SPOT-CURE SERIES - ウシオ電機

LEDTypeLampTypeU S HIO SP O T U V CURING EQUIPMENTSPOT-CURE SERIES Spot-Cure

LED 类 型An eco-friendly Spot UV Curing System (LED-type) that maximizes energy conservationand hardening performance最 大 限 度 的 节 约 能 源 及 硬 化 性 能 的 环 保 型 点 UV 照 射 装 置 (LED 类 型 )SPL-2FeaturesAdopted fiber light source system采 用 光 纤 光 源 式 The fiber light source system enables LED elements to be housed in themain unit. Long service life and highly stable irradiation intrinsic to LED arepossible, as an optimum environment may be constantly maintained.1.101.051.000.950.900.850.80 20No heat dissipation jig is needed不 要 散 热 治 具Since there is no LED element located atthe tip of the head, no heat dissipationjigs-required with conventional LEDcuring systems are needed.Userserviceability is enhanced dramatically ina limited space.40 60 80 100Fiber light source system of spotUV curing system(LED-type) SPL-2光 纤 光 源 式 LED 点 固 化 「SPL-2」High output is realized高 输 出 设 计The uniquely designed opticalsystem and high-efficiency liquidfiber enable output from LEDelements to be irradiated on worksurfaces without waste.The issueof output intensity, a bottleneckwith the fiber light source-typesystem, has now been resolved.Individualized control is possible可 个 别 控 制 mW/cm 2 (USHIO S365)-4 -2 0 mm 2 4 6Irradiation patterns may be controlled for each fiber, enabling detailedsettings to be made for the timing to turn on and off, irradiation time, etc.-618001600140012001000800600400200 (1A)8mm10mm12mm

SpecificationsGeneral BodyOptical systemDimensionsLED UNIT1pcs (4LEDs /4branches)WeightApprox.3.8kgLED life40,000 hoursRated Voltage100-240VAC±10%single-phase,50/60HzInitial peak illuminance Approx.1900mW / cmWD 2 = 8mm, USHIO-S365Power consumption100% setting 50VA(.5A at AC100V)Light guide fiber lengthAir exhausts 0.78m 3 maxLight quantity adjustingPWM control0 to 100% in 1%stepOperating environment Temperature 0 to 40, humidity 70% maxThere should be no corrosive gas or dust. Water,oil,etc.shall not be splashed directlyOperating time setting Timer setting 0.1 to 999.9sec in 0.1sec stepStrage environment Tempareture 0 to 50, humidity 80% max (non condensing)AC cable lengthExternal ControlSPL-2’s Circuit Diagram+5VUser Output 15 Pin Connecta Terminal Signal name I /OTerminal Signal name I /O+5VSignal inputCH1 LED on commandInputCH3 LED on commandInput+VCH2 LED on commandInputCH4 LED on commandInputGNDSPL-2’s Circuit Diagram+5VSignal inputGNDCircuit Diagram+VLED shutoff commandStandbt signalInputOutputshutter remote control commandshutter auto start commandInputInputSignal output+VLED on signalOutputCH3 shutter auto start commandInput+5VCH1 Shutter auto start commandInputCH4 shutter auto start commandInputSignal inputOutput SignalGNDCH2 Shutter auto start commandInputGNDOutputoutput signalInputAppearance60 306013.21919.515 34.545( 2)40( 3)170.58134 81501420 16619205155.5 options Line-type LED Line-type LED is also available. (Wavelengths: 365nm, 385nm, 405nm) Please contact us for details.

A combination of high reliability and energy conservation performancethat only a lamp light source with multiple wavelengths may offer因 为 是 多 波 长 灯 光 源 , 所 以 可 得 到 高 可 靠 性 和 节 能 性 的 融 合 。SP-XLamp Type Spot Cure SP-X灯 光 源 式 点 固 化 「SP-X」Features Light adjustment is possible based on the power,between 150W and 250W (in steps of 5w)从 150W 到 250W 、 可 进 行 电 力 调 光 ( 调 整 幅 度 为 5W)Simulation of electricity consumption and costs(compared to the previous SP9)耗 电 量 、 成 本 的 模 拟 试 算 ( 和 以 往 SP9 相 比 较 ) Irradiation is possible in optimum conditions, as switching is possible in steps of 5Wbetween 150W and 250W. The above function reduces wasted electricity; when lit at150W, electricity savings of 40% can be achieved. Condition: Electric power at 60% (input of 150W)

