Mechanical Separation Solutions from GEA Westfalia Separator pdf ...

Our Answer to the Global Challenges:Liquids to ValueGEA Westfalia Separator is the leading company in the world in the fieldof mechanical separation. With the efficient processing of liquids and liquid mixtures,this technology ensures considerable added value: more quality of life for mankind.More sustainability for the earth. And more efficiency for your company.The global population is expanding rapidly. Almost7 billion people nowadays have to be supplied withwater, energy, food and medical products. At thesame time, the requirements for sustainable managementare becoming more and more stringent. Onlyefficient handling of valuable resources will ensureour quality of life without endangering the fundamentalbasis of future generations. Healthy growth –this is the objective of mechanical separation ofGEA Westfalia Separator.Since 1893, we have been building centrifuges usedfor separating liquids and liquid mixtures. WhetherSeparators or decanters: the process lines ofGEA Westfalia Separator combine high separatingefficiencies, clarifying efficiencies and throughputcapacities with maximum savings in terms of energy,water, production and disposal costs.Based on the experience gained with more than 3000process applications and a procedure for rapidlytranslating innovations into marketable processes,we provide profitable answers to some of the mosturgent questions of our time. Liquids to Value. Thismessage has made us one of the leading companies inthe world in the field of mechanical separation.4GEA Westfalia Separator

Liquids to Value

GEA Mechanical Equipment –Pooled Competence for Flowing ProcessesWithin the GEA Group, GEA Westfalia Separator is allocated to the new segmentGEA Mechanical Equipment. It pools and coordinates the services of leadingspecialists in the treatment of liquid substances. Cooperation in the worldwidenetwork releases synergies and promotes the identification of customized high-endsolutions for complex tasks.The GEA Mechanical Equipment segment combinesGEA Westfalia Separator as well as other companiesin the GEA Group which handle and process liquids.In addition to mechanical separation, this includesproducts such as homogenizers, pumps, valves andtank cleaning systems. The close combination of thesecompanies in the worldwide network offers a directpractical benefit to customers.The integration in a segment permits coordinatedresearch and development. The continuous know-howtransfer and joint innovation competition encouragesthe optimization of technologies and the developmentof new markets.Synergies are utilized in order to enable the servicesof all affiliated companies to be adapted even betterto individual customer wishes.Liquids to Value is the promise of success ofGEA Mechanical Equipment. Suitably qualifiedemployees, a high quality level, decades of know-howand far-reaching knowledge of the market alwaysguarantee the best solution for a wide range of requirements.Our handling of liquids forms the basis forconsiderable added value. At the same time, we alsoenable production costs to be reduced and the strainon the environment to be reduced noticeably and ina sustainable manner.The Business UnitsGEA Mechanical Separation(GEA Westfalia Separator, Oelde, Germany)GEA Homogenizers(GEA Niro Soavi, Parma, Italy)GEA Flow Components(GEA Tuchenhagen, Büchen, Germany)stand for the GEA Mechanical Equipment segment.The market of liquid-processing components receivesvery broad regional as well as application-relatedcover as a result of a global network of sales andservice branches.7GEA Westfalia Separator

nge the WorldWith decades of experience and our innovativeenergy, we will continue to develop increasinglyefficient solutions in the future.Customized engineering:Maximum separation efficiencyLarge service portfolioLow energy consumptionSimple operationHigh operating reliabilityLow personnel expenditureLow operating costsEasy servicing13GEA Westfalia Separator

Separators from GEA Westfalia SeparatorSeparating and clarifying liquidsOur separators are designed especially for liquid-basedapplications. Using centrifugal force, they separatesubstances and solids from liquids. They are equallyas effective at separating liquid mixtures at the sametime as removing solids.The fields of application range from separating processesin the chemical and pharmaceutical industriesthrough oil and fat recovery to the production ofdairy products, beer, wine, fruit and vegetable juices,as well as the processing of mineral oil and mineraloil products.FeedSeparator designs:Solid-wall separators for the separationof liquidsChamber separators, also in coolabledesign, for example for the fractionation ofhuman blood plasmaSelf-cleaning disk separators forclarification and separating processesNozzle separators for the concentration andwashing of suspensionsProductSolids dischargeDischarge14GEA Westfalia Separator

