Suspension system made-to-measure - saf-holland

SAF MODULSuspension system made-to-measure

The SAF MODUL suspension system -as varied as the transport business itself.Anyone who wants to succeed in the transport business today and stay ahead of the competition has to be able to offerparticularly convincing, individual solutions going beyond the standard repertoire: Transport services that are first andforemost profitable and with which you can therefore stay on the road to success in your business. Here we can offertrailer builders, transport companies and rental fleet owners a complete system with perfect solutions: The SAF MODULsuspension system. This system now offers you even greater flexibility with the reliability of large-scale production proven100,000 times over and the benefits of the SAF TopTecTransfer (TTT).One of the very special benefits of the SAF MODUL suspension system is its versatility. It permits every possiblecombination so that you can put together the optimum suspension system for your transport applications.As we cannot cover the huge variety of possible variants in this brochure in detail, we want to help you in planningyour suspension systems. No matter whether you need drum brakes or disc brakes, rigid or steering axles, extremelylow or particularly high ride heights, normal or exceptionally large overall suspension travels:We are looking forward to your enquiry –and to finding a “tailor-made” solution toyour transport problem.

Rigid axles for 9-11 t axle loadAdded to the greatest possible flexibility arthe preadjusted and therefore maintenancetechnologyproven 100,000 times over.S and Z Serieswith drum brakes forsingle wheels with offset 0/twin wheelsWith drum brakesAxle type Tonnage Brake type Brake sizeS9-4218 9 SAF SNK 420 x 180Z9-4218 9 SAF SNK 420 x 180S11-4220 11 SAF SNK 420 x 200Z11-4220 11 SAF SNK 420 x 200S9-3718 9 SAF SNK 367 x 180S9-3718 9 SAF SNK 367 x 180Z9-3720 9 SAF SNK 367 x 200Z9-3720 9 SAF SNK 367 x 200Z11-3720 11 SAF SNK 367 x 200Z11-3720 11 SAF SNK 367 x 200Z9-3020 9 SAF SNK 300 x 200Z11-3020 11 SAF SNK 300 x 200B Serieswith disc brakes forsingle wheels with offset 120With disc brakesAxle type Tonnage Brake type Brake sizeBI9-22K01 9 KNORR SB7 (SK) 430 x 45BI9-22W 9 WABCO PAN22-1 430 x 45BI9-19K 9 KNORR SB6 (SN) 377 x 45BI9-19W 9 WABCO PAN19-1 377 x 45SI9-22K01 9 KNORR SB7 (SK) 430 x 45SI9-22W 9 WABCO PAN22-1 430 x 45SI9-19K 9 KNORR SB6 (SN) 377 x 45SI9-19W 9 WABCO PAN19-1 377 x 45ZI9-22K01 9 KNORR SB7 (SK) 430 x 45ZI9-22W 9 WABCO PAN22-1 430 x 45ZI9-19K 9 KNORR SB6 (SN) 377 x 45ZI9-19W 9 WABCO PAN19-1 377 x 45SI11-22K01 11 KNORR SB7 (SK) 430 x 45SI11-22W 11 WABCO PAN22-1 430 x 45ZI11-22K01 11 KNORR SB7 (SK) 430 x 45ZI11-22W 11 WABCO PAN22-1 430 x 45ZI11-19K 11 KNORR SB6 (SN) 377 x 45S and Z Serieswith disc brakes forsingle wheels with offset 0/twin wheelsThe test reports for all drum brake and disc brake axles can be obta

e the benefits offree wheel bearingTest report Wheel mounting Exciter wheel teeth Single Twin Offset TyresTDB0381 10/280/335/M22x1.5 90 • 0 20“/22.5“TDB0483 10/280/335/M22x1.5 90 • Twin 20“/22.5“TDB0455 10/280/335/M22x1.5 90 • 0 20“/22.5“TDB0456 10/280/335/M22x1.5 90 • Twin 20“/22.5“TDB0459 8/220/275/M22x1.5 90 • 0 19.5“TDB0459 10/280/335/M22x1.5 90 • 0 19.5“TDB0460 8/220/275/M22x1.5 90 • Twin 19.5“TDB0460 10/175/225/M22x1.5 80 • Twin 19.5“TDB0460 8/220/275/M22x1.5 90 • Twin 19.5“TDB0460 10/175/225/M22x1.5 80 • Twin 19.5“TDB0487 10/175/225/M22x1.5 80 • Twin 15“/17.5“TDB0487 10/175/225/M22x1.5 80 • Twin 15“/17.5“Test report Wheel mounting Exciter wheel teeth Single Twin Offset Tyres36110303 10/280/335/M22x1.5 90 • 120 20“/22.5“36110702 10/280/335/M22x1.5 90 • 120 20“/22.5“TDB0605 10/280/335/M22x1.5 90 • 120 19.5“/20“/22.5“TDB0678 10/280/335/M22x1.5 90 • 120 19.5“/20“/22.5“36110303 10/280/335/M22x1.5 90 • 0 20“/22.5“36110702 10/280/335/M22x1.5 90 • 0 20“/22.5“TDB0605 8/220/275/M22x1.5 90 • 0 19.5“TDB0678 8/220/275/M22x1.5 90 • 0 19.5“36110103 10/280/335/M22x1.5 90 • Twin 20“/22.5“36110602 10/280/335/M22x1.5 90 • Twin 20“/22.5“TDB0606 8/220/275/M22x1.5 90 • Twin 19.5“TDB0749 8/220/275/M22x1.5 90 • Twin 19.5“36110203 10/280/335/M22x1.5 90 • 0 20“/22.5“36109402 10/280/335/M22x1.5 90 • 0 20“/22.5“36110103 10/280/335/M22x1.5 90 • Twin 20“/22.5“36110602 10/280/335/M22x1.5 90 • Twin 20“/22.5“TDB0606 8/220/275/M22x1.5 90 • Twin 19.5“ined from SAF-HOLLAND or under www.safholland.com in the infothek under brake test reports

