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Acrylamide in Baking Products: A Review Article

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Food Bioprocess Technol (2011) 4:530–543DOI 10.1007/s11947-010-0495-1REVIEW PAPER<strong>Acrylamide</strong> <strong>in</strong> Bak<strong>in</strong>g <strong>Products</strong>: A <strong>Review</strong> <strong>Article</strong>Javad Keramat & Ala<strong>in</strong> LeBail & Carole Prost &Maryam JafariReceived: 26 April 2010 /Accepted: 12 December 2010 /Published onl<strong>in</strong>e: 31 December 2010# Spr<strong>in</strong>ger Science+Bus<strong>in</strong>ess Media, LLC 2010Abstract <strong>Acrylamide</strong> or 2-propenamide is a chemicalcompound, with chemical formula CH 2 =CH–CO–NH 2 , thatcan be produced at high levels <strong>in</strong> high-carbohydrate heattreatedfoods. The risks of acrylamide to health and its toxicproperties (neurotoxicity, genotoxicity, carc<strong>in</strong>ogenicity andreproductive toxicity) were demonstrated by the ScientificCommittee on Toxicity, Ecotoxicity and the Environment <strong>in</strong>2001. Potato and bakery products account for around 50%and 20% of human exposure to acrylamide, respectively.Factors affect<strong>in</strong>g acrylamide formation and degradation <strong>in</strong>foods are acrylamide precursors such as free am<strong>in</strong>o acids(ma<strong>in</strong>ly asparag<strong>in</strong>e), reduc<strong>in</strong>g sugars and process<strong>in</strong>g conditions(i.e. bak<strong>in</strong>g time and temperature, moisture contentand matrix of product). The aim of this review was topresent some results from recent <strong>in</strong>vestigations of theeffects of different factors affect<strong>in</strong>g acrylamide formation<strong>in</strong> bakery products. F<strong>in</strong>ally, recommendations are proposedas guidel<strong>in</strong>es for bak<strong>in</strong>g manufacturers to reduce the levelof acrylamide <strong>in</strong> their products.Keywords <strong>Acrylamide</strong> review . Bak<strong>in</strong>g . <strong>Acrylamide</strong>formation . Risk of acrylamide to health . Asparag<strong>in</strong>e .Reduc<strong>in</strong>g sugarsJ. Keramat : M. Jafari (*)Isfahan University of Technology,Isfahan 84156, Irane-mail: mjafari@ag.iut.ac.irA. LeBail : C. ProstENITIAA,rue de la Geraudiere, BP 82225, 44322, Nantes Cedex 3, FranceIntroductionDiscovery and Importance of <strong>Acrylamide</strong><strong>Acrylamide</strong> (CH2=CH–CO–NH2; 2-propenamide) is awhite crystall<strong>in</strong>e solid with a molecular weight of71.08 kDa. It has a melt<strong>in</strong>g po<strong>in</strong>t of 84.5±0.3 °C, lowvapour pressure of 0.007 mmHg at 25 °C and a highboil<strong>in</strong>g po<strong>in</strong>t (136 °C at 3.3 kPa/25 mmHg; Norris 1967: 2;Ashoor and Zent 1984; Eriksson 2005). Some toxicologicalstudies <strong>in</strong> 1984 and 1991 suggested that acrylamidevapours irritate the eyes and sk<strong>in</strong> and cause paralysis ofthe cerebrosp<strong>in</strong>al system (Zhang et al. 2005; Johnson et al.1986; Smith and Oehme 1991). The risk of acrylamide tohealth was also shown <strong>in</strong> 1997 when a large water leakagehappened dur<strong>in</strong>g the build<strong>in</strong>g of a tunnel <strong>in</strong> Sweden andlarge numbers of dead fish and paralyzed cattle were foundnear the construction site. The walls of the tunnel conta<strong>in</strong>edmonomeric acrylamide and N-methylolacrylamide, and alarge leak of these compounds <strong>in</strong>to the environmentappeared to be the cause of the health problem. Throughthe measurement of reaction products (adducts) with prote<strong>in</strong>haemoglob<strong>in</strong> <strong>in</strong> blood, it was shown that several of the tunnelworkers had developed peripheral nerve symptoms similar tothose reported for acrylamide poison<strong>in</strong>g (Eriksson 2005;Hagmar et al. 2005).In 1994, the International Agency for Research onCancer (IARC 1994) classified acrylamide as “potentiallycarc<strong>in</strong>ogenic to humans”, and <strong>in</strong> 2001, the ScientificCommittee on Toxicity, Ecotoxicity and the Environmentdemonstrated its <strong>in</strong>herent toxic properties (neurotoxicity,genotoxicity to both somatic and germ cells, carc<strong>in</strong>ogenicity,and reproductive toxicity).The importance of acrylamide <strong>in</strong> food was mentioned forthe first time <strong>in</strong> 2000 by Tareke et al. who showed that


532 Food Bioprocess Technol (2011) 4:530–543Fig. 1 Contribution of food groups to acrylamide exposure <strong>in</strong> different countries for different age groups (HEATOX Project 2007)


Food Bioprocess Technol (2011) 4:530–543 533have focused on reduc<strong>in</strong>g or dilut<strong>in</strong>g precursors such asfree asparag<strong>in</strong>e: (1) consum<strong>in</strong>g asparag<strong>in</strong>e by either add<strong>in</strong>gan enzyme or us<strong>in</strong>g yeast or another microorganism(Fredriksson et al. 2004; Hamlet et al. 2005); (2) add<strong>in</strong>gother am<strong>in</strong>o acids (Brathen et al. 2005; Claeys et al. 2005);(3) b<strong>in</strong>d<strong>in</strong>g asparag<strong>in</strong>e with a complex<strong>in</strong>g agent, forexample by add<strong>in</strong>g divalent metal ions (Gökmen andSenyuva 2007; L<strong>in</strong>dsay and Jang 2005); and (4) remov<strong>in</strong>gaccelerants such as ammonium salts (Amre<strong>in</strong> et al. 2004,2006; Biedermann and Grob 2003).It is assumed that the mechanism lead<strong>in</strong>g to theformation of acrylamide derives from Maillard reaction,i.e. the reaction between reduc<strong>in</strong>g sugars and