As Simple as Possible, aInnovations from GEA Westfalia Separator setWestfalia Separator ®vinexWestfalia Separator ®directdriveWestfalia Separator ® vinex: this process uses a continuous separationprocess to extract the juice from grapes. High juice yieldand outstanding quality properties increase the profits of theproducers.Westfalia Separator ® directdrive : separators use the powertransmission with almost no loss of efficiency and the result isgood: minimized energy consumption, lower wear and maintenancecosts, plus a reduced space requirement.Westfalia Separator ®wewatch ®Westfalia Separator ®profiWestfalia Separator ® wewatch ® : the condition monitoring ofseparators and decanters, which can be used to evaluate therelevant parameters online or offline, brings transparency andreliability to the production process.PROFI ® : the innovative beer filtration with the intelligentcombination of a high-performance centrifuge and membranefiltration improves clarification and eliminates the need forkieselguhr handling.15GEA Westfalia Separator

s Complex as Necessarythe standard for efficiency around the worldWestfalia Separator ®seaprotectsolutionsWestfalia Separator ®unitrolplusWestfalia Separator ® seaprotectsolutions: bilgewater and oilsludge are treated with the greatest efficiency in separation. Theresult is that IMO-compliant clear water with < 15 ppm can bedischarged back into the sea.Westfalia Separator ® unitrolplus: monitors and controls automaticseparators for the treatment of fuel and lube oil. Conceptsfor the unmanned machine room are monitored reliably.Westfalia Separator ®varipond ®Westfalia Separator ®capitalcareOriginal Manufacturer ServiceWestfalia Separator ® varipond ® : identifies the automaticregulation of decanter pond depths, e. g. for waste water treatment.Even with a fluctuating feed concentration, a constant dischargeconcentration is regulated.Westfalia Separator ® capitalcare: these tailor-made productsoffer the benefit from the service competence of the technologyleader throughout the entire life cycle of the centrifugaltechnology from GEA Westfalia Separator.16GEA Westfalia Separator

Decanters from GEA Westfalia SeparatorSeparating solids and clarifying liquidsIn solid-based applications, our decanters ensure optimumseparation efficiency, particularly in the caseof suspensions with a very high proportion of solids.They are also used for the extraction of constituentsfrom liquids and for concentrating, dewatering andclassifying solids.Application areas include the cleaning of wash waterand the treatment of fruit and vegetables in the foodindustry, the recovery of animal and plant oils and fats,the production of herbal medicines, copper extraction,chemical extraction in the paper industry, the treatmentof waste oil for power generation, waste watertreatment in waste water treatment plants, and use onoil platforms for the extraction of crude oil.Decanter designs:Clarifying decanter for clarifying liquidsDewatering decanter for maximumconcentration of solidsConcentrating decanter for the concentrationof solidsSeparating decanter for the separationof liquid mixtures and the simultaneousseparation of solidsClassifying decanters for the extraction ofdifferent solid fractionsExtraction decanters for the extraction ofreusable materialsDischargeFeedSolids discharge17GEA Westfalia Separator

Business Ar

ea Process

Business Area Process:Added Value in Harmony with NatureBundled know-how for efficient processes, an interdisciplinary innovation cultureand a clear focus on profitable production processes – the Business Area Processprovides consistent support for your development of new growth potential.Our services pursue the objective of improving theefficiency and added value of separation technologyprocesses. From advice and industrial feasibility checksfor new developments through to the initial operationof new centrifuges and process lines, the focus is oncustomer benefit.With innovative engineering and process solutions, wemake a sustainable improvement in the economic benefitand added value of our customers. In addition, ourseparation technology solutions are also convincing froman ecological perspective, e. g. with reduced energy andwater consumption as well as optimized disposal costs.Concentrated know-how for lasting successGreatest yield from the raw materials usedMaximum product reliability and qualityReliable processing and productionHigh level of availability of separationtechnology plants21GEA Westfalia Separator

Business Line Beverage TechnologyBeer, wine, fruit and vegetable juices, coffee, tea, soy drinks… the demands made byour customers with respect to quality and variety are increasing with the internationalgrowth in the beverage markets.In production, slim, fluent processes and highyield from the raw materials used are gaining asmuch in importance as the conservation of the environmentand resources. The efficient separators,decanters, filtration systems and process lines fromGEA Westfalia Separator are completely compliantwith these demands. They achieve first class productresults, allow product differentiation in line withmarket requirements, and minimize environmentrelatedmaterial flows as well as the consumption ofwater, natural ingredients and energy. Examples ofthis include the following process innovations, withwhich GEA Westfalia Separator sustainably strengthensthe competitiveness of its customers:Westfalia Separator ® profiCombines the specific advantages of centrifugalseparation technology and membrane filtration in theproduction of beer. This eliminates the need to usekieselguhr. The beer filtration is continuous – withmaximum yield and simple changing of types. Withthis new process, breweries are able to ensure highbeer quality and efficient processing with the maximumpossible conservation of the environment.Westfalia Separator ® vinexFacilitates continuous, gentle and rapid juice extractionfrom the grapes in wine production by meansof decanters. With the Westfalia Separator ® vinexprocess, wineries achieve constant high quality witha significantly greater yield from the grapes andreduced mash standing times.Westfalia Separator ® frupex ®Replaces the pressing process previously used in theproduction of fruit juice by the use of a complete processingline of separators and decanters. This meansthat producers are able to handle all sorts of fruit andvegetables even in small batches, with good results:sparing use of raw materials, significant increases inyield and consistently high juice quality.Maximum extract yield withinstant coffee and teaEnsures an efficient process, in which GEA WestfaliaSeparator uses specially designed separators anddecanters in the areas of flavour separation (de-oiling),clarification, extraction from solids and process watertreatment.With the simplest integration into existing productionlines, producers achieve a high yield from the rawmaterials used and first class results in the quality oftheir instant coffees and teas.Examples of application areas includethe production and extraction of:BeerWine, sparkling wine and champagneCitrus juicePremium juice from fruits, berries,vegetables and herbsExotic juicesBase materials for soft drinksEssential oilsCoffeeTeaSoy drinksCereal drinksPhytochemicals from naturalraw materials22GEA Westfalia Separator

