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THEME: THE TENCATE VALUE PROPOSITION

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2012 | number 1 | spring<br />

<strong><strong>THE</strong>ME</strong>: <strong>THE</strong> <strong>TENCATE</strong> <strong>VALUE</strong> <strong>PROPOSITION</strong>


txtures 1 -<br />

spring 2012<br />

The company<br />

Royal Ten Cate (TenCate) is a multinational company<br />

which combines textile technology with chemical<br />

processes in the development and production of<br />

functional materials. Cost-effective applications<br />

(product-market-technology combinations) which focus<br />

on growth markets have been or will be created around<br />

this technological base.<br />

TenCate materials are used mainly for personal safety<br />

and for the protection of the living and working<br />

environment; modernization of equipment used by the<br />

armed forces, firefighters and police; space and<br />

aerospace (lower fuel costs due to lighter materials);<br />

water management, infrastructure and care for the<br />

environment; and industrial applications.<br />

txtures 1<br />

This 48-page spring edition of txtures includes<br />

articles about:<br />

Composites and aerospace 5<br />

Active protection against IEDs 9<br />

TenCate Geosynthetics<br />

showed strong performance 12<br />

TenCate Field Monitoring System 18<br />

Dike monitoring system Yellow River 20<br />

Armour for aerospace 22<br />

Revitalization of Kai Tak 32<br />

Innovation and the role of education 34<br />

GreenFields, a green supplier of synthetic turf 36<br />

Protective fabrics for ThyssenKrupp Steel Europe 42<br />

Photo on front cover: production of synthetic turf yarn<br />

at TenCate Grass in Dubai<br />

2 txtures | number 1 | spring<br />

Value chain management<br />

<strong>TENCATE</strong> bUSINESS MOdEL GUIdING PRINCIPLE FOR <strong>VALUE</strong> CREATION<br />

The TenCate<br />

value<br />

proposition<br />

TenCate operates a value chain management business model. This business model<br />

determines how the company, based on its position in the chain, creates value, secures<br />

value in products and services and adds value to customized system solutions.<br />

The end-user plays a central role in this. Cost leadership is and will remain<br />

the guiding principle.<br />

In order to secure a strong and sustainable<br />

competitive position in the value chain, it is<br />

essential to offer end-users recognizable added<br />

value: the value proposition. This value<br />

proposition is made up of a number of<br />

‘promises’ that the company has to fulfil in<br />

order to solve a problem raised by a customer<br />

or group of customers. The added value of a<br />

product or system is often based on the<br />

changing needs of end-users that result from<br />

laws and/or regulations. The end-user<br />

translates the value proposition into concrete<br />

benefits, such as price-performance ratio,<br />

reliability of delivery and the ability to respond<br />

to individual needs.<br />

Added value<br />

The core markets in which TenCate operates<br />

are comprised mainly of public sector-related<br />

players who have a guiding role or act as<br />

facilitators in the protection of people and their<br />

environment, the building of infrastructure- and<br />

sports-related projects and water management.<br />

TenCate maintains a close relationship with<br />

public sector services, specifiers, material<br />

experts and designers. In contacts with end


In the synthetic turf market there is increasing integration within the value chain to speed up developments and enhance the quality<br />

of the synthetic turf system<br />

markets it must always be clear what the value<br />

proposition entails, and for TenCate this added<br />

value is to be found in six specific aspects:<br />

1 TenCate develops and produces materials as<br />

end products or as part of a system that meet<br />

the core need of a customer or group of<br />

customers in terms of characteristics;<br />

2 The end result for the user is that extra costs<br />

or undesirable side effects are avoided in<br />

achieving a solution;<br />

3 TenCate helps partners in the value chain to<br />

meet market needs or to comply with laws,<br />

regulations, standards, etc.;<br />

4 TenCate products and systems satisfy the<br />

growing need for energy conservation,<br />

reductions in CO2 emissions and stricter<br />

standards for the safety and protection of<br />

people and their environment;<br />

5 The core values of the TenCate brand are<br />

trust, security and quality. These aspects are<br />

essential in order to be able to offer<br />

sustainable functional solutions;<br />

6 As an innovative partner, TenCate, together<br />

with other market players, is open to the<br />

development (co-creation) of materials that<br />

meet specific customer needs.<br />

From product to solution<br />

The provision of solutions fits in with the value<br />

proposition concept. Through specific channels<br />

in business-to-business and specialist media,<br />

TenCate communicates principally about<br />

solutions that are achieved using TenCate<br />

materials. In order to create multifunctional<br />

systems, the company constantly seeks to link<br />

up with other technologies. The TenCate<br />

solutions-oriented approach has also resulted<br />

in a gradually changing sales organization,<br />

which collaborates with market players and<br />

specialists who offer various solutions and<br />

Continued on page 4<br />

3


Value chain management<br />

<strong>TENCATE</strong> bUSINESS MOdEL GUIdING PRINCIPLE FOR <strong>VALUE</strong> CREATION<br />

Continued from page 3<br />

part-solutions and players who offer specific<br />

access to international markets.<br />

The most far-reaching form of cooperation is<br />

taking place in the synthetic turf market, where<br />

there is increasing integration within the value<br />

chain to speed up developments and enhance<br />

the quality of the overall end product (the<br />

synthetic turf system). The TenCate<br />

Geosynthetics market group is also involved in<br />

cooperation with for example engineering firms,<br />

4 txtures | number 1 | spring<br />

installers and specialist companies, particularly<br />

those in the field of monitoring and detection,<br />

and environmental and water management.<br />

Automotive industry<br />

An important development in the automotive<br />

industry is the increasing demand for weight<br />

saving and environmental awareness.<br />

Materials (composites) and the technology<br />

position of TenCate contribute to the required<br />

In the automotive industry there is an increasing demand<br />

for weight saving and environmental awareness<br />

solution. In the use of new materials the<br />

production processes too will undergo changes.<br />

By working together with players in the value<br />

chain TenCate as a materials producer can<br />

support and facilitate the development and<br />

sustainability desired.<br />

www.tencate.com<br />

royal@tencate.com


Sustainability / Environment<br />

<strong>TENCATE</strong> AEROSPACE COMPOSITES REALIzES SOLId GROwTH IN SALES<br />

Composites for<br />

aviation<br />

are the future<br />

The TenCate Aerospace Composites production plant in Nijverdal<br />

is the leader in thermoplastics<br />

TenCate Aerospace Composites can<br />

look back on a good 2011 and the<br />

prospects for 2012 are promising too: the<br />

trend towards lightweight composite<br />

materials in the space and aerospace<br />

industry continues unabated. Through<br />

investing in product development and<br />

concluding cooperative alliances for<br />

open innovation, TenCate is strengthening<br />

its position and thereby supporting the<br />

growth of the composites industry.<br />

In 2011 the market group TenCate Aerospace<br />

Composites realized a solid growth in sales of<br />

35%. This growth was largely due to increased<br />

production for the Airbus A380 and A350 and<br />

the Boeing 787 Dreamliner. The growth had<br />

a positive effect on capacity utilization, with<br />

machinery capacity more effectively utilized at<br />

the Dutch production plant in particular.<br />

Composite materials from TenCate Aerospace<br />

Composites for aerospace purposes are applied<br />

in interior and structural parts, while in the<br />

aircraft industry the group is active in civil and<br />

military aviation and in business jets.<br />

Continued on page 7<br />

5


Sustainability / Environment<br />

<strong>TENCATE</strong> AEROSPACE COMPOSITES REALIzES SOLId GROwTH IN SALES<br />

Commercial aviation embraces regional and business jets, general<br />

aviation and the large commercial segment, including Boeing<br />

6 txtures | number 1 | spring


Continued from page 5<br />

The production plant in Nijverdal is the largest<br />

thermoplastics factory worldwide, and TenCate<br />

Cetex ® has already consistently proved itself in<br />

numerous aircraft programmes.<br />

The aerospace sector<br />

According to Frank Meurs (group director<br />

TenCate Advanced Composites Europe), the term<br />

‘aerospace’ is broad and requires clarification.<br />

The sector can be subdivided into Space,<br />

Defence & Communications and Commercial.<br />

For example, satellites, unmanned aerial vehicles<br />

(UAVs) and radar domes (radomes) fall under<br />

Space, Defence & Communications. In the<br />

United States, TenCate Space Composites leads<br />

the field in composite materials for satellite<br />

programmes. UAVs for military applications<br />

and the satellite industry remain an important<br />

growth market for TenCate. The orders are often<br />

defence-related, produced in small series, and<br />

involve thermoset prepregs. These are made<br />

by the TenCate plants in Fairfield and Morgan<br />

Hill. Commercial aviation embraces the large<br />

commercial segment (Airbus, Boeing), regional<br />

jets (Bombardier, Embraer) and business<br />

jets, and general aviation (Cirrus, Dassault,<br />

Falcon, Gulfstream). ‘When it comes to the big<br />

commercial and regional jets in particular, we<br />

have a comprehensive thermoplastics strategy,<br />

such as TenCate Cetex ® . We project a distinctive<br />

image in regard to thermoplastics.’<br />

Innovation and technology<br />

As Frank Meurs explains, innovation is extremely<br />

important in differentiating quality. He mentions<br />

the acquisition of Phoenixx (USA) in 2007<br />

as an example. Phoenixx is market leader<br />

in unidirectional (UD) tape technology. The<br />

company develops applications for the space and<br />

aerospace sector and for oil and gas extraction.<br />

The UD technology complements the technology<br />

behind TenCate Cetex ® and now has the same<br />

brand name. With this technology, materials and<br />

processing technology can be further developed<br />

in order to devise new applications. While the<br />

first generation of TenCate Cetex ® is ensuring<br />

sales and growth, operational excellence is<br />

important for a stable production. With UD tape<br />

comes a second batch of thermoplastics, with<br />

the potential for application in primary structures.<br />

‘As yet there is no mature industry for<br />

thermoplastics, and this is something you run<br />

up against even in the automotive market.<br />

In Europe there are about ten companies that<br />

know the ins and outs of thermoplastics. For the<br />

large-scale application of thermoplastics, the<br />

value chain must be of sufficient dimension,<br />

and that’s why we want to involve many more<br />

companies, institutes and other parties in the<br />

value chain. Moreover you have to develop the<br />

whole environment, so that we can steer the<br />

technology to maturity.’<br />

Vision of the future<br />

In the vision of the future ‘From Good to Top<br />

(Sector)’, the Dutch aerospace industry sets<br />

out its ambitions for the coming ten years<br />

(within the context of the top sector High Tech<br />

Systems & Materials). These ambitions must<br />

lead to such advances as a decrease in the<br />

environmental pressure and noise pollution<br />

caused by aircraft and the creation of high-grade<br />

jobs for highly-trained employees. Five themes<br />

are listed: investing in innovation (knowledge,<br />

innovation and research), investing in the ability<br />

to excel (clustering expertise in the region),<br />

investing in worldwide competitive ability<br />

(supporting trade missions, etc.), learning to<br />

excel (training and job market), and ‘What we<br />

do is green’ (sustainability). TenCate endorses<br />

the five themes and puts them into practice.<br />

TenCate invests in R&D and participates in<br />

development consortia and open-innovation<br />

networks. Furthermore TenCate, together with<br />

Philips, Thales and others, took part in the state<br />

visit to Oman and the United Arab Emirates.<br />

Composites stand for sustainability, and their<br />

application makes aeroplanes cleaner, quieter,<br />

lighter and stronger – and therefore safer,<br />

more economical and more cost-effective.<br />

TenCate Cetex ® is recyclable. The proportion of<br />

solvents in the manufacturing process is being<br />

systematically reduced. By using thermoplastic<br />

composites, it is possible to produce large<br />

volumes in series. TenCate is also working with<br />

education institutes on training and educational<br />

programmes that are relevant for quality and<br />

promote links to the job market.<br />

Positive<br />

The trend in structural demand for lightweight<br />

composite materials from TenCate in the civil<br />

aviation industry also remains positive. This is<br />

partly due to the qualifications at the company’s<br />

disposal. Although TenCate Aerospace<br />

Composites does not have a vast number<br />

of patents, it is certified for many aircraft<br />

programmes and has many ‘culinary secrets’.<br />

It is expected that TenCate will continue to<br />

profit from the long-term contracts with major<br />

international aircraft manufacturers in 2012<br />

too. Furthermore expectations remain positive<br />

regarding the military aviation market and<br />

satellite programmes.<br />

• TenCate seeks, together with companies,<br />

institutes and other parties, to increase<br />

the dimension of the value chain in order<br />

to steer the thermoplastics technology to<br />

maturity<br />

• TenCate invests in innovation, the<br />

clustering of expertise and more<br />

sustainable production processes,<br />

participates in trade missions, and works<br />

with education institutes on focused<br />

educational programmes<br />

• The trend in structural demand for<br />

TenCate composite materials in the civil<br />

and military aviation industry and<br />

satellite programmes remains positive<br />

www.tencateadvancedcomposites.com<br />

advancedcomposites.europe@tencate.com<br />

advancedcomposites.americas@tencate.com<br />

7


Sustainability / Environment<br />

<strong>TENCATE</strong> AEROSPACE COMPOSITES PARTNER IN dEVELOPMENT CONSORTIA<br />

