THEME: THE TENCATE VALUE PROPOSITION
THEME: THE TENCATE VALUE PROPOSITION
THEME: THE TENCATE VALUE PROPOSITION
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2012 | number 1 | spring<br />
<strong><strong>THE</strong>ME</strong>: <strong>THE</strong> <strong>TENCATE</strong> <strong>VALUE</strong> <strong>PROPOSITION</strong>
txtures 1 -<br />
spring 2012<br />
The company<br />
Royal Ten Cate (TenCate) is a multinational company<br />
which combines textile technology with chemical<br />
processes in the development and production of<br />
functional materials. Cost-effective applications<br />
(product-market-technology combinations) which focus<br />
on growth markets have been or will be created around<br />
this technological base.<br />
TenCate materials are used mainly for personal safety<br />
and for the protection of the living and working<br />
environment; modernization of equipment used by the<br />
armed forces, firefighters and police; space and<br />
aerospace (lower fuel costs due to lighter materials);<br />
water management, infrastructure and care for the<br />
environment; and industrial applications.<br />
txtures 1<br />
This 48-page spring edition of txtures includes<br />
articles about:<br />
Composites and aerospace 5<br />
Active protection against IEDs 9<br />
TenCate Geosynthetics<br />
showed strong performance 12<br />
TenCate Field Monitoring System 18<br />
Dike monitoring system Yellow River 20<br />
Armour for aerospace 22<br />
Revitalization of Kai Tak 32<br />
Innovation and the role of education 34<br />
GreenFields, a green supplier of synthetic turf 36<br />
Protective fabrics for ThyssenKrupp Steel Europe 42<br />
Photo on front cover: production of synthetic turf yarn<br />
at TenCate Grass in Dubai<br />
2 txtures | number 1 | spring<br />
Value chain management<br />
<strong>TENCATE</strong> bUSINESS MOdEL GUIdING PRINCIPLE FOR <strong>VALUE</strong> CREATION<br />
The TenCate<br />
value<br />
proposition<br />
TenCate operates a value chain management business model. This business model<br />
determines how the company, based on its position in the chain, creates value, secures<br />
value in products and services and adds value to customized system solutions.<br />
The end-user plays a central role in this. Cost leadership is and will remain<br />
the guiding principle.<br />
In order to secure a strong and sustainable<br />
competitive position in the value chain, it is<br />
essential to offer end-users recognizable added<br />
value: the value proposition. This value<br />
proposition is made up of a number of<br />
‘promises’ that the company has to fulfil in<br />
order to solve a problem raised by a customer<br />
or group of customers. The added value of a<br />
product or system is often based on the<br />
changing needs of end-users that result from<br />
laws and/or regulations. The end-user<br />
translates the value proposition into concrete<br />
benefits, such as price-performance ratio,<br />
reliability of delivery and the ability to respond<br />
to individual needs.<br />
Added value<br />
The core markets in which TenCate operates<br />
are comprised mainly of public sector-related<br />
players who have a guiding role or act as<br />
facilitators in the protection of people and their<br />
environment, the building of infrastructure- and<br />
sports-related projects and water management.<br />
TenCate maintains a close relationship with<br />
public sector services, specifiers, material<br />
experts and designers. In contacts with end
In the synthetic turf market there is increasing integration within the value chain to speed up developments and enhance the quality<br />
of the synthetic turf system<br />
markets it must always be clear what the value<br />
proposition entails, and for TenCate this added<br />
value is to be found in six specific aspects:<br />
1 TenCate develops and produces materials as<br />
end products or as part of a system that meet<br />
the core need of a customer or group of<br />
customers in terms of characteristics;<br />
2 The end result for the user is that extra costs<br />
or undesirable side effects are avoided in<br />
achieving a solution;<br />
3 TenCate helps partners in the value chain to<br />
meet market needs or to comply with laws,<br />
regulations, standards, etc.;<br />
4 TenCate products and systems satisfy the<br />
growing need for energy conservation,<br />
reductions in CO2 emissions and stricter<br />
standards for the safety and protection of<br />
people and their environment;<br />
5 The core values of the TenCate brand are<br />
trust, security and quality. These aspects are<br />
essential in order to be able to offer<br />
sustainable functional solutions;<br />
6 As an innovative partner, TenCate, together<br />
with other market players, is open to the<br />
development (co-creation) of materials that<br />
meet specific customer needs.<br />
From product to solution<br />
The provision of solutions fits in with the value<br />
proposition concept. Through specific channels<br />
in business-to-business and specialist media,<br />
TenCate communicates principally about<br />
solutions that are achieved using TenCate<br />
materials. In order to create multifunctional<br />
systems, the company constantly seeks to link<br />
up with other technologies. The TenCate<br />
solutions-oriented approach has also resulted<br />
in a gradually changing sales organization,<br />
which collaborates with market players and<br />
specialists who offer various solutions and<br />
Continued on page 4<br />
3
Value chain management<br />
<strong>TENCATE</strong> bUSINESS MOdEL GUIdING PRINCIPLE FOR <strong>VALUE</strong> CREATION<br />
Continued from page 3<br />
part-solutions and players who offer specific<br />
access to international markets.<br />
The most far-reaching form of cooperation is<br />
taking place in the synthetic turf market, where<br />
there is increasing integration within the value<br />
chain to speed up developments and enhance<br />
the quality of the overall end product (the<br />
synthetic turf system). The TenCate<br />
Geosynthetics market group is also involved in<br />
cooperation with for example engineering firms,<br />
4 txtures | number 1 | spring<br />
installers and specialist companies, particularly<br />
those in the field of monitoring and detection,<br />
and environmental and water management.<br />
Automotive industry<br />
An important development in the automotive<br />
industry is the increasing demand for weight<br />
saving and environmental awareness.<br />
Materials (composites) and the technology<br />
position of TenCate contribute to the required<br />
In the automotive industry there is an increasing demand<br />
for weight saving and environmental awareness<br />
solution. In the use of new materials the<br />
production processes too will undergo changes.<br />
By working together with players in the value<br />
chain TenCate as a materials producer can<br />
support and facilitate the development and<br />
sustainability desired.<br />
www.tencate.com<br />
royal@tencate.com
Sustainability / Environment<br />
<strong>TENCATE</strong> AEROSPACE COMPOSITES REALIzES SOLId GROwTH IN SALES<br />
Composites for<br />
aviation<br />
are the future<br />
The TenCate Aerospace Composites production plant in Nijverdal<br />
is the leader in thermoplastics<br />
TenCate Aerospace Composites can<br />
look back on a good 2011 and the<br />
prospects for 2012 are promising too: the<br />
trend towards lightweight composite<br />
materials in the space and aerospace<br />
industry continues unabated. Through<br />
investing in product development and<br />
concluding cooperative alliances for<br />
open innovation, TenCate is strengthening<br />
its position and thereby supporting the<br />
growth of the composites industry.<br />
In 2011 the market group TenCate Aerospace<br />
Composites realized a solid growth in sales of<br />
35%. This growth was largely due to increased<br />
production for the Airbus A380 and A350 and<br />
the Boeing 787 Dreamliner. The growth had<br />
a positive effect on capacity utilization, with<br />
machinery capacity more effectively utilized at<br />
the Dutch production plant in particular.<br />
Composite materials from TenCate Aerospace<br />
Composites for aerospace purposes are applied<br />
in interior and structural parts, while in the<br />
aircraft industry the group is active in civil and<br />
military aviation and in business jets.<br />
Continued on page 7<br />
5
Sustainability / Environment<br />
<strong>TENCATE</strong> AEROSPACE COMPOSITES REALIzES SOLId GROwTH IN SALES<br />
Commercial aviation embraces regional and business jets, general<br />
aviation and the large commercial segment, including Boeing<br />
6 txtures | number 1 | spring
Continued from page 5<br />
The production plant in Nijverdal is the largest<br />
thermoplastics factory worldwide, and TenCate<br />
Cetex ® has already consistently proved itself in<br />
numerous aircraft programmes.<br />
The aerospace sector<br />
According to Frank Meurs (group director<br />
TenCate Advanced Composites Europe), the term<br />
‘aerospace’ is broad and requires clarification.<br />
The sector can be subdivided into Space,<br />
Defence & Communications and Commercial.<br />
For example, satellites, unmanned aerial vehicles<br />
(UAVs) and radar domes (radomes) fall under<br />
Space, Defence & Communications. In the<br />
United States, TenCate Space Composites leads<br />
the field in composite materials for satellite<br />
programmes. UAVs for military applications<br />
and the satellite industry remain an important<br />
growth market for TenCate. The orders are often<br />
defence-related, produced in small series, and<br />
involve thermoset prepregs. These are made<br />
by the TenCate plants in Fairfield and Morgan<br />
Hill. Commercial aviation embraces the large<br />
commercial segment (Airbus, Boeing), regional<br />
jets (Bombardier, Embraer) and business<br />
jets, and general aviation (Cirrus, Dassault,<br />
Falcon, Gulfstream). ‘When it comes to the big<br />
commercial and regional jets in particular, we<br />
have a comprehensive thermoplastics strategy,<br />
such as TenCate Cetex ® . We project a distinctive<br />
image in regard to thermoplastics.’<br />
Innovation and technology<br />
As Frank Meurs explains, innovation is extremely<br />
important in differentiating quality. He mentions<br />
the acquisition of Phoenixx (USA) in 2007<br />
as an example. Phoenixx is market leader<br />
in unidirectional (UD) tape technology. The<br />
company develops applications for the space and<br />
aerospace sector and for oil and gas extraction.<br />
The UD technology complements the technology<br />
behind TenCate Cetex ® and now has the same<br />
brand name. With this technology, materials and<br />
processing technology can be further developed<br />
in order to devise new applications. While the<br />
first generation of TenCate Cetex ® is ensuring<br />
sales and growth, operational excellence is<br />
important for a stable production. With UD tape<br />
comes a second batch of thermoplastics, with<br />
the potential for application in primary structures.<br />
‘As yet there is no mature industry for<br />
thermoplastics, and this is something you run<br />
up against even in the automotive market.<br />
In Europe there are about ten companies that<br />
know the ins and outs of thermoplastics. For the<br />
large-scale application of thermoplastics, the<br />
value chain must be of sufficient dimension,<br />
and that’s why we want to involve many more<br />
companies, institutes and other parties in the<br />
value chain. Moreover you have to develop the<br />
whole environment, so that we can steer the<br />
technology to maturity.’<br />
Vision of the future<br />
In the vision of the future ‘From Good to Top<br />
(Sector)’, the Dutch aerospace industry sets<br />
out its ambitions for the coming ten years<br />
(within the context of the top sector High Tech<br />
Systems & Materials). These ambitions must<br />
lead to such advances as a decrease in the<br />
environmental pressure and noise pollution<br />
caused by aircraft and the creation of high-grade<br />
jobs for highly-trained employees. Five themes<br />
are listed: investing in innovation (knowledge,<br />
innovation and research), investing in the ability<br />
to excel (clustering expertise in the region),<br />
investing in worldwide competitive ability<br />
(supporting trade missions, etc.), learning to<br />
excel (training and job market), and ‘What we<br />
do is green’ (sustainability). TenCate endorses<br />
the five themes and puts them into practice.<br />
TenCate invests in R&D and participates in<br />
development consortia and open-innovation<br />
networks. Furthermore TenCate, together with<br />
Philips, Thales and others, took part in the state<br />
