05.12.2012 Views

Environmental, Health and Safety Group Report 2011 (PDF - Fedrigoni

Environmental, Health and Safety Group Report 2011 (PDF - Fedrigoni

Environmental, Health and Safety Group Report 2011 (PDF - Fedrigoni

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

<strong>Fedrigoni</strong> SpA<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Index<br />

7<br />

Letter from the Chairman<br />

<strong>and</strong> the Managing Director<br />

The company<br />

<strong>Fedrigoni</strong> SpA<br />

10<br />

Identity <strong>and</strong> history<br />

14<br />

Company organisation<br />

<strong>and</strong> subsidiaries<br />

16<br />

The industrial structure<br />

20<br />

The distribution structure<br />

22<br />

Volumes <strong>and</strong> turnover<br />

Corporate<br />

Social<br />

Responsibility<br />

26<br />

Introduction<br />

26<br />

The code of ethics<br />

27<br />

<strong>Environmental</strong> policy<br />

28<br />

Workplace health <strong>and</strong><br />

safety policy<br />

28<br />

The ‘Organisational Model’<br />

as per Italian Legislative<br />

Decree N° 231 /2001 as an<br />

additional tool for prevention<br />

30<br />

Voluntary management<br />

system certification<br />

32<br />

Voluntary product<br />

certification <strong>and</strong> marks<br />

34<br />

<strong>Environmental</strong> product marks<br />

35<br />

Commitment to Corporate<br />

Social Responsibility<br />

38<br />

Environment <strong>and</strong> workplace<br />

health <strong>and</strong> safety investments


Products <strong>and</strong><br />

processes<br />

42<br />

Products.<br />

Typologies <strong>and</strong> volumes<br />

46<br />

Papers for printing <strong>and</strong><br />

graphic applications.<br />

The production process<br />

48<br />

Self-adhesive papers.<br />

The production process<br />

50<br />

<strong>Environmental</strong> <strong>and</strong> safety<br />

aspects of products <strong>and</strong><br />

processes<br />

<strong>Environmental</strong><br />

performances<br />

54<br />

Foreword<br />

54<br />

Performances in the<br />

papermaking sector<br />

78<br />

Performances in the<br />

converting sector


Workplace<br />

health<br />

<strong>and</strong> safety<br />

performances<br />

86<br />

Foreword<br />

87<br />

Evaluation of causes<br />

<strong>and</strong> statistical analysis<br />

of accidents<br />

89<br />

The values of performances<br />

93<br />

Training<br />

Glossaries<br />

98<br />

<strong>Environmental</strong> glossary<br />

103<br />

Workplace health<br />

<strong>and</strong> safety glossary


10<br />

14<br />

16<br />

20<br />

22<br />

The Company<br />

<strong>Fedrigoni</strong> SpA<br />

Identity <strong>and</strong> history<br />

Company organisation<br />

<strong>and</strong> subsidiaries<br />

The industrial structure<br />

The distribution structure<br />

Volumes <strong>and</strong> turnover


The Company<br />

<strong>Fedrigoni</strong> SpA<br />

Identity <strong>and</strong> history<br />

The <strong>Fedrigoni</strong> <strong>Group</strong> comprises a number of<br />

companies that together employ some 2,000 people<br />

<strong>and</strong> operate in the market of special papers for<br />

commercial <strong>and</strong> specialised printing, papers for<br />

office applications, bond <strong>and</strong> security papers,<br />

artistic <strong>and</strong> scholastic drawing papers, self-<br />

adhesive <strong>and</strong> non-adhesive papers <strong>and</strong> materials,<br />

security stripes, cards with embedded threads <strong>and</strong><br />

holograms <strong>and</strong> high-end stationery <strong>and</strong> gift articles.<br />

Today’s corporate structure is the outcome<br />

of a long <strong>and</strong> diversified evolution, whose roots date<br />

back to the beginning of the eighteenth century <strong>and</strong><br />

whose major milestones can be summarised as<br />

follows:<br />

1717 The first documentary evidence that Giuseppe<br />

<strong>Fedrigoni</strong> was producing paper in San<br />

Colombano di Trambilleno, a little village just<br />

outside the town of Rovereto, near Trento.<br />

1782 Pietro Miliani founded the Miliani paper mill in<br />

Fabriano, near Ancona, <strong>and</strong> soon raised the<br />

new firm to an unusual degree of efficiency,<br />

becoming the industry’s benchmark enterprise<br />

in its day.<br />

1888 Giuseppe Antonio <strong>Fedrigoni</strong> built <strong>and</strong><br />

opened the first plant in Verona, which was<br />

immediately destined to produce special<br />

papers, already then relying on its own<br />

network of distributors all over the country.<br />

1906 Foundation of the Società Anonima Cartiere<br />

Pietro Miliani joint stock company in Fabriano,<br />

Ancona.<br />

1910 Antonio <strong>Fedrigoni</strong> succeeded his father.<br />

1928 The majority shareholding in the Società<br />

Anonima Cartiere Pietro Miliani of Fabriano<br />

was bought up by the Portals Co. Ltd of<br />

London.<br />

1931 The Società Anonima Cartiere Pietro Miliani<br />

of Fabriano was nationalised, with ownership<br />

passing to a consortium of public authorities<br />

led by the Bank of Naples, the National<br />

Insurance Institute, the State Printing Works<br />

<strong>and</strong> Mint <strong>and</strong> the BNL National Labour Bank.<br />

1931 Gianfranco <strong>Fedrigoni</strong> became Managing<br />

Director of the <strong>Fedrigoni</strong> paper mill.<br />

1938 Gianfranco <strong>Fedrigoni</strong> bought up the Varone<br />

paper mill near Riva del Garda, in the province<br />

of Trento, an area where the tradition of<br />

papermaking goes back to the fifteenth<br />

century.<br />

1945 The Verona facility was practically destroyed<br />

when the Allies bombed the city towards the<br />

end of the war.<br />

10<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


The Company<br />

<strong>Fedrigoni</strong> SpA<br />

11


1946 The Verona facility was reconstructed <strong>and</strong><br />

ready to restart production by investing the<br />

family’s capital, with the help of banks <strong>and</strong> a<br />

group of workers. Production was immediately<br />

oriented towards specialised products that<br />

were absolutely innovative for the Italian<br />

market of the day, such as natural <strong>and</strong> barytacoated<br />

photographic papers <strong>and</strong> cards,<br />

machine-coated papers <strong>and</strong> quality papers<br />

for offset printing, which brought international<br />

renown to the company.<br />

1947 An extraordinary shareholders’ assembly at<br />

the Società Anonima Cartiere Pietro Miliani<br />

of Fabriano changed the company’s name to<br />

Cartiere Miliani Fabriano.<br />

1948 Gianfranco <strong>Fedrigoni</strong> established the Adamas<br />

Paper Mill in Port Elizabeth, South Africa, the<br />

first mill to produce special papers on the<br />

entire African continent.<br />

1958 The <strong>Fedrigoni</strong> family sold the Adamas Paper<br />

Mill to the South African company SAPPI.<br />

1963 The company established a new facility in<br />

Arco, in the province of Trento, to produce<br />

card for punch-card operations <strong>and</strong> the first<br />

cards for optical card readers (O.C.R.) <strong>and</strong><br />

for applying magnetic <strong>and</strong> thermal strips.<br />

1972 The I.N.A. (National Insurance Institute)<br />

became the majority shareholder of Cartiere<br />

Miliani Fabriano.<br />

1979 The three papers mills in Verona, Varone<br />

<strong>and</strong> Arco (the latter both in the Province of<br />

Trento), which until then had each been an<br />

independent company, were merged into a<br />

single group, Cartiere <strong>Fedrigoni</strong> & C. SpA.<br />

1980 The I.P.Z.S. (State Printing Works <strong>and</strong> Mint)<br />

became the majority shareholder of Cartiere<br />

Miliani Fabriano.<br />

1987 The <strong>Group</strong>’s first foreign marketing company,<br />

Zenith GmbH, was established in Germany.<br />

1989 A new facility, entrusted to the company<br />

Arconvert SpA, started producing selfadhesive<br />

<strong>and</strong> non-adhesive products <strong>and</strong><br />

casting-release products in Arco, near Trento.<br />

1989 Coydis Papel <strong>and</strong> <strong>Fedrigoni</strong> España were<br />

established for direct distribution in Spain.<br />

1992 <strong>Fedrigoni</strong> France was established for direct<br />

distribution in France.<br />

1993 30 years after its construction the Arco facility<br />

underwent a significant production conversion<br />

with the construction of a coating machine,<br />

in line with the existing continuous machine,<br />

fitted with four application heads for producing<br />

modern, woodfree coated papers for graphic<br />

applications <strong>and</strong> special supports for the selfadhesive<br />

products sector. Ten years after it<br />

was first commissioned, the coating machine<br />

was reconstructed completely to make it more<br />

efficient <strong>and</strong> productive.<br />

12<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


The Company<br />

<strong>Fedrigoni</strong> SpA<br />

13<br />

1993 The <strong>Group</strong> bought Manter SA, of Girona, in<br />

Spain, a company established in 1944 <strong>and</strong><br />

operating in the field of producing self-<br />

adhesive papers.<br />

1993 <strong>Fedrigoni</strong> UK was established for direct<br />

distribution in the United Kingdom.<br />

2000 The exit of several shareholders led to the<br />

reorganisation of the company’s corporate<br />

structure <strong>and</strong> the establishment of a holding<br />

company with the name of Cartiere <strong>Fedrigoni</strong><br />

& C. SpA.<br />

2002 The <strong>Fedrigoni</strong> <strong>Group</strong>’s holding company<br />

Cartiere <strong>Fedrigoni</strong> & C. SpA acquired<br />

the Cartiere Miliani Fabriano SpA from<br />

the Italian State Printing Works <strong>and</strong> Mint<br />

at public auction. This acquisition all but<br />

doubled the <strong>Group</strong>’s production capacity,<br />

putting the company among Europe’s top five<br />

manufacturers of special papers.<br />

2004 The <strong>Group</strong> acquired Mantegazza SpA, based<br />

in Bollate, near Milan, after renting it for a<br />

period. Specialised in the production of such<br />

high technology products as holograms,<br />

security threads <strong>and</strong> security prints, the new<br />

acquisition was renamed Fabriano Securities<br />

Srl when it joined the <strong>Group</strong>.<br />

2006 <strong>Fedrigoni</strong> Asia Limited was established in<br />

Hong Kong.<br />

2006 Construction work was completed <strong>and</strong><br />

operations started up in the state-of-the-art<br />

new Manter SA facility at Sant Gregori, near<br />

Girona, in Spain, at the same time increasing<br />

the subsidiary’s production capacity.<br />

2007 The <strong>Group</strong> sold its shareholding in the<br />

company Coydis Papel, in Spain.<br />

2007 Towards the end of the year, production<br />

operations got under way in the technical<br />

papers sector in the new facility at<br />

Castelraimondo, in the province of Macerata.<br />

2008 <strong>Fedrigoni</strong> España opened in Barcelona <strong>and</strong><br />

Madrid.<br />

2009 Production operations got under way in the<br />

Arconvert Brasil Ltda facility in São Paulo.<br />

2010 Opening of ‘<strong>Fedrigoni</strong> Austria’ in Vienna <strong>and</strong><br />

‘<strong>Fedrigoni</strong> Benelux’ in Brusselles.<br />

<strong>2011</strong> Cartiere <strong>Fedrigoni</strong> & C. SpA transferred to<br />

its subsidiary ‘FEDRIGONI SpA’ the ‘paper’<br />

branch of the company. <strong>Fedrigoni</strong> SpA was<br />

therefore set up as the merger between the<br />

incorporating part <strong>Fedrigoni</strong> Cartiere SpA <strong>and</strong><br />

the incorporated companies Cartiere Miliani<br />

Fabriano SpA <strong>and</strong> Fabriano Securities Srl,<br />

that already belonged to the <strong>Group</strong>.


Paper & Security<br />

Converting e Adhesive paper<br />

Real estate<br />

Energy<br />

Cartiere<br />

<strong>Fedrigoni</strong><br />

& C. SpA<br />

as at 31-12-<strong>2011</strong><br />

14<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

<strong>Fedrigoni</strong> S.p.A.<br />

99.99%


The Company<br />

<strong>Fedrigoni</strong> SpA<br />

Arconvert<br />

SpA<br />

100 %<br />

<strong>Fedrigoni</strong><br />

UK Ltd<br />

100 %<br />

Fabriano<br />

Boutique Srl<br />

100 %<br />

15<br />

Arconvert<br />

Brasil Ltda<br />

60 %<br />

<strong>Fedrigoni</strong><br />

France Sarl<br />

100 %<br />

Cartamano<br />

Deutschl<strong>and</strong><br />

GmbH<br />

100 %<br />

Manter<br />

Manipulados<br />

del Ter SA<br />

100 %<br />

<strong>Fedrigoni</strong><br />

Deutschl<strong>and</strong><br />

GmbH<br />

100 %<br />

Fabriano<br />

Immobiliare Srl<br />

100 %<br />

<strong>Fedrigoni</strong><br />

Austria<br />

Gmbh<br />

100 %<br />

Canale<br />

G. Camuzzoni<br />

Scarl<br />

25 %<br />

<strong>Fedrigoni</strong><br />

España SI<br />

100 %<br />

<strong>Fedrigoni</strong><br />

Benelux<br />

Sprl<br />

100 %<br />

<strong>Fedrigoni</strong><br />

Asia Ltd<br />

100 %


The industrial structure<br />

Production operations took place in several different<br />

industrial facilities; specific product characteristics<br />

are associated with each one of these:<br />

Arco (TN)<br />

Varone di Riva del Garda (TN)<br />

Verona<br />

Fabriano (AN)<br />

Pioraco (MC)<br />

Rocchetta (AN)<br />

Castelraimondo (MC)<br />

Bollate (MI)<br />

Italy<br />

Woodfree coated, special <strong>and</strong> fine papers,<br />

mainly for the following uses:<br />

• commercial <strong>and</strong> specialised printing<br />

• publishing<br />

• bookbinding<br />

• covers<br />

• labelling<br />

• quality primary packaging<br />

• technical applications for personal <strong>and</strong><br />

commercial uses<br />

• digital <strong>and</strong> impact-free printing<br />

• technical <strong>and</strong> industrial applications<br />

• banknote <strong>and</strong> security<br />

• photographic reproductions<br />

• drawing<br />

• copper-plate engraving<br />

• security elements such as holograms <strong>and</strong> threads<br />

for banknotes<br />

Arco (TN), Italy<br />

16<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

Self-adhesive papers <strong>and</strong> films:<br />

• in rolls, for making labels for automated<br />

industrial application<br />

• in flat printing format, for publishing <strong>and</strong> graphics<br />

• security papers<br />

• special technical products custom-designed to<br />

offer optimum solutions catering for specific<br />

customer requirements (customisation).<br />

Casting release for:<br />

• making exclusive by-cast treatments <strong>and</strong> artificial<br />

leather imitations.