With the mechanical separationtechnology from GEA WestfaliaSeparator, beverage manufacturersare able to achieve a decisivecompetitive advantage.

Business Line Dairy TechnologyMilk is one of the most important and versatile foodstuffs in the world.Consumers no longer expect only naturalness and freshness in milk products;they now also increasingly demand variety of flavor as well as maximumfunctionality.In cooperation with our company, dairies benefitfrom over a century of successful experience in allareas of milk processing. Tailored to the sometimesextreme differences in preferences of the internationalmilk market, GEA Westfalia Separator has developeda series of forward-looking processes.Westfalia Separator ® directdriveWith this innovation, the company has achieveda major advance in terms of separator technology.Westfalia Separator ® directdrive is the first separatorwith an integrated direct drive to be used for removingbacteria from milk. This new drive considerablyboosts the efficiency. The result: lower energy costs,lower infrastructure costs and leaner processes. Inconjunction with the proactive services of WestfaliaSeparator ® directcare, the dairy industry benefitsfrom higher availability with full budget certainty.Westfalia Separator ® hyvol ® proplusWestfalia Separator ® hyvol ® proplus characterizesthe new generation of separators which combinesthe excellent performance features of the WestfaliaSeparator ® hyvol ® with the Westfalia Separator ®proplus systems. The features are a considerableincrease in protein yield and a significant costreduction. The results that can be expected right fromthe start include rapid amortization and greater profitfrom the raw milk used, over the entire lifetime.Westfalia Separator ® procoolThis process advances dairies in the area of cold milkskimming. The innovative Westfalia Separator ®procool process maintains optimum product qualityand provides high microbiological safety for cold milkseparation.The focus of this process is on energy saving, loweroperating costs, and higher protein quality. The separatorsused for this stand out for performance andskimming efficiency, which are currently rivalled byno other cold milk skimming machine.Complete system solutionsIn addition to supplying individual separatorsand decanters for integration into existing plants,GEA Westfalia Separator also implements completeprocess lines for the production of various milk products,e. g. for the production of quark and soft cheese.Example of application areas include:Skimming of milk and wheyClarification of milk and wheyBacteria removal from milk and wheyConcentration of creamProduction and extraction of:CaseinCheese finesQuarkSoft cheeseLactoseWhey proteinPhospholipidsButterButter oilCalcium phosphate25GEA Westfalia Separator

Business Line Renewable ResourcesConservation of resources and sustainability both play a key role in the futureprovision of basic supplies. Pioneers and researchers focusing on solutions withrenewable resources will find us to be a technically accomplished and committedpartner.Renewable raw materials offer many opportunitiesfor securing food for the people as well as substitutingfossil-based raw materials and thus introducingcompletely new products and industrial processes.Efficient handling of natural resources is the orderof the day. With the concentration of our know-howin the Business Line Renewable Resources, we givethese requirements a platform for forward-lookingsolutions.The Business Line Renewable Resources remains yourmarket aide for tried and tested processes, e. g. in theextraction of cooking oil and starch, at the same timeas forming a centre of competence for new, innovativeideas and visions – particularly in the developmentand exploitation of renewable energy sources. Wesupport the forward-thinkers of our time by providingthe latest process technology, from laboratory testingto industrial implementation.

