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RADOX ® <strong>railway</strong> <strong>cables</strong>acc. to EN 50264 and EN 50306Edition 2009


Bridging our know how


Interdisciplinary knowledgeThe HUBER+SUHNER Group is a leading international manufacturerof electrical and optical interconnectivity componentsand systems. Under one roof, we combine technologicalcapabilities in the three core fields of Radio Frequency, FiberOptics and Low Frequency.As one of Europe‘s leading suppliers, HUBER+SUHNER offersa wide range of products which provide the platform to buildmodern rail vehicles.New and innovative products based on our proven technologiessupports you to fulfil the demanding requirements of the<strong>railway</strong> industry.Excellence in Connectivity Solutions


ContentCore capabilities united under one single roof 5Overview of European <strong>railway</strong> standards 6RADOX ® – Insulation system and sheath materials 7HUBER+SUHNER cable code 7Selection table 8RADOX ® EN 50306<strong>railway</strong> <strong>cables</strong> with thin wall insulation 11RADOX ® EN 50264<strong>railway</strong> <strong>cables</strong> with reduced dimensions 27Installation guidelines 41Technical information 42Further innovative <strong>railway</strong> products 44Excellence in Connectivity Solutions


Core capabilities united under one single roofOur many years of experience in the <strong>railway</strong> market offer our customers the certainty that they will receive innovativeproducts with perfect performance. Our worldwide sales organistion guarantees local presence and support.Our capabilities• Global customer support• Material development• Cable design and construction• Cable production• Cable testing• Customised cable design• Quality and safety (ISO 9001, IRIS)HUBER+SUHNER5


Overview of European standards <strong>railway</strong>The European <strong>railway</strong> cable standards EN 50306 and EN 50264 specifies <strong>cables</strong> which in the event of fire willlimit the risk to people and improve the safety on <strong>railway</strong>s in general.Railway rolling stock <strong>cables</strong> having improved fire performanceEN 50306:Railway <strong>cables</strong> with thin wall insulationdefines the requirements for single and multicore <strong>cables</strong> with• nominal voltage 300/500 VAC and• cross sections of 0.5 mm 2 up to 2.5 mm 2 .EN 50264:Railway <strong>cables</strong> with reduced or standard dimensionsdefines the requirements for single and multicore <strong>cables</strong> with• nominal voltage of 300/500 VAC600/1000 VAC1800/3000 VAC,3600/6000 VAC and• cross sections of 1mm 2 up to 400 mm 2 .Hazard level classificationThe basis for plastic material requirements is provided by the hazard levels (HL). They represent the link between theoperating and design classes and give consideration to the different potential passenger residence times in case ofa fire on the train (according to CEN/TS 45545-2: 2009).1234Operation categoriesNo underground sectionsImmediate evacuation possibleWith underground sectionsEvacuation within a short time possibleWith underground sectionsEvacuation within a long time possibleWith underground sectionsWithout side evacuationDesign categorieN A D SStandardvehiclesAutomaticvehiclesDouble deckedvehiclesSleepingcarsHL 1 HL 1 HL 1 HL 2HL 2 HL 2 HL 2 HL 2HL 2 HL 2 HL 2 HL 3HL 3 HL 3 HL 3 HL 3The following letters shall be used as designations in order to designate the suitability of certain transmission lineswhich are to be applied under one of the hazard levels according to CEN/TS 45545-2 and in order to indicatethe property levels in terms of low temperatures and resistance to fuels.6 HUBER+SUHNER


European standards for <strong>railway</strong> <strong>cables</strong>Material designationCFJMLow temperature resistantOil resistantExtra low temperature resistantOil resistantLow temperature resistantExtra oil resistantExtra fuel resistantExtra low temperature resistantExtra oil resistantExtra fuel resistant–25 °C up to +90°CIRM902, 24h, 100 °C–40 °C up to +90°CIRM902, 24h, 100 °C–25 °C up to +90°CIRM902, 72h, 100 °CIRM903, 168h, 70 °C–40 °C up to +90°CIRM902, 24h, 100 °CIRM903, 168h, 70 °CO Extra low temperature resistant –40 °C up to +90°CRADOX ® – Insulation system and sheath materialsFor single core and multi core <strong>cables</strong> according to EN 50306• Insulation: RADOX ® TI 306 = M–material• Sheath: RADOX ® EM 104 = M–materialFor single core and multi core <strong>cables</strong> according to EN 50264• Insulation: inner RADOX ® EI 110 = M–materialouter RADOX ® EI 109 = M–material• Sheath: RADOX ® EM 104 = M–materialClass M meets the highest demands ond low temperature, oil and fuel resistance.HUBER+SUHNER cable code (example)RADOX ® EN 50306-4 3 P 300 V 4 × 0.75 MM S 901 2 3 4 5 6 78 9 101 RADOX ® registered brand of HUBER+SUHNER2 EN… EN standard number3 3 construction requirements according table 3 of the standard EN 50306-44 P installation of the cable (P= protected installation, E= unprotected installation)5 300 V voltage rating (AC)6 4 x 0.75 number of cores and condctor nominal cross section7 M hazard level for insulation8 M hazard level for sheath9 S screened10 90 nominal temperature in °CHUBER+SUHNER7


RADOX ® <strong>railway</strong> <strong>cables</strong> – selection tableVoltage RADOX ® cable family Cross sectionNumber ofcoresTemperature range*Single coremm 2 °CunscreenedscreenedEN 50306-2 0.5 – 2.5 1 –40 °C to +125 °C X300/500 V ACEN 50306-4 1PEN 50306-4 1EEN 50306-4 3PEN 50306-4 3EEN 50306-4 5PEN 50306-4 5E0.5 – 2.5 2 – 48 –40 °C to +120 °C0.5 – 2.5 2 – 8 –40 °C to +120 °C0.5 – 1.5 2 – 7 pairs –40 °C to +120 °CTENUIS-TW 0.5 – 4.0 1XTENUIS-TW/S 0.5 – 4.0 2 – 95–40 °C to +120 °CTENUIS-TW/S EMC 0.5 – 4.0 2 – 95GKW-LW 0.5 – 4.0 1XGKW-LW/S 0.5 – 4.0 2 – 50–40 °C to +120 °C600/1000 V ACGKW-LW/S EMC 0.5 – 4.0 2 – 503 GKW 0.5 – 400 1X3 GKW/S – 2 – 50–40 °C to +120 °C3 GKW/S-EMC – 2 – 50EN 50264-3-1 600 V M 1 – 400 1XEN 50264-3-2 600 V MM 1.5 – 50 2 – 4–40 °C to +120 °CEN 50264-3-2 600 V MM S 1.5 – 50 2 – 44 GKW-AX 1.5 – 400 1X4 GKW-AX/EMC-L 1.5 – 300 1 –40 °C to +120 °CX1800/3000 V AC4 GKW-AX/S-EMC 1.5 – 95 2 – 50 XEN 50264-3-1 1800 V MEN 50264-3-1 1800 V MM1.5 – 400 1 –40 °C to +120 °CXX3600/6000 V AC9 GKW-AX 1.5 – 400 1X–40 °C to +120 °C9 GKW-AX EMC-L 1.5 – 300 1 XEN 50264-3-1 3600 V MM 2.5 – 400 1 –40 °C to +120 °C* Details see page 428 HUBER+SUHNER


With additionalsheathMulti core Multipair Installation Insulation Detailed informationunscreenedscreened protected exposedthinwallreducedwallpageX 12X X X 14X X X 16X X X 18X X X 20X X X 22X X X 24XX X XX X XX X XX X XXSee catalogue«Railway products»Item no. 84030631/06.2009XX X XX X XXXXXXXXXXXSee catalogue«Railway products»Item no. 84030631/06.2009XXXXSee catalogue«Railway products»Item no. 84030631/06.2009XXHUBER+SUHNER9


