SUHNER FLEXDRILLcenter - Guima-mh.com

● Macchine complete per lavorare ogni tipo di pezzoin automatico▲ A complete machining system for individual applicationsat any automation level■ Un sistema de mecanizado completopara cada pieza y cada nivel de automatización

SMACHINEcomponentsSPOS.KatalogSeiteCatalogPageTypMengeTypeNbre● FLEXDRILLcenter esempi applicativi▲ Application news for FLEXDRILLcenter■ Ejemplos de aplicación de FLEXDRILLcenter1 FLEXDRILLcenter72345POWERmaster73–75POWERmaster68FLEXDRILLcenterSuhnerSCHUNKTendo6KZ 11m x 1m1xBEM 3510000 t.1xUA 35PH-150 A1xSupportvertical1x205416ø 201xASUHNER FLEXDRILLcenterPOWER masterA12345678FLEXDRILLcenter Typ 0.1FLEXDRILLcenter Typ 0.16STELLRAMPlan31715Barretourn.1x9107SCHUNKFortis8–9SSD-Kplastic1x118SUNKDPXSuhnerDPX6001x12910FESTOPneumatic1,111,1+3FLEXDRILLcenter6AEVUP-A1xGK 41x410K 7211121314FLEXDRILLcenter7FLEXDRILLcenter7FLEXDRILLcenterSuhnerDRILLcontrol226-227SL 44xKT 11xProtectionpériph.1 + 3FST 41xCilindro del freno in alluminio pressofuso perautoveicoliParticolarità del FLEXDRILLcenterMacchina completa, costruita con componenti standardda catalogo. Dopo la prima operazione di tornitura ilpezzo viene serrato nel ∅ interno sul mandrino di serraggioad espansione. L’operazione di alesatura verticaleviene realizzata con un utensile a placchetta nonriaffilabile combinato. Produzione oraria: 280 pezzi.Schnitt/Section AAll rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.Aluminum die-casting, automotive brake bodyFLEXDRILLcenter SpecialitiesComplete machine consisting of standard machine elementsfrom component catalog. After the first turningoperation, part is being clamped on the ID with a chuck.Vertical matching is accomplished with a combinationcarbide insert tool.Production rate: 280 parts/hour.2121413Piezas de cerrajería de aluminio,2 tipos diferentes, piezas derechas e izquierdas.Singularidades del FLEXDRILLcenterMáquina completa con componentes stan-dard delcatálogo. La pieza va sujeta en un expansivo por eldiámetro interior de la pri-mera operación de torneado.En la estación vertical se emplea una herramientacombi-nada de plaquitas.Producción: 280 piezas/hora.● Scala 1:20 ▲ Scale 1:20 ■ Escala 1:20K 73

SMACHINEcomponentsS● FLEXDRILLcenter esempi applicativiPOS.KatalogSeiteCatalogPageTypMengeTypeNbre▲ Application news for FLEXDRILLcenter■ Ejemplos de aplicación de FLEXDRILLcenter1 FLEXDRILLcenter12–152POLYdrill194–1952.0MHF1x123SUHNER1014Station 1FLEXDRILLcenter Typ 2.034MONOmaster65–71MONOmaster71BEM 201xFP 20SHL 201+1413ø 6,3ø 6,356SonderkonsoleMONOmaster37–471x R1x L2FP16BEM 121x51011Station 278POLYdrill184–185FLEXDRILLcenterKatalog 35MH20/101xPPV 41xStation 3ø 8M7x19SonderausführungBeilageStation 11x611210ø 810TAPmaster147–149GEM 163x7Station 3K 7411121314SonderausführungEntgratsystem(Sonder)POLYdrill184–185Siemens-SteuerungStation 41xStation 31xMH20/101xS51xCerniere in alluminio, 2 tipi, pezzi destri e sinistriParticolarità del FLEXDRILLcenterSistema di chiusura del pezzo frontale con bussola diforatura integrata. Doppia maschiatura contemporaneasulla stazione 3. Scarico automatico del pezzo tramitescivolo. Carico manuale del pezzo. Produzione oraria:900 pezzi.Station 2 Station 48 9Station 1All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.Aluminum hinge components for windows,2 different types, left and right workpiecesFLEXDRILLcenter SpecialitesWorkpiece face clamping plate system with integraldrill-bush. Double-sided thread-cutting operationsimultaneously at station 3. Automatic workpiece ejectionthrough a mechanical run-out channel into a chute.Manual workpiece feed, can be made automatic. Productionrate 900 workpieces per hour.M7x1Station 4Piezas de cerrajería de aluminio,2 tipos diferentes, piezas derechas e izquierdas.Singularidades del FLEXDRILLcenterSistema frontal de sujeción de piezas con casquilloguía de brocas integrado. Roscado simultáneo porambos lados en la estación 3. Expulsión automática arampa de las piezas. Carga manual automatizable.Producción: 900 piezas/hora.● Scala 1:20 ▲ Scale 1:20 ■ Escala 1:20K 75

