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GENERAL CATALOG - K-Flex USA

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K-FLEX <strong>USA</strong> is a member of the IK Insulation Group, a world leader in elastomeric foam insulation production and distribution,encompassing 43 countries and 14 production facilities.PAGE 5


GLOBAL PRESENCEL’ISOLANTE K-FLEX has 14 production facilities located in:• Italy (Roncello - Headquarters)• Russia• China (4 plants)• Turkey• <strong>USA</strong>• Poland• Dubai• India• Iran• Malaysia• UAEL’ISOLANTE K-FLEX also has commercial distribution branches in Spain, Norway, Germany,France, United Kingdom, Russia, Ukraine, Singapore, Australia, Egypt, Czech Republic /Slovakia, Baltic States, Romania and Japan.2001Nomaco Insulation andL’Isolante K-FLEX jointo form Nomaco K-FLEX(NKF).2004NKF acquires RBX’smechanical insulationbusiness.1999Rubatex acquiresHalstead to form RBXIndustries.2002NKF enters into a Sales andMarketing Agreement withRBX Industries.2008Jan. 10, 2008 L’IsolanteK-FLEX redeems Nomacoshares in NKF and goesto market as K-FLEX <strong>USA</strong>.PAGE 7


K-FLEX <strong>USA</strong> MARKETS INNOVATION IN INSULATIONHEATING AND PLUMBINGProducts and solutions for the plumbing sector, designed specifically for sanitaryware distributors.HVAC/RProducts used to insulate piping, equipment and air handling units for the distribution of air conditioningand refrigeration.COMMERCIAL/INDUSTRIALProducts for high-performance on equipment, vessels, ducts or large pipes typically found in the marine,oil, rail and process industries (chemical, petrochemical and pharmaceutical).MARINEHalogen-free products for use on applications where corrosive smoke and environmental issues are critical,specifically piping, vessels and duct work on military ships, the general maritime industry and otherindustrial applications.OIL & GASProducts well-suited for extreme condition applications with rapid temperature cycles, including industrialplants, offshore platforms, FPSOs, LNG Terminals, and shipbuilding.SOLAR THERMALProducts for fluid recirculation lines connecting solar panels and water storage tanks in residential andcommercial facilities.O. E. M.Products for thermal and acoustical insulation for original equipment manufacturers (OEM).ACOUSTICProducts designed to absorb and block noise from transmitting from one area to another. Well-suited forequipment rooms, machine covers, piping, and floor underlayment.PERFORMANCE FOAMProducts designed for superior performance in gasketing, sealing, insulation, general padding andcushioning applications.PAGE 8


LOGISTICS AND DISTRIBUTIONSupply Chain at K-<strong>Flex</strong> <strong>USA</strong>Currently we have 6 distribution centersthroughout North America to ensure wecan achieve the desired transit times toour customers. It is critical that we havethe flexibility to react expeditiously to ourcustomer’s demands.We have a high concentration in ourResearch & Development division toproactively develop and expand ourproduct offerings, which will support ourcustomer’s continuous growth. Innovationand automation are areas of focus for ourmanufacturing operations to enhance oursafety, quality, productivity and efficienciesin an effort to continue as the leader inthis industry.Our #1 asset is our associates and wewill continue the growth and developmentof our associates by investing in them tosupport K-FLEX <strong>USA</strong>’s efforts in hiring andretaining the best individuals to lead thiscompany.PAGE 9


DISTRIBUTION SHIPPING FROM YOUNGSVILLE*PAGE 10


NEXT DAY DELIVERY2 DAYS DELIVERY3 DAYS DELIVERY4 DAYS DELIVERY5 DAYS + DELIVERY* We also carry limited offering of pipe insulation and accessories inother distribution centers that are strategically located in the US.For accurate information regarding your shipment, please contactour customer service at 1-800-765-6475.PAGE 11


K-FLEX IN THE WORLD DISTRIBUTION AND PRODUCTION NETWORKEUROPEALBANIAAUSTRIABALTIC REPUBLICSBELARUSBELGIUMBOSNIA-HERZEGOVINABULGARIACROATIACZECH REPUBLICDENMARKFINLANDFRANCEGERMANYGREECEHUNGARYIRELANDITALYLUXEMBOURGMACEDONIAMALTAMONTENEGRONETHERLANDSNORWAYPOLANDPORTUGALROMANIARUSSIASERBIASLOVAKIASLOVENIASPAINSWEDENSWITZERLANDSYRIATURKEYUKUKRAINEASIAAZERBAIJANCHINACYPRUSDUBAIINDIAIRANISRAELJAPANJORDANKAZAKHSTANLEBANONMALAYSIASINGAPORESOUTH KOREATAIWANUAEUZBEKISTANAFRICAALGERIAEGYPTLIBYAMOROCCOSOUTH AFRICATUNISIAAMERICAARGENTINABRAZILCANADACHILECUBAMEXICOURUGUAY<strong>USA</strong>VENEZUELAOCEANIAAUSTRALIANEW ZEALANDYoungsville - North CarolinaPAGE 12


Baltic RepublicsOslo - NorwayKutno - PolandCoalville - UKPrague - Czech RepublicGrunkraut - GermanyChamptoce Sur Loire - FranceMilan - ItalyMoscow - RussiaBucarest - RumeniaTurkeyKiev - UkraineBarcelona - SpainMadrid - SpainSuzhou - ChinaChongqing - ChinaJapanGuangzhou - ChinaPune - IndiaIran - TehranEgyptKuala Lumpur - MalaysiaSingaporeAustraliaP r o d u c t i o n S i t e S a l e s O f f i c e D i s t r i b u t i o n A r e a sPAGEPAGE 13


K-FLEX <strong>USA</strong> PACKAGINGINSUL-TUBE ® , K-FLEX CLAD ® and K-FLEX DUCT ® LINER GRAY:DHHHDW6’ Tubes: H: 74”, W: 16”, D: 11”3’ Tubes: H: 38”, W: 19”, D: 19”WD3’ Tubes: H: 37”, W: 19”, D: 19” Small Duct Liner: H: 30”, W: 30”, D: 53-1/8”Large Duct Liner: H: 30”, W: 30”, D: 64-1/8”WINSUL-SHEET ® /K-FLEX CLAD ® SHEET, INSUL-SHEET ® -Rolls, and INSUL-TUBE ® COIL:DHK-FIT ®WHWFlat sheets: H: 6-15/16”, W: 52-1/2”, D: 65-1/32” Rolls: H: 53-1/8”, W: 30”, D: 30” Medium Coil: H: 13”, W: 30”, D: 30”Large Coil: H: 33-1/8”, W: 45-1/4”, D: 39-1/4”DHWDDWHFittings: H: 8”, W: 6”, D: 8”Fittings: H: 13”, W: 7-1/5”, D: 13”Fittings: H: 10”, W: 10”, D: 10”Fittings: H: 12”, W: 12”, D:12 ”Fittings: H: 15”, W: 15”, D: 15”Fittings: H: 18”, W: 18”, D: 18”PAGE 14


TECHNICAL SPECIFICATIONS OF OUR PRODUCTSThis section describes the technical characteristics of ourproducts to enable an understanding of the quality aspects ofinsulation materials. Concepts such as closed cell structure,thermal conductivity, water vapor transmission and - in general- the technical features of our materials are explained asan introductory guide. There is also a detailed explanationof the different types of materials that we produce: pipe andsheet insulation, tapes and insulating supports, and insulationsystems.PAGE 15


PHYSICAL PROPERTIES PERFORMANCE CHARACTERISTICSCLOSED CELL STRUCTUREClosed cell elastomeric insulation products have comparative advantages over traditional opencell products made of wool or fiberglass, particularly in below ambient applications, including:- Stronger system integrity: Lower water vapor diffusion ensures long-term low thermalconductivity without the use of protective coatings/jacketing on indoor applications. Open cellproducts require a jacket that, if punctured, could cause the insulation system to fail.- Nonconnecting cell structure inherently resists mold and bacterial growth, because of an inabilityto spread within the structure.- Elastomeric composition creates excellent flexibility for easy installation.- Fiber-free formulation ensures that no particles or contaminants are released into the operatingenvironment during installation or operation.RESISTANT TO WATER VAPOR TRANSMISSIONWater vapor transmission rate refers to the steady water vapor flow through the area ofa body. Materials with a wvt of 0.10 perms-in or less are considered to be moisture vaporretarders as defined by ASHRAE and ASTM. Elastomeric products achieve this wvt valuewithout the addition of a jacket. Fibrous products require a jacket (concentrated vaporbarrier) to achieve this, but if the jacket is punctured or torn from mechanical abuse, thewvt value increases substantially, possibly resulting in system failure. In addition, moistureintrusion can result in the growth of mold and fungi on or in the material. Eliminationof moisture is a key to the elimination of mold. Because the thermal conductivity of wateris approximately 15 times higher than typical insulation, any absorption of water vaporcould reduce the insulation efficiency.NON-TOXIC PRODUCTSMany insulation materials are porous or fibrous where the presence of moisture and organicmatter allows the growth of bacteria, mold and fungi. K-FLEX <strong>USA</strong> products are resistant to thisand, as a result, contribute to the quality of the air that we breath. To ensure that our productsdo not emit VOCs (volatile organic compounds), we use RoHS-compliant ingredients and utilizestate-of-the-art production processes. K-FLEX <strong>USA</strong> products are GREENGUARD-certified as lowVOC materials, meeting the requirements of the “Children & Schools” and “Indoor Air Quality”classifications. L’Isolante K-FLEX is certified by a similar EU-based organization for producingproducts that are completely harmless with regard to the emission of air-born substances. Thefiber-free formulation of elastomeric insulation eliminates the release of harmful particles intothe air, making it an ideal product for use in public buildings, schools, hospitals, and clean roomapplications where minimum dust and the absence of pollutants are a necessity for efficientproduction processes.PAGE 16


FLAMMABILITYAll K-FLEX <strong>USA</strong> products are tested for flame spread and smoke development according to ASTME84 test method, “Surface Burning Characteristics of Building Materials”. Reference specificproduct pages for compliance with the 25/50-rating.FLEXIBILITY AND EASE OF USEThe ease of installation of our materials sets them apart from other products on the market.Due to its flexibility, K-FLEX elastomeric insulation is ideal for a variety of applications,including air conditioning ducts, pipes, elbows, valves, and flanges. Professionals will alsoappreciate its cleanliness as it does not leave traces and residues during installation. Restorationand maintenance work can also be completed with ease, resulting in installationtime and cost savings that is unique compared to other materials.QUALITY & SAFETYOur materials are well-suited for applications in environments where strict testing and internationalapprovals are necessary. This includes general construction, marine, mass transit,oil, pharmaceutical and clean-room applications, among others.TEMPERATURE RANGEOur materials are well-suited for applications across a wide range of temperatures.Reference individual product pages for specific temperature ranges.THERMAL CONDUCTIVITY (k FACTOR)Thermal conductivity is a measurement of the ability of a material to transmit heat,specifically the measure of heat in Btus that pass through one square foot of ahomogenous substance, 1 inch thick, in 1 hour, for each degree Farenheit temperaturedifference. The lower the k-value, the higher the insulating value. Most insulation productshave a k-value in the range of 0.23 – 0.30 and would all be considered excellentinsulators.PAGE 17


PRODUCT CATEGORIESTUBES, SHEETS, ROLLSTubes available in 6’ lengths and coils.SheetsRollsACCESSORIES, FITTINGS ETC.Elbow “T” FittingsSelf-Adhesive Tapes Insulating Pipe Supports Preformed fittings (Elbow, “T”, reductions, valves, flanges etc...)ADHESIVE PRODUCTSPre-slit pipe insulation with a special pressure sensitiveadhesive (PSA)Self adhesive flexible elastomeric sheets/rolls.K-FLEX Clad ® with PSA in sheet or roll form.PAGE 18


COMMERCIAL & INDUSTRIAL PROJECTSOur products have delivered lastingperformance on jobs in North America andthroughout the world. This serves true forapplications using our standard tubingand duct lining to those featuring ourfactory-applied cladding and noise controlproducts.Applications:Monza Racing Track, ItalyVolkswagen, Wolfsburg, GermanyDisneyland, Paris, FranceEmirates Tower, Dubai, UAEDaimler Chrysler, Rastadt, GermanyUniversity, Düsseldorf, GermanyIBM, Segrate, ItalyBrookshire Grocery Stores, TX, <strong>USA</strong>Bellefonte High School, PA, <strong>USA</strong>The Renaissance on CharlestonHarbor, SCCentura Avista Adventist Hospital, CODuke University Smart House, NCLittle Village High School, ILPAGE 19


PRODUCT RANGEPAGE 20


INSUL-TUBE ® , INSUL-LOCK ® ,INSUL-SHEET ® Tubes, Sheets, and RollsPAGE 21


INSUL-TUBE ® , INSUL-LOCK ® , INSUL-SHEET ®INSUL-LOCK ® INSUL-SHEET ®INSUL-TUBE ®Elastomeric insulation forHVAC and Refrigerationapplications.APPLICATIONS:• Air-conditioning• Refrigeration• Chilled Water• Hot / Cold Water• OEM• Dual Temperature PipingINSUL-TUBE ® , INSUL-LOCK ® , INSUL-SHEET ® CLOSED CELL, ELASTOMERIC INSULATIONimproves thermal and acoustical performance on mechanical piping, equipment and airhandling systems, and is fundamental to energy efficiency and lower operating costs.PAGE 22


INSUL-TUBE ® /INSUL-LOCK ® DESIGNED FOR THE HVAC/R INDUSTRYINSUL-TUBE ®INSUL-TUBE ® flexible, fiber-free insulation prevents condensation, frostformation and heat/loss gain to create durable, energy-efficient HVACsystems. Its closed cell structure and tough skin inherently resists moldgrowth without the need for a jacket to provide these properties.Temperature Range: -297°F to 220°F (-182°C to 104°C).COVERINGSAND COATINGSSee details in thespecific sectionsR A N G ELENGTH: THICKNESS: ID:K-FLEX CLAD ® ALK-FLEX CLAD ® WTK-FLEX CLAD ® INTUBES3 and 6 ft 3/8” to 2” 3/8” to 8-5/8”INSUL-LOCK ®INSUL-LOCK ® Seam-Seal is pre-slit elastomericinsulation with a factory-applied pressure-sensitiveadhesive. The innovative technology saves on installationtime, reduces the use of contact adhesives, and is flexibleand easy to install even at low temperatures.Temperature range: -70°F to 200°F (-57°C to 93°C).R A N G ETUBESLENGTH: THICKNESS: ID:3 and 6 ft 3/8” to 1” 3/8” to 4-1/2”PAGE 23


Refer to K-<strong>Flex</strong> <strong>USA</strong> L.L.C.INSUL-TUBE ® TECHNICAL INFORMATIONUL 94(Recognition No. E300774)Made in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDESCRIPTIONINSUL-TUBE ® pipe insulation is an environmentallyfriendly, CFC-free, flexibleelastomeric thermal insulation. It is blackin color and is available in unslit tubularform in wall thicknesses of 3/8",1/2", 3/4",1”, 1-1/4”, 1-1/2" or 2” in sizes rangingfrom 3/8" I.D. to 8" IPS. (Available in sixfoot lengths and coils).INSUL-TUBE ® key physical properties areapproved through supervision by FactoryMutual Research Corporation. INSUL-TUBE ® is non-porous, fiber-free and resistsmold growth. An EPA-registered antimicrobialagent is incorporated into the productproviding additional protection againstmold, fungal and bacterial growth. INSUL-TUBE ® is GREENGUARD ® certified as a lowVOC material, meeting the requirements ofthe “Children & Schools” and “Indoor AirQuality” classifications.APPLICATIONSINSUL-TUBE ® is used to retard heat gainand prevent condensation or frost formationon refrigerant lines, cold water plumbing,and chilled water systems. It also retardsheat flow for hot water plumbing, liquidheating, dual temperature piping, and manysolar systems. INSUL-TUBE ® is designed forthe HVAC and Refrigeration industry. INSUL-TUBE ® is recommended for applicationsranging from -297°F to 220°F (-182°C to104°C). The expanded closed cell structuremakes INSUL-TUBE ® an efficientinsulator and provides effective moisturevapor resistance. INSUL-TUBE ® can beused with heat tracing/heat tapes.INSUL-TUBE ® has a tough skin that withstandstearing, rough handling, and severeenvironmental conditions, yet is flexible foreasy installation. INSUL-TUBE ® has superiorcold weather flexibility.INSTALLATIONWith a factory-applied coating of talc onthe smooth inner surface, INSUL-TUBE ®slides easily over pipe or tubing for quickinstallation. When applied to existinglines, tubing is slit lengthwise and fittedinto place. (Slitting can be done on thejob with a sharp knife or pre-slit INSUL-TUBE ® is available on request). All seamsand butt joints should be sealed with anapproved contact adhesive, making sureboth surfaces to be joined are coated withadhesive. Fittings are fabricated frommiter-cut tubular sections, and cover,flanges, etc., from INSUL-SHEET ® . K-FIT ®factory fabricated fittings are also available.ASTM C1710, Installation Guide for<strong>Flex</strong>ible Closed Cell Foams, should be usedas an installation guide.OUTDOOR APPLICATIONSINSUL-TUBE ® is made from a UV-resistantelastomeric blend. For moderate UV exposure(residential applications), no additional protectivecoating is needed. For severe outdoorexposure (rooftop applications), K-FLEX ®374 Protective Coating, approved jacketingor K-FLEX Clad ® AL is recommended.UNDERGROUNDFor buried lines above the water table, usea clean fill such as sand (3"-5" layer) toprotect INSUL-TUBE ® before backfilling. Itis recommended that materials to be buriedare properly sealed at all seams and buttjoints with an approved contact adhesive.For optimum performance, the lines shouldbe encased in a conduit to protect themfrom problems associated with groundwater intrusion and compaction.RESISTANCE TO MOISTUREVAPOR FLOWThe closed cell structure and uniqueformulation of INSUL-TUBE ® effectively retardsthe flow of moisture vapor, and is considereda low transmittance vapor retarder.For most indoor applications, INSUL-TUBE ®needs no additional protection. Additionalvapor barrier protection may be necessaryfor INSUL-TUBE ® when installed on lowtemperature surfaces that are exposed tocontinuous high humidity.FLAME AND SMOKE RATINGINSUL-TUBE ® in wall thicknesses of 2" (50mm) and below has a flame spread ratingof 25 or less and a smoke developmentrating of 50 or less as tested by ASTM E84,“Surface Burning Characteristics of BuildingMaterials”. INSUL-TUBE ® is acceptablefor duct/plenum applications, meeting therequirements of NFPA 90A/B.Numerical flammability ratings alone may not definethe performance of products under actual fire conditions.They are provided only for use in the selection ofproducts to meet limits specified when compared to aknown standard.PAGE 24


