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PWC Street Bikes SLEEVES - Wiseco

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<strong>SLEEVES</strong>Off-Road Cycle & ATVElectronicsFuelManagementCrankshaftsCams/ValvesClutchTop EndCan-AmATVEuropeanDirt<strong>Street</strong>HondaDirtATV<strong>Street</strong>KawasakiDirtATV<strong>Street</strong>KTMDirtATV<strong>Street</strong>PolarisATVSuzukiDirtATV<strong>Street</strong>YamahaDirtATV<strong>Street</strong><strong>PWC</strong>SleevesRingsAccessoriesApparel126ModelYearsSleevePart #PriceCyl.TypeHonda • Motorcycle • 2-StrokeCR80R 1988-02 3101FA $109.34 ACCR125R 1996-99 3259FA $116.54 ACCR125R 2001 3377FA $116.54 ACCR125R 2002 3418FA $116.54 ACCR125R 2003 3433FA $116.54 ACCR250R 1989 3132FA $151.50 ACCR250R 1990-91 3133FA $151.50 ACCR250R 1995-96 3103FA $151.50 ACCR250R 1997-98 3220FA $151.50 ACCR250R 1999-00 3280FA $151.50 ACCR250 2002-04 3361FA $151.50 ACHonda • Motorcycle • 4-StrokeXR100 1992-06 3078FA $92.87 CIXR400 1996-04 3236FA $101.34 RSXR400 Big Bore 1996-04 3052FA $101.34 ACHonda • ATV • 4-StrokeTRX300 2-Valve1988-00TRX300 4-Valve1993-03H5062SL $82.50 RSTRX400 EX 1999-08 3052FA $101.34 RSBig Bore 89mmTRX400EX Sportax 1999-08 3236FA $101.34 RSTRX450 Foreman ESForeman SForeman FE ESFM Foreman S1998-011998-012004-052002-043409FA $106.18 RSKawasaki • Motorcycle • 2-StrokeKX65 2000-10 3402FA $112.88 ACKX80 1991-94 3049FA $109.34 ACKX80 1998-00 3267FA $109.34 ACKX85 2001-09 3296FA $109.34 ACKX100 1995-97 3171FA $109.34 ACKX100 1998-09 3248FA $109.34 ACKX125 1990-91 3048FA $116.54 ACKX125 1996-97 3331FA $116.54 ACKX125 1998-99 3337FA $116.54 ACKX125 2001 3356FA $116.54 ACKX250 1998-99 3289FA $151.50 ACKX250 2000-01 3407FA $151.50 ACKX500 1989-04 3161FA $151.50 ACKawasaki • Motorcycle • 4-StrokeKLX400 2003-04 3287FA $111.47 ACKLX400 440 Big Bore 2000-04 3481FA $140.40 CIKawasaki • ATV • 4-StrokeKXF400 2003 3287FA $111.47 ACKXF400 440 Big Bore 2000-04 3481FA $140.40 CIPolaris • ATV • 4-StrokePredator 2003-06 3458FA $111.47 AC104.75-107.5mmModelYearsSleevePart #PriceCyl.TypeSuzuki • Motorcycle • 2-StrokeRM65 44.5mm-46.5mm 2003-06 3402FA $112.88 ACRM100 2003-05 3171FA $109.34 ACRM125 1981 FL722SL $113.30 CIRM125 1994-96 3156FA $116.54 ACRM125 1998-99 3299FA $116.54 ACRM125 2000-03 3425FA $121.80 ACRM250 2000-02 3306FA $151.50 ACSuzuki • Motorcycle • 4-StrokeDRZ400 2000-08 3287FA $111.47 ACDRZ400 440 Big Bore 2000-07 3481FA $140.40 ACSuzuki • ATV • 4-StrokeLT250R 1987 3148FA $145.66 CSLT-Z 400 2003-08 3287FA $111.47 ACLT-Z 400 Big Bore 2003-08 3481FA $140.40 ACYamaha • Motorcycle • 2-StrokeYZ80 1993-01 3177FA $109.34 CIYZ125 1996-98 3183FA $116.54 ACYZ125 1999-01 3217FA $116.54 ACYZ125 2002 3422FA $116.54 ACYZ250 1999-07 3332FA $151.50 ACYamaha • Motorcycle • 4-StrokeYZ250F 2000-02 YA5424SL $99.49 ACYZ250F 2001-05 3305FA $103.30 ACSRX600TT600XT600Tenere 60095-98mmSRX600TT600XT600Tenere 600101mm1983-96 3191FA $106.18 RS1983-96 3192FA $106.18 RSYamaha • ATV • 2-StrokeYFS200 Blaster 1988-06 3100FA $121.80 CSYFZ350 Banshee 1987-04 3061FA $121.80 CIYamaha • ATV • 4-StrokeYFM250 RaptorYFM250 SE RaptorYFM250 SE CustomRaptor2008-11 4425FB $143.75 ACYFM350X WarriorYFM350 Raptor1987-08 3107FA $98.26 RSYFZ450 2004-08 3428FA $115.08 ACYFM660F Grizzly 1998-02 3191FA $106.18 ACYFM660F Grizzly 1998-01 3192FA $106.18 ACYFM660R RaptorYFM660F Grizzly2001-052002-083347FA $106.18 RS


CylinderHoning ProcedureCast Iron Sleeved Cylinders: To ensure proper ring seal, it is necessary to hone the cylinder with a rigid orbrush hone. DO NOT install a new piston without honing the cylinder to break the glaze. Finish hone witha 280 grit. Cross hatch is necessary to ensure proper ring seal and adequate lubrication. If the cylinderis in good condition, simply honing the cylinder may be enough to restore the bore to an acceptablecondition. However in some cases, boring may be necessary to insure the cylinder bore is within thetolerances outlined in the service manual.Plated Cylinders: (Includes nickel ceramic coatings (Nikasil), chrome, Electrofusion, and boron composite.)If the plated cylinder is in good condition, honing may not be necessary. If deglazing is necessary, DONOT