visit to Oman and the United Arab Emirates.<br />
Composites stand for sustainability, and their<br />
application makes aeroplanes cleaner, quieter,<br />
lighter and stronger – and therefore safer,<br />
more economical and more cost-effective.<br />
TenCate Cetex ® is recyclable. The proportion of<br />
solvents in the manufacturing process is being<br />
systematically reduced. By using thermoplastic<br />
composites, it is possible to produce large<br />
volumes in series. TenCate is also working with<br />
education institutes on training and educational<br />
programmes that are relevant for quality and<br />
promote links to the job market.<br />
Positive<br />
The trend in structural demand for lightweight<br />
composite materials from TenCate in the civil<br />
aviation industry also remains positive. This is<br />
partly due to the qualifications at the company’s<br />
disposal. Although TenCate Aerospace<br />
Composites does not have a vast number<br />
of patents, it is certified for many aircraft<br />
programmes and has many ‘culinary secrets’.<br />
It is expected that TenCate will continue to<br />
profit from the long-term contracts with major<br />
international aircraft manufacturers in 2012<br />
too. Furthermore expectations remain positive<br />
regarding the military aviation market and<br />
satellite programmes.<br />
• TenCate seeks, together with companies,<br />
institutes and other parties, to increase<br />
the dimension of the value chain in order<br />
to steer the thermoplastics technology to<br />
maturity<br />
• TenCate invests in innovation, the<br />
clustering of expertise and more<br />
sustainable production processes,<br />
participates in trade missions, and works<br />
with education institutes on focused<br />
educational programmes<br />
• The trend in structural demand for<br />
TenCate composite materials in the civil<br />
and military aviation industry and<br />
satellite programmes remains positive<br />
www.tencateadvancedcomposites.com<br />
advancedcomposites.europe@tencate.com<br />
advancedcomposites.americas@tencate.com<br />
7
Sustainability / Environment<br />
<strong>TENCATE</strong> AEROSPACE COMPOSITES PARTNER IN dEVELOPMENT CONSORTIA<br />
The trend in applying lightweight composite materials in the aviation industry will remain positive even in<br />
the longer term. TenCate is responding to this through its active role in collaboration in thermoplastics, such<br />
as the ThermoPlastic Composite Research Center (TPRC) with such parties as boeing, and the Airbus-related<br />
Thermoplastic Affordable Primary Aircraft Structure (TAPAS) consortium.<br />
development of composites<br />
These collaborative alliances in thermoplastics<br />
underline the importance of the<br />
joint endeavour to grow the composite<br />
share in the aviation sector.<br />
TPRC<br />
The development consortium TPRC aims at<br />
developing lighter thermoplastic products<br />
and a broader range of applications for<br />
thermoplastics. ‘TPRC really exists for the<br />
senior engineers of Boeing,’ says Frank Meurs<br />
(group director TenCate Advanced Composites<br />
In the TPRC laboratory<br />
8 txtures | number 1 | spring<br />
Europe). TenCate Aerospace Composites USA<br />
also produces composite fasteners for the<br />
fuel and hydraulic pipes of the Boeing 787.<br />
TAPAS<br />
Unlike TPRC, which has a broad scope,<br />
TAPAS is concerned with closed innovation.<br />
Within the TAPAS consortium, companies<br />
and institutes that are active in the Dutch<br />
aviation industry work together with Airbus on<br />
materials, production and bonding technology.<br />
Further development of this technology<br />
is specifically targeted at future Airbus<br />
applications, including primary structures<br />
such as the fuselage and the wings. TAPAS<br />
currently has nine collaborative partners.<br />
EAdS<br />
TenCate supplies TenCate Cetex ® carbon<br />
laminates for application as clips in the<br />
reinforcement structure of the airframe of the<br />
Airbus A350 XWB and other applications of<br />
EADS. This is a major application for TenCate.<br />
‘One aircraft requires thousands of clips of<br />
many different kinds. The demands made<br />
on a clip are high and the inspection of each<br />
small bit now takes twenty minutes. Many<br />
people do not realize how new all this is.’<br />
More widely disseminated<br />
TenCate is now qualified for Embraer. ‘We want<br />
to disseminate more widely what we have in<br />
house and consequently work for other parties<br />
besides Airbus. When Eurocopter approached<br />
us, we could benefit from our knowledge<br />
of the way of working in aerospace, and so<br />
helicopters became a spin-off for us. Armour is<br />
being increasingly incorporated in helicopters,<br />
so this niche is beginning to expand.’<br />
www.tprc.nl<br />
www.tapasproject.nl
Safety/ Protection<br />
TEN CATE ACTIVE PROTECTION APS STREN<strong>THE</strong>NS LEAdING POSITION OF <strong>TENCATE</strong><br />
TenCate, in collaboration with the danish company AbdS ApS, has developed an active defence system against improvised<br />
explosive devices (IEds), such as roadside bombs. The TenCate AbdS active blast countermeasure system effectively mitigates<br />
the devastating effects of IEds on army vehicle, crew and vehicle structure. This eliminates the need to replace or carry out major<br />
repairs to vehicles that have been hit; repair work can be carried out quickly. The market potential is considerable. The danish<br />
company is now fully owned by TenCate and, as Ten Cate Active Protection ApS, is now being integrated into TenCate Advanced<br />
Armour, thus strengthening the leading position of this market group in protection systems.<br />
Protection against<br />
roadside bombs<br />
In crisis areas such as Afghanistan, roadside<br />
bombs currently represent the primary<br />
threat to both people and materiel. This<br />
threat is increasing partly due to the lack<br />
of infrastructure. Iraq on the other hand,<br />
has a reasonably good road network. The<br />
IEDs deployed here were usually ‘road-side<br />
bombs’ as the predominant angle of attack<br />
was horizontal. In Afghanistan, however,<br />
these explosions occur mainly in the road<br />
itself. As vehicles are most vulnerable to<br />
the underbelly, there is a demonstrable<br />
need for better protection, combined<br />
with increased mobility of army vehicles.<br />
Jørgen Svane, a former Danish army officer,<br />
recognized the potential for a solution.<br />
Concept development<br />
Jørgen Svane, who has a degree (MSc) in<br />
weapons and vehicle systems, is an expert<br />
in the field of electronics and mechatronics.<br />
He was also a member of the NATO STANAG<br />
group and received extensive officer training in<br />
the Danish Army. Together with three others,<br />
including Peter Bertelsen (managing director,<br />
TenCate Advanced Armour Denmark and<br />
programme manager), he formed a team that<br />
embarked on the development of the concept<br />
in 2010. It was also agreed that TenCate<br />
would be given the right to acquire a majority<br />
interest in a company that would be set up to<br />
market the concept. TenCate Advanced Armour<br />
specializes in vehicle armouring systems<br />
based on lightweight composite materials.<br />
Performance<br />
The performance of the concept was shown<br />
using a self-built demonstrator. Then followed<br />
numerous tests and simulations, with the<br />
Jørgen Svane (left) and Peter Bertelsen<br />
Continued on page 11<br />
9
Safety/ Protection<br />
TEN CATE ACTIVE PROTECTION APS STREN<strong>THE</strong>NS LEAdING POSITION OF <strong>TENCATE</strong><br />
The TenCate ABDS active blast countermeasure system ‘feels’ the exploding IED and in a fraction of a second produces a reaction<br />
10 txtures | number 1 | spring
Continued from page 9<br />
Defence Acquisition & Logistics Organization<br />
of the Danish Ministry of Defence providing<br />
the facilities and test equipment required.<br />
One of the tests on IEDs was carried out on<br />
the underbelly (which is located just above<br />
the road surface) of an M113 APC, a 15-ton<br />
armoured vehicle into which the system was<br />
incorporated. Vehicle specific tests are an<br />
essential part of the ultimate implementation<br />
of the system. The vehicle remained intact<br />
and was easy to repair. Various contractors<br />
of the Ministry of Defence (MOD) and<br />
government agencies, based in North America<br />
and Europe were involved in the fourth and<br />
final test phase at system level. The proof<br />
of concept was successfully completed in<br />
September 2011, thereby establishing the<br />
feasibility and reliability of the system. The<br />
implementation of the TenCate ABDS active<br />
blast countermeasure system will take place<br />
during the course of 2012-2013. The team has<br />
simultaneously been working on the design<br />
of innovative integration concepts for a<br />
series of combat and tactical army vehicles.<br />
Active defence<br />
TenCate composite materials can be built into<br />
new vehicles and incorporated in existing<br />
vehicles as add-on armour. Whereas the<br />
materials from TenCate Advanced Armour<br />
provide passive protection, the TenCate<br />
ABDS active blast countermeasure system<br />
involves an ingenious active system. ‘The<br />
system detects and calculates a threat and<br />
reacts to it within a mere thousandth of a<br />
second.’ The sensors see and ‘feel’ the IED,<br />
a computer calculates the incoming signal<br />
and immediately produces a structural<br />
biomechanical reaction. This reaction<br />
is in conformity with STANAG 4569, a<br />
standardization agreement covering the<br />
protection levels for the occupants of light<br />
armoured vehicles. The TenCate ABDS<br />
active blast countermeasure system will<br />
enable TenCate Advanced Armour to expand<br />
its capacities relating to advanced protection<br />
systems and to meet the need for enhanced<br />
protection and increased vehicle mobility.<br />
Synergy<br />
The Danish Ministry of Justice has approved<br />
the acquisition. Ten Cate Active Protection<br />
ApS is now being integrated into the TenCate<br />
Advanced Armour market group. TenCate<br />
has deliberately opted for full ownership and<br />
not for a partnership or joint venture, Peter<br />
Bertelsen and Jørgen Svane (director Advanced<br />
Sensors & Effectors, TenCate Advanced<br />
Armour) explain. ‘Not only does it demand a<br />
sizeable investment, but we also wanted to<br />
be able to act as rapidly and as effectively as<br />
possible and to have the freedom to act as<br />
we see fit. It will also speed up the market<br />
launch. This is unanimously believed to be the<br />
best solution.’ There is a great deal of synergy<br />
between Ten Cate Active Protection ApS and<br />
TenCate Advanced Armour. ‘The outside of the<br />
vehicle will ever more frequently be made of<br />
composite, which will protect our invention.<br />
We are talking not only about a 50% saving<br />
in weight in the ultimate vehicle, but its<br />
production will also require fewer processes.<br />
Vehicles that have been hit will not need to be<br />
replaced or to undergo major repairs. This can<br />
be done at the base and reduce the need for<br />
spare parts to be flown in.’ Marketing efforts<br />
too will be combined. Existing customers will<br />
be of interest to both the company and the<br />
market group. TenCate Advanced Armour has<br />
already opened doors in the United States.<br />
Our market share has increased and our<br />
leading technological position strengthened.<br />
‘We are now moving into a larger arena.’<br />
Partners and customers<br />
All the tests have been successfully completed<br />
and all the specifications drawn up. It has<br />
now become clear that the markets are<br />
showing serious interest in a number of<br />
vehicle programmes. TenCate Advanced<br />
Armour will now select partners for the<br />
delivery of components, and a list of potential<br />
customers has been compiled. These include<br />
companies, countries (principally NATO<br />
member states), defence organizations and<br />
vehicle manufacturers. They must have<br />
security clearance: authorization allowing<br />
access to classified information. The system<br />
can be retrofitted into military vehicles.<br />
The TenCate ABDS active blast<br />
countermeasure system will set a new<br />
standard.. Existing specifications are now<br />
expected to be rewritten by MODs, because<br />
they now know that a higher level of protection<br />
is possible. In five years’ time there will be<br />
new vehicle platforms and the system can<br />
be tailored to meet exact needs. This will<br />
