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<strong>SPARE</strong> <strong>PARTS</strong> <strong>CATALOGUE</strong>GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGP 800NSG1000U01


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MIndexFinished products........................................................................................................................................................................... 4Alphanumeric index....................................................................................................................................................................... 5Engine........................................................................................................................................................................................... 12Table 01.02 - Engine, assembly..............................................................................................................................................12Table 01.05 - Crankcase..........................................................................................................................................................13Table 01.06 - Crankshaft.........................................................................................................................................................16Table 01.07 - Cylinder-pistston-wrist pin unit........................................................................................................................17Table 01.10 - Head unit - Valve..............................................................................................................................................18Table 01.11 - Rocking levers support unit............................................................................................................................. 20Table 01.12 - Cylinder head cover......................................................................................................................................... 22Table 01.13 - Driving pulley................................................................................................................................................... 23Table 01.14 - Driven pulley.................................................................................................................................................... 24Table 01.15 - Crankcase cover - Crankcase cooling............................................................................................................... 25Table 01.18 - Oil pump...........................................................................................................................................................26Table 01.19 - Cooler pump.....................................................................................................................................................28Table 01.20 - Stater - Electric starter..................................................................................................................................... 29Table 01.21 - Flywheel magneto............................................................................................................................................ 30Table 01.23 - Flywheel magneto cover - Oil filter................................................................................................................. 31Table 01.25 - Reduction unit..................................................................................................................................................32Table 01.26 - Transmission assembly..................................................................................................................................... 33Table 01.36 - Throttle body - Injector - Union pipe...............................................................................................................35Table 01.42 - Silencer............................................................................................................................................................. 36Table 01.45 - Air filter............................................................................................................................................................ 38Frame - Plastic parts - Coachwork...............................................................................................................................................39Table 02.01 - Frame/bodywork.............................................................................................................................................. 39Table 02.25 - Stand/s..............................................................................................................................................................40Table 02.26 - Front shield...................................................................................................................................................... 41Table 02.27 - Windshield - Glass............................................................................................................................................43Table 02.30 - Front glove-box - Knee-guard panel.................................................................................................................46Table 02.31 - Central cover - Footrests..................................................................................................................................48Table 02.32 - Side cover - Spoiler.......................................................................................................................................... 52Table 02.33 - Wheel huosing - Mudguard............................................................................................................................. 54Table 02.34 - Helmet huosing - Undersaddle........................................................................................................................ 56Table 02.37 - Rear cover - Splash guard................................................................................................................................ 57Table 02.38 - Plates - Emblems..............................................................................................................................................58Table 02.39 - Saddle/seats - Tool roll.....................................................................................................................................59Table 02.45 - Driving mirror/s................................................................................................................................................ 60Table 02.46 - Locks................................................................................................................................................................. 61Table 02.47 - Fuel tank...........................................................................................................................................................62Table 02.55 - Cooling system................................................................................................................................................. 64Handlebars/Steering.....................................................................................................................................................................66Table 03.02 - Meter combination - Cruscotto........................................................................................................................66Table 03.06 - Handlebars - Master cil....................................................................................................................................6717/02/2011 Page 2 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MSuspensions - Wheels.................................................................................................................................................................. 69Table 04.01 - Swinging arm....................................................................................................................................................69Table 04.02 - Fork/steering tube - Steering bearing unit...................................................................................................... 70Table 04.10 - Rear suspension - Shock absorber/s................................................................................................................ 71Table 04.11 - Front wheel...................................................................................................................................................... 73Table 04.12 - Rear wheel....................................................................................................................................................... 74Braking system - Transmissions................................................................................................................................................... 75Table 05.01 - Brakes pipes - Calipers..................................................................................................................................... 75Table 05.03 - Transmissions....................................................................................................................................................78Electrical system...........................................................................................................................................................................79Table 06.01 - Selectors - Switches - Buttons..........................................................................................................................79Table 06.03 - Front headlamps - Turn signal lamps...............................................................................................................80Table 06.04 - Rear headlamps - Turn signal lamps................................................................................................................ 