Manual Unheated - Applications for 1K High Viscosity Products

SALES GUIDEHIGH VISCOSITY PRODUCTSOver The past 50 years Kremlin Rexson havebeen working in the Fluid Handling business,offering a wide range of equipment toindustrial markets globally.TABLE OF CONTENTSAt Kremlin Rexson we pride ourselves on beinga complete supplier of equipment for bothSingle and Plural component materials.SUMMARYp1We are committed to Research Developmentand are always looking for new ways toimprove our equipment efficiency .Key to our equipment design is ease of use andsimplicity allowing materials to be pumpeddirectly from the pails with minimal wastage yearafter year.In the pages that follow you will findinformation about our product range.For additional information, please consult ourwebsite www.kremlin-rexson.com.ORDERING SECTION60.60 Single Post p2-5 (C1)60.60 Mini Twin Post p6-9 (C2)60.60 Double Post p10-13 (C3)34.106 Mini Twin Post p14-17 (C4)34.106 Twin Post p18-21 (C5)63.106 Mini Twin Post p22-25 (C6)63.106 Twin Post p26-29 (C7)32.207 Mini Twin Post p30-33 (C8)32.207 Twin Post p34-37 (C9)53.216 Mini Twin Post p38-41 (C10)53.216 Twin Post p42-45 (C11)82.216 Mini Twin Post p46-49 (C12)82.216 Twin Post p50-53 (C13)OUR EQUIPMENT MAINFEATURES AND BENEFITSp54THINGS TO KNOW ABOUTSELECTINGA ramA follower plateAn optional equipmentp56p57p58PRACTICALINFORMATIONp601GUIDE KREMLIN FR GB DER OK.indd 1 17/05/11 09:49

EXTRUSION UNIT 60.60 SINGLE POST RAM(20-30 LITRES DRUMS)C1COMPLETE PUMP UNITDescriptionSINGLE POST RAM FOR 60.60 PUMPDescriptionFOLLOWER PLATES FOR 60.60 PUMPDescription Type Follower plate Ø (mm) Follower plate Ø (inches) Part numberFollower plate - NitrileCART OPTIONDescriptionFILTER AND REGULATOR OPTIONSDescriptionHOSES AND FITTINGS KITS TO FEED THE GUNDescriptionFlat single sealMANUAL GUN AND ACCESSORIESDescriptionPart numberExtrusion gun 500 bar (equipped) 151.110.600Plastic disposable nozzles (x10) 151.110.290++++++DiameterFluid hose(mm)Length(m)Part number60.60 extrusion pump with PTFE/PE seals ( II2G IIB T3) 151.040.000Part numberSingle post ram with air control ( II2Gc) 151.080.000280 - 285 11 - 11,22 151.100.100305 12 151.100.200Part number4 wheel cart (L=1020mm - W=750mm - H=1100mm) 151.098.060Part numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987PartnumberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 12 151.260.9823GUIDE KREMLIN FR GB DER OK.indd 3 17/05/11 09:49

EXTRUSION UNIT 60.60 SINGLE POST RAM(20-30 LITRES DRUMS)3000 AIR MOTOR REPAIR KITDescription60CC FLUID SECTION REPAIR KITDescriptionPart numberAir motor seal kit 146.310.0902 air motor silencer kit 146.310.091Distributor kit 146.310.092Pneumatic kit 146.320.094Safety valve 6,5 bar 903.080.401Part numberStandard seal kit (PTFE + PE) 144.200.090Repair kit 144.200.091Cylinder kit 144.200.092Optional maintenance kit (graphite-fi lled PTFE) 144.200.093Optional maintenance kit (PU + graphite - fi lled PTFE) 144.200.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 280 - 285 mm (11" - 11,2") fl at seal 150.048.301Ø 305 mm (12") fl at seal 150.048.302SINGLE-POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.090.090Base outlet manometer kit 151.080.094Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.0933,8 bar valve kit 903.080.403FILTER MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Total weight : 89 kgREGULATOR MAINTENANCEDescriptionPart numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904EXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 500 bar extrusion gun 151.110.6954GUIDE KREMLIN FR GB DER OK.indd 4 17/05/11 09:49

NOTESC15GUIDE KREMLIN FR GB DER OK.indd 5 17/05/11 09:49

EXTRUSION UNIT 60.60MINI TWIN POST RAM(20-60 LITERS DRUMS)The 60.60 pump is specially designed for pumping liquid and thicks materials.KREMLIN REXSON equipment can process a wide range of materials includingoils, greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 400.000 centipoises depending on specifi cation.The system pumps directly from the original material container and is used on20 to 60 liters pails (interior diameter 280 to 360mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator, 4 wheels cart to suit your application.Equipment compliant with ATEX Directive.FEATURESBENEFITSModular designWide range of options available to suitmost applicationsAir motor design enables precise controlDirect pumping from 20-60 liters pailChoice of double seal on follower plateShovel pump technologyPneumatic driven pumpThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsRecommended for high viscosity andmoisture-sensitive materialsCan be used with a wide range ofmaterialsSafe for use with solvents and otherfl ammable materialsMotor air consumption(m 3 /min.) (Cubic feet/min).70.6 (2.00)61.7 (1.75)52.9 (1.50)44.1 (1.25)35.3 (1.00)6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi26.4 (0.75)17.6 (0.50)8.8 (0.25)0 15 30 45 60Pump cycles per minuteSPECIFICATIONSPressure ratio 60/1Motor type 3000Fluid volume per cycle (cc) 60Free flow rate at 60 cycles (L/mn) 3,6Fluid Output at 15 Cycles (l/mn) 0,9Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 30Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 360Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 19FITTINGSFitting Air Inlet F 3/4"G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 80Fluid OutletF 3/4'' G6GUIDE KREMLIN FR GB DER OK.indd 6 17/05/11 09:49

EXTRUSION UNIT 60.60 MINI TWIN POST RAM(20-60 LITERS DRUMS)C1C2COMPLETE PUMP UNITDescriptionMINI TWIN POST RAM FOR 60.60 PUMPDescriptionFOLLOWER PLATES FOR 60.60 PUMPDescriptionFollower plate - NitrileFollower plate PTFE coated- EPDMCART OPTIONDescriptionFILTER AND REGULATOR OPTIONSDescriptionHOSES AND FITTINGS KITS TO FEED THE GUNDescriptionTypeFlat single sealDouble seal 0'ringMANUAL GUN AND ACCESSORIESDescription++++++DiameterFluid hose(")Length(m)Part numberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 7 151.260.983Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 12 151.260.984Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttingsPart number60.60 extrusion pump with PTFE/PE seals ( II2G IIB T3) 151.040.000Part numberMini twin post ram with air control and centering/hold-down clamps for 20-60 liters ( II2Gc) 151.080.500Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low-level alarm for 20-60 liters 151.098.010Follower plate Ø(mm)Follower plate Ø (inches) Part number280 - 285 11 - 11,22 151.100.100305 12 151.100.200315 12,4 151.100.300360 14,17 151.100.400280 11 151.102.100285 11,22 151.102.200305 12 151.102.300315 12,4 151.102.400360 14,17 151.102.500Part number4 wheel cart (L=1020mm - W=750mm - H=1100mm) 151.098.060Part numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.9871/2 + 3/8 12 151.260.982Part numberExtrusion gun 500 bar (equipped) 151.110.600Plastic disposable nozzles (x10) 151.110.2907GUIDE KREMLIN FR GB DER OK.indd 7 17/05/11 09:49

EXTRUSION UNIT 60.60 MINI TWIN POST RAM(20-60 LITERS DRUMS)3000 AIR MOTOR REPAIR KITDescription60CC FLUID SECTION REPAIR KITDescriptionPart numberAir motor seal kit 146.310.0902 air motor silencer kit 146.310.091Distributor kit 146.310.092Pneumatic kit 146.320.094Safety valve 6,5 bar 903.080.401Part numberStandard seal kit (PTFE + PE) 144.200.090Repair kit 144.200.091Cylinder kit 144.200.092Optional maintenance kit (graphite-fi lled PTFE) 144.200.093Optional maintenance kit (PU + graphite - fi lled PTFE) 144.200.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 280 - 285 mm (11" - 11,2") fl at seal 150.048.301Ø 305 mm (12") fl at seal 150.048.302Ø 315 mm (12,4") fl at seal 150.048.303Ø 360mm (14.17") fl at seal 150.048.304Ø 280 - 285 mm (11") EPDM seal 150.048.306Ø 305 mm (12") EPDM seal 150.048.307Ø 315 mm (12.4") EPDM seal 150.048.308Ø 360 mm (14.17") EPDM seal 150.048.309MINI TWIN POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403FILTER MAINTENANCEDescriptionREGULATOR MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Part numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904Total weight : 87 kgEXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 500 bar extrusion gun 151.110.6958GUIDE KREMLIN FR GB DER OK.indd 8 17/05/11 09:49


EXTRUSION UNIT 60.60 TWIN POST RAM(200 LITERS DRUMS)The 60.60 pump is specially designed for pumping viscous materials. KREMLINREXSON equipment can process a wide range of materials including oils,greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 400.000 centipoises depending on specifi cation.The system pumps directly from the original material container and is used on200 liter pails (interior diameter 571 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator to suit your application.Equipment compliant with ATEX Directive.FEATURESBENEFITSModular designWide range of options available to suitmost applicationsAir motor design enables precise controlDirect pumping from 200 lts drumShovel pump technologyChoice of double seal on follower platePneumatic driven pumpThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materialsMotor air consumption(m 3 /min.) (Cubic feet/min).70.6 (2.00)61.7 (1.75)52.9 (1.50)44.1 (1.25)35.3 (1.00)6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi26.4 (0.75)17.6 (0.50)8.8 (0.25)0 15 30 45 60Pump cycles per minuteSPECIFICATIONSPressure ratio 60/1Motor type 3000Fluid volume per cycle (cc) 60Free flow rate at 60 cycles (L/mn) 3,6Fluid Output at 15 Cycles (l/mn) 0,9Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 30Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 360Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 19FITTINGSFitting Air Inlet F 3/4'' G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 80Fluid OutletF 3/4'' G10GUIDE KREMLIN FR GB DER OK.indd 10 17/05/11 09:49