The trend in applying lightweight composite materials in the aviation industry will remain positive even in<br />

the longer term. TenCate is responding to this through its active role in collaboration in thermoplastics, such<br />

as the ThermoPlastic Composite Research Center (TPRC) with such parties as boeing, and the Airbus-related<br />

Thermoplastic Affordable Primary Aircraft Structure (TAPAS) consortium.<br />

development of composites<br />

These collaborative alliances in thermoplastics<br />

underline the importance of the<br />

joint endeavour to grow the composite<br />

share in the aviation sector.<br />

TPRC<br />

The development consortium TPRC aims at<br />

developing lighter thermoplastic products<br />

and a broader range of applications for<br />

thermoplastics. ‘TPRC really exists for the<br />

senior engineers of Boeing,’ says Frank Meurs<br />

(group director TenCate Advanced Composites<br />

In the TPRC laboratory<br />

8 txtures | number 1 | spring<br />

Europe). TenCate Aerospace Composites USA<br />

also produces composite fasteners for the<br />

fuel and hydraulic pipes of the Boeing 787.<br />

TAPAS<br />

Unlike TPRC, which has a broad scope,<br />

TAPAS is concerned with closed innovation.<br />

Within the TAPAS consortium, companies<br />

and institutes that are active in the Dutch<br />

aviation industry work together with Airbus on<br />

materials, production and bonding technology.<br />

Further development of this technology<br />

is specifically targeted at future Airbus<br />

applications, including primary structures<br />

such as the fuselage and the wings. TAPAS<br />

currently has nine collaborative partners.<br />

EAdS<br />

TenCate supplies TenCate Cetex ® carbon<br />

laminates for application as clips in the<br />

reinforcement structure of the airframe of the<br />

Airbus A350 XWB and other applications of<br />

EADS. This is a major application for TenCate.<br />

‘One aircraft requires thousands of clips of<br />

many different kinds. The demands made<br />

on a clip are high and the inspection of each<br />

small bit now takes twenty minutes. Many<br />

people do not realize how new all this is.’<br />

More widely disseminated<br />

TenCate is now qualified for Embraer. ‘We want<br />

to disseminate more widely what we have in<br />

house and consequently work for other parties<br />

besides Airbus. When Eurocopter approached<br />

us, we could benefit from our knowledge<br />

of the way of working in aerospace, and so<br />

helicopters became a spin-off for us. Armour is<br />

being increasingly incorporated in helicopters,<br />

so this niche is beginning to expand.’<br />

www.tprc.nl<br />

www.tapasproject.nl


Safety/ Protection<br />

TEN CATE ACTIVE PROTECTION APS STREN<strong>THE</strong>NS LEAdING POSITION OF <strong>TENCATE</strong><br />

TenCate, in collaboration with the danish company AbdS ApS, has developed an active defence system against improvised<br />

explosive devices (IEds), such as roadside bombs. The TenCate AbdS active blast countermeasure system effectively mitigates<br />

the devastating effects of IEds on army vehicle, crew and vehicle structure. This eliminates the need to replace or carry out major<br />

repairs to vehicles that have been hit; repair work can be carried out quickly. The market potential is considerable. The danish<br />

company is now fully owned by TenCate and, as Ten Cate Active Protection ApS, is now being integrated into TenCate Advanced<br />

Armour, thus strengthening the leading position of this market group in protection systems.<br />

Protection against<br />

roadside bombs<br />

In crisis areas such as Afghanistan, roadside<br />

bombs currently represent the primary<br />

threat to both people and materiel. This<br />

threat is increasing partly due to the lack<br />

of infrastructure. Iraq on the other hand,<br />

has a reasonably good road network. The<br />

IEDs deployed here were usually ‘road-side<br />

bombs’ as the predominant angle of attack<br />

was horizontal. In Afghanistan, however,<br />

these explosions occur mainly in the road<br />

itself. As vehicles are most vulnerable to<br />

the underbelly, there is a demonstrable<br />

need for better protection, combined<br />

with increased mobility of army vehicles.<br />

Jørgen Svane, a former Danish army officer,<br />

recognized the potential for a solution.<br />

Concept development<br />

Jørgen Svane, who has a degree (MSc) in<br />

weapons and vehicle systems, is an expert<br />

in the field of electronics and mechatronics.<br />

He was also a member of the NATO STANAG<br />

group and received extensive officer training in<br />

the Danish Army. Together with three others,<br />

including Peter Bertelsen (managing director,<br />

TenCate Advanced Armour Denmark and<br />

programme manager), he formed a team that<br />

embarked on the development of the concept<br />

in 2010. It was also agreed that TenCate<br />

would be given the right to acquire a majority<br />

interest in a company that would be set up to<br />

market the concept. TenCate Advanced Armour<br />

specializes in vehicle armouring systems<br />

based on lightweight composite materials.<br />

Performance<br />

The performance of the concept was shown<br />

using a self-built demonstrator. Then followed<br />

numerous tests and simulations, with the<br />

Jørgen Svane (left) and Peter Bertelsen<br />

Continued on page 11<br />

9


Safety/ Protection<br />

TEN CATE ACTIVE PROTECTION APS STREN<strong>THE</strong>NS LEAdING POSITION OF <strong>TENCATE</strong><br />

The TenCate ABDS active blast countermeasure system ‘feels’ the exploding IED and in a fraction of a second produces a reaction<br />

10 txtures | number 1 | spring


Continued from page 9<br />

Defence Acquisition & Logistics Organization<br />

of the Danish Ministry of Defence providing<br />

the facilities and test equipment required.<br />

One of the tests on IEDs was carried out on<br />

the underbelly (which is located just above<br />

the road surface) of an M113 APC, a 15-ton<br />

armoured vehicle into which the system was<br />

incorporated. Vehicle specific tests are an<br />

essential part of the ultimate implementation<br />

of the system. The vehicle remained intact<br />

and was easy to repair. Various contractors<br />

of the Ministry of Defence (MOD) and<br />

government agencies, based in North America<br />

and Europe were involved in the fourth and<br />

final test phase at system level. The proof<br />

of concept was successfully completed in<br />

September 2011, thereby establishing the<br />

feasibility and reliability of the system. The<br />

implementation of the TenCate ABDS active<br />

blast countermeasure system will take place<br />

during the course of 2012-2013. The team has<br />

simultaneously been working on the design<br />

of innovative integration concepts for a<br />

series of combat and tactical army vehicles.<br />

Active defence<br />

TenCate composite materials can be built into<br />

new vehicles and incorporated in existing<br />

vehicles as add-on armour. Whereas the<br />

materials from TenCate Advanced Armour<br />

provide passive protection, the TenCate<br />

ABDS active blast countermeasure system<br />

involves an ingenious active system. ‘The<br />

system detects and calculates a threat and<br />

reacts to it within a mere thousandth of a<br />

second.’ The sensors see and ‘feel’ the IED,<br />

a computer calculates the incoming signal<br />

and immediately produces a structural<br />

biomechanical reaction. This reaction<br />

is in conformity with STANAG 4569, a<br />

standardization agreement covering the<br />

protection levels for the occupants of light<br />

armoured vehicles. The TenCate ABDS<br />

active blast countermeasure system will<br />

enable TenCate Advanced Armour to expand<br />

its capacities relating to advanced protection<br />

systems and to meet the need for enhanced<br />

protection and increased vehicle mobility.<br />

Synergy<br />

The Danish Ministry of Justice has approved<br />

the acquisition. Ten Cate Active Protection<br />

ApS is now being integrated into the TenCate<br />

Advanced Armour market group. TenCate<br />

has deliberately opted for full ownership and<br />

not for a partnership or joint venture, Peter<br />

Bertelsen and Jørgen Svane (director Advanced<br />

Sensors & Effectors, TenCate Advanced<br />

Armour) explain. ‘Not only does it demand a<br />

sizeable investment, but we also wanted to<br />

be able to act as rapidly and as effectively as<br />

possible and to have the freedom to act as<br />

we see fit. It will also speed up the market<br />

launch. This is unanimously believed to be the<br />

best solution.’ There is a great deal of synergy<br />

between Ten Cate Active Protection ApS and<br />

TenCate Advanced Armour. ‘The outside of the<br />

vehicle will ever more frequently be made of<br />

composite, which will protect our invention.<br />

We are talking not only about a 50% saving<br />

in weight in the ultimate vehicle, but its<br />

production will also require fewer processes.<br />

Vehicles that have been hit will not need to be<br />

replaced or to undergo major repairs. This can<br />

be done at the base and reduce the need for<br />

spare parts to be flown in.’ Marketing efforts<br />

too will be combined. Existing customers will<br />

be of interest to both the company and the<br />

market group. TenCate Advanced Armour has<br />

already opened doors in the United States.<br />

Our market share has increased and our<br />

leading technological position strengthened.<br />

‘We are now moving into a larger arena.’<br />

Partners and customers<br />

All the tests have been successfully completed<br />

and all the specifications drawn up. It has<br />

now become clear that the markets are<br />

showing serious interest in a number of<br />

vehicle programmes. TenCate Advanced<br />

Armour will now select partners for the<br />

delivery of components, and a list of potential<br />

customers has been compiled. These include<br />

companies, countries (principally NATO<br />

member states), defence organizations and<br />

vehicle manufacturers. They must have<br />

security clearance: authorization allowing<br />

access to classified information. The system<br />

can be retrofitted into military vehicles.<br />

The TenCate ABDS active blast<br />

countermeasure system will set a new<br />

standard.. Existing specifications are now<br />

expected to be rewritten by MODs, because<br />

they now know that a higher level of protection<br />

is possible. In five years’ time there will be<br />

new vehicle platforms and the system can<br />

be tailored to meet exact needs. This will<br />

be the new NATO standard. To date there is<br />

still no system that meets this standard.’<br />

11


Sustainability / Environment<br />

<strong>TENCATE</strong> GEOSYN<strong>THE</strong>TICS CLOSES 2011 wITH STRONG GROwTH IN SALES<br />

Problem-solver<br />

with geosynthetics<br />

TenCate Geosynthetics realized a strong organic growth in sales worldwide in 2011. This robust performance<br />

is the result of the introduction of new products in markets for infrastructure (soil stabilization and soil<br />

reinforcement), as well as a growing demand for sustainable environmental concepts, and water management<br />

and marine solutions. The market share has grown worldwide. TenCate Geosynthetics is now going to focus<br />

even more on the water & environmental management segment, and the group wishes to present itself more<br />

explicitly as a full product solution provider.<br />

Continued on page 14<br />

12 txtures | number 1 | spring


The production of geosynthetics at TenCate Cornelia, Georgia (US)<br />

13


Sustainability / Environment<br />

<strong>TENCATE</strong> GEOSYN<strong>THE</strong>TICS CLOSES 2011 wITH STRONG GROwTH IN SALES<br />