RADOX ® EN 50306 <strong>railway</strong> <strong>cables</strong> with thin wall insulationHUBER+SUHNER offers the new <strong>railway</strong> <strong>cables</strong> RADOX ® EN 50306. Based on the recently developed insulationsystem RADOX TI ® 306 and the sheath material <strong>RADOX®</strong> EM 104 they fulfil the standards of EN 50306.Product range overview• EN 50306-2 single core page 12• EN 50306-4 P: multi core, protected installationunscreened, page 14screened, page 18pairs, single screened, with sheathand overall sheath, page 22• EN 50306-4 E: multi core, exposed installation(same construction as EN 50306-4 P but with enhanced sheath)unscreened, page 16screened, page 18pairs, single screened, with sheathand overall sheath, page 24All cores and <strong>cables</strong> have tin-plated stranded copper conductors and halogen-free insulation sheaths and jackets.The cores and <strong>cables</strong> are designed for unprotected installation (Class E) and for protected installation (Class P).They are intended for permanent installation in rail vehicles or for applications in which a limited alternating bendingstress occurs during service.The standard requirements provide for continuous duty at +90 °C or +105 °C, depending on the jacketing system.The RADOX ® EN 50306 cable families have been subjected to an extensive test programme. For details, pleasesee Technical Information.HUBER+SUHNER11


RADOX ® EN 50306-2single coreConductor EN 60228, class 5 Voltage rating 300/500 V ACNumber of conductors 1 450 V DCCross section 0.5 - 2.5 mm 2 Temperature range –40 °C to +125 °C21Composition of cable1. Conductor stranded, tin plated copper2. Insulation dual wall RADOX ® TI 306colours:white or green-yellowCharacteristics• Dual wall insulation of high tech polymers with excellent electrical properties• Material code designation M• Halogen free• flame retardant• Excellent resistance to high and low temperature• Resistance to oil, ozone and weathering• Flexible• Easy to stripIn addition the cores meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-312 HUBER+SUHNER


RADOX ® EN 50306-2single coreCore crosssection Conductor Core dia.mm 2constr.*n x mmd nom.mmmmConductorresistanceR 20max.Ω/kmCapacitance**Fire load Weight Colours Item no.C H20nom.pF/mnom.kJ/mcopperkg/100mcablekg/100m0.5 19 x 0.18 0.88 1.43 ± 0.02 40.1 356 32 0.45 0.58 WH 125860000.75 19 x 0.23 1.09 1.63 ± 0.02 26.7 430 37 0.69 0.84WHGNYE12586001125860021 19 x 0.26 1.23 1.78 ± 0.02 20.0 470 42 0.88 1.05 WH 125860031.5 19 x 0.31 1.49 2.17 ± 0.03 13.7 459 63 1.3 1.542.5 19 x 0.40 1.96 2.75 ± 0.05 8.21 509 94 2.2 2.53* Typical value x single wire diameter** Capacity in water, typical valueWHGNYEWHGNYE12586004125860071258600512586006HUBER+SUHNER13


RADOX ® EN 50306-4 1Pmulti coreConductor EN 60228, class 5 Voltage rating 300/500 V ACNumber of conductors 2 - 48 450 V DCCross section 0.5 - 2.5 mm 2 Temperature range –40 °C to +120 °C321Composition of cable1. Cores EN 50306-2 conductor stranded, tin plated copperdual wall insulation RADOX ® TI 306colourwhite, numbered orgreen-yellow2. Separator tape3. Sheath RADOX ® EM 104 colour: blackCharacteristics• Dual wall insulation and sheath of high tech polymers with excellent electrical properties• Material code designation M• Halogen free• Flame retardant• Excellent resistance to high and low temperature• Resistance to oil, ozone and weathering• Flexible• Easy to stripApplication• For protected installationIn addition the <strong>cables</strong> meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-314 HUBER+SUHNER


RADOX ® EN 50306-4 1Pmulti coreCable type Conductor Core dia. Cable dia.n x mm 2constr.*n x mmd nom.mmmmnom.mmConductorresistance Fire load Weight Item no.R 20max.Ω/kmnom.kJ/mcopperkg/100mcablekg/100m4 x 0.5 19 x 0.18 0.88 1.43 4.9 + 0.2 40.1 340 1.90 4.00 125860087 x 0.5 19 x 0.18 0.88 1.43 5.6 + 0.2 40.1 445 3.20 5.90 1258600913 x 0.5 19 x 0.18 0.88 1.43 8.0 + 0.2 40.1 810 6.00 10.80 1258601019 x 0.5 19 x 0.18 0.88 1.43 8.8 + 0.3 40.1 1040 8.80 14.60 1258601137 x 0.5 19 x 0.18 0.88 1.43 11.6 + 0.3 40.1 1700 17.10 25.80 125860124 x 0.75 19 x 0.23 1.09 1.63 5.4 + 0.2 26.7 395 2.80 5.40 125860134 G 0.75 19 x 0.23 1.09 1.63 5.4 + 0.2 26.7 395 2.80 5.40 125860147 x 0.75 19 x 0.23 1.09 1.63 6.2 + 0.2 26.7 510 5.00 8.00 125860157 G 0.75 19 x 0.23 1.09 1.63 6.2 + 0.2 26.7 510 5.00 8.00 1258601613 x 0.75 19 x 0.23 1.09 1.63 8.9 + 0.3 26.7 935 9.20 14.70 1258601719 x 0.75 19 x 0.23 1.09 1.63 9.9 + 0.3 26.7 1220 13.40 20.30 1258601837 x 0.75 19 x 0.23 1.09 1.63 13.1 + 0.3 26.7 1990 26.20 36.50 1258601948 x 0.75 19 x 0.23 1.09 1.63 15.1 + 0.4 26.7 2560 34.00 47.10 125860204 x 1 19 x 0.26 1.23 1.78 5.7 + 0.2 20.0 430 3.60 6.30 125860217 x 1 19 x 0.26 1.23 1.78 6.7 + 0.2 20.0 575 6.30 9.70 1258602213 x 1 19 x 0.26 1.23 1.78 9.6 + 0.3 20.0 1050 11.80 17.90 1258602319 x 1 19 x 0.26 1.23 1.78 10.7 + 0.3 20.0 1380 17.20 25.00 1258602437 x 1 19 x 0.26 1.23 1.78 14.1 + 0.3 20.0 2210 33.50 44.80 125860254 x 1.5 19 x 0.31 1.49 2.17 6.7 + 0.2 13.7 585 5.30 8.90 125860267 x 1.5 19 x 0.31 1.49 2.17 8.3 + 0.3 13.7 900 9.20 14.70 1258602713 x 1.5 19 x 0.31 1.49 2.17 11.5 + 0.3 13.7 1500 17.20 25.80 1258602819 x 1.5 19 x 0.31 1.49 2.17 12.7 + 0.4 13.7 1930 25.10 35.70 1258602937 x 1.5 19 x 0.31 1.49 2.17 17.4 + 0.5 13.7 3450 49.00 66.50 125860302 x 2.5 19 x 0.40 1.96 2.75 7.3 + 0.3 8.21 735 4.40 9.60 125860313 x 2.5 19 x 0.40 1.96 2.75 7.8 + 0.3 8.21 805 6.60 11.90 125860323 G 2.5 19 x 0.40 1.96 2.75 7.8 + 0.3 8.21 805 6.60 11.90 125860324 x 2.5 19 x 0.40 1.96 2.75 8.6 + 0.3 8.21 945 8.80 14.80 125860344 G 2.5 19 x 0.40 1.96 2.75 8.6 + 0.3 8.21 945 8.80 14.80 12586035* Typical value x single wire diameterHUBER+SUHNER15


RADOX ® EN 50306-4 1Emulti coreConductor EN 60228, class 5 Voltage rating 300/500 V ACNumber of conductors 2 - 48 450 V DCCross section 0.5 - 2.5 mm 2 Temperature range –40 °C to +120 °C321Composition of cable1. Cores EN 50306-2 conductor stranded, tin plated copperdual wall insulation RADOX ® TI 306colourwhite, numbered orgreen-yellow2. Separator tape3. Sheath RADOX ® EM 104 colour: blackCharacteristics• Dual wall insulation and sheath of high tech polymers with excellent electrical properties• Material code designation M• Halogen free• Flame retardant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripApplication• For mechanically unprotected installationIn addition the <strong>cables</strong> meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-316 HUBER+SUHNER