PYHSICAL PROPERTIES INSUL-TUBE ® TEST METHODSThermal Conductivity (K)BTU - in/hr - Ft 2 - °F (W/mK)90°F (32°C) Mean Temp75°F (24°C) Mean Temp0.258 (0.0372)0.245 (0.0353)ASTM C 177/C 518ASTM C 177/C 518Density 3-6 PCF ASTM D 1622/D 3575Operating Temperature Range<strong>Flex</strong>ible to -40°F (-40°C)Water Vapor Permeability Dry Cup.Perm-InUpperLower220°F (104°C)-297°F (-182°C)0.03 ASTM E 96Water Absorption %


PIPE “R” VALUES PER SQUARE FOOTPIPE O.D. ORNOMINAL INSULATION I.D.“R” VALUE 3/8”(10 MM) WALL“R” VALUE 1/2”(13 MM) WALL“R” VALUE 3/4”(19 MM) WALL“R” VALUE 1”(25 MM) WALL“R” VALUE 1-1/4”(32 MM) WALL“R” VALUE 1-1/2”(38 MM) WALL“R” VALUE 2”(50 MM) WALL3/8” 10 mm 2.7 3.6 5.6 —— —— —— ——1/2” 13 mm 2.5 3.4 5.4 —— —— —— ——5/8” 16 mm 2.5 3.3 5.4 7.5 10.5 12.8 17.83/4” 19 mm 2.3 3.1 5.4 7.5 9.9 12.1 16.87/8” 22 mm 2.3 3.2 5.4 7.2 9.5 11.6 16.11-1/8” 29 mm 2.3 3.1 5.5 7.1 8.9 10.8 15.81-3/8” 35 mm 2.2 3.2 5.3 7.3 8.4 10.2 14.91-5/8” 41 mm 2.4 3.1 5.1 7.1 8.1 9.8 14.61-1/2” IPS 48 mm 2.3 3.0 4.9 6.7 7.7 9.3 13.82-1/8” 54 mm 2.3 3.0 4.9 6.8 7.6 9.2 13.62” IPS 60 mm 2.3 2.9 4.8 6.5 7.4 9.0 13.32-1/2” IPS 64 mm 2.3 3.0 4.6 6.3 7.2 8.6 12.62-5/8” 67 mm 2.3 3.1 4.7 6.4 7.3 8.8 12.93-1/8” 79 mm 2.3 3.0 4.6 6.2 7.1 8.5 12.43” IPS 89 mm 2.3 3.2 4.6 6.1 7.0 8.3 12.23-5/8” 92 mm 2.3 3.2 4.6 6.1 6.9 8.3 12.14-1/8” 105 mm 2.3 3.1 4.6 6.0 6.8 8.1 11.74” IPS 114 mm 2.3 3.2 4.7 6.0 6.8 8.1 11.65” IPS 140 mm —— 3.2 4.5 5.9 6.6 7.8 11.16” IPS 168 mm —— 3.1 4.5 5.8 6.5 7.6 10.98” IPS 219 mm —— 3.1 4.4 —— —— —— ——Note: “R” factors were calculated using a K factor of 0.245 (at 75°F, 24°C mean temp.) and nominal wall thickness is each case.Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.SPECIFICATION COMPLIANCE• ASTM C 534 Type 1 (Tubing), Grade 1• ASTM D 1056-00-2B1• New York City MEA 186-86-M Vol. V• USDA Compliant• RoHS Compliant• UL 94-5V Flammability Classification(Recognition No. E300774• ASTM E 84 2” 25/50-tested according to UL 723and NFPA 255• Complies with requirements of CAN/ULC S102-M88• FMRC Approval Guide Chapter 14 Pipe Insulation• NFPA No. 101 Class A Rating• Meets requirements of NFPA 90A Sect. 2.3.3 forSupplementary Materials for Air Distribution Systems• Meets requirements of ASTM C 411 (Test Methodfor Hot Surface Performance of High TemperatureThermal Insulation)• Meets requirements of UL 181 sections 11.0 and16.0 (Mold Growth/Air Erosion)• MIL-P-15280, For T (Tubing)• Meets residential and non-residential requirementsfor California Energy Commission BuildingEnergy Efficient Standards Title 24• GREENGUARD ® certified under “Children &Schools” and “Indoor Air Quality classifications• Meets energy code requirements of ASHRAE 90.1and 189.1PAGE 26


PYHSICAL PROPERTIES INSUL-TUBE ® WHITE TEST METHODSThermal Conductivity (K)BTU - in/hr - Ft 2 - °F (W/mK)90°F (32°C) Mean Temp75°F (24°C) Mean Temp0.27 (.039)0.25 (0.036)ASTM C 177/C 518ASTM C 177/C 518Density 3-6 PCF ASTM D 1622/D 3575Operating Temperature Range<strong>Flex</strong>ible to -40°F (-40°C)Water Vapor Permeability Dry Cup.Perm-InUpperLower220°F (104°C)-70°F (-57°C)


PIPE “R” VALUES PER SQUARE FOOTPIPE O.D. ORNOMINAL INSULATION I.D.“R” VALUE 1/2”(13 MM) WALL“R” VALUE 3/4”(19 MM) WALL“R” VALUE 1”(25 MM) WALL“R” VALUE 1-1/2”(38 MM) WALL“R” VALUE 2”(50 MM) WALL3/8” 10 mm 3.5 5.5 —— —— ——1/2” 13 mm 3.3 5.2 —— —— ——5/8” 16 mm 3.2 5.3 7.4 12.5 17.53/4” 19 mm 3.0 5.3 7.3 11.8 16.57/8” 22 mm 3.1 5.3 7.0 11.3 15.81-1/8” 29 mm 3.1 5.5 7.1 10.8 15.51-3/8” 35 mm 3.1 5.2 7.2 10.0 14.61-5/8” 41 mm 3.1 5.2 7.1 9.8 14.41-1/2” IPS 48 mm 3.0 5.0 6.7 9.3 13.62-1/8” 54 mm 3.2 5.0 6.8 9.3 13.42” IPS 60 mm 3.1 4.9 6.6 9.1 13.02-1/2” IPS 64 mm 3.2 4.8 6.4 8.7 12.42-5/8” 67 mm 3.2 4.8 6.5 8.8 12.73-1/8” 79 mm 3.1 4.6 6.2 8.4 12.23” IPS 89 mm 3.3 4.7 6.2 8.4 11.93-5/8” 92 mm 3.2 4.6 6.0 8.2 11.84-1/8” 105 mm 3.1 4.6 5.9 8.0 11.54” IPS 114 mm 3.2 4.6 5.9 7.9 11.45” IPS 140 mm 3.0 4.3 5.6 7.5 10.96” IPS 168 mm 3.1 4.4 5.7 7.5 10.68” IPS 219 mm 3.0 4.3 —— —— ——Note: “R” factors were calculated using a K factor of 0.2575 (0.25 plus 3% test error allowance at 75°F, 24°C mean temp.) and nominal wall thickness is each case.Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.SPECIFICATION COMPLIANCE• ASTM C 534 Type 1 (Tubing), Grade 1• ASTM D 1056-00-2B1• New York City MEA 186-86-M Vol. V• USDA Compliant• RoHS Compliant• ASTM E 84 2” 25/50-tested according to UL 723and NFPA 255• Complies with requirements of CAN/ULC S102-M88• FMRC Approval Guide Chapter 14 Pipe Insulation• NFPA No. 101 Class A Rating• Meets requirements of NFPA 90A Sect. 2.3.3for Supplementary Materials for Air DistributionSystems• GREENGUARD ® certified under “Children &Schools” and “Indoor Air Quality” classificationsPAGE 29


INSUL-LOCK ® TECHNICAL INFORMATIONUL 94(Recognition No. E300774)Refer to K-<strong>Flex</strong> <strong>USA</strong> L.L.C.Made in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDescriptionINSUL-LOCK ® is environmentally friendly,CFC-free, flexible elastomeric thermal insulation.It is pre-slit with a factory-appliedpressure sensitive adhesive on both seamsurfaces. It is black in color and is availableup to 1” wall thickness and 4" IPS. INSUL-LOCK ® key physical properties are approvedthrough supervision by Factory MutualResearch Corporation.INSUL-LOCK ® is non-porous, fiber-free andresists mold growth. An EPA-registeredantimicrobial agent is incorporated intothe product to provide additional protectionagainst mold, fungal and bacterial growth.INSUL-LOCK ® is GREENGUARD ® certified asa low VOC material, meeting the requirementsof the“Children & Schools” and“Indoor Air Quality” classifications.ApplicationsINSUL-LOCK ® is used to retard heat flow andprevent condensation on refrigerant lines,cold water plumbing, roof drains and chilledwater systems. INSUL-LOCK ® is recommendedfor applications ranging from -70°Fto 200°F (-57°C to 93°C) for both new andexisting applications and can be used withheat tracing/heat tapes. For best results,store and install INSUL-LOCK ® at temperaturesabove 40°F (4°C).InstallationINSUL-LOCK ® is designed for quick and easyinstallation: slip on the tube, pull built-inrelease liners, pinch tube shut and applypressure at the seams. The seam should bepositioned on the bottom of the pipe. Seetechnical bulletin for installation instructionsin cold temperatures.All butt joints must be sealed with anapproved contact adhesive. Fittings arefabricated from miter-cut tubular sections ofINSUL-TUBE ® , and covers, flanges, etc fromINSUL-SHEET ® . K-FIT ® factory-fabricatedfittings are also available. INSUL-LOCK ® ’sclosure system is designed to save on laborcosts, particularly on straight runs. It greatlyreduces the use of contact adhesives, allowingfor improved working conditions andcompliance with OSHA requirements.Outdoor ApplicationsINSUL-LOCK ® is made from a UV-resistantelastomeric blend. However, when subjectto severe UV exposure (rooftop applications)or where optimum performance is required,K-FLEX ® 374 Protective Coating, approvedjacketing or K-FLEX Clad ® AL or WT shouldbe used. Similar to indoor applications, theseam should be positioned on the bottom ofthe pipe.FEATURES & BENEFITS• Faster installation• Easier handling (3-foot lengths)• Ideal for straight runs• Less use of contact adhesivesResistance to MoistureVapor FlowThe closed cell structure of INSUL-LOCK ®effectively retards the flow of moisturevapor and is considered a low transmittancevapor retarder. For most indoor applications,INSUL-LOCK ® needs no additional protection.Additional vapor barrier protection may benecessary for INSUL-LOCK ® when installed onlow temperature surfaces that are exposed tocontinuous high humidity.Flame and Smoke RatingINSUL-LOCK ® in thicknesses up to 1" (25mm) has a flame spread rating of 25 orless and a smoke development rating of50 or less as tested by ASTM E 84,“SurfaceBurning Characteristics of Building Materials”.INSUL-LOCK ® is acceptable for use induct/plenum cover applications meeting therequirements of NFPA 90A/B.Numerical flammability ratings alone may not definethe performance of products under actual fire conditions.They are provided only for use in the selection ofproducts to meet limits specified, when compared to aknown standard.PAGE 30


PYHSICAL PROPERTIES INSUL-LOCK ® TEST METHODSThermal Conductivity (K)75°F (24°C) Mean Temp 0.245 (0.0353) ASTM C 177/C 518BTU - in/hr - Ft 2 - °F (W/mK)Density 3-6 PCF ASTM D 1622/ ASTM D 3575Operating Temperature RangeUpperLower200°F (93°C)-70°F (-57°C)Water Vapor Permeability Dry Cup. Perm-In 0.03 ASTM E 96Water Absorption % 90Dimensional Stability


INSUL-LOCK ® “R” VALUESPIPE O.D. ORNOMINAL INSULATION I.D.“R” VALUE 3/8”(10 MM) WALL“R” VALUE 1/2”(13 MM) WALL“R” VALUE 3/4”(19 MM) WALL“R” VALUE 1”(25 MM) WALL3/8” 10 mm 2.7 3.6 5.6 ——1/2” 13 mm 2.5 3.4 5.4 ——5/8” 16 mm 2.5 3.3 5.4 7.53/4” 19 mm 2.3 3.1 5.4 7.57/8” 22 mm 2.3 3.2 5.4 7.21-1/8” 29 mm 2.3 3.1 5.5 7.11-3/8” 35 mm 2.2 3.2 5.3 7.31-5/8” 41 mm 2.4 3.1 5.1 7.11-1/2” IPS 48 mm 2.3 3.0 4.9 6.72-1/8” 54 mm 2.3 3.0 4.9 6.82” IPS 60 mm 2.3 2.9 4.8 6.52-1/2” IPS 64 mm 2.3 3.0 4.6 6.32-5/8” 67 mm 2.3 3.1 4.7 6.43-1/8” 79 mm 2.3 3.0 4.6 6.23” IPS 89 mm 2.3 3.2 4.6 6.13-5/8” 92 mm 2.3 3.2 4.6 6.14-1/8” 105 mm 2.3 3.1 4.6 6.04” IPS 114 mm 2.3 3.2 4.7 6.0Note:“R” factors were calculated using a K factor of 0.245 (at 75°F, 24°C mean temp.) and nominal wall thickness is each case. Lower operating temperatures willresult in improved R values. Contact Technical Services for specific recommendations.Specification Compliance• ASTM C 534 Type 1 (Tubing), Grade 1• ASTM D 1056-00-2B1• New York City MEA 186-86-M Vol. V• USDA Compliant• RoHS Compliant• UL 94-5V Flammability Classification(Recognition No. E300774)• ASTM E 84 1” 25/50-tested according to UL723 and NFPA 255• Complies with requirements of CAN/ULCS102-03FMRC Approval Guide Chapter 14 Pipe Insulation• Meets requirements of NFPA 90A Sect. 2.3.3for Supplementary Materials for Air DistributionSystems• Meets requirements of ASTM C 411(Test Method for Hot Surface Performance of HighTemperature Thermal Insulation)• Meets requirements of UL 181sections 11.0 and 16.0 (Mold Growth/Air Erosion)• Meets residential and non-residential requirementsfor California Energy Commission BuildingEnergy Efficient Standards Title 24• GREENGUARD certified under “Children &Schools” and “Indoor Air Quality” classifications• Meets energy code requirements of ASHRAE 90.1and 189.1PAGE 32


INSUL-LOCK ® WHITE TECHNICAL INFORMATIONUL 94(Recognition No. E300774)Refer to K-<strong>Flex</strong> <strong>USA</strong> L.L.C.Made in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDescriptionINSUL-LOCK ® White is environmentallyfriendly, CFC-free, flexible elastomeric thermalinsulation. It is pre-slit with a factoryappliedpressure sensitive adhesive appliedto both seam surfaces. It is white in color,designed for use where piping will bepainted or left exposed, and is availablein 1/2” and 1” wall thickness and in sizesranging from 1/2” to 3-1/8” ID. INSUL-LOCK ® White key physical properties areapproved through supervision by FactoryMutual Research Corporation.INSUL-LOCK ® White is non-porous,fiber-free and resists mold growth. AnEPA-registered antimicrobial agent isincorporated into the product providingadditional protection against mold, fungaland bacterial growth.INSUL-LOCK ® White is GREENGUARD ® certifiedas low a VOC material, meeting therequirements of the “Children & Schools”and “Indoor Air Quality” classifications.ApplicationsINSUL-LOCK ® White is used to retard heatflow and prevent condensation for hot/coldwater plumbing lines. INSUL-LOCK ® Whiteis recommended for applications rangingfrom -70°F to 200°F (-57°C to 93°C) forboth new and existing applications and canbe used with heat tracing/heat tapes. Forbest results, store and install INSUL-LOCK ®White at temperatures above 40°F (4°C).InstallationINSUL-LOCK ® White is designed for quickand easy installation: slip on the tube, pullbuilt-in release liners, pinch tube shut andapply pressure at the seams. The seamshould be positioned on be on the bottomof the pipe.For best results, peel release liner fromboth ends, working towards the center toensure even seams at the butt joints. Forhot applications (45°F and above), buttseams can be sealed with an approvedcontact adhesive or tape (non-condensationapplications). Fittings are fabricatedfrom miter-cut tubular sections of INSUL-LOCK ® White. K-Fit ® factory fabricatedfittings are also available.INSUL-LOCK ® White’s closure system isdesigned to save labor costs, particularlyon straight runs and retrofit applications.It greatly reduces the use of contactadhesives, allowing for improved workingconditions and compliance with OSHArequirements.Features & benefits• Faster installation• Easier handling (3-foot lengths)• Ideal for straight runs• Less use of contact adhesivesThese advantages are particularly evidentwhen working from ladders, lifts or scaffolding.Resistance to MoistureVapor FlowThe closed cell structure and unique formulationof INSUL-LOCK ® White effectivelyretards the flow of moisture vapor, andis considered a low transmittance vaporretarder.Flame and Smoke RatingINSUL-LOCK ® White pipe insulation in 1”(25 mm) wall thickness has a flame spreadrating of 25 or less and a smoke developmentrating of 50 or less as tested by ASTME 84, “Surface Burning Characteristics ofBuilding Materials”.INSUL-LOCK ® White is acceptable for usein duct/plenum cover applications meetingthe requirements of NFPA 90A/B.Numerical flammability ratings alone may notdefine the performance of products under actualfire conditions. They are provided only for use inthe selection of products to meet limits specified,when compared to a known standard.PAGE 33


