13.07.2015 Views

Profiled Sheeting Design Guide - Marley Eternit

Profiled Sheeting Design Guide - Marley Eternit

Profiled Sheeting Design Guide - Marley Eternit

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

“<strong>Marley</strong> <strong>Eternit</strong>, the country’s largest manufacturerof fibre cement products, has been producingprofiled sheeting for over 100 years.<strong>Marley</strong> <strong>Eternit</strong> profiled sheeting is manufacturedfrom a carefully formulated mix of Portlandcement and water, reinforced with a combinationof both natural and synthetic fibres.The longevity of this formulation means thatprofiled sheeting has a life expectancy of”at least 50 years.Robin Hood School, using Profile 64 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 5


leisurehousingequestrianindustrialagricultureApplications& sectors10 Housingcommercial11 Health and education12 Industrial13 Waste managementand environmental14-15 Agricultural and equestrian16 Leisure17 Commercial8 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 9


Housing<strong>Profiled</strong> sheeting combines well with other modernbuilding materials to give unique visual characterto walls or roofs for many residential products.Health and educationThe wide ranging performance andaesthetic requirements of healthcareand educational buildings are easilymet by profiled sheeting to createdurable low maintenance solutions.Robin Hood School, using Profile 6Kintore Way Children’s Centre, using Profile 6Gorthleck, private residence using Profile 6Tuath North, private residence using Profile 6Ensworth House, private residence using Farmscape for roof and Profile 3 for wall claddingSandal Magna School, using Profile 610 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 11


IndustrialFibre cement has high resistance to aggressiveenvironments and excellent performance characteristicsfor most industrial environments.Waste managementand environmentalBalmenach Distillery, using Profile 6 Imerys tube pressing plant, using Profile 6Wrexham Waste Disposal centre, using Profile 6TEG Environmental composting plant, using Profile 6Hanson brick manufacturing plant, using Profile 6 Mary Tavy hydro electric plant, using Profile 612 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 13


Agricultural& Equestrian<strong>Profiled</strong> sheeting minimises reverberation for livestockbuildings (reducing animal distress) and has a goodresistance to aggressive atmospheric conditions, whetherit be in agricultural, coastal or marine environments.Hereford livestock market, using Profile 6Musselburgh Race Course, using Profile 6Titchfield Barn, using Profile 6Coastal applicationAgricultural buildingsAshdowne Grange Farm, using Profile 6 with spaced roof ventilation system14 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 15


LeisureAs with the health and education sectors, excellentperformance combined with an extensive colour rangeoffers distinctive solutions for a wide range of environments.CommercialFrom distribution centres to business parks, profiledsheeting can be used to create unique building skinswith visual impact and maximum durability.Talgarth Mill, Heritage Centre, WalesBowling alley, using Profile 6Erskine Garden Centre, using Profile 6Gamlingay Eco Centre, using Profile 6Loch Awe Hostel, using Profile 6Woodlands Trust Centre, using Profile 616 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 17


educingsavingenergynaturalresourcesBREEAMcutting pollutionwasteGreen <strong>Guide</strong>EcoHomesSustainability &ecopointsISO 14001the environment21 Adopting best practice22 Manufacture and carbon reduction23 Assessing the sustainability offibre cement sheeting18 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 19


Adopting best practiceThe issues of global warming, climate change and theireffect on our environment are becoming ever more importantthroughout the construction industry.At <strong>Marley</strong> <strong>Eternit</strong> we are at the forefront of helping ourcustomers and suppliers to put environmental best practiceat the top of their agenda.25% of all products usedin construction should beresponsibly sourced by2012 and 100% by 2015.Profile 6, Private housing, ScotlandSustainability is that whichmeets the needs of the presentwithout compromising the abilityof future generations to meettheir own needs...The United Nations World Commission on the Environment and DevelopmentBES 6001: Responsible sourcing<strong>Marley</strong> <strong>Eternit</strong> is now assessed to BES 6001.As the UK’s leading manufacturer and supplierof roofing and cladding products, <strong>Marley</strong> <strong>Eternit</strong>is committed to sourcing its raw materials andmanaging its supply chain in a responsible andsustainable manner and has been accreditedBES 6001 ‘Framework Standard for theResponsible Sourcing of ConstructionProducts’. This accreditation means:• We are responsible for our supply chain,both who we choose and their actions.• We are responsible for raw materials wepurchase.• We are responsible for the services weprocure.• We are contributing to industry/governmenttarget for 25% of construction products to beresponsibly sourced by 2012.• We can help architects, designers,developers and builders achieve a high levelof points when building sustainably usingeither BREEAM, The Code for SustainableHomes or Eco Homes schemes. A ‘good’BES 6001 rating can be worth 2 points inthe ‘materials’ category.Best practiceOur commitment to best practice in thesustainability of our products, responsiblesourcing of the materials used in our products,and the environmental impact of our operationsis conducted in the following key areas:• Health & Safety• Environment• Quality• Corporate Social Responsibility<strong>Marley</strong> <strong>Eternit</strong> operates certified Quality, Healthand Safety and Environmental managementsystems, to the internationally recognisedISO 9001, ISO 14001 and OHSAS 18001standards at all of its manufacturing locations.In order to maintain its certification to ISO 14001,<strong>Marley</strong> <strong>Eternit</strong> has to minimise the harmful effectson the environment caused by its activities andalso to achieve continual improvement with itsenvironmental performance.The quality of <strong>Marley</strong> <strong>Eternit</strong>’s products andservices remains at the top of the agenda inthe overall company business strategy, and themaintenance of a quality management systemoperating to ISO 9001 ensures that themanufacturing, sales and distribution processesare continually monitored and improved to meetthe changing needs of our customers.<strong>Marley</strong> <strong>Eternit</strong> maintains a Health and Safetymanagement system operating to OHS 18001covering all aspects of the business, includingmanufacturing, materials handling, administration,engineering, external sales and interaction withcustomers or contractors either at our sites oron their premises.20 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 21


Manufacture and carbon reductionwww.marleyeternit.co.uk/EnvironmentAssessing the sustainability offibre cement profiled sheeting900114001Our factoriesAll <strong>Marley</strong> <strong>Eternit</strong>’s factories in theUK are ISO 9001, 14001 and ISOOHSAS 18001 accredited. This means theyoperate under internationally recognisedstandards and controls providing the best inquality and sustainability for the people workingin them and the products coming out of them.18001Manufacture of fibrecementThis is a low energy process usingreadily available locally sourced or sustainableresources which are natural and abundant.Production waste is recycled into theproduction process.Cement can often be a main contributor to theequivalent carbon dioxide emission during themanufacture of fibre cement products, so wecontinually develop formulations that replacecement by raw materials of low carbonequivalent.As the only UK manufacturer of fibre cementslates and profiled sheeting, we can guaranteefewer delivery-miles for these productscompared to imported products.Water recyclingWe’re saving around 2,000 m 3of water each year through recyclingwater recovered from manufacturing processes.Reducing wasteWherever possible, all our sitesrecycle waste rather than send it tolandfill. We’ve installed waste-to-heat powerplants at two of our factories, converting allsorts of waste – from cement bags toirreparably damaged timber pallets – to heat.Our Keele plant recycles all green waste andre-uses waste water. as well as having its ownnatural water sources (boreholes).We have various schemes in place where were-use all waste concrete material within ourproducts as well as using locally importedre-usable material from other manufacturers.The level of recycled material we use currentlyin the production of concrete tiles is 20%.Energy usagemonitoringand savingMany organisations simply rely on informationfrom a single meter to gauge energyconsumption.We’ve introduced sub-meters and mobilemetering that enable us to identify precisely howmuch energy is used by different facilities onour sites. This means that energy usage can bemanaged in a much more sophisticated andinformed way.Electricity, gas, oil and water consumption ismeasured and compared across our factories.The monthly data helps us to identify whereimprovements can be made. At one site weperiodically use methane produced by a locallandfill to generate the heat which cures tilesand heats the workplace.Reducing our carbon footprint<strong>Marley</strong> <strong>Eternit</strong> is developing its sustainableCarbon Management Programme aimed atreducing carbon emissions and improving its‘carbon footprint’. We have set ourselves atarget to reduce the carbon emissions frommanufacturing processes over six years from anindex of 100 (based on 2006 data) to an indexof 75.The monitoring of <strong>Marley</strong> <strong>Eternit</strong>’s carbonreduction target is overseen by an internalEnergy Action Group, which uses asophisticated computer based energymanagement system which monitors energyusage and CO 2 generated, against tonnageof material produced.Lower embodied energyproductsA product manufactured using a process whichuses less energy and less primary raw materialswill generally have a much lower embodiedenergy (the energy used to acquire, process,and manufacture the product, including anytransportation related to these activities). Theseproducts will be more sustainable and will helpspecifiers to attain higher ratings againstsustainability requirements set out in currentlegislation.When used in A + ratedconstructions, fibre cementprofiled sheeting can achieve3 credits in the materialscategory of the Code forSustainable Homes andcan help achieve ‘Good’ or‘Excellent’ ratings for BREEAMfor non-residential buildings.BRE Green <strong>Guide</strong> on-lineOur range of fibre cement profiled sheeting isUK manufactured and as such, is the only fibrecement profiled sheeting able to achieve A + or Aratings in the BRE Green <strong>Guide</strong> to Specification.The BRE ‘Green <strong>Guide</strong>’ onlinewww.thegreenguide.org.uk contains a listingof building materials and components which areassessed in terms of their environmental impactacross their entire life cycle – from ‘cradle tograve', within comparable specifications.DescriptionLow pitched roofThe Green <strong>Guide</strong> contains more than 1200specifications used in various types of buildingwhich examine the relative environmentalimpacts of the construction materials commonlyused in six different generic types of buildingcovering six sectors.Materials and components are arranged on a‘building element’ basis so that designers andspecifiers can compare and select comparablesystems or materials that may be used in, say,roofs, walls, floors etc.When used in one of the construction types † listed in the table below, fibre cement profiledsheeting achieves an A + rating.† The constructions shown right are recent additions to the ‘Green <strong>Guide</strong> to Specification’. There are many otherconstructions covered at www.thegreenguide.org.ukdomesticretailhealthSummary ratingcommercialindustrialeducationGalvanised steel rafters and joists, double skin built up profiled roof A A +cladding (coated steel inner, insulation and profiled air cured fibrecement sheeting outer skin) element no. 10125500028.1d Insulated cladding on steel frame with no internal finish (industrial shed)Fibre cement (air cured) profiled sheet built up cladding with A Ainsulation and coated steel liner on steel support, structural steel frame,with no internal finish element no. 1006600001Across these building element categories, the<strong>Guide</strong> provides an extensive, but not completecatalogue of building specifications coveringmost common building materials.This data is set out as an A + to E rankingsystem, where A + represents the bestenvironmental performance/least environmentalimpact, and E the worst environmentalperformance/most environmental impact.BRE has provided a summary environmentalrating – ‘The Green <strong>Guide</strong>’ rating – which isa measure of overall environmental impactscovering the construction specifications(i.e. they are not manufacturer specific).Ratings tablesFor each element, the ‘Green <strong>Guide</strong>’ ratings aredisplayed alphabetically in tables. Depending onthe number of specifications, the element groupmay have been divided into sub-categories.The ratings are based on the range for thewhole element group, not the sub-categories.The table below contains information takenfrom ‘The Green <strong>Guide</strong>’ and details someof the specifications covered in the rainscreenprofiled sheeting section.A +ABCDE(Best)(Worst)22 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 23


