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BODY BUILDER CATALOG - DSC Slovensko, sro

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<strong>BODY</strong><strong>BUILDER</strong> END-EFFECTOR SYSTEMMARCH 2009www.destaco.comCAD FILESAVAILABLEONLINE


BodyBuilder End Effector SystemBodyBuilder Robotic End Effector SystemFeatures and BenefitsBodyBuilder is designed to maximize productivity,both before and after installation.The flexibility of the system allows modificationsto the end effector in minutes, greatly reducingstart up time to launch.The patented BodyBuilder Alignment Systemallows the modular components to be replacedindividually and easily returned to their originalpositions. (Please see page 56 for more information)U.S. PATENT 6,349,9122Alignment nut(s) are includedwith every Bodybuildermodular component utilizingthe patented alignment system.Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Robotic End Effector SystemFeatures and BenefitsThe octagonal structure is available in four sizes:30mm, 45mm, 60mm, and 90mm.Ready-to-assemble mounts and accessorieseliminate drilling and welding at assembly.BodyBuilder extruded octagonal booms and modularcomponents are available download in all 3D formatsfrom www.destaco.com.1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e3


BodyBuilder End Effector SystemBodyBuilder Robotic End Effector SystemTable of ContentsBodyBuilder Extruded Aluminum Octagonal Booms......Page 6-10Boom Lengths and Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . Page 630mm Boom Profile Dimensions and Specifications . . . . . . . . . . . . . . . . . Page 645, 60, and 90mm Boom Profile Dimensions and Specifications . . . . . . . Page 730, 45, 60, and 90mm Boom Deflection Charts . . . . . . . . . . . . . . . . . . Page 8-9Extrusion Accessory Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1060mm Octagonal Boom End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10BodyBuilder Structure Mid Mount Assemblies .............Page 11-28RMM-30B Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11-12BM1-45/60 Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13-15RM4-60 Heavy Duty Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . Page 16-19BM3-90 Heavy Duty Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . Page 18-19Robot Interface Bolt Patterns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20-221.00” Risers/Spacers for RM4-60/BM3-90 . . . . . . . . . . . . . . . . . . . . . . . Page 23HTW Hold Table Weldments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 24-2660mm Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2790mm Mid Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 28BodyBuilder Structure End Mount Assemblies .............Page 29-3290mm End Mount Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2960mm BodyBuilder Bayonet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 30Manual Quick Disconnect Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 31Explaining the Patented Alignment System. . . . . . . . . . . . . Page 32BodyBuilder Transition Brackets and Blocks................Page 33-4130mm to 30mm Transition Bracket Assemblies . . . . . . . . . . . . . . . . . Page 33-3445mm to 30/45mm Transition Bracket Assemblies . . . . . . . . . . . . . . Page 35-3660mm to 30/45/60mm Transition Bracket Assemblies . . . . . . . . . . . Page 37-3990mm to 30/45/60/90mm Transition Bracket Assemblies. . . . . . . . . Page 40-4330/45mm Octagon to 25mm Round Transition Block Assemblies . . . . . . Page 4460mm Octagon to 25/40mm Round Transition Block Assemblies . . . . . . Page 4530mm Octagon to .50”(in) Round Transition Bracket Assemblies . . . . . . Page 46BodyBuilder Low-Profile Transition Brackets ...............Page 47-6130mm to 30/45/60mm Octagon T-Clamp Bracket Assemblies ..........Page 47-4945mm to 30/45/60mm Octagon T-Clamp Bracket Assemblies ..........Page 50-5245mm Octagon to 25mm Round T-Clamp Bracket Assemblies . . . . . . . . Page 5360mm to 30/45/60mm Octagon T-Clamp Bracket Assemblies . . . . . Page 54-5660mm Octagon to 25mm Round T-Clamp Bracket Assemblies . . . . . . . . Page 5725mm Round to 45/60mm Octagon T-Clamp Bracket Assemblies . . Page 58-5945° Angular Boom Clamp Brackets . . . . . . . . . . . . . . . . . . . . . . . . . Page 60-614Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Robotic End Effector SystemTable of ContentsBodyBuilder Accessory Brackets and Mounts...............Page 62-7030mm Mid Flange Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6245mm Mid Flange Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6360mm Mid Flange Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6430mm End Flange Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6560mm End Flange Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6630mm Accessory Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6745mm Accessory Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6860mm Accessory Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6990mm Accessory Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 70BodyBuilder Gripper Mounts........................................Page 71-7330mm 150 Series Parallel Gripper Mounts . . . . . . . . . . . . . . . . . . . . . . Page 7130mm 150 Series Rear Gripper Mounts. . . . . . . . . . . . . . . . . . . . . . . . . Page 7245mm 150 Series Rear Gripper Mounts. . . . . . . . . . . . . . . . . . . . . . . . . Page 73BodyBuilder Swivel Arm Mounts ..................................Page 74-7730mm Swivel Arm Mounts for Ø.50”(in) Apple Core Accessories . . . . . . Page 7445mm Swivel Arm Mounts for Ø19mm [.75in] Apple Core Accessories . Page 7530mm Swivel Arm Mounts for Ø19mm [.75in] Apple Core Accessories . Page 7630mm Swivel Arm Mounts for Swivel Ball Mount Accessories . . . . . . . . . Page 77BodyBuilder Swivel Arm Accessories ............................Page 78-8130mm Bodybuilder to Ø19mm [.75in] Apple Core Swivel End Mount . . Page 78Part Present Proximity Switch Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 79Rough Locator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 80Ø19mm [.75in] Apple Core Bumper Mount . . . . . . . . . . . . . . . . . . . . . . Page 81Ø19mm [.75in] Apple Core Mini-Clamp Mount. . . . . . . . . . . . . . . . . . . Page 81BodyBuilder Tooling Application ExamplesBodyBuilder Example Tooling Assemblies . . . . . . . . . . . . . . . . . . . . Page 82-83BodyBuilder Customer Application Pictures . . . . . . . . . . . . . . . . . . Page 84-85DE-STA-CO offers a complete system solutionDE-STA-CO products commonly used with BodyBuilder . . . . . . . . . Page 86-871-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e5


BodyBuilder End Effector SystemBodyBuilder Octagonal Aluminum Boom Structure30, 45, 60, and 90mm Boom Lengths and Ordering Numbers<strong>BODY</strong><strong>BUILDER</strong>OCTAGONALALUMINUMBOOM LENGTHS &ORDER NUMBERS(L) Length B - 30 - (L) - 0 B - 45 - (L) - 0 B - 60 - (L) - 0 B - 90 - (L) - 0150 mm B - 30 - 150 - 0 B - 45 - 150 - 0 B - 60 - 150 - 0 N/A200 mm B - 30 - 200 - 0 B - 45 - 200 - 0 B - 60 - 200 - 0 N/A250 mm B - 30 - 250 - 0 B - 45 - 250 - 0 B - 60 - 250 - 0 N/A300 mm B - 30 - 300 - 0 B - 45 - 300 - 0 B - 60 - 300 - 0 B - 90 - 300 - 0400 mm B - 30 - 400 - 0 B - 45 - 400 - 0 B - 60 - 400 - 0 B - 90 - 400 - 0500 mm B - 30 - 500 - 0 B - 45 - 500 - 0 B - 60 - 500 - 0 B - 90 - 500 - 0600 mm B - 30 - 600 - 0 B - 45 - 600 - 0 B - 60 - 600 - 0 B - 90 - 600 - 0700 mm B - 30 - 700 - 0 B - 45 - 700 - 0 B - 60 - 700 - 0 B - 90 - 700 - 0750 mm B - 30 - 750 - 0 B - 45 - 750 - 0 B - 60 - 750 - 0 B - 90 - 750 - 0800 mm B - 30 - 800 - 0 B - 45 - 800 - 0 B - 60 - 800 - 0 B - 90 - 800 - 0900 mm B - 30 - 900 - 0 B - 45 - 900 - 0 B - 60 - 900 - 0 B - 90 - 900 - 01200 mm B - 30 - 1200 - 0 B - 45 - 1200 - 0 B - 60 - 1200 - 0 B - 90 - 1200 - 01500 mm B - 30 - 1500 - 0 B - 45 - 1500 - 0 B - 60 - 1500 - 0 B - 90 - 1500 - 01800 mm B - 30 - 1800 - 0 B - 45 - 1800 - 0 B - 60 - 1800 - 0 B - 90 - 1800 - 02100 mm B - 30 - 2100 - 0 B - 45 - 2100 - 0 B - 60 - 2100 - 0 B - 90 - 2100 - 02400 mm B - 30 - 2400 - 0 B - 45 - 2400 - 0 B - 60 - 2400 - 0 B - 90 - 2400 - 02700 mm B - 30 - 2700 - 0 B - 45 - 2700 - 0 B - 60 - 2700 - 0 B - 90 - 2700 - 03000 mm B - 30 - 3000 - 0 B - 45 - 3000 - 0 B - 60 - 3000 - 0 B - 90 - 3000 - 030mm Boom Profile Dimensions and SpecificationsBodyBuilder 30mm Boom[.33]Ø8.4[1.18]30[.21]5.3“L”Model Number WeightB - 30 - (L) - 0 1.4 kg/m [0.9 lb/ft][.26]6.5[.48]12.2[1.18]30[2.36]60“L”[.30]7.66[.26][.21]Subjec t to Techn ical Modifica 6.5 ti on s With ou t 5.3 Notice[.48]1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder 45mm Boom[.33]Ø8.4BodyBuilder Octagonal [.21] Aluminum Boom Structures5.345, 60, and 90mm Boom Profile Dimensions and Specifications[.26]6.5[.48]12.2[1.18]30[1.18]30L[.41]Ø10.4[1.77]45.0LModel Number WeightB - 45 - (L) - 0 2.0 kg/m [1.4 lb/ft]BodyBuilder 60mm Boom[.26]6.5[.47]12.0[.33]Ø8.4 [.28]7.0[.41] [.26]Ø10.46.5[.33]Ø8.4 [.48]12.2[.26]6.5[.48][.26]12.26.5[.47]12.0[1.18]30[1.18]30[.22]5.5[.29]7.5[1.18]30[2.36]60.0[1.18] [.55]30 14.0[.31]8.0[2.36]60[.21]5.3[.21]5.3[.24]6.0“L”L“L”“L”Model Number WeightB - 60 - (L) - 0 3.3 kg/m [2.2 lb/ft]BodyBuilder 90mm Boom[.26]6.5[.48]12.2[.26]6.5[.48]12.2[2.36]60[.30]7.6[.21]5.3[.30]7.6[.21]5.3[3.54]90“L”“L”“L”[3.54]90[.30]7.6[.26]6.5[.48]12.2[.21]5.3[.30]7.6Model NumberB - 90 - (L) - 0Weight6.5 kg/m [4.4 lb/ft][.26]6.5[.48]12.2[.21]5.31-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e7