PYHSICAL PROPERTIES INSUL-LOCK ® WHITE TEST METHODSThermal Conductivity (K)BTU - in/hr - Ft 2 - °F (W/mK)90°F (32°C) Mean Temp75°F (24°C) Mean Temp0.27 (0.039)0.25 (0.036)ASTM C 177/C 518ASTM C 177/C 518Density 3-6 PCF ASTM D 1622/ ASTM D 3575Operating Temperature RangeUpperLower200°F (93°C)-70°F (-57°C)Water Vapor Permeability Dry Cup. Perm-In


INSUL-LOCK ® WHITE “R” VALUESPIPE O.D. ORNOMINAL INSULATION I.D.“R” VALUE 1/2”(13 MM) WALL“R” VALUE 1”(25 MM) WALL3/8” 10 mm 3.5 ——1/2” 13 mm 3.3 ——5/8” 16 mm 3.2 7.43/4” 19 mm 3.0 7.37/8” 22 mm 3.1 7.01-1/8” 29 mm 3.1 7.11-3/8” 35 mm 3.1 7.21-5/8” 41 mm 3.1 7.11-1/2” IPS —— 3.0 6.72-1/8” 54 mm 3.2 6.82” IPS —— 3.1 6.62-1/2” IPS 64 mm 3.2 6.42-5/8” 67 mm 3.2 6.53-1/8” 79 mm 3.1 6.2Note:“R” factors were calculated using a K factor of 0.2575 (0.25 plus 3% test error allowance at 75°F, 24°Cmean temp.) and nominal wall thickness is each case. Lower operating temperatures will result in improved Rvalues. Contact Technical Services for specific recommendations.Specification Compliance• ASTM C 534 Type 1 (Tubing), Grade 1• ASTM D 1056-00-2B1• USDA Compliant• RoHS Compliant• UL 94-5V Flammability Classification(Recognition No. E300774)• ASTM E 84 1” 25/50-tested according toUL 723 and NFPA 255• Complies with requirements of CAN/ULCS102-03• Acceptable for clean room applications• Meets requirements of NFPA 90A Sect. 2.3.3for Supplementary Materials for Air DistributionSystems• Meets requirements of ASTM C 411(Test Method for Hot Surface Performance of HighTemperature Thermal Insulation)• Meets requirements of UL 181sections 11.0 and 16.0 (Mold Growth/Air Erosion)• GREENGUARD certified under “Children &Schools” and “Indoor Air Quality” classificationsPAGE 35


INSUL-TUBE ® COIL TECHNICAL INFORMATIONUL 94(Recognition No. E300774)Refer to K-<strong>Flex</strong> <strong>USA</strong> L.L.C.Made in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDESCRIPTIONINSUL-TUBE ® Coil pipe insulation is environmentallyfriendly, CFC-free, flexibleelastomeric thermal insulation. It is availableas continuous length, unslit tubing upto 1” thickness in lengths ranging from 250ft to 2800 ft depending on ID size and wallthickness. INSUL-TUBE ® COIL key physicalproperties are approved through supervisionby Factory Mutual Research Corporation.INSUL-TUBE ® COIL is non-porous, fiberfreeand resists mold, fungal and bacterialgrowth. K-FLEX <strong>USA</strong> elastomeric insulationproducts are GREENGUARD® certified forlow VOC content and meet the requirementsof the “Children and Schools” classificationand “Microbial Resistant” listing.APPLICATIONSINSUL-TUBE ® COIL is used to preventcondensation or frost formation on line setsor extended length copper piping for chilledwater or refrigeration systems. It also retardsheat flow for hot water plumbing, liquidheating, dual temperature piping, and manysolar systems.INSUL-TUBE ® COIL is recommended forapplications ranging from -297°F to 220°F(-182°C to 104°C). The expanded closed-cellstructure makes INSUL-TUBE ® COIL an efficientinsulator and provides effective moisturevapor resistance. INSUL-TUBE ® COIL canbe used with heat tracing/heat tapes.INSUL-TUBE ® COIL is tough enough to withstandtearing, rough handling, and severeenvironmental conditions, but has superiorflexibility for easy installation, including incold weather.INSTALLATIONINSUL-TUBE ® Coils are best applied tostraight runs free of corners and bends. Offeredwith or without a factory-applied coatingof talc on the inner surface for effortlesssliding, INSUL-TUBE ® COIL slides easily overpipe or tubing for quick installation. All buttjoints should be sealed with K-FLEX ® ContactAdhesive, making sure both surfaces to bejoined are coated with adhesive.OUTDOOR APPLICATIONSINSUL-TUBE ® COIL Pipe Insulation is madefrom a UV-resistant elastomeric blend. Forsevere UV exposure (rooftop applications),K-FLEX ® 374 Protective Coating or approvedjacketing should be used.UNDERGROUNDFor buried lines above the water table, use aclean fill such as sand (3”-5” layer) to protectINSUL-TUBE ® COIL before backfilling. Itis recommended that materials to be buriedare properly sealed at all seams and buttjoints with an approved contact adhesive.For optimum performance, the lines shouldbe encased in a conduit to protect them fromproblems associated with ground water andcompaction.RESISTANCE TO MOISTUREVAPOR FLOWThe closed-cell structure and uniqueformulation of INSUL-TUBE ® COIL effectivelyretards the flow of moisture vapor,and is considered a low transmittance vaporretarder. For most indoor applications, INSUL-TUBE ® COIL needs no additional protection.Additional vapor barrier protection may benecessary for INSUL-TUBE ® COIL when installedon low temperature surfaces that areexposed to continuous high humidity.FLAME AND SMOKE RATINGINSUL-TUBE ® COIL pipe insulation in wallthicknesses of 1” (50 mm) and below hasa flame spread rating of 25 or less and asmoke development rating of 50 or lessas tested by ASTM E 84 Method of Testingentitled: “Surface Burning Characteristicsof Building Materials”. INSUL-TUBE ® COILis acceptable for duct/plenum applications,meeting the requirements of NFPA 90A/B.Numerical flammability ratings alone may notdefine the performance of products under actualfire conditions. They are provided only forus in the selection of products to meet limitsspecified, when compared to a known standard.SPECIFICATION COMPLIANCE• ASTM C 534 Type 1 (Tubing), Grade 1• ASTM D 1056-00-2B1• New York City MEA 186-86-M Vol. V• UL 94-5V Flammability ClassificationRecognition No. E300774)• ASTM E 84 1” 25/50-tested accordingto UL 723 and NFPA 255• Complies with requirements ofCAN/ULC S102-03• FMRC Approval Guide Chapter 14 PipeInsulation• NFPA No. 101 Class A Rating• Meets requirements of NFPA 90A Sect. 2.3.3for Supplementary Materials for AirDistribution Systems• Meets requirements of ASTM C 411(Test Method for Hot Surface Performance ofHigh Temperature Thermal Insulation)• Meets requirements of UL 181 sections 11.0and 16.0 (Mold Growth/Air Erosion)• MIL-P-15280, For T (Tubing)PAGE 36


PYHSICAL PROPERTIES INSUL-TUBE ® COIL TEST METHODSThermal Conductivity (K)BTU - in/hr - Ft 2 - °F (W/mK)90°F (32°C) Mean Temp75°F (24°C) Mean Temp0.258 (0.0372)0.245 (0.0353)ASTM C 177/C 518ASTM C 177/C 518Density 3-6 PCF ASTM D 1622/ ASTM D 3575Operating Temperature Range<strong>Flex</strong>ible to -40°F (-40°C)UpperLower220°F (104°C)-297°F (-182°C)Water Vapor Permeability Dry Cup. Perm-In 0.03 ASTM E 96Water Absorption %


INSUL-SHEET ® /ROLL S2S DESIGNED FOR THE HVAC/R INDUSTRYINSUL-SHEET ®INSUL-SHEET ® flexible, fiber-free insulation preventscondensation, frost formation and heat/loss gain to createdurable, energy-efficient HVAC systems. Its closed cellstructure and tough skin inherently resists mold growthwithout the need for a jacket to provide these properties.Temperature Range: -297°F to 220°F (-182°C to 104°C) forpiping; -297°F to 200°F (-182°C to 93°C) for full adhesionDesigned for large surface areas (ducts, tanks and largediameter pipes). Reduced number of sections simplifiesinstallation, saving on time and labor costs.INSUL-SHEET ® WITH PSAINSUL-SHEET ® with PSA is flexible, fiber-free elastomericinsulation with a factory-applied pressure-sensitiveadhesive liner.Features of PSA: tear and moisture resistant easy releaseliner, reinforced scrim prevents stretching and improvespeel strength, reduced installation time and use ofcontact adhesives, and flexible and easy to install at lowtemperatures.Temperature range: -70°F to 200°F (-57°C to 93°C)R A N G ESHEETS36” X 48”PAGESTANDARD THICKNESSADHESIVE THICKNESS:1/8” to 2” 1/8” to 1-1/2”PAGE 38


Refer to K-<strong>Flex</strong> <strong>USA</strong> L.L.C.INSUL-SHEET ® /ROLL S2S TECHNICAL INFORMATIONUL 94(Recognition No. E300774)Made in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDESCRIPTIONINSUL-SHEET ® is an environmentallyfriendly, CFC-free, flexible elastomeric thermalinsulation. It is black in color and suppliedas flat sheets (36" x 48") in standardthicknesses of 1/8" thru 2". It is suppliedskin two sides in 1/4” and above. INSUL-SHEET ® is also available in rolls, with astandard roll width of 48". INSUL-SHEET ®key physical properties are approved throughsupervision by Factory Mutual ResearchCorporation.INSUL-SHEET ® is non-porous, fiber-freeand resists mold growth. An EPA-registeredantimicrobial agent is incorporated intothe product providing additional protectionagainst mold, fungal and bacterial growth.INSUL-SHEET ® is GREENGUARD ® certifiedas a low VOC material, meeting the requirementsof the “Children and Schools” and“Indoor Air Quality” classifications.APPLICATIONSINSUL-SHEET ® is used to retard heat gainand prevent condensation or frost formationon cold equipment, tanks, vessels,ducts, or large O.D. pipes. It also effectivelyretards heat loss when used on hot equipment,ducts, or large pipes. INSUL-SHEET ®is recommended for applications rangingfrom -297°F to 220°F (-182°C to 104°C)when used as pipe insulation where onlythe longitudinal seams and butt joints areglued. On full adhesion applications, theupper limit is 200°F (93°C).INSUL-SHEET ® has a tough skin that withstandstearing, rough handling, and severeenvironmental conditions, yet is flexible foreasy installation. INSUL-SHEET ® has superiorcold weather flexibility. INSUL-SHEET ®thickness has been calculated to controlcondensation on cold surfaces. Refer to thetable on the next page for specific recommendations.INSTALLATIONWhen INSUL-SHEET ® is applied to ductworkand equipment, use 100% coverage of anapproved contact adhesive. With a contactadhesive, both surfaces to be joined shouldbe coated and then joined after the adhesiveis dry to the touch. Compression jointswith adhesive applied should be used onall butt edges. INSUL-SHEET ® is also availablewith pre-applied pressure sensitiveadhesive (PSA) with an easy-to-use releaseliner. ASTM C1710, Installation Guide for<strong>Flex</strong>ible Closed Cell Foams, should be usedas an installation guide.OUTDOOR APPLICATIONSFor optimum performance, outdoor applicationsrequire K-FLEX ® 374 Protective Coating,approved jacketing or K-FLEX ® Clad ALor WT. For more detailed information, referto the Application Guide.RESISTANCE TO MOISTUREVAPOR FLOWThe closed cell structure and uniqueformulation of INSUL-SHEET ® effectivelyretards the flow of moisture vapor, andis considered a low transmittance vaporretarder. For most applications, INSUL-SHEET ® needs no additional protection.Additional vapor barrier protection may benecessary for INSUL-SHEET ® when installedon low temperature surfaces that areexposed to continuous high humidity.FLAME AND SMOKE RATINGINSUL-SHEET ® in thicknesses of 2" (50mm) and below has a flame spread ratingof 25 or less and a smoke developmentrating of 50 or less as tested by ASTM E 84,“Surface Burning Characteristics of BuildingMaterials”.INSUL-SHEET ® is acceptable for use induct/plenum cover applications meetingthe requirements of NFPA 90A/B.Numerical flammability ratings alone may not definethe performance of products under actual fire conditions.They are provided only for use in the selection ofproducts to meet limits specified when compared to aknown standard.PAGE 39


PYHSICAL PROPERTIES INSUL-SHEET ® /ROLLS S2S TEST METHODSThermal Conductivity (K)75°F (24°C) Mean Temp 0.245 (0.0353) ASTM C 177/ ASTM C 518BTU - in/hr - Ft 2 - °F (W/mK)Density 3-6 PCF ASTM D 1622/ ASTM D 3575Operating Temperature RangeUpperLower220°F (104°C)-297°F (-182°C)Water Vapor Permeability Dry Cup. Perm-In 0.03 ASTM E 96Water Absorption % 90<strong>Flex</strong>ibilityExcellent1Outdoor applications should be protected with an approved K-FLEX ® coating or cladding.SOUND ABSORPTION CO-EFFICIENTS AT FREQUENCYASTM C-423/E-795 TYPE A MOUNTING/SABINS/SQ. FTTHICKNESS 125 HZ 250 HZ 500 HZ 1000 HZ 2000 HZ 4000 HZ NRC1/4” (6mm) 0.00 0.03 0.05 0.10 0.25 0.45 0.101/2” (12mm) 0.03 0.04 0.08 0.15 0.40 0.25 0.201” (25mm) 0.10 0.15 0.45 0.30 0.40 0.33 0.35INSUL-SHEET ® “R” VALUESR VALUE 3/8”* R VALUE 1/2”* R VALUE 3/4”* R VALUE 1”* R VALUE 1 1/2”* R VALUE 2”*1.5 2 3 4 6 8*All sizes are nominalNote:“R” factors were calculated using a K factor of 0.2575 (0.245 plus 5% test error allowance at 75º F, 24ºC mean temp.) and nominal wall thickness is each case.Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.PAGE 40


THICKNESS RECOMMENDATIONS* - TO CONTROL CONDENSATIONSURFACE TEMPERATUREOUTSIDE TEMPERATURE 50°F 10°C 35°F 2°C 0˚F -18˚C -20˚ F -29˚CNormal Conditions (Max 85°F, 29°C - 70% R.H.) 1/2" 13 mm 3/4" 19 mm 1" 25 mm 1-1/2" 38 mmMild Conditions (Max 80˚F, 26˚C - 50% R.H.) 1/8" 3 mm 1/4" 6 mm 1/2" 13 mm 3/4" 19 mmSevere Conditions (Max 90˚F, 32˚C -80% RH) 3/4" 19 mm 1" 25 mm 1-3/4" 44 mm** 2" 51 mm**INSUL-SHEET ® in thickness noted within the specified temperature ranges will prevent condensation on indoor piping under design conditions defined below.Normal: Maximum severity of indoor conditions rarely exceed 85°F (29°C) and 70% R.H. in United States.Mild: Typical conditions are most air-conditioned spaces and arid climates.Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below the ambient.Under conditions of high humidity, additional thickness of insulation may be required.NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.245 plus 5% test error allowance)SPECIFICATION COMPLIANCE• ASTM C 534 Type 2 (Sheet), Grade 1• ASTM D 1056-00-2B1• New York City MEA 186-86-M Vol. IV• USDA Compliant• RoHS Compliant• STC = 17 at 1” per ASTM E 90•NRC = .35 at 1” per ASTM C423•UL 94-5V Flammability Classification(Recognition No. E300774)• Meets energy code requirements of ASHRAE 90.1and 189.1• ASTM E 84 2” 25/50-tested according to UL 723and NFPA 255• Complies with requirements of CAN/ULC S102-03• NFPA No. 101 Class A Rating• Meets requirements of NFPA 90A Sect. 2.3.3for Supplementary Materials for Air DistributionSystems• Meets requirements of UL 181 sections 11.0 and16.0 (Mold Growth/Air Erosion)• Meets requirements of ASTM C 411 (Test Methodfor Hot Surface Performance of High TemperatureThermal Insulation)• R8 Sheet meets R-value requirments of theInternational Energy Conservation Code for OutdoorDuctwork• MIL-P-15280, Form S (Sheet)• GREENGUARD certified under the “Children &Schools” and “Indoor Air Quality” classificationsPAGE 41