EXTRUSION UNIT 60.60 TWIN POST RAM(200 LITERS DRUMS)+C3COMPLETE PUMP UNITDescriptionMINI TWIN POST RAM FOR 60.60 PUMPDescriptionFILTER AND REGULATOR OPTIONSDescriptionHOSES AND FITTINGS KITS TO FEED THE GUNDescriptionMANUAL GUN AND ACCESSORIESDescription++DiameterFluid hose(")Length(m)Part numberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 7 151.260.983Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 12 151.260.984Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttingsPart number60.60 extrusion pump with PTFE/PE seals ( II2G IIB T3) 151.040.000Part numberDouble post ram with air control for 200 liters drums and centering/hold-down clamps ( II2Gc) 151.090.500Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low level alarm for 200 liters drums 151.098.020Drum roller unit for 200 litres drum 151.098.100+FOLLOWER PLATES FOR 60.60 PUMPDescriptionTypeFollower plate Ø(mm)Follower plate Ø (inches) Part numberFollower plate - Nitrile Single fl at seal 571 22,48 151.100.500Follower plate PTFE coated-EPDMDouble seal O'ring 571 22,48 151.102.600Part numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987++1/2 + 3/8 12 151.260.982Part numberExtrusion gun 500 bar (equipped) 151.110.600Plastic disposable nozzles (x10) 151.110.29011GUIDE KREMLIN FR GB DER OK.indd 11 17/05/11 09:49


EXTRUSION UNIT 34.106MINI TWIN POST RAM(20-60 LITERS DRUMS)The 34.106 pump is specially designed for pumping viscous materials. KREMLINREXSON equipment can process a wide range of materials including oils,greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 300.000 centipoises depending on specifi cation.The system pumps directly from the original material container and is used on20 to 60 liter pails (interior diameter 280 to 360 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator, 4 wheel cart to suit your application.Equipment compliant with ATEX Directive.FEATURESBENEFITSModular designWide range of options available to suitmost applicationsAir motor design enables precise controlDirect pumping from 20-60 liters pailShovel pump technologyChoice of double seal on follower platePneumatic driven pumpThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materialsMotor air consumption(m 3 /min.) (Cubic feet/min).70.6 (2.00)61.7 (1.75)52.9 (1.50)44.1 (1.25)35.3 (1.00)6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi26.4 (0.75)17.6 (0.50)8.8 (0.25)0 15 30 45 60Pump cycles per minuteSPECIFICATIONSPressure ratio 34/1Motor type 3000Fluid volume per cycle (cc) 106Free flow rate at 60 cycles (L/mn) 6,3Fluid Output at 15 Cycles (l/mn) 1,6Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 30Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 204Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 21FITTINGSFitting Air Inlet F 3/4'' G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 80Fluid OutletF 3/4'' G14GUIDE KREMLIN FR GB DER OK.indd 14 17/05/11 09:50

EXTRUSION UNIT 34.106 MINI TWIN POST RAM(20-60 LITERS DRUMS)+COMPLETE PUMP UNITDescriptionMINI TWIN POST RAM FOR 34.106 PUMPDescriptionFILTER AND REGULATOR OPTIONSDescriptionHOSES AND FITTINGS KITS TO FEED THE GUNDescriptionMANUAL GUN AND ACCESSORIESDescription++DiameterFluid hose(")Length(m)Part numberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 7 151.260.983Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 12 151.260.984Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttingsPart number34.106 PUMP PTFE/PE Seals ( II2G IIB T3) 151.050.000Part numberMini twin post ram with air control and centering/hold-down clamps for 20-60 liters ( II2Gc) 151.080.500Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low-level alarm for 20-60 liters 151.098.010FOLLOWER PLATES FOR 34.106 PUMPDescriptionFollower plate - NitrileFollower plate PTFE coated- EPDMCART OPTIONDescriptionTypeFlat single sealDouble seal 0'ringFollower plate Ø(mm)Follower plate Ø (inches) Part number280 - 285 11 - 11,22 151.100.100305 12 151.100.200315 12,4 151.100.300360 14,17 151.100.400280 11 151.102.100285 11,22 151.102.200305 12 151.102.300315 12,4 151.102.400360 14,17 151.102.500Part numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987++Part number4 wheel cart (L=1020mm - W=750mm - H=1100mm) 151.098.0601/2 + 3/8 12 151.260.982Part number250 bar extrusion gun 151.110.200Straight swivel fi tting 105.485Adaptor for plastic nozzles 150.103.539Plastic disposable nozzles (x10) 151.110.290++C415GUIDE KREMLIN FR GB DER OK.indd 15 17/05/11 09:50

EXTRUSION UNIT 34.106 MINI TWIN POST RAM(20-60 LITERS DRUMS)3000 AIR MOTOR REPAIR KITDescription60CC FLUID SECTION REPAIRDescriptionPart numberAir motor seal kit 146.310.0902 air motor silencer kit 146.310.091Pneumatic kit 146.320.094Distributor kit 146.310.092Safety valve 6,5 bar 903.080.401Part numberStandard maintenance kit (PTFE + PE) 144.210.090Repair kit 144.210.091Cylinder kit 144.210.092Optional maintenance kit (graphite-fi lled PTFE) 144.210.093Optional maintenance kit (PU + graphite-fi lled PTFE) 144.210.094FOLLOWER PLATES REPAIR SEALSDescriptionPart numberØ 280 - 285 mm (11" - 11,2") fl at seal 150.048.301Ø 305 mm (12") fl at seal 150.048.302Ø 315 mm (12,4") fl at seal 150.048.303Ø 360mm (14.17") fl at seal 150.048.304Ø 280 - 285 mm (11") EPDM seal 150.048.306Ø 305 mm (12") EPDM seal 150.048.307Ø 315 mm (12.4") EPDM seal 150.048.308Ø 360 mm (14.17") EPDM seal 150.048.309MINI TWIN POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403FILTER MAINTENANCEDescriptionREGULATOR MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Part numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904Total weight : 86 kgEXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 250 bar extrusion gun 151.110.69016GUIDE KREMLIN FR GB DER OK.indd 16 17/05/11 09:50

NOTESC12C417GUIDE KREMLIN FR GB DER OK.indd 17 17/05/11 09:50

EXTRUSION UNIT 34.106 TWIN POST RAM(200 LITERS DRUMS)The 34.106 pump is specially designed for pumping viscous materials. KREMLINREXSON equipment can process a wide range of materials including oils,greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 300.000 centipoises depending on specifi cation.The system pumps directly from the original material container and is used on200 liters pails (interior diameter 571 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator to suit your application.Equipment compliant with ATEX Directive.FEATURESBENEFITSModular designWide range of options available to suitmost applicationsAir motor design enables precise controlDirect pumping from 200 lts drumShovel pump technologyChoice of double seal on follower platePneumatic driven pumpThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materialsMotor air consumption(m 3 /min.) (Cubic feet/min).70.6 (2.00)61.7 (1.75)52.9 (1.50)44.1 (1.25)35.3 (1.00)6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi26.4 (0.75)17.6 (0.50)8.8 (0.25)0 15 30 45 60Pump cycles per minuteSPECIFICATIONSPressure ratio 34/1Motor type 3000Fluid volume per cycle (cc) 106Free flow rate at 60 cycles (L/mn) 6,3Fluid Output at 15 Cycles (l/mn) 1,6Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 30Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 204Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 21FITTINGSFitting Air Inlet F 3/4'' G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 80Fluid OutletF 3/4'' G18GUIDE KREMLIN FR GB DER OK.indd 18 17/05/11 09:50

EXTRUSION UNIT 34.106 TWIN POST RAM(200 LITERS DRUMS)+COMPLETE PUMP UNITDescriptionMINI TWIN POST RAM FOR 34.106 PUMPDescriptionFILTER AND REGULATOR OPTIONSDescription+++Part number34.106 PUMP PTFE/PE Seals ( II2G IIB T3) 151.050.000Part numberDouble post ram with air control for 200 liters drums and centering/hold-down clamps ( II2Gc) 151.090.500Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low-level alarm for 20-60 liters 151.098.010Drum roller unit for 200 litres drum 151.098.100FOLLOWER PLATES FOR 34.106 PUMPDescriptionTypeFollower plate Ø(mm)Follower plate Ø (inches) Part numberFollower plate - Nitrile Single fl at seal 571 22,48 151.100.500Follower plate PTFE coated-EPDMDouble seal O'ring 571 22,48 151.102.600Part numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987HOSES AND FITTINGS TO FEED THE GUNDescriptionDiameterFluid hose(")Length(m)Part numberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 7 151.260.983Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 12 151.260.984Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings+1/2 + 3/8 12 151.260.982C5MANUAL GUN AND ACCESSORIESDescription+Part number250 bar extrusion gun 151.110.200Straight swivel fi tting 105.485Adaptor for plastic nozzles 150.103.539Plastic disposable nozzles (x10) 151.110.29019GUIDE KREMLIN FR GB DER OK.indd 19 17/05/11 09:50