be the new NATO standard. To date there is<br />
still no system that meets this standard.’<br />
11
Sustainability / Environment<br />
<strong>TENCATE</strong> GEOSYN<strong>THE</strong>TICS CLOSES 2011 wITH STRONG GROwTH IN SALES<br />
Problem-solver<br />
with geosynthetics<br />
TenCate Geosynthetics realized a strong organic growth in sales worldwide in 2011. This robust performance<br />
is the result of the introduction of new products in markets for infrastructure (soil stabilization and soil<br />
reinforcement), as well as a growing demand for sustainable environmental concepts, and water management<br />
and marine solutions. The market share has grown worldwide. TenCate Geosynthetics is now going to focus<br />
even more on the water & environmental management segment, and the group wishes to present itself more<br />
explicitly as a full product solution provider.<br />
Continued on page 14<br />
12 txtures | number 1 | spring
The production of geosynthetics at TenCate Cornelia, Georgia (US)<br />
13
Sustainability / Environment<br />
<strong>TENCATE</strong> GEOSYN<strong>THE</strong>TICS CLOSES 2011 wITH STRONG GROwTH IN SALES<br />
Continued from page 12<br />
Production of TenCate Geotube ® at TenCate Geosynthetics in Commerce, Georgia (US). Globally,<br />
the importance of water and environmental management is increasing, to which TenCate is responding<br />
with TenCate Geotube ®<br />
14 txtures | number 1 | spring<br />
The strategy of the Geosynthetics group is<br />
focused, among other things, on product<br />
development and a solutions-driven market<br />
approach. This means better engineering<br />
solutions that result in lower end-user total<br />
costs and a one-stop shop for quality products,<br />
support and services for customers.<br />
Value proposition<br />
The value proposition of TenCate Geosynthetics<br />
lies in its extensive technological knowledge;<br />
the environmental friendliness and sustainability<br />
of the solutions offered; the short<br />
response time to orders, thanks to an international<br />
network of companies and sales offices;<br />
and its proven reliability as a project partner.<br />
According to Global Group Director Wally<br />
Moore, the targeted end-user marketing by the<br />
group has reinforced the focus in the United<br />
States on product differentiation (making<br />
existing products suitable for new applications).<br />
‘We satisfy market needs with a differentiated<br />
product portfolio as well as extensive<br />
application knowledge and experience. Product<br />
differentiation is a continuous process and one<br />
that we’re going to further develop within the<br />
whole group.’<br />
water & environmental management<br />
From the global perspective, the importance<br />
of water & environmental management is<br />
increasing. End-users worldwide are showing<br />
ever greater interest in CO2-friendly<br />
sustainable environmental solutions and<br />
detection systems for leakage, erosion, and the<br />
deformation control of dikes and embankments.<br />
With systems based on geotextiles such as<br />
TenCate Geotube ® and TenCate GeoDetect,<br />
TenCate can respond proactively to this<br />
growing demand. Through the formation of a<br />
Water & Environment business unit, alliances<br />
with parties in the value chain (such as<br />
technological companies) and spec selling,<br />
TenCate Geosynthetics seeks to present itself<br />
more explicitly as a full product solution
provider. ‘We’re looking at new markets, such<br />
as water & environment, energy and mining,<br />
and in terms of market approach more into<br />
solutions, not just products.’ This may involve<br />
soil stabilization for the construction of access<br />
roads to oil and gas extraction installations or<br />
wind farms, the dewatering of industrial<br />
sludge, the cleaning of lakes, coastal protection<br />
and land reclamation. One example is TenCate<br />
Mirafi ® RS580i − already a success story in the<br />
United States − which is a woven geotextile for<br />
strengthening and stabilizing the base course<br />
for roads, railways and airports.<br />
Strong market demand<br />
The strong market demand in the United<br />
States, South America and Asia and the<br />
logistic, efficiency and cost measures<br />
implemented in previous years in the US and<br />
Europe have also been factors contributing to<br />
this growth. TenCate Geosynthetics is a flexible<br />
organization, which has quickly responded to<br />
the opportunities that came along in 2011. To<br />
improve profitability in the United States, Lee<br />
Bryan (director TenCate Geosynthetics North<br />
America) has launched the Profit Improvement<br />
Programme – a holistic plan that captures and<br />
measures all projects such as cost reduction,<br />
product development, market development, and<br />
the hiring of sales people for focused market<br />
penetration. Paul Firrell (group director Europe)<br />
has initiated an inventory reduction programme<br />
and spread margin management for cost<br />
leadership, while Fred Chuck (director<br />
Reinforcement Markets) directly targets the<br />
owners and engineering and construction<br />
companies that are developing wind energy.<br />
Private sector<br />
‘Our focus is moving more towards<br />
opportunities funded by the private sector,<br />
such as energy and mining, where we are<br />
not reliant on government-funded projects.<br />
We need to be proactive in securing a higher<br />
market share through innovative products<br />
and an adjusted solutions-driven approach,<br />
and through a greater emphasis on nongovernment-funded<br />
markets. This requires<br />
the strengthening of the corporate sales effort<br />
at regional level.’ Accordingly the group<br />
will enter into partnerships where necessary,<br />
while in Europe participation in trade<br />
shows will be increased for the purpose of<br />
demonstrating solutions.<br />
Exchange<br />
Another important element of the strategy is<br />
the exchange of products and system solutions<br />
between the different geographical regions.<br />
‘In this context we’re working as a global<br />
strategic team,’ explains Wally Moore. ‘This<br />
team is made up of the key leaders of the<br />
regional businesses and the central staff of<br />
TenCate Geosynthetics. We come together<br />
physically three times a year to discuss sharing<br />
and applying best practices in terms of market<br />
approach per application, product development<br />
initiatives, purchasing and production metrics.<br />
Depending on local supply and demand<br />
balances or imbalances, we also tactically<br />
supply products from one region to another.’<br />
Asia<br />
With the acquisition of Emas Kiara Industries<br />
in March 2011, TenCate Geosynthetics has<br />
strengthened its position in Asia and increased<br />
its market share. Emas Kiara is an important<br />
producer of a wide range of geosynthetic<br />
products and solutions. Activities are<br />
increasing in the large infrastructure project<br />
market (civil engineering) and the<br />
environmental market. The market in China<br />
is more complex, and here TenCate still has<br />
a modest position. TenCate Industrial Zhuhai<br />
is now fully operational, thus laying the basis<br />
for further development of the Chinese market.<br />
Production in Zhuhai is destined for the local<br />
market. In China TenCate is opting for<br />
high-grade applications, and less for the<br />
volume market.<br />
Again new initiatives have been taken to<br />
further develop the market in South America,<br />
and here TenCate Geotube ® technology has<br />
been mainly applied to date. There are also<br />
opportunities for fabrics and non-wovens,<br />
especially in infrastructure projects.<br />
• Value proposition of TenCate<br />
Geosynthetics lies in extensive<br />
technological knowledge, the<br />
environmental friendliness and<br />
sustainability of the solutions, the<br />
short response time to orders and<br />
proven reliability in projects<br />
• TenCate can proactively respond to the<br />
growing need of end-users for CO2friendly<br />
sustainable environmental<br />
solutions and detection systems<br />
• The strong market demand and the<br />
logistic, efficiency and cost measures<br />
previously implemented in the US and<br />
Europe have contributed to the growth<br />
www.tencategeosynthetics.com<br />
geosynthetics.europe@tencate.com<br />
geosynthetics.americas@tencate.com<br />
geosynthetics.asia@tencate.com<br />
15
Sustainability / Environment<br />
<strong>TENCATE</strong> GEOSYN<strong>THE</strong>TICS PARTNER IN ENVIRONMENTAL PROJECTS<br />
distinctive in material<br />
and performance<br />
The activities of the market group TenCate Geosynthetics can be divided into the business units infrastructure,<br />
water & environment, and industrial fabrics. The group develops and produces fabrics, non-wovens and geogrids<br />
for the first two segments, and the materials from TenCate Geosynthetics regularly achieve distinction, especially<br />
in the areas of infrastructure (retaining walls, road building) and the environment.<br />
The group is involved in several large-scale environmental projects by virtue of its TenCate Geotube ® technology.<br />
Materials from TenCate make a difference.<br />
In October 2011 TenCate Geosynthetics USA<br />
collected two IFAI Awards from the Industrial<br />
Fabrics Association International (IFAI). The<br />
Innovation Award went to TenCate Mirafi ®<br />
H2Ri. This fabric has been developed to<br />
reinforce and stabilize base courses where<br />
uneven settlement results from heaving in<br />
subgrade soils. The patented geosynthetic<br />
material has already been applied in various<br />
Reinforced retaining wall based on TenCate Mirafi ® in Gansu (China)<br />
16 txtures | number 1 | spring<br />
roads in Alaska and North Canada, where<br />
it handles the draining of the underlying<br />
marshy subsoil.<br />
A project at a coal-processing plant in Gansu<br />
(China) with a reinforced retaining wall based<br />
on TenCate Mirafi ® fabric received the Award<br />
of Excellence. A retaining wall reinforced with<br />
TenCate Mirafi ® PET geotextile has<br />
demonstrated its ability to withstand erosion<br />
and landslide forces. Because locally available<br />
material such as sand is used, considerable<br />
savings can be made in material, transport<br />
and energy costs.<br />
Large-scale environmental projects<br />
Now TenCate Geosynthetics is applying its<br />
TenCate Geotube ® technology in several<br />
large-scale environmental projects: in Hong<br />
Kong, the state of New York (US), Tabasco<br />
(Mexico) and Nizhnevartovsk (Siberia, Russia).<br />
In the middle of December 2011 a start was<br />
made on removing and cleaning up<br />
contaminated sludge at the former Kai Tak<br />
International Airport of Hong Kong (see page<br />
32). TenCate is supplying a large number of<br />
TenCate Geotube ® containers for this work, and<br />
the project will be finished by the end of June<br />
2012. The environmental project at Onondaga<br />
Lake in the state of New York is the biggest<br />
dredging project with geotextile containers<br />
in the US and North America. Sand-coloured<br />
TenCate Geotube ® containers are being used in<br />
restoring and protecting the coastline between<br />
the Gulf of Mexico and Laguna El Carmen. This<br />
is the Sanchez Magallanes Shoreline Protection<br />
Project in the state of Tabasco in South Mexico.<br />
More than 100 TenCate Geotube ® containers<br />
have been used in cleaning Lake Komsomolskoe<br />
(300,000 m 2 ) in the centre of Nizhnevartovsk,<br />
a town in Siberia (see page 38).<br />
www.tencategeosynthetics.com<br />
geosynthetics.europe@tencate.com<br />
geosynthetics.americas@tencate.com<br />
geosynthetics.asia@tencate.com
Investor relations<br />
<strong>TENCATE</strong> PUbLISHES ANNUAL REPORT FOR LAST FINANCIAL YEAR<br />
2011 annual report<br />
It is now available in printed form and digitally on the website: the 152-page Royal Ten<br />
Cate annual report. The 2011 activities and results are presented and explained in text,<br />
figures and tables. The annual report is enlivened with both smaller and full-page photos<br />
which show the uses of TenCate materials. The theme of the annual report this year is<br />
‘Connected by the value proposition’.<br />
A printed copy of the annual report will be sent<br />
to you on request (+ 31 546 544 911); for the<br />
digital version you can visit our website<br />
www.tencate.com. Both the printed and the<br />
Corporate communication<br />
<strong>TENCATE</strong> STAKEHOLdERS’ MAGAzINE NOw ALSO AS APP<br />
txtures on your tablet<br />
txtures, the TenCate magazine for stakeholders,<br />
has also been available for a couple of months<br />