exposure zonesmitringwind loadingssealingstandardslap treatments<strong>Design</strong>considerations26-27 Recommended design procedure28-29 Legislation, guidance& reference30-31 Windloadings and lap treatment33 Setting out the roof34 Mitring35 Fixing24 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 25


<strong>Design</strong> considerationsSetting out the roofLaying the sheetsRoof sheeting should commence from one end ofthe building at eaves level, rising in vertical tiers,one sheet wide, from eaves to ridge. Wherecranked crown sheets are used, it is especiallyimportant that the slopes are accurately alignedwith each other. Vertical sheeting should also befixed in tiers, one sheet wide, from the lowest levelof the profiled sheeting.PURLINS: the horizontalbars on the roof to whichthe sheets are fixed.The end laps of each row of sheets should form acontinuous straight line from gable to gable andmust not be staggered. Similarly, the side lapsshould be aligned from eaves to ridge.Checking the structureBefore sheeting is commenced, the structureshould be checked to ensure that all purlinsand rails are in a true plane, correctly spacedand securely fixed and adequately restrained.RAILS: the horizontalbars on the wall to whichthe sheets are fixed.Setting out planTypical double slope roof is shown belowwith two-piece adjustable close fitting ridgeand Profile 6 sheets.NoteFor typical mitring detail with 150mm end lap, seefollowing page.Direction of lay: right to left (right hand fittings)Hooded two pieceridge finialTwo piece adjustableclose fitting ridgeC LRidgeRidgecourseNote: <strong>Sheeting</strong> should be laid in tiersfrom eaves to ridgeMitreBargeboardIntermediatecourseMitre150 minend lapMax purlin centres:Profile 6: 1375Profile 3: 925EavescourseEavesfillerpieceMax purlin centres:Profile 6: 1375Profile 3: 925Direction of lay: left to right (left hand fittings)Max supported overhang:Profile 6: 350Profile 3: 25032 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 33


<strong>Design</strong> considerationsMitringFixingGeneral guidanceMitring layoutsGeneral guidanceTo avoid four thicknesses of sheeting at theThe procedure for mitring the sheets for single andAll sheets must be fixed in accordance with theTraditional fastenersjunctions of side and end laps, it is necessary fordouble slope roofs is indicated on the mitre plansrecommendations of BS 8219.In certain circumstances it may be preferabletwo of the sheets at each junction to be mitred atthe corners so that they lie in the same plane.Mitres on Profile 6 and 3 sheets should be cut froma point 150mm up the vertical edge from thecorner (or the amount of the end lap) to a point70mm (131.2mm for Profile 3) along the horizontaledge, ie, the width of the side lap by the length ofthe end lap.Mitres on fibre cement lining sheets should be cutfrom a point 75mm up the vertical edge from thecorner (or the amount of the end lap) to a point43mm along the horizontal edge.Ideally, the gap between mitres should be aminimum of 3mm to a maximum of 6mm.Box mitres should be avoided. The mitred jointis covered top and bottom by the other twosheets, and is thus weatherproof and unseen.below (Figs.1-3).On double slope roofs with two-piece adjustableclose fitting ridges or cranked crown ridges, oneslope must be laid left to right and the other rightto left.When cranked crown ridge pieces are used, bothtop courses of roofing sheets and the crankedcrowns should be mitred.When using 2 piece ridges, the top courses ofsheets and the ridges should not be mitred.NoteAll mass-produced building products are allowed certaindimensional tolerances. This applies to both profiled fibrecement sheets and steelwork. Because of these permittedvariations in dimensions, regular checks should be carriedout on measurements at mitres, and adjustments made asand when necessary.<strong>Profiled</strong> sheeting should always be fixed with2 fasteners per sheet per purlin.The selection of the correct sheet fastener isextremely important. The integrity of the roofcovering, type of purlin or rail system, andweatherproofing with washers and caps all mustbe considered to avoid premature failure, corrosionor a leaking roof.Topfix fastenersSelf-drilling, self-tapping ‘topfix’ fasteners aregenerally used to fix P6 sheets to the purlins.These fasteners drill through the P6 sheet, creatinga 2mm oversize hole and self tap into the purlin.It is important that the fasteners are installed usingthe correct power tools, which should have anadjustable depth setting device to ensure thewashers are seated correctly. The fastenersto use traditional fasteners such as hook bolts,crook bolts and drive screws. There are, however,additional health and safety implications to considerwhen using these fixings.The fasteners are generally 8mm diameter forProfile 6 and are fixed through 10mm diameterpre-drilled holes in the sheet. For hook and crookbolts, the fixing should be positioned 4mm upslopefrom the back leg of the purlin. Drive screws shouldbe located centrally on the purlin.Profile 3 sheets are generally fixed using 6mmdiameter fasteners and an 8mm diameter holeshould be drilled through the sheet.NotesWhen fixing to timber purlins, BS 5268: Structural use ofTimber, recommends that the minimum edge distance ofthe fixing should be five times the fixing diameter to avoidundue splitting of the timber.(See typical mitring details below.)NoteMitres must not be cut in situ.typically have different drill points to suit thedifferent purlin types:When following the recommendations of thefastener manufacturers, please give particularFasteners should be installed perpendicular to the plane ofthe roof.With some types of insulated cladding, or where sealant hasbeen used, sheet settlement can take place. It may benecessary to retighten the fixings after a suitable period.regard to minimum purlin thickness andmaximum roof pitch.150mm3 to 6mm70mmEavesDirection of lay – right to left150mm min.150mm150mm min.50mm min.Fig.1a Mitring detail – Profile 6RidgeRidgeCrownsheets50mm min.150mm min.150mm3 to 6mmR131.2mm150mm min.50mm min.150mmFig.1b Mitring detail – Profile 3EavesDirection of lay —left to rightMitres opposite hand for laying right to leftFig. 2 Mitring plan – single slope roofEavesDirection of lay – left to rightFig. 3 Mitring plan – double slope roofFig. 4 Typical fixing details50mm min.D34 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 35


high strengthfinishperformanceimpact resistancelight weightfibre cementtextureProduct range38-39 Profile 640-41 Farmscape42-43 Profile 344-45 Insulated systems46-47 Accessories48 Colour range49-51 Description, propertiesand performance36 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 37


Profile 6DescriptionProfile 6 is a high strength fibre cement sheetwith polypropylene reinforcement strips insertedat precisely engineered locations that run alongthe length of the sheet. This provides maximumimpact strength without affecting the durabilityof the product.Technical dataOverall width1086mmNet covering width1016mmThickness (nominal)6.7mmMinimum density 1400kg/m 3Pitch of corrugation (nominal) 146.5mmThe reinforcing strips within Profile 6 only becomeeffective when the sheet is fully fixed.Depth of profileType of product47.6mmNTProfile 6 has a very broad appeal. It is designed forroofs of 5° pitch and over and for vertical profiledsheeting in both single skin and insulatedconstructions.A comprehensive range of accessories is availableand apart from the natural grey finish, sheets andaccessories can be supplied in a wide range ofcolours (see pages 48-49).DimensionsStandard lengths (mm):1220, 1375, 1525, 1675, 1825, 1975, 2125,2275, 2440, 2600, 2750, 2900, 3050Farmscape lengths (mm):1525, 2440, 2900 (see pages 40-41)Approximate covering capacities for estimating purposes:(1375mm purlin spacing, normal side lap, 150mm end lap)approx 1.13m 2 of material covers 1.0m 2(1375mm purlin spacing, normal side lap, 300mm end lap)approx 1.19m 2 of material covers 1.0m 2Profile height categoryClassSide lapMinimum end lapMaximum purlin centresMaximum rail centresMaximum unsupported overhangC1X70mm150mm1375mm1825mm350mmApprox. weight of roofing as laidwith 150mm end laps:single skin including fixings 17kg/m 2Minimum roof pitch 5°Depth of profile47.6mmMeasured crest to crest, the sheet has 6 full corrugationsof 146.5mm and 1 corrugation of 136.8mm.A+Manufactured in the UK,<strong>Marley</strong> <strong>Eternit</strong>'s fibre cementprofiled sheeting can achieveup to an A + (the lowestenvironmental impact) inthe Green <strong>Guide</strong> toSpecification.Fixing6.71016 7047.6 146.5Fixing1086Robin Hood School, using Profile 638 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 39


