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DeltaV Training Introduction - Zenith Technologies

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<strong>DeltaV</strong> <strong>Training</strong> <strong>Introduction</strong><br />

<strong>Zenith</strong> provide a wide range of technical training in control systems operation,<br />

configuration and maintenance. This brochure highlights what we offer our clients<br />

relating to <strong>DeltaV</strong> training.<br />

The main objective of our training courses is to equip your personnel with a confident understanding of the <strong>DeltaV</strong><br />

control system relating to both software and hardware.<br />

Courses range from system concepts & navigation to <strong>DeltaV</strong> Batch operations, full design and implementation of<br />

batch software, as well as loop tuning & advanced hardware concepts.<br />

At <strong>Zenith</strong>, we have a proven track record of delivering courses to meet our customers’ requirements. We have provided<br />

training to a wide range of Blue-chip clients including GlaxoSmithKline, Wyeth, SchwarzPharma and Novartis,<br />

from whom we have each received excellent feedback.<br />

At <strong>Zenith</strong> we offer:<br />

• Experienced trainers who worked as<br />

automation engineers on many <strong>DeltaV</strong><br />

projects.<br />

• A thorough assessment of your needs<br />

and courses which are developed in<br />

line with them.<br />

• Tailored training that covers your own<br />

process within the framework of the<br />

modules described in the following<br />

pages. (We build content around your<br />

particular graphics and databases).<br />

• A mixture of PC-based and classroom<br />

learning at our advanced training facilities<br />

in Cork and Dublin with workstations,<br />

controllers and I/O hardware<br />

networked in a learning environment.<br />

• We can also deliver the course at your<br />

facility.


Course Summary<br />

Aims and Objectives:<br />

<strong>DeltaV</strong> <strong>Training</strong> Pack 1<br />

This first introductory course provides an understanding of the main functions and controls of the Distributed Control<br />

System (DCS). It builds the confidence of the attendee to understand the benefit of DCS automation and the trainer<br />

attempts to dispel any hesitation of the trainee about interacting with a new system.<br />

• To introduce trainees to the meaning of acronyms<br />

that will be used in these training packs and in the<br />

course of their work.<br />

• To ensure that each trainee knows what the DCS is,<br />

why it has been chosen and what the key<br />

applications in the <strong>DeltaV</strong> suite of software are.<br />

• To ensure that each trainee will obtain a high level<br />

view of all the components of the DCS system.<br />

Duration: 2 hours<br />

System Overview


Course Summary<br />

<strong>DeltaV</strong> <strong>Training</strong> Pack 2<br />

Security & Navigation<br />

This course provides an understanding of system security and how to accomplish basic screen navigation. It is used<br />

as a basis for issuing system user accounts and has many workshops to help the attendee gain confidence.<br />

Aims and Objectives:<br />

• The trainee will understand the importance of<br />

password security and be able to log-on/off the<br />

<strong>DeltaV</strong> System confidently. The trainee will learn<br />

how to change his/her password and know what to<br />

do if locked out of the system.<br />

• The trainee will understand the concept of different<br />

domains, areas, process cells and primary/<br />

secondary networks.<br />

• The trainee will be able to access <strong>DeltaV</strong> Operate,<br />

drill down to a vessel and back up as well as<br />

become very familiar with the <strong>DeltaV</strong> Operate toolbar<br />

buttons.<br />

Pre-Requisites: Pack 1<br />

Duration: 3 hours


Course Summary<br />

<strong>DeltaV</strong> <strong>Training</strong> Pack 3<br />

Batch Concepts<br />

This course introduces the terminology and concepts of batch processing and serves as a basis for all further DCS<br />

courses. Understanding of what is controlled and what or who is performing the control is of key focus in this pack.<br />