now as an app.<br />
The quarterly magazine can now be read on<br />
a smart phone or a tablet. The articles are<br />
arranged by edition, market group, theme and<br />
solution. The txtures app presents the articles<br />
in an abridged form. Unlike the paper version,<br />
there are more photos and links to videos and<br />
websites with background information.<br />
The TenCate txtures app is the first of a number<br />
of new TenCate apps. The HR and later the IR<br />
apps will shortly be available.<br />
www.tencate.com/txturesapp<br />
www.apple.com/nl/mac/app-store<br />
electronic versions are available in Dutch and<br />
English. As always, we greatly value your<br />
comments on the annual report, which you may<br />
send to investorrelations@tencate.com.<br />
17
Environment / Sustainability<br />
<strong>TENCATE</strong> FIELd MONITORING SYSTEM FOR SPORTS PITCHES<br />
Insight into use<br />
and maintenance<br />
TenCate Grass introduces the TenCate Field Monitoring System, an intelligent camera<br />
system for synthetic turf sports pitches. The TenCate Field Monitoring System registers<br />
the number of playing hours and the maintenance that has been carried out on the pitch.<br />
The data provide a reliable insight into the use of the pitch and whether it is being<br />
maintained in accordance with the regulations. The system was developed in collaboration<br />
with the Hillson Group, a company that specializes in intelligent cameras for monitoring<br />
and security systems.<br />
Sports pitches based on synthetic turf require<br />
a considerable investment, but offer a number<br />
of advantages over natural grass. Synthetic<br />
turf pitches can be played on more often and<br />
more intensively, they ensure constant playing<br />
characteristics and will last for many years.<br />
The service life of the pitch depends greatly<br />
on correct maintenance and use. Together<br />
with Hillson, TenCate has developed a<br />
monitoring system that gives a detailed<br />
insight into the use and maintenance of a<br />
particular pitch. Intelligent cameras register<br />
every movement on the pitch and record these<br />
with a time indication. The system analyses all<br />
the activities and converts the data into a<br />
reliable activity report.<br />
18 txtures | number 1 | spring<br />
The monitoring system also records all the<br />
maintenance work done and when and with<br />
what equipment this was carried out.<br />
The system can be operated and monitored<br />
remotely and has the option to be expanded<br />
to include a monitoring system (CCTV) for<br />
security purposes.<br />
TenCate Performance warranty<br />
The data that the TenCate Field Monitoring<br />
System generates now also make it possible<br />
for the ‘insured’ Performance Warranty (in<br />
accordance with for example the FIFA 1- or<br />
2-Star standard) to satisfy the registration of<br />
use and maintenance requirements laid down<br />
by the insurer.<br />
As leader in the international synthetic turf<br />
industry, the TenCate Performance Warranty<br />
from TenCate Grass provides a guarantee and<br />
insurance on the performance and<br />
sustainability of synthetic turf pitches that are<br />
made using TenCate components.<br />
The TenCate Field Monitoring System has<br />
now been installed at FC Breukelen and Flevo<br />
Boys football club (NL). Both pitches are FIFA<br />
2-Star certified.<br />
www.tencategrass.com<br />
grass.europe@tencate.com
Sustainability / Environment<br />
<strong>TENCATE</strong> GEOdETECT ® FOR dIKE MONITORING ALONG YELLOw RIVER<br />
System solution<br />
TenCate is a partner with AGT International in a pilot programme in China for the<br />
installation of a system for the management of dikes along the Yellow River. TenCate is<br />
supplying the geotextile and the sensors for the system and the installation.<br />
TenCate Geosynthetics and AGT have signed a<br />
letter of intent for collaboration on the installation<br />
of TenCate GeoDetect ® in a dike body at<br />
the Yellow River in Dayulan (Zhengzhou) in Henan<br />
province. TenCate GeoDetect ® is a monitoring<br />
system based on geotextile with interwoven fibre<br />
optics, which registers changes in embankments<br />
and dikes. The system will be used in the AGT<br />
Flood Early Warning System (FEWS). Work began<br />
in October 2011 and will be of one year’s duration.<br />
The commissioning authority is the Yellow River<br />
Conservancy Commission (YRCC). This authority<br />
is responsible for the management of the 5,464<br />
km-long Yellow River.<br />
Joint venture<br />
For this project AGT International and TenCate<br />
Geosynthetics Netherlands entered into a joint<br />
venture. AGT International, global supplier of<br />
monitoring and security solutions for the public<br />
space, is carrying out the project together with<br />
TNO. FEWS will be used to collect and analyse<br />
data on the stability and deformations in the dike<br />
and on the possible threat of flooding. These will<br />
provide the basis for taking measures to prevent<br />
subsidence or leaks and a possible dike breach<br />
as quickly as possible. The Yellow River is well<br />
known for among other things its turbulence.<br />
This system will provide the manager with<br />
information on the condition and maintenance of<br />
the dike. A flooding prognosis can also be issued,<br />
based on which it will be possible to ensure that<br />
20 txtures | number 1 | spring<br />
the local population can be evacuated in good<br />
time. Using a simulation application, the<br />
authorities can prepare for a possible calamity.<br />
System solutions<br />
‘The future of TenCate lies less in products and<br />
more in offering solutions to geotechnical<br />
challenges through open innovation’, said Wally<br />
Moore (global group director TenCate<br />
Geosynthetics). ‘The combination of our<br />
geosynthetics and sensor technology with<br />
partners such as AGT International gives us an<br />
innovative and differentiated approach to tracing<br />
possible defects in dikes within our water &<br />
environmental activities.’<br />
‘By bringing Dutch know-how in water we are<br />
uniquely positioned with our partners to<br />
implement this ground-breaking system,’ said<br />
Pieter-Christian van Oranje-Nassau, CEO of AGT<br />
International in the Netherlands. ‘Another key<br />
element for the full realization and success of the<br />
project is our commitment to turning key project<br />
findings into shared learning opportunities.’<br />
Once the project has been successfully<br />
completed, the YRCC and AGT International will<br />
promote this solution with water and dike<br />
managers in China.<br />
www.geosynthetics.asia.com<br />
geosynthetics.asia@tencate.com<br />
www.agtinternational.com
TenCate GeoDetect ® is installed in a dyke body at the Yellow River<br />
at Dayulan (Zhengzhou) in Henan province<br />
21
Sustainability / Environment<br />
<strong>TENCATE</strong> AdVANCEd ARMOUR PARTNER IN AEROSPACE PROJECTS<br />
Aircraft armour<br />
TenCate occupies a strong position worldwide in armour composites and in space and<br />
aerospace composites. In recent years more and more aircraft and helicopters have been<br />
fitted with armour. TenCate has the processes, materials, certification and know-how to<br />
respond to this trend and does so in collaboration and partnerships with customers<br />
such as Airbus, Eurocopter and Agustawestland and a tier 1 supplier of aircraft interiors.<br />
This contribution is a good example of the synergy between TenCate<br />
companies in advanced composites.<br />
TenCate ranks among the leading companies<br />
in ballistic protection systems for people<br />
and vehicles (armour composites) and space<br />
and aerospace composites. TenCate has a<br />
worldwide presence, it own local design and<br />
production facilities and a broad, innovative<br />
product portfolio. For aerospace in particular<br />
these are important preconditions. In<br />
recent years more and more aircraft and<br />
helicopters have been fitted with armour,<br />
which is often delivered in the form of kits,<br />
consisting of various customized panels.<br />
Customer relations<br />
In the context of the partnership with<br />
Eurocopter, TenCate is participating in a<br />
number of armour projects. A good customer<br />
relationship has also been established in the<br />
past couple of years with two other companies<br />
in the field of aerospace: these are a tier 1<br />
supplier of aircraft interiors and a helicopter<br />
manufacturer, AgustaWestland (UK/Italy).<br />
The tier 1 supplier designs and manufactures<br />
interior and other parts for the military and<br />
commercial aviation industry, such as Airbus.<br />
22 txtures | number 1 | spring<br />
AgustaWestland is involved in ballistic<br />
protection of helicopters in the military<br />
segment. Contacts were made with both<br />
companies at TenCate Advanced Armour<br />
in Vissenbjerg (Denmark) and Primarette<br />
(France). TenCate Denmark is the place<br />
where the panels are pressed and cut for<br />
AgustaWestland. The finishing<br />
of the panels is carried<br />
out in Primarette,<br />
with the French being<br />
responsible for the quality<br />
of the product. The facility<br />
in Primarette has since last<br />
summer been fully equipped<br />
for the development and<br />
production of composite materials<br />
both for industrial applications<br />
(vehicle and personal protection)<br />
and for helicopters and aircraft.<br />
Tier 1 supplier<br />
A number of parts, which will not be<br />
further specified, for the interior of 500<br />
Airbus aircraft of the type A350 will be fitted<br />
In recent years more and more helicopters too have been fitted with armour. In the context of the partnership<br />
with Eurocopter, TenCate is participating in a number of armour projects
with ballistic protection over the next seven<br />
years. These parts must be fully bulletproof<br />
and TenCate will be supplying the kits for<br />
this. A number of prototypes will be made,<br />
some with materials from TenCate Advanced<br />
Armour in France, where the bulletproof<br />
part was also developed. The panels will<br />
be made and parts of the structure tested<br />
in Primarette to ensure they are bulletproof<br />
The entire interior part will be tested by the<br />
tier 1 supplier to ensure it is bulletproof and<br />
is resistant to break-in (non-intrusion). In<br />
conformity with the agreement, the first kit<br />
will be delivered in July 2012, when tests will<br />
be carried out on mechanical, environmental<br />
and other aspects, after which certification<br />
will take place. TenCate Advanced Armour<br />
will supply the panels and materials for the<br />
protection. TenCate has signed a long-term<br />
agreement for this seven-year programme.<br />
‘This is important for future business.’<br />
Follow-up orders will be filled on demand.<br />
Agustawestland<br />
AgustaWestland is one<br />
of the ‘big six’ helicopter<br />
manufacturers in the world.<br />
The facility in Vissenbjerg is<br />
supplying ballistic protection<br />
for the AgustaWestland<br />
AW101 helicopter. An order for<br />
twelve helicopters and one set<br />
of spare parts has been placed.<br />
Only the lightest of material qualifies<br />
for helicopter armour. ‘The use of metal<br />
as armour in helicopters is thus out of<br />
the question. The net payload in a small<br />
helicopter is just 250 kilos, which means<br />
that there’s only room for four people.’<br />
Collaboration with TenCate<br />
The decision to opt for cooperation with<br />
TenCate Advanced Armour was governed by<br />
three factors: the company must be certified<br />
in conformity with EN9100. This standard<br />
includes the quality system requirements in<br />
conformity with ISO 9001:2008 and additional<br />
requirements which apply specifically to<br />
the space and aerospace industry and to<br />
defence. The TenCate facility in Primarette<br />
complies with this. It is also important that<br />
the company behind the manufacturer is a<br />
large one. Many contracts include a parent<br />
company guarantee: a guarantee from the<br />
parent company, signed by the executive<br />
board. What is important is the global<br />
presence of the TenCate Advanced Armour<br />
Group, giving TenCate a worldwide network<br />
of armour companies, which must all be able<br />
to deliver for one and the same aircraft.<br />
• TenCate Advanced Armour is the<br />
supplier of kits for the ballistic<br />
protection of interior parts of Airbus<br />
aircraft<br />
• For AgustaWestland TenCate supplies<br />
ballistic protection for helicopters in<br />
the military segment<br />
• Important factors for the collaboration<br />