FarmscapeDescriptionThe Farmscape product range is designed toreduce the visual impact of buildings on thelandscape by giving them a more natural look fromnew. For the Anthracite sheets, this is done byapplying a surface pigmentation to the top surfaceof the sheet during manufacture, whereas thecolour finish of the Sherwood and Bracken sheetsis a spray application onto cured material. Unlike adense layer of gloss paint, these colour processesallow the distinctive texture of the fibre cementsubstrate to show through and give the product afar more natural appearance than that traditionallyavailable to planners and designers.Features of Farmscape• Economically priced product for buildings thathave to blend into the landscape• Factory-applied matt finish in 3 organic colours• Vapour-permeability minimises condensation• Non-fragile material suitable for HSG 33applications• Easy to install and fixDimensionsStandard lengths with Anthracite finish (mm):1525, 2440, 2900Standard lengths with Sherwood and Bracken finish - asProfile 6.Approximate covering capacity for estimating purposes:(1375mm purlin spacing and 150m end lap):approx 1.13m 2 of material covers 1.0m 2Technical dataAs for Profile 6, see pages 38-39.FittingsA limited range of fittings is available for theAnthracite sheets but the full range of Profile 6 fittingsis available for Sherwood and Bracken.A+Manufactured in the UK,<strong>Marley</strong> <strong>Eternit</strong>'s fibre cementprofiled sheeting can achieveup to an A + (the lowestenvironmental impact) inthe Green <strong>Guide</strong> toSpecification.Fixing6.71016 7047.6 146.5Fixing1086Beacon Youth Centre, using Profile 640 <strong>Profiled</strong> sheeting design guide <strong>Profiled</strong> sheeting design guide 41


Profile 3DescriptionProfile 3 is easy to handle and is suitable forsmall structures in the agricultural, industrial anddomestic sectors, such as garages, generalpurpose sheds and smaller buildings.A comprehensive range of accessories is available.The sheets and accessories can be supplied in awide range of colours (see pages 48-49).DimensionsStandard lengths (mm):1525, 2450, 3050Approximate covering capacities for estimating purposes:(917mm purlin spacing, normal side lap, 150mm end lap)approx 1.27m 2 of material covers 1.0m 2(917mm purlin spacing, normal side lap, 300mm end lap)approx 1.33m 2 of material covers 1.0m 2Technical dataOverall width782mmNet covering width650.8mmThickness (nominal)5.8mmMinimum density 1400kg/m 3Pitch of corrugation (nominal) 72.3mmDepth of profile19.8mmType of productNTProfile height categoryAClass1XSide lap131.2mmMinimum end lap150mmMaximum purlin centres925mmMaximum rail centres1525mmMaximum unsupported overhang 250mm650.8Fixing Fixing Fixing72.319.85.8782Approx. weight of roofing as laidwith 150 mm end laps:single skin including fixings 14.5kg/m 2Minimum roof pitch 10°131.2A+Manufactured in the UK,<strong>Marley</strong> <strong>Eternit</strong>'s fibre cementprofiled sheeting can achieveup to an A + (the lowestenvironmental impact) inthe Green <strong>Guide</strong> toSpecification.Ensworth House, private residence using Farmscape for the roof and Profile 3 for the wall cladding42 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 43


Insulated systemsBuilt up systems using either a fibre cementor metal lining tray, together with a quiltinsulation, have commonly been usedin conjunction with fibre cement sheeting.In more recent years, rigid insulationboards sometimes supportedin a T bargrid, have also been used. There are othermethods of insulating a roof that may bemore appropriate for the design of theroof structure and the required thermalperformance.Please contact <strong>Marley</strong> <strong>Eternit</strong> for furtheradvice.Fig.1 – Steel liner, spacer bar system, quilt insulationFig.2 – Fibre cement liner, timber spacer, quilt insulationFig.5 – Rigid insulation board and bearer pieceFig.6 – Rigid insulation board, timber spacer and second insulation layerFig.3 – Rigid insulation board suspended in a T bar grid and additional insulationFig.4 – Sipps panel, timber spacerFig.7 – Insulation between rafters and between purlinsFig.8 – Insulation at ceiling level44 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 45


Accessories51413A selection from ourrange of fittings isshown below. Thefull extent of ourcomprehensive range72467of fittings andaccessories is set outin our ‘<strong>Profiled</strong> <strong>Sheeting</strong>Parts List’, which isavailable on request.1234Profile 6Lengths available: 1220, 1375, 1525, 1675, 18251975, 2125, 2275, 2440, 2600, 2750, 2900, 3050Profile 3Lengths available: 1525, 2450, 3050GRP translucent sheetProfile 6 onlyHooded two-piece ridge finialProfile 6 to suit roll top barge boardsDisc type ridge finialAvailable in Profile 6 and Profile 3 to suittwo piece adjustable ridges5Cranked crown sheetProfile 6 only, girth 900 and 750 mmFor roof pitches 5° to 22.5° (in 2.5° increments)Ventilating cranked crown sheetProfile 6 only, girth 900 and 750 mmFor roof pitches 5° to 22.5° (in 2.5° increments)For agricultural use onlyTwo piece close fitting ridgeAvailable in Profile 6and Profile 3Two piece plain wing ridgeAvailable in Profile 6and Profile 3Two piece north light ridgeAvailable in Profile 6and Profile 3Two piece ventilating ridgeAvailable in Profile 6 and Profile 3For agricultural use onlyOpen protected ridge flashingProfile 6 onlyCover length 2200 mmFor agricultural use only67Roll top barge boardWing dimensions 200 and 300 mmLength 1525, 2440 and 3000 mmCranked crown roll topbarge boardWing dimensions 200 mmGirth 1050 and 1300 mmExternal cornerWing dimensions 200 and 300 mmLengths 1800, 2440, 3000 mmCranked externalcorner pieceWing dimensions 200 and 300 mmGirth 1300 mmEaves filler pieceProfile 6 universal, Profile 3 handedEaves corrugation closure pieceAvailable in Profile 6 universal, Profile 3 handedVarious back lengths availableApron flashing pieceProfile 6 left hand only, Profile 3 right hand only46 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 47


Colour rangeDescription, properties& performanceBrown GQ78Cloud Grey GS92Tawny Brown GQ80Blue BS 18-B-29Van Dyke Brown BS 08-B-29IdentificationDescriptionSound insulationLaurel Green BS 12-B-29Natural Grey<strong>Marley</strong> <strong>Eternit</strong> offers a comprehensive range ofproducts fabricated from a man-made fibre<strong>Profiled</strong> sheeting is manufactured from Portlandcement and water, reinforced with natural andThe average sound reduction index over the usualmeasurement frequency range of 100 to 3150Hzformulation, including profiled sheets, fittings andsynthetic fibres.has been calculated to be:rainwater goods.Thickness tolerance• Profile 6 single skin – 28 decibelsThe range of profiled sheeting products allows<strong>Profiled</strong> sheeting thickness tolerance is ±10%,• Profile 3 single skin – 27 decibelsBlack GQ60Standard coloursExperience gained over many years has shown thatthe standard <strong>Marley</strong> <strong>Eternit</strong> colour range will meetthe majority of design requirements in both ruraland urban areas. All the standard colours havebeen chosen for their ability to harmonise with themost commonly used building materials – brick,slate, stone, concrete and timber.Natural GreySherwoodFarmscape colour rangeFarmscape offers a more natural look from new.For the Anthracite sheets, this is done by applyinga surface pigmentation to the top surface of thesheet during manufacture, whereas the colourfinish of the Sherwood and Bracken sheets is aspray application onto cured material. These colourprocesses allow the distinctive texture of the fibrecement substrate to show through and give theproduct a far more natural appearance than thatAnthraciteBrackendesign flexibility and speedy construction withoverall economy for the roofing and vertical profiledsheeting of all types of buildings, includingindustrial, commercial and agricultural. It is amaterial that will comply with the BuildingRegulations and the Building Standards (Scotland)Regulations.Quality<strong>Profiled</strong> sheeting is manufactured in accordancewith a quality system registered under BS EN ISO9001 and to the European BS EN 494 productspecification for Class 1X sheets. <strong>Marley</strong> <strong>Eternit</strong>also operate in accordance with EnvironmentalManagement System BS EN 1S0 14001.but not exceeding 0.6mm, as laid down inBS EN 494.Impact resistanceThe test for fragility of roofing assembliesACR (M) 001: 2005 consists of a 45kg bag beingdropped from a height of 1200mm onto a fixedsample of roofing. It is intended to provideinformation about whether the roof can support theinstantaneous loads imposed on it by personsstumbling or falling onto it. A roof is classified asfragile if the bag passes through the roof assembly.If the bag is retained on the test assembly and noother drop tests are carried out, the assembly shallbe classified as Class C non-fragile assembly.Profile 6 sheets meet this requirement. Thereinforcing strips within Profile 6 only becomeeffective when the sheet is fully fixed.Breaking strengthThe minimum breaking strength for profiledsheeting is defined under BS EN 494.The minimum against grain breaking load (purlin topurlin) for Profile 6 is 4250N/m. The minimum withgrain bending moment at rupture (ridge to ridge) forProfile 6 is 55Nm/m.The minimum against grain breaking load (purlin topurlin) for Profile 3 is 1400N/m. The minimum withgrain bending moment at rupture (ridge to ridge) forProfile 3 is 40Nm/m.Installed weightThe approximate installed dry weight of single skinprofiled sheeting with fixings and the required sideand end laps is as follows:• Profile 6 single skin – 17.0kg/m 2• Profile 3 single skin – 14.5kg/m 2Profile 6 and Profile 3 can also be supplied intraditionally available to planners and designers.Natural Grey.48 <strong>Profiled</strong> sheeting design guide <strong>Profiled</strong> sheeting design guide 49