use a ball hone. Use a rigid or brush type diamond hone. Plated cylinders cannot be bored oversizewithout replating or resleeving.Any time a cylinder is bored or honed: All ports must be chamfered. The top of the cylinder should bedeburred, and the bottom should be generously chamfered for ease of piston and ring installation. Whenboring a cylinder with an exhaust bridge, the face of the bridge must be relieved .002”-.004” to allow forbridge expansion. Without proper bridge clearance, engine damage could occur.IMPORTANT: After honing, the cylinder must be washed with warm soapy water to remove all honing grit. Besure to wash away any grit that may have traveled into the transfer and exhaust ports during honing. Thecylinder is NOT clean until you can wipe the cylinder wall with a clean, oil dampened cloth and it does notpick up any honing grit. Lightly oil the cylinder bore to prevent oxidation and assist with piston installation.Exhaust Power Valves (2-Stroke engines): When boring cylinders with exhaust power valves the exhaustpower valve must be 0inspected to ensure it does not extend into the cylinder. The exhaust power valvemust have approximately .015” clearance from the cylinder bore. Without proper clearance, the exhaustpower valve could contact the piston and engine damage couldoccur. If machining the exhaust power valve is necessary,remove metal only in the area that extends into the cylinderbore. (See illustration)Remove this materialElectronicsFuelManagementCrankshaftsCams/ValvesClutchTop EndCan-AmATVEuropeanDirt<strong>Street</strong>HondaDirtATV<strong>Street</strong>KawasakiKTMDirtATV<strong>Street</strong>DirtATV<strong>Street</strong>PolarisHONING BRUSHESNylon Soft Hone BrushesBore RangemmBore RangeInchesPart No.BrushO.D.OverallLengthPrice45-57mm 1.77”-2.24” W6075 2” 10” $49.4057-70mm 2.24”-2.76” W6076 3” 10” $49.4063-76mm 2.48”-2.99” W6077 4” 14” $64.7376-89mm 2.99”-3.50” W6078 4” 14” $64.7389-102mm 3.50”-4.02” W6079 4” 14” $72.83ATVSuzukiDirtATV<strong>Street</strong>YamahaDirtATV<strong>Street</strong><strong>PWC</strong>SleevesRingsAccessoriesApparelVisit wiseco.com for on-line ordering, tech info & updates • 800.321.1364 127


RINGS • 2-StrokeAll <strong>Wiseco</strong> rings can be used in cast iron, nickel ceramic platings (Nikasil), boron composite, and Electrofusion bores.CAUTION: Unless otherwise noted, <strong>Wiseco</strong> rings can NOT be used in chrome plated bores. Engine damage will occur.*CSM & CDM rings are designed to be used in chrome bores.ElectronicsFuelMngt.CrankshaftsCams/ValvesType Price Thickness Bore Range Description2-Stroke RingsCS $17.281mm(.039”)39 - 74mm (1.535 - 2.913”) Alloy steel, ferrox coated, chrome faced, internally notched.ClutchCST $17.281mm(.039”)54mm (2.126”) & 66.4mm (2.614")Alloy steel, ferrox coated, chrome faced, internally notched.Top EndCan-AmATVCSA $36.96CD $34.551mm(.039”)1mm(.039”)1mm(.039”)44.5 - 73mm (1.752 - 2.874”)Alloy steel, ferrox coated, titanium nitride faced, internallynotched.39 - 74mm (1.535 - 2.913”) Alloy steel, ferrox coated, chrome faced, internally notched.EuropeanDirtCDW $33.541mm(.039”)1mm(.039”)73.4mm (2.890”)Alloy steel, ferrox coated, chrome faced, internally notched(for 2.04mm knock pin)<strong>Street</strong>Honda*CSM $17.221mm(.039”)39 - 73mm (1.535 - 2.874”)Nodular iron, phosphate coated, internally notched(for use in • Chrome Bores)DirtATV<strong>Street</strong>KawasakiDirtATV<strong>Street</strong>KTMDirtATV<strong>Street</strong>PolarisATVSuzuki*CDM $33.54TC $17.90TD $35.77TDW $35.77LT $38.25LK $45.67LF $45.671mm(.039”)1mm(.039”)39-73mm (1.535-2.874”)Nodular iron, phosphate coated, internally notched(for use in • Chrome Bores)1.2mm(.047”) 74.5 - 91mm (2.933 - 3.583”) Alloy steel, ferrox coated, chrome faced, internally notched.1.2mm(.047”)1.2mm(.047”)2.0mm(.079”)2.0mm(.079”)2.0mm(.079”)1.2mm(.047”)1.2mm(.047”)2.0mm(.079”)74.5 - 91mm (2.933 - 3.583”)74.8 - 81mm (2.945 - 3.189”)67.5 - 80mm (2.658 - 3.150”)67.5 - 84mm (2.658 - 3.307”)81 - 84mm (3.189 - 3.307”)Alloy steel, ferrox coated, chrome faced, internally notched.Alloy steel, ferrox coated, chrome faced, internally notched(for 2.04mm knock pin)Nodular iron, phosphate coated, chrome faced, internallynotched, half-keystone, Dykes “L”.LK ring package contains (1) LT ring, and (1) flat ring. Theflat ring will be a CS style for bore sizes up to 74mm; TCstyle for 74.25mm bores and larger.The LF ring package contains (1) Nodular iron, phosphatecoated, chrome faced, internally notched, half-keystone,Dykes “L” top ring, and (1) cast iron, phosphate coated,internally notched second ring.DirtATVKA $17.901.5mm(.059”)55.57 - 98.9mm (2.188 - 3.894”)Alloy steel, ferrox coated, chrome faced, side notched,half-keystone.