,1 mm 0,210 kg/m8 0,5 2,7 VBFLT 150-290- 90-1-153-H- 4-25 13,0 14,0 43 904 00312 0,3 1,8 VBFLT 220-360-125-2-228-H- 4-25 6,0 16,0 150 904 02614 0,3 2,2 VBFLT 220-360-125-2-222-H- 4-25 11,0 18,0 108 904 02128 1,0 2,6 VBFLT 280-430-205-4-283-HP-4-25 10,0 29,0 240 904 08833 1,5 1,3 VBFLT 400-560-280-2-404-H- 4-25 12,0 26,0 240 904 158Cable 5 x 2,5 mm 2 Ø 12,8 mm 0,240 kg/m7 0,5 2,4 VBFLT 150-290- 90-1-153-H- 5-25 14,0 13,0 43 904 00412 0,3 2,1 VBFLT 220-430-125-2-228-H- 5-25 6,0 16,0 150 904 05114 0,6 2,0 VBFLT 280-430-165-1-283-H- 5-25 4,0 15,0 120 904 07222 0,4 2,3 VBFLT 280-430-205-4-286-HP-5-25 8,0 23,0 380 904 09025 1,0 1,9 VBFLT 280-430-205-4-283-HP-5-25 13,5 25,5 240 904 08930 1,4 1,2 VBFLT 400-560-280-2-404-H -5-25 15,0 23,0 240 904 159Cable 7 x 2,5 mm 2 Ø 14,0 mm 0,310 kg/m7 0,3 2,8 VBFLT 150-290- 90-2-153-P -7-25 15,0 12,0 86 904 01114 0,8 2,5 VBFLT 220-430-125-2-222-H -7-25 11,0 18,0 108 904 04922 1,1 2,5 VBFLT 280-460-165-2-286-H -7-25 8,0 23,0 190 904 10631 1,0 1,3 VBFLT 400-560-280-2-409-H -7-25 7,0 23,0 460 904 16810

REEL SELECTION CHART ApplicationsRandom wrap, movable or stationary, horizontal cable payout67l(m)~f(m)LZ~Reel typeCable 12 x 2,5 mm 2 Ø 20,2 mm 0,480 kg/m10 0,4 1,0 VBFLT 400-630-280-1-409-H-12-25 7,0 8,0 460 904 18025 1,0 1,6 VBFLT 400-630-280-3-406-P-12-25 4,0 18,5 450 904 208Cable 18 x 2,5 mm 2 Ø 20,6 mm 0,680 kg/m15 1,0 1,0 VBFLT 400-630-280-1-404-H-18-25 7,0 11,5 240 904 17521 1,0 1,3 VBFLT 400-630-280-3-406-P-18-25 7,0 15,5 450 904 209Cable 24 x 2,5 mm 2 Ø 25,5 mm 0,820 kg/m10 0,3 1,0 VBFLT 400-630-280-1-409-H-24-25 7,0 7,5 460 904 18120 1,0 1,6 VBFLT 400-630-280-2-404-P-24-25 4,0 14,5 480 904 18725 1,1 1,6 VBFLT 400-630-340-4-406-P-24-25 4,5 18,0 600 904 222Cable 30 x 2,5 mm 2 Ø 28,7 mm 1,300 kg/mnv(U)n(U)Z(N)Order-No.10 0,4 1,0 VBFLT 400-630-280-1-409-H-30-25 7,0 7,5 460 904 18220 0,8 1,9 VBFLT 400-630-280-3-404-P-30-25 4,5 14 720 904 200Cable 4 x 4 mm 2 Ø 13,4 mm 0,280 kg/m7 0,5 2,4 VBFLT 150-290- 90-1-153-H- 4-25 14,0 13,0 43 904 00310 0,6 1,7 VBFLT 220-360-125-1-225-H- 4-25 5,0 13,0 61 904 01815 0,8 2,6 VBFLT 220-360-125-2-222-H- 4-25 10,0 19,0 108 904 02120 0,8 2,1 VBFLT 280-430-165-2-286-H- 4-25 10,0 21,0 190 904 07830 0,8 1,3 VBFLT 400-560-280-2-409-H- 4-25 7,0 23,0 460 904 164Cable 5 x 4 mm 2 Ø 15,4 mm 0,320 kg/m8 0,3 1,6 VBFLT 220-430-125-1-222-H- 5-25 3,0 11,0 108 904 04316 1,0 3,1 VBFLT 220-430-125-2-222-H- 5-25 10,0 19,0 108 904 04720 1,0 2,4 VBFLT 280-460-165-2-286-H- 5-25 11,0 20,0 190 904 10430 1,0 1,4 VBFLT 400-630-280-2-409-H- 5-25 8,0 22,0 460 904 195Cable 4 x 6 mm 2 Ø 14,8 mm 0,370 kg/m10 0,8 2,0 VBFLT 220-430-125-1-225-H- 4-50 5,0 13,0 61 904 04515 1,0 2,9 VBFLT 220-430-125-2-222-H- 4-50 11,0 18,0 108 904 04620 1,0 2,4 VBFLT 280-430-165-2-286-H- 4-50 10,0 21,0 190 904 07930 1,1 1,4 VBFLT 400-630-280-2-409-H- 4-50 7,0 23,0 460 904 193Cable 5 x 6 mm 2 Ø 16,1 mm 0,430 kg/m8 0,4 1,5 VBFLT 220-430-125-1-222-H- 5-50 3,0 11,0 108 904 04415 0,9 2,4 VBFLT 280-430-125-2-288-P- 5-50 8,0 15,0 180 904 07120 1,0 2,4 VBFLT 280-430-165-3-288-P- 5-50 3,0 20,0 270 904 08725 0,9 1,3 VBFLT 400-630-280-2-409-H- 5-50 11,0 19,0 460 904 196Cable 4 x 10 mm 2 Ø 18,8 mm 0,610 kg/m10 0,5 1,5 VBFLT 280-460-165-1-286-H- 4-50 5,0 10,0 190 904 10225 1,3 1,5 VBFLT 400-560-280-2-409-H- 4-50 11,5 18,5 460 904 165Cable 4 x 16 mm 2 Ø 23,4 mm 0,920 kg/m10 0,3 1,0 VBFLT 400-560-280-1-409-H- 4-90 7,0 7,5 460 904 15620 1,2 1,5 VBFLT 400-630-280-2-409-H- 4-90 15,0 15,0 460 904 194Cable 4 x 25 mm 2 Ø 27,1 mm 1,270 kg/m10 0,5 1,0 VBFLT 400-630-280-1-409-H- 4-200 7,0 7,5 460 904 18320 1,6 1,7 VBFLT 400-630-280-2-404-P- 4-200 4,5 14,0 480 904 189Applications7611