are that certification is in accordance<br />
with EN9100 and the company’s global<br />
presence<br />
www.tencateadvancedarmour.com<br />
advancedarmour@tencate.com<br />
23
2011 full-year figures<br />
<strong>TENCATE</strong> PUbLISHES RESULTS FOR 2011 FINANCIAL YEAR<br />
24 txtures | number 1 | spring<br />
Loek de Vries, President and CEO Royal Ten Cate<br />
Looking ba<br />
‘TenCate established new records in 2011. Net profit<br />
rose by 28% and the increase in the dividend was in<br />
line with this. Our level of ambition, however, will<br />
continue to be high, with the aim of achieving<br />
further growth, both organic and through<br />
acquisitions (buy & build strategy). This will<br />
become possible in part through the long-term<br />
trends that form the basis of the company’s<br />
developments.’<br />
• ‘Sales and profit have again risen sharply<br />
and reached record levels<br />
• TenCate Advanced Textiles & Composites<br />
sector put in very strong performance<br />
• Geosynthetics & Grass sector recorded a 12%<br />
rise in sales, although the trend in results was<br />
disappointing<br />
• As a result of the economic conditions TenCate<br />
will refine its strategy in respect of synthetic<br />
turf activities<br />
• Developments that accelerate growth<br />
relate to TenCate AbdS active blast<br />
countermeasure system, 3d weaving<br />
technology and inkjet technology’
ck with satisfaction on 2011<br />
Market trends<br />
‘These trends were also visible in the past<br />
year. Tightening up safety standards and<br />
environmental requirements and a reduction<br />
in CO2 emissions gave TenCate a certain<br />
amount of “tail wind”. The climate sustaining<br />
these trends is expected to continue in the<br />
coming years.<br />
In the BRIC countries in particular there is<br />
growing environmental awareness, with an<br />
increasing focus on “performance materials”.<br />
New technological developments<br />
The development of TenCate into a “solutions<br />
provider” has also resulted in a further<br />
improvement in its technological base.<br />
The activities in the synthetic turf market are<br />
the furthest advanced when it comes to<br />
efforts to think in terms of system solutions<br />
and to present a profile of TenCate as a<br />
full-service solutions provider. Recently<br />
camera monitoring was added, to assist clubs<br />
in registering and planning maintenance work<br />
and, linked to this, warranty concepts can be<br />
offered, which give clubs greater certainty<br />
about the service life and playability of their<br />
sports pitches.<br />
Significant progress was made in 2011 in the<br />
field of weaving technology for synthetic turf<br />
pitches. This enables TenCate to control the<br />
entire production process: from the PP/PE<br />
granules right through to the end product, or<br />
in other words, the sports pitch. TenCate also<br />
includes the characteristics of the substructure<br />
in the overall concept. This has resulted in<br />
considerable environmental benefits (less<br />
transport of building material, recycling)<br />
and cost benefits for the user. The first “new<br />
generation” of sports pitches were installed<br />
in 2011.<br />
Good progress was also recorded on the sensor<br />
technology in TenCate GeoDetect ® , which was<br />
developed several years ago. Contacts have<br />
been made with new partners to start<br />
marketing this solution, in part through<br />
engineering consultancy firms. In a world in<br />
which the digitalization of information is<br />
becoming ever more important, people want to<br />
know (and measure) what is happening under<br />
the ground.<br />
Other technological developments that are still<br />
at an early stage relate to the TenCate ABDS<br />
active blast countermeasure system and inkjet<br />
technology. The marketing of these<br />
technologies offers considerable potential.<br />
Mixed picture<br />
TenCate Geosynthetics showed a mixed<br />
picture. While TenCate Geosynthetics<br />
translated the positive market trends<br />
mentioned above into strong sales growth, the<br />
results of the financial crisis and the tight<br />
budgetary conditions in the public sector<br />
related to it were clearly visible within the<br />
Grass group. Although synthetic turf has been<br />
around for more than thirty years, the market is<br />
still not mature. The same applies to the quality<br />
criteria. In a somewhat less favourable<br />
economic climate, price pressure quickly builds<br />
up, as a result of which quality aspects,<br />
sustainability, etc. are pushed to the<br />
background.<br />
There was also strategic reorganization of the<br />
distribution partners, which led to an initial<br />
decline in sales.<br />
The Grass group will take further organizational<br />
measures to achieve an improvement in the<br />
results in the short term. In the first place,<br />
attention will be focused on entering into<br />
relationships with new distributors (the<br />
marketing and installation of sports pitches),<br />
cost reduction and the development of<br />
distinctive system concepts.<br />
The year 2012<br />
Expectations for 2012 are mainly positive.<br />
While sales of TenCate Defender M are<br />
expected to decline, resulting from the gradual<br />
withdrawal of US troops from Afghanistan,<br />
TenCate has a differentiated portfolio of<br />
growing activities.<br />
By means of a different breakdown of sales and<br />
result over the year, the first half of 2012 will<br />
not be comparable with that of 2011. In the first<br />
six months of 2011 there was substantial<br />
catch-up demand from the US Army.<br />
Barring unexpected circumstances, a result is<br />
expected in 2012 that will be at least as high as<br />
that of 2011.’<br />
25
Safety / Protection<br />
<strong>TENCATE</strong> PROTECTIVE FAbRICS wINS ORdER IN UNITEd KINGdOM<br />
1200<br />
fire fighting suits<br />
for Shropshire<br />
TenCate Protective Fabrics has won an<br />
important order for the delivery of<br />
inherently heat- and flame-resistant<br />
materials for the structural fire fighter<br />
clothing for Shropshire Fire & Rescue<br />
Service. This relates to a new lightweight<br />
system, TenCate Tecasystem Millenia<br />
450, for application in over 1200 fire service<br />
outfits. The first 300 outfits are expected to<br />
be delivered in June.<br />
26 txtures | number 1 | spring
To improve the current personal protection<br />
systems, the fire brigade in Shropshire (West<br />
Midlands, UK) had been looking for ‘a durable<br />
fire fighting suit with less maintenance and<br />
better protection against the risk of heat<br />
stress’. Heat stress is caused by the body’s inability<br />
to maintain its average core temperature<br />
in arduous and stressful situations, and a fire<br />
fighter can lose consciousness or even suffer<br />
a heart attack. FlamePro UK Ltd has developed<br />
a new Flamepro ® fire fighting suit based on<br />
TenCate materials. TenCate Tecasystem<br />
Millenia 450 is the lightest protection system on<br />
the market that meets the strict requirements<br />
of the European norm for fire fighting clothing.<br />
It consists of an outer fabric in combination with<br />
a thermal and moisture regulating intermediate<br />
layer and a thermal liner. Each layer has been<br />
developed with its own functionalities.<br />
As an integrated system, the layers are fully<br />
compatible with one another. And so the fire<br />
fighter from Shropshire will benefit from a<br />
light and comfortable fire fighting suit yet<br />
still be optimally protected in the extreme<br />
conditions experienced in a raging inferno.<br />
MARKET – fire and emergency services<br />
PROdUCT – TenCate Tecasystem Millenia<br />
450 based on three qualities of TenCate<br />
Tecashield ® (outer fabric, thermal and moisture<br />
regulating barrier and thermal liner); complies<br />
with European Norm EN 469/AC: 2005 level<br />
2 TECHNOLOGY – fibre, fabric and coating<br />
technology PROCESS – integrated system is<br />
processed by clothing manufacturer<br />
Multifunctional clothing<br />
Fire fighters frequently have to turn out to<br />
road accidents, situations involving hazardous<br />
substances and terrorist incidents. ‘All these<br />
situations require multifunctional clothing<br />
that is lightweight, comfortable, strong and<br />
protective,’ explains Kevan Whitehead (end-use<br />
market manager of TenCate Protective Fabrics).<br />
The new fire suit has a unique design<br />
that means any damaged parts – such as<br />
the fluorescent visibility stripes – can be<br />
easily replaced. It has been subjected to<br />
wearability and washing tests, among other<br />
checks. The outcome of the extensive test<br />
programme was that, compared with existing<br />
uniforms, the new suit required 25% less<br />
body energy and offered good protection<br />
against the danger of heat, as well as greater<br />
comfort and freedom of movement.<br />
www.tencateprotectivefabrics.europe.com<br />
protectivefabrics.europe@tencate.com<br />
For the animation, scan the QR code<br />
Still from the clip about<br />
TenCate Tecasystem - Millenia 450<br />
produced by C4Real<br />
27
Sustainability / Environment<br />
<strong>TENCATE</strong> GEOdETECT ® FOR SAFE STORAGE OF MINING wASTE<br />
Storage of mining<br />
waste assured<br />
The retaining wall around a basin containing mining waste (tailings) at the Compañía Minera<br />
Antamina in Peru will be fitted with TenCate Geodetect ® . This system monitors the condition of<br />
embankments and dikes and registers every change, thus making it possible to prevent a dike<br />
breach and to ensure that the storage is safe.<br />
Compañía Minera Antamina is one of the ten<br />
largest mining companies in the world. And<br />
here zinc, molybdenum, silver, lead and other<br />
minerals are mined. This is said to be the<br />
highest tailings basin in the world (3600 metres<br />
above sea level) and its collection capacity is<br />
550 million tons of mining waste, which may<br />
under no circumstances seep out and end up in<br />
the environment. For this reason a wide dam<br />
has been built around the basin, in which<br />
TenCate GeoDetect ® has been fitted. The dam<br />
is at least 250 metres in height, making it one<br />
of the highest retaining walls in the world.<br />
So far a two-kilometre length of TenCate<br />
GeoDetect ® S-BR has been installed. In total<br />
more than six kilometres of dam will be fitted<br />
with TenCate GeoDetect ® at this location.<br />
Advantages<br />
The installation is being carried out by the<br />
engineering firm of Golder Associates. Olivier<br />
Artières, global technology manager at TenCate<br />
Geosynthetics, was on site to supervise the<br />
installation. ‘This is the largest project using<br />
TenCate GeoDetect ® in 2011’, he tells us.<br />
28 txtures | number 1 | spring<br />
‘This solution offers a numbers of advantages.<br />
We can monitor the pressure and the<br />
temperature in the structure, and do so over<br />
large distances. After each metre a measuring<br />
point (sensor) is installed and that’s really a lot.<br />
No other system has that.’<br />
Civil engineering is still only making modest<br />
use of monitoring systems in earthworks.<br />
Demand and interest are, however, growing:<br />
‘Even if you use the best materials, you can<br />
never have complete certainty. For tunnels,<br />
dams and buildings it is already very common<br />
to work with sensors.’ This monitoring system<br />
can also be used in regions that are prone<br />
to earthquakes.<br />
Product development, however, does not<br />
stand still. The TenCate GeoDetect ® system<br />
is being further improved and the level of<br />
protection increased, for example through<br />
the use of new fibre optics.<br />
www.tencategeosynthetics.com<br />
geosynthetics.europe@tencate.com
MARKET – Civil engineering PROdUCT<br />
– Geotextile with interwoven sensors<br />
TECHNOLOGY – Extrusion and weaving<br />
technology, coating and sensor technology<br />
PROCESS – Fibre optics are interwoven<br />
in geotextiles and connected up to measuring<br />
equipment<br />
TenCate GeoDetect ® is rolled out<br />
29
Technological innovation<br />
<strong>TENCATE</strong> ANd <strong>THE</strong> ROLE OF NLR IN dUTCH AVIATION<br />
Composite<br />
- a material on the rise<br />
The dutch aviation industry enjoys a good reputation abroad. Two of the players in this industry are TenCate and the National Aerospace<br />
Laboratory. This knowledge organization is only too willing to make its expertise and facilities available to ‘the composite-loving<br />
Netherlands. Composite is a material on the rise, with the number of application possibilities increasing dramatically.’<br />
Michel Peters, general director of the<br />
