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Kawasaki 19.2V Cordless Drill - Alltrade Tools

Kawasaki 19.2V Cordless Drill - Alltrade Tools

Kawasaki 19.2V Cordless Drill - Alltrade Tools

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DANGER indicates an imminently hazardoussituation which, if not avoided, will result in deathor serious injury.WARNING indicates a potentially hazardoussituation which, if not avoided, could result indeath or serious injury.CAUTION indicates a potentially hazardoussituation which, if not avoided, may result inminor or moderate injury.CAUTION used without the safety alert symbolindicates a potentially hazardous situation which,if not avoided, may result in property damage.NOTE provides additional information that is usefulfor proper use and maintenance of this tool. If aNOTE is indicated make sure it is fully understood.IMPORTANT SAFEGUARDSPeople with electronic devices, such as pacemakers, should consult theirphysician(s) before using this product. Operation of electrical equipment inclose proximity to a heart pacemaker could cause interference or failure ofthe pacemaker.WARNING: Some dust created by power sanding, sawing, grinding, drilling andother construction activities contains chemicals known to the State of Californiato cause cancer, birth defects or other reproductive harm.Some examples of these chemicals are:• Lead from lead-based paints.• Crystalline silica from bricks and cement and other masonry products,and arsenic and chromium from chemically-treated lumber.Your risk from these exposures varies, depending on how often you do this typeof work. To reduce your exposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, such as dust masks that arespecially designed to filter out microscopic particles.WARNING: Handling the power cord on corded products may expose you tolead, a chemical known to the State of California to cause cancer and birthdefects or other reproductive harm. Wash hands after handling.WORK AREAKeep your work area clean and well lit. Cluttered work benches and dark workareas may cause accidents or injury.Do not operate power tools in explosive areas, such as in the presence offlammable liquids, gases or dust. Power tools create sparks which may ignitethe dust or fumes.Keep bystanders, children and visitors away while operating a power tool.Distractions can cause you to lose control.ELECTRICAL SAFETYDo not abuse the cord. Never use the cord to carry the tool, pulling or unpluggingthe power tool. Keep the cord away from heat, oil, sharp edges, or movingparts. Replace damaged cords immediately. Damaged cords may createa fire.Damaged or entangled cords increase the risk of electric shock.A battery operated tool with integral batteries or a separate battery packmust be recharged only with the specified charger for the battery. A chargerthat may be suitable for one type of battery may create a risk of fire when used withanother battery.Use battery operated tool only with specifically designated battery pack. Use ofany other batteries may create risk of fire.Power tool plugs must match the outlet. Never modify the plug in any way. Donot use any adapter plugs with grounded power tools. Unmodified plugs andmatching outlets will reduce risk of electric shock.Avoid body contact with grounded surfaces such as pipes, radiators, rangesand refrigerators. There is an increased risk of electric shock if your body isgrounded.Do not expose power tools to rain or wet conditions. Water entering a powertool will increase the risk of electric shock.When operating a power tool outdoors, use an extension cord suitable foroutdoor use. Use of a cord suitable for outdoor use reduces the risk of electricshock.4


PERSONAL SAFETYStay alert, watch what you are doing, and use common sense when operatinga power tool. Do not use tool while tired or under the influence of drugs,alcohol or medication. A moment of inattention while operating power toolsmay result in serious personal injury.Dress properly. Do not wear loose clothing or jewelry. Contain long hair.Keep your hair, clothing, and gloves away from moving parts. Loose clothes,jewelry or long hair can be caught in moving parts.Avoid accidental starting. Be sure switch is in the locked or “OFF” position beforeinserting battery pack. Carrying power tools with your finger on the switch or insertingbattery pack into a tool with the power switch “ON” invites accidents.Remove adjusting keys or wrenches before turning the tool “ON”. A wrench or akey that is left attached to a rotating part of the tool may result in personal injury.Do not overreach. Keep proper footing and balance at all times. Proper footingand balance enable better control of the tool in unexpected situations.Use safety equipment. Always wear eye protection. Dust mask, non-skid safetyshoes, hard hat, or hearing protection must be used for appropriate conditions.If devices are provided for the connection of dust extraction and collectionfacilities, ensure these are connected and properly used. Use of thesedevices can reduce dust-related hazards.TOOL USE AND CAREUse clamps or other practical ways to secure and support the workpiece to astable platform. Holding the work by hand or against your body is unstable andmay lead to loss of control.Do not force tool. Use the correct tool for your application. The correct toolwill do the job better and safer at the rate for which it is designed.Do not use the tool if the power switch does not turn it “ON” or “OFF”. A toolthat cannot be controlled with the switch is dangerous and must be repaired.Disconnect battery pack from tool or place the switch in the locked or “OFF”position before making any adjustments, changing accessories, or storingthe tool. Such preventative safety measures reduce the risk of starting the toolaccidentally.5Recharge only with the charger specified by the manufacturer. A charger thatis suitable for one type of battery pack may create a risk of fire when used withanother battery pack.Use power tools only with specifically designated battery packs. Use of anyother battery packs may create a risk of injury and fire.When battery pack is not in use, keep it away from other metal objects likepaper clips, coins, keys, nails, screws, or other small metal objects that canmake a connection from one terminal to another. Shorting the battery terminalstogether may cause burns or a fire.Under abusive conditions, liquid may be ejected from the battery, avoid contact.If contact accidentally occurs, flush with water. If liquid contacts eyes,additionally seek medical help. Liquid ejected from the battery may cause irritationor burns.Store idle tools out of reach of children and other untrained persons. <strong>Tools</strong>are dangerous in the hands of untrained users.When battery pack is not in use, keep it away from other metal objects like:paper clips, coins, keys, nails, screws, or other small metal objects that canmake a connection from one terminal to another. Shorting the battery terminalstogether may cause sparks, burns or a fire.Maintain tools with care. Keep cutting tools sharp and clean. Properly maintainedtools with sharp cutting edge are less likely to bind and are easier to control.Check for misalignment or binding of moving parts, breakage of parts, and anyother condition that may affect the tool’s operation. If damaged, have the toolserviced before using. Many accidents are caused by poorly maintained tools.Use only accessories that are recommended by the manufacturer for yourmodel. Accessories that may be suitable for one tool may create a risk of injurywhen used on another tool.SERVICETool service must be performed only by qualified repair personnel. Serviceor maintenance by unqualified personnel may result in a risk of injury.When servicing a tool, use only identical replacement parts. This will ensurethat the safety of the power tool is maintained. Follow instructions in theMaintenance section of this manual. Use of unauthorized parts or failure to followMaintenance Instructions may create a risk of shock or injury.


SPECIFIC SAFETY RULES AND/OR SYMBOLSHold tool by insulated gripping surfaces when performingan operation where the cutting tool may contact hidden wiring.Contact with a “live” wire will also make exposed metal parts of the tool“live” and shock the operator.SAFETY RULES FOR CORDLESS DRILL / DRIVERSAlways wear safety goggles or eye protection when using this tool. Use adust mask or respirator for applications which generate dust.Do not grasp the tool or place your hands too close to the spinning chuck ordrill bit. Your hand may be lacerated or may cause injury.Secure the material being worked on. Never hold it in your hand or acrossyour legs. Unstable support can cause loss of control and injury.Position yourself to avoid being caught between the tool or side handle andwalls or posts. Should the socket or bit become bound in the work, the reactiontorque of the tool could crush your hand or leg.Check to see that keys and adjusting wrenches are removed from the<strong>Cordless</strong> <strong>Drill</strong> before switching the tool “ON”. Keys or wrenches can fly awayat high velocity striking you or a bystander.When using the <strong>Cordless</strong> <strong>Drill</strong>, always maintain a firm grip on the tool withboth hands.Hold tool by insulated gripping surfaces when performing an operationwhere the cutting tool may contact hidden wiring. Contact with a "live" wirewill also make exposed metal parts of the tool "live" and shock the operator.Keep the handle of the <strong>Cordless</strong> <strong>Drill</strong> dry, clean, and free from oil and grease.Do not run the <strong>Cordless</strong> <strong>Drill</strong> while carrying it at your side. A spinning socketor bit could become entangled with clothing and injury may result.Disconnect the plug or remove the battery pack from tool and place the switch inthe locked or “OFF” position before making any assembly adjustments, changingaccessories, performing any inspection, maintenance or cleaning procedures.Such preventive safety measures reduce the risk of starting the tool accidentally.Do not use the <strong>Cordless</strong> <strong>Drill</strong> if it has been damaged, left outdoors in therain, snow, wet or damp environments, or immersed in liquid.Maintain labels and nameplates on the <strong>Cordless</strong> <strong>Drill</strong>. These carry importantinformation. If unreadable or missing, contact <strong>Alltrade</strong> for a replacement.SYMBOLSIMPORTANT: Some of the following symbols may be used on your tool. Pleasestudy them and learn their meaning. Proper interpretation of these symbols willallow you to operate the tool better and safer.SYMBOL NAME EXPLANATIONV Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms WeightAlternating CurrentType of CurrentDirect CurrentType of CurrentAlternating or Direct Current Type of CurrentEarthing TerminalGrounding TerminalClass II Construction Denotes Double Insulationmin Minutes Times Seconds Time Diameter Size of <strong>Drill</strong> Bits,Grinding Wheels, etc.No load speedNo-load Rotational Speed.../min Revolutions per Minute Revolutions, Surface Speed,Strokes, etc. per Minute1,2,3, … Ring Selector Settings Speed, Torque or Position Settings8


REMOVING/ATTACHING BATTERY PACKREMOVE BATTERY PACK:1. Press both release buttons on either side ofthe <strong>Cordless</strong> <strong>Drill</strong> to release the battery pack.2. Pull battery pack free of <strong>Cordless</strong> <strong>Drill</strong>.ATTACH BATTERY PACK:1. Align the raised portion of the battery packwith the groove in the battery compartmentof the <strong>Cordless</strong> <strong>Drill</strong>.2. Press the battery pack into place. Make surethe latches are securely fastened. Do not usethe <strong>Cordless</strong> <strong>Drill</strong> if the battery pack is notseated properly.CHARGERRELEASEBUTTONBefore using battery charger, please read carefully allinstructions and cautionary markings on battery charger, battery pack andproduct using battery.When the battery pack requires recharging, a 3-5 hour charge allows the tool tooperate at full power. A charging indicator light on the charger will illuminate toshow that charging is taking place.CHARGE BATTERY PACK:1. Make sure the triggeron the <strong>Cordless</strong> <strong>Drill</strong>is in the “OFF” positionand remove the batterypack from the <strong>Cordless</strong> <strong>Drill</strong>.2. Plug 120V AC Adapterinto household outletand into side of batterycharger. Insert batterypack into battery charger.When the battery is placed inthe charger, the red LEDindicator light will remain on.CHARGING BATTERY PACKBATTERYCHARGERBATTERY PACK120V ACADAPTERLED LIGHT3. When fully charged, reattach battery pack onto <strong>Cordless</strong> <strong>Drill</strong>, making certainlatches fasten securely. <strong>Cordless</strong> <strong>Drill</strong> will not operate properly if the batterypack is not seated properly.The charger will not automatically turn “OFF” when thebattery pack is fully charged. The charging indicator light will remain “ON”until the charger is disconnected from the electrical outlet.Use only the charger which accompanied your product or direct replacement aslisted in this manual. Do not substitute any other charger. Use only <strong>Alltrade</strong>approved chargers with your product.Do not disassemble charger.Do not use charger if it has been damaged, left outdoors in the rain, snow, wetor damp environments, or immersed in liquid.The battery pack and charger heat during charging. Place the charger on a flat,non-flammable surface away from flammable materials with at least four inches ofclearance to allow proper air circulation around the charger and battery pack.ASSEMBLYBe aware that this tool is always in an operating conditionbecause it does not have to be plugged into an electrical outlet. Always turnthe switch “OFF” and remove the battery pack before changing bits.1112


INSTALLING DRILL BIT INTO KEYLESS CHUCKWARNINGBefore inserting a drill bit or other accessory, make sure the forward/reverseand trigger lock lever is in the center “OFF” position to prevent accidental startsthat may result in injury.Do not attempt to tighten drill bits (or any other accessory) by gripping thefront of the chuck and turning the tool on. This may cause personal injuryand/or damage to the chuck.When removing the bit from the tool, avoid contact with skin and use properprotective gloves when grasping the bit or accessory. Accessories may be hotafter prolonged use.1. Hold the rear end of the chuck inHOLD HEREone hand and use the other hand torotate the front end in a counterclockwisedirection to open the jawsRELEASEof the chuck.2. Insert the shank of the bit (or otheraccessory) fully into the keylessGRIPchuck, taking care to keep the bit inthe center of the jaws of the chuck.HOLD HERE3. Turn the front end of the chuck clockwise to hold the bit in place.4. Tighten securely by turning the front end of the chuck clockwise while holdingthe rear end.OPERATING THE DRILLVARIABLE SPEED TRIGGER SWITCHTHIS TOOL IS CONTROLLEDBY A TRIGGER SWITCH:• The speed of the <strong>Cordless</strong> <strong>Drill</strong> dependson the amount of pressure you put on thetrigger.• The more pressure you apply, the fasterthe <strong>Cordless</strong> <strong>Drill</strong> will go.• Release the pressure and the <strong>Cordless</strong><strong>Drill</strong> will slow down.TRIGGERSWITCHLED LIGHTBUILT IN LED LAMP• Press the trigger switch to light up the lamp. The lamp remains on while thetrigger switch is being pressed. The lamp goes out after releasing the trigger.NOTE: Use a dry cloth to wipe the dirt off the lens of lamp. Be careful not to scratchthe lens of lamp, or it may lower the illumination.Do not look into light or see the source of light directly.FORWARD / REVERSE AND TRIGGER LOCK LEVERBe sure the trigger is released when changing the position of the lever.Always store the tool in the “LOCKED/OFF” position.Always check the direction of the <strong>Cordless</strong> <strong>Drill</strong>'s rotation before use.Never tape the trigger switch down to provide continuoushigh speed. The tool may fail under such conditions causing fire orpersonal injury.TO SELECT THE DIRECTIONSOF ROTATION:• To select forward <strong>Cordless</strong> <strong>Drill</strong>rotation, press the trigger lock fromleft to right flat against the <strong>Cordless</strong><strong>Drill</strong> body.• To select reverse, press the triggerlock lever in the opposite direction.• The center position locks the tool.TRIGGERLOCKFORWARDLOCKREVERSE13


