HOMMEL INCOLINE Dynamic systems for the measurement of ...

Precision is our business.HOMMEL INCOLINEDynamic systems for themeasurement of surfaces andform in the developmentand manufacturing of enginesJENOPTIK-Group.

V-INCOMETERFlexible measuring system for form and roundness in cylinder boresMeasurement and analysis of• cylinder distortion• cylinder wear• temperature influence• piston ring dimensioningfor engine developmentand productionRoundnessStraightnessCylindricityParallelismInner diameterConcentricityV-INCOMETERProbe V-200 with electronics4

V-INCOMETERSoftware options for research and developmentWear measurementThis module enables the determinationof cylinder bore wear. The cylinder boreis measured with high precision, withequally distributed axial scans. Extensivepossibilities for the presentation of themeasuring results are available.Distortion measurement due totemperatureThe INCOMETER requires only a fewminutes to completely measure acylinder bore. This speed of operationenables hot engine components (inexcess of 100° C) to be measured.The distortion due to temperature cantherefore be measured, without relyingon simulation methods.Mask-offIt is important to mask-off certain areaswhen measuring and evaluating interruptedsurfaces, as for example in caseof the two-stroke engines.Graphical presentation of fourier coefficientsFourier coefficientsFourier coefficients in cylinders of internalcombustion engines are generallyimportant up to a level of 8.To illustratethe Fourier coefficients better they canbe presented graphically.Relief map of a distorted cylinder liner6

V-INCOMETERSoftware options for manufacturingData transmission to QS-STATThis software package creates files fromstandard results which can be processedby the SPC package QS-STAT“. Themeasurement files can be read by otherexternal packages for subsequent statisticalevaluation.Complete measurement and evaluationOnce all the specification data has beenentered into the software, it will enablethe measurement of a complete crankcase.The software guides the operatorthrough the measuring procedure. Allthe measurements for each cylinder arestored in a single file. Evaluation optionsinclude the display of the form of eachcylinder in a tabular format and also asradial, axial and isometric plots. Multipleplots can be displayed on one page,which can be preset by the operator.Complete evaluation of a motor unitMeasuring the absolute diameterThis software extension permits themeasurement of the absolute diameterof the cylinders in the crankcase. Beforeeach measurement the INCOMETER iscalibrated to the nominal dimension ofthe cylinder diameter. This calibration isperformed in a special fixture equippedeither with integrated calibration ringsor with a fixture plate with built-incalibration rings to be mounted on thecylinder head gasket. A third possibilityis to manufacture a calibration cylinderwith the nominal dimensions of thecylinder bore.All measuring results at a glance7

P-INCOMETERQuick measurement of form in cylinder boresPrecision measurementin seconds of• roundness• form• diameterin production areasRoundnessStraightnessCylindricityParallelismInner diameterP-INCOMETERProbe TK-5 with electronics8