Business Line RENEWABLE RESOURCES:Tradition and InnovationThe Business Line Renewable Resources is the competence and development centerfor new visions and future markets. At the same time, we remain your market aidefor tried and tested processes, with core competences in the following areas:Starch and proteinInternational demand for custom-made starch productsand high purity proteins is constantly increasing.Centrifugal separation technology is a key technologywith considerable potential for improving productsand production processes in the extraction of reusableplant materials.Examples of application areas of our centrifuges andprocess lines:Corn starch and corn glutenWheat starch (A and B starch), wheat gluten,pentosans and protein coagulateTapioca / manioc starchPotato starch, pulp, gratings and proteinRice starchPea starchProteins (e. g. from soy), protein concentrate,protein isolateBiofuels and the fermentation industryThe Business Area Process supports the production ofhigh-quality biodiesel from sustainable raw materialsby way of implementing complete process lines andoptimizes the extraction of bioethanol with separatorsand decanters constructed especially for the stringentdemands in these processes.Solutions of the Business Area Process for theproduction of biodiesel:Complete process lines with the Connemann –ADM System CD processIndividual machines for refining, washing,glycerine cleaning, separation of glycerine andcatalyst from biodiesel, separation of saltsfrom glycerine, and for separation of fattyacids and glycerineApplication areas of our separators and decanters inthe production of bioethanol:Dry milling processWet milling processExtraction of ethanol from molassesExtraction of ethanol from biomasses,e. g. such as yeast or celluloseExamples of application areas of our centrifuges andprocess lines in the modern fermentation industry:Processing of bioproducts such as molasses,stillage, vinasse, sugar juiceProcessing of extra-cellular products suchas amino acids, acetic acid, L-Lysine,monosodium glutamate, threonines,tryptophan, citric acidProcessing of fermentation products such asalgae, baker’s yeast, single-cell proteins,fodder yeastProcessing of intra-cellular products such asyeast extract, ribonucleic acid28GEA Westfalia Separator

Oils and fatsHighly reliable, energy-saving and extremely productivein the smallest of spaces – separators and decantersfrom the Business Line Renewable Resources recoveroils and fats in any quality required.Our separation technology systems and plants are usedboth for the extraction of raw oils and fats and in therefining of oils for press oil clarification, de-gumming,neutralization, washing, wax removal, fractionationand splitting soapstock. Here, examples of applicationsinclude:Extraction of olive oil, avocado oil, nut oils,cocoa butter, jojoba, linseed and othersExtraction of animal fats, blood meal andplasma, gelatine and others from meatby-productsExtraction of fish meal, fish and liver oil,protein hydrolysates and surimiProcessing of flotation sludges in the fish andmeat industryCleaning of frying and cooking fatsRefining raw oils to cooking oils, e. g. such as soyoil, rapeseed oil, palm oil, sunflower oil, cottonseedoil, corn oil29GEA Westfalia Separator

Business Line Chemical / PharmaceuticalTechnologyThe preservation of fragile cell cultures, processing with the highest CIP and SIPrequirements, comprehensive safety e. g. in the handling of concentrated acid compoundsor explosive mixtures – the separation technology solutions of the BusinessLine Chemical / Pharmaceutical Technology represent engineering at the highest level.The centrifuges that we develop specifically for theseindustries are compliant with exceptionally highstandards in the areas of safety, hygiene and productquality. Examples of these include:Steam-sterilizable separators – which workextremely sparingly with the product using theirhydrohermetic feeds – are produced entirely inGMP design and reliably eliminate the risk ofproduct contamination by the sterilizability ofall plant components (including separators)Separators in various corrosion-resistant specialmaterials for use in the chemical industry.Here, one particular speciality of GEA WestfaliaSeparator is the lining of solid-wall bowlse. g. with Incoloy 825 or titanium palladium.The result for our customers: manageableinvestment costs at the same time as a highdegree of relia bility and performance fromthe separators usedClassifying decanters for use in the area ofmineral processing, with special drive systemsfor high torquesGastight decanters compliant with ATEXregulations, designed for systems with excesspressure and with electrical components thatare especially suitable for operation inexplosion-hazarded zonesIn this business line, we combine the complex safetyrequirements of chemistry, pharmaceuticals andbiotechnology with high separation performancesand a significant reduction in the operating costs ofseparation technology plants in the following applications:Organic, inorganic and petrochemicals:Aldehydes, alcoholsAluminum hydroxideBarium sulphateRecovery of alkali salts(boiler ash)Cellulose and derivativesPrinting colours, inkPaints, lacquers, resinsGum arabicCatalyst separation(as well as liquid gas)Cosmetic and hygiene products30GEA Westfalia Separator

34GEA Westfalia Separator

Business Area Systems: ComprehensiveCompetence for Systems and PlantsThe Business Area Systems configures a broad range of high-performancemachine types and system modules especially for volume-based applications, whichcan be seamlessly integrated into any system line in any environment.From the insular applications with standardizedcentrifuges to the integrated system block: separatorunits in the Business Area Systems carry out specialvolume-oriented applications, e. g. in the areas ofmarine, oilfield, energy and industry, as well as inindustrial or municipal waste water treatment.Perfectly suited to the technical environment, theyyield the highest performance even under extremeusage and climatic conditions, from the very first hour,and so ensure maximum effectiveness and efficiencyin the reliable and safe cleaning and treatment ofliquid media.Separation solutions with system –efficient down to the last detail:Modular, compact structureVery easy to maintainIntegrated system solutions from onesupplier reduce interfaces, engineering andplanning costsComprehensive responsibilityOur separation systems have been the leaders in theoptimum use of resources for decades, making themexemplary in terms of both economy and ecology.Moreover, our centrifuges are designed to meet allthe international safety and environmental conditionsand to comply with the increasingly stringentlegislative restrictions even in the future.35GEA Westfalia Separator