[.16] 0.02Length of Extrusion (mm [in])4[.12] 0.01eflection of 45mm 3BBDeflection of 45mm BB200 300 400 [.08] 0 500 600[7.87] [11.81] [.16]BodyBuilder [15.75] 2 0[19.68] 100 [23.62]4End 200Effector 300 400 System 500 600[3.94]Torsional[7.87]Twist[11.81]of[15.75]45mm BB[19.68] [23.62]Length of Extrusion (mm[in]) [.04] [.14]3.5 10.08Load5 Kgf 11.0 lbf LoadLength of Extrusion (mm [in])[.12]10 Kgf 22.0 lbf00.0730mm 3 Octagonal Boom45mm0 100 200 300 40020 KgfOctagonal 500 44.1 Boom600 lbf[.10] 0.06 [3.94] [7.87] Deflection [11.81] [15.75]2.530 Unsupported Kgf[19.68] LengthUnsupported Length[23.62][.08] 0.05Length of Extrusion (mm 40 [in]) KgfDeflection of 60mm 30mm 2BBOctagonal BoomTorsionalTwist of 60mm45mm OctagonalBBBoom Torsional[.06]TwistTwist1.5 0.07 0.04[.04]0.030.06 1Load5 Kgf 11.0 lbf[.02] 0.020.5 0.05Deflection of 45mm 10 BB Kgf 22.0 lbf60mm Octagonal Boom[.16] 0.01200 300 400 0 500 60020 Kgf 44.1 lbf0.04 4 0 100 200 Deflection[7.87] [11.81] [15.75] Unsupported [19.68] Length [23.62]300 400 500 600[3.94] [7.87] [11.81] [15.75] [19.68] [23.62][.14]030 Kgf 66.1 lbfength of Extrusion (mm[in])60mm 3.5Kgf 88.2 lbf0.03 Octagonal 0 Boom 100 200LengthTorsional 300 400 500 600of Extrusion (mm[in])[.12][3.94] [7.87] Twist [11.81] [15.75]50 Kgf[19.68]110.2[23.62]lbf30.02Length of Extrusion (mm [in])[.10]2.5[.08] 0.01Load2eflection of 60mm [.06] BB90mm 0Octagonal Boom Deflection of 60mm BB400 600 8001.501000 2001200400 600 800 1000 1200[15.75] [23.62] [31.50] [.04] [.35] [39.37] 47.24] Torsional DeflectionUnsupported LengthTwist of 60mm BB19[7.87] [15.75] [23.62] [31.50] [39.37] 47.24]Length of Extrusion (mm [.02][.31]0.0790mm [in])8 Octagonal Boom Length Torsional of Extrusion (mm 5 Kgf[in])11.0 lbf[.28]0.5Twist0.0610 Kgf 22.0 lbf07[.24] 0 100 200 300 400 20 Kgf 500 44.1600lbf0.05 6[3.94] [7.87] [11.81] [15.75] [19.68] [23.62][.20]30 Kgf 66.1 lbf0.04 5Length Torsional of Extrusion Twist of 90mm (mm[in]) 40 Kgf BB 88.2 lbf[.16]LoadLoadeflection of 90mm BB 40.03550 Kgf 110.2 lbf[.12] 0.0330mm 3 Octagonal Boom45mm Octagonal Boom[.08]0.030.02DeflectionUnsupported LengthUnsupported 2LengthDeflection10 Kgf 22.0 lbf[.04] 0.02530mm 0.01 1 Octagonal BoomDeflection Torsional of 60mm45mm 20 BB Kgf Octagonal Boom 44.1 lbf TorsionalTwistTwist0400 600 800[.35]0.02 1000 120030 Kgf 66.1 lbf[15.75] [23.62] [31.50] 9 00[39.37] 200 47.24] 400 600 800 1000 1200[.31][7.87] [15.75] [23.62] [31.50] 40 Kgf[39.37] 88.2 47.24] lbf0 200 400 600 800 1000 1200ength of Extrusion (mm 80.015[in]) [7.87] LoadKgf 110.2 lbf[.28]Length [15.75] of Extrusion [23.62] [31.50] (mm [in]) [39.37] 47.24]760 Kgf 132.3 lbf[.24]0.01Length of Extrusion (mm [in])60mm Octagonal Boom6Deflection[.20] Unsupported 0.005 Length560mm [.16] Octagonal Boom Torsional4 0eflection of 90mm BBTwist[.12] 0500 1000Deflection Torsional 500 Twist of 90mm 1000 of 90mm BB BB 15003 1500[19.7] [39.37] [59.05]19.7] [39.37][.08][.31] 0.035[59.05]28Length of Extrusion (mm [in])ngth of Extrusion (mm[.04][.28] [in])Load170.0310 Kgf 22.0 lbf[.24]020 Kgf 44.1 lbf90mm Octagonal Boom60.0250 200 400 600 800 30 Kgf 1000 66.1200lbf[.20]DeflectionUnsupported Length [7.87] [15.75] [23.62] [31.50] [39.37] 47.24]540 Kgf 88.2 lbf0.0290mm [.16] Octagonal Boom Length Torsional of Extrusion (mm 50 Kgf [in]) 110.2 lbf4Twist[.12] 0.01560 Kgf 132.3 lbf3[.08] 0.012[.04]10.005Deflection (mm [in]) Twist (deg) Deflection Twist (deg) (mm [in]) Deflection (mDeflection (mm[in]) Deflection (mm[in]) Deflection (mm[in])Deflection (mm[in])Twist (deg)Twist (deg) Twist (deg)00 1000 0[.31] 0 015009.7] [39.37]500 1000 15008 [59.05] 0 [19.7] 500 [39.37] 1000 [59.05] 1500[.28][19.7] [39.37] [59.05]gth of Extrusion (mm [in]) 7Length of Extrusion (mm [in])[.24]Length of Extrusion (mm [in])6[.20]5[.16]4[.12]3[.08]2[.04]10Deflection of 90mm BB0 500 1000 1500[19.7] [39.37] [59.05]Length of Extrusion (mm [in])Twist (deg)0.080.070.060.050.04 0.080.030.075 Kgf400 0.0210 Kgf-cm700 0.06Kgf-cmTorsional Twist of 45mm BB11.0 lbf22.0347.2 lbf lbf-in607.6 lbf-in0.0120 Kgf 44.1 lbfBodyBuilder 66.1 lbf Deflection Octagonal 1000 Kgf-cm Aluminum 867.0 lbf-in Boom Structures1300 0.05 030 Kgf-cm66.11128.4 lbf lbf-in88.2 lbf60mm 1600 40 0Kgf-cm50 Boom 88.2 100 1388.7 lbfDeflection lbf-in 150 200 and 250 Torsion 300 350 ChartsTwist (deg)Twist (deg)Twist (deg)Twist (deg)Twist (deg)Twist (deg)0.042000 Kgf-cm[1.97] [3.94] 1735.9 [5.91] lbf-in [7.87] [9.84] [11.81] [13.78]3000 0.03 Kgf-cm Length 2603.9 of lbf-in Extrusion (mm [in])400 Kgf-cm 347.2 lbf-in0.02800 Kgf-cm 694.4 lbf-in1200 0.01 Kgf-cm 1041.6 lbf-in1600 Kgf-cm 1388.7 lbf-in20000Kgf-cm Torsional 1735.9 lbf-in Twist of 45mm BB24000Kgf-cm100 2083.1 200 lbf-in300 400 500 6000.082800 [3.94] [7.87] [11.81] [15.75] [19.68] [23.62]5 Kgf Kgf-cm 11.02430.3 lbf lbf-in3400 0.07 Kgf-cm10 Kgf 22.0 Length 2951.1lbf of lbf-in Extrusion (mm [in])4000 Kgf-cm 3471.8 lbf-in0.0620 Kgf 44.1 lbf30 Kgf 66.1 lbf0.0540 Kgf 88.2 lbf0.040.03 0.07Torsional Twist of 60mm BB0.02 0.064005 Kgf-cm11.0347.2 lbf lbf-in800 0.010.0510 Kgf-cm22.0694.4 lbf lbf-in1200 Kgf-cm 1041.6 lbf-in20 Kgf 44.1 lbf160000.04Kgf-cm 1388.7 lbf-in2000 300 Kgf-cm100 66.11735.9 lbf 200 lbf-in 300 400 500 600[3.94] [7.87] [11.81] [15.75] [19.68] [23.62]24000.03Kgf-cm88.2083.1 lbf lbf-in2800 50 Kgf-cm110.2 Length 2430.3 lbf of lbf-in Extrusion (mm [in])3400 1000 0.02Kgf-cm2951.1 867.0 lbf-in lbf-in4000 2000 Kgf-cm Kgf-cm 3471.8 1735.9 lbf-in lbf-in3000 0.01 Kgf-cm 2603.9 lbf-in4000 Kgf-cm 3471.8 lbf-in5000 0 Kgf-cm Torsional 4339.8 lbf-in Twist of 60mm BB0 200 400 600 800 1000 12000.07 6000 5207.8 lbf-in8000 Kgf-cm[7.87] 6943.7 [15.75] lbf-in [23.62] [31.50] [39.37] 47.24]0.065 Kgf 11.0 Length lbf of Extrusion (mm [in])10 Kgf 22.0 lbf0.0520 Kgf 44.1 lbf30 Kgf 66.1 lbfTorsional Twist of 90mm BB0.0350 Kgf0.035110.2 lbf0.020.031000 Kgf-cm 867.0 lbf-in0.01 2000 10 22.0 lbf0.025Kgf-cm 1735.9 lbf-in3000 20 Kgf-cm44.12603.9 lbf lbf-in4000 00.02 30 Kgf-cm0 20066.13471.8 lbf lbf-in400 600 800 1000 12005000 Kgf-cm 4339.8 lbf-in40 Kgf [7.87] 88.2 [15.75] lbf [23.62] [31.50] [39.37] 47.24]6000 Kgf-cm 5207.8 lbf-in0.015800050Kgf-cmKgf 110.2 Length 6943.7lbf of lbf-in Extrusion (mm [in])60 Kgf0.01132.3 lbf0.0490mm 40 Kgf Boom 88.2 lbfDeflection and Torsion Charts0.00500.0350.0310 Kgf0.025 20 Kgf30 Kgf0.02 40 Kgf50 Kgf0.01560 Kgf0.010.0050Torsional Twist of 90mm BB0 500 1000 1500[19.7] [39.37] [59.05]Length 22.0 lbf of Extrusion (mm [in])44.1 lbf66.1 lbf88.2 lbf110.2 lbf132.3 lbf0 500 1000 1500[19.7] [39.37] [59.05]Length of Extrusion (mm [in])1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e9


BodyBuilder End Effector SystemBodyBuilder Octagonal Aluminum Boom StructureETP-35 Extrusion Accessory MountFeatures:• Mount to 30, 45, 60, and 90 mmextrusion booms.• Used to mount identification tag.Specifications:Material: AluminumPLEASE USE “ETP-M4”TO ORDER NUT ONLY[1.00]25.4[6.00]152.4[.38]9.5[5.50]139.7[4.55]115.5[.25]6.4[.19]4.8[.44]11[2.60]66[3.00]76.2[.50]12.7[.09]Ø2.2THRU ALL (4)[.73]18.4[.38]9.5Model NumberCPI-ETP-35Weight.31 kg [.68 lb]EC-60 60mm Bodybuilder Octagonal Boom End Cap[2.33]59.2[.50]12.7Model NumberCPI-EC-60BWeight.04 kg [.09 lb]10Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesRMM-30B-40BC-08-90 Single Extrusion 30mm Mid Mount with 40mm Bolt CircleSpecifications:Max. Static Product Load:102 N*m [75 ft-lb]Material: AluminumFeatures:• Mounts a single 30mm extrusionboom inline with the two mounts.• Can be mounted to robot interfacewith a 40mm bolt circle.[1.11]28.3[.24]Ø6.0ALIGNMENTHOLES (2)[1.11]28.3COUNTERSINKFOR M6 FHS (4)[1.00][1.18] 25.430.0[.63]15.9[6.75]171.5[1.07]27.2[2.37]60.3[1.00]25.4[.25]6.4[.71]17.9M6 FASTENERS (4)[8.00]203.2[2.00]50.8[1.57]Ø40.0[.24]Ø6.0 THRUFOR 6MM DWL (PF)Model NumberCPI-RMM-30B-40BC-08-901-888-DESTACOWeight.28 kg [.62 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e11


Ø6.0ALIGNMENTHOLES (4)[2.13]54.0BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount M6 FASTENERS Assemblies (8)RMM-30B-SE Single Extrusion 30mm Robot Adaptor Mid Mount[.63][.71]Features: 15.9 17.9• Mounts a single 60mm extrusionboom inline with the [1.97] two mounts.50.1 [1.20]• Plate can be machined or left blank.[4.00]101.6[.94]23.8[1.18]30.030.4[6.50]165.1Specifications:Max. Static Product Load:[.50]102 12.7 N*m [75 ft-lb]Material: Aluminum[9.00]228.6[.19]4.8[2.13]54.0[4.38]111.1[2.13]54.0[2.00]50.8[1.00]25.4[.24]Ø6.0ALIGNMENTHOLES (4)M6 FASTENERS (8)[1.18]30.0[1.00]25.4[.63]15.9[.71]17.9[1.20]30.4[1.97]50.1[.50]12.7[2.00][4.00] 50.8101.6[9.00]228.6Model NumberCPI-RMM-30B-SEWeight1.05 kg [2.31 lb]RMM-30B-DE Double Extrusion 30mm Robot Adaptor Mid Mount[.25][.24] [2.00] 6.4Ø6.0 50.8ALIGNMENTHOLES [4.00] (4)101.6[2.13]54.0[2.00]50.8[9.00]228.6[4.50]114.3[2.00]50.8[.94]23.8M6 FASTENERS (8)[.63]15.9[.71]17.9[1.18]30.0[6.50]165.1[1.97]50.1[1.20]30.4[.50]12.7[4.00]101.6[9.00]228.6Model NumberCPI-RMM-30B-DEWeight1.05 kg [2.31 lb]12[.19]4.8[2.13][4.38][2.13]54.0111.154.0Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesBM1-45-SE Single Extrusion 45mm Mid MountSpecifications:Max. Static Product Load:350 N*m [475 ft-lb]Material: AluminumFeatures:• Mounts a single 45mm extrusionboom inline with the two mounts.• Plate can be machined or left blank.• Can be supplied with robot interfacehole patterns. (See pages 20-22).[4.00]101.6[7.28]184.8[4.00]101.6[.36]9.2ALIGNMENT NUTSINCLUDED[4.00]101.6[2.38]60.3[.24]Ø6.0ALIGNMENTHOLES (2)[2.38][8.90] 60.3226.1M10 FASTENERSW/PATCHLOCK (8)M10 FASTENERSW/PATCHLOCK (8)[3.38]85.7BM1-45 SE RXXMODELBOOMSETUP(SINGLE)ROBOTINTERFACEPATTERN(PAGE 20-22)See Page 15 for Mount Plate Dimensions[3.35]85.1[.63]15.9[3.50]89.0[2.21]56.0Weight5.05 kg [11.1 lb][4.00]101.6[7.28][16.00]184.8406.4[4.00]101.6[.36]9.2BM1-45-DE Double Extrusion 45mm Mid MountALIGNMENT NUTSINCLUDED[1.77]45OPTIONALHOLE PATTERNAS SHOWN ONPAGES 16-18Ø200mm PATTERNSWILL REQUIRE ANADAPTOR[11.28]286.4[.24][7.00]Ø6.0177.8ALIGNMENTHOLES (2)[2.20]56.0M10 FASTENERSW/PATCHLOCK (8)M10 FASTENERSW/PATCHLOCK (8)[3.35]85.1[1.50]38.1[2.38]60.3BM1-45 DE RXXMODELBOOMSETUP(DOUBLE)ROBOTINTERFACEPATTERN(PAGE 20-22)Weight5.05 kg [11.1 lb][.63]15.9See Page 15 for Mount Plate Dimensions1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e13


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesBM1-60-SE 60mm Single Extrusion Mid Mount AssemblyFeatures:• Mounts a single 60mm extrusionboom inline with the two mounts.• Plate can be machined or left blank.• Can be supplied with robot interfacehole patterns. (See pages 20-22).Specifications:Max. Static Product Load:675 N*m [500 ft-lb]Material: Aluminum[4.25]107.9[7.03]178.5[4.25]107.9[.24]6ALIGNMENT NUTSINCLUDED[2.13]54[4.25]107.9[9.15]232.4[16.00] [7.03]406.4 178.5[2.13]54[4.25]107.9[.63]15.9[.24]6M10 FASTENERSW/PATCHLOCK (8)M10 FASTENERSW/PATCHLOCK(8)[4.00]101.7CROSS KEYEDFORPOSITIONALACCURACYBM1-60-DE 60mm Double Extrusion Mid Mount Assembly[4.16]105.6[3.50]88.9BM1-60 SE RXXMODEL[2.41]61.2BOOMSETUP(SINGLE)ROBOTINTERFACEPATTERN(PAGE 20-22)See Page 15 forMount Plate DimensionsWeight5.2 kg [11.5 lb]ALIGNMENT NUTSINCLUDEDFOR ROBOTINTERFACEPATTERNSPLEASE SEEPAGES 20-22[2.36]60[11.28]286.4[.63]15.9[7.00]177.8M10 FASTENERSW/PATCHLOCK (8)M10 FASTENERSW/PATCHLOCK (8)[2.41]61.2[4.00]101.7[1.75]44.5[2.13]54CROSS KEYED FORPOSITIONAL ACCURACYBM1-60 DE RXXMODELBOOMSETUP(DOUBLE)ROBOTINTERFACEPATTERN(PAGE 20-22)See Page 15 forMount Plate DimensionsWeight5.2 kg [11.5 lb]14[16.00]406.4OPTIONALSubjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector System[2.13]54BodyBuilder Structure Mid Mount AssembliesM10 FASTENERSBM1-45/BM1-60 Mid MountW/PATCHLOCKAssembly(8)- Mount PlateSpecifications:Material: [9.15] Aluminum232.4[2.13]54Features: M10 FASTENERSW/PATCHLOCK(8) [4.16]• Can be machined 105.6 or left blank.• Can be supplied with robot interfacehole patterns. (See pages 20-22).[4.00]101.7[2.41]61.2[.63]15.9CROSS KEYEDFORPOSITIONALACCURACY[3.50]88.9[16.00]406.4FOR ROBOTINTERFACEPATTERNSPLEASE SEEPAGES 20-22[7.00]177.8BM1-45/BM1-60 Mid Mount Assembly - Adapter Plate“A”BM1-60-SEADAPTOR PLATEPLUS INSULATION PKG“B”BM1-45-SEADAPTOR PLATEPLUS INSULATION PKG[9.06]Ø230.0[4.92]Ø125.0“D”“C”All mounting patterns on pages 20-22can be used for BM1-60 and BM1-45Mid Mount Assemblies.All Ø200mm mounting patterns, whenused on the BM1-45 and BM1-60,includes an Adapter Plate as shown.MID MOUNT ASSEMBLY ADAPTER PLATEPATTERN “A” “B” “C” “D”M10 FASTENERSW/PATCHLOCK (6)[.39]Ø10 DOWELS (2)30°60°R01, R10,R11, R16R07, R0989.6[3.53]96.0[3.78]27.8[1.09]34.1[1.34]83.8[3.30]99.6[3.92]27.8[1.09]34.1[1.34]1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e15


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesBM2-EPM Accessory Mount PlateSpecifications:Material: AluminumFeatures:• Mount directly to the RM4-60Heavy Duty Mid-Mount Assembly.• Used to mount pneumaticmanifolds and electric proximityblocks.6.35 [.25 ][4.55]115.6[4.53]115[4.25]108[3.11]79[2.56]6512.7 [0.50]6 [0.24][0.20]5.10.000.0018.75 [0.738]68.75 [2.71]92.38 [3.64]140.75 [5.54][12.50]317.50146.1 [5.75]176.75 [6.96]46°TYPM4 - 0.7 TAP THRU(3) HOLESM5 - 0.8 TAP THRU(8) HOLES225.12 [8.86]248.75 [9.79]Ø 8.6 [.34] THRU(4) HOLES298.75 [11.76]When ordering with Heavy Duty Mid MountPlease add designation “EPM-01” as shownRM4-60-RXX-EPM-01 oradd designation “EPM-BLK” to order blankRM4-60-RXX-EPM-BLKTo order separately use Model Number[5.00]127.00[2.16]54.9 TYPModel NumberCPI-BM2-EPM-xx1-888-DESTACOWeight.63 kg [1.39 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e17