prote<strong>in</strong>s/am<strong>in</strong>oacids (ma<strong>in</strong>ly asparag<strong>in</strong>e; Fig. 2). However, other routes mayalso be responsible (Wenzl et al. 2003; Stadler et al. 2002;Becalski et al. 2003; Mottram et al. 2002). There are similarconfusions about the effects of the amount of precursors onacrylamide formation. For <strong>in</strong>stance, addition of 35 mmol/kgof glucose and fructose <strong>in</strong> a model system <strong>in</strong>clud<strong>in</strong>greduc<strong>in</strong>g sugar and asparag<strong>in</strong>e <strong>in</strong>creased acrylamideformation, but the extreme addition of glucose (up to140 mmol/kg) would decrease the acrylamide content tolower than that expected from 35 mmol/kg addition. Also,the addition of prote<strong>in</strong> or am<strong>in</strong>o acids could to someextent lead to a reduced formation of acrylamide.pH and MoistureThe effects of pH and moisture content have also been<strong>in</strong>vestigated. Researchers showed that the addition ofconsumable acids is a very simple but efficient method ofm<strong>in</strong>imiz<strong>in</strong>g acrylamide <strong>in</strong> bakery products. When <strong>in</strong>creas<strong>in</strong>gamounts of citric acid were added to baked corn chips,acrylamide decreased almost l<strong>in</strong>early (Jung et al. 2003).Similar effects were reported when lactic, tartaric, citric andhydrochloric acids were added to semi-f<strong>in</strong>ished biscuits andcracker models (Graf et al. 2006; Lev<strong>in</strong>e and Smith 2005;Taeymans et al. 2004). Addition of acidity has been shownto result <strong>in</strong> a decreased acrylamide formation, but to an<strong>in</strong>creased degradation of the acrylamide formed. Generationis significantly reduced due to hydrolysis of the carboxamidegroup lead<strong>in</strong>g to aspartic acid at lower pH.Furthermore, reduced pH values resulted <strong>in</strong> only moderateMaillard reactions, accompanied by lower acrylamideformation. There are some complexities about the effectof water activity. For example, acrylamide is not formedbefore water activity is reduced to below 0.8, and <strong>in</strong> lowwater activity foods, maximum acrylamide formation isobserved when water activity is about 0.4; further reductionof water activity tends to decrease the amount of acrylamide(Eriksson 2005; Stadler et al. 2002; Mottram et al.2002; Biedermann et al. 2002a, b; Weisshaar 2004;Hoenicke and Gatermann 2004, 2005; Delatour et al.2004; Brathen and Knutsen 2005).Lipid OxidationLipid oxidation is one of the major chemical reactionsoccurr<strong>in</strong>g dur<strong>in</strong>g food process<strong>in</strong>g or storage and may have astrong impact on the f<strong>in</strong>al quality of foods. It is well knownFig. 2 Proposed mechanism forthe formation of acrylamide <strong>in</strong>heat-treated foods (HEATOXProject 2007)


534 Food Bioprocess Technol (2011) 4:530–543that lipids (triglycerides) produce a large amount of acrole<strong>in</strong>by heat treatment (Umano and Shibamoto 1987). Acrole<strong>in</strong>can further react via oxidation to generate acrylic acid or byformation of an <strong>in</strong>termediate acrylic radical. Both of the<strong>in</strong>termediates could then <strong>in</strong>duce acrylamide formation <strong>in</strong>the presence of a nitrogen source under favourable reactioncircumstance <strong>in</strong> lipid-rich foods upon heat treatment(Fig. 3). In a model system us<strong>in</strong>g asparag<strong>in</strong>e, significantamounts of acrylamide (114 μg/g of asparag<strong>in</strong>e) wereformed, but under the same condition us<strong>in</strong>g glutam<strong>in</strong>e,acrylamide was formed only at the level of 0.18 μg/g ofglutam<strong>in</strong>e. Consider<strong>in</strong>g that both am<strong>in</strong>o acids conta<strong>in</strong> anamide moiety, this may be due to differences <strong>in</strong> the amountof ammonia formation from asparag<strong>in</strong>e and glutam<strong>in</strong>erather than due to their amide moiety. Also, asparag<strong>in</strong>emay produce a three-carbon unit more readily thanglutam<strong>in</strong>e does (Yasuhara et al. 2003).Researches showed that some secondary lipid oxidationproducts can convert am<strong>in</strong>o acids <strong>in</strong>to the correspond<strong>in</strong>gv<strong>in</strong>ylogous derivatives (Hidalgo and Zamora 2007; Zamoraet al. 2007), and some lipid oxidation products can degradeasparag<strong>in</strong>e to acrylamide (Zamora et al. 2007). Theyproposed α,β,γ,δ-diunsaturated carbonyl compounds asthe most reactive, followed by hydroperoxides, likelybecause of their thermal decomposition upon heat<strong>in</strong>g.Arribas-Lorenzo et al. (2009) <strong>in</strong>vestigated the effect of oiloxidation level as well as the oil phenol profile onacrylamide formation <strong>in</strong> cookies and claimed that lipidoxidation products can be regarded as an important factor <strong>in</strong>acrylamide formation <strong>in</strong> fat-rich dry foods and that theamount and the type of antioxidant compounds of oilclearly affect acrylamide concentrations after bak<strong>in</strong>g.Capuano et al. (2010) showed that oil oxidation levelpositively <strong>in</strong>fluences the formation of acrylamide <strong>in</strong>different formulations with three oil samples at differentoxidation levels, but catech<strong>in</strong> presence reduced acrylamideformation <strong>in</strong> systems conta<strong>in</strong><strong>in</strong>g unheated oil and partiallyoxidized oil whilst no significant lower<strong>in</strong>g effect wasobserved when highly oxidized oil was used.In sugar-conta<strong>in</strong><strong>in</strong>g model systems, lipid oxidation levelmoderately <strong>in</strong>fluenced acrylamide formation, whilst theeffect became more pronounced <strong>in</strong> systems with low watercontent and with low carbohydrate concentration. The typeof oil or fat used <strong>in</strong> the formulation also <strong>in</strong>fluencesacrylamide levels (Fig. 4), with acrylamide formationhigher <strong>in</strong> systems conta<strong>in</strong><strong>in</strong>g sunflower oil than <strong>in</strong> systemsmade with palm oil, which has a lower susceptibility(Capuano et al. 2010).Fig. 3 Hypothesized formation mechanisms of acrylamide from an am<strong>in</strong>o acid and a lipid (Yasuhara et al. 2003)