<strong>Street</strong>YamahaKD $30.851.5mm(.059”)1.5mm(.059”)55.57 - 98.9mm (2.188 - 3.894”)Alloy steel, ferrox coated, chrome faced, side notched,half- keystone.DirtATVKB $39.881.2mm(.047”)1.2mm(.047”)82 - 85.25mm (3.228 - 3.356”)Alloy steel, ferrox coated, chrome faced, side notched,half-keystone.<strong>Street</strong><strong>PWC</strong>KE $20.951.2mm(.047”)1.2mm(.047")65mm (2.559”) & 66.5mm (2.618”)Alloy steel, ferrox coated, chrome faced, internally notched,half-keystone.SleevesKF $30.851.2mm(.047")1.2mm(.047")65mm (2.559”) & 66.5mm (2.618”)Alloy steel, ferrox coated, chrome faced, internally notched,half-keystone.RingsAccessoriesApparel128


RINGS • 4-StrokeAll <strong>Wiseco</strong> rings can be used in cast iron, nickel ceramic platings (Nikasil), boron composite, and Electrofusion bores.CAUTION: With the exception of the XJ rings, <strong>Wiseco</strong> 4-stroke rings can NOT be used in chrome plated bores.Engine damage will occur.*XJ rings are designed to be used in chrome bores.Type Price Bore Range Top Ring 2nd Ring Oil Ring4-Stroke RingsEK $61.79 96 - 98mm (3.780 - 3.858”)GFX $41.40 93.54 - 105.61mm (3.683- 4.158”)VA $29.55 97mm (3.819”)X $33.10 80.97 - 92.83mm (3.188 - 3.655”)XA $33.10 60 - 74.5mm (2.362-2.933”)XC $33.10 64-94mm (2.520-3.701”)XD $33.10 66-68mm (2.598-2.677”)XE $31.92 47-59mm (1.850-2.323”)XG $33.10 75-83mm (2.953-3.268”)XH $33.10 95-102mm (3.740-3.977”)*XJ $33.10 95mm (3.740”)XK $29.55 98.42 - 103.38mm (3.875 - 4.070”)XN $33.10 96.84mm (3.8125”)XP $33.10 92.01 - 96.01mm (3.663 - 3.780”)XQ $33.10 95 - 97.28mm (3.740 - 3.830”)0.7mm (.028”)Alloy steel,flat faced1.2mm (.047”)Alloy steel,gas nitrided,positive twist1.2mm (.047”)Alloy steel,ferrox coated,chrome faced1.58mm (.0625”)Cast iron,moly barrelfaced0.8mm (.031”)Alloy steel,ferrox coated,chrome faced1mm (.039”)Alloy steel,ferrox coated,chrome faced1mm (.039”)Alloy steel,ferrox coated,chrome faced1mm (.039”)Alloy steel,ferrox coated,chrome faced1mm (.039”)Alloy steel,ferrox coated,gas nitrided1.2mm (.047”)Alloy steel,ferrox coated,chrome faced1.2mm (.047”)Soft nitrided,nodular castiron1.5mm (.057”)Cast iron,plasmamoly faced1.5mm (.057”)Cast iron,plasmamoly faced1.5mm (.057”)Cast iron,plasmamoly faced1.5mm (.057”)Cast iron,moly faced1.2mm (.047”)Cast iron,phosphate coated,taper faced1.2mm (.047”) Castiron, phosphatecoated, taperfaced, under hook1.5mm (.057”)Cast iron,phosphate coated,taper faced1.58mm (.0625”)Cast iron, taperfaced, reversetorsion0.8mm (.031”)Nodular iron,phosphate coated,taper faced1.2mm (.047”)Cast iron,phosphate coated,taper faced1.2mm (.047”)Cast iron,phosphate coated,taper faced1.2mm (.047”)Cast iron,phosphate coated,taper faced1mm (.039”)Nodular iron,phosphate coated,taper faced1.5mm (.057”)Cast iron,phosphate coated,taper faced1.5mm (.057”)Cast iron,phosphate coated,taper faced1.5mm (.057”)Cast iron,reverse torsiontaper faced1.5mm (.057”)Cast iron,reverse torsiontaper faced1.5mm (.057”)Cast iron,reverse torsiontaper faced1.5mm (.057”)Cast iron,reverse torsiontaper faced2mm (.079”)2 piece cast iron oil assembly,phosphate coated3mm (.118”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails3mm (.118”)3 piece oil assembly:Stainless steel spacer,chrome faced rails3.9mm (.1525”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails1.5mm (.059”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails2.8mm (.110”)3 piece oil assembly:Stainless steel spacer,chrome faced rails2mm (.079”)3 piece oil assembly:Stainless steel spacer,chrome faced rails2.5mm (.098”)3 piece oil assembly:Stainless steel spacer,chrome faced rails2mm (.079”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails4mm (.057”)3 piece oil assembly:Stainless steel spacer,chrome faced rails4mm (.158”)3 piece oil assembly:Stainless steel spacer,soft nitrided rails2.5mm (.098”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails3mm (.118”)3 piece oil assembly:Stainless steel flex-vent spacer,unplated rails3mm (.118”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails3mm (.118”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced railsElectronicsFuelManagementCrankshaftsCams/ValvesClutchTop EndCan-AmATVEuropeanDirt<strong>Street</strong>HondaDirtATV<strong>Street</strong>KawasakiKTMDirtATV<strong>Street</strong>DirtATV<strong>Street</strong>PolarisATVSuzukiDirtATV<strong>Street</strong>Yamaha<strong>PWC</strong>DirtATV<strong>Street</strong>SleevesRingsAccessoriesApparelVisit wiseco.com for on-line ordering, tech info & updates • 800.321.1364 129


RINGS • 4-StrokeElectronicsFuelMngt.CrankshaftsCams/ValvesClutchTop EndCan-AmATVEuropeanDirt<strong>Street</strong>HondaDirtATV<strong>Street</strong>KawasakiKTMDirtATV<strong>Street</strong>DirtATV<strong>Street</strong>PolarisATVSuzukiDirtATV<strong>Street</strong>Yamaha<strong>PWC</strong>DirtATV<strong>Street</strong>SleevesRingsAccessoriesApparelType Price Bore Range Top Ring 2nd Ring Oil Ring4-Stroke RingsXR $33.10 85 - 94mm (3.346 - 3.701”)XS $34.29 95 - 104mm (3.740 - 4.094”)XU $35.47 77.00mm (3.031”)XX $37.80 75 - 95mm (2.953 - 3.740”)XY $34.95 95-100mm (3.740 - 3.937”)XL $27.95 65.09 - 67.63mm (2.563 - 2663”)XM $27.95 65.09 - 71.50mm (2.563 - 2.815”)YB $37.89 78mm (3.071") & 80mm (3.150”)YC $41.68 77mm (3.031”)YE $41.64 95mm (3.740")YF $34.11 66mm (2.598")ZB $55.08 107.95mm (4.250")ZC $33.10 89mm (3.504") & 91mm (3.583”)ZG $33.10 76mm (2.992”)ZN $33.10 96.84mm (3.8125”)ZS $33.10 95 - 101mm (3.740 - 3.976”)ZV $43.53 96 - 99mm (3.780 - 3.898")1.5mm (.057”)1mm (.039”)Alloy steel,ferrox coated,chrome faced1.2mm (.047”)Alloy steel,ferrox coated,chrome faced0.9mm (.035”)Alloy steel,ferrox coated,chrome faced1mm (.039”)Stainlesssteel,gas nitrided,barrel faced1.2mm (.047”)Alloy steel,ferrox coated,chrome faced1.96mm(.077”)Chrome facedNodular iron1mm (.039”)Alloy steel,ferrox coated,chrome faced0.9mm (.035”)Stainlesssteel,gas nitrided,barrel faced0.8mm (.031”)Alloy steel,phosphatecoated,chrome facedpositive twist1mm (.039”)Alloy steel,phosphatecoated,chrome facedpositive twist.8mm (.031”)Alloy steel,gas nitrided,barrel facedpositive twist1.1mm (.043”)Ductile iron,plasma molyface1mm (.039”)Alloy steel,ferrox coated,chrome faced1mm (.039”)Alloy steel,ferrox coated,gas nitrided1.5mm (.057”)Alloy steel,unplated face1.2mm (.047”)Alloy steel,ferrox coated,chrome faced.95mm (.037”)Alloy steel,gas nitridedbarrel facedpositive twist1.5mm (.057”)1.2mm (.047”)Cast iron,phosphate coated,taper faced1.5mm (.057”)Cast iron,phosphate coated,taper faced0.8mm (.031”)Ductile iron,phosphate coated,taper faced1.2mm (.047”)Cast iron,phosphatecoated, taperfaced, under hook1.5mm (.057”)Cast iron,phosphate coated,taper facedNo second ringNo second ringNo second ringNo second ringNo second ringNo second ringNo second ringNo second ringNo second ringNo second ringNo second ringNo second ring3mm (.118”)2mm (.079”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails2mm (.079”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails1.5mm (.059”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails2.8mm (.110”)3 piece oil assembly:Stainless steel flex-vent spacer,nitrided rails3mm (.118”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails2.8mm (.110”)3 piece oil assembly:Stainless steel spacer,chrome faced rails2.8mm (.110”)3 piece oil assembly:Stainless steel spacer,chrome faced rails1.5mm (.059”)3 piece oil assembly:Stainless steel flex-vent spacer,nitrided rails1.5mm (.059”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails2mm (.079”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails1.5mm (.057”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails2mm (.079”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails2.8mm (.110”)3 piece oil assembly:Stainless steel spacer,chrome faced rails2mm (.079”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails3mm (.118”)3 piece oil assembly:Stainless steel flex-vent spacer,unplated rails2mm (.079”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails2mm (.079”)3 piece oil assembly:Stainless steel flex-vent spacer,chrome faced rails130


