Operating instructions Control units for oscillating drives ESG 1000
Operating instructions Control units for oscillating drives ESG 1000
Operating instructions Control units for oscillating drives ESG 1000
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<strong>Operating</strong> <strong>instructions</strong><strong>Control</strong> <strong>units</strong><strong>for</strong> <strong>oscillating</strong> <strong>drives</strong><strong>ESG</strong> <strong>1000</strong>BARhein-Nadel Automation GmbH
2 Safety notesThe safety notes shall in any case be read andunderstood. Their observance secures the conservationof valuable material and avoids healthimpairment.The symbol of the pointing handis shown in these operating <strong>instructions</strong>at points, which mustbe particularly observed, so thatrecommendations, regulations,notes and the correct procedureof work can be observed, as wellas damage and destruction ofthe machine and/or other equipmentparts is avoided.Electric danger,eg. at work under voltage3 In<strong>for</strong>mation <strong>for</strong> starting.Be<strong>for</strong>e the mains connection is madeand the control unit is switched on, thefollowing points must in any case bechecked: Is the control unit closed properlyand with all screws? Are the existing plug fixing deviceslocked into place/screwed down? Are all cables and ducts undamaged? Is the INTENDED USE guaranteed? Does the mains voltage indicationcomply with the local power supplynetwork? Does the mains frequency indicationat the <strong>oscillating</strong> drive complywith the local power supply network? Is the correct operating mode set atthe control unit? (on that read explanationoperating mode)Only if all above mentioned questions can be answeredwith yes, the control unit can be put into operation.Work at electrical equipment of the machine/equipmentmay only be carried outby a qualified electrician or by trainedpersonnel under direction and supervisionof a qualified electrician according tothe electronic regulations!All safety and danger notes at the machine/ equipment must be observed!!The electrical equipment of a machine /equipment must be examined regularly.Faults, eg. loose connections or damagedcables, must be eliminated immediately!Be<strong>for</strong>e opening the device unplug thepower plug!At initial starts or starts after repair workor exchange of control <strong>units</strong>/<strong>oscillating</strong><strong>drives</strong> the minimum output should be setat the control unit be<strong>for</strong>e switching onthe device. When bringing up the outputit must be taken care <strong>for</strong> correct function.3.1 Explanations on the term OPERAT-ING MODERNA - Oscillating <strong>drives</strong> are mechanical spring vibrators,which, according to weight and/or size, are adjustedto an <strong>oscillating</strong> frequency near the mains frequency.Two operating modes are possible:1. Asymmetrical half-wave operation - the <strong>oscillating</strong>drive operates with mains frequency.2. Symmetrical full-wave operation - the <strong>oscillating</strong>drive operates with double mains frequency.Rhein - Nadel Automation GmbH Seite 4 control unit <strong>ESG</strong> <strong>1000</strong>
From that the following details result <strong>for</strong> the <strong>oscillating</strong>frequency:Mains frequency<strong>Operating</strong>mode 1<strong>Operating</strong>mode 250 Hz 60 HzOscillating frequencyOscillating frequencyOscillating frequency503000 min -1 3600 min -1Hz =60 Hz =Oscillating frequency6000 min -1 7200 min -1100 Hz =120 Hz=At a mains with 50 Hz only <strong>oscillating</strong> <strong>drives</strong> with 50 Hzor 100 Hz <strong>oscillating</strong> frequency can be operated, at amains with 60 Hz, however, only <strong>oscillating</strong> <strong>drives</strong> with60 H7 or 120 Hz oscilllating frequency. The control unitcan operate in both operating modes. It must, however,be switched into the correct operating mode. Themains frequency is of no importance <strong>for</strong> the control u-nit.Threaded fitting M20grey –2, 100 Hz oscillation frequencyblack –1, 50 