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesBM3-90 90mm Heavy Duty Mid Mount Assembly - DimensionsFeatures:• Can be used as a direct robotinterface.• Provide robust clamping of eachextrusion for maximum stability.• Standard robot interface patternsprovided. Plate can also be left blank.Specifications:Max. Static Product Load:589.7 kg [1300 lb]Material:Mid Mount:Cast AluminumClamps: SteelALIGNMENT NUTSINCLUDEDROBOT INTERFACE PLATESHOWN BLANK.PLEASE REFER TO PAGES20-22 FOR STANDARDROBOT INTERFACE BOLTPATTERNS & DIMENSIONSREF.CPI-BM3-EMP-BLK(SHOWN) PAGE 19“D““C“NOTES:SCREWS AND FASTENERSFOR MOUNTING ARE NOTINCLUDED“G“ADD 1.5MM TO “A”/”AS”DIM FOR INSULATIONPACKAGE IF REQUIRED.INSULATION PACKAGEINCLUDES:(1) INSULATION PLATE,BUSHINGS AND WASHERS“F““E““A“1.00” RISER/SPACERTPMS-90-BM3-10RPAGE 23“B““As“HEAVY-DUTY MID MOUNT ASSEMBLY DIMENSIONSMODEL “A” “As” “B” “C” “D” “E” “F” “G” WEIGHTBM3-90107.8[4.24]133.2[5.24]165.3[6.51]600.0[23.62]738.0[29.06]750.0[29.53]700.0[29.53]9024.1 kg[53.1 lb]BM3-90 RXX SXXMODELROBOTINTERFACEPATTERNSPACER(Skip ifNONE)ACCESSORY(e.g. EPM-01)(Leave Blankif NONE)18Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesBM3-EPM Accessory Mount PlateSpecifications:Material: AluminumFeatures:• Mount directly to the BM3-90Heavy Duty Mid-Mount Assembly.• Used to mount pneumaticmanifolds and electric proximityblocks.6.4 [.25][9.00]228.6[4.55]115.6108 101.6 [4.25][4.00]79 [3.11][0.50][0.236][0.20]12.765.10.000.0025.4 [1.00]133.35 [5.25]79.68 [3.137][17.00]431.850°TYP128.0 [5.041]146.1 [5.75]164.1 [6.459]M4 - 0.7 TAP THRU(3) HOLES212.4 [8.363]298.45 [11.75]M5 - 0.8 TAP THRU(8) HOLESØ 8.6 [.34] THRU(4) HOLES406.4 [16.00]When ordering with Heavy Duty Mid MountPlease add designation “EPM-01” as shownBM3-90-RXX-EPM-01 oradd designation “EPM-BLK” to order blankBM3-90-RXX-EPM-BLKTo order separately use Model NumberModel NumberCPI-BM3-EPM-xxWeight1.54 kg [3.39 lb][10.00]254[4.00]101.6 TYP1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e19


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesRobot Interface Bolt PatternsR01 (Ø200mm Bolt Circle)R02 (Ø125mm Bolt Circle)R03 (Ø160mm Bolt Circle)[.47] [.47] [.47][7.87]Ø12.0 Ø12.0[7.87] [7.87]Ø12.060°P.F. (2) P.F. (2)Ø200.0 Ø200.0P.F. (2)Ø200.030° TYPTYP[.43] [.43] [.43][4.92] [4.92] [4.92]Ø11.0 Ø11.0 Ø11.060°THRU THRU (10) (10)Ø125.0 Ø125.0THRU (10)Ø125.030° TYPTYPIncludes InsulationAdd 1.5mm to Height Dim “A”/”AS”[.55] [.55] [.55][6.30] [6.30] [6.30]Ø14.0 Ø14.0 Ø14.0Ø160.0 Ø160.0THRU (8) THRU THRU (8) (8)Ø160.0[7.87]Ø200[4.93]Ø12560°60°60°[.39] 30° [.43] 30° 30°30° 30° 30°[.47] [.49] [.49] (6) Cʼ [.49] BORE[.39] [.39] [.39][.51] [.51] [.51]Ø10MMØ11 (10)Ø12MMØ12.5 FOR Ø12.530° 30°Ø12.5 M12 SHCSØ10.0 Ø10.0Ø13.0 Ø13.030°Ø10.0THRU THRU (6) (6)P.F. P.F. (2) P.F. (2) (2)30° 30°Ø13.0THRU (6)THRU THRU (4) (4) 30° 30°P.F. (2)P.F. (2)30°THRU (4) 30°[.39][.47][.43][.39] R01 R01 R01 [4.92][.47][.43][4.92]Ø12.0R02 R02 [7.87] R02 [7.87]Ø11.0R03 R03[4.92]Ø10.0 (2)[4.92]Ø10.0 (2) (2) Ø125.0Ø12.0(2)Ø11.0Ø125.0P.F. (2)Ø200.0(2)P.F. (2)Ø200.0THRU (10)Ø125.0P.F. (2)THRU (10)Ø125.0TP.F. (2)[.51] [.51] [.51][1.00]30° 30° 30°[.39][4.92] [4.92][.39] [.39][7.87][.51] [.51][4.92][7.87][.51][.4Ø13.0 Ø13.010.0 10.0[7.87]Ø13.0THRU (12)Ø125.0 25.4Ø13.0THRU (12)Ø125.010.0S.F. (2) S.F. (2)Ø200.0 Ø200.0Ø13.0THRU (12)Ø125.0Ø13.0Ø1130° 30°S.F. (2)Ø200.0THRU THRU (6) (6)30°THRU (6)THRUBM3-90 Adapter[6.30] [6.30] [6.30][.47] [.47] [.47]Ø160.0 Ø160.0 Ø160.0Ø12.0 Ø12.0 Ø12.0P.F. (2) P.F. (2) P.F. (2)60°60°[4.92] [4.92] 60° [4.92]30° TYP R04 (Ø160mm Bolt Circle) 30° TYP R05 (Ø125mm Bolt Ø125.0 Circle) 30° Ø125.0 TYPØ125.0R06 (Ø125/160mm Bolt Circle)60° TYP60°TYP 60°TYP60°30° 30° 30°30° 30° 30°30°[.43]30°[6.30][.49][.43][6.30][.39][.49][4.92]Ø11.0[.39]Ø160Ø12.5Ø11.0Ø160(6)Ø12530°Ø10.030°Ø12.5(6)30°Ø10.030° THRU (6)THRU (6)THRU (6)P.F. (2)30°(2)THRU (6)P.F. (2)30°30°QC120030° 30°R01 [.49] [.49] [.49]QC1200 R0260° 60° Includes 60° R01 InsulationØ12.5 Ø12.5 Ø12.5R0230° 30°THRU THRU (8) (8)45° 45°30°THRU (8)45°Add 1.5mm to Height Dim “A”/”AS”[.43][.51]30°[.43][.51]30°[.39]R05 [.51][.55][.39][.43][.39]Ø11.0R05 R05 [6.30]R06 [4.92]Ø11.0[6.30]Ø13.0R06 R06[4.92]R07 R07Ø13.0[.51]10.0R07Ø13MM(8) Ø14 THRU (8)Ø10MMØ11 10.0THRU (8)Ø160.0THRU (8)Ø160.0THRU (12)Ø125.0THRU THRU (12)Ø125.0S.F. (2)(8)Ø13 30° (12)(2)S.F. (2)30°[6.30]S.F. (4)S.F. (4)[6.30]Ø160.0Ø160.0[7.87] [7.87][.49] [.49]45°[7.87][.63]45°[7.87][.63][7.87][.49]45°[7.87][.63][4.92]Ø12.5 Ø12.5[4.92]Ø200.0THRU (6)200.0Ø16.0[7.87]Ø200.0THRU (6)200.0Ø16.0[7.87]Ø12.5Ø200.0THRU (6)200.0Ø16.0[7.87]THRU THRU (6) (6) Ø200.0 Ø125.0ØTHRU (6)Ø200.0 Ø200.0] [.63]Ø125.0 THRU16.0(8) HRU (8)[.47] [.47] [.47]30°[.59] [.59] [.59] 30°Ø12.0 Ø12.0 Ø12.030°30°P.F. (2)Ø15.030°P.F. (2)Ø15.030°P.F. (2)Ø15.0THRU (2) THRU THRU (2) (2)[.39]30°30°][6.30][.39]30°30°[.49][.49]0160.0Ø10.060°Ø10.060°Ø12.5Ø12.5 30°S.F. (4)(4)30°30°30° 30°30° 30°30°THRU (8)S.F. (4) 30°30°THRU (8) (8)[.59] [.59] [.59]R04 R05 R06Ø15.0 Ø15.0 Ø15.0 R04 R05 R06THRU (2) THRU THRU (2) (2)[.79] [.79] [.79]60° 60° 60°Ø20.0 Ø20.0 Ø20.060° 60° 60°THRU (6) THRU THRU (6) (6)30°30°[.51][.51][7.87][.49]R09 R09 R09 [7.87][.49]Ø13.0R10 R10 R10 45°45°Ø12.5 R11 R11[7.87]R11[7.87]Ø13.0Ø200.0Ø12.530°THRU (2)(2)Ø200.0THRU (6)200.0(6)30°THRU (2)THRU (6)200.0[.63][.63]Ø16.0Ø16.020THRU Subjec t to Techn ical Modifica ti on s With ou t Notice(8)(8)1-888-DESTACO [.47]THRU (8)[.47]Ø12.0Ø12.0


.30]60.0.92]25.05]8[.47]12.0. (2)0°30°°0]460°TYP30°[.55] TYP[6.30]BodyBuilder Ø14.0 End Effector System30°TYPTHRU (8)Ø160.0[6.30]Ø160[4.92]Ø125R07 (Ø200mm Bolt Circle)60°TYP30°TYP30°[.43][.43]TYPØ11.0THRU Ø11.0 (8)THRU (8)QC1200[6.30]Ø160.0 [6.30]Ø160.030°[.51][.51]TYPØ13.0THRU Ø13.0 (12)THRU (12)[4.92]Ø125.0 [4.92]Ø125.0BodyBuilder Structure Mid Mount Assemblies[4.92]30°[4.92]TYP Robot Interface Bolt PatternsR08 (Ø125/160mm Bolt Circle)[.51] 30°[.63][.39] 30°[.49][.51][.63]Ø13MM TYPØ16 (8)Ø10MM TYPØ12.5 (8)Ø13MMØ16 (8)S.F. (2)30°S.F. (2) [.39]30°[.51][.39]30°S.F. (2)30°30°Ø10.0Ø13.0S.F. Ø10.0 (4) 30°30°60°[.43]THRU (4) 30°[4.92] [6.30]60°S.F. [.55][.43] [.43](4) 30°[6.30]30°TYPØ11.0[4.92][.55]Ø160TYPR04R05THRU (10)Ø125.0Ø14.0Ø11.0[4.92][.55][6.30] [6.30]Ø11.0Ø160.0R03THRU (8)THRU (10)Ø14.0R04THRU (10)Ø125.0Ø14.0THRU (8)Ø160.0THRU (8)R0530°[4.92]30°Includes Insulation[4.92]Includes InsulationTYPØ125TYP[7.87][.51]Add 1.5mm [.43] to Height Dim “A”/”AS” Ø125Add 1.5mm to Height Dim “A”/”AS”Ø200.0Ø13.0Ø11.0[6.30]30°THRU (6)THRU (8)[.51] Ø160.030°[.51][7.87] 45°[.39][.47][7.87][.49][.51]Ø13.045°Ø13.0 [.63]Ø200.0Ø10MMØ12.030°THRU (2)Ø200.0Ø12.5 (8) (8) Ø13MM30°THRU (2)[.63]Ø16 (8) (8)P.F. (2)45° TYP[.63]S.F. (2) (2) 45° TYPØ16.0S.F. (2) (2)45° TYPØ16.0 THRU (8)THRU (8)30°30°60°30° 60°[7.87] 30° 60°[7.87][.39]30°[7.87]TYP30°TYP[.51]30° 30° TYP30° [.39] [.39] Ø10.0Ø200[.51] [.51] Ø13.0 Ø200 [6.30]Ø200P.F. (2)30°[6.30]30° Ø10.0 Ø10.030°Ø13.0 THRU (4) 30° Ø160.0 30°P.F. (2)30°Ø13.030° THRU (4) 30°TYP P.F. (2)30°TYP THRU (4) 30° Ø160.030°TYPR02R03R02 R02[.39]R03 R03[.59]Ø15.0 [.59]Ø10.0Ø15.0 THRU (2)[.47] 30° 45° [.65] [.39][.47]P.F. [.65] (4) 30° [4.92]THRU (2) [.65][4.92][.51][.43][.47][.79]30° 30° [.39][7.87][.79]45° TYP10.0Ø12MM Ø16.5 FORØ125.0[.51][.43]45°Ø16.5 FORR07R17TYPØ125.0Ø13.0Ø11.0[6.30]Ø16.5 [.39]Ø12MMFOR[7.87][.51][.43]Ø12MMØ20.010.0[7.87]S.F. (2)Ø200.0Ø20.0P.F. (2)16MM FASTENERØ13.0Ø11.0[6.30]P.F. (2)16MM FASTENER THRU (6)30°THRU (6)THRU (8)Ø160.016MM 10.0 FASTENERS.F. (2)Ø13.0Ø11.0[6.30]THRU (6)30°[6.30]THRU (6)THRU (8)P.F. (2)S.F. (2)Ø200.030°THRU (6)THRU (8)Ø160.0[.47][6.30] [6.30] Ø160.0R08[.47] [.47]R08Ø12.0R09Ø160.0Ø12.0 Ø12.0R0960°[7.87]60°P.F. (2)[7.87]P.F. P.F. (2) (2)TYP[4.92] TYP[1.25][1.25][.63]Ø200[4.92] [1.25][4.92] Ø125.0[.51]Ø200Ø16.0[7.87][6.30] 31.831.830°Ø125.0 31.830°Ø13.0TYP THRU (6)Ø200.0THRU (12)Ø160.0BM3-90 AdapterTYPBM3-90 Adapter30°30°30° 30°30° 30°[.59][.47]R10 (Ø200mm [.65]Bolt Circle) Ø15.0 [.47]R11 (Ø200mm [.65]Bolt Circle)R12 (Ø160mm Bolt Circle)Ø12MMØ16.5 FORTHRU (2) Ø12MMØ16.5 [7.87]FOR[7.87][7.87]P.F. (2) (2)16MM FASTENER[.49][.39]P.F. (2) (2)16MM FASTENERØ20060°[.49][.39][.49] Ø12.5 Ø200[.39]Ø10.0 Ø20060° 60°Ø12.5 Ø12.5 THRU (8)45°Ø10.0 Ø10.0 P.F. (4) 30°THRU (8)45°THRU (8)45°P.F.30°P.F. (4) (4) 30° 30°60°R0660°R07[.47]60°R17R06[.47][.47][1.25]TYPR07R17TYPR06R07R17[1.25]Ø12MMTYPØ12MM 60°Ø12MM31.831.830°P.F. (2)30° Includes Insulation P.F. (2)30° Includes Insulation P.F. (2)TYP60°TYP Add 1.5mm to Height Dim “A”/”AS” TYP Add 1.5mm to Height Dim “A”/”AS”[.49][7.87][.63]30°[.51][.49] [.49] Ø12.5THRU (6)200.0Ø16.0[7.87][6.30][7.87][.63][.51]Ø13.0Ø12.5[7.87][.63]R11THRU [.49] (6)Ø200.0R12THRU (12)Ø160.0THRU (6)200.0Ø16.0[7.87][.51][6.30]Ø12.5Ø13.0[.49]THRU (6)THRU (12) [.49]THRU (6)200.0Ø16.0[7.87][6.30]Ø13.0THRU (6)Ø200.0THRU (12)Ø160.0Ø12.5 FOR [7.87]Ø12.5 FOR [7.87]Ø12.5 FOR12MM FASTENER[.47]Ø200[.47] [.47]12MM FASTENER Ø200[.59]12MM FASTENERØ12.0[.59] [.59]Ø12.0 Ø12.0 P.F. (2)Ø15.0P.F. (2)Ø15.0P.F. (2)Ø15.0 THRU (2)THRU (2)60°[.47]60°THRU (2)[.47]TYPTYPØ12MM[1.00][1.00] Ø12MM[1.00](2)25.4(2)25.430°P.F. (2) 25.430°30°P.F. (2) 30°30°TYP30°30°30°TYP60°60° 60°[.49][.49]60°Ø12.5 FOR60°Ø12.5 FOR 60°60°60° 60°30°12MM FASTENER12MM FASTENER30° 30°R10 R11 R12R10 R10 R11 R11 R12 R12[6.30]Ø160Ø12560°TYPR01[6.30]Ø160Ø125R09 (Ø200mm Bolt Circle)33[1.00]25.4BM3-90 Adapter[1.00]25.4BM3-90 Adapter1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e21