Continued from page 12<br />

Production of TenCate Geotube ® at TenCate Geosynthetics in Commerce, Georgia (US). Globally,<br />

the importance of water and environmental management is increasing, to which TenCate is responding<br />

with TenCate Geotube ®<br />

14 txtures | number 1 | spring<br />

The strategy of the Geosynthetics group is<br />

focused, among other things, on product<br />

development and a solutions-driven market<br />

approach. This means better engineering<br />

solutions that result in lower end-user total<br />

costs and a one-stop shop for quality products,<br />

support and services for customers.<br />

Value proposition<br />

The value proposition of TenCate Geosynthetics<br />

lies in its extensive technological knowledge;<br />

the environmental friendliness and sustainability<br />

of the solutions offered; the short<br />

response time to orders, thanks to an international<br />

network of companies and sales offices;<br />

and its proven reliability as a project partner.<br />

According to Global Group Director Wally<br />

Moore, the targeted end-user marketing by the<br />

group has reinforced the focus in the United<br />

States on product differentiation (making<br />

existing products suitable for new applications).<br />

‘We satisfy market needs with a differentiated<br />

product portfolio as well as extensive<br />

application knowledge and experience. Product<br />

differentiation is a continuous process and one<br />

that we’re going to further develop within the<br />

whole group.’<br />

water & environmental management<br />

From the global perspective, the importance<br />

of water & environmental management is<br />

increasing. End-users worldwide are showing<br />

ever greater interest in CO2-friendly<br />

sustainable environmental solutions and<br />

detection systems for leakage, erosion, and the<br />

deformation control of dikes and embankments.<br />

With systems based on geotextiles such as<br />

TenCate Geotube ® and TenCate GeoDetect,<br />

TenCate can respond proactively to this<br />

growing demand. Through the formation of a<br />

Water & Environment business unit, alliances<br />

with parties in the value chain (such as<br />

technological companies) and spec selling,<br />

TenCate Geosynthetics seeks to present itself<br />

more explicitly as a full product solution


provider. ‘We’re looking at new markets, such<br />

as water & environment, energy and mining,<br />

and in terms of market approach more into<br />

solutions, not just products.’ This may involve<br />

soil stabilization for the construction of access<br />

roads to oil and gas extraction installations or<br />

wind farms, the dewatering of industrial<br />

sludge, the cleaning of lakes, coastal protection<br />

and land reclamation. One example is TenCate<br />

Mirafi ® RS580i − already a success story in the<br />

United States − which is a woven geotextile for<br />

strengthening and stabilizing the base course<br />

for roads, railways and airports.<br />

Strong market demand<br />

The strong market demand in the United<br />

States, South America and Asia and the<br />

logistic, efficiency and cost measures<br />

implemented in previous years in the US and<br />

Europe have also been factors contributing to<br />

this growth. TenCate Geosynthetics is a flexible<br />

organization, which has quickly responded to<br />

the opportunities that came along in 2011. To<br />

improve profitability in the United States, Lee<br />

Bryan (director TenCate Geosynthetics North<br />

America) has launched the Profit Improvement<br />

Programme – a holistic plan that captures and<br />

measures all projects such as cost reduction,<br />

product development, market development, and<br />

the hiring of sales people for focused market<br />

penetration. Paul Firrell (group director Europe)<br />

has initiated an inventory reduction programme<br />

and spread margin management for cost<br />

leadership, while Fred Chuck (director<br />

Reinforcement Markets) directly targets the<br />

owners and engineering and construction<br />

companies that are developing wind energy.<br />

Private sector<br />

‘Our focus is moving more towards<br />

opportunities funded by the private sector,<br />

such as energy and mining, where we are<br />

not reliant on government-funded projects.<br />

We need to be proactive in securing a higher<br />

market share through innovative products<br />

and an adjusted solutions-driven approach,<br />

and through a greater emphasis on nongovernment-funded<br />

markets. This requires<br />

the strengthening of the corporate sales effort<br />

at regional level.’ Accordingly the group<br />

will enter into partnerships where necessary,<br />

while in Europe participation in trade<br />

shows will be increased for the purpose of<br />

demonstrating solutions.<br />

Exchange<br />

Another important element of the strategy is<br />

the exchange of products and system solutions<br />

between the different geographical regions.<br />

‘In this context we’re working as a global<br />

strategic team,’ explains Wally Moore. ‘This<br />

team is made up of the key leaders of the<br />

regional businesses and the central staff of<br />

TenCate Geosynthetics. We come together<br />

physically three times a year to discuss sharing<br />

and applying best practices in terms of market<br />

approach per application, product development<br />

initiatives, purchasing and production metrics.<br />

Depending on local supply and demand<br />

balances or imbalances, we also tactically<br />

supply products from one region to another.’<br />

Asia<br />

With the acquisition of Emas Kiara Industries<br />

in March 2011, TenCate Geosynthetics has<br />

strengthened its position in Asia and increased<br />

its market share. Emas Kiara is an important<br />

producer of a wide range of geosynthetic<br />

products and solutions. Activities are<br />

increasing in the large infrastructure project<br />

market (civil engineering) and the<br />

environmental market. The market in China<br />

is more complex, and here TenCate still has<br />

a modest position. TenCate Industrial Zhuhai<br />

is now fully operational, thus laying the basis<br />

for further development of the Chinese market.<br />

Production in Zhuhai is destined for the local<br />

market. In China TenCate is opting for<br />

high-grade applications, and less for the<br />

volume market.<br />

Again new initiatives have been taken to<br />

further develop the market in South America,<br />

and here TenCate Geotube ® technology has<br />

been mainly applied to date. There are also<br />

opportunities for fabrics and non-wovens,<br />

especially in infrastructure projects.<br />

• Value proposition of TenCate<br />

Geosynthetics lies in extensive<br />

technological knowledge, the<br />

environmental friendliness and<br />

sustainability of the solutions, the<br />

short response time to orders and<br />

proven reliability in projects<br />

• TenCate can proactively respond to the<br />

growing need of end-users for CO2friendly<br />

sustainable environmental<br />

solutions and detection systems<br />

• The strong market demand and the<br />

logistic, efficiency and cost measures<br />

previously implemented in the US and<br />

Europe have contributed to the growth<br />

www.tencategeosynthetics.com<br />

geosynthetics.europe@tencate.com<br />

geosynthetics.americas@tencate.com<br />

geosynthetics.asia@tencate.com<br />

15


Sustainability / Environment<br />

<strong>TENCATE</strong> GEOSYN<strong>THE</strong>TICS PARTNER IN ENVIRONMENTAL PROJECTS<br />

distinctive in material<br />

and performance<br />

The activities of the market group TenCate Geosynthetics can be divided into the business units infrastructure,<br />

water & environment, and industrial fabrics. The group develops and produces fabrics, non-wovens and geogrids<br />

for the first two segments, and the materials from TenCate Geosynthetics regularly achieve distinction, especially<br />

in the areas of infrastructure (retaining walls, road building) and the environment.<br />

The group is involved in several large-scale environmental projects by virtue of its TenCate Geotube ® technology.<br />

Materials from TenCate make a difference.<br />

In October 2011 TenCate Geosynthetics USA<br />

collected two IFAI Awards from the Industrial<br />

Fabrics Association International (IFAI). The<br />

Innovation Award went to TenCate Mirafi ®<br />

H2Ri. This fabric has been developed to<br />

reinforce and stabilize base courses where<br />

uneven settlement results from heaving in<br />

subgrade soils. The patented geosynthetic<br />

material has already been applied in various<br />

Reinforced retaining wall based on TenCate Mirafi ® in Gansu (China)<br />

16 txtures | number 1 | spring<br />

roads in Alaska and North Canada, where<br />

it handles the draining of the underlying<br />

marshy subsoil.<br />

A project at a coal-processing plant in Gansu<br />

(China) with a reinforced retaining wall based<br />

on TenCate Mirafi ® fabric received the Award<br />

of Excellence. A retaining wall reinforced with<br />

TenCate Mirafi ® PET geotextile has<br />

demonstrated its ability to withstand erosion<br />

and landslide forces. Because locally available<br />

material such as sand is used, considerable<br />

savings can be made in material, transport<br />

and energy costs.<br />

Large-scale environmental projects<br />

Now TenCate Geosynthetics is applying its<br />

TenCate Geotube ® technology in several<br />

large-scale environmental projects: in Hong<br />

Kong, the state of New York (US), Tabasco<br />

(Mexico) and Nizhnevartovsk (Siberia, Russia).<br />

In the middle of December 2011 a start was<br />

made on removing and cleaning up<br />

contaminated sludge at the former Kai Tak<br />

International Airport of Hong Kong (see page<br />

32). TenCate is supplying a large number of<br />

TenCate Geotube ® containers for this work, and<br />

the project will be finished by the end of June<br />

2012. The environmental project at Onondaga<br />

Lake in the state of New York is the biggest<br />

dredging project with geotextile containers<br />

in the US and North America. Sand-coloured<br />

TenCate Geotube ® containers are being used in<br />

restoring and protecting the coastline between<br />

the Gulf of Mexico and Laguna El Carmen. This<br />

is the Sanchez Magallanes Shoreline Protection<br />

Project in the state of Tabasco in South Mexico.<br />

More than 100 TenCate Geotube ® containers<br />

have been used in cleaning Lake Komsomolskoe<br />

(300,000 m 2 ) in the centre of Nizhnevartovsk,<br />

a town in Siberia (see page 38).<br />

www.tencategeosynthetics.com<br />

geosynthetics.europe@tencate.com<br />

geosynthetics.americas@tencate.com<br />

geosynthetics.asia@tencate.com


Investor relations<br />

<strong>TENCATE</strong> PUbLISHES ANNUAL REPORT FOR LAST FINANCIAL YEAR<br />

2011 annual report<br />

It is now available in printed form and digitally on the website: the 152-page Royal Ten<br />

Cate annual report. The 2011 activities and results are presented and explained in text,<br />

figures and tables. The annual report is enlivened with both smaller and full-page photos<br />

which show the uses of TenCate materials. The theme of the annual report this year is<br />

‘Connected by the value proposition’.<br />

A printed copy of the annual report will be sent<br />

to you on request (+ 31 546 544 911); for the<br />

digital version you can visit our website<br />

www.tencate.com. Both the printed and the<br />

Corporate communication<br />

<strong>TENCATE</strong> STAKEHOLdERS’ MAGAzINE NOw ALSO AS APP<br />

txtures on your tablet<br />

txtures, the TenCate magazine for stakeholders,<br />

has also been available for a couple of months<br />

now as an app.<br />

The quarterly magazine can now be read on<br />

a smart phone or a tablet. The articles are<br />

arranged by edition, market group, theme and<br />

solution. The txtures app presents the articles<br />

in an abridged form. Unlike the paper version,<br />

there are more photos and links to videos and<br />

websites with background information.<br />

The TenCate txtures app is the first of a number<br />

of new TenCate apps. The HR and later the IR<br />

apps will shortly be available.<br />

www.tencate.com/txturesapp<br />

www.apple.com/nl/mac/app-store<br />

electronic versions are available in Dutch and<br />

English. As always, we greatly value your<br />

comments on the annual report, which you may<br />

send to investorrelations@tencate.com.<br />

17


Environment / Sustainability<br />

<strong>TENCATE</strong> FIELd MONITORING SYSTEM FOR SPORTS PITCHES<br />

Insight into use<br />

and maintenance<br />

TenCate Grass introduces the TenCate Field Monitoring System, an intelligent camera<br />

system for synthetic turf sports pitches. The TenCate Field Monitoring System registers<br />

the number of playing hours and the maintenance that has been carried out on the pitch.<br />