SMACHINEcomponentsSPOS.KatalogSeiteCatalogPageTypMengeTypeNbre● FLEXDRILLcenter esempi applicativi▲ Application news for FLEXDRILLcenter■ Ejemplos de aplicación de FLEXDRILLcenter1 SUHNERIndramat(Sonder)2RNA(Einkauf)Schaltschrank3 CNCSchwingFordererPunkerSUHNEREinladen +Ø 11,23±0,05 / 3±0,3Station 1FLEXDRILLcenter Typ 2.2FLEXDRILLcenter Typ 2.23MADER(Einkauf)HandlingEinlad1xZykluszeit 3,1 sek4FLEXDRILLcenter26KS 31x567AUTOMATexpert144–147AUTOMATexpert144–147FLEXDRILLcenter36UA 35ACBEX 351+1UA 35ACBEX 351+1SSV 41x1 2 3 4 5 6 7 89 10 11 12 13 14Ø 9,9 / 22,8Station 2Zykluszeit 2,8 sek8SUHNERFesto(Sonder)Abtropfwanne1xK 8291011121314FLEXDRILLcenter25–27SOMEX17AUTOMATexpert56AUTOMATexpert57AXA(Einkauf)AXA(Einkauf)1XGK 44xSL 41xKZ 1MAX 3TP-AC1xBEX 151xUA 15ZP1xSpanförderer1xÖlfilteranlage1xMozzo saldato per il fissaggio delle cinture disicurezza di autoveicoliParticolarità del FLEXDRILLcenterLe 2 unità operatrici verticali sono equipaggiate conservomotori AC digitali e con l’unità di maschiatura. Ciòconsente un tempo ciclo estremamente rapido di 4,9secondi. Separazione dei pezzi di scarto. Sgocciolaturadell’olio dai pezzi lavorati/filtrazione e raffreddamentodell’olio da taglio, nonché aspirazione e filtrazione dellanebbia d’olio. Produzione oraria: 735 pezzi.Station 1Station 2Station 4Station 3All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.Automotive seat belt welding nutFLEXDRILLcenter Specialities2 vertical machining units are equipped with digital ACservomotorsincluding the tapping unit. This allows fora fast cycle time of 4.9 seconds. Bad/good part separation.Oil dripping/cleaning for finished parts. Filtrationand cooling of cutting oil. Oil mist vacuum and filtration.Production rate: 735 parts/hour.Entgraten7/16-20 UNF-2BStation 3M 1:1– Abtropfen– AusladenStation 4Cubo soldado de anclaje para cinturónde seguridad en automóvilesSingularidades del FLEXDRILLcenterLas dos unidades verticales para taladrar y roscar llevanservomotores digitales, logrando así un ciclo de4,9 seg. Separador de piezas rechazadas. Escurridode pieza acabada. Filtrado y refrigeración del aceitede corte. Aspiración y filtración de nieblas.Producción: 735 piezas/hora.● Scala 1:27 ▲ Scale 1:27 ■ Escala 1:27K 83