The Company<br />

<strong>Fedrigoni</strong> SpA<br />

São Paulo, Brazil<br />

17<br />

• self-adhesive papers <strong>and</strong> films in rolls <strong>and</strong> sheets<br />

for all applications<br />

• self-adhesive anti-counterfeiting security papers<br />

• casting-release papers for treating leather <strong>and</strong><br />

producing artificial leathers<br />

Manipulados del Ter SA<br />

Sant Gregori (Girona), Spain<br />

Self-adhesive papers:<br />

• in rolls, for making labels for automated<br />

industrial application<br />

• in flat printing format, for publishing <strong>and</strong> graphics<br />

• special technical products custom-designed to<br />

offer optimum solutions catering for specific<br />

customer requirements<br />

Sadipal division<br />

Celrá (Girona), Spain<br />

• technical paper <strong>and</strong> stationery products


Geographical locations<br />

of production facilities<br />

São Paulo<br />

Brasil


Girona<br />

Spain<br />

Bollate<br />

MI<br />

Verona<br />

Varone<br />

TN<br />

Arco<br />

TN<br />

Castelraimondo<br />

MC<br />

Fabriano<br />

AN<br />

Rocchetta<br />

AN<br />

Pioraco<br />

MC


The distribution structure<br />

One feature of the company’s organisation that has<br />

always received high priority <strong>and</strong> attention is its<br />

control of a logistic <strong>and</strong> distribution system capable<br />

of catering for our customers’ needs as quickly as<br />

possible, while ensuring that they also benefit from<br />

a guaranteed <strong>and</strong> viable pre- <strong>and</strong> after-sales service.<br />

<strong>Fedrigoni</strong> SpA is capable of delivering its<br />

st<strong>and</strong>ard paper products anywhere in Europe<br />

within 24 hours, while partnering with distributors<br />

<strong>and</strong> wholesalers in all other parts of the world who<br />

guarantee that our papers are available at very<br />

short notice.<br />

The company’s Italian distribution network<br />

operates with locations throughout the country,<br />

guaranteeing deliveries through these branches:<br />

20<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


UK<br />

<strong>Fedrigoni</strong> UK Ltd<br />

· London<br />

· Northampton<br />

Iberian Peninsula<br />

The Company<br />

<strong>Fedrigoni</strong> SpA<br />

Benelux<br />

France<br />

<strong>Fedrigoni</strong> España SI<br />

· Barcelona<br />

· Madrid<br />

· Valencia<br />

· Lisbona<br />

21<br />

<strong>Fedrigoni</strong> Benelux Sprl<br />

· Bruxelles<br />

<strong>Fedrigoni</strong> France Sarl<br />

· Lyon<br />

· Paris<br />

Germany<br />

<strong>Fedrigoni</strong> Deutschl<strong>and</strong> GmbH<br />

· Berlin<br />

· Düsseldorf<br />

· Hamburg<br />

· München<br />

· Stuttgart<br />

Fabriano Boutique<br />

· München<br />

Asia<br />

Austria<br />

Italy<br />

Branches<br />

· Bari<br />

· Bologna<br />

· Firenze<br />

· Genova<br />

· Milano<br />

· Napoli<br />

· Perugia<br />

· Roma<br />

· Torino<br />

· Trieste<br />

· Verona<br />

<strong>Fedrigoni</strong> Asia Ltd<br />

· Hong Kong<br />

<strong>Fedrigoni</strong> Austria Gmbh<br />

· Wien<br />

Agents with warehouse<br />

· Palermo<br />

Fabriano Boutique<br />

· Firenze<br />

· Milano<br />

· Roma<br />

· Venezia<br />

Logistic centres<br />

· Fabriano<br />

· Verona


Fabriano Boutique Srl is a small creative company<br />

producing <strong>and</strong> selling high quality stationery <strong>and</strong><br />

gifts made with <strong>Group</strong> papers <strong>and</strong> sold through<br />

its own shops in high-interest locations:<br />

• Rome – Leonardo Da Vinci International Airport<br />

c/o Terminal A <strong>and</strong> C <strong>and</strong> Via del Babuino, 173<br />

• Milan – Via Ponte Vetero, 17<br />

• Florence – Via del Corso, 59<br />

• Venice – Calle del lovo. San Marco 4816<br />

• Athens – Argyropoulou, 8<br />

• Beirut – c/o Librairie Antoine Shopping Mall ABC<br />

DBaye Beyrouth - Lebanon<br />

• München – F. J. Strauß International Airport<br />

c/o Level 4 – Schengen area or through corners in<br />

very high-quality locations <strong>and</strong> some of the most<br />

famous museums, bookshops <strong>and</strong> stationers in<br />

Italy, Austria, France, Germany, Japan, the United<br />

Kingdom, Spain, Turkey <strong>and</strong> the USA.<br />

Volumes <strong>and</strong> turnover<br />

The economic <strong>and</strong> financial context in <strong>2011</strong> was<br />

again hardly encouraging <strong>and</strong> the negative market<br />

aspects already evident in the previous three-year<br />

period made their impact felt. Nevertheless, the<br />

<strong>Group</strong> - thanks to the effectiveness of its industrial,<br />

commercial <strong>and</strong> management policies <strong>and</strong> the<br />

commitment of its almost 2000 employees - ranks<br />

as the top producer of special papers in Italy <strong>and</strong><br />

among the leaders in Europe <strong>and</strong> world-wide on the<br />

basis of the following results<br />

22<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


1 Unit of measure:<br />

The Company<br />

<strong>Fedrigoni</strong> SpA<br />

23<br />

<strong>Group</strong> companies Volumes sold<br />

(net of intercompany sales)<br />

330.737 tons<br />

ex 870.000 Km 1<br />

Turnover<br />

(net of intercompany sales)<br />

468,0 million €<br />

221.127 m 2 /000* (i. e. 35.395 tons) 83,2 million €<br />

54.013 m 2 /000* (i. e. 8.712 tons) 24,9 million €<br />

249.388 m 2 /000* (i. e. 41.286 tons) 116.7 million €<br />

Other companies 42.698 tons 75.5 million €<br />

Total 458.828 tons 768.3 million €<br />

In the converting sector, the<br />

square metre is the reference<br />

measurement for sales, while<br />

the Security sector refers to the<br />

length of product produced (km)


26<br />

26<br />

27<br />

28<br />

28<br />

30<br />

32<br />

34<br />

35<br />

38<br />

Corporate social<br />

responsibility<br />

Introduction<br />

The code of ethics<br />

<strong>Environmental</strong> policy<br />

Workplace health <strong>and</strong> safety policy<br />

The ‘Organisational Model’ as per Italian<br />

Legislative Decree N° 231/2001<br />

as an additional tool for prevention<br />

Voluntary management system certification<br />

Voluntary product certification <strong>and</strong> marks<br />

<strong>Environmental</strong> product marks<br />

Commitment to Corporate Social Responsibility<br />

Environment <strong>and</strong> workplace health<br />

<strong>and</strong> safety investments


Corporate social<br />

responsibility<br />

Introduction<br />

The <strong>Fedrigoni</strong> <strong>Group</strong> has always adopted a clear<br />

stance with regard to responsible behaviour: kept in<br />

due control in such a way as to be able to cater for<br />

the economic, environmental <strong>and</strong> safety expectations<br />

of all stakeholders, not only does it help achieve a<br />

competitive edge, but even before that it contributes<br />

to maximising the impact of the company’s image,<br />

reliability <strong>and</strong> credibility.<br />

The increasingly dem<strong>and</strong>ing competitive<br />

dynamics call for more than the ability to deliver<br />

products <strong>and</strong> services with high-end qualitative<br />

<strong>and</strong> functional properties. For us, a crucial role<br />

is also played now by a series of non-material<br />

characteristics, such as the ability to guarantee<br />

clear traceability throughout the entire production<br />

<strong>and</strong> distribution chain, including the choice of raw<br />

<strong>and</strong> auxiliary materials that provide unassailable<br />

environmental guarantees, using processes based<br />

on principles of sustainability <strong>and</strong> demonstrating<br />

that they are managed correctly by subjecting them<br />

to third-party certification.<br />

As a result, our ethical commitment in the<br />

value chain is an essential component of all our<br />

corporate activities. Operating as we do in the<br />

global <strong>and</strong> the local markets, we never take the<br />

liberty of imagining that we exist in isolation, but<br />

always consider the social fabric that is very alert<br />

to our operations these days.<br />

We are aware of the fact that the way in which<br />

we run our business is of potential interest to the entire<br />

general public, which is not satisfied with abstract<br />

declarations of principles <strong>and</strong> values, but expects a<br />

daily, credible commitment of the kind that comes<br />

from a precise managerial policy <strong>and</strong> a well-organised<br />

corporate management system. Just such an approach<br />

has in fact long been an indissoluble feature of our way<br />

of doing business in the short <strong>and</strong> the long term.<br />

The code of ethics<br />

The <strong>Group</strong>’s ethical management is the cornerstone<br />

of our way of doing business. For us, operating<br />

responsibly, transparently <strong>and</strong> reliably on the<br />

business scene, in our economic <strong>and</strong> contractual<br />

relations <strong>and</strong> in safeguarding the environment <strong>and</strong><br />

health <strong>and</strong> safety in the workplace is not a choice:<br />

it’s an obligation.<br />

We have compiled these principles into<br />

a formal Code of Ethics, with which we expect<br />

everyone who works in or on behalf of our company<br />

to comply <strong>and</strong> whose salient points are the following:<br />

• the clear commitment on the party of the company,<br />

its employees <strong>and</strong> its external staff to comply with<br />

the rules established by law <strong>and</strong> by their contract<br />

of employment <strong>and</strong>/or of retainer as applicable in<br />

the country where the company’s operations are<br />

conducted;<br />

• all business transactions must be conducted in<br />

a fully transparent <strong>and</strong> correct manner;<br />

• all activities conducted must always comply with<br />

national <strong>and</strong> international regulations governing<br />

the principles of fair competition;<br />

• everyone is obliged to be completely reliable<br />

<strong>and</strong> correct in all dealings with customers;<br />

• maximum commitment, integration, initiative<br />

<strong>and</strong> satisfaction for employees, customers<br />

<strong>and</strong> stakeholders;<br />

• the company’s corporate <strong>and</strong> business know-<br />

how about markets, products, technologies,<br />

management systems <strong>and</strong> information technology<br />

systems must be safeguarded;<br />

• the strict compliance with all stipulations in the law<br />

<strong>and</strong> regulations applicable in the geographical area<br />

in question, so as to safeguard the environment <strong>and</strong><br />

to ensure protection <strong>and</strong> prevention in the field of<br />

health <strong>and</strong> safety in the workplace;<br />

26<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Corporate social<br />

responsibility<br />

27<br />

• a firm commitment to suitable management<br />

systems for safeguarding the environment <strong>and</strong><br />

for prevention <strong>and</strong> protection in the area of health<br />

<strong>and</strong> safety in the workplace <strong>and</strong> to develop a high<br />

degree of awareness <strong>and</strong> knowledge between all<br />

workers <strong>and</strong> everyone else who provides a service<br />

or has relations of any kind <strong>and</strong> for any purpose<br />

with the company;<br />

• a firm commitment to improve environmental <strong>and</strong><br />

health <strong>and</strong> safety in the workplace performances<br />

as an essential premise for any activity undertaken.<br />

<strong>Environmental</strong> policy<br />

The <strong>Group</strong> is committed to encouraging all those<br />

activities of improvement in order to provide firm<br />

safeguards for the environment, going beyond mere<br />

compliance with the laws <strong>and</strong> drawing inspiration<br />

from the following principles:<br />

• making more efficient <strong>and</strong> respectful use of natural<br />

resources, from forestry to water <strong>and</strong> energy<br />

resources;<br />

• working in compliance with the economic principles<br />

of investment <strong>and</strong> of management to apply<br />

the best available techniques (B. A.T., see the<br />

<strong>Environmental</strong> glossary) in plant facilities<br />

<strong>and</strong> management;<br />

• prioritising environmental aspects during the<br />

phases of designing, constructing <strong>and</strong> conducting<br />

new activities <strong>and</strong>/or processes or of building new<br />

facilities or creating new products <strong>and</strong> services,<br />

including all substantial alterations made to<br />

existing ones;<br />

• promoting <strong>and</strong> insisting that our suppliers<br />

practise responsible, defined <strong>and</strong> demonstrable<br />

environmental policies, in particular those who<br />

supply fibrous raw materials originating from<br />

forestry;<br />

• constantly monitoring its environmental<br />

performance <strong>and</strong> taking immediate action<br />

whenever the need arises;<br />

• manufacturing products that guarantee an optimal<br />

environmental performance throughout their entire<br />

life cycle;<br />

• constantly promoting <strong>and</strong> encouraging information,<br />

training, involvement of all our staff for the purpose<br />

of achieving the objectives set through<br />

the convinced agreement.