TORQUE SETTINGSTo prevent damaging the tool or driving screw too deepinto work piece, release the trigger when you feel the clutch slip.THE CONTROL RING ADJUSTS THE LEVEL OF TORQUE:• For light duty work, use lower settings.• For heavy duty work, use higher settings.PROPER SETTING FOR DRIVING SCREWS:1. Set the ring on the lowestsetting to begin.2. Try tightening the first screw.If the drill drives smoothly,proceed with the next screw.3. If the <strong>Drill</strong>’s clutch slips,increase the torque settingand try again until the <strong>Drill</strong>drives the screw without incident.CONTROL RINGSCREWDRIVINGWHEN DRIVING FASTENERS:• Always start slowly and gradually increase the speed of the <strong>Drill</strong>.• Release the trigger when you feel the clutch slip.• Always keep the driver bit straight to prevent damage to the screw.• Hold the <strong>Drill</strong> with both hands to ensure control if the bit should stick or slip.• To prevent wood from splitting, drill pilot holes into the wood before drivingin the screws.DRILLING METALWHEN DRILLING HARD METALS:• Apply a lubricant, such as cutting oil, to the tip of the bit.• Start with a small hole then enlarge to the required size. Make sure the bit isactually cutting and not spinning in the hole as this will dull the edges of the bit.• Keep enough pressure on the bit to keep it drilling through the material.DRILLING MASONRYFOR LOW SPEED SETTING:• Slide the switch on top of the<strong>Drill</strong> to Position 1 for hightorque applications and drivingscrews.FOR HIGH SPEED SETTING:• Slide the switch to Position 2for light duty projects.HIGH / LOW SPEED (GEAR) SHIFTINGLOW SPEEDHIGH SPEEDWHEN DRILLING MASONRY:• Masonry can be brittle so be careful not to apply too much pressure and crackthe material.• Apply enough pressure to keep the bit cutting and not spinning in the hole as thiswill dull the edges of the bit.• Bricks and similar soft materials will require less pressure, concrete will requiremuch more.DRILLING WOODUse twist bits to drill holes in wood. Make sure the bits are sharp. Pull the bitsout of the hole frequently to clear chips from the flutes as an overburdened bitmay overheat.HINTS FOR OPTIMUM USEDRILLING:• Keep the right amount of pressure in a straight line with the drill bit. Too little andthe bit will spin without cutting, too much and the motor may stall.1516


• Just before the drill tip breaks though the other side of the work piece drill moreslowly and decrease pressure on the tool. This will prevent stalling and leave acleaner hole.• Use a block of wood to back up work pieces that may splinter.• Use spade bits when drilling large diameter holes in wood.• Use HSS drill bits when drilling in metal.• Use masonry bits when drilling in soft masonry.• Use a lubricant when drilling metals other than cast iron, aluminum, copper,and brass.• When drilling, start the hole slowly, allowing the bit to drill deep enough to preventslipping at higher speeds.• Never try to start a stalled <strong>Drill</strong> by clicking the trigger switch “ON” and “OFF”.This may damage your tool.• To reduce jamming, always keep the <strong>Drill</strong> running when pulling the bit out of afinished hole.SCREWDRIVING:• Always use the correct type and size of screwdriver bit.• If screws are difficult to tighten, try applying a small amount of washing liquid orsoap as a lubricant.• Always hold the tool and screwdriver bit in a straight line with the screw.MAINTENANCE AND CLEANINGAlways remove the battery pack before attemptingcleaning or maintenance.Regularly clean the ventilation slots in your tool and charger using only a softbrush or dry cloth.Never open the <strong>Cordless</strong> <strong>Drill</strong> case, battery pack or charger. Do not attempt torepair the <strong>Cordless</strong> <strong>Drill</strong>, battery pack or charger yourself. Opening any of theseparts will void your warranty.ACCESSORIESUse only accessories that are recommended by the manufacturer for your model.Accessories that may be suitable for one tool may become hazardous when used onanother tool.Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.If you must use an extension cord, be sure that the gauge is large enough to carrythe amount of current necessary for your power tool. If not, your tool may experiencea loss of power, excessive voltage drop or overheating. The smaller the gaugenumber, the heavier the cord (see table on next page).RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLSTOOL CURRENT RATING CONDUCTOR SIZE IN A.W.GAMPERE 10FT. 25FT. 50FT. 100FT.3-6 18 18 18 186-8 18 18 18 168-10 18 18 18 1410-12 16 16 14 1412-16 14 12 12 -16-20 12 12 12 -This <strong>Cordless</strong> <strong>Drill</strong> is lubricated before it leaves thefactory. This lubrication should last for the life of the tool. No furtherlubrication is required.Use only mild soap and a damp cloth to clean the tool. Never let any liquid getinside the casing. Never immerse any part of the tool in a liquid. Always keep theventilation openings clear.Always clean the battery pack using only a dry cloth. Do not use liquids.Always unplug the charger before cleaning it.1718


SPECIFICATIONSSPECIFICATIONSVoltage <strong>19.2V</strong>No Load Low Speed 0-400/min.No Load High Speed 0-1100/min.Torque Settings24+1 <strong>Drill</strong>Chuck Capacity Up to 10mm (3/8")Charger Input 120V 60HzCharging TimeApprox. 3-5 hoursBattery TypeNi-CadPROTECTING THE ENVIRONMENTBATTERIES<strong>Alltrade</strong> batteries can be recharged many times. At the end of their useful life,recycle batteries with due care for our environment.Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling centeror call 1-800-822-8837. Collected batteries will be recycled or disposed of properly.OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS<strong>Alltrade</strong> offers a full range of <strong>Kawasaki</strong> tools that make DIY jobs easy. If you wouldlike further information on the following products, please contact <strong>Alltrade</strong> CustomerService Department at 1-800-590-3723.<strong>Cordless</strong> <strong>Drill</strong>s/Screwdrivers Reciprocating SawsImpact WrenchesRoutersSandersRotary <strong>Tools</strong>JigsawsCorded and <strong>Cordless</strong> Multi-Purpose <strong>Tools</strong>Circular SawsWide Range of Accessories and moreAngle Grinders2 YEAR LIMITED HOME USE WARRANTYExpress and Exclusive Limited Home Use Warranty to Original Retail Buyer<strong>Alltrade</strong> <strong>Tools</strong> LLC (hereinafter "<strong>Alltrade</strong>") expressly warrants to the original retailpurchaser of the accompanying KAWASAKI portable power tool and no one elseall parts of the product (except those parts referred to below which are specificallyexcluded from such warranty (see Exclusions)) to be free from defects in materialsand workmanship for a period of two years from original date of purchase.19SPECIAL WARRANTY NOTE TO CONTRACTORS AND COMMERCIAL USERS: This<strong>Kawasaki</strong> portable power tool is offered as a home use tool and carries a HOMEUSE WARRANTY. This tool is made for home use in the execution ofprojects and repairs in and around the home. Use of the tool for COMMERCIALPURPOSES OR ON A JOBSITE is not covered under this warranty.The date of purchase shall be the date of shipment to the original purchaser, or thedate the original purchaser took possession, custody or control of the product,whichever occurred first. This warranty shall be null and void if the product or anycomponent thereof is modified, altered or used for any commercial purpose or ona jobsite. This warranty does not apply to any other product and/or componentthereof manufactured or distributed by <strong>Alltrade</strong>, and does not apply to productsand/or components thereof designed, manufactured and/or assembled by others,for which <strong>Alltrade</strong> makes no warranties whatsoever. THERE ARE NO WARRANTIESWHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.Warranty PerformanceBy purchasing the product, purchaser expressly acknowledges and agrees that theirsole and exclusive remedy under this warranty shall be strictly limited to the repairor replacement of any covered nonconforming items or parts thereof provided thatany such nonconforming item and/or part is promptly returned to <strong>Alltrade</strong>’s facilitypostage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723)within the applicable warranty period, with a written request by purchaser that<strong>Alltrade</strong> repair and/or replace the nonconforming item and/or part. We recommendthat you keep the original product packaging in the event you need to ship the unit.We suggest the package be insured against loss or in transit damage. Whensending your product include your name, address, phone number, dated proofof purchase (or copy), and a statement about the nature of problem. Warrantycoverage is conditioned upon purchaser furnishing <strong>Alltrade</strong> with adequate writtenproof that they are the original purchaser and of the original purchase date. Partsreturned, freight prepaid and insured, to <strong>Alltrade</strong>’s facility (see above address) willbe inspected and, at <strong>Alltrade</strong>’s option, repaired and/or replaced free of charge iffound to be defective and subject to warranty. <strong>Alltrade</strong> retains the sole discretionto determine whether any item or part is nonconforming and, if so, whether theitem and/or part will be repaired and/or replaced. If the unit is repaired, new orreconditioned replacement parts may be used. If <strong>Alltrade</strong> chooses to replacethe product, it may replace it with a new or reconditioned one of the same orcomparable design. The repaired or replaced unit will be warranted under the termsof the remainder of the warranty period. Typically, a defective product that isreturned within the first 30 days after the purchase date will be replaced; for itemsreturned after the first 30 days and within the warranty period, covered defectiveparts not subject to normal wear and tear or other exclusions will be repaired orreplaced, at <strong>Alltrade</strong>’s option. During the warranty period, <strong>Alltrade</strong> will be responsiblefor the return shipping charges. <strong>Alltrade</strong>’s repair and/or replacement of any non-


conforming item and/or part thereof shall constitute fulfillment of allobligations to the purchaser. <strong>Alltrade</strong> shall not be responsible or liable for anyexpense, including freight charges, or repairs made outside <strong>Alltrade</strong>’s facility, unlessexpressly agreed to by <strong>Alltrade</strong> in writing. Under no circumstances shall <strong>Alltrade</strong>bear any responsibility for loss of the unit, loss of time or rental, inconvenience,commercial loss or consequential damages.ExclusionsThis warranty does not cover parts damaged due to normal wear, abnormalconditions, misapplication, misuse, abuse, accidents, operation at other thanrecommended pressures or temperatures, improper storage or freight damage.Parts damaged or worn by operation in dusty environments are not warranted.Failure to follow recommended operating and maintenance procedures alsovoids warranty.This limited warranty does not apply to accessory items such as drill bits,screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sandingsheets and other related items.DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRSOR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TOPROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THISWARRANTY.<strong>Alltrade</strong> will not be liable for the following: labor charges, loss or damage resultingfrom improper operation, maintenance or repairs made by other persons;pre-delivery services such as assembly, oil or lubricants, and adjustment;maintenance services that are normally required to maintain the product.The use of other than genuine <strong>Alltrade</strong> Repair Parts will void warranty.Warranty DisclaimersEXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTYPROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/ORREPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDINGTHE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THEPRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OFWHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BYANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THEBUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADEAND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLYWAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/ORCAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’SSOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THEIMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULARPURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVEWARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/ORIMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADEAND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENTTHEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BYOPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OFALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDINGBUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THEWARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLYEXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCHWARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISINGTHEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVEREMEDY IS AS STATED ABOVE.Limitation Of LiabilityIN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FORINDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANYKIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACHOF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITSREPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OROPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITSREPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCHDAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALLALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OFTHE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OFTHIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTYPERIODS SPECIFIED ABOVE.Limitations on Warranty DisclaimersSome states do not allow limitations on how long an implied warranty lastsand some states do not allow the exclusion or limitation of the incidental orconsequential damages, so part or all of the above limitations or exclusions may notapply to you. This warranty gives you specific legal rights, and you may also haveother rights which vary from state to state.If your product is not covered by this warranty, please call our Customer ServiceDepartment toll free at 1-800-590-3723 for general repair information and charges.22


COMPONENT#840055<strong>19.2V</strong> BATTERY-OPERATED JIGSAWINSTRUCTION MANUALFOR CUSTOMER SERVICEPOUR LE SERVICE APRÉS VENTEOU DU CONSOMMATEURPARA EL SERVICIOPARA EL CONSUMIDOR1-800-590-3723Printed in China87-1904-60957KAWASAKI IS A TRADEMARK LICENSED BY KAWASAKIMOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE ORDISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BEDIRECTED TO:©COPYRIGHT 2006 ALLTRADE TOOLS, LLC.1431 VIA PLATALONG BEACH, CA 90810-1462 USA840055_<strong>19.2V</strong> Black <strong>Cordless</strong> Jigsaw_Rev 8/22/06THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY ANDUNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DOSO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADEPRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICEDEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATIONAVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADEREPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKEA SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: INFO@ALLTRADETOOLS.COM.YOUR FEEDBACK IS VITAL TO US.