Options for the SAF MODUL suspension systemfor more efficiency in your businessoptions. If you have any questions about technical combinations, ask us or yourOptions for air suspension systemsTwo side lift, one side lift,centre axle lift, pivotmounted liftCross membersIndividual solution •for every application• Longitudinal cross memberfor both rigid and self-steercombinationsNow standard with •SAF MODUL air suspension• For trailers with aluminiumchassisSimplified track adjustment •through eccentric washerDrain hole for immersion •painting of chassis frameAdjustable hanger bracketAluminium hanger bracket

Exemplary service friendlinessSAF drum brakesThe major benefits of a well designed andsophisticated mechanical systemWhether you wish to equip the SAF MODUL suspension system with drumbrakes or disc brakes - you have the security of the first choice, becausewe attach the greatest importance to the quality of the brakes in oursuspension system. SAF-HOLLAND therefore works together closely andexclusively with recognised and internationally successful supply partners.SAF-HOLLAND thus ensures that you drive not only a particularlycost-efficient air suspension system,but also a comfortingly safeone, too.Camshaft compactbearingAs a preassembled unitwithout individual parts.Thanks to its compactdimensions, the bearingcan be replaced quicklyand easily at any time, asrequired. It has permanentcorrosion protection andonly has to be lubricatedat regular intervals. You savetime, money and weight.Rear camshaft compact bearingFront camshaft compact bearing

Precise cam roller guideThe precision machined S-cams can exactlycontrol the movement of the brake shoes andthe applied brake pressure.This ensures optimum braking effect.Copying nature: The ball jointAdvantage SAF: The spherical bearingOn the SAF axle, the brake shoes are mountedaround a spherical head like a ball joint. Thanksto their special geometry, the shoes remainmobile in all directions, allowing the linings towear more uniformly and also for greater life.Finish-ground brake lining contourEven in the event of a repair, machining thebrake linings is not necessary. You cantherefore rely on the full braking force of yourSAF axle again right from the first turn of thebrake drum.Brake shoe change within secondsWith the SAF axle, all you need is a screwdriverand a flick of the wrist - extremely simple anddone in seconds.SAF brake liningsare asymmetrically shaped using computer calculations and are subject to continuous strictproduction controls. Special material blends and the unusual shape pay off by giving long servicelife and the best possible safety. When the brake linings have to be changed, replacement withSAF-HOLLAND ORIGINAL PARTS is always to be recommended.Less individual partsYou save not only on stocks of spare parts butalso and more particularly on maintenanceand repair.

A model of safety and cost efficiencySAF disc brakeswith all the benefits of the trendsettingINTEGRAL TECHNOLOGYThe disc brake technology in the trailer has established itself and its share of the mSAF-HOLLAND is one of the pioneers of this technology and has developed its beneapplication and patented it for you: The INTEGRAL DISC – for use in disc-braked traThe INTEGRAL DISC is cast onto ahigh-strength splined adapter ringand bolted to the wheel flange as aself-contained unit. An absolutelyclearance-free connection is createdbetween adapter ring and brakedisc without the two parts fusingtogether. And there lies thecrucial benefit:The compound casting of discand adapter means that thedisc can expand radially andretracts again radially as itcools. And that means:The dreaded “hot spots” thatresult in stresses in the materialand potential cracking right up tofailure of the disc with conventionalbrake discs are eliminated. And sincethe brake surfaces remain absolutely flat inall operating states, the service life of the padsis also significantly prolonged.