81Table 06.05 - Remote control switches - Battery - Horn....................................................................................................... 82Table 06.06 - Voltage Regulators - Electronic Control Units (ecu) - H.T. Coil......................................................................... 83Table 06.08 - Main cable harness.......................................................................................................................................... 8517/02/2011 Page 3 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MFinished productsCodeNSG1000U01NSG1000U10NSG1BRCU10NSG1ESCU01NSG1EVCU01NSG1NDCU01NSG1RPCU01ValidityVehicle colour:White[544]Vehicle colour:Grey[794/A]Vehicle colour:Metallized Grey[713/B]Vehicle colour:Graphite Black[79/A]Vehicle colour:Red[830/A]17/02/2011 Page 4 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MCode No. table Pos.000267 01.21 4002139 02.31 39002139 02.31 49002440 02.25 10002440 02.25 16002440 04.01 11002440 04.01 18003054 06.04 15003056 02.27 36003056 02.27 41003056 02.32 10003058 05.01 51003062 02.25 3005965 02.27 37005966 02.39 6006408 02.31 40006408 02.31 50006624 04.10 43006624 05.01 55006630 01.26 2006642 01.15 5006647 04.10 2006652 01.15 3006662 01.05 2006965 01.18 3006965 01.18 9006966 02.27 7006966 04.10 7006966 05.01 14006970 01.26 26006970 05.01 20006976 01.18 27006976 01.26 30006976 02.27 36006976 02.27 42006976 04.10 13006976 05.01 28006976 05.01 37006976 05.01 47006976 05.03 5006976 06.06 27008108 02.26 16008375 02.31 12008455 02.37 2012112 04.10 11012138 01.42 21012531 06.06 12012531 06.06 22012532 06.01 7012533 02.01 4012535 06.04 9012543 03.06 7013092 01.45 16013763 02.37 8013763 02.55 7013777 02.31 55013880 01.42 20013880 02.01 5013880 02.27 46013880 02.32 16013880 06.05 18013963 02.31 9014754 02.31 2015014 06.06 16015014 06.06 5015341 01.42 9015594 04.01 19Code No. table Pos.015728 06.03 11015911 06.01 4015996 02.34 2016404 02.37 7016404 05.01 33016405 01.20 12016406 06.05 17016626 02.25 9016626 04.01 17016626 06.04 8016661 01.11 38016670 02.31 53016670 02.34 3016686 06.06 31018509 02.47 28018553 02.32 9018553 02.45 3018575 01.05 24018575 01.05 39018575 01.05 41018575 01.05 43018575 01.18 13018575 03.06 22018603 01.15 22018639 02.27 20020008 01.26 38020008 01.42 21020104 02.37 9020104 06.06 13020104 06.06 23020208 05.01 39021210 06.04 10030034 01.18 2030039 01.18 8030062 01.26 29030117 04.01 2031033 06.06 11031033 06.06 21031058 01.26 11031086 02.47 17031087 01.18 23031089 06.06 15031091 02.27 20031091 05.01 42063435 01.10 25063435 01.10 27071633 02.34 17071671 06.06 17071671 06.06 6078307 02.31 15078307 02.47 18078307 02.55 3080341 06.06 18080341 06.06 7106009 01.05 371128674 01.26 3122637 01.21 6122675 02.46 6122675 04.10 12127863 05.01 9127927 05.01 22127927 05.01 25127927 05.01 8136371 05.01 12140435 02.46 19145298 01.45 22145298 01.45 24Code No. table Pos.145298 02.46 20145298 02.47 31145298 04.10 42145298 05.01 44145298 06.08 13145298 06.08 3164245 02.25 19164293 02.32 16168201 01.23 4178790 01.10 13178790 04.01 10191002 02.46 19191189 02.25 15194945 01.15 10195087 02.39 11199190 02.31 19217163 02.33 11217163 02.33 5217163 06.06 30217164 06.06 29217280 05.01 29217280 05.03 7217280 06.08 27217280 06.08 8219277 02.27 37230359 02.30 16230359 02.34 13230359 02.34 6231590 02.46 19231590 06.08 30232108 02.25 16232108 04.10 28239388 01.05 15239388 01.15 6241936 02.27 32241936 02.46 8241937 06.06 32246976 04.01 20248419 01.45 21248419 02.31 7252945 06.08 10254485 02.01 10254485 02.26 11254485 02.26 22254485 02.30 11254485 02.30 3254485 02.31 13254485 02.31 22254485 02.33 17254485 02.33 7254485 06.03 6254485 06.05 10254485 06.05 22254485 06.06 3254485 06.08 19255256 06.08 2257134 02.47 30257134 02.55 32257134 05.01 31257134 05.01 59257134 06.08 29257301 01.45 9257302 01.45 8258146 01.15 16258146 01.45 7258160 02.47 3258904 01.45 1717/02/2011 Page 5 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MCode No. table Pos.258904 02.55 16258904 02.55 4259348 01.10 23259348 02.26 4259348 02.30 2259348 02.31 21259348 02.37 4259348 02.46 6259372 02.31 2259830 01.45 15259830 02.26 10259830 02.33 3259830 02.33 9259830 06.03 5259831 02.47 2259832 02.47 2261319 02.25 6265451 05.01 21265451 05.01 24265451 05.01 7266040 05.01 40267115 06.04 14268158 04.10 25268304 02.47 19268596 02.37 11270216 05.01 54270361 01.15 12270361 01.15 19270793 02.30 5270793 02.31 8270793 03.02 2271147 05.01 57271434 03.06 20271695 02.27 38271891 02.31 54272624 02.33 14272836 02.30 10272836 02.31 14272836 02.34 11272836 02.34 7272836 06.05 9272836 06.08 18273754 02.25 22273754 02.25 5273779 04.10 41274369 02.27 17274369 02.27 45274369 04.10 34274369 05.01 53277330 01.42 19285846 01.10 8288245 01.10 15288741 01.19 17288741 01.19 18289731 06.06 2289919 01.11 28290860 06.08 10291017 06.06 38292022 06.03 3292022 06.04 13292332 06.05 6292500 05.01 32292507 06.08 10292889 01.26 11292889 06.01 6293154 02.34 16293256 06.08 10Code No. table Pos.293717 01.15 24294013 06.08 17294013 06.08 4294353 06.03 2294770 02.34 18294839 04.10 9295788 02.25 17295789 02.25 18296456 02.39 3297029 02.34 15297029 02.47 19297498 01.15 18297498 02.47 16298576 01.19 5299693 02.33 15299972 02.46 15316144 01.26 37316144 01.42 18319165 01.42 17319538 04.10 6319538 05.01 13411311 01.05 18411311 01.10 29411311 01.18 15414837 01.18 18414837 01.36 13414837 06.05 16414838 02.27 33414838 02.39 8414838 06.06 26430045 01.10 24430045 01.10 26434541 01.05 46434541 01.10 20434541 01.11 29434541 01.20 4434541 02.01 3434541 02.01 7434541 02.01 9434541 02.27 27434541 02.27 31434541 02.30 9434541 02.39 7434541 03.06 24434541 05.01 36434541 05.01 46434541 05.03 4434541 06.05 14434541 06.06 34436438 01.10 5436695 01.18 24436788 01.07 10436788 06.06 14436788 06.06 24463195 02.31 25478012 01.10 22478012 01.11 35478115 01.05 16478895 01.42 19478984 04.11 3479175 02.27 8479986 01.23 7484123 01.18 21484123 01.20 7484123 01.45 20484819 01.11 17484819 01.11 20Code No. table Pos.484819 01.11 3484819 01.11 6484993 01.05 8485693 01.23 5485693 01.26 5485703 01.26 9486075 01.05 52487211 01.42 10487211 01.42 19487665 01.42 29487665 02.27 22487948 01.23 18497532 01.02 3497533 01.02 2561886 01.45 556325R 05.01 256325R 05.01 4564606 04.11 11564606 04.12 13564606 05.01 50564629 01.23 17564632 01.26 25564632 03.06 6564878 04.01 3567672 01.42 24567672 01.42 32575249 02.26 21575249 02.26 5575249 02.30 8575249 02.33 13575249 02.33 6575249 02.47 10575249 04.10 15575329 06.05 11576189 02.31 23576189 02.55 14576542 02.47 6576546 02.47 7576565 02.27 12577128 02.46 12577129 02.46 14577131 02.46 16577471 02.46 7577492 02.39 4577594 03.02 3577620 02.46 11580141 06.03 4580160 02.55 3358099R 06.05 5581061 01.20 10581061 06.04 11581142 06.06 35581424 06.08 22581440 06.05 358145R 01.21 558146R 01.21 1581560 02.25 20581596 01.20 11581767 05.03 8581859 02.27 29581900 03.06 1858200R 06.05 19582034 03.06 19582058 02.37 12582906 06.05 2582990 02.46 9583094 03.06 1717/02/2011 Page 6 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MCode No. table Pos.583310 06.05 12583332 06.04 12583342 04.10 10583480 03.06 5584002 06.08 12584121 02.46 10584332 06.03 10584332 06.03 8584332 06.04 5584332 06.04 7584344 01.42 11584509 06.06 37584806 06.06 25584807 01.36 15848135 01.36 145848135 01.36 17584826 06.01 3584838 01.05 45584877 02.37 10584884 02.37 5584953 05.01 34597038 04.10 3597043 02.25 8597679 04.11 9597679 04.12 11598267 02.27 11598288 02.33 10598288 02.33 4598837 01.26 40598837 04.01 12599208 05.01 5599265 04.02 22599265 04.02 9599266 04.02 21599266 04.02 8599267 04.02 20599267 04.02 7599268 04.02 10599268 04.02 23599269 04.02 12599269 04.02 25599270 04.02 11599270 04.02 24599271 04.02 19599271 04.02 6599272 04.02 18599272 04.02 5599274 04.02 17599274 04.02 4599724 04.10 4599786 02.25 4599806 04.12 10599893 04.11 8600075 04.12 8600334 04.10 22600354 04.11 7600354 04.12 9600359 04.11 4600443 02.25 13600526 02.25 16006885 04.02 14600711 04.11 2600712 04.11 6600713 04.11 5601146 04.02 1601173 04.12 2601174 04.12 6Code No. table Pos.601184 04.12 7601540 01.26 1601548 01.26 13601550 01.26 4601552 01.26 6614188 01.36 96201155 02.01 1620117 02.55 1620365 02.27 4620415 02.46 13620737 02.55 13621381 04.01 4621397 02.55 28622053 02.55 30622055 02.55 5622235 02.47 32622306 02.55 8622969 04.01 16623162 04.10 31623250 03.02 4623272 02.47 20623673 02.55 12623743 02.47 276238555 04.01 14623857 01.05 9624568 02.38 2624568 02.38 5624917 02.47 4638562 06.06 33638591 06.06 28639111 06.06 1639187 06.06 4639333 02.47 9639537 01.15 9639542 06.01 5639640 06.05 20639860 06.05 7640192 06.03 1640221 06.06 36640236 06.04 1640240 06.08 1640242 06.03 9640243 06.03 7640244 06.04 4640245 06.04 6640246 06.01 2640247 06.01 1640248 03.02 1640393 06.05 1640394 06.05 4640459 01.20 9640468 02.27 24640474 06.05 13640485 01.10 28640492 06.06 9640648 01.15 8640715 06.06 19640805 06.08 14640976 06.08 11640979 06.08 9641014 02.47 8641143 06.08 4641219 06.06 9641220 01.36 1641288 06.06 28641291 06.08 9641356 06.05 5Code No. table Pos.641541 01.05 51641643 06.06 9647078 05.01 18647595 02.25 14648468 04.10 19648481 04.10 24648502 04.10 1648705 04.10 16648707 04.10 17648708 04.10 21648827 02.33 8648882 02.33 164888200BR 02.33 164888200EV 02.33 164888200ND 02.33 164888200RP 02.33 1648883 02.33 2648979 02.25 7649019 04.02 13649073 05.01 10649074 05.01 11649075 05.01 16649076 05.01 23649077 04.12 4649084 04.12 1649087 04.11 1649134 04.11 8649135 04.12 10649145 04.11 10649157 05.01 31649209 04.12 12649378 05.01 45649378 05.03 3649407 05.03 1649408 05.03 2649415 01.26 10649426 01.26 19649427 01.26 15649472 04.12 5649474 01.26 21649481 01.26 31649483 01.26 39649484 01.26 18649514 01.23 15649554 05.01 19649587 04.01 7649587 04.01 9649657 05.01 38649672 04.10 14649679 05.01 56649735 01.23 13649743 05.01 15649758 04.02 2649759 04.02 3649768 05.01 52649821 02.25 2649823 01.26 32649826 01.26 28649830 05.01 49649885 04.10 30649888 04.10 32649890 04.10 33649912 05.01 26649925 05.01 35649928 01.26 20649941 05.01 41649944 02.39 917/02/2011 Page 7 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MCode No. table Pos.649981 04.10 18649982 04.10 20649987 04.10 8650031 04.10 5650058 04.10 27650083 04.11 12650083 04.12 14650084 01.26 126500855 01.26 42650097 05.01 2650097 05.01 4650103 01.25 3650103 01.26 43650132 01.26 24650144 02.25 12650145 02.25 11650153 01.26 23650169 04.10 26650322 02.25 20650506 02.25 21650507 02.25 22650507 02.25 23650714 03.06 10650715 03.06 13650901 01.26 11650965 03.06 28650966 03.06 27652890 02.39 1652891 02.39 12652894 02.34 8652897 02.55 23652898 