Hz oscillation frequencymetal-EMV-threaded fitting<strong>for</strong> frequency regulated devices3.3 Setting the minimum and maximumoutput voltageThe control <strong>units</strong> have been adjusted in the factory at areference drive. In special cases or after modificationsa readjustment may become necessary. Here it must inany case be observed:The output voltage can only be measuredwith an <strong>oscillating</strong> drive being connected!The measuring device must be designed<strong>for</strong> real effective measurement. (True-RMS), other measuring devices indicaterandom values. The load plug must beplugged in, as otherwise the measurementpossibly takes place in the wrong measuringmode.As the adjustment of the output voltage requires feedingof the mains voltage, the following safety note isvery important:Feed the supply voltage only by means of asafety trans<strong>for</strong>mer ! Carry out the measurementsin the rooms/zones permitted <strong>for</strong>that. This measurement requires the employmentof qualified professionals. Afterthe measuremtn the control device must beput back into the original condition, as otherwisethe release of series is stopped!Important is the remark that the adjusting devices <strong>for</strong>the output voltage are not reactionless towards eachother. I. e. that at a change of the maximum voltagethe minimum voltage is slightly changed as well - andvice versa. That possibly means a repeated adjustmentof both trimming potentiometers.3.4 Switching over to a different mainsvoltage3.2 Switching over to a different mainsvoltageThe selection of the operating mode takes place by enteringa code into the load plug of the <strong>oscillating</strong> drive.A jumper in the plug from connection 3 to 4 switchesthe control unit into operating mode 2: 100 or 120 Hz. Ifthis connection is missing, the control unit operates inthe operating mode 1: 50 or 60 Hz.As a standard <strong>oscillating</strong> transport <strong>units</strong> are providedwith the correct code in the plug. To assist the user, thethreaded cable fitting has distinguishing colours on theconnector jack <strong>for</strong> better recognitionBLACK <strong>for</strong> operating mode 1, 50 Hz or 60 Hz,GREY <strong>for</strong> operating mode 2, 100 Hz or 120 Hz.The control unit can be operated at 230 V, 50/60 Hz aswell as at 115 V, 50/60 Hz, must, however, be switchedover to this voltage ,Changing from 230V to 115V:Take the plug out of the electrical socket and open thedevice on the right side. Toggle the switch and closethe side of the device. Test run. U MAX may have to bere-adjusted.(See the layout plan <strong>for</strong> the adjustable parts, figure 3)Rhein - Nadel Automation GmbH Seite 5 control unit <strong>ESG</strong> <strong>1000</strong>
Rhein-Nadel Automation GmbHReichsweg 19/42 D - 52068 AachenTel (+49) 0241/5109-159 Fax +(49) 0241/5109-219Internet: www.rna.de E-mail: vertrieb@rna.deRhein-Nadel Automation GmbHZweigbetrieb LüdenscheidNottebohmstraße 57 D - 58511 LüdenscheidTel (+49) 02351/41744 Fax (+49) 02351/45582Rhein-Nadel Automation GmbHZweigbetrieb ErgoldingAhornstraße 122 D - 84030 ErgoldingTel (+49) 0871/72812 Fax (+49) 0871/77131HSH Handling Systems AGWangenstr. 96 CH - 3360 HerzogenbuchseeTel +(41) 062/95610-00 Fax (+41) 062/95610-10Internet: www.rna.de E-mail: info@handling-systems.chRNA AUTOMATION LTDHayward Industrial ParkTameside Drive, Castle BromwichGB - Birmingham, B 35 7 AGTel (+44) 0121/749-2566 Fax (+44) 0121/749-6217Internet: www.rna-uk.com E-mail: rna@rna-uk.comVibrant S.A.Pol. Ind. Famades C/Energia Parc 27E - 08940 Cornella Llobregat (Barcelona)Tel (+34) 093/377-7300 Fax (+34) 093/377-6752Internet : www.vibrant-rna.com E-mail: info@vibrant-rna.comRNA Automated Systems Inc.1349 Sandhill Drive Unit 101Ancaster, OntarioCanada, L9G 4V5Tel (+1) 905/3049950 Fax (+1) 905/3049951Mobil (+1) 5197546955Email sales@rna-can.comwww.rna-can.comVT-BA-<strong>ESG</strong><strong>1000</strong>-GB-00 Stand: 26.10.05Rhein - Nadel Automation GmbH Seite 8 control unit <strong>ESG</strong> <strong>1000</strong>
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