Description, properties& performanceFireMoisture contentEffects of chemicalsLight reflectanceThermal conductivityMaintenanceExternal fire exposure: the sheets have a P60When new, fibre cement sheeting has a relativelyOver the years chemical and industrial atmosphericMean results for natural grey sheets are 40% dry and<strong>Profiled</strong> sheeting has only low thermal conductivity<strong>Profiled</strong> sheeting in natural grey finish requires no(external SAA) rating to BS 476: Part 3: 1975,high moisture content. If humid conditions prevail,pollution will cause a slight softening of the surface16% wet, using magnesium carbonate as 100%.when compared with other sheet roofing products.routine maintenance. Decorative or preservativeand can be classified Class 0 in accordance withthe Building Regulations. Under the European FireTest Standards, <strong>Marley</strong> <strong>Eternit</strong> fibre cement profiledsheets are classified A2 to BS EN 13501-1:2002and are considered to fulfil all requirements forexternal fire performance of roof coverings withoutthe need for testing, in accordance withCommission Decision 2000/553/EEC.Fibre cement profiled sheeting can be classified asnon-combustible under the Building Standards(Scotland) Regulations.Water tightnessFibre cement complies with BS EN 494: Clause 5.3.4.damp patches (without formulation of droplets)may appear on the underside of the sheets.This phenomenon is in no way detrimental toperformance and will disappear within 12 months,in the course of natural exposure.Condensation controlWhilst Profile 6 and Profile 3 are watertight,the sheets have the ability to absorb up to 25%of their dry weight in moisture and dissipate itin more favourable conditions. This materialcharacteristic has a significant effect in reducingcondensation occurrence.of natural finish fibre cement sheets. The acrylicpaint finish provides added protection against manyacids, alkalis and solvents normally found in theatmosphere.Where fibre cement is to be used in particularlyaggressive atmospheres, with higher than normalconcentrations of acids, alkalis, fats or salts, pleasecontact the <strong>Marley</strong> <strong>Eternit</strong> Technical Department atMeldreth for advice.Biological<strong>Profiled</strong> sheeting is vermin and rot-resistant, butlichen may grow on the outer surface. For adviceon removal, please contact the <strong>Marley</strong> <strong>Eternit</strong>Technical Department.Effects of low and hightemperature<strong>Profiled</strong> sheeting is designed to be minimallyaffected by frost or climatic temperature changes.For buildings in which higher than normaltemperatures occur, or in areas which are expectedto be subjected to sudden changes intemperature, special considerations may benecessary. (Consult the <strong>Marley</strong> <strong>Eternit</strong> TechnicalDepartment for recommendations).Thermal and othermovementsThe amount of movement is negligible, but it isnecessary to provide movement joints inassociation with the structural framework.(For details of movement joints, see pages 66-67).The co-efficient of linear expansion for profiledThis serves to reduce heat build up in summer andheat loss in winter.Thermal conductivity = 0.48 W/mK.DurabilityIn normal atmospheric conditions, profiled sheetingmay be regarded as having a normal life of at least50 years, but the durability of the fixing accessoriesshould be taken into account.Atmospheric pollution is not normally sufficientlyconcentrated to be harmful. Measures should betaken to prevent corrosion of the fixing accessories,eg by the use of plastic washers and caps.<strong>Profiled</strong> sheeting is resistant to most forms ofatmospheric attack but, with age, becomes lesselastic and a small deflection will be experienced,which may make it less resistant to impact. Itstransverse strength, however, is maintained.treatment should be renewed or treated asnecessary.Fixings and washers may, however, deteriorate andshould be inspected at intervals according to thetype of fixing and degree of exposure.AppearanceWhen a durable colour coating is applied, thefollowing should be noted - the colour intensitywill reduce due to weathering as described inBritish Standard EN494: 2004 section 5.1.2‘Appearance and Finish’, and when the roof isviewed from a reasonable distance, the colourintensity of the Colour Application will appearharmonious.sheeting is 8 x 10 -6 m/mK.50 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 51


cranked crownsingle skinvertical claddinginsulated systemseaves closuredetailingventilation<strong>Design</strong> detailing54-57 Ridges58-61 Eaves62-63 Bargeboards64-65 Translucent sheets66-67 Movement joints68-71 Vertical cladding72-73 Miscellaneous fittings74 Roof windows75 Photovoltaics and profiledsheeting76-81 Ventilation52 <strong>Profiled</strong> design detailing sheeting design guide<strong>Profiled</strong> sheeting design detailing guide 53


RidgesCranked crown ridgesCranked crown ridge pieces are one-piecefittings for closing off Profile 6 sheeting at thecrown of a roof.They are made with an accurate profile, givinga precise fit and are manufactured in pitchesof 5° to 22 1 /2° in 2 1 /2° increments. These sheetpitches can be used with any roof pitch from5° to 23 1 /4°. (See table opposite.)Available girths are 750 and 900mm.Before laying cranked crown ridge pieces,it is important to ensure that the sheets onboth roof slopes are aligned correctly.The ridge purlins should be positioned so thatthe fixings are located not less than 100mmfrom the ends of the cranked crown ridgepieces. (See Figs.1 and 2).To form a non-fragile ridge detail, the crankedcrown should be lapped by 300mm onto thesheeting on each side of the ridge.Where cranked crown ridge pieces overlap,both the cranked crowns and the lowersheets are to be mitred on each roof slope.100mm min.General methods ofapplicationFigs 1 and 2 are typical details which, using thesame principles, can be applied to situations otherthan those illustrated.Cranked crown Roof pitchessheet pitch from to5° 5° 5 3 /4°7 1 /2° 6° 8 1 /4°10° 8 1 /2° 10 3 /4°Built up systemsPlease contact <strong>Marley</strong> <strong>Eternit</strong> for further details.Ventilating cranked crown ridge pieces12 1 /2° 11° 13 1 /4°Profile 6sheet300mmFig.1 – Cranked crown fixingsStandard 300mmradius750 or 900mm girth to underside of sheet100mm min.Profile 6sheetFig.3 – Typical built up systemThese match in with cranked crown ridge piecesand give ventilation whilst providing reasonableweatherproofing.They may be used in continuous runs, orintermittently with plain cranked crown ridge pieces.If used in continuous runs, provide one standardcranked crown ridge piece at each end of thebuilding. When fitted as recommended here, each15° 13 1 /2° 15 3 /4°17 1 /2° 16° 18 1 /4°20° 18 1 /2° 20 3 /4°22 1 /2° 21° 23 1 /4°NoteThe cranked crown ridge pieces, if fixed in the positionshown in Figs.1 and 2, will meet the non-fragilityrequirements of HSG 33.Profile 6sheet300mmStandard 300mmradius750mm girth to underside of sheetProfile 6sheetventilating cranked crown provides a free air areaof 68,360mm 2 .Purlin positionNote that the purlins can be positioned up slopefrom the position shown in Figs. 1 and 2.When 750mm girth cranked crown and cranked vents (Fig.2)are used on roof pitches of 15° to 22 1 /2°, the 300mmoverlap encroaches onto the curved part of the crankedcrown ridge. In order to avoid damage, an 8mm butyl stripshould be used as a spacer between the top of the sheetand the underside of the cranked crown unit.Fig.2 – Ventilating cranked crown fixings54 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 55


RidgesTwo-piece ridgesThe following ridges will accommodate a range of roofpitches because of their adjustable two-piece construction.Each ridge gives a net covering width of 1016mm, to matchthe Profile 6 sheeting.All ridges should be fixed directly to the purlins, through thecrowns of the corrugations of the roof sheeting.PSingle skin roofsTwo-piece close fitting ridge (Fig.1)It is essential that the two sides of the roof sheetingNorthlight ridgeThis has one large roll close fitting ridge and oneBuilt up systemsPlease contact <strong>Marley</strong> <strong>Eternit</strong> for further details.100mm276mm75mm100mm100mm300mm75mm100mm100mm276mm66mm100mm120mmbe aligned correctly before fixing of the close fittingridge is attempted. (For details of laps of ridgepieces, see the positioning drawings opposite.)For dimensions see Notes below.small roll plain wing ridge.NotesFor Figs.1-4, the gap between the sheets at the apex shouldnot be greater than 150mm.100mmmin.Profile 6 sheetFig.1 – Two-piece close fitting ridge100mmmin.Profile 6 sheet125mmmin.Profile 6 sheetFig.2 – Two-piece plain wing ridge125mmmin.Profile 6 sheet100mmmin.Profile 6 sheetFig.3 – Two-piece ventilating ridge100mmmin.Profile 6 sheetTwo-piece plain wing ridge (Fig.2)This ridge gives a neat finish to a roof apex. Easilyfixed, it provides adequate weather protection, butdoes not close off the corrugations of the roofWhen fitted as shown above, the three ridge types will meetthe non-fragile requirements of HSG 33.When fitted in accordance with <strong>Marley</strong> <strong>Eternit</strong>recommendations, the free air area provided by these unitsare as follows.7Fig.5 – Position of two piece ridges6sheeting, thus allowing a measure of ventilation.Two-piece ventilating ridge (Fig.3)• Two piece ventilating ridge: 33,670mm 2 per pair• Two piece plain wing ridge: 46,470mm 2 per pairPPThis matches in with the close fitting ridge, butgives ventilation whilst providing reasonableweatherproofing. Positioning and fixing are as<strong>Sheeting</strong> left to right, small roll of ridgeExample 1<strong>Sheeting</strong> right to left, large roll of ridgefor the close fitting ridge.When used in continuous runs, one pair of closefitting ridges should be laid at each end of the runto provide a neat finish at each verge.<strong>Sheeting</strong> right to left, small roll of ridge<strong>Sheeting</strong> left to right, large roll of ridgeFig.4 – Typical built up systemExample 2P56 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 57


EavesEaves closure piecesEaves closure pieces are designed to close thecorrugation/insulation spaces at the eaves and forma downturn into the gutter, ensuring a barrier againstwind-driven rain. Profile 6 closures are universal (not handed).<strong>Profiled</strong> sheetEaves fillerRoof sheet150Single skin roofsBuilt up systemsPositioning eaves closure piecesValley gutter detail with eaves closurePlease contact <strong>Marley</strong> <strong>Eternit</strong> for further details.Before sheeting commences, ensure that the purlinpieces (Fig. 1)Eaves closureValley gutterFascia boardat the eaves is correctly positioned to give therequired overhang of the sheeting over the gutter.Eaves closure pieces can be used at a valleygutter. Ideally, they should be fixed with the mainFig.1 – valley gutter fixingsFig.2 – Eaves filler piecesThe maximum unsupported overhang for Profile 6sheets is 350mm.sheet fixings, but they can also be stitched to thesheets with secondary fasteners.Each eaves closure piece is fixed at two points,Eaves filler pieces (Fig. 2)either with the main roof fixings directly to theThese units close the corrugations of the rooflowest purlin, or with secondary fasteners to thesheeting at the eaves and provide a continuous flatroof sheets.soffit to the underside of the roof sheeting for closeBackWhen fixing eaves closure pieces, considerationmust be given to the position of the back (seeFig.4) in relation to the gutter. Position the back astightly as possible against the gutter or verticalprofiled sheeting to reduce draughts and restrictdriving rain, sleet or snow from penetrating thesealing to the top of a wall or the edge of a gutter.Profile 6 eaves filler pieces are Universal, andshould either be screwed directly to the purlins orthe wall plates along with the roof sheeting, orstitched to the roof sheets with the appropriatefixings.Fig.3 – Typical built up systemFig.4 – Eaves closureinterior of the roof.When ventilation into the roof void is required, aslight gap can be allowed between the back of thecloser and the vertical profiled sheeting.For single skin applications, closers with 65mm or100mm back are typically used.Closers with 150mm and 250mm back are alsoavailable for insulated constructions (see Fig.3).60 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 61