The data provide a reliable insight into the use of the pitch and whether it is being<br />

maintained in accordance with the regulations. The system was developed in collaboration<br />

with the Hillson Group, a company that specializes in intelligent cameras for monitoring<br />

and security systems.<br />

Sports pitches based on synthetic turf require<br />

a considerable investment, but offer a number<br />

of advantages over natural grass. Synthetic<br />

turf pitches can be played on more often and<br />

more intensively, they ensure constant playing<br />

characteristics and will last for many years.<br />

The service life of the pitch depends greatly<br />

on correct maintenance and use. Together<br />

with Hillson, TenCate has developed a<br />

monitoring system that gives a detailed<br />

insight into the use and maintenance of a<br />

particular pitch. Intelligent cameras register<br />

every movement on the pitch and record these<br />

with a time indication. The system analyses all<br />

the activities and converts the data into a<br />

reliable activity report.<br />

18 txtures | number 1 | spring<br />

The monitoring system also records all the<br />

maintenance work done and when and with<br />

what equipment this was carried out.<br />

The system can be operated and monitored<br />

remotely and has the option to be expanded<br />

to include a monitoring system (CCTV) for<br />

security purposes.<br />

TenCate Performance warranty<br />

The data that the TenCate Field Monitoring<br />

System generates now also make it possible<br />

for the ‘insured’ Performance Warranty (in<br />

accordance with for example the FIFA 1- or<br />

2-Star standard) to satisfy the registration of<br />

use and maintenance requirements laid down<br />

by the insurer.<br />

As leader in the international synthetic turf<br />

industry, the TenCate Performance Warranty<br />

from TenCate Grass provides a guarantee and<br />

insurance on the performance and<br />

sustainability of synthetic turf pitches that are<br />

made using TenCate components.<br />

The TenCate Field Monitoring System has<br />

now been installed at FC Breukelen and Flevo<br />

Boys football club (NL). Both pitches are FIFA<br />

2-Star certified.<br />

www.tencategrass.com<br />

grass.europe@tencate.com


Sustainability / Environment<br />

<strong>TENCATE</strong> GEOdETECT ® FOR dIKE MONITORING ALONG YELLOw RIVER<br />

System solution<br />

TenCate is a partner with AGT International in a pilot programme in China for the<br />

installation of a system for the management of dikes along the Yellow River. TenCate is<br />

supplying the geotextile and the sensors for the system and the installation.<br />

TenCate Geosynthetics and AGT have signed a<br />

letter of intent for collaboration on the installation<br />

of TenCate GeoDetect ® in a dike body at<br />

the Yellow River in Dayulan (Zhengzhou) in Henan<br />

province. TenCate GeoDetect ® is a monitoring<br />

system based on geotextile with interwoven fibre<br />

optics, which registers changes in embankments<br />

and dikes. The system will be used in the AGT<br />

Flood Early Warning System (FEWS). Work began<br />

in October 2011 and will be of one year’s duration.<br />

The commissioning authority is the Yellow River<br />

Conservancy Commission (YRCC). This authority<br />

is responsible for the management of the 5,464<br />

km-long Yellow River.<br />

Joint venture<br />

For this project AGT International and TenCate<br />

Geosynthetics Netherlands entered into a joint<br />

venture. AGT International, global supplier of<br />

monitoring and security solutions for the public<br />

space, is carrying out the project together with<br />

TNO. FEWS will be used to collect and analyse<br />

data on the stability and deformations in the dike<br />

and on the possible threat of flooding. These will<br />

provide the basis for taking measures to prevent<br />

subsidence or leaks and a possible dike breach<br />

as quickly as possible. The Yellow River is well<br />

known for among other things its turbulence.<br />

This system will provide the manager with<br />

information on the condition and maintenance of<br />

the dike. A flooding prognosis can also be issued,<br />

based on which it will be possible to ensure that<br />

20 txtures | number 1 | spring<br />

the local population can be evacuated in good<br />

time. Using a simulation application, the<br />

authorities can prepare for a possible calamity.<br />

System solutions<br />

‘The future of TenCate lies less in products and<br />

more in offering solutions to geotechnical<br />

challenges through open innovation’, said Wally<br />

Moore (global group director TenCate<br />

Geosynthetics). ‘The combination of our<br />

geosynthetics and sensor technology with<br />

partners such as AGT International gives us an<br />

innovative and differentiated approach to tracing<br />

possible defects in dikes within our water &<br />

environmental activities.’<br />

‘By bringing Dutch know-how in water we are<br />

uniquely positioned with our partners to<br />

implement this ground-breaking system,’ said<br />

Pieter-Christian van Oranje-Nassau, CEO of AGT<br />

International in the Netherlands. ‘Another key<br />

element for the full realization and success of the<br />

project is our commitment to turning key project<br />

findings into shared learning opportunities.’<br />

Once the project has been successfully<br />

completed, the YRCC and AGT International will<br />

promote this solution with water and dike<br />

managers in China.<br />

www.geosynthetics.asia.com<br />

geosynthetics.asia@tencate.com<br />

www.agtinternational.com


TenCate GeoDetect ® is installed in a dyke body at the Yellow River<br />

at Dayulan (Zhengzhou) in Henan province<br />

21


Sustainability / Environment<br />

<strong>TENCATE</strong> AdVANCEd ARMOUR PARTNER IN AEROSPACE PROJECTS<br />

Aircraft armour<br />

TenCate occupies a strong position worldwide in armour composites and in space and<br />

aerospace composites. In recent years more and more aircraft and helicopters have been<br />

fitted with armour. TenCate has the processes, materials, certification and know-how to<br />

respond to this trend and does so in collaboration and partnerships with customers<br />

such as Airbus, Eurocopter and Agustawestland and a tier 1 supplier of aircraft interiors.<br />

This contribution is a good example of the synergy between TenCate<br />

companies in advanced composites.<br />

TenCate ranks among the leading companies<br />

in ballistic protection systems for people<br />

and vehicles (armour composites) and space<br />

and aerospace composites. TenCate has a<br />

worldwide presence, it own local design and<br />

production facilities and a broad, innovative<br />

product portfolio. For aerospace in particular<br />

these are important preconditions. In<br />

recent years more and more aircraft and<br />

helicopters have been fitted with armour,<br />

which is often delivered in the form of kits,<br />

consisting of various customized panels.<br />

Customer relations<br />

In the context of the partnership with<br />

Eurocopter, TenCate is participating in a<br />

number of armour projects. A good customer<br />

relationship has also been established in the<br />

past couple of years with two other companies<br />

in the field of aerospace: these are a tier 1<br />

supplier of aircraft interiors and a helicopter<br />

manufacturer, AgustaWestland (UK/Italy).<br />

The tier 1 supplier designs and manufactures<br />

interior and other parts for the military and<br />

commercial aviation industry, such as Airbus.<br />

22 txtures | number 1 | spring<br />

AgustaWestland is involved in ballistic<br />

protection of helicopters in the military<br />

segment. Contacts were made with both<br />

companies at TenCate Advanced Armour<br />

in Vissenbjerg (Denmark) and Primarette<br />

(France). TenCate Denmark is the place<br />

where the panels are pressed and cut for<br />

AgustaWestland. The finishing<br />

of the panels is carried<br />

out in Primarette,<br />

with the French being<br />

responsible for the quality<br />

of the product. The facility<br />

in Primarette has since last<br />

summer been fully equipped<br />

for the development and<br />

production of composite materials<br />

both for industrial applications<br />

(vehicle and personal protection)<br />

and for helicopters and aircraft.<br />

Tier 1 supplier<br />

A number of parts, which will not be<br />

further specified, for the interior of 500<br />

Airbus aircraft of the type A350 will be fitted<br />

In recent years more and more helicopters too have been fitted with armour. In the context of the partnership<br />

with Eurocopter, TenCate is participating in a number of armour projects


with ballistic protection over the next seven<br />

years. These parts must be fully bulletproof<br />

and TenCate will be supplying the kits for<br />

this. A number of prototypes will be made,<br />

some with materials from TenCate Advanced<br />

Armour in France, where the bulletproof<br />

part was also developed. The panels will<br />

be made and parts of the structure tested<br />

in Primarette to ensure they are bulletproof<br />

The entire interior part will be tested by the<br />

tier 1 supplier to ensure it is bulletproof and<br />

is resistant to break-in (non-intrusion). In<br />

conformity with the agreement, the first kit<br />

will be delivered in July 2012, when tests will<br />

be carried out on mechanical, environmental<br />

and other aspects, after which certification<br />

will take place. TenCate Advanced Armour<br />

will supply the panels and materials for the<br />

protection. TenCate has signed a long-term<br />

agreement for this seven-year programme.<br />

‘This is important for future business.’<br />

Follow-up orders will be filled on demand.<br />

Agustawestland<br />

AgustaWestland is one<br />

of the ‘big six’ helicopter<br />

manufacturers in the world.<br />

The facility in Vissenbjerg is<br />

supplying ballistic protection<br />

for the AgustaWestland<br />

AW101 helicopter. An order for<br />

twelve helicopters and one set<br />

of spare parts has been placed.<br />

Only the lightest of material qualifies<br />

for helicopter armour. ‘The use of metal<br />

as armour in helicopters is thus out of<br />

the question. The net payload in a small<br />

helicopter is just 250 kilos, which means<br />

that there’s only room for four people.’<br />

Collaboration with TenCate<br />

The decision to opt for cooperation with<br />

TenCate Advanced Armour was governed by<br />

three factors: the company must be certified<br />

in conformity with EN9100. This standard<br />

includes the quality system requirements in<br />

conformity with ISO 9001:2008 and additional<br />

requirements which apply specifically to<br />

the space and aerospace industry and to<br />

defence. The TenCate facility in Primarette<br />

complies with this. It is also important that<br />

the company behind the manufacturer is a<br />

large one. Many contracts include a parent<br />

company guarantee: a guarantee from the<br />

parent company, signed by the executive<br />

board. What is important is the global<br />

presence of the TenCate Advanced Armour<br />

Group, giving TenCate a worldwide network<br />

of armour companies, which must all be able<br />

to deliver for one and the same aircraft.<br />

• TenCate Advanced Armour is the<br />

supplier of kits for the ballistic<br />

protection of interior parts of Airbus<br />

aircraft<br />

• For AgustaWestland TenCate supplies<br />

ballistic protection for helicopters in<br />

the military segment<br />

• Important factors for the collaboration<br />

are that certification is in accordance<br />

with EN9100 and the company’s global<br />

presence<br />

www.tencateadvancedarmour.com<br />

advancedarmour@tencate.com<br />

23


2011 full-year figures<br />

<strong>TENCATE</strong> PUbLISHES RESULTS FOR 2011 FINANCIAL YEAR<br />

24 txtures | number 1 | spring<br />

Loek de Vries, President and CEO Royal Ten Cate<br />

Looking ba<br />

‘TenCate established new records in 2011. Net profit<br />

rose by 28% and the increase in the dividend was in<br />

line with this. Our level of ambition, however, will<br />

continue to be high, with the aim of achieving<br />

further growth, both organic and through<br />

acquisitions (buy & build strategy). This will<br />

become possible in part through the long-term<br />

trends that form the basis of the company’s<br />

developments.’<br />

• ‘Sales and profit have again risen sharply<br />

and reached record levels<br />

• TenCate Advanced Textiles & Composites<br />

sector put in very strong performance<br />

• Geosynthetics & Grass sector recorded a 12%<br />

rise in sales, although the trend in results was<br />

disappointing<br />

• As a result of the economic conditions TenCate<br />

will refine its strategy in respect of synthetic<br />

turf activities<br />

• Developments that accelerate growth<br />

relate to TenCate AbdS active blast<br />

countermeasure system, 3d weaving<br />

technology and inkjet technology’