REEL SELECTION CHART ApplicationsRandrom wrap, cable payout vertical or downwards8Applications8l(m)LZ~Reel typeCable 4 x 1,5 mm 2 Ø 11,1 mm 0,160 kg/mCable 5 x 1,5 mm 2 Ø 11,8 mm 0,180 kg/mnv(U)n(U)Z(N)Order-No.6 1,7 VBFLT 150-240- 90-1-152-H- 4-25 16,0 12,0 26 904 00012 3,2 VBFLT 150-290- 90-1-153-H- 4-25 6,0 21,0 43 904 00325 2,7 VBFLT 220-430-165-3-222-H- 4-25 12,0 32,0 108 904 05735 3,0 VBFLT 280-430-165-3-283-H- 4-25 23,0 36,0 120 904 08240 1,4 VBFLT 400-560-280-2-404-H- 4-25 8,5 30,5 240 904 15864 2,3 VBFLT 400-630-280-3-404-H- 4-25 9,0 48,0 240 904 1989 3,0 VBFLT 150-290- 90-1-153-H- 5-25 11,0 16,0 43 904 00412 3,6 VBFLT 150-290- 90-2-153-P- 5-25 7,0 20,0 86 904 01020 2,3 VBFLT 220-360-165-2-222-H- 5-25 3,0 26,0 108 904 03435 2,5 VBFLT 280-430-205-3-286-H- 5-25 11,0 36,0 190 904 09250 3,5 VBFLT 280-430-205-4-286-H- 5-25 13,0 50,0 190 904 09664 2,3 VBFLT 400-560-280-3-404-H- 5-25 9,0 48,0 240 904 169Cable 7 x 1,5 mm 2 Ø 13,3 mm 0,230 kg/m8 2,6 VBFLT 150-290- 90-1-153-H- 7-25 13,0 14,0 43 904 00512 1,8 VBFLT 220-360-165-1-225-H- 7-25 2,0 16,0 61 904 03120 2,5 VBFLT 220-360-165-2-222-H- 7-25 4,0 25,0 108 904 03525 3,1 VBFLT 220-430-165-3-222-H- 7-25 13,0 31,0 108 904 05939 3,3 VBFLT 280-460-165-3-286-H- 7-25 8,0 39,0 190 904 11245 1,8 VBFLT 400-560-280-2-404-H- 7-25 4,0 34,0 240 904 16052 2,1 VBFLT 400-560-280-3-409-H- 7-25 6,0 39,0 460 904 174Cable 12 x 1,5 mm 2 Ø 16,9 mm 0,360 kg/m11 3,6 VBFLT 220-430- 85-1-222-H-12-25 1,0 13,0 108 904 06423 3,5 VBFLT 220-430-165-3-228-H-12-25 6,0 27,0 150 904 06128 2,7 VBFLT 280-500-205-3-286-H-12-25 19,0 28,0 190 904 13435 1,8 VBFLT 400-560-280-2-409-H-12-25 4,0 26,0 460 904 16254 2,8 VBFLT 400-630-280-3-409-H-12-25 6,0 39,0 460 904 210Cable 18 x 1,5 mm 2 Ø 17,9 mm 0,470 kg/m9 3,1 VBFLT 220-430- 85-1-222-H-18-25 3,0 11,0 108 904 06514 3,0 VBFLT 220-430-125-2-228-H-18-25 5,0 17,0 150 904 05021 2,9 VBFLT 280-500-165-2-286-H-18-25 10,0 21,0 190 904 12735 1,9 VBFLT 400-560-280-2-409-H-18-25 4,0 26,0 460 904 16352 2,2 VBFLT 400-630-280-3-409-H-18-25 6,0 39,0 460 904 211Cable 24 x 1,5 mm 2 Ø 22,6 mm 0,590 kg/m9 1,6 VBFLT 280-460-165-1-286-H-24-25 5,0 10,0 190 904 10116 2,9 VBFLT 280-550-165-2-283-P-24-25 4,0 15,0 240 904 14323 1,6 VBFLT 400-630-280-2-404-P-24-25 1,0 17,0 480 904 18736 2,5 VBFLT 400-630-280-2-409-H-24-25 4,0 26,0 460 904 19238 2,7 VBFLT 400-630-280-3-409-H-24-25 18,0 27,0 460 904 212Cable 30 x 1,5 mm 2 Ø 24,2 mm 0,710 kg/m12 2,3 VBFLT 280-550-165-1-286-H-30-25 3,0 12,0 190 904 14115 2,7 VBFLT 280-550-165-2-283-P-30-25 5,0 14,0 240 904 14417 1,3 VBFLT 400-630-280-1-409-H-30-25 1,0 13,0 460 904 18223 1,8 VBFLT 400-630-280-2-404-P-30-25 2,0 17,0 470 904 18831 2,4 VBFLT 400-710-280-2-409-H-30-25 8,0 22,0 460 904 231Cable 4 x 2,5 mm 2 Ø 12,1 mm 0,210 kg/m8 2,7 VBFLT 150-290- 90-1-153-H- 4-25 13,0 14,0 43 904 00312 3,2 VBFLT 150-290- 90-2-153-P- 4-25 2,0 20,0 84 904 00920 2,5 VBFLT 220-360-165-2-222-H- 4-25 3,0 26,0 108 904 03224 3,0 VBFLT 220-430-165-3-222-H- 4-25 14,0 30,0 108 904 05739 3,5 VBFLT 280-430-165-3-286-H- 4-25 8,0 39,0 190 904 08345 3,1 VBFLT 280-430-205-4-286-H- 4-25 12,0 44,0 190 904 09552 2,2 VBFLT 400-560-280-3-409-H- 4-25 6,0 39,0 460 904 17112