Workplace health <strong>and</strong><br />

safety policy<br />

In compliance with the contents of our Code<br />

of Ethics, the company’s workplace health <strong>and</strong><br />

safety policy expresses our commitment to:<br />

• provide all the resources necessary to pursuing<br />

the objectives of improving its workers’ health<br />

<strong>and</strong> safety;<br />

• provide all members of staff with suitable<br />

training <strong>and</strong> information about topics of<br />

workplace health <strong>and</strong> safety;<br />

• valorise <strong>and</strong> continuously improve the skills <strong>and</strong><br />

capacities of our internal human resources,<br />

both because they are the main custodians of<br />

the organisation’s know-how <strong>and</strong> because they<br />

constitute the essential players in the process<br />

of prevention in the field of workplace health<br />

<strong>and</strong> safety;<br />

• attribute primary importance to the aspects<br />

related to health <strong>and</strong> safe whenever new<br />

activities are defined or when existing activities<br />

are reappraised;<br />

• encourage co-operation between the<br />

company’s various resources, partnership with<br />

employees’ <strong>and</strong> employers’ organisations, with<br />

the authorities charged with control <strong>and</strong> with<br />

representatives of third parties who conduct<br />

activities correlated to workplace health <strong>and</strong><br />

safety;<br />

• design all machinery, plant installations,<br />

structures, equipment <strong>and</strong> workplaces <strong>and</strong><br />

identify operating methods <strong>and</strong> aspects of<br />

organisation <strong>and</strong> management so as to be able<br />

to safeguard the health <strong>and</strong> safety not only of<br />

our own workers, but also of third parties, of<br />

structures, of the community <strong>and</strong> of the area<br />

where the company is located.<br />

The ‘Organisational Model’ as<br />

per Italian legislative decree<br />

N° 231/2001 as an additional<br />

tool for prevention<br />

The company <strong>and</strong> all its subsidiaries have an<br />

‘Organisational Model’ that complies with the<br />

stipulations listed in Italian Legislative Decree<br />

N° 231/01 <strong>and</strong> subsequent amendments, whose<br />

purpose is to regulate the administrative<br />

responsibilities of legal persons, of companies <strong>and</strong> of<br />

associations, even those without juridical personality.<br />

Although this is not imposed by law, the Model<br />

can constitute an additional tool for monitoring <strong>and</strong><br />

checking compliance with the substantial contents<br />

of the company’s Code of Ethics, in particular in<br />

the fields of workplace health <strong>and</strong> safety <strong>and</strong> of<br />

environmental protection.<br />

The effect of this legislative decree has been<br />

to introduce the concept of the responsibility of<br />

authorities or companies into the Italian legal order<br />

for the first time, in practice involving the property<br />

<strong>and</strong> heritage of the authority or company in question<br />

<strong>and</strong> so, indirectly, the economic interests of its<br />

28<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

2 IT crimes <strong>and</strong> unlawful data<br />

processing<br />

- Crimes against public administration<br />

such as bribery <strong>and</strong> embezzlement<br />

to the detriment of the State, fraud<br />

to the detriment of the State <strong>and</strong> IT<br />

fraud to the detriment of the State<br />

- Crimes against public administration<br />

<strong>and</strong> public trust such as forgery of<br />

coins, banknotes <strong>and</strong> duty stamps<br />

- Corporate offences such as<br />

misleading statements or advertising,<br />

unlawful influence over the AGM<br />

- Crimes of terrorism <strong>and</strong> sedition of<br />

democracy including finance for such<br />

purposes<br />

- Crimes against individuals such<br />

as exploitation of prostitution,


Corporate social<br />

responsibility<br />

pornography involving minors,<br />

trafficking persons <strong>and</strong> reducing/<br />

keeping them in a condition of slavery<br />

- Administrative offences giving rise<br />

to abuse of preferential information<br />

<strong>and</strong> manipulation of the market<br />

- Crimes such as manslaughter <strong>and</strong><br />

serious or very serious bodily harm<br />

through negligence <strong>and</strong> infringement<br />

of accident prevention regulations<br />

<strong>and</strong> hygiene <strong>and</strong> health at work<br />

safeguards<br />

- Crimes such as of receiving,<br />

laundering <strong>and</strong> using money, assets<br />

or utilities of unlawful origin<br />

– Transnational crimes.<br />

<strong>Environmental</strong> crimes were included<br />

for the first time in <strong>2011</strong>.<br />

29<br />

shareholders when any illicit behaviour encountered<br />

in its ‘scope of application’ 2 is found to have been<br />

perpetrated ‘to the advantage of the organisation’,<br />

or even only ‘in the interest of the organisation’,<br />

without there necessarily being any concrete<br />

advantage as a result. This new level of liability has<br />

been added to the penal responsibility that, by its<br />

very nature, is still borne exclusively by the physical<br />

individual who commits an illegal act.<br />

• It can demonstrate that it has drawn up an<br />

‘Organisational Model’ of its own, <strong>and</strong> followed<br />

this up by applying disciplinary measures for<br />

the purpose of preventing the execution of<br />

the stipulated crimes, by keeping it effective,<br />

maintaining it <strong>and</strong> supervising it, <strong>and</strong> that its<br />

principal elements include at least:<br />

– a series of operational procedures <strong>and</strong><br />

protocols for shaping decisions, drawing<br />

them up <strong>and</strong> putting them into practice;<br />

– a Monitoring Organ whose task is to supervise<br />

the model’s real effectiveness;<br />

– an internal disciplinary system;<br />

– a specific training programme;<br />

– the Code of Ethics.<br />

As a result, it is obvious that this ‘Model’ cannot<br />

exist in isolation from all the organisational,<br />

regulatory <strong>and</strong> management systems with which<br />

the company has equipped itself <strong>and</strong> of which<br />

it is an integral, constituent part itself.<br />

• The individuals in question have acted in their<br />

own exclusive interest or that of third parties,<br />

while fraudulently avoiding the provisions of<br />

the company’s Organisational Model.<br />

One of the underlying <strong>and</strong> qualifying elements of the<br />

‘Organisational Model’ is the Monitoring Organ (M.O.)<br />

responsible for proposing it, monitoring it <strong>and</strong><br />

keeping it up to date.<br />

In addition to the fact that specific powers<br />

are vested in this organ, if it is to be effective, it is<br />

crucially important that it st<strong>and</strong> out for its autonomy,<br />

independence, professionalism <strong>and</strong> continuity of<br />

action. In fact, its members have been chosen –<br />

from authoritative figures in the company who have<br />

no direct operational responsibility – <strong>and</strong> appointed<br />

formally by the respective Boards of Directors of<br />

each of the <strong>Group</strong>’s corporate branches, so as to<br />

guarantee their independence <strong>and</strong> discretionary<br />

freedom.


Voluntary management<br />

system certification<br />

The main aim for all the <strong>Group</strong> companies is to<br />

ensure that the quality <strong>and</strong> performances of the<br />

goods <strong>and</strong> services delivered cater at all times for<br />

the customers’ expectations, regardless of those<br />

customers’ dimensions.<br />

These days, those expectations certainly<br />

include the one that products <strong>and</strong> processes will<br />

have no environmental impact, the certainty that<br />

manufacturing activities are conducted with the<br />

greatest respect of health <strong>and</strong> safety, that the<br />

company’s general governance always takes an<br />

ethical form <strong>and</strong> that our papers furnish guarantees<br />

of environmental friendliness <strong>and</strong> ensure maximum<br />

compliance with the principles of sustainability,<br />

including its economic <strong>and</strong> social facets.<br />

This is of course a major commitment for<br />

the company, as managing to harmonise all of<br />

these requirements with one another in a complex<br />

process like that of producing <strong>and</strong> treating paper is<br />

not always so very straightforward. Nevertheless,<br />

complying with the clear rules that we adopted on<br />

a voluntary basis has made possible to attain the<br />

targeted objectives.<br />

These rules cover practically all the aspects<br />

of our corporate management; in the interests<br />

of coherent methodology, they are based on the<br />

st<strong>and</strong>ards that are recognised <strong>and</strong> acknowledged<br />

most at international level.<br />

The process that started way back in 1993 has<br />

been consolidated increasingly over the years, as<br />

the various different branches of the company have<br />

achieved numerous forms of system certification at<br />

different times for the precise purpose of providing<br />

all our customers <strong>and</strong> stakeholders with guarantees<br />

that our operations are always correct.<br />

The state of play of these acknowledgements,<br />

updated to 2010, is summarised in Table 01.<br />

Additional notes about certification<br />

• Arconvert Brasil LTda have started the<br />

activity in 2009 <strong>and</strong> it is ISO 9001: 2008 certificated<br />

from 02.09.2010 (certificated nr. FS 562456, BSI<br />

America).<br />

• The former Cartiere Miliani Fabriano SpA<br />

<strong>and</strong> the former Fabriano Securities Srl<br />

companies are also type-approved with Bank of<br />

Italy <strong>and</strong> European Central Bank (ECB) certification<br />

as a producer <strong>and</strong> supplier of banknote <strong>and</strong><br />

securities papers, as a guarantee of the imposing,<br />

reliable security system established by the firm.<br />

This suitability is also recognised by the central<br />

banks of several other countries around the world<br />

which the company serves as a supplier.<br />

• The former <strong>Fedrigoni</strong> Cartiere SpA embarked<br />

on <strong>and</strong> completed all the activities necessary to<br />

achieve AEOF (Authorised Economic Operator)<br />

certification in the course of 2009, receiving a<br />

favourable opinion to its issue from the Verona<br />

Customs Agency in February 2010.<br />

30<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Table 01<br />

2010<br />

UNI EN ISO 9001<br />

Corporate social<br />

responsibility<br />

31<br />

<strong>Fedrigoni</strong> SpA Arconvert SpA Manter SA<br />

Quality Management System X X X<br />

1 st certification valid since 1993 1997 1995<br />

Certificate identification number<br />

UNI EN ISO 14001<br />

CQ 539<br />

valid for <strong>Fedrigoni</strong> SpA from 19.01.12 CH 97/0116 ER 0277/1995<br />

<strong>Environmental</strong> Management System X X X<br />

1 st certification valid since 1999 2002 2009<br />

Certificate identification number CQ 7847 CH 02/0955 ES 0056/2009<br />

BSI – OHSAS 18001<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the<br />

Workplace Management System X X<br />

1 st certification valid since 2006 2008 –<br />

Certificate identification number CQ 15229 CH 08/1328 –<br />

This form of certification is regulated by Art. 5b<br />

of EEC Regulation N° 2913/92 (CDC), as amended<br />

by EC Regulation N° 648/2005 <strong>and</strong> by articles 14b<br />

to 14 section 25 of EEC Regulation N° 2454/93 (DAC),<br />

as amended by EC Regulation N° 1875/2006.<br />

This acknowledgement is only accorded after<br />

the national Customs Authority in question has<br />

conducted due diligence proving compliance<br />

with customs obligations, compliance with the<br />

criteria established for the accounting system,<br />

(X)<br />

2010 - in preparation<br />

financial solvency <strong>and</strong> compliance with appropriate<br />

bookkeeping st<strong>and</strong>ards <strong>and</strong> with the regulations<br />

governing health <strong>and</strong> safety in the workplace.<br />

This certification is applied to the entire new<br />

<strong>Fedrigoni</strong> SpA company through extension audits<br />

conducted by the district offices of the Customs<br />

Agency of Milan <strong>and</strong> Ancona respectively responsible<br />

for the units in Lombardy <strong>and</strong> the Marches.


Voluntary product<br />

certification <strong>and</strong> marks<br />

Markets are known to be increasingly aware of<br />

products’ environmental, safety <strong>and</strong> sustainability<br />

characteristics these days – <strong>and</strong> paper is no<br />

exception to that rule. As a result, it is increasingly<br />

important to be able to guarantee respect for <strong>and</strong><br />

compliance with these requirements, which also<br />

very often become major elements in determining<br />

consumer choice, sometimes even coming before<br />

the price.<br />

This capacity obviously needs to be<br />

recognisable <strong>and</strong> the best way is to achieve one or<br />

more types of product certification issued by third<br />

parties, in response to the uncontrolled proliferation<br />

of environmental, safety, sustainability etc. labels <strong>and</strong><br />

declarations that run the real risk of just confusing<br />

end users. That is why our company has decided to<br />

rely on such internationally recognised st<strong>and</strong>ards<br />

as ISO 14024 for ecological labels, ISO 14021 for<br />

self-issued ecological labels <strong>and</strong> declarations <strong>and</strong><br />

ISO 14025 for ecological declarations. In this<br />

framework, the leading product ecology <strong>and</strong><br />

sustainability marks currently issued by third<br />

parties are shown in Table 02.<br />

In view of FEDRIGONI SpA’s new corporate<br />

context following the merger by incorporation<br />

operation between ‘<strong>Fedrigoni</strong> Cartiere SpA’,<br />

‘Cartiere Miliani Fabriano SpA’ <strong>and</strong> ‘Fabriano<br />

Securities Srl’ on 01.01.<strong>2011</strong> as mentioned above,<br />

<strong>2011</strong> was characterised by a complex <strong>and</strong><br />

complicated extensive verification task involving<br />

the conformity of management systems (ISO 9001 /<br />

ISO 14001 / OHSAS 18001 / CoC-FSC® / CW-FSC®)<br />

until then implemented separately in the three<br />

individual companies. The aim was to merge the<br />

minto a single certificate involving audits – which<br />

were all positive – conducted by the Certification<br />

Authority that is now the only one for the entire new<br />

Organisation (Certiquality Srl).<br />

32<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Table 02<br />

Corporate social<br />

responsibility<br />

33<br />

<strong>2011</strong> <strong>Fedrigoni</strong> SpA Arconvert SpA Manter SA<br />