ck with satisfaction on 2011<br />

Market trends<br />

‘These trends were also visible in the past<br />

year. Tightening up safety standards and<br />

environmental requirements and a reduction<br />

in CO2 emissions gave TenCate a certain<br />

amount of “tail wind”. The climate sustaining<br />

these trends is expected to continue in the<br />

coming years.<br />

In the BRIC countries in particular there is<br />

growing environmental awareness, with an<br />

increasing focus on “performance materials”.<br />

New technological developments<br />

The development of TenCate into a “solutions<br />

provider” has also resulted in a further<br />

improvement in its technological base.<br />

The activities in the synthetic turf market are<br />

the furthest advanced when it comes to<br />

efforts to think in terms of system solutions<br />

and to present a profile of TenCate as a<br />

full-service solutions provider. Recently<br />

camera monitoring was added, to assist clubs<br />

in registering and planning maintenance work<br />

and, linked to this, warranty concepts can be<br />

offered, which give clubs greater certainty<br />

about the service life and playability of their<br />

sports pitches.<br />

Significant progress was made in 2011 in the<br />

field of weaving technology for synthetic turf<br />

pitches. This enables TenCate to control the<br />

entire production process: from the PP/PE<br />

granules right through to the end product, or<br />

in other words, the sports pitch. TenCate also<br />

includes the characteristics of the substructure<br />

in the overall concept. This has resulted in<br />

considerable environmental benefits (less<br />

transport of building material, recycling)<br />

and cost benefits for the user. The first “new<br />

generation” of sports pitches were installed<br />

in 2011.<br />

Good progress was also recorded on the sensor<br />

technology in TenCate GeoDetect ® , which was<br />

developed several years ago. Contacts have<br />

been made with new partners to start<br />

marketing this solution, in part through<br />

engineering consultancy firms. In a world in<br />

which the digitalization of information is<br />

becoming ever more important, people want to<br />

know (and measure) what is happening under<br />

the ground.<br />

Other technological developments that are still<br />

at an early stage relate to the TenCate ABDS<br />

active blast countermeasure system and inkjet<br />

technology. The marketing of these<br />

technologies offers considerable potential.<br />

Mixed picture<br />

TenCate Geosynthetics showed a mixed<br />

picture. While TenCate Geosynthetics<br />

translated the positive market trends<br />

mentioned above into strong sales growth, the<br />

results of the financial crisis and the tight<br />

budgetary conditions in the public sector<br />

related to it were clearly visible within the<br />

Grass group. Although synthetic turf has been<br />

around for more than thirty years, the market is<br />

still not mature. The same applies to the quality<br />

criteria. In a somewhat less favourable<br />

economic climate, price pressure quickly builds<br />

up, as a result of which quality aspects,<br />

sustainability, etc. are pushed to the<br />

background.<br />

There was also strategic reorganization of the<br />

distribution partners, which led to an initial<br />

decline in sales.<br />

The Grass group will take further organizational<br />

measures to achieve an improvement in the<br />

results in the short term. In the first place,<br />

attention will be focused on entering into<br />

relationships with new distributors (the<br />

marketing and installation of sports pitches),<br />

cost reduction and the development of<br />

distinctive system concepts.<br />

The year 2012<br />

Expectations for 2012 are mainly positive.<br />

While sales of TenCate Defender M are<br />

expected to decline, resulting from the gradual<br />

withdrawal of US troops from Afghanistan,<br />

TenCate has a differentiated portfolio of<br />

growing activities.<br />

By means of a different breakdown of sales and<br />

result over the year, the first half of 2012 will<br />

not be comparable with that of 2011. In the first<br />

six months of 2011 there was substantial<br />

catch-up demand from the US Army.<br />

Barring unexpected circumstances, a result is<br />

expected in 2012 that will be at least as high as<br />

that of 2011.’<br />

25


Safety / Protection<br />

<strong>TENCATE</strong> PROTECTIVE FAbRICS wINS ORdER IN UNITEd KINGdOM<br />

1200<br />

fire fighting suits<br />

for Shropshire<br />

TenCate Protective Fabrics has won an<br />

important order for the delivery of<br />

inherently heat- and flame-resistant<br />

materials for the structural fire fighter<br />

clothing for Shropshire Fire & Rescue<br />

Service. This relates to a new lightweight<br />

system, TenCate Tecasystem Millenia<br />

450, for application in over 1200 fire service<br />

outfits. The first 300 outfits are expected to<br />

be delivered in June.<br />

26 txtures | number 1 | spring


To improve the current personal protection<br />

systems, the fire brigade in Shropshire (West<br />

Midlands, UK) had been looking for ‘a durable<br />

fire fighting suit with less maintenance and<br />

better protection against the risk of heat<br />

stress’. Heat stress is caused by the body’s inability<br />

to maintain its average core temperature<br />

in arduous and stressful situations, and a fire<br />

fighter can lose consciousness or even suffer<br />

a heart attack. FlamePro UK Ltd has developed<br />

a new Flamepro ® fire fighting suit based on<br />

TenCate materials. TenCate Tecasystem<br />

Millenia 450 is the lightest protection system on<br />

the market that meets the strict requirements<br />

of the European norm for fire fighting clothing.<br />

It consists of an outer fabric in combination with<br />

a thermal and moisture regulating intermediate<br />

layer and a thermal liner. Each layer has been<br />

developed with its own functionalities.<br />

As an integrated system, the layers are fully<br />

compatible with one another. And so the fire<br />

fighter from Shropshire will benefit from a<br />

light and comfortable fire fighting suit yet<br />

still be optimally protected in the extreme<br />

conditions experienced in a raging inferno.<br />

MARKET – fire and emergency services<br />

PROdUCT – TenCate Tecasystem Millenia<br />

450 based on three qualities of TenCate<br />

Tecashield ® (outer fabric, thermal and moisture<br />

regulating barrier and thermal liner); complies<br />

with European Norm EN 469/AC: 2005 level<br />

2 TECHNOLOGY – fibre, fabric and coating<br />

technology PROCESS – integrated system is<br />

processed by clothing manufacturer<br />

Multifunctional clothing<br />

Fire fighters frequently have to turn out to<br />

road accidents, situations involving hazardous<br />

substances and terrorist incidents. ‘All these<br />

situations require multifunctional clothing<br />

that is lightweight, comfortable, strong and<br />

protective,’ explains Kevan Whitehead (end-use<br />

market manager of TenCate Protective Fabrics).<br />

The new fire suit has a unique design<br />

that means any damaged parts – such as<br />

the fluorescent visibility stripes – can be<br />

easily replaced. It has been subjected to<br />

wearability and washing tests, among other<br />

checks. The outcome of the extensive test<br />

programme was that, compared with existing<br />

uniforms, the new suit required 25% less<br />

body energy and offered good protection<br />

against the danger of heat, as well as greater<br />

comfort and freedom of movement.<br />

www.tencateprotectivefabrics.europe.com<br />

protectivefabrics.europe@tencate.com<br />

For the animation, scan the QR code<br />

Still from the clip about<br />

TenCate Tecasystem - Millenia 450<br />

produced by C4Real<br />

27


Sustainability / Environment<br />

<strong>TENCATE</strong> GEOdETECT ® FOR SAFE STORAGE OF MINING wASTE<br />

Storage of mining<br />

waste assured<br />

The retaining wall around a basin containing mining waste (tailings) at the Compañía Minera<br />

Antamina in Peru will be fitted with TenCate Geodetect ® . This system monitors the condition of<br />

embankments and dikes and registers every change, thus making it possible to prevent a dike<br />

breach and to ensure that the storage is safe.<br />

Compañía Minera Antamina is one of the ten<br />

largest mining companies in the world. And<br />

here zinc, molybdenum, silver, lead and other<br />

minerals are mined. This is said to be the<br />

highest tailings basin in the world (3600 metres<br />

above sea level) and its collection capacity is<br />

550 million tons of mining waste, which may<br />

under no circumstances seep out and end up in<br />

the environment. For this reason a wide dam<br />

has been built around the basin, in which<br />

TenCate GeoDetect ® has been fitted. The dam<br />

is at least 250 metres in height, making it one<br />

of the highest retaining walls in the world.<br />

So far a two-kilometre length of TenCate<br />

GeoDetect ® S-BR has been installed. In total<br />

more than six kilometres of dam will be fitted<br />

with TenCate GeoDetect ® at this location.<br />

Advantages<br />

The installation is being carried out by the<br />

engineering firm of Golder Associates. Olivier<br />

Artières, global technology manager at TenCate<br />

Geosynthetics, was on site to supervise the<br />

installation. ‘This is the largest project using<br />

TenCate GeoDetect ® in 2011’, he tells us.<br />

28 txtures | number 1 | spring<br />

‘This solution offers a numbers of advantages.<br />

We can monitor the pressure and the<br />

temperature in the structure, and do so over<br />

large distances. After each metre a measuring<br />

point (sensor) is installed and that’s really a lot.<br />

No other system has that.’<br />

Civil engineering is still only making modest<br />

use of monitoring systems in earthworks.<br />

Demand and interest are, however, growing:<br />

‘Even if you use the best materials, you can<br />

never have complete certainty. For tunnels,<br />

dams and buildings it is already very common<br />

to work with sensors.’ This monitoring system<br />

can also be used in regions that are prone<br />

to earthquakes.<br />

Product development, however, does not<br />

stand still. The TenCate GeoDetect ® system<br />

is being further improved and the level of<br />

protection increased, for example through<br />

the use of new fibre optics.<br />

www.tencategeosynthetics.com<br />

geosynthetics.europe@tencate.com


MARKET – Civil engineering PROdUCT<br />

– Geotextile with interwoven sensors<br />

TECHNOLOGY – Extrusion and weaving<br />

technology, coating and sensor technology<br />

PROCESS – Fibre optics are interwoven<br />

in geotextiles and connected up to measuring<br />

equipment<br />

TenCate GeoDetect ® is rolled out<br />

29


Technological innovation<br />

<strong>TENCATE</strong> ANd <strong>THE</strong> ROLE OF NLR IN dUTCH AVIATION<br />

Composite<br />

- a material on the rise<br />

The dutch aviation industry enjoys a good reputation abroad. Two of the players in this industry are TenCate and the National Aerospace<br />

Laboratory. This knowledge organization is only too willing to make its expertise and facilities available to ‘the composite-loving<br />

Netherlands. Composite is a material on the rise, with the number of application possibilities increasing dramatically.’<br />

Michel Peters, general director of the<br />

National Aerospace Laboratory<br />

30 txtures | number 1 | spring<br />

Composite materials are being used in aircraft<br />

building to a growing extent and now account<br />

for approximately half the materials used in<br />

new generations of aircraft. TenCate Cetex ®<br />

has already acquired a strong position in this<br />

branch. Although the demand for air traffic will<br />

only increase, this must not lead to increased<br />

air pollution, noise pollution or space<br />

occupation, and therefore technological<br />

innovation and sustainability in aircraft building<br />

are required. The developments in composite<br />

materials and the demand for these lightweight<br />

materials are good examples in this respect.<br />

High-grade and innovative<br />

Almost 100 companies in the Netherlands are<br />

active in developing, producing and supplying<br />

high-grade innovative products and services to<br />

aircraft builders such as Airbus, Boeing,<br />

Bombardier, Embraer and Gulfstream. TenCate<br />

is one of these players. The Dutch aviation<br />

industry enjoys a good reputation abroad.<br />

‘We’re acknowledged to be innovative and are<br />

the fifth aviation country in Europe,’ says<br />

Michel Peters, general director of National<br />

Aerospace Laboratory (NLR). There are two<br />

reasons for this: ‘Thanks to the history of<br />

Fokker, we have a creative aircraft industry<br />

with integrated aircraft knowledge. With the<br />

Faculty of Aerospace Engineering of Delft<br />

University of Technology, NLR, MKB, companies<br />

such as TenCate and spin-off enterprises such<br />

as Airborne, we have a good infrastructure in<br />

aviation knowledge at our disposal.’ Michel<br />

Peters has been confirmed in this view during<br />

various trade missions. ‘Russia, China and<br />

Brazil are happy to work with Dutch industries.<br />

And within Europe itself the European<br />

Commission is also extremely active in the field<br />

of aeronautics. As NLR we fully participate in<br />

European framework programmes. If you bring<br />

your knowledge and know-how, you’ll find a<br />

good seat at the table.’<br />

Innovation cluster<br />

Aircraft building falls under the top sector High<br />

Tech Systems & Materials. This is one of the<br />

five innovation clusters within the innovation<br />

policy in the Netherlands. TenCate and NLR<br />

take part in this too. When it comes to space<br />

and aerospace in the Netherlands, NLR is the<br />

central knowledge organization. NLR carries<br />

out applied research for the sector, working on<br />

the strategic accumulation of knowledge and<br />

developing with the business community<br />

concepts for use in making innovative,


Continue to invest in knowledge, technology and networks with direct connections between industry, knowledge organizations and government<br />