Business Line MarineThe greater the reliability, economy, cleanness and strength of the drive and supplysystems, the quicker, more efficient, safer and more environmentally friendly the ship.The separators and the cooling and supply systems from the Business Line Marinegive equal consideration to the economic challenges of maritime logistics and theincreasingly stringent regulations for the protection of the sea as well as progress inshipbuilding technology.The system solutions of this business line reliablyensure high performance and economical operationof diesel engines, increasing their life expectancy evenunder extreme conditions. Examples of this include:Westfalia Separator ® eagleclass: with theirhigh g-force, these separators set the new standardaround the world for the treatment offuel and lube oils for maritime use. They aredesigned for unmonitored continuous operationand comply with all the regulations of theclassification societies.Westfalia Separator ® dtype separators cost-effectivelytreat bilgewater and sludges containingoil, under the label of Westfalia Separator ®seaprotectsolutions, and are fully compliantwith the IMO and USCG requirements.Westfalia Separator ® Bilgemaster ® cleandesignsystems for processing bilgewater. Capacitiesof up to 4000 l per hour can be reduced to aresidual oil content of < 5 ppm. All requirementsrelating to environmental protection are alsosatisfied in particularly sensitive marine areas.Modular compact units consist of a basemodule, which is additionally completely preassembledwith the required units. Such compactunits can be easily installed in the shipyard,as plug and play devices. Alternatively,the Westfalia Separator ® centripacks conceptoffers the option of combining all of therequired separators in a single unit and deliveringthis to the shipyard piped and pre-fittedwith all control modules, where it canbe quickly installed.Westfalia Separator ® ViscoBoosterUnits forthe treatment of heavy fuel oil for marine engines.These adjust the viscosity, temperature and pressureto be optimal for the requirements of the enginemanufacturer.Fresh water generators from GEA WestfaliaSeparator continuously extract drinking waterfrom seawater and eliminate the need for freshwater supply tanks.Performance-enhancing retrofit units are easyto install and used to replace existing processeswith the more efficient centrifugal separationtechnology, to extend performance limits, toincrease capacities, to automate processes, and toreduce service and maintenance costs.From the perspective of GEA Westfalia Separator, alloptions are available for the marine area, from individualcomponents to complete system solutions. Theconcept is set up for our customers in such a way thatthe interfaces and planning expenditure are reducedand substantial savings can be achieved in terms ofweight and space requirement.36GEA Westfalia Separator

The outstanding separation efficiency of the highperformanceWestfalia Separator ® eagleclasscentri fuges sustainably optimizes the reliableoperation of turbines and diesel enginesin power stations.38GEA Westfalia Separator

Business Line EnergyReliable, economical and resource-saving energy supply ensures quality of life andeconomic growth. It is largely based on fault-free, efficient and clean systems workingin all load ranges. With the work-related treatment and maintenance of fuel oils, lubeoils and combustible fuels for turbines and diesel engine power plants, the BusinessLine Energy makes a decisive contribution to future-proof energy supply.The concept of our treatment plants is precision work,which we adjust to the nature of the respective fuelsand oils used. Here – in addition to demand-baseddimensioning – the design is influenced by aspectsincluding viscosity, density and level of contamination.As such, trace elements, which cause corrosion damageat high exhaust gas temperatures, are separatede. g. from the combustible fuels by our separators. Thereliable desalination of fuel oil and the separation ofsolids by our separators reduce corrosion problems tothe minimum level that is technically practical andensure fault-free operation of these plants.Water, wear and other impurities may have a considerableeffect on performance, e. g. in the case ofsteam turbines. In severe cases, unplanned stoppagesor complete failures threaten consequences that canquickly become “unaffordable”. Here too, our treatmentsystems ensure continuous reliability and constanthigh performance.This applies equally for self-cleaning separators incontinuous operation and for ready-to-connect treatmentsystems with a high level of automation in anyperformance class.In order to replace existing systems, extend performanceboundaries, automate processes and – at thesame time – reduce maintenance and service costs, theBusiness Line Energy supplies retrofit units, whichare easy to install and facilitate considerable increasesin treatment efficiency.Our separators and system solutions forthe energy industry carry out:The treatment and maintenance of combustiblefuels for diesel and gas turbinesThe treatment and maintenance oflubricating oilsThe treatment of oil, water and solid mixturesThe treatment of waste water containing oil39GEA Westfalia Separator