SP-9Switch lamp power (200W/250W) type ”SP-9”250W/200W 可 切 换 型 标 准 灯 类 型 SP-9 The unit is equipped with a function to switch lamp power (200W/250W) toincrease the degree of freedom for the irradiance setting. If high illumination isunnecessary, switching to 200W reduces power consumption byapproximately 20% compared to the 250W setting. Lamp Type SP-9/SP-X Common FeaturesSP-X/SP-9 共 通 特 长UV Lamp The deep UV lamp developed especially for the SPOT-CURE series features long life whilegreatly minimizing attenuation of irradiance. Only USHIO has achieved a guaranteed UVirradiance of 80% after 2000 hours of use (during operation of the lamp vertically mounted).This excellent characteristic allows the SP-9 to operate on a production line under stableconditions with minimal change in UV irradiance from the beginning to the end of the lamp life.This is an ideal UV lamp provided with features immediately meeting field needs, such asquick-start capability and a quick-focus system that requires no optical adjustment.Ozone generated by UV lampMeasured at the air outlet of lamp cooling fan. When turned on When stabilized Ozone Concentration Max. 0.01 ppm Max. 0.01 ppm Safety and Health Standards of the Ministry of Health,Labour and Welfare: The ozone concentration inatmospheric air shall be 0.1 ppm or lessIrradiance Attenuation Characteristics(Ex. when the 250W lamp is on)Change in lrradiance after 2000-hour ServiceIrradiance Rise Characteristics(Example)Relative radiation irradiance (%)10080604020Vertical postureHorizontal posture0 0 500 1000 1500 2000 2500Service Time3000Relative radiation irradiance (%)10080604020Initial2000After 200-hour service200 250 300 350 400 450 500 550 600 Wavelengthnm)Relative radiation irradiance (%)1000 1 2 3 4 5 6 7Time (min.)Comparison of Electrodes after 2000 hours of ServiceEven after 2000-hour service, the electrodes are little burnt out. Little change isfound in the distance between electrodes and bulb walls are clean.

Lamp Type SP-9/SP-X Common FeaturesSP-X/SP-9 共 通 特 长0-to-100% Light Control (Mechanical Diaphragm)( 机 械 式 調 光 ) Light can be controlled in increments of 1%from 0% to 100% by a light control systemusing a simple mechanical diaphragm. Theirradiance corresponds almost linearly to thescale value.Relative radiation irradiance (%)10080604020Relationship between light control rateand scale value (standard)0 20 40 60 80 100ScaleWavelength selectionYou can select Standard or Deep UV spectral reflection characteristic ofthe condenser mirror based on the resin properties and processingpurposes. Generally, the reflector types are used by purposesDirect UV light radiation to UV resin for molding---> DeepUV typeRadiation of transmitted UV light for glass lamination --> Standard typeQuick-Focus System Just push the lamp into the lamp base and press the knob. Thelamp is secured with its optical axis aligned. Then connect the leadwire to the terminal. You can complete lamp setting in 30 secondswithout any tool. No optical axis adjustment is required until nextreplacement of the lamp.Low-temperature Curing Cold Mirror transmitting unnecessary heat rays, which is not requiredwhen UV curing, is already instolled as a collector mirror. For lowertemperature process, heat-ray cut filter, and 365nm band-pass filterare also available.The 365nm band-pass filter makes the wavelength almost equal to that ofLED rays. The merit of the lamplight source is to vary UV wavelengths accordingto the objects (works or adhesives) to be cured.Temperature Temperature Rise Comparison Datafor radiation of 500 mW/cm 2 120 No filter100With heat ray cut filter806040With 365nm band-path filter200 10 20 30 40 50 60 70 80 90 100 Timesec.) Room temp. of 28 degrees CRelative radiation irradiance (%)10080604020 Spectral IrradianceDeepUV reflectorStandard reflector200 250 300 350 400 450 500 550 600 Wavelengthnm)Relative radiation irradiance (%)Spectral Absorption Characteristic of Each Filter10080No filter60With heat ray cut filterWith 365nm band-path filter4020200 250 300 350 400 450 500 550 600 Wavelengthnm) : : : : : : : :