competitive products. NLR has such facilities as<br />

wind tunnels (for testing aircraft), simulators<br />

(for studying the safety of new flight<br />

procedures) and laboratory aircraft. The aim is<br />

to make flying safer, more sustainable and more<br />

efficient. TenCate has materials research<br />

carried out here. NLR is also involved in the<br />

development consortia TAPAS and TPRC.<br />

Resources<br />

‘In the Netherlands we need innovative<br />

products that the customer is willing to pay<br />

more for. I hope that the Dutch government will<br />

continue to make sufficient financial resources<br />

available for innovative research. I’m not<br />

entirely confident of this. Many good things<br />

stemmed from the Strategic Research<br />

Programme Aircraft Development but this was<br />

terminated in 2011. My plea is for a sound<br />

alternative. The Rutte Cabinet seems to go for<br />

fiscal regulations, such as the deduction of<br />

corporation tax. These regulations do not apply<br />

to not-for-profit-based knowledge organizations<br />

such as NLR, and you have to be aware of this.’<br />

Composites cluster<br />

In December 2011 NLR was one of the initiators<br />

of CompoWorld, a ‘composites cluster’ in<br />

Flevoland. Research, government bodies and<br />

the specialized MKB are linked in this golden<br />

triangle to make knowledge of composites<br />

accessible to the business community and<br />

develop composites technology further and<br />

make it applicable for innovative products. NLR<br />

supports CompoWorld with knowledge,<br />

technology and facilities, and therefore<br />

high-grade employment opportunities can be<br />

created. ‘Composite is a material on the rise.<br />

Newer solutions are continually being<br />

discovered and growth in the number of<br />

applications is increasing significantly.’<br />

Clean Sky<br />

The sound reputation of the Dutch companies<br />

and knowledge institutes in the area of<br />

innovative processes and light clean materials<br />

and systems is evident from their role within<br />

the Clean Sky programme of the European<br />

Union. The aim is to make air traffic more<br />

environmentally friendly, for example by<br />

reducing CO2 emissions and noise pollution by<br />

50%. ‘The aviation sector in the Netherlands is<br />

constantly concerned with sustainability,’<br />

explains Michel Peters. ‘And this certainly<br />

applies to the operators too. KLM has been<br />

ranked first in the Dow Jones Sustainability<br />

Index for the sixth successive time. This offers<br />

an economic advantage and confers a higher<br />

market value. Sustainability is in the DNA of<br />

our designers and operators.’<br />

• Abroad the Dutch aviation industry<br />

is acknowledged to be innovative<br />

• The aim of knowledge building,<br />

research and investigation by NLR is<br />

to make flying safer, more sustainable<br />

and more efficient<br />

• Investments in knowledge, technology<br />

and networks with industry, knowledge<br />

organizations and government are<br />

helpful in strengthening the position<br />

of the Netherlands in aerospace<br />

www.nlr.nl<br />

31


Sustainability / Environmenta<br />

<strong>TENCATE</strong> GEOTUbE ® TECHNOLOGY IN ENVIRONMENTAL PROJECT IN HONG KONG<br />

Kai Tak International Airport, the former international airport of Hong Kong, is undergoing<br />

a radical clean-up and revitalization operation. TenCate Geosynthetics is closely involved,<br />

32 txtures | number 1 | spring<br />

Revitalization<br />

of Kai Tak<br />

as the TenCate Geotube ® technology turned out to be the most cost-effective, most<br />

professional and, from the environmental perspective, most attractive solution.<br />

Kai Tak was the international airport of Hong<br />

Kong from 1925 to 1998. The former airport is<br />

located in the business and residential district<br />

Kowloon City. This location and the approach<br />

route of the aeroplanes made Kai Tak<br />

International Airport one of the most dangerous<br />

airports in the world. Over time the soil, the<br />

approach channel and the Kwun Tong Typhoon<br />

Shelter have become contaminated. The<br />

government wants to redevelop this area (320<br />

ha) and plans a mix of housing and shops. So it is<br />

a matter of cleaning up in an environmentally<br />

responsible way the contaminated sludge that<br />

has accumulated over the years. Moreover<br />

provision is made for improving the banks of the<br />

associated waterways and constructing a piled<br />

deck for the Metro Park.<br />

A total of 140,000 m 3 of contaminated sludge<br />

must be removed, dewatered and stored − which<br />

corresponds to 7,000 truckloads! The contamina-<br />

ted sediments will be stored in TenCate<br />

Geotube ® containers and shipped to the<br />

westerly situated East Sha Chau for disposal<br />

in the confined contaminated mud pits located<br />

offshore of the new Chek Lap Kok Airport.<br />

The Geotube ® containers have to survive free<br />

fall through over 30 m of water and impact with<br />

the seabed, and a total of 800 TenCate<br />

Geotube ® containers will be used for storage<br />

and dewatering.<br />

Land disposal is very expensive in Hong Kong<br />

but with TenCate Geotube ® the sludge can be<br />

removed in an economically and environmentally<br />

responsible way. Furthermore, the customer was<br />

highly impressed with the professional approach<br />

of TenCate Geosynthetics.


MARKET – Environment and infrastructure<br />

(hydraulic engineering applications) PROdUCT<br />

– TenCate Geotube ® GT950 TECHNOLOGY<br />

– Extrusion, weaving and coating technology<br />

in combination with polymer technology<br />

PROCESS – Storage and dewatering of (contaminated)<br />

sludge and sand<br />

TenCate Geotube ® container ready for the removal and dewatering of contaminated sludge<br />

33


Innovation and education<br />

<strong>TENCATE</strong> INVOLVEd IN EdUCATION ANd RESEARCH IN <strong>THE</strong> REGION<br />

Innovation and the role<br />

of education<br />

There is an important role to be played in innovation by employers (business community), government, education and research.<br />

Occupation-oriented universities of applied sciences must offer educational programmes that meet the needs of the business<br />

Saxion is one of the largest universities of<br />

applied sciences in our country. Saxion has<br />

developed into a knowledge institute with<br />

occupation-oriented education and research.<br />

These institutes and the business community<br />

and government form the vertices of what is<br />

sometimes called the ‘golden triangle’. And<br />

here the contribution of the field of work<br />

(undertakings, small and medium enterprises<br />

(SMEs) and institutes) must be as intensive<br />

as possible. ‘We exist by the grace of the job<br />

market,’ says Wim Boomkamp, chairman of<br />

the Executive Board. ‘We want to educate<br />

students in a way that achieves maximum<br />

synchronization with the wishes of the<br />

organization.’ This can be an international<br />

undertaking such as TenCate or an SME.<br />

New educational programmes<br />

He gives two examples to illustrate this. Ten<br />

years ago the higher textile training course<br />

(dating back 150 years, it was the oldest training<br />

course bar one in the Netherlands) was in dire<br />

straits. The curriculum was rewritten, new<br />

34 txtures | number 1 | spring<br />

community, and participate in the networks of institutes and companies such as TenCate. Saxion University of Applied<br />

Sciences is effectively carving the way in this respect, and TenCate and Saxion can gain from each other.<br />

materials were introduced, and new instructors<br />

shaped by occupational practice arrived. The<br />

gulf between education and the business world<br />

has now been completely closed. The intake of<br />

students is large − and international. In addition,<br />

the educational programme Art & Technology<br />

has been initiated, where students are taught to<br />

combine creativity with the latest technological<br />

developments. ‘It deals with devising technical<br />

solutions for smart applications. Children today<br />

are growing up in a world of creativity and new<br />

materials. You have to introduce technology<br />

into the life of young people right from the<br />

beginning. A company like TenCate must feature<br />

much more prominently in education in order<br />

to hammer home once more the identification<br />

with the innovative manufacturing industry.’<br />

Intensify and innovate<br />

Saxion is devoting this academic year to<br />

intensifying the relationship with the field of<br />

work. Innovation of products, services and<br />

processes is becoming increasingly important<br />

as a source of prosperity for the Netherlands.<br />

According to Wim Boomkamp, the expansion<br />

and strengthening of practice-oriented research<br />

at universities of applied sciences make a<br />

necessary and substantial contribution in this<br />

respect. This innovation must take place in the<br />

networks (‘small workplaces’) of companies and<br />

institutes. In this, Saxion can generate, share<br />

and disseminate practice-oriented knowledge.<br />

‘TenCate is an important partner<br />

for us. Company, region and Saxion can utilize<br />

one another’s potential to an even greater<br />

extent as far as high-grade innovation is<br />

concerned.’ The opportunities to ‘capitalize’<br />

on knowledge and technology must therefore<br />

be more closely scrutinized. The knowledge<br />

institute also expects to contribute to new<br />

employment, for example in the form of<br />

spin-offs. In this respect, Saxion has an<br />

excellent service record − like that of the<br />

University of Twente (UT) − with a considerable<br />

number of successful spin-offs. Former<br />

students of Saxion currently head companies<br />

of their own in fields such as ICT, facility<br />

services, and the health and food sectors.


Materials Valley<br />

Saxion endorses initiatives in open innovation<br />

such as the Open Innovation Center Advanced<br />

Materials (OICAM) and the presentation of<br />

Twente as Materials Valley. TenCate has been<br />

involved as a partner in OICAM from the very<br />

beginning. Materials and techniques are the<br />

roots of the Twente region. The joint marketing<br />

of Twente as an innovative high tech region can<br />

give an additional boost to attracting qualitative<br />

personnel. Technical companies in the region will<br />

become increasingly interesting to knowledge<br />

workers from other countries and districts. In<br />

the words of Wim Boomkamp: ‘The contacts<br />

must be such that with the input from TenCate<br />

we can devise an educational programme. We<br />

call this co-creation: that is, building jointly with<br />

companies such as TenCate an educational<br />

programme and an occupation, and coupling<br />

this with research. We want to elevate High<br />

Tech Systems & Materials into a spearhead.’<br />

Arguments<br />

There are four arguments in favour of this<br />

policy option: ‘We have the most technical<br />

educational programmes in house. High tech<br />

systems and materials are characteristic of our<br />

region and, when it comes to innovation, the<br />

manufacturing industry is the most important<br />

“chimney” of this region. Moreover The Hague<br />

has challenged us as Saxion to be distinctive<br />

− to be a centre of excellence. If you can be<br />

distinctive, then you also erect a small chimney<br />

on this university of applied sciences, so to<br />

speak. We are the only university of applied<br />

sciences that, in cooperation with companies<br />

and Mesa+, the NanoLab of the UT, has entered<br />

the field of nanotechnology – and this creates<br />

a new dynamic. If we can also show this in<br />

Brussels, we can attract more money and<br />

projects. If we want to remain up to date and<br />

continue to educate people, then the interflow<br />

of contributions and contacts with the business<br />

community will become increasingly important.’<br />

Interactive<br />

The chairman has a clear picture of how<br />

to give substance to the intensification of<br />

relations with the field of work: ‘It begins with<br />

the instructor that we appoint. That may be<br />

someone who works or has worked at TenCate<br />

and who is willing to look at us interactively.<br />

The lectureship Smart Functional Materials of<br />

the textile training programme falls under the<br />

knowledge centre Design and Technology of<br />

Saxion. Furthermore the director of education<br />

must see what the developments are at a<br />

company and how we can respond to them.<br />

Wim Boomkamp, Chairman of the Executive Board of Saxion<br />

There is considerable willingness at TenCate<br />

to join us in shaping this cooperation. Together<br />

we will look at which innovation projects can<br />

offer places to students. And that applies to<br />

the question of replacement too.’ The business<br />

community must make sufficient places<br />

available for work experience − and utilize them.<br />

Incidentally Wim Boomkamp prefers to speak<br />

of learning arrangements, or even better: a<br />

period of project-based practice in the form of<br />

co-creation. ‘Many young people have grown up<br />

with new materials and technologies. A student<br />

represents talent. Set him or her to work on a<br />

project and utilize their potential and creativity.’<br />

35


Sustainability / Environment<br />

GREENFIELdS wORKS wITH NETwORK OF SALES PARTNERS ANd ALLIANCES<br />

A green<br />

supplier of<br />

synthetic turf<br />

GreenFields installed a large number of fields for football and other sports in 2011, including<br />

several dual-use fields suitable for twin purposes. Outside Europe, the Middle East and Asia,<br />