RADOX ® EN 50306-4 1Emulti coreCable type Conductor Core dia. Cable dia.n x mm 2constr.*n x mmd nom.mmnom.mmmmConductorresistance Fire load Weight Item no.R 20max.Ω/kmnom.kJ/mcopperkg/100mcablekg/100m4 x 0.5 19 x 0.18 0.88 1.43 6.1 ± 0.3 40.1 540 1.90 5.70 125860757 x 0.5 19 x 0.18 0.88 1.43 6.8 ± 0.3 40.1 670 3.20 7.80 1258607613 x 0.5 19 x 0.18 0.88 1.43 8.9 ± 0.3 40.1 1050 6.00 12.70 1258607719 x 0.5 19 x 0.18 0.88 1.43 9.7 ± 0.3 40.1 1290 8.80 16.70 1258607837 x 0.5 19 x 0.18 0.88 1.43 12.8 ± 0.4 40.1 2150 17.10 29.50 125860794 x 0.75 19 x 0.23 1.09 1.63 6.5 ± 0.3 26.7 595 2.80 7.00 125860807 x 0.75 19 x 0.23 1.09 1.63 7.4 ± 0.3 26.7 755 5.00 10.00 1258608113 x 0.75 19 x 0.23 1.09 1.63 9.8 ± 0.3 26.7 1190 9.20 16.80 1258608219 x 0.75 19 x 0.23 1.09 1.63 10.7 ± 0.4 26.7 1470 13.40 22.40 1258608337 x 0.75 19 x 0.23 1.09 1.63 14.0 ± 0.4 26.7 2360 26.20 39.60 1258608448 x 0.75 19 x 0.23 1.09 1.63 15.9 ± 0.4 26.7 2930 34.00 50.30 125860854 x 1 19 x 0.26 1.23 1.78 6.9 ± 0.3 20.0 660 3.60 8.20 125860867 x 1 19 x 0.26 1.23 1.78 7.9 ± 0.3 20.0 845 6.30 12.00 125860877 G 1 19 x 0.26 1.23 1.78 7.9 ± 0.3 20.0 845 6.30 12.00 1258609913 x 1 19 x 0.26 1.23 1.78 10.5 ± 0.3 20.0 1330 11.80 20.20 1258608819 x 1 19 x 0.26 1.23 1.78 11.5 ± 0.4 20.0 1650 17.20 27.30 1258608937 x 1 19 x 0.26 1.23 1.78 15.1 ± 0.4 20.0 2650 33.50 48.50 125860904 x 1.5 19 x 0.31 1.49 2.17 7.9 ± 0.3 13.7 855 5.30 11.10 125860917 x 1.5 19 x 0.31 1.49 2.17 9.0 ± 0.3 13.7 1090 9.20 16.20 125860927G x 1.5 19 x 0.31 1.49 2.17 9.0 ± 0.3 13.7 1090 9.20 16.20 1258609913 x 1.5 19 x 0.31 1.49 2.17 12.4 ± 0.4 13.7 1830 17.20 28.50 1258609319 x 1.5 19 x 0.31 1.49 2.17 13.5 ± 0.4 13.7 2250 25.10 38.40 1258609437 x 1.5 19 x 0.31 1.49 2.17 18.2 ± 0.5 13.7 3880 49.00 70.10 125860952 x 2.5 19 x 0.40 1.96 2.75 8.0 ± 0.3 8.21 900 4.40 11.00 125860963 x 2.5 19 x 0.40 1.96 2.75 8.5 ± 0.3 8.21 975 6.60 13.40 125860974 x 2.5 19 x 0.40 1.96 2.75 9.5 ± 0.3 8.21 1200 8.80 16.80 12586098* Typical value x single wire diameterHUBER+SUHNER17


RADOX ® EN 50306-4 3Pmulti core, screenedConductor EN 60228, class 5 Voltage rating 300/500 V ACNumber of conductors 2 - 48 450 V DCCross section 0.5 - 2.5 mm 2 Temperature range –40 °C to +120 °C4 321Composition of cable1. Cores EN 50306-2 conductor stranded, tin plated copperdual wall insulation RADOX ® TI 306colourwhite, numbered orgreen-yellow2. Screen tin plated copper braid3. Separator tape4. Sheath RADOX ® EM 104 colour: blackCharacteristics• Dual wall insulation and sheath of high tech polymers with excellent electrical properties• Material code designation M• Halogen free• Flame retardant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripApplication• For mechanically protected installationIn addition the <strong>cables</strong> meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-318 HUBER+SUHNER


RADOX ® EN 50306-4 3Pmulti core, screenedCabletypen x mm 2Conductorconstr.*n x mmd nom.mmCoredia.nom.mmScreend nom.mmCrosssectionnommm 2Cabledia.mmConductorresistanceR 20max.Ω/kmZTmax.mΩ/mFireload Weight Item no.nom.kJ/mcopperkg/100mcablekg/100m2 x 0.5 19 x 0.18 0.88 1.43 3.4 0.8 4.8 ± 0.2 40.1 220 325 1.7 4.1 125860363 x 0.5 19 x 0.18 0.88 1.43 3.6 0.8 5.0 ± 0.2 40.1 200 340 2.3 4.6 125860374 x 0.5 19 x 0.18 0.88 1.43 4.1 1.1 5.4 ± 0.2 40.1 150 385 2.9 5.5 125860386 x 0.5 19 x 0.18 0.88 1.43 5.0 1.2 6.3 ± 0.2 40.1 110 530 4.1 7.4 125860398 x 0.5 19 x 0.18 0.88 1.43 5.6 1.6 6.8 ± 0.2 40.1 90 655 5.3 9.1 125860402 x 0.75 19 x 0.23 1.09 1.63 3.8 0.8 5.2 ± 0.2 26.7 200 370 2.3 5.0 125860413 x 0.75 19 x 0.23 1.09 1.63 4.0 0.9 5.5 ± 0.2 26.7 160 395 3.1 5.9 125860424 x 0.75 19 x 0.23 1.09 1.63 4.6 1.1 5.9 ± 0.2 26.7 130 440 4.0 6.9 125860436 x 0.75 19 x 0.23 1.09 1.63 5.7 1.8 6.9 ± 0.2 26.7 90 595 6.1 9.7 125860448 x 0.75 19 x 0.23 1.09 1.63 6.1 2.1 7.4 ± 0.2 26.7 70 740 7.7 12.1 125860452 x 1 19 x 0.26 1.23 1.78 4.1 0.9 5.4 ± 0.2 20.0 160 395 2.8 5.6 125860463 x 1 19 x 0.26 1.23 1.78 4.4 1.1 5.8 ± 0.2 20.0 140 430 3.8 6.8 125860474 x 1 19 x 0.26 1.23 1.78 5.1 1.6 6.3 ± 0.2 20.0 110 485 5.2 8.4 125860486 x 1 19 x 0.26 1.23 1.78 6.0 1.8 7.3 ± 0.2 20.0 80 665 7.3 11.4 125860498 x 1 19 x 0.26 1.23 1.78 6.7 2.1 8.3 ± 0.2 20.0 70 925 9.3 15.0 125860502 x 1.5 19 x 0.31 1.49 2.17 5.0 1.4 6.4 ± 0.2 13.7 120 550 4.1 8.0 125860513 x 1.5 19 x 0.31 1.49 2.17 5.3 1.6 6.7 ± 0.2 13.7 100 565 5.6 9.4 125860524 x 1.5 19 x 0.31 1.49 2.17 6.1 1.8 7.3 ± 0.2 13.7 80 650 7.1 11.2 125860536 x 1.5 19 x 0.31 1.49 2.17 7.2 2.4 8.9 ± 0.3 13.7 60 1010 10.2 16.5 125860548 x 1.5 19 x 0.31 1.49 2.17 8.1 2.4 9.8 ± 0.3 13.7 100 1300 13.2 20.9 125860552 x 2.5 19 x 0.40 1.96 2.75 6.1 1.8 7.9 ± 0.3 8.21 80 830 6.2 12.2 125860563 x 2.5 19 x 0.40 1.96 2.75 6.6 2.1 8.3 ± 0.3 8.21 70 860 8.6 14.5 125860574 x 2.5 19 x 0.40 1.96 2.75 7.5 2.4 9.3 ± 0.3 8.21 60 1060 11.1 18.0 12586058* Typical value x single wire diameterHUBER+SUHNER19