EXTRUSION UNIT 34.106 TWIN POST RAM(200 LITERS DRUMS)3000 AIR MOTOR REPAIR KITDescriptionPart numberAir motor seal kit 146.310.0902 air motor silencer kit 146.310.091Distributor kit 146.310.092Pneumatic kit 146.320.094Safety valve 6,5 bar 903.080.401106CC FLUID SECTION REPAIR KITDescriptionPart numberStandard maintenance kit (PTFE + PE) 144.210.090Repair kit 144.210.091Cylinder kit 144.210.092Optional maintenance kit (graphite-fi lled PTFE) 144.210.093Optional maintenance kit (PU + graphite-fi lled PTFE) 144.210.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 571 mm (22.48") Flat single seal 150.048.305Ø 571 mm (22.48") EPDM seal 150.048.310TWIN POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403FILTER MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Total weight : 214 kgREGULATOR MAINTENANCEDescriptionPart numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904EXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 250 bar extrusion gun 151.110.69020GUIDE KREMLIN FR GB DER OK.indd 20 17/05/11 09:50


EXTRUSION UNIT 63.106MINI TWIN POST RAM(20-60 LITERS DRUMS)The 63.106 pump is specially designed for pumping viscous materials. KREMLINREXSON equipment can process a wide range of materials including oils,greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 600.000 centipoises depending on specifi cation.The system pumps directly from the original material container and is used on20 to 60 liters pails (interior diameter 280 to 360 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator, 4 wheel cart to suit your application.Equipment compliant with ATEX Directive.FEATURESBENEFITSModular designWide range of options available to suitmost applicationsAir motor design enables precise controlDirect pumping from 20-60 liters pailShovel pump technologyChoice of double seal on follower platePneumatic driven pumpThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materialsMotor air consumption(m 3 /min.) (Cubic feet/min).141 (4.0)124 (3.5)106 (3.0)88.3 (2.5)6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi70.6 (2.0)52.9 (1.5)35.3 (1.0)17.6 (0.5)0 10 20 30 40 50 60Pump cycles per minuteSPECIFICATIONSPressure ratio 63/1Motor type 5000Fluid volume per cycle (cc) 106Free flow rate at 60 cycles (L/mn) 6,3Fluid Output at 15 Cycles (l/mn) 1,6Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 66Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 378Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 30FITTINGSFitting Air Inlet F 3/4" G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 80Fluid OutletF 3/4'' G22GUIDE KREMLIN FR GB DER OK.indd 22 17/05/11 09:50

EXTRUSION UNIT 63.106 MINI TWIN POST RAM(20-60 LITERS DRUMS)+COMPLETE PUMP UNITDescriptionMINI TWIN POST RAM FOR 63.106 PUMPDescriptionFILTER AND REGULATOR OPTIONSDescriptionMANUAL GUN AND ACCESSORIESDescription+++Part number63.106 pump with PTFE/PE seals ( II2G IIB T3) 151.050.500Part numberMini twin post ram with air control and centering/hold-down clamps for 20-60 liters ( II2Gc) 151.080.500Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low-level alarm for 20-60 liters 151.098.010FOLLOWER PLATE REFERENCE FOR 63.106 PUMPDescriptionTypeFollower plate Ø(mm)Follower plate Ø (inches) Part number280 - 285 11 - 11,22 151.100.100Follower plate - Nitrile Flat single seal305 12 151.100.200315 12,4 151.100.300360 14,17 151.100.400Follower plate PTFE coated- EPDMCART OPTIONDescriptionPart numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987HOSES AND FITTINGS KITS TO FEED THE GUNDescriptionDouble seal 0'ring+DiameterFluid hose(")Length(m)Part numberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 7 151.260.983Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 12 151.260.984Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings280 11 151.102.100285 11,22 151.102.200305 12 151.102.300315 12,4 151.102.400360 14,17 151.102.5001/2 + 3/8 12 151.260.982Part numberExtrusion gun 500 bar (equipped) 151.110.600Plastic disposable nozzles (x10) 151.110.290++Part number4 wheel cart (L=1020mm - W=750mm - H=1100mm) 151.098.060C623GUIDE KREMLIN FR GB DER OK.indd 23 17/05/11 09:50

EXTRUSION UNIT 63.106 MINI TWIN POST RAM(20-60 LITERS DRUMS)5000 AIR MOTOR REPAIR KITDescription106 CC FLUID SECTION REPAIR KITDescriptionPart numberSeal motor kit 146.320.090Silencer kit 146.320.091Distributor kit 146.320.092Distributor seal kit 146.320.093Pneumatic kit 146.320.094Piston rod seal kit 146.320.095Safety valve 6,5 bar 903.080.401Part numberStandard maintenance kit (PTFE + PE) 144.210.090Repair kit 144.210.091Cylinder kit 144.210.092Optional maintenance kit (graphite-fi lled PTFE) 144.210.093Optional maintenance kit (PU + graphite-fi lled PTFE) 144.210.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 280 - 285 mm (11" - 11,2") fl at seal 150.048.301Ø 305 mm (12") fl at seal 150.048.302Ø 315 mm (12,4") fl at seal 150.048.303Ø 360mm (14.17") fl at seal 150.048.304Ø 280 - 285 mm (11") EPDM seal 150.048.306Ø 305 mm (12") EPDM seal 150.048.307Ø 315 mm (12.4") EPDM seal 150.048.308Ø 360 mm (14.17") EPDM seal 150.048.309MINI TWIN POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403Total weight : 98 kgFILTER MAINTENANCEDescriptionREGULATOR MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Part numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904EXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 500 bar extrusion gun 151.110.69524GUIDE KREMLIN FR GB DER OK.indd 24 17/05/11 09:50


EXTRUSION UNIT 63.106 TWIN POST RAM(200 LITERS DRUMS)The extrusion unit 63.106 is specially designed for pumping viscous materials.KREMLIN REXSON equipment can process a wide range of materials includingoils, greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 600.000 centipoises depending on specifi cation.The system pumps directly from the original material container and is used on200 liter pails (interior diameter 571 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator to suit your application.Equipment compliant with ATEX Directive.FEATURESModular designAir motor design enables precise controlDirect pumping from 200 lts drumShovel pump technologyChoice of double seal on follower platePneumatic driven pumpBENEFITSWide range of options available to suitmost applicationsThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materials141 (4.0)124 (3.5)106 (3.0)88.3 (2.5)70.6 (2.0)52.9 (1.5)35.3 (1.0)17.6 (0.5)Motor air consumption(m 3 /min.) (Cubic feet/min).6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi0 10 20 30 40 50 60Pump cycles per minuteSPECIFICATIONSPressure ratio 63/1Motor type 5000Fluid volume per cycle (cc) 106Free flow rate at 60 cycles (L/mn) 6,3Fluid Output at 15 Cycles (l/mn) 1,6Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 66Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 378Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 30FITTINGSFitting Air Inlet F 3/4"' G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 80Fluid OutletF 3/4'' G26GUIDE KREMLIN FR GB DER OK.indd 26 17/05/11 09:50

EXTRUSION UNIT 63.106 TWIN POST RAM(200 LITERS DRUMS)+COMPLETE PUMP UNITDescriptionTWIN POST RAM FOR 64.106 PUMP - PTFE/PE SEALSDescription++Part number63.106 pump with PTFE/PE seals ( II2G IIB T3) 151.050.500Part numberDouble post ram with air control for 200 liters drums and centering/hold-down clamps ( II2Gc) 151.090.500Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low level alarm for 200 liters drums 151.098.020Drum roller unit for 200 litres drum 151.098.100FOLLOWER PLATES FOR 63.106 PUMPDescriptionTypeFollower plate Ø(mm)Follower plate Ø (inches) Part numberFollower plate - Nitrile Single fl at seal 571 22,48 151.100.500Follower plate PTFE coated-EPDMDouble seal O'ring 571 22,48 151.102.600+C7FILTER AND REGULATOR OPTIONSDescriptionMANUAL GUN AND ACCESSORIESDescription+Part numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987HOSES AND FITTINGS TO FEED THE GUNDescription+DiameterFluid hose(")Length(m)Part numberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 7 151.260.983Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 12 151.260.984Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 12 151.260.982Part numberExtrusion gun 500 bar (equipped) 151.110.600Plastic disposable nozzles (x10) 151.110.29027GUIDE KREMLIN FR GB DER OK.indd 27 17/05/11 09:50

EXTRUSION UNIT 63.106 TWIN POST RAM(200 LITERS DRUMS)5000 AIR MOTOR REPAIR KITDescription106 CC FLUID SECTION REPAIR KITDescriptionPart numberSeal motor kit 146.320.090Silencer kit 146.320.091Distributor kit 146.320.092Distributor seal kit 146.320.093Pneumatic kit 146.320.094Piston rod seal kit 146.320.095Safety valve 6,5 bar 903.080.401Part numberStandard maintenance kit (PTFE + PE) 144.210.090Repair kit 144.210.091Cylinder kit 144.210.092Optional maintenance kit (graphite-fi lled PTFE) 144.210.093Optional maintenance kit (PU + graphite-fi lled PTFE) 144.210.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 571 mm (22.48") Flat single seal 150.048.305Ø 571 mm (22.48") EPDM seal 150.048.310TWIN POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403FILTER MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Total weight : 226 kgREGULATOR MAINTENANCEDescriptionPart numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904EXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 500 bar extrusion gun 151.110.69528GUIDE KREMLIN FR GB DER OK.indd 28 17/05/11 09:50