TABLE OF CONTENTSCONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SECTION ONEGENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS . . 2RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6SECTION TWOSPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 6SAFETY RULES FOR JIGSAWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8SECTION THREEFUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12REMOVING / ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . 11CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13ATTACHING THE BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13OPERATING THE JIGSAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15OPERATING THE ON / OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . 13GENERAL CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14PLUNGE CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14METAL CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15SECTION FOURMAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 17SECTION FIVE2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-20CONGRATULATIONS!Thanks for choosing this product. At <strong>Alltrade</strong>, our aim is to provide you with qualityproducts at an affordable price, and we want you to be totally satisfied with yourproduct and our Customer Service. If any help and advice is needed, pleasecontact us at 1-800-590-3723. Properly cared for, this tool will give you manyyears of satisfaction.INTENDED USEThis tool is intended for consumer use only. Your charger and/or adapter has beendesigned for charging batteries of the type approved and supplied with this tool.GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLSREAD AND UNDERSTAND ALL INSTRUCTIONS. Failure tofollow all instructions listed below may result in electric shock, fire and/orserious personal injury.RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELSThe safety instructions provided in this manual are not intended to cover all possibleconditions and practices that may occur when operating, maintaining and cleaningpower tools.Always use common sense and pay particular attention to all the DANGER,WARNING, CAUTION and NOTE statements of this manual.This is the safety alert symbol. It is used to alertyou to potential personal injury hazards. Obey allsafety messages that follow this symbol to avoidpossible injury or death.DANGER indicates an imminently hazardoussituation which, if not avoided, will result in deathor serious injury.1 2


WARNING indicates a potentially hazardoussituation which, if not avoided, could result indeath or serious injury.CAUTION indicates a potentially hazardoussituation which, if not avoided, may result inminor or moderate injury.CAUTION used without the safety alert symbolindicates a potentially hazardous situation which,if not avoided, may result in property damage.NOTE provides additional information that is usefulfor proper use and maintenance of this tool. If aNOTE is indicated make sure it is fully understood.IMPORTANT SAFEGUARDSPeople with electronic devices, such as pacemakers, should consult theirphysician(s) before using this product. Operation of electrical equipment inclose proximity to a heart pacemaker could cause interference or failure ofthe pacemaker.WARNING: Some dust created by power sanding, sawing, grinding, drilling andother construction activities contains chemicals known to the State of Californiato cause cancer, birth defects or other reproductive harm.Some examples of these chemicals are:• Lead from lead-based paints.• Crystalline silica from bricks and cement and other masonry products,and arsenic and chromium from chemically-treated lumber.Your risk from these exposures varies, depending on how often you do this typeof work. To reduce your exposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, such as dust masks that arespecially designed to filter out microscopic particles.WARNING: Handling the power cord on corded products may expose you tolead, a chemical known to the State of California to cause cancer and birthdefects or other reproductive harm. Wash hands after handling.WORK AREAKeep your work area clean and well lit. Cluttered work benches and dark workareas may cause accidents or injury.Do not operate power tools in explosive areas, such as in the presence offlammable liquids, gases or dust. Power tools create sparks which may ignitethe dust or fumes.Keep bystanders, children and visitors away while operating a power tool.Distractions can cause you to lose control.ELECTRICAL SAFETYDo not abuse the cord. Never use the cord to carry the tool. Keep the cordaway from heat, oil, sharp edges, or moving parts. Replace damaged cordsimmediately. Damaged cords may create a fire.A battery operated tool with integral batteries or a separate battery packmust be recharged only with the specified charger for the battery. A chargerthat may be suitable for one type of battery may create a risk of fire when used withanother battery.Use battery operated tool only with specifically designated battery pack. Use ofany other batteries may create risk of fire.SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.34


PERSONAL SAFETYStay alert, watch what you are doing, and use common sense when operatinga power tool. Do not use tool while tired or under the influence of drugs,alcohol or medication. A moment of inattention while operating power toolsmay result in serious personal injury.Dress properly. Do not wear loose clothing or jewelry. Contain long hair.Keep your hair, clothing, and gloves away from moving parts. Loose clothes,jewelry or long hair can be caught in moving parts.Avoid accidental starting. Be sure switch is in the locked or “OFF” positionbefore inserting battery pack. Carrying power tools with your finger on theswitch or inserting battery pack into a tool with the power switch “ON” invitesaccidents.Remove adjusting keys or wrenches before turning the tool “ON”. A wrenchor a key that is left attached to a rotating part of the tool may result in personalinjury.Do not overreach. Keep proper footing and balance at all times. Proper footingand balance enable better control of the tool in unexpected situations.Use safety equipment. Always wear eye protection. Dust mask, non-skid safetyshoes, hard hat, or hearing protection must be used for appropriate conditions..TOOL USE AND CAREWhen battery pack is not in use, keep it away from other metal objects like:paper clips, coins, keys, nails, screws, or other small metal objects that canmake a connection from one terminal to another. Shorting the battery terminalstogether may cause sparks, burns or a fire.Maintain tools with care. Keep cutting tools sharp and clean. Properly maintainedtools with sharp cutting edge are less likely to bind and are easier to control.Check for misalignment or binding of moving parts, breakage of parts, and anyother condition that may affect the tool’s operation. If damaged, have the toolserviced before using. Many accidents are caused by poorly maintained tools.Use only accessories that are recommended by the manufacturer for yourmodel. Accessories that may be suitable for one tool may create a risk of injurywhen used on another tool.SERVICETool service must be performed only by qualified repair personnel. Service ormaintenance by unqualified personnel may result in a risk of injury.When servicing a tool, use only identical replacement parts. Follow instructionsin the Maintenance section of this manual. Use of unauthorized parts or failure tofollow Maintenance Instructions may create a risk of shock or injury..SPECIFIC SAFETY RULES AND/OR SYMBOLSUse clamps or other practical ways to secure and support the workpiece to astable platform. Holding the work by hand or against your body is unstable andmay lead to loss of control.Do not force tool. Use the correct tool for your application. The correct toolwill do the job better and safer at the rate for which it is designed.Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool thatcannot be controlled with the switch is dangerous and must be repaired.Disconnect battery pack from tool or place the switch in the locked or “OFF” positionbefore making any adjustments, changing accessories, or storing the tool.Such preventative safety measures reduce the risk of starting the tool accidentally.Store idle tools out of reach of children and other untrained persons. <strong>Tools</strong>are dangerous in the hands of untrained users.Hold tool by insulated gripping surfaces when performingan operation where the cutting tool may contact hidden wiring.Contact with a “live” wire will also make exposed metal parts of the tool“live” and shock the operator.SAFETY RULES FOR CORDLESS JIGSAWSAlways wear safety goggles or eye protection when using this tool. Use a dustmask or respirator for applications which generate dust.Secure the material being worked on. Never hold it in your hand or acrossyour legs. Unstable support can cause loss of control and injury.56


SYMBOLSWhen using the <strong>Cordless</strong> Jigsaw, always maintain a firm grip on the tool withboth hands. Never put your hands or feet in the sanding area. Do not grasp thetool or place your hands too close to the blade. Keep your hands well away fromthe sanding disk. Never reach underneath the tool while the sanding disk is inmotion. Do not use your legs or feet to stabilize the work piece.Position yourself to avoid being caught between the tool or side handle andwalls or posts. Should the socket or bit become bound in the work, the reactiontorque of the tool could crush your hand or leg.Always hold the tool by its insulated gripping surfaces when cutting in areasthat may contain hidden live wiring. If the blade makes contact with a livewire, the metal parts of this tool may conduct enough electricity to seriouslyshock the user. Contact with a “live” wire will make exposed metal parts of the tool“live” and shock the operator. Do not cut or break into existing walls or other blindareas where electrical wiring may exist. If this situation is unavoidable, disconnectallfusesor circuit breakers feeding this worksite.Do not run the <strong>Cordless</strong> Jigsaw while carrying it at your side. A moving bladecould become entangled with clothing and injury may result.Disconnect the battery pack from tool and place the switch in the locked or“OFF” position before making any assembly adjustments, changing accessories,performing any inspection, maintenance or cleaning procedures. Suchpreventive safety measures reduce the risk of starting the tool accidentally.Do not use the <strong>Cordless</strong> Jigsaw if it has been damaged, left outdoors in therain, snow, wet or damp environments, or immersed in liquid.Do not use dull or damaged blades.Keep cutting tools sharp and clean. Properly maintained cutting tools withsharp cutting edges are less likely to bind and are easier to control.When restarting a saw in the workpiece, check that teeth are not engaged inthe material.Keep the handle of the <strong>Cordless</strong> Jigsaw dry, clean, and free from oil andgrease.Be extra careful when cutting in high or hard-to-reach locations. Be on thelookout for hidden wires and falling debris.Maintain labels and nameplates on the <strong>Cordless</strong> Jigsaw. These carry importantinformation. If unreadable or missing, contact <strong>Alltrade</strong> for a replacement.7IMPORTANT: Some of the following symbols may be used on your tool. Pleasestudy them and learn their meaning. Proper interpretation of these symbols willallow you to operate the tool better and safer.SYMBOL NAME EXPLANATIONV Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms WeightAlternating CurrentType of CurrentDirect CurrentType of CurrentAlternating or Direct Current Type of CurrentEarthing TerminalGrounding TerminalClass II Construction Denotes Double Insulationmin Minutes Times Seconds Time Diameter Size of <strong>Drill</strong> Bits,Grinding Wheels, etc.No load speedNo-load Rotational Speed.../min Revolutions per Minute Revolutions, Surface Speed,Strokes, etc. per Minute1,2,3, … Ring Selector Settings Speed, Torque or Position Settings8


FUNCTIONAL DESCRIPTIONBATTERY14531615813276Before using battery pack, please read carefully all instructionsand cautionary markings on battery pack, batterycharger and product using battery.®Do not incinerate the battery pack even if it is severelydamaged or is completely worn out. The battery pack canexplode.Do not carry battery packs in aprons, pockets, or tool boxes, product kitboxes, drawers, etc. with loose metal objects. Battery pack terminals couldbe short circuited causing damage to the battery pack, severe burns or fire.The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxicmaterial by the Environmental Protection Agency. Before disposing of damagedor worn out Ni-Cad battery packs, check with your State EnvironmentalProtection Agency to find out about special restrictions on the disposal of thesebattery packs, take them to your local recycling center for proper disposal, orcall 1-800-822-8837.410121CONTROLS AND COMPONENTS:1. Battery Pack2. Release Buttons on Each Side3. 120V AC Adapter4. Charger5. LED Charging Indicators6. ON/OFF Trigger Switch7. Lock-on Button8. Dust Shroud9. Blade Support RollerCOMPONENTMODEL NUMBERBATTERY PACK 690071120V AC ADAPTER 690074CHARGER 690072HEX WRENCH 690119BLADES (2) 690097991110. Screws11. Shoe Plate12. Allen Wrench13. Comfort Rubber Grip14. Snap HookACCESSORIES:15. Metal Cutting Blade16. Wood Cutting BladeThe battery is not fully charged. Before first use, the battery pack requires8-10 hours charge time to be fully charged. Subsequent recharging needs 3-5hours for the battery to be fully charged.Always switch to a fresh battery when tool performance begins to diminish.Severe heat is most destructive to a battery; the more heat generated, the fasterthe battery loses power. A battery that gets too hot can have a shortened life.Never over-discharge a battery by using the tool even after tool performancehas decreased. Do not attempt to discharge a tool’s battery by continuing topull on the tool trigger. When tool performance begins to diminish, stop the tooland recharge the battery for optimal performance.Charge battery pack at ambient temperatures between 50° F – 104° F.Store tool and battery pack in locations where temperatures will not exceed120°F. This is important to prevent serious damage to the battery cells.The battery pack should always be recharged when the <strong>Cordless</strong> Jigsaw beginsto run slowly.When battery pack is not in use, keep it away from other metal objects such aspaper clips, coins, keys, nails, screws or other small metal objects that canmake a connection from one terminal to another. Shorting the battery terminalstogether may cause sparks, burns, or fire.