REEL SELECTION CHART ApplicationsRandrom wrap, cable payout vertical or downwards8l(m)LZ~Reel typenv(U)n(U)Z(N)Order-No.Cable 5 x 2,5 mm 2 Ø 12,8 mm 0,240 kg/m8 2,7 VBFLT 150-290- 90-1-153-H- 5-25 13,0 14,0 43 904 00412 1,5 VBFLT 220-360-165-1-225-H- 5-25 3,0 16,0 61 904 41820 2,5 VBFLT 220-360-165-2-222-H- 5-25 4,0 26,0 108 904 03424 3,0 VBFLT 220-430-165-3-222-H- 5-25 6,0 30,0 108 904 05839 3,5 VBFLT 280-430-165-3-286-H- 5-25 9,0 38,0 190 904 08643 3,7 VBFLT 280-430-205-4-286-H- 5-25 21,0 42,0 190 904 11845 1,9 VBFLT 400-560-280-2-404-H- 5-25 5,0 34,0 240 904 15952 2,2 VBFLT 400-560-280-3-409-H- 5-25 6,0 39,0 460 904 173Cable 7x 2,5 mm 2 Ø 14,0 mm 0,310 kg/m5 2,2 VBFLT 150-290- 90-1-153-H- 7-25 18,0 9,0 43 904 0057 2,8 VBFLT 150-290- 90-2-153-P- 7-25 15,0 12,0 86 904 01110 2,9 VBFLT 220-360- 85-1-222-H- 7-25 1,0 13,0 108 904 04118 3,1 VBFLT 220-430-125-2-222-H- 7-25 7,0 22,0 108 904 04922 3,0 VBFLT 220-360-165-3-228-H- 7-25 6,0 27,0 150 904 04026 2,9 VBFLT 280-430-165-2-286-H- 7-25 5,0 26,0 190 904 08132 2,7 VBFLT 280-430-205-3-286-H- 7-25 14,0 33,0 190 904 09337 1,6 VBFLT 400-560-280-2-404-H- 7-25 10,0 28,0 240 904 16052 2,3 VBFLT 400-560-280-3-409-H- 7-25 6,0 39,0 460 904 174Cable 12 x 2,5 mm 2 Ø 20,2 mm 0,480 kg/m11 1,5 VBFLT 280-460-165-1-283-H-12-25 7,0 12,0 120 904 10020 3,0 VBFLT 280-500-165-2-286-H-12-25 12,0 19,0 190 904 12623 1,5 VBFLT 400-560-280-2-404-H-12-25 21,0 17,0 240 904 15736 2,4 VBFLT 400-630-280-2-409-H-12-25 4,0 26,0 460 904 19047 3,0 VBFLT 400-630-280-3-409-H-12-25 12,0 33,0 460 904 210Applications8Cable 18 x 2,5 mm 2 Ø 20,6 mm 0,680 kg/m13 2,1 VBFLT 280-500-165-1-286-H-18-25 2,0 13,0 190 904 12216 2,5 VBFLT 280-500-165-2-283-P-18-25 3,0 16,0 240 904 12523 1,5 VBFLT 400-560-280-2-404-P-18-25 1,0 17,0 480 904 16132 2,1 VBFLT 400-630-280-2-409-H-18-25 7,0 23,0 460 904 19134 2,2 VBFLT 400-630-280-3-409-H-18-25 20,0 25,0 460 904 211Cable 24 x 2,5 mm 2 Ø 25,5 mm 0,820 kg/m17 1,5 VBFLT 400-630-280-1-409-H-24-25 1,0 13,0 460 904 18124 2,1 VBFLT 400-710-280-2-404-P-24-25 1,0 17,0 480 904 22727 2,4 VBFLT 400-710-280-2-409-H-24-25 11,0 19,0 460 904 230Cable30 x 2,5 mm 2 Ø 28,7 mm 1,300 kg/m11 1,1 VBFLT 400-630-280-1-404-H-30-25 9,0 9,0 240 904 17718 1,7 VBFLT 400-630-280-1-409-H-30-25 1,0 13,0 460 904 18223 2,3 VBFLT 400-710-280-2-404-P-30-25 2,0 16,0 480 904 22825 2,4 VBFLT 400-710-280-3-404-P-30-25 1,0 17,0 720 904 233Cable 4 x 4 mm 2 Ø 13,4 mm 0,280 kg/m6 3,1 VBFLT 150-290- 90-1-153-H- 4-25 17,0 10,0 43 904 0039 3,0 VBFLT 150-290- 90-2-153-P- 4-25 11,0 16,0 86 904 46611 3,1 VBFLT 220-430- 85-1-225-H- 4-25 4,0 14,0 61 904 06620 3,3 VBFLT 220-430-125-2-222-H- 4-25 4,0 25,0 108 904 05325 2,6 VBFLT 280-430-165-2-286-H- 4-25 5,0 26,0 190 904 07836 3,0 VBFLT 280-430-205-3-286-H- 4-25 11,0 36,0 190 904 09141 1,8 VBFLT 400-560-280-2-404-H- 4-25 7,0 31,0 240 904 15552 2,3 VBFLT 400-560-280-3-409-H- 4-25 6,0 39,0 460 904 17113