Greenfields works with partners that sell, produce and install under licence. It has opted<br />

for an international network of sales partners and alliances. Together with TenCate Grass,<br />

GreenFields has developed recyclable products for customers that want to realize environment-<br />

friendly projects. ‘Green is in our name.’<br />

GreenFields is a top player worldwide in the<br />

synthetic turf sector and specializes in the<br />

development, production, supply, installation<br />

and maintenance of synthetic turf systems.<br />

GreenFields is part of the TenCate Grass group.<br />

TenCate and GreenFields complement each<br />

other in the value chain. Both pursue system<br />

solutions, and work closely together to bring<br />

products and systems onto the market that<br />

meet the wishes of end-users. In 2011 the company<br />

installed a large number of fields based<br />

on synthetic turf for football and other sports in<br />

several notable locations: Kabul (Afghanistan),<br />

Beijing (China) and Mumbai (India).<br />

dual use<br />

GreenFields leads the way in dual-use<br />

technology: fields on which rugby and hockey<br />

as well as football can be played without<br />

compromising the playing experience at all. The<br />

prestigious Western Academy of Beijing chose<br />

36 txtures | number 1 | spring<br />

GreenFields for the installation of the first<br />

FIFA- and IRB-certified dual-use field in China.<br />

It is suitable for both football and rugby, and<br />

will also be used for a range of other sports.<br />

The system utilizes TenCate yarns based on<br />

TenCate XQ TM -technology. Compared with<br />

conventional synthetic fibres, these yarns<br />

have exceptional tear resistance.<br />

A dual-use field from Greenfields for football<br />

and hockey has been installed at the Father<br />

Agnel School in Mumbai (India). This field<br />

facilitates more intensive use and the All<br />

India Football Federation (AIFF) and FIFA have<br />

proclaimed it to be the basis for one of the first<br />

national football academies in India.<br />

Strategy<br />

GreenFields pursues the strategy of ‘differentiator’.<br />

The distinguishing characteristics of the<br />

company are innovation (partly through being a<br />

division of TenCate), quality and sustainability.<br />

GreenFields holds various patents worldwide<br />

and has considerable expertise in development<br />

capacity, certification processes, production<br />

and infrastructure engineering. GreenFields<br />

has a team of people that mesh well together.<br />

The company brand radiates charisma in<br />

the market that customers associate with<br />

high quality. GreenFields is a FIFA Preferred<br />

Supplier, which represents an excellent<br />

guarantee of quality.<br />

Customer segments<br />

Outside Europe, the Middle East and Asia,<br />

Greenfields works with partners that sell,<br />

produce and install under licence. It has<br />

opted for an international network of sales<br />

partners and alliances. The distributors,<br />

who are usually the contractors of projects,<br />

know the local market better than a supplier<br />

such as GreenFields. They are familiar with<br />

the area, know the culture and speak the


language, and therefore have a good sense<br />

of which solution meets a customer’s needs.<br />

They are equipped with knowledge of<br />

climatological conditions and local legal<br />

regulations, and know better how to participate<br />

in tenders at national scale. Regular tuning<br />

with the distributors / contractors ensures<br />

synchronization between what the market<br />

needs and what GreenFields develops and<br />

produces. They take on projects which<br />

incorporate the GreenFields synthetic turf<br />

carpets.<br />

Based on this approach, the company<br />

has a collaborative alliance in China with<br />

TorchGrass, also a major yarn customer of<br />

TenCate. Together with production partner<br />

Standard Carpets in the United Arab Emirates,<br />

GreenFields has set up GreenFields India<br />

to realize projects in India. The production<br />

therefore takes place close to the market.<br />

Value proposition<br />

GreenFields wants to be more than just the<br />

supplier of a product. It tries to add value to<br />

the product and in this way strengthen the<br />

ties with the customer. GreenFields has a<br />

range of products that continuously outstrip<br />

the competition. With extremely innovative<br />

products, GreenFields serves the high segment<br />

of the market, without losing sight of the lower<br />

end. Examples of innovative products include<br />

the woven matrix constructions and XtraGrass.<br />

The matrix products, which are patented,<br />

provide the field with characteristics that<br />

bring synthetic turf a step closer to the feel<br />

of natural grass. XtraGrass is a product that<br />

supports natural grass, leading to fields that<br />

are playable during the winter months without<br />

incurring bald patches. The product is highly<br />

suitable for those who want the playability<br />

of synthetic turf while retaining the feel<br />

of natural grass.<br />

Synthetic turf from GreenFields in Stanley Park (Chippenham, Wiltshire, UK)<br />

• GreenFields specializes in the<br />

development, production, supply,<br />

installation and maintenance of<br />

synthetic turf systems<br />

• GreenFields leads the way in dual-use<br />

technology: fields where rugby and<br />

hockey as well as football can be played<br />

• The company works with an<br />

international network of sales partners<br />

and alliances that are familiar with the<br />

local market<br />

http://www.greenfields.eu<br />

info@greenfields.eu<br />

37


Sustainability / Environment<br />

<strong>TENCATE</strong> GEOTUbE ® TECHNOLOGY HELPS CLEAN LAKE KOMSOMOLSKY<br />

Geosynthetics<br />

in Siberia<br />

Lake Komsomolsky in Nizhnevartovsk. TenCate Geotube ® technology was used in cleaning up the water<br />

38 txtures | number 1 | spring


MARKET – Environment and infrastructure<br />

(hydraulic engineering applications) PROdUCT –<br />

TenCate Geotube ® TECHNOLOGY – Extrusion,<br />

weaving and coating technology in combination<br />

with polymer technology PROCESS – Storage<br />

and dewatering of (contaminated) sludge and sand<br />

Over 100 TenCate Geotube ® containers were used in cleaning up Lake Komsomolsky in the<br />

centre of Nizhnevartovsk, a town in Siberia, and woven and non-woven TenCate Polyfelt ®<br />

was applied for soil reinforcement purposes during the work. In barely six months 350,000<br />

m 3 of sediment were efficiently dewatered without noise or smell nuisance to visitors or<br />

the residents of this recreation area.<br />

Nizhnevartovsk is located on the right bank of<br />

the River Ob and has over 250,000 inhabitants.<br />

Lake Komsomolsky is a popular recreation area<br />

in the town. The lake has a surface area of<br />

300,000 m 2 (approximately the size of sixty<br />

football pitches) and acts as a storage basin for<br />

rainwater and water from bordering areas.<br />

Many local residents and visitors come here to<br />

jog, swim and relax. Their pleasure was being<br />

increasingly spoilt by contamination of the<br />

water, which went hand in hand with an<br />

unsavoury smell. Admir EurAsia, distributor and<br />

contractor for TenCate Geotube ® systems in<br />

Russia, was asked by the government to come<br />

up with a solution for cleaning the lake. Only<br />

limited time was available for this in the<br />

summer; furthermore the work was to cause no<br />

noise or smell nuisance to holiday-makers or<br />

local residents.<br />

The solution lay in dredging and dewatering<br />

350,000 m 3 (17,000 truckloads) of sediment<br />

with the aid of TenCate Geotube ® technology.<br />

The efficient noiseless operation process and<br />

the competitive price differentiate this<br />

technology from mechanical systems. Since the<br />

dewatering process had to be carried out on<br />

marshy subsoil, this was reinforced and<br />

stabilized with TenCate Polyfelt ® . These<br />

materials are frequently used in retaining walls,<br />

for bank protection and in systems for sheet<br />

piling, drainage and filtration purposes.<br />

The project has been wrapped up so successfully<br />

that it serves as a reference project for<br />

this region, where a number of lakes still have<br />

to be cleaned.<br />

www.tencategeosynthetics.com<br />

geosynthetics.europe@tencate.com<br />

39


Sustainability / Environment<br />

<strong>TENCATE</strong> GRASS MIddLE EAST INTROdUCES SOLAR ENERGY ANd SAVES ENVIRONMENT<br />

Energy conservation dubai<br />

The TenCate Grass plant in dubai has embarked on a number of ‘green initiatives’ to make more use of natural energy<br />

sources and save electrical power and further limit the impact on the environment.<br />

Energy management and protection of the<br />

environment are attracting increasing attention<br />

in the Middle East too, and particularly in<br />

the United Arab Emirates. It is obvious that<br />

the current capacity in regard to energy and<br />

water production is insufficient to meet future<br />

demands, especially in Dubai. In view of this,<br />

various green initiatives have been launched<br />

within the TenCate Grass plant in this emirate,<br />

involving an overall focus on the cost side of<br />

the production.<br />

The sun as energy source<br />

With more than 350 days of sun per year, it<br />

makes sense to look into possible ways of ex-<br />

40 txtures | number 1 | spring<br />

ploiting this natural source of energy. Hot water<br />

is used continuously in the production process<br />

in Dubai and until now this has been heated<br />

solely by electrical power. The installation of a<br />

hot water solar panel system for preheating the<br />

water consumed in production has introduced a<br />

free, green and very reliable source of energy.<br />

The system consists of forty panels installed<br />

on the roof of the factory, where water is<br />

circulated throughout the day. In turn this water<br />

heats up a buffer of 6000 litres to a temperature<br />

between 80 and 90 degrees Celsius. The<br />

buffer makes it possible to have sufficient hot<br />

water available for night-time consumption<br />

and ensures that all the water produced can be<br />

Solar panels on the roof of TenCate Grass in Dubai. At that time of day (08:30 a.m.) the outside<br />

temperature is 260C, while the water returning from the panels is around 550C. used efficiently. The system is designed with<br />

a capacity of 1000 KWh per day, which equals<br />

a saving of more than US$ 150,000 a year. In<br />

addition there is a saving in emissions of approximately<br />

150,000 kg of CO2. If the demand<br />

for hot water in the production increases in<br />

the future, the capacity of the system can be<br />

increased simply by adding more panels to the<br />

current installation.<br />

Using less energy<br />

A voltage optimization installation is currently<br />

being tested in the Dubai plant. According<br />

to the supplier, this system guarantees a<br />

reduction of between 5 and 10% in the total


energy bill – a saving that has still to be verified<br />

by the test installation. If the system proves<br />

efficient, it can be rolled out in the complete<br />

electrical installation in the Dubai plant. This<br />

will result in a minimum saving of 5%, which<br />

translates into a decrease in CO2 emission of<br />

roughly 800,000 kg a year and a significant cost<br />

saving for the plant.<br />

Light is energy<br />

In a 24/7 production environment such as the<br />

Dubai operation, the need for artificial light is<br />

substantial. The lighting in the plant is handled<br />

by 470 traditional metal halide lamps, each<br />

with a consumption of 460 watts. By replacing<br />

the existing lamps with high-efficiency<br />

fluorescent lamps, the quality of the light<br />

improves and each unit uses only 118 watts.<br />

In addition to the lower direct consumption,<br />

the new lamps give off less heat, which saves<br />

on the air conditioning as well. The plan is to<br />

complete the installation of the new lamps<br />

in the first half of 2012, resulting in a positive<br />

effect on the power cost as well as a further<br />

decrease in the CO2 footprint of the factory of<br />

350,000 kg a year.<br />

www.tencategrass.asia.com<br />

grass.europe@tencate.com<br />

41


Sustainability / Environment<br />

<strong>TENCATE</strong> TECAPRO ® FAbRICS FOR THYSSENKRUPP STEEL EUROPE<br />

Meik Sill and Uwe Winkler of ThyssenKrupp Steel Europe,<br />

wearing protective work clothing based on TenCate Tecapro ® fabrics<br />

42 txtures | number 1 | spring


Several thousand employees working at the German steel company ThyssenKrupp Steel<br />

Europe are now wearing protective work clothing based on TenCate Tecapro ® fabrics.<br />