REMOVE BATTERY PACK:1. Press both releasebuttons on eitherside of the <strong>Cordless</strong>Jigsaw to release thebattery pack.2. Pull battery pack free of<strong>Cordless</strong> Jigsaw.REMOVING / ATTACHING BATTERY PACKATTACH BATTERY PACK:1. Align the raised portion ofthe battery pack with thegroove in the battery compartment of the <strong>Cordless</strong> Jigsaw.2. Press the battery pack into place. Make sure the latches are securely fastened.Do not use the <strong>Cordless</strong> Jigsaw if the battery pack is not seated properly.CHARGERBefore using battery charger, please read carefully allinstructions and cautionary markings on battery charger, battery pack andproduct using battery.The charger will not automatically turn “OFF” when thebattery pack is fully charged. The charging indicator light will remain “ON”until the charger is disconnected from the electrical outlet.Use only the charger which accompanied your product or direct replacement aslisted in this manual. Do not substitute any other charger. Use only <strong>Alltrade</strong>approved chargers with your product.Do not disassemble charger.Do not use charger if it has been damaged, left outdoors in the rain, snow, wetor damp environments, or immersed in liquid.The battery pack and charger heat during charging. Place the charger on a flat,non-flammable surface away from flammable materials with at least four inches ofclearance to allow proper air circulation around the charger and battery pack.11RELEASEBUTTONWhen the battery pack requires recharging, a 3-5 hour charge allows the tool tooperate at full power. A charging indicator light on the charger will illuminate toshow that charging is taking place.CHARGE BATTERY PACK:1. Make sure the triggeron the <strong>Cordless</strong> Jigsawis in the “OFF” positionand remove the batterypack from the <strong>Cordless</strong>Jigsaw.2. Plug 120V AC Adapterinto household outletand into side of batterycharger. Insert batterypack into battery charger.When the battery is placedin the charger, the red LEDindicator light will remain on.CHARGING BATTERY PACK3. When fully charged, reattach battery pack onto <strong>Cordless</strong> Jigsaw,making certain latches fasten securely. <strong>Cordless</strong> Jigsaw will notoperate properly if the battery pack is not seated properly.ASSEMBLYBe aware that this tool is always in an operating conditionbecause it does not have to be plugged into an electrical outlet. Always turnthe switch “OFF” and remove the battery pack before changing blades.ATTACHING THE BLADEAlways remove battery pack before installing or removing blade.When removing the blade from the tool, avoid contact with skin and useproper protective gloves when grasping the blade or accessory. Accessoriesmay be hot after prolonged use.12BATTERY PACKLED LIGHTBATTERYCHARGER120V ACADAPTER


1. Loosen the two screwson the blade holderLOOSENby turning them counterclockwise.Push theblade shank into the sawblade holder as faras it will go. Make sure TIGHTENthat the blade’s teethare facing forward.2. Tighten the screws slowly, first oneside, then the other, until the bladereaches the desired position. Tightenthe screws completely to hold theblade in place.OPERATING THE JIGSAWNever tape the trigger switch down to provide continuoushigh speed. The tool may fail under such conditions causing fire or personalinjury.OPERATING THE ON / OFF SWITCHGENERAL CUTTINGAlways hold the saw in front of you and away from your body. Keep yourhands and feet well away from the work piece.Never feed the blade into the work piece until the blade is at full speed.If the blade is not at full speed, the saw may kick back causing seriouspersonal injury.Do not force the saw. Excessive force may result in abroken blade. Use only enough pressure to keep the saw moving through thework piece.• Put on eye protection.• Clear the saw of any foreign material.• Make sure the work piece is held securely in place. Hold smaller pieces in a viseor attach to the workbench with clamps.• Mark out the line to be cut so it is easily visible.• Pull the trigger to start the saw.• Set the shoe against the work piece.• When the blade reaches full speed, slowly feed the blade into the work piece.• Depress the lock-onbutton to one side.• Press the trigger in toturn the Jigsaw “ON”and release the triggerto stop the Jigsaw.TRIGGERSWITCHLOCK-ONBUTTONPLUNGE CUTTINGNever feed the blade into the work piece until the bladeis at full speed. If the blade is not at full speed, the saw may kick backcausing serious personal injury.• Mark out the line to be cut so it is easily visible.• Start inside the area to be cut out.• Depress the lock-on button and press the trigger to start the saw.• Set the shoe against the work piece.• When the blade reaches full speed, slowly feed the blade into the work piece.1314


METAL CUTTINGNever use gasoline or any flammable liquid as alubricant. Sparking from the motor may cause it to ignite into flames.• When cutting metals other then copper, brass or aluminum, always use a lubricant,such as cutting oil, to keep the blade cool. This will prolong the life of the blade aswell as speeding up the cutting process.• Make sure the work piece is held securely in place. Hold smaller pieces, such aspipe or conduit, in a vise or attach to the workbench with clamps.• To eliminate vibration, always cut close to the clamping point.• When cutting thin sheets of metal, place a piece of plywood on either side to controlvibration and prevent tearing.MAINTENANCE AND CLEANINGAlways remove the battery pack before attemptingcleaning or maintenance.This <strong>Cordless</strong> Jigsaw is lubricated before it leaves thefactory. This lubrication should last for the life of the tool. Nofurther lubrication is required.Use only mild soap and a damp cloth to clean the tool. Never let any liquid getinside the casing. Never immerse any part of the tool in a liquid. Always keep theventilation openings clear.Always clean the battery pack using only a dry cloth. Do not use liquids.Always unplug the charger before cleaning it.Regularly clean the ventilation slots in your tool and charger using only a softbrush or dry cloth.Never open the <strong>Cordless</strong> Jigsaw case, battery pack or charger. Do not attempt torepair the <strong>Cordless</strong> Jigsaw, battery pack or charger yourself. Opening any of theseparts will void your warranty.15ACCESSORIESUse only accessories that are recommended by the manufacturer for your model.Accessories that may be suitable for one tool may become hazardous when used onanother tool.Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.If you must use an extension cord, be sure that the gauge is large enough to carrythe amount of current necessary for your power tool. If not, your tool may experiencea loss of power, excessive voltage drop or overheating. The smaller the gaugenumber, the heavier the cord (see table below).RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLSTOOL CURRENT RATINGCONDUCTOR SIZE IN A.W.GAMPERE 10FT. 25FT. 50FT. 100FT.3-6 18 18 18 186-8 18 18 18 168-10 18 18 18 1410-12 16 16 14 1412-16 14 12 12 -16-20 12 12 12 -SPECIFICATIONSSPECIFICATIONSVoltage <strong>19.2V</strong>Length of Stroke15mmStrokes per minute 0-2400/min.Max. Cutting Thickness 20mmCharger Input 120V 60HzCharging TimeApprox. 3-5 hoursBattery TypeNi-CadPROTECTING THE ENVIRONMENTBATTERIES<strong>Alltrade</strong> batteries can be recharged many times. At the end of their useful life,recycle batteries with due care for our environment.Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling centeror call 1-800-822-8837. Collected batteries will be recycled or disposed of properly.


OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS<strong>Alltrade</strong> offers a full range of <strong>Kawasaki</strong> tools that make DIY jobs easy. If you wouldlike further information on the following products, please contact <strong>Alltrade</strong> CustomerService Department at 1-800-590-3723.<strong>Cordless</strong> <strong>Drill</strong>s/ScrewdriversImpact WrenchesSandersJigsawsCircular SawsAngle GrindersReciprocating SawsRoutersRotary <strong>Tools</strong>Corded and <strong>Cordless</strong> Multi-Purpose <strong>Tools</strong>Wide Range of Accessories and more2 YEAR LIMITED HOME USE WARRANTYExpress and Exclusive Limited Home Use Warranty to Original Retail Buyer<strong>Alltrade</strong> <strong>Tools</strong> LLC (hereinafter "<strong>Alltrade</strong>") expressly warrants to the original retailpurchaser of the accompanying KAWASAKI portable power tool and no one elseall parts of the product (except those parts referred to below which are specificallyexcluded from such warranty (see Exclusions)) to be free from defects in materialsand workmanship for a period of two years from original date of purchase.SPECIAL WARRANTY NOTE TO CONTRACTORS AND COMMERCIAL USERS: This<strong>Kawasaki</strong> portable power tool is offered as a home use tool and carries a HOMEUSE WARRANTY. This tool is made for home use in the execution ofprojects and repairs in and around the home. Use of the tool for COMMERCIALPURPOSES OR ON A JOBSITE is not covered under this warranty.The date of purchase shall be the date of shipment to the original purchaser, or thedate the original purchaser took possession, custody or control of the product,whichever occurred first. This warranty shall be null and void if the product or anycomponent thereof is modified, altered or used for any commercial purpose or ona jobsite. This warranty does not apply to any other product and/or componentthereof manufactured or distributed by <strong>Alltrade</strong>, and does not apply to productsand/or components thereof designed, manufactured and/or assembled by others,for which <strong>Alltrade</strong> makes no warranties whatsoever. THERE ARE NO WARRANTIESWHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.17Warranty PerformanceBy purchasing the product, purchaser expressly acknowledges and agrees that theirsole and exclusive remedy under this warranty shall be strictly limited to the repairor replacement of any covered nonconforming items or parts thereof provided thatany such nonconforming item and/or part is promptly returned to <strong>Alltrade</strong>’s facilitypostage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service 1-800-590-3723)within the applicable warranty period, with a written request by purchaser that<strong>Alltrade</strong> repair and/or replace the nonconforming item and/or part. We recommendthat you keep the original product packaging in the event you need to ship the unit.We suggest the package be insured against loss or in transit damage. Whensending your product include your name, address, phone number, dated proofof purchase (or copy), and a statement about the nature of problem. Warrantycoverage is conditioned upon purchaser furnishing <strong>Alltrade</strong> with adequate writtenproof that they are the original purchaser and of the original purchase date. Partsreturned, freight prepaid and insured, to <strong>Alltrade</strong>’s facility (see above address) willbe inspected and, at <strong>Alltrade</strong>’s option, repaired and/or replaced free of charge iffound to be defective and subject to warranty. <strong>Alltrade</strong> retains the sole discretionto determine whether any item or part is nonconforming and, if so, whether theitem and/or part will be repaired and/or replaced. If the unit is repaired, new orreconditioned replacement parts may be used. If <strong>Alltrade</strong> chooses to replacethe product, it may replace it with a new or reconditioned one of the same orcomparable design. The repaired or replaced unit will be warranted under the termsof the remainder of the warranty period. Typically, a defective product that isreturned within the first 30 days after the purchase date will be replaced; for itemsreturned after the first 30 days and within the warranty period, covered defectiveparts not subject to normal wear and tear or other exclusions will be repaired orreplaced, at <strong>Alltrade</strong>’s option. During the warranty period, <strong>Alltrade</strong> will be responsiblefor the return shipping charges. <strong>Alltrade</strong>’s repair and/or replacement of any nonconformingitem and/or part thereof shall constitute fulfillment of allobligations to the purchaser. <strong>Alltrade</strong> shall not be responsible or liable for anyexpense, including freight charges, or repairs made outside <strong>Alltrade</strong>’s facility, unlessexpressly agreed to by <strong>Alltrade</strong> in writing. Under no circumstances shall <strong>Alltrade</strong>bear any responsibility for loss of the unit, loss of time or rental, inconvenience,commercial loss or consequential damages.ExclusionsThis warranty does not cover parts damaged due to normal wear, abnormalconditions, misapplication, misuse, abuse, accidents, operation at other thanrecommended pressures or temperatures, improper storage or freight damage.Parts damaged or worn by operation in dusty environments are not warranted.Failure to follow recommended operating and maintenance procedures alsovoids warranty.18


This limited warranty does not apply to accessory items such as drill bits,screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sandingsheets and other related items.DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRSOR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TOPROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THISWARRANTY.<strong>Alltrade</strong> will not be liable for the following: labor charges, loss or damage resultingfrom improper operation, maintenance or repairs made by other persons;pre-delivery services such as assembly, oil or lubricants, and adjustment;maintenance services that are normally required to maintain the product.The use of other than genuine <strong>Alltrade</strong> Repair Parts will void warranty.Warranty DisclaimersEXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTYPROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/ORREPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDINGTHE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THEPRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OFWHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BYANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THEBUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADEAND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLYWAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/ORCAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’SSOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THEIMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULARPURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVEWARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/ORIMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADEAND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENTTHEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BYOPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF19ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDINGBUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THEWARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLYEXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCHWARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISINGTHEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVEREMEDY IS AS STATED ABOVE.Limitation Of LiabilityIN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FORINDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANYKIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACHOF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITSREPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OROPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITSREPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCHDAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALLALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OFTHE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OFTHIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTYPERIODS SPECIFIED ABOVE.Limitations on Warranty DisclaimersSome states do not allow limitations on how long an implied warranty lastsand some states do not allow the exclusion or limitation of the incidental orconsequential damages, so part or all of the above limitations or exclusions may notapply to you. This warranty gives you specific legal rights, and you may also haveother rights which vary from state to state.If your product is not covered by this warranty, please call our Customer ServiceDepartment toll free at 1-800-590-3723 for general repair information and charges.20


COMPONENT#840055<strong>19.2V</strong> BATTERY-OPERATED WORKLIGHTINSTRUCTION MANUALFOR CUSTOMER SERVICEPOUR LE SERVICE APRÉS VENTEOU DU CONSOMMATEURPARA EL SERVICIOPARA EL CONSUMIDOR1-800-590-3723Printed in China87-1904-60957KAWASAKI IS A TRADEMARK LICENSED BY KAWASAKI MOTORS CORP.,U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT.CONSUMER INQUIRES SHOULD BE DIRECTED TO:©COPYRIGHT 2006 ALLTRADE TOOLS, LLC.1431 VIA PLATALONG BEACH, CA 90810-1462 USA840055_<strong>19.2V</strong> Black <strong>Cordless</strong> Worklight_Rev 2/7/08THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY ANDUNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURETO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADEPRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMERSERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWINGINFORMATION AVAILABLE: MODEL NO., DATE PURCHASED AND STORE LOCATION. ANALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOUWOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT:INFO@ALLTRADETOOLS.COM. YOUR FEEDBACK IS VITAL TO US.