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesRobot Interface Bolt PatternsR13 (Ø125/160mm Bolt Circle)30°(Ø110mm TYPPilot, 5.5mm Deep)R14 (Ø200mm Bolt Circle)(Ø125mm Pilot, 11mm Deep)[6.30]Ø160][4.92]Ø125[3.74]95.0]2.5 (8)13-BM2CES60°TYP30°TYP[4.33] [4.33]Ø110.0 Ø110.0[.51]Ø13MMS.F. (2)A A[6.30]Ø160[4.92]Ø125[4.92][4.92] [6.30][4.92][4.92] [6.30] Ø125.0Ø125.0 Ø160.0Ø125.0Ø125.0 Ø160.0[.63][.43] [.43]Ø16 (8) (12) Ø11.0 (12) Ø11.0THRU THRUABAB[3.94] [3.94]Ø100.0 Ø100.0 [7.87] [7.87]Ø200.0 Ø200.0[.51] [.51](6) Ø13.0 (6) Ø13.0B THRU B THRU.92]125.051]13.02) [7.87] THRUØ200[4.92]Ø125.060°TYP[.39] [.39](4) Ø10.0(4) Ø10.0 [.55]45° TYP 30°Ø14.0 30°[9.06] [.22] THRU [.22] (8) [7.87]Ø230.0 5.5 5.5 Ø200.030°TYP[7.87]Ø200RM4-STS-R13 RM4-STS-R13[3.92]99.6[1.09] [6.30]27.8 Ø160.0[.47] [.47](2) Ø12.0(2) Ø12.030°[.43]11.0[.43]11.030°RM4-STS-R14 RM4-STS-R14TENER.92]125.051]13.0 .87]) 200 THRU30°R02 [1.25]31.8.47]12MM.F. (2)TENER R06[.39]10.0S.F. (2)[.47]Ø12MM[.49]30° P.F. (2) Ø12.5(6) THRU[.49]Ø12.5THRU (8)R16 (Ø200mm Bolt Circle)[.47]Ø12.0(2) PF[1.25] R0331.8Includes InsulationR16Add 1.5mm to Height Dim “A”/”AS”[6.30]Ø160.0[4.92]Ø125.060°TYP30°TYP[.59]Ø15.0THRU (2)30°[.65]Ø16.5 FOR60°16MM FASTENER[.51]30°Ø13.0THRU (4)[7.87]Ø200.0[7.87]Ø200[.47]Ø12MMP.F. (2)[.49] 30° 45°Ø12.5 FOR12MM FASTENER R0730°[.51]Ø13.0[7.87] THRU (6)Ø200.0[.63]Ø16.0(6) THRU30°[.47]Ø12.0P.F. (2)R17 (Ø160mm Bolt Circle)[.43]Ø11.0THRU (8)[.39]Ø10.0P.F. (4)R1730°[6.30]Ø160.0[1.00]25.4[7.87]200.0[1.00][.63]25.4Ø16.0BM3-90 THRU (6) Adapter[7.87]Ø200.0[.51]Ø13.0THRU (12)[6.30]Ø160.022[.47]Ø12.0P.F. (2)[.59]Subjec t to Techn ical Modifica Ø15.0 ti on s With ou t NoticeTHRU (2)1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesRM4-60 Heavy Duty Mid Mount Assembly - 1.00” Riser/Spacer[.38]9.7[2.36]60[.35]Ø8.8[.59]15[2.00]50.8[1.18]30Ø6MM S.F. (2)[.41]10.4[3.13]79.4[.38]9.7[2.36]60[.35]Ø8.8[1.00]25.4[.59]15[2.00]50.8When ordering with Heavy Duty Mid Mountadd designation (S) as shown:RM4-60-RXX-STo order Riser separately use Model Number.Model Number WeightTPMS-60-BM2-10R .26 kg [.56 lb][1.18]30[.41]10.4 Specifications:Material: [2.00] Aluminum [1.18]50.8 30[.35]8.9[3.13]79.4[3.54]90[3.54]90Ø6MM S.F. (2)[1.00]25.4BM3-90 Heavy Duty Mid Mount Assembly - 1.00” Riser/Spacer[.41]10.4[.35]8.9[4.25]108[.42]Ø10.7[.42]Ø10.7Ø8MM S.F. (2)[1.00][.59]25.415[.59]15[2.00]50.8[1.18]30Ø8MM S.F. (2)[.41]10.4[4.25]108[1.00]25.4When ordering with Heavy Duty Mid Mountadd designation (S) as shown:BM3-90-RXX-STo order Riser separately use Model Number.Model NumberTPMS-90-BM3-10RWeight.34 kg [.76 lb]Specifications:Material: Aluminum1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e23


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesHTW 6” SQ. Pedestal Hold Table WeldmentFeatures:• Pedestal Hold Table Weldmentwhen used in conjunction with MidMount assemblies serves as apedestal base for a robust parts nest.Specifications:Material: Steel60°Ø10 THRU PF (2)[6.30]Ø160[10.00]254 SQ.HEIGHT“H”[6.00]152.4[7.64]194M10 X 1.50 THRU (6)BOLT HOLE PATTERN FOR R04[7.64]194[1.00]25.4[1.00]25.4[1.10]Ø28 (4)CPI-HTW-”H” HOLD TABLE WELDMENT“H” Model Number WEIGHT250 CPI-HTW-25032.43 kg[71.30lb]300 CPI-HTW-30033.75 kg[74.40lb]350 CPI-HTW-35035.16 kg[77.50lb]400 CPI-HTW-40036.56 kg[80.60lb]450 CPI-HTW-45037.97 kg[83.70lb]500 CPI-HTW-50039.37 kg[86.81lb]550 CPI-HTW-55040.78 kg[89.91lb]600 CPI-HTW-60042.19 kg[93.01lb]650 CPI-HTW-65043.59 kg[96.11lb]700 CPI-HTW-70045.00 kg[99.21lb]750 CPI-HTW-75046.41 kg[102.31lb]800 CPI-HTW-80047.81 kg[105.41lb]850 CPI-HTW-85049.22 kg[108.51lb]900 CPI-HTW-90050.62 kg[111.61lb]24Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesHTW-4 4” SQ. Pedestal Hold Table WeldmentSpecifications:Material: SteelFeatures:• Pedestal Hold Table Weldment whenused in conjunction with 45mm or60mm flange and end mount assembliesserves as a pedestal base for arobust parts nest.[3.13]79.4[3.13]79.4M10 X 1.50 THRU (6)HOLE PATTERN FORTBC-60-00 ANDTBC-45-00[8.00]203.2[4.00]101.6[10.00]254.0[7.64]194[1.00]25.4[1.00]25.4[7.64]194[1.10]Ø28 (4)HEIGHT“H”CPI-HTW-”H”-4 HOLD TABLE WELDMENT“H” Model Number WEIGHT250 CPI-HTW-250-424.02 kg[52.97lb]300 CPI-HTW-300-424.93 kg[54.96lb]350 CPI-HTW-350-425.83 kg[56.95lb]400 CPI-HTW-400-426.73 kg[58.94lb]450 CPI-HTW-450-427.63 kg[60.93lb]500 CPI-HTW-500-428.54 kg[62.92lb]550 CPI-HTW-550-429.44 kg[63.82lb]600 CPI-HTW-600-430.35 kg[66.90lb]650 CPI-HTW-650-431.25 kg[68.89lb]700 CPI-HTW-700-432.15 kg[70.88lb]750 CPI-HTW-750-433.05 kg[72.87lb]800 CPI-HTW-800-433.96 kg[74.87lb]850 CPI-HTW-850-434.86 kg[76.86lb]900 CPI-HTW-900-435.76 kg[78.85lb]1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e25


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesHTW-1200/1400 Pass-Thru Hold Table Weldment[3.13]79.4SEE PAGE 23FOR FOOT HOLE PATTERN[3.13]79.4M10 X 1.50 THRU (6)HOLE PATTERN FORTBC-60-00 ANDTBC-45-00HTW-1200-XXX[47.24]1200.0HTW-1400-XXX[55.12]1400.0[8.00]203.2[4.00]101.6[1.00]25.4HEIGHT“H”[4.00]101.6[1.00]25.4[6.50]165.1[10.00]254.0CPI-”MODEL”-“H” PASS THROUGH TABLE WELDMENT“ H ” “MODEL” WEIGHT “MODEL” WEIGHT350 HTW-120084.62 kg88.39 kgHTW-1400[186.55lb][194.87lb]400 HTW-120086.42 kg90.02 kgHTW-1400[190.53lb][198.85lb]500 HTW-120090.04 kg93.81 kgHTW-1400[198.50lb][206.82lb]600 HTW-120093.65 kg97.42 kgHTW-1400[206.46lb][214.78lb]700 HTW-120097.26 kg101.04 kgHTW-1400[214.42lb][222.74lb]800 HTW-1200100.87 kg104.65 kgHTW-1400[222.39lb][230.71lb]900 HTW-1200104.49 kg108.26 kgHTW-1400[230.35lb][238.67lb]26Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesATI-151-90HD-60BB 60mm Mid MountSpecifications:Max. Static Product Load:746 N*m [550 ft-lb] ]Material: AluminumFeatures:• Can be used as direct robotinterface.[4.00]101.6[6.00]152.4M10 FASTENERSW/PATCHLOCK (6)Fasteners included, Dowels not included[2.38]60.3[4.75]120.7[2.36]60[1.67]42.5[1.63]41.3[2.73]69.4[3.56]90.4[.11]2.7[.70]17.8[6.00]152.4[4.00]101.6M10 FASTENERS(6)[4.00]101.6[6.00]152.460°TYP.30°TYP.10MMDOWELSP.F. (2)[4.92]Ø125Model Number WeightCPI-ATI-151-90HD-60BB 3.22 kg [7.10 lb]1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e27


BodyBuilder End Effector SystemBodyBuilder Structure Mid Mount AssembliesATI-151-90HD-90BB 90mm Mid MountFeatures:• Can be used as direct robotinterface.Specifications:Max. Static Product Load:1355 N*m [1000 ft-lb]Material: Aluminum[4.00]101.6[6.00]152.4M10 FASTENERSW/PATCHLOCK[3.00]76.2[6.00]152.4[3.54]90Fasteners and Dowels Included[2.54]64.5[1.02]25.8[3.58]91[4.99]126.9[2.48]63[.11]2.7[6.00]152.4[.70]17.8[4.00]101.6M10 FASTENERS(6)[4.00]101.6[6.00]152.460°TYP.30°TYP.Ø10MMDOWELSP.F. (2)[4.92]Ø12528Subjec t to Techn ical Modifica ti on s With ou t NoticeModel NumberCPI-ATI-151-90HD-90BBWeight2.89 kg [6.38 lb]1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Structure End Mount AssembliesCL-90B-160F 90mm End MountSpecifications:Max. Static Clamp Load:746 N*m [550 ft-lb]Material: AluminumFeatures:• Can be used as direct robotinterface.[.45]11.5THRU (6)[6.30]Ø16060°TYP.[7.00]177.8[6.00]152.4M10 FASTENERS (6)W/PATCHLOCK[3.56]90[1.00]25.4[7.50]190.5Model NumberCPI-CL-90B-160F1-888-DESTACOWeight5.91 kg [13.04 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e29


BodyBuilder End Effector SystemBodyBuilder Structure End Mount AssembliesRDCF-60B 60mm BodyBuilder BayonetFeatures:• Used in conjunction with QuickDisconnect Housing to provide anefficient method for changing toolsmanually.• Two, hardened alignment pinsallow quick and accurate installationinto the housing.• Optional 4-port air and electricavailable.Specifications:Max. Static Product Load:746 N*m [550 ft-lb]Material:Body: AluminumPins: SteelUsed in conjunction with Quick Disconnect Housing toprovide an efficient method for changing tools manually.ALIGNMENT NUTINCLUDEDCPI-RCDF-00Optional 4-port air and electricconnections available.[4.22]107.1[2.00]50.8M10 FASTENERSW/PATCHLOCK[9.94]252.4[4.22]107.1[2.36]60[3.94]100[11.52]292.5[5.98]151.8[4.00]101.6[4.22]107.1[4.00]101.6[3.13]79.430Subjec t to Techn ical Modifica ti on s With ou t NoticeModel NumberCPI-RDCF-60B-00-00-XWeight3.16 kg [6.96 lb]1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Structure End Mount AssembliesRDN-25-6 Manual Quick Disconnect HousingSpecifications:Max. Static Product Load:746 N*m [550 ft-lb]Material:Body: AluminumKnuckles: BrassHandle and Hooks: SteelInserts: UrethaneFeatures:• Actuation of handle allows quickand accurate installation by pullingthe bayonet into a fixed positionwithin the housing.• The internal rings eliminatevibration and seat the bayonet intoa clamped position.• Hardened steel retainer slotsreduce wear and extend product life.Used in conjunction with 60 mm BodyBuilder Bayonet toprovide an efficient method for changing tools manually.[5.98] [5.29]151.8 134.2[4.50]114.3Optional 4-port air and electricconnections available.[5.25] HANDLE SHOWN133.4IN OPEN POSITIONELECTRICALCONNECTORORDEREDSEPARATELY[2.32]58.9[7.17]R182.2[7.10]180.3[6.35]161.3[3.50]88.9[2.00]50.8[4.38]111.1[4.50]114.3[3.50]88.9[2.38]R 60.3[7.44]189.0[.88]22.4[3.50]Ø88.9120°[.43]Ø10.8Model NumberCPI-RDN-25-61-888-DESTACOWeight4.00 kg [8.90 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e31