FSC® – CHAIN OF CUSTODY<br />

As per FSC – STD – 40 – 004 / V 2 – 0 EN X X X<br />

Type of certification<br />

Mixed sources with credit<br />

system <strong>and</strong> tranfer system Transfer System Transfer System<br />

1 st certification valid since 2005 2010 05.01.<strong>2011</strong><br />

Certificate identification number CQ - COC 000010 ICILA - COC 000382 TT - COC 003616<br />

Sector certified Entire company Entire company Entire company<br />

FSC® – CONTROLLED WOOD<br />

As per FSC – STD – 40 – 005 / V 2 – 1 EN X – –<br />

Type of certification<br />

Supplies of pulp deriving from<br />

controlled wood sources – –<br />

1 st certification valid since 2009 – –<br />

Certificate identification number<br />

CQ -CW<br />

000010 – –<br />

Sector certified Entire company – –<br />

PEFC<br />

National st<strong>and</strong>ards – X X<br />

Type of certification – Percentage Percentage<br />

1 st certification valid since – 2010 2010<br />

Certificate identification number – ICILA-COCPEFC-148 PEFC 14-35-00113<br />

Sector certified – Entire company Entire company<br />

ECOLABEL (mark) As per EC Regulation N° 1980/2002<br />

<strong>and</strong> Decision N° 2002/741/CE dated 04. 09. 2002 X – –<br />

Type of certification Ecological Product Quality – –<br />

Certificate identification number April 2005 extended in 2006 – –<br />

Certificate identification number IT/011/04 – –<br />

Sector certified Graphic papers – Freelife series – –<br />

Operating units with products subject to the Ecolabel<br />

Facilities in Verona <strong>and</strong> Varone<br />

di Riva del Garda (TN) – –


<strong>Environmental</strong><br />

product marks<br />

Third-party product certification systems are backed<br />

up by other marks for which the manufacturer is<br />

directly responsible. These certify other specific<br />

environmental or safety properties, such as:<br />

pH Neutral<br />

The watery extract of the fibrous<br />

support is pH neutral.<br />

Acid free<br />

Use of production processes<br />

conducted in non-acidic<br />

environments, in particular<br />

with regard to the phases<br />

of paper sizing.<br />

Long life<br />

Complies with the requirements in<br />

the ISO 9706 st<strong>and</strong>ard, allowing the<br />

paper to be described as ‘long life’<br />

<strong>and</strong> guaranteeing its durability, while<br />

also certifying that it contains no<br />

more than 5 % of wood pulp or semichemical<br />

pulp, has a pH between<br />

7.5 <strong>and</strong> 10 in the watery extract <strong>and</strong><br />

an alkaline reserve of more than 2 %.<br />

Elemental Chlorine Free<br />

The pulp was bleached using<br />

environmentally-friendly processes<br />

that guarantee a maximum level of<br />

derived organic chlorine compound<br />

contents of less than 0.8 kg/ton.<br />

Total Chlorine Free<br />

The pulp was bleached using<br />

environmentally-friendly<br />

processes that use no chlorinebased<br />

products at all <strong>and</strong><br />

guarantee a maximum level of<br />

derived organic chlorine compound<br />

contents of less than 0.2 kg/ton.<br />

Selected Secondary Fibers<br />

Use of highly selected recycled<br />

secondary pre-consumer <strong>and</strong> postconsumer<br />

fibres.<br />

Annual Fibers<br />

Use of fibres from annual low-growth<br />

plants such as bamboo, hemp,<br />

kenaf <strong>and</strong> linen, thus contributing<br />

to reducing tall tree logging.<br />

Well managed forest<br />

Use of pulp deriving from wood<br />

coming from sustainably managed<br />

forests. This logo certifies that<br />

the wood-based raw materials<br />

comply with the best principles of<br />

environmental sustainability in the<br />

case of those of our products that<br />

are not already covered by CoC-FSC<br />

certification.<br />

Heavy Metal Absence<br />

Specific compliance with European<br />

Directive N° 94/62/EC, transposed<br />

into Italian legislation as Legislative<br />

Decree N° 22 dated 05. 02. 1997 <strong>and</strong><br />

subsequent amendments, which<br />

defines the maximum thresholds<br />

of permissible presence of heavy<br />

metals in packaging <strong>and</strong> wastes<br />

derived from packaging.<br />

Hydro Power<br />

The use of hydroelectric energy<br />

generates savings of 14,000,000 m 3<br />

of natural gas <strong>and</strong> 26,000 tonnes<br />

of CO2 emissions. The Company<br />

complies with the Kyoto Protocol<br />

(Ministerial authorisation to the<br />

emission of greenhouse gases<br />

no. 566).<br />

34<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Corporate social<br />

responsibility<br />

35<br />

Commitment to Corporate<br />

Social Responsibility<br />

For us, practising Corporate Social Responsibility,<br />

also known by the acronym of CSR, means<br />

spontaneously integrating social <strong>and</strong> environmental<br />

concerns into our commercial operations <strong>and</strong><br />

relations with all stakeholders, doing our utmost<br />

to be transparent, so as to achieve relationships<br />

that are increasingly favourable to our staff, our<br />

suppliers, our customers <strong>and</strong> in general with<br />

everyone living in the geographical areas affected<br />

by our activities, by making decisions that respect<br />

people <strong>and</strong> the environment <strong>and</strong> comply with the<br />

rules that regulate the resulting relationships.<br />

Among other things, this involves an awareness that<br />

corporate social responsibility is not a marketing<br />

tool or a simple statement of the company’s ethical<br />

values, but a concept that brings innovation to the<br />

area of relationships. Nobody is pretending that<br />

this is easy, indeed, the complexity lies in the fact<br />

that entrepreneurialism, politics, legislation, health,<br />

safety, culture, human rights <strong>and</strong> the environment are<br />

not watertight containers any more, but each of them<br />

has now become a subject or a dialogue partner<br />

functional to achieving each other’s objectives.<br />

The activities undertaken to put these fine<br />

intentions into practice are several <strong>and</strong> diverse.<br />

The main ones are listed here, with a renewed<br />

focus on the fact that our commitment is no recent<br />

phenomenon: evidence can already be found of them<br />

in the relatively distant past, at a time when the<br />

concept of CSR had only been sketched out <strong>and</strong><br />

had not yet spread as widely as it has today.


Since its<br />

foundation<br />

Full members of the Environment<br />

Committee, the <strong>Safety</strong> Committee<br />

<strong>and</strong> the Energy Committee at<br />

Assocarta 3 .<br />

Membership at European level of<br />

CEPI 4 to safeguard the requirements<br />

<strong>and</strong> expectations of the Italian <strong>and</strong><br />

European manufacturing industry.<br />

1998<br />

Promoting <strong>and</strong> taking part in the<br />

Ecomanagement project co-ordinated<br />

by the Italian paper industry<br />

association Assocarta in compliance<br />

with the international st<strong>and</strong>ard<br />

ISO 14001.<br />

2002<br />

Working with Assocarta to<br />

promote the definition of<br />

behavioural <strong>and</strong> documentary<br />

guidelines for applications<br />

for Integrated <strong>Environmental</strong><br />

Authorisation, as established by<br />

Italian Legislative Decree N° 372/1999<br />

amended by Legislative Decree<br />

N° 59/2005 as the complete<br />

transposition of European Directive<br />

N° 96/61/EC, known as the IPPC<br />

Directive, as the paper mills in the<br />

Province of Trento (a total of seven<br />

facilities belonging to different<br />

companies operating in the sector)<br />

were the first industrial sector<br />

anywhere in Italy to be subjected<br />

to this new procedure, which was<br />

completely unprecedented in the<br />

context of Italian environmental<br />

regulations. The Region of the<br />

Marches embarked on a similar<br />

procedure a few months later.<br />

This enabled an excellent relationship<br />

of partnership <strong>and</strong> frank exchange<br />

to be established with the<br />

responsible authorities, in a<br />

climate of collaboration whose<br />

purpose was to draw up an<br />

authorisation that would comply<br />

with the legal requirements, but<br />

also with the real organisation,<br />

of an industry whose task is to<br />

produce paper.<br />

2002/03<br />

Taking part in defining the new<br />

<strong>Environmental</strong> Observatory web<br />

portal run by Assocarta, whose<br />

aim is to provide all members<br />

with a useful <strong>and</strong> updated online<br />

source of reference for information<br />

about the law, st<strong>and</strong>ards, technical<br />

specifications in the area of the<br />

environment.<br />

2003<br />

Continuous participation, throughout<br />

2003, in all the activities conducted<br />

in relation to the application of<br />

the principles of Agenda 21 5 by the<br />

municipal council of Riva del Garda<br />

(TN), where <strong>Fedrigoni</strong>’s Varone<br />

facility is located. The company<br />

was involved in the topics of local<br />

mobility, fine dust (PM 10) <strong>and</strong> the<br />

quality of the water in the Varone,<br />

from which water is drawn for the<br />

facility’s processes, remembering<br />

that it is purified both upstream<br />

<strong>and</strong> downstream of the production<br />

process.<br />

2003/04<br />

Taking part in the Emission Trading<br />

project organised by Assocarta in<br />

preparation of the application of<br />

European Directive N° 2003/87/EC<br />

concerning the European Union’s<br />

participation in the Kyoto Protocol on<br />

the reduction of greenhouse gases.<br />

36<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

3 See website: www.Assocarta.it<br />

4 See website: www.cepi.org<br />

5 For details, see the Aalborg<br />

Charter, adopted on 27.05.1994 by<br />

the European/EEC Conference on<br />

Sustainable Cities, which established<br />

the principles of Agenda 21.


Corporate social<br />

responsibility<br />

6 See website:<br />

prevenzione.ulss20.verona.it/spisal.html<br />

7 See website: www.icfpa.org<br />

37<br />

from 2006 to 2009<br />

Taking part in the Assocarta working<br />

group established to draw up basic<br />

guidelines for training Prevention<br />

<strong>and</strong> Protection Service Managers<br />

(PPSMs) in the papermaking industry,<br />

for the purpose of applying Italian<br />

Legislative Decree N°195/03.<br />

Taking part in the ‘Verona Aziende<br />

Sicure’ (Verona Safe Companies)<br />

project. The aim of this project<br />

is to promote corporate social<br />

responsibility in general <strong>and</strong> in<br />

particular the culture <strong>and</strong> awareness<br />

of health <strong>and</strong> safety in workplaces<br />

in the province of Verona, favouring<br />

<strong>and</strong> encouraging the implementation<br />

of health <strong>and</strong> safety in the workplace<br />

management systems functioning in<br />

workplaces operating the area. The<br />

following results achieved have been<br />

available for public consultation 6 :<br />

• TECHNICAL AND<br />

OPERATIONAL MANUAL<br />

For defining health <strong>and</strong> safety<br />

policies <strong>and</strong> establishing a health<br />

<strong>and</strong> safety in the workplace<br />

management system<br />

(Author: Dr. Paolo Azzolini –<br />

Quality, Environment <strong>and</strong> <strong>Safety</strong><br />

Department Manager,<br />

<strong>Fedrigoni</strong> SpA)<br />

• A COMPILATION OF<br />

OPERATIONAL CHECKLISTS<br />

Referring to the preceding<br />

Technical <strong>and</strong> Operational Manual<br />

2006<br />

On 8 June 2006, the company signed<br />

the international papermaking<br />

industry’s Sustainability Declaration<br />

in the course of the C.E.O. meeting<br />

at the Round Table organised by<br />

ICFPA 7 , the International Council<br />

of Forest <strong>and</strong> Paper Associations 7 ,<br />

which has members in 43 countries.<br />

This document illustrates the<br />

main commitments made by the<br />

papermaking industry to combine<br />

economic competitiveness<br />

with environmental <strong>and</strong> social<br />

sustainability.<br />

ICFPA now represents 90 % of world<br />

paper production <strong>and</strong> more than 50 %<br />

of wood production.<br />

2007<br />

The company received the ‘Verona<br />

Safe Companies 2006’ Award from<br />

the City of Verona, after being<br />

identified as a case of corporate<br />

excellence in the field of accident<br />

prevention <strong>and</strong> in the workplace<br />

health <strong>and</strong> safety, together with<br />

eleven other businesses operating in<br />

the province.<br />

2008<br />

In the framework of the ‘<strong>Safety</strong> Target<br />

Zero’ project, devised <strong>and</strong> promoted<br />

to rise awareness in the companies<br />

<strong>and</strong> entrepreneurs operating in the<br />

Italian papermaking industry, but also<br />

in public opinion, with the patronage<br />

of the Giuseppe Lazzareschi<br />

Foundation of Porcari, near Lucca,<br />

the Varone di Riva del Garda facility<br />

won an award for having achieved<br />

the best performance in terms of<br />

reducing the accident frequency rate.<br />

As a tangible sign of support <strong>and</strong><br />

safeguards for the environment, the<br />

company supplied paper (Freelife<br />

Vellum, a paper with two separate<br />

certificates – CoC-FSC <strong>and</strong> Ecolabel)<br />

for its most significant publications<br />

to the National Trust for Italy (FAI),<br />

a well-known national non-profit<br />

foundation that has been working<br />

for more than 30 years to promote<br />

a tangible culture of respecting,<br />

valorising <strong>and</strong> maintaining Italy’s<br />

nature, art, history <strong>and</strong> traditions,<br />

safeguarding a heritage that is a<br />

fundamental part of the country’s<br />

past, identity <strong>and</strong> culture.<br />

from 2008 to <strong>2011</strong><br />

The Quality, Environment <strong>and</strong><br />

<strong>Safety</strong> Department Manager at<br />

<strong>Fedrigoni</strong> SpA lectured in ‘Basic<br />

principles <strong>and</strong> procedures for<br />

applying quality audits’ in the 1st<br />

level Masters <strong>and</strong> postgraduate<br />

courses in Internal Auditing at<br />

the University of Verona Faculty<br />

of Economics.<br />

2010<br />

<strong>Fedrigoni</strong> Cartiere Spa <strong>and</strong> Cartiere<br />

Miliani Fabriano Spa are taking part in<br />

the survey conducted by Greenpeace<br />

into the origin, procurement, supplier<br />

evaluation criteria, management <strong>and</strong><br />

use of wood-based raw materials<br />

in the Italian paper industry <strong>and</strong> will<br />

send a Speaker to the Greenpeace<br />

Business Conference on 25<br />

November 2010 in Milan.