02.55 266529055 02.27 28652908 02.30 7652917 02.30 6653024 02.27 16653027 02.27 3653028 02.27 2653031 02.55 11653038 06.06 20653127 02.26 165312700BR 02.26 165312700EV 02.26 165312700ND 02.26 165312700RP 02.26 1653128 02.26 965312800BR 02.26 965312800EV 02.26 965312800ND 02.26 965312800RP 02.26 9653129 02.26 6653129000C 02.26 6653130 02.26 1265313000BR 02.26 1265313000EV 02.26 1265313000ND 02.26 1265313000RP 02.26 12653133000C 02.26 17653134000C 02.26 18653135 02.32 1165313500BR 02.32 1165313500ND 02.32 1165313500RP 02.32 11653136 02.32 1265313600BR 02.32 1265313600EV 02.32 1265313600ND 02.32 12Code No. table Pos.65313600RP 02.32 12653137000C 02.31 17653138000C 02.31 16653139000C 02.31 26653139000C 02.31 26653140 02.31 30653141 02.31 29653142000C 02.30 1653143 02.26 23653144 02.30 465314400BR 02.30 465314400ET 02.30 4653145000C 02.30 12653146000C 02.30 15653147 02.31 1165314700ET 02.31 11653148 02.31 1065314800ET 02.31 10653149000C 02.31 1653149000C 02.31 1653150 02.31 565315000ET 02.31 5653151 02.31 465315100ET 02.31 4653154 02.32 165315400BR 02.32 165315400EV 02.32 165315400ND 02.32 165315400RP 02.32 1653155 02.32 265315500BR 02.32 265315500EV 02.32 265315500ND 02.32 265315500RP 02.32 2653156 02.27 10653157 02.27 9653158 02.32 665315800BR 02.32 665315800EV 02.32 665315800ND 02.32 665315800RP 02.32 6653160000C 02.37 1653161 02.37 1465316100ET 02.37 14653162 02.37 1365316200ET 02.37 1365316300ET 02.32 765316400ET 02.32 8653165 02.27 1653169 03.06 2365316900BR 03.06 2365316900ET 03.06 23653170 03.06 21653170000C 03.06 21653174 03.06 1653175 03.06 26533145 02.01 2653318 06.05 86533305 02.01 66533315 02.01 8653333 01.15 15653337 02.31 2465333700ET 02.31 24653343 03.06 4653718 02.46 2653756 02.38 3653987 02.27 18Code No. table Pos.654040 02.27 30654117 02.55 18654118 02.55 20654120 02.26 15654151 02.47 1654172 02.27 23654173 06.06 10654174 02.27 25654175 02.27 26654178 02.46 1654184 02.47 11654190 01.36 15654190 01.36 18654191 02.46 465419250ET 02.31 4165419350ET 02.31 31654203 03.06 8654221 02.38 4654241 02.47 25654243 02.47 26654477 02.47 15654479 02.47 13654483 03.06 3654484 02.31 51654484 03.06 9654487 04.10 35654638 02.38 1654678 02.27 33654714 04.01 1654718 02.39 5654719 02.39 2654770 04.01 15654808 02.30 18654810 02.34 14654811 02.34 5654812 02.34 1654813 02.30 17654814 04.01 6654815 04.01 8654819 02.33 12654820 02.47 12654878 02.55 9654963 02.34 12654965 02.31 52654968000C 02.30 15654970 01.15 15655063 02.27 21655169 04.01 12655223 02.27 35655314 01.15 23655461 02.27 16655463 02.27 14655464 02.27 30655465 02.27 40655467 02.27 11655538 02.39 10655678 02.27 18655679 02.27 39655715 02.47 4655778 01.36 23655783 02.31 56655786 02.31 30655787 02.31 29655789 02.47 26655895 02.46 5656028 02.46 21656136 02.30 1917/02/2011 Page 8 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MCode No. table Pos.656194000C 02.30 12656196000C 02.30 15656425 02.26 176564250090 02.26 17656426 02.26 186564260090 02.26 18656512 03.06 216565120090 03.06 21656516 02.30 16565160090 02.30 1656872 02.47 2656875 02.47 20656966 02.47 1665578 02.39 9666049 03.06 14666050 03.06 11709047 05.01 6709141 02.47 29709141 05.01 43709674 02.46 3709718 02.37 6825023 01.05 4825023 01.14 17825051 01.05 28825481 06.08 5825597 01.05 19825597 01.10 16825597 01.26 27825649 01.05 31825725 01.21 3825737 01.11 3282580R 01.05 51825952 01.05 58825952 01.13 12826027 01.11 1826027 01.11 15826028 01.11 18826028 01.11 4826103 01.10 6826117 01.42 34826256 01.10 4826298 01.26 3682656R 01.15 482697R 01.20 1827018 01.10 9827209 01.05 2982756R 01.18 1682778R 01.05 28827820 01.07 6827951 01.05 20827953 01.10 10827991 01.11 21827991 01.11 7828116 01.07 782817R 01.11 1682817R 01.11 1982817R 01.11 282817R 01.11 5828321 01.10 2828322 01.10 3828396 01.10 7828566 01.42 14828662 01.19 2828800 06.05 1982883R 01.23 9829040 01.23 6829121 06.05 15Code No. table Pos.82912R 01.10 1829232 01.14 2182924R 01.26 1782926R 01.05 382929R 01.05 4782960R 01.23 9829981 01.12 9830015 01.19 7830056 05.01 58830056 06.08 21830061 01.36 16830061 01.36 19830129 01.11 33830249 01.12 3830249 01.12 7830275 01.07 8830276 01.07 8830277 01.07 8830380 01.14 19830389 01.21 7830390 01.21 8830666 01.05 17830819 01.12 1830819 01.12 5830820 01.12 4830820 01.12 8831130 01.18 29831148 01.21 2831167 01.11 23831167 01.11 9831195 01.14 5831196 01.14 6831203 01.10 17831320 01.20 2831333 01.18 30831335 01.05 49831393 01.05 55831393 01.05 57831421 01.19 8831423 01.19 3831448 01.13 4831588 01.13 6831615 01.14 14831618 01.14 2831619 01.14 13831623 01.14 11831920 01.14 4831921 01.14 8832011 01.36 4832029 01.10 19832117 01.20 88321174 01.20 8832275 01.11 39832278 01.18 22832292 01.11 36832293 01.11 31832783 01.10 12832848 04.12 3832906 01.18 25832926 01.19 4832963 01.05 44832980 01.05 12832981 01.05 38832983 01.05 11832984 01.05 13832985 01.05 14832987 01.05 54Code No. table Pos.832989 01.15 13832990 01.23 128329915 01.23 1832997 01.19 98330005 01.02 1833007 01.23 19833011 01.20 68330455 01.15 1833046 01.18 11833046 01.18 6833048 01.11 34833051 01.14 7833052 01.14 20833053 01.11 37833054 01.05 27833055 01.18 4833675 01.05 47833701 01.05 5833722 01.18 23833722 01.18 26833965 01.45 14834025 01.18 7834031 01.18 17834033 01.18 28834043 01.18 10834178 01.05 23834179 01.18 14834187 01.42 20834195 01.18 19834232 02.55 24834311 01.19 138343295 01.18 12834345 01.05 42834951 01.42 35840135 01.07 9840370 01.42 7840542 01.20 2840542 02.27 27840542 02.27 44840972 01.23 3841113 01.20 3841461 01.10 21841512 01.13 10841513 01.13 11841532 01.15 2841696 01.36 10841696 01.36 11841697 01.36 7841698 01.36 5841699 01.36 12841821 01.42 28841821 01.42 33841915 01.21 9842071 01.19 14842199 01.36 20842331 01.13 3842360 01.10 11842564 01.14 3842595 01.05 26842879 01.20 5842908 01.42 23842908 01.42 27842908 01.42 31842917 01.14 18843060 01.11 13843060 01.11 26843079 01.11 1217/02/2011 Page 9 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MCode No. table Pos.843079 01.11 25843080 01.10 18843081 01.11 11843186 01.05 48843317 01.05 40843370 01.23 8843404 01.36 8843406 01.36 6843750 01.14 10843864 01.23 2843938 01.15 20844211 01.11 10844211 01.11 24844439 01.05 258444545 01.18 20844806 01.14 15844941 01.07 3844942 01.07 4844943 01.07 5845010 01.13 8845246 01.18 5845316 01.11 14845316 01.11 27845367 01.14 9845439 01.05 6845443 01.05 78456015 01.25 2845684 01.05 10846113 01.10 18465765 01.11 228465775 01.11 8846603 01.26 17846606 01.26 16846607 01.26 14846609 01.26 8846763 01.13 98467655001 01.06 18467655002 01.06 1846854 01.18 1846883 01.13 5846967 01.13 2847005 01.13 1847118 01.13 7847376 01.19 12847421 01.26 22847471 01.05 3847928 01.07 11847928 01.11 30847974 01.42 12851582 01.42 8854970 01.36 3871983 01.19 1871984 01.42 28719844 01.42 2871986 01.42 58719864 01.42 5871993 01.45 2871994 01.45 18871995 01.45 3871997 01.19 6872000 01.42 15872025 01.05 21872117 01.36 21872232 01.45 19872255 01.42 1872256 01.42 16872565 01.42 30Code No. table Pos.872625 01.05 32872635 01.12 2872635 01.12 6872867 01.05 33872966 01.45 6873098 01.15 7873102 01.05 30873102 01.05 50873325 01.45 1873412 01.15 21873432 01.45 4873433 01.26 7873494 01.15 17873495 01.15 11873513 01.15 14873521 01.45 23873524 01.42 228736195 01.42 13873703 01.42 25873704 01.42 26873934 01.05 258742050001 01.06 18742050002 01.06 1874451 01.05 53874476 01.36 6874480 01.42 15874572 01.14 16874573 01.25 1874578 01.14 12874579 01.14 18745855001 01.05 18745855002 01.05 1874706 01.23 11874707 01.23 10874745 01.23 14874746 01.05 34874746 01.10 14874747 01.05 35874748 01.05 36874806 01.23 16874806 01.36 2874946 01.42 3874946 01.42 6874957 01.42 4874957 01.42 7874979 01.25 1874981 01.25 4874981 01.26 448749880001 01.07 28749880002 01.07 28749880003 01.07 28749880004 01.07 2874989 01.07 1875240 01.26 1875371 01.42 36875376 01.26 3875380 01.42 1875427 01.14 6875442 01.05 56875518 01.05 33875573 01.13 1875733 01.42 37875841 01.42 2875843 01.42 4875843 01.42 5875845 01.42 1876014 01.26 19Code No. table Pos.876490 01.26 1876835 01.20 8877281 01.05 20877375 01.19 16877376 01.19 15877514 01.13 4877519 01.13 1878050 01.19 1878608 01.19 17878608 01.19 18878869 01.11 10878869 01.11 24880256 01.19 16880502 01.36 12959263 02.34 4959614 02.47 17967363 04.01 13967384 04.10 29969296 02.55 2969296 06.05 21969348 06.06 8974290 01.05 22975110 04.01 5975633 03.06 16977638 02.27 19977640 02.27 15977644 02.27 34977644 02.27 5977645 02.27 35977645 02.27 6978060 02.27 14AP8110117 01.26 34AP8121133 02.31 38AP8121133 02.31 48AP8121464 02.55 10AP8121567 02.31 36AP8121567 02.31 46AP8121571 04.12 16AP8121641 04.11 13AP8121641 04.12 15AP8121811 01.36 24AP8125731 01.26 41AP8134451 02.31 37AP8134451 02.31 47AP8150270 02.55 6AP8152277 02.27 17AP8152277 02.27 43AP8152277 02.31 34AP8152277 02.31 44AP8152277 05.01 27AP8152302 02.31 6AP8161074 01.26 33AP8161076 01.26 35CM001307 04.10 36CM001432 02.47 24CM001902 02.55 19CM001903 02.55 21CM001904 02.55 17CM001905 01.45 25CM001907 02.55 25CM001908 01.19 11CM001908 02.47 14CM001913 01.45 11CM001916 02.55 27CM001917 01.19 10CM001921 01.45 10CM001923 02.47 2117/02/2011 Page 10 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MCode No. table Pos.CM001924 02.55 29CM001925 02.55 31CM001926 01.19 7CM001926 02.55 22CM002902 04.10 37CM002908 01.45 13CM006904 06.08 6CM006905 06.08 7CM006906 05.01 30CM006910 05.03 6CM006912 02.33 19CM011904 02.47 22CM011904 02.47 24CM012830 02.46 17CM012831 02.46 18CM012837 02.46 17CM012838 02.46 18CM013201 01.45 26CM013201 02.33 18CM013201 04.10 39CM013201 06.06 39CM013202 06.05 23CM017404 06.03 12CM017410 02.26 14CM017410 02.26 20CM017410 02.26 3CM017410 02.26 8CM017410 02.30 14CM017410 02.31 20CM017410 02.31 28CM017410 02.31 3CM017410 02.32 15CM017410 02.32 5CM017410 02.33 16CM017410 02.34 10CM017410 02.37 16CM017410 02.37 3CM017410 02.55 15CM017410 06.04 3CM023708 02.46 5CM024103 01.45 12CM025712 02.47 5CM068308 05.01 17CM074501 05.01 48CM077902 05.01 1CM077903 05.01 3CM081901 05.01 1CM081902 05.01 3CM084601 05.01 48CM174501 02.45 1CM174502 02.45 2CM178601 02.26 13CM178601 02.26 19CM178601 02.26 2CM178601 02.30 13CM178601 02.31 18CM178601 02.31 27CM178601 02.32 13CM178601 02.32 3CM178601 02.55 14CM178601 06.04 2CM178604 02.26 13CM178604 02.26 2CM178604 02.26 7CM178604 02.31 18CM178604 02.33 20CM178604 02.34 9Code No. table Pos.CM178605 02.32 14CM178605 02.32 4CM178605 02.37 15CM178610 02.31 2CM179007 