Food Bioprocess Technol (2011) 4:530–543 535t<strong>in</strong>-release agent. CaCO 3 is used as a preferred source ofcalcium for the fortification of cereal-based foods s<strong>in</strong>ce,be<strong>in</strong>g water-<strong>in</strong>soluble, it m<strong>in</strong>imally affects product qualityand acrylamide formation. Generally, there was noreduction when CaCO 3 was added to simulate a calciumenrichedflour.Antioxidant EffectsFig. 4 <strong>Acrylamide</strong> concentration formed <strong>in</strong> sugar-free model systemsconta<strong>in</strong><strong>in</strong>g palm oil versus sunflower oil. Results are expressed on adry basis (Capuano et al. 2010)Addition of CationsRecently, there has been <strong>in</strong>terest <strong>in</strong> study<strong>in</strong>g the use ofmonovalent, divalent and trivalent metal cations, <strong>in</strong> particularNa + and Ca 2+ , to prevent the formation of acrylamide<strong>in</strong> model systems with asparag<strong>in</strong>e and sugar (Gökmen andSenyuva 2007; Kolek et al. 2006), potatoes (L<strong>in</strong>dsay andJang 2005; Mestdagh et al. 2008) and wheat (Claus et al.2008; Sadd et al. 2008). A patent application also showedthat polyvalent cations are able to reduce acrylamideformation dur<strong>in</strong>g heat<strong>in</strong>g (Tomoda et al. 2004). Metalcations have long been known to cause pH reduction(Vadlamani and Seib 1999). Therefore, the study ofpotential mitigat<strong>in</strong>g factors, such as Ca 2+ and other cations,should properly control for pH if comparable data aredesired. Researches showed that add<strong>in</strong>g divalent cationssuch as Ca 2+ or Mg 2+ to the dough prior to bak<strong>in</strong>g caused aremarkable effect on the acrylamide contents of theproducts. Elder et al. (2004) reported that add<strong>in</strong>g divalentcations (Ca 2+ ,Mg 2+ ) caused a 20% reduction <strong>in</strong> acrylamidecontent. Gökmen et al. (2007) showed that <strong>in</strong> a fructose–asparag<strong>in</strong>e model system, added divalent cations, such asCa 2+ , prevent acrylamide formation completely. They foundthat pyrolyz<strong>in</strong>g the equimolar mixture of asparag<strong>in</strong>e andglucose with equimolar amounts of monovalent, divalentand trivalent cations such as K + ,Ca 2+ ,Mg 2+ ,Zn 2+ and Fe 3+led to a 97% or more reduction <strong>in</strong> the amounts ofacrylamide formed dur<strong>in</strong>g heat<strong>in</strong>g at 150 °C for 20 m<strong>in</strong>.This was also true for Na + to a certa<strong>in</strong> extent. Lev<strong>in</strong>e andRyan (2009) studied the effect of calcium cations onacrylamide formation and showed that when 1% CaCl 2was added to flour, salt and water bread dough or crackerdough, acrylamide formation dur<strong>in</strong>g cook<strong>in</strong>g was reducedabout 35% or 60%, respectively. In sweet and savourybiscuits with 2% CaCl 2 , the reduction was about 60%,and it was suggested that CaCl 2 can be applied moreefficiently to baked products by add<strong>in</strong>g it to a commercialDur<strong>in</strong>g these years, many correlative tests have beenperformed and positive or negative effects on acrylamidereduction have been demonstrated us<strong>in</strong>g different k<strong>in</strong>ds ofantioxidants. In fact, both reduction and enhancement resultsof acrylamide formation via the addition of differentantioxidants were validated <strong>in</strong> different published researches,which suggested the dual effects of antioxidants on thegeneration of acrylamide. Tareke (2003) showedthatadditionof BHT, sesamol and vitam<strong>in</strong> E to meat prior to heat<strong>in</strong>genhanced the formation of acrylamide probably by protectionof acrylamide aga<strong>in</strong>st free radical-<strong>in</strong>itiated reactions. OnFig. 5 Effect of <strong>in</strong>itial dough pH on the formation of acrylamide (a)and HMF (b) <strong>in</strong> cookies compris<strong>in</strong>g sucrose and glucose upon bak<strong>in</strong>gat 205 °C for 11 m<strong>in</strong> (Gökmen et al. 2007)


536 Food Bioprocess Technol (2011) 4:530–543the other hand, flavonoids are known to have antioxidativeproperties. The green tea flavonoids such as epicatech<strong>in</strong> andepigallocatech<strong>in</strong> gallate were recently found to hamperMaillard reactions due to the carbonyl-trapp<strong>in</strong>g capacity ofthese compounds. Zhang and Zhang (2007) demonstratedthat addition of antioxidant of bamboo leaves (AOB) andextract of green tea (EGT) greatly reduced the acrylamidecontent <strong>in</strong> fried bread sticks, and results showed oppositeconcentration-dependent relationships <strong>in</strong> different ranges ofAOB and EGT treatments that may relate to the <strong>in</strong>herentproperty of these two antioxidants and the antioxidantactivity of food matrices, which is the so-called antioxidantparadox. On the other hand, addition of antioxidants couldblock the oxidation of acrole<strong>in</strong> to a certa<strong>in</strong> extent and furthermitigate the generation of acrylamide. Hedegaard et al.