BodyBuilder End Effector SystemBodyBuilder Alignment SystemExplaining the Patented Alignment SystemBodyBuilder Robotic Tooling System offers a patented alignment system, ensuring thatall BodyBuilder components can be adjusted to the original set-up position.Once the BodyBuilder structure bracket mount is secured intoplace during set-up, insert the alignment nut into the octagonalboom channel groove.Be sure the alignment nut is inserted so that when it is slid underthe bracket mount, the set screws can still be accessed outside thebracket mount as shown.AlignmentPin#505311 AlignmentHoleAlignmentNut#505264Slide the alignment nut along the boom groove and underneaththe bracket mount until the hole in the block and the appropriatecalibration hole in the bracket mount is aligned visual.Insert the alignment pin into the alignment hole of the bracketmount, through the alignment nut until it stops in the groove ofthe boom channel.With the alignment pin in place, the alignment nut should notmove. Secure bracket mount in the channel groove by tighteningthe two set screws. Remove alignment pin as it is used as a probefor alignment purposes only.The alignment nut remains in place even when the bracket mountis removed.To order replacement alignment pin or nut, please use thefollowing order numbers:Alignment Pin #505311, Alignment Nut #505264To Replace the Bracket mount, place the assembled bracket mounton the Bodybuilder boom until the alignment holes are visuallyaligned. Insert the alignment pin to secure bracket mount inplace, and tighten the fasteners.32Remove the alignment pin and continuetightening the fasteners to specified torquevalues.Subjec t to Techn ical Modifica ti on s With ou t NoticeU.S. PATENT 6,349,9121-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Transition Brackets and BlocksCLM-30B-30B 30mm to 30mm (Micro) Transition Bracket AssemblySpecifications:Max. Static Clamp Load:102 N*m [75 ft-lb]Material: AluminumFeatures:• Connects (2) 30mm extrusionsperpendicular to each other.• Lightweight, high-strengthaluminum design.[.24]Ø6.0ALIGNMENTHOLES (2)M6FASTENERS (8)[1.18]30.0[1.00]25.4[.63]15.9[.71]17.9[.24]Ø6.0ALIGNMENTHOLES (4)[.78]19.7[1.18]30.01.1328.6[1.27]32.2[2.82]71.6[.78]19.71.2030.4[2.13]54.0REF[2.00]50.8[2.13]54.0[.24]Ø6.0ALIGNMENTHOLES (2)[2.13]54.0[2.13]54.0Model NumberCPI-CLM-30B-30B1-888-DESTACOWeight.24 kg [.54 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e33


BodyBuilder End Effector SystemBodyBuilder Transition Brackets and Blocks30B-30B 30mm to 30mm Transition Bracket AssemblyFeatures:• Connects (2) 30mm extrusionsperpendicular to each other.• Lightweight, high-strengthaluminum design.Specifications:Max.Static Clamp Load:30mm: 271 N*m [200 ft-lb]Material: AluminumM10 FASTENERSW/PATCHLOCK (8)M10W/P[.24]Ø6.0ALIGNMENTHOLES (2)[1.18]30.0[.83]21.0[2.88]73.0ALIGNMENT NUTSINCLUDED[13[3.57]90.6[.84]21.3[1.89]48[4.19]106.5[1.18]30[.24]Ø6.0ALIGNMENTHOLES (2)[2.88]73.0Model NumberM-30B-30B-MWeight.82 kg [1.80 lb]34Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Transition Brackets and Blocks30B-45B 30mm to 45mm Transition Bracket AssemblySpecifications:Max. Static Clamp Load:45mm: 475 N*m [350 ft-lb]30mm: 271 N*m [200 ft-lb]Material: AluminumFeatures:• Connects 30mm and 45mmextrusions perpendicular to each other.• Lightweight, high-strengthaluminum design.M10 FASTENERSW/PATCHLOCK (8)[.24]Ø6.0ALIGNMENTHOLES (2)[1.19]30.0[3.38]85.7ALIGNMENT NUTSINCLUDED[.84]21.3[4.19]106.5[1.14]29.0[2.20]56.0[1.77]45.0[4.56]115.9[.24]Ø6.0ALIGNMENTHOLES (2)[2.88]73.0Model NumberM-30B-45B-M1-888-DESTACOWeight1.00 kg [2.20 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e35


BodyBuilder Transition Brackets and Blocks45B-45B 45mm to 45mm Transition Bracket AssemblyFeatures:• Connects (2) 45mm extrusionsperpendicular to each other.• Lightweight, high-strengthaluminum design[.84] 106.521.3[1.18]30[.24]Ø6.0Specifications: ALIGNMENTMax. Static Clamp Load: HOLES (2)45mm: 475 N*m [350 ft-lb]Material: Aluminum[2.88]73.0BodyBuilder End Effector System[.24]Ø6.0ALIGNMENTHOLES (2)M10 FASTENERSW/PATCHLOCK (8)[3.38]85.7M10W/PAALIGNMENT NUTSINCLUDED[4.37]110.9[1.77]45.0[1.14]29.0[2.09]53.0[1.14]29.0[1.77]45.0[5.00]126.9[2.36]60.0[.24]Ø6.0ALIGNMENTHOLES (2)[3.38]85.7Model NumberM-45B-45B-MWeight1.05 kg [2.31 lb]36Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Transition Brackets and Blocks30B-60B 30mm to 60mm Transition Bracket AssemblySpecifications:Max. Static Clamp Load:60mm: 746 N*m [550 ft-lb]30mm: 271 N*m [200 ft-lb]Material: AluminumFeatures:• Connects 30mm and 60mmextrusions perpendicular to each other.• Lightweight, high-strengthaluminum design.M10 FASTENERSW/PATCHLOCK (8)[.24]Ø6.0ALIGNMENTHOLES (2)[1.19]30.0[3.88]98.4ALIGNMENT NUTSINCLUDED[.83]21.0[4.56]115.9[1.45]36.9[2.28]58.0[2.36]60.0[.24]Ø6.0ALIGNMENTHOLES (2)[2.88]73.0Model NumberM-30B-60B-M1-888-DESTACOWeight1.13 kg [2.50 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e[.24]37


21.3[4.19]106.5BodyBuilder Transition Brackets 29.0 and Blocks45B-60B 45mm to 60mm Transition Bracket AssemblyFeatures:• Connects 45mm and 60mmextrusions perpendicular to each other.• Lightweight, high-strengthaluminum design.[1.14][2.20]56.0BodyBuilder End Effector System[1.77]45.0Specifications:[.24]Max. Static Clamp Load: Ø6.060mm: 746 N*m [550 ALIGNMENT ft-lb]45mm: 475 N*m [350 HOLES ft-lb] (2)Material: Aluminum[4.56]115.9[2.88]73.0[.24]Ø6.0ALIGNMENTHOLES (2)]M10 FASTENERSW/PATCHLOCK (8)[3.38]85.7M10 FAW/PATCALIGNMENT NUTSINCLUDED][5.00]126.9[2.36]60.0[1.14]29.0[2.40]61.0[1.46]37.2[1.77]45.0[5.45]138.3[2.36]60.0[1.437[.24]Ø6.0ALIGNMENTHOLES (2)[3.88]98.4Model NumberM-45B-60B-MWeight1.23 kg [2.70 lb]38Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


21.0[1.77]45.024].0NT(2)BodyBuilder End Effector [4.56] System115.9BodyBuilder Transition Brackets and Blocks60B-60B 60mm to 60mm Transition Bracket Assembly[1.45]36.9[2.28]58.0[2.36]60.0Specifications:Max. Static Clamp Load: [.24]60mm: 746 N*m [550 Ø6.0 ft-lb]]Material: Aluminum ALIGNMENTHOLES (2)Features:• Connects (2) 60mm extrusionsperpendicular to each other.• Lightweight, high-strengthaluminum design[2.88]73.0[.24]Ø6.0ALIGNMENTHOLES (2)[3.38]85.7M10 FASTENERSW/PATCHLOCK (8)[3.88]98.4ALIGNMENT NUTSINCLUDED[2.36]60.0[1.46]37.2[5.45]138.3[2.52]64.0[1.77]45.0[1.46]37.2[2.36]60.0[.24]6.0ENTS (2)[.24]Ø6.0ALIGNMENTHOLES (2)[3.88]98.4Model NumberM-60B-60B-M1-888-DESTACOWeight1.36 kg [3.00 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e39


133.4[1.77]45BodyBuilder Transition Brackets and Blocks30B-90B 30mm to 90mm Transition Bracket Assembly[6.44]Features: 163.5• Connects 30 and 90mm extrusionsperpendicular to each other.• Lightweight, high-strengthaluminum design.[2.27]57.5[3.03]77.0Specifications:Max. Static Clamp Load: [3.55]30mm: 271 N*m [200 ft-lb] 90[1.14] 90mm: 746 N*m [550 ft-lb]29.0Material: AluminumBodyBuilder End Effector System[.24]Ø6.0ALIGNMENTHOLES (2)[3.38]85.7[.24]Ø6.0ALIGNMENTHOLES (2)M10 FASTENERSW/PATCHLOCK (8)[.24]Ø6.0ALIGNMENTHOLES (2)[1.19]30[.83]21.0[5.50]139.7ALIGNMENT NUTSINCLUDED[5.89]149.6[2.80]71.0[2.27]57.5[3.54]90.0[.24]Ø6.0ALIGNMENTHOLES (2)[2.88]73.0Model NumberM-30B-90B-MWeight1.78 kg [3.93 lb]40Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Transition Brackets and Blocks45B-90B 45mm to 90mm Transition Bracket AssemblySpecifications:Max. Static Clamp Load:45mm: 475 N*m [350 ft-lb]90mm: 746 N*m [550 ft-lb]Material: AluminumFeatures:• Connects 45 and 90mm extrusionsperpendicular to each other.• Lightweight, high-strengthaluminum design.[.24]Ø6.0ALIGNMENTHOLES (2)M10 FASTENERSW/PATCHLOCK (8)[5.25]133.4ALIGNMENT NUTSINCLUDED[1.77]45[2.27]57.5[6.44]163.5[1.14]29.0[3.03]77.0[3.55]90[.24]Ø6.0ALIGNMENTHOLES (2)[3.38]85.7[.24]Ø6.0ALIGNMENTHOLES (2)Model NumberM-45B-90B-MWeightM10 FASTENERSW/PATCHLOCK (8)1.91 kg [4.21 lb]1-888-DESTACO[.24]Sub ject to Ø6.0 Tech nical M odi fi cations Wi thout Notic e41


BodyBuilder End Effector SystemBodyBuilder Transition Brackets and Blocks60B-90B 60mm to 90mm Transition Bracket AssemblyFeatures:• Connects 60mm and 90mmextrusions perpendicular to each other.• Lightweight, high-strengthaluminum design.Specifications:Maximum Clamp Load:60mm and 90mm:746 N*m [550 ft-lb]Material: Aluminum5].4[.24]Ø6.0ALIGNMENTHOLES (2)M10 FASTENERSW/PATCHLOCK (8)[5.50]139.7MWALIGNMENT NUTSINCLUDED[2.36]60[1.45]36.9[1.77]45][6.87]174.5[3.15]80.0[3.54]90[6.44]163.5[2.27]57.5[.24]Ø6.0ALIGNMENTHOLES (2)[.24]Ø6.0ALIGNMENTHOLES (2)[3.88]98.4Model NumberM-60B-90B-MWeight2.25 kg [4.97 lb]MW42Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Transition Brackets and Blocks90B-90B 90mm to 90mm Transition Bracket AssemblySpecifications:Max. Static Clamp Load:746 N*m [550 ft-lb]Material: AluminumFeatures:• Connects (2) 90mm extrusionsperpendicular to each other.• Lightweight, high-strengthaluminum design.M10 FASTENERSW/PATCHLOCK (8)[.24]Ø6.0ALIGNMENTHOLES (2)[5.25]133.4ALIGHM10 FW/PAT[3.54]90.0[2.27]57.5ALIGNMENT NUTSINCLUDED[2.36]60[1.45]36.9[8.47]215.1[3.94]100.0[6.87]174.5[38[3.54]90.0[2.27]57.5[.24]Ø6.0ALIGNMENTHOLES (2)[5.25]133.4Model NumberM-90B-90B-M1-888-DESTACOWeight3.33 kg [7.34 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e43


BodyBuilder End Effector SystemBodyBuilder Transition Brackets and BlocksOctagon to Round Transition Block AssemblyFeatures:• Connects BodyBuilder extrusionand round tubing perpendicular toeach other.• Lightweight, high-strengthaluminum design.Specifications:Material: Aluminum30B-25M 30mm Octagon to 25mm Round[1.75]44.5[1.75]44.5Specifications:Max. Static Clamp Load:407 N*m [300 ft-lb]Material: Aluminum45B-25M 45mm Octagon to 25mm Round[2.53]64.1[2.53]64.1Specifications:Max. Static Clamp Load:407 N*m [300 ft-lb]Material: Aluminum[1.00]25.4[1.00]25.4[2.00]50.8[2.00]50.8[.50]12.7[.50]12.7[.38]9.5[.38]9.5[.38]9.5[.38][1.13] 9.525.2[1.13][.99]25.2[.38]Ø25.2 9.5[.99] [.38]Ø25.2 9.5REF. [.24] 6.0ALIGNMENTHOLES REF. (2) [.24] 6.0ALIGNMENTHOLES (2)[1.19]30.2[1.19]30.2[1.00]25.4[1.00]25.4[.38]R9.5[.38]R9.5[4.00]101.6[4.00][2.56] 101.665.1[2.56]65.1M10FASTENERSW/PATCHLOCKM10(4) FASTENERSPLACESW/PATCHLOCK(4) PLACES[1.00]25.4[1.00]25.4[.50]12.7[.50]12.7[.38]9.5[.38]9.5[.38]9.5[1.13]28.6[1.13]28.6[.99]Ø25.2[.99]Ø25.2[2.03]51.4[2.03]51.4[.38]9.5[.50]12.7[.50]12.7REF. [.24] 6.0ALIGNMENTHOLE REF. [.24] 6.0ALIGNMENTHOLE[1.78]45.2[1.78]45.2[1.50]38.1[1.50]38.1[.53]R13.5[.53]R13.5[4.50]114.3[4.50][2.81] 114.371.4[2.81]71.4M10FASTENERSW/PATCHLOCKM10(4) FASTENERSPLACESW/PATCHLOCK(4) PLACESModel NumberM-30B-25M-MWeight.50 kg [1.10 lb]Model NumberM-45B-25M-MWeight.70 kg [1.54 lb]44Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector System60B-25M 60mm Octagon to 25mm RoundBodyBuilder Transition Brackets and BlocksOctagon to Round Transition Block Assembly60B-40M 60mm Octagon to 40mm Round[3.25]82.6 [3.25]82.6Specifications:Max. Static Clamp Load:407 N*m [300 ft-lb]Material: Aluminum[3.25]82.6[3.25]82.6Specifications:Max. Static Clamp Load:813 N*m [600 ft-lb]Material: Aluminum0].3CK[.75]19.1[.75]19.1[.38]9.5[.38]9.5REF. [.24] 6.0ALIGNMENT REF. [.24] 6.0HOLE ALIGNMENTHOLE[.38]9.5[.38]9.5[.63]R15.9[.63][2.38]R15.960.5[2.38][5.59]60.5141.9 [5.59]141.9[3.36]85.2 [3.36][.38]85.2[1.25] 9.5[.38]31.8[1.25]9.531.8[.99][.88]Ø25.222.2[.99][.88]M10[1.50]Ø25.222.2FASTENERS M1038.1 [1.50] W/PATCHLOCKFASTENERS[1.50]38.1 (4) PLACES W/PATCHLOCK38.1[1.50](4) PLACES38.1[1.25]31.8[1.25][.38]REF. [.24] 6.031.8 9.5ALIGNMENT[.38]REF. [.24] 6.09.5HOLE ALIGNMENTHOLE[.38]9.5[.38]9.5[2.38]60.5[2.38]60.5[6.21]157.7 [6.21]157.7[3.98]101.1 [3.98]101.1[1.50] [.38]38.1[1.50]9.5[.38]38.1 9.5[1.59] [.88]Ø40.5 [1.59] 22.2[.88]M10[1.50][2.00]FASTENERSØ40.5 22.2 38.1M1050.8[1.50] W/PATCHLOCK[2.00]FASTENERS38.1 (4) PLACES50.8W/PATCHLOCK(4) PLACESModel NumberM-60B-25M-MWeight.78 kg [1.72 lb]Model NumberM-60B-40M-MWeight1.10 kg [2.43 lb]1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e45