SAFPATENTOnly radial expansionPadPadarket will continue to grown in the future.fits systematically and consequently for practicalilers for the first time worldwideAdapter ringDiscOnly radial expansionConventional discINTEGRAL DISCGreater risk due to“umbrella effect”Radial expansionsignificantly reducesthe risk!

Head unit disc brake INTEGRAL (offset 120)TopTecTransfer (TTT) means that the typicalSAF benefits are selectively adopted for all axleseries.INTEGRAL benefitWith 15 large radiator-like ventilation slots inthe wheel flange, SAF achieves at least 60 %more ventilation cross-section than in a designwith closed wheel flange – depending on thesize of the openings in the wheels fitted.INTEGRAL benefit100 % more heat dissipating surface areacompared with a design with one-piece brakedisc and closed wheel flangeThe SAF Hub-Unit is a compact assembly ofhub and bearing. It is adjusted at the factoryand then encapsulated. The SAF Hub Unit ismaintenance-free.Selective long-term corrosion protectionof hub, hub caps, wheel bolts and nuts and fixingsFull contact of the wheel rimINTEGRAL benefitSignificantly reduced heat transmissionthanks to small contact surfaces betweenINTEGRAL disc and wheel flangemade-to-measure guaranteeSAF-HOLLAND offers you special guarantees, depending on the suspension system chosen.Ask your SAF-HOLLAND sales contact or your trailer builder.

Individual and variableTailored exactly to your transport activities –The MODUL suspension system can in principle be equipped with the followingtrailer builder.Options for the axlesABS sensingSAF kilometre counterExciter ring and sensor holder: •As standard and preinstalledABS/EBS sensing: •Can be activated with simpleand reliable plug connections• Kilometre counter to measurethe exact operating life oftrailers• Simple retrofit installation• Quick and operationallyreliable installationComplete surface •coatingHigh-quality internal •componentsFully integrated •air connections• Simple retrofit installation• Can be connected to thetrailer EBS or to a separatemonitoring and display unitSAF brake chamberPad wear sensingAlso available:• Self-steering axles• Axles with 6.5 t and 12–14 t axle load• Axles for positive steering • Off-road versions

All the MODUL series at a glance:• Air bag type Series Features Nominal 2618V 2918V 2923V 2924V 2926V 3138• Identification ride (29) (27) (31) (41) (30) (n.a.)• Diameter (in mm) height 300 350 350 350 350 390• Total suspension travel(in mm)500 385USpringundertheaxle170to380180180200200270500 385MCrankedspringon theaxle340to530180180200200270485 385OSpringontheaxle400to600180180200200270500 320/340EOSpringontheaxle390to540190190220220625 345HUSpring underthe axle,extendedsuspension arm220to315260260300675 315AR421Spring underthe axle,extendedsuspension arm250to500310675 315AR421HSpring underthe axle,extendedsuspension arm380to480420with9 t400with10 t

Head unit drum brakeThe SAF Hub-Unit is a compact assembly ofhub and bearing. It is adjusted at the factoryand then encapsulated. The SAF Hub Unit ismaintenance-free.The brake has a spherical mounting:This ensures exceptionally long service life ofthe brake liningsFull contact of the wheel rimABS preparation as standardSelective long-term corrosion protectionof hub, hub caps, wheel bolts and nuts and fixingsSAF-HOLLAND offers you special guarantees, depending on the suspension system chosen.Ask your SAF-HOLLAND sales contact or your trailer builder.made-to-measure guarantee

“We're always there when you need us”Apart from outstanding product properties, SAF-HOLLAND also wishes to offer you perfect service –through further systematic expansion of our service network and through the selection and trainingof competent workshop and trading partners.Together we ensure that you can always rely on us – with advice on the optimum MODUL suspensionsystem for your transport application. With advice and support in service and with a reliable and quicksupply of SAF-HOLLAND ORIGINAL PARTS. That's why we can say: “We're always there when youneed us” – worldwide!P11.458GB 0407 Amendments and errors reserved. © SAF-HOLLANDwww.safholland.com.auSAF-HOLLAND LocationsSAF-HOLLAND (Aust) Pty.Ltd.PO Box 63115 High StreetMelton VIC 3337Ph: (03) 9743 6799Fax: (03) 9743 6763Western RegionUnit 2, 511 Albernethy RoadKewdale WA 6105Ph: (08) 9353 6122Fax: (08) 9353 6144Northern Region12 Pradella StreetDarra QLD 4076Ph: (07) 3375 7033Fax: (07) 3375 7044Eastern RegionUnit 4, 13 McCormack StreetArndell Park NSW 2148Ph: (02) 9672 1950Fax: (02) 9672 1994Central RegionUnit 5, 30-36 Birralee RoadRegency Park SA 5010Ph: (08) 8345 1546Fax: (08) 8345 0985SAF-HOLLAND GmbH · Hauptstraße 26 · 63856 Bessenbach/GermanySAF-03