EXTRUSION UNIT 32.207MINI TWIN POST RAM(20-60 LITRES DRUMS)The 32.207 extrusion unit is specially designed for pumping viscous materials.KREMLIN REXSON equipment can process a wide range of materials includingoils, greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 300.000 centipoises depending on specifi cation.The system pumps directly from the original material container and is used on20 to 60 liter pails (interior diameter 280 to 360 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator, 4 wheel cart to suit your application.Equipment compliant with ATEX Directive.FEATURESModular designAir motor design enables precise controlDirect pumping from 20-60 liters pailShovel pump technologyChoice of double seal on follower platePneumatic driven pumpBENEFITSWide range of options available to suitmost applicationsThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materials141 (4.0)124 (3.5)106 (3.0)88.3 (2.5)70.6 (2.0)52.9 (1.5)35.3 (1.0)17.6 (0.5)Motor air consumption(m 3 /min.) (Cubic feet/min).6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi0 10 20 30 40 50 60Pump cycles per minuteSPECIFICATIONSPressure ratio 32/1Motor type 5000Fluid volume per cycle (cc) 207Free flow rate at 60 cycles (L/mn) 12,4Fluid Output at 15 Cycles (l/mn) 3,1Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 66Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 192Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 31,5FITTINGSFitting Air Inlet F 3/4'' G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 80Fluid OutletF 3/4'' G30GUIDE KREMLIN FR GB DER OK.indd 30 17/05/11 09:50

EXTRUSION UNIT 32.207 MINI TWIN POST RAM(20-60 LITRES DRUMS)COMPLETE PUMP UNITDescriptionFILTER AND REGULATOR OPTIONSDescriptionMANUAL GUN AND ACCESSORIESDescription+MINI TWIN POST RAM FOR 32.207 PUMP - PTFE/PE SEALSDescription++Part number32.207 extrusion pump with PTFE/PE seals ( II2G IIB T3) 151.060.000Part numberMini twin post ram with air control and centering/hold-down clamps for 20-60 liters ( II2Gc) 151.080.500Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low-level alarm for 20-60 liters 151.098.010FOLLOWER PLATE REFERENCE FOR 32.207 PUMPDescriptionTypeFollower plate Ø(mm)Follower plate Ø (inches) Part number280 - 285 11 - 11,22 151.100.100Follower plate - Nitrile Flat single seal305 12 151.100.200315 12,4 151.100.300360 14,17 151.100.400Follower plate PTFE coated- EPDMCART OPTIONDescriptionPart numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987HOSES AND FITTINGS KITSDescriptionDouble seal 0'ring+DiameterFluid hose(")Length(m)Part numberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 7 151.260.983Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 12 151.260.984Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings280 11 151.102.100285 11,22 151.102.200305 12 151.102.300315 12,4 151.102.400360 14,17 151.102.5001/2 + 3/8 12 151.260.982Part number250 bar extrusion gun 151.110.200Straight swivel fi tting 105.485Plastic disposable nozzles (x10) 151.110.290Adaptor for plastic nozzles 150.103.539++Part number4 wheel cart (L=1020mm - W=750mm - H=1100mm) 151.098.060C831GUIDE KREMLIN FR GB DER OK.indd 31 17/05/11 09:50

EXTRUSION UNIT 32.207 MINI TWIN POST RAM(20-60 LITRES DRUMS)3000 AIR MOTOR REPAIR KITDescription207 CC FLUID SECTION REPAIR KITDescriptionPart numberSeal motor kit 146.320.090Silencer kit 146.320.091Distributor kit 146.320.092Distributor seal kit 146.320.093Pneumatic kit 146.320.094Piston rod seal kit 146.320.095Safety valve 6,5 bar 903.080.401Part numberStandard maintenance kit (PTFE + PE) 144.220.090Repair kit 144.220.091Cylinder kit 144.220.092Optional maintenance kit (graphite-fi lled PTFE) 144.220.093Optional maintenance kit (pu + graphite-fi lled PTFE) 144.220.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 280 - 285 mm (11" - 11,2") fl at seal 150.048.301Ø 305 mm (12") fl at seal 150.048.302Ø 315 mm (12,4") fl at seal 150.048.303Ø 360mm (14.17") fl at seal 150.048.304Ø 280 - 285 mm (11") EPDM seal 150.048.306Ø 305 mm (12") EPDM seal 150.048.307Ø 315 mm (12.4") EPDM seal 150.048.308Ø 360 mm (14.17") EPDM seal 150.048.309MINI TWIN POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403Total weight : 100 kgFILTER MAINTENANCEDescriptionREGULATOR MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Part numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904EXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 250 bar extrusion gun 151.110.69032GUIDE KREMLIN FR GB DER OK.indd 32 17/05/11 09:51


EXTRUSION UNIT 32.207TWIN POST RAM(200 LITRES DRUMS)The 32.207 pump is specially designed for pumping viscous materials. KREMLINREXSON equipment can process a wide range of materials including oils,greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 300.000 centipoises depending on specifi cation.The system pumps directly from the original material container and is used on200 liter pails (interior diameter 571 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator to suit your application.Equipment compliant with ATEX Directive.FEATURESModular designAir motor design enables precise controlDirect pumping from 200 lts drumShovel pump technologyChoice of double seal on follower platePneumatic driven pumpBENEFITSWide range of options available to suitmost applicationsThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materials141 (4.0)124 (3.5)106 (3.0)88.3 (2.5)70.6 (2.0)52.9 (1.5)35.3 (1.0)17.6 (0.5)Motor air consumption(m 3 /min.) (Cubic feet/min).6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi0 10 20 30 40 50 60Pump cycles per minuteSPECIFICATIONSPressure ratio 32/1Motor type 5000Fluid volume per cycle (cc) 207Free flow rate at 60 cycles (L/mn) 12,4Fluid Output at 15 Cycles (l/mn) 3,1Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 66Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 192Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 31,5FITTINGSFitting Air Inlet F 3/4'' G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 80Fluid OutletF 3/4'' G34GUIDE KREMLIN FR GB DER OK.indd 34 17/05/11 09:51

EXTRUSION UNIT 32.207 TWIN POST RAM(200 LITRES DRUMS)+COMPLETE PUMP UNITDescriptionTWIN POST RAM FOR PUMP 32.207- PTFE/PE SEALSDescriptionFILTER AND REGULATOR OPTIONSDescriptionMANUAL GUN AND ACCESSORIESDescription+++Part number32.207 extrusion pump with PTFE/PE seals ( II2G IIB T3) 151.060.000Part numberDouble post ram with air control for 200 liters drums and centering/hold-down clamps ( II2Gc) 151.090.500Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low level alarm for 200 liters drums 151.098.020Drum roller unit for 200 litres drum 151.098.100FOLLOWER PLATES FOR 32.207 PUMPDescriptionTypeFollower plate Ø(mm)Follower plate Ø (inches) Part numberFollower plate - Nitrile Single fl at seal 571 22,48 151.100.500Follower plate PTFE coated-EPDMDouble seal O'ring 571 22,48 151.102.600Part numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987HOSES AND FITTINGS KITSDescription+DiameterFluid hose(")Length(m)Part numberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 7 151.260.983Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 12 151.260.984Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings+1/2 + 3/8 12 151.260.982Part number250 bar extrusion gun 151.110.200Straight swivel fi tting 105.485Plastic disposable nozzles (x10) 151.110.290Adaptor for plastic nozzles 150.103.539C935GUIDE KREMLIN FR GB DER OK.indd 35 17/05/11 09:51

EXTRUSION UNIT 32.207 TWIN POST RAM(200 LITRES DRUMS)5000 AIR MOTOR REPAIR KITDescription207 CC FLUID SECTION REPAIR KITDescriptionPart numberSeal motor kit 146.320.090Silencer kit 146.320.091Distributor kit 146.320.092Distributor seal kit 146.320.093Pneumatic kit 146.320.094Piston rod seal kit 146.320.095Safety valve 6,5 bar 903.080.401Part numberStandard maintenance kit (PTFE + PE) 144.220.090Repair kit 144.220.091Cylinder kit 144.220.092Optional maintenance kit (graphite-fi lled PTFE) 144.220.093Optional maintenance kit (pu + graphite-fi lled PTFE) 144.220.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 280 - 285 mm (11" - 11,2") fl at seal 150.048.301Ø 305 mm (12") fl at seal 150.048.302DOUBLE POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403FILTER MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Total weight : 227 kgREGULATOR MAINTENANCEDescriptionPart numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904EXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 250 bar extrusion gun 151.110.69036GUIDE KREMLIN FR GB DER OK.indd 36 17/05/11 09:51


EXTRUSION UNIT 53.216MINI TWIN POST RAM(20-60 LITRES DRUMS)The 53.216 pump is specially designed for pumping viscous materials. KREMLINREXSON equipment can process a wide range of materials including oils,greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 500.000 centipoises depending on specifi cation.The system pumps directly from the original material container and is used on20 to 60 liter pails (interior diameter 360 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator, to suit your application.Equipment compliant with ATEX Directive.FEATURESModular designAir motor design enables precise controlDirect pumping from 20-60 liters pailShovel pump technologyChoice of double seal on follower platePneumatic driven pumpBENEFITSWide range of options available to suitmost applicationsThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materials141 (4.0)124 (3.5)106 (3.0)88.3 (2.5)70.6 (2.0)52.9 (1.5)35.3 (1.0)17.6 (0.5)Motor air consumption(m 3 /min.) (Cubic feet/min).6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi0 10 20 30 40 50 60Pump cycles per minuteSPECIFICATIONSPressure ratio 53/1Motor type 7000Fluid volume per cycle (cc) 216Free flow rate at 60 cycles (L/mn) 12,9Fluid Output at 15 Cycles (l/mn) 3,3Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 102Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 318Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 51FITTINGSFitting Air Inlet F 3/4'' G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 105Fluid OutletF 1'' G38GUIDE KREMLIN FR GB DER OK.indd 38 17/05/11 09:51

