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Castrol Brayco Micronic LV200 Data Sheet - ER Trading AS

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Product & Technical <strong>Data</strong><strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200Synthetic subsea production control fluidDescription<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200 is a low viscosity third generation synthetichydrocarbon control fluid specifically formulated for use as the control mediumin subsea and surface production control systems. The product meets theenvironmental requirements for use in closed loop subsea production controlsystems.<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200 has been developed and qualified under asystem with ISO 9001 accreditation for Research and Development.ApplicationThe fluid incorporates all the features that are required for operation in a widerange of equipment and are stable for operation at the high temperaturesfound in the well bore. <strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200 is currently rated foruse at 200°C, making it suitable for use in High Pressure/High Temperaturewell heads and down-hole choke applications.<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200 represents a significant development insynthetic hydrocarbon control fluid technology, having a viscosityapproximately 50% lower than previous <strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> subseacontrol fluids.<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200 is fully compatible and miscible in allproportions with the <strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> SV/200, 864HT/200 and 865grades. However it should be appreciated that any mixture containing <strong>Castrol</strong><strong>Brayco</strong> <strong>Micronic</strong> LV/200 will have an intermediate lower viscosity, and thismay affect system response characteristics.<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200 must never be mixed with control fluids ofdifferent base types such as water glycol based fluids (e.g. <strong>Castrol</strong> TransaquaHT) or mineral oils (such as the <strong>Castrol</strong> Hyspin range). Contamination of<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200 by either of these types of products willseriously affect the product performance.Visit our Website for more information – www.castrolsubsea.comReference: PD/LV/02 1 of 6


Features• Operating capability of 200°C• Corrosion protection with sea water contamination• Anti-wear properties• Exceeds cleanliness standard of N<strong>AS</strong> 1638 Class 6• <strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200 is fully compatible and miscible in allproportions with <strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> SV/200, 864HT/200, 865• It is compatible with all metals used in subsea control systems, andwith elastomers and plastics including Nitrile, Viton and PTFE.Benefits• Allows reliable operation of down hole, subsea or surface productioncontrol equipment exposed to conventional or HP/HT conditions.• Provides improved hydraulic response.<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200 – Typical Physical CharacteristicsDensity 20°C0.8100 g/mlPour Point, °C < - 50Flash Point, °C (PMC) 160Kinematic Viscosity, cSt@ -20°C 70.4@ 0°C 23.5@ 40°C 5.9@100°C 1.9Viscosity Index 146Bulk Modulus, N/m 2 1.05 x 10 9Coefficient of Thermal Expansion, /°C 0.8515 x 10 -3 / °CFoam Test Sequence, mlSequence I 110/0Particulate CleanlinessN<strong>AS</strong> 1638Class 6 or betterISO 4406Code 14/11 or betterMoisture contentVolumetric – Karl Fischer< 500 ppmRelative Humidity – CWS01 < 30 %Visit our Website for more information – www.castrolsubsea.comReference: PD/LV/02 2 of 6


<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200– Typical Performance CharacteristicsPropertyRusting Characteristics with seawater<strong>AS</strong>TM 10% seawaterLubrication Shell 4 BallMean Wear Scar Diameter(1hr, 30 kg, 1460 rpm)Marine Environmental performancePerformanceProvides anti corrosion performanceon carbon steel with 10% sea waterPass (24, 48 hours)0.96 mmAll toxicity, biodegradation andbioaccumulation testing completedaccording to OSPAR guidelines.Visit our Website for more information – www.castrolsubsea.comReference: PD/LV/02 3 of 6


<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200– Metal compatibilityMaterial Compatibility CommentsPlain Carbon Steel Compatible Unprotected carbonsteelabove the fluid surfacemay be subject tocorrosion fromcondensed moisture iffluid contains excessivewater.Stainless Steel (316L) CompatibleSteel 1020CompatibleSuper Duplex Steel Compatible(2507)Inconel (Incoloy 825) Compatible Excellent for hightemperatureapplicationsHastelloyCompatibleTitaniumCompatibleAluminium Bronze CompatiblePhosphor Bronze CompatibleBeryllium Copper CompatibleAluminiumCompatibleCadmium Plating Compatible Often used on standardindustrial hydraulicfittingsZinc PlatingCompatibleChromium Plating CompatibleNickel 200CompatibleElectroless Nickel CompatiblePlatingTungsten Carbide Compatible(Cobalt bonded)Tungsten Carbide(Nickel bondedCompatible<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200 is compatible with all materials commonlyused in the construction of modern production subsea control systems,including most ferrous and yellow metal alloys. Being a non-aqueousmedium, galvanic corrosion in minimized and hence <strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong>LV/200 is suitable for use where a wide variety of metals are used within thecontrol system.Visit our Website for more information – www.castrolsubsea.comReference: PD/LV/02 4 of 6


<strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> LV/200- Elastomer & Plastic compatibilityMaterial Compatibility CommentsMedium Nitrile Compatible Widely used asstandard seal material.Performance can varyaccording to gradeHigh NitrileCompatibleCarboxylated Nitrile Compatible Excellent abrasionresistanceFluorocarbon (Viton) Compatible Performance can varyaccording to grade.Superior to nitrile ifhigher temperaturesinvolved (90°C orabove)ButylCompatiblePolyurethaneCompatibleChemraz Compatible Excellent for hightemperatureapplicationsRubber ImpregnatedFabricCompositesNot Compatible (unlessSpecifically developedforwater service)Wear exposes fabric,allowing moistureingression andswell/delamination.Replace with polymericseal compoundPEEKCompatiblePTFECompatibleNylon including Nylon Compatible11Ducoflex 3CompatibleSiliconeNot CompatibleEthylene Propylene Not Compatible Important EPR is notsuitable for use with anyhydrocarbon basedfluidsAcetal Limited compatibility Do not use above 50°CVisit our Website for more information – www.castrolsubsea.comReference: PD/LV/02 5 of 6


As with all elastomer compatibility testing, performance of materials can varybetween manufacturers. The data reported above refer to “standard”compounds recognised by industry. In critical applications it is advisable tocarry out additional testing on specific materials obtained from the componentmanufacturer.Seal Materials to be avoidedEthylene Propylene rubbers (EPR, EPDM) are not compatible with <strong>Castrol</strong><strong>Brayco</strong> <strong>Micronic</strong> LV/200. These materials must be changed out fromequipment that is to be used with <strong>Castrol</strong> <strong>Brayco</strong> <strong>Micronic</strong> SV/200.Health and SafetyThe wearing of impervious PVC (or other suitable material) apron and gloves,together with eye protection is recommended. Contaminated clothing shouldbe changed immediately and thoroughly cleansed before re-use. This appliesespecially to under garments.Material safety data sheets are available for all <strong>Castrol</strong> subsea products fromwww.castroloffshore.comOr by contacting the address below.<strong>Castrol</strong> Offshore, Pipers Way, Swindon, Wiltshire SN3 1RE, England.,Telephone: Enquiries+44 (0)1793 512712, Technical Enquiries +44 (0)118 984 3311, Fax +44(0)1793 453218DisclaimerAll reasonable care has been taken to ensure that the information containedin this publication is accurate as at the date of printing. It should be notedhowever that the information above may be affected by changes occurringsubsequent to the date of printing in the blend formulation or methods ofapplication of any of the products referred to or in the requirements of anyspecification approval relating to any such products.Last updated 29/04/03Visit our Website for more information – www.castrolsubsea.comReference: PD/LV/02 6 of 6

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