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Drilling & Production Operations - Drillsafe.org.au

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RESTRICTEDEPA - Moving Forward Together<strong>Drilling</strong> &<strong>Production</strong> <strong>Operations</strong>Positive Culture ChangeIn New Zealand


Kiwi Culture “some of our problems”RESTRICTEDEPA - Moving Forward TogetherPermit to work “understanding and training”Emergency responseWork at height “Emergency recovery plan is not good enoughfor ‘what ifs’, Man riding issues, awareness of EmergencyRecovery.”Awareness of Hazardous Areas (regarding Electricalinspections and Electrical competence)Wearing correct PPE


RESTRICTEDINTRODUCTIONEPA - Moving Forward TogetherPurpose• Define clear HSE and ER expectations within the<strong>Operations</strong>/<strong>Drilling</strong> functionDriver• Assure that <strong>Operations</strong>/<strong>Drilling</strong> staff fully understand theirresponsibilities with respect to HSE and ER


RESTRICTEDHSEEPA - Moving Forward TogetherContribution• Understanding role, responsibilities & accountabilities• Functional <strong>Operations</strong>/<strong>Drilling</strong>• Permitting (PA, PICWS, AT, PI, ROS)• Accountability for Safety• Compliance with rules & procedures• Active HEMP participation/application• Intervention behaviours• Ownership of HSE aspects of activities being performed• Assurance (hazards identified, controlled, managed to ALARP)competencies current


RESTRICTEDHSE MANAGEMENTLevel 1Level 2Level 3Level 4• Asset Integrity by Design, Maintenance,<strong>Operations</strong>Risk to People, Asset, Environment per HSE Case• Assure HSE assumptions & plant conditionintactDeclare plant fit for access• Evaluate & prepare for proposed activites hazID & managementPermissions for work to proceed• Monitor plant status, environmental conditions,hazard management, SIMOP’s & conflictingactivitiesPermit wok to continue• Completion of activityEPA - Moving Forward TogetherPEOPLEASSETENVIR.


RESTRICTEDEMERGENCY RESPONSEEPA - Moving Forward Together• Raise alarm, often we do not identify nearest call point• Activate <strong>au</strong>tomated protection systems (isolate,depressure, deluge)• Initiate ER procedures (request for support, we try to dotoo much ourselves, do not identify the possibility ofescalation)Assess and evaluate situation- PEOPLE- PRIORITYPIC acts and/or awaits assistance


RESTRICTEDBack-Up to HSE Management 1EPA - Moving Forward Together1. Identify threats to Asset Integrity (HSE aspects,equipment status)2. HSE case assumptions intact (ETRERA,EscapeTemporary Refuge Evacuation Rescue Analysis andMOPO Matrix of Permitted <strong>Operations</strong> etc)3. Visual confirmationI know status, I know what may change---------- FIT FOR WORK TO PROCEED ----------


RESTRICTEDHSE PRIORITIES - Notepad• Handover – establish current condition, status,issues (inside)Safety critical PM’s,– HSE case assumptionsintact• Permit review and discussion• Toolbox – non routine• Area Tech dutiesEPA - Moving Forward Together


RESTRICTEDOps Readiness &Assurance Ops Readiness PMs &Assurance PMsShiftHandover ShiftHandoverSafety systemsisolation Safety systems reviewisolation reviewStatus understoodPlant secureShiftHandover ShiftHandoverWorksitevisits WorksitevisitsAssureHSEAssumptions & plantcondition intactCompletion or suspensionOf activity(plant secure)Operating VariationsOperating VariationsStepback5x5 Stepback5x5Permitsuspension PermitsuspensionIsolate and gasfree Isolate and gasfreeDeclare plantfit for accessOPERATIONSHSEPermit work tocontinueCommunityMeeting CommunityMeetingEvaluate& prepare forProposed activities:Hazard ID &ManagementJHA reviewJHA reviewMonitor plant status,environment,hazards, SIMOPs& conflictingactivitiesWorksitevisits WorksitevisitsPermitendorsementPermitendorsementEPA - Moving Forward TogetherPermit worktoproceedManagecorrective ManagemaintenancecorrectivemaintenanceStepback5x5 Stepback5x5Toolbox talksToolbox talksSafe ActReinforcementSafe ActReinforcementMonitor,operate Monitor, &control operate plant &control plant


ResponsibilitiesRESTRICTEDEPA - Moving Forward Together Permit Issuer Area Tech PICWS Person in charge of the work-site Permit applicant ROS Responsible <strong>Operations</strong> supervisors (Overall incharge) Have copies of above’s responsibilites at end of Powerpoint will not show unless we have time


Experienced/Inexperienced workforceRESTRICTEDEPA - Moving Forward TogetherGreen workforce, due lack of skill work force and a lothappening in NZ <strong>Drilling</strong> and <strong>Operations</strong> lack of trainingfor the younger workforceStarted a Drill training program course in Taranaki(Taranaki <strong>Drilling</strong> school) to an NZQA and Australian<strong>Drilling</strong> Unit standardThis course is designed to prepare a new entrant forwork on a drilling rig. A hands on and practical approachto participative training will provide opportunities for newentrants into the Oil, Gas and Geothermal drillingindustry to get a taste of life on a land rig.