REEL SELECTION CHART ApplicationsRandrom wrap, cable payout vertical or downwards8l(m)LZ~Reel typenv(U)n(U)Z(N)Order-No.Cable 5 x 4 mm 2 Ø 14,5 mm 0,320 kg/m5 2,2 VBFLT 150-290- 90-1-153-H- 5- 25 18,0 9,0 43 904 0047 2,8 VBFLT 150-290- 90-2-153-P- 5- 25 15,0 12,0 86 904 01010 2,9 VBFLT 220-430- 85-1-225-H- 5- 25 5,0 13,0 61 904 06718 3,4 VBFLT 220-430-125-2-222-H- 5- 25 7,0 22,0 108 904 04726 2,9 VBFLT 280-430-165-2-286-H- 5- 25 5,0 26,0 190 904 08031 2,8 VBFLT 280-430-205-3-286-H- 5- 25 16,0 31,0 190 904 09234 1,6 VBFLT 400-560-280-2-409-H- 5- 25 4,0 26,0 460 904 16636 1,7 VBFLT 400-560-280-2-404-H- 5- 25 10,0 28,0 240 904 15953 2,5 VBFLT 400-560-280-3-409-H- 5- 25 6,0 39,0 460 904 1738ApplicationsCable 4 x 6 mm 2 Ø 14,8 mm 0,370 kg/m15 1,0 VBFLT 220-360-165-2-222-H- 4- 50 10,0 19,0 108 904 03321 2,8 VBFLT 220-430-165-3-228-H- 4- 50 7,5 26,0 150 904 06225 2,7 VBFLT 280-430-165-3-286-H- 4- 50 22,0 25,0 190 904 08532 3,3 VBFLT 280-460-205-4-283-HP-4- 50 8,0 31,0 240 904 11445 2,1 VBFLT 400-560-280-3-409-H- 4- 50 12,0 33,5 460 904 172Cable 5 x 6 mm 2 Ø 16,1 mm 0,430 kg/m13 2,4 VBFLT 220-430-125-2-228-H- 5- 50 6,0 16,0 150 904 05223 2,7 VBFLT 280-460-165-2-286-H- 5- 50 8,0 23,0 190 904 10531 1,5 VBFLT 400-560-280-2-409-H- 5- 50 6,0 24,0 460 904 16745 2,3 VBFLT 400-630-280-3-409-H- 5- 50 12,5 33,0 460 904 214Cable 4 x 10 mm 2 Ø 18,8 mm 0,610 kg/m11 1,0 VBFLT 280-430-165-1-286- H- 4- 50 4,0 11,0 190 904 07518 2,8 VBFLT 280-500-165-3-288- P- 4- 50 6,0 17,0 270 904 13125 3,0 VBFLT 280-500-205-4-286-HP- 4- 50 7,0 24,0 380 904 13932 1,8 VBFLT 400-560-280-2-409- H- 4- 50 6,0 24,0 460 904 16535 2,1 VBFLT 400-630-280-3-409- H- 4- 50 20,0 25,5 460 904 213Cable 4 x 16 mm 2 Ø 23,4 mm 0,920 kg/m15 1,1 VBFLT 400-560-280-1-409-H- 4- 90 3,5 11,0 460 904 15625 1,9 VBFLT 400-630-280-2-409-H- 4- 90 12,0 18,0 460 904 194Cable 4 x 25 mm 2 Ø 27,1 mm 1,270 kg/m15 1,2 VBFLT 400-630-280-1-409-H- 4-200 3,5 11,0 460 904 18322 1,8 VBFLT 400-630-280-3-404-P- 4-200 3,0 15,5 720 904 201Cable 4 x 35 mm 2 Ø 29,7 mm 1,720 kg/m12 1,1 VBFLT 400-630-280-1-409-H- 4-200 5,5 9,0 460 904 18317 1,6 VBFLT 400-630-280-2-409-P- 4-200 2,5 12,0 920 904 19714