02.47 23CM179201 02.26 21CM179201 02.26 5CM179201 02.33 13CM179201 02.33 6CM179201 02.47 10CM179202 02.26 4CM179202 02.30 2CM179202 02.31 21CM179202 02.37 4CM179202 02.46 6CM179301 02.31 14CM179301 02.34 11CM179301 02.34 7CM179302 02.33 3CM179302 02.33 9CM179302 06.03 5CM179303 02.26 10CM179303 02.31 54CM179304 02.33 14GU32441210 02.31 35GU32441210 02.31 45GU32442310 02.31 32GU32442710 02.31 42GU32443210 02.31 33GU32443211 02.31 4317/02/2011 Page 11 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.02Description Engine, assemblyService 1Pos. Code Description Qty Variants1 8330005 ENG850 4S E3 BIC.F.T.GIU 12 497533 Complete gasket set, and oil seals GP800 13 497532 thermic gasket seat and oil seals GP800 117/02/2011 Page 12 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.05Description CrankcaseService 1Pos. Code Description Qty Variants1 8745855001 Crankcase assy 11 8745855002 Crankcase assy cat2 12 006662 Snap ring 13 82926R Bearing 13 847471 Bearing 14 825023 Gasket ring 15 833701 Radial bearing 20x47x14 16 845439 BALL BEARING (NTN) 17 845443 SEAL RING 18 484993 Locating dowel 69 623857 BUSH 210 845684 NEEDLE BEARING 411 832983 Valve spring 112 832980 Ball 113 832984 Oil anti-return valve 114 832985 Oil filter union 115 239388 Pin 6,5x9,5x15 216 478115 Locating dowel 11x8,1x10 217 830666 Nozzle 218 411311 Plug 419 825597 Pin 11,8X10 220 827951 Stud bolt M10X1.25X166 820 877281 Stud bolt M10X1.25X166 821 872025 Water pump shaft assy. 122 974290 Thrust washer 123 834178 Protection 124 018575 Screw M5x10 225 844439 Gasket ring 117/02/2011 Page 13 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.05Description CrankcaseService 1Pos. Code Description Qty Variants25 873934 Gasket ring 126 842595 Gasket ring 127 833054 Impeller 128 825051 Reeds bracket 128 82778R Reed valve support 129 827209 Cover sas 130 873102 Screw 231 825649 Nozzle 232 872625 ENGINE HALF-CRANKCASE GASKET 133 872867 BRACKET WITH SILENTBLOC 133 875518 BRACKET WITH SILENT-BLOCK 134 874746 Screw w/ flange M6x90 635 874747 Screw w/ flange M8x60 1136 874748 Screw w/ flange M8x85 937 106009 Washer 738 832981 Air deflector 139 018575 Screw M5x10 540 843317 Plate 141 018575 Screw M5x10 342 834345 Grid 143 018575 Screw M5x10 344 832963 Phase/revolution sensor 145 584838 WIRING HARNESS FOR SENSOR 146 434541 Screw w/ flange M6x16 147 82929R Oil unload plug 147 833675 Oil unload plug 148 843186 O-ring 149 831335 Chain guide plate 117/02/2011 Page 14 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.05Description CrankcaseService 1Pos. Code Description Qty Variants50 873102 Screw 251 641541 Sensore pressione olio 151 82580R Sensore pressione olio 152 486075 Washer 16X10.5X2.5 153 874451 Air deflector 154 832987 Gasket ring 35x50x7 155 831393 Gasket 156 875442 AIR DEFLECTOR 157 831393 Gasket 158 825952 Gasket ring 117/02/2011 Page 15 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.06Description CrankshaftService 1Pos. Code Description Qty Variants1 8467655001 Crankshaft cpl. 11 8467655002 Crankshaft cpl. cat2 11 8742050001 CRANKSHAFT, ASSEMBLY 11 8742050002 CRANKSHAFT, ASSEMBLY 117/02/2011 Page 16 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.07Description Cylinder-pistston-wrist pin unitService 1Pos. Code Description Qty Variants1 874989 Cylinder with piston 12 8749880001 Piston assy cat A 22 8749880002 Piston assy cat B 22 8749880003 Piston assy cat C 22 8749880004 Piston assy cat D 23 844941 Ring 24 844942 Oil scraper ring 25 844943 Oil scraper ring 26 827820 Piston pin 27 828116 Stop ring 48 830275 Cylinder base gasket 0,8 18 830276 Cylinder base gasket 0,6 28 830277 Cylinder base gasket 0,4 19 840135 Plate 210 436788 Screw w/ flange 411 847928 Gasket 217/02/2011 Page 17 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.10Description Head unit - ValveService 1Pos. Code Description Qty Variants1 82912R CYLINDER HEAD ASSY 21 846113 CYLINDER HEAD ASSY (GILARDONI) 22 828321 Exhaust valve 23 828322 Intake valve 24 826256 Lower cup 45 436438 Valve gasket ring 46 826103 Valve spring 47 828396 Upper cup 48 285846 Valve half-cone 89 827018 Stud bolt M8X3X46 210 827953 Stud bolt M6 211 842360 Plug M6x10 112 832783 Column nut 813 178790 Flat washer 22x10,3x2,5 814 874746 Screw w/ flange M6x90 615 288245 Self locking nut 416 825597 Pin 11,8X10 417 831203 Cylinder head gasket 218 843080 Wheel speed sensor, left front 119 832029 Phase/revolution sensor 120 434541 Screw w/ flange M6x16 121 841461 Plug cpl. 122 478012 O-ring 123 259348 Screw 124 430045 Vite di spurgo 125 063435 Bleed valve cap 126 430045 Vite di spurgo 127 063435 Bleed valve cap 117/02/2011 Page 18 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.10Description Head unit - ValveService 1Pos. Code Description Qty Variants28 640485 Temperature gauge 129 411311 Plug 117/02/2011 Page 19 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.11Description Rocking levers support unitService 1Pos. Code Description Qty Variants1 826027 Rocker arm inlet 12 82817R Adjuster screw 23 484819 Nut 24 826028 Rocker arm exhaust 15 82817R Adjuster screw 26 484819 Nut 27 827991 Rocker shaft 28 8465775 Front camshaft 19 831167 Plate 110 844211 Hex socket screw 310 878869 Vite testa bombata torx 311 843081 Spacer 112 843079 Timing system gear 113 843060 Screw w/ flange 114 845316 Flat washer 115 826027 Rocker arm inlet 116 82817R Adjuster screw 217 484819 Nut 218 826028 Rocker arm exhaust 119 82817R Adjuster screw 220 484819 Nut 221 827991 Rocker shaft 222 8465765 Camshaft 123 831167 Plate 124 844211 Hex socket screw 324 878869 Vite testa bombata torx 325 843079 Timing system gear 126 843060 Screw w/ flange 117/02/2011 Page 20 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.11Description Rocking levers support unitService 1Pos. Code Description Qty Variants27 845316 Flat washer 128 289919 Chain tensioner 229 434541 Screw w/ flange M6x16 430 847928 Gasket 231 832293 Chain tensioner rod 232 825737 Spacer 133 830129 Screw 134 833048 Special screw 135 478012 O-ring 136 832292 Chain guide plate 237 833053 Special screw 138 016661 Flat washer 139 832275 Camshaft chain 217/02/2011 Page 21 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.12Description Cylinder head coverService 1Pos. Code Description Qty Variants1 830819 Head cover 12 872635 Special screw 63 830249 Damper drift 64 830820 Head cover gasket 15 830819 Head cover 16 872635 Special screw 67 830249 Damper drift 68 830820 Head cover gasket 19 829981 Spark plug NGK R CR7EK 417/02/2011 Page 22 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.13Description Driving pulleyService 1Pos. Code Description Qty Variants1 847005 COMPL.ROLLERS CONTAINER 11 875573 ROLLERS CONTAINER 11 877519 ROLLERS CONTAINER ASSEMBLY 12 846967 ROLLERS CONTRASTING ELEME 13 842331 SLIDING PAD 64 831448 ROLLER ASSEMBLY 84 877514 ROLLER 85 846883 SEAL RING 16 831588 Spacer 17 847118 Half-pulley assy., driving 18 845010 V-belt 19 846763 RING 110 841512 BELLEVILLE WASHER 111 841513 Nut 112 825952 Gasket ring 117/02/2011 Page 23 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.14Description Driven pulleyService 1Pos. Code Description Qty Variants1 874579 DRIVEN PULLEY WITH CLUTCH 12 831618 Ring nut 13 842564 Centrifugal clutch assy 14 831920 O-ring 15 831195 New cup type 16 831196 Spring 16 875427 CVT SPRING 17 833051 Cup 18 831921 O-ring 19 845367 Pin 410 843750 Driven mobile half-pulley 111 831623 Gasket ring 212 874578 DRIVEN FIXING HALF PULLEY ASSEMBLY 113 831619 Snap ring 114 831615 Bearing 115 844806 Gasket ring 116 874572 Needle bearing 117 825023 Gasket ring 118 842917 Aluminium clutch drum 119 830380 Spacer 120 833052 Flat washer 121 829232 Nut M18x1,5 117/02/2011 Page 24 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.15Description Crankcase cover - Crankcase coolingService 1Pos. Code Description Qty Variants1 8330455 TRANSMISSION COVER WITH I.P. 12 841532 DEEP GROOVE BALL BEARING 13 006652 Snap ring 14 82656R Bearing 20x42x1 15 006642 Circlip 16 239388 Pin 6,5x9,5x15 27 873098 FLANGED HEXAGONAL HEAD SCREW 128 640648 BRACKET, CONNECTOR SUPPORT 19 639537 SPRINGS BRACKET 110 194945 Spring 111 873495 COOLING COVER 112 270361 Screw M6x20 413 832989 COOLING COVER PACKING 114 873513 AIR FILTER FOR TRASMISSION CASE 115 653333 BELE HOUSING COOLING CONVEYER 115 654970 BELT HOUSING COOLING CONVEYER 116 258146 Self-tap screw M3x20 217 873494 DUVT COOLING BELT-TRASMISSION 118 297498 Self tapping screw M3,5x13 319 270361 Screw M6x20 120 843938 SEAL RING (O-RING) 121 873412 NET FILTER 122 018603 Screw 223 655314 GASKET 124 293717 Plug 117/02/2011 Page 25 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.18Description Oil pumpService 1Pos. Code Description Qty Variants1 846854 Oil pump delivery 12 030034 Screw 23 006965 Washer 5.3x10x10 24 833055 Plate 15 845246 Sliding block 16 833046 Gasket 17 834025 Oil pump recover 18 030039 Hex screw 29 006965 Washer 5.3x10x10 210 834043 Protection 111 833046 Gasket 112 8343295 Oil pump support 113 018575 Screw M5x10 414 834179 Intake oil filter 115 411311 Plug 116 82756R Gasket ring 117 834031 Plate 118 414837 Screw w/ flange 419 834195 Gasket 120 8444545 Oil bulhead 121 484123 Screw w/ flange 422 832278 Oil pump gear 123 031087 Screw 123 833722 Screw w/ flange 124 436695 Belleville spring 125 832906 Oil pump gear 126 833722 Screw w/ flange 127 006976 Spring washer 117/02/2011 Page 26 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.18Description Oil pumpService 1Pos. Code Description Qty Variants28 834033 Pressure valve 129 831130 Valve spring 130 831333 Oil pump chain 117/02/2011 Page 27 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.19Description Cooler pumpService 1Pos. Code Description Qty Variants1 871983 WATER PUMP COVER 11 878050 WATER PUMP COVER 12 828662 Screw M5x22 63 831423 O-ring 14 832926 Gear 15 298576 CLAMP 16 871997 PIPE SENDING PUMP TO CYLINDER 17 830015 Hose clip 35-33 37 CM001926 Hose clip 35-33 18 831421 CONNECTING PIPE 19 832997 Oil delivery pipe 110 CM001917 Hose clamp 311 CM001908 Hose clamp 212 847376 PIPE BACK CYLINDER HEAD-PIPE FITTING 113 834311 PIPE ANT.HEAD-PIPE FITT. 114 842071 Tee union 115 877376 PIPE SENDING PUMP TO CYLINDER 116 877375 CONNECTING PIPE 116 880256 CONNECTING PIPE 117 288741 Hose clamp 217 878608 CLAMP 218 288741 Hose clamp 118 878608 CLAMP 117/02/2011 Page 28 