BodyBuilder End Effector SystemBodyBuilder Transition Brackets and BlocksCLM-30B-50 30mm Octagon to Ø50”(in) Round Transition Bracket AssemblyFeatures:• Connects BodyBuilder extrusionand round tubing perpendicular toeach other.• Lightweight, high-strengthaluminum design.Specifications:Max. Static Clamp Load:102 N*m [75 ft-lb]Material: Aluminum[1.03]26.1[1.60]40.7[.63]15.9[.75]19.1[3.00]76.2[2.31]58.7[1.18]30.0[.71]17.9[1.00]25.4M6FASTENERS (3)[1.31]33.4[.24]Ø6.0ALIGNMENTHOLES(BOTH SIDES)[.65]16.5[.75]19.1[.83]21.0[.69]17.5[.50]Ø12.746[1.18]30.0Model NumberCPI-200-30B50-MSA CPI-CLM-30B-50-TRCPI-300-30B50-MSASubjec t to Techn ical Modifica ti on s With ou t NoticeCPI-600-30B50-Weight.092 kg [.20 CPI-500-30B50-MSAlb]CPI-400-30B50-MSA1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCAM-30B-30B 30mm to 30mm Octagon (Micro) T-Clamp Bracket AssemblySpecifications:Max. Static Clamp Load:102 N*m [75 ft-lb]Material: AluminumFeatures:• Connects (2) 30mm octagonextrusion perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.[.71]17.9[.24]Ø6.0ALIGNMENTHOLES (4)M6 FASTENERS (8)[1.18]30.0[.63]15.9[.71]17.9[1.18]30.0[2.82]71.61.2030.4[1.20]30.4[1.97]50.1[3.13]79.4[1.13]28.6[1.06]27.0[4.13]104.8.13]4.0[2.13]54.0[1.06]27.0Model NumberCPI-TCAM-30B-30B-M1-888-DESTACOWeight.45 kg [.99 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e47


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-30B-45B 30mm to 45mm Octagon T-Clamp Bracket AssemblyFeatures:• Connects 30mm and 45mm octagonextrusion perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.Specifications:Max. Static Clamp Load:45mm: 475 N*m [350 ft-lb]30mm: 271 N*m [200 ft-lb]Material: AluminumALIGNMENT NUTSINCLUDEDCan be configured as a connectorbetween booms for added stability[1.69]43.0[1.77]45.0[2.36]60.0[1.73]44.0M10 FASTENERSW/PATCHLOCK (8)[3.07]78.0[1.54]39.0[.79]20.0[.96]24.5[1.18]30.0[2.56]65.0[1.77]45.0[1.28]32.5[2.83]71.9[4.17]106.0[.79]20.0[1.95]49.5[.89]22.5[1.24]31.5[2.48]63.0[5.71]145.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-30B-45BWeight.80 kg [1.76 lb]48Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-30B-60B 30mm to 60mm Octagon T-Clamp Bracket AssemblySpecifications:Max. Static Clamp Load:60mm: 746 N*m [550 ft-lb]30mm: 271 N*m [200 ft-lb]Material: AluminumFeatures:• Connects 30mm and 60mm octagonextrusion perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.ALIGNMENT NUTSINCLUDEDCan be configured as a connectorbetween booms for added stability[1.69]43.0[1.77]45.0[3.15]80.0[1.73]44.0M10 FASTENERSW/PATCHLOCK (8)[3.86]98.0[1.93]49.0[.79]20.0[.96]24.5[1.18]30.0[3.27]83.0[1.67]42.5[2.36]60.0[2.88]73.2[4.57]116.0[.89]22.6[2.05]52.1[.99]25.1[1.24]31.5[2.48]63.0[6.50]165.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-30B-60B1-888-DESTACOWeight1.23 kg [2.71 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e49


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-45B-30B 45mm to 30mm Octagon T-Clamp Bracket AssemblyFeatures:• Connects 45mm and 30mm octagonextrusion perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.Specifications:Max. Static Clamp Load:45mm: 475 N*m [350 ft-lb]30mm: 271 N*m [200 ft-lb]Material: AluminumALIGNMENT NUTSINCLUDED[2.28]58.0[2.36]60.0[1.77]45.0[2.32]59.0M10 FASTENERSW/PATCHLOCK (8)[.99]25.1[2.48]63.0[1.24]31.5[.79]20.0[1.18]30.0[1.77]45.0[2.05]52.1[1.28]32.5[2.56]65.0[1.18]30.0[3.07]78.0[4.47]113.5[1.18]30.0[1.54]39.0[5.71]145.0[3.07]78.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-45B-30BWeight.91 kg [2.02 lb]50Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-45B-45B 45mm to 45mm Octagon T-Clamp Bracket AssemblySpecifications:Max. Static Clamp Load:45mm: 475 N*m [350 ft-lb]Material: AluminumFeatures:• Connects (2) 45mm octagonextrusion perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.ALIGNMENT NUTSINCLUDED[2.28]58.0[2.36]60.0[2.36]60.0[1.73]44.0M10 FASTENERSW/PATCHLOCK (8)[3.07]78.0[1.54]39.0[.79]20.0[1.18]30.0[1.77]45.0[2.56]65.0[1.28]32.5[2.56]65.0[1.28]32.5[1.18]30.0[1.77]45.0[4.17]106.0[1.18]30.0[1.54]39.0[3.07]78.0[5.71]145.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-45B-45BWeight.95 kg [2.09 lb]1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e51


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-45B-60B 45mm to 60mm Octagon T-Clamp Bracket AssemblyFeatures:• Connects 45mm and 60mm octagonextrusion perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.Specifications:Max. Static Clamp Load:60mm: 746 N*m [550 ft-lb]45mm: 475 N*m [350 ft-lb]Material: AluminumALIGNMENT NUTSINCLUDED[2.36]60.0[3.15]80.0[1.73]44.0M10 FASTENERSW/PATCHLOCK (8)[3.83]97.3[1.93]49.0[.79]20.0[1.18]30.0[1.77]45.0[.93]23.6[3.27]83.0[1.67]42.5[2.56]65.1[1.28]32.6[2.36]60.0[3.18]80.7[4.57]116.0[1.19]30.1[1.54]39.0[3.07]78.0[6.50]165.0[.20]Ø5.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-45B-60BWeight1.21 kg [2.67lb]52Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-45B-25M 45mm Octagon to 25mm Round T-Clamp Bracket AssemblySpecifications:Max. Static Clamp Load:45mm: 475 N*m [350 ft-lb]25mm: 271 N*m [200 ft-lb]Material: AluminumFeatures:• Connects 45mm octagon and25mm round perpendicular on thesame plane.• Lightweight, high-strengthaluminum design.ALIGNMENT NUTINCLUDED[2.28]58.0[2.36]60.0[1.57]40.0[2.32]59.0M10 FASTENERSW/PATCHLOCK (8)[1.14]29.0[2.28]58.0[.79]20.0[1.18]30.0[1.77]45.0[1.97]50.0[1.27]32.3[2.56]65.0[.90]22.8[1.00]25.5[3.07]78.0[4.37]111.0[1.18]30.0[1.54]39.0[5.51]140.0[3.07]78.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-45B-25M1-888-DESTACOWeight.89 kg [1.97lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e53


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-60B-30B 60mm to 30mm octagon T-Clamp Bracket AssemblyFeatures:• Connects 60mm and 30mm octagonextrusion perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.Specifications:Max. Static Clamp Load:60mm: 746 N*m [550 ft-lb]30mm: 271 N*m [200 ft-lb]Material: AluminumALIGNMENT NUTSINCLUDED[3.15]80.0[1.77]45.0[3.11]79.0M10 FASTENERSW/PATCHLOCK (8)[2.48]63.0[1.24]31.5[.93]23.6[1.50]38.0[2.36]60.0[2.05]52.1[.99]25.1[3.17]80.6[1.58]40.1[1.18]30.0[3.87]98.4[5.26]133.5[1.48]37.6[1.93]49.0[6.50]165.0[3.86]98.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-60B-30BWeight1.32 kg [2.91 lb]54Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-60B-45B 60mm to 45mm octagon T-Clamp Bracket AssemblySpecifications:Max. Static Clamp Load:60mm: 746 N*m [550 ft-lb]45mm: 475 N*m [350 ft-lb]Material: AluminumFeatures:• Connects 60mm and 45mm octagonextrusion perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.ALIGNMENT NUTSINCLUDED[3.07]78.0[3.15]80.0[2.36]60.0[3.11]79.0M10 FASTENERSW/PATCHLOCK (8)[3.07]78.0[1.54]39.0[.93]23.6[1.50]38.0[2.36]60.0[2.56]65.1[1.28]32.4[3.17]80.6[1.58]40.1[1.77]45.0[3.87]98.4[1.48]37.6[1.93]49.0[5.55]141.0[7.09]180.0[3.86]98.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberWeightCPI-TCA-60B-45B1.45 kg [3.20 lb]1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e55


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-60B-60B 60mm to 60mm octagon T-Clamp Bracket AssemblyFeatures:• Connects (2) 60mm octagonextrusions perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.Specifications:Max. Static Clamp Load:60mm: 746 N*m [550 ft-lb]Material: AluminumALIGNMENT NUTSINCLUDED[3.07]78.0[3.15]80.0[3.15]80.0[3.11]79.0M10 FASTENERSW/PATCHLOCK (8)[3.86]98.0[1.93]49.0[.93]23.6[1.50]38.0[2.36]60.0[3.27]83.0[1.67]42.5[3.27]83.0[1.67]42.5[2.36]60.0[5.94]151.0[1.50]38.0[1.93]49.0[7.87]200.0[3.86]98.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-60B-60BWeight1.77 kg [3.90 lb]56Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-60B-25M 60mm Octagon to 25mm Round T-Clamp Bracket AssemblySpecifications:Max. Static Clamp Load:60mm: 746 N*m [550 ft-lb]30mm: 271 N*m [200 ft-lb]Material: AluminumFeatures:• Connects 60mm octagon and 25mmround perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.ALIGNMENT NUTINCLUDED[3.07]78.0[3.15]80.0[1.57]40.0[3.11]79.0M10 FASTENERSW/PATCHLOCK (8)[1.14]29.0[2.28]58.0[.93]23.6[1.50]38.0[2.36]60.0[1.96]49.8[.90]22.8[1.00]Ø25.5[3.86]98.0[5.16]131.0[1.50]38.0[3.27]83.0[1.67]42.5[1.93]49.0[6.30]160.0[3.86]98.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-60B-25M1-888-DESTACOWeight1.25 kg [2.76 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e57


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-25M-45B 25mm Round to 45mm Octagon T-Clamp Brackets AssemblyFeatures:• Connects 25mm round and 45mmoctagon perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.Specifications:Max. Static Clamp Load:45mm: 475 N*m [350 ft-lb]25mm: 271 N*m [200 ft-lb]Material: AluminumALIGNMENT NUTINCLUDEDCan be configured as a connectorbetween booms for added stability[1.50]38.0[1.57]40.0[2.36]60.0[1.54]39.0M10 FASTENERSW/PATCHLOCK (8)[3.07]78.0[1.54]39.0[.79]20.0[.96]24.5[1.00]Ø25.4[2.56]65.0[1.77]45.0[1.28]32.5[2.64]66.9[3.98]101.0[.79]20.0[1.95]49.5[.89]22.5[1.14]29.0[2.28]58.0[5.51]140.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-25M-45BWeight.57 kg [1.26 lb]58Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition BracketsTCA-25M-60B 25mm Round to 60mm Octagon T-Clamp Bracket AssemblySpecifications:Max. Static Clamp Load:60mm: 746 N*m [550 ft-lb]25mm: 271 N*m [200 ft-lb]Material: AluminumFeatures:• Connects 25mm round and 60mmoctagon perpendicular on the sameplane.• Lightweight, high-strengthaluminum design.ALIGNMENT NUTINCLUDEDCan be configured as a connectorbetween booms for added stability[1.50]38.0[1.57]40.0[3.15]80.0[1.54]39.0M10 FASTENERSW/PATCHLOCK (8)[3.86]98.0[1.93]49.0[.79]20.0[.96]24.5[1.00]25.5[.93]23.6[3.27]83.0[1.67]42.5[2.36]60.0[.79][2.61] 20.066.3[4.37]111.0[1.95]49.5[.89]22.5[1.14]29.02.2858.0[6.30]160.0[.24]Ø6.0ALIGNMENTHOLE (3)Model NumberCPI-TCA-25M-60B1-888-DESTACOWeight.85 kg [1.87 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e59


BodyBuilder End Effector SystemBodyBuilder Low Profile Transition Brackets45° Angular Boom Clamp BracketsFeatures:• Mounts (2) Bodybuilder extrusionbooms inline at a 45° angle.Specifications:Material: AluminumDC-3030B-45 30mm to 30mm 45° External Boom Clamp Brackets60[.75]19.1[.75]19.1[1.18]29.8[1.18]29.8[1.56]39.6[1.75]44.5[1.75]44.5[2.38]60.3[2.38] [1.67]60.3 42.3[3.25]82.6[1.67]42.3[3.25]82.6[2.05]52.1[1.19]30.3[1.14]29.1[1.78]45.2[.87]22.1[2.04]51.7M8 FASTENERSW/PATCHLOCK (4)[1.19]30.3[.87]22.1[2.04] [1.29]51.7 32.8[3.51]89.2[4.95]125.7M8 FASTENERS[2.88]BOOM DEPTHW/PATCHLOCK73.0 BOTH (4) ENDS[3.51]89.2[1.14][4.95]29.1 M8 FASTENERS125.7W/PATCHLOCK (4)[2.50][3.84]63.597.6[1.29][5.88][1.78] 32.8149.245.2[2.19]55.6[2.88]73.0 [1.87] BOOM DEPTH47.5BOTH ENDS[2.38]M8 60FASTENERSBOOM DEPTHW/PATCHLOCK BOTH (4) ENDS[3.91]99.4M8 FASTENERSW/PATCHLOCK (4)[2.38]60[2.19]55.6[3.84][4.00]97.6[5.88]101.6149.2[1.87]47.5[6.23]158.3BOOM DEPTH[3.91]BOOM DEPTH BOTH ENDS99.4 BOTH ENDS45°[3.49]88.645°[3.49]88.645°45°[9.00]228.6[4.47]113.4DC-4545B-45 45mm to 45mm 45° Angular Boom Clamp Brackets[2.50]63.5[4.47]113.445°45°Subjec t to Techn ical Modifica ti on s With ou t NoticeModel NumberCPI-DC-3030B-45[6.49]165.0Model NumberCPI-DC-4545B-45[6.49]165.0Specifications:Max. Static Clamp Load:271N*m [200 ft-lb]Weight.30 kg [.66 lb]Specifications:Max. Static Clamp Load:475 N*m [350 ft-lb]Weight.64 kg [1.4 lb]1-888-DESTACO


[2.04]51.7BodyBuilder End Effector System[.75]19.1[1.18]29.8[2.38]60.3[1.67]42.330.3[1.14]29.1M8 FASTENERSW/PATCHLOCK (4)[3.51]89.245°[3.49]88.6BodyBuilder[4.95]Low Profile Transition BracketsDC-6060B-45 60mm 125.7to 60mm 45° Angular Boom Clamp Brackets[1.78]45.2Specifications:Max. Static Clamp Load:[1.29]32.8 746 N*m [550 ft-lb]Material: Aluminum45°[2.88]73.0M8 FASTENERSW/PATCHLOCK (4)[3.84]97.6[5.88][2.19]149.255.6Features:• Mounts (2) Bodybuilder extrusionbooms inline at a 45° angle.[4.47]113.4[3.25]82.6[2.38]60[1.87]47.5BOOM DEPTHBOTH ENDS45°[3.91]99.4M8 FASTENERSW/PATCHLOCK (4)[2.50]63.5[6.49]165.0[1.56]39.6[2.05]52.1BOOM DEPTHBOTH ENDS[6.23]158.3[9.00]228.6[4.00]101.6BOOM DEPTHBOTH ENDSModel NumberCPI-DC-6060B-45Weight1.74 kg [3.8 lb]1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e61