Environment <strong>and</strong> workplace<br />

health <strong>and</strong> safety<br />

investments<br />

The need <strong>and</strong> the commitment to make economic<br />

targets compatible with environmental <strong>and</strong> safety<br />

targets has become an increasingly characteristic<br />

trait of today’s new development strategies,<br />

better known as processes of ‘sustainable<br />

development’. Unquestionably, this has economic<br />

consequences on entrepreneurial activities: in times<br />

of unfavourable economic trends like the present,<br />

those consequences are influenced even more than<br />

usual <strong>and</strong> are certainly not very encouraging for the<br />

pursuit of these processes.<br />

Among other things, there is a tendency for<br />

the benchmark legal regulations <strong>and</strong> st<strong>and</strong>ards to<br />

become more <strong>and</strong> more complex <strong>and</strong> specific all<br />

the time, on the one h<strong>and</strong> referring to this trend<br />

towards sustainable development, while on the other<br />

in practice neither facilitating nor encouraging to<br />

practise that same sustainable development.<br />

That much being said, our policy of investment<br />

continues to focus on all those actions that are<br />

designed to increase our production capacity,<br />

cut production costs, increase the quality of our<br />

products <strong>and</strong> services <strong>and</strong> improve our logistical<br />

activities, although it also keeps a door open to<br />

other investments whose sole purpose is to contain<br />

<strong>and</strong> reduce environmental impacts <strong>and</strong> improve<br />

health <strong>and</strong> safety in the workplace. All this without<br />

forgetting that our facilities can be classified as in<br />

the particular segment of the production of special<br />

papers that is acknowledged (in the European<br />

BREF <strong>Report</strong>, the document that provides the<br />

guidelines for applying the contents of European<br />

Directive N° 61/96/EC, also known as the IPPC, to<br />

the European papermaking industry) to be subject<br />

to both technical <strong>and</strong> economic restrictions that<br />

generate extensive difficulties in implementing best<br />

available techniques (BAT, see the <strong>Environmental</strong><br />

glossary).<br />

Showing the company’s investments for the<br />

environment <strong>and</strong> for health <strong>and</strong> safety calculated<br />

as percentages of its total investments, the trend<br />

in recent years is shown in Tables 03 <strong>and</strong> 04.<br />

38<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Corporate social<br />

responsibility<br />

2003<br />

2004<br />

2005<br />

2006<br />

2007<br />

2008<br />

2009<br />

2010<br />

<strong>2011</strong><br />

2003<br />

2004<br />

2005<br />

2006<br />

2007<br />

2008<br />

2009<br />

2010<br />

<strong>2011</strong><br />

39<br />

Table 03 Paper sector<br />

ex-<strong>Fedrigoni</strong> Cartiere SpA ex-Cartiere Miliani Fabriano SpA<br />

Environment<br />

% of total investments<br />

<strong>Health</strong> & <strong>Safety</strong><br />

% of total investments<br />

Environment<br />

% of total investments<br />

<strong>Health</strong> & <strong>Safety</strong><br />

% of total investments<br />

13.5 2.3 20.1 1.6<br />

3.8 8.3 39.4 6.9<br />

15.9 3.4 2.6 5.6<br />

39.3 3.6 5.1 4.2<br />

46.8 1.6 16.6 8.2<br />

0.1 1.8 0.2 13.8<br />

3.6 4.8 1.0 3.0<br />

2.0 2.8 1.4 4.4<br />

Environment<br />

1.8 4.3 1.7 3.8<br />

Table 04 Converting sector<br />

% of total investment<br />

Arconvert SpA Manter SA<br />

<strong>Health</strong> & <strong>Safety</strong><br />

% of total investments<br />

Environment<br />

% of total investment<br />

<strong>Health</strong> & <strong>Safety</strong><br />

% of total investments<br />

13.8 9.9 – –<br />

7.5 6.0 2.6 1.1<br />

4.2 2.6 3.7 1.7<br />

15.3 20.0 4.2 1.4<br />

10.5 2.7 8.6 6.3<br />

6.8 6.2 5.4 9.8<br />

6.7 1.6 0.6 2.5<br />

2.8 14.6 0.4 2.1<br />

0.9 8.3 0.9 4.6


42<br />

46<br />

48<br />

50<br />

Products <strong>and</strong><br />

processes<br />

Products. Typologies <strong>and</strong> volumes<br />

Papers for printing <strong>and</strong> graphic applications.<br />

The production process<br />

Self-adhesive papers. The production process<br />

<strong>Environmental</strong> <strong>and</strong> safety aspects<br />

of products <strong>and</strong> processes


Products <strong>and</strong><br />

processes<br />

Products.<br />

Typologies <strong>and</strong> volumes<br />

The <strong>Group</strong> is capable of supplying an extensive<br />

range of products. On the one h<strong>and</strong>, we have our<br />

st<strong>and</strong>ard pricelist products, which account for just<br />

over half of our production, while on the other are<br />

all those papers that are made to precise customer<br />

specifications to suit their particular requirements.<br />

Every one of our collections has a practically<br />

unique, inimitable style that draws its inspiration<br />

from our technicians’ experience, knowledge <strong>and</strong><br />

ability to innovate continuously.<br />

The knowledge that has been accumulated<br />

in the course of our company’s long history <strong>and</strong> the<br />

ability to innovate by reinventing ourselves associate<br />

with a high degree of versatility <strong>and</strong> ability to control<br />

our processes to enable us to deliver exclusive,<br />

highly customised products that cater for every<br />

aspect of our customers’ expectations, keeping<br />

associated environmental impacts under strict<br />

control.<br />

The <strong>Group</strong>’s production ranges can be<br />

classified by functional characteristics into three<br />

macro segments.<br />

Graphic, printing <strong>and</strong> security papers<br />

<strong>Fedrigoni</strong> SpA’s production lines in mills in the<br />

Veneto-Trentino area (former <strong>Fedrigoni</strong> Cartiere<br />

SpA) <strong>and</strong> the Marches region (former Cartiere<br />

Miliani Fabriano SpA) are able to meet the needs<br />

of all the segments of the graphic, publishing,<br />

packaging, technical applications, bookbinding,<br />

labelling, lining, security <strong>and</strong> banknote papers,<br />

school <strong>and</strong> artistic drawing papers, base<br />

papers for adhesives, digital printing <strong>and</strong> other<br />

sectors, always succeeding in guaranteeing high<br />

functional, qualitative, aesthetic <strong>and</strong> environmental<br />

performances.<br />

Among other things, the history the former<br />

Cartiere Miliani Fabriano SpA sets it apart as a case<br />

of excellence unparalleled in papermaking <strong>and</strong> there<br />

is no doubt that the name of Fabriano is a symbol<br />

of prestige <strong>and</strong> a byword for paper all over the<br />

world. By way of keeping this unique heritage alive,<br />

so not for industrial purposes, Fabriano is the only<br />

facility in the papermaking world that still maintains<br />

a department where paper is made by h<strong>and</strong>.<br />

42 <strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Products <strong>and</strong><br />

processes<br />

43<br />

Technical products<br />

Fabriano Securities merged by absorption in<br />

<strong>Fedrigoni</strong> Spa bases its experience <strong>and</strong> knowledge<br />

on some eighty years of active presence in the area<br />

of security products, first as a printer <strong>and</strong> then,<br />

since the 1980s, as a leading manufacturer of high-<br />

security products <strong>and</strong> supplier of security threads<br />

<strong>and</strong> holographic products to central banks <strong>and</strong><br />

papermakers all over the world.<br />

At the end of the 1980s, the company<br />

patented the first security thread with a magnetic<br />

code (SISMA), in the same period becoming the<br />

sole supplier of security threads for Bank of Italy<br />

banknotes. In 1993, it was the only company in Europe<br />

to supply security threads for the banknotes of<br />

two large countries, Italy <strong>and</strong> Spain, <strong>and</strong> in 1998 it<br />

achieved accreditation at the European Central Bank<br />

(ECB) as a producer of security threads, holographic<br />

patches <strong>and</strong> stripes for the Euro banknotes.<br />

The company’s activities are now focused<br />

primarily on three product lines:<br />

• Security threads<br />

The traditional line with a full background (magnetic<br />

threads, metal threads <strong>and</strong> fluorescent threads),<br />

micro-printed security threads, SISMA security<br />

threads with magnetic codes, multipurpose<br />

security threads (perfectly aligned magnetic<br />

codes) <strong>and</strong> holographic threads recently enriched<br />

with new threads that combine the properties<br />

developed in the latest research in colour variation,<br />

demetallisation, holographs <strong>and</strong> lasers.<br />

• Holograms<br />

Holograms made using the demetallisation process<br />

by perfectly aligned demetallised holographic<br />

application.<br />

• Security papers<br />

Security papers for cheques, telephone<br />

cards, lottery tickets, vouchers <strong>and</strong> tickets for<br />

miscellaneous events.<br />

With these products associated with the banknote<br />

paper produced in the mills in the Marches region,<br />

the <strong>Group</strong> is thus now capable of supplying the<br />

various State Printing Works with a complete <strong>and</strong><br />

ready to print product that requires no further<br />

processing.


Self-adhesive <strong>and</strong> casting<br />

release products<br />

Arconvert SpA, Manter SA <strong>and</strong> since 2009 also<br />

Arconvert Brasil Ltda produce a wide range of<br />

fronts, high-performance adhesives in compliance<br />

with international st<strong>and</strong>ards <strong>and</strong> protective products<br />

designed <strong>and</strong> made exclusively to our customers’<br />

specific requirements, guaranteeing that all the<br />

adhesives are easy to use with machinery, perform<br />

excellently with punching <strong>and</strong> are not afflicted<br />

by bleeding, while the silicone treatments of the<br />

supports can be adjusted <strong>and</strong> customised to suit the<br />

specific application.<br />

Fig. 01 Gross Production – Paper (tons/year)<br />

Cartiere Miliani Fabriano SpA <strong>Fedrigoni</strong> Cartiere SpA<br />

400.000<br />

300.000<br />

200.000<br />

100.000<br />

Total<br />

Special processes then enable protective papers to<br />

be customised with printing, while the high degree<br />

of transparency of the glassine papers used as front<br />

supports guarantees excellent legibility in photocellcontrolled<br />

distribution systems.<br />

One rather special product line is the casting<br />

release sold by Arconvert SpA. This product is used<br />

in the field of by-cast treatment <strong>and</strong> Eco-leather to<br />

impress leatherlike or fabric patterns on the surface<br />

to be finished.<br />

2003 2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

132.700 142.688 166.924 174.561 190.914 203.078 206.410 200.212 211.293<br />

174.566 183.417 190.549 202.807 212.783 217.785 212.588 216.878 228.227<br />

307.266 326.105 357.473 377.368 403.697 420.863 418.998 417.090 439.520<br />

44 <strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Products <strong>and</strong><br />

processes<br />

45<br />

This kind of ‘cast’ is produced by applying a non-<br />

adhesive coating or thermoplastic films on which the<br />

patterns are then impressed as a negative using the<br />

embossing process.<br />

These patterns will be fixed positively on the<br />

finished surface by applying layers of melted PVC<br />

or Polyurethane. The roll of paper can be rewound<br />

<strong>and</strong> used several times before losing its release<br />

properties. To describe the wide diversity of special<br />

products manufactured <strong>and</strong> technologies used<br />

<strong>and</strong> give some concrete meaning to the respective<br />

Fig. 02 Volume Sales - Self-adhesive <strong>and</strong> non-adhesive paper (tons/year)<br />

Manter SA Arconvert SpA<br />

80.000<br />

60.000<br />

40.000<br />

20.000<br />

Total<br />

quantities involved, these products can be usefully<br />

divided into two macro areas:<br />

• 1 st macro area – Paper production: former<br />

<strong>Fedrigoni</strong> Cartiere SpA <strong>and</strong> former Cartiere<br />

Miliani Fabriano SpA, whose gross production has<br />

progressed as follows in recent years (+34.8 % <strong>2011</strong><br />

compared to 2003).<br />

• 1 st macro area – Self-adhesive <strong>and</strong> non-adhesive<br />

paper <strong>and</strong> film production: Arconvert SpA <strong>and</strong><br />