EXTRUSION UNIT 53.216 MINI TWIN POST RAM(20-60 LITRES DRUMS)+COMPLETE PUMP UNITDescriptionFILTER AND REGULATOR OPTIONSDescriptionMANUAL GUN AND ACCESSORIESDescription+MINI TWIN POST RAM FOR 53.216 PUMP - PTFE/PE SEALSDescription++Part number53.216 extrusion pump with PTFE seals ( II2G IIB T3) 151.070.000Part numberMini twin post ram with air control and centering/hold-down clamps for 20-60 liters ( II2Gc) 151.080.500Option : Runaway valve - to be fi tted on the air inlet (3/4" NPT) 151.098.070Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low-level alarm for 20-60 liters 151.098.010FOLLOWER PLATE REFERENCE FOR 53.216 PUMPDescriptionTypeFollower plate Ø(mm)Follower plate Ø (inches) Part number280 - 285 11 - 11,22 151.100.100Follower plate - Nitrile Flat single seal305 12 151.100.200315 12,4 151.100.300360 14,17 151.100.400Follower plate PTFE coated- EPDMPart numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987HOSES AND FITTINGS KITSDescriptionDouble seal 0'ring+DiameterFluid hose(")Length(m)Part numberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 7 151.260.983Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 12 151.260.984Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings280 11 151.102.100285 11,22 151.102.200305 12 151.102.300315 12,4 151.102.400360 14,17 151.102.5001/2 + 3/8 12 151.260.982Part number250 bar extrusion gun 151.110.200Straight swivel fi tting 105.485Plastic disposable nozzles (x10) 151.110.290Adaptor for plastic nozzles 150.103.539+C1039GUIDE KREMLIN FR GB DER OK.indd 39 17/05/11 09:51

EXTRUSION UNIT 53.216 MINI TWIN POST RAM(20-60 LITRES DRUMS)7000 AIR MOTOR REPAIR KITDescription207 CC FLUID SECTION REPAIR KITDescriptionPart numberSeal Motor kit 146.330.090Silencer kit 146.320.091Distributor kit 146.320.092Distributor seal kit 146.320.093Pneumatic kit 146.320.094Piston rod seal kit 146.320.095Safety valve 6,5 bar 903.080.401Part numberStandard maintenance kit (PTFE + PE) 144.230.090Repair kit 144.230.091Cylinder kit 144.230.092Optional maintenance kit (graphite-fi lled PTFE) 144.230.093Optional maintenance kit (pu + graphite-fi lled PTFE) 144.230.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 280 - 285 mm (11" - 11,2") fl at seal 150.048.301Ø 305 mm (12") fl at seal 150.048.302Ø 315 mm (12,4") fl at seal 150.048.303Ø 360mm (14.17") fl at seal 150.048.304Ø 280 - 285 mm (11") EPDM seal 150.048.306Ø 305 mm (12") EPDM seal 150.048.307Ø 315 mm (12.4") EPDM seal 150.048.308Ø 360 mm (14.17") EPDM seal 150.048.309MINI TWIN POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403Total weight : 119 kgFILTER MAINTENANCEDescriptionREGULATOR MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Part numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904EXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 250 bar extrusion gun 151.110.69040GUIDE KREMLIN FR GB DER OK.indd 40 17/05/11 09:51


EXTRUSION UNIT 53.216TWIN POST RAM(200 LITRES DRUMS)The 53.216 pump is specially designed for pumping viscous materials. KREMLINREXSON equipment can process a wide range of materials including oils,greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 500.000 centipoises depending on specifi cation.The system pumps directly from the original material container and is used on200 liter drums (interior diameter 571 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator to suit your application.Equipment compliant with ATEX Directive.FEATURESModular designAir motor design enables precise controlDirect pumping from 200 lts drumShovel pump technologyChoice of double seal on follower platePneumatic driven pumpBENEFITSWide range of options available to suitmost applicationsThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materials141 (4.0)124 (3.5)106 (3.0)88.3 (2.5)70.6 (2.0)52.9 (1.5)35.3 (1.0)17.6 (0.5)Motor air consumption(m 3 /min.) (Cubic feet/min).6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi0 10 20 30 40 50 60Pump cycles per minuteSPECIFICATIONSPressure ratio 53/1Motor type 7000Fluid volume per cycle (cc) 216Free flow rate at 60 cycles (L/mn) 12,9Fluid Output at 15 Cycles (l/mn) 3,3Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 102Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 318Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 51FITTINGSFitting Air Inlet F 3/4'' G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 105Fluid OutletF 1'' G42GUIDE KREMLIN FR GB DER OK.indd 42 17/05/11 09:51

EXTRUSION UNIT 53.216 TWIN POST RAM(200 LITRES DRUMS)+COMPLETE PUMP UNITDescriptionTWIN POST RAM FOR 53.216 PUMP - PTFE/PE SEALSDescriptionFILTER AND REGULATOR OPTIONSDescriptionMANUAL GUN AND ACCESSORIESDescription+++Part number53.216 extrusion pump with PTFE seals ( II2G IIB T3) 151.070.000Part numberDouble post ram with air control for 200 liters drums and centering/hold-down clamps ( II2Gc) 151.090.500Option : Runaway valve - to be fi tted on the air inlet (3/4" NPT) 151.098.070Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low level alarm for 200 liters drums 151.098.020Drum roller unit for 200 litres drum 151.098.100FOLLOWER PLATES FOR 53.216 PUMPDescriptionTypeFollower plate Ø(mm)Follower plate Ø (inches) Part numberFollower plate - Nitrile Single fl at seal 571 22,48 151.100.500Follower plate PTFE coatedDouble seal O'ring- EPDM571 22,48 151.102.600Part numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987HOSES AND FITTINGS KITSDescription+DiameterFluid hose(")Length(m)Part numberØ 3/8" PTFE hose 3/4" JIC fi tting, lg 5m with all required fi ttings 3/8 5 151.260.980Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 7 151.260.981Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 7 151.260.983Ø 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings3/4 + 3/8 12 151.260.984Ø 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttings1/2 + 3/8 12 151.260.982Part number250 bar extrusion gun 151.110.200Straight swivel fi tting 105.485Plastic disposable nozzles (x10) 151.110.290Adaptor for plastic nozzles 150.103.539+C1143GUIDE KREMLIN FR GB DER OK.indd 43 17/05/11 09:51

EXTRUSION UNIT 53.216 TWIN POST RAM(200 LITRES DRUMS)7000 AIR MOTOR REPAIR KITDescription216 CC FLUID SECTION REPAIR KITDescriptionPart numberSeal Motor kit 146.330.090Silencer kit 146.320.091Distributor kit 146.320.092Distributor seal kit 146.320.093Pneumatic kit 146.320.094Piston rod seal kit 146.320.095Safety valve 6,5 bar 903.080.401Part numberStandard maintenance kit (PTFE + PE) 144.230.090Repair kit 144.230.091Cylinder kit 144.230.092Optional maintenance kit (graphite-fi lled PTFE) 144.230.093Optional maintenance kit (pu + graphite-fi lled PTFE) 144.230.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 571 mm (22.48") Flat single seal 150.048.305Ø 571 mm (22.48") EPDM seal 150.048.310TWIN POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403FILTER MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Total weight : 247 kgREGULATOR MAINTENANCEDescriptionPart numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904EXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 250 bar extrusion gun 151.110.69044GUIDE KREMLIN FR GB DER OK.indd 44 17/05/11 09:51

NOTESC11C345GUIDE KREMLIN FR GB DER OK.indd 45 17/05/11 09:51

EXTRUSION UNIT 82.216MINI TWIN POST RAM(20-60 LITERS DRUM)The 82.216 pump is specially designed for pumping viscous materials. KREMLINREXSON equipment can process a wide range of materials including oils,greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 1 million centipoises depending on specifi cation.The system pumps directly from the original material container and is used on20 to 60 liter pails (interior diameter 280 to 360 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulato to suit your application.Equipment compliant with ATEX Directive.FEATURESModular designAir motor design enables precise controlDirect pumping from 20-60 liters pailShovel pump technologyChoice of double seal on follower platePneumatic driven pumpBENEFITSWide range of options available to suitmost applicationsThe unique air motor design ensures aconstant controllled fl ow rate with lownoise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materialsMotor air consumption(m 3 /min.) (Cubic feet/min).141 (4.0)124 (3.5)106 (3.0)88.3 (2.5)70.6 (2.0)52.9 (1.5)35.3 (1.0)17.6 (0.5)6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi0 10 20 30 40 50 60Pump cycles per minuteSPECIFICATIONSPressure ratio 82/1Motor type 9000Fluid volume per cycle (cc) 216Free flow rate at 60 cycles (L/mn) 12,9Fluid Output at 15 Cycles (l/mn) 3,3Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 102Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 492Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 62FITTINGSFitting Air Inlet F 3/4'' G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 105Fluid OutletF 1'' G46GUIDE KREMLIN FR GB DER OK.indd 46 17/05/11 09:51