TABLE OF CONTENTSCONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SECTION ONERECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . . . . . 2-3IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3BATTERY TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . 4SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SECTION TWOSAFETY RULES FOR WORKLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5SECTION THREEFUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9REMOVING/ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . . 7CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9OPERATING THE WORKLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11OPERATING THE ON/OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . 10ADJUSTING THE WORKLIGHT BEAM . . . . . . . . . . . . . . . . . . . . . . 10REPLACING THE LIGHT BULB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11SECTION FOURMAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 13SECTION FIVE2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16CONGRATULATIONS!Thanks for choosing this product. At <strong>Alltrade</strong>, our aim is to provide you with qualityproducts at an affordable price, and we want you to be totally satisfied with yourproduct and our Customer Service. If any help and advice is needed, pleasecontact us at 1-800-590-3723. Properly cared for, this tool will give you manyyears of satisfaction.INTENDED USEThis tool is intended for consumer use only. Your charger and/or adapter has beendesigned for charging batteries of the type approved and supplied with this tool.RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELSREAD AND UNDERSTAND ALL INSTRUCTIONS. Failure tofollow all instructions listed below may result in electric shock, fire and/orserious personal injury.SAVE THESE INSTRUCTIONS FORFUTURE REFERENCE.The safety instructions provided in this manual are not intended to cover all possibleconditions and practices that may occur when operating, maintaining and cleaningpower tools.Always use common sense and pay particular attention to all the DANGER,WARNING, CAUTION and NOTE statements of this manual.This is the safety alert symbol. It is used to alertyou to potential personal injury hazards. Obey allsafety messages that follow this symbol to avoidpossible injury or death.DANGER indicates an imminently hazardoussituation which, if not avoided, will result in deathor serious injury.WARNING indicates a potentially hazardoussituation which, if not avoided, could result indeath or serious injury.1 2


CAUTION indicates a potentially hazardoussituation which, if not avoided, may result inminor or moderate injury.CAUTION used without the safety alert symbolindicates a potentially hazardous situation which,if not avoided, may result in property damage.NOTE provides additional information that is usefulfor proper use and maintenance of this tool. If aNOTE is indicated make sure it is fully understood.IMPORTANT SAFEGUARDSPeople with electronic devices, such as pacemakers, should consult theirphysician(s) before using this product. Operation of electrical equipment inclose proximity to a heart pacemaker could cause interference or failure ofthe pacemaker.WARNING: Some dust created by power sanding, sawing, grinding, drilling andother construction activities contains chemicals known to the State of Californiato cause cancer, birth defects or other reproductive harm.Some examples of these chemicals are:• Lead from lead-based paints.• Crystalline silica from bricks and cement and other masonry products,and arsenic and chromium from chemically-treated lumber.Your risk from these exposures varies, depending on how often you do this typeof work. To reduce your exposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, such as dust masks that arespecially designed to filter out microscopic particles.WARNING: Handling the power cord on corded products may expose you tolead, a chemical known to the State of California to cause cancer and birthdefects or other reproductive harm. Wash hands after handling.3BATTERY TOOL USE AND CAREEnsure the switch is in the off position before inserting battery pack.Inserting the battery pack into power tools that have the switch on invites accidents.Recharge only with the charger specified by the manufacturer. A charger thatis suitable for one type of battery pack may create a risk of fire when used withanother battery pack.Use power tools only with specifically designated battery packs. Use of anyother battery packs may create a risk of injury and fire.When battery pack is not in use, keep it away from other metal objects likepaper clips, coins, keys, nails, screws, or other small metal objects that canmake a connection from one terminal to another. Shorting the battery terminalstogether may cause burns or a fire.Under abusive conditions, liquid may be ejected from the battery, avoid contact.If contact accidentally occurs, flush with water. If liquid contacts eyes,additionally seek medical help. Liquid ejected from the battery may cause irritationor burns.SERVICEHave your power tool serviced by a qualified repair personusing only identical replacement parts. This will ensure that the safety of thepower tool is maintained.SAFETY RULES FOR WORKLIGHTUse battery operated tool only with specifically designated battery pack. Use ofany other batteries may create risk of fire.Keep the handle of the Worklight dry, clean, and free from oil and grease.Do not run the Worklight while carrying it at your side. The worklight heats upimmediately when in use and could result in burns.Do not use the Worklight if it has been damaged, left outdoors in the rain, snow,wet or damp environments, or immersed in liquid.Maintain labels and nameplates on the Worklight. These carry important4


information. If unreadable or missing, contact <strong>Alltrade</strong> for a replacement.FUNCTIONAL DESCRIPTIONBattery pack must be recharged only with the specified charger for the battery.A charger that may be suitable for one type of battery may create a risk of firewhen used with another battery.587Do not use in a damp or wet environment.Store out of reach of children and other untrained persons.SYMBOLS36IMPORTANT: Some of the following symbols may be used on your tool. Pleasestudy them and learn their meaning. Proper interpretation of these symbols willallow you to operate the tool better and safer.SYMBOL NAME EXPLANATIONV Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms WeightAlternating CurrentType of CurrentDirect CurrentType of CurrentAlternating or Direct Current Type of CurrentEarthing TerminalGrounding TerminalClass II Construction Denotes Double Insulationmin Minutes Times Seconds Time Diameter Size of <strong>Drill</strong> Bits,Grinding Wheels, etc.No load speedNo-load Rotational Speed.../min Revolutions per Minute Revolutions, Surface Speed,Strokes, etc. per Minute1,2,3, … Ring Selector Settings Speed, Torque or Position Settings4CONTROLS AND COMPONENTS:1. Battery Pack2. Release Buttons on Each Side3. 120V AC Adapter4. Charger5. LED Charging IndicatorsCOMPONENTMODEL NUMBERBATTERY PACK 690506120V AC ADAPTER 690074CHARGER 69007116. ON/OFF Switch7. Reflector RimACCESSORIES:8. Replacement Light bulb (inside unit)256


®BATTERYBefore using battery pack, please read carefully all instructionsand cautionary markings on battery pack, battery chargerand product using battery.Do not incinerate the battery pack even if it is severely damagedor is completely worn out. The battery pack can explode.Do not carry battery packs in aprons, pockets, or tool boxes, product kitboxes, drawers, etc. with loose metal objects. Battery pack terminals couldbe short circuited causing damage to the battery pack, severe burns or fire.The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxicmaterial by the Environmental Protection Agency. Before disposing of damagedor worn out Ni-Cad battery packs, check with your State EnvironmentalProtection Agency to find out about special restrictions on the disposal of thesebattery packs, take them to your local recycling center for proper disposal, orcall 1-800-822-8837.REMOVING / ATTACHING BATTERY PACKREMOVE BATTERY PACK:1. Press both release buttons on either side ofthe <strong>Cordless</strong> Worklight to release the batterypack.2. Pull battery pack free of <strong>Cordless</strong> Worklight.ATTACH BATTERY PACK:1. Align the raised portion of the battery packwith the groove in the battery compartmentof the <strong>Cordless</strong> Worklight.2. Press the battery pack into place. Makesure the latches are securely fastened.Do not use the <strong>Cordless</strong> Worklight if thebattery pack is not seated properly.CHARGERRELEASEBUTTONThe battery is not fully charged. Before first use, the battery pack requires8-10 hours charge time to be fully charged. Subsequent recharging needs 3hours for the battery to be fully charged.Always switch to a fresh battery when tool performance begins to diminish.Severe heat is most destructive to a battery; the more heat generated, the fasterthe battery loses power. A battery that gets too hot can have a shortened life.Never over-discharge a battery by using the tool even after tool performancehas decreased. Do not attempt to discharge a tool’s battery by continuing topull on the tool trigger. When tool performance begins to diminish, stop the tooland recharge the battery for optimal performance.Charge battery pack at ambient temperatures between 50° F – 104° F.Store tool and battery pack in locations where temperatures will not exceed120°F. This is important to prevent serious damage to the battery cells.The battery pack should always be recharged when the <strong>Cordless</strong> Worklightbegins to dim.When battery pack is not in use, keep it away from other metal objects such aspaper clips, coins, keys, nails, screws or other small metal objects that canmake a connection from one terminal to another. Shorting the battery terminalstogether may cause sparks, burns, or fire.Before using battery charger, please read carefully allinstructions and cautionary markings on battery charger, battery pack andproduct using battery.The charger will not automatically turn “OFF” when thebattery pack is fully charged. The charging indicator light will remain “ON”until the charger is disconnected from the electrical outlet.Use only the charger which accompanied your product or direct replacement aslisted in this manual. Do not substitute any other charger. Use only <strong>Alltrade</strong>approved chargers with your product.Do not disassemble charger.Do not use charger if it has been damaged, left outdoors in the rain, snow, wetor damp environments, or immersed in liquid.The battery pack and charger heat during charging. Place the charger on a flat,non-flammable surface away from flammable materials with at least four inches ofclearance to allow proper air circulation around the charger and battery pack.When the battery pack requires recharging, a 3 hour charge allows the tool tooperate at full power. A charging indicator light on the charger will illuminate toshow that charging is taking place.7 8


CHARGE BATTERY PACK:1. Make sure the triggeron the <strong>Cordless</strong> Worklightis in the “OFF” positionand remove the batterypack from the <strong>Cordless</strong>Worklight.2. Plug 120V AC Adapterinto household outletand into side of batterycharger. Insert batterypack into battery charger.When the battery isplaced in the charger, the red LEDindicator light will remain on.CHARGING BATTERY PACKBATTERY PACKBATTERYCHARGERLED LIGHT120V ACADAPTER3. When fully charged, reattach battery pack onto <strong>Cordless</strong> Worklight,making certain latches fasten securely. <strong>Cordless</strong> Worklight will notoperate properly if the battery pack is not seated properly.ADJUSTING THE WORKLIGHT BEAMHold the handle of the Worklight securely inone hand. With the other hand, swivel the headof the Worklight counter-clockwise until it is atthe angle you desire. Swivel the head of theWorklight clockwise to return it to its originalposition.REPLACING THE LIGHT BULBUPOPERATING THE WORKLIGHTParts of this Worklight heat up almost immediately whenin use. To avoid burns, use caution when handling light bulb and metal reflector.Never change a hot light bulb. Bulb must be cool to the touch before attemptingto remove or replace it.OPERATING THE ON / OFF SWITCHPress the “ON/OFF” switch to turn the worklight “ON” and “OFF”.This Worklight uses a Krypton <strong>19.2V</strong>, 0.6 A light bulb. Use of any other kindof light bulb may cause damage or injury.Parts of this worklight heat up almost immediately when in use. To avoidburns, use caution when handling light bulb and metal reflector. Never changea hot light bulb. Bulb must be cool to the touch before attempting to remove orreplace it.For your convenience, a spare light bulb is includedinside the unit. Unscrew the rim and carefully remove it from the lightassembly.910


1. Remove the battery pack from theWorklight.2. Hold the top of the Worklight withone hand while twisting the rim in acounter-clockwise direction with theother. Continue turning until the rimcomes loose.3. Remove the bulb by turning it slightlyand pulling it out of the bulb fitting.Be careful not to damage the delicateparts inside the case.4. Insert the new bulb, then carefullyput the rim back in place and turnit clockwise to tighten it.MAINTENANCE AND CLEANINGAlways remove the battery pack before attemptingcleaning or maintenance.Use only mild soap and a damp cloth to clean the tool. Never let any liquid getinside the casing. Never immerse any part of the tool in a liquid. Always keep theventilation openings clear.Always clean the battery pack using only a dry cloth. Do not use liquids.Always unplug the charger before cleaning it.REPLACEMENTBULBRegularly clean the ventilation slots in your tool and charger using only a softbrush or dry cloth.Never open the Worklight case, battery pack or charger. Do not attempt to repairthe Worklight, battery pack or charger yourself. Opening any of these parts will voidyour warranty.ACCESSORIESUse only accessories that are recommended by the manufacturer for your model.Accessories that may be suitable for one tool may become hazardous when used onanother tool.Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.If you must use an extension cord, be sure that the gauge is large enough to carrythe amount of current necessary for your power tool. If not, your tool mayexperience a loss of power, excessive voltage drop or overheating. The smaller thegauge number, the heavier the cord (see table below).RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLSTOOL CURRENT RATINGCONDUCTOR SIZE IN A.W.GAMPERE 10FT. 25FT. 50FT. 100FT.3-6 18 18 18 186-8 18 18 18 168-10 18 18 18 1410-12 16 16 14 1412-16 14 12 12 -16-20 12 12 12 -SPECIFICATIONSSPECIFICATIONSVoltage <strong>19.2V</strong>Light Bulb Type Krypton <strong>19.2V</strong> 0.6 ACharger Input 120V 60HzCharging Time Approx. 3 HoursBattery TypeNi-CadPROTECTING THE ENVIRONMENTUse only authorized replacement parts for your tool.Equipment service must be performed only by qualified repair personnel usingauthorized replacement parts. Service or maintenance by unqualified personnelcould result in considerable risk of personal injury. Use of unauthorized parts orfailure to follow maintenance instructions may create a risk of electric shock orinjury.BATTERIES<strong>Alltrade</strong> batteries can be recharged many times. At the end of their useful life, recyclebatteries with due care for our environment.Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling centeror call 1-800-822-8837. Collected batteries will be recycled or disposed of properly.11 12


OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS<strong>Alltrade</strong> offers a full range of <strong>Kawasaki</strong> tools that make DIY jobs easy. If you wouldlike further information on the following products, please contact <strong>Alltrade</strong> CustomerService Department at 1-800-590-3723.<strong>Cordless</strong> <strong>Drill</strong>s/ScrewdriversImpact WrenchesSandersJigsawsCircular SawsAngle GrindersReciprocating SawsRoutersRotary <strong>Tools</strong>Corded and <strong>Cordless</strong> Multi-Purpose <strong>Tools</strong>Wide Range of Accessories and more2 YEAR LIMITED HOME USE WARRANTYExpress and Exclusive Limited Home Use Warranty to Original Retail Buyer<strong>Alltrade</strong> <strong>Tools</strong> LLC (hereinafter "<strong>Alltrade</strong>") expressly warrants to the original retailpurchaser of the accompanying KAWASAKI portable power tool and no one elseall parts of the product (except those parts referred to below which are specificallyexcluded from such warranty (see Exclusions)) to be free from defects in materialsand workmanship for a period of two years from original date of purchase.SPECIAL WARRANTY NOTE TO CONTRACTORS AND COMMERCIAL USERS: This<strong>Kawasaki</strong> portable power tool is offered as a home use tool and carries a HOMEUSE WARRANTY. This tool is made for home use in the execution ofprojects and repairs in and around the home. Use of the tool for COMMERCIALPURPOSES OR ON A JOBSITE is not covered under this warranty.The date of purchase shall be the date of shipment to the original purchaser, or thedate the original purchaser took possession, custody or control of the product,whichever occurred first. This warranty shall be null and void if the product or anycomponent thereof is modified, altered or used for any commercial purpose or ona jobsite. This warranty does not apply to any other product and/or componentthereof manufactured or distributed by <strong>Alltrade</strong>, and does not apply to productsand/or components thereof designed, manufactured and/or assembled by others,for which <strong>Alltrade</strong> makes no warranties whatsoever. THERE ARE NO WARRANTIESWHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.Warranty PerformanceBy purchasing the product, purchaser expressly acknowledges and agrees that theirsole and exclusive remedy under this warranty shall be strictly limited to the repairor replacement of any covered nonconforming items or parts thereof provided thatany such nonconforming item and/or part is promptly returned to <strong>Alltrade</strong>’s facilitypostage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723)within the applicable warranty period, with a written request by purchaser that<strong>Alltrade</strong> repair and/or replace the nonconforming item and/or part. We recommendthat you keep the original product packaging in the event you need to ship the unit.We suggest the package be insured against loss or in transit damage. Whensending your product include your name, address, phone number, dated proofof purchase (or copy), and a statement about the nature of problem. Warrantycoverage is conditioned upon purchaser furnishing <strong>Alltrade</strong> with adequate writtenproof that they are the original purchaser and of the original purchase date. Partsreturned, freight prepaid and insured, to <strong>Alltrade</strong>’s facility (see above address) willbe inspected and, at <strong>Alltrade</strong>’s option, repaired and/or replaced free of charge iffound to be defective and subject to warranty. <strong>Alltrade</strong> retains the sole discretionto determine whether any item or part is nonconforming and, if so, whether theitem and/or part will be repaired and/or replaced. If the unit is repaired, new orreconditioned replacement parts may be used. If <strong>Alltrade</strong> chooses to replacethe product, it may replace it with a new or reconditioned one of the same orcomparable design. The repaired or replaced unit will be warranted under the termsof the remainder of the warranty period. Typically, a defective product that isreturned within the first 30 days after the purchase date will be replaced; for itemsreturned after the first 30 days and within the warranty period, covered defectiveparts not subject to normal wear and tear or other exclusions will be repaired orreplaced, at <strong>Alltrade</strong>’s option. During the warranty period, <strong>Alltrade</strong> will be responsiblefor the return shipping charges. <strong>Alltrade</strong>’s repair and/or replacement of any nonconformingitem and/or part thereof shall constitute fulfillment of allobligations to the purchaser. <strong>Alltrade</strong> shall not be responsible or liable for anyexpense, including freight charges, or repairs made outside <strong>Alltrade</strong>’s facility, unlessexpressly agreed to by <strong>Alltrade</strong> in writing. Under no circumstances shall <strong>Alltrade</strong>bear any responsibility for loss of the unit, loss of time or rental, inconvenience,commercial loss or consequential damages.1314


ExclusionsThis warranty does not cover parts damaged due to normal wear, abnormalconditions, misapplication, misuse, abuse, accidents, operation at other thanrecommended pressures or temperatures, improper storage or freight damage.Parts damaged or worn by operation in dusty environments are not warranted.Failure to follow recommended operating and maintenance procedures alsovoids warranty.This limited warranty does not apply to accessory items such as drill bits,screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sandingsheets and other related items.DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRSOR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TOPROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THISWARRANTY.<strong>Alltrade</strong> will not be liable for the following: labor charges, loss or damage resultingfrom improper operation, maintenance or repairs made by other persons;pre-delivery services such as assembly, oil or lubricants, and adjustment;maintenance services that are normally required to maintain the product.The use of other than genuine <strong>Alltrade</strong> Repair Parts will void warranty.Warranty DisclaimersEXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTYPROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/ORREPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDINGTHE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THEPRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OFWHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BYANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THEBUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADEAND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLYWAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/ORCAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’SSOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THEIMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULARPURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE15WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/ORIMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADEAND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENTTHEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BYOPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OFALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDINGBUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THEWARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLYEXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCHWARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISINGTHEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVEREMEDY IS AS STATED ABOVE.Limitation Of LiabilityIN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FORINDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANYKIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACHOF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITSREPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OROPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITSREPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCHDAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALLALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OFTHE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OFTHIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTYPERIODS SPECIFIED ABOVE.Limitations on Warranty DisclaimersSome states do not allow limitations on how long an implied warranty lastsand some states do not allow the exclusion or limitation of the incidental orconsequential damages, so part or all of the above limitations or exclusions may notapply to you. This warranty gives you specific legal rights, and you may also haveother rights which vary from state to state.If your product is not covered by this warranty, please call our Customer ServiceDepartment toll free at 1-800-590-3723 for general repair information and charges.16


COMPONENT#840055<strong>19.2V</strong> BATTERY-OPERATED CIRCULAR SAWINSTRUCTION MANUALFOR CUSTOMER SERVICEPOUR LE SERVICE APRÉS VENTEOU DU CONSOMMATEURPARA EL SERVICIOPARA EL CONSUMIDOR1-800-590-3723Printed in China87-1904-60957KAWASAKI IS A TRADEMARK LICENSED BY KAWASAKI MOTORS CORP.,U.S.A., WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT.CONSUMER INQUIRES SHOULD BE DIRECTED TO:©COPYRIGHT 2008 ALLTRADE TOOLS, LLC.1431 VIA PLATALONG BEACH, CA 90810-1462 USA840055_<strong>19.2V</strong> Black <strong>Cordless</strong> Circular Saw_Rev 2/7/08THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY ANDUNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURETO DO SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADEPRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMERSERVICE DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWINGINFORMATION AVAILABLE: MODEL NO., DATE PURCHASED AND STORE LOCATION. ANALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOUWOULD LIKE TO MAKE A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT:INFO@ALLTRADETOOLS.COM. YOUR FEEDBACK IS VITAL TO US.


TABLE OF CONTENTSCONGRATULATIONS! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2INTENDED USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2SECTION ONEGENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS . . 2RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS . . . . . . . . 2-3IMPORTANT SAFEGUARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3WORK AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4ELECTRICAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4PERSONAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5TOOL USE AND CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6SECTION TWOSPECIFIC SAFETY RULES AND/OR SYMBOLS . . . . . . . . . . . . . . . . . . . 6-7SAFETY RULES FOR CIRCULAR SAW . . . . . . . . . . . . . . . . . . . . . . 7-8CAUSES AND PREVENTION OF KICKBACK . . . . . . . . . . . . . . . . . . 8-9SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10SECTION THREEFUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14REMOVING / ATTACHING BATTERY PACK . . . . . . . . . . . . . . . . . . . 13CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14CHARGING BATTERY PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16ATTACHING / REMOVING BLADE . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16ADJUSTING THE DEPTH AND ANGLE . . . . . . . . . . . . . . . . . . . . . . 16OPERATING THE CIRCULAR SAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18OPERATING TRIGGER SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 17GENERAL CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-18POCKET CUTTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18SECTION FOURMAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20PROTECTING THE ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS . . . . . . . . . . . . . . 201SECTION FIVE2 YEAR LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-24CONGRATULATIONS!Thanks for choosing this product. At <strong>Alltrade</strong>, our aim is to provide you with qualityproducts at an affordable price, and we want you to be totally satisfied with yourproduct and our Customer Service. If any help and advice is needed, pleasecontact us at 1-800-590-3723. Properly cared for, this tool will give you manyyears of satisfaction.INTENDED USEThis tool is intended for consumer use only. Your charger and/or adapter has beendesigned for charging batteries of the type approved and supplied with this tool.GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLSREAD AND UNDERSTAND ALL INSTRUCTIONS. Failure tofollow all instructions listed below may result in electric shock, fire and/orserious personal injury.SAVE THESE INSTRUCTIONS FORFUTURE REFERENCE.RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELSThe safety instructions provided in this manual are not intended to cover all possibleconditions and practices that may occur when operating, maintaining and cleaningpower tools.Always use common sense and pay particular attention to all the DANGER,WARNING, CAUTION and NOTE statements of this manual.This is the safety alert symbol. It is used to alertyou to potential personal injury hazards. Obey allsafety messages that follow this symbol to avoidpossible injury or death.DANGER indicates an imminently hazardoussituation which, if not avoided, will result in deathor serious injury.2


WARNING indicates a potentially hazardoussituation which, if not avoided, could result indeath or serious injury.CAUTION indicates a potentially hazardoussituation which, if not avoided, may result inminor or moderate injury.CAUTION used without the safety alert symbolindicates a potentially hazardous situation which,if not avoided, may result in property damage.NOTE provides additional information that is usefulfor proper use and maintenance of this tool. If aNOTE is indicated make sure it is fully understood.IMPORTANT SAFEGUARDSPeople with electronic devices, such as pacemakers, should consult theirphysician(s) before using this product. Operation of electrical equipment inclose proximity to a heart pacemaker could cause interference or failure ofthe pacemaker.WARNING: Some dust created by power sanding, sawing, grinding, drilling andother construction activities contains chemicals known to the State of Californiato cause cancer, birth defects or other reproductive harm.Some examples of these chemicals are:• Lead from lead-based paints.• Crystalline silica from bricks and cement and other masonry products,and arsenic and chromium from chemically-treated lumber.Your risk from these exposures varies, depending on how often you do this typeof work. To reduce your exposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, such as dust masks that arespecially designed to filter out microscopic particles.WARNING: Handling the power cord on corded products may expose you tolead, a chemical known to the State of California to cause cancer and birthdefects or other reproductive harm. Wash hands after handling.WORK AREAKeep your work area clean and well lit. Cluttered work benches and dark workareas may cause accidents or injury.Do not operate power tools in explosive areas, such as in the presence offlammable liquids, gases or dust. Power tools create sparks which may ignitethe dust or fumes.Keep bystanders, children and visitors away while operating a power tool.Distractions can cause you to lose control.ELECTRICAL SAFETYDo not abuse the cord. Never use the cord to carry the tool. Keep the cordaway from heat, oil, sharp edges, or moving parts. Replace damaged cordsimmediately. Damaged cords may create a fire.A battery operated tool with integral batteries or a separate battery packmust be recharged only with the specified charger for the battery. A chargerthat may be suitable for one type of battery may create a risk of fire when used withanother battery.Use battery operated tool only with specifically designated battery pack. Use ofany other batteries may create risk of fire.34