National Aerospace Laboratory<br />
30 txtures | number 1 | spring<br />
Composite materials are being used in aircraft<br />
building to a growing extent and now account<br />
for approximately half the materials used in<br />
new generations of aircraft. TenCate Cetex ®<br />
has already acquired a strong position in this<br />
branch. Although the demand for air traffic will<br />
only increase, this must not lead to increased<br />
air pollution, noise pollution or space<br />
occupation, and therefore technological<br />
innovation and sustainability in aircraft building<br />
are required. The developments in composite<br />
materials and the demand for these lightweight<br />
materials are good examples in this respect.<br />
High-grade and innovative<br />
Almost 100 companies in the Netherlands are<br />
active in developing, producing and supplying<br />
high-grade innovative products and services to<br />
aircraft builders such as Airbus, Boeing,<br />
Bombardier, Embraer and Gulfstream. TenCate<br />
is one of these players. The Dutch aviation<br />
industry enjoys a good reputation abroad.<br />
‘We’re acknowledged to be innovative and are<br />
the fifth aviation country in Europe,’ says<br />
Michel Peters, general director of National<br />
Aerospace Laboratory (NLR). There are two<br />
reasons for this: ‘Thanks to the history of<br />
Fokker, we have a creative aircraft industry<br />
with integrated aircraft knowledge. With the<br />
Faculty of Aerospace Engineering of Delft<br />
University of Technology, NLR, MKB, companies<br />
such as TenCate and spin-off enterprises such<br />
as Airborne, we have a good infrastructure in<br />
aviation knowledge at our disposal.’ Michel<br />
Peters has been confirmed in this view during<br />
various trade missions. ‘Russia, China and<br />
Brazil are happy to work with Dutch industries.<br />
And within Europe itself the European<br />
Commission is also extremely active in the field<br />
of aeronautics. As NLR we fully participate in<br />
European framework programmes. If you bring<br />
your knowledge and know-how, you’ll find a<br />
good seat at the table.’<br />
Innovation cluster<br />
Aircraft building falls under the top sector High<br />
Tech Systems & Materials. This is one of the<br />
five innovation clusters within the innovation<br />
policy in the Netherlands. TenCate and NLR<br />
take part in this too. When it comes to space<br />
and aerospace in the Netherlands, NLR is the<br />
central knowledge organization. NLR carries<br />
out applied research for the sector, working on<br />
the strategic accumulation of knowledge and<br />
developing with the business community<br />
concepts for use in making innovative,
Continue to invest in knowledge, technology and networks with direct connections between industry, knowledge organizations and government<br />
competitive products. NLR has such facilities as<br />
wind tunnels (for testing aircraft), simulators<br />
(for studying the safety of new flight<br />
procedures) and laboratory aircraft. The aim is<br />
to make flying safer, more sustainable and more<br />
efficient. TenCate has materials research<br />
carried out here. NLR is also involved in the<br />
development consortia TAPAS and TPRC.<br />
Resources<br />
‘In the Netherlands we need innovative<br />
products that the customer is willing to pay<br />
more for. I hope that the Dutch government will<br />
continue to make sufficient financial resources<br />
available for innovative research. I’m not<br />
entirely confident of this. Many good things<br />
stemmed from the Strategic Research<br />
Programme Aircraft Development but this was<br />
terminated in 2011. My plea is for a sound<br />
alternative. The Rutte Cabinet seems to go for<br />
fiscal regulations, such as the deduction of<br />
corporation tax. These regulations do not apply<br />
to not-for-profit-based knowledge organizations<br />
such as NLR, and you have to be aware of this.’<br />
Composites cluster<br />
In December 2011 NLR was one of the initiators<br />
of CompoWorld, a ‘composites cluster’ in<br />
Flevoland. Research, government bodies and<br />
the specialized MKB are linked in this golden<br />
triangle to make knowledge of composites<br />
accessible to the business community and<br />
develop composites technology further and<br />
make it applicable for innovative products. NLR<br />
supports CompoWorld with knowledge,<br />
technology and facilities, and therefore<br />
high-grade employment opportunities can be<br />
created. ‘Composite is a material on the rise.<br />
Newer solutions are continually being<br />
discovered and growth in the number of<br />
applications is increasing significantly.’<br />
Clean Sky<br />
The sound reputation of the Dutch companies<br />
and knowledge institutes in the area of<br />
innovative processes and light clean materials<br />
and systems is evident from their role within<br />
the Clean Sky programme of the European<br />
Union. The aim is to make air traffic more<br />
environmentally friendly, for example by<br />
reducing CO2 emissions and noise pollution by<br />
50%. ‘The aviation sector in the Netherlands is<br />
constantly concerned with sustainability,’<br />
explains Michel Peters. ‘And this certainly<br />
applies to the operators too. KLM has been<br />
ranked first in the Dow Jones Sustainability<br />
Index for the sixth successive time. This offers<br />
an economic advantage and confers a higher<br />
market value. Sustainability is in the DNA of<br />
our designers and operators.’<br />
• Abroad the Dutch aviation industry<br />
is acknowledged to be innovative<br />
• The aim of knowledge building,<br />
research and investigation by NLR is<br />
to make flying safer, more sustainable<br />
and more efficient<br />
• Investments in knowledge, technology<br />
and networks with industry, knowledge<br />
organizations and government are<br />
helpful in strengthening the position<br />
of the Netherlands in aerospace<br />
www.nlr.nl<br />
31
Sustainability / Environmenta<br />
<strong>TENCATE</strong> GEOTUbE ® TECHNOLOGY IN ENVIRONMENTAL PROJECT IN HONG KONG<br />
Kai Tak International Airport, the former international airport of Hong Kong, is undergoing<br />
a radical clean-up and revitalization operation. TenCate Geosynthetics is closely involved,<br />
32 txtures | number 1 | spring<br />
Revitalization<br />
of Kai Tak<br />
as the TenCate Geotube ® technology turned out to be the most cost-effective, most<br />
professional and, from the environmental perspective, most attractive solution.<br />
Kai Tak was the international airport of Hong<br />
Kong from 1925 to 1998. The former airport is<br />
located in the business and residential district<br />
Kowloon City. This location and the approach<br />
route of the aeroplanes made Kai Tak<br />
International Airport one of the most dangerous<br />
airports in the world. Over time the soil, the<br />
approach channel and the Kwun Tong Typhoon<br />
Shelter have become contaminated. The<br />
government wants to redevelop this area (320<br />
ha) and plans a mix of housing and shops. So it is<br />
a matter of cleaning up in an environmentally<br />
responsible way the contaminated sludge that<br />
has accumulated over the years. Moreover<br />
provision is made for improving the banks of the<br />
associated waterways and constructing a piled<br />
deck for the Metro Park.<br />
A total of 140,000 m 3 of contaminated sludge<br />
must be removed, dewatered and stored − which<br />
corresponds to 7,000 truckloads! The contamina-<br />
ted sediments will be stored in TenCate<br />
Geotube ® containers and shipped to the<br />
westerly situated East Sha Chau for disposal<br />
in the confined contaminated mud pits located<br />
offshore of the new Chek Lap Kok Airport.<br />
The Geotube ® containers have to survive free<br />
fall through over 30 m of water and impact with<br />
the seabed, and a total of 800 TenCate<br />
Geotube ® containers will be used for storage<br />
and dewatering.<br />
Land disposal is very expensive in Hong Kong<br />
but with TenCate Geotube ® the sludge can be<br />
removed in an economically and environmentally<br />
responsible way. Furthermore, the customer was<br />
highly impressed with the professional approach<br />
of TenCate Geosynthetics.
MARKET – Environment and infrastructure<br />
(hydraulic engineering applications) PROdUCT<br />
– TenCate Geotube ® GT950 TECHNOLOGY<br />
– Extrusion, weaving and coating technology<br />
in combination with polymer technology<br />
PROCESS – Storage and dewatering of (contaminated)<br />
sludge and sand<br />
TenCate Geotube ® container ready for the removal and dewatering of contaminated sludge<br />
33
Innovation and education<br />
<strong>TENCATE</strong> INVOLVEd IN EdUCATION ANd RESEARCH IN <strong>THE</strong> REGION<br />
Innovation and the role<br />
of education<br />
There is an important role to be played in innovation by employers (business community), government, education and research.<br />
Occupation-oriented universities of applied sciences must offer educational programmes that meet the needs of the business<br />
Saxion is one of the largest universities of<br />
applied sciences in our country. Saxion has<br />
developed into a knowledge institute with<br />
occupation-oriented education and research.<br />
These institutes and the business community<br />
and government form the vertices of what is<br />
sometimes called the ‘golden triangle’. And<br />
here the contribution of the field of work<br />
(undertakings, small and medium enterprises<br />
(SMEs) and institutes) must be as intensive<br />
as possible. ‘We exist by the grace of the job<br />
market,’ says Wim Boomkamp, chairman of<br />
the Executive Board. ‘We want to educate<br />
students in a way that achieves maximum<br />
synchronization with the wishes of the<br />
organization.’ This can be an international<br />
undertaking such as TenCate or an SME.<br />
New educational programmes<br />
He gives two examples to illustrate this. Ten<br />
years ago the higher textile training course<br />
(dating back 150 years, it was the oldest training<br />
course bar one in the Netherlands) was in dire<br />
straits. The curriculum was rewritten, new<br />
34 txtures | number 1 | spring<br />
community, and participate in the networks of institutes and companies such as TenCate. Saxion University of Applied<br />
Sciences is effectively carving the way in this respect, and TenCate and Saxion can gain from each other.<br />
materials were introduced, and new instructors<br />
shaped by occupational practice arrived. The<br />
gulf between education and the business world<br />
has now been completely closed. The intake of<br />
students is large − and international. In addition,<br />
the educational programme Art & Technology<br />
has been initiated, where students are taught to<br />
combine creativity with the latest technological<br />
developments. ‘It deals with devising technical<br />
solutions for smart applications. Children today<br />
are growing up in a world of creativity and new<br />
materials. You have to introduce technology<br />
into the life of young people right from the<br />
beginning. A company like TenCate must feature<br />
much more prominently in education in order<br />
to hammer home once more the identification<br />
with the innovative manufacturing industry.’<br />
Intensify and innovate<br />
Saxion is devoting this academic year to<br />
intensifying the relationship with the field of<br />
work. Innovation of products, services and<br />
processes is becoming increasingly important<br />
as a source of prosperity for the Netherlands.<br />
According to Wim Boomkamp, the expansion<br />
and strengthening of practice-oriented research<br />
at universities of applied sciences make a<br />
necessary and substantial contribution in this<br />
respect. This innovation must take place in the<br />
networks (‘small workplaces’) of companies and<br />
institutes. In this, Saxion can generate, share<br />
and disseminate practice-oriented knowledge.<br />
‘TenCate is an important partner<br />
for us. Company, region and Saxion can utilize<br />
one another’s potential to an even greater<br />
extent as far as high-grade innovation is<br />
concerned.’ The opportunities to ‘capitalize’<br />
on knowledge and technology must therefore<br />
be more closely scrutinized. The knowledge<br />
institute also expects to contribute to new<br />
employment, for example in the form of<br />
spin-offs. In this respect, Saxion has an<br />
excellent service record − like that of the<br />
University of Twente (UT) − with a considerable<br />
number of successful spin-offs. Former<br />
students of Saxion currently head companies<br />
of their own in fields such as ICT, facility<br />
services, and the health and food sectors.