(2008) evaluated the effect of antioxidants on the content ofacrylamide <strong>in</strong> wheat bread as a heated food product oftenspiced with herbs such as rosemary and dittany, which areknown to have antioxidative properties and are used <strong>in</strong> manytypes of food. They found that rosemary decreases acrylamideformation when added to dough prior to bak<strong>in</strong>g, but thespice dittany showed less effect compared to rosemary andeven <strong>in</strong>creased acrylamide formation slightly. In a crackermodel based on wheat flour and water, NaHSO 3 wasdemonstrated to enhance acrylamide elim<strong>in</strong>ation (Lev<strong>in</strong>eand Smith 2005), and Casado et al. (2010) suggested thatNaHSO 3 (as a preservative and antioxidant compound) may<strong>in</strong>hibit the production of <strong>in</strong>termediates that <strong>in</strong>duce theformation of acrylamide and then reduced acrylamideformation without a negative repercussion on the sensoryquality of heated olive juice. Summa et al. (2006) studied thecorrelation of the acrylamide content and the antioxidantactivity <strong>in</strong> model cookies. A direct correlation was foundbetween the acrylamide level and the antioxidant activity.This review presents the results obta<strong>in</strong>ed from recent<strong>in</strong>vestigations of the effects of different factors <strong>in</strong>volved <strong>in</strong>food process<strong>in</strong>g, particularly bak<strong>in</strong>g, on acrylamide formation.Effects of Process<strong>in</strong>g ConditionsReduction of acrylamide formation <strong>in</strong> bread has been thesubject of much research. A key factor <strong>in</strong> the sensoryquality of bread is the colour of its surface (crust), butunfortunately, there is a strong correlation between <strong>in</strong>tensityof crust colour and acrylamide formation, particularly whenbread is baked at temperatures higher than 200 °C (Ahrné etal. 2007).Factors of greatest importance <strong>in</strong> this regard aretemperature and air humidity profile dur<strong>in</strong>g bak<strong>in</strong>g.Compared with conventional bak<strong>in</strong>g conditions, optimizedconditions may result <strong>in</strong> a 50% reduction <strong>in</strong> acrylamideformation. It is a common observation that the formation ofcrust starts when the surface temperature of the bread isover 100 °C. A dehydration process accompanies crustformation. Therefore, the exact temperature and moisturecontent of the crust are two important factors <strong>in</strong> acrylamideformation (Ahrné et al. 2007).Ahrné et al. (2007) studiedthe effects of crust temperature and water content onacrylamide formation and colour development <strong>in</strong> the crust.For this purpose, they used three bak<strong>in</strong>g systems andtemperatures: traditional (bak<strong>in</strong>g <strong>in</strong> a deck oven without aircirculation), steam and fall<strong>in</strong>g-temperature bak<strong>in</strong>g systemsat 200, 230 and 260 °C. It is well known that there is astrong correlation between acrylamide formation andbak<strong>in</strong>g temperature and time (up to 15 m<strong>in</strong> at 260 °C;Surdyk et al. 2004; Ahrné et al. 2007; Brathen et al. 2005).However, Ahrné et al. (2007) found that <strong>in</strong>creas<strong>in</strong>g bak<strong>in</strong>gtime up to 20 m<strong>in</strong> at 260 °C decreased acrylamideconcentration particularly <strong>in</strong> the outer crust, whilst itsconcentration <strong>in</strong> the <strong>in</strong>ner crust was 25–75% that of theouter crust for bak<strong>in</strong>g at 200–230 °C. Their results showedthat the lowest crust temperature for which traces ofacrylamide were detected was approximately 150 °C andthat formation of acrylamide apparently started at approximately120–130 °C. Consequently, no acrylamide wasobserved <strong>in</strong> the bread crumb. However, these results maybe challenged on the grounds that the amount of acrylamideshould be determ<strong>in</strong>ed on the basis of dry matter. The sameresearchers observed strong correlations between colourand acrylamide concentration, on the one hand, andbetween crust temperature and colour, on the other.Therefore, acrylamide concentration and colour are wellcorrelated, but only up to a total colour difference of ΔE =65, above which acrylamide content starts to decl<strong>in</strong>e.However, such crust colours (total colour difference ofabove ΔE > 60) would be considered as unacceptable bythe consumer.The authors also found steam <strong>in</strong>jection to <strong>in</strong>fluencewater content, crust colour and acrylamide formation,result<strong>in</strong>g <strong>in</strong> a lower acrylamide concentration by almost50% <strong>in</strong> comparison with bak<strong>in</strong>g without steam. Lower<strong>in</strong>goven temperature after 5, 10 and 15 m<strong>in</strong> of bak<strong>in</strong>g reducedacrylamide concentration by 67%, 36% and 35%, respectively,compared with that produced by bak<strong>in</strong>g at a constanttemperature (the authors did not mention the exact temperatures).Such bak<strong>in</strong>g conditions resulted <strong>in</strong> a lighter crustcolour. Therefore, it is possible to use steam for bak<strong>in</strong>gbread to approximately the same colour level as thatproduced by traditional bak<strong>in</strong>g, but with considerablylower acrylamide levels.Brathen and Knutsen (2005) determ<strong>in</strong>ed the effects ofbak<strong>in</strong>g time and temperature on the formation of acrylamide<strong>in</strong> starch gels and cereal food products, <strong>in</strong>clud<strong>in</strong>gfreeze-dried rye-based flat bread dough, flat bread andbread (Brathen et al. 2005; Cochran and Cox 1971). They