Refer to K-<strong>Flex</strong> <strong>USA</strong> L.L.C.INSUL-SHEET ® /ROLL WITH PSA TECHNICAL INFORMATIONUL 94(Recognition No. E300774)Made in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDESCRIPTIONINSUL-SHEET ® with Pressure SensitiveAdhesive (PSA) is an environmentallyfriendly, CFC-free, flexible elastomericthermal insulation. It is black in colorand supplied as flat sheets (36” x 48”) instandard thicknesses of 1/8” thru 1-1/2”.It is supplied skin one side with a speciallyformulated scrim reinforced adhesive andtear- and moisture-resistant release lineron the opposite side. INSUL-SHEET ® withPSA is also available in rolls, with a standardroll width of 48”. INSUL-SHEET ® withPSA key physical properties are approvedthrough supervision by Factory MutualResearch Corporation.INSUL-SHEET ® with PSA is non-porous,fiber-free and resists mold growth. AnEPA-registered antimicrobial agent isincorporated into the product providingadditional protection against mold, fungaland bacterial growth.INSUL-SHEET ® with PSA is GREENGUARD ®certified as a low VOC material, meeting therequirements of the “Children and Schools”and “Indoor Air Quality” classifications.APPLICATIONSINSUL-SHEET ® with PSA is used to retardheat gain and prevent condensation orfrost formation on cold equipment, tanks,vessels or ducts. It also effectively retardsheat loss when used on hot or cold equipmentor ducts. INSUL-SHEET ® with PSAis recommended for applications rangingfrom -70°F to 200°F (-57°C to 93°C).INSUL-SHEET ® with PSA speeds up installationtime and reduces the amount ofsolvent-based contact adhesives required,making it ideal for retrofit and OEM applications.The scrim reinforcement reducesthe tendency to stretch the sheet insulationduring installation and improves the peelstrength of the material.INSUL-SHEET ® with PSA thickness hasbeen calculated to control condensation oncold surfaces. Refer to the table on the nextpage for specific recommendations.INSTALLATIONINSUL-SHEET ® with PSA is applied to clean,dry ductwork and equipment by simplypeeling the easy release liner away andapplying uniform pressure to the sheet.Compression joints with adhesive appliedshould be used on all butt edges. See technicalbulletin for installation instructionsin cold temperatures.INSUL-SHEET ® with PSA is also availablewith factory-applied cladding for indoorand outdoor applications. Contact K-FLEX<strong>USA</strong> for specific installation instructions.INSUL-SHEET ® with PSA is acceptable foruse in duct covering applications. K-FLEXDuct ® Liner Gray should be used for ductlining applications.OUTDOOR APPLICATIONSFor optimum performance, outdoor applicationsrequire K-FLEX ® 374 ProtectiveCoating, approved jacketing, or K-FLEXClad ® AL or WT. For more detailed information,refer to the Installation Guidelines.RESISTANCE TO MOISTUREVAPOR FLOWThe closed cell structure and uniqueformulation of INSUL-SHEET ® with PSA effectivelyretards the flow of moisture vapor,and is considered a low transmittancevapor retarder. For most indoor applications,INSUL-SHEET ® with PSA needs noadditional protection. Additional vaporbarrier protection may be necessary forINSUL-SHEET ® with PSA when installed onlow temperature surfaces that are exposedto continuous high humidity.FLAME AND SMOKE RATINGINSUL-SHEET ® with PSA in thicknesses of1-1/2” (38 mm) and below has a flamespread rating of 25 or less and a smokedevelopment rating of 50 or less as testedby ASTM E 84, “Surface Burning Characteristicsof Building Materials.” INSUL-SHEET ® with PSA is acceptable for use induct/plenum cover applications meetingthe requirements of NFPA 90A/B.Numerical flammability ratings alone may not definethe performance of products under actual fire conditions.They are provided only for use in the selection ofproducts to meet limits specified when compared to aknown standard.PAGE 42


PYHSICAL PROPERTIES INSUL-SHEET ® / ROLL WITH PSA TEST METHODSThermal Conductivity (K)75°F (24°C) Mean Temp 0.245 (0.0353) ASTM C 177/ ASTM C 518BTU - in/hr - Ft 2 - °F (W/mK)Density 3-6 PCF ASTM D 1622/ ASTM D 3575Operating Temperature RangeUpperLower200°F (93°C)-70°F (-57°C)Water Vapor Permeability Dry Cup. Perm-In 0.03 ASTM E 96Water Absorption % 90<strong>Flex</strong>ibilityExcellent1Outdoor applications should be protected with an approved K-FLEX ® coating or cladding.SOUND ABSORPTION CO-EFFICIENTS AT FREQUENCYASTM C-423/E-795 TYPE A MOUNTING/SABINS/SQ. FTTHICKNESS 125 HZ 250 HZ 500 HZ 1000 HZ 2000 HZ 4000 HZ NRC1/4” (6mm) 0.00 0.03 0.05 0.10 0.25 0.45 0.101/2” (12mm) 0.03 0.04 0.08 0.15 0.40 0.25 0.201” (25mm) 0.10 0.15 0.45 0.30 0.40 0.33 0.35INSUL-SHEET ® “R” VALUESR VALUE 3/8”* R VALUE 1/2”* R VALUE 3/4”* R VALUE 1”* R VALUE 1 1/2”* R VALUE 2”*1.5 2 3 4 6 8*All sizes are nominalNote:“R” factors were calculated using a K factor of 0.2575 (0.245 plus 5% test error allowance at 75º F, 24ºC mean temp.) and nominal wall thickness is each case.Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.PAGE 43


THICKNESS RECOMMENDATIONS* - TO CONTROL CONDENSATIONSURFACE TEMPERATUREOUTSIDE TEMPERATURE 50°F 10°C 35°F 2°C 0˚F -18˚C -20˚ F -29˚CNormal Conditions (Max 85°F, 29°C - 70% R.H.) 1/2" 13 mm 3/4" 19 mm 1" 25 mm 1-1/2" 38 mmMild Conditions (Max 80˚F, 26˚C - 50% R.H.) 1/8" 3 mm 1/4" 6 mm 1/2" 13 mm 3/4" 19 mmSevere Conditions (Max 90˚F, 32˚C -80% RH) 3/4" 19 mm 1" 25 mm 1-3/4" 44 mm** 2" 51 mm***INSUL-SHEET ® in thickness noted within the specified temperature ranges will prevent condensation on indoor piping under design conditionsdefined below.Normal: Maximum severity of indoor conditions rarely exceed 85°F (29°C) and 70% R.H. in United States.Mild: Typical conditions are most air-conditioned spaces and arid climates.Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed belowthe ambient. Under conditions of high humidity, additional thickness of insulation may be required.NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.245 plus 5% test error allowance)PRESSURE SENSITIVE ADHESIVE PROPERTIES (PSA)Description: Transfer tape designed for high temperatures (250˚F), high performance applications where high tack, comformability, plasticizer resistance and a thinbond layer are required.Construction: Adhesive: High coat weight modified crosslinked acrylic typified by a high initial tack, plasticizer resistance and high shear strength, resistant to solvents,chemicals, UV light and moisture.Scrim: Support (6 g/m 2 ).Liner:PE release liner, (75 microns) moisutre and tear resistant, easy release.SPECIFICATION COMPLIANCE• ASTM C 534 Type 2 (Sheet), Grade 1• ASTM D 1056-00-2B1• New York City MEA 186-86-M Vol. IV• USDA Compliant• RoHS Compliant• STC = 17 per ASTM E 90• NRC = .35 at 1” per ASTM C423CAN/ULC S102-03• UL 94-5V Flammability Classification (RecognitionNo. E300774) Foam Core: ASTM E 84 25/50 at1-1/2” and below; PSA: 0/10• Meets requirements of NFPA 90A Sect. 2.3.3for Supplementary Materials for Air DistributionSystems• Meets requirements of UL 181 Sections 11.0and 16.0 (Mold Growth/Air Erosion)• Meets requirements of ASTM C 411 (TestMethod for Hot Surface Performance of HighTemperature Thermal Insulation)• GREENGUARD certified under the “Children &Schools” and “Indoor Air Quality” classifications• Meets energy code requirements of ASHRAE90.1 and 189.1PAGE 44


K-FLEX ACCESSORIEScomplete range ofcomplementary productsPAGE 45


K-FLEX ® ACCESSORIESBENEFITS:• Reliable performance• Full system offering• Convenient and easy to useK-FLEX <strong>USA</strong> OFFERS A FULL RANGE OF ACCESSORIESto complement its insulation offerings. This includesinsulated pipe supports, protective coating, contactadhesives and insulation tapes.PAGE 46


K-FLEX ® ELASTOMERIC FOAM TAPE TECHNICAL INFORMATIONContains a ProtectiveAntimicrobial AgentMade in <strong>USA</strong>DESCRIPTIONK-FLEX ® Elastomeric Foam Tape is a convenientand easy-to-use product that complementsthe K-FLEX <strong>USA</strong> family of tubing andsheet insulation products. It is a speciallydesigned flexible, elastomeric insulationproduct. It is manufactured in 1/8" thicknessby 2" width by 30’ length, with pressuresensitive adhesive for applying to hot orcold pipes and fittings. The factory-appliedpressure sensitive acrylic adhesive adheresfirmly and forms a long-lasting bond, whilethe closed cell structure of the productprovides good thermal and low moisturepermeability properties.PHYSICAL PROPERTIESSkin SurfaceCompositionColorUSESK-FLEX ® Elastomeric Foam Tape is used toretard heat gain and prevent condensationor frost formation on cold water plumbing,chilled water, and refrigeration lines. It alsoreduces heat flow for hot water plumbing,liquid heating, and dual temperature piping.K-FLEX ® Elastomeric Foam Tape is ideal forinsulating short runs of pipes or valves andfittings where it is impractical to install tubinginsulation. The tape can be applied inmultiple wraps (thickness) to meet variousservice conditions.Smooth, black surface for excellent appearance<strong>Flex</strong>ible, closed cell elastomeric insulationBlackDimensions1/8" (3 mm) x 2" (50 mm) x 30’ (9.1 m) roll12 rolls per master cartonDensity4-8 lb/cu. ft.Thermal Conductivity 0.245 at 75°F, tested according to ASTM C-177Water Absorption 0.10 lbs./cut surface area, ASTM 1667Water Vapor Permeability0.10 perms-in (dry cup) ASTM E96Flammability CharacteristicsASTM E 84 25/50 RatedTemperature Limits-40°F (-40°C) to 200°F (93°C)Freight ClassificationTape, insulation, NOIBN. No label requiredAPPLICATION INSTRUCTIONSK-FLEX ® Elastomeric Foam Tape may beapplied to all diameter pipes and tubes byspiral winding. Remove the release paper asthe tape is spiral-wrapped around the pipe.Avoid stretching. Edges may be butted oroverlapped. The seams are sealed with slighthand pressure. Surfaces to which K-FLEX ®Elastomeric Foam Tape is to be applied mustbe dry and clean. For best results, apply attemperature above 40˚F (4˚C) and not onheated surfaces.SPECIFICATIONSK-FLEX ® Elastomeric Foam Tape is manufacturedusing K-FLEX <strong>USA</strong> elastomeric sheetinsulation and meets the same physicalproperty specifications.THICKNESS RECOMMENDATIONS - TO CONTROL CONDENSATIONAir Temperature and Relative HumidityPipe Temp50°F (10°C) 32°F (0°C)77°F (25°C)/50% RH Single Layer 2 Layers85°F (29°C)/70% RH 3 Layers 4 LayersNOTE: Thickness recommendations calculated using 0.2575 K-factor (0.245 plus 5% test errorallowance)PAGE 47


K-FLEX ® CORK INSULATION TAPE TECHNICAL INFORMATIONMade in <strong>USA</strong>DESCRIPTIONK-FLEX ® Cork Insulation Tape is a convenientand easy-to-use product that complementsthe K-FLEX <strong>USA</strong> family of tubing and sheetinsulation products. Specifically, it is a corkfilledrubber-based mastic used as a barrierto prevent water condensation on cold waterpipes and copper tubing.USESThis product was formulated to provideinsulation and to prevent condensation onpipes, fittings and tubing used in heating,air conditioning, refrigeration and plumbingapplications. K-FLEX ® Cork Insulation Tapeis ideal for insulating short runs of pipes orvalves and fittings where it is impracticalto install tubing insulation. The tape can beapplied in multiple wraps (thickness) to meetvarious service conditions.APPLICATION INSTRUCTIONSThis product adheres well to most clean, drysurfaces, making it possible to apply morethan one layer without adding fasteners oradhesives. It is sufficiently soft and pliableto be molded around most fittings andconnections and retains its flexibility andadhesion over a surface temperature rangeof -20˚F to 150˚F (-29˚C to 66˚C). It is blackin color and has a grainy rubber-like consistency.It has a very slight odor. K-FLEX ®Cork Insulation Tape may be applied to alldiameter pipes and tubes by spiral winding.Remove the release paper as the tapeis spiral-wrapped around the pipe. Edgesmay be butted or overlapped. The seams aresealed with slight hand pressure. Surfacesto which K-FLEX ® Cork Insulation Tape is tobe applied must be dry and clean.PHYSICAL PROPERTIES K-FLEX ® CORK INSULATION TAPE TEST METHODSColor Black ASTM D1720-69Solids Content 99.8% ASTM C771-74Thermal Conductivity (k-Factor) 1.26 BTU/(sq.ft.)(hr.)(˚F/in.) ASTM C177Moisture Vapor Transmission 0.021 perm-in ASTM E90Water Absorption 0.02% ASTM E1056Ozone ResistanceExcellentHigh Temperature Limit150˚F (66˚C)Elongation 50% min. Q’SO test methodDirect Tension Adhesion 6.2 N/cm 2 (9.0 lbs./in. 2 ) min. Q’SO test methodPeel off Force 30 N (6.75 lbs.) min. Q’SO test methodSpecific Gravity 0.75± 0.05 ASTM D71-72PAGE 48


K-FLEX ® 374 PROTECTIVE COATING TECHNICAL INFORMATIONMade in <strong>USA</strong>DESCRIPTIONSK-FLEX ® 374 Protective Coating is awater-based coating specifically recommendedfor weather protection on K-<strong>Flex</strong><strong>USA</strong> closed-cell tubing and sheet insulationswhen used in outdoor applications.K-FLEX ® 374 provides a flexible,satin finish that is decorative as well asprotective. It is ideal for both indoor andoutdoor applications. It is supplied ingallon containers, 4 containers to a case.APPLICATIONSThis product is designed for industrial useonly and should be applied only by trainedand qualified craftspeople. The surfaces tobe coated should be wiped until thoroughlyoil-free, clean and dry. K-FLEX ® 374 maybe applied with a brush, short-nap rolleror sprayed. For best results, a two-coatapplication is recommended. Apply between40° F and 110° F. Allow the first coat to drya minimum of 30 minutes before applyingthe second coat. Do not over brush.Seams freshly joined with K-<strong>Flex</strong> contactadhesives are not affected by coating ofK-FLEX ® 374. Food stored in area shouldbe removed during application to avoidodor pick-up. Do not thin. Stir well. Closecontainer after each use. Use fresh, cleanwater for clean up.INDOOR APPLICATIONK-FLEX ® 374 Protective Coating offers atough, cleanable surface for indoor applications.The decorative coating can betinted with common pigment pastes usedfor tinting latex paint. (Pigments shouldbe added at the rate of less than 4.3 oz/gal). The coating is free of any solventodors. K-FLEX ® 374 Protective Coating canbe used to protect elastomeric duct linerfrom UV degradation when UV sterilizationlights are used within the air handlingsystem. It is 25/50-rated when testedto ASTM E84 standards and containsan EPA-registered (#50534-115-1100)antimicrobial agent for mold and mildewcontrol. K-FLEX ® 374 Protective coatingmeets LEED requirements for architecturalnon-flat paint when used indoors.OUTDOOR APPLICATIONSK-FLEX ® 374 Protective Coating offersprotection from the harmful effects of UVrays when applied to insulation outdoors.It should not be confused as a waterproofmastic, and should not be used in areaswhere water ponding could occur.PHYSICAL PROPERTIESColorWhiteWeight per gallon11.4 lbs. per gallonBaseWaterSolids Content57% by weightViscosityMedium SyrupApplicationBrush, Roller or SprayCoverage300 square feet per gallonShelf Life• 1 year in original sealed container• Storage temperature 60°F to 80°F (16°C to 27°C)• Keep from freezingDrying TimeTouch: 1 Hour, Through: 24 HoursContainer SizeOne-Gallon CansFlammabilityWater-Based; ASTM E84: 5/5 ratingFreight Classification Protective Coating Paint, non-flammable, Class 55VOC ContentLess than 0.1 lbs/gal or 0.01 g/lCaution: Use with adequate ventilation; donot take internally. In an emergency, call aphysician immediately. Avoid contact witheyes. In case of eye contact, flush withlarge amounts of water and call physician.Close container after use. Avoid prolongedor repeated breathing of vapor and contactwith skin. Keep out of reach of children.PAGE 49


K-FLEX ® 373 CONTACT ADHESIVE TECHNICAL INFORMATIONMade in <strong>USA</strong>DESCRIPTIONK-FLEX ® 373 Contact Adhesive is an airdryingsolvent-based neoprene contactadhesive (blue in color for easy identification)that is excellent for joining seamsand butt joints of elastomeric pipe andsheet insulation. K-FLEX ® 373 ContactAdhesive will make a resilient moistureandheat-resistant bond when used withelastomeric products. It is designed forspray application, giving excellent coveragewith rapid build-up of strength.Conventional spray heads for solventbased adhesives work with this product.Caution: Adhesive contains notable solventsand containers not in use shouldbe kept closed. Keep adhesive awayfrom sparks and open flames. Use withadequate ventilation and avoid excessivecontact with the skin.USESK-FLEX ® 373 Contact Adhesive may beused for bonding elastomeric productsto a variety of materials (i.e., other elastomers,metal, plastics, wood, etc.,) Theadhesive will make a resilient and heatresistantbond. It is suitable for linetemperatures up to 220°F (104°C) onapplications requiring bonded seams andjoints. When the adhesive is applied tolarge flat or curved surfaces, it is suitablefor temperatures up to 200°F (93°C). Theproduct is supplied in a variety of sizesranging from 1/2 pint brush top containersto gallon containers. Larger containersare available upon request.APPLICATION INSTRUCTIONSFor proper adhesion, the surfaces towhich the insulation is to be applied mustbe thoroughly clean, dry and unheated.Primed and painted surfaces should beadhesive tested to be sure the insulationwill not lift off after application. Theadhesive should be thoroughly mixed.Brush, roll, or spray a thin even coat ofadhesive on both surfaces to be joined.Allow the adhesive films to become dryto the touch, but tacky, before joining thesurfaces. Press the two surfaces together.Be sure the insulation is in the desiredposition before the adhesive surfacesmake initial contact, since the adhesiveforms an instant bond and repositioningafter contact is difficult. Moderatepressure should then be applied to theentire bonding area to ensure completecontact. Avoid heat, sparks, and openflames and use only with proper ventilation.Close container after use. K-FLEX ®373 Contact Adhesive should be appliedat above 40°F (4°C) temperatures, andallowed to dry for 24 hours before equipmentoperation. Protective coatings can beapplied to applications with bonded jointsand seams, after allowing 24 hours drytime. Applications such as large tanks, orvessels where full adhesive coverage isrequired, must be allowed to dry 7 daysprior to applying a protective coating.K-FLEX ® 373 Contact Adhesive may beheat or solvent reactivated. To reactivateheat, use approximately 250°F (125°C).To reactivate solvent, wipe with a clothdampened with toluene.Note: May damage the insulation if theintent is to remove it from the substrate(i.e. duct, tank, AHU, etc.)Thinning the adhesive is not recommended.Common lacquer thinners can be usedfor clean up. See the Technical BulletinTA1 for equipment recommendations.PAGE 50