TiN RingsTitanium nitride coated rings are designed for extreme racing conditions by providingextended life and sustained power. Utilized by top race teams and engine builders.2-Stroke • TiN RingsPart No. Bore Size Price (per ring)1535CSA 39.00mm $36.961752CSA 44.50mm $36.961772CSA 45.00mm $36.961869CSA 47.50mm $36.961890CSA 48.00mm $36.961909CSA 48.50mm $36.962047CSA 52.00mm $36.962067CSA 52.50mm $36.962087CSA 53.00mm $36.962126CSA 54.00mm $36.962205CSA 56.00mm $36.962244CSA 57.00mm $36.962284CSA 58.00mm $36.962614CSA 66.40mm $36.962668CSA 67.75mm $36.962835CSA 72.00mm $36.962844CSA 72.50mm $36.962874CSA 73.00mm $36.964-Stroke • TiN RingsPart No. Bore Size Price (per set)6600YFA 66.00mm $50.632992XGA 76.00mm $50.637680MCA 76.80mm $50.637700YCA 77.00mm $50.637800YBA 78.00mm $50.639550ZVA 95.50mm $50.639600ZVA 96.00mm $50.633819XSA 97.00mm $50.639700ZSA 97.00mm $50.63Key features• Reduced friction• Wear resistant• Harder than chromeKey benefits• Resists wear from exhaust bridge that plaguestoday’s high performance 2-cycle engines.• Maintains size and geometry for exceptional ringseal providing sustained peak performance.ElectronicsFuelManagementCrankshaftsCams/ValvesClutchTop EndCan-AmATVEuropeanDirt<strong>Street</strong>HondaTapered Ring Compressor Sleeves$29.95Ring Compressor SleevesPart No. Bore Size (mm) Bore Size (in.)RCS06550 65.50 2.579RCS06600 66.00 2.598RCS06650 66.50 2.618RCS06700 67.00 2.638RCS06750 67.50 2.657RCS06800 68.00 2.677RCS06900 69.00 2.716RCS07000 70.00 2.756RCS07200 72.00 2.835RCS07300 73.00 2.874RCS07400 74.00 2.913RCS07500 75.00 2.953RCS07550 75.50 2.972RCS07600 76.00 2.992RCS07680 76.80 3.024RCS07700 77.00 3.031RCS07750 77.50 3.051RCS07800 78.00 3.071RCS07900 79.00 3.110• Machined from <strong>Wiseco</strong> sleeve forgings to offer the same toughness as <strong>Wiseco</strong>'s forged pistons.• Hard anodized and Teflon coated for low friction and prolonged wear resistance.• Sleeves have a smooth radius that tapers down to the specific bore size.• Compresses the piston rings smoothly and evenly.• Greatly reduces the difficulty with installing thin high-performance oil rings.Part No. Bore Size (mm) Bore Size (in.)RCS08000 80.00 3.150RCS08100 81.00 3.189RCS08150 81.50 3.209RCS08200 82.00 3.228RCS08300 83.00 3.268RCS08400 84.00 3.307RCS08450 84.50 3.327RCS08500 85.00 3.346RCS08550 85.50 3.366RCS08600 86.00 3.386RCS08650 86.50 3.406RCS08700 87.00 3.425RCS08750 87.50 3.445RCS08800 88.00 3.465RCS08850 88.50 3.484RCS08900 89.00 3.504RCS08950 89.50 3.524RCS09000 90.00 3.543RCS09050 90.50 3.563RCS09100 91.00 3.583RCS09200 92.00 3.622Part No. Bore Size (mm) Bore Size (in.)RCS09250 92.50 3.642RCS09300 93.00 3.661RCS09350 93.50 3.681RCS09400 94.00 3.701RCS09450 94.50 3.720RCS09500 95.00 3.740RCS09550 95.50 3.760RCS09600 96.00 3.780RCS09652 96.52 3.800RCS09677 96.77 3.810RCS09700 97.00 3.819RCS09750 97.50 3.839RCS09800 98.00 3.858RCS09850 98.50 3.878RCS09900 99.00 3.898RCS09916 99.16 3.904RCS09950 99.50 3.917RCS10000 100.00 3.937RCS10100 101.00 3.976RCS10200 102.00 4.016RCS10400 104.00 4.094DirtATV<strong>Street</strong>KawasakiDirtATV<strong>Street</strong>KTMDirtATV<strong>Street</strong>PolarisATVSuzukiDirtATV<strong>Street</strong>YamahaDirtATV<strong>Street</strong><strong>PWC</strong>SleevesRingsAccessoriesApparelVisit wiseco.com for on-line ordering, tech info & updates • 800.321.1364 131