P-INCOMETERP-INCOMETER by HOMMEL INCOTECQuick and reliable generation of cylinderbore data accurate to microns, directlyin the production area.Rugged and highly preciseThe P-INCOMETER was conceptualizedafter the long established V-INCOMETERin order to utilize proven technical features,i.e. the connection of the measuringhead to the engine block to safeguardagainst vibration. Also, the “selfadjusting”principle is integrated so thatthe manual adjustment of the probe tothe bore is not necessary.These fundamental features give thesystem high accuracy even in harsh productionenvironments.High flexibilityThe modular design of the measuringprobe enables quick and simple adaptationto different bore sizes. By simplyexchanging the measuring head andfixing plates, different engines can bemeasured without the need for specialinstallation tools. The measuring headis equipped with up to 7 sensors positionedaccording to customers specifications.Simple operationThe software package runs on standardsystem PCs. Clearly structured menusand automatic measuring and evaluationsequences enable easy, error-freeoperation without requiring extensivetraining. Measurement results are automaticallyprinted at the end of eachcycle.Mobile useDue to the small size and light weightof the P-INCOMETER, the system isideal for use on different productionlines around the plant.Easy handlingTo take a measurement the P-INCO-METER is inserted into the cylinder bore.Plastic guide rails are integrated intothe measuring head to avoid damage tothe cylinder wall. A centering collar onthe P-Incometer unit and a fixture platemounted on the engine block are coupledtogether by the use of a clampinglever. This ensures that the P-INCOME-TER is in the correct measuring positionon the engine block.After starting a measurement, the measuringhead begins a scanning rotationof 360°. Measurement values from eachsensor are taken simultaneously at aconstant speed. After the measurement,which only takes a few seconds, the calculationsare computed and the resultsare printed.Inserting of the probeFixing of the probePROTOKOLL EINER ZYLINDERMESSUNGROUNDNESS (0....6 µm)Level 1, 10 mm : 5.8 µm I------------------x-ILevel 2, 30 mm : 4.4 µm I-------------x------ILevel 3, 50 mm : 4.3 µm I------------x-------ILevel 4, 70 mm : 4.2 µm I------------x-------ILevel 5, 90 mm : 5.1 µm I----------------x---ISTRAIGHTNESS (0....6 µm)Angle 0° : 2.3 µm I-------x------------IAngle 90° : 5.5 µm I-----------------x--IAngle 180° : 1.7 µm I-----x--------------IAngle 270° : 4.9 µm I---------------x----IPARALLELISM (0....12 µm)Angle 0 / 180° : 8.8 µm I-------------x------IAngle 90 / 270° : 13.5 µm I--------------------IxCYLINDER FORM (0....12 µm): 11.9 µm I-------------------xIAxial plot of acylinder boreRadial plot ofchosen levelsIsometric plot ofcylinder bore9

MULTI-INCOMETERForm measuring system for crank- and camshaft bearingsMeasurement and analysis of• roundness• form• alignmentof parallel bores andbearings in developmentand production areasRoundnessStraightnessCylindricityParallelismInner diameterConcentricityMULTI-INCOMETER by HOMMEL INCOTECQuick and reliable documentationof roundness, form and alignment ofparallel bores and bearings in developmentand production areas.Economical measurementUnlike conventional form measurementmachines, the size of this machine isnot determined by the object to bemeasured. Thanks to the design of theMULTI-INCOMETER with exchangeablemeasuring heads and/or measuringshafts, simple adaptation of the probeto different engine block dimensionsis made possible. The simultaneousmeasurement of up to eight measuringlocations allow for shortened measuringtimes. The software activates appropriatecontrol and evaluation programs,eliminating time consuming programming.The results are available immediatelyafter the measurement, thereforeenabling quick, on-site analysis.MULTI-INCOMETERProbe M-750 with electronics10

MULTI-INCOMETERHigh flexibilityDue to the modular design withexchangeable measuring shafts andadjustable measuring heads varioustypes of objects can be inspected(i.e. crankshaft and camshaft bearings,gear boxes, etc.).Simple operation and handlingThe probe is inserted into the nearingline, mounted on the drive side and theshaft end and fixed within the object tobe measured. This installation is donewith simple, appropriately adaptedflanges. These flanges are pre-alignedand fixed to the object with a centeringunit before the probe is inserted. Forproduction areas where different measurementsare frequently taken, fixturesare used which do not require pre-centering.This makes it possible to start ameasurement immediately after insertingthe probe. Through use of the functionkeys, the connected computer andthe clear menu-guided software, theMULTI-INCOMETER measuring systemcan be operated without extensive training.Mobile useThe MULTI-INCOMETER system is quicklyready for use and measurement. It isespecially well-suited for on-site measurementsbecause of its small dimensionsand portability. This makes theMULTI-INCOMETER very practical for usein different areas such as development,laboratory, inspection and also in production.Measurement of crankshaft bearingsFixture for cylinder headMounting device for thecrankshaft bearing line.Measurement directly afterinserting the probe intothe engine block withoutpre-alignment11

MULTI-INCOMETERIsometric display of a bearing location Axial plot Radial plotOffset between bearing shells Center points of bearings Offset bearing to bearing shellsHole masking Isometric display of the bearing channel Overview of crankshaft bearings13