SpecificationsModel SP-X 9-250DB (deep UV reflecting mirror type)SP-X 9-250UB (standard reflecting mirror type)Light sourceDeep UV lampLamp life Vertical operating : 2000 hours (80% of initial UV irradiance)Horizontal operating : 2000 hours (70% of initial UV irradiance)UV irradiation( when the 250W lamp is on ) 4000mW/cm 2(high irradiance type fiber SF-101AQ ; radiation distance of 15mm ; detector model UVD-S365; detection diameter of 1mm )ShutterWeightMotor shutter; timer/manual controllableApprox. 8.5kgTop Terminal boardinput) TerminalSignalBottom terminal boardoutput) TerminalSignalSignal inputSP-9 side+24V5.1KΩ Lamp ON command +24V+24V5.1KΩRelay contactShutter remote control commandUser sideRelay contactLamp ON commandLamp OFF commandIris open commandIris close commandShutter AUTO start commandShutter remote control commandSignal outputSP-9 side+24V+24V+24V max 50mA Lamp ON signalError signal +24VRelay driving coilmax 50mAmax 200mAUser sideRelay driving coilLamp ON signalIris max./min.signalLamp stabilization signalIris in-operation signalShutter open signalLamp Iife signalShutter close signalError signalContacts on the user side should be 24Vand 5mA or more.The relay should be of the 24V drive type.A current of 50mA can be applied per signal.A total of up to 200mA can be. Appearance72.5Light guide fiber connection4-M3Tap to fasten the cabinet(for vertical attitude)12 131124-M3Mounting holes for ventilationduct spacer367680Vent holes(on both sides)12421824010 135 10 352651553254-M3Tap to fasten the cabinet (for horizontal attitude)2533 6 24 107 24116

Lamp Type SP-9/SP-X Fiber Line-upSP-X/SP-9 光 纤 阵 容Optical fiber units can be selected based on number of branches, length,and radiation diameterto meet the features of a newly developed light source. Various kinds of UV radiation are available by combining high-irradiance-type SF fiber orstandard-type AF fiber with“A”,“B”, or “P”tip lenses, each having a tip lenses, each havinga different radiation distance and radiation diameter, or with a fine lens that can easilyaccess a narrow place.Standard Quartz Fiber SpecificationsFiber diameterNumber of branchesFiber length Type SF5mm14More than 4 branches are available.Other fiber diameters and lengths are also available by ordering.1mType AF3.5mm141mUSHIO’s unique system allows the radiation diameterto be changed by a combination of tip lenses.The "fiber tip protective cover" is available as an option to prevent the fiver tip from being contaminated by out gas. In addition to the rich lineup of standard products, custom-ordeved fiber units (such as those with square or ring radiation shapes)and multiple-branch types are available upon request.

Fiber samples of different radiation shapes (custom-ordered products)1 23 456 78 9 101112 13 14 15 16 1718

Irradiance Data (Reference values)Type SFRelationship of radiation distance,radiation area, and distribution Number of branches 100 908070605040302010020 15 10 5 0 5 10 15 20 20 15 10 5 0 5 10 15 20 20 15 10 5 0 5 10 15 2020 15 10 5 0 5 10 15 20 20 15 10 5 0 5 10 15 20

Type AFRelationship of radiation distance,radiation area, and distribution 20 15 10 5 0 5 10 15 20 100908070605040302010015 10 5 0 5 10 15 15 10 5 0 5 10 15 15 10 5 0 5 10 1515 10 5 0 5 10 15