EXTRUSION UNIT 82.216 MINI TWIN POST RAM(20-60 LITERS DRUM)+COMPLETE PUMP UNITDescriptionFILTER AND REGULATOR OPTIONSDescriptionMANUAL GUN AND ACCESSORIESDescription+MINI TWIN POST RAM FOR 82.216 PUMP - PTFE/PE SEALSDescription++Part number82.216 extrusion pump with PTFE/PE seals ( II2G IIB T3) 151.070.500Part numberMini twin post ram with air control and centering/hold-down clamps for 20-60 liters ( II2Gc) 151.080.500Option : Runaway valve - to be fi tted on the air inlet (3/4" NPT) 151.098.070Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low-level alarm for 20-60 liters 151.098.010FOLLOWER PLATE FOR 82.216 PUMPDescriptionFollower plate - NitrileFollower plate PTFE coated- EPDMPart numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987HOSES AND FITTINGS KITSDescriptionTypeFlat single sealDouble seal 0'ringØ 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttingsØ 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttingsØ 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttingsØ 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttingsFollower plate Ø(mm)Follower plate Ø (inches) Part number280 - 285 11 - 11,22 151.100.100305 12 151.100.200315 12,4 151.100.300360 14,17 151.100.400280 11 151.102.100285 11,22 151.102.200305 12 151.102.300315 12,4 151.102.400360 14,17 151.102.500+DiameterFluid hose(")Length(m)Part number1/2 + 3/8 7 151.260.9813/4 + 3/8 7 151.260.9831/2 + 3/8 12 151.260.9823/4 + 3/8 12 151.260.984Part numberExtrusion gun 500 bar (equipped) 151.110.600Plastic disposable nozzles (x10) 151.110.290+C1247GUIDE KREMLIN FR GB DER OK.indd 47 17/05/11 09:51

EXTRUSION UNIT 82.216 MINI TWIN POST RAM(20-60 LITERS DRUM)9000 AIR MOTOR KITDescription216 CC FLUID SECTION REPAIR KITDescriptionPart numberAir motor seal kit 146.340.090Silencer kit 146.320.091Distributor kit 146.320.092Distributor seal kit 146.320.093Pneumatic kit 146.320.094Piston rod seal kit 146.320.095Safety valve 6,5 bar 903.080.401Part numberStandard maintenance kit (PTFE + PE) 144.230.090Repair kit 144.230.091Cylinder kit 144.230.092Optional maintenance kit (graphite-fi lled PTFE) 144.230.093Optional maintenance kit (pu + graphite-fi lled PTFE) 144.230.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 280 - 285 mm (11" - 11,2") fl at seal 150.048.301Ø 305 mm (12") fl at seal 150.048.302Ø 315 mm (12,4") fl at seal 150.048.303Ø 360mm (14.17") fl at seal 150.048.304Ø 280 - 285 mm (11") EPDM seal 150.048.306Ø 305 mm (12") EPDM seal 150.048.307Ø 315 mm (12.4") EPDM seal 150.048.308Ø 360 mm (14.17") EPDM seal 150.048.309MINI TWIN POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403Total weight : 130 kgFILTER MAINTENANCEDescriptionREGULATOR MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Part numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904EXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 500 bar extrusion gun 151.110.69548GUIDE KREMLIN FR GB DER OK.indd 48 17/05/11 09:51


EXTRUSION UNIT 82.216TWIN POST RAM(200 LITERS DRUM)The 82.216 pump is specially designed for pumping viscous materials. KREMLINREXSON equipment can process a wide range of materials including oils,greases, adhesives and sealants.This equipment has proved itself over the years to be strong and reliable andcan process products up to 1 million centipoises depending on specifi cation.The system pumps directly from the original material container and is used on200 liter pails (interior diameter 571 mm).The modular conception allows you to select an extrusion system comprisingof a pump, elevator, follower plate, gun and hoses + optional extras includingfi lter, regulator to suit your application.Equipment compliant with ATEX Directive.FEATURESModular designAir motor design enables precise controlDirect pumping from 200 lts drumShovel pump technologyChoice of double seal on follower platePneumatic driven pumpBENEFITSWide range of options available to suitmost applicationsThe unique air motor designensures a constant controllled fl ow ratewith low noise and minimum icing riskClean wipe of the material drum savingmaterialsCan be used with a wide range ofmaterialsRecommended for high viscosity andmoisture-sensitive materialsSafe for use with solvents and otherfl ammable materials141 (4.0)124 (3.5)106 (3.0)88.3 (2.5)70.6 (2.0)52.9 (1.5)35.3 (1.0)17.6 (0.5)Motor air consumption(m 3 /min.) (Cubic feet/min).6 bar - 87 psi4 bar - 58 psi2 bar - 29 psi0 10 20 30 40 50 60Pump cycles per minuteSPECIFICATIONSPressure ratio 82/1Motor type 9000Fluid volume per cycle (cc) 216Free flow rate at 60 cycles (L/mn) 12,9Fluid Output at 15 Cycles (l/mn) 3,3Air consumption (m 3 /h) at 30 cycles/mn at 4 bar 102Maximum air inlet pressure (bar) 6Maximum fluid pressure (bar) 492Maximum Fluid Temperature (°C) 60Seal packingsPTFE + PEWetted partsCarbon steelWeight (kg) - bare pump 62FITTINGSFitting Air Inlet F 3/4'' G (1)(1) Recommended air supply hose diameter 1/2"Fluid Inlet Ø 105Fluid OutletF 1'' G50GUIDE KREMLIN FR GB DER OK.indd 50 17/05/11 09:52

EXTRUSION UNIT 82.216 TWIN POST RAM(200 LITERS DRUM)+COMPLETE PUMP UNITDescriptionTWIN POST RAM FOR 82.216 PUMP - PTFE/PE SEALSDescriptionFILTER AND REGULATOR OPTIONSDescriptionMANUAL GUN AND ACCESSORIESDescription+++Part number82.216 extrusion pump with PTFE/PE seals ( II2G IIB T3) 151.070.500Part numberDouble post ram with air control for 200 liters drums and centering/hold-down clamps ( II2Gc) 151.090.500Option : Runaway valve - to be fi tted on the air inlet (3/4" NPT) 151.098.070Option : Pneumatic two-hand safety control 151.098.050Option : Pneumatic low level alarm for 200 liters drums 151.098.020Drum roller unit for 200 litres drum 151.098.100FOLLOWER PLATES FOR 82.216 PUMPDescriptionTypeFollower plate Ø(mm)Follower plate Ø (inches) Part numberFollower plate - Nitrile Single fl at seal 571 22,48 151.100.500Follower plate PTFE coated-EPDMDouble seal O'ring 571 22,48 151.102.600Part numberOption A : Regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.985Option B : Filter with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.986Option C : Filter and regulator with fi tting and mounting accessories (plate, fi ttings, hose...) 151.260.987HOSES AND FITTINGS KITSDescriptionØ 1/2" PTFE hose 7/8" JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttingsØ 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 5m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttingsØ 1/2" PTFE hose 7/8" JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg 2mwith all required fi ttingsØ 3/4" PTFE hose 1" 1/16 JIC fi tting, lg 10m and PTFE Ø 3/8" whip end 3/4" JIC fi tting, lg2m with all required fi ttings+DiameterFluid hose(")Length(m)Part number1/2 + 3/8 7 151.260.9813/4 + 3/8 7 151.260.9831/2 + 3/8 12 151.260.9823/4 + 3/8 12 151.260.984Part numberExtrusion gun 500 bar (equipped) 151.110.600Plastic disposable nozzles (x10) 151.110.290+C1351GUIDE KREMLIN FR GB DER OK.indd 51 17/05/11 09:52

EXTRUSION UNIT 82.216 TWIN POST RAM (200LITERS DRUM)9000 AIR MOTOR REPAIR KITDescription216 CC FLUID SECTION REPAIR KITDescriptionPart numberAir motor seal kit 146.340.090Silencer kit 146.320.091Distributor kit 146.320.092Distributor seal kit 146.320.093Pneumatic kit 146.320.094Piston rod seal kit 146.320.095Safety valve 6,5 bar 903.080.401Part numberStandard maintenance kit (PTFE + PE) 144.230.090Repair kit 144.230.091Cylinder kit 144.230.092Optional maintenance kit (graphite-fi lled PTFE) 144.230.093Optional maintenance kit (pu + graphite-fi lled PTFE) 144.230.094FOLLOWER PLATE REPAIR SEALSDescriptionPart numberØ 571 mm (22.48") Flat single seal 150.048.305Ø 571 mm (22.48") EPDM seal 150.048.310TWIN POST RAM ELEVATOR MAINTENANCE KITDescriptionPart numberSeal kit 151.080.090Manometer outlet back kit 151.080.091Command button kit 151.080.092Pushbutton kit 151.080.093Base outlet manometer kit 151.080.0943,8 bar valve kit 903.080.403FILTER MAINTENANCEDescriptionPart numberFKM (Viton) O'ring seal 80.032Cartridge fi lter (25 mesh - 710 μ) 601.084Cartridge fi lter (50 mesh - 350 μ) 601.092Cartridge fi lter (80 mesh - 201 μ) 601.287Total weight : 258 kgREGULATOR MAINTENANCEDescriptionPart numberRepair Kit 8 mm 155.750.9018mm Cartridge 155.750.904EXTRUSION GUN REPAIR KITDescriptionPart numberRepair kit for 500 bar extrusion gun 151.110.69552GUIDE KREMLIN FR GB DER OK.indd 52 17/05/11 09:52