Manter SA, which, in its turn, has achieved the<br />

following volumes of sales in recent years<br />

(+120 % <strong>2011</strong> compared to 2003).<br />

2003 2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

16.075 17.498 18.292 19.350 22.060 24.000 34.941 36.440 42.352<br />

21.279 21.054 22.687 26.362 28.935 31.197 33.284 37.037 39.728<br />

37.354 38.552 40.979 45.712 50.995 55.197 68.225 73.477 82.080


Papers for printing <strong>and</strong><br />

graphic applications.<br />

The production process<br />

The sheet of paper is manufactured in a very<br />

complex, articulated plant known as the ‘Continuous<br />

Machine’, which starts from a combination of suitable<br />

proportions of a variety of raw materials (cellulose,<br />

fillers, additives etc.) in a water suspension to obtain<br />

the sheet that can then be subjected to subsequent<br />

processes in other plants <strong>and</strong> machines whose<br />

purpose is to add further thermal <strong>and</strong> mechanical<br />

surface treatments, apply coatings etc., according<br />

to the functional <strong>and</strong> qualitative characteristics to<br />

be achieved. The process can be summarised as<br />

follows:<br />

46 <strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Pulp<br />

preparation<br />

WASTE<br />

Products <strong>and</strong><br />

processes<br />

Raw materials<br />

<strong>and</strong> additives<br />

EMISSIONS<br />

47<br />

WATER<br />

ENERGY<br />

Paper production:<br />

continuous machine<br />

Further<br />

treatments<br />

· Coating<br />

· Printing<br />

· Embossing<br />

· Calendering<br />

· Lamination<br />

Sheeting<br />

<strong>and</strong><br />

packaging<br />

Final product


Self-adhesive papers.<br />

The production process<br />

These production involve support transformation<br />

processes that are conceptually relatively simple,<br />

but less so in operational <strong>and</strong> qualitative terms.<br />

These can be divided substantially into two phases:<br />

• Silicone coating by applying a film of silicone to<br />

a paper or film substrate (protective).<br />

• Adhesivation by applying the adhesive to<br />

the silicon-coated support then transferring<br />

the frontal material (label).<br />

All these phases are performed with a new<br />

technology using completely solvent-free raw<br />

materials, such as hexane, xylene <strong>and</strong> toluene.<br />

48 <strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Silicon<br />

sealing<br />

WASTE<br />

Products <strong>and</strong><br />

processes<br />

EMISSIONS<br />

49<br />

Paper/film<br />

substrate <strong>and</strong><br />

additives<br />

WATER<br />

ENERGY<br />

Application<br />

of adhesive<br />

on siliconed<br />

support<br />

Coupling<br />

Frontal applied on<br />

silicon-adhesive<br />

support<br />

Finishing<br />

· Rolls<br />

· Sheets<br />

Final product


<strong>Environmental</strong> <strong>and</strong> safety<br />

aspects of products <strong>and</strong><br />

processes<br />

Manufacturing the product types described above<br />

involves a whole series of environmental impacts <strong>and</strong><br />

of safety effects upstream, during <strong>and</strong> downstream<br />

of the production phases. These are more or less<br />

consistent, according to the technologies applied<br />

<strong>and</strong> the final product to be made.<br />

To keep these impacts <strong>and</strong> effects under<br />

control, there is a wide-ranging, diversified set of<br />

legislative instruments that sets clear limits for each<br />

environmental component affected by manufacturing<br />

activities, at the same time as establishing how to<br />

operate in such a way as to safeguard the health<br />

<strong>and</strong> safety of all workers.<br />

Despite this, the feature that makes our<br />

operations st<strong>and</strong> out for their quality is not so<br />

much their compliance, as that is obligatory <strong>and</strong><br />

unavoidable in any case, as their further capacity<br />

to control the effects that are induced in the<br />

eco-system <strong>and</strong> the geographical surroundings,<br />

including any upstream elements that call for special<br />

attention when choosing raw <strong>and</strong> auxiliary materials,<br />

machinery, plant <strong>and</strong> services. For this purpose, the<br />

<strong>Group</strong> companies work systematically to conduct<br />

preventive analyses to verify the environmental <strong>and</strong><br />

safety compatibility of these elements, ensure they<br />

cater for expectations when they are applied <strong>and</strong><br />

clarify their viability once their functionality has been<br />

ascertained. The following aspects are always taken<br />

into consideration in these evaluations:<br />

• the environmental <strong>and</strong> safety expectations<br />

of customers <strong>and</strong> stakeholders;<br />

• safety, emergency prevention <strong>and</strong> hygiene in<br />

the workplace;<br />

• raw materials <strong>and</strong> hazardous substances<br />

(cancerogenous, mutagenic, teratogenic,<br />

biologically hazardous etc.);<br />

• environmental <strong>and</strong> safety performances<br />

on the part of suppliers;<br />

• the consumption of fresh water <strong>and</strong> the<br />

quality of waste water;<br />

• energy <strong>and</strong> fuel consumption;<br />

• the soil, subsoil <strong>and</strong> water tables.<br />

• the air <strong>and</strong> atmospheric emissions;<br />

• dusts <strong>and</strong> odours;<br />

• waste production;<br />

• environmental noise <strong>and</strong> internal noise.<br />

These environmental components in their turn play<br />

different roles according to the processes used,<br />

so a distinction has to be drawn between the ones<br />

that are typical of producing graphic papers <strong>and</strong><br />

the ones that are associated with making selfadhesive<br />

papers.<br />

Graphic papers<br />

The principal actions taken to reduce environmental<br />

<strong>and</strong> safety effects can be summarised as follows:<br />

• acquiring fibrous raw materials from suppliers who<br />

practise sustainable forestry management verified<br />

by their holding forestry certification issued<br />

by third parties <strong>and</strong> obtained from processes<br />

conducted without the use of any chlorine, in<br />

particular cellulose classified as ECF <strong>and</strong> TCF;<br />

• supporting the maintenance of forests wherever<br />

the product’s quality specifications allow, by using<br />

cellulose fibres of non-forestry origin that come<br />

from annual plants, such as bamboo, hemp, kenaf,<br />

cotton <strong>and</strong> linen, or from high-quality secondary<br />

pre-consumer <strong>and</strong> post-consumer fibres;<br />

50 <strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Products <strong>and</strong><br />

processes<br />

51<br />

• working in pH neutral environments, i. e. acid-free<br />

conditions, in particular in the paper sizing phases;<br />

• favouring the increasing use of mineral fillers <strong>and</strong><br />

biodegradable additives, primarily with a natural<br />

origin;<br />

• reducing, if not eliminating, the use of raw materials<br />

whose production already generates significant<br />

environmental impacts;<br />

• using recycled rather than fresh water, as long<br />

as this is compatible with the products’ technical<br />

specifications;<br />

• favouring in-house energy generating as much<br />

as possible, both from hydro-electric sources<br />

<strong>and</strong> obtained from fuels <strong>and</strong> systems with a low<br />

environmental impact (co-generation with<br />

natural gas);<br />

• applying selective waste sorting;<br />

• complying with all national <strong>and</strong> European st<strong>and</strong>ards,<br />

but also those of the countries where our papers<br />

have markets, since, for the purposes of safety<br />

<strong>and</strong> environmental friendliness, these st<strong>and</strong>ards<br />

regulate the permissible thresholds of heavy metals<br />

(antimony, arsenic, barium, cadmium, chrome, lead,<br />

mercury, sc<strong>and</strong>ium etc.), the use of colorants <strong>and</strong><br />

the elimination of such hazardous substances as<br />

PCB / PCT, PBB, PBDE, penta-BDE <strong>and</strong> octa-BDE;<br />

• using nothing but subsidiary <strong>and</strong> process chemical<br />

substances <strong>and</strong> preparations that comply with<br />

the prescriptions <strong>and</strong> indications introduced by<br />

European Regulation N° 1907 dated 18.12.2006<br />

concerning the registration, evaluation,<br />

authorisation <strong>and</strong> restriction of chemical<br />

substances, better known by the acronym<br />

REACH (see the <strong>Environmental</strong> glossary).<br />

Self-adhesive <strong>and</strong> casting<br />

release papers<br />

Also in this case, in order to attenuate their effects,<br />

the following steps are taken:<br />

• applying solventless processes that use no<br />

solvent-based raw <strong>and</strong> auxiliary materials, but use<br />

nothing but pure resins (pure silicone <strong>and</strong> acrylic<br />

adhesives). This approach, which has been in use<br />

for some 15 years, not only enables us to achieve<br />

evident environmental benefits, but has also<br />

contributed to improving the protection of<br />

our workers’ health <strong>and</strong> safety;<br />

• reducing or excluding the use in our processes<br />

of raw materials whose production generates<br />

significant environmental impacts;<br />

• improving planning to reduce the washing<br />

cycles in the circuits;<br />

• applying selective waste sorting;<br />

• accurately selecting, at the moment of<br />

procurement, the papers to be used both as the<br />

support <strong>and</strong> as the front. These must comply with<br />

specific environmental, ecological, safety <strong>and</strong><br />

sustainability requirements;<br />

• complying increasingly strictly with the st<strong>and</strong>ards<br />

<strong>and</strong> good practices that regulate the use of<br />

chemical substances <strong>and</strong> preparations.<br />

In addition – <strong>and</strong> unlike the paper sector – aspects<br />

potentially associated with atmospheric emissions,<br />

the consumption of fresh water, the quality of waste<br />

water, pollution of the soil, the subsoil <strong>and</strong> the water<br />

table, the presence of asbestos <strong>and</strong> of PCB/PCT,<br />

environmental noise <strong>and</strong> the generation of dusts<br />

all play no significant role in this sector.


54<br />

54<br />

78<br />

<strong>Environmental</strong><br />

performances<br />

Foreword<br />

Performances in the papermaking sector<br />

Performances in the converting sector


<strong>Environmental</strong><br />

performances<br />

Foreword<br />

As already explained in the previous chapters,<br />

there are significant differences between the phases<br />

involved in the processes of papermaking <strong>and</strong> in<br />

the converting. This means that the incidence of<br />

environmental factors is different, at least in terms<br />

of significance, as some may be significant in one<br />

sector, but not in the other <strong>and</strong> vice-versa (see<br />

Table 05). For this reason, the aspects listed here<br />

will be tackled distinctly below, as the processes<br />

influenced by them differ <strong>and</strong> cannot always be<br />

grouped together or compared. Attention will be<br />

focused first on those that affect the industrial<br />

papermaking sector, then on those relative to the<br />

converting <strong>and</strong> adhesive papers sector.<br />

In any case, as the diagram indicates, the<br />

environmental aspects related to papermaking<br />

activities are more extensive than those related<br />

to the other branches of the <strong>Group</strong>’s manufacturing<br />

activities.<br />

Performances in the<br />

papermaking sector<br />

Non-fibrous raw <strong>and</strong> auxiliary<br />

materials (from non-forestry<br />

sources)<br />

Although cellulose is certainly the most important<br />

ingredient in papermaking, it has to be combined with<br />

other substances <strong>and</strong> preparations in order to obtain<br />

a sheet of paper. According to the type of finished<br />

product in question, these include mineral fillers,<br />

colorants, binding agents, additives etc. calculated<br />

on the basis of precise proportions of weight.<br />

Once the considerations of economics <strong>and</strong><br />

quality to which we hold our products have been<br />

taken into account, of course, the company has<br />

always based its procurement on raw <strong>and</strong> auxiliary<br />

materials that guarantee environmental impacts<br />

reduced to a minimum before, during <strong>and</strong> after<br />

their use, deriving from environmentally friendly<br />

processes that produce no critical environmental<br />

or safety situations <strong>and</strong> with the assurance that<br />

they provide guarantees for the health <strong>and</strong> safety<br />

of the people who use <strong>and</strong> h<strong>and</strong>le them during the<br />

production processes <strong>and</strong> also of those who will use<br />

the finished product.<br />

Fibrous raw materials<br />

(from forestry sources)<br />

To tackle this issue, it is as well to start out by<br />

dealing with some legends 8 that are unfortunately still<br />

associated – often negatively – with the papermaking<br />

industry, which is therefore considered to be a bad<br />

sort behind the destruction of forests, while the truth<br />

is that:<br />

• nearly all the wood used to make pulp comes from<br />

forestry thinning, an operation that is necessary<br />

for forests to be kept healthy, <strong>and</strong> from the off-cuts<br />

<strong>and</strong> waste generated by other industrial sectors<br />

that use wood, such as sawmills;<br />

• Europe’s papermaking industry uses primarily<br />

wood coming from sustainably managed forests<br />

<strong>and</strong> wood deriving from forestry plantations grown<br />

specifically for the industry’s production purposes;<br />

• only 12 % of the wood logged worldwide is used in<br />

the papermaking industry;<br />

• nowadays, more than 90 % of the world’s<br />

papermakers, located in more than 43 countries<br />

<strong>and</strong> including our company, have subscribed<br />

to the sustainability declaration issued by the<br />

I.C.F.P.A. (the International Council of Forest<br />

<strong>and</strong> Paper Association), which illustrates the<br />

main commitments made by the international<br />

54<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

8 Sources: CEPI, FAO,<br />

ICFPA, Assocarta.