Employees in the Kaltbandwerk 2 (cold strip mill) tell us enthusiastically why they are<br />

so pleased with this work clothing.<br />

MARKET – industrial safety PROdUCT –<br />

TenCate Tecapro ® TECHNOLOGY – fibre,<br />

fabric and flame-resistant finishing technology<br />

PROCESS – material is turned into clothing by<br />

the garment maker<br />

Steel giant<br />

in multisafe<br />

work clothing<br />

Dietmar Rohrbach from TenCate Protective<br />

Fabrics is responsible for among other things<br />

end-user marketing in Germany, Austria,<br />

Denmark and Switzerland. During a recent<br />

visit to the steel giant in Duisburg he was<br />

able to learn first-hand how the people at<br />

ThyssenKrupp Steel Europe feel about their<br />

new work clothing after eighteen months.<br />

Continuous product development based on<br />

intensive contact with end-users is one of the<br />

core elements of the success of TenCate.<br />

Top quality<br />

Safety in relation to the specific working<br />

conditions and the workplace is of prime<br />

importance at ThyssenKrupp. With 180,000<br />

employees and a turnover of €50 billion the<br />

raw materials and technology company is<br />

one of the largest industrial conglomerates<br />

in Germany. The business area ThyssenKrupp<br />

Steel Europe, which principally manufactures<br />

high-quality raw materials in Duisburg for<br />

companies such as car manufacturers like<br />

Continued on page 44<br />

43


Sustainability / Environment<br />

<strong>TENCATE</strong> TECAPRO ® FAbRICS FOR THYSSENKRUPP STEEL EUROPE<br />

Continued from page 43<br />

44 txtures | number 1 | spring<br />

Toyota, BMW and Daimler, seeks suppliers<br />

who also consider top quality to be paramount.<br />

According to safety expert Christine Durek,<br />

TenCate Tecapro ® offers the right solution for<br />

the employees, who face several risks and<br />

are set to work in several workplaces. ‘Using<br />

TenCate Tecapro ® fabric we offer employees<br />

multifunctional work clothing that provides<br />

protection against for example welding<br />

splashes, sparks and chemicals. The work<br />

clothing is also antistatic.’<br />

High level of acceptance<br />

This work clothing is not only suitable for<br />

many different departments and workplaces,<br />

adds Uwe Winkler (coordinator conventional<br />

production team). ‘The wearing comfort of our<br />

clothing too has greatly improved thanks to<br />

TenCate Tecapro ® fabric. This has made the<br />

level of acceptance to wear this clothing still<br />

higher. It shrinks less in the wash, so that even<br />

after a longer garment life it still fits perfectly.<br />

The work clothing is less likely to develop holes<br />

or become torn, which has improved it service<br />

life compared with the previous material.’<br />

A high level of acceptance is essential.<br />

Employees at ThyssenKrupp Steel Europe in<br />

Duisburg need three or four sets of work<br />

clothing each. So this involves large numbers<br />

and substantial amounts of money having to be<br />

invested. ‘And then it all has to be of the very<br />

best quality too,’ says Volker Böttcher of Safety<br />

& Services.<br />

Before ThyssenKrupp Steel Europe decided<br />

to purchase the protective clothing based on<br />

TenCate Tecapro ® , a number of wearer trials<br />

and tests were conducted. ‘In all cases TenCate<br />

Tecapro ® satisfied the requirements. This has<br />

led to the protective work clothing being used<br />

not only in Duisburg, but also in Dortmund and<br />

other locations of the steel company’, Christine<br />

Durek tells us.<br />

Excellent relationship<br />

The work clothing that is based on TenCate<br />

Tecapro ® is produced by Wolfgang Mauser<br />

Schutzbekleidung GmbH. This garment maker<br />

has been working for ThyssenKrupp for many<br />

years and has thus built up an excellent<br />

relationship. Together with TenCate they will<br />

now examine where this work clothing can be<br />

further improved.<br />

In the view of Dietmar Rohrbach it is of great<br />

importance when there is further development<br />

that there continues to be a good balance<br />

between the technical possibilities and<br />

the costs. ‘From a technical point of view<br />

we can actually make everything that the<br />

customer requires through a mix of different<br />

fibres, materials and systems. Every solution,<br />

however, has a different price tag. You try to<br />

find the perfect one so that the customer or end<br />

customer is satisfied with the specifications,<br />

and so that TenCate as a supplier retains a<br />

competitive position and the end product is<br />

also attractive to the customer in terms of<br />

price. These are the factors that help you<br />

secure tenders.’ In Duisburg Dietmar Rohrbach<br />

gave a clear explanation of the many solutions<br />

that TenCate offers.<br />

• TenCate Tecapro ® fabric is being used<br />

throughout the company at ThyssenKrupp<br />

Steel Europe and is both a high quality<br />

and an efficient solution<br />

• ThyssenKrupp Steel Europe appreciates<br />

the direct and open relationship, focused<br />

on the further optimization of the<br />

protective work clothing<br />

• Continuous product development based<br />

on intensive contact with end-users is<br />

one of the core elements of the success<br />

of TenCate<br />

www.tencateprotectivefabrics.com<br />

protectivefabrics.europe@tencate.com<br />

d.rohrbach@tencate.com


Social commitment<br />

EdEL GRASS ANd ORANJEwOUd PART-SPONSORS OF SPIEREN VOOR SPIEREN PITCH<br />

Sports promotion<br />

on synthetic turf<br />

On wednesday 21 december 2011 the first<br />

Spieren voor Spieren (Muscles for Muscles)<br />

pitch in the Netherlands was opened in<br />

Nieuw Vennep. The concept focuses on<br />

promoting sports in residential areas and<br />

making a contribution to the foundation of<br />

the same name, which works for children<br />

with a muscular system disease. The pitch,<br />

based on synthetic turf fibres from TenCate<br />

Grass, was built by the project partners<br />

Oranjewoud Sport, Edel Grass and w&H<br />

Under the motto ‘healthy muscles at work for<br />

diseased muscles’ the Stichting Spieren voor<br />

Spieren (Muscles for Muscles Foundation)<br />

focuses on improving the quality of life of<br />

children with muscular system diseases through<br />

rapid diagnosis and scientific research. The<br />

objectives of the foundation are understandably<br />

supported by numerous present and former top<br />

athletes. The initiator W&H Sports, in<br />

collaboration with project partners Oranjewoud<br />

Sport and Edel Grass (50% TenCate subsidiary),<br />

has built the first Spieren voor Spieren pitch in<br />

the Netherlands.<br />

Multi-sports pitch<br />

The Spieren voor Spieren pitch is a public<br />

multi-sports pitch. It must therefore be made of<br />

strong, sustainable and maintenancefriendly<br />

material. As the pitch is in a residential<br />

area, noise levels have also been taken into<br />

account. Fund-raising activities will also be<br />

organized on and around the pitch. For these<br />

reasons it was decided to opt for the Edel Elite<br />

LSR 24 mm synthetic turf system, a wearresistant<br />

sand-filled, system with fibrillated<br />

TenCate Tapeslide XT yarns. Specifications<br />

were drawn up by Oranjewoud Sport, which<br />

developed the concept together with W&H<br />

Sports and Edel Grass. All the parties involved<br />

are employing their expertise in this project.<br />

Commitment<br />

Like TenCate, both Oranjewoud Sport and Edel<br />

Grass receive many requests for social and<br />

other sponsoring. ‘We would like to show our<br />

social commitment, but of course we can’t<br />

respond to every request’, Ivo Toxopeus<br />

(marketing & communications manager,<br />

MARKET – sports and recreation PROdUCT<br />

– TenCate Tapeslide XT grass fibre and backing<br />

TECHNOLOGY – extrusion technology<br />

PROCESS – synthetic turf fibres are tufted into<br />

backing and installed as part of the synthetic<br />

turf system<br />

Sports. The pitch is opened. From left to right Joost Wijnhoud (Director, Spieren voor Spieren), Louis van Gaal,<br />

William van Diemen (W&H Sports) and Ivo Toxopeus (Oranjewoud Sport).<br />

Oranjewoud Sport) tells us. ‘That’s why we’ve<br />

opted for parties that fit in with our field of<br />

activity and our products. We are for example<br />

involved with the Cruyff Foundation, but Spieren<br />

voor Spieren is also a foundation that fits in with<br />

our policy. The interesting thing about the<br />

Spieren voor Spieren pitch is that we’re not only<br />

making a financial contribution, but we can also<br />

use our expertise here.’<br />

In the street<br />

The first Spieren voor Spieren pitch in the<br />

Netherlands was opened by ambassador Louis<br />

van Gaal. He too played in the street when he<br />

was young - on the pavement and between<br />

cars, he told us. In the view of the football<br />

coach, today’s facilities are much better:<br />

‘The Spieren voor Spieren pitch is a perfect<br />

example of this.<br />

45


TenCate in Asia<br />

<strong>TENCATE</strong> GEOSYN<strong>THE</strong>TICS MALAYSIA CELEbRATES CHINESE NEw YEAR<br />

Lion dance<br />

In the Netherlands carnival wouldn’t be carnival<br />

without the birdie dance, but at TenCate in Kuala<br />

Lumpur they go a step further – with lions!<br />

When it comes to seeing in the New Year<br />

without upsetting others, TenCate Geosynthetics<br />

in Kuala Lumpur (Malaysia) certainly knows<br />

a thing or two. For several years now, the<br />

hundred-strong workforce of the company have<br />

celebrated the Chinese New Year, and<br />

a traditional part of this is Wu Shi: the lion<br />

dance − bringer of prosperity and good fortune<br />

in the new year.<br />

46 txtures | number 1 | spring<br />

For the Chinese, the Chinese New Year – also<br />

known as the spring festival – is the most<br />

important festival of all. It is celebrated from the<br />

first to the fifteenth day of the first month of the<br />

Chinese calendar. TenCate Geosynthetics Asia<br />

usually invites customers and business partners<br />

to the celebrations. On New Year’s Day itself<br />

the lion dance is performed on company grounds<br />

and then a communal lunch is enjoyed. And so<br />

it was on 1 February 2012 – the first day of the<br />

year 4709 according to the Chinese calendar. The<br />

Chinese New Year period ends with a lantern<br />

festival on the fifteenth day of the new year.<br />

The performance of the lion dance is a spectacular<br />

acrobatic display– something to leave to the<br />

professionals and enjoy from a suitable distance.<br />

www.tencategeosynthetics.com/asia<br />

geosynthetics.asia@tencate.com


txtures in 2012<br />

OUTLOOK TxTURES 2 / SUMMER 2012<br />

In the summer edition of txtures 2012 you can look forward to articles including the following.<br />

The shareholders’ meeting<br />

Results of<br />

the first quarter<br />

of 2012<br />

On 27 April TenCate will publish<br />

the results for the first quarter of<br />

2012. In this edition the background<br />

to the results achieved.<br />

The Annual General Meeting of Shareholders<br />

offers an excellent platform for a substantive<br />

dialogue with many investors and<br />

stakeholders, including the VEB and VBDO.<br />

TenCate will hold its annual general meeting<br />

of shareholders in the afternoon of Thursday,<br />

19 April. The venue will once again be the<br />

business area of the Polman Stadium. txtures<br />

will be there reporting on the proceedings and<br />

talking to a number of those present.<br />

Alliances for product innovation<br />

During the development of integrated system<br />

solutions the emphasis is on technological<br />

renewal and open innovation. With its<br />

partners TenCate is seeking revolutionary<br />

solutions. In txtures you will find examples<br />

and results of these forms of cooperation and<br />

co-creation.<br />

Composites for Space Telescope<br />

The James Webb space telescope will,<br />

according to plan, replace the Hubble space<br />

telescope in 2018. The telescope will be<br />

built and maintained by NASA with the aid<br />

of the ESA and CSA. TenCate Advanced<br />

Composites is a material supplier.<br />

Volume 47 - number 1 - spring 2012 txtures is the corporate review of Royal Ten Cate for its employees and external stakeholders. The magazine is<br />

published four times a year in a Dutch and English version. Reproduction of articles or parts of articles is authorized,<br />

providing the source is acknowledged and that passages and quotations are not placed in a different context.<br />

Editor’s address Translations design Printing<br />

Royal Ten Cate<br />

Coen Heldeweg (chief editor)<br />

phone +31 546 544 305<br />

c.heldeweg@tencate.com<br />

Gay Howells<br />

Janice Collins<br />

DeNK•creatieve vrijdenkers<br />

Almelo<br />

LulofDruktechniek<br />

Almelo<br />

47


48 txtures | number 1 | spring

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