Food Bioprocess Technol (2011) 4:530–543 537reported that the highest and lowest amounts of acrylamidewere observed <strong>in</strong> the starch system and bread crust,respectively. Also, more acrylamide was formed <strong>in</strong> freezedriedflat breads than <strong>in</strong> flat bread. Furthermore, they foundthat the proportion of crust to whole bread (from 16.9% to22.4%), its thickness (from th<strong>in</strong> to thick) and its colour(from light to dark) corresponded to the amount ofacrylamide formed <strong>in</strong> the crust.For the two dry systems (starch gels, freeze-dried flat breadand conventional-baked flat breads), the amount of acrylamidewent through a maximum at around 190–210 °C. In thecase of freeze-dried flat bread, the temperature which yieldedthe highest amount of acrylamide was highly dependent onbak<strong>in</strong>g time. In the starch system, the amount of acrylamidewent through a maximum as the amount of asparag<strong>in</strong>e<strong>in</strong>creased, whilst no such effect was found for glucose. Theyobserved a positive relationship between acrylamide and drymatter and also between time and temperature irrespective ofthe amounts of reactants (glucose and asparag<strong>in</strong>e).Becalski et al. (2003) experimented with dry systemsand Mottram et al. (2002) experimented with aqueoussolutions. Both studies reported reduc<strong>in</strong>g amounts ofacrylamide with <strong>in</strong>creas<strong>in</strong>g temperature from 155 to 185 °Cfor more than 10 m<strong>in</strong>. Although the presence of water hasbeen reported not to h<strong>in</strong>der the formation of acrylamide, it isworth mention<strong>in</strong>g that the effective temperature is kept downby water evaporation as long as water is present. This expla<strong>in</strong>sthe difference between dry systems and those conta<strong>in</strong><strong>in</strong>gresidual water and also why the amount of acrylamide is lower<strong>in</strong> flat breads than <strong>in</strong> the starch system but <strong>in</strong>creases onlywhen moisture content falls to below 4%.Becalski et al. (2003) also observed a positive relationshipbetween acrylamide and dry matter. Prolonged heat<strong>in</strong>g tendsto reduce acrylamide content <strong>in</strong> dry systems, but not <strong>in</strong> breadcrust. In many other systems, the same dependence on timehas been reported. This <strong>in</strong>dicates that acrylamide reactsfurther and/or is elim<strong>in</strong>ated through evaporation. However,at low temperatures, the decrease <strong>in</strong> acrylamide with<strong>in</strong>creas<strong>in</strong>g bak<strong>in</strong>g time does not occur even <strong>in</strong> dry systems.This strengthens the hypothesis that the differences betweendry systems and those conta<strong>in</strong><strong>in</strong>g residual water are due to theevaporation of water and the reduction of effective temperature.Furthermore, the rate of acrylamide elim<strong>in</strong>ation dependson temperature (faster rates at higher temperatures).Mustafa et al. (2005) studied the effect of time andtemperature of bak<strong>in</strong>g and addition of fructose, asparag<strong>in</strong>eand oat bran concentrate on the acrylamide content andcolour of rye crisp bread. <strong>Acrylamide</strong> content <strong>in</strong>creasedwith time and temperature of bak<strong>in</strong>g, with higher effectsperceived at higher temperatures and longer times <strong>in</strong> anaccelerat<strong>in</strong>g slope. They showed that bak<strong>in</strong>g rye crisp breadat different comb<strong>in</strong>ations of time and temperature favouredthe brown<strong>in</strong>g reactions.The same authors used proper conditions to show that littleacrylamide (


538 Food Bioprocess Technol (2011) 4:530–543<strong>in</strong>formation obta<strong>in</strong>ed from such experiments, bak<strong>in</strong>g conditionswere def<strong>in</strong>ed to achieve similar crust colour withvarious bak<strong>in</strong>g techniques. It was obvious that theacrylamide content <strong>in</strong> bread crust could be reduced us<strong>in</strong>galternative bak<strong>in</strong>g technologies. Reduced levels wereobta<strong>in</strong>ed with both <strong>in</strong>frared radiation and air jet imp<strong>in</strong>gementbak<strong>in</strong>g.Prelim<strong>in</strong>ary experiments were also performed to studythe flavour of breads baked by these new technologies. Aclose relationship was found to hold between the presenceof a large number of volatiles, especially those volatile andodorous compounds that are known to be formed viabrown<strong>in</strong>g reactions <strong>in</strong> the bread crust like Streckeraldehydes and alkyl pyraz<strong>in</strong>e, and the formation ofacrylamide for the bak<strong>in</strong>g methods studied. Obviously, thebak<strong>in</strong>g method that produced low amounts of acrylamide <strong>in</strong>these experiments also tended to result <strong>in</strong> low contents ofimportant flavour substances.IR bak<strong>in</strong>g has been further focussed on to evaluate howit can be optimized with regard to acrylamide m<strong>in</strong>imizationand sensory product quality. Crust colour, acrylamide,flavour compounds and sensory characteristics were <strong>in</strong>vestigatedas a function of bak<strong>in</strong>g time under various bak<strong>in</strong>gconditions. One important f<strong>in</strong>d<strong>in</strong>g from these experimentswas that, with IR bak<strong>in</strong>g, it is possible to obta<strong>in</strong> a sensoryprofile