VS-INCOMETERForm measuring system for small cylinder boresMeasuring of• Cylinder distortion• Cylinder wear• Influence of temperature• Dimensions of piston ringsIn the development andmanufacture of enginesRoundnessStraightnessCylinder formParallelismInterior diameterConcentricityVS-INCOMETER from HOMMEL INCOTECA Rapid and reliable measuringsystem with maximum precision fordetailed testing of cylinder bores onsmall engines.Special advantagesThe VS-INCOMETER has been developedfrom the worldwide renowned V-INCO-METER. The large range of diametersfrom 39-100 mm enables its usein many different engine types. Themeasurement method scans with up to4095 data points per revolution and upto 100 levels. This method reduces thetotal measuring time to an absoluteminimum. This fact and the automaticadjustment of inclination and eccentricityof the sensor relative to the bore areunique.ApplicationsThe VS-INCOMETER has been speciallydesigned for the measurement andanalyse of cylinder distortions of smalldiesel engines, together with two-strokeand four-stroke engines. These enginesare used mainly in small agricultural andforestry appliances. The system is predominatelyused in measuring rooms forresearch and development, though therobust and compact design also enablesits use on the shop floor.Simple and rapid useThe adaptation and programming of thesystem is through a menu in order tominimise operator training and enableits simple and effective use. The transmissionof all measurement data to acentral computer enables external evaluationsand SPC analysis.AbstractThe use of this special measuring systemis of major benefit to the manufacturerof engines, considering the strict regulationsregarding fuel consumption,higher power and lower emissions.The investment in an Incometer systemwill quickly repay itself.Isometric Form with 40 levelsIsometric Form with automaticmasking-off14

MINI-INCOMETERForm measuring system for internal andexternal contoursMeasuring of• Cylinder distortion• Cylinder wear• Temperature influence• Piston ring dimensionIn the development andmanufacture of enginesRoundnessStraightnessCylinder formIsometry of two bearing shellsParallelismAlignment of two bearingsInterior diameterConcentricityMINI-INCOMETER from HOMMELINCOTECRapid, reliable and highly precise measurementfor the analysis of small boresand shafts.Flexible and mobileDue to its simple operation theINCOMETER can be adapted to suitdifferent diameters within seconds.This meets one of the main requirementsfor the use in development andtesting departments .Due to its light weight and compactdesign the INCOMETER can be easilyused in many different areas within theshop floor.Simple handlingThe system can be operated with ease,using the function keys of the controland evaluation unit and the clear userinterface. The measured values can beused for determining the form of smallbores and shafts. The measuring sensorhas the same advantages as all devicesof the INCOMETER family: high precision,rapid and flexible use and extensiveprograms for command, adjustmentand evaluation of measured data.ApplicationThe MINI-INCOMETER is used worldwideespecially in the area of enginedevelopment and experimental manufacturing.The system is particularly usefulfor the measurement of bearingswith small diameters in previously inaccessibleplaces.A special application of the MINI-INCOMETER is the measuring of pistonpin bosses relating to form, alignmentand the precise measurement of smallshafts in the mm area or the measurementof external or internal contours.15

TOPOMETERSurface inspection system for cylinder boresMeasurement and assessmentof surface features as• Crosshatch-angles• Dimension ofsurface structure• Area of blowholes• Stroke reversal radius• Roughnessof cylinder bores indevelopment, resarchand production areasTOPOMETER by HOMMEL INCOTECQuick and accurate inspection of cylinderbore surfaces directly on the productionfloor. Visual inspection of surfacefeatures and contact inspection of surfacefinish are uniquely combined in onecompact measuring probe.Highly flexibleThe TOPOMETER inspection unit isavailable in two versions. A base modelserving solely as a visual inspection unit,and an extended model combined withroughness measuring capabilities. Visualkits can be upgraded or retrofit to fullfeature models. The probes are availablein operating lengths of 100 mm –200 mm and can be used in bores allthe way down to 60mm in diameter.Different bore diameters are adaptedby simply exchanging the locators usedfor radial pivoting and centering of theprobe.Easy handlingThe entire system control is centrallylocated in the compact industrial PCwith extension boards for live video display,image processing and the roughnesstesting unit. The systems softwaremenus are clearly structured and guidethe operator through the individualsteps of operation. The software is operatedusing the keyboard function keys,the mouse, or the track ball. In addition,the functions needed most frequentlyduring operation, such as motorizedaxial positioning, motorized zoomadjustment and illumination adjustmentare ergonomically located directly onthe probe itself. Within seconds ofinserting the high resolution opticalprobe in the cylinder bore, the inspectorsees a magnified image of the surfaceon the PC system.Complete bore assessmentThe system enables the complete assessmentof the inspected cylinder bore.This complete assessment includes fastaxial scanning, a full range of possiblevisual measurements at any locationwithin the bore and the capability toevaluate these areas within the bore interms of all standard DIN and ISOroughness parameters. The individual,adjustable light sources enable optimumillumination of any particular bore surfaceto be measured.16