15 10 5 0 5 10 1515 10 5 0 5 10 1515 10 5 0 5 10 15

OptionsUniform-Radiation Optical UnitDirect-Radiation Optical Unit均 照 射 光 学 組 件 直 接 照 射 光 学 組 件 This unit, incorporating an original integrated lens, allows uniformradiation at high irradiance. The radiation diameter ranges from 10 to 50mm and can be easily changed by a combination of radiation unit lenses.(A radiation diameter other than 50mm requires lens options optional lens.) This unit allows powerful radiation, particularly within a radiation diameterrange of 10 mm to 40 mm, and can rotate 360° to allow radiation from anydirection. Radiation irradiance (mW/cm )Radiation diameter and irradiance(typical example)15001000500030 20 10 0 10 20 30Distance from radiation surface center (mm)(Detector UVD-365SD) Radiation irradiance (365 nm) (mW/cm )Radiation irradiance (typical example)800070006000 5000400030002000100000 10 20 30 40 50 60 70Radiation distance (mm)(Detector UVD-365SD)Ring type irradiation unit线 状 光 纤 型 UV 照 射 单 元Hollow ring-form fiber of a unique designmakes insertion of dispenser nozzles inthe hollow section of the fibers possible.This enables simultaneous processing ofapplication and curing, for all applicationtypes of all types of UV curing resin.Line type irradiation unit指 环 状 光 纤 型 UV 照 射 单 元By combining with USHIO’s uniqueoptical design technologies, we cancustomize our products to suit yourneeds and all forms of lines. 500W-type SpecificationsThis powerful-energy, high-irradiance unit with a 500W light source,can be used in a wide range of applications, such as radiation ofa large area, high-speed processing, and multiple branches.ModelLight sourceLamp lifeUV irradianceShutterWeight SP500-DB ( Deep UV reflecting mirror type), SP500-UB( standard reflecting mirror type)Super-high-pressure UV lamp USH-503BY750 hours 5500mW/cm 2(high irradiance type fiber SF-101AQ ; radiation distance of 15mm ;detector model UVD-S365; detection diameter of 1mm )Motor shutter; timer/manual controllableApprox.24kg

Related productsUIT- 365THIN 紫UV IRRADIANCE METER UIT- 365外 线 一 体 型 发 光 强 度 计 UIT- 3650Thickness of just 4.9mm—the thinnest in the world—realized.Optimum for exposure management when applying UV coatingon optical films and UV-bonding lenses.Diagonal incident light can be efficiently absorbed.Achieves highly accurate and repetitive reproduction of measurement values,even with dispersive continuous light.The coefficient correction function facilitates data interchanging withother lighting intensity meters.Correction of discrepancies between devices is also possible.Secondary batteries are used.They may be recharged and used repeatedly.The number of samples may be chosen for up to 100 Hz.Up to 20 minutes of continuous measurementDetailed data may be obtained, even on high-speed lines.The wireless functions eliminate cumbersome wiring and other work. SpecificationsFunctionsSampling rateThe maximum number of recorded dataInterfacePowerPossible battery operation timeDimensions (mm)Weight (g)Sensitivity wavelength region (nm)Logging measurement/ Real-time measurement/Sleep (saving electricity)Dedicated software switched on120,000 (Up to 20 min when sampling at 100Hz)Micro USB Type B At times of real-time measurement : USB bus power;When the logging function is used:Lithium secondary battery About 1.5 hours 9091× 25 × 4.9 The value shown in parenthesesis the value when the USB cover is used Approx.25gWavelength for calib ratingabsolute value (nm) Spectral sensitivity properties (typical values)1.00.90.81.00.70.60.50.40.50.30.20.10.0340 3900.00Spectroscopic sensitivity characteristics Operation system 3060 90Calibration accuracy (%)Detector diameter (mm)Non-linearity (%) Range of temperatures for use (ºC) (The temperature oflightreceiving equipment) Lrradiance measurementrangemW/cm 2 Accumulated light amountmeasurement rangemJ/cm 2 Within±1 The battery is housed in the main unit. It is recharged by connecting to the USB port ofa personal computer viathe interface in the main unit. The value is when the battery is new and fully charged.It is not meant to guarantee that the value is maintained under all possible conditions.