RADOX ® EN 50306-4 3Emulti core, screenedConductor EN 60228, class 5 Voltage rating 300/500 V ACNumber of conductors 2 - 48 450 V DCCross section 0.5 - 2.5 mm 2 Temperature range –40 °C to +120 °C4 321Composition of cable1. Cores EN 50306-2 conductor stranded, tin plated copperdual wall insulation RADOX ® TI 306colourwhite, numberedgreen-yellow2. Screen tin plated copper braid3. Separator tape4. Sheath RADOX ® EM 104 colour: blackCharacteristics• Dual wall insulation and sheath of high tech polymers with excellent electrical properties• Material code designation M• Halogen free and flame retardant• Extra oil and fuel resistant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripApplication• For mechanically unprotected installationIn addition the <strong>cables</strong> meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-320 HUBER+SUHNER


RADOX ® EN 50306-4 3Emulti core, screenedCabletypen x mm 2Conductorconstr.*n x mmD nom.mmCoredia.nom.mmScreenD nom.mmCrosssectionnom.mm 2Cabledia.mmConductorresistance ZT Fire load Weight Item no.R 20max.Ω/kmmax.mΩ/mnom.kJ/mcopperkg/100mcablekg/100m2 x 0.5 19 x 0.18 0.88 1.43 3.4 0.8 5.9 ± 0.3 40.1 220 505 1.7 5.6 125861013 x 0.5 19 x 0.18 0.88 1.43 3.6 0.8 6.1 ± 0.3 40.1 200 525 2.3 6.2 125861024 x 0.5 19 x 0.18 0.88 1.43 4.1 1.1 6.6 ± 0.3 40.1 150 605 2.9 7.3 125861036 x 0.5 19 x 0.18 0.88 1.43 5.0 1.2 7.5 ± 0.3 40.1 110 785 4.1 9.5 125861048 x 0.5 19 x 0.18 0.88 1.43 5.6 1.6 8.3 ± 0.3 40.1 90 1030 5.3 12.1 125861052 x 0.75 19 x 0.23 1.09 1.63 3.8 0.8 6.3 ± 0.3 26.7 200 565 2.3 6.6 125861063 x 0.75 19 x 0.23 1.09 1.63 4.0 0.9 6.6 ± 0.3 26.7 160 600 3.1 7.6 125861074 x 0.75 19 x 0.23 1.09 1.63 4.6 1.1 7.1 ± 0.3 26.7 130 680 4.0 8.9 125861086 x 0.75 19 x 0.23 1.09 1.63 5.7 1.8 8.2 ± 0.3 26.7 90 895 6.1 12.2 125861098 x 0.75 19 x 0.23 1.09 1.63 6.7 2.1 8.9 ± 0.3 26.7 70 1080 7.8 14.7 125861102 x 1 19 x 0.26 1.23 1.78 4.1 0.9 6.6 ± 0.3 20.0 160 615 2.8 7.5 125861113 x 1 19 x 0.26 1.23 1.78 4.4 1.1 6.9 ± 0.3 20.0 140 645 3.8 8.6 125861124 x 1 19 x 0.26 1.23 1.78 5.1 1.6 7.6 ± 0.3 20.0 110 760 5.2 10.7 125861136 x 1 19 x 0.26 1.23 1.78 6.0 1.8 8.5 ± 0.3 20.0 80 950 7.3 13.8 125861148 x 1 19 x 0.26 1.23 1.78 7.0 2.1 9.5 ± 0.3 20.0 70 1230 9.4 17.4 125861152 x 1.5 19 x 0.31 1.49 2.17 5.0 1.4 7.5 ± 0.3 13.7 120 785 4.1 10.0 125861163 x 1.5 19 x 0.31 1.49 2.17 5.3 1.6 7.8 ± 0.3 13.7 100 810 5.6 11.4 125861174 x 1.5 19 x 0.31 1.49 2.17 6.1 1.8 8.6 ± 0.3 13.7 80 965 7.1 13.9 125861186 x 1.5 19 x 0.31 1.49 2.17 7.2 2.4 9.7 ± 0.3 13.7 60 1240 10.2 18.4 125861198 x 1.5 19 x 0.31 1.49 2.17 8.7 3.8 11.1 ± 0.3 13.7 100 1650 14.3 24.7 125861202 x 2.5 19 x 0.40 1.96 2.75 6.1 1.8 8.7 ± 0.3 8.21 80 1040 6.2 13.9 125861213 x 2.5 19 x 0.40 1.96 2.75 6.6 2.1 9.1 ± 0.3 8.21 70 1080 8.6 16.3 125861224 x 2.5 19 x 0.40 1.96 2.75 7.5 2.410.0 ±0.38.21 60 1270 11.1 19.7 12586123* Typical value x single wire diameterHUBER+SUHNER21


RADOX ® EN 50306-4 5Pmultipair <strong>cables</strong>Conductor EN 60228, class 5 Voltage rating 300/500 V ACNumber of conductors 2 - 7 pairs 450 V DCCross section 0.5 - 1.5 mm 2 Temperature range –40 °C to +120 °C321Composition of cable1. Pair 2 x EN 50306-2 cores twisted, white, numberedscreentin plated copper braidskinRADOX ® S22. Separator tape3. Sheath RADOX ® EM 104 colour: blackCharacteristics• Dual wall insulation and sheath of high tech polymers with excellent electrical properties• Material code designation M• Halogen free und flame retardant• Extra oil and fuel resistant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripApplication• For mechanically protected installationIn addition the <strong>cables</strong> meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-322 HUBER+SUHNER


RADOX ® EN 50306-4 5Pmultipair <strong>cables</strong>Cabletypen x mm 2Conductorconstr.*n x mmD nom.mmCoredia.nom.mmScreenD nom.mmCrosssectionnom.mm 2Cable dia.mmConductorresistance ZT Fire load Weight Item no.R 20max.Ω/kmmax.mΩ/mnom.kJ/mcopperkg/100mcablekg/100m2x2x0.5 19 x 0.18 0.88 1.43 3.4 0.8 9.9 ± 0.3 40.1 220 1420 3.5 12.8 125860593x2x0.5 19 x 0.18 0.88 1.43 3.4 0.8 10.5 ± 0.3 40.1 220 1590 5.2 15.4 125860604x2x0.5 19 x 0.18 0.88 1.43 3.4 0.8 11.6 ± 0.3 40.1 220 1940 6.9 19.7 125860617x2x0.5 19 x 0.18 0.88 1.43 3.4 0.8 14.1 ± 0.3 40.1 220 2590 12.1 31.2 125860622x2x0.75 19 x 0.23 1.09 1.63 3.8 0.8 10.7 ± 0.3 26.7 200 1650 4.5 15.2 125860633x2x0.75 19 x 0.23 1.09 1.63 3.8 0.8 11.4 ± 0.3 26.7 200 1860 6.8 18.6 125860644x2x0.75 19 x 0.23 1.09 1.63 3.8 0.8 12.5 ± 0.3 26.7 200 2220 9.0 23.4 125860657x2x0.75 19 x 0.23 1.09 1.63 3.8 0.8 15.3 ± 0.3 26.7 200 2970 15.8 37.8 125860662 x 2 x 1 19 x 0.26 1.23 1.78 4.1 0.9 11.3 ± 0.3 20.0 160 1870 5.5 17.5 125860673 x 2 x 1 19 x 0.26 1.23 1.78 4.1 0.9 12.0 ± 0.3 20.0 160 1990 8.3 21.1 125860684 x 2 x 1 19 x 0.26 1.23 1.78 4.1 0.9 13.3 ± 0.3 20.0 160 2430 11.1 27.0 125860697 x 2 x 1 19 x 0.26 1.23 1.78 4.1 0.9 16.2 ± 0.3 20.0 160 3290 19.4 43.7 125860702x2x1.5 19 x 0.31 1.49 2.17 4.8 1.0 13.0 ± 0.3 13.7 130 2450 7.6 23.1 125860713x2x1.5 19 x 0.31 1.49 2.17 4.8 1.0 13.9 ± 0.3 13.7 130 2750 11.4 28.6 125860724x2x1.5 19 x 0.31 1.49 2.17 4.8 1.0 15.5 ± 0.3 13.7 130 3330 15.2 36.4 125860737x2x1.5 19 x 0.31 1.49 2.17 4.8 1.0 18.7 ± 0.4 13.7 130 4390 26.6 58.7 12586074* Typical value x single wire diameterHUBER+SUHNER23