Working Towards Our Vision – No Harm to PeopleSynthetic Mud Eye Injuries preventionRESTRICTEDHSE Lessons Learnt – PRESSURE CLEANINGEPA - Moving Forward TogetherDuty to StopDo YOU always use the correct PPE ?Hearing protectionGogglesFull face shieldRespiratorTyvec coverallsLatex Gloves


Lack of awarenessRESTRICTEDEPA - Moving Forward TogetherHazardous AreaElectrical Inspection


We cannot afford to have thisRESTRICTEDEPA - Moving Forward Together


We cannot afford to have thisRESTRICTEDEPA - Moving Forward Together


RESTRICTEDHazardous Area Electrical inspectionsEPA - Moving Forward TogetherElectrical and Instrument equipment could be come adanger to life and Company assets if incorrectly installedand maintained.We have electricians that turn up on sites with noHazardous Area Training, will discuss earthing examples.Equipment installed and maintained. Equipment installedin Hazardous areas is not suitable for the area couldbecome a source of ignition if the equipment is:


Hazardous Area inspectionsRESTRICTEDEPA - Moving Forward Together• Not suitable for the area of installation.• Not installed and maintained to themanufacturer’s certificate.• Allowed to deteriorate beyond themanufacturer’s guidelines of design andconstruction


Strategy. “Why we inspect”RESTRICTEDPrinciple requirements are:· Why do we do it bec<strong>au</strong>se of HSE act· Electrical Legislation· Standards and Codes relating to electricalinspection (AS/NZS 2381)· Acceptance/rejection criteria (AS/NZS 2381)· Frequency of inspection (AS/NZS 2381) and riskassociated with Hazardous location.Verification DocumentsEPA - Moving Forward Together


RESTRICTEDInspection Strategy. “Why we inspect”Inspection: Inspection of site based electrical equipmentlocated within hazardous areas requiring:• Verification of compliance with the standard adopted inthe strategy - Pass/Fail criteria• Provision of site records to meet legislative demand(Automatic generation of Work Order within Company)• Re-inspections of repaired equipmentEPA - Moving Forward Together


Strategy. “Why we inspect”RESTRICTEDEPA - Moving Forward TogetherHazardous Area Electrical Inspection ProcessANALYSEVERIFICATION DOCUMENTSINSPECTREPAIR


Rescue at height “do not depend on theemergency services”RESTRICTEDEPA - Moving Forward TogetherFive scenarios have been identified for a drilling rig:(i)(ii)(iii)(iv)(v)Rescue from the crownRescue of man from the blocksRescue man from stabbing boardRescue of man from man-riderRescue man from ladderDo not surmise that your staff understand the “Emergencyoperation/lowering” of the man-riding winch harness. Operate it -prove it actually works.


“We have improved”RESTRICTEDEPA - Moving Forward Togetherthese daysare OVERI’m glad I’vegot fallprotection !….don’t let gravity win!!


“We have to improve””RESTRICTEDEPA - Moving Forward TogetherThe End


Permit Issuer ResponsibilitiesRESTRICTEDEPA - Moving Forward TogetherCentral Permit Coordinator – coordiantion, control and issue of permitsEnsures that personnel under permit are competentAgrees work content, reviews HAZID, adds hazards of dayEnsures that people have an overview of hazards that may affect themEnsures PICWS understands permit conditionsEnsures isolations have been examined, fit for purpose and sequencedAuthorises and endorses work to proceedMaintains an overview to manage SIMOPS and conflicting activities,monitor isolations and work in progressEnsures effective handover of incomplete work and accepts completionSTOP work at own discretion


Area Tech ResponsibilitiesRESTRICTEDEPA - Moving Forward TogetherResponsible for safety and control of process areaConfirm worksite is safe for work to startMonitor all permits in areaConfirm continued safe status of worksiteConsider level of presence required at the worksiteEnsure (with appropriate presence) that permit controls remain in placePerform spot checks per <strong>au</strong>dit requirementsConfirm that worksite is safe and tidy at job completionSTOP work at own discretion


PICWS Person in charge of work-siteResponsibilitiesRESTRICTEDEPA - Moving Forward TogetherUnderstands work to be done and conditions of permitEnsure that people covered by permit are aware of and comply withrequirementsBriefs team on permit conditions and hazardsResponsible for direct supervision of work (per CoWSP)Confirm that worksite is safe and tidy at job completionSTOP work at own discretion or if work scope changes


PA (Permit Applicant) ResponsibilitiesRESTRICTEDEPA - Moving Forward TogetherPoint of contact for planning and work detailResponsible for work planning and executionEnsures that hazards and controls for work are identifiedSTOP work at own discretion or if work scope changes

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