Materials Valley<br />
Saxion endorses initiatives in open innovation<br />
such as the Open Innovation Center Advanced<br />
Materials (OICAM) and the presentation of<br />
Twente as Materials Valley. TenCate has been<br />
involved as a partner in OICAM from the very<br />
beginning. Materials and techniques are the<br />
roots of the Twente region. The joint marketing<br />
of Twente as an innovative high tech region can<br />
give an additional boost to attracting qualitative<br />
personnel. Technical companies in the region will<br />
become increasingly interesting to knowledge<br />
workers from other countries and districts. In<br />
the words of Wim Boomkamp: ‘The contacts<br />
must be such that with the input from TenCate<br />
we can devise an educational programme. We<br />
call this co-creation: that is, building jointly with<br />
companies such as TenCate an educational<br />
programme and an occupation, and coupling<br />
this with research. We want to elevate High<br />
Tech Systems & Materials into a spearhead.’<br />
Arguments<br />
There are four arguments in favour of this<br />
policy option: ‘We have the most technical<br />
educational programmes in house. High tech<br />
systems and materials are characteristic of our<br />
region and, when it comes to innovation, the<br />
manufacturing industry is the most important<br />
“chimney” of this region. Moreover The Hague<br />
has challenged us as Saxion to be distinctive<br />
− to be a centre of excellence. If you can be<br />
distinctive, then you also erect a small chimney<br />
on this university of applied sciences, so to<br />
speak. We are the only university of applied<br />
sciences that, in cooperation with companies<br />
and Mesa+, the NanoLab of the UT, has entered<br />
the field of nanotechnology – and this creates<br />
a new dynamic. If we can also show this in<br />
Brussels, we can attract more money and<br />
projects. If we want to remain up to date and<br />
continue to educate people, then the interflow<br />
of contributions and contacts with the business<br />
community will become increasingly important.’<br />
Interactive<br />
The chairman has a clear picture of how<br />
to give substance to the intensification of<br />
relations with the field of work: ‘It begins with<br />
the instructor that we appoint. That may be<br />
someone who works or has worked at TenCate<br />
and who is willing to look at us interactively.<br />
The lectureship Smart Functional Materials of<br />
the textile training programme falls under the<br />
knowledge centre Design and Technology of<br />
Saxion. Furthermore the director of education<br />
must see what the developments are at a<br />
company and how we can respond to them.<br />
Wim Boomkamp, Chairman of the Executive Board of Saxion<br />
There is considerable willingness at TenCate<br />
to join us in shaping this cooperation. Together<br />
we will look at which innovation projects can<br />
offer places to students. And that applies to<br />
the question of replacement too.’ The business<br />
community must make sufficient places<br />
available for work experience − and utilize them.<br />
Incidentally Wim Boomkamp prefers to speak<br />
of learning arrangements, or even better: a<br />
period of project-based practice in the form of<br />
co-creation. ‘Many young people have grown up<br />
with new materials and technologies. A student<br />
represents talent. Set him or her to work on a<br />
project and utilize their potential and creativity.’<br />
35
Sustainability / Environment<br />
GREENFIELdS wORKS wITH NETwORK OF SALES PARTNERS ANd ALLIANCES<br />
A green<br />
supplier of<br />
synthetic turf<br />
GreenFields installed a large number of fields for football and other sports in 2011, including<br />
several dual-use fields suitable for twin purposes. Outside Europe, the Middle East and Asia,<br />
Greenfields works with partners that sell, produce and install under licence. It has opted<br />
for an international network of sales partners and alliances. Together with TenCate Grass,<br />
GreenFields has developed recyclable products for customers that want to realize environment-<br />
friendly projects. ‘Green is in our name.’<br />
GreenFields is a top player worldwide in the<br />
synthetic turf sector and specializes in the<br />
development, production, supply, installation<br />
and maintenance of synthetic turf systems.<br />
GreenFields is part of the TenCate Grass group.<br />
TenCate and GreenFields complement each<br />
other in the value chain. Both pursue system<br />
solutions, and work closely together to bring<br />
products and systems onto the market that<br />
meet the wishes of end-users. In 2011 the company<br />
installed a large number of fields based<br />
on synthetic turf for football and other sports in<br />
several notable locations: Kabul (Afghanistan),<br />
Beijing (China) and Mumbai (India).<br />
dual use<br />
GreenFields leads the way in dual-use<br />
technology: fields on which rugby and hockey<br />
as well as football can be played without<br />
compromising the playing experience at all. The<br />
prestigious Western Academy of Beijing chose<br />
36 txtures | number 1 | spring<br />
GreenFields for the installation of the first<br />
FIFA- and IRB-certified dual-use field in China.<br />
It is suitable for both football and rugby, and<br />
will also be used for a range of other sports.<br />
The system utilizes TenCate yarns based on<br />
TenCate XQ TM -technology. Compared with<br />
conventional synthetic fibres, these yarns<br />
have exceptional tear resistance.<br />
A dual-use field from Greenfields for football<br />
and hockey has been installed at the Father<br />
Agnel School in Mumbai (India). This field<br />
facilitates more intensive use and the All<br />
India Football Federation (AIFF) and FIFA have<br />
proclaimed it to be the basis for one of the first<br />
national football academies in India.<br />
Strategy<br />
GreenFields pursues the strategy of ‘differentiator’.<br />
The distinguishing characteristics of the<br />
company are innovation (partly through being a<br />
division of TenCate), quality and sustainability.<br />
GreenFields holds various patents worldwide<br />
and has considerable expertise in development<br />
capacity, certification processes, production<br />
and infrastructure engineering. GreenFields<br />
has a team of people that mesh well together.<br />
The company brand radiates charisma in<br />
the market that customers associate with<br />
high quality. GreenFields is a FIFA Preferred<br />
Supplier, which represents an excellent<br />
guarantee of quality.<br />
Customer segments<br />
Outside Europe, the Middle East and Asia,<br />
Greenfields works with partners that sell,<br />
produce and install under licence. It has<br />
opted for an international network of sales<br />
partners and alliances. The distributors,<br />
who are usually the contractors of projects,<br />
know the local market better than a supplier<br />
such as GreenFields. They are familiar with<br />
the area, know the culture and speak the
language, and therefore have a good sense<br />
of which solution meets a customer’s needs.<br />
They are equipped with knowledge of<br />
climatological conditions and local legal<br />
regulations, and know better how to participate<br />
in tenders at national scale. Regular tuning<br />
with the distributors / contractors ensures<br />
synchronization between what the market<br />
needs and what GreenFields develops and<br />
produces. They take on projects which<br />
incorporate the GreenFields synthetic turf<br />
carpets.<br />
Based on this approach, the company<br />
has a collaborative alliance in China with<br />
TorchGrass, also a major yarn customer of<br />
TenCate. Together with production partner<br />
Standard Carpets in the United Arab Emirates,<br />
GreenFields has set up GreenFields India<br />
to realize projects in India. The production<br />
therefore takes place close to the market.<br />
Value proposition<br />
GreenFields wants to be more than just the<br />
supplier of a product. It tries to add value to<br />
the product and in this way strengthen the<br />
ties with the customer. GreenFields has a<br />
range of products that continuously outstrip<br />
the competition. With extremely innovative<br />
products, GreenFields serves the high segment<br />
of the market, without losing sight of the lower<br />
end. Examples of innovative products include<br />
the woven matrix constructions and XtraGrass.<br />
The matrix products, which are patented,<br />
provide the field with characteristics that<br />
bring synthetic turf a step closer to the feel<br />
of natural grass. XtraGrass is a product that<br />
supports natural grass, leading to fields that<br />
are playable during the winter months without<br />
incurring bald patches. The product is highly<br />
suitable for those who want the playability<br />
of synthetic turf while retaining the feel<br />
of natural grass.<br />
Synthetic turf from GreenFields in Stanley Park (Chippenham, Wiltshire, UK)<br />
• GreenFields specializes in the<br />
development, production, supply,<br />
installation and maintenance of<br />
synthetic turf systems<br />
• GreenFields leads the way in dual-use<br />
technology: fields where rugby and<br />
hockey as well as football can be played<br />
• The company works with an<br />
international network of sales partners<br />
and alliances that are familiar with the<br />
local market<br />
http://www.greenfields.eu<br />
info@greenfields.eu<br />
37
Sustainability / Environment<br />
<strong>TENCATE</strong> GEOTUbE ® TECHNOLOGY HELPS CLEAN LAKE KOMSOMOLSKY<br />
Geosynthetics<br />
in Siberia<br />
Lake Komsomolsky in Nizhnevartovsk. TenCate Geotube ® technology was used in cleaning up the water<br />
38 txtures | number 1 | spring
MARKET – Environment and infrastructure<br />
(hydraulic engineering applications) PROdUCT –<br />
TenCate Geotube ® TECHNOLOGY – Extrusion,<br />
weaving and coating technology in combination<br />
with polymer technology PROCESS – Storage<br />
and dewatering of (contaminated) sludge and sand<br />
Over 100 TenCate Geotube ® containers were used in cleaning up Lake Komsomolsky in the<br />
centre of Nizhnevartovsk, a town in Siberia, and woven and non-woven TenCate Polyfelt ®<br />
was applied for soil reinforcement purposes during the work. In barely six months 350,000<br />
m 3 of sediment were efficiently dewatered without noise or smell nuisance to visitors or<br />
the residents of this recreation area.<br />
Nizhnevartovsk is located on the right bank of<br />
the River Ob and has over 250,000 inhabitants.<br />
Lake Komsomolsky is a popular recreation area<br />
in the town. The lake has a surface area of<br />
300,000 m 2 (approximately the size of sixty<br />
football pitches) and acts as a storage basin for<br />
rainwater and water from bordering areas.<br />
Many local residents and visitors come here to<br />
jog, swim and relax. Their pleasure was being<br />
increasingly spoilt by contamination of the<br />
water, which went hand in hand with an<br />
unsavoury smell. Admir EurAsia, distributor and<br />
contractor for TenCate Geotube ® systems in<br />
Russia, was asked by the government to come<br />
up with a solution for cleaning the lake. Only<br />
limited time was available for this in the<br />
summer; furthermore the work was to cause no<br />
noise or smell nuisance to holiday-makers or<br />
local residents.<br />
The solution lay in dredging and dewatering<br />
350,000 m 3 (17,000 truckloads) of sediment<br />
with the aid of TenCate Geotube ® technology.<br />
The efficient noiseless operation process and<br />
the competitive price differentiate this<br />
technology from mechanical systems. Since the<br />
dewatering process had to be carried out on<br />
marshy subsoil, this was reinforced and<br />
stabilized with TenCate Polyfelt ® . These<br />
materials are frequently used in retaining walls,<br />
for bank protection and in systems for sheet<br />
piling, drainage and filtration purposes.<br />
The project has been wrapped up so successfully<br />
that it serves as a reference project for<br />
this region, where a number of lakes still have<br />
to be cleaned.<br />
www.tencategeosynthetics.com<br />
geosynthetics.europe@tencate.com<br />
39
Sustainability / Environment<br />
<strong>TENCATE</strong> GRASS MIddLE EAST INTROdUCES SOLAR ENERGY ANd SAVES ENVIRONMENT<br />
Energy conservation dubai<br />
The TenCate Grass plant in dubai has embarked on a number of ‘green initiatives’ to make more use of natural energy<br />
sources and save electrical power and further limit the impact on the environment.<br />
Energy management and protection of the<br />
environment are attracting increasing attention<br />
in the Middle East too, and particularly in<br />
the United Arab Emirates. It is obvious that<br />
the current capacity in regard to energy and<br />
water production is insufficient to meet future<br />
demands, especially in Dubai. In view of this,<br />
various green initiatives have been launched<br />
within the TenCate Grass plant in this emirate,<br />
involving an overall focus on the cost side of<br />
the production.<br />
The sun as energy source<br />
With more than 350 days of sun per year, it<br />
makes sense to look into possible ways of ex-<br />
40 txtures | number 1 | spring<br />
ploiting this natural source of energy. Hot water<br />
is used continuously in the production process<br />
in Dubai and until now this has been heated<br />
solely by electrical power. The installation of a<br />
hot water solar panel system for preheating the<br />
water consumed in production has introduced a<br />
free, green and very reliable source of energy.<br />
The system consists of forty panels installed<br />
on the roof of the factory, where water is<br />
circulated throughout the day. In turn this water<br />
heats up a buffer of 6000 litres to a temperature<br />
between 80 and 90 degrees Celsius. The<br />
buffer makes it possible to have sufficient hot<br />
water available for night-time consumption<br />
and ensures that all the water produced can be<br />
Solar panels on the roof of TenCate Grass in Dubai. At that time of day (08:30 a.m.) the outside<br />
temperature is 260C, while the water returning from the panels is around 550C. used efficiently. The system is designed with<br />
a capacity of 1000 KWh per day, which equals<br />
a saving of more than US$ 150,000 a year. In<br />
addition there is a saving in emissions of approximately<br />
150,000 kg of CO2. If the demand<br />
for hot water in the production increases in<br />
the future, the capacity of the system can be<br />
increased simply by adding more panels to the<br />
current installation.<br />
Using less energy<br />
A voltage optimization installation is currently<br />