TOPOMETERWide range of functionsThe user-friendly menus allow theinspectior to quickly measure the crosshatchpattern, including angles indegrees, grooves width or other dimensionsin inch or metric, areas of defectsand stroke reversal radius. An easyto-usecontrol panel lets the inspectorselect the measuring mode and completethe measuring in a matter ofseconds. The data is displayed on thescreen in the desired unit.High sampling ratesFor rapid angular check, a tolerancemode overlays a “reference” angle inthe middle of the screen with angularlimits set to correspond with the specifiedtolerances selected. The operatorpositions the tolerance image over thecross-hatch angle to be checked andvisually verifies the fit.Documentation guaranteedThe optical video printer supplies immediatehard copy photographic documentationof the image and data on thevideo screen. A laser-printer can beconnected for numerical and graphicalprintouts of the roughness parametersand profiles. Optical discs are availablefor video image storing and archiving.Mobile useDue to the compact design and the lowweight of the probe of the measuringsystem can be comfortably moved todifferent locations throughout the plantfloor.TOPOMETER by HOMMEL INCOTECThe ideal inspection unit for quick andaccurate inspection of cylinder boresdirectly in production areas.Evaluation of the cross-hatch anglesDisplay of a bore surfaceIndustrial housing for use in productionenvironmentsDisplay of roughness profiles17

SAMSAM – Semi-automatic measuring systemPrecision measurement of• roundness and form• surface structure• roughnessof cylinder boresin production areasSAM by HOMMEL INCOTECQuick generation of data directly in theproduction area.Rugged and highly preciseFor measurement in production areas,high demands are made on the designintegrity, especially on the measuringprobes used. By the use of provenrugged, standard measuring probes i.e.the INCOMETER MR100 with its selfadjustingprinciple, high accuracies areguaranteed even in harsh productionenvironments.High flexibilityThe modular design of the SAM enableseasy adaptation for different measuringtasks. This is achieved by the combinationof different measuring probes.An additional extension for other measuringprobes is possible is possiblefor more measuring applications. Dueto the integrated NC-axis varying borepitches can be handled on one machine.Compact designThe measuring machine type SAM isbuild using aluminium profiles. Thesturdy carriers of the machine base areset on the floor with vibration padsremoving frequencies from surroundingmachinery.The riser assembly for the measuringprobes mounted to the machine base,is build of profiles with foamed coresand is additionally supported by diagonalstruts. This makes the assemblyextremely stiff and insensitive to externalvibrations.Simple operationExternal function keys and a clear structuredcontrol software guarantee thesimple operation of the system withouta great deal of training. The machinerequires only one terminal for the entiresystem control and evaluation. The fullyautomatic measuring sequence relievespersonnel operation.18

SAMAutomatic measuring sequenceAfter the loading of the SAM and startingthe measuring cycle, the engineblock is positioned below the probesand the bores are measured sequentially.Upon completion of the measurementthe engine block is automaticallytransferred back to the loading position.Modern control designBy the combination of an IBM-compatiblework station with a fieldbus system,the control signals and the measureddata are transferred and calculatedtogether so that short measuring timesare achieved. The whole electrical sectionof the machine, including controland evaluation computer, is installedin a double cabinet. All standard safetyprocedures are considered in themechanical and electrical design. Thedesign enables a simple diagnosticsand repair in the case of a breakdown.SAM by HOMMEL INCOTECOffers the possibility to monitor thequality of the production process withthe accuracy of laboratory equipment.Quality control can be achieved directlyat the production line.Probe MR 100Roundnessand form– Roundness– Straightness– Cylindricity– Parallelism– Inner diameterProbe H 100Surface finish– Stucture–Cross-hatchangle–Width ofgrooves– Hone qualityProbe R 100Roughness– Depth ofroughness–Average roughnessvalue–Average peakto valley hight–Mean peakhight19