Aims and Objectives:<br />

• To familiarise the trainees with batch concepts.<br />

• To give trainees an understanding of batch<br />

terminology.<br />

• The four S88 models are explained with particular<br />

emphasis on both the Physical model (Process<br />

Cells, Units, Equipments Modules and Control<br />

Modules) and the Procedural control model<br />

(Procedures, Unit Procedures, Operations and<br />

Phases).<br />

Pre-Requisites:<br />

• Pack 1 and Pack 2<br />

Duration: 3 hours


Course Summary<br />

Aims and Objectives:<br />

<strong>DeltaV</strong> <strong>Training</strong> Pack 4<br />

This course explains how to control the basic control elements of the DCS (Control Modules and Equipment Modules)<br />

through the interaction of faceplates.<br />

By the end of this pack the attendee will be able to use and<br />

describe:<br />

• Control Module dynamos<br />

• Control Module faceplates, detail faceplates and<br />

user interaction<br />

• Interlocks - what are they, recognising reasons for<br />

activation<br />

• Equipment Module faceplates, detail faceplates and<br />

user interaction<br />

• User Privileges<br />

• Modes<br />

Pre-Requisites:<br />

• Pack 1 to Pack 3<br />

Duration: 4 hours<br />

Process Control


Course Summary<br />

<strong>DeltaV</strong> <strong>Training</strong> Pack 5<br />

Continuous Historian, Alarms & Diagnostics<br />

This course provides an understanding of how to recognise and deal with alarms as well as how to get the most out of<br />

the system with respect to trending and gathering device data.<br />

Aims and Objectives:<br />

On completion of this training pack the trainee will be able<br />

to describe and use the:<br />

• Alarm Banner<br />

• Alarm summary screen<br />

• Control Studio<br />

• <strong>DeltaV</strong> Process History View<br />

• <strong>DeltaV</strong> Diagnostics<br />

• Node Status screen<br />

The trainee will have the knowledge to interpret and<br />

respond to alarms safely and confidently. They will be able<br />

to view and interpret process history and diagnostic<br />

information.<br />

Pre-Requisites:<br />

• Pack 1 to Pack 4<br />

Duration: 4 hours


Course Summary<br />

Aims and Objectives:<br />

<strong>DeltaV</strong> <strong>Training</strong> Pack 6<br />

This course shows trainees how to load and start batches, find and analyse batch information as well as understand<br />

how to resolve batch failures.<br />

This training pack aims to give each trainee an overview of<br />

batch control in <strong>DeltaV</strong>, with the objective of enabling them<br />

to operate the plant. The topics that will be covered in this<br />

training pack are as follows:<br />

• The Batch Operator Interface. The trainees will be<br />

able to access the Batch Operator Interface (BOI)<br />

and the various screens within the BOI through the<br />

toolbar. They will be able to answer prompts from<br />

the BOI and view recipe and report parameters.<br />

• Operator information. How to access Operator<br />

information, interpret operator messages, prompts,<br />

data and symbols displayed on graphics<br />

• Failure Monitor. What the function of the failure<br />

monitor is. The trainee will be able to interpret the<br />

cause of a failure, clear the failure and restart the<br />

batch.<br />

• Batch Execution. The trainees will be able to run a<br />

batch using the various batch commands and ac<br />

knowledge the prompts that arise toggling between<br />

the BOI and the Operator Interface. They will be<br />

able to hold, restart, pause, stop (if applicable to the<br />

project coding) and abort a batch.<br />

• Process History View. Trainees will be able to view<br />

and interpret information displayed in Process<br />

History View.<br />

Pre-Requisites:<br />

• Pack 1 to Pack 5<br />

Duration: 8 hours<br />

Batch Control


Course Summary<br />

<strong>DeltaV</strong> <strong>Training</strong> Pack 7<br />

This course covers how to configure a <strong>DeltaV</strong> system.<br />

<strong>DeltaV</strong> Configuration<br />

Aims and Objectives:<br />

On completion, attendees should be able to:<br />

• Build all basic control elements from scratch<br />

• Understand, configure and manipulate cascaded<br />

control elements<br />

• Understand, configure and manipulate Sequential<br />

Function Charts (SFCs)<br />

• Build up a database from scratch, adding &<br />

configuring –<br />

• Graphics<br />

• Dynamos<br />

• Faceplates<br />

• Loops<br />

• PID controllers<br />

• Basic hardware elements (controllers, classic<br />

I/O)<br />

• Alarms<br />

• Security<br />

• Configuring & using SFCs.<br />

Pre-Requisites:<br />

• Pack 1 to Pack 6<br />

Duration: 16 hours


Course Summary<br />

Aims and Objectives:<br />

On completion, attendees should be able to:<br />

<strong>DeltaV</strong> <strong>Training</strong> Pack 8<br />

This course covers how to diagnose & troubleshoot batch execution problems.<br />