<strong>Environmental</strong><br />

performances<br />

55<br />

Table 05 <strong>Environmental</strong> impacts by sector<br />

<strong>Environmental</strong> aspect Papermaking Converting Technical specialities<br />

papermaking industry for the purpose of combining<br />

economic competitiveness with environmental <strong>and</strong><br />

social sustainability, also by means of a code of<br />

ethics;<br />

• with its dem<strong>and</strong> for sustainable raw materials,<br />

the papermaking industry plays a high-profile role<br />

in achieving forestry objectives, as it stimulates<br />

the creation of new forests <strong>and</strong> encourages<br />

responsible forestry behaviour that improves<br />

quality <strong>and</strong> the growth of forests, safeguarding<br />

the employment of local populations <strong>and</strong> generating<br />

added value;<br />

Ex-Cartiere Miliani Fabriano SpA<br />

Ex-<strong>Fedrigoni</strong> Cartiere SpA<br />

• 60 % of the virgin pulp used in Italy is covered by<br />

third-party forestry certification;<br />

Arconvert SpA<br />

Manter SA<br />

• contrary to generally held public opinion,<br />

these days in Europe we have:<br />

– an annual increase in the area of our forests<br />

of 6,450 km 2 (the equivalent of 4,363 soccer<br />

pitches);<br />

– a total of 38 % of the entire continent covered<br />

by forest;<br />

– a replacement rate of 3:1, as three trees are<br />

planted for every tree that is logged;<br />

– an exploitation embargo on 20 % of the<br />

European Union’s primary forests, because<br />

they are protected by law;<br />

– paper as our most recycled product;<br />

– more than half of all paper produced coming<br />

from recycling;<br />

Ex- Fabriano Securities Srl<br />

Non-fibrous raw materials Significant Significant Scarcely significant<br />

Fibrous raw materials Significant Not applicable Not applicable<br />

Energy (Electricity <strong>and</strong> heat) Significant Significant Scarcely significant<br />

Atmospheric emissions Significant Scarcely significant Scarcely significant<br />

Water resources, Fresh water Significant Scarcely significant Insignificant<br />

Water resources, Waste water Significant Scarcely significant Insignificant<br />

Waste Significant Significant Significant<br />

<strong>Environmental</strong> noise Significant Insignificant Insignificant<br />

Dusts Scarcely significant Scarcely significant Scarcely significant<br />

Odours Scarcely significant Insignificant Scarcely significant<br />

Hazardous substances Significant Scarcely significant Scarcely significant<br />

Soil Significant Significant Scarcely significant


• paper mills already completed the reconversion of<br />

the entire pulp procurement system several years<br />

ago, choosing only those produced without using<br />

any gaseous chlorine in the bleaching process;<br />

• it is inconceivable that paper can be made, even<br />

at any time in future, using nothing but recycled<br />

material. While this <strong>and</strong> primary pulp are the two<br />

fundamental raw materials for papermaking <strong>and</strong><br />

are both part of the same virtuous circle, they also<br />

have to compensate for each other. The reason<br />

is simple: when paper is recycled, the life of the<br />

pulp is certainly extended for a number of cycles,<br />

but they cannot be repeated infinitely. Recycled<br />

fibre can be re-used on average from six to seven<br />

times at the most, so the pulp used to produce new<br />

paper must necessarily <strong>and</strong> inevitably include a<br />

certain percentage of virgin pulp, so as to make up<br />

for the loss of physical <strong>and</strong> mechanical properties<br />

that cannot avoid deteriorating with every process<br />

of recycling. Lastly, there are some types of paper<br />

– <strong>and</strong> this includes most of ours – whose various<br />

applications call for properties that can only be<br />

obtained using mostly virgin pulp.<br />

That much being said, however, we make a<br />

substantial contribution to correct, sustainable<br />

forestry management by subscribing coherently<br />

to the principles of the FSC ® system, working<br />

exclusively with suppliers who guarantee in a certain,<br />

proven <strong>and</strong> documented manner that they are<br />

committed to:<br />

• conserving <strong>and</strong> safeguarding forests’ original<br />

biodiversity in both space <strong>and</strong> time<br />

• recognising, valorising <strong>and</strong> applying the<br />

environmental knowledge of native peoples <strong>and</strong><br />

traditional communities as a focal part of the<br />

definition of an environmentally responsible use<br />

of forests;<br />

• recognising <strong>and</strong> respecting the customary rights<br />

of possession, use, management <strong>and</strong> conservation<br />

of the l<strong>and</strong>s <strong>and</strong> resources of native populations<br />

<strong>and</strong> local communities, by planning their forestry<br />

management correctly <strong>and</strong> responsibly;<br />

• concretely complying with all the laws applicable<br />

in the countries where they operate, applying the<br />

international treaties <strong>and</strong> agreements signed by<br />

those countries;<br />

• by means of their forestry management activities,<br />

maintaining <strong>and</strong> improving the long-term economic<br />

<strong>and</strong> social well-being of forestry workers <strong>and</strong> local<br />

communities.<br />

In addition, with regard to all those activities<br />

that come under our own direct control, we are<br />

committed:<br />

• wherever the product allows, to promoting <strong>and</strong><br />

favouring the use of annually renewable fibrous<br />

raw materials, such as cotton, bamboo, kenaf,<br />

linen <strong>and</strong> hemp, on condition that they have not<br />

been subjected to transgenic processes;<br />

• to using fibres coming from recovered paper,<br />

in quantities compatible with ours production<br />

processes <strong>and</strong> the specific qualities of the product;<br />

• to reducing its consumption of fibrous raw<br />

materials in favour of the use of alternative<br />

products that are equally natural in origin, such<br />

as mineral fillers <strong>and</strong> additives, without detriment<br />

to the quality performance of our papers.<br />

As a result of this procurement policy, wood pulp<br />

acquisitions have developed as follows in the last<br />

four years (see Tab. 06).<br />

56<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


<strong>Environmental</strong><br />

performances<br />

Table 06 Cellolose purchases allocation<br />

57<br />

Suppliers with forestry st<strong>and</strong>ard<br />

certification 9 2006 2007 2008 2009 2010 <strong>2011</strong><br />

FSC ® 40 % 42 % 43 % 58 % 66 % 73 %<br />

PEFC 9 % 9 % 7 % – – –<br />

CERTFOR 20 % 30 % 30 % – – –<br />

SFI 7 % 0 % 0 % – – –<br />

FORESTCARE 3 % 0 % 0 % – – –<br />

Others 21 % 19 % 20 % – – –<br />

FSC ® CONTROLLED (see note) – – – 24 % 23 % 18 %<br />

CONTROLLED (see note) – – – 18 % 11 % 9 %<br />

NOTE ON INTERPRETATION<br />

According to FSC-STD-40-005 /<br />

V 2-1 EN, in force since 01.01.2008,<br />

controlled wood is construed as<br />

meaning wood that does not come<br />

from:<br />

· illegal logging;<br />

· logging in areas where civil or<br />

traditional rights are violated;<br />

· forests where High Value<br />

Conservation Forests (HVCFs)<br />

are threatened by improper<br />

forestry unit management <strong>and</strong><br />

maintenance activities;<br />

· areas that have been converted<br />

from forests or other wood<br />

ecosystems into annual-type<br />

plantations or into other nonforestry<br />

forms of usage;<br />

· forests where genetically<br />

modified trees have been planted.<br />

·<br />

The same st<strong>and</strong>ard also then<br />

establishes that this status can be<br />

certified by an accredited third-party<br />

authority, after which its wood can be<br />

described as ‘FSC Controlled Wood’.<br />

9 For the meaning of these<br />

acronyms, please consult the<br />

‘forestry certification’ heading<br />

in the <strong>Environmental</strong> glossary.<br />

As an alternative, provision is<br />

also made for the user himself to<br />

undertake the evaluation, applying<br />

the st<strong>and</strong>ard’s strict, precise rules,<br />

in which case, the wood can be<br />

described as ‘Controlled Wood’.<br />

Also in this case, however, the<br />

assessment conducted is subjected<br />

to the verification <strong>and</strong> approval of<br />

an accredited third-party authority.<br />

By complying with <strong>and</strong> applying these<br />

principles of evaluation, <strong>Fedrigoni</strong><br />

Cartiere SpA built on its existing<br />

FSC ® Chain of Custody certification<br />

in autumn 2009, when it also added<br />

FSC Controlled Wood certification<br />

after the inspection conducted by<br />

its certifying authority. Same goal<br />

achieved from Cartiere Miliani SpA<br />

at the beginning of 2010.<br />

This certification was then extended<br />

during <strong>2011</strong> to <strong>Fedrigoni</strong> SpA as a<br />

whole. At the same time in <strong>2011</strong>,<br />

as envisaged in the document<br />

FSC-PRO-20-001 V1-0 EN <strong>and</strong> items<br />

1.5 <strong>and</strong> 1.6.1 of FSC-STD-40-004 V2-1<br />

EN (FSC® St<strong>and</strong>ard for Chain of<br />

Custody Certification), <strong>Fedrigoni</strong> SpA<br />

published <strong>and</strong> distributed a<br />

self-declaration embracing <strong>and</strong><br />

supportino the principles of FSC-<br />

POL-01-004, as reprinted below:<br />

‘The signing Organization has<br />

a relationship with the Forest<br />

Stewardship Council A.C., Oaxaca –<br />

Mexico (hereafter FSC®). The signing<br />

Organization hereby explicitly states<br />

that it has read <strong>and</strong> understood<br />

the ‘Policy for the Association of<br />

Organizations with FSC®’ as<br />

published under www.fsc.org.<br />

This policy stipulates FSC’s position<br />

with regards to unacceptable<br />

activities by organizations <strong>and</strong><br />

individuals which already are or<br />

would like to be associated with<br />

FSC® as well as the mechanism<br />

for disassociation.<br />

In light of the foregoing, our<br />

Organization explicitly agrees, now<br />

<strong>and</strong> in the future <strong>and</strong> as long as the<br />

relationship with FSC® exists, not to<br />

be directly or indirectly involved in<br />

the following unacceptable activities:<br />

1 Illegal logging or the trade in illegal<br />

wood or forest products;<br />

2 Violation of traditional <strong>and</strong> human<br />

rights in forestry operations;<br />

3 Destruction of high conservation<br />

values in forestry operations;<br />

4 Significant conversion of forests<br />

to plantations or non-forest use;<br />

5 Introduction of genetically modified<br />

organisms in forestry operations;<br />

6 Violation of any of the ILO Core<br />

Conventions as defined in the<br />

ILO Declaration on Fundamental<br />

Principles <strong>and</strong> Rights at Work.<br />

Moreover, as a further demonstration<br />

of our commitment <strong>and</strong> adherence<br />

to the principles above, we point<br />

out that our Organization has both<br />

Controlled Wood-FSC® <strong>and</strong> BSI<br />

OHSAS 18001 for Occupational<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong> certification.


Lastly, as already explained, because of the nature<br />

of our production, no use is made of recycled<br />

waste in the classical sense of the term, i.e. pulp<br />

made from paper collected in the process of public<br />

platform selective waste sorting, but only of those<br />

forms of waste that are classified as medium to high<br />

according to the benchmarks set by the European<br />

st<strong>and</strong>ard UNI–EN 643/2002 (European list of<br />

st<strong>and</strong>ard grades<br />

of recovered paper <strong>and</strong> board).<br />

Nevertheless, all the technical <strong>and</strong> internal quality<br />

waste that is classified together as ‘Mill Broke’ is<br />

also fed right back into the production processes,<br />

thus contributing in its turn to avoiding the use of a<br />

corresponding amount of virgin fibres.<br />

However, although the only reason why we do<br />

not use waste from urban selective waste sorting is<br />

the quality restriction placed on our papers by their<br />

functional requirements, we also maintain that a<br />

major contribution to the selective waste sorting of<br />

used paper is an absolute priority for a responsible<br />

consumption of paper products, for forestry<br />

safeguards <strong>and</strong> to decrease CO2 emissions.<br />

Energy resources<br />

Also by way of introducing this important element<br />

in our processes, it is incumbent on us to start<br />

by providing information to quash the mistaken,<br />

though very widespread, belief that the papermaking<br />

industry is a big consumer of energy. These two<br />

examples are sufficiently representative 10 :<br />

• the total amount of energy necessary to produce<br />

an A4 size sheet of paper is 12.5 W/h, which is the<br />

same amount necessary to run a single computer<br />

for about six minutes.<br />

• the total amount of energy necessary to produce<br />

200 kg of paper, which is the average per capita use<br />

per annum in Europe, is 500 kWh, which is the same<br />

amount of energy necessary to keep a 60 Watt bulb<br />

on for a year, or to leave all an average family’s<br />

usual household appliances (television, dishwasher,<br />

stereo etc.) on st<strong>and</strong>by for a whole year.<br />

That much being said, as part of our policy of<br />

reducing costs <strong>and</strong> also protecting the environment,<br />

one of our primary commitments is to optimise our<br />

energy consumption by researching <strong>and</strong> applying all<br />

the technical <strong>and</strong> technological opportunities that<br />

become available <strong>and</strong> that can also contribute to<br />

decrease the air emissions resulting from energy<br />

production. The method that we have considered<br />

most suitable for this purpose, as well as one that is<br />

commonly acknowledged, has been for us to spend<br />

the last fifteen years investing substantial resources,<br />

several tens of millions of Euros, in equipping our<br />

facilities with methane gas-powered turbine for<br />

combined heat <strong>and</strong> power plants to generate both<br />

electric power <strong>and</strong> thermal energy together in an<br />

associated manner on site, making them practically<br />

independent in terms of energy consumption. The<br />

benefits achieved can be summarised as follows:<br />

Energy<br />

• a net saving of up to 40 % of primary energy<br />

compared to the consumption that would be<br />

necessary to achieve the same amount of electric<br />

power <strong>and</strong> thermal energy, if they were generated<br />

separately;<br />

• a reduction in the transmission <strong>and</strong> distribution<br />

losses of electric power when it is supplied by large<br />

external generating stations, which are usually<br />

located at a great distance from the facilities.<br />

58<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

10 Source: CEPI (www.cepi.org)


450.000<br />

400.000<br />

350.000<br />

300.000<br />

250.000<br />

<strong>Environmental</strong><br />

performances<br />

59<br />

Environment<br />

• by using methane instead of other fuels such<br />

as diesel fuel, heating oil or coal:<br />

• we benefit from a higher calorific value;<br />

• no hydrogen sulphide or sulphur dioxide<br />

is released into the atmosphere;<br />

• the emission of ashes <strong>and</strong> particulates, better<br />

known as fine dusts, is reduced drastically;<br />

• the amount of carbon dioxide (CO ), one of the<br />

2<br />

six greenhouse gases, given off is also reduced.<br />

Fig. 03 Total specific energy consumption (thermal <strong>and</strong> electricity)<br />

Gross production (tons) GJ/gross production ton<br />

To date, our facilities have combined heat <strong>and</strong> power<br />

plants capable of supplying a total nominal power<br />

of circa 35 MW, with all the benefits listed above.<br />

In addition to installing these new plant systems,<br />

the company’s total energy consumption (thermal<br />

energy + electricity), expressed as a specific<br />

weighting of gross production, has been reduced<br />

by 42 % in the last ten years, while production<br />

has increased by 55 % (see Fig. 03).<br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