VMMMeasuring system for valve guide and valve seatMeasuring system forvalve guide and valve seat• Roundness• Form• Run-out• Angle• Widthof valve guide and seatRoundnessCylindricityRun-outDiameterStraightnessParallelismSeatangleSeat width20

VMMVALVE guide / seat measuring station byHOMMEL INCOTECQuality data for roundness, form,run-out, angle and width directly in theproduction area.Highly precise and ruggedFor measurement in production areas,high demands are made on designintegrity. By the use of proven ruggedstandard measurement probes, i.e. theINCOMETER MV 100, accuracies within1 micron are guaranteed even in harshproduction environments.High flexibilityThe modular design of the measuringhead enables easy set-up to differentgeometric configurations, e.g. differentvalve seat diameter ranges for intakeand exhaust ports. Different head typescan be measured on one machine bychanging fixture plates and choosingthe appropriate software programs.Compact designThe measuring station is built usingsturdy aluminium profiles. The station ismounted on anti-vibration pads to eliminatelow frequencies from surroundingmachinery. The complete electricalsection of the machine, including thePC-based control, evaluation computerand EC 110 electronics unit is integratedinto the base machine. All standardsafety procedures are considered in theelectrical and mechanical design. Thisdesign facilitates simple diagnosis andrepair in the event of a breakdown.Simple operationDue to the systems automatic valverecognition, operator errors are reducedto a minimum. The clearly structuredsoftware guarantees the simple operationof the system without a great dealof training. The entire system controland evaluation is operated through thePC-keyboard.Automatic measurement sequenceAfter manually loading and located thecylinder head onto the fixture and positioningit into the measuring location,the operator begins the automatic measuringsequence for the relevant guide /seat.The system then automatically correctsany inherent misalignment of the measuringprobe to the guide / seat usingthe x-y compensation unit required,and then completes the measurementsequence. Upon completion, the nextvalve location is positioned and themeasuring cycle re-started. Fully automaticversions with automated partmovement reduce the operator handlingto loading and unloading.Valve guide / seat measuring station byHOMMEL INCOTECThe measuring station by HOMMELINCOTEC offers the possibility to monitorthe quality of production procedureswith the accuracy of laboratory equipment.Quality control can now beachieved directly on the production line.Measuring sensor in contact with valveguide and seaty-z compensation unit with tiltingunitMeasuring head21

INCOWINWindows control and evaluation software for INCOMETER• Scanning measurementsas a standard feature• Upgrade capability forearlier systems• Multi-tasking Windowsapplication• Rapid setup of allcustomer specificrequirements• Optimum systemportability withnotebook PCClearly arranged out desktop with 100% context sensitive online help functionINCOWINThe new Windows software, INCOWIN,enables the usage of the V-INCOMETERsystem with latest operating systemssuch as Windows NT, Windows 2000and Windows XP. The intuitive operationof the measuring system, straightforward editing of new measurementprotocols and the networking capabilityfor centralized data storage are justsome of these advantages.Multi-TaskingA new interface board has been developedto handle timing critical functions.The entire logic is generated in themicroprocessor based INCO2 interfaceboard, which is integrated in the EC110electronics unit. The connectionbetween the PC and the electronicsunit is merely a standard interface cable.This feature enables the operation ofthe INCOMETER system with a notebookPC creating a new dimension ofportability.22

INCOWINDynamic measurementThe Windows based system nowincludes high resolution scanning capability.The standard measurement ofcylinder bores is done with a high resolutionscanning and evaluation of eachlevel with 14400 steps/1024 points perlevel. Axial measurements are carriedthrough as scans with the max. possiblesteps of 600 measured points per millimeter.The greatest advantage of this newscanning capability is the high resolutionrepresentation of the actual boregeometry reflecting the true quality ofmanufacturing precision. The higherdata density allows for the use of standardfiltering routines with a wide rangeof settings. Fourier, gaussian and medianfilters with settings from 0–500 uprare possible.Additionally this advanced „continuousscanning” operation reduces the actualmeasuring time to approx. 8 secondsper level regardless of the number ofpoints (24, 72, 144, 180, 360, 720 or1024) chosen for the final evaluation.UpgradeThe described changes require certainhardware pre-requisits. Due to this anupgrade of the system to the new Windowscontrol and evaluation softwaremay require different degrees of alterationsdepending on the age andaccordingly the technological status ofthe system.Older systems that still operate with theelectronics unit type EC100M are neithercapable to operate in the high resolutionscanning method nor functionablewith the new INCOWIN software.Therefore, they will need to be convertedto the electronics unit type EC110.The communication between the PCand the electronics unit is carriedthrough by a standard serial interface inconjunction with the new INCO2 interfaceboard which replaces the previousinterface.Customized print layoutsNumerous support tools23