ElectronicsFuelManagementCrankshaftsCams/ValvesClutchTop EndCan-AmATVEuropeanDirt<strong>Street</strong>HondaDirtATV<strong>Street</strong>KawasakiKTMDirtATV<strong>Street</strong>DirtATV<strong>Street</strong>PolarisATVSuzukiDirtATV<strong>Street</strong>Yamaha<strong>PWC</strong>DirtATV<strong>Street</strong>SleevesRingsAccessoriesApparelPISTON PINS$35.54 - $44.50High Tensile Steel PinsPart #ODmmLengthmmIDmmWeightgramsS680 16.000 44.50 9.00 47.60S688 17.000 42.00 10.00 46.00S674 17.000 47.00 12.00 41.50S665 18.000 47.00 12.00 51.50S673 20.000 47.50 12.16 47.50S698 20.000 60.00 12.00 93.41$13.26 - $18.59Unchromed Pins (2 & 4-cycle use)Part #ODmmLengthmmIDmmWeightgramsS563 12.000 31.00 8.00 15S634 12.000 31.01 9.00 11.8S595 12.000 36.00 9.00 17S538 12.000 39.00 8.00 19S671 13.000 29.75 8.90 14.5S517 14.000 38.35 10.00 22S288 14.000 41.00 10.00 23S485 14.000 45.25 9.00 31S394 14.000 48.00 9.00 33S635 15.000 41.00 9.00 32.9S467 15.000 41.00 10.00 36S632 15.000 47.00 9.50 34.4S668 15.000 47.00 10.50 34.4S637 16.000 44.00 11.00 33.7S514 16.000 44.50 11.00 34S270 16.000 46.99 11.00 36S255 16.000 50.00 10.00 43S256 16.000 52.00 10.00 44.8S486 16.000 55.25 11.00 42S271 16.000 57.00 10.00 54S259 16.000 58.40 10.00 50S507 17.000 46.18 11.00 43S540 17.000 56.75 11.00 58S506 18.000 46.18 12.00 46S459 18.000 47.00 13.00 42S482 18.000 49.50 12.00 50S477 18.000 52.70 13.00 46S508 18.000 53.50 13.00 48S280 18.000 54.99 13.00 48S257 18.000 56.00 13.00 49S511 18.000 57.00 13.00 50S484 18.000 58.20 12.00 63S272 18.000 58.50 12.00 58S513 18.000 58.50 13.00 51S343 18.000 60.00 12.00 60S277 18.000 65.50 12.00 64S615 19.000 50.44 11.00 74.2S475 19.000 58.50 12.00 77S478 19.900 59.89 13.00 82S423 20.000 55.50 15.00 56S631 20.000 60.00 12.00 83S512 20.000 60.00 15.00 59.8S650 20.000 65.00 12.00 91.5S461 20.000 65.00 15.00 64S544 20.000 74.50 12.00 116S392 20.000 77.50 13.00 108S414 20.000 82.00 13.00 115S568 21.000 66.50 16.00 69S419 22.000 54.00 15.00 85S640 22.000 63.50 15.00 101.4S539 22.000 63.50 17.00 70S662 22.000 69.85 15.00 99S428 22.000 82.00 15.00 129S651 24.000 68.00 15.00 126.5S598 24.000 68.00 18.00 96$59.95 - $79.50DLC Coated PinsPart #Contact <strong>Wiseco</strong> for exact pricing and availabilityChromed Pins (4-cycle use Only)Part #ODmmLengthmmIDmmWeightgramsS592 13.000 39.00 8.00 25S522 15.000 56.00 9.00 44S526 15.000 60.00 9.00 52S646 16.000 44.40 10.00 42.7S554 16.000 44.50 10.00 39S271 16.000 57.00 10.00 54S532 17.000 43.00 11.00 41S557 17.000 61.70 9.00 78S537 18.000 43.00 12.00 44S560 18.000 47.00 12.00 47S556 18.000 62.80 10.00 85S531 19.000 46.00 11.90 55S561 21.000 50.85 14.00 68S655 22.000 57.15 14.00 96.81S566 22.000 63.50 15.00 89S551 23.000 50.85 16.00 75S591 23.000 54.00 16.00 79S552 24.000 50.85 17.00 79Superfinished OD (2 & 4-cycle use)Part #ODmmODmmLengthmmLengthmmIDmmIDmmWeightgramsS660C 19 50.44 11.0 74S677C 16 40.00 9.0 39S682C 19 45.00 10.0 69S686C 16 41.50 10.3 38S708C 20 63.50 10.0 117S709C 21 63.50 11.0 125S710C 22 63.50 12.0 132S721C 21 60.00 9.6 128S722C 22 60.00 10.6 137S729C 23 63.50 12.8 142S742C 16 41.90 9.9 38S759C 18 44.50 10.4 59WeightgramsS630 10.000 32.90 7.10 10S737 14.000 36.50 8.00 29.32S593 14.000 44.00 9.00 31S571 15.000 44.50 9.00 36S525 15.000 50.00 9.00 44S677 16.000 40.00 9.00 39S686 16.000 41.50 10.50 37S742 16.000 41.91 9.91 37.88S533 17.000 52.35 11.00 49S523 17.000 61.70 11.00 56.6S537 18.000 43.00 12.00 43S600 18.000 47.00 10.00 64S524 18.000 57.00 12.00 56S278 18.000 62.81 12.00 62S759 18.000 44.45 10.38 58.58S682 19.000 47.50 12.80 68.7S660 19.000 50.44 11.00 73.8S376 19.000 63.50 12.00 85S675 20.000 45.00 13.00 63.8S641 20.000 50.44 12.00 79.9S549 20.000 50.85 13.00 64S553 20.000 55.50 13.00 71S520 20.000 60.00 13.00 76S656 21.000 50.85 13.00 84.8S527 21.000 54.00 14.00 80S529 21.000 70.00 14.00 104S618 22.000 50.80 13.86 90S550 22.000 50.85 15.00 71S724 23.000 57.15 15.00 106.14S626 23.000 63.50 15.00 117S627 24.000 63.50 16.00 123S760 25.146 63.50 15.87 146.28132


Top End Bearings, Main Bearings & Retainer Clips$15.82 - $19.22Top End BearingsPart # ID ODLength+0/-.2mmB1084 10 14 12.5B1041 12 15 14.5B1042 12 15 16.3B1000 12 16 15.5B1043 12 16 14.8B1015 12 17 14.2B1006 14 18 17.5B1080 14 18 15.8B1012 14 18 15.8B1018 14 18 19.8B1083 14 18 16.8W5215 14.3 19.1 15.75B1001 15 19 17.3B1013 15 19 19.8B1038 15 20 17.8B1016 16 20 19.8B1021 16 20 22.5B1082 16 20 19.8B1008 16 21 19.5B1005 16 21 22.5B1037 18 22 19.8B1003 18 22 21.8B1022 18 22 23.5B1014 18 23 21.8B1002 18 23 23.8B1036 19 24 24.8B1071 20 24 23.8B1072 20 24 22.8B1039 20 25 21.8B1023 20 25 24.8B1031 20 25 22.8B1004 20 25 27.8B1024 20 26 23.8B1081 21 25 23.8B1030 22 27 24.8B1074 22 27 22.8W5839 23 28 21.7B1075 24 29 24.8$15.82 - $24.17Main