Business Line Oil, Gas & Industrial FluidsThe high-speed centrifuges of the Business Line Oil, Gas & Industrial Fluids are usedin the exploration, production and processing of oil and gas. Efficiency, safety andenvironmental protection in a wide range of extremely specialized applications meanthat these are first-choice developments. The processing of the industrial liquids is afurther area of application. The centrifuges from GEA Westfalia Separator makea contribution towards considerably reducing operating costs and the consumptionof resources.Our new generation of separators and decanterscarries out continuous liquid-liquid-solid separationin many different application areas, reliably meetingthe decisive parameters of the oil, gas and metalindustries:Safety for people and the environmentContinuous availability of constant highperformance even under extreme usageconditionsWeight and space-saving structures andprocess efficiencyWith their modular structure based on the plug andplay principle, being simple to operate and extremelyeasy to maintain, the centrifuges safely and economicallymanage even large volume flows.Save process media –protect the environmentOur separators and decanters can also be profitablyused for processing industrial fluids. They extend theoperating life of the fluids by a factor of betweenfour and five; they reduce the wear of the productionsystems and reduce disposal costs.Fields of application for industrial fluids:Maintenance of cooling lubricants, clarifyingliquids, fountain solutions and process liquidsClarifying and dewatering of lube oil,hydraulic oil and diesel oilTreatment of waste oil, used emulsion,Marpol oil and water-containing oilWe support extreme operating conditions, for examplewith the use of highly corrosion-resistant materials andtechnical solutions that are compliant with applicationswhich require gastight and explosion-proof designs.Aligned to your ambient and applicationconditions on site, our centrifuges ensureoptimum processes and process results inthe following application areas:Treatment of drilling fluidsSeparation of oil from “produced water” and“drain water”Dewatering of crude oil, also heavy crude oilCleaning and treatment of fuel, lubricating andhydraulic oilSeparation of cat fines from residual oilCleaning of “slop oil” and oil pitsMono-Ethylene-Glycol clarification40GEA Westfalia Separator

The market launch of theWestfalia Separator ® eagleclassseparators provides new options forincreased flow rates with minimumweight and space requirements.

Business Line Fluids & WaterWhether they are used for generating drinking water or treating process wateror effluents: the system solutions of the Business Line Fluids & Water set worldwidestandards for economy, efficiency and sustainable environmental protection.Companies and municipal institutions are able to considerably reduce their operatingcosts and consumption of resources.It is not only oil deposits but also global reserves offresh water that are limited. The focus is increasinglyon the economical use of water and particularly onmore efficient ways of extracting drinking water.Installation operators have to face the challengeof carrying out these and other tasks such as thetreatment of sewage sludge or process water withminimum costs. For these challenges, the BusinessLine Fluids & Water provides answers which are convincingfrom the economic as well as ecological pointsof view.For many years, GEA Westfalia Separator has beendeveloping successful solutions for the sustainableuse of precious resources: over 3500 stationary andmobile plants improve drinking water and waste watertreatment around the world. The mechanical separationtechnology that has the highest flow rates withthe lowest energy consumption and low-maintenanceoperation stands out particularly in the dewateringand thickening of sewage sludge. The figures are selfexplanatory:decanters from GEA Westfalia Separatorfor instance thicken sewage sludge in such a waythat the volume of surplus activated sludge which isproduced is reduced by up to 90 percent.These parameters mean that the technology is compliantwith the restrictive cost management both inindustry and in municipal waste water treatmentplants.Versatile application:Treatment of process waterDewatering of sewage sludgeThickening of sewage sludgeTreatment of drinking waterTreatment of municipal and industrialwaste waterRecovery of reusable materials fromproduction flows and sewage sludgeStationary or mobile solutions43GEA Westfalia Separator

ea Service

Only by using the modularly structuredoriginal service from GEA Westfalia Separatoris it possible to avoid the risk of jeopardizingthe investment in the product and processquality – and therefore the success of theentire project – with unqualified servicing.