INCOMETERProduct familyINCOMETER familyThe modular structure of the measuringsystems permits the operation of differentmeasuring sensors with one singleelectronic and computer unit. This savesmoney and increases the mobility of thesystems.FORM MEASUREMENTV-INCOMETERMini-INCOMETERV 80 V 115 V 150 V 200 K 100Diameter of the cylinder * 65 – 155 mm 16 – 65 mmClamping length min. 20 mm 20 mm 25 mm 30 mmAxial measuring range 80 mm 115 mm 150 mm 200 mm 100 mmMeasuring path on the circumferenceRadial measuring range ± 400 µm ± 700 µmResolutionNumber of measured values per rotation 14.400 / 1.024 4.096Number of sensors 1 1Repeating accuracyRoundness ≤ 1,0 µm ≤ 1,0 µmCylinder form ≤ 1,5 µm ≤ 1,5 µmParallelism ≤ 1,5 µm ≤ 1,5 µmMeasuring accuracyRoundness ≤ 1,0 µm ≤ 2,0 µmCylinder form ≤ 1,5 µm ≤ 2,0 µmParallelism ≤ 1,5 µm ≤ 2,0 µmTemperature range of use **Power supplyPower consumption 150 W 150 WWeight of the sensor 2,9 kg 2,5 kg* Further diameters on demand **Measuring of the warm distortion on demand ***Dependant on the diameter24

TECHNICAL DATAProduct rangeDimensions in mmØ min/max Height/Depth Width of parts Length of parts Weight Laboratory off-linewith INCOTEC products ≤ ≤ ≤ ≤ ≤Cylinder bore 36 – 350 500 500 700 60 VS-INCOMETER P-INCOMETERV-INCOMETERSAMMAXI-INCOMETERCylinder liners 30 – 350 600 Ø 320 620 30 VS-INCOMETER P-INCOMETERV-INCOMETERSAMMAXI-INCOMETERCamshaft bearing bore 22 – 100 60 325 600 30 MULTI -(MINI)- MULTI -(MINI)-INCOMETER V-INCOMETERCrankshaft bearing 50 – 120 60 500 700 60 MULTI (MINI) MULTI (MINI)INCOMETER INCOMETERValve guide bore 5 – 10 50 325 600 30 VMM VMMValve seat 25 – 45 2,5 325 600 30 VMM VMMVS-INCOMETER Maxi-INCOMETER Multi-INCOMETER Multi-Mini-INCOMETER P-INCOMETER SAMVS 100 L 275 L 400 M 600 M 750 M 1000 C 500 P 100 MR 10039 – 100 mm 110 – 305 mm 50 – 75 mm 55 – 85 mm 60 – 100 mm 22 – 55 mm 60 – 110 mm 65 – 150 mmext. fixture100 mm 275 mm 400 mm 60 mm 60 mm max. 300 mm max. 300 mm360°± 500 µm ± 700 µm ± 700 µm ± 700 µm ***± 500 / 1000 µm ± 1000 µm0,1 µm4.096 4.096 4.096 4.096 14.400 / 1.024 14.400 / 1.0241 1 max. 8 max. 8 max. 7 max. 8≤ 1,0 µm ≤ 1,0 µm ≤ 1,5 µm ≤ 1,0 µm ≤ 1,0 µm ≤ 1,0 µm ≤ 1,0 µm≤ 1,5 µm ≤ 1,5 µm ≤ 1,5 µm ≤ 1,5 µm ≤ 1,0 µm ≤ 1,0 µm ≤ 1,0 µm≤ 1,5 µm ≤ 1,5 µm ≤ 1,5 µm ≤ 1,5 µm ≤ 1,0 µm – –≤ 2,0 µm ≤ 2,0 µm ≤ 3,0 µm ≤ 1,0 µm ≤ 2,0 µm ≤ 1,0 µm ≤ 1,0 µm≤ 2,0 µm ≤ 2,0 µm ≤ 3,0 µm ≤ 1,5 µm ≤ 2,0 µm ≤ 1,5 µm ≤ 1,5 µm≤ 2,0 µm ≤ 2,0 µm ≤ 3,0 µm ≤ 1,5 µm ≤ 2,0 µm – –20 – 40 °C230 V / 50 Hz115 V / 60 Hz150 W 150 W 150 W 150 W 150 W1,9 kg 14 kg 21 kg 15 kg 17 kg 21 kg 16 kg 8 kg25