UIT-250DIGITAL UV INTENSITY METER UIT-250紫 外 线 累 计 光 量 计 UIT-250 Allows measurement of the temperatures of five wavelength regions.(with central wave lengths of 254nm, 365nm, and 405 nm) by simply replacing the detector unit.Versatile enough to measure irradiance, peak irradiance, accumulated light amount, irradiance distribution,soft-light irradiance, and temperature distribution.Built-in memory allows measurement of irradiance distribution for up to 4 minute.Compatible with extention cables (main unit~ photoreceptor : 2m as standard option). Effective / invalid change of an auto power - off function. PC serial communication functions (OS: Windows XP/2000.communication cable is optional). SpecificationsDisplay DigitsFunctionsIlluminance Distribution OutputSampling Rate Didital LCD display, 4 Irradiance digits, luminous-energyReal-time irradiance, peak irradiance, accumulated light amount, irradiance distribution,temperature, 3-stage range switching, auto power OFF (in 5 minutes) Analog 0 to 1V output; maximum recording time of 1 minute (with recorder connected) 16 or 32 samples per second (measuring time 1 min)Read of illumination distribution dataConfirmation of sample/secSwitching of measurement rangesMeasurement of illumination (temperature)Communication Functions Communication format : half-duplex,synchronization format : start-stop synchronization (asynchronous), baud rate : 4800 bps (fixed),transmission code : ASCII, parity : none, delimiter : CRModelsTemperature Sensor Specifications Power Dimensions(mm) Weight Uses 3 “AAA” dry cell batterisApprox.250gTemperature measurement rangesThermocouple line 0to 350Chromel-alumel lineUIT-201DIGITAL UV INTENSITY METER UIT-201紫 外 线 照 度 计 UIT-201 Allows measurement of the temperatures of two wavelength regions.(with central wavelengths of 254nm, 365nm, and 405 nm) by simply replacing the detector unit.UV-induced deterioration of sensitivity is less than 1/10 that of the previous USHIO model.Compatible with extension cables (main unit ~photoreceptor : 2m as standard option). SpecificationsDisplay DgitsFunctionsIrradiance Distribution OutputSampling RatePower Digital LCD Display, 4 Irradianc DigitsReal-time irradiance, peak irradiance, accumulated light amount, 3-stage range Analog 0 to 1.999V output; maximum recording time of 1 minute(with recorder connected) 32 samples per second (measuring time 1 min) Uses 3 “AAA” dry cell batteriesDimensions(mm)Weight(g)Approx.150g

Precautions for UseBe sure to read the attached user's guide to understand well the outline, operation, and safety of this system before operating or servicing the system.This system radiates powerful UV light. Be sure to wear protective gears since the UV light may burn your skin and damage your eyes when exposed to direct or reflected UV light.This system radiates powerful optical energy. Improper use of the system could cause the target object to smoke or catch fire. Be sure to preset the proper dosage and use this systemas described in the user's guide.This system may have limitation in applications, locations, or environmental conditions, or may require experts for installation. For more information, call your local USHIO distributor.Protective glasses to cut off UV rays are available as an option.Notice Equipment shown in this catalog, any product susing the equipment or technologies relating to the equipment fall under the category of security control relating to freight or technologiesunder the provisions of the Foreign Exchange and Foreign Trade Control Law. You have to obtain permission from the Government of Japan before exporting them from Japan.Distributorwww.ushio.co.jpTEL03-6361-5593FAX03-6361-5599 TEL06-6306-5711 FAX06-6306-5718USIHO INC. System Unit BU Sales Department 1TOKYO 6-1 Ohtemachi, 2-chome, Chiyoda-ku, Tokyo 100-8150,JapanTEL:+81 3-6361-5593 FAX:+81 3-6361-5599OSAKA Shin Osaka MT Building No.5-13-9 Nishinakajima,Yodogawa-ku,Osaka 532-0011,JapanTEL:+81 3-6306-5711 FAX:+81 3-6306-5718USHIO SINGAPORE PTE LTD.28 Genting Lane, #05-05, Platinum 28, Singapore 349585TEL:+65 6274-5311 FAX:+65 6274-5300USHIO TAIWAN, INC.10/F, #31, Sec.1 Chung-Shiaw E.Road, Taipei, 100, Taiwan, R.O.C.TEL:+886 2-2322-4103 FAX:+886 2-2394-4140USHIO KOREA, INC.Dukheung Bldg.,14/F, 1328-10, Seocho-dong,Seocho-gu, Seoul, 137-858, KoreaTEL:+82 2-587-1115 FAX:+82 2-587-1118USHIO AMERICA, INC.5440 Cerritos Avenue, Cypress, CA 90630, U.S.A.TEL:+1 714-236-8600 FAX:+1 714-229-3180USHIO EUROPE B.V.Sky Park, Breguetlaan 16-18, 1438BC Oude Meer, the NetherlandsTEL:+31 20-446-9333 FAX:+31 20-446-0360USHIO FRANCE S.A.R.L.Z.I. du Vert Galant-Allée St.Simon B.P. 7043-St. Ouen L'Aumone95051, Cergy Pontoise Cedex, FranceTEL:+33 1-34-64-94-94FAX:+33 1-34-64-44-97USHIO DEUTSCHLAND GmbHMunchener Strasse 10, 85643 Steinhöring, GermanyTEL:+49 8094-9054-0 FAX:+49 8094-9054-190USHIO U.K., LTD.Argyll House, Quarrywood Court, Livingston, West Lothian,EX546AX,U.KTEL:+44 1296-339-988 FAX:+441296-339-908