[.24]Ø6.0BodyBuilder Accessory ALIGNMENT Brackets and MountsHOLECLM-30B-152F-90 30mm (BOTH Mid SIDES) Flange Clamp MountFeatures:• Mounts 30mm extrusion parallel tothe mounting surface.• Can be used as robot interfacewhen quick-change connector is notrequired.[2.58]65.5[2.00]50.8Specifications: [2.12]Max. Static 53.9 Clamp Load:102 N*m [75 ft-lb][2.50]Material: 63.5 Cast Aluminum[1.25]31.8[1.18]30.0[.26]Ø6.5THRU (4)M6FASTENERS (4)[1.83]46.4BodyBuilder End Effector System[2.38]60.3[.38]9.5[1.18]30.01.1328.6[1.00]25.4[2.13]54.0REFFASTEN[.7819.7[.ØALIGHOL[3.25]82.6[2.00]50.8[2.13]54.0[.24]Ø6.0ALIGNMENTHOLES (2)M6FASTENERS (4)[1.18]30.0[1.00]25.4[.63]15.9[.71]17.9[.50]12.7[.24]Ø6.0ALIGNMENTHOLES (2)[1.63]41.3[1.20]30.4[.26]Ø6.6THRU (4)[1.13]28.6[1.97]50.1[.63]15.9[2.53]64.3[.24]Ø6.0ALIGNMENTHOLE[.78]19.8[1.50]38.1[.75]19.1M6FASTENERS (2)[2.63]66.7[1.03]26.1[1.60]40.7[.63]15.962[.75]19.1[.71]17.9[1.19]30.2Subjec t to Techn ical Modifica ti on s With ou t Notice[1.00]Model NumberM6CPI-CLM-30B-152F-90FASTENERS(3) PLACES[.24]Ø6.0ALIGNMENTWeight0.28 kg [.61 lb]1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Accessory Brackets and MountsTBC-45 45mm Mid Flange Clamp MountSpecifications:Max. Static Clamp Load:475 N*m [350 ft-lb]Material: AluminumFeatures:• Mounts 45mm extrusion parallel tothe mounting surface.• Can be used as robot interface whenquick-change connector is not required.[3.13]79.4[2.50]63.5ALIGNMENT NUTINCLUDED[.41]Ø10.5THRU (4)[1.50]38.1[3.13]79.4Ø6.0ALIGNMENTHOLES (2)[.24] M10 FASTENERSW/PATCHLOCK (4)[3.38]85.7[1.69]43.0[2.38]60.3[1.06]27.0[1.58]40.1[2.72]69.2[1.50]38.1[1.77]45.1[2.00]50.9[.50]12.7[4.00]101.6[4.00]101.6Model NumberTBC-45-001-888-DESTACOWeight0.79 kg [1.74 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e63


BodyBuilder End Effector SystemBodyBuilder Accessory Brackets and MountsTBC-60 60mm Mid Flange Clamp MountFeatures:• Mounts 60mm extrusion parallelto the mounting surface.• Can be used to mount to robot withan interface plate.• Cross-key design provides addedstrength for high-torque applicationswhen used in conjunction with a slotand key mechanism.Specifications:Max. Static Clamp Load:746 N*m [550 ft-lb]Material: Cast Aluminum[4.25]107.9ALIGNMENT NUTINCLUDED[3.13]79.4SQ.[1.25]31.8[4.25]107.9[.24]Ø6ALIGNMENTHOLES[4.16]105.6M10 FASTENERSW/PATCHLOCK (4)[2.13]54[3.37]85.7[1.50]38[1.81]46[1.75]44.5[2.36]60[.13]3.3[.50]12.7[.43]Ø11THRU (4)[3.13]79.4[.25]6.4[3.13]79.4[.25]6.4[3.16]80.2Cross Key sold separately: (2) x 540-25388Model Number WeightTBC-60-00 0.92 kg [2.02 lb]64Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Accessory Brackets and MountsCLM-30B-20F 30mm End Flange Clamp MountSpecifications:Max. Static Clamp Load:102 N*m [75 ft-lb]Material: AluminumFeatures:• Mounts 30mm extrusion 90° to themounting surface.• Can be used as robot interface whenquick-change connector is not required.[2.00]50.8[2.00]50.8[.26]Ø6.5THRU (4)[.24]Ø6.0ALIGNMENTHOLE(BOTH SIDES)M6FASTENERS (4)[2.12]53.9[2.50]63.5[2.38]60.3[.38]9.5[2.58]65.5[1.25]31.8[1.83]46.4Model NumberCPI-CLM-30B-20FWeight.29 kg [.64 lb][1.18]30.01-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e65


BodyBuilder End Effector SystemBodyBuilder Accessory Brackets and MountsBECC-60 60mm End Flange Clamp MountFeatures:• Mounts 60mm extrusion 90° to themounting surface.• Can be used as robot interface whenquick-change connector is not required.• Cross-key design provides addedstrength for high-torque applicationswhen used in conjunction with a slotand key mechanism.Specifications:Max. Static Clamp Load:746 N*m [550 ft-lb]Material: Cast Aluminum[3.13]79.4ALIGNMENT NUTINCLUDED[.43]Ø11THRU (4)[3.13]79.4[.13]3.3[3.94]100[3.25]82.6M10 FASTENERSW/PATCHLOCK (4)[4.22]107.1[.75]19.1[4.25]107.9[2.36]60Cross Key sold separately: (2) x 540-25388Model NumberBECC-60-00Weight1.21 kg [2.67 lb]66Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Accessory Brackets and MountsTPM-30 30mm Accessory Mounting BracketSpecifications:Max. Static Clamp Load:271 N*m [200 ft-lb]Material: AluminumFeatures:• Provides a secure attachment pointfor clamps and pin locators.ALIGNMENT NUTINCLUDED[3.25]82.6[2.52]64[1.42]36[1.97]50[.24]Ø6 ALIGNMENT HOLESM8 FASTENERSW/PATCHLOCK[.06]1.6[.89]22.49[1.93]49.09[.84]21.3[1.18]30M6 X 1.0TAP THRU (4)FARSIDE (2)Model NumberTPM-301-888-DESTACOWeight.36 kg [.80 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e67


BodyBuilder End Effector SystemBodyBuilder Accessory Brackets and MountsTPM(S)-45 45mm Accessory Mounting BracketFeatures:• Provides a secure attachmentpoint for clamps and pin locators.• Standard NAAMS mountingpatterns.Specifications:Max. Static Clamp Load:475 N*m [350 ft-lb]Material:TPMS-45: SteelTPM-45: AluminumALIGNMENT NUTINCLUDED[2.88]73.0[1.31]33.3[.24]Ø6.0ALIGNMENTHOLES (3)[3.50]88.9[2.00]50.8[1.20]30.6[2.41]61.1[1.13]28.6[1.77]45.0[1.75]44.5[1.77]45.0[.59]15.0[1.18]30.0[.39] M10 X 1.5Ø8.0THRU (4)S.F. (2)Model NumberTPM-45 (Aluminum)TPMS-45 (Steel)Weight.48 kg [1.28 lb]1.10 kg [2.90 lb]68Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Accessory Brackets and MountsTPMS-60 60mm Accessory Mounting Bracket.Specifications:Max. Static Clamp Load:746 N*m [550 ft-lb]Material: SteelFeatures:• Provides a secure attachmentpoint for clamps and pin locators.• Standard NAAMS mountingpatterns.[4.25]108[3.54]90ALIGNMENT NUTINCLUDED[1.26]32[2.00]50.8[.24]Ø6M10 FASTENERSW/PATCHLOCK[4.25]108[3.00]76.2[1.46]37.08[1.42]36.1[2.36]60[.59]15[1.18]30S.F FOR8MM DOWELS[1.77]45M10 X 1.5TAP THRU (4)Model NumberTPMS-601-888-DESTACOWeight1.3 kg [2.90 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e69


BodyBuilder End Effector SystemBodyBuilder Accessory Brackets and MountsTPMS-90 90mm Accessory Mounting Bracket.Features:• Provides a secure attachmentpoint for clamps and pin locators.Specifications:Max. Static Clamp Load:746 N*m [550 ft-lb]Material: Steel[5.43]138[4.73]120ALIGNMENT NUTINCLUDED[1.26]32.1[1.97]50[.24]Ø6[5.43]138M10 FASTENERSW/PATCHLOCK[4.27]108.6[2.05]52.0[1.99]50.5[3.54]90[.63]16[1.26]32S.F. FOR10MM DOWEL[4.73]120M10 X 1.5TAP THRU (4)Model NumberTPMS-90Weight1.93kg [4.25lb]70Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Gripper MountsGPC-150-30BBS 30mm Swivel 150 Series Parallel Gripper MountSpecifications:Max. Static Clamp Load:271 N*m [200 ft-lb]Material:Body: AluminumSwivel Ball: SteelFeatures:• Removable grip mount lockallows gripper to be adjusted whilecontinuing to holding it in place.• Swivel ball allows for ±25°adjustment of swivel rotation.SWIVELROTATION25° 25°M10 FASTENERS[.75]19.1[1.00]25.4DE-STA-COGR1 150 SERIES &GR84 MINI-CLAMP[5.88]149.2[1.22]R31.1[3.00]76.2[1.18]30[2.50]63.5Model NumberCPI-GPC-150-30BBS-DC1-888-DESTACOWeight.33 kg [.73 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e71


BodyBuilder End Effector SystemBodyBuilder Gripper MountsRJM-150-30BBS 30mm End Gripper Mount for 150 Series GripperFeatures:• Swivel ball allows for ±25°adjustment of swivel rotation.Specifications:Max. Static Clamp Load:271 N*m [200 ft-lb]Material:Housing:Machined AluminumSwivel: Steel[1.38]34.9[2.25]57.2M6 X 1.015MM DEEP (4)M8 SHCSW/PATCHLOCKSWIVELROTATION25° 25°[1.18]30[1.50]38.1DE-STA-COGR1 150 SERIES &GR84 MINI-CLAMP[1.25]31.8[2.50]63.5[1.41]35.7[2.81]71.472Subjec t to Techn ical Modifica ti on s With ou t NoticeModel NumberCPI-RJM-150-30BBSWeight.33 kg [.74 lb]1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Gripper MountsRJM-150-45BBS 45mm End Gripper Mount for 150 Series GripperSpecifications:Max. Static Clamp Load:475 N*m [350 ft-lb]Material:Housing:Machined AluminumSwivel: SteelFeatures:• Swivel ball allows for ±22°adjustment of swivel rotation.[2.25]57.2[1.38]34.9[1.97]Ø50.0M6 TAP16MM DEEP (4)[3.23]82.0SWIVELROTATION22° 22°[1.79]45.5[1.57]40.0M10 FASTENERS (2)W/PATCHLOCKTO USE AS A FIXED MOUNTINSERT BOOM COMPLETELYUNTIL IT COMES INTOCONTACT WITH GRIPPERFOR SWIVEL OPTION INSERTBOOM 40 MM [1.57 IN] ORUNTIL BOOM IS INSERTEDENOUGH TO ALLOWROTATION WITHOUTOBSTRUCTION[2.36]60.0[1.57]40.0[3.15]80.0[1.97]50.0[1.57]40.0[3.94]100.0Model NumberCPI-RJM-150-45BBS1-888-DESTACOWeight1.23 kg [2.71 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e73


[1.03]26.1[1.60]40.7[.63]15.9BodyBuilder End Effector SystemBodyBuilder Swivel Arms30B50-MSA 30mm Swivel Arms for .50”(in) M6 Apple Core Accessories[.75]Features: 19.1[1.18]• Mounts to BodyBuilder 30.0 30mmextrusion boom.• One bolt design for easy assemblyand adjustment, [2.31][3.00] allowing accessoriesto be repositioned58.776.2easily.• Provides 360° of adjustments in(3) axes.• Used to mount venturi, bumpers,round[.65]locators, and proximity [.75] switches.16.519.1[.83]21.0[.71]17.9FASTENERS (3)Specifications:Max. Static Clamp Load:102 [1.00] N*m [75 ft-lb]Material: 25.4Body:Cast Aluminum [1.31]Insert:33.4Machined Aluminum[.69]17.5[.24]Ø6.0ALIGNMENTHOLES(BOTH SIDES)[.50]Ø12.7[1.18]30.0CPI-200-30B50-MSACPI-300-30B50-MSACPI-600-30B50-MSACPI-500-30B50-MSACPI-400-30B50-MSA[.63]15.9[.24]Ø6.0ALIGNMENTHOLE"C""A"[2.53]64.3[.75]19.1[.78]19.8M6FASTENERS (2)[.75]19.0[1.55]39.4"B"[.50]Ø12.7[.41]10.3.0003.3384.54.32109.65.30134.56.29159.74004.18 130.63.25 106.22.35 82.6 50059.8600CPI- L -30B50-MSA SWIVEL ARM“ L ” “A” “B” “C” WEIGHT20059.8 52.1 84.5 .10 kg[2.35] [2.05] [3.33] [.22 lb]82.6 77.2 109.6 .11 kg300[3.25] [3.04] [4.32] [.24 lb]5.905.14106.2 102.1 134.5 .12 kg150.0[4.18] [4.02] [5.30] [.26 lb]130.6 127.3 159.7 .13 kg[5.14] [5.01] [6.29] [.29 lb]150.0 147.1 179.5 .14 kg[5.90] [5.79] [7.07] [1.72 lb]7.07179.574Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Swivel Arms45B-CSA 45mm Swivel Arms for Ø19mm [.75 in] Apple Core AccessoriesSpecifications:Max. Static Clamp Load:271 N*m [200 ft-lb]Material:Body:Cast AluminumInsert:Machined AluminumFeatures:• Mounts to BodyBuilder 45mmextrusion boom.• One bolt design for easy assemblyand adjustment, allowing accessoriesto be repositioned easily.• Provides 360° of adjustments in(3) axes.• Used to mount venturi, bumpers,round locators, and proximity switches."C"CPI-180-45B-CSA SHOWN[1.00]25.4[3.75]95.3[1.90]48.2[2.96]75.2[1.33]33.7"A"M10 FASTENER[.60]15.2[Ø.75]Ø19[.87]22.1M10 FASTENERSW/PATCHLOCK (2)"B"CPI-” L “-45B-CSA SWIVEL ARM“ L ” “A” “B” “C” WEIGHT130119.8 118.8 140.9 .48 kg[4.72] [4.68] [5.56] [1.06 lb]180169.8 169.1 224.9 .54 kg[6.68] [66.6] [8.89] [1.20 lb]230219.7 219.1 275.0 .61 kg[8.65] [8.63] [10.83] [1.34 lb]280269.6 269.2 325.0 .67 kg[10.61] [10.60] [12.80] [1.47 lb]1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e75