PERSONAL SAFETYStay alert, watch what you are doing, and use common sense when operatinga power tool. Do not use tool while tired or under the influence of drugs,alcohol or medication. A moment of inattention while operating power toolsmay result in serious personal injury.Dress properly. Do not wear loose clothing or jewelry. Contain long hair.Keep your hair, clothing, and gloves away from moving parts. Loose clothes,jewelry or long hair can be caught in moving parts.Avoid accidental starting. Be sure switch is in the locked or “OFF” positionbefore inserting battery pack. Carrying power tools with your finger on theswitch or inserting battery pack into a tool with the power switch “ON” invitesaccidents.Remove adjusting keys or wrenches before turning the tool “ON”. A wrenchor a key that is left attached to a rotating part of the tool may result in personalinjury.Do not overreach. Keep proper footing and balance at all times. Proper footingand balance enable better control of the tool in unexpected situations.Use safety equipment. Always wear eye protection. Dust mask, non-skid safetyshoes, hard hat, or hearing protection must be used for appropriate conditions.TOOL USE AND CAREWhen battery pack is not in use, keep it away from other metal objects like:paper clips, coins, keys, nails, screws, or other small metal objects that canmake a connection from one terminal to another. Shorting the battery terminalstogether may cause sparks, burns or a fire.Maintain tools with care. Keep cutting tools sharp and clean. Properly maintainedtools with sharp cutting edge are less likely to bind and are easier to control.Check for misalignment or binding of moving parts, breakage of parts, and anyother condition that may affect the tool’s operation. If damaged, have the toolserviced before using. Many accidents are caused by poorly maintained tools.Use only accessories that are recommended by the manufacturer for yourmodel. Accessories that may be suitable for one tool may create a risk of injurywhen used on another tool.SERVICETool service must be performed only by qualified repair personnel. Serviceor maintenance by unqualified personnel may result in a risk of injury.When servicing a tool, use only identical replacement parts. Follow instructionsin the Maintenance section of this manual. Use of unauthorized parts orfailure to follow Maintenance Instructions may create a risk of shock or injury.SPECIFIC SAFETY RULES AND/OR SYMBOLSUse clamps or other practical ways to secure and support the workpiece to astable platform. Holding the work by hand or against your body is unstable andmay lead to loss of control.Do not force tool. Use the correct tool for your application. The correct toolwill do the job better and safer at the rate for which it is designed.Do not use the tool if the power switch does not turn it “ON” or “OFF”. A tool thatcannot be controlled with the switch is dangerous and must be repaired.Disconnect battery pack from tool or place the switch in the locked or “OFF” positionbefore making any adjustments, changing accessories, or storing the tool.Such preventative safety measures reduce the risk of starting the tool accidentally.Store idle tools out of reach of children and other untrained persons. <strong>Tools</strong>are dangerous in the hands of untrained users.5Keep hands away from cutting area and blade. Keep your second hand onauxiliary handle or motor housing. If both hands are holding the saw, theycannot be cut by the blade.Keep your body positioned to either side of the saw blade, but not in line withthe saw blade. KICKBACK could cause the saw to jump backwards (See“Causes and Prevention of Kickback”).Do not reach underneath the work. The guard cannot protect you from theblade below the work.Check lower guard for proper closing before each use. Do not operate saw iflower guard does not move freely and close instantly. Never clamp or tielower guard into the open position. If saw is accidentally dropped, lower guardmay be bent. Raise the lower guard with the Retracting Handle and make sureit moves freely and does not touch the blade or any other part, in all angles anddepths of cut.


Check the operation and condition of the lower guard spring. If the guard andthe spring are not operating properly, they must be serviced before use. Lowerguard may operate sluggishly due to damaged parts, gummy deposits, or abuildup of debris.Lower guard should be retracted manually only for special cuts such as“Pocket Cuts” and “Compound Cuts.” Raise lower guard by RetractingHandle. As soon as the blade enters the material, lower guard must bereleased. For all other sawing, the lower guard should operate automatically.Always observe that the lower guard is covering the blade before placingsaw down on bench or floor. An unprotected, coasting blade will cause the sawto walk backwards, cutting whatever is in its path. Be aware of the time it takesfor the blade to stop after the switch is released.NEVER hold piece being cut in your hands or across your leg. It is important tosupport the work properly to minimize body exposure, blade binding, or loss of control.Hold tool by insulated gripping surfaces when performing an operationwhere the cutting tool may contact hidden wiring. Contact with a “live” wirewill also make exposed metal parts of the tool “live” and shock the operator.When ripping always use a rip fence or straight edge guide. This improvesthe accuracy of the cut and reduces the chance for blade binding.Always use blades with correct size and shape (diamond vs. round) arborholes. Blades that do not match the mounting hardware of the saw will runeccentrically, causing loss of control.Never use damaged or incorrect blade washers or bolts. The blade washersand bolts were specifically designed for your saw, for optimum performanceand safety of operation.SAFETY RULES FOR CIRCULAR SAWNEVER assume the blade has stopped just because the trigger has beenreleased. Blades may continue moving even after the motor stops.Always wear safety goggles or eye protection when using this tool. Use adust mask or respirator for applications which generate dust. This saw maythrow up debris that could lodge in the eyes causing severe pain or injury.Inspect the bolts and blade washers before each use. Damaged or incorrectbolts or blade washers can cause injury.7When using the Circular Saw, always maintain a firm grip on the tool withboth hands. Never put your hands or feet in the cutting area. Do not graspthe tool or place your hands too close to the blade. Keep your hands well awayfrom the blade. Never reach underneath the tool while the blade is in motion.Do not use your legs or feet to stabilize the work piece.Keep the handle of the <strong>Cordless</strong> Circular Saw dry, clean and free from oil andgrease.Do not run the <strong>Cordless</strong> Circular Saw while carrying it at your side. A movingblade could cause serious personal injury.Disconnect battery pack from tool and place the switch in the locked or“OFF” position before making any assembly adjustments, changing accessories,performing any inspection, maintenance or cleaning procedures. Suchpreventive safety measures reduce the risk of starting the tool accidentallywhich could cause serious personal injury.Be extra careful when cutting in high or hard-to-reach locations. Avoid sawingoverhead. Be on the lookout for hidden wires and falling debris.Do not use the <strong>Cordless</strong> Circular Saw if it has been damaged, left outdoorsin the rain, snow, wet or damp environments, or immersed in liquid.Maintain labels and nameplates on the <strong>Cordless</strong> Circular Saw. These carryimportant information. If unreadable or missing, contact <strong>Alltrade</strong> for a replacement.CAUSES AND PREVENTION OF KICKBACKKickback is a sudden reaction to a pinched, bound, or misaligned saw blade,causing an uncontrolled saw to lift up and out of the work piece toward theoperator.When the blade is pinched or bound tightly by the kerf closing down, the bladestalls and the motor reaction drives the unit rapidly back toward the operator.If the blade becomes twisted or misaligned in the cut, the teeth at the back edgeof the blade can dig into the top surface of the wood causing the blade to climbout of the kerf and jump back toward the operator.Kickback is the result of tool misuse and/or incorrect operating procedures orconditions and can be avoided by taking proper precautions as given below:Maintain a firm grip on the saw and position your body and arm in a way thatallows you to resist KICKBACK forces. KICKBACK forces can be controlled bythe operator, if proper precautions are taken.


When blade is binding, or when interrupting a cut for any reason, release thetrigger and hold the saw motionless in the material until the blade comes toa complete stop. Never attempt to remove the saw from the work or pull thesaw backward while the blade is in motion or KICKBACK may occur.Investigate and take corrective actions to eliminate the cause of blade binding.When restarting a saw in the work piece, center the saw blade in the kerf andcheck that teeth are not engaged into the material. If saw blade is binding, itmay walk up or KICKBACK from the work piece as the saw is restarted.Support large panels to minimize the risk of blade pinching and KICKBACK. Largepanels tend to sag under their own weight. Supports must be placed under the panelon both sides, near the line of cut and near the edge of the panel.Do not use dull or damaged blade. Unsharpened or improperly set blades producenarrow kerf causing excessive friction, blade binding and KICKBACK.Blade depth and bevel adjusting locking levers must be tight and securebefore making cut. If blade adjustment shifts while cutting, it will cause bindingand KICKBACK.Use extra caution when making a “Pocket Cut” into existing walls or otherblind areas. The protruding blade may cut objects that can cause KICKBACK.SYMBOLSSYMBOL NAME EXPLANATION Diameter Size of <strong>Drill</strong> Bits,Grinding Wheels, etc.No load speedNo-load Rotational Speed.../min Revolutions per Minute Revolutions, Surface Speed,Strokes, etc. per Minute1,2,3, … Ring Selector Settings Speed, Torque or Position SettingsFUNCTIONAL DESCRIPTIONBe aware that this tool is always in an operating conditionbecause it does not have to be plugged into an electrical outlet. Always turnthe switch “OFF” and remove the battery pack before changing bits.1078 921IMPORTANT: Some of the following symbols may be used on your tool. Pleasestudy them and learn their meaning. Proper interpretation of these symbols willallow you to operate the tool better and safer.SYMBOL NAME EXPLANATIONV Volts Voltage (Potential)A Amperes CurrentHz Hertz Frequency (Cycles per Second)W Watt PowerKg Kilograms WeightAlternating CurrentType of CurrentDirect CurrentType of CurrentAlternating or Direct Current Type of CurrentEarthing TerminalGrounding TerminalClass II Construction Denotes Double Insulationmin Minutes Times Seconds Time911CONTROLS AND COMPONENTS:1. Battery Pack2. Release Buttonson Each Side3. 120V AC Adapter4. Charger5. LED Charging Indicators6. Saw Shoe7. Trigger Switch648. Lock-Off Button9. Rubber GripACCESSORIES:10. Saw Blades (2)11. Rip Fence GuideCOMPONENTMODEL NUMBERBATTERY PACK 690071CHARGER 690507SAW BLADES 69008653


CONTROL FEATURES:BATTERYBEVELLEVELINGKNOBThis knob controls the bevelingof your cut.DEPTHADJUSTMENT KNOBThis knob controls the depth ofyour cut.®Before using battery pack, please read carefully all instructionsand cautionary markings on battery pack, batterycharger and product using battery.Do not incinerate the battery pack even if it is severelydamaged or is completely worn out. The battery pack canexplode.Do not carry battery packs in aprons, pockets, or tool boxes, product kitboxes, drawers, etc. with loose metal objects. Battery pack terminals couldbe short circuited causing damage to the battery pack, severe burns or fire.The battery pack is Nickel-Cadmium (Ni-Cad) and is considered to be a toxicmaterial by the Environmental Protection Agency. Before disposing of damagedor worn out Ni-Cad battery packs, check with your State EnvironmentalProtection Agency to find out about special restrictions on the disposal of thesebattery packs, take them to your local recycling center for proper disposal, orcall 1-800-822-8837.BLADE SAFETYLOCK BUTTONThis button locks the blade in positionand prevents it from moving.RIP FENCEThe scaled rip fence guides thesaw to cut exactly along the edgeof work piece, making straight andaccurate parallel cuts.RIP FENCE LOCK KNOBThis knob secures the rip fence in place.11The battery is not fully charged. Before first use, the battery pack requires8-10 hours charge time to be fully charged. Subsequent recharging needs 3hours for the battery to be fully charged.Always switch to a fresh battery when tool performance begins to diminish.Severe heat is most destructive to a battery; the more heat generated, the fasterthe battery loses power. A battery that gets too hot can have a shortened life.Never over-discharge a battery by using the tool even after tool performancehas decreased. Do not attempt to discharge a tool’s battery by continuing topull on the tool trigger. When tool performance begins to diminish, stop the tooland recharge the battery for optimal performance.Charge battery pack at ambient temperatures between 50° F – 104° F.Store tool and battery pack in locations where temperatures will not exceed120°F. This is important to prevent serious damage to the battery cells.The battery pack should always be recharged when the <strong>Cordless</strong> Circular Sawbegins to run slowly.When battery pack is not in use, keep it away from other metal objects such aspaper clips, coins, keys, nails, screws or other small metal objects that canmake a connection from one terminal to another. Shorting the battery terminalstogether may cause sparks, burns, or fire.