BargeboardsThe range of profiled sheeting bargeboards provides achoice of weatherproof finishes to the verges of a building.With each bargeboard, one leg extends across the roofsheeting while the other covers the top of the masonrywall or vertical cladding.Bargeboards are fixed with topfix fasteners to the purlinsand also screwed to the wall or vertical cladding.Eaves bend bargeboards are available to suit eaves bendsheets in 1575mm girth and are available for roof pitchesfrom 5° to 22 1 /2° in 2 1 /2° increments.The sheets should project the maximum distance under thebargeboard to provide the optimum weather protection.Roll top bargeboardsVergeline bargeboards (handed)Handing of bargeboardsVergeline bargeboards and any eaves bendbargeboards are handed, as viewed from thegable end. Roll top and plain wing bargeboards areuniversal, as are all cranked crown bargeboards.Any reduction in length should be made from thenon-socketed end.Fixing bargeboardsBargeboards should be positioned so that theirlap is directly below the end lap of the sheeting,with the top of the under-lapping bargeboard closeto the tail of the sheet in the course above. Whenthe gable is brick or block, position the bargeboard25mm clear of the face of the wall. Fix both legs ofthe bargeboard to the roof and the wall at all purlinpositions. Intermediate fixings should be introducedas necessary to ensure that the bargeboard fixingsare at 750mm maximum centres. (Figs.1-3).NoteAs the verge is the part of the roof that is often the mostvulnerable to wind damage, more fastenings are requiredthere to ensure that bargeboards in general and the endsof the bargeboards in particular are always securely fixed.Built up systemsPlease contact <strong>Marley</strong> <strong>Eternit</strong> for further details.200 x 200mm Straight lengths 1525, 2440, 3000mm300 x 300mm Straight lengths 1525, 2440, 3000mm200 x 200mm Cranked 1050, 1300, 2200mmgirths300 x 300mm Cranked 1300, 2200mm girths5° - 22 1 /2° in 2 1 /2° increments200 x 200mm Eaves bends 1575mm girth5° - 22 1 /2° in 2 1 /2° incrementsRoll top bargeboards (Farmscape)200 x 200mm Straight lengths 1525, 2440, 3000mm200 x 200mm Cranked 1050mm girth10°, 12 1 /2°, 15°, 17 1 /2°300 x 310mm Straight lengths 1800, 2400, 3000mm300 x 310mm Cranked crowns 1300mm girth5° - 22 1 /2° in 2 1 /2° increments(Farmscape 10°, 12 1 /2°, 15°, 17 1 /2°)Plain wing bargeboards200 x 200mm Straight lengths 1800, 2440, 3000mm300 x 300mm Straight lengths 1800, 2440, 3000mm200 x 200mm Cranked 1300, 2200mm300 x 300mm Cranked 1300, 2200mm5° - 22 1 /2° in 2 1 /2° incrementsRoof sheet200 or 30025Roof sheet300Roof sheet200 or 300200or 300310200or 300Fig.1 – Roll top bargeboard Fig. 2 – Vergeline bargeboardFig.3 – External plain wing bargeboard Fig.4 – Typical built up system62 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 63


Translucent sheets<strong>Marley</strong> <strong>Eternit</strong> can supply GRP translucent sheets that meetthe requirements of ACR(M)001:2005, and have a fire rating ofSAB Class 3. Other grades of rooflights are available indifferent materials from rooflight manufacturers.Translucent sheet rooflights are laid unmitred, and since theproblem of compound layers at end lap situations does notoccur, adjacent fibre cement sheets are also left unmitredat these junctions.Translucent sheet100 50Roof sheet<strong>Marley</strong> <strong>Eternit</strong> single skinRooflightsMaterial2.4kg/m 2 GRPFire Rating SAB Class 3FragilityLengthsNon – fragile Class C to ACR (M)001:2005 when new and fullyfixed in accordance with <strong>Marley</strong><strong>Eternit</strong> recommendations1525, 2440, 2900, 3050mmThe translucent sheets should be supported ateach purlin position by profiled fillers, fibre cementsheets, or fibre cement closure pieces (Fig.1).End laps and side laps should be sealed with10mm diameter extruded mastic sealant.Self-sealing fasteners with a synthetic rubber shankor seam bolts and washers with wide bearings aretranslucent sheets should be 2mm oversize, andfor polycarbonate sheets 6mm oversize (for sheetlengths up to 2m, otherwise 9mm oversize).All recommendations of the specialist translucentsheeting supplier should be carefully observed.The fixing recommendations will vary dependingon the type, grade and supplier of the materialbeing used.Double skin rooflightsDouble skin rooflights can be either FactoryAssembled Insulating Rooflights (FAIRs), or siteassembled.For full details, consult themanufacturers.Site-assembled rooflightsSite-assembled rooflights are commonly installedwhen using a liner sheet and quilt insulation.LaylightsA double skinned flat box, made to the samedimensions as the rigid insulation, can be obtained.The joints between the double skinned box and theinsulation board are sealed with foil backed acrylicadhesive tape 50mm wide to create a vapour proofcheck within the building. Installation of theweathering sheets above this, in effect, creates atriple skin.Factory Assembled Insulating Rooflights(FAIRs) (Fig. 4)FAIRs are delivered to site ready to install.Packing may be needed at intermediate purlins,if the air gap in the FAIR is not as deep as theinsulation. Always follow the manufacturer’s fixingrecommendations.Roof sheetSealing strip100 50Fig.1 – End lap details for translucent sheet rooflightsTSealing stripEnd closure 65mmback. Used at headof translucentsheets for support10mm butyl stripRoofsheetSeam stitching pointsTranslucentsheetFig.2 – Side lap detail for translucent sheet rooflightsRoofsheet10mm butyl striprecommended at 300 – 400mm centres for sidestitching. Self-tapping screws and blind rivetsshould not be used for stitching side laps.In double skin constructions, all four edges of atranslucent sheet or area should have rigid foamsupports/closures provided at the laps with theFig.3 – Typical built up systemFig.4 – FAIR systemTranslucent sheets should be fixed through everycorrugation (not including the side laps) to thepurlins (Fig.2). The same fixings are used as forfibre cement sheets. Support pieces should alsobe installed where translucent sheets pass overintermediate purlins.fibre cement sheeting, but the holes for GRP64 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 65


Movement jointsComponents for single and double skin roofs:• Straight movement joint pieces(lengths: 1525, 2440, 3000mm)• Cranked crown movement joint pieces(length: 1300mm)• Movement joint stop ends• Movement joint two-piece ridge caps(see illustration bottom left)Movementjoint31125 to 30mmPurlinMovement jointstop end – down legcut to suit site detailLap ofmovementjointLap of roof sheetCrown sheetStraightmovement jointForming movement jointsWhere the movement joint is to be formed, eachsheet is cut through the valley at the centre of thesheet, and the resulting pair of half sheets spaced25 to 30mm apart.Movement joint stop endsIntended to close the open end of a movementjoint, stop ends are made to fit over the sheetingand into a straight movement joint. They should befixed by bolting to the movement joint.Movement joints for singleand built up roofsRecommended spacingsLength ofbuildingNumber ofmovement jointsFig.1 – Movement joint end elevationStraightmovement jointFig.3 – Movement joint ridge capAdjustableclose fitting ridge2 piece movementjoint ridge capLap of ridgeand roof sheetLap ofmovement jointFig.2 – Movement joint side elevationsFig.4 – Typical built up systemThe movement joint should be laid with the top endbutting up to the bottom edge of the next sheetupslope allowing a min. 150mm lap.The movement joint pieces are fixed to the purlinsusing the same method of fixing as the roof sheets,with one fixing in the centre of the movement jointat each purlin run. This fixing should pass throughthe gap between the two half sheets and must notbe overtightened. (Figs.1 and 2).Movement joint crankedcrown capsCranked crown caps are available in a range tosuit the standard Profile 6 cranked crown ridgepieces. When laying cranked crown ridge pieces,form a 25 to 30mm movement gap as detailedopposite and cover it with the crown cap, screwingthis directly to the ridge purlins. Note that whenlaying the straight movement joint, the top endshould butt up to the overlap of the cranked crownridge piece. The crown cap, being longer than thecrown ridge piece will then correctly overlap thestraight movement joint.Movement joint ridge capsThese are used in the same way as movementjoint cranked crown caps, but designed to fittwo-piece close fitting ridges (Fig.3).ApplicationsMovement joints are intended for use in long,continuous stretches of roofing or vertical sheeting,to accommodate thermal and other movements.BS 8219 recommends that movement jointsbe included in stretches of roofing and verticalsheeting on buildings exceeding 45 metresin length.They should also be designed to coincide withany structural or movement joints provided in thebuilding, in which case, there should always be amovement joint through the complete system.For buildings in which the temperature or humidityis higher than normal, or which are subjected tosudden changes in temperature, the movementjoints may be required at closer centres thanindicated. Contact the <strong>Marley</strong> <strong>Eternit</strong> TechnicalDepartment for further advice.0-45m 045-75m 175-105m 2Plus one extra movement joint for every additional 30 mFor built up roofsFig.4Movement joints generally only need to be formedin the Profile 6 weathering sheets as a provision formovement and are not normally required in thelining panel or insulated board.66 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 67