PHYSICAL PROPERTIESColorBaseSolventsViscositySolid ContentWeight per gallonCoverageShelf LifeBlueSynthetic RubberAliphatic, Aromatic and KetoneThin Syrup20% by Weight6.8 lbs./gallon200-300 sq. ft. per gallon (one surface)One year in original sealed container - Storage temperature 60°F.Minimum Dry Time• 5-10 minutes under normal conditions, shorter for spray application• (Drying can be accelerated by using forced ventilation and/or heat.)Open TimeNot to exceed 10 minutesTemperature Limits• 220°F (104°C) for pipe insulation seams and joints• 200°F (93°C) for full bonding sheetsFlash PointLess than -4°FSpecification ComplianceMeets Mil A 24179A Type 2 Class 1 Amendment 2(QPL# RUBQA-373)Flammability Underwriter Laboratories listed UL 723 (Flame Spread 5) (Smoke Density 5)Freight Classification • Adhesive NOS. Flammable Liquid 4620 Sub 5, Class 60, UN 1133, IMDG class 3.1• PG:11 (packaging group II)PAGE 51


K-FLEX ® 320/620 CONTACT ADHESIVE TECHNICAL INFORMATIONMade in <strong>USA</strong>DESCRIPTIONK-FLEX ® 320 & 620 Contact Adhesives areair-drying solvent-based neoprene contactadhesives that are excellent for joiningseams and butt joints of elastomeric& polyolefin pipe and sheet Insulation.K-FLEX ® 320 & 620 Contact Adhesivesmake resilient moisture- and heat-resistantbonds when used with elastomericand polyolefin products. K-FLEX ® 320 &620 Contact Adhesives’ higher solids contentallows them to be brushed or rollerapplied easily without running. They areideal for bonding porous and non-porousmaterials, as they will not be absorbedeasily.Caution: Adhesive contains notable solventsand container not in use shouldbe kept closed. Keep adhesive awayfrom sparks and open flames. Use withadequate ventilation and avoid excessivecontact with the skin.USESK-FLEX ® 320 & 620 Contact Adhesivesmay be used for bonding elastomeric andpolyolefin products to a variety of materials(i.e., other elastomers, metal, wood,leather, felt, concrete, etc.). The adhesiveswill make resilient and heat-resistantbonds. They are suitable for line temperaturesup to 220˚F (104˚C) on applicationsrequiring bonded seams and joints. Whenthe adhesives are applied to large flat orcurve surfaces, they are suitable for temperaturesup to 200˚F (93˚C). The productsare supplied in a variety of sizes rangingfrom pint brush top containers to galloncontainers. Larger containers are availableupon request.APPLICATION INSTRUCTIONSFor proper adhesion, the surfaces towhich the insulation is to be appliedmust be thoroughly cleaned, dry andunheated. Primed and painted surfacesshould be adhesive tested to be sure theinsulation will not lift off after application.The adhesive should be thoroughlymixed. Brush or roll a thin even coat ofadhesive on both surfaces to be joined.Allow the adhesive films to become dryto the touch, but tacky, before joining thesurfaces. Press the two surfaces together.Be sure the insulation is in the desiredposition before the adhesive surfacesmake initial contact, since the adhesiveforms an instant bond, and repositioningafter contact is difficult. Moderatepressure should then be applied to theentire bonding area to ensure completecontact. Avoid heat, sparks, and openflames, and use only proper ventilation.Close container after use. K-FLEX ® 320 &620 Contact Adhesives should be appliedat above 40˚F (4˚C) temperatures, andallowed to dry for 24 hours before equipmentoperation. Protective coatings can beapplied to applications with bonded jointsand seams, after allowing 24 hours drytime. Applications such as large tanks, orvessels where full adhesive coverage isrequired, must be allowed to dry 7 daysprior to applying a protective coating.The surface may be allowed to dry andcan be solvent reactivated by wiping witha toluene dampened cloth.Thinning the adhesive is not recommended.Common lacquer thinners can be usedfor clean up.PAGE 52


PHYSICAL PROPERTIESColor Amber (320), Black (620)BaseSolventsViscosityNeopreneToluene, Hexane, AcetoneMedium SyrupSolid Content 25% ± 2%Weight per gallonCoverage6.98± .2 lbs.200 sq. ft. per gallon (one surface)Shelf Life One year in original sealed container. Storage temperature 60°FMinimum Dry TimeOpen Time2-4 minutes under normal conditionsNot to exceed 10 minutesTemperature Limits220°F (104°C) for pipe insulation seams and joints200°F (93°C) for full bonding sheetsFlammabilityASTM E84 10/0 Flamespread/Smoke DevelopedFlash PointLess than -4°FFreight Classifications • Adhesives NOS. Flammable Liquid 4620 Sub 5, class 60, Un 1133, IMDG class 3.1• PG:11 (packaging group II)PAGE 53


K-FLEX ® 720 LVOC CONTACT ADHESIVE TECHNICAL INFORMATIONMade in <strong>USA</strong>DESCRIPTIONK-FLEX ® 720-LVOC Contact Adhesive is anair-drying solvent-based (acetone) contactadhesive that is excellent for joiningseams and butt joints of elastomeric pipeand Sheet Insulation. It is black in colorfor excellent aesthetics. K-FLEX ® 720-LVOCContact Adhesive forms a tough, flexiblemoisture- and heat-resistant bond whenused with elastomeric products. K-FLEX ®720-LVOC Contact Adhesive’s lowerviscosity allows it to be applied easily. It isideal for bonding porous and non-porousmaterials, as it will not be absorbed easily.K-FLEX ® 720-LVOC Contact adhesive alsomeets Southcoast Air Quality ManagementRule 1168 (SCAQMD) and LEED (Leadershipin Energy and Environmental Design)VOC emission regulations.Caution: Adhesive contains notable solventsand container, when not in use, shouldbe kept closed. Keep adhesive away fromsparks and open flames. Use with adequateventilation and avoid excessive contact withthe skin.USESK-FLEX ® 720-LVOC Contact Adhesive maybe used for bonding elastomeric productsto a variety of materials (i.e., otherelastomers, metal, wood, leather, felt,concrete, etc.). The adhesive will makea resilient and heat-resistant bond. It issuitable for line temperatures up to 250˚F(121˚C) and 300˚F (150˚C) intermittent onapplications requiring bonded seams andjoints. When the adhesive is applied tolarge flat or curve surfaces, it is suitablefor temperatures up to 200˚F (93˚C). Theproduct is supplied in quarts. It containsno halogens, making it ideal for use withK-FLEX ECO (non-halogen) insulation.APPLICATION INSTRUCTIONSFor proper adhesion, the surfaces to whichthe insulation is to be applied must bethoroughly cleaned, dry and unheated.Primed and painted surfaces should beadhesive tested to be sure the insulationwill not lift off after application. The adhesiveshould be thoroughly mixed. Brushor roll a thin even coat of adhesive on bothsurfaces to be joined. Allow the adhesivefilms to become dry to the touch, but tacky,before joining the surfaces. Press the twosurfaces together. Be sure the insulationis in the desired position before theadhesive surfaces make initial contact,since the adhesive forms an instant bond,and repositioning after contact is difficult.Moderate pressure should then be appliedto the entire bonding area to ensurecomplete contact. Avoid heat, sparks, andopen flames, and use only proper ventilation.Close container after use.K-FLEX ® 720-LVOC Contact Adhesiveshould be applied at above 40˚F (4˚C)temperatures, and allowed to dry for 24hours before equipment operation. Protectivecoatings can be applied to applicationswith bonded joints and seams, afterallowing 24 hours dry time. Applicationssuch as large tanks, or vessels where fulladhesive coverage is required, must beallowed to dry 7 days prior to applying aprotective coating. Thinning the adhesiveis not recommended. Common lacquerthinners (Xylol or Trichloroethylene) can beused for clean up.PAGE 54


PHYSICAL PROPERTIESColorSolventsViscosityWeight per gallonBlackAcetoneMedium Syrup (3,500 cP)7.2± .2 lbs.Shelf Life 6 months in original sealed container. Storage temperature 60°FMinimum Dry TimeOpen Time2-4 minutes under normal conditions (1-10 minutes depending on conditions)Not to exceed 10 minutesTemperature Limits250°F (121°C) for pipe insulation seams and joints200°F (93°C) for full bonding sheetsChemical ResistanceResistant to moisture, aliphetic solvents, and oilsVOC (Theoretical method)0 gram/literFlash Point-4°F (-20°C)Freight Classifications • Adhesives NOS. Flammable Liquid 4620 Sub 5, class 60, Un 1133, IMDG class 3.1• PG:II (Packaging Group)• Meets EPA 40 CFR - 59 sub part 1, or SCAQMD Rule 1168 and LEED requirementsOdorPungent SolventSolid Content 26%Coverage200 sq. ft. per gallonPAGE 55


K-FIT ®prefabricated fittingsPAGE 57


K-FIT ® PREFABRICATED FITTINGSBENEFITS:• Quicker installation• Reduced labor costs• Great Fit• Water-tight seamsK-FIT ® PREFABRICATED FITTINGS ARE AN INNOVATIVESOLUTION to insulating pipe elbows, curvatures andintersections. The fittings come in a variety of sizes for90s, 45s, Tees, and P-Traps in standard black, whiteand K-FLEX ECO elastomeric products. Instead offabricating your fittings in the field, allow K-FIT ® fittingsto get you through the job quicker and with enhancedperformance.Save time and money in the fieldby purchasing K-FIT ® prefabricatedfittings!PAGE 58


K-FIT ® TECHNICAL INFORMATIONMade in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDESCRIPTIONK-FIT ® Prefabricated Fittings are the easiest,most reliable way to insulate pipe elbows,curvatures and intersections. They areproduced under controlled conditions in ourmanufacturing facility using an automatedprocess to ensure uniformity, compression fitand water-tight seams.K-FIT ® Prefabricated Fittings are availablein wall thicknesses of 1/2”, 3/4”, 1”, 1-1/4”and 1-1/2” in sizes ranging from 3/8” I.D.to 6” IPS. In addition, they are available inGrooved Pipe sizes. K-FIT ® PrefabricatedFittings are available in 45’s, 90’s, P-Trapand Tee’s in all K-FLEX elastomeric products- Black, White, and K-FLEX ECO.K-FIT ® Prefabricated Fittings are non-porous,fiber-free, environmentally friendly, CFC-free,and resist mold growth.APPLICATIONSK-FIT ® Prefabricated Fittings are used toretard heat gain and prevent condensation orfrost formation on refrigerant lines, cold waterplumbing, and chilled water systems. Theyalso retard heat loss for hot water plumbing,liquid heating, dual temperature piping andsolar systems. K-FIT ® Prefabricated Fittingsare manufactured from standard insulationand are recommended for applicationsranging from -297˚F to 220˚F (-182˚C to104˚C). Fittings manufactured from K-FLEXECO have a temperature range up to 300˚F(150˚C). The expanded closed cell structuremakes K-FIT ® Prefabricated Fittings anefficient insulator and an effective moisturevapor retarder.INSTALLATIONInstallation of K-FIT ® Prefabricated Fittingsare easy, fast and provide a reliable installationsystem. For best installation results,apply fittings prior to straight run insulation.Step 1: Slit Fitting.Step 2: Apply contact adhesive to longitudinalseam (both surfaces).Step 3: Allow adhesive to become tacky.Step 4: Apply fitting to pipe.Step 5: Apply pressure to seam.Step 6: Install straight pipe insulation andadhere to fittings.K-FIT ® P-Traps are specifically designed tofit Mueller Industries Suction Line P-Traps.K-FLEX <strong>USA</strong> will not warrant the fit of itsK-FIT ® P-Trap for any other manufacturer’ssuction line P-Trap.OUTDOOR APPLICATIONSK-FIT ® Prefabricated Fittings are madefrom a UV-resistant elastomeric blend. Formoderate UV exposure applications, noadditional protection is needed. However,for severe UV exposure applications (rooftopapplications) or where optimum performanceis required, K-FLEX ® 374 ProtectiveCoating, appropriate jacketing or K-FLEXClad ® AL should be used. For more detailedinformation refer to the Installation Guide.RESISTANCE TO MOISTUREVAPOR FLOWThe closed cell structure and uniqueformulation of K-FIT ® Prefabricated Fittingseffectively retards the flow of moisture vapor,and is considered a low transmittancevapor retarder. For most indoor applications,K-FIT ® Prefabricated Fittings need no additionalprotection. Additional vapor barrierprotection may be necessary for K-FIT ®Prefabricated Fittings when installed on lowtemperature surfaces that are exposed tocontinuous high humidity.FLAME AND SMOKE RATING*K-FIT ® Prefabricated Fittings in wall thicknessesof 1-1/2” (38 mm) and below havea flame spread rating of 25 or less and asmoke development rating of 50 or less astested according to ASTM E 84, “SurfaceBurning Characteristics of BuildingMaterials”.K-FIT ® Prefabricated Fittings are acceptablefor use in duct/plenum applications meetingthe requirements of NFPA 90A/B. This doesnot apply to fittings made from K-FLEXECO.Numerical flammability ratings alone may not definethe performance of products under actual fire conditions.They are provided only for use in the selection ofproducts to meet limits specified when compared to aknown standard.PAGE 59


K-FIT ® TECHNICAL INFORMATIONPHYSICAL PROPERTIES K-FIT ®*ATTRIBUTE K-FIT ® BLACK TEST METHODS ATTRIBUTE K-FIT ® BLACK TESTMETHODSTemperature RangeThermal Conductivity BTU-in/hr-ft 2 -˚F75˚F Mean temp-297˚F to +220˚F(-182˚C to+104˚C)ASTM C 411 Odor Negligible0.245 ASTM C 177, ASTM C 518 Ozone resistance Good ASTM D 1171Water vapor permeability 0.03 perm-in ASTM E 96 % closed cells >90Water absorption %


K-FIT ® “R” VALUES PER SQUARE FOOTPIPE O.D OR NOMINAL R VALUE 3/8”INSULATION I.D. (10 mm) WALLR VALUE 1/2”(13 mm) WALLR VALUE 3/4”(19 mm) WALLR VALUE 1”(25 mm) WALLR VALUE 1-1/4”(32 mm) WALLR VALUE 1-1/2”(38 mm) WALL3/8” 10 mm 2.7 3.6 5.6 —— —— ——1/2” 13 mm 2.5 3.4 5.4 —— —— ——5/8” 16 mm 2.5 3.3 5.4 7.5 10.5 12.83/4” 19 mm 2.3 3.1 5.4 7.5 9.9 12.17/8” 22 mm 2.3 3.2 5.4 7.2 9.5 11.61-1/8" 29 mm 2.3 3.1 5.5 7.1 8.9 10.81-3/8” 35 mm 2.2 3.2 5.3 7.3 8.4 10.21-5/8” 41 mm 2.4 3.1 5.1 7.1 8.1 9.81-1/2” IPS 48 mm 2.3 3.0 4.9 6.7 7.7 9.32-1/8” 54 mm 2.3 3.0 4.9 6.8 7.6 9.22” IPS 60 mm 2.3 2.9 4.8 6.5 7.4 9.02-1/2” IPS 64 mm 2.3 3.0 4.6 6.3 7.2 8.62-5/8” 67 mm 2.3 3.1 4.7 6.4 7.3 8.83-1/8” 79 mm 2.3 3.0 4.6 6.2 7.1 8.53” IPS 89 mm 2.3 3.2 4.6 6.1 7.0 8.33-5/8” 92 mm 2.3 3.2 4.6 6.1 6.9 8.34-1/8” 105 mm 2.3 3.1 4.6 6.0 6.8 8.14” IPS 114 mm 2.3 3.2 4.7 6.0 6.8 8.15” IPS 140 mm —— 3.2 4.5 5.9 6.6 7.86” IPS 168 mm —— 3.1 4.5 5.8 6.5 7.6Note: “R” factors were calculated using a K factor of 0.245 (at 75°F, 24°C mean temp.) and nominal wall thickness is each case. Lower operating temperatures willresult in improved R values. Contact Technical Services for specific recommendations.SPECIFICATION COMPLIANCE*• ASTM C 534 Type 1 (Tubing), Type 1 / Grade 3 (ECO)• ASTM D 1056-00-2B1• New York City MEA 186-86-M Vol. IV• USDA Compliant• RoHS Compliant• UL 94-5V Flammability Classification(Recognition No. E300774)• ASTM E 84 1-1/2” 25/50-tested according toUL 723 and NFPA 255• Complies with requirements of CAN/ULC S102-M88• FMRC Approval Guide Chapter 14 Pipe Insulation• NFPA No. 101 Class A Rating• Meets requirements of NFPA 90A Sect. 2.3.3 forSupplementary Materials for Air Distribution Systems•Meets requirements of ASTM C 411 (Test Methodfor Hot Surface Performance of High TemperatureThermal Insulation)• Meets requirements of UL 181 sections 11.0 and16.0 (Mold Growth/Air Erosion)• GREENGUARD ® certified under the “Children &Schools” and “Indoor Air Quality” classifications• Meets energy code requirements of ASHRAE 90.1and 189.1* Not applicable to K-FLEX ECOPAGE 61