Westfalia Separator ® capitalcare –Original Manufacturer ServiceWestfalia Separator ® capitalcare – the service for process applications. There isonly one way to ensure the unique service level of our separation technology systemsover the entire life cycle: service from the manufacturer.You expect the highest separation technology performancefor the best possible results in production.Machines from GEA Westfalia Separator are amongthe best in the world, regularly setting new standardsin terms of flow volume and separation efficiency.The excellence of the machine is complemented bythe comprehensive know-how of the specialists in separationtechnology processes. We are happy to pass onthis knowledge to our customers and support them inthe aim of establishing optimum production processes.Best machines need the best serviceIn order to achieve the performance level, we havecombined the best experts and production technologieswith decades of know-how. So that our machinesand process components continue to provide maximumperformance even after many years, we provideour knowledge to you through coordinated services.Reliability for processes and investmentsOnly with detailed knowledge of the modern centrifugesand process lines from GEA Westfalia Separatorand with original replacement parts is it possible toprovide the reliability that the equipment will accuratelycomplete its separation technology tasks withall of the specific performance parameters, hour byhour and day by day.All of the major services are provided foryou – within a manageable budget:Field serviceOriginal replacement partsRepairCondition monitoringTrainingService level agreements are adjusted preciselyto the requirements of customers’ productionprocessesHere, we keep in mind that our customers plan theirrepair and maintenance budgets to be as efficient aspossible. Customized service level agreements offernumerous options here. These may be agreements forbasic services, although premium contracts are alsoavailable, which can be defined with specified servicesfor the framework of a budget.47GEA Westfalia Separator

Customized Service Packages –24 / 7 – Around the WorldWestfalia Separator ® capitalcare: with customized service packages, the 24 / 7manufacturer’s service concept for system applications ensures the outstandingperformance of our separation technology machines and systems. If necessary,our service technicians can be on site straight away – all over the world.The reliable availability of maximum system performanceis a prerequisite for the highest level of processefficiency. The machines must run at a constant levelof effectiveness, around the clock. Our preventive servicesand measures are designed to comprehensivelysecure this performance and availability and to avoidunplanned stoppage times.Here, we keep in mind that our customers plan theirrepair and maintenance budgets to be as efficient aspossible. Customized service level agreements offernumerous options here. These may be agreements forbasic services, although premium contracts are alsoavailable, which can be defined with specified servicesfor the framework of a budget.TrainingService level agreements are adjusted preciselyto the requirements of application conditionsSupport points around the world –24 / 7 service on siteOur proactive services are run from many centers instrategically important ports, for example in Hamburg,Singapore, Tianjin and Dubai. With numerous authorizedworkshops and service stations around the world,we are never far away, so we can be there when youneed us.Proactive services for constantprocess efficiencyOur most important services for individual alignmentto your plant technology and your budget framework:Field serviceOriginal replacement partsRepair48GEA Westfalia Separator

Business Area

Production

Centre of Competence in Oelde AssuresFirst-Class Quality WorldwideManaged by the Centre of Competence in Oelde, the Business Area Productionhas established worldwide production capacities in order to ensure that products aremanufactured efficiently and in close proximity to customers.Automated production processes and computer-basedproduction technologies ensure that our productionenjoys a sound economic and ecological base. Veryshort production times also provide our customerswith clear advantages in terms of time; this isreflected particularly in product development and thedevelopment of new markets.Location investments around the globeIn order to further optimize our delivery capabilityand product quality, we continuously invest in buildings,installations and in the ideas of our employees.This improves our infrastructures for production,assembly and final testing.Specialization is the key to success. In Oelde,Germany, our centre of competence for mechanicalseparation as well as in the production locationsin Niederahr ( Germany), Château-Thierry (France),WuQing (China) and Bengaluru (India), we have themost modern production facilities in the world.With these production facilities, we provide effectivesupport to our customers in the markets of today andtomorrow.Quality management at global levelGEA Westfalia Separator is one of the few companiesin the world which are certified in accordance withDIN EN ISO 9001:2000 and DIN EN ISO 14001 in allproduction facilities throughout the globe. Compliancewith extremely stringent quality requirementsat our company is assured with the latest measuringtechnology and test bays in all production phases.By means of good manufacturing practice and completequality documentation, we ensure that all of ourquality commitments are implemented in reality.Westfalia Separator ® lifecyclebenefit ®Our quality commitment comprises much morethan error-free production and punctual delivery.All performance criteria are harmonized with theaim of maximizing the holistic benefit, and areoptimized throughout the entire life cycle. Fromplanning, installation and commissioning rightthrough to upgrade and return concepts for usedmachines. This makes sure our customers benefitfrom maximum performance at minimum cost –throughout the entire life cycle of the machines andsystems.52GEA Westfalia Separator

With the know-how and replacement partsfrom the manufacturer, authorized workshopsensure reliable availability.Quality with a system: GEA Westfalia Separator isinternationally certified in accordance withDIN EN ISO 9001:2000 and DIN EN ISO 14001.