TECHNICAL DATAOPTIC AND ROUGHNESSTopometerSAMO 150 OR 150 H 100 R 100Diameter* 60 –110 mm 65 –150 mmAxial measurement length 150 mm 300 mmZoom optic 30 –160 times ca. 100 times(on the screen)(on the screen)Test zone40 fach: 4,0 x 4,0 mm100 fach: 1,0 x 1,0 mm 100 fach: 1,6 x 1,6 mm160 fach: 1,0 x 1,0 mmResolution 1/2“ CCD camera 752 (H) x 582 (V) 752 (H) x 582 (V)Presentation on the screen 512 (H) x 512 (V) 512 (H) x 512 (V)Illumination direct / indirect direct / indirectAxial position Motor-driven Motor-drivenRadial position Manual Motor-drivenFocus adjustment Motor-driven Motor-drivenPower supply 230 V / 50 Hz 115 V / 60 HzPower consumption200 WOperating modesScanning modeMeasuring mode– Roughness measuringEvaluation Hone angle Hone angle(Optic) Stroke reversal radius Stroke reversal radiusSpaces / width of groovesSpaces / width of groovesDetection of porous spotsDetection of porous spotsTolerance zone (angle)Tolerance zone (angle)Meter / inchMeter / inchLaser structure (optional)Laser structure (optional)Evaluation (Roughness) All standard parameters All standard parametersaccording to DIN and ISOaccording to DIN and ISORa, Rpk, Rvk, Tpi, etc.Ra, Rpk, Rvk, Tpi, etc.Documentation Axial height of view Axial height of viewSet magnificationSet magnificationDate / timeDate / timeParts identificationParts identification* Further diameters on demand26

TECHNICAL DATAVMMValve guide diameter≥ 5 mmValve guide length50 mmValve seat diameter *21 - 42 mmNumber of measuring points per level 14.400 / 1.024Measuring range of the sensors ± 500 µmResolution 0,1 µmNumber of sensors 1 / 2Repeating accuracy **Roundness ≤ 1,0 µmForm ≤ 1,5 µmConcentricity between valve guide and seat ≤ 3,0 µmSeat angle ≤ 0,1°Seat width ≤ 10 µmMeasuring accuracy **Roundness ≤ 1,2 µmForm ≤ 1,8 µmConcentricity between valve guide and seat ≤ 5,0 µmSeat angle ≤ 0,2°Seat width ≤ 15 µmTemperature range of use 20 - 40 °CPower supply230 V / 50 Hz 115 V / 60 HzPower consumption400 WDimensions2300 x 600 x 1600 mmWeightapp. 400 kg* Further diameters on demand ** Dependant on the measured objectSAMAvailable sensorsForm measurement MR 100Surface inspection H 100Roughness measurement R 100Temperature range of use 20 - 40 °CPower supply3 x 380 V / 50 Hz 3 x 460 V / 60 HzPower consumption3500 WMeasuring machine dimensionWithout protective grating3000 x 1200 x 1900 mmWith protective grating3100 x 1300 x 1900 mmControl cabinet dimensionWithout air conditioning1400 x 600 x 2000 mmWith air conditioning1400 x 600 x 2400 mmWeightMeasuring machine1000 kgControl cabinet450 kg27