REELS with mounting flangerandom wrap - size measurement tableCable payout direction with view on the slipring bodyLeft handstandardright handSKØ FØ fØ dØ DcbaTable 6, dimensions of reeling bobiesDrum dim.Reel type (1)Ø d mmØ D mmØ b mma mmWeight kgVBFLT 150-240- 90 150 240 90 38,5 3,000VBFLT 150-290- 90 150 290 90 38,5 3,500VBFLT 220-300- 85 220 300 85 45,5 4,900VBFLT 220-300-125 220 300 125 45,5 5,300VBFLT 220-300-165 220 300 165 45,5 5,700VBFLT 220-360- 85 220 360 85 45,5 5,300VBFLT 220-360-125 220 360 125 45,5 5,700VBFLT 220-360-165 220 360 165 45,5 6,100VBFLT 220-430- 85 220 430 85 45,5 6,400VBFLT 220-430-125 220 430 125 45,5 6,750VBFLT 220-430-165 220 430 165 45,5 7,100VBFLT 220-430-205 220 430 205 45,5 7,500VBFLT 280-460-125 280 460 125 45,0 7,600VBFLT 280-460-165 280 460 165 45,0 8,100VBFLT 280-460-205 280 460 205 45,0 8,600VBFLT 280-500-165 280 500 165 45,0 8,750VBFLT 280-500-205 280 500 205 45,0 9,200VBFLT 280-550-125 280 550 125 45,0 9,750VBFLT 280-550-165 280 550 165 45,0 10,200VBFLT 280-550-205 280 550 205 45,0 10,650VBFLT 400-560-280 400 560 280 61,0 25,900VBFLT 400-560-340 400 560 340 61,0 27,700VBFLT 400-630-280 400 630 280 61,0 28,500VBFLT 400-630-340 400 630 340 61,0 30,200VBFLT 400-710-280 400 710 280 61,0 31,300VBFLT 400-710-340 400 710 340 61,0 33,000VBFLT 400-800-280 400 800 280 61,0 34,800VBFLT 400-800-340 400 800 340 61,0 36,600Dimensional dataMeasurements of mounting flangesØ 945°12050201205025160160Ø 13Ø13Ø1385Ø11Ø1198 (4 x Ø 9)100 (4 x Ø 13)12050100120VBFLT 150 VBFLT 220 VBFLT 280 VBFLT 400125501001206 383217(1) Base weight without springs and slipring bodies!Total weight=base weight + weight of springs and slipring bodies.15

REELS with mounting flangerandom wrap - size measurement tableSKØ FØ fØ dØ DcbDimensional dataTable 7, dimensions and weights of slipring bodiesTypeDimensionsWeightkgmax. cable cross sections insqmmc mm Ø f Ø FVBFLT 150, 220 und 2804- 25 130 140 180 1,300 2,55- 25 150 140 180 1,400 2,57- 25 190 140 180 1,600 2,512- 25 245 140 180 2,300 2,518- 25 325 140 180 2,900 2,54- 25 130 140 180 1,300 4,05- 25 150 140 180 1,400 4,0VBFLT 28024- 25 295 205 245 4,700 2,530- 25 385 205 245 5,500 2,54- 50 205 205 245 3,200 10,05- 50 205 205 245 3,400 10,04- 90 205 205 245 3,600 16,0VBFLT 4004- 25 205 205 245 2,100 2,55- 25 205 205 245 2,200 2,57- 25 205 205 245 2,300 2,512- 25 295 205 245 2,900 2,518- 25 385 205 245 3,700 2,54- 25 205 205 245 2,100 4,05- 25 205 205 245 2,200 4,024- 25 295 205 245 5,100 2,530- 25 385 205 245 5,800 2,54- 50 205 205 245 3,300 10,05- 50 205 205 245 3,400 10,04- 90 205 205 245 3,900 16,04-200 315 340 360 15,000 35,0aRatchet devicefor spring reels Adjustment per turnTypeCorrosion prevention Weight kg Order-No.RSP 150galvanized 0,700 904 246VBFLT 1501xRSP 150 KB galvanized + plastic-coated 0,750 904 247RSP 220galvanized 1,300 904 248VBFLT 2206xRSP 220 KB galvanized + plastic-coated 1,350 904 249RSP 280galvanized 1,300 904 250VBFLT 2806xRSP 280 KB galvanized + plastic-coated 1,350 904 251RSP 400galvanized 3,000 904 252VBFLT 4005xRSP 400 KB galvanized + plastic-coated 3,050 904 25316