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.20Description Stater - Electric starterService 1Pos. Code Description Qty Variants1 82697R Starter motor 12 831320 Screw 22 840542 Screw 23 841113 Support clamp 14 434541 Screw w/ flange M6x16 25 842879 Starter motor gear 16 833011 Plate 17 484123 Screw w/ flange 18 832117 Torque limiter 18 8321174 torque limiter 18 876835 Torque limiter 19 640459 WIRE FOR STARTING MOTOR 110 581061 Cap 111 581596 Screw 112 016405 Spring washer 117/02/2011 Page 29 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.21Description Flywheel magnetoService 1Pos. Code Description Qty Variants1 58146R Rotor cpl. 12 831148 Screw w/ flange 13 825725 Flat washer 14 000267 Transmission key 15 58145R Stator cpl. 16 122637 Low head socket screw M6x30 37 830389 Sprag clutch 18 830390 Sprag clutch housing 19 841915 Hex socket screw 617/02/2011 Page 30 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.23Description Flywheel magneto cover - Oil filterService 1Pos. Code Description Qty Variants1 8329915 COMPL.FLYWHEEL SIDE COVER 12 843864 OIL COVER 13 840972 Screw 34 168201 Gasket 15 485693 Oil level indicator 16 829040 Timing plug assembly 17 479986 O-ring 18 843370 Protection 19 82883R Oil filter 19 82960R Oil filter 110 874707 Oil plug rod 111 874706 O-ring 112 832990 Gasket 113 649735 CHAIN TIGHTENER BRACKET WITH I.P. 114 874745 Screw w/ flange M6x45 515 649514 SPACER 316 874806 Screw w/ flange M6x35 1317 564629 Hose clamp 218 487948 Hose clamp 119 833007 Oil filter 117/02/2011 Page 31 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.25Description Reduction unitService 1Pos. Code Description Qty Variants1 874573 GEAR ASSEMBLY 11 874979 GEAR ASSEMBLY 12 8456015 Driven pulley shaft 13 650103 RING 14 874981 WASHER 117/02/2011 Page 32 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.26Description Transmission assemblyService 1Pos. Code Description Qty Variants1 601540 CARDAN JOINT ASSEMBLY 11 875240 COMPLETE CARDAN JOINT 11 876490 COMPLETE CARDAN JOINT 12 006630 Snap ring 13 1128674 SKID 43 875376 SLIDER 44 601550 JOINT COVER WITH I.P. 15 485693 Oil level indicator 16 601552 SEAL RING (O-RING) 17 873433 Hex socket screw 68 846609 SCREW (CYLINDER HEAD) 29 485703 Washer 8.2x12x1 210 649415 CARDAN JOINT SUPPORT WITH IP. 111 031058 Screw 411 292889 Hex socket screw M5x16 411 650901 AUTO-BLOCK HEXAGON SOKET BUTTON SCREW 412 650084 PLAIN WASHER 113 601548 BALL BEARING 114 846607 O-RING GASCKET 115 649427 SPACER 116 846606 SEAL RING 117 82924R BALL BEARING 217 846603 BALL BEARING (SKF) 218 649484 SPROCKET 119 649426 BUSHING DRIVING PULLEY 119 876014 BUSHING DRIVING PULLEY 120 649928 OIL SEAL CASING ASSY 121 649474 OIL SEAL CASING FIXING RING LOCKED 117/02/2011 Page 33 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.26Description Transmission assemblyService 1Pos. Code Description Qty Variants22 847421 HEXAG. HEAD SCREW 823 650153 CLAMP 124 650132 RING 125 564632 Special cap screw 326 006970 Washer 327 825597 Pin 11,8X10 128 649826 CHAIN CONTEINMENT PLATE WHIT I.P 129 030062 Screw 230 006976 Spring washer 231 649481 CHAIN 132 649823 CHAIN TIGHTENER WHEEL ASSY 133 AP8161074 Black chain guide roller 134 AP8110117 CUSCINETTO RULLO CATENA 235 AP8161076 Spacer 136 826298 Hex socket screw 137 316144 Washer 138 020008 Nut M8 139 649483 PLATE WHEELS 140 598837 Screw 541 AP8125731 Flexible coupling rubber 542 6500855 COMPLETE SPRING DRIVE 143 650103 RING 144 874981 WASHER 117/02/2011 Page 34 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.36Description Throttle body - Injector - Union pipeService 1Pos. Code Description Qty Variants1 584807 Throttle body cpl. 11 641220 Throttle body cpl. 12 874806 Screw w/ flange M6x35 13 854970 Hose clamp SM9C W1 6 14 832011 Gasket 15 841698 Support 16 843406 Hose clamp 16 874476 Hose clamp 17 841697 Intake manifold 18 843404 Insert 19 614188 Hose clamp 210 841696 Union 111 841696 Union 112 841699 Guarnizione raccordo di ammissione O-Ring 212 880502 Guarnizione raccordo di ammissione 213 414837 Screw w/ flange 614 5848135 Injector kit complete 115 654190 Piastrina tubo benzina 116 830061 Screw w/ flange 117 5848135 Injector kit complete 118 654190 Piastrina tubo benzina 119 830061 Screw w/ flange 120 842199 Pipe 121 872117 Screw w/ flange 223 655778 Coperchio corpo farfallato 124 AP8121811 T bush 217/02/2011 Page 35 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.42Description SilencerService 1Pos. Code Description Qty Variants1 872255 SILENCER WITH I.P. 11 875380 SILENCER WITH I.P. 11 875845 SILENCER WITH I.P. 12 871984 FRONT CYLINDER PIPE WITH I.P. 12 8719844 FRONT CYLINDER PIPE WITH I.P. 12 875841 FRONT CYLINDER PIPE WITH I.P. 13 874946 Boccola in grafite 14 874957 Hose clamp 24 875843 BACK CYLINDER PIPE SIDE HEAD 15 871986 BACK CYLINDER PIPE SIDE HEAD 15 8719864 BACK CYLINDER PIPE SIDE HEAD 15 875843 BACK CYLINDER PIPE SIDE HEAD 16 874946 Boccola in grafite 17 840370 Hose clamp 27 874957 Hose clamp 28 851582 Exhaust pipe gasket 29 015341 Flanged nut 410 487211 Screw w/ flange M8x45 111 584344 Lamda sensor 112 847974 Supporto connettore sonda lambda 113 8736195 COMPLETE MUFFLER FIXING ARM 114 828566 Hexagonal-head screw m8x90 115 872000 COMPLETE SILENCER 115 874480 SILENCER BODY 116 872256 GASKET 117 319165 Screw 318 316144 Washer 319 277330 Hex socket screw 217/02/2011 Page 36 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.42Description SilencerService 1Pos. Code Description Qty Variants19 478895 Screw w/ flange 219 487211 Screw w/ flange M8x45 220 013880 Flat washer 16x6,5x1,5 220 834187 Spring washer 16x8,2x2,2 221 012138 Nut 221 020008 Nut M8 222 873524 THERMAL PROTECTION 123 842908 Vite 724 567672 WASHER 725 873703 THERMAL PROTECTION 126 873704 THERMAL PROTECTION 127 842908 Vite 628 841821 Washer 6,6x18x1,6 629 487665 Drift 630 872565 THERMAL PROTECTION 131 842908 Vite 332 567672 WASHER 233 841821 Washer 6,6x18x1,6 134 826117 Spacer 135 834951 Conical washer 236 875371 PLAIN WASHER 237 875733 PLAIN WASHER 217/02/2011 Page 37 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup EngineCode 01.45Description Air filterService 1Pos. Code Description Qty Variants1 873325 AIR CLEANER ASSY 12 871993 FILTERING ELEMENT 13 871995 AIR CLEANER CLOSING SPRING 14 873432 AIR BOX/THROTTLE VALVE MANIFOLD 15 561886 CLAMP 16 872966 GASKET 17 258146 Self-tap screw M3x20 58 257302 Spacer 29 257301 Drift 210 CM001921 Hose clamp 111 CM001913 Hose clamp 112 CM024103 Tubo Diametro 7x12 L.300 113 CM002908 Hose clamp 114 833965 Plug 115 259830 Screw m6x22 216 013092 Washer d6,2x20x1 217 258904 Lower rubber 118 871994 INTAKE MANIFOLD 119 872232 INLET RESONATOR 120 484123 Screw w/ flange 121 248419 Spring plate 122 145298 Fascetta a strappo 123 873521 BLOW-BY PIPE (OUTER) 124 145298 Fascetta a strappo 125 CM001905 Hose clamp 226 CM013201 Spring 117/02/2011 Page 38 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.01Description Frame/bodyworkService 1Pos. Code Description Qty Variants1 6201155 FRAME WITH I.P. 12 6533145 REAR FRAME WITH I.P. 13 434541 Screw w/ flange M6x16 34 012533 Notched washer 6,6x11x0 35 013880 Flat washer 16x6,5x1,5 36 6533305 LEFT CROSS SUPPORT FLOOR-BOO WITH I.P. 17 434541 Screw w/ flange M6x16 28 6533315 RIGHT CROSS SUPPORT FLOOR-BOO WITH I.P. 19 434541 Screw w/ flange M6x16 210 254485 Spring plate M6 317/02/2011 Page 39 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.25Description Stand/sService 1Pos. Code Description Qty Variants1 600526 STAND WITH I.P. 12 649821 SCREW 13 003062 Washer 14 599786 BUSH 45 273754 O-ring 66 261319 Nut m12x1,25 h=12,5 17 648979 PLATE FOR COUPLING CONNECTION WITH I.P. 18 597043 Screw 19 016626 Plain washer 10,4x18x2 110 002440 Self locking nut M10 111 650145 INTERNAL SPRING 112 650144 EXTERNAL SPRING 113 600443 LATERAL STAND WITH I.P. 114 647595 Special screw 115 191189 Gasket 216 002440 Self locking nut M10 116 232108 Self locking nut M10 117 295788 Spring 118 295789 Spring 119 164245 Stop buffer 120 581560 Drift 120 650322 STOPPER 121 650506 BUSH 222 273754 O-ring 222 650507 PLAIN WASHER 223 650507 PLAIN WASHER 217/02/2011 Page 40 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.26Description Front shieldService 1Pos. Code Description Qty Variants1 653127 SHIELD 11 65312700BR SHIELD 1 Vehicle colour:White[544]1 65312700EV SHIELD 1 Vehicle colour:Metallized Grey[713/B]1 65312700ND SHIELD 1 Vehicle colour:Graphite Black[79/A]1 65312700RP SHIELD 1 Vehicle colour:Red[830/A]2 CM178601 Self-tapping screw D4.2x16 92 CM178604 Self tapping screw 113 CM017410 Spring plate 114 259348 Screw 24 CM179202 Vite 25 575249 Vite metrica M6x22 25 CM179201 Vite 26 653129 UPPER SHIELD COVER 16 653129000C UPPER SHIELD COVER 1 Vehicle colour: White[544]Vehicle colour: Graphite Black[79/A]Vehicle colour: Red[830/A]Vehicle colour:Metallized Grey[713/B]7 CM178604 Self tapping screw 58 CM017410 Spring plate 59 653128 SHIELD COVER 19 65312800BR SHIELD COVER 1 Vehicle colour:White[544]9 65312800EV SHIELD COVER 1 Vehicle colour:Metallized Grey[713/B]9 65312800ND SHIELD COVER 1 Vehicle colour:Graphite Black[79/A]9 65312800RP SHIELD COVER 1 Vehicle colour:Red[830/A]10 259830 Screw m6x22 210 CM179303 Vite 211 254485 Spring plate M6 212 653130 LOWER FRONT GRID 112 65313000BR LOWER FRONT GRID 1 Vehicle colour:White[544]17/02/2011 Page 41 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.26Description Front shieldService 1Pos. Code Description Qty Variants12 65313000EV LOWER FRONT GRID 1 Vehicle colour:Metallized Grey[713/B]12 65313000ND LOWER FRONT GRID 1 Vehicle colour:Graphite Black[79/A]12 65313000RP LOWER FRONT GRID 1 Vehicle colour:Red[830/A]13 CM178601 Self-tapping screw D4.2x16 113 CM178604 Self tapping screw 114 CM017410 Spring plate 115 654120 GRID 116 008108 Spring plate 417 653133000C LEFT AIR DEFLECTOR 1 Vehicle colour: Metallized Grey[713/B]Vehicle colour: Red[830/A]Vehicle colour:Graphite Black[79/A]17 656425 LEFT AIR DEFLETTOR 117 6564250090 LEFT AIR DEFLETTOR 1 Vehicle colour:White[544]18 653134000C RIGHT AIR DEFLECTOR 1 Vehicle colour: Metallized Grey[713/B]Vehicle colour: Red[830/A]Vehicle colour:Graphite Black[79/A]18 656426 RIGHT AIR DEFLETTOR 118 6564260090 RIGHT AIR DEFLETTOR 1 Vehicle colour:White[544]19 CM178601 Self-tapping screw D4.2x16 420 CM017410 Spring plate 421 575249 Vite metrica M6x22 221 CM179201 Vite 222 254485 Spring plate M6 223 653143 HEAD