BodyBuilder End Effector SystemBodyBuilder Swivel ArmsSA-30 30mm Swivel Arms for Ø19mm [.75 in] Apple Core AccessoriesFeatures:• Mounts to BodyBuilder 30mmextrusion boom.• One bolt design for easy assemblyand adjustment, allowing accessoriesto be repositioned easily.• Provides 360° of adjustments in(3) axes.• Used to mount venturi, bumpers,round locators, and proximity switches.Specifications:Max. Static Clamp Load:271 N*m [200 ft-lb]Material:Body:Cast AluminumInsert:Machined Aluminum30 MM<strong>BODY</strong><strong>BUILDER</strong>EXTRUDED BOOMCPI-800-30-SA (SHOWN)SWIVEL ARMSPACERCPI-400-30-SA SHOWN[1.19]30.2<strong>BODY</strong><strong>BUILDER</strong> INSERTDE-STA-COVACUUM CUPS[3.44]87.3[1.19]30CPI-800-30-SASHOWN WITH750 SERIESVENTURIM10 FASTENERSCPI-500-30-SACPI-600-30-SACPI-700-30-SAACPI-400-30-SA(SHOWN)CPI-” L “-30-SA SWIVEL ARM“ L ” “A” “B” “C” WEIGHT400103.8 95.1 142.5 .35 kg[4.09] [3.74] [5.61] [.75 lb]500132.8 126.0 172.7 .39 kg[5.26] [4.96] [6.80] [.88 lb]600151.7 146.0 192.5 .48 kg[5.97] [5.75] [7.58] [1.06 lb]700170.6 165.4 212.1 .51 kg[6.72] [6.51] [8.35] [1.13 lb]800209.7 205.5 252.2 .58 kg[8.26] [8.09] [9.93] [1.25 lb]C[1.96]49.8[3.77]95.9B[2.56]65.0CPI-50-30-SA(SHOWN)WEIGHT:258.5 g[9.1 oz][Ø.75]Ø19ALSO USED TOMOUNT SAP AND PSM SERIESPROXIMITY MOUNTS.ROUGH LOCATORS,NEST PAD GUIDES, ANDBUMPERS CAN ALSO BEMOUNTED WITH THE USEOF AN APPLE CORE STYLEMOUNT BRACKET SUCH ASTHE EST AND AB SERIESNEST PAD BRACKETS76Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Swivel Arms30-SA-B112 30mm Swivel Arms for Swivel Ball Mount AccessoriesCPI-500-30-SA-B112 (SHOWN)30 MM<strong>BODY</strong><strong>BUILDER</strong>EXTRUDED BOOMCPI-800-30-SA-B112 (SHOWN)SWIVEL ARM SPACER<strong>BODY</strong><strong>BUILDER</strong> INSERT[1.19]30[1.19]30.2CPI-500-30-SA-B112ACPI-800-30-SA-B112CPI-700-30-SA-B112CPI-600-30-SA-B112[4.02]102.0CPI-400-30-SA-B112(SHOWN)[.63]15.9M10 FASTENERSBCSWIVEL BALL ENDØ28.58 [Ø1.125][2.74]69.5CPI-” L “-30-SA-B112 SWIVEL ARM“ L ” “A” “B” “C” WEIGHT400106.7 95.0 146.1 .40 kg[4.20] [3.74] [5.75] [.88 lb]500135.0 126.0 177.1 .46 kg[5.32] [4.96] [6.97] [1.00 lb]600153.7 145.8 196.9 .49 kg[6.05] [5.74] [7.75] [1.06 lb]700172.3 165.4 216.5 .53 kg[6.78] [6.51] [8.52] [1.19 lb]800211.1 205.5 256.6 .60 kg[8.31] [8.09] [10.10] [1.31 lb][1.96]49.7[3.92]99.6CPI-50-30-SA-B112(SHOWN)WEIGHT:280 g[9.9 oz]1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e77


BodyBuilder End Effector SystemBodyBuilder Swivel Arm AccessoriesBC19 30mm Bodybuilder to Ø19mm [.75 in] Apple Core Swivel End MountFeatures:• Mounts to BodyBuilder 30mmextrusion boom.• One bolt design for easy assemblyand adjustment, allowing accessoriesto be repositioned easily.• Provides 360° of adjustment along(2) axis.Specifications:Material:AluminumINCLUDES (2) INSERTS TO BE PRESS-FITTEDINTO THE END OF 30MM <strong>BODY</strong><strong>BUILDER</strong>OCTAGONAL BOOM[1.00]25.4[2.47]62.8[.59]15.0[.75]19.1[.69]R17.5[1.18]30.0[.60]15.2[.72]18.3[1.73] [1.82]44.0 46.2[1.23]31.2[1.50]38.230MM<strong>BODY</strong><strong>BUILDER</strong>EXTRUSION[.55]14.0Model NumberBC-19Weight.13 kg [.28 lb]78Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemSpecifications:Max. Static Clamp Load:271 N*m [200 ft-lb]Material:AluminumBodyBuilder Swivel Arm AccessoriesAB-750-SL Part Present Proximity Switch MountFeatures:• Mounts a 40mm square proximitysensor to the BodyBuilder 30mmSwivel Arm (CPI-”L”-30-SA).• Mount allows for 360 degrees ofradial adjustment along one axis.• Slots allows 28.6mm [1.13 in] oflinear adjustment for fine tuning duringfinal setup.AB-750-SL-02[1.25][1.50] 31.838.1[1.46]37[2.13]54FASTENERS AND NUTINCLUDED[3.58]90.8M5 X 0.8 SHCS50MM LONG[3.07]78.1REF.[.43]10.9[.63]R 15.9[1.25]31.8[.75]19[1.13]28.6[1.75]44.5[2.60]66REF.[1.27]32.2[.79]20[1.18]30[.21]5.3TYP[1.13]28.6ADJ.[1.57]40REF.Model NumberCPI-AB-750-SL1-888-DESTACOWeight.10 KG [.22 lb]Sub ject to Tech nical M odi fi cations Wi thout Notic e79


BodyBuilder End Effector SystemBodyBuilder Swivel Arm AccessoriesNPG-15RL-400 Rough LocatorFeatures:• Mounts to Nest Pad Brackets andindirectly to BodyBuilder 30mmSwivel Arm Mount.Specifications:Max. Static Clamp Load:271 N*m [200 ft-lb]Material:Bracket: SteelWear Surface: UHMW[8.20]208.4[1.50]38.1CPI-EST-00-075-24NEST PAD BRACKET[1.00]25.4UHMW[4.86]123.3[.75]R 19.1[2.95]75NUT AND BOLTSREQUIRED(NOT INCLUDED)[.25]6.4STANDARD NEST PADSRIBBED TOP NEOPRENE CPI - RT - 1 - 4 - 45SMOOTH TOP NEOPRENE CPI - ST - 1 - 4 - 45SMOOTH TOP URETHANE CPI - UT - 1 - 4 - 85[.43]11[.39]10M6 FHCS[4.72]120[.75]19.1Model NumberCPI-NPG-15RL-400Weight0.86 kg [1.90 lb]80Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Swivel Arm AccessoriesSAP-BM10 Ø19mm [.75 in] Apple Core Nest Bumper MountSpecifications:Max. Static Clamp Load:271 N*m [200 ft-lb]Material:Steel[2.17]55[1.77]45[.41]M10[.75]Ø19.1DE-STA-CO240208-MBUMPERModel NumberCPI-SAP-BM10Weight[.31].10 kg [.21 lb] 8.0[.31]8.0[.75]Ø19[.75]Ø19[.26]6.5[1.65]42.0[1.65]42.0[.75]Ø19.1[.75][1.38]Ø1935.0[1.38]35.0[1.65][1.10][.71]42.028.018.0[.31][1.10][.71]8.0[.22]28.018.0Ø5.5[.98]25.0[.22]Ø5.5[.98]Apple Core and Base Thickness25.0 for [1.97] <strong>DSC</strong>-82L25[1.38]Dimensions 50.035.0 for all Models Model Number Weight8LD-009-1 [1.57].10 kg [.21 lb][.24]40.0[1.10][.71][1.57]Ø6.0[.98][1.57]28.018.040.0[.24] 25.040.0Ø6.0[1.57][1.18][.22]40.0[.59]30.0Ø5.5[.98]Specifications:25.0[1.57][.24]15.0[1.38][1.18]Max. Static 40.0 Clamp 6.0 Load: 35.0 [.59] 30.041 N*m [.26][30 ft-lb] 15.0Ø6.6[1.18]Material: Aluminum30.0[.26][1.18][1.57]Ø6.6[1.81][.24]30.040.046.0Ø6.08LD-010-1 (Shown)[1.57]40.0[1.18][.59] 30.015.0[1.42]36.0[.79]20.0[.22]5.58LD Ø19mm [75 in] Apple Core Mini-Clamp Mounts[1.97]50.0[1.97]50.0[1.57][.98]40.025.0[1.57][.98]40.025.0[.24][1.38]6.035.0[.24] [1.38] for <strong>DSC</strong>-82L406.0 35.0Model Number Weight8LD-010-1 [1.81].10 kg [.21 lb]46.0[1.81]46.0[1.42][.79]36.020.0[1.42][.79]36.020.0[.24][1.18]Ø6.030.0[.24][1.18]Ø6.030.0for <strong>DSC</strong>-82L32Model Number Weight8LD-012-1 .10 kg [.21 lb][.26]Ø6.6[1.18]30.0[.24]Ø6.0[1.18]30.01-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e81


BodyBuilder End Effector SystemBodyBuilder Tooling Sample AssemblyTypical Application Build ExamplesMid Mount with GR84 Series Mini-ClampsEnd Mount with Venturi Cup Mounts andVacuum CupsMid Mount with 82M50 Enclosed Power Clamps82Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Tooling Sample AssemblyTypical Application Build ExamplesMid Mount with GR1Series GripperEnd Mount with GR84 Series Mini ClampMid Mounted Part Nestwith CPI-HTW Hold Table Weldmentand Nest Pad guides1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e83


BodyBuilder End Effector SystemBodyBuilder Tooling Application ExamplesCustomer Application ExamplesOur CustomersOur major customer base is a diverse mix of applications and industries, includingapplications in automotive, machine tool, general industrial, plastics, and electronics.Many of our customers have locations around the world, requiring similar solutions andconsistent program support. DE-STA-CO is competitively positioned to provide this supportthrough our global support strategy, which include offering services in design, engineering,training, team building, and education in application solutions throughout the world.BodysideTwo Model Servo SelectDashThree Model Pneumatic SelectPick-up Bed and Cross MemberThree Model - Multiple Parts84Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemBodyBuilder Tooling Application ExamplesCustomer Application ExamplesDoor AssemblyHem Press Load/UnloadUnderbodyPedestal WeldUnderbodyMechanical HandlingDoor AssemblyAll Electric Programmable1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e85


BodyBuilder End Effector SystemDE-STA-CO offers Complete End Effector System SolutionsDE-STA-CO Products commonly used with BodyBuilderPneumatic Modular GrippersGR1 Modular Gripper• Can be flange or cylinder mounted.• Offered with several different jaw opening and pointoptions.• Toggle-Locking Mechanism holds the part if air pressureis lost.GR84 Enclosed Modular Mini Clamp• Also offers several different jaw and tip options.• Can also be flange or cylinder mounted.• Locking Mechanism holds the part if air pressure is lostand is protected from contaminates.Pneumatic Enclosed Power Clamps82M Series Clamps• Offered in two sizes, 50mm and 63mm.• Angle of arm opening can be adjusted in the field in 15°increments.• Lightweight - highest weight to power ratio.• Optional integrated open/closed sensing package willaccommodate all major switches.• Built-in flow controls.• NAAMS style arms and mounting.• Sealed roller bearing.• Toggle-locking mechanism holds the part if air pressureis lost• Protected from contaminates.Pneumatic Locating Pin Clamps82P Series Pin Clamps• Optional “Weld-Slag Resistant” offers protectionfrom contamination entering the unit• Standard rest blocks heights of 25 and 50mm,with others block heights available.• Hardened and ground precision tool steel locating pin• Enclosed aluminum body houses a full togglingmechanism that secures the part in place even when airis removed from the tool.• Protected from contaminates.Modular Tool ChangerQuick Change 1200 Series• End effector tooling can be changed quickly and easily toaccommodate many different styles of parts on the samerobot.86Subjec t to Techn ical Modifica ti on s With ou t Notice1-888-DESTACO


BodyBuilder End Effector SystemDE-STA-CO offers Complete End Effector System SolutionsDE-STA-CO Products commonly used with BodyBuilderPneumatic Modular CAM Grippers84A2 and 84A3 Modular CAM Gripper• Two sensing systems are provided along withinterchangeable gripper teeth and pads.• High speed material movement in restrictedspaces.• High clamping force and fast opening andclosing action.• Roller and cam principal, self-locking at end stopposition.• Multiple mounting and jaw opening options.• Small size, low weight.Vacuum Cup Mounts and AdaptersCPI-500 and 750 Series Port Only Adapters• Provides an option for integrating swivel arms andvacuum cups with a remote vacuum source.CPI-ARV AND VSA Series Venturi Adapters• Generates vacuum at the cup level.• Integrated automatic quick panel release (ARV).• Available with blow-off and low-profile.CPI-SCM Series Spring Loaded Cup Mounts• Available in different porting and travel options.• Works with CPI-750 Series Venturi Adapters.Pneumatic Actuated MagnetsCPI-TPLP Series Magnets• Provides instantaneous pick up and releasewithout electricity, maintaining positive hold evenwhen air pressure is lost.• Supplied with urethane pad which softens theimpact of the magnet and avoids damage todelicate surfaces.Vacuum CupsFlatfoot Vacuum Cups• Maximizes lifting capacity and minimizes slip.Belcup Vacuum Cups• Picks up material that vary slightly in position.Traction Vacuum Cups• For applications with wet or oily surfaces or fordestackers.Deepdish Vacuum Cups• Works best on materials with convex surfaces.1-888-DESTACOSub ject to Tech nical M odi fi cations Wi thout Notic e87


PRECISELY POSITIONING OUR CUSTOMERS FOR PRODUCTIVITY.Workholding• Widest variety of workholding products• High durability and reliability• Flexible solutions for all applications• Custom products for unique requirementsAutomation• Broad range of engineered automation products• Complementary products for modular integration• Unmatched accuracy, reliability and performance• Unparalleled global sales, service and engineering supportNORTH AMERICADE-STA-CO HeadquartersAuburn Hills, MichiganTel: 1.248.836.6700Marketing: marketing@destaco.comAuburn Hills, MichiganTel: 1.888.DESTACOCustomer Service: cs-workholding@destaco.comWheeling, IllinoisTel: 1.800.645.5207Customer Service: camco@destaco.comMonroe, ConnecticutTel: 1.888.DESTACOCustomer Service: cs-automation@destaco.comCharlevoix, MichiganTel: 1.888.DESTACOCustomer Service: cs-automotive@destaco.comSOUTH AMERICABrazilTel: 0800-124070Customer Service: samerica@destaco.comDE-STA-CO GLOBAL LOCATIONSASIAThailandTel: +66-2-326-0812Customer Service: info@destaco.comChinaTel: +86-21-6081-2888Customer Service: china@destaco.comIndiaTel: +91-80-41123421-426Customer Service: india@destaco.comEUROPEGermanyTel: +49-6171-705-0Customer Service: europe@destaco.comFranceTel: +33-1-3996-5000Customer Service: france@destaco.comUKTel: +44-1902-797980Customer Service: uk@destaco.comSpainTel: +34-936361680Customer Service: spain@destaco.comNetherlandsTel: +31-297285332Customer Service: benelux@destaco.comP r e c i s e l y p o s i t i o n i n g o u r c u s t o m e r s f o r p r o d u c t i v i t y.© Copyright, 2009 DE-STA-CO.All rights with regards to logos, layout, photos and text,including all artwork, rest with DE-STA-CO.All photomechanical or other reproductions can only bemade with our expressed permission.1025 Doris RoadAuburn Hills, MI 48170Fax: (248) 836-6750Technical Support E-mail:tech-automotive@destaco.comwww.destaco.com<strong>DSC</strong>_GBB-C_0309_0.0K

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