ACCESSORIESMounting bracketMounting bracket8080260806,513380Ø1390Ø17650200100max. Amax. Amax. AØ13BFK 150 (KB)BFK 220-280 (KB)BFK 400 (KB)Type for spring reels max. Ø A Corrosion prevention Weight kg Order-No.BFK 150galvanized 3,100 904 338VBFLT 150330 mmBFK 150 KB galvanized + plastic-coated 3,200 904 339BFK 220 - 280galvanized 3,500 904 344VBFLT 220 - 280550 mmBFK 220 - 280 KB galvanized + plastic-coated 3,600 904 345BFK 400 - 500galvanized 17,500 904 346VBFLT 4001000 mmBFK 400 - 500 KB galvanized + plastic-coated 17,700 904 347Mounting bracket with swivel140120Ø11Ø13Ø100Ø125120Ø 125Ø 100725max. A120max. A380Ø 11Ø 13R500max. A20016010971DBFK 150 (KB)DBFK 220-280 (KB)315DBFK 400 (KB)160AccessoriesType for spring reels max. Ø A Corrosion prevention Weight kg Order-No.DBFK 150galvanized 4,100 904 348VBFLT 150 330 mmDBFK 150 KB galvanized + plastic-coated 4,250 904 349galvanized 4,700 904 350VBFLT 220 - 280 550 mmDBFK 220 - 280 KB galvanized + plastic-coated 4,850 904 351DBFK 220 - 280DBFK 400galvanized 23,600 904 352VBFLT 400 1000 mmDBFK 400 KB galvanized + plastic-coated 23,800 904 35317

ACCESSORIESGuide roller armGuide roller arm, rigid(short version in connection with mounting bracket BFK)max. ACBAccessoriesTypefor spring reelsmax.Ø AReelingwidth mmCorrosionpreventionBolt circleØ BFixingscrewWeightkgOrder-No.RAKS 300- 60VBFLT 150-290 30060 100 M 12 0,700 904 366RAKS 300- 90 90 100 M 12 0,750 904 367RAKS 360- 85 85 125 M 10 1,400 904 368RAKS 360-125VBFLT 220-300 by360125 125 M 10 1,450 904 369RAKS 360-165 VBFLT 280-360 165 125 M 10 1,500 904 370RAKS 360-205 205 125 M 10 1,600 904 371RAKS 550- 85 85 galvanized 125 M 10 2,000 904 372RAKS 550-125VBFLT 220-430 by550125 125 M 10 2,100 904 373RAKS 550-165 VBFLT 280-550 165 125 M 10 2,150 904 374RAKS 550-205 205 125 M 10 2,250 904 375RAKS 800-280VBFLT 400-560 by800280 140 M 16 4,800 904 376RAKS 800-340 VBFLT 400-800 340 140 M 16 5,000 904 377RAKS 1000-280280 140 M 16 8,800 904 378VBFLT 400-800 1000RAKS 1000-340 340 140 M 16 9,000 904 379RAKS 300- 60 KBVBFLT 150-290 30060 100 M 12 0,750 904 380RAKS 300- 90 KB 90 100 M 12 0,800 904 381RAKS 360- 85 KB 85 125 M 10 1,450 904 382RAKS 360-125 KB VBFLT 220-300 by360125 125 M 10 1,500 904 383RAKS 360-165 KB VBFLT 280-360 165 125 M 10 1,550 904 384RAKS 360-205 KB 205 galvanized 125 M 10 1,650 904 385RAKS 550- 85 KB 85 + 125 M 10 2,050 904 386RAKS 550-125 KB VBFLT 220-430 by550125 plastic-coated 125 M 10 2,150 904 387RAKS 550-165 KB VBFLT 280-550 165 125 M 10 2,200 904 388RAKS 550-205 KB 205 125 M 10 2,300 904 389RAKS 800-280 KB VBFLT 400-560 by800280 140 M 16 4,900 904 390RAKS 800-340 KB VBFLT 400-800 340 140 M 16 5,100 904 391RAKS 1000-280 KB280 140 M 16 8,900 904 392VBFLT 400-800 1000RAKS 1000-340 KB 340 140 M 16 9,100 904 39318