SMACHINEcomponentsSPOS.123KatalogSeiteCatalogPageFLEXDRILLcenterdépliant1–7FLEXDRILLcentercatalog15AUTOMATexpertcatalog174TypMengeTypeNbre2.0Portecoulis.STA 11xUA 35AC-400AC-1501+111345SUHNERFLEXDRILLcenterChargement-pièceDéchargement manuelStation 14 lamages ø 14 PointageFLEXDRILLcenter Typ 2.0FLEXDRILLcenter Typ 2.0● FLEXDRILLcenter esempi applicativi▲ Application news for FLEXDRILLcenter■ Ejemplos de aplicación de FLEXDRILLcenter45678910AUTOMATexpert178–179AUTOMATexpert137–149SUHNER(Spécial)FIBRO50–51AXA(Achat)AUTOMATexpert49–55AUTOMATexpert209–211BEM351xBEA14-AC1xChariot1 Axe CNC1xPlateaudivis.11.16.31xEvacuateurcopeau1xBEM20–1001xTêtemultib.1+1+1637191036Station 3151Fraisage ø 201 er méplat de 16/40Station 24 perçages ø 52 ème méplat de 16/4011FLEXDRILLcenterdépliant7Cde.bi-mainHT 11x5Station 3K 8412131415AUTOMATexpert28–33AUTOMATexpert16–19SUHNER(Spécial)MICROcentric11BEM 12D-801xBEM 6D-801xSupport1+1+1Mandrin3 morsR6-3601xStation 2Supporto per cambio automatico di autoveicolidi GM in alluminio pressofusoParticolarità del FLEXDRILLcenterPrima applicazione del nostro modulo CNC a 2 assi X-YFLEXax (pagina 46–47 del catalogo FLEXDRILLcenter)con un’unità operatrice CNC BEA 14 Tavola rotante circolarea comando digitale. Unità di fresatura CNC verticalecon 2 frese a disco a placchetta non riaffilabile incarburo. 16 operazioni di lavorazione in un tempo ciclodi 40 secondi. Produzione oraria: 75 pezzi.Station 1Station 4All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.Aluminum die-casting, automotive supportbracket for GM gear boxFLEXDRILLcenter SpecialitiesFirst application of a SUHNER 2-axis X-Y CNC moduleFLEXax (Ref. FLEXDRILLcenter catalog page 46–47)including BEA 14 CNC machining unit. CNC-controlledindex table. Vertical CNC milling unit with 2 carbide insertmilling blades. Total of 16 machining operationswithin a cycle time of 40 seconds.Production rate: 75 parts/hour.433 perçages ø 42 perçages ø 43 ème méplat de 16/30Station 4«Support-Center» para caja de cambiosautomática de GM, en aluminioSingularidades del FLEXDRILLcenterPrimera aplicación del módulo FLEXax (pág. L40–41),con una unidad BEA 14 CNC. Divisor controlado digitalmente.Unidad vertical de fresado a CNC con 2 fresasde disco de metal duro. 16 operaciones en unciclo de 40 segundos.Producción: 75 piezas/hora.● Scala 1:20 ▲ Scale 1:20 ■ Escala 1:20K 85

SMACHINEcomponentsSPOS.KatalogSeiteCatalogPageTypMengeTypeNbre10● FLEXDRILLcenter esempi applicativi▲ Application news for FLEXDRILLcenter■ Ejemplos de aplicación de FLEXDRILLcenter12345FLEXDRILLcenterdépliant7–6AUTOMATexpertcatalog 66AUTOMATexpertcatalog178–179AUTOMATexpertcatalog49–52AUTOMATexpertcatalog1801.1UA 35ZP2xBEM 355-K2xBEM 20cycleinversé2xTête àsurfacerPA 352x12345367SUHNER FLEXDRILLcenter13146Station 1ø pour M6Usinageembout+ 20 striesChargement/Déchargementmanuelø 15 laméFLEXDRILLcenter Typ 1.1FLEXDRILLcenter Typ 1.16789SUHNER(Spécial)AUTOMATexpert212–213FIBROTAKTFibro24–25AXA(Achat)Supportsmécano4 x 1POLYdrill1+211.11.4ø 4001xEvac.copeaux1x81153Station 327910Station 2ø 57+/–0,31011RÖMHELD4–5FLEXDRILLcentercatalog 15Bridespivot.Groupehydr.STA 1Portecoulis.1x10527413Surfaçage ø 90 / ø 57Station 3K 8612131415SUHNER(Spécial)AUTOMATexpertcatalog130–131SUHNER(Spécial)AUTOMATexpertcatalog174SiemensIndramat1xGEM 20B1xPosagepièce1ens.UA 35AC1xStation 2 Station 44311Corpo pompa dell’acqua per motori di autoveicoliin alluminio pressofusoParticolarità del FLEXDRILLcenter2 teste di tornitura interna in piano, una montata verticalmentenella stazione 2 per la lavorazione di 20 scanalatureper il raccordo dell’acqua, l’altra montata orizzontalmentenella stazione 3. Tre operazioni di lavorazioneeseguite dal basso sul pezzo. Eliminazione verticale delrivestimento superficiale all’interno del corpo. Lavorazionecompleta del pezzo in 12 secondi, 300 corpi all’ora.Station 1All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.Aluminum die-casting,automotive water-pump housingFLEXDRILLcenter SpecialitiesTwo OD-boring heads, one from vertical position in station2 for the machining of 20 grooves for water-hoseconnection. The second head is mounted in horizontalposition in station 3. Additional 3 operations are performedfrom bottom-up position. ID cleaning of roughcasting surface from vertical position. Complete machiningof part in 12 sec. Production rate: 300 parts/hour.212Taraudage M6Galetage ø 15Station 4Cuerpo de bomba de agua para automóvil,en fundición de aluminioSingularidades del FLEXDRILLcenterDos cabezales de mandrinar; uno en la estación 2,vertical, para mecanizar 20 ranuras; otro en la estación3, horizontal. 3 operaciones desde abajo. Limpiezadel interior de la fundición. Mecanizado completode la pieza en 12 segundos.Producción: 300 piezas/hora● Scala 1:20 ▲ Scale 1:20 ■ Escala 1:20K 87