Vertical cladding<strong>Profiled</strong> sheeting can be used in a wide range of vertical detailsfor agricultural, industrial and residential applications.Fig.3 - Valley fixing positionsTop Fix Systems200311When fixing Profile 6 using topfix fasteners on avertical application, some provision must be madeto support the weight of the sheets, otherwise thesheets will sag down from their intended positionClip fabricatedfrom galvanisedsteel bar200Movement jointand both the fasteners and the fibre cementwill be overstressed.The base of each sheet should be supported ontwo support clips which hook over the sheeting rail.The support clips should be positioned in the valleyClip fabricated fromgalvanised steel barSupport barsystem fixed inaccordance withmanufacturersrecommendationsFig.4 - Internal corner sectionFig.5 - Vertical movement jointcorrugations adjacent to the fixing position.Valley fastenersAn alternative solution, which doesn’t require thesupport clips, is to fix the sheets in the valleycorrugations. The sheets should be predrilled withTopfix fastener oncrest of corrugation2 no. per sheetTopfix fastener oncrest of corrugation2 no. per sheeta 2mm oversize hole. The SFS fasteners suitablefor this application are as follows:• Hot rolled rails: SD12 – T15 – 5.5 x 70 togetherwith BAZ washersSupport clip usedon trough ofcorrugation2 no. per sheetLiner sheetSupport clip usedon trough ofcorrugation2 no. per sheet<strong>Sheeting</strong> rail• Cold rolled rails: SD3 – T15 – 5.5 x 60 togetherwith BAZ washers• Timber rails: TDC – T – T16 – 6.3 x 76 togetherwith BAZ washer (drill a 4mm pilot hole in theFig.1 – Single skin vertical profiled sheetingFig.2 –Typical Double skin vertical profiled sheetingFixing positionfor secondary fastener200or 300timber rail).The fixing methods described above can be usedon single skin applications.Double skin applicationsPlease contact the <strong>Marley</strong> <strong>Eternit</strong> TechnicalDepartment for further details.Fig.6 - External corner section200 or 30068 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 69


Vertical claddingsingle skin wallsJamb fillersWith two flat wings set at right angles, jamb fillerFig.1 – Jamb fillerpieces give a neat finish to the sides of door and210window openings. The broad wing is fitted behindthe vertical sheet and the narrow wing then70presents a flat surface at the side of the opening.For single skin profiled sheeting, a 70mm nib isprovided. Screw directly to steelwork or stitch to<strong>Profiled</strong> sheetcorrugated sheeting with seam bolts. (Fig.1)Horizontal flashing pieces<strong>Profiled</strong> sheetHorizontal flashing pieces are used as a flashingwhen sheeting comes down to a wall. One wingof the Z section fits behind the sheeting, whilstFig.2 –Horizontalflashing piecethe other wing fits over the wall. For single skinprofiled sheeting, the horizontal dimension is75mm. Fix by stitching to sheeting or screwingdirectly to steelwork (Fig.2)NoteHorizontal flashing pieces should bear directly onto the brickor block wall or plinth to give proper support to the dead loadof the vertical sheeting.90402075Horizontalflashing piece90 x 75 x 40Lintel fillersLintel filler pieces (eaves closure pieces), closethe corrugations of vertical sheeting above door,Fig.3 –Lintel fillerwindow or other openings. A choice of backs isavailable from 65 to 250mm and the fitting is<strong>Profiled</strong> sheetuniversal.Fix by screwing directly to the structure inconjunction with sheeting or by stitching to thesheeting with seam bolts.150LintelfillerFig. 3 shows a typical single skin detail witha 65mm back.65Zed railWindow70 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 71


Miscellaneous fittingsTwo-piece hip ridges(only for roof pitches of 15° and over)These are similar in appearance to the plain wing ridges (see page 59) but withValley pieces(only for roof pitches of 15° and over)These weather the valley formed where two roof slopes meet. They areUnder glazing flashing piecesFixed on top of roof sheets below a run of glazing, these fittings considerablyreduce the amount of metal flashing required by presenting a flat surface toApron flashing piecesApron flashing pieces consist of a corrugated wing with a flat apron. Typicaluses are: flashing between a lean-to roof and vertical abutment; flashing toa downward turn at the ends of the flat wings. By serrating these down-turnssupplied in lengths of 3050mm including a 100mm socket joint, and to areceive the flashing. Under glazing flashings are socket jointed and are fixed onjack-roof, and flashing under louvre blades. Lap over the top of the roof sheetson site to suit the corrugations of the roof sheets, a close fit is provided to thestandard angle of 10° (included angle 160°). The socket should always beeach side of the lap. They can also be used to close off vertical sheeting atand fix either side of the lap. Apron flashing pieces are made with a standardhip. Sheets must be trimmed as close to the intersection point as possible.placed up the slope of the valley and sealed with gutter compound. Roofeaves or sills (see page 72). Under glazing flashing pieces are handed. (Fig.3).left-hand socket and can be used on sheeting laid either left to right or right toThe socket joint must always be fitted down the slope of the hip. Fixing is bysheets are sealed to valley piece wings by means of mortar bedding keyedleft by varying their position relative to the side lap of the sheeting as per thebolting direct to hip rafters or purlins, or by stitching to sheets with secondaryto wire mesh. (Fig.2)small roll ridge fitting detailed in Example 1 on Page 57.fasteners. (Fig.1).Alternatively, use a two-piece plain wing ridge with splay cut profiledfoam fillers (by others) to close off corrugations.Fig.1 - Two-piece hip ridges Fig.2 - Valley piecesFig.3 - Under glazing flashing pieces Fig.4 - Apron flashing piece51356Valley pieceRoof sheetMortar beddingLead flashing bycontractor30075Lead flashingStandardangle 123.5°<strong>Profiled</strong> sheeting30023075Standardangle 10¡Under glazingflashingApronflashing piece72 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 73


Roof windowsPhotovoltaics and profiled sheetingRoof windows can generally be incorporated into a profilesheeted roof provided they have a flashing kit suitable for thedepth of profile. It is, however, important that the positions ofthe windows are coordinated with each other and with thesheeting layout at an early stage of the design.There are various types of fixing systems for PVpanels, most of which have brackets fixed throughthe fibre cement sheets to the purlins.It is important that there is a sheet lap immediatelybelow the roof window so the malleable flashingcan dress over the course of sheets below, beforethe sheets to the side of the window are installed.It is preferable, but not essential that there is asheet lap immediately above the window.The windows should be positioned to avoid anarrow strip of sheet to the side of the rooflight.If the water barriers on the flashing kit are not deepenough to provide a weathertight detail, particularlywhen considering wind driven snow, <strong>Marley</strong> <strong>Eternit</strong>may be able to provide some solutions.In some cases, this method of fixing can affect thelong term performance of the roof covering so apreferred solution is to fix a secondary frameworkabove the roof sheets. A series of stub columnscan be fixed on top of the structural frame tosupport a secondary rafter above the roof surface;the PV framework can then be fixed to thissecondary rafter. The holes through the sheetingfor the stub columns should be weathered withpipe flashings, possibly in conjunction with a metalapron flashing that extends up to the ridge.When selecting a fixing method for PV panels, thefollowing points should always be considered:• Fibre cement profiled sheets should always have2 fasteners per sheet width per purlin, the fixingpositions being in the first full corrugation oneach side of the side lap. There should be noadditional fasteners fixing the sheets to thepurlins. The fasteners should be fixed through2mm oversize holes in the sheet to allow forexpansion/contraction and differential movement.• The roof structure should be designed for theadditional loading of the PV system, and alsofor possible additional snow loadings as thePV panels could increase the build up of snow.It has been shown that there may also be anincrease in wind loadings after PV panels havebeen fitted to a roof.• The additional loading on top of the profiledsheet will increase the downslope loadings onthe fasteners and rotation of the purlins. Can thefasteners withstand this loading? Where Zedpurlins are used, is the purlin thicknessadequate to prevent the fasteners rotatingdownslope? Is the purlin restraint systemadequate to withstand the additional downslopemovement/rotation?• The installers must work from crawling boardsto minimise damage to the sheets and to avoidwalking on a fragile roof. As fibre cementembrittles with age, existing roofs will be morevulnerable to damage from foot traffic and whenworking on the roof.• There should be no foot traffic directly on thesheet surface when cleaning the PV panels.If access onto the roof surface is required,crawling boards or roof ladders should be used.When considering installing PV with <strong>Marley</strong> <strong>Eternit</strong><strong>Profiled</strong> <strong>Sheeting</strong>, please contact the TechnicalDepartment.74 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 75


VentilationAgricultural systems (numbered 1 to 4)* Please note that agricultural ventilation systems are generally used on roof pitches of 15° and above.Good ventilation is a critical factor in the design of a building,whether it be new construction or conversion and whether foran agricultural, commercial, industrial or residential application.<strong>Marley</strong> <strong>Eternit</strong> offer four main types of ventilation system foragricultural structures*, one system developed specificallyfor industrial applications and two for domestic. These aredesigned to meet almost any ventilation requirement.System 1: Open ridgesThere are two types of open ridge: unprotectedand protected. Both provide efficient ventilationwhilst simultaneously reducing draughts.Rain falling into the ridge area will be drained awayabove the profiled sheeting. It is, however,important to protect the supporting rafters from theelements with a flashing.Advantages of open ridges• Provides an efficient outflow of air• <strong>Design</strong>ed to fit any roof design, but particularlysuitable for spaced roofingThe critical factor for open ridge ventilation is theair gap marked ‘y’ on the diagrams below. Theclear width of this air gap relates to the numberof animals that will be kept inside the building.<strong>Marley</strong> <strong>Eternit</strong> recommend that professional advicebe sought during construction in order to establishthe optimum air space.To meet the requirements of HSG 33, the gapbetween the purlins at the apex of the roof shouldbe no more than 300mm. For this reason we showtwo purlins on each side of the apex. Theventilation gap (y) is therefore limited to 250mm.Protected open ridges (Fig.2)In this ventilation system, the ridge units should beinstalled in the same fashion as for unprotectedopen ridges. Additionally, however, the ridge unit isbridged at 750mm centres by galvanised metal strapsmanufactured to suit the pitch of the roof. Thestraps are fixed at an angle of 5° from the horizontal,semi-compressed flat sheeting is then bolted to thestraps along the length of the ridge to form a cover.This cover must be positioned 20mm minimumbelow the top of the upstands of the ridge unitsand the total gap between the cover and the open• Allows rain to be channelled away over the roofUnprotected open ridges (Fig.1)Ideal for farm buildings with central cleaningridge (x) is such that x = y2passages. <strong>Marley</strong> <strong>Eternit</strong>'s open ridge fittings aresuitable for roofs with pitches from 10° to 22 1 /2°.y2 y + 100mmy25° slopemin 20mmyx300 maxy300 maxFig. 1 Unprotected open ridgeFig.2 Protected open ridgeSystem 2: Breathing roofsThe breathing roof is a simple and effective meansof achieving natural ventilation in agriculturalbuildings such as cattle sheds or pig pens byinserting battens between courses of profiledsheeting.150mmlap50 x 25 timber spacerAdvantages of breathing roofs• Reduction of condensation over the wholeroof area• Small ventilation openings minimise weatherpenetration• Eliminates mitringBreathing roofs with battens (Fig.3)This form of ventilated roof is achieved simply byinserting a preservative treated 50 x 25mm timberbatten between the profiled sheets at the horizontaloverlap of each course.When installing a breathing roof or converting anexisting roof, purlins should be fixed at 1375mmmaximum centres, with one Profile 6 sheetspanning each purlin spacing. Sheet lengthsshould be calculated to give a minimum end lapof 150mm. In exposed conditions, this should beincreased to 300mm to minimise the penetrationof driving rain or snow into the building.Free air area 46,000mm 2 /m run.Fig.3 Breathing roofs with battens76 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 77