LAMP FRAME 117/02/2011 Page 42 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.27Description Windshield - GlassService 1Pos. Code Description Qty Variants1 653165 WINDSHIELD 12 653028 Supporto parabrezza dx 13 653027 Supporto parabrezza sx 14 620365 Hex socket screw M6x30 45 977644 Spacer 46 977645 Bush 87 006966 Spring washer 6,4x11x0,5 48 479175 Cap nut 49 653157 RH clamp 110 653156 LH clamp 111 598267 COUNTERSUNK SCREW 411 655467 Screw 412 576565 Drift 414 655463 Electrical motor 114 978060 Motor kit 115 977640 COMPLETE ELECT. ENGINE 116 653024 GUIDE 116 655461 Sliding guide 117 274369 Hex socket screw M6x12 217 AP8152277 Screw w/ flange 218 653987 PLATE 118 655678 PLATE WITH I.P. 119 977638 Sliding block 320 018639 Hex screw M6x20 620 031091 Hex screw M6x22 1021 655063 SPACER 222 487665 Drift 223 654172 Support bracket 117/02/2011 Page 43 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.27Description Windshield - GlassService 1Pos. Code Description Qty Variants24 640468 Switch 225 654174 Special cap screw M2x12* 426 654175 Nut M2* 427 434541 Screw w/ flange M6x16 427 840542 Screw 028 6529055 FRONT FRAME WITH I.P. 129 581859 Electromagnetic switch support bracket 130 654040 WINDSHIELD TUBE SUPPORT 130 655464 CONNECTING ROD 231 434541 Screw w/ flange M6x16 332 241936 Self locking nut 233 414838 Screw M6x35 233 654678 PIN 234 977644 Spacer 235 655223 BUSH 435 977645 Bush 436 003056 Flat washer 6,4x12x1 236 006976 Spring washer 237 005965 Ring 237 219277 Nut 238 271695 Gasket ring 239 655679 Plate 140 655465 Threaded pin 241 003056 Flat washer 6,4x12x1 242 006976 Spring washer 243 AP8152277 Screw w/ flange 244 840542 Screw 245 274369 Hex socket screw M6x12 217/02/2011 Page 44 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.27Description Windshield - GlassService 1Pos. Code Description Qty Variants46 013880 Flat washer 16x6,5x1,5 117/02/2011 Page 45 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.30Description Front glove-box - Knee-guard panelService 1Pos. Code Description Qty Variants1 653142000C Counter shield 1 Vehicle colour: Grey[794/A]Vehicle colour: Graphite Black[79/A]Vehicle colour: Red[830/A]Vehicle colour:Metallized Grey[713/B]1 656516 Counter shield 11 6565160090 Counter shield 1 Vehicle colour:White[544]2 259348 Screw 12 CM179202 Vite 13 254485 Spring plate M6 14 653144 Elemento centrale controscudo 14 65314400BR Elemento centrale controscudo 1 Vehicle colour:White[544]4 65314400ET Elemento centrale controscudo 1 Vehicle colour: Red[830/A]Vehicle colour: Grey[794/A]Vehicle colour: Graphite Black[79/A]Vehicle colour:Metallized Grey[713/B]5 270793 Vite TBCIC 56 652917 Battery box 17 652908 Squadretta Sx attacco telaietto 18 575249 Vite metrica M6x22 29 434541 Screw w/ flange M6x16 210 272836 Screw M6x16 111 254485 Spring plate M6 212 653145000C Portello ispezione batteria 1 Vehicle colour: Red[830/A]Vehicle colour: White[544]Vehicle colour: Metallized Grey[713/B]Vehicle colour: Grey[794/A]Vehicle colour:Graphite Black[79/A]12 656194000C Spark plug insp. door 1 Vehicle colour: Red[830/A]Vehicle colour: White[544]Vehicle colour: Metallized Grey[713/B]Vehicle colour:Graphite Black[79/A]17/02/2011 Page 46 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.30Description Front glove-box - Knee-guard panelService 1Pos. Code Description Qty Variants13 CM178601 Self-tapping screw D4.2x16 814 CM017410 Spring plate 815 653146000C Coolant insp. door 1 Vehicle colour: Red[830/A]Vehicle colour: White[544]Vehicle colour: Grey[794/A]Vehicle colour: Metallized Grey[713/B]Vehicle colour:Graphite Black[79/A]15 654968000C Coolant insp. door 1 Vehicle colour: Red[830/A]Vehicle colour: White[544]Vehicle colour: Metallized Grey[713/B]Vehicle colour:Graphite Black[79/A]15 656196000C Coolant insp. door 1 Vehicle colour: Red[830/A]Vehicle colour: White[544]Vehicle colour: Metallized Grey[713/B]Vehicle colour:Graphite Black[79/A]16 230359 Spring plate 817 654813 Piastrina di scontro 218 654808 Guarnizione leva freno stazionamento 119 656136 Coperchietto controscudo 117/02/2011 Page 47 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.31Description Central cover - FootrestsService 1Pos. Code Description Qty Variants1 653149000C COVER CENTRAL TUNNEL 1 Vehicle colour: Grey[794/A]Vehicle colour: Red[830/A]Vehicle colour: Metallized Grey[713/B]Vehicle colour:Graphite Black[79/A]1 653149000C COVER CENTRAL TUNNEL 1 Vehicle colour:White[544]2 014754 Self tapping screw 4,2x25* 22 259372 Self tapping screw M4,2x25 22 CM178610 Self-tapping screw 23 CM017410 Spring plate 24 653151 SIDE RIGHT COVER 14 65315100ET SIDE RIGHT COVER 1 Vehicle colour: White[544]Vehicle colour: Graphite Black[79/A]Vehicle colour: Red[830/A]Vehicle colour:Metallized Grey[713/B]5 653150 SIDE LEFT COVER 15 65315000ET SIDE LEFT COVER 1 Vehicle colour: White[544]Vehicle colour: Graphite Black[79/A]Vehicle colour: Red[830/A]Vehicle colour:Metallized Grey[713/B]6 AP8152302 Screw w/ flange 87 248419 Spring plate 88 270793 Vite TBCIC 69 013963 Washer 610 653148 RIGHT SIDE COVER 110 65314800ET SIDE COVER 1 Vehicle colour: White[544]Vehicle colour: Metallized Grey[713/B]Vehicle colour: Graphite Black[79/A]Vehicle colour:Red[830/A]11 653147 LEFT SIDE GUARD 111 65314700ET LEFT SIDE GUARD 1 Vehicle colour: White[544]Vehicle colour: Graphite Black[79/A]Vehicle colour: Red[830/A]17/02/2011 Page 48 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.31Description Central cover - FootrestsService 1Pos. Code Description Qty VariantsVehicle colour:Metallized Grey[713/B]12 008375 Screw M6x14 213 254485 Spring plate M6 214 272836 Screw M6x16 214 CM179301 Screw 215 078307 Washer 216 653138000C RH FOOTREST 1 Vehicle colour: White[544]Vehicle colour: Graphite Black[79/A]Vehicle colour: Red[830/A]Vehicle colour:Metallized Grey[713/B]17 653137000C LH FOOTREST 1 Vehicle colour: White[544]Vehicle colour: Grey[794/A]Vehicle colour: Metallized Grey[713/B]Vehicle colour: Graphite Black[79/A]Vehicle colour:Red[830/A]18 CM178601 Self-tapping screw D4.2x16 818 CM178604 Self tapping screw 419 199190 Slide piece 220 CM017410 Spring plate 621 259348 Screw 221 CM179202 Vite 222 254485 Spring plate M6 423 576189 Screw d4,2x16 224 653337 INSPECTION MOTOR OIL 124 65333700ET INSPECTION MOTOR OIL 1 Vehicle colour: White[544]Vehicle colour: Red[830/A]Vehicle colour: Metallized Grey[713/B]Vehicle colour:Graphite Black[79/A]25 463195 Elastic drift 326 653139000C PORTHOLE INSPECTION SPARK 1 Vehicle colour: White[544]Vehicle colour: Grey[794/A]17/02/2011 Page 49 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.31Description Central cover - FootrestsService 1Pos. Code Description Qty VariantsVehicle colour: Graphite Black[79/A]Vehicle colour:Red[830/A]26 653139000C PORTHOLE INSPECTION SPARK 1 Vehicle colour:Metallized Grey[713/B]27 CM178601 Self-tapping screw D4.2x16 128 CM017410 Spring plate 129 653141 RIGHT RUG 129 655787 RIGHT RUG 130 653140 LEFT RUG 130 655786 LEFT RUG 131 65419350ET RH SUPPORT 132 GU32442310 Rear footrest, RH 133 GU32443210 Support rubber part 134 AP8152277 Screw w/ flange 235 GU32441210 Plate 136 AP8121567 Pin 137 AP8134451 Footrest plate 238 AP8121133 Coil compress. spring * 139 002139 Ball 140 006408 Safety washer 141 65419250ET LH SUPPORT 142 GU32442710 Rear footrest, LH 143 GU32443211 Support rubber part 144 AP8152277 Screw w/ flange 245 GU32441210 Plate 146 AP8121567 Pin 147 AP8134451 Footrest plate 248 AP8121133 Coil compress. spring * 149 002139 Ball 117/02/2011 Page 50 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.31Description Central cover - FootrestsService 1Pos. Code Description Qty Variants50 006408 Safety washer 151 654484 Hex socket screw 552 654965 SOCKET HEAD SCREW (CYLINDER HEAD) 153 016670 Washer 4,5x12x1 254 271891 Screw m6x30 454 CM179303 Vite 455 013777 Washer 456 655783 FLANGE SPACE -BAR 417/02/2011 Page 51 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.32Description Side cover - SpoilerService 1Pos. Code Description Qty Variants1 653154 REAR SIDE LEFT 11 65315400BR REAR SIDE LEFT 1 Vehicle colour:White[544]1 65315400EV REAR SIDE LEFT 1 Vehicle colour:Metallized Grey[713/B]1 65315400ND REAR SIDE LEFT 1 Vehicle colour:Graphite Black[79/A]1 65315400RP REAR SIDE LEFT 1 Vehicle colour:Red[830/A]2 653155 REAR SIDE RIGHT 12 65315500BR REAR SIDE RIGHT 1 Vehicle colour:White[544]2 65315500EV REAR SIDE RIGHT 1 Vehicle colour:Metallized Grey[713/B]2 65315500ND REAR SIDE RIGHT 1 Vehicle colour:Graphite Black[79/A]2 65315500RP REAR SIDE RIGHT 1 Vehicle colour:Red[830/A]3 CM178601 Self-tapping screw D4.2x16 44 CM178605 THREAD AD FORMING SCREW 25 CM017410 Spring plate 66 653158 UPPER SIDES CLOSE 16 65315800BR UPPER SIDES CLOSE 1 Vehicle colour:White[544]6 65315800EV UPPER SIDES CLOSE 1 Vehicle colour:Metallized Grey[713/B]6 65315800ND UPPER SIDES CLOSE 1 Vehicle colour:Graphite Black[79/A]6 65315800RP UPPER SIDES CLOSE 1 Vehicle colour:Red[830/A]7 65316300ET LEFT HANDLE 1 Vehicle colour: White[544]Vehicle colour: Metallized Grey[713/B]Vehicle colour: Graphite Black[79/A]Vehicle colour:Red[830/A]8 65316400ET LEFT HANDLE 1 Vehicle colour: White[544]Vehicle colour: Graphite Black[79/A]Vehicle colour: Red[830/A]Vehicle colour:Metallized Grey[713/B]9 018553 Screw M6x25 610 003056 Flat washer 6,4x12x1 411 653135 Spoiler Sx 117/02/2011 Page 52 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.32Description Side cover - SpoilerService 1Pos. Code Description Qty Variants11 65313500BR Spoiler Sx 1 Vehicle colour:White[544]11 65313500ND LEFT SPOILER 1 Vehicle colour:Graphite Black[79/A]11 65313500RP LEFT SPOILER 1 Vehicle colour:Red[830/A]12 653136 Spoiler Dx 112 65313600BR Spoiler Dx 1 Vehicle colour:White[544]12 65313600EV RIGHT SPOILER 1 Vehicle colour:Metallized Grey[713/B]12 65313600ND RIGHT SPOILER 1 Vehicle colour:Graphite Black[79/A]12 65313600RP RIGHT SPOILER 1 Vehicle colour:Red[830/A]13 CM178601 Self-tapping screw D4.2x16 814 CM178605 THREAD AD FORMING SCREW 415 CM017410 Spring plate 1016 013880 Flat washer 16x6,5x1,5 216 164293 Flat washer 217/02/2011 Page 53 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.33Description Wheel huosing - MudguardService 1Pos. Code Description Qty Variants1 648882 MUD GUARD (FRONT SIDE) 11 64888200BR MUD GUARD (FRONT SIDE) 1 Vehicle colour:White[544]1 64888200EV MUD GUARD (FRONT SIDE) 1 Vehicle colour:Metallized Grey[713/B]1 