RADOX ® EN 50306-4 5Emultipair <strong>cables</strong>Conductor IEC 60228, class 5 Voltage rating 300/500 V ACNumber of conductors 2 - 7 pairs 450 V DCCross section 0.5 - 1.5 mm 2 Temperature range –40 °C to +120 °C321Composition of cable1. Pair 2 x EN 50306-2 cores twisted, white, numberedscreentin plated copper braidskinRADOX ® S22. Separator tape3. Sheath RADOX ® EM 104 colour: blackCharacteristics• Dual wall insulation and sheath of high tech polymers with excellent electrical properties• Material code designation M• Halogen free and flame retardant• Extra oil and fuel resistant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripApplication• For mechanically exposed installationIn addition the <strong>cables</strong> meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-324 HUBER+SUHNER


RADOX ® EN 50306-4 5Emultipair <strong>cables</strong>Cabletypen x mm 2Conductorconstr.*n x mmd nom.mmCoredia.nom.mmScreend nom.mmCrosssectionnom .mm 2Cable dia.mmConductorresistanceR 20max.Ω/kmZTmax.mΩ/mFireload Weight Item no.nom.kJ/mcopperkg/100mcablekg/100m2x2x0.5 19 x 0.18 0.88 1.43 3.4 0.8 10.9 ± 0.3 40.1 220 1740 3.5 15.5 125861243x2x0.5 19 x 0.18 0.88 1.43 3.4 0.8 11.6 ± 0.3 40.1 220 1960 5.2 18.5 125861254x2x0.5 19 x 0.18 0.88 1.43 3.4 0.8 12.6 ± 0.3 40.1 220 2310 6.9 22.8 125861267x2x0.5 19 x 0.18 0.88 1.43 3.4 0.8 15.1 ± 0.3 40.1 220 3030 12.1 34.9 125861272x2x0.75 19 x 0.23 1.09 1.63 3.8 0.8 11.75 ± 0.35 26.7 200 2010 4.5 18.2 125861283x2x0.75 19 x 0.23 1.09 1.63 3.8 0.8 12.45 ± 0.35 26.7 200 2240 6.8 21.8 125861294x2x0.75 19 x 0.23 1.09 1.63 3.8 0.8 13.6 ± 0.4 26.7 200 2660 9.0 27.1 125861307x2x0.75 19 x 0.23 1.09 1.63 3.8 0.8 16.3 ± 0.4 26.7 200 3450 15.8 41.8 125861312 x 2 x 1 19 x 0.26 1.23 1.78 4.1 0.9 12.2 ± 0.3 20.0 160 2200 5.5 20.2 125861323 x 2 x 1 19 x 0.26 1.23 1.78 4.1 0.9 13.1 ± 0.4 20.0 160 2410 8.3 24.6 125861334 x 2 x 1 19 x 0.26 1.23 1.78 4.1 0.9 14.4 ± 0.4 20.0 160 2890 11.1 30.9 125861347 x 2 x 1 19 x 0.26 1.23 1.78 4.1 0.9 17.2 ± 0.4 20.0 160 3800 19.4 47.9 125861352x2x1.5 19 x 0.31 1.49 2.17 4.8 1.0 14.1 ± 0.4 13.7 130 2900 7.6 26.9 125861363x2x1.5 19 x 0.31 1.49 2.17 4.8 1.0 15.0 ± 0.4 13.7 130 3230 11.4 32.6 125861374x2x1.5 19 x 0.31 1.49 2.17 4.8 1.0 16.6 ± 0.5 13.7 130 3870 15.2 40.9 125861387x2x1.5 19 x 0.31 1.49 2.17 4.8 1.0 19.8 ± 0.5 13.7 130 5030 26.6 64.1 12586139* Typical value x single wire diameterHUBER+SUHNER25


26 HUBER+SUHNER


RADOX ® <strong>railway</strong> <strong>cables</strong> with reduced wall dimensionsUsing our core competence of material development HUBER+SUHNER introduces the new RADOX ® high performanceinsulation system and sheath material. The new materials fully meet the requirements of EN 50264 and provideadditional benefits for the user.Product range overviewEN 50264-3-1 single core600 / 1000 V AC 1 - 300 mm 21800 / 3000 V AC 1.5 - 300 mm 21800 / 3000 V AC 1.5 - 300 mm 2 with additional sheath3600 / 6000 V AC 2.5 - 300 mm 2 with conductor screen andadditional sheathEN 50264-3-2 multi core600 / 1000 V AC 2 - 4 cores unscreened600 / 1000 V AC 2 - 4 cores screenedAll <strong>cables</strong> have tinned copper conductor according to EN 60288, class 5, halogen free insulation and halogenfree sheath. They are for use in <strong>railway</strong> rolling stock as fixed wiring or wiring where limited flexing in operation isencountered.The requirements provide for a continuous conductor temperature not exceeding 90 °C. Further information aboutthe test procedure please find on pages 42 - 43.HUBER+SUHNER27


RADOX ® EN 50264-3-1 600 V single coreConductor EN 60228, class 5 Voltage rating 600/1000 V ACNumber of conductors 1 900 V DCCross section 1.0 - 300 mm 2 Temperature range –40 °C to +120 °C321Composition of cable1. Conductor stranded, tin plated copper2. Inner layer RADOX ® EI 110 colour: white3. Outer layer RADOX ® EI 109 colour: blackCharacteristics• Dual wall insulation of high tech polymers with excellent electrical properties• Material code designation M for outer layer• Halogen free and flame retardant• Extra oil and fuel resistant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripIn addition the cores meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• UNI CEI 11170-3• NF F 16-10128 HUBER+SUHNER


RADOX ® EN 50264-3-1 600 V single coreCore crosssection Conductor Core dia.mm 2constr.*n x mmd nom.mmmmConductorresistanceR 20max.Ω/kmCapacitance**C H20pF/mFireload Weight Colours Item no.nom.kJ/mcopperkg/100mcablekg/100m1 37 x 0.18 1.22 2.50 ± 0.10 21.0 330 85 0.88 1.501.5 37 x 0.23 1.52 3.00 ± 0.10 13.5 348 120 1.40 2.202.5 61 x 0.23 1.94 3.35 ± 0.10 8.21 435 135 2.20 3.104 61 x 0.29 2.45 3.95 ± 0.15 5.09 500 174 3.50 4.606 84 x 0.30 2.93 4.50 ± 0.15 3.39 561 212 5.20 6.6010 80 x 0.40 3.89 5.60 ± 0.15 1.95 658 297 9.10 1116 119 x 0.40 5.30 7.05 ± 0.15 1.24 839 439 13.50 1625 182 x 0.40 6.60 8.60 ± 0.20 0.8 911 633 21 2535 266 x 0.40 7.80 10.10 ± 0.20 0.56 932 841 30 3550 378 x 0.40 9.30 11.60 ± 0.20 0.4 1090 936 43 4970 348 x 0.50 11.40 14.05 ± 0.25 0.28 1210 1470 61 7095 444 x 0.50 12.90 15.75 ± 0.25 0.21 1215 1570 78 89120 570 x 0.50 14.90 18.0 ± 0.30 0.16 1280 2290 100 114150 722 x 0.50 16.80 20.1 ± 0.30 0.13 1350 2760 127 140185 874 x 0.50 18.30 21.9 ± 0.30 0.11 1330 2970 150 170240 1147 x 0.50 21.10 25.0 ± 0.30 0.08 1420 3580 200 220300 1443 x 0.50 23.7 28.1 ± 0.40 0.06 1420 4480 250 280* Typical value x single wire diameter** Capacity in water, typical valueBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYE12584832125848331258483412584835125848361258483712584838125848391258484012584841125848421258484312584844125848451258484612584847125848481258484912584850125848511258485212584853125848541258485512584856125848571258485812584859125848601258486112584862125848631258486412584865HUBER+SUHNER29