Bearings<strong>Wiseco</strong> PN ID (mm) OD (mm) Width (mm)B5005 20 47 14B5008 20 52 15B5009 22 56 16B5010 22 56 16B5053 22 56 16B5024 25 52 15B5012 25 55 15B5013 25 62 16B5006 25 62 17B5014 25 62 17*B5015 25 62 17B5019 25 62 17B5025 25 62 17B5046 25 62 17B5011 28 68 18B5034 28 72 18B5017 30 62 13B5002 30 62 16*B5022 30 62 16B5039 30 62 16B5041 30 62 16B5044 30 62 20B5036 30 64 16B5052 30 72 16B5048 30 72 18B5000 30 72 19B5003 30 72 19B5021 30 72 19*B5028 30 72 19B5050 30 72 19B5055 30 72 19B5047 30 76 17.5B5045 32 65 17B5035 32 72 30.1B5026 35 72 17B5040 35 72 17B5042 35 72 17B5004 35 80 21B5016 35 80 21B5037 35 80 21B5049 35 80 21B5054 39 60 16B5038 39 65 18B5043 40 80 18B5001 40 90 23*NA after stock$2.00 - $5.36Retainer ClipsPart #mmCS13 13CS20 20CS22 22CW10 10CW12 12CW13 13CW14 14CW15 15CW16 16CW17 17CW18 18CW19 19CW20 20CW21 21CW22 22CW23 23CW24 24CW26 23CW28 21W4958 20W5263 19.045W5333 18.5W5413 .563"W5414 .6875"W5487 23.315W5509 20W5590 22W5731 20W5752 .927"W5858 12.44W5860 23W5939 23W6045 24W6139 20.638W6883 16ElectronicsFuelManagementCrankshaftsCams/ValvesClutchTop EndCan-AmATVEuropeanDirt<strong>Street</strong>HondaDirtATV<strong>Street</strong>KawasakiKTMDirtATV<strong>Street</strong>DirtATV<strong>Street</strong>PolarisATVSuzukiDirtATV<strong>Street</strong>Yamaha<strong>PWC</strong>DirtATV<strong>Street</strong>SleevesRingsAccessoriesApparelVisit wiseco.com for on-line ordering, tech info & updates • 800.321.1364 133


CRANKSHAFT ACCESSORIES • Pins & BearingsElectronicsFuelManagementCrankshaftsCams/ValvesClutchTop EndCan-AmATVEuropeanDirt<strong>Street</strong>HondaDirtATV<strong>Street</strong>KawasakiKTMDirtATV<strong>Street</strong>DirtATV<strong>Street</strong>PolarisATVSuzukiDirtATV<strong>Street</strong>Yamaha<strong>PWC</strong>DirtATV<strong>Street</strong>Sleeves$20.95 Limited stock availableCrank PinsPart #DiametermmLengthmmTypeW5787 16 30 SolidW5938 17 36 HollowW5788 20 43 HollowW5791 22 46.5 HollowW5792 22 51 HollowW5793 22 53 HollowW5794 22 54 HollowW5795 22 54 SolidW5796 22 54.5 HollowW5797 22 56.5 HollowW5798 24 48 SolidW5799 24 52 HollowW5800 24 52 SolidW5802 24 55 SolidW5804 24 58 HollowW5809 24.3 49 Hollow$20.95 (*B1053 - $29.35)Crank Pin BearingsPart # Type ID OD WidthB1045 KU 20 26 14B1046 KU 22 28 14B1047 KU 22 28 16B1048 KU 22 29 17B1049 KU 24 31 17B1050 KU 24 32 20B1051 KU 25 32 20B1052 KU 32 41 18B1053 KU 34 43 20B1057 KT 24.3 32.3 16B1058 KT 24.6 30.6 15B1059 KU 25 32 16B1062 KT 26 34 20B1063 KU 28 35 16B1066 KU 38 48 23B1067 KT 24 30 15B1068 KT 25 34 17.8B1069 KU 30 38 18$6.29 Limited stock availableThrust WashersPart # ID ThicknessW5937 17mm 1mmW5864 24.3mm 1mmW5838 24mm 2.5mmW5979 24mm 1.5mmW6027 27mm 1.5mmW5772 24.8mm 1mmCrank PinsPart #DiametermmLengthmmTypeW5811 24.3 54 HollowW5812 24.3 56 HollowW5817 25 60 SolidW5818 26 53 SolidW5819 26 54.5 HollowW5820 26 55 SolidW5821 26 58.5 SolidW5822 26 58.5 HollowW5834 26 61 HollowW5831 38 65 HollowW5857 28 57 SolidW6034 33 58 HollowW6449 34 11.5 OilingW6450 34 13 OilingW6451 30 13 OilingW6452 30 10 OilingCrank Pin BearingsPart # Type ID OD WidthB1070 KU 16 22 12B1073 KT 17 23 14B1077 KT 32 40 20B1078 KU 25 32 16B1079 KT 33 41 20B1089 KU 32 40 18KTM profileKUFlat profileRingsAccessoriesApparel134


Millimeters to Inches Conversion TableMMInchesMMInchesMMInchesMMInchesMMInches39.0............1.535439.5............1.555140.0............1.574840.5............1.594541.0.............1.614241.5.............1.633942.0............1.653542.5............1.673243.0............1.692943.5............ 1.712644.0............1.732344.5............1.752045.0............ 1.771745.5............1.791346.0............ 1.811046.5............1.830747.0.............1.850447.5.............1.870148.0............1.889848.5............1.909449.0............1.929149.5............1.948850.0............1.968550.5............1.988251.0.............2.007951.5.............2.027652.0............2.047252.5........... 2.066953.0........... 2.086653.5............2.106354.0............2.126054.5............2.145755.0............2.165455.5............2.185056.0........... 2.204756.5........... 2.224457.0............ 2.244157.5............ 2.263858.0........... 