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K-FLEX CLAD ®factory applied claddingPAGE 63


K-FLEX CLAD ® AL 1-STEP APPLICATION TO SAVE ON INSTALLATION TIME<strong>Flex</strong>ible, closed cellelastomeric insulationClad JacketAbuse-resistantplastic sheet laminatedto aluminumfoilFor specific installation instructionssee K-FLEX Clad ® installation guideOverlap PSA closuresystemPressure sensitiveadhesive (PSA)K-FLEX CLAD ® AL is a completeelastomeric insulation system coupledwith a multi-layered covering, resistantto ultraviolet rays and atmosphericagents. Because of its excellentphysical properties, K-FLEX CLAD ® AL isextremely robust and shock-resistant,reduces application time and is easy tomaintain. The K-FLEX CLAD ® AL systemoffers a wide range of products andaccessories to meet all the installer’srequirements.BENEFITS:• 1-step installation• Reliable performance• Minimal maintenance• UV ResistantAPPLICATIONS:RefrigerationAir conditioningHeating & PlumbingIndustrySPECIFICATION COMPLIANCE• ASTM C 534 Type 1 (Tubing), Grade 1• USDA Compliant• RoHS Compliant• ASTM E84 1-1/2” 25/450-tested according to UL723 and NFPA 255• Complies with requirements of CAN/ULCS102-M88PAGE 64


K-FLEX CLAD ® AL TECHNICAL INFORMATIONMade in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDESCRIPTIONK-FLEX Clad ® AL, available in tube or sheetform, is a composite product comprised ofclosed cell elastomeric insulation adheredto a plastic sheet laminated to aluminumfoil.K-FLEX Clad ® AL is fiber-free, non-porous,CFC- and HCFC-free. K-FLEX Clad ® AL isGreenGuard ® certified as a low VOC material,meeting the requirements of the “IndoorAir Quality” classification. These characteristicsallow it to comply with Health, Safetyand Environmental requirements.K-FLEX Clad ® AL tubes are available in1/2”, 1” and 1-1/2” wall thicknesses in3 foot lengths. Sheet product is availablein 36” x 48” dimensions or 48” widerolls up to 2” thick. Sheets and rolls up to1-1/2” thick are available with an aggressivepressure sensitive adhesive (PSA)with fiberglass scrim reinforcement anda moisture/tear resistance polyolefin easyrelease liner.The plastic / aluminum cladding providesa secondary moisture vapor barrier to theinherently moisture-resistant closed cellfoam core.APPLICATIONSK-FLEX Clad ® AL is an ideal choice foroutdoor applications (roof top), foodprocessing plants, pharmaceutical facilities,film processing, electronics and otherclean room applications subject to codecompliance. K-FIT ® factory-fabricatedfittings and Clad ® AL Covers complete theinstallation.The cladding provides weather and abuseresistance, as well as protection from UVrays. The smooth shiny surface is easy toclean, dust-free, resistant to acids, alkali,salts, oil, fats, and aliphatic hydrocarbons,and is highly impermeable to gases andmoisture. Cladding does not dent liketraditional metal jackets, has excellentappearance and is easy to maintain. TheK-FLEX Clad ® AL system allows for quickand easy replacement if necessary.Standard K-FLEX Clad ® AL can be usedwithin a wide range of temperatures from-297°F to +220°F. K-FLEX Clad ® AL - ECOshould be requested as the foam core onstainless steel applications above 100°F.The temperature range for K-FLEX Clad ® AL- ECO is from -297°F to +300°F.INSTALLATIONA unique overlap closure system, whicheliminates through seams on longitudinalseams, ensures against moisture penetration.Light and easy to handle, the K-FLEXClad ® AL system provides installed costsavings over traditional metal jacket ormastic systems with improved performance.K-FLEX ® Rivets are included with thetube product and should be applied alongthe longitudinal seam during installation.For complete installation instructions,reference the K-FLEX Clad ® AL systemsinstallation guide.PAGE 65


The all inclusive insulation system with factory-applied finish and a full range of accessories.PHYSICAL PROPERTIES OF ALUMINUM LAMINATE MATERIALPROPERTIES K-FLEX CLAD ® AL TEST METHODSThickness 0.016”Reaction to Fire 25/450 ASTM E 84Water Vapor Permeability 0.001 perm-in ASTM E 96Weather, UV Resistance Excellent ASTM G 53Corrosion RiskThe system provides protection for corrosion under insulationSalt Spray Resistance Excellent BS 903 F12Wear Resistance Excellent BS 903 A2Ozone Resistance Excellent BS 903 A43, ASTM D 1171Chemical Resistance Excellent Acids, Alcohols, Alkalies, OilsEmissivity 0.80 ASTM C 1371ColorSilverPHYSICAL PROPERTIES OF ELASTOMERIC CORE MATERIAL (STANDARD)Temperature Range/Sheet -297°F to +220°F (-182°C to +104°C) ASTM C 411ColorBlackThermal Conductivity (75°F Mean temp) 0.245 BTU-in/hr-ft 2 -°F ASTM C 177, ASTM C 518Water vapor permeability 0.03 perm-in ASTM E 96Water absorption % 90 ASTM D 1171Dimensional Stability


K-FLEX CLAD ® WT PERFECT FOR INDOOR APPLICATIONS<strong>Flex</strong>ible, closed cellelastomeric insulationAbuse-resistantPVC sheet laminatedto Mylar ® filmFor specific installation instructionssee K-FLEX Clad ® installation guideOverlap PSA closuresystemPressure sensitiveadhesive (PSA)K-FLEX CLAD ® WT HAS A WHITEFINISH which makes it perfect forindoor applications where pipingsystems are exposed and cleanabilityand appearance are important. Theclad jacketing meets the 25/50 flamespread / smoke development standardwhen tested to ASTM E 84 standardsand will not dent or wrinkle whenexposed to mechanical abuse. K-FLEXCLAD ® WT tubing is certified by NSFInternational for NSF/ANSI Standard169, “Special Purpose Food Equipmentand Devices”.BENEFITS:• Easy to install• Improved Reliability• Minimal Maintenance• Insulation can be installedbefore building is enclosedAPPLICATIONS:• Indoor applications• Food Processing Plants• Other clean room applicationsSPECIFICATION COMPLIANCE• ASTM C 534 Type 1 (Tubing), Grade 1• USDA Compliant• RoHS Compliant• ASTM E84 1-1/2” 25/50-tested according to UL723 and NFPA 255• Complies with requirements of CAN/ULCS102-M88• NSF/ANSI Standard 169PAGE 67


PHYSICAL PROPERTIES OF PVC/MYLAR ® FILM LAMINATE MATERIALATTRIBUTES K-FLEX CLAD ® WT TEST METHODSThickness 0.012”Reaction to Fire 25/50 ASTM E 84Water Vapor Permeability 0.001 perm-in ASTM E 96Weather, UV Resistance Excellent ASTM G 53Corrosion RiskThe system provides protection for corrosion under insulationSalt Spray Resistance Excellent BS 903 F12Wear Resistance Excellent BS 903 A2Ozone Resistance Excellent BS 903 A43, ASTM D 1171Chemical Resistance Excellent Acids, Alcohols, Alkalies, OilsEmissivity 0.80 ASTM C 1371ColorWhitePHYSICAL PROPERTIES OF ELASTOMERIC CORE MATERIAL (STANDARD)Temperature Range/Sheet -297°F to +220°F (-182°C to +104°C) ASTM C 411ColorBlackThermal Conductivity (75°F Mean temp) 0.245 BTU-in/hr-ft 2 -°F ASTM C 177, ASTM C 518Water vapor permeability 0.03 perm-in ASTM E 96Water absorption % 90Dimensional Stability


K-FLEX CLAD ® WT NS PERFECT FOR SLIDE-ON APPLICATIONSNo longitudinal seamfor improved moisturevapor barrier<strong>Flex</strong>ible, closed cellelastomeric insulationAbuse-resistantPVCsheet laminatedto Mylar ®filmFor specific installation instructionssee K-FLEX Clad ® installation guideJacketseam issealed via adhesiveand mechanicalclosure systemsK-FLEX CLAD ® WT NS has a whitefinish which makes it perfect for indoorslide-on applications where pipingsystems are exposed and cleanabilityand appearance are important. Theclad jacketing meets the 25/50 flamespread / smoke development standardwhen tested to ASTM E 84 standardsand will not dent or wrinkle whenexposed to mechanical abuse. K-FLEXCLAD ® WT tubing is certified by NSFInternational for NSF/ANSI Standard169, “Special Purpose Food Equipmentand Devices”.BENEFITS:• Easy to install• Improved Reliability• Minimal Maintenance• Insulation can be installedbefore building is enclosedAPPLICATIONS:• Indoor applications• Food Processing Plants• Other clean room applicationsSPECIFICATION COMPLIANCE• ASTM C 534 Type 1 (Tubing), Grade 1• USDA Compliant• RoHS Compliant• ASTM E84 1-1/2” 25/50-tested according to UL723 and NFPA 255• Complies with requirements of CAN/ULCS102-M88• NSF/ANSI Standard 169PAGE 70


K-FLEX CLAD ® WT NS TECHNICAL INFORMATIONMade in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDESCRIPTIONK-FLEX Clad ® WT NS, available in tubularform, is a composite product comprised ofclosed cell elastomeric insulation adhered toa white PVC/Mylar ® film.K-FLEX Clad ® WT NS is non-porous, fiberfree,CFC- and HCFC-free. K-FLEX Clad ® WTNS is GREENGUARD ® certified as a low VOCmaterial, meeting the criteria for the “Childrenand Schools” and “Indoor Air Quality”classifications. It complies with Health,Safety and Environmental requirements.K-FLEX Clad ® WT NS tubing is also certifiedby NSF International for NSF/ANSI Standard169, “Special Purpose Food Equipment andDevices”.K-FLEX Clad ® WT NS is available in allstandard ID’s in 1/2”, 1”, 1-1/4” and1-1/2” wall thicknesses in 3-foot lengths.The PVC/Mylar ® film composite claddingprovides a secondary moisture vapor barrierto the inherently moisture-resistantclosed cell foam core and meets 25/50requirements for flame spread and smokedevelopment when tested according toASTM E84 standards.APPLICATIONSK-FLEX Clad ® WT NS is an ideal choice foroutdoor (roof top) and indoor applications,including supermarkets, food processingplants, pharmaceutical facilities, filmprocessing centers, electronics facilitiesand other clean room applications subjectto code compliance. The product is non-slitfor slide-on applications. By eliminating afield-applied longitudinal seam, it providesa superior moisture vapor barrior and morereliable performance. K-FIT ® factory-fabricatedfittings and K-FLEX Clad ® WT Coverscomplete the installation.The cladding provides weather and abuseresistance, as well as protection from UVrays. The smooth white surface is easy toclean, dust-free, resistant to acids, alkali,salts, oil, fats and aliphatic hydrocarbons,and is highly impermeable to gases andmoisture. Cladding does not dent liketraditional metal jackets, has excellentappearance and is easy to maintain.This composite product has a low thermalconductivity, a high water vapor diffusionresistance factor and greatly reducesthe problem of under insulation corrosion.Standard K-FLEX Clad ® WT NS can be usedin a temperature range of -297°F to +220°F.INSTALLATIONThe non-slit, slide-on feature saves timeclosing seams and increases the reliabilityof the vapor barrier. K-FLEX Clad ® WT NS islight and easy to handle. The K-FLEX Clad ®WT NS system provides installed cost andtime savings over traditional metal jacket,PVC or mastic systems, along with improvedperformance and less maintenancerequirements. The preformed elbows andmatching tape allows for a professionaland durable installation.PAGE 71


PHYSICAL PROPERTIES OF PVC/MYLAR ® FILM LAMINATE MATERIALATTRIBUTES K-FLEX CLAD ® WT NS TEST METHODSThickness 0.012”Reaction to Fire 25/50 ASTM E 84Water Vapor Permeability 0.001 perm-in ASTM E 96Weather, UV Resistance Excellent ASTM G 53Corrosion RiskThe system provides protection for corrosion under insulationSalt Spray Resistance Excellent BS 903 F12Wear Resistance Excellent BS 903 A2Ozone Resistance Excellent BS 903 A43, ASTM D1171Chemical Resistance Excellent Acids, Alcohols, Alkalies, OilsEmissivity 0.80 ASTM C 1371ColorWhitePHYSICAL PROPERTIES OF ELASTOMERIC CORE MATERIAL (STANDARD)Temperature Range/Sheet -297°F to +220°F (-182°C to +104°C) ASTM C 411ColorBlackThermal Conductivity (75°F Mean temp) 0.245 BTU-in/hr-ft 2 -°F ASTM C 177, ASTM C 518Water vapor permeability 0.03 perm-in ASTM E 96Water absorption % 90Dimensional Stability


K-FLEX CLAD ® IN PERFECT FOR LNG APPLICATIONS<strong>Flex</strong>ible, closed cellelastomeric insulationPolymeric Sheet(Gray)For specific installation instructionssee K-FLEX Clad ® installation guideOverlap closuresystemK-FLEX CLAD ® IN combines elastomerictube insulation with a tough, graypolymeric clad covering that withstandsthe most extreme environmental andprocess conditions. The productwithstands rapid thermal shock andvibration making it ideal for outdoorapplications where systems require UV,moisture, chemical, acidic and moldresistance in extreme environments.BENEFITS:• Easy to install• Improved Reliability• Minimal Maintenance• Prevents corrosion underinsulationAPPLICATIONS:• Outdoor applications• Industrial Plants• Liquefied Natural Gas (LNG)TerminalsSPECIFICATION COMPLIANCE• ASTM C 534 Type 1 (Tubing), Grade 1• USDA Compliant• RoHS Compliant• ASTM E84 1-1/2” 25/350-tested according to UL723 and NFPA 255• Complies with requirements of CAN/ULCS102-M88• Meets IMO requirements for shipbuilding andoff-shore platforms (K-FLEX Clad ® IN - ECO)PAGE 73


K-FLEX CLAD ® IN TECHNICAL INFORMATIONMade in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDESCRIPTIONK-FLEX Clad ® IN, available in both tubularand sheet form, is a composite product ofclosed cell elastomeric insulation adheredto a gray polymeric sheet.K-FLEX Clad ® IN is fiber-free, non-porousCFC- and HCFC-free. These characteristicsallow it to comply with Health, Safety andEnvironmental requirements. It providessalt water and impact resistance, as wellas UV protection, making it an excellentchoice for severe outdoor conditions.K-FLEX Clad ® IN is available in 3-footlength tubes up to 1-1/2” wall thickness.Sheet product is available in 36” x 48”sheets or 36” wide rolls up to 2” thickness.K-FLEX Clad ® IN is available with K-FLEX ®LS or with K-FLEX ECO insulation. (Seeseparate data sheet for K-FLEX ECOphysical properties.) Full line of accessoryproducts (tape and adhesives) areavailable.The polymeric sheet cladding provides asecondary moisture vapor barrier to theinherently moisture resistant closed cellfoam core.APPLICATIONSK-FLEX Clad ® IN is an ideal choice for industrialplants, offshore platforms, FPSO’s,LNG Terminals and for the shipbuildingindustry. It is well-suited for extreme temperatureapplications due to the ability ofthe outer polymeric covering to expand andcontract with rapid temperature cycles.K-FLEX Clad ® IN - ECO meets IMO requirementsfor shipbuilding and off-shoreplatforms.K-FLEX Clad ® IN has a low thermal conductivity,a high water vapor diffusion resistancefactor, and practically eliminates theproblem of under insulation corrosion. It iseasy to install and combines excellent performancewith low maintenance requirements.The cladding is flexible enough toprotect against damage from traffic (doesnot dent like traditional metal jackets) andallows for easy maintenance.K-FLEX Clad ® IN with elastomeric insulationcore can be used over a wide rangeof temperatures from -297°F to +220°F(-182°C to +104°C). K-FLEX Clad ® IN -ECO (halogen-free) should be used as thecore insulation on stainless steel applicationsabove 100°F. The temperature rangefor K-FLEX Clad ® IN - ECO is -297°F to+300°F (-182°C to +150°C).INSTALLATIONA unique overlap closure system, whicheliminates through seams on longitudinalseams, ensures against moisture penetration.No special tools and fewer materialsare necessary at the job site, allowing forquick installation.K-FLEX ® 320 Contact Adhesive is an aggressiveadhesive specially formulated forthe clad jacket and insulation core systemand is recommended for longitudinal, buttand overlap seams.PAGE 74


PHYSICAL PROPERTIES OF K-FLEX CLAD ® IN POLYMERIC SHEETATTRIBUTES K-FLEX CLAD ® IN TEST METHODSMaterial TypeChlorosulfonated PolyethyleneThickness 0.30”Reaction to Fire 25/350 ASTM E 84Water Vapor Diffusion 0.001 ASTM E 96Weather, UV Resistance Excellent ASTM G 53Corrosion RiskThe system provides protection for corrosion under insulationSalt Spray Resistance Excellent BS 903 F12Wear Resistance Excellent BS 903 A2Ozone Resistance Excellent BS 903 A43, ASTM D1171Chemical Resistance Excellent Acids, Alcohols, Alkalies, OilsTensile Elongation >100% BS 903 A2ColorGrayPHYSICAL PROPERTIES OF ELASTOMERIC CORE MATERIAL (STANDARD)Temperature Range/Sheet -297°F to +220°F (-182°C to + 104°C) ASTM C 411ColorBlackThermal Conductivity (75°F Mean temp) 0.245 BTU-in/hr-ft 2 -°F ASTM C 177, ASTM C 518Water vapor permeability 0.03 perm-in ASTM E 96Water absorption % 90Dimensional Stability


