FulFiller – CFF Container Loading System - Redler Limited
FulFiller – CFF Container Loading System - Redler Limited
FulFiller – CFF Container Loading System - Redler Limited
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
<strong>FulFiller</strong> <strong>–</strong> <strong>CFF</strong><strong>Container</strong> <strong>Loading</strong> <strong>System</strong>High-speed bulk loading systemfor ISO <strong>Container</strong>sFixed frame for dedicatedcontainer loading silosSimple operation, low powerconsumption, easy maintenanceMaximises container loads andminimises loading timeApplication Construction Operating PrincipleThe <strong>FulFiller</strong> container loadingsystem is used to load bulkgranular products into standardISO containers. The <strong>CFF</strong>, CustomerFixed Frame version is designed fordedicated silos that are always usedfor outloading materials intocontainers.The container trailer isreversed up to the <strong>FulFiller</strong> beforeconnections are made and theloading commences.For variable container / trailer heights,an optional lift can be supplied toadjust the thrower height.Mis alignment of the <strong>Container</strong> and<strong>FulFiller</strong> can be prevented by useof an optional turntable.The use of ISO containers for shippingbulk products is widespread <strong>–</strong>typical industries are polyolefinplants,sugar refiners / shippers, the grain andsoya industries and chemical plants.The <strong>FulFiller</strong> <strong>CFF</strong> comprises threemain parts:The belt thrower assemblycomprising drive, main pulleysand idlers, throwing belt, inlethopper and product baffle,outlet section and liner inflationfan. Product contact partsaresupplied in stainless steel orfood grade rubber; other partsare painted carbon steel.The controlsystem comprisingmain panel containing allnecessary power and controlcircuits, and Siemens PLCthree phase power socket forancillary equipment. A fitted10 m cable and plug allowspower connection to a local3 phase supply.A carbon steel painted heavydutyframe complete withaccess platform and railingsupplied to match yourrequired height.The <strong>FulFiller</strong> uses a throwing belt thatis supported on two rollers and rotatesat high speed. The material beingloaded falls onto the belt, is acceleratedthrough 90° and thrown from the loaderinto the container. The throwing actiondoes not damage the material and isthere fore ideal for all pellets and granules.
Dimensions (mm)<strong>Container</strong> Liner InformationFor containers using liners, the design should use these dimensions:
Technical DataMaximum loading rate240 m 3 /hr dependent on material and physicalarrangementMain drive motor11 kWControlVia SiemensPLCOperating conditions0° <strong>–</strong> 45°C ambientWeight1140 kgOptional Item <strong>–</strong> Hydraulic LiftOptional Item <strong>–</strong> TurntableUtility requirementsHydraulic lift table to allow adjustment of the throwerheight to suit varying trailer / container configurations.Powered from the standard control panel.Slewing turntable to allow adjustment of throwingdirection when the container and <strong>FulFiller</strong> are notideally positioned.3 phase 380 <strong>–</strong> 460V 50/60 Hz supply.Unit supplied with cable and plug.Product SuitabilityMost granular or pellet products can be loadedusing the <strong>FulFiller</strong> depending on particle sizeand material density. Particles should ideallybe homo-geneous and in the range of 1 <strong>–</strong> 25mm.Bulk density of the product should lie withinthe range 400 <strong>–</strong> 1200 kg/m3. Very dusty productswill not be loaded satisfactorily.Typical products are plastic pellets, refined sugar,grains, soya beans, animal meal (pellets), woodchips / pellets, rice, clay pellets.Special RequirementsFor special applications, the <strong>FulFiller</strong> can beadapted. Please contact us to discuss applicationswhere the standard product may not be suitable.
Enquiry / Order DataIn order to process your order please provide the following information:Material details including bulk density, particle size, moisture contentDetails of feed arrangementRequired loading rate (lorry turnaround time)Sizes of container to be loadedDimensions required for frame height <strong>–</strong> and any variabilityAny special environmental factorsBVD9001GBSchenck Process UK <strong>Limited</strong>Carolina Court, LakesideDoncaster, South YorksireDN4 5RA UKT +44 (0) 1302 321313F +44 (0) 1302 554400enquiries@schenckprocess.co.ukwww.schenckprocess.co.ukSchenck Process UK <strong>Limited</strong>Canalside CourtStonehouse Business ParkSperry Way, Glos GL10 3UTT +44 (0) 1453 763 611F +44 (0) 1453 763 582sales@redler.comwww.schenckprocess.co.ukSchenck Process GmbHPallaswiesenstraße 10064293 DarmstadtGermanyT +49 61 51-15 310F +49 61 51-15 31 11 72sales@schenckprocess.comwww.schenckprocess.com
Change language