Precision is our business.Product RangeROUGHNESS MEASURINGCONTOUR MEASURINGFORM MEASURINGOPTICAL SHAFT MEASURINGGEAR MEASURINGCRANKSHAFT AND CAMSHAFT MEASURINGOPTICAL SURFACE INSPECTIONDIMENSIONAL MEASURING MACHINESSTANDARD COMPONENTSMEASURING SOLUTIONSDKD CALIBRATION SERVICECONSULTING TRAINING AND SERVICEPrecision – worldwideINCOTECHommel Incotec GmbHErzbergerstraße 115D-76133 KarlsruhePhone +49 (0) 721/9739-4Fax +49 (0) 721/9739-591E-Mail info@hommel-incotec.deHEADQUARTERHommelwerke GmbHAlte Tuttlinger Straße 20D-78056 VS-SchwenningenPhone +49 (0) 7720/602-0Fax +49 (0) 7720/602-123E-Mail info@hommelwerke.dePLANT JENAHommelwerke GmbHWerk JenaPrüssingstraße 41D-07745 JenaPhone +49 (0) 3641/65-3049Fax +49 (0) 3641/65-3680E-Mail info@hommelwerke.deOPTI-SENSHommelwerke GmbHOpti-Sens TechnologyRobert-Bosch-Straße 11D-78467 KonstanzPhone +49 (0) 7531/5941-0Fax +49 (0) 7531/5941-41E-Mail info@hommelwerke.dewww.hommelwerke.deBranch JenaPrüssingstraße 41D-07745 JenaPhone +49 (0) 36 41/65-44 40Fax +49 (0) 36 41/65-44 41E-Mail jena@hommelwerke.deBranch HannoverWalsroder Straße 305D-30855 LangenhagenPhone +49 (0) 511/77 95 39-3Fax +49 (0) 511/77 95 39-40E-Mail hannover@hommelwerke.deBranch DuisburgHalener Straße 43-45D-47198 DuisburgPhone +49 (0) 20 66/5 62 10Fax +49 (0) 20 66/5 62 30E-Mail duisburg@hommelwerke.deBranch WiesbadenBorsigstraße 7aD-65205 Wiesbaden-NordenstadtPhone +49 (0) 61 22/78 05-0Fax +49 (0) 61 22/78 05-29E-Mail wiesbaden@hommelwerke.deBranch KarlsruheErzbergerstraße 115D-76133 KarlsruhePhone +49 (0) 7 21/97 39-550Fax +49 (0) 7 21/97 39-559E-Mail karlsruhe@hommelwerke.deBranch VS-SchwenningenAlte Tuttlinger Straße 20D-78056 VS-SchwenningenPhone +49 (0) 77 20/602-0Fax +49 (0) 77 20/602-123E-Mail schwenningen@hommelwerke.deBranch SchweitenkirchenLiebigstraße 1D-85301 SchweitenkirchenPhone +49 (0) 84 44/92 09-0Fax +49 (0) 84 44/92 09-20E-Mail schweitenkirchen@hommelwerke.deBranch SchweinfurtDürffelder Straße 18D-97508 Grettstadt-ObereuerheimPhone +49 (0) 97 29/9 07 98-0Fax +49 (0) 97 29/9 07 98-29E-Mail schweinfurt@hommelwerke.deHOMMEL SOMICRONIC SARLZI La VernangèreF-01390 Saint-André-de-CorcyPhone 0033/472268850Fax 0033/472268859E-Mail info@hommel.frDETROIT PRECISION HOMMEL INC.1505 Hamlin RoadUSA-Rochester Hills, MI 48309Phone 001/248853-5888Fax 001/248853-1505E-Mail sales@dphgage.comInternet www.dphgage.comHOMMEL CHINABeijing Representative OfficeRoom no. 403, Miyang TowerYongan Dongli,Jian Guo Men Wai AvenueBeijing, 100022Phone 0086/10-65684858Fax 0086/10-65684845E-Mail info@hommel-china.comInternet www.hommel-china.comHOMMEL KOREA CO., LTD.380-5 Yatapdong, Bundang-guSeongnam-City, Gyunggi ProvincePhone 0082/31-7075300Fax 0082/31-7075310E-Mail info@hommel-korea.comInternet www.hommel-korea.com2000 1001814 09/04 Subject to change without notice.JENOPTIK-Group.