K-FLEX CLAD ® TAPE AL TECHNICAL INFORMATIONMade in <strong>USA</strong>DESCRIPTIONK-FLEX Clad ® Tape - AL is speciallydesigned to complement the K-FLEX Clad ®AL line of products. Offered in 2”, 4”,6” or 8” widths, the tape has a similarcomposition to the K-FLEX Clad ® AL Tubeor Sheet. It provides a quick, easy anduniform way to complete a sealing system.The surface of the tape is comprised ofa plastic sheet laminated to alumniumfoil, providing a moisture vapor barrierover seams and edges of K-FLEX Clad ® ALapplications.Ideal for outdoor applications, the smoothand shiny surface is tough enough todeliver weather and abuse resistance, aswell as protection from UV rays.The surface is also easy to clean andmaintain, resistant to impact/traffic (doesnot dent like traditional metal), acids,alkali, salts, oil, fats, and aliphatic hydrocarbons,and is highly impermeable togases and moisture, ensuring the integrityof the insulation system. A rubber-basedadhesive adheres firmly and forms a longlastingbond.APPLICATIONSAfter K-FLEX Clad ® AL Sheet has beenapplied to insulate pipes, equipment or airhandling systems, K-FLEX Clad ® Tape - ALshould be applied over all seams andunfinished edges to prevent water intrusion.A 2” wide tape is recommended forseams, while a wider tape is recommendedfor edges and corners (see chart below),folded to cover both sides. Once applied,go over tape with a plastic squeegee toeliminate wrinkles and air pockets.PHYSICAL PROPERTIES K-FLEX CLAD ® TAPE AL TEST METHODSThickness 0.016”Reaction to Fire 25/450 ASTM E84Water Vapor Permeability 0.001 perm-in ASTM E96Dimensions2”, 4”, 6” or 8” width x 75’ length roll4 rolls per cartonWeather, UV Resistance Excellent ASTM G 53Corrosion RiskThe system provides protection against corrosion underinsulation.Salt Spray Resistance Excellent BS 903 F12Wear Resistance Excellent BS 903 A2Ozone Resistance Excellent BS 903 A43Chemical Resistance Excellent Acids, Alcohols, Alkalies, OilsEmissivity 0.80 ASTM C1371ColorSilverRecommended tape sizes for edges and corners vary dependingon thickness of insulation used:INSULATION THICKNESS TAPE WIDTH½” 4”1” 6”1-1/2” 8”2” 8”PAGE 76


K-FLEX CLAD ® TAPE WT TECHNICAL INFORMATIONMade in <strong>USA</strong>DESCRIPTIONK-FLEX Clad ® Tape - WT is speciallydesigned to complement the K-FLEX Clad ®WT line of products. Offered in 2”, 4”, 6”or 8” widths, the tape has a similar compositionto the K-FLEX Clad ® WT Tube orSheet. It provides a quick, easy and uniformway to complete a sealing system.The surface of the tape is comprised of awhite composite PVC/Mylar ® film, providinga moisture vapor barrier over seams andedges of K-FLEX Clad ® WT applications.The smooth, tough surface deliversweather and abuse resistance, as wellas protection from UV rays. The surface iseasy to clean and maintain, resistant toimpact/traffic (does not dent like traditionalmetal), acids, alkali, salts, oil, fats,and aliphatic hydrocarbons, and is impermeableto gases and moisture, ensuringthe integrity of the insulation system.A rubber-based adhesive adheres firmlyand forms a long-lasting bond.APPLICATIONSAfter K-FLEX Clad ® WT Sheet has beenapplied to insulate pipes, equipmentor air handling systems, K-FLEX Clad ®Tape - WT should be applied over allseams and unfinished edges to preventwater intrusion. A 2” wide tape is recommendedfor seams, while a wider tape isrecommended for edges and corners (seechart below), folded to cover both sides.Once applied, go over tape with a plasticsqueegee to eliminate wrinkles and airpockets.PHYSICAL PROPERTIES K-FLEX CLAD ® TAPE WT TEST METHODSThickness 0.012”Reaction to Fire 25/50 ASTM E84Water Vapor Permeability 0.001 perm-in ASTM E96Dimensions2”, 4”, 6” or 8” width x 75’ length roll4 rolls per cartonWeather, UV Resistance Excellent ASTM G 53Corrosion RiskThe system provides protection against corrosionunder insulation.Salt Spray Resistance Excellent BS 903 F12Wear Resistance Excellent BS 903 A2Ozone Resistance Excellent BS 903 A43Chemical Resistance Excellent Acids, Alcohols, Alkalies, OilsEmissivity 0.80 ASTM C1371ColorWhiteRecommended tape sizes for edges and corners vary dependingon thickness of insulation used:INSULATION THICKNESS TAPE WIDTH½” 4”1” 6”1-1/2” 8”2” 8”PAGE 77


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K-FLEX DUCT ® LINER GRAYdesigned for air handling systemsPAGE 79


K-FLEX DUCT ® LINER GRAY DESIGNED FOR AIR HANDLING SYSTEMSK-FLEX DUCT ® LINER GRAY is a fiberfree,moisture- and mold-resistant ductliner that offers excellent performanceproperties, including a NoiseReduction Coefficient (NRC) of 0.50for 1” thickness and GREENGUARD ®Certifications for low VOC’s andmicrobial resistance.K-FLEX DUCT ® LINER GRAY meetsthe 25/50 flame spread and smokedevelopment rating up to 2” thickaccording to ASTM E-84 standards.BENEFITS:• Available in R-8• Increases the efficiency ofHVAC systems• Safe to install• Moisture and Mold resistance• <strong>Flex</strong>ible material for an easyinstallation• Reduce NoiseAPPLICATIONS:• Schools• Hospitals• Public Buildings• Clean Rooms/ProcessingPlants• HotelsPAGE 80


K-FLEX DUCT ® LINER GRAY TECHNICAL INFORMATIONUL 94(Recognition No. E300774)Refer to K-<strong>Flex</strong> <strong>USA</strong> L.L.C.Made in <strong>USA</strong>Contains a ProtectiveAntimicrobial AgentDESCRIPTIONK-FLEX Duct ® Liner Gray is a CFC- andHCFC-free, closed cell, flexible elastomericthermal and acoustical insulation. It is grayin color and supplied in rolls up to 60” widefrom 1/2” to 2” thickness*. It is supplied eitheras S2S (Skin 2 Sides) or with a factoryappliedscrim-reinforced acrylic adhesive onthe opposite side.**K-FLEX Duct ® Liner Gray is non-porous,fiber-free and resists mold growth. AnEPA-registered antimicrobial agent isincorporated into the product providingadditional protection against mold, fungaland bacterial growth. K-FLEX Duct ® LinerGray is GREENGUARD ® certified as a lowVOC material, meeting the requirements forthe “Children & Schools” and “Indoor AirQuality” classifications.Features of PSA**: tear- and moistureresistantpolyolefin easy release liner;continuous reinforcing scrim that preventsstretching of insulation and improves peelstrength.APPLICATIONSK-FLEX Duct ® Liner Gray is used to retardheat gain / loss and prevent condensationor frost formation on equipment or ducts.K-FLEX Duct ® Liner Gray is recommended forapplications ranging from -40°F to 200°F(-40°C to 93°C).K-FLEX Duct ® Liner Gray can be used asduct and air handling equipment liner, andis R-8 at 2” thickness. R-values designatethe thermal resistance value of a material.K-FLEX Duct ® Liner Gray with PSA**reduces installation time and minimizes theamount of solvent-based contact adhesivesrequired, making it ideal for new and retrofitapplications. The scrim reinforcementreduces the tendency to stretch the sheetinsulation during installation and improvesthe peel strength of the material.Thickness recommendations for K-FLEXDuct ® Liner Gray have been calculated tocontrol condensation on cold surfaces. (Referto the table on the next page for specificrecommendations.)INSTALLATIONK-FLEX Duct ® Liner Gray should be appliedto clean, dry ductwork and equipment.Adhesive should be applied to all compressionjoints and used on all butt edges. Applymechanical fasteners in accordance withSMACNA guidelines.When air stream velocities exceed 4,000 FPM(20.3m/second), metal nosing is recommendedto be applied to every leading edge.Nosing may be formed, channeled or zeeattachedon duct by screws, rivets or welds.K-FLEX Duct ® Liner Gray is acceptable foruse in duct or plenum applications, meetingthe requirements of NFPA 90A and 90B.RESISTANCE TO MOISTUREVAPOR FLOWThe closed cell structure and unique formulationof K-FLEX Duct ® Liner Gray effectivelyretards the flow of moisture vapor, and isconsidered a low transmittance vapor retarder.For most applications, K-FLEX Duct ®Liner Gray needs no additional protection.Ideal Applications include air handlingsystems in schools, hospitals, hotels, publicbuildings and clean/processing rooms.* PSA available up to 1-1/2” thickness.**All thicknesses are nominal.PAGE 81


PYHSICAL PROPERTIES K-FLEX DUCT ® LINER GRAY TEST METHODSThermal Conductivity (K)75°F (24°C) Mean Temp 0.25 (0.036) ASTM C 177BTU - in/hr - Ft 2 - °F (W/mK)Density 3-6 PCF ASTM D 1622/ ASTM D 3575Operating Temperature RangeUpperLower200°F (93°C)-40°F (-40°C)Water Vapor Permeability Dry Cup. Perm-In


THICKNESS RECOMMENDATIONS* - TO CONTROL CONDENSATIONOUTSIDE TEMPERATURESURFACE TEMPERATURE50°F 10°C 35°F 2°C 0°F -18°C -20°F -29°CMild Conditions (Max 80°F, 26°C - 50% R.H.) 1/8” 3 mm 1/4” 6 mm 1/2” 13 mm 3/4” 19 mmNormal Conditions (Max 85°F, 29°C - 70% R.H.) 1/2” 13 mm 3/4” 19 mm 1” 25 mm 1-1/4” 32 mmSevere Conditions (Max 90°F, 32°C - 80% R.H.) 3/4” 19 mm 1” 25 mm 1-3/4” 44 mm 2” 51 mm*K-FLEX Duct ® Liner Gray in thickness noted within the specified temperature ranges will prevent condensation under design conditions defined below.K-FLEX Duct ® Liner Gray is not available in all thicknesses listed.Mild: Typical conditions are most air-conditioned spaces and arid climates.Normal: Maximum severity of indoor conditions rarely exceed 85°F (29°C) and 70% R.H. in United States.Severe: Generally found in areas where excessive moisture is introduced or in poorly ventilated areas where the temperature may be depressed below theambient. Under conditions of high humidity, additional thickness of insulation may be required.NOTE: Thickness recommendations calculated using 0.2575 K-factor (0.25 plus 3% test error allowance)SHEET “R” VALUESR Value 1/2” R Value 3/4” R Value 1” R Value 1-1/2” R Value 2”2.0 3.0 4.2 6.0 8.0All sizes are nominal.Note:“R” values were calculated using a K factor of 0.2575 (0.25 plus 3% test error allowance at 75°F, 24°C mean temp.) and nominal thickness ineach case. Lower operating temperatures will result in improved R values. Contact Technical Services for specific recommendations.SPECIFICATION COMPLIANCE• ASTM C534 Type 2 (Sheet), Grade 1• ASTM C1534• ASTM D1056-00-2B1• ASTM C423/E795 NRC=0.50 at 1” thickness• New York City MEA 186-86-M Vol. V• USDA Compliant• RoHS Compliant• UL 94-5V Flammability Classification (RecognitionNo. E300774)• ASTM E84: 25/50 at 2” and below• Meets requirements of NFPA 90A Sect. 2.3.3for Supplementary Materials for Air DistributionSystems up to 2” thickness• Meets requirements of UL 181 Sections 11.0and 16.0 (Mold Growth/Air Erosion)• Meets requirements of ASTM C411 (Test Methodfor Hot Surface Performance of High TemperatureThermal Insulation)• GREENGUARD certified under the “Children &Schools” and “Indoor Air Quality” classifications• Meets energy code requirements for ASHRAE 90.1and 189.1PAGE 83


K-FLEX DUCT ® LINER GRAYK-FLEX DUCT ® LINER GRAY is my preferred choice for cost-effectiveand safe fabrications. Its flexibility and pre-applied adhesiveliner saves time and money on labor. Plus, it is fiber-free andresistant to moisture and mold, so I know I am contributing to safebreathing environments and energy-efficient HVAC systems.Contact K-FLEX <strong>USA</strong> today for more information and/or to receivefree samples.PAGE 84


K-FLEX ECO a halogen-free insulationPAGE 85


K-FLEX ECO A HALOGEN-FREE ALTERNATIVEHalogenFreeBENEFITS:• Halogen-Free Formula, does notcontribute to stress crack corrosionon stainless steel• High temperature range -297°F to300°F• Moisture Vapor ResistanceAPPLICATIONS:• Shipbuilding/Railways• Refrigeration• Industrial Processes up to 300°FK-FLEX ECO IS FLEXIBLE, CLOSED CELL, HALOGEN-FREE INSULATION with a distinctive green color foreasy identification. Environmentally-friendly, K-FLEXECO products are offered in sheet/roll and tube form.Sheets/rolls are available with PSA (Pressure SensitiveAdhesive) for easy and efficient installation. The PSAoffering ensures a tight bond without the use of contactadhesives.K-FLEX ECO is ideal for marine applications rangingfrom naval surface vessels and submarines to offshoreoil platforms as it complies with several marinerequirements.PAGE 82


K-FLEX ECO TECHNICAL INFORMATIONUL 94(Recognition No. E300774)Made in <strong>USA</strong>Refer to K-<strong>Flex</strong> <strong>USA</strong> L.L.C.DESCRIPTIONK-FLEX ECO is a halogen-free, closed cellelastomeric insulation. It is green in colorand is available in tube and sheet form.Tube sizes range from 3/8” inside diameterto 8” IPS, in 1/2”, 3/4” and 1” wall thickness.Sheets and rolls are available in 1/2”,3/4” and 1” thickness (1-1/2” skin-2-side).K-FLEX ECO does not contain carbonblack in accordance with United StatesNavy Environmental Department standards.Additionally, K-FLEX ECO does notcontain fibers, PVC, or CFCs.APPLICATIONSK-FLEX ECO was developed for applicationswhere corrosive smoke and environmentalissues (toxicity) are critical. It issuitable for piping, vessels, and duct workon United States Naval Ships, the generalmaritime industry, and other industrialapplications. K-FLEX ECO is certified toElectric Boat Corporation Specification EB4013 and meets the requirements specifiedby the International Maritime Organizationper the SOLAS Agreement.K-FLEX ECO is used to insulate hot pipingup to 300°F (1” thickness minimum). Itcan be used as an alternative to low-temperaturefiberglass, calcium silicate andpolyimide insulation. K-FLEX ECO canbe used on 50 lb. steam lines with designtemperatures up to 300°F (1” thicknessminimum). Used under these conditions acomparable thin layer of discolored hardenedmaterial in the inner wall will form.This constitutes a normal reaction and doesnot in any way adversely affect the insulationproperties of the foam.K-FLEX ECO is also used on cruise shipsand other commercial vessels. It is suitablefor use in industrial and commercial areasas well, including clean rooms and food /beverage manufacturing facilities where afiber-free environment is specified.K-FLEX ECO is well-suited for stainlesssteel applications since it does not containhalogens that are known to contribute tocorrosion problems.INSTALLATIONK-FLEX ECO is applied following theguidelines used for all K-FLEX <strong>USA</strong> elastomericinsulation products. Tubing slideseasily over piping, or for existing lines, tubingis slit lengthwise and sealed into place.All seams and joints should be sealed withan approved contact adhesive. K-FLEX ®720 LVOC Contact Adhesive is a halogenfreecontact adhesive suitable for use withK-FLEX ECO.When K-FLEX ECO is applied to vesselsand duct work, use 100% coverage of anapproved contact adhesive. Both surfacesto be joined should be coated and thenjoined after the adhesive is dry to the touch.Compression joints with adhesive appliedshould be used on all butt edges. For detailedinstallation procedures, reference theK-FLEX <strong>USA</strong> Insulation Installation Guide.RESISTANCE TO MOISTUREVAPOR FLOWThe closed cell structure and uniqueformulation of K-FLEX ECO effectivelyretards the flow of moisture vapor, and isconsidered a diffusion resistant insulation.For most applications, K-FLEX ECOrequires no additional protection. Additionalvapor barrier protection may be necessaryfor K-FLEX ECO when installed on lowtemperature surfaces in combination withcontinuous high humidity conditions.PAGE 87


PHYSICAL PROPERTIESPROPERTIES K-FLEX ECO TEST METHODSThermal Conductivity (K)BTU/hr/sq ft/°F/in (w/mk)90°F (32°C) Mean Temp75°F (24°C) Mean Temp50°F (10°C) Mean Temp0.282 (.041)0.270 (.039)0.263 (.038)ASTM C-177ASTM C-177ASTM C-177Operating Temperature RangeUpper (1” thickness minimum)Lower300°F* (200°F with Seam-Seal)-297°F (-70°F with Seam-Seal)Density 4.5 lbs/cu. Ft. ASTM D-1056Optical Smoke Density