ACCESSORIESGuide roller armGuide roller arm(long version in connection with mounting bracket with swivel DBFK)740bei Montage einstellen4955688,4Ø 10,5Guide roller arm, rigidTypefor spring reelsmax. Ø DCorrosion preventionWeight kgOrder-No.RALS 550 VBFLT 220 galvanized 1,250 904 254bis 550 galvanized +RALS 550 KB VBFLT 280 plastic-coated1,300 904 255Guide roller arm, movable (as spare part in connection with mounting flange BFRAL)Guide roller arm, movable (for retrofit only in connection with special mounting flange)Typefor spring reelsmax. Ø DCorrosion preventionWeight kgOrder-No.RAL-Sch 550 VBFLT 220 galvanized 2,500 904 256bis 550 galvanized+RAL-Sch 550 KB VBFLT 400 plastic-coated2,600 904 257Mounting flange (as spare part) for guide roller arm, movableØ 1145°Ø 13Accessoriesa100125150Typefor spring reelsmax. Ø ACorrosion preventionWeight kgOrder-No.BFRAL 220 VBFLT 220 20 galvanized 904 430BFRAL 280 VBFLT 280 25 galvanized 904 43119

ACCESSORIESGuide rollersGuide rollers with shaft stubsØ DBØ cØ dXTypeØ dmmØ DmmBmmØ cmmXmmCorrosion preventionWeight kgOrder-No.ULR 190-W galvanized 3,100 904 354190 290 galvanized +URL 190-W KB3,200 904 35530 53plastic-coatedULR 280-Wgalvanized 3,700 904 356280 33035 galvanized +URL 280-W KB3,800 904 357plastic-coatedULR 400-Wgalvanized 9,700 904 358400 50040 50 galvanized +URL 400-W KBplastic-coated9,900 904 359Guide rollers with mounting flangeØ DBMounting flangeØ 125Ø 100Ø 13Ø 11160160ULR 190 by 280 ULR 4002017xØ dAccessoriesTypeØ dmmØ DmmBmmXmmCorrosion preventionWeight kgOrder-No.ULR 190-BF galvanized 3,400 904 360URL 190-BF KB190 290 galvanized +plastic-coated3,550 904 361ULR 280-BFgalvanized 4,000 904 362280 33035 48 galvanized +URL 280-BF KBplastic-coated4,150 904 363ULR 400-BFgalvanized 9,500 904 364URL 400-BF KB400 500galvanized +plastic-coated9,700 904 365Limit switch(gear transmission 67,1 with 2 switch points)Axis of limit switch is not centricalto the axis of the reeling bodytwo-waycontact100Type Weight kg Order-No.ESCH 220-400 0,700 904 27820

irACCESSORIESFixing of cables for feed-point · roller supportsWire Mesh Strain Relief GripsType for cable diam. max. permissable Length of mesh Total length Ordermmtension kg* Maß L 1 Maß L 2 No.VLZK 6 4 by 7 60 100 275 900 391VLZK 9 7 by 9 110 120 290 900 392VLZK 12 9 by 12 130 135 340 900 393VLZK 15 12 by 15 210 180 390 900 394VLZK 20 15 by 20 260 220 450 900 395VLZK 25 20 by 25 260 275 510 900 396VLZK 30 25 by 30 400 350 610 900 397VLZK 40 30 by 40 580 370 660 900 398L 1L 2* 3-times safety factor consideredFeed-point funnel with strain relieffor tension up to 1000 voltfor all travel speeds and frequent passing over centerpointfhargedc c4bCenter of cablemnklTypeOrder-No.Cablemax.Ø mma b c d/r e f g h i k l m n Weight~ kgETZ 3 921 380 34 650 530 106 275 14 40 405 400 200 120 300 270 60 15ETZ 4 921 390 50 900 700 146 400 18 40 550 740 200 210 400 410 80 28ETZ 5 921 400 62 1220 900 208 500 18 40 780 900 200 180 600 480 100 52Turnover anchor clampfor up to 1000 Volt applications, for two way payout and low travel speeds.Mainly used in connection with plug & socket service or when feeding from underneath the cable tray is impossible.TypeOrder-No.Cable-Ø r a d bWeight~ kgLS 1 921 420 –21,5 100 205 10 14 1,6LS 2 921 430 >21,5–28 130 225 10 14 2,5LS 3 921 440 >28 –36,5 170 265 12 17 3,5LS 4 921 450 >36,5–48 220 300 12 17 5,575°dbaAccessoriesRoller supportsTypeOrder-No.a b cWeight~ kgTR 80/110 B 200 924 450 110 - 130 2,25TR 80/300 B 200 924 460 300 - 320 3,25TR 80/500 B 200 924 470 500 - 520 4,50TR 80/110 B 200 H 924 480 110 80 130 3,50TR 80/300 B 200 H 924 490 300 250 320 5,15TR 80/500 B 200 H 924 500 500 400 520 6,90withoutbracketwithbracket20M 10 x 2,5120105 aØ 200Ø 806R8bcØ 1160ø 20021