2.283558.5........... 2.303159.0........... 2.322859.5........... 2.342560.0........... 2.362260.5........... 2.381961.0............ 2.401661.5............ 2.421362.0........... 2.440962.5........... 2.460663.0........... 2.480363.5........... 2.500064.0............2.519764.5........... 2.539465.0........... 2.559165.5........... 2.578766.0........... 2.598466.4........... 2.614266.5............2.618167.0............ 2.637867.4............ 2.653567.5..............2.657568.0.............2.677268.5.............2.696969.0.............2.716569.5.............2.736270.0.............2.755970.5.............2.775671.0..............2.795371.5..............2.815072.0.............2.834672.5.............2.854373.0.............2.874073.5.............2.893774.0.............2.913474.5.............2.933175.0.............2.952875.5.............2.972476.0.............2.992176.5............. 3.011877.0..............3.031577.5..............3.051278.0.............3.070978.5.............3.090679.0............. 3.110279.5............. 3.129980.0.............3.149680.5............. 3.169381.0.............. 3.189081.5..............3.208782.0............. 3.228382.5............. 3.248083.0............. 3.267783.5............. 3.287484.0............. 3.307184.5............. 3.326885.0............. 3.346585.5............. 3.366186.0............. 3.385886.5............. 3.405587.0.............. 3.425287.5.............. 3.444988.0............. 3.464688.5............. 3.484389.0............. 3.503989.5............. 3.523690.0............. 3.543390.5............. 3.563091.0............. 3.582791.5............. 3.602492.0............. 3.622092.5............. 3.641793.0............. 3.661493.5............. 3.681194.0............. 3.700894.5............. 3.720595.0............. 3.740295.5............. 3.759896.0............. 3.779596.5.............. 3.799297.0............... 3.818997.5...............3.838698.0..............3.858398.5..............3.878099.0..............3.897699.5.............. 3.9173100.0.............3.9370100.5.............3.9567101.0..............3.9764101.5.............. 3.9961102.0............. 4.0157102.4.............4.0299102.5.............4.0354103.0............. 4.0551103.5............. 4.0748104.0.............4.0945104.5..............4.1142105.0............. 4.1339105.5............. 4.1535106.0............. 4.1732106.5............. 4.1929107.0.............. 4.2126107.5..............4.2323108.0.............4.2520108.5............. 4.2717109.0............. 4.2913109.5............. 4.3110110.0..............4.3307ElectronicsFuelManagementCrankshaftsCams/ValvesClutchTop EndCan-AmATVEuropeanDirt<strong>Street</strong>HondaDirtATV<strong>Street</strong>KawasakiDirtATV<strong>Street</strong>KTMDirtATV<strong>Street</strong>PolarisATVSuzukiDirtATV<strong>Street</strong>YamahaDirtATV<strong>Street</strong><strong>PWC</strong>SleevesRingsAccessoriesApparelVisit wiseco.com for on-line ordering, tech info & updates • 800.321.1364 135


ElectronicsFuelManagementCrankshaftsCams/ValvesClutchTop EndCan-AmATVEuropeanDecals, Banners &Specailty ItemsW5865Part # Description PriceDecalsA. D58 Skull decal - 2.5" diameter $2.00B. D14 2”x 5” <strong>Wiseco</strong> Patch $0.75C. D18A 9.36”x 2.77” Fork decal - Black w/blk & red icon $4.00C. D18B 9.36”x 2.77” Fork decal - Red w/black & red icon $4.00C. D18C 9.36”x 2.77” Fork decal - Black, <strong>Wiseco</strong> only (no icon) $4.00D. D17 2”x 14 1/2” NASCAR Decal $0.50E. D12 4 1/2”x 10” Authorized Dealer Decal $1.00F. D22 Sheet of 2, 5 1/2” Decals $1.00G. D24 18.5"x 3.25" High Temp Decal $5.00Banners (not pictured)W5497 12’x 3’ <strong>Wiseco</strong> black and red on white $29.86AccessoriesW5865 Piston Key Ring (makes great coat zipper-pull) $5.99W6899 Umbrella (Large & durable) $29.95MXHB Motocross & Off-Rd. Handbook (3rd Addition) $24.95NEW! W6899A.Dirt<strong>Street</strong>HondaDirtATV<strong>Street</strong>BKawasakiDirtATV<strong>Street</strong>KTMDirtATV<strong>Street</strong>C. (A, B, C)PolarisATVD.SuzukiDirtATV<strong>Street</strong>E.F.YamahaDirtATV<strong>Street</strong><strong>PWC</strong>SleevesG.RingsAccessoriesApparel136

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