almost identical to that of conventionally bakedbread, but with considerably lower acrylamide content. Areduction of acrylamide content by 60% could be shown(HEATOX Project 2007).Effects of Precursors and Reaction ConditionsThe <strong>in</strong>fluence of the composition of food and thermalconditions of the process are the ma<strong>in</strong> factors that <strong>in</strong>teractwith acrylamide formation (Berg and Van Boekel 1994;Morales et al. 1997; Gökmen et al. 2007; Gökmen and Acar1999; Gökmen and Şenyuva 2006). S<strong>in</strong>ce reduction ofacrylamide content is a major concern of bak<strong>in</strong>g producers,Gökmen et al. (2007) studied the effects of dough formulaand bak<strong>in</strong>g conditions on acrylamide formation <strong>in</strong> cerealproducts (cookies) (Fig. 5). They <strong>in</strong>vestigated the type andconcentrations of sugars and pH levels along with theeffects of six different formulae and measured hydroxymethylfurfural(HMF) as a chemical <strong>in</strong>dicator and as anacrylamide precursor to assess the quality of thermallyprocessed food products. They reported that the amount ofsucrose <strong>in</strong> the recipe was less effective on the yield ofacrylamide than glucose because <strong>in</strong>creas<strong>in</strong>g amounts ofsucrose from 10 to 35 g <strong>in</strong> the recipe almost doubled theamount of acrylamide formed dur<strong>in</strong>g bak<strong>in</strong>g. This is whilereplac<strong>in</strong>g sucrose with glucose <strong>in</strong> the recipe resulted <strong>in</strong> adrastic <strong>in</strong>crease <strong>in</strong> the amount of acrylamide formationupon bak<strong>in</strong>g at 205 °C for 11 m<strong>in</strong> (74.1 ± 5.60 ng/g ofacrylamide <strong>in</strong> cookies). The reason for this, they claimed, isthat the hydrolysis of sucrose might be very limited underthese bak<strong>in</strong>g conditions (bak<strong>in</strong>g for 11 m<strong>in</strong> at 205 °C).Reduction of acrylamide formation by a factor of 50% ormore us<strong>in</strong>g sucrose <strong>in</strong>stead of reduc<strong>in</strong>g sugars (e.g.glucose) confirms earlier f<strong>in</strong>d<strong>in</strong>gs by other researchers(Amre<strong>in</strong> et al. 2004; Graf et al. 2006; Vass et al. 2004).Some authors have also reported that a reduc<strong>in</strong>g sugar isneeded to form acrylamide from asparag<strong>in</strong>e (Mottram et al.2002; Stadler et al. 2002; Yaylayan et al. 2003). Sugarseems to be the most important <strong>in</strong>gredient <strong>in</strong> the doughformula for acrylamide formation because the free asparag<strong>in</strong>eis relatively low <strong>in</strong> wheat flour (0.15–0.40 g/kg;Surdyk et al. 2004; Noti et al. 2003). Rather than sugar,organic acids added to bak<strong>in</strong>g powders as an acidic salt toreduce pH decrease the amount of acrylamide formeddur<strong>in</strong>g bak<strong>in</strong>g (Surdyk et al. 2004; Rydberg et al. 2003;Jung et al. 2003; Kita et al. 2005). However, when reduc<strong>in</strong>gsugars are used <strong>in</strong> place of sucrose, the reduced pH<strong>in</strong>creases the amount of acrylamide by 1.8 times <strong>in</strong> cookiesunder the same bak<strong>in</strong>g conditions. This is probably due tothe excessive hydrolysis of sucrose (Gökmen et al. 2007).F<strong>in</strong>ally, they showed that the k<strong>in</strong>etics of acrylamideformation significantly differed between the recipes compris<strong>in</strong>gsucrose (with a lower <strong>in</strong>itial rate of formation) andthose with glucose (with a rapidly <strong>in</strong>creas<strong>in</strong>g rate offormation). These results are comparable with thosereported by Summa et al. (2006) who confirmed a l<strong>in</strong>ear<strong>in</strong>crease <strong>in</strong> acrylamide concentration of cookies for therecipe compris<strong>in</strong>g glucose, but a lower <strong>in</strong>itial rate ofacrylamide formation with<strong>in</strong> a bak<strong>in</strong>g time of 15 m<strong>in</strong> withthe recipe us<strong>in</strong>g sucrose <strong>in</strong>stead of glucose.Even though acrylamide concentration <strong>in</strong>creases dur<strong>in</strong>gfry<strong>in</strong>g and bak<strong>in</strong>g, addition of different additives, such asrosemary, am<strong>in</strong>o acids or prote<strong>in</strong>, reduces the level ofacrylamide. Also, reduced pH dramatically reduces acrylamidecontent dur<strong>in</strong>g fry<strong>in</strong>g and bak<strong>in</strong>g (Tareke et al. 2002;Becalski et al. 2003; Brathen et al. 2005; Grob et al. 2003;Rydberg et al. 2003; Jung et al. 2003).It has been found that <strong>in</strong> bak<strong>in</strong>g products, addition ofasparag<strong>in</strong>e dramatically <strong>in</strong>creases the amount of acrylamide,but no effect of glucose addition is observed. However,the <strong>in</strong>crease <strong>in</strong> acrylamide content occurs only with lowerconcentrations of asparag<strong>in</strong>e, whilst at higher concentrations,a decrease is observed <strong>in</strong> acrylamide content. This<strong>in</strong>dicates that one acrylamide elim<strong>in</strong>ation mechanism mightbe its reaction with excess amounts of am<strong>in</strong>o acids.Rydberg et al. (2003) reported that addition of am<strong>in</strong>o acidsor prote<strong>in</strong>-rich <strong>in</strong>gredients reduced the amount of acrylamide.No similar decrease at high concentrations was foundfor glucose, <strong>in</strong>dicat<strong>in</strong>g that reaction of acrylamide withcarbohydrates is <strong>in</strong>significant <strong>in</strong> the removal of acrylamide(Brathen et al. 2005).