Technology Centre for Process Engineering:Greater Security in the Investment DecisionFrom initial laboratory tests through pilot phases to the large-scale industrial plant, wedevelop optimally designed process integration in cooperation with our customers. This isbased on our broad portfolio of separation technology systems and decades of experiencein analysis, advising and construction. From this, our customers gain sound decision-makingsupport and security in investment and production planning.When selecting the right separation technology solution,not only are customers advised well by our processengineering centre, they also receive active support.This is based on investigations of the original /sample to be produced or processed in large-scaleseries and on customer specifications with respect toworking temperature, flow capacity, degree of clarificationor separation etc. After thorough analysis of allthe data, the team from the application-specific laboratoryrecommends which machine type and whichmodel will be best suited to the task. The results reportand the documentation provide the greatest possiblesecurity for the investment decision.Sound support for new developmentand scale-upWe provide intensive support right from the start forcompanies entering into new territory by planningthe development of new types of products of productionprocesses. Even for small volume units, weare able to design our separation technology systemsexactly and to integrate them easily into the researchwork and product development of the customer.Thus, in cooperation with the engineers from therespective business line, it is possible to clarify evenbefore product development whether the plannedquality parameters for new formulations are alsoachievable in the industrial application – and at whichperformance dimensions our separation technologysolutions meet the set requirements 1:1. From this, ourcustomers know the size to expect the investment tocome to, even at the initial stage.54GEA Westfalia Separator

One-off training field forperformance testsOther indications can be gained from test trials onoriginal products at 20 to 2000 litres. The central processengineering test bay keeps numerous machinesand systems for various performance tests under conditionsthat closely resemble practical application.Basic scientific researchIn cooperation with various colleges, we acquire thebasic scientific knowledge to enable us to integratenew technical processing solutions into the productionprocesses of our customers.Which way is right depends on the task. The objectiveis always to support customers in the selection of theircentrifuges and to place their investment decisionson a secure footing.

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Engineering Made in Oelde –Plant and Control from a Single SourceThe two essential elements for solving a technical process task are the plant and thecontrol. However, it is only by their individual coordination and combination thatthey unite to form a useful unit – and thus an efficient technical processing plant.GEA Westfalia Separator sees every plant as a whole,to set it up for the highest level of efficiency from thestart. Customer requests, quality requirements andthe relevant regulations are taken into considerationhere. The package units and process lines developedin this way produce immediate added value.All modules are manufactured under optimum conditionsby the Business Area Production: the componentsare assembled on a frame, the pipes fullyinstalled, all electrical and pneumatic connectionsfitted, checking carried out, and qualification andacceptance are completed if desired.Service and added value:what we supply to youThe general trend is going in the direction of modulesand package structures – because this providesnumerous benefits; the Business Area Productiontakes full advantage of this trend in the interests ofits customers, by breaking down larger process lineswhere possible into sensible modules.The advantages are obvious: one package unitdescribes a clearly defined scope, both in terms offunction and in terms of mechanics and technical control.Thanks to clear interfaces, the alignment work isreduced. This enables the Business Area Productionto boost efficiency in all areas.Here, the individually aligned control is also of particularsignificance, as without it, even the mostefficient machine or plant cannot operate to its fullpotential. The modules are then integrated into theongoing production process at the minimum possibleexpense.For this reason, system solutions of GEA WestfaliaSeparator are packages which relieve our customersof the need to worry – because they extend their valueadded chain without interrupting it.Your advantages at a glance:Individual complete developmentHighest standards with innovative technologiesNo interface problems, no time delayPerfect system alignment and controlVery easy operationOne system partner for the entire process57GEA Westfalia Separator

Sales, Engineering and Service Worldwide –We are Here, Where You Need UsFor us, proximity to the market is more than a catchphrase; it is the fundamentalrequirement for added value from partnerships and it secures the long-term successof our customers.GEA Westfalia Separator is present all over the world,with more than 50 sales and service companies andover 20 authorized workshops. As such, originalreplacement parts from the technology leader arealways quickly on site. Naturally, our experts are alsothere for you when you need us.Use the advantage of knowledge from the technologyleader in mechanical separation technology to fulfillyour requirements for production and processsolutions. The result is clear: Liquids to Value!

Beverage TechnologyDairy TechnologyRenewable ResourcesChemical / Pharmaceutical TechnologyMarineEnergyOil, Gas & Industrial FluidsFluids & WaterEngineeringSecond Hand MachineryOriginal Manufacturer ServiceThe information contained in this brochure merelyserves as a non-binding description of our productsand is without guarantee.Binding information, in particular relating to capacitydata and suitability for specific applications, can only beprovided within the framework of concrete inquiries.Westfalia ® , Westfalia Separator ® , BilgeMaster ® cleandesign,frupex ® , hyvol ® , lifecyclebenefit ® and wewatch ®are registered trademarks of GEA Westfalia Separator GmbH.Printed on chlorine-free bleached paperwww.papp.cc9997-5856-100/0310 ENPrinted in GermanySubject to modificationGEA Mechanical EquipmentGEA Westfalia SeparatorWerner-Habig-Straße 1 · 59302 Oelde (Germany)Phone +49 2522 77-0 · Fax +49 2522 77-2488ws.info@geagroup.com · www.westfalia-separator.com