being tested in the Dubai plant. According<br />
to the supplier, this system guarantees a<br />
reduction of between 5 and 10% in the total
energy bill – a saving that has still to be verified<br />
by the test installation. If the system proves<br />
efficient, it can be rolled out in the complete<br />
electrical installation in the Dubai plant. This<br />
will result in a minimum saving of 5%, which<br />
translates into a decrease in CO2 emission of<br />
roughly 800,000 kg a year and a significant cost<br />
saving for the plant.<br />
Light is energy<br />
In a 24/7 production environment such as the<br />
Dubai operation, the need for artificial light is<br />
substantial. The lighting in the plant is handled<br />
by 470 traditional metal halide lamps, each<br />
with a consumption of 460 watts. By replacing<br />
the existing lamps with high-efficiency<br />
fluorescent lamps, the quality of the light<br />
improves and each unit uses only 118 watts.<br />
In addition to the lower direct consumption,<br />
the new lamps give off less heat, which saves<br />
on the air conditioning as well. The plan is to<br />
complete the installation of the new lamps<br />
in the first half of 2012, resulting in a positive<br />
effect on the power cost as well as a further<br />
decrease in the CO2 footprint of the factory of<br />
350,000 kg a year.<br />
www.tencategrass.asia.com<br />
grass.europe@tencate.com<br />
41
Sustainability / Environment<br />
<strong>TENCATE</strong> TECAPRO ® FAbRICS FOR THYSSENKRUPP STEEL EUROPE<br />
Meik Sill and Uwe Winkler of ThyssenKrupp Steel Europe,<br />
wearing protective work clothing based on TenCate Tecapro ® fabrics<br />
42 txtures | number 1 | spring
Several thousand employees working at the German steel company ThyssenKrupp Steel<br />
Europe are now wearing protective work clothing based on TenCate Tecapro ® fabrics.<br />
Employees in the Kaltbandwerk 2 (cold strip mill) tell us enthusiastically why they are<br />
so pleased with this work clothing.<br />
MARKET – industrial safety PROdUCT –<br />
TenCate Tecapro ® TECHNOLOGY – fibre,<br />
fabric and flame-resistant finishing technology<br />
PROCESS – material is turned into clothing by<br />
the garment maker<br />
Steel giant<br />
in multisafe<br />
work clothing<br />
Dietmar Rohrbach from TenCate Protective<br />
Fabrics is responsible for among other things<br />
end-user marketing in Germany, Austria,<br />
Denmark and Switzerland. During a recent<br />
visit to the steel giant in Duisburg he was<br />
able to learn first-hand how the people at<br />
ThyssenKrupp Steel Europe feel about their<br />
new work clothing after eighteen months.<br />
Continuous product development based on<br />
intensive contact with end-users is one of the<br />
core elements of the success of TenCate.<br />
Top quality<br />
Safety in relation to the specific working<br />
conditions and the workplace is of prime<br />
importance at ThyssenKrupp. With 180,000<br />
employees and a turnover of €50 billion the<br />
raw materials and technology company is<br />
one of the largest industrial conglomerates<br />
in Germany. The business area ThyssenKrupp<br />
Steel Europe, which principally manufactures<br />
high-quality raw materials in Duisburg for<br />
companies such as car manufacturers like<br />
Continued on page 44<br />
43
Sustainability / Environment<br />
<strong>TENCATE</strong> TECAPRO ® FAbRICS FOR THYSSENKRUPP STEEL EUROPE<br />
Continued from page 43<br />
44 txtures | number 1 | spring<br />
Toyota, BMW and Daimler, seeks suppliers<br />
who also consider top quality to be paramount.<br />
According to safety expert Christine Durek,<br />
TenCate Tecapro ® offers the right solution for<br />
the employees, who face several risks and<br />
are set to work in several workplaces. ‘Using<br />
TenCate Tecapro ® fabric we offer employees<br />
multifunctional work clothing that provides<br />
protection against for example welding<br />
splashes, sparks and chemicals. The work<br />
clothing is also antistatic.’<br />
High level of acceptance<br />
This work clothing is not only suitable for<br />
many different departments and workplaces,<br />
adds Uwe Winkler (coordinator conventional<br />
production team). ‘The wearing comfort of our<br />
clothing too has greatly improved thanks to<br />
TenCate Tecapro ® fabric. This has made the<br />
level of acceptance to wear this clothing still<br />
higher. It shrinks less in the wash, so that even<br />
after a longer garment life it still fits perfectly.<br />
The work clothing is less likely to develop holes<br />
or become torn, which has improved it service<br />
life compared with the previous material.’<br />
A high level of acceptance is essential.<br />
Employees at ThyssenKrupp Steel Europe in<br />
Duisburg need three or four sets of work<br />
clothing each. So this involves large numbers<br />
and substantial amounts of money having to be<br />
invested. ‘And then it all has to be of the very<br />
best quality too,’ says Volker Böttcher of Safety<br />
& Services.<br />
Before ThyssenKrupp Steel Europe decided<br />
to purchase the protective clothing based on<br />
TenCate Tecapro ® , a number of wearer trials<br />
and tests were conducted. ‘In all cases TenCate<br />
Tecapro ® satisfied the requirements. This has<br />
led to the protective work clothing being used<br />
not only in Duisburg, but also in Dortmund and<br />
other locations of the steel company’, Christine<br />
Durek tells us.<br />
Excellent relationship<br />
The work clothing that is based on TenCate<br />
Tecapro ® is produced by Wolfgang Mauser<br />
Schutzbekleidung GmbH. This garment maker<br />
has been working for ThyssenKrupp for many<br />
years and has thus built up an excellent<br />
relationship. Together with TenCate they will<br />
now examine where this work clothing can be<br />
further improved.<br />
In the view of Dietmar Rohrbach it is of great<br />
importance when there is further development<br />
that there continues to be a good balance<br />
between the technical possibilities and<br />
the costs. ‘From a technical point of view<br />
we can actually make everything that the<br />
customer requires through a mix of different<br />
fibres, materials and systems. Every solution,<br />
however, has a different price tag. You try to<br />
find the perfect one so that the customer or end<br />
customer is satisfied with the specifications,<br />
and so that TenCate as a supplier retains a<br />
competitive position and the end product is<br />
also attractive to the customer in terms of<br />
price. These are the factors that help you<br />
secure tenders.’ In Duisburg Dietmar Rohrbach<br />
gave a clear explanation of the many solutions<br />
that TenCate offers.<br />
• TenCate Tecapro ® fabric is being used<br />
throughout the company at ThyssenKrupp<br />
Steel Europe and is both a high quality<br />
and an efficient solution<br />
• ThyssenKrupp Steel Europe appreciates<br />
the direct and open relationship, focused<br />
on the further optimization of the<br />
protective work clothing<br />
• Continuous product development based<br />
on intensive contact with end-users is<br />
one of the core elements of the success<br />
of TenCate<br />
www.tencateprotectivefabrics.com<br />
protectivefabrics.europe@tencate.com<br />
d.rohrbach@tencate.com
Social commitment<br />
EdEL GRASS ANd ORANJEwOUd PART-SPONSORS OF SPIEREN VOOR SPIEREN PITCH<br />
Sports promotion<br />
on synthetic turf<br />
On wednesday 21 december 2011 the first<br />
Spieren voor Spieren (Muscles for Muscles)<br />
pitch in the Netherlands was opened in<br />
Nieuw Vennep. The concept focuses on<br />
promoting sports in residential areas and<br />
making a contribution to the foundation of<br />
the same name, which works for children<br />
with a muscular system disease. The pitch,<br />
based on synthetic turf fibres from TenCate<br />
Grass, was built by the project partners<br />
Oranjewoud Sport, Edel Grass and w&H<br />
Under the motto ‘healthy muscles at work for<br />
diseased muscles’ the Stichting Spieren voor<br />
Spieren (Muscles for Muscles Foundation)<br />
focuses on improving the quality of life of<br />
children with muscular system diseases through<br />
rapid diagnosis and scientific research. The<br />
objectives of the foundation are understandably<br />
supported by numerous present and former top<br />
athletes. The initiator W&H Sports, in<br />
collaboration with project partners Oranjewoud<br />
Sport and Edel Grass (50% TenCate subsidiary),<br />
has built the first Spieren voor Spieren pitch in<br />
the Netherlands.<br />
Multi-sports pitch<br />
The Spieren voor Spieren pitch is a public<br />
multi-sports pitch. It must therefore be made of<br />
strong, sustainable and maintenancefriendly<br />
material. As the pitch is in a residential<br />
area, noise levels have also been taken into<br />
account. Fund-raising activities will also be<br />
organized on and around the pitch. For these<br />
reasons it was decided to opt for the Edel Elite<br />
LSR 24 mm synthetic turf system, a wearresistant<br />
sand-filled, system with fibrillated<br />
TenCate Tapeslide XT yarns. Specifications<br />
were drawn up by Oranjewoud Sport, which<br />
developed the concept together with W&H<br />
Sports and Edel Grass. All the parties involved<br />
are employing their expertise in this project.<br />
Commitment<br />
Like TenCate, both Oranjewoud Sport and Edel<br />
Grass receive many requests for social and<br />
other sponsoring. ‘We would like to show our<br />
social commitment, but of course we can’t<br />
respond to every request’, Ivo Toxopeus<br />
(marketing & communications manager,<br />
MARKET – sports and recreation PROdUCT<br />
– TenCate Tapeslide XT grass fibre and backing<br />
TECHNOLOGY – extrusion technology<br />
PROCESS – synthetic turf fibres are tufted into<br />
backing and installed as part of the synthetic<br />
turf system<br />
Sports. The pitch is opened. From left to right Joost Wijnhoud (Director, Spieren voor Spieren), Louis van Gaal,<br />
William van Diemen (W&H Sports) and Ivo Toxopeus (Oranjewoud Sport).<br />
Oranjewoud Sport) tells us. ‘That’s why we’ve<br />
opted for parties that fit in with our field of<br />
activity and our products. We are for example<br />
involved with the Cruyff Foundation, but Spieren<br />
voor Spieren is also a foundation that fits in with<br />
our policy. The interesting thing about the<br />
Spieren voor Spieren pitch is that we’re not only<br />
making a financial contribution, but we can also<br />
use our expertise here.’<br />
In the street<br />
The first Spieren voor Spieren pitch in the<br />
Netherlands was opened by ambassador Louis<br />
van Gaal. He too played in the street when he<br />
was young - on the pavement and between<br />
cars, he told us. In the view of the football<br />
coach, today’s facilities are much better:<br />
‘The Spieren voor Spieren pitch is a perfect<br />
example of this.<br />
45
TenCate in Asia<br />
<strong>TENCATE</strong> GEOSYN<strong>THE</strong>TICS MALAYSIA CELEbRATES CHINESE NEw YEAR<br />
Lion dance<br />
In the Netherlands carnival wouldn’t be carnival<br />
without the birdie dance, but at TenCate in Kuala<br />
Lumpur they go a step further – with lions!<br />
When it comes to seeing in the New Year<br />
without upsetting others, TenCate Geosynthetics<br />
in Kuala Lumpur (Malaysia) certainly knows<br />
a thing or two. For several years now, the<br />
hundred-strong workforce of the company have<br />
celebrated the Chinese New Year, and<br />
a traditional part of this is Wu Shi: the lion<br />
dance − bringer of prosperity and good fortune<br />
in the new year.<br />
46 txtures | number 1 | spring<br />
For the Chinese, the Chinese New Year – also<br />
known as the spring festival – is the most<br />
important festival of all. It is celebrated from the<br />
first to the fifteenth day of the first month of the<br />
Chinese calendar. TenCate Geosynthetics Asia<br />
usually invites customers and business partners<br />
to the celebrations. On New Year’s Day itself<br />
the lion dance is performed on company grounds<br />
and then a communal lunch is enjoyed. And so<br />
it was on 1 February 2012 – the first day of the<br />
year 4709 according to the Chinese calendar. The<br />
Chinese New Year period ends with a lantern<br />
festival on the fifteenth day of the new year.<br />
The performance of the lion dance is a spectacular<br />
acrobatic display– something to leave to the<br />
professionals and enjoy from a suitable distance.<br />
www.tencategeosynthetics.com/asia<br />
geosynthetics.asia@tencate.com
txtures in 2012<br />
OUTLOOK TxTURES 2 / SUMMER 2012<br />
In the summer edition of txtures 2012 you can look forward to articles including the following.<br />
The shareholders’ meeting<br />
Results of<br />
the first quarter<br />
of 2012<br />
On 27 April TenCate will publish<br />
the results for the first quarter of<br />
2012. In this edition the background<br />
to the results achieved.<br />
The Annual General Meeting of Shareholders<br />
offers an excellent platform for a substantive<br />
dialogue with many investors and<br />
stakeholders, including the VEB and VBDO.<br />
TenCate will hold its annual general meeting<br />
of shareholders in the afternoon of Thursday,<br />
19 April. The venue will once again be the<br />
business area of the Polman Stadium. txtures<br />
will be there reporting on the proceedings and<br />
talking to a number of those present.<br />
Alliances for product innovation<br />
During the development of integrated system<br />
solutions the emphasis is on technological<br />
renewal and open innovation. With its<br />
partners TenCate is seeking revolutionary<br />
solutions. In txtures you will find examples<br />
and results of these forms of cooperation and<br />
co-creation.<br />
Composites for Space Telescope<br />
The James Webb space telescope will,<br />
according to plan, replace the Hubble space<br />
telescope in 2018. The telescope will be<br />
built and maintained by NASA with the aid<br />
of the ESA and CSA. TenCate Advanced<br />
Composites is a material supplier.<br />
Volume 47 - number 1 - spring 2012 txtures is the corporate review of Royal Ten Cate for its employees and external stakeholders. The magazine is<br />
published four times a year in a Dutch and English version. Reproduction of articles or parts of articles is authorized,<br />
providing the source is acknowledged and that passages and quotations are not placed in a different context.<br />
Editor’s address Translations design Printing<br />
Royal Ten Cate<br />
Coen Heldeweg (chief editor)<br />
phone +31 546 544 305<br />
c.heldeweg@tencate.com<br />
Gay Howells<br />
Janice Collins<br />
DeNK•creatieve vrijdenkers<br />
Almelo<br />
LulofDruktechniek<br />
Almelo<br />
47
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