Food Bioprocess Technol (2011) 4:530–543 539Surdyk et al. (2004) established a model to study the<strong>in</strong>ternal and external factors affect<strong>in</strong>g acrylamide content <strong>in</strong>yeast-leavened wheat bread and to <strong>in</strong>vestigate the effects ofasparag<strong>in</strong>e and fructose additions on acrylamide level <strong>in</strong> thebread along with the impacts of bak<strong>in</strong>g temperature andtime.In wheat flour with low levels of asparag<strong>in</strong>e andreduc<strong>in</strong>g sugars and when no precursors were added tothe dough, about 80 μg of acrylamide per kilogram of drycrust was detected. In order to determ<strong>in</strong>e the effects of theprecursors on acrylamide formation <strong>in</strong> bread, asparag<strong>in</strong>eand reduc<strong>in</strong>g sugars were added to the dough at amountshigher than their natural levels found <strong>in</strong> wheat (Fredrikssonet al. 2004; Tkachuk 1979; Aman 1988). At the highestlevel of asparag<strong>in</strong>e added (0.70 g/100 g flour), up to6,000 μg of acrylamide per kilogram of dry crust wasreported, but fructose did not show any <strong>in</strong>fluence on thecontent of acrylamide <strong>in</strong> bread. They concluded thatbecause of the presence of free sugars which are formeddur<strong>in</strong>g bak<strong>in</strong>g, the amount of reduc<strong>in</strong>g sugars is not alimit<strong>in</strong>g factor. They also reported that addition ofasparag<strong>in</strong>e <strong>in</strong>creased the amount of acrylamide formed <strong>in</strong>the isolated crumb of yeast-leavened wheat bread, but to amuch lower level (about 30 μg of acrylamide per kilogramof dry crumb). They confirmed that more than 99% of theacrylamide <strong>in</strong> bread formed <strong>in</strong> the crust, which is <strong>in</strong>accordance with the results reported from <strong>in</strong> vitro studies<strong>in</strong>dicat<strong>in</strong>g that acrylamide does not form from asparag<strong>in</strong>eand reduc<strong>in</strong>g sugars at temperatures below 100 °C.Therefore, it is very likely that the detected acrylamide <strong>in</strong>the crumb orig<strong>in</strong>ated from crust parts rema<strong>in</strong><strong>in</strong>g <strong>in</strong> thecrumb due to <strong>in</strong>complete separation of the crust.The authors also reported that with<strong>in</strong> the range ofasparag<strong>in</strong>e added, the response surface model revealed analmost a l<strong>in</strong>ear <strong>in</strong>crease from 200 to about 1,200 μg perkilogram fresh bread.Even though they found a highly significant correlation(p


540 Food Bioprocess Technol (2011) 4:530–543precursors might be a good <strong>in</strong>dex for evaluat<strong>in</strong>g processconditions <strong>in</strong>volved <strong>in</strong> acrylamide formation dur<strong>in</strong>g themanufacture of cereal products. For <strong>in</strong>stance, determ<strong>in</strong>ationof furos<strong>in</strong>e (∈-N-(furoyl-methyl)-L-lys<strong>in</strong>e) and HMF hasbeen used as an <strong>in</strong>dicator to evaluate the heat effects<strong>in</strong>duced dur<strong>in</strong>g the manufacture of cereal products such assliced bread toast<strong>in</strong>g (Ramírez-Jiménez et al. 2000; Henleet al. 1995; Ramirez-Jimenez 1998).Furos<strong>in</strong>e am<strong>in</strong>o acid is formed dur<strong>in</strong>g the hydrolysis ofAmadori compounds, <strong>in</strong>clud<strong>in</strong>g fructosyl-lys<strong>in</strong>e, lactulosyllys<strong>in</strong>eand maltulosyl-lys<strong>in</strong>e, produced by the reaction of∈-am<strong>in</strong>o groups of lys<strong>in</strong>e with glucose, lactose and maltose,respectively (Erbersdobler and Hupe 1991). HMF is an<strong>in</strong>termediate product <strong>in</strong> Maillard reaction and is also formedfrom the degradation of sugars at high temperatures(Ramírez-Jiménez et al. 2000; Kroh 1994; Berg and VanBoekel 1994; Morales et al. 1997).Ramírez-Jiménez et al. (2000) used furos<strong>in</strong>e and HMFdeterm<strong>in</strong>ations as <strong>in</strong>dicators of brown<strong>in</strong>g reactions <strong>in</strong> breadto evaluate their usefulness <strong>in</strong> process control. Theyreported a l<strong>in</strong>ear correlation between HMF and colour<strong>in</strong>dex <strong>in</strong> different commercial breads, but no l<strong>in</strong>earcorrelation was found between furos<strong>in</strong>e/HMF and furos<strong>in</strong>e/bak<strong>in</strong>gtemperature. They found that when the watercontent of the bread samples was lower, a smaller extensionof the brown<strong>in</strong>g reaction happened and a lower colour wasobserved, as can be verified by the higher furos<strong>in</strong>e content(early stage <strong>in</strong>dicator) and the lower HMF value. In thecrust, higher bak<strong>in</strong>g times produced a greater extension ofthe Maillard reaction and, therefore, a degradation offuros<strong>in</strong>e. The study of toasted sliced bread showed thatfuros<strong>in</strong>e levels began to descend after the first 10 m<strong>in</strong> of