64888200ND MUD GUARD (FRONT SIDE) 1 Vehicle colour:Graphite Black[79/A]1 64888200RP MUD GUARD (FRONT SIDE) 1 Vehicle colour:Red[830/A]2 648883 MUDGUARD (REAR SIDE) 13 259830 Screw m6x22 43 CM179302 Vite metrica M6x22 44 598288 Spacer 25 217163 Drift 26 575249 Vite metrica M6x22 46 CM179201 Vite 47 254485 Spring plate M6 48 648827 BRACKET 29 259830 Screw m6x22 29 CM179302 Vite metrica M6x22 210 598288 Spacer 211 217163 Drift 212 654819 COMPLETE WHEEL OPENING 113 575249 Vite metrica M6x22 213 CM179201 Vite 214 272624 Screw 214 CM179304 Vite 215 299693 Molletta di aggancio 816 CM017410 Spring plate 217 254485 Spring plate M6 318 CM013201 Spring 119 CM006912 PIPINGS RETAINING SPRING 117/02/2011 Page 54 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.33Description Wheel huosing - MudguardService 1Pos. Code Description Qty Variants20 CM178604 Self tapping screw 417/02/2011 Page 55 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.34Description Helmet huosing - UndersaddleService 1Pos. Code Description Qty Variants1 654812 HELMET HOLDER 12 015996 Screw M4x12 23 016670 Washer 4,5x12x1 24 959263 Scheibe 25 654811 THERMAL COVER 16 230359 Spring plate 57 272836 Screw M6x16 47 CM179301 Screw 48 652894 PORTHOLE INSPECTION ENGINE 19 CM178604 Self tapping screw 310 CM017410 Spring plate 311 272836 Screw M6x16 211 CM179301 Screw 312 654963 THERMAL COVER 113 230359 Spring plate 414 654810 THERMAL COVER 115 297029 Washer 316 293154 Ceiling bowl 117 071633 Torpedo shaped lamp 12V-5W 118 294770 Presa b.t. 12V 117/02/2011 Page 56 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.37Description Rear cover - Splash guardService 1Pos. Code Description Qty Variants1 653160000C REAR MUDGUARD 1 Vehicle colour: White[544]Vehicle colour: Metallized Grey[713/B]Vehicle colour: Graphite Black[79/A]Vehicle colour:Red[830/A]2 008455 Screw 23 CM017410 Spring plate 24 259348 Screw 44 CM179202 Vite 45 584884 Number plate holder 16 709718 SCREW 37 016404 Flat washer 4,2x7,6x0,9 38 013763 Flat washer 4,2x12x1 39 020104 Nut M4 310 584877 Number-plate extension 211 268596 Self tapping screw D4x13 412 582058 Reflector 113 653162 RIGHT MULDING 113 65316200ET RIGHT MULDING 1 Vehicle colour: White[544]Vehicle colour: Red[830/A]Vehicle colour: Metallized Grey[713/B]Vehicle colour:Graphite Black[79/A]14 653161 LEFT MULDING 114 65316100ET LEFT MULDING 1 Vehicle colour: White[544]Vehicle colour: Graphite Black[79/A]Vehicle colour: Red[830/A]Vehicle colour:Metallized Grey[713/B]15 CM178605 THREAD AD FORMING SCREW 416 CM017410 Spring plate 417/02/2011 Page 57 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.38Description Plates - EmblemsService 1Pos. Code Description Qty Variants1 654638 "GP800" STICKER 22 624568 Gilera shield 23 653756 "Gilera" name plate 14 654221 Targhetta controscudo 15 624568 Gilera shield 117/02/2011 Page 58 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.39Description Saddle/seats - Tool rollService 1Pos. Code Description Qty Variants1 652890 SADDLE, ASSY 12 654719 Backrest 13 296456 Drift 24 577492 Drift 25 654718 COVER 16 005966 Snap ring 27 434541 Screw w/ flange M6x16 28 414838 Screw M6x35 19 649944 COMPLETE TOOLS KIT 19 665578 Tool set, standard l/jack 110 655538 SADDLE PROTECTION 111 195087 Drift 112 652891 COMPLETE HINGE 117/02/2011 Page 59 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.45Description Driving mirror/sService 1Pos. Code Description Qty Variants1 CM174501 RIGHT REAR-VIEW MIRROR 12 CM174502 LEFT REAR-VIEW MIRROR 13 018553 Screw M6x25 417/02/2011 Page 60 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.46Description LocksService 1Pos. Code Description Qty Variants1 654178 KEYS AND LOCK 12 653718 Sbozzato chiave con transponder e pulsante 13 709674 Hex socket screw M6x20 24 654191 WHOLE LOCK COVER 15 655895 COMPLETE LOCK 15 CM023708 LOCK 16 122675 Hex socket screw 26 259348 Screw 26 CM179202 Vite 27 577471 Plate 18 241936 Self locking nut 29 582990 Solenoid valve 110 584121 Self tapping screw 211 577620 Self locking nut 312 577128 Joint 113 620415 Spring 114 577129 Lever 115 299972 Special screw 116 577131 Spring 117 CM012830 LOCK SADDLE COM.TRASMISS. 117 CM012837 LOCK SADDLE COM.TRASMISS. 118 CM012831 LOCK SADDLE COM.TRASMISS. 118 CM012838 LOCK SADDLE COM.TRASMISS. 119 140435 Spring 119 191002 Spring 119 231590 Molletta elastica 120 145298 Fascetta a strappo 321 656028 SHEET PROTECTION LOCK 117/02/2011 Page 61 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.47Description Fuel tankService 1Pos. Code Description Qty Variants1 654151 LEFT FUEL TANK ASSY 11 656966 LEFT FUEL TANK ASSY 12 259831 Tank cap 12 259832 Plug 12 656872 COMPLY FUEL PLUG 13 258160 Gasket 14 624917 RIGHT FUEL TANK WITH INSERT 14 655715 RIGHT FUEL TANK WITH INSERT 15 CM025712 FUEL LEVEL GAUGE 16 576542 Gasket 17 576546 Ring nut 18 641014 COMPLETE GROUP PUMP AND FUEL LEVEL 19 639333 FUEL PUMP FILTER 110 575249 Vite metrica M6x22 610 CM179201 Vite 611 654184 CLAMP 112 654820 PIPE CONNECTING TANK 113 654479 GASKET 214 CM001908 Hose clamp 115 654477 FUEL PIPE GUARD 116 297498 Self tapping screw M3,5x13 417 031086 Screw m6x12 117 959614 Screw M6x10 118 078307 Washer 119 268304 Flat washer 6,5x21 119 297029 Washer 120 623272 HOSE- COUPLING 120 656875 HOSE- COUPLING 117/02/2011 Page 62 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.47Description Fuel tankService 1Pos. Code Description Qty Variants21 CM001923 HOSE CLAMP 322 CM011904 Tank breather pipe 123 CM179007 SAFETY VALVE 124 CM001432 Tank breather pipe Ø5x10 L.1060 124 CM011904 Tank breather pipe 125 654241 SENT PIPE WITH FITTINGS 126 654243 RETURN PIPE WITH FITTINGS 126 655789 COMPLETE PIPE WITH FITTINGS 127 623743 Hose clamp 228 018509 Screw 229 709141 Washer 230 257134 Fascetta a strappo 331 145298 Fascetta a strappo 232 622235 Float chamber 117/02/2011 Page 63 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.55Description Cooling systemService 1Pos. Code Description Qty Variants1 620117 RADIATORWATER (FIRM ALEXON) 12 969296 Screw w/ flange 23 078307 Washer 24 258904 Lower rubber 25 622055 Fan, cpl. 16 AP8150270 Screw 4,2x20* 37 013763 Flat washer 4,2x12x1 18 622306 Spacer 29 654878 SPACER 310 AP8121464 Pin 311 653031 COOLING FLUID TANK 112 623673 Expansion tank plug 113 620737 Filler cap rubber 114 576189 Screw d4,2x16 114 CM178601 Self-tapping screw D4.2x16 115 CM017410 Spring plate 116 258904 Lower rubber 217 CM001904 Hose clamp 218 654117 COOLING FLUID TANK / RADIATOR PIPE 119 CM001902 Hose clamp 120 654118 COOLING FLUID TANK /RADIATOR PIPE 121 CM001903 Hose clamp 122 CM001926 Hose clip 35-33 123 652897 COOLING PIPE 124 834232 Thermostat valve set 85°C 125 CM001907 Hose clamp 226 652898 PIPE 127 CM001916 Hose clamp 117/02/2011 Page 64 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Frame - Plastic parts - CoachworkCode 02.55Description Cooling systemService 1Pos. Code Description Qty Variants28 621397 MOTOR PIPE - THERMOSTAT 129 CM001924 Hose clamp 530 622053 PUMP FITTING JOINT HOSE 131 CM001925 Hose clamp 132 257134 Fascetta a strappo 233 580160 Protection 117/02/2011 Page 65 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Handlebars/SteeringCode 03.02Description Meter combination - CruscottoService 1Pos. Code Description Qty Variants1 640248 METER 12 270793 Vite TBCIC 63 577594 Spring clamp 24 623250 Instrument frame 217/02/2011 Page 66 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Handlebars/SteeringCode 03.06Description Handlebars - Master cil.Service 2Pos. Code Description Qty Variants1 653174 Left half handlebar 12 653175 Right half handlebar 13 654483 Hex socket screw 54 653343 Supporto semimanubrio 15 583480 Bolt 16 564632 Special cap screw 17 012543 Rosetta elastica piana con dentatura interna217x10,3x28 654203 Inserto manubrio 29 654484 Hex socket screw 210 650714 Pompa freno SX (Heng Tong) 111 666050 Leva freno SX (Heng Tong) 113 650715 Pompa freno DX (Heng Tong) 114 666049 Leva freno DX (Heng Tong) 116 975633 Hose 117 583094 Grip 118 581900 Grip 119 582034 Anti.v weight, chr. 220 271434 Vite M6x55 221 653170 Copertura superiore manubrio 121 653170000C Copertura superiore manubrio 1 Vehicle colour: Metallized Grey[713/B]Vehicle colour: Red[830/A]Vehicle colour:Graphite Black[79/A]21 656512 Copertura superiore manubrio 121 6565120090 Copertura superiore manubrio 1 Vehicle colour:White[544]22 018575 Screw M5x10 123 653169 Copertura inferiore manubrio 123 65316900BR Copertura inferiore manubrio 1 Vehicle colour:White[544]23 65316900ET Copertura inferiore manubrio 1 Vehicle colour: Metallized Grey[713/B]17/02/2011 Page 67 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Handlebars/SteeringCode 03.06Description Handlebars - Master cil.Service 2Pos. Code Description Qty VariantsVehicle colour: Red[830/A]Vehicle colour:Graphite Black[79/A]24 434541 Screw w/ flange M6x16 427 650966 RH pump cover 128 650965 LH pump cover 117/02/2011 Page 68 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Suspensions - WheelsCode 04.01Description Swinging armService 1Pos. Code Description Qty Variants1 654714 SILENTBLOC CONNECTION BRACKET WITH I.P. 12 030117 Screw 13 564878 Nut 14 621381 STUD HH M14 X1,5 15 975110 Nut 16 654814 LEFT SILENTBLOCK WITH STOPPER 17 649587 End stop rod drift 18 654815 RIGHT SILENTBLOCK WITH STOPPER 19 649587 End stop rod drift 110 178790 Flat washer 22x10,3x2,5 211 002440 Self locking nut M10 212 598837 Screw 412 655169 Screw w/ flange 413 967363 Nut M8x1,25 414 6238555 ENGINE REAR FIXING 115 654770 CONNECTING ROD ASS.Y 216 622969 PIN 117 016626 Plain washer 10,4x18x2 418 002440 Self locking nut M10 419 015594 Screw m10x65 220 246976 Washer 417/02/2011 Page 69 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Suspensions - WheelsCode 04.02Description Fork/steering tube - Steering bearing unitService 1Pos. Code Description Qty Variants1 601146 Front fork 12 649758 R.H. sleeve assy 13 649759 L.H. sleeve assy 14 599274 O-ring 15 599272 Dust cover 16 599271 Circlip 17 599267 Oil seal 18 599266 Washer 19 599265 Bush 110 599268 Bush 111 599270 Washer 112 599269 Screw 113 649019 Vite 614 6006885 Steering bearing assy. 117 599274 O-ring 118 599272 Dust cover 119 599271 Circlip 120 599267 Oil seal 121 599266 Washer 122 599265 Bush 123 599268 Bush 124 599270 Washer 125 599269 Screw 117/02/2011 Page 70 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Suspensions - WheelsCode 04.10Description Rear suspension - Shock absorber/sService 1Pos. Code Description Qty Variants1 648502 REAR FORK ASSY 12 006647 Circlip 13 597038 Bearing 14 599724 NEEDLE BEARING 35 650031 NEEDLE BEARING 25X32X24 16 319538 Screw 47 006966 Spring washer 6,4x11x0,5 48 649987 COMPLETE PLAT CRASH PAD 19 294839 Screw 110 583342 Stop buffer 111 012112 Nut 112 122675 Hex socket screw 213 006976 Spring washer 214 649672 GUIDE SHOE 115 575249 Vite metrica M6x22 316 648705 REAR FORK PIN 117 648707 Swing arm ring nut 118 649981 THREADED BUSH 119 648468 SPACER 120 649982 SPACER 121 648708 Rear wheel spindle nut 122 600334 ECCENTRIC ( BACKSTAND ) 224 648481 COMPLETE REAR SHOCK ABSORBER 125 268158 Screw w/ flange M10 126 650169 WASHER 227 650058 SPACER 128 232108 Self locking nut M10 129 967384 Screw 117/02/2011 Page 71 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Suspensions - WheelsCode 04.10Description Rear suspension - Shock absorber/sService 1Pos. Code Description Qty Variants30 649885 CHAIN PROTECTION WITH I.P. 131 623162 Spacer 432 649888 REINFORCEMENT WITH I.P. 133 649890 REINFORCEMENT 134 274369 Hex socket screw M6x12 835 654487 COVER CHANG 136 CM001307 Pipe 137 CM002902 Hose clamp 139 CM013201 Spring 241 273779 Hose clamp 142 145298 Fascetta a strappo 243 006624 Ring 117/02/2011 Page 72 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Suspensions - WheelsCode 04.11Description Front wheelService 1Pos. Code Description Qty Variants1 649087 FRONT WHEEL COMPLETE WITH BEARING 12 600711 SPACER 13 478984 Radial bearing 25x52x15 24 600359 FRONT WHEEL AXLE 15 600713 PROTECTION CUP 26 600712 SPACER 27 600354 FLANGE NUT 18 599893 TYRE 120 /70-16" (DITTA MICHELIN) 18 649134 TYRE 120 / 70 - 16" (DITTA PIRELLI) 19 597679 Tubeless valve 110 649145 SEMIFL.BRAKE DISK Ø300 X 5 FINE BLANKIN 211 564606 Hex socket screw 1012 650083 BUSH 1013 AP8121641 Ring 1017/02/2011 Page 73 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Suspensions - WheelsCode 04.12Description Rear wheelService 1Pos. Code Description Qty Variants1 649084 REAR WHEEL 12 601173 SPACER 13 832848 DEEP GROOVE BALL BEARING 24 649077 REAR WHEEL AXLE 15 649472 SPACER 16 601174 CUP 27 601184 SPACER 28 600075 WASHER 19 600354 FLANGE NUT 110 599806 TYRE 160 / 60-15" (DITTA MICHELIN) 110 649135 TYRE 160 / 60 - 15" FIRM PIRELLI 111 597679 Tubeless valve 112 649209 BRAKE DISK Ø 280 TH.5 - FINE BLANKING 113 564606 Hex socket screw 514 650083 BUSH 515 AP8121641 Ring 516 AP8121571 Pin 517/02/2011 Page 74 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Braking system - TransmissionsCode 05.01Description Brakes pipes - CalipersService 1Pos. Code Description Qty Variants1 CM077902 FLOATING CALIPER (BREMBO) 11 CM081901 FLOATING CALIPER LEFT BREMBO 12 56325R BRAKE COUPLE PADS 12 650097 BRAKE COUPLE PADS 13 CM077903 FLOATING CALIPER (BREMBO) 13 CM081902 FLOATING CALIPER BREMBO 14 56325R BRAKE COUPLE PADS 14 650097 BRAKE COUPLE PADS 15 599208 Hex screw M8x30 46 709047 Spring washer 8,4X15X1,5 47 265451 Oil pipe screw 28 127927 Gasket 109 127863 Screw 310 649073 FLEX. BRAKE HOSE RIGHT( CALIP/UNION TEE 111 649074 FLEX. BRAKE HOSE LEFT ( CALIP/UNION TEE 112 136371 Union 113 319538 Screw 114 006966 Spring washer 6,4x11x0,5 115 649743 BRACKET 116 649075 FLEX. FRONT BRAKE HOSE ( PUMP-UNION TEE) 117 CM068308 LEFT BRAKE CALIPER (FIRM HENG-TONG) 118 647078 Pads pair 119 649554 Vite 220 006970 Washer 221 265451 Oil pipe screw 122 127927 Gasket 223 649076 FLEXIBLE REAR BRAKE HOSE 124 265451 Oil pipe screw 217/02/2011 Page 75 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Braking system - TransmissionsCode 05.01Description Brakes pipes - CalipersService 1Pos. Code Description Qty Variants25 127927 Gasket 426 649912 CLIP 127 AP8152277 Screw w/ flange 128 006976 Spring washer 129 217280 Hose clamp 130 CM006906 Non return spring 131 257134 Fascetta a strappo 331 649157 BRAKE STOP LEVER GROUP 132 292500 Screw 133 016404 Flat washer 4,2x7,6x0,9 334 584953 stop Button 135 649925 LEVER COVER 136 434541 Screw w/ flange M6x16 437 006976 Spring washer 438 649657 COMPLETE PARKING BRAKE TRASMISSION 139 020208 Nut M8 140 266040 Bush 141 649941 HOSE CLAMP WITH I.P. 142 031091 Hex screw M6x22 243 709141 Washer 244 145298 Fascetta a strappo 145 649378 Hose clamp 146 434541 Screw w/ flange M6x16 347 006976 Spring washer 348 CM074501 Pinza freno stazionamento sx 148 CM084601 Pinza freno stazionamento sx 149 649830 Coppia pasticche freno 150 564606 Hex socket screw 217/02/2011 Page 76 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Braking system - TransmissionsCode 05.01Description Brakes pipes - CalipersService 1Pos. Code Description Qty Variants51 003058 Washer 252 649768 PLATE FOR MOUNTING REAR CALIPER 153 274369 Hex socket screw M6x12 154 270216 Flat washer 155 006624 Ring 256 649679 COVER 157 271147 Hex socket screw M6x20 258 830056 Boccola zigrinata 259 257134 Fascetta a strappo 217/02/2011 Page 77 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Braking system - TransmissionsCode 05.03Description TransmissionsService 1Pos. Code Description Qty Variants1 649407 GAS OPENING CONTROL TRANSMISSION ASSY 12 649408 GAS CLOSING CONTROL TRANSMISSION ASSY 13 649378 Hose clamp 24 434541 Screw w/ flange M6x16 15 006976 Spring washer 16 CM006910 Molletta 17 217280 Hose clamp 18 581767 Fascetta supporto 117/02/2011 Page 78 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Electrical systemCode 06.01Description Selectors - Switches - ButtonsService 1Pos. Code Description Qty Variants1 640247 Dispositivo elettrico sx 12 640246 Electrical device DX 13 584826 Button 14 015911 Screw 15 639542 Lateral stand switch 16 292889 Hex socket screw M5x16 27 012532 Washer 5,3x10x0 217/02/2011 Page 79 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Electrical systemCode 06.03Description Front headlamps - Turn signal lampsService 1Pos. Code Description Qty Variants1 640192 COMPLETE HEADLAMP 12 294353 Lamp H7 55W 12V 13 292022 Lamp 12V-5W 14 580141 Lamp H112V-55W 15 259830 Screw m6x22 25 CM179302 Vite metrica M6x22 26 254485 Spring plate M6 27 640243 LEFT FRONT TURN SIGNAL LAMP 18 584332 Lamp 12V-10W 19 640242 RIGHT FRONT TURN SIGNAL LAMP 110 584332 Lamp 12V-10W 111 015728 Screw 212 CM017404 Plate 217/02/2011 Page 80 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Electrical systemCode 06.04Description Rear headlamps - Turn signal lampsService 1Pos. Code Description Qty Variants1 640236 COMPLETE TAIL LAMP 12 CM178601 Self-tapping screw D4.2x16 33 CM017410 Spring plate 34 640244 Indicatore direzione ant. Sx e post. Dx 15 584332 Lamp 12V-10W 16 640245 Indicatore direzione ant. Dx e post. Sx 17 584332 Lamp 12V-10W 18 016626 Plain washer 10,4x18x2 29 012535 Washer 210 021210 Nut 211 581061 Cap 212 583332 Rear licence plate light 113 292022 Lamp 12V-5W 114 267115 Self tapping screw M4x16 115 003054 Washer 4,3x8x0,5 117/02/2011 Page 81 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Electrical systemCode 06.05Description Remote control switches - Battery - HornService 1Pos. Code Description Qty Variants1 640393 STARTER MAGNETIC SWITCH 12 582906 Flexible support 13 581440 Fusibile 30A 24 640394 Fuse 40A 25 58099R Rem. control switch 12V-30A 55 641356 REMOTE CONTROL SWITCH 12V-10W WITH RESIS 26 292332 Switch electromagnetic switch 27 639860 Batteria yuasa YTX16-BS 18 653318 STIRRUP 19 272836 Screw M6x16 110 254485 Spring plate M6 111 575329 Drift 112 583310 Drift 113 640474 HORN 12V C-C 114 434541 Screw w/ flange M6x16 115 829121 Decoder 116 414837 Screw w/ flange 217 016406 Spring washer 6,4x11,8x1 218 013880 Flat washer 16x6,5x1,5 219 58200R Immobilizer antenna 119 828800 Antenna 120 639640 PLATE 121 969296 Screw w/ flange 222 254485 Spring plate M6 223 CM013202 Molletta ritegno tubi/cavi 117/02/2011 Page 82 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Electrical systemCode 06.06Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1Pos. Code Description Qty Variants1 639111 Voltage regulator 12 289731 Screw w/ flange M6x30 23 254485 Spring plate M6 24 639187 Coil cpl. 15 015014 End cap 16 071671 Insulating cap 17 080341 HT wire 18 969348 Screened cap 19 640492 Spark plug prot.collar 19 641219 Spark.plug protection clamp 19 641643 Spark.plug protection clamp 110 654173 PLATE MOUNTING COIL 111 031033 Hex socket screw 412 012531 Washer 4,2x8x1,1 413 020104 Nut M4 414 436788 Screw w/ flange 115 031089 Hex screw M6x18 116 015014 End cap 117 071671 Insulating cap 118 080341 HT wire 119 640715 RESISTIVE SPARK PLUG CAP(5KOHM) 120 653038 PLATE MOUNTING COIL 121 031033 Hex socket screw 422 012531 Washer 4,2x8x1,1 423 020104 Nut M4 424 436788 Screw w/ flange 225 584806 ELECTRONIC INJECT.DEVICE 126 414838 Screw M6x35 217/02/2011 Page 83 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Electrical systemCode 06.06Description Voltage Regulators - Electronic Control Units (ecu) - H.T. CoilService 1Pos. Code Description Qty Variants27 006976 Spring washer 228 638591 Electronic control unit 128 641288 Centralina comando elettroattuatore 129 217164 Spacer 230 217163 Drift 231 016686 Washer 232 241937 Self locking nut m5 233 638562 Air pressure sensor 134 434541 Screw w/ flange M6x16 135 581142 Sensore temperatura ambientale 136 640221 Dispositivo com lampeggiatori con HAZARD 137 584509 Sensore antiribaltamento 138 291017 Flexible support 239 CM013201 Spring 117/02/2011 Page 84 / 85


GP 800NSG1000U01 - GP 800 2007Chassis prefix: ZAPM55100Engine prefix: M554MGroup Electrical systemCode 06.08Description Main cable harnessService 1Pos. Code Description Qty Variants1 640240 Wiring harness 12 255256 Cap 13 145298 Fascetta a strappo 24 294013 Hose clamp 14 641143 Hose clamp 15 825481 Hose clamp 26 CM006904 Non return spring 17 CM006905 Non return spring 18 217280 Hose clamp 19 640979 Frame harness 19 641291 Frame harness 110 252945 Fuse 7,5A 410 290860 Fuse 15A 410 292507 Fuse 10A 110 293256 Reed fuse 5a 211 640976 MONOSTABLE SPEED VEHICLE 112 584002 Molletta per connettore 213 145298 Fascetta a strappo 414 640805 CONTROL DEVICE SWITCHES 117 294013 Hose clamp 118 272836 Screw M6x16 119 254485 Spring plate M6 121 830056 Boccola zigrinata 122 581424 Ground cable 127 217280 Hose clamp 129 257134 Fascetta a strappo 1730 231590 Molletta elastica 117/02/2011 Page 85 / 85

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