REMOVE BATTERY PACK:1. Press both releasebuttons on eitherside of the <strong>Cordless</strong>Circular Saw to releasethe battery pack.2. Pull battery pack free of<strong>Cordless</strong> Circular Saw.REMOVING / ATTACHING BATTERY PACKATTACH BATTERY PACK:1. Align the raised portionof the battery pack withthe groove in thebattery compartment of the <strong>Cordless</strong> Circular Saw.2. Press the battery pack into place. Make sure the latches are securely fastened.Do not use the <strong>Cordless</strong> Circular Saw if the battery pack is not seated properly.CHARGERBefore using battery charger, please read carefully allinstructions and cautionary markings on battery charger, battery pack andproduct using battery.The charger will not automatically turn “OFF” when thebattery pack is fully charged. The charging indicator light will remain “ON”until the charger is disconnected from the electrical outlet.Use only the charger which accompanied your product or direct replacement aslisted in this manual. Do not substitute any other charger. Use only <strong>Alltrade</strong>approved chargers with your product.Do not disassemble charger.RELEASEBUTTONDo not use charger if it has been damaged, left outdoors in the rain, snow, wetor damp environments, or immersed in liquid.The battery pack and charger heat during charging. Place the charger on a flat,non-flammable surface away from flammable materials with at least four inches ofclearance to allow proper air circulation around the charger and battery pack.When the battery pack requires recharging, a 3 hour charge allows the tool tooperate at full power. A charging indicator light on the charger will illuminate toshow that charging is taking place.13CHARGING BATTERY PACKCHARGE BATTERY PACK:1. Make sure the triggeron the <strong>Cordless</strong> CircularSaw is in the “OFF”position and remove thebattery pack from the<strong>Cordless</strong> Circular Saw.2. Plug 120V AC Adapterinto household outletand into side of batterycharger. Insert batterypack into battery charger.When the battery isplaced in the charger, thered LED indicator light will remain on.3. When fully charged, reattach battery pack onto <strong>Cordless</strong> Circular Saw,making certain latches fasten securely. <strong>Cordless</strong> Circular Saw will notoperate properly if the battery pack is not seated properly.ASSEMBLYAlways remove battery pack before installing or removing blade.When removing the blade from the tool, avoid contact with skin and useproper protective gloves when grasping the blade or accessory. Accessoriesmay be hot after prolonged use.14BATTERY PACKBATTERYCHARGERLED LIGHT120V ACADAPTER


ATTACHING / REMOVING BLADEIf the blade clamp screw will not loosen enough to allowblade installation, tap gently on the end of the wrench with a mallet until theclamp screw breaks free.ATTACHING THE BLADE:1. Remove the battery pack.2. Retract the lower guard (see Fig. 1).3. Slip the blade into place (see Fig. 2).4. Put clamp washers and clampingscrew loosely in position.5. Use the wrench to tighten theclamping screw while pressingdown on the clamping knob(see Fig. 3 and Fig. 4).6. Remove wrench.7. Replace the battery pack.REMOVING THE BLADE:1. Remove the battery pack.2. Use the wrench to loosen theclamping screw while pressingdown on the blade safety lockbutton (see Fig. 3 and Fig. 4).3. Remove the blade.4. Tighten the blade clampscrew back into place.5. Remove wrench.6. Replace the battery pack.ADJUSTING DEPTH AND ANGLEFIG. 1 FIG. 2ADJUST CUTTING DEPTH:1. Remove the battery pack.2. Hold the saw firmly and loosen thedepth adjustment knob by turningit counter-clockwise.3. Move the shoe to obtain the desireddepth of cut.FIG. 3FIG. 4LOOSEN:CLOCKWISETIGHTEN:COUNTER-CLOCKWISEDEPTHADJUSTMENTKNOB4. Tighten depth adjustment knobsecurely by turning clockwisebefore operating the saw.ADJUST BEVEL ANGLE:1. Remove the battery pack.45º2. Loosen the bevel angle knob byturning it counter-clockwise.3. Adjust the angle of your cut.15BEVELANGLEKNOB164. Tighten the angle knob securelyby turning clockwise.


OPERATING THE CIRCULAR SAWNever tape the trigger switch down to providecontinuous high speed. The tool may fail under such conditions causing fireor personal injury.The lock-off button helps prevent accidental starting.This button can be pressed from either side.OPERATING THE TRIGGER SWITCH• Put on eye protection.• Clear the saw of any foreign material.• Make sure the work piece is held securely in place. Hold smaller pieces in a viseor attach to the workbench with clamps.• Mark out the line to be cut so it is easily visible.• Check the lower guard for damage. If damaged, do not use tool.• Always use the right blade for the material.• Make sure all bolts, screws and locking levers are secure before starting tool.• Pull the trigger to start the saw.• Set the shoe against the work piece.THIS TOOL IS CONTROLLED BY ATRIGGER SWITCH:• Press the lock-off button, then pullthe “ON/OFF” trigger to turn theCircular Saw “ON”. To turn theCircular Saw “OFF”, release thetrigger switch. The lock-off buttonwill automatically reset.LOCK-OFF BUTTONTRIGGER SWITCH• When the blade reaches full speed, slowly feed the blade into the work piece.When the blade starts cutting, release the blade guard.POCKET CUTTINGIf the blade binds, release the trigger immediately. Donot move the saw until the blade comes to a complete stop. Find the cause ofthe binding before starting the saw again.GENERAL CUTTINGAlways hold the saw in front of you and away from your body. Keep yourhands and feet well away from the work piece.Never feed the blade into the work piece until the blade is at full speed.If the blade is not at full speed, the saw may kick back causing seriouspersonal injury.Do not force the saw. Excessive force may result in abroken blade. Use only enough pressure to keep the saw moving through thework piece.If the blade becomes pinched, twisted, misaligned orbound, it will stall and lift up out of the work piece, suddenly jerking backtoward the operator. This reaction is referred to as KICKBACK.• Mark out the line to be cut so it iseasily visible.• Start inside the area to be cut out.• Set the shoe against the workpiece at an angle.• Lift the blade guard.• Pull the trigger to start the saw.• When the blade reaches fullspeed, slowly feed the blade intothe work piece. When the bladestarts cutting, release the bladeguard.1718


MAINTENANCE AND CLEANINGAlways remove the battery pack before attemptingcleaning or maintenance.This Circular Saw is lubricated before it leavesthe factory. This lubrication should last for the life of the tool. No furtherlubrication is required.Use only mild soap and a damp cloth to clean the tool. Never let any liquid getinside the casing. Never immerse any part of the tool in a liquid. Always keep theventilation openings clear.Always clean the battery pack using only a dry cloth. Do not use liquids.Always unplug the charger before cleaning it.Regularly clean the ventilation slots in your tool and charger using only a softbrush or dry cloth.Inspect all mounting screws regularly. Tighten any loose screws. Failure to keepthe mounting screws tight could result in serious injuries.Never open the <strong>Cordless</strong> Circular Saw case, battery pack or charger. Do notattempt to repair the <strong>Cordless</strong> Circular Saw, battery pack or charger yourself.Opening any of these parts will void your warranty.ACCESSORIESUse only accessories that are recommended by the manufacturer for your model.Accessories that may be suitable for one tool may become hazardous when used onanother tool.Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.If you must use an extension cord, be sure that the gauge is large enough to carrythe amount of current necessary for your power tool. If not, your tool may experiencea loss of power, excessive voltage drop or overheating. The smaller the gaugenumber, the heavier the cord (see table on next page).19RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLSTOOL CURRENT RATINGCONDUCTOR SIZE IN A.W.GAMPERE 10FT. 25FT. 50FT. 100FT.3-6 18 18 18 186-8 18 18 18 168-10 18 18 18 1410-12 16 16 14 1412-16 14 12 12 -16-20 12 12 12 -SPECIFICATIONSSPECIFICATIONSVoltage <strong>19.2V</strong>SwitchOn/Off SwitchCharger Input 120V 60HzCharging TimeApprox. 3-5 hoursNo Load Speed (RPM) 3700/Min.Blade Diameter 140mm (5-1/2")Battery TypeNi-CadPROTECTING THE ENVIRONMENTBATTERIES<strong>Alltrade</strong> batteries can be recharged many times. At the end of their useful life,recycle batteries with due care for our environment.Ni-Cad and Ni-MH batteries are recyclable. Take them to your local recycling centeror call 1-800-822-8837. Collected batteries will be recycled or disposed of properly.OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS<strong>Alltrade</strong> offers a full range of <strong>Kawasaki</strong> tools that make DIY jobs easy. If you wouldlike further information on the following products, please contact <strong>Alltrade</strong> CustomerService Department at 1-800-590-3723.<strong>Cordless</strong> <strong>Drill</strong>s/Screwdrivers Angle GrindersImpact WrenchesReciprocating SawsSandersRoutersJigsawsRotary <strong>Tools</strong>Circular SawsCorded and <strong>Cordless</strong> Multi-Purpose <strong>Tools</strong>Wide Range of Accessories and more


2 YEAR LIMITED HOME USE WARRANTYExpress and Exclusive Limited Home Use Warranty to Original Retail Buyer<strong>Alltrade</strong> <strong>Tools</strong> LLC (hereinafter "<strong>Alltrade</strong>") expressly warrants to the original retailpurchaser of the accompanying KAWASAKI portable power tool and no one elseall parts of the product (except those parts referred to below which are specificallyexcluded from such warranty (see Exclusions)) to be free from defects in materialsand workmanship for a period of two years from original date of purchase.SPECIAL WARRANTY NOTE TO CONTRACTORS AND COMMERCIAL USERS: This<strong>Kawasaki</strong> portable power tool is offered as a home use tool and carries a HOMEUSE WARRANTY. This tool is made for home use in the execution ofprojects and repairs in and around the home. Use of the tool for COMMERCIALPURPOSES OR ON A JOBSITE is not covered under this warranty.The date of purchase shall be the date of shipment to the original purchaser, or thedate the original purchaser took possession, custody or control of the product,whichever occurred first. This warranty shall be null and void if the product or anycomponent thereof is modified, altered or used for any commercial purpose or ona jobsite. This warranty does not apply to any other product and/or componentthereof manufactured or distributed by <strong>Alltrade</strong>, and does not apply to productsand/or components thereof designed, manufactured and/or assembled by others,for which <strong>Alltrade</strong> makes no warranties whatsoever. THERE ARE NO WARRANTIESWHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.Warranty PerformanceBy purchasing the product, purchaser expressly acknowledges and agrees that theirsole and exclusive remedy under this warranty shall be strictly limited to the repairor replacement of any covered nonconforming items or parts thereof provided thatany such nonconforming item and/or part is promptly returned to <strong>Alltrade</strong>’s facilitypostage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service #1-800-590-3723)within the applicable warranty period, with a written request by purchaser that<strong>Alltrade</strong> repair and/or replace the nonconforming item and/or part. We recommendthat you keep the original product packaging in the event you need to ship the unit.We suggest the package be insured against loss or in transit damage. Whensending your product include your name, address, phone number, dated proofof purchase (or copy), and a statement about the nature of problem. Warrantycoverage is conditioned upon purchaser furnishing <strong>Alltrade</strong> with adequate writtenproof that they are the original purchaser and of the original purchase date. Partsreturned, freight prepaid and insured, to <strong>Alltrade</strong>’s facility (see above address) willbe inspected and, at <strong>Alltrade</strong>’s option, repaired and/or replaced free of charge iffound to be defective and subject to warranty. <strong>Alltrade</strong> retains the sole discretionto determine whether any item or part is nonconforming and, if so, whether the21item and/or part will be repaired and/or replaced. If the unit is repaired, new orreconditioned replacement parts may be used. If <strong>Alltrade</strong> chooses to replacethe product, it may replace it with a new or reconditioned one of the same orcomparable design. The repaired or replaced unit will be warranted under the termsof the remainder of the warranty period. Typically, a defective product that isreturned within the first 30 days after the purchase date will be replaced; for itemsreturned after the first 30 days and within the warranty period, covered defectiveparts not subject to normal wear and tear or other exclusions will be repaired orreplaced, at <strong>Alltrade</strong>’s option. During the warranty period, <strong>Alltrade</strong> will be responsiblefor the return shipping charges. <strong>Alltrade</strong>’s repair and/or replacement of any nonconformingitem and/or part thereof shall constitute fulfillment of allobligations to the purchaser. <strong>Alltrade</strong> shall not be responsible or liable for anyexpense, including freight charges, or repairs made outside <strong>Alltrade</strong>’s facility, unlessexpressly agreed to by <strong>Alltrade</strong> in writing. Under no circumstances shall <strong>Alltrade</strong>bear any responsibility for loss of the unit, loss of time or rental, inconvenience,commercial loss or consequential damages.ExclusionsThis warranty does not cover parts damaged due to normal wear, abnormalconditions, misapplication, misuse, abuse, accidents, operation at other thanrecommended pressures or temperatures, improper storage or freight damage.Parts damaged or worn by operation in dusty environments are not warranted.Failure to follow recommended operating and maintenance procedures alsovoids warranty.This limited warranty does not apply to accessory items such as drill bits,screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sandingsheets and other related items.DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRSOR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TOPROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THISWARRANTY.<strong>Alltrade</strong> will not be liable for the following: labor charges, loss or damage resultingfrom improper operation, maintenance or repairs made by other persons;pre-delivery services such as assembly, oil or lubricants, and adjustment;maintenance services that are normally required to maintain the product.The use of other than genuine <strong>Alltrade</strong> Repair Parts will void warranty.22


Warranty DisclaimersEXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTYPROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/ORREPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDINGTHE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THEPRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OFWHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BYANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THEBUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADEAND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLYWAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/ORCAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASER’SSOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THEIMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULARPURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVEWARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/ORIMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADEAND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENTTHEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BYOPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OFALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDINGBUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THEWARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLYEXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCHWARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISINGTHEREFROM OR BASED THEREON. PURCHASER’S SOLE AND EXCLUSIVEREMEDY IS AS STATED ABOVE.Limitation Of LiabilityIN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FORINDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANYKIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACHOF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITSREPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OROPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITSREPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCHDAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALLALLTRADE’S AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OFTHE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OFTHIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTYPERIODS SPECIFIED ABOVE.Limitations on Warranty DisclaimersSome states do not allow limitations on how long an implied warranty lastsand some states do not allow the exclusion or limitation of the incidental orconsequential damages, so part or all of the above limitations or exclusions may notapply to you. This warranty gives you specific legal rights, and you may also haveother rights which vary from state to state.If your product is not covered by this warranty, please call our Customer ServiceDepartment toll free at 1-800-590-3723 for general repair information and charges.2324

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