thetoast<strong>in</strong>g process (Ramírez-Jiménez et al. 2000). From theabove results, it may be concluded that negative correlationsexist between furos<strong>in</strong>e and colour <strong>in</strong>dex and betweenfuros<strong>in</strong>e and acrylamide formation. Therefore, when furos<strong>in</strong>econtent beg<strong>in</strong>s to decrease <strong>in</strong> bread crust, acrylamidecan be expected to start form<strong>in</strong>g. This might be a useful<strong>in</strong>dicator for evaluat<strong>in</strong>g the effects of bak<strong>in</strong>g conditions onacrylamide formation.As regards HMF, it is shown that there should be a l<strong>in</strong>earcorrelation between HMF and acrylamide content <strong>in</strong> breadso that HMF determ<strong>in</strong>ation can be recommended as aquality control measure <strong>in</strong>stead of acrylamide determ<strong>in</strong>ation,which is much more difficult and expensive.Ruiz et al. (2004) identified the three brown<strong>in</strong>g<strong>in</strong>dicators, namely furos<strong>in</strong>e, HMF and glucosylisomaltol,to be used as a complex <strong>in</strong>dicator of utility for monitor<strong>in</strong>gthe process<strong>in</strong>g of pre-baked bread. They reported nodetectable furos<strong>in</strong>e <strong>in</strong> raw dough. However, they observedthat the early stages of Maillard reaction were favoureddur<strong>in</strong>g the pre-bak<strong>in</strong>g process (14–15 m<strong>in</strong> at 175 °C) sothat furos<strong>in</strong>e <strong>in</strong>creased <strong>in</strong> content throughout the processwhilst colour did not change when compared with theorig<strong>in</strong>al dough and no HMF could be detected <strong>in</strong> thepre-baked bread. Therefore, no acrylamide formationcould be expected. They also reported that furos<strong>in</strong>econt<strong>in</strong>ued to <strong>in</strong>crease after bak<strong>in</strong>g for 14 m<strong>in</strong> at 220 °C,but decl<strong>in</strong>ed after 30 m<strong>in</strong>. This is while the HMFcontent <strong>in</strong>creased for all bak<strong>in</strong>g times. Their results areconsistent with those by other authors (Ramírez-Jiménezet al. 2000; Ramirez-Jimenez 2001).It can be concluded that furos<strong>in</strong>e and HMF might be theuseful <strong>in</strong>dicators for the estimation of acrylamide formationdur<strong>in</strong>g the bread bak<strong>in</strong>g process.Conclusion<strong>Acrylamide</strong> is a non-volatile compound which is classifiedas “potentially carc<strong>in</strong>ogenic to humans”. Man can bedirectly exposed to it by consum<strong>in</strong>g heat-treated foods rich<strong>in</strong> carbohydrates, such as baked foods, or <strong>in</strong>directly throughcerta<strong>in</strong> packag<strong>in</strong>g materials. The recent risk characterizationof acrylamide concludes that the evidence of acrylamidepos<strong>in</strong>g a cancer risk for humans has been strengthened.Therefore, reduc<strong>in</strong>g the acrylamide formed <strong>in</strong> baked foodsis still a major concern.This paper provides an overview of acrylamideformation dur<strong>in</strong>g the bread mak<strong>in</strong>g process. Even thoughbak<strong>in</strong>g is by evidence an important step dur<strong>in</strong>g whichacrylamide is formed, several other parameters such asformulation, flour quality, fermentation conditions amongothers play their roles <strong>in</strong> its formation. The follow<strong>in</strong>ggeneralizations may be drawn from the literature cited <strong>in</strong>this review:There is a strong positive correlation between bak<strong>in</strong>gtemperature and time and acrylamide formation, whilstreplacement of reduc<strong>in</strong>g sugars with sucrose and the use offlours with a lower asparag<strong>in</strong>e content (<strong>in</strong> recipe) maydecrease the acrylamide content of baked foods. On theother hand, reduced pH <strong>in</strong> some recipes such as cookies hasan opposite effect.Chemical <strong>in</strong>dicators such as furos<strong>in</strong>e and HMF may beused for controll<strong>in</strong>g the acrylamide content <strong>in</strong> pre-bakedand fully baked products, respectively.F<strong>in</strong>ally, it is possible to reduce the acrylamide contentwhilst reta<strong>in</strong><strong>in</strong>g the sensory quality by either <strong>in</strong>troduc<strong>in</strong>gsteam <strong>in</strong> traditional bak<strong>in</strong>g or by us<strong>in</strong>g new alternativebak<strong>in</strong>g techniques. The experimental works showed that itis possible to reduce acrylamide content by 40% <strong>in</strong> whitebread by apply<strong>in</strong>g steam dur<strong>in</strong>g the f<strong>in</strong>al 5 m<strong>in</strong> of bak<strong>in</strong>gwith no significant changes <strong>in</strong> the sensory quality. Also,us<strong>in</strong>g <strong>in</strong>frared radiation heat<strong>in</strong>g makes it possible to reducethe acrylamide level <strong>in</strong> flat bread cakes by 60% withreta<strong>in</strong>ed sensory properties.


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