RADOX ® EN 50264-3-1 1800 V single coreConductor EN 60228, class 5 Voltage rating 1800/3000 V ACNumber of conductors 1 2700 V DCCross section 1.5 - 300 mm 2 Temperature range –40 °C to +90 °C321Composition of cable1. Conductor stranded, tin plated copper2. Inner layer RADOX ® EI 110 colour: white3. Outer layer RADOX ® EI 109 colour: blackCharacteristics• Dual wall insulation of high tech polymers with excellent electrical properties• Material code designation M for outer layer• Halogen free und flame retardant• Extra oil and fuel resistant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripIn addition the cores meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-330 HUBER+SUHNER


RADOX ® EN 50264-3-1 1800 V single coreCore crosssection Conductor Core dia.mm 2constr.*n x mmd nom.mmmmConductorresistanceR 20max.Ω/kmCapacitance**C H20pF/mFireload Weight Colours Item no.nom.kJ/mcopperkg/100mcablekg/100m1.5 37 x 0.23 1.52 5.50 ± 0.10 13.5 171 517 1.40 5.002.5 61 x 0.23 1.94 6.05 ± 0.15 8.21 198 589 2.20 6.204 61 x 0.29 2.45 6.65 ± 0.15 5.09 227 689 3.50 8.106 84 x 0.30 2.93 7.15 ± 0.15 3.39 256 771 5.20 1010 80 x 0.40 3.89 8.15 ± 0.20 1.95 312 933 9.10 1516 119 x 0.40 5.30 9.60 ± 0.20 1.24 392 1220 13.50 2125 182 x 0.40 6.60 11.0 ± 0.20 0.8 458 1500 21 3035 266 x 0.40 7.80 12.20 ± 0.20 0.56 525 1700 30 4050 378 x 0.40 9.30 13.70 ± 0.20 0.4 609 1920 43 5570 348 x 0.50 11.40 16.20 ± 0.30 0.28 695 2680 61 7895 444 x 0.50 12.80 17.6 ± 0.30 0.21 768 2710 78 96120 570 x 0.50 14.90 19.7 ± 0.30 0.16 851 3490 100 120150 722 x 0.50 16.80 21.6 ± 0.30 0.13 948 3930 127 150185 874 x 0.50 18.30 23.5 ± 0.30 0.11 952 4310 150 180240 1147 x 0.50 21.10 26.4 ± 0.40 0.08 1070 4910 200 230300 1443 x 0.50 23.70 29.0 ± 0.40 0.06 1190 5450 250 290* Typical value x single wire diameter** Capacity in water, typical valueBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYE1258486612584867125848681258486912584870125848711258487212584873125848741258487512584876125848771258487812584879125848801258488112584882125848831258488412584885125848861258488712584888125848891258489012584891125848921258489312584894125848951258489612584897HUBER+SUHNER31


RADOX ® EN 50264-3-1 1800 V single core, sheathedConductor EN 60228, class 5 Voltage rating 1800/3000 V ACNumber of conductors 1 2700 V DCCross section 1.5 - 300 mm 2 Temperature range –40 °C to +120 °C4321Composition of cable1. Conductor stranded, tin plated copper2. Inner layer RADOX ® EI 110 colour: white3. Outer layer RADOX ® EI 109 colour: black4. Sheath RADOX ® EM 104 colour: blackCharacteristics• Dual wall insulation and sheath of high tech polymers with excellent electrical properties• Material code designation M for outer layer and sheath• Halogen free und flame retardant• Extra oil and fuel resistant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripIn addition the cores meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-332 HUBER+SUHNER


RADOX ® EN 50264-3-1 1800 V single core, sheathedCore crosssection Conductor Core dia. Cable dia.mm 2constr.*n x mmd nom.mm mm mmConductorresistanceR 20max.Ω/kmCapacitance**C H20pF/mFireload Weight Item no.nom.kJ/mcopperkg/100mcablekg/100m1.5 30 x 0.26 1.52 4.20 ± 0.10 5.90 ± 0.15 13.7 177 265 1.40 5.40 125853602.5 50 x 0.26 1.94 4.70 ± 0.10 6.40 ± 0.15 8.21 204 320 2.20 4.40 125853614 56 x 0.31 2.45 5.20 ± 0.15 6.90 ± 0.15 5.09 238 365 3.50 6.00 125853626 84 x 0.31 2.93 5.70 ± 0.15 7.40 ± 0.15 3.39 267 420 5.20 8.10 1258536310 80 x 0.41 3.89 7.10 ± 0.15 8.80 ± 0.20 1.95 302 620 9.10 13 1258536416 119 x 0.41 5.30 8.60 ± 0.20 10.4 ± 0.20 1.24 371 840 13 19 1258536525 182 x 0.41 6.60 10.5 ± 0.20 12.7 ± 0.25 0.8 383 1240 21 29 1258536635 266 x 0.41 7.80 11.7 ± 0.20 13.9 ± 0.25 0.56 435 1410 30 39 1258536750 378 x 0.41 9.30 13.2 ± 0.25 15.4 ± 0.25 0.4 501 1590 43 54 1258536870 348 x 0.51 11.50 15.4 ± 0.25 17.7 ± 0.30 0.28 590 2100 61 75 1258536995 444 x 0.51 12.90 17.7 ± 0.30 20.0 ± 0.30 0.21 575 2640 78 96 12585370120 570 x 0.50 14.90 19.8 ± 0.30 22.5 ± 0.30 0.16 615 3370 100 122 12585371150 722 x 0.51 16.80 21.7 ± 0.30 24.4 ± 0.30 0.13 680 3790 127 152 12585372185 874 x 0.51 18.30 23.6 ± 0.30 26.4 ± 0.40 0.11 691 4170 153 181 12585373240 1147 x 0.51 21.10 26.5 ± 0.40 29.4 ± 0.40 0.08 764 4770 201 233 12585374300 1443 x 0.51 23.70 29.1 ± 0.40 32.0 ± 0.40 0.06 845 5290 253 288 12585375* Typical value x single wire diameter** Capacity in water, typical valueHUBER+SUHNER33


RADOX ® EN 50264-3-1 3600 V single core, sheathedConductor EN 60228, class 5 Voltage rating 3600/6000 V ACNumber of conductors 1 5400 V DCCross section 2.5 - 300 mm 2 Temperature range –40 °C to +120 °C54321Composition of cable1. Conductor stranded, tin plated copper2. Conductor screen colour: black3. Inner layer RADOX ® EI 110, colour: white4. Outer layer RADOX ® EI 109, colour: black5. Sheath RADOX ® EM 104, colour: blackCharacteristics• Dual wall insulation of high tech polymers with excellent electrical properties• Material code designation M for outer layer and sheath• Halogen free und flame retardant• Extra oil and fuel resistant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripIn addition the cores meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-334 HUBER+SUHNER


RADOX ® EN 50264-3-1 3600 V single core, sheathedCore crosssectionmm 2Conductorconstr.*n x mmCoredia.Cable dia.d nom.mm mm mmConductorresistanceR 20max.Ω/kmCapacitance**C H20pF/mFireload Weight Colours Item no.nom.kJ/mcopperkg/100mcablekg/100m2.5 50 x 0.26 1.94 8.00 9.70 ± 0.20 8.21 155 1110 2.2 13.04 56 x 0.31 2.45 8.60 10.4 ± 0.20 5.09 170 1250 3.5 15.86 84 x 0.31 2.93 9.10 10.9 ± 0.20 3.39 190 1370 5.2 18.410 80 x 0.41 3.89 10.2 12.0 ± 0.20 1.95 220 1660 9.1 2416 119 x 0.41 5.30 11.3 13.2 ± 0.20 1.24 265 1890 13 3125 182 x 0.41 6.60 13.3 15.6 ± 0.25 0.795 280 2540 21 4535 266 x 0.41 7.80 14.5 16.8 ± 0.30 0.565 315 2860 30 5750 378 x 0.41 9.30 16.0 18.3 ± 0.30 0.393 360 3190 43 73BKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYEBKGNYE1258615112586152125861531258615412586155125861561258615712586158125861591258616012586161125861621258616312586164125861651258616670 348 x 0.51 11.4 18.3 20.7 ± 0.30 0.277 415 4020 61 98 BK 1258616795 444 x 0.51 12.8 19.7 22.1 ± 0.30 0.210 455 4190 78 117 BK 12586168120 570 x 0.50 14.9 21.8 24.6 ± 0.30 0.164 490 5080 100 148 BK 12586169150 722 x 0.51 16.8 23.7 26.5 ± 0.30 0.132 540 5660 127 180 BK 12586170185 874 x 0.51 18.3 25.7 28.6 ± 0.40 0.108 550 6320 153 212 BK 12586171240 1147 x 0.51 21.1 28.9 32.2 ± 0.40 0.0817 580 7500 201 273 BK 12586172300 1443 x 0.51 23.7 31.6 35.0 ± 0.40 0.0654 630 8380 253 334 BK 12586173* Typical value x single wire diameter** Capacity in water, typical valueHUBER+SUHNER35