RPOWERRmasterSMACHINEcomponentsSPOS.KatalogSeiteCatalogPageTypMengeTypeNbreAusladen● FLEXDRILLcenter esempi applicativi▲ Application news for FLEXDRILLcenter■ Ejemplos de aplicación de FLEXDRILLcenter1 FLEXDRILLcenter25–422345FLEXDRILLcenter44AUTOMATexpert65–67SCHUNKTandem(Beilage)FIBRO(Beilage)1 x GK 44 x SL 42 x K 531 x KZ 11 x ASF 1CNCHandlingHCN 11xBEX 352xKSP1604x11-11-31xStation 2SUHNERFLEXDRILLcenterStation 312345Station 467811FLEXDRILLcenterStation 1EinlegenStation 1FLEXDRILLcenter Typ 1.1FLEXDRILLcenter Typ 1.16AUTOMATexpert56BEX 151xStation 27AUTOMATexpert60–61UA 301x8AUTOMATexpert62–63UA 35AC1x9 1 3 7 6 29AUTOMATexpert62–63UA 35PH1xStation 41011SUHNERIndramat(Sonder)––Schaltschrank1x––Station 3Station 1Station 3masterPOWERK 88121314––––––––––––Asse per cambio di autoveicoli in acciaioforgiato a caldoParticolarità del FLEXDRILLcenterQuesta lavorazione (intestatura) è standardizzata pertutti gli assi, fucinati, forgiati a caldo o a freddo, primadelle operazioni di tornitura. In un ciclo completamenteautomatizzato questa macchina esegue l’intera lavorazionefinale, per es. spianatura, centraggio, sbavatura,con ordinazione dei pezzi per pallet. La produzione orariavaria a seconda della dimensione dell’asse (circa 200).Station 210 8 3 1 4All rights are reserved for this document, even in case of issuance of a patent and registration of another industrial right.Misapplication, in particular duplication or handling over to third persons is prohibited and actionable under civil and criminal law.Forged steel, automotive gear box shaftFLEXDRILLcenter SpecialitiesStandardized process for all types of shafts, forged coldor warm formed. Machining of both ends prior to turningoperation between centers.Fully automated machining process includes face milling,center drilling and deburring. Sorting of shafts ontopallets. Hourly production rates variable depending onshaft dimensions approx. 200.Station 4Eje de caja de cambios de automóvil en aceroconformado en calienteSingularidades del FLEXDRILLcenterEste proceso se estandarizó para todos los ejes, forjadosen frío o en caliente, antes del torneado. Lamáquina realiza en un ciclo automático el mecanizadocompleto de extremos: refrentado, centraje y desbarbado,ordenando las piezas en paletas.Producción según pieza: ~200 piezas/hora.● Scala 1:20 ▲ Scale 1:20 ■ Escala 1:20K 89