MAIN FEATURES AND BENEFITS FOR THOR AIRMOTOR: THE POWER HOUSEKremlin Rexson manufactures a full range of motors to ensure optimised air fluid ratios. It is importantto be sure you always have sufficient material pressure to move the material being processed to thedispensing valve. The restriction to your flow is called Back Pressure and is due to material viscosityor hose size.Hence the power of the motor/ pump combination, is key to your successS1 (AIR MOTOR PISTON SURFACE AREA)S2 (PUMP PISTON SURFACE AREA)= PUMP PRESSURE RATIOThis pump pressure ratio determines the maximum possible PUMP MATERIAL OUTLET PRESSURE.PUMP PRESSURE RATIO x inbound driving air pressure (max. 6 bar) = STALLED FLUIDOUTLET PRESSUREExample: Pump 63.106 = 63 (ratio) x 6 (air pressure) = 378 barThe unique design of the Kremlin Rexson air motor is based on many years of developmentThis has resulted in a simple reliable design. All THOR air motors are built using the same features.MAIN ADVANTAGES OF A THOR AIR MOTOR DESIGN• Very quiet running• Thru shaft air motor giving perfectsupport to the piston shaft• Balanced volumes on the top andbottom of the air cylinder givingequal thrust• Large diameter exhaust port minimisingicing risksAir supplyTHE SIMPLICITY OF THE THOR AIR MOTORAir reversingvalveUppersensorLowersensor• Existing pneumatic connectionsmaking remote stop start easy tofit• Air supply to reversing valveseither regulated or full air pressureLarge airexhaust• Externally fitted air reversing valvesFluid pump54GUIDE KREMLIN FR GB DER OK.indd 54 17/05/11 09:52

MAIN FEATURES AND BENEFITS FOR CHOPCHECK PUMP: THE HEART OF THE SYSTEMKremlin Rexson Manufactures a full range of extrusionpumps to handle most high viscosity products.These pumps are double acting reciprocatingpumps and are recommended for useon materials over 5000cps or for use on productsthat do not self level.Key features• Low shear when the material beinghandled, resulting in minimal materialdegradation during processing• Large internal fluid passage waysoptimising material flow• Pumps designed with as few parts aspossible to give simplicity in construction• Pump designed and manufactured forsevere duty applications• Pump fitted with Pe – Ptfe seals asstandard with Ptfe G and PU sealkits available as an optionEfficiencyAll Kremlin Rexson pneumatic pumps are able tostop when the dispensing valve is closed. This iscalled 'stalling'. As soon as the dispensing valve isreopened, the pump will automatically restart.DOUBLE-ACTING RECIPROCATING PUMPPneumatic Air MotorPISTONDOWNSTROKE…Check valve (green)closed against the seatand the material in chamberV2 is displaced out ofthe pump by the pumpdisplacement rod.PISTON UPSTROKE…Check valve (green)opens and material isforced into chamberV2 by the primingpiston. The top check(red) closes andmaterial is pulled fromchamber V1.• Modular pump design usingthe minimum number ofcomponents• Hard chrome fi nish to pumpshatf and cylinder• New type guard (with integratedlarge diameter wetcup) compliant to EU norms• Simple design using externalreversing valves• Very fast changeover• Large diameter exhaustmaking for quiet runningand minimum icing riskVolume V3 > Volume V2Volume V2Volume V1 =255GUIDE KREMLIN FR GB DER OK.indd 55 17/05/11 09:52

THINGS TO KNOW ABOUT SELECTING A RAM?You often hear people refer to these products as elevators. The choice of which ram to use mayseem obvious: if you have a 20 lt pail you use a 20 lt ram, you cannot physically fit a 200 lt materialdrum on a 20 lt ram – or a 200 lt follower plate to a pump on a 20 lt Ram.An elevator is a device that lifts up and lowers equipment (like the Cyclix) but it does not force thepump into the material, the only force you will get from an elevator is gravity assistance from theweight of the pump. On some materials this can be sufficient, but there is a risk that on more viscousmaterials the pump will not prime correctly.The KREMLIN REXSON ram also exert continuous pressure onto the surface of the material in thedrum in conjunction with the follower plate, this ensures that the chop check pump is always primed.The ram is also used to lift the pump/follower plate out of the material drum.Single Post and Twin Post RamsThe main difference is the amount of force that the ram can apply and how that force is applied.Single Post Ram (for 20-30 liters drums) – This is a well designedram with a square cylinder housing to prevent any sideways rotation.(Maximum Applied force 240 daN or 60 lbf).For normal applications, please use single seal follower plate(Maximum follower plate diameter size up to 315 mm); Ideal formaterials with a viscosity range between 3000 and 30000 cps.Mini Twin Post Ram (for 20- 60 liters drums) – With two ram cylinders,you are able to apply more force (Maximum applied force480 daN or 120 lbf ).You can use both single seal or double O’ring seal follower plates:• Single Seal follower plate will allow you to process materialswith a viscosity ranging from 3000 and 300000 cps.• Double seal will allow you to go up to 1 mio cps dependingon material output.Twin Post Rams (for 200 liters drum) – With two ram cylinders youare able to apply more force (Maximum applied force 480 daNor 120 lbf ).You can use both single seal or double O’ring seal follower plates:• Single Seal follower plate will allow you to process materialswith a viscosity ranging from 3000 and 300000 cps.• Double seal will allow you to go up to 1 mio cps dependingon material output.56GUIDE KREMLIN FR GB DER OK.indd 56 17/05/11 09:52

THINGS TO KNOW ABOUT SELECTING AFOLLOWER PLATEThe follower plate has three functions:• To give good positive priming to the pump, by helping the material flow towards thepump inlet,• To seal the material in the drum, in the case of moisture sensitive materials to keepout atmospheric moisture from reacting with the material, or it may just be simply toprotect the material from outside contaminants,• To give a clean wipe to the drum – to ensure that the material is dispensed from thedrum with the minimum of wastage.Drum sizes – thankfully drum manufacturers produce a standard range of sizes these days.This does not mean that very occasionally you will not get a “special” either a differentsized tapered drum or even a square drum – please consult usTypes of follower plateSingle wiper seal – Is often used on low viscosity materialssay up to 300000 cps. Can be used on tapered drums, andon non moisture sensitive materials.Double Seal follower plate PTFE coated – Is always used onhigh viscous or moisture sensitive materials where a perfectsealinterface between the drum and the follower plate isrequired.SELECTINGTHE STYLE ANDNUMBEROF SEALSPail or drum design Viscosity Sensitive tomoisture+ -Flat sealplate Double flatseal plate 57GUIDE KREMLIN FR GB DER OK.indd 57 17/05/11 09:52

THINGS TO KNOW ABOUT OPTIONALEQUIPMENTHeavy Duty cartsFor the single post and the mini twin post ram, we offer a heavy duty cart if youneed to be able to move your pump (except for 7000 and 9000 air motors).For the 200 lt twin post ram, the base is specially constructed so that it can betransported using either a pallet or a fork lift truck . The square box section preventsthe possibility of falling off the lifting forks whilst being transported.Two Hand Safety control Box Pneumatic (only for twin post ram units)Some customers may request an additional safety feature for the operator. Thetwo hand safety control box requires the operator to press two buttons simultaneouslyto raise and lower the pneumatic ram, thereby preventing any risk thatthe operator will trap his fingers between the drum and the follower plate.Low Level Stop with Alarm Pneumatic (only for twin post ram units)Some customers may require this included with the equipment. It can also beoffered at a later date. This is a very simple system to use which gives an audiblealarm when a preset level is reached in the material drum. It can also be usedto indicate to the operator that he only has enough material left in the drum tofinish the next job.Drum LoadingFor 200 lt systems we offer a modular roller base for ease of loading if you needto be able to move your pump.Materials filtersA fluid filter should be used when you need to filter/separate out impurities fromthe material. On high viscosity materials, this is more likely to be large lumps offiller or cured material.This is not as critical as with spray finishing since usually the nozzle diameter islarger in comparison with a spray tip, but unfiltered impurities may affect thequality of a bead or required finish.RegulatorsA regulator is needed when you want to control fluid pressure/flow rate, changefluid pressure to different values in a short time, dampen out pulsation onpump, change over and help prevent « snake head » effect on gun opening.However, be aware that this will not hide faults if there is a problem with thepump.Run-away valveFor safety and security reasons, there are some applications where it is prudentto fit a “run-away” valve. You would consider fitting a run-away valve on applicationswhere very high pressure is required.The run-away valve is set to normal working pressures, it senses normal presetairflow to the air motor but should a sudden increase in air flow go beyond itspreset value, then the run-away valve will close cutting the air supply to themotor. The pump run-away condition may be caused by a ruptured hose, orwhen the material drum is empty.58GUIDE KREMLIN FR GB DER OK.indd 58 17/05/11 09:52