SPARE PARTSThe Reel Type Definition Key is important for the correct spare part selection (please refer tocharts, type label and type designation code).Definition of...Reel typeVBFLT 220 - 430 - 205 - 4 - 222 - H - 4 - 25 - AReel SeriesDrum Dia.Plate dia.Reeling widthNo. of springsSpring seriesArrangement of springsNo. of poles incl. groundAmpacity of slipring bodySuffix for opposite rotationSpringsType Order-No. WeightkgBoringmmOuter diam.mmWidthmm152 904 406 0,800 24 107 30153 904 407 1,200 24 125 30154 904 408 0,800 24 107 30222 904 409 2,000 35 177 30225 904 410 1,900 35 177 30228 904 411 2,300 35 177 30283 904 412 3,900 39 239 30286 904 413 4,900 39 239 30288 904 414 3,600 39 239 30404 904 415 10,900 50 332 60406 904 416 8,700 50 332 60409 904 417 14,500 50 332 6022

SPARE PARTSBSRBSRSRSR4,58ø 45ø98Collector rings 25 Acable cross section2,5 mm² up to 18 poles and4,0 mm² up to 12 polesCollector ring 25 Acable cross section 2,5 mm²up to 24 and 30 polesBSRBSRSR90 A = 15 mm50 A = 12 mmSR20ø85ø150Collector rings 50 A cable cross section10 mm² up to 5 polesCollector rings 90 A cable cross section16 mm² up to 5 polesCollector ring 200 Acable cross section 35 mm²up to 4 polesfor slipring max. cable cross max. no.SlipringsBrush holderbody section mm 2 of poles Type Order-No. Weight kg Type Order-No. Weight kg25 A 2,5 18 SR 25-2,5-18 904 394 0,020 BSR 25-2,5-18 904 400 0,04025 A 4,0 12 SR 25-4,0 904 395 0,020 BSR 25-4,0 904 401 0,04025 A 2,5 30 SR 25-2,5-30 904 396 0,050 BSR 25-2,5-30 904 402 0,04050 A 10,0 5 SR50-10 904 397 0,080 BSR 50-10 904 403 0,09090 A 16,0 5 SR90-16 904 398 0,110 BSR 90-16 904 404 0,160200 A 35,0 4 SR200-35 904 399 0,460 BSR 200-35 904 405 0,540Spare parts23

Questionnaire of VAHLE Cable Reels1. For what type of moving equipment is the reel ?A rough sketch based on the typical applications shown on page 5 of this catalog is extremely valuable.2. Reel installation height h = m3. Travel distance of equipment m4. Cable payout to I one or I two sides5. What is the max. cable length on the reel? l = mMidway feed-point cuts the length of cable needed in half.6. Type of Cable (number of conductors x wire size) x mm 2weightoutside dia.kg/mmm7. Power consumption kWVoltageAmperageVA8. Duty Cycle (time on) of full load? %9. No. of Collector Rings required? pcs(our slipring assemblies always include one ground)10. Typ of application ? (see page 5) No.11. How many movements per hour? times12. Operating hours per day hours13. Maximum travel/lift speed m/min.14. Shortest starting time sec.Acceleration m/sec. 2Remarks:24Copy and complete this form for prompt quotations.

Questionnaire of VAHLE Cable ReelsDate:Customer:Ref:Motor dataCrane 1Power Current DutykW/HP Amps factor %Crane 2Power Current DutykW/HP Amps factor %Crane 3Power Current DutykW/HP Amps factor %Hoist motorAuxiliary hoistTavel motor-main-trolleyTavel motor-aux.-trolleyMain travelSlewingLuffingMark with* any motor that may be in simultaneous operation.Additional comments:25

NOTES26In accordance with our company`s improvement , we reserve the right to amend specifications and details at any time.

NOTES27

Catalog No. 9a/E 2010Products and ServiceCatalog No.1 Open conductor systemsOpen conductor systems1a2 Insulated conductor systemsU 102aFABA 1002bU 15 - U 25 - U 352cU 20 - U 30 - U 402d3 Compact conductor systemsVKS 103aVKS - VKL3b4 Enclosed conductor systemsKBSL - KSL4aKBH4bMKLD - MKLF - MKLS4cLSV - LSVG4d5 Contactless power supplyContactless power supply (CPS ® )5a6 Data transmissionVAHLE Powercom ®6aSlotted Microwave Guide (SMG)6b7 Positioning systemsVAHLE APOS ®7a8 Festoon systems and cablesFestoon systems for - tracks8aFestoon systems for flat cables on - tracks8bFestoon systems for round flat cables on - tracks8cFestoon systems for - tracks8dMANAGEMENTSYSTEM9 ReelsCables10 OthersSpring operated cable reelsMotor powered cable reelsBattery charging systemsHeavy enclosed conductor systemsTenderContact wireAssemblies/CommissioningSpare parts/Maintenance service8e9a9b10a10b10c10d1110 • Printed in Germany • 1100129/00E • DS • 1000 • 11/10certified by DQS according to Din ENISO 9001:2008 OHSAS 18001:2007(Reg. Nr. 003140 QM 08/BSOH)PAUL VAHLE GMBH & CO. KG • Westicker Str. 52 • D 59174 KAMEN/GERMANY • TEL. (+49) 23 07/70 40Internet: www.vahle.de • E-Mail: info@vahle.de • FAX (+49) 23 07/70 44 44