• Use <strong>DeltaV</strong> Explorer to pick a module class and fill<br />

an alias.<br />

• Understand EM/Phase interactions.<br />

• Troubleshoot common batch execution problems.<br />

Topics covered:<br />

• Basic introduction to Batch Configuration<br />

• Understanding equipment configuration using <strong>DeltaV</strong><br />

Explorer<br />

• Class-based equipment<br />

• Process Cell Classes, Areas, Unit Classes, Units<br />

• Phase Classes, Unit Phase Alarms, External Phases<br />

• Recipes<br />

• Batch Security<br />

• Batch naming convention<br />

• Troubleshooting Batch operations<br />

Pre-Requisites:<br />

• Pack 1 to Pack 6<br />

Duration: 8 hours<br />

Batch Processing


Course Summary<br />

<strong>DeltaV</strong> <strong>Training</strong> Pack 9<br />

System Administration<br />

This course covers how to diagnose & troubleshoot batch execution problems.<br />

Aims and Objectives:<br />

On completion, attendees should be able to:<br />

• Understand the main functions of the System<br />

Administrator.<br />

• Cover maintenance functions normally carried out by<br />

the System administrator.<br />

• Perform any type of download throughout the<br />

system.<br />

• Perform main duties normally handled by the System<br />

Administrator.<br />

Topics covered:<br />

• Overview of System Administration functions &<br />

responsibilities<br />

• Every common type of download, e.g. downloading<br />

after power panel outages.<br />

• Applying change control procedure<br />

• System network cables<br />

• System set-up<br />

• Microsoft Windows XP Software and installation<br />

notes<br />

• <strong>DeltaV</strong> Software & Database Software Structure<br />

• Database Administration & Migration<br />

• Importing & Exporting<br />

• <strong>DeltaV</strong> User Manager<br />

• Software/Firmware Upgrades<br />

• Redundancy<br />

• Operator Station set-up<br />

Pre-Requisites:<br />

• Pack 1 to Pack 6<br />

Duration: 8 hours


Course Summary<br />

Aims and Objectives:<br />

On completion, attendees should be able to:<br />

<strong>DeltaV</strong> <strong>Training</strong> Pack 10<br />

This course will help attendees come to terms with both single and cascade control loops, the faceplates used on<br />

the automation system as well as the parameters and settings that govern their behaviour. The previous <strong>DeltaV</strong><br />

courses delivered on site will be referred to where necessary so that even if an individual had not attended them<br />

they will still benefit from this course.<br />

• Identify loop types in the DCS.<br />

• Understand modes of loop devices.<br />

• Perform basic loop checks.<br />

• Calibrate each type of loop on classic or remote<br />

DCS I/O.<br />

Topics covered:<br />

• System Architecture - Overview<br />

• Classic I/O overview<br />

• DeviceNET Connections<br />

• Profibus (if applicable to the project)<br />

• Loop Checking Classic I/O – Workshop<br />

• Loop Checking Remote I/O – Workshop<br />

Pre-Requisites:<br />

• Pack 1 to Pack 6<br />

Duration: 8 hours<br />

Loop Calibration


Summary<br />

The advantages of using Citrix are:<br />

• Quicker configuration and setup of the training<br />

database and graphics.<br />

• Easier ability to schedule breaks between<br />

course delivery periods (i.e. a few days /<br />

weeks apart at a time).<br />

• After the initial period of training the option of<br />

purchasing a per year, per user contract for<br />

password access to an on-line training system<br />

hosted and maintained re motely by ZT.<br />

• Flexibility in making the site training system<br />

available to new employees as they join the<br />

site.<br />

<strong>Training</strong> through Citrix<br />

<strong>Zenith</strong> have recently begun using Citrix as a means of hosting client training systems. This involves using a password<br />

log-in over a high speed internet PC to connect to the training database and graphics.

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