RADOX ® EN 50264-3-2 600 V multi coreConductor EN 60228, class 5 Voltage rating 600/1000 V ACNumber of conductors 2 - 4 900 V DCCross section 1.5 - 50 mm 2 Temperature range –40 °C to +120 °C321Composition of cable1. Cores EN 50264-3-1, 600 V conductor stranded, tin plated copperdual wall insulation RADOX ® EI 110/EI 109colourblack, numbered2. Separator tape3. Sheath RADOX ® EM 104 colour: blackCharacteristics• Dual wall insulation and sheath of high tech polymers with excellent electrical properties• Material code designation M for outer isolation and sheath• Halogen free and flame retardant• Extra oil and fuel resistant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripIn addition the <strong>cables</strong> meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-336 HUBER+SUHNER


RADOX ® EN 50264-3-2 600 V multi coreCable typeConductorCoredia.Cable dia.n x mm 2 d nom.mm mm mmConductorresistanceR 20max.Ω/kmCapacitance**Fire load Weight Colours Item no.C H20pF/mnom.kJ/mcopperkg/100mcablekg/100m2 x 1.5 1.52 3.00 7.6 ± 0.3 13.5 95 810 2.80 8.70 BK 125861743 x 1.5 1.52 3.00 8.1 ± 0.3 13.5 95 880 4.20 114 x 1.5 1.52 3.00 9.0 ± 0.3 13.5 95 1070 5.70 14BKGNYEBKGNYE125853801258617612586177125861782 x 2.5 1.94 3.35 8.3 ± 0.3 8.21 105 930 4.40 11 BK 125861793 x 2.5 1.94 3.35 8.9 ± 0.3 8.21 105 1010 6.60 14 BK 125861804 x 2.5 1.94 3.35 10.1 ± 0.3 8.21 105 1290 8.90 18BKGNYE12585181125851822 x 4 2.45 3.95 9.7 ± 0.3 5.09 110 1200 6.90 16 BK 125861833 x 4 2.45 3.95 10.5 ± 0.4 5.09 110 1410 10.50 214 x 4 2.45 3.95 12.0 ± 0.4 5.09 110 1750 14 27BKGNYEBKGNYE125861841258618512586186125861872 x 6 2.93 4.50 11.0 ± 0.4 3.39 115 1600 10 22 BK 125851883 x 6 2.93 4.50 11.8 ± 0.4 3.39 115 1700 15.50 28 BK 125861894 x 6 2.93 4.50 13.5 ± 0.4 3.39 115 2150 21 37BKGNYE12586190125861912 x 10 3.89 5.60 13.4 ± 0.4 1.95 125 2300 18 35 BK 125861923 x 10 3.89 5.60 14.4 ± 0.4 1.95 125 2260 27 444 x 10 3.89 5.60 16.6 ± 0.4 1.95 125 3150 36 59BKGNYEBKGNYE125861931258619412586195125861962 x 16 5.30 7.05 16.7 ± 0.5 1.24 130 3500 27 52 BK 125861973 x 16 5.30 7.05 17.9 ± 0.5 1.24 130 3640 40 66 BK 125861984 x 16 5.30 7.05 20.1 ± 0.5 1.24 130 4370 54 85BKGNYE12586199125862002 x 25 6.60 8.60 20.1 ± 0.5 0.8 135 4700 41 75 BK 125862013 x 25 6.60 8.60 21.6 ± 0.5 0.8 135 5280 62 99 BK 125862024 x 25 6.60 8.60 24.4 ± 0.5 0.8 140 6480 83 128 BK 125862032 x 35 7.80 10.10 23.4 ± 0.5 0.56 140 6620 60 107 BK 125862043 x 35 7.80 10.10 25.1 ± 0.5 0.56 140 6870 90 140 BK 125862053 x 35 +1 x 257.806.6010.108.6027.7 ± 0.60.56 +0.8140 8120 110 170BKGNYE125862062 x 50 9.30 11.60 26.7 ± 0.6 0.40 145 8170 86 140 BK 125862073 x 50 9.30 11.60 28.8 ± 0.6 0.40 145 8420 129 190 BK 12585 3813 x 50 +1 x 359.37.8011.6010.10* Typical value x single wire diameter** Capacity in water, typical value32.3 ± 0.60.4 +0.56145 9480 160 200 GNYE 12586209HUBER+SUHNER37


RADOX ® EN 50264-3-2 600 V multi core, screenedConductor EN 60228, class 5 Voltage rating 600/1000 V ACNumber of conductors 2 - 4 900 V DCCross section 1.5 - 50 mm 2 Temperature range –40 °C to +120 °C4 3211Composition of cable1. Cores EN 50264-3-1, 600 V conductor stranded, tin plated copperdual wall insulation RADOX ® EI 110/EI 109colourblack, numbered3. Screen tin plated copper braid3. Separator tape4. Sheath RADOX ® EM 104, colour: blackCharacteristics• Dual wall insulation and sheath of high tech polymers with excellent electrical properties• Material code designation M for outer insulation and sheath• Halogen free and flame retardant• Extra oil and fuel resistant• Excellent resistance to high and low temperature• Resistance to ozone and weathering• Flexible• Easy to stripIn addition the <strong>cables</strong> meet the fire protection requirements for <strong>railway</strong> rolling stock:• DIN 5510-2• NF F 16–101• UNI CEI 11170-338 HUBER+SUHNER


RADOX ® EN 50264-3-2 600 V multi core, screenedCabletypen x mm 2ConductorD nom.mmCoredia.mmScreenD nom.mmD nom.mm 2Cabledia.mmConductorresistance ZT CapacitanceR 20max.Ω/kmmax.mΩ/mC H20pF/m**C H20pF/m***Fireload Weight Colour Item no.nomkJ/mcopperkg/100mcablekg/100m2 x 1.5 1.52 3.00 6.5 2.1 8.3 ± 0.3 13.5 80 125 210 850 4.9 11.3 BK 125863823 x 1.5 1.52 3.00 7.0 2.4 8.7 ± 0.3 13.5 70 130 220 940 6.6 13.84 x 1.5 1.52 3.00 8.1 3.3 10.0 ± 0.3 13.5 60 125 210 1210 9.0 18.2BKGNYEBKGNYE125862111258621212586213125862142 x 2.5 1.94 3.35 7.3 2.4 9.0 ± 0.3 8.21 70 150 250 1010 6.9 14.3 BK 125862153 x 2.5 1.94 3.35 7.8 2.4 9.5 ± 0.3 8.21 60 150 255 1100 9 17.3 BK 125862164 x 2.5 1.94 3.35 9.0 3.8 11.1 ± 0.4 8.21 50 145 250 1500 12.7 23.6BKGNYE12585217125862182 x 4 2.45 3.95 8.6 3.3 10.6 ± 0.4 5.09 60 165 280 1400 10.3 20.2 BK 125862193 x 4 2.45 3.95 9.3 3.8 11.3 ± 0.4 5.09 50 170 285 1500 14.3 25.2 BK 125862204 x 4 2.45 3.95 10.8 5.4 13.0 ± 0.4 5.09 40 160 270 1900 19.7 34 BK 125862212 x 6 2.93 4.50 9.7 3.8 11.8 ± 0.4 3.39 50 175 300 1700 14.1 26.6 BK 125852223 x 6 2.93 4.50 10.6 5.4 12.9 ± 0.4 3.39 40 180 310 1900 21 35 BK 125862234 x 6 2.93 4.50 12.2 6.2 14.5 ± 0.4 3.39 40 185 320 2300 28 45BKGNYE12586224125862252 x 10 3.89 5.60 12.1 6.2 14.4 ± 0.4 1.95 40 195 330 2500 25 43 BK 125862263 x 10 3.89 5.60 13.0 6.9 15.5 ± 0.4 1.95 40 200 335 2600 35 53 BK 125862274 x 10 3.89 5.60 14.9 8.1 17.5 ± 0.4 1.95 30 195 330 3300 45 68* Typical value x single wire diameter** Capacity in water, typical value; core–core*** Capacity in water, typical value; core–screenBKGNYE1258622812586229HUBER+SUHNER39