K-FLEX ® ELASTOMERIC FOAM TAPE - ECO TECHNICAL INFORMATIONMade in <strong>USA</strong>DESCRIPTIONK-FLEX ® Elastomeric Foam Tape - ECOis an effective, halogen-free alternativeto tubing insulation in tight areas wheretraditional insulation will not suffice. It isa specially designed flexible, elastomericinsulation product.It is manufactured in 1/8" thicknessby 2" width by 30’ length, with pressuresensitive adhesive for applying to hotor cold pipes and fittings. The factoryappliedpressure-sensitive acrylic adhesiveadheres firmly and forms a long-lastingbond, while the closed cell structureof the product provides good thermal andlow moisture permeability properties.PHYSICAL PROPERTIESSkin SurfaceUSESK-FLEX ® Elastomeric Foam Tape - ECO isused to retard heat gain and prevent condensationor frost formation on cold waterplumbing, chilled water, and refrigerationlines. It also reduces heat flow for hotwater plumbing, liquid heating, and dualtemperature piping. K-FLEX ® ElastomericFoam Tape - ECO is ideal for insulatingshort runs of pipes or valves and fittingswhere it is impractical to install tubinginsulation. The tape can be applied inmultiple wraps (thickness) to meet variousservice conditions. As a halogen-freeproduct, it is suitable for stainless steelapplications.Smooth, green surface for excellent appearanceComposition<strong>Flex</strong>ible, halogen-free, closed cell elastomericinsulationColorGreenDimensions1/8" (3 mm) x 2" (50 mm) x 30’ (9.1 m) roll12 rolls per master cartonDensity4-8 lb/cu. ft.Thermal Conductivity .25 at 75°F, tested according to ASTM C-177Water Absorption 0.10 lbs./cut surface area, ASTM 1667Water Vapor Permeability0.10 perms-in (dry cup) ASTM E96Flammability CharacteristicsASTM E 84 25/50 RatedTemperature Limits-40°F (-40°C) to 200°F (93°C)Freight ClassificationTape, insulation, NOIBN. No label requiredAPPLICATION INSTRUCTIONSK-FLEX ® Elastomeric Foam Tape - ECOmay be applied to all diameter pipesand tubes by spiral winding. Removethe release paper as the tape is spiralwrappedaround the pipe. Avoid stretching.Edges may be butted or overlapped.The seams are sealed with slight handpressure. Surfaces to which K-FLEX ®Elastomeric Foam Tape - ECO is to beapplied must be dry and clean. For bestresults, apply at temperature above 40˚F(4˚C) and not on heated surfaces.SPECIFICATIONSK-FLEX ® Elastomeric Foam Tape - ECO ismanufactured using K-FLEX ECO elastomericsheet insulation and provides thesame great moisture-resistant and thermalproperties and protection for highertemperature range applications.THICKNESS RECOMMENDATIONS - TO CONTROL CONDENSATIONAir Temperature and Relative HumidityPipe Temp50°F (10°C) 32°F (0°C)77°F (25°C)/50% RH Single Layer 2 Layers85°F (29°C)/70% RH 3 Layers 4 LayersNOTE: Thickness recommendations calculated using 0.2575 K-factor (0.25 plus 3% test errorallowance)PAGE 89


PAGE 90


K-FONIKmaterials for noise reduction and isolationPAGE 91


K-FONIK SOUND INSULATIONinsulation for OPTIMUM LISTENINGENVIRONMENTSK-FONIK acoustic insulation productsare designed to control airborne andstructure-borne noise from mechanicalsystems, air ducts, HVAC rooftop systems,appliances, machinery, transportationvehicles, floors, ceilings and walls, amongothers.Available as high mass noise barriers (GK,GV) and sound absorbers (AB 10, AB 15),K-FONIK products address unwantednoise at its source, path and receiver.With sound quality playing a key role increating environments that promote ahigh level of performance and comfort,K-FONIK products deliver a long-lastingsolution for noise reduction and isolation.K-FONIK AB (10, 15).K-FONIK GK.K-FONIK GV.sound transmission class (STC)Sound Transmission Class is a measureof how well a material or an assemblycan block sound. Specifically, STC iscalculated from sound attenuation (SoundTransmission Loss) values tested at 18standard frequencies from 100 Hz to5000 Hz. These values are plotted as acurve on a sound pressure level graphand are compared to a standard referencecontour. Acoustical engineers fit the valuesto the appropriate Transmission Loss curveto determine an STC rating. STC is roughlynoise reduction measured in decibels thata material can provide.PAGE 92


K-FONIK APPLICATION GROUPSNOISE BARRIER MATERIALSNoise barriers reduce structure-borne noise generated by avibrating surface and airborne noise when placed between asound source and its receiver.K-FONIK GK, K-FONIK GVmarkets: Guide to products & applicationsK-FONIK GKK-FONIK GVWORKSECTORAPPLICATIONSK-FONIK AB 10 - 15K-FONIK GK - GV*SOUND ABSORPTION MATERIALSBUILDINGPerimeter walls, Dividing walls,Floor and Ceiling, Plumbing anddraining system• •Absorbing materials reduce sound reflection and transfer byconverting sound energy into heat.K-FONIK AB OPEN CELL 10-15HVAC Piping • •INDUSTRIALand OIL & GASO.E.M.Piping, equipmentand plantsMachine covers,Engine compartments,Household Appliances• •• •construction &mass transitEngine and frames, Partitions,Technical installations•AutomotiveEngine noise insulation andframes, Sound absorption for roofframes, Driver cabins.•K-FONIK AB 10 K-FONIK AB 15* K-FONIK gv viscoelastic mass with special certifications for constructionand mass transit industry.PAGE 93


K-FONIK AB TECHNICAL INFORMATIONMade in <strong>USA</strong>DESCRIPTIONK-FONIK AB is an environmentallyfriendly,CFC-free, flexible, open cell sheetproduct used for acoustic damping, gasketingand thermal insulation. It is comprisedof recycled, closed cell foam that is bondedtogether with a urethane adhesive. Thecombination of closed cell material (witha controlled particle size and particle sizedistribution) re-engineered to produce anopen cell structure results in a unique set ofproperties that readily accept and dissipatesound waves, ensuring maximum acousticalabsorption.The product is predominantly black in colorand comes in sheets 39” x 39” in thicknessesof 1/2”, 1”, 1-1/2”, and 2”, as wellas in bun form. The product is offered intwo densities: 10 pcf and 15 pcf. It has atemperature range of -40°F to +200°F.APPLICATIONSK-FONIK AB offers excellent acousticperformance (NRC = 0.75 at 1” thicknessfor 15 when tested to ASTM C423) and thermalproperties (k = 0.30 Btu in/hr-ft2- F).Sound absorbing materials reduce soundreflection and transfer by converting soundenergy into heat.Equipment Rooms:A) Acoustic blankets – Filled withK-FONIK AB to absorb noise (as areplacement for glass wool or rock wool),and to resist compression and moisture.B) Interior Surfaces – To reduce noise fromtransferring through walls, ceilings andfloors, creating soundproof spaces.Machine Covers:To reduce noise and vibration.Piping:K-FONIK AB is used in conjunction withhigh mass products to reduce transmissionnoise on large pipes in industrial applications.Floor underlayment:To reduce and isolate foot fall or impactnoise between the floor/ceiling assembly.INSTALLATIONK-FONIK AB is supplied in flexible sheetsin a variety of thicknesses. It is easily cutand fabricated. K-FONIK AB can beadhered to most non-porous substratesusing K-<strong>Flex</strong> ® 620 Contact Adhesive.RECYCLED CONTENTK-FONIK AB is manufactured from 90%recycled product and reduces materialuse. K-FONIK AB qualifies to classifedas a green product by the National GreenBuilding Products Council.PAGE 94


K-FONIK AB ACOUSTIC PERFORMANCENoise Reduction Coefficient (NRC)1K-FONIK AB0.90.80.7K-FONIK AB 10, 1”: NRC = 0.75K-FONIK AB 10, 2”: NRC = 0.85K-FONIK AB 15, 1”: NRC = 0.75Sound Transmission Loss dB0.60.50.40.32” K-FONIK AB 101” K-FONIK AB 151” K-FONIK AB 100.20.1010012516020025031540050063080010001250160020002500315040005000Frequency Hzphysical propertiesATTRIBUTES K-FONIK AB 10 K-FONIK AB 15Material Type Open Cell, Re-Engineered Open Cell, Re-EngineeredColor Black BlackDensity (kg/m 3 ) Range/max/min? 160 (10 pcf) 240 (15 pcf)Tensile (psi) minimum 7 10Elongation (%) minimum 25 25Thermal Conductivity (k-value Btu (in/hr-ft 2 -°F)) 0.30 0.30Thicknesses (in) 1/2, 1, 1-1/2, 2, bun form 1/2, 1, 1-1/2, 2, bun formPAGE 95


K-FONIK GK/GV TECHNICAL INFORMATIONMade in <strong>USA</strong>DESCRIPTIONK-FONIK GK and GV high mass noise barriersare flexible, non-reinforced, resilientmass loaded elastomeric materials thatblock the transmission of airborne noisefrom one area to another. K-FONIK highmass products are ideal for direct applicationto the noise source and/or to the housingcovering the noise source. The productcomes in black (GK) and gray (GV), andis stocked in rolls (10’ or 25’ length x 48”width) of densities: 1.0 and 1.5 lb/sq ft. Theproduct has a temperature range of -297°Fto +240°F.The reduction of airborne noise and massproperties exhibited by K-FONIK highmass products are attained without theuse of hazardous lead or heavy metals.K-FONIK high mass products are madewith fire-resistant mineral fillers.K-FONIK GV has been tested to the followingflammability test methods: IMO A653(CE Marine), ASTM E84, E162, and E662.APPLICATIONSK-FONIK high mass products offer excellentacoustic performance (STC = 26 dB at1.0 lb/sq ft). Sound barrier materials reducestructure-borne noise generated by a vibratingsurface and airborne noise when placedbetween a sound source and its receiver.The vibration of metal panels, housingsand enclosures is a common source of highintensity noise.The reduction of resonant vibrational energyand noise can efficiently and economicallybe achieved by use of K-FONIK high massproducts, which convert vibrational energyto heat energy, resulting in the followingbenefits: reduction of vibration transfer toadjoined surfaces, increased working lifeof the metal, and the ability to use thinnermetal without the need for ribs, shaping, orother complications.Equipment and Engine Rooms:A) Free-hanging soundproof acousticalcurtain panelB) Interior surfaces – To reduce noise fromtransferring through walls, ceilings andfloors.Machine Covers:Wrapped to reduce noise and vibration.Piping:To reduce transmission noise on processand drain piping in industrial applications.General Construction:Floors and pipingMass Transit / Shipbuilding:Floors and Engine RoomsINSTALLATIONK-FONIK GK and GV are supplied in flexiblerolls in several densities. It is easily cutand fabricated.K-FONIK GK and GV can be adhered tomost non-porous substrates using K-<strong>Flex</strong> ®620 Contact Adhesive.FLAME AND SMOKE RATINGK-FONIK GVS in 1.5 lb/sq ft mass hasa flame spread rating of 25 or less and asmoke development rating of 50 or lessas tested by ASTM E84, “Surface BurningCharacteristics of Building Materials”.SPECIFICATION COMPLIANCEGV:• FMVSS 302 - Pass• ASTM E84 - 25/50 (Flame / Smoke rating)• ASTM E162 - 25 max• ASTM E662 - 100 maxGK:• ASTM E84 - 25/50 (Flame / Smoke rating)•FMVSS 302 - PassPAGE 96


K-FONIK GK/GV ACOUSTIC PERFORMANCEGKGVFREQ.Hz100125160200250315400500630800100012501600200025003150400050001.0TL dB1817171517182022242527283032343536381.5TL dB1617171817182123242627282929303335361.5TL dB141516181819212324262830323435373941Sound Transmission Loss dB45403530252015105010012516020025031540050063080010001250160020002500315040005000Frequency HzGK 1.0GK 1.5GV 1.5PHYSICAL PROPERTIES K-FONIK GK K-FONIK GVMaterial Type High-Mass elastomeric material High-Mass elastomeric materialColor Black GraySpecific Gravity (min) 2.0 2.0Tensile (psi) (min) 300 300Elongation (%) (min) 25 10Tear Die C (lbs) (min) 50 50Thermal Conductivity (k-value Btu (in/hr-ft 2 -°F)) 0.16 0.16Temperature Resistance -297°F to 240°F -297°F to 240°FSurface Finish Smooth SmoothThicknesses (in) 0.12, 0.16 0.12, 0.16Mass (lb/sqft) 1.0, 1.5 1.0, 1.5STC (1.5 lb/ sq ft)21 (0.5 lb/sq ft)27 (1.5 lb/ sq ft)25 (0.75 lb/sq ft)26 (1.0 lb/ sq ft); 26 (1.5 lb/ sq ft)Fire Classification FMVSS 302 ASTM E-84: 25/50 max, ASTM E-162: 25max, ASTM E-662: 100 max, FMVSS 302PAGE 97


TECHNICAL BULLETINSK-FLEX <strong>USA</strong> offers technical expertise related to the application and specification of elastomeric insulation. Below is a listing of technicalresources that are available for download at www.kflexusa.com.APPLICATION BULLETINSTA1 Installation Tool Source Guide TA39 Greenguard and Indoor Air QualityTA2 Installation Techniques TA40 LEED CertificationTA3 Insulating 90° Bends & P-Traps TA42 Restriction of Hazardous Substances (RoHS)TA4 K-FLEX Duct ® Liner Gray for Duct & AHU Applications TA43 Actual O D’s of PipingTA5 Elastomeric Insulation Products on Stainless Steel TA44 UV Sterilization SystemsTA6 Insulation Products for Freeze Prevention TA45 PEX TubingTA7 Coating and Jacketing Recommendations TA46 Surface Preparation When Using Sheet with PSATA8 High Temperature Use Limit for Elastomeric Insulations TA47 Press-On Fittings and Insulation SizingTA9 Commercial Spray Paint for UV Protection TA48 Chemical ResistanceTA10 Underground Applications / Direct Burial TA50 Insulating Round/Oval DuctTA11 Pipe Hangers TA51 Mold Resistance of K-FLEX Duct ® Liner GrayTA12 Shelf Life of Insulation Products and Accessories TA51A Mold Resistance of K-FLEX Elastomeric Insulation ProductsTA13 Insulation Tapes TA52 K-FLEX Duct ® Liner Gray vs. Fiberglass ComparisonTA14 Adhesive Recommendations TA53 Mechanical Attachment of K-FLEX Duct ® Liner GrayTA17 Insulation I.D.’s and Fit TA54 Effect of Moisture on Insulation PerformanceTA18 Adhering <strong>Flex</strong>ible Closed Cell Insulation to Rigid Cellular TA55 Insulating Large Diameter Pipes with Pre-formed insulationGlass InsulationTA19 Determining Acceptable Air Flow Rate in a Plenum TA57 Cutting K-FLEX Duct ® Liner GrayTA20 Cold Weather Installation TA60 CA Title 24 – 2005 Building Energy Efficiency Standardsfor Residential & Nonresidential BuildingsTA21 Air Duct Cleaning TA61 K-FLEX ECO Adhesive RecommendationTA22 Outdoor Applications TA62 K-FLEX ECO High Temperature ApplicationsTA24 Use of Heat Tapes/Trace Systems TA63 Protecting Thermal Insulation OutdoorsTA25 Effects of Skin vs. no Skin Sheet on Adhesion TA64 K-FLEX ® 320 Contact Adhesive Field StrengthTA27 Comparison of Elastomeric vs. Fiberous Insulation TA66 Acoustic Insulation ApplicationsTA28 Insulating Large Diameter Pipe TA67 NBR vs. EPDMTA29 K-FLEX Clad ® AL Sheet and Roll Installation TA68 Brominated Flame RetardantsTA30 Comparison of Elastomeric vs. Mineral Wool Insulation TA69 Friction Loss for Elastomeric Duct LinerTA31 Comparison of Elastomeric vs. Polystyrene Insulation TA70 Key K-FLEX <strong>USA</strong> Contact Adhesive PropertiesTA32 Comparison of Elastomeric vs. Polyisocyanurate Insulation TA71 Duct Liner Acoustic PropertiesTA33 Comparison of Elastomeric vs. Foam Glass InsulationTA34 FirestoppingTA37 Effects of Operating Temp on Elastomeric InsulationTA38 Cotton Fiber Duct LinersPAGE 98


SPECIFICATION BULLETINSTS1 Standard Specifications ASTM C-534 (Elastomeric) TS14 ASHRAE 62TS2 General Description of Key Physical Properties as TS15 Underwriters Laboratories Inc. (ULI) Listed ProductsDescribed in ASTM C534TS3 MIL P 15280J / EB 4013 (Insulation Products) TS16 Flame Spread/Smoke Developed Values – ASTM E84TS4 Fire Performance Test Methods (Summary) TS17 Clean Room AcceptabilityTS5 National Fire Protection Association (NFPA) TS18 General Description of Key Physical Properties asDescribed in ASTM C1534 Duct LinerTS6 USDA, FDA, NSF Regulations Affecting the Use ofInsulation ProductsTS20 The Construction Specifications Institute MASTERFORMAT2004 EDITIONTS7 Product Content / Formulation TS21 Molded PVC Fitting correlation chartTS8 Third Party Supervision of Elastomeric Insulation ProductsTS22 CPVC Piping(Factory Mutual Research Corp – FMC)TS10 Polymer Comparisons (NBR /PVC vs. EPDM) TS23 NSF ApprovalTS11 R-Values for Elastomeric Tubular Products TS24 Specification Guide_HVACRTS12 Effect of Mean Temperature on k-Factors TS25 Specification Guide_Commerical-IndustrialTS13 Calculation of k-Factor and R-ValueMATERIAL SAFETY DATA SHEETSMSDS01 K-FLEX ® 720 LVOC Contact Adhesive MSDS10 K-FLEX Clad ® ALMSDS02 K-FLEX ® 620 Contact Adhesive MSDS11 K-FLEX Clad ® WTMSDS04 K-FLEX ® 373 Contact Adhesive MSDS12 K-FLEX Clad ® INMSDS05 K-FLEX ® 320 Contact Adhesive MSDS13 K-FLEX SolarMSDS06 K-FLEX ® Cork Tape MSDS14 K-TEKMSDS07 K-FLEX ECO MSDSELAST K-FLEX ® Elastomeric FoamMSDS09 K-FLEX ® PSA ScrimPAGE 99


NOTESPAGE 100

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