NOTES59GUIDE KREMLIN FR GB DER OK.indd 59 17/05/11 09:52

PRACTICAL INFORMATION:PRESSURE DROPPressure drop is the resistance that prevents materialfrom moving forward in the pipe. Two pipe variables influencethis resistance: the (inside/internal) diameterand the pipe length. The pump will generate a pressure,strong enough to move the fluid material through thepipe (or hose) to the material pipe outlet. This pressuremust be enough to overcome the original pressure drop.While it is hard to reduce the pipe length, it is relativelyeasy to select an appropriate internal pipe diameter.Kremlin Rexson special tipDoes the pump has enough POWER topush the material down the hose to theextrusion gun?Simple tip: choose a pump - say forexample 60.60 that is a 60.1 pump @6 bar air pressure that will produce 360bar fluid pressure, now subtract 50% =180 bar. If your hose back pressure ismore than 180 bar fluid pressure, thenthe pump output may be lower thanyou need. This may not be a problemif the rate of output is low. If that case,you should upgrade to the next pumpsize (63.106 for example).PRESSURE DROP CALCULATIONPressureloss (bar/m) =6.9 x Flow (l/min)x Viscosity (cps)D 4 (int dia in mm)Pressureloss (psi/Ft) =2.73 x Flow (gpm) x Vicosity (cps)D 4 (int dia in inches)FLOW RATE CALCULATIONFlow (l/min) =Pressure loss (bar/m)x D 4 (int dia in mm)Pressure loss (psi/Ft)x D 4 (int dia in inches)Flow (gpm) =6.9 x Viscosity (cps) 2.73 x Viscosity (cps)PIPE DIAMETER CALCULATION4 46.9 x Flow (l/min) x Viscosity (cps)InteriorInterior Dia (in) =Dia (mm) =Pressure Loss (bar/m)2.73 x Flow (gpm)x Viscosity (cps)Pressure loss (psi/Ft)CompressibilityViscous materials can be compressed. Users have to take into account the difference betweenthe flow rate and pressure drop through the pipe; it occurs when both the gun (used to dispensematerial) and the pump stop. Turning on both the gun and pump triggers the same process, dueto this compressibility.Visualization of the gap between pressure drop and flow ratePressure Flow rateOPENING OF THEGUNTimeDWELL TIME (DELAYED FLOW)/ PRESSURETime60GUIDE KREMLIN FR GB DER OK.indd 60 17/05/11 09:52

PRACTICAL INFORMATION: VISCOSITIESUsually expressed in Centipoise (cps) or Poise (ps). The current units are in the "milliPascal/second".Other units used: Centistoke, Engler, Saybolt, Gardner... We have included some measures of viscositiesas examples. A Brookfield Cone viscosity meter was used to measure the viscosity.1 Pa.S = 10 poise = 1000 cps1 mPa.s = 1 cps100 cps = 1 PoisePRODUCTS VISCOSITY (CPS) TEMPWATER 1 73°F (23°C)MUSTARD 1 100 à 1 500 73°F (23°C)JAM 8 000 à 12 000 73°F (23°C)LIQUID HONEY 21 000 à 16 000 73°F (23°C)HONEY 30 000 72°F (22°C)PASTE CHOCOLATE 15 000 à 16 000 73°F (23°C)GLUCOSE SYRUP 111 000 72°F (22°C)THICK SYRUP 3 200 72°F (22°C)UV INK 95 000 à 103 000 77°F (25°C)INK 45 000 72°F (22°C)OILS ANDGREASESVISCOSITY (CPS)TEMPOIL 95 73°F (23°C)GRAISSE SILICONE 22 000 - 27 000 73°F (23°C)GREASE 3 200 - 3 300 77°F (25°C)THICK GREASE 50 000 - 62 000 77°F (25°C)MASTICS VISCOSITY (CPS) TEMPMASTIC PVC 4 500 - 6 500 75°F (24°C)120 000 - 123 000 77°F (25°C)BUTYL MASTIC103 000 - 115 000 86°F (30°C)85 000 - 89 000 104°F(40°C)ELASTOMER GLUE 118 000 - 123 00075°F (24°C)Material viscosity can vary significantly withtemperature, often the colder a material getsthe higher the viscosity. That means the morepower you may need from your air motor topump the material, this may also in turn have abearing on the type of ram, follower plate andhose that you select.It is for this reason material manufacturesalways provide data on the correct use andstorage of their products, usually giving anambient temperature range for correct materialprocessing.It is important for you to be aware of these factsand operate within the parameters.You will also find that there is often a differencebetween starting to pump a material and whenthe material is actually flowing. This is called Staticflow or Dynamic flow. When you start, the pumphas to have sufficient power to overcome thematerial surface tension inside the system (theinternal friction to flow due to back pressure).Once the material is flowing, the drive pressurecan some times be reduced.Pourable materialViscous material61GUIDE KREMLIN FR GB DER OK.indd 61 17/05/11 09:52

PRACTICAL INFORMATION:CHEMICAL COMPATIBILITY CHARTSButyl acetate N N NEthyl acetate NAcetal aldehyde N N NAmonium acetateAcedic acid N N N NBoric acid Hydrobromic acid N Chloridic acid N N N N Chromic acid N N N NCitric acid Fluorohydric acid N Fluosilicic acid N NFormic acid N N N Nitric acid N N N N Oxylic acid N N N N Phosphoric acid N N N Ethylalcohol NMethylalcohol N NAcetic aldehyde N N NFormic aldehyde N N N N NSodium algenate NStarch Amines N N NAcetone N N NLiquid ammonia N NBenzene N Sodium bicarbonate N N Chlorine dioxide N Sodium bisulphate N N N N BrominateCalcium carbonate Sodium carbonate Chlorinate, gas Sodium chlorite Calcium chloride Magnesium chloride N N Potassium chloride N N Sodium chloride Zinc chloride N N N Ferrous chloride N N N N Ferric chloride N N N N Cyclohexane Chlorobenzene N NEthylene chloride N NMethylene chloride N N N NDiatoms DichloroethyleneAluminum chlorosulfateCarbonsteelMATERIAL IN CONTACT (WETTED PARTS)AluminiumBrass= High Compatibility= Good CompatibilityStainlesssteelNNylon Nitrile Vitton Leather P.U.N= Low Compatibility= Not Compatible62GUIDE KREMLIN FR GB DER OK.indd 62 17/05/11 09:53

PRACTICAL INFORMATION:CHEMICAL COMPATIBILITY CHARTSCarbonsteelMATERIAL IN CONTACT (WETTED PARTS)AluminiumBrassStainlesssteelNylon Nitrile Vitton Leather P.U.Diethylene glycol NBleach N Distilled water N Oxygenated water N N N EDTA NFertilizer NEthanol NEthyl ether N N Ethylene glycol NEthyl-mercapan N Fuel N Fluosilicate Formaldehyde N N NGlycol NGelatine N N N NSodium hydroxide N N NAmmonium hydroxide N N NPotassium hydroxide N N N NCalcium hypochlorite N NSodium hypochlorite N NSodium hyposulfi te N Fruit juice Methanol N N Morpholine N NMethylethylcetone N N NSodium nitrite N N Perchlorethylene (tetrachloret.) N NPermanganate de potassium N Hydrogen peroxide N N N Chlorohated Peroxyde N Phenol N N N Ammonium phosphate Tridsodium phosphate N Aluminium polychlorite Polyelectrolytes Caustic potash N N Sodium silicate Soda N NAluminium sulfate NAmmonium sulfate Calcium sulfate Copper sulfate Ferrous sulfate N Ferric sulfate N N N Sodium sulfate N Hydrogen sulfur NCarbon tetrachloride N Toluene N N NTrichlorethane N N N NTrichlorethylene N N NTriethyleneglycol Urea Xylenes N N63GUIDE KREMLIN FR GB DER OK.indd 63 17/05/11 09:53

PRACTICAL INFORMATION:METRIC - ENGLISH CONVERSIONCONVERT FROMCentimetersCentimetersCentimeters/min.Centimeters/sec.Cubic centimeters.TOfeetinchesfeet/min.feet/sec.cubic feetMULTIPLY BY0.032800.39371.96840.032813.5314 x 10 –5CONVERT FROMGallonsGallonsGallonsGallonsGallons/min.TOcubic cmcubic inchesimperial gallonscubic feetcubic feet/min.MULTIPLY BY3 785,432310,832680,133680,13368CONVERT FROMCubic centimetersCubic centimetersCubic feetCubic feetCubic feet/min.TOouncesliquid gallonsliquid gallonscubic inchesgallons/min.MULTIPLY BY0.0330.00026427.48051.7287.4805CONVERT FROMInchesInchesInchesInchesKilogramsTOfeetmetersmillimetersmilspoundsMULTIPLY BY0,0833330,25425,400051 0002,2046CONVERT FROMCubic inchesCubic inchesCubic inchesCubic metersCubic metersTOgallonscubic centimeterscubic feetliquid U.S. gallonscubic centimetersMULTIPLY BY0.00432916.3870.0005787264.171 x 10 6CONVERT FROMKilogrammes/cm 2Kilogrammes/mm 2LitersMetersMetersTOpsipsigallonsfeetinchesMULTIPLY BY14,22331 422,330,2641783,280839,37CONVERT FROMCubic metersCubic metersFeetFeetFeet of waterCONVERT FROMFeet of waterFeet/hourFeet/min.Feet/min.Feet/sec.TOcubic feetcubic inchescentimetersmetersatmosphèreTOpsimiles/hourmeters/min.miles/hourmiles/hourMULTIPLY BY35.3161,023.3830.480060.30480060.02949MULTIPLY BY0.4430.000189330.30480.011360.681818CONVERT FROMPoisePints of waterPSIInches 2Inches 2Inches 2Millimètres 2daNTOcentipoisegallonsatmosphère (bar)cm 2feet 2mm 2inches 2KilogramsMULTIPLY BY100,00,119850,068046,45160,006944645,1630,00154991.0• For the diameter of a circle, multiply the circumference by 0.31831.• For the circumference of a circle, multiply the diameter by 3.1416.• For the surface of a circle, multiply the diameter² by 0.7854.• For the surface of a sphere, multiply the diameter² by 3.1416.• To find the side of a square that has the same surface area of a circle,multiply the diameter by 0.8862.• To find the number of cubic inches in a sphere, multiply the diameter by 0.5236.• To find the number of gallons inside a pipe or cylinder, divide the volume in liters by 231.• To find the cubic volume of a cylinder or pipe, multiply the section area by the length.64GUIDE KREMLIN FR GB DER OK.indd 64 17/05/11 09:53

Manual Unheated - Applications for 1K High Viscosity Products

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