VentilationAgriculturalVentilationIndustrialSystem 3: Spaced roofs*In larger span agricultural buildings and thoseTrimmed sheets should be fixed with the fastenerThe benefits of using trimmed sheets in this way isSystem 5:Continuous ridge ventilatorused for high unit intensive rearing, considerableventilation is required and can be achieved by thepassing through the crown of the first corrugationin from the edge of the sheet and with two fixingsthat the sheets can be installed the right way upand have well formed edge ‘gutters’ to preventContinuous ridge ventilators are ventilation boxesfixed at the apex of the roof (Figs. 8 and 9). They165C Luse of spaced roofing.per sheet per purlin.water dripping into the building during periods ofcan be used singly or joined together with deflectorAdvantages of spaced roofs• Achieve a high degree of ventilation andnatural internal light• Minimises internal condensation levels• Reduction or elimination of mitringA spaced roof is best achieved by usingProfile 6 roof sheets specially trimmed to a widthof 1,000mm.When these sheets are laid with a gap betweeneach vertical run of sheets it provides the maximumventilation for a building whilst minimising thepotential for weather ingress.The gap ‘X’ (see Fig. 5) will be determined bythe size of the building, the amount of ventilationrequired and the stock units to be housed.The gap, however, should be between 15 and25mm, to minimise snow bridging and reducethe risk of rain penetration.Note:A soaker or DPM should be installed beneath each gapin the roof sheeting to protect the purlins, especially wherethese are timber.heavy rainfall. Side laps are not required ininstallation and the building will receive naturaldaylight through the openings created. Shouldrooflights be required in a spaced roof, pleasecontact the technical department.* Please note that sheets fixed in this manner will beclassed as a fragile roof covering.XXplates to form a continuous run. End closure piecesare available.The version with a close fitting base is available tosuit roof pitches of 5° to 17 1 /2° in 2 1 /2° increments.There is also a flat base version for roof pitches ofover 20°. The girth of all bases is 900mm, and theyshould be used in conjunction with 900mm girthcranked crown ridge pieces.For efficient ventilation it is important to ensure thatthe free air area of the inlets is equal to that of theextractors. Each continuous ridge ventilator has afree air area of 250,000mm 2 .For guidance see BS 5925: 1991 (1995): Code of394190.5920Alternate tiers of sheets should, ideally, be turnedaround so that they are laid with large rolls adjacentpractice for ventilation principles and designing fornatural ventilation.Fig.8 Cross section through continuous ridge ventilatorto each other.Fig.5 Spread roofAdjacent large rollsAdjacent small rollsFixingThe ventilators should be fixed to the purlinswith self drilling and tapping screws.762C L System 4:Ventilating ridge piecesA cranked crown ridge piece should be usedat each end of the ridge.<strong>Marley</strong> <strong>Eternit</strong> offers two types of prefabricatedFixing of ventilating ridgesridge fitting. These are designed to permit theBefore laying either type of ventilating ridge, ensurenatural ventilation of buildings where rainthat the sheets on both slopes are aligned correctlypenetration during extreme conditions is notto accept the ventilating ridge pieces.detrimental. These ventilating ridge pieces areboth fully compatible with all other <strong>Marley</strong> <strong>Eternit</strong>Profile 6 sheets and accessories.The ridge purlins should be positioned so that thefixings penetrate not less than 100mm from theend of the ridge.305292The two types of ventilating ridge available are:The underlapping corrugations of the ventilatingFig.6 Ventilating cranked crown ridge piece1 ventilating cranked crown ridge:cranked crown ridge pieces should be mitred,free air area 68,360mm 2 (Fig.6)as detailed on page 34. However, the two-piece2 two-piece ventilating ridge:free air area 33,670mm 2 per pair (Fig.7)ventilating ridge does not require mitring. (Seedetails of two-piece ridges on pages 56-57.)Advantages of ventilating ridges• Compatible with other <strong>Marley</strong> <strong>Eternit</strong> Profile 6sheeting productsWhen using ventilating ridge units, always usea standard ridge unit at each end of the ridge andat movement joints.Fig. 9 Part elevation/part section of continuous ridge ventilator• Ideal for new and refurbishment projects• Easy to installFig.7 Two-piece ventilating ridge piece78 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 79


VentilationdomesticSystem 6:Profile 6 cowl ventThe Profile 6 Cowl Vent provides a ventilation areaSystem 7:Universal ridge rollThe Universal ridge roll can be used in conjunctionof 20,000mm² and can be used on roof pitcheswith 2 piece close fitting ridges at the apex of thebetween 12.5º and 45º. It can be used to ventilatebuilding and plain wing ridges at the apex or on athe roof void, or in conjunction with a multi-adaptorhip. It is suitable for roof pitches of 15º and steeperto connect to a soil vent pipe or mechanicalin moderate exposure areas and 20º in severeextractor.exposure areas. The ridge roll will not be seenThe vent has a built in mesh to keep out insectsonce the ridges have been fitted.and driving snow, and the profiled baseWhen used with close fitting ridges, the sheetsincorporates a sealing strip to maintain ashould be laid to allow a clear gap at the apexweathertight roof construction. It is manufactured inHigh Impact Polystyrene and coloured grey.(between the trough corrugations) of 100-125mm.The ridge roll is dressed into the sheet corrugationsComponentsIt has a 160mm OD connector at the base. Aseparate multi-adaptor allows connection to 150,130, 125, 110 and 100mm OD pipes.The vent should be positioned immediately below asheet end lap so the corrugated base can extendunder the lap of the sheet above, without the needto trim the overlapping sheet. It should also bepositioned away from the side laps.Fig.8 - Exploded view of Profile 6 Cowl ventand sealed to the fibre cement using the RidgefastRoll Applicator without compressing the pleatedapron of the ridge roll. The close fitting ridges canthen be fixed as normal. The pleated apron of theridge roll creates sufficient ventilation through theend lap between the top sheet and the ridge.When used with plain wing ridges, a gap of10-100mm (10-50mm at hips) should be allowedbetween the fibre cement sheets. The ridge rollUniversal Ridge Roll6m long x 390mm wideRidgeFast Roll Applicator(When using the RidgeFast Roll Applicatorallow 1.25m of Universal Ridge Roll foreach linear metre of ridge).should be draped half way into the corrugationsand then using finger pressure, sealed to the fibrecement sheet. The plain wing ridge can then befixed in the normal way.The Ridge Roll is 390mm wide and is supplied in6m rolls. When using the RidgeFast Roll Applicator,allow 1.25m of Universal Ridge Roll for each linearmetre of ridge.System 8:Eaves comb fillerThis component is used at the eaves to preventthe ingress of birds and mice through the sheetcorrugations whilst still allowing ventilation.Supplied in 1m strips. Can be used in isolationor in conjunction with other ventilation systems.100062Eaves comb filler80 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 81


maintenancestorageworkingwork at heightCDMHealth, safety& sitework84 Storage & working85 Site preparation & safety82 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 83