40 HUBER+SUHNER


Installation guidelinesInformation regarding selection and installation of <strong>cables</strong> including current ratings can be found in EN 50355 andEN 50343. The procedure for selection of cable cross-sectional area including reduction factors for ambient temperatureand installation types is described in EN 50343.Bending radius for fixed installationCable outer diameter (d)d ≤ 12 mmd > 12 mmBending radius (R)3 d4 dConditions• Application in a selected temperature range• Installation temperature +20 °C ± 10 °C• Without additional mechanical stressBending radius for sporadically moved installationCorrectly installed wires and <strong>cables</strong> which will be moved approx. 5 to 10 times per day (bending radius 90 °).Cable outer diameter (d)d ≤ 12 mmd > 12 mmBending radius (R)4 d5 dd = cable diamterConditions• Application in a selected temperature range• Installation temperature +20 ± 10 °C• Without additional mechanical stressCable lifetime reducing factors are:• Tight bending radius• High application temperature• Bending at low temperatures• Mechanical stress and improper installationHUBER+SUHNER41


Technical informationCores, <strong>cables</strong> and material have been tested according to the standards EN 50264 and EN 50306. Also the firetests according to DIN 5510-2, NF F 16-101 and UNI CEI 11170-3 have been carried out additionally. The newRADOX ® EN <strong>cables</strong> and materials fully meet the corresponding requirements.Fire protection requirements (overview)EuropeEuropeCEN/TS 45545-2: 2009Cable-Ø mm Test methodinterior <strong>cables</strong>EN 50264: 2008Vertical flameEN 60332-1-2 50 > L ≤ 540 mm 50 > L ≤ 540 mmpropagationNF C 032-070, 2.1 -- --D ≥ 12 EN 50266-2-4 L ≤ 2.5 m L ≤ 2.5 mVertical flame6 < D < 12 EN 50266-2-5 L ≤ 2.5 m L ≤ 2.5 mpropagation, bunched D ≥ 6 EN 50305, 9.1.2 L ≤ 1.5 m L ≤ 1.5 mNF C 032-070, 2.2 --HL1: T ≥ 25 %Smoke density EN 61034-2HL2: T ≥ 50 %T ≥ 70 %HL3: T ≥ 70 %X10-702-2 -- --NF X70-100 -- --HL1: CITc ≤ 1.2CEN/TS 45545-2, C.16.4 HL2: CITc ≤ 0.9–HL3: CITc ≤ 0.75ToxicityEN 50305, 9.2 — ITC ≤ 3Corrosivity ofcombustion gasesEN 50267-2-2 —pH ≥ 4.3C ≤ 10 μS/mmAmount of halogen EN 50267-2-1 — HCI + HBr ≤ 0.5 %Content of fluorine EN 60684-2, 45.2 — HF ≤ 0.1 %Hazard level (HL) see page 6.Temperature range of materialsNorm Material type Permissible temperature range RADOX ® - material type * Permissible temperature rangeEN 50264 EI 110EI 109EM 104EN 50306 InsulationSheatOverall sheat–40 °C to +90 °C–40 °C to +90 °C–40 °C to +90 °C–40 °C to +105 °C–40 °C to +105 °C–40 °C to +90 °CRADOX ® EI 110RADOX ® EI 109RADOX ® EM 104RADOX ® TI 306RADOX ® S2RADOX ® EM 104–40 °C to +120 °C–40 °C to +120 °C–40 °C to +120 °C–40 °C to +125 °C–40 °C to +120 °C–40 °C to +120 °C* Determination of the upper temperature limit by aging in a heat cabinet according to EN 50305 Par. 7 andextrapolation to 20,000 hours.Determination of the lower temperature limit by bending and elongation test according to EN 60811-1-4 Par.8.42 HUBER+SUHNER


Technical informationEuropeEN 50306: 2002Germany, Austria,SwitzerlandDIN 5510-2: 2009interior <strong>cables</strong>France, BelgiumNF F 16-101: 1988interior <strong>cables</strong>ItalyUNI CEI 11170-3: 200550 > L ≤ 540 mm 50 > L ≤ 540 mm -- 50 > L ≤ 540 mm-- -- 50 > L ≤ 540 mm --L ≤ 2.5 m L ≤ 2.5 m -- L ≤ 2.5 mL ≤ 2.5 m L ≤ 2.5 m -- L ≤ 2.5 mL ≤ 1.5 m L ≤ 1.5 m -- L ≤ 1.5 m-- -- L ≤ 300 mm --HL1: no requirementsHL2: T ≥ 60 %T ≥ 60 % -- T ≥ 70 %HL3: T ≥ 70 %-- ----I.F. ≤ 20-- -- --– – -- --HL1: no requirementsHL2: ITC ≤ 10 for insulationHL2: ITC ≤ 5 for sheathHL3: ITC ≤ 6 for insulationHL3: ITC ≤ 3 for sheathpH ≥ 4.3C ≤ 10 μS/mmas EN 50264respectively EN 50306pH ≥ 4.3C ≤ 10 μS/mmas EN 50264respectively EN 50306pH ≥ 4.3C ≤ 10 μS/mmHCI + HBr ≤ 0.5 % HCI + HBr ≤ 0.5 % HCI + HBr ≤ 0.5 %HF ≤ 0.1 % HF ≤ 0.1 % --HUBER+SUHNER43


Further innovative <strong>railway</strong> products«Bridging our technologies» we offer in addition further products/solutions for the <strong>railway</strong> market:RADOX ® RAILCAT CAT5 high speed data bus <strong>cables</strong>especially designed and optimised for <strong>railway</strong> use.• Meeting the fire performance requirementsaccording to DIN 5510–2, NFF16–101and BS 6853• Proven <strong>RADOX®</strong> insulation system• Excellent mechanical characteristics• Compatible with M12 and RJ 45 connectorsRADOX ® JUMPER cableThese <strong>cables</strong> are specially designed for demandingapplications where movements combined with enhancedfire performance is required. Optimised cableconstructions together with a new sheath materialguarantees a longer design life.• Standardised single core types• Customer specific cable design• Excellent media resistance (EN 50264)• Meets the fire performance requirements accordingto DIN 5510–2 and NF F 16-101Cable harnessing• Ready to use assemblies, tested acc. to customerspecifications• Transmission technology in low frequency, highfrequency and fiber optics44 HUBER+SUHNER


Further cataloguesRailway productsRailwayCableSystemsInter-vehicle systemsEdition 2009Edition 2008/2009Edition 2008/2009Excellence in Connectivity SolutionsExcellence in Connectivity SolutionsRailway productsItem no. 84030631RailwayCableSystemsItem no. 84068665Inter-vehicle systemsItem no. 84031286


HUBER+SUHNER is certified according toISO 9001, ISO 14001, ISO/TS 16949 and IRIS.WAIVERIt is exclusively in written agreements that we provide ourcustomers with warrants and representations as to the technicalspecifications and/or the fitness for any particular purpose.The facts and figures contained herein are carefullycompiled to the best of our knowledge, but they are intendedfor general informational purposes only.HUBER+SUHNER AGLow Frequency DivisionTumbelenstrasse 208330 Pfäffikon/SwitzerlandTel. +41 44 952 2211Fax +41 44 952 2670info@hubersuhner.com84072022/07.2009hubersuhner.com

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