13,88 12,00 10,60 9,34 9,04 8,98 9,22 8,59<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

16,00<br />

14,00<br />

12,00<br />

10,00


This performance is supported both by the<br />

optimisation of our production processes <strong>and</strong> by a<br />

19 % (see Fig. 04) reduction in the specific weighting<br />

of the methane gas used in relation to gross<br />

450.000<br />

400.000<br />

350.000<br />

300.000<br />

250.000<br />

Fig. 04 Specific methane gas consumption<br />

Gross production (tons) Std m 3 metane/gross production ton<br />

production. Similarly, the specific consumption of<br />

thermal energy (steam) has also been reduced by<br />

42 % (see Fig. 05).<br />

60<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

316,8 302,1 296,5 303,2 300,8 298,9 298,5 290,2<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

360,0<br />

340,0<br />

320,0<br />

300,0


450.000<br />

400.000<br />

350.000<br />

300.000<br />

250.000<br />

<strong>Environmental</strong><br />

performances<br />

61<br />

Fig. 05 Specific steam consumption<br />

Gross production (tons) Steam tons/gross production ton<br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

2,84 2,36 2,37 2,28 2,19 2,18 2,19 2,09<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

4,00<br />

2,50<br />

3,00<br />

2,50


Air emissions<br />

The most significant elements associated with<br />

energy generating are emissions into atmosphere, in<br />

particular of CO , certainly the greenhouse gas that<br />

2<br />

contributes most to global warming.<br />

The European Union is one of the very few<br />

organisms – <strong>and</strong> the only one of the world’s leading<br />

industrial powers – to have regulated these air<br />

emissions, when it transposed the Kyoto Protocol in<br />

May 2002. Signed on 11.12.1997, the Treaty sets out to<br />

reduce the emissions of the six greenhouse gases 11<br />

listed in the document emanating from the world’s<br />

industrialised countries, in which CO is prevalent,<br />

2<br />

by some 5.2 % compared to benchmark values set in<br />

1990 by the end of the first ‘m<strong>and</strong>ate period’, which<br />

ends in 2012.<br />

The European Union is committed to reducing<br />

its greenhouse gas emissions by 8 %. This target<br />

has been shared out among the Member States on<br />

the legal basis of an agreement that sets specific<br />

reduction targets for each individual member.<br />

In particular, Italy is committed to reducing its<br />

emissions by 6.5 % (2012 compared to 1990).<br />

On 13 October 2003, the European Commission<br />

published European Directive N° 2003/87/CE<br />

(EU-ETS) covering the emissions trading market,<br />

better known as the Emission Trading System<br />

(EU ETS), which was transposed into Italian law<br />

by Legislative Decree N° 216 dated 04.04.2006.<br />

Basically, this stipulates that:<br />

• as of 1 January 2005, no plant that comes under<br />

its application (see Table 07) may emit CO , or 2<br />

may continue to operate if it does not have the<br />

necessary authorisation;<br />

• this authorisation is accompanied by the<br />

assignment by the Competent National Authority<br />

to each plant in question of specific amounts of CO2 that may be emitted on the basis of the assignment<br />

decision. Translated, this means the exact amount<br />

of tons of CO that can be emitted each year<br />

2<br />

throughout the period in question;<br />

• the plant must communicate the amounts of CO2 actually emitted in each year to the Competent<br />

National Authority, subject to validation by a thirdparty<br />

verifier accredited by the Authority;<br />

62<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

11 The greenhouse gases included in<br />

the Kyoto protocol are CO 2 , CH 4 , N 2 O,<br />

HFC, PFC <strong>and</strong> SF 6 .


<strong>Environmental</strong><br />

performances<br />

12 Decision N° 20/2008 dated<br />

27.11.2008 transposing European<br />

Directive N° 2003/87/EC with<br />

executive approval of the CO 2 Shares<br />

Assignment Decision for the period<br />

2008-2012, in compliance with the<br />

European Commission clearance.<br />

13 The first share allocation plan<br />

covered the first three-year period<br />

of application (2005 – 2007).<br />

63<br />

Table 07 Assignment of CO 2 emission shores<br />

Facility Firm<br />

• after this communication <strong>and</strong> also once every year,<br />

the number of CO 2 emission shares equivalent<br />

to the actual amount of CO 2 released into the<br />

atmosphere <strong>and</strong> validated as specified in the<br />

previous point must be returned to the Competent<br />

National Authority;<br />

• the amounts of CO 2 actually released into the<br />

atmosphere must be monitored in compliance with<br />

the provisions of the monitoring plan communicated<br />

by the plant manager to the Competent National<br />

Authority <strong>and</strong> formally approved by the latter.<br />

This approach was repeated again when the 2 nd<br />

National CO 2 Shares Allocation Plan 13 covering the<br />

period 2008–2012 was passed, which provides for<br />

our facilities as shown on Table 07.<br />

Authorisation<br />

number<br />

Tons CO 2 / year<br />

approved 12<br />

PAN 2008 - 2012<br />

Arco (TN) 252 43,894<br />

Varone di Riva del Garda (TN) 259 17,781<br />

Verona 1280 50,950<br />

Fabriano (AN) 560 154,568<br />

Pioraco (MC) 566 21,201<br />

Total CO 2 emissions authorised Total <strong>Fedrigoni</strong> SpA – 288,394<br />

At present, there are only about 1,300 facilities<br />

in Italy that are subject to this obligation, as its<br />

application has not been extended to cover all<br />

areas of industry, but only the following six:<br />

• energy industry;<br />

• ferrous metals industry;<br />

• minerals industry;<br />

• glass industry;<br />

• ceramics industry;<br />

• paper industry producing >20 tons/day.<br />

• Civil Aviation (for european air company only).<br />

It was only during 2010 that a new entrant was<br />

included in the Emission Trading system as a<br />

single subject as regards the assignment of<br />

quotes, as well as registration <strong>and</strong><br />

communication obligations, namely civil aviation<br />

but only as regards airlines belonging to the<br />

European Union


In practice, this means that these categories<br />

of production alone bear the entire weight of<br />

achieving the national target of a 6.5 % reduction<br />

in CO emissions, without making any provision<br />

2<br />

whatsoever for involving all the other sources that<br />

often contribute to the production of emissions more<br />

substantially on their own, as is clearly evident from<br />

30 %<br />

25 %<br />

20 %<br />

15 %<br />

10 %<br />

5 %<br />

Fig. 06 CO 2 emissions in Europe – Period 1990 – 2007 14<br />

the data provided by the European Commission itself<br />

<strong>and</strong> reproduced in this bar diagram (Fig. 06).<br />

In the light of this context, we believe it is also<br />

useful to mention some other data for achieving<br />

a complete underst<strong>and</strong>ing of papermaking <strong>and</strong> its<br />

effect on greenhouse gas emissions.<br />

64<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

29 % 23 % 15 % 12 % 5 % 4 % 2 % 2 % 8 %<br />

Power<br />

<strong>and</strong> heat<br />

production<br />

Freight<br />

transport<br />

Industry<br />

<strong>and</strong> building<br />

Housing use Commercial<br />

<strong>and</strong><br />

institutional<br />

Oil refineries Cement<br />

production<br />

Steel <strong>and</strong><br />

iron ores<br />

production<br />

14 Source: CE- Annual European<br />

Community green house gas<br />

inventory 1990-2007 <strong>and</strong> inventory<br />

report 2009.<br />

15 Source:<br />

www.mycarbonfootprint.eu<br />

Others


<strong>Environmental</strong><br />

performances<br />

16 Source: CEPI (www.cepi.org),<br />

A. Wissner-Gross, Harvard University<br />

(www.CO2Stats.com) - Swedish Royal<br />

Institute for Technology.<br />

17 <strong>Fedrigoni</strong> <strong>Group</strong> ET emission<br />

data validated by third-party<br />

authority <strong>and</strong> communicated to<br />

the Ministry of the Environment.<br />

18 Source:<br />

www.universelles-leben.org<br />

19 Value calculated on the basis of<br />

the assumption that the average per<br />

capita monthly consumption of paper<br />

in Europe is 20 kg (www.fern.org)<br />

<strong>and</strong> that 1% of that consumption<br />

can be avoided.<br />

65<br />

For example, by comparing three mass consumption<br />

goods (see Tab. 08) or in terms of CO 2 emissions<br />

over a period of one year 15 (see Tab. 09).<br />

Or again 16 :<br />

• if you read a hardcopy newspaper every day,<br />

you generate 20 % less CO 2 than if you spend<br />

about 30 minutes reading it online (N.B.: that does<br />

Table 08<br />

Production of 1 kg of Total amount of CO 2 emitted<br />

Paper (<strong>Fedrigoni</strong> <strong>Group</strong>) 0.42 kg 17<br />

Beef 6.50 kg 18<br />

Vegetables 0.15 kg 18<br />

Action<br />

not include the decision to print any webpage!);<br />

• a single search using Google generates an emission<br />

of 3.5 g of CO 2 , while it takes 3.4 g of CO 2 to<br />

produce <strong>and</strong> use an A4 size sheet.<br />

That much being said, within the constraints of<br />

available technology, we are totally committed to<br />

the quest to keep on reducing our atmospheric<br />

Table 09 Comparison of CO 2 emissions of different activities<br />

Amount of CO 2 not<br />

released/annum<br />

Setting the thermostat to lower the temperature of your heating at night 440 kg<br />

Reducing the temperature of the heating in an average apartment by 1°C 300 kg<br />

Switching off the air conditioner for 4 hours per day when you are not at home 300 kg<br />

Using 5 CR type low energy consumption bulbs for 5 hours per day instead of bulbs of<br />

the traditional type<br />

250 kg<br />

Using a soft jet type shower instead of a conventional one 230 kg<br />

Keeping your car tyres correctly inflated 140 kg<br />

Travelling at 90 km/h instead of 110 km/h for at least 10 % of every whole journey 55 kg<br />

Turning the taps off completely <strong>and</strong> repairing the ones that leak 20 kg<br />

Buying a drink in a 1.5 litre bottle instead of a 0.5 litre bottle 9 kg<br />

Recycling 1 kg of aluminium 9 kg<br />

Using re-usable bags for your shopping 8 kg<br />

Not printing an A4 paper document or an e-mail 19 7 kg


emissions, working increasingly to guarantee correct<br />

monitoring of the combustion process <strong>and</strong> so also<br />

of the emissions generated. Online tools have been<br />

installed in many of our paper mills that enable us to<br />

verify the quality of our emissions at any moment,<br />

as well as making an automatic back-up of the data<br />

recorded. This is done by continuously measuring<br />

the concentrations of CO <strong>and</strong> of NO , together<br />

2 X<br />

with the combustion report, so also provides us<br />

with a constant stream of information about the<br />

450.000<br />

400.000<br />

350.000<br />

300.000<br />

250.000<br />

Fig. 07 Specific CO 2 emission<br />

Gross production (tons) kg CO 2 /gross production ton<br />

efficiency of our abatement systems. In addition,<br />

on the basis of provisions included in the Integrated<br />

<strong>Environmental</strong> Authorisation, the instruments<br />

installed in the two facilities located at Arco <strong>and</strong><br />

Varone di Riva del Garda, both in the Autonomous<br />

Province of Trento, are connected remotely to the<br />

local <strong>Environmental</strong> Protection Authority, which is<br />

thus kept constantly informed about the quality of<br />

air emissions generated by the two paper mills.<br />

66<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

603,7 487,2 451,3 598 593 589 588 572<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

800,0<br />

700,0<br />

600,0<br />

500,0


450.000<br />

400.000<br />

350.000<br />

300.000<br />

250.000<br />

<strong>Environmental</strong><br />

performances<br />

67<br />

Fig. 08 Specific NO x emission<br />

The evidence of how successful this management<br />

system has been is here: while the absolute amount<br />

of CO 2 released has increased (by 6.2 % in the<br />

period from 2002 to <strong>2011</strong>), this must be taken in the<br />

context of a simultaneous major increase in gross<br />

production, which grew by 55 % over the<br />

Gross production (tons) kg NO x /gross production ton)<br />

same period, with the result that the specific impact<br />

of CO 2 emissions per ton of product was actually<br />

reduced by 27 % (see Fig. 07).<br />

The same approach applies in the case of<br />

specific NO x emissions, which were reduced by<br />

52 % in the last ten years (see Fig. 08).<br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

0,050 0,039 0,038 0,046 0,044 0,043 0,044 0,039<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

0,080<br />

0,060<br />

0,040<br />

0,020


Water resources.<br />

Fresh process water<br />

Water is another fundamental element in<br />

papermaking: after the pulp, it has every right to<br />

be considered the second most important of our<br />

raw materials. In addition, although it is a renewable<br />

resource, we all know that water is becoming<br />

increasingly valuable, so is a resource on which<br />

everyone – industry included – must focus maximum<br />

attention to ensure that it is used responsibly <strong>and</strong><br />

sustainably, reducing waste <strong>and</strong> all inappropriate use.<br />

Taking for granted that we subscribe without<br />

restriction to the principles of a conscientious use<br />

of this indispensable element, our aim in introducing<br />

this issue is also to make a short statement whose<br />

purpose is to clarify the situation with regard to the<br />

real amount of water that is used by the papermaking<br />

industry, which is still far too often accused of being<br />

a voracious consumer of water. A simple comparison<br />

with other industries immediately shows that the per<br />

unit consumption of water in our sector is actually<br />

one of the more modest ones. We compared the<br />

data available in the literature 20 for a series of<br />

mass consumption goods, the findings are shown<br />

Table 10 Comparison of water usage for different products<br />

Product (ref.: Production of 1 kg) Litres of fresh H 2 O/kg produced<br />

Paper – mean value for italian paper industry 2008 40<br />

Paper – mean value for <strong>Fedrigoni</strong> paper mills 2010 25<br />

Maize 900<br />

Rice 3,