Storage & workingSite preparation & safetyStorageWorkingPreparationCDM RegulationsGeneralIngress of moisture into packs of profiled sheetsWhen cutting fibre cement material the dust generatedPrior to sheeting, a responsible person shouldSpecifiers have an obligation under the Construction• No person should have access to a roof unless<strong>Profiled</strong> sheets should be stored as close asmay cause efflorescence staining, bowing duringis classed as a nuisance and non-hazardous (refercheck that all purlins and rails are connected(<strong>Design</strong> and Management) (Amendment)under the direct supervision of an experiencedpractically possible to the area of works, on a firminstallation or permanent distortion.to <strong>Marley</strong> <strong>Eternit</strong> Health and Safety data sheets).securely. Measurements should be taken to ensureRegulations 2000 to identify and evaluate theroofer who should be sufficiently competent tolevel base, using the profiled bearers (on which thesheets are delivered) to raise the sheets off theground. <strong>Sheeting</strong> stacks should generally notexceed 1200mm high unless a level concrete baseis available, in which case the maximum height is1500mm. A separate stack should be made ofeach length of sheet; if this is not possible, stackwith longest sheets at the bottom and the shortestat the top. It is important when stacking Profile 6sheets on site that the smaller ‘under rolls’ are allon the same side of the stack. Sheets shouldalways be stored weather (smooth) side upwards.Stacks of sheets should not be stored in full sunduring the summer months as the differentialWhen handling sheets, lift by the ends only.Natural Grey sheetsThe plastic wrapping should be retained for as longas possible to control the environment around thesheets. Once the pack has been opened, or if thewrapping is damaged and allowing the ingress ofwater, the sheets should be stored under cover.Coloured sheetsColoured sheets should be stored under cover atall times, preferably inside a building, but if this isnot available they can be stored under a tarpaulin.The tarpaulin should be spaced off the top andsides of the sheets to allow effective air circulationPreferably sheets should be cut at ground levelon suitable rigid supports using hand or poweredsaws. Powered saws should be of the reciprocatingsaw type and NOT disc or circular blade devices.Experience has shown that hand or powered sawblades having 3-3.5mm tooth pitch are most suited.NotesWhen roofing buildings where there will be higher than normaltemperatures (e.g. buildings housing foundries or kilns),cement based sheets should be stored near a heat sourceprior to fixing, and be fixed on a dry day. Considerationshould be given to providing additional movement joints overareas that are subject to sudden changes in temperature.that the structure and purlins are true and level toreceive the sheeting. In particular, a check shouldbe made that the purlins are spaced correctly forthe right end lap, and that the eaves purlin providesan overhang into the gutter not exceeding350mm (Profile 6) and 250mm (Profile 3). Whenthe sheeting layout is being planned, care shouldbe taken to ensure that the verge sheets are cut sothat the outside edge coincides with a crown ratherthan a trough in the corrugations. This enhancesthe weather protection and can reduce the width ofthe flashings.health and safety implications of all products andconstruction methods required by their design.InstallationThe following guidelines should always be observed:• Do not walk on sheets. Although Profile 6 isdesigned to be non-fragile when installed, foottraffic on fibre cement sheets will damage andweaken the sheets, reducing the life andimpairing the performance of the product.Therefore crawling boards, roof ladders or walkwaysmust be used at all times when access tothe roof is required.assess any risks and take the necessary actionto reduce such risks.• Sheets should be installed smooth surface up.• All fixing holes should be drilled, not punched,and adequate clearance (2mm minimum)provided for the fixing shank• There should be 2 fixings per sheet per purlinor fixing rail at the point shown on page 31.• The dust and swarf generated when workingwith the sheets require no special handlingrequirements other than normal goodhousekeeping to maintain a clean working area.temperature across the sheets can result inand avoid condensation.unacceptable stresses in the sheets and can leadto edge cracking.The plastic wrapping on coloured sheets is onlydesigned to protect the sheets in transit. It shouldSafety at WorkIf sheets are to be retained in the packs for morebe removed and carefully disposed of as soon asWhilst Profile 6 sheets can be considered as• Correct staging should always be laid over the• To minimise nuisance dust, cut sheets with athan 3 months, they should be stored inside apossible.non-fragile when installed, the recommendationspurlins ahead of the sheeting.handsaw or slow-speed reciprocating powerbuilding where they can be protected from extremevariations in temperature and moisture.of HSG 33 should be observed at all times:• A safe place of work should be provided. Health• It is possible for one man to handle smallersheets safely at roof level on a calm day.saw. The use of angle grinders is notrecommended.and Safety Provisions should comply withHowever, safe handling of profiled sheets on• Avoid cutting sheets in a confined space unlesscurrent regulations and be suitable for workinga roof may require two or more men in certaindust extraction equipment is to be used.at height. The use of safety nets as fall arrestequipment should always be considered.circumstances.• Two men are always required to lay the eaves• Take extra care on a roof during windy, wet orfrosty weather as well as on painted sheets• Working positions, access to the roof and oncourse and the sheets above rooflights.whose surface will be more slippery than naturalthe roof should be clearly defined and properlysupervised.• Always lay the sheets in vertical tiers from theeaves to the ridge in accordance with thegrey sheets.• Avoid deflecting a sheet whilst attempting to• Ensure there is proper access to the roof.approved sequence thus allowing the easierforce a bearing.• Workmen should not work directly beneath theuse of crawling boards.• Do not step on side lap corrugations.1200 mmarea being sheeted.• Provide a scraper at the bottom of all laddersto remove mud from boots.• Materials should not be stacked on the roofnor should workmen use the roof as a workingplatform during sheeting.• The transport of heavy loads, e.g. ventilators,over the roof will require special considerationregarding the load bearing capacity of the• Sheeters should wear suitable clothing: wear• Always fix sheets fully before moving on.crawling boards or walkways.boots or shoes (not Wellington boots) avoid• Remove all loose material from the roof as the• Where regular access is required to reach roofloose, flapping clothing and trousers withwork proceeds and do not leave tools on thelights, ventilation and service ducts, properlyturn-ups.roof surface.constructed walkways should be provided.• Treat as a fragile roof and always use crawlingAlways observe the relevant provisions ofboards, roof ladders or walkways.the Health and Safety at Work Act, and anyother safety legislation currently in force.84 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 85


fast information deliveryknowledgesamplesfixing specificationswww.marleyeternit.co.ukfast informationdeliveryon-linespecification creationQuantity estimationServices88 Supply, availability & ordering89 Services & support86 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 87


Supply, availability & orderingServices & support<strong>Marley</strong> <strong>Eternit</strong>Other <strong>Marley</strong> <strong>Eternit</strong> products<strong>Marley</strong> <strong>Eternit</strong> is a major force in constructionConcrete tiles<strong>Profiled</strong> sheetingsmaterials in the UK and the market leader in fibreA huge range of concrete interlocking tiles andA range of high performance profiled sheetings.cement, concrete and clay tile technology. Withfactories throughout the UK, <strong>Marley</strong> <strong>Eternit</strong>employs a large workforce in all aspects of themanufacture and distribution of a wide range ofhigh quality building materials.slates and plain tiles with fully integrated dry fixand ventilation systems.Clay tilesAn extensive range of machine-made,handcrafted and interlocking Clay tiles from theBoardsGeneral purpose boards for partitioning andlining.Over 80% of the products sold by <strong>Marley</strong> <strong>Eternit</strong>Acme, Ashdowne, Hawkins and Sandringhamare British made.ranges.<strong>Marley</strong> <strong>Eternit</strong> offers the specifier a completeFibre cement slatesCustomer SupportTechnical Advisory Serviceservice with a dedicated national external salesA wide range of fibre cement double lap slates<strong>Marley</strong> <strong>Eternit</strong> is committed to providing outstanding customer careWe are able to provide prompt, knowledgeable and detailedforce supported by a specialised Technicalare available with a full range of dry fixedand is staffed by experienced personnel. Services include:responses to a vast range of enquiries covering everything from theAdvisory Service to assist with technical queriesrelating to the whole <strong>Marley</strong> <strong>Eternit</strong> range ofproducts.accessories and ventilation systems.Literature: All current product and technical literature can bedownloaded from: www.marleyeternit.co.uk/downloadscontact tel 01283 722588embodied energy of a typical roof tile, to the different ventilationoptions available.Our Technical Advisory Service is staffed by a qualified team withe-mailinfo@marleyeternit.co.ukspecialist knowledge not only of all <strong>Marley</strong> <strong>Eternit</strong> products, but alsoNational availabilityWith a national stockist network and anexperienced distribution department, <strong>Marley</strong> <strong>Eternit</strong>Profile 6 Profile 3Samples: <strong>Profiled</strong> <strong>Sheeting</strong> samples are available on request.contact tel 01283 722588e-mail info@marleyeternit.co.ukcrucially, how those systems integrate with other roofing componentsand comply with Building Regulations, Health and Safety,environmental and other critical roofing criteria.can offer one of the best delivery services in thewebmarleyeternit.co.uk/profiled-sheetingIn addition to general technical enquiries, the services available fromcountry.OrderingWhen ordering, state type, size, colour andquantity of sheeting and all accessories required,together with details of all fixings.CE marking<strong>Marley</strong> <strong>Eternit</strong> profiled sheeting and fittings aremanufactured in accordance with Europeanstandards and conform to the requirements<strong>Marley</strong> <strong>Eternit</strong> LtdLichfield RoadBranston, Burton-on-Trent DE14 3HDEN 494Fibre Cement <strong>Profiled</strong> Sheets for roofing, internalwall and external wall and ceiling finishesNTCorrugation Height 40 to 80mmClass C1XReaction to fire class A2 - s1,d0External fire performance deemed to satisfy(2000/553/EC)<strong>Marley</strong> <strong>Eternit</strong> LtdLichfield RoadBranston, Burton-on-Trent DE14 3HDEN 494Fibre Cement <strong>Profiled</strong> Sheets for roofing, internalwall and external wall and ceiling finishesNTCorrugation Height 15 to 30mmClass A1XReaction to fire class A2 - s1,d0External fire performance deemed to satisfy(2000/553/EC)Stockist information:Find details for stockists of <strong>Marley</strong> <strong>Eternit</strong> products.contact tel 01283 722894e-mail info@marleyeternit.co.uk/stockistsAdvice and ordering informationcontact tel 01283 722894e-mail info@marleyeternit.co.ukthe Technical Advisory Service include:Fixing specifications: Bespoke fixing specifications can be provided,taking into account location, dimensions and degree of exposure forindividual buildings.Estimating the quantities: Calculation of materials required for anyroofing project including tiles, battens, underlay, ancillary fittings andaccessories.contact tel 01283 722588e-mail info@marleyeternit.co.ukfor CE marking, examples of Profile 6 and 3shown right.WebsiteTraining centreOur site contains wide-rangingWe have a purpose-built training centreinformationon all of our <strong>Profiled</strong> <strong>Sheeting</strong>where we are able to impart our expertiseranges, including rooflights and ventilationand demonstrate our ongoing commitmentsystems, along with brochure andto training within our industry.case study downloads.contact tel 01283 722588www.marleyeternit.co.uke-mailinfo@marleyeternit.co.uk88 <strong>Profiled</strong> sheeting design guide <strong>Profiled</strong> sheeting design guide 89


FSC logo (black)This publication is based on the latest data available at the time of printing. Due to product changes, improvements and other factors, the Company reserves the right tochange or withdraw information contained herein without prior notice. For specific applications users should refer to the Technical Advisory Service and relevant Standards andCodes of Practice for guidance.The photography shown in the document should not necessarily be taken as recommendations of good practice. The printing process restricts the exact representation ofcolours. For true colour reference, please request product samples.90 <strong>Profiled</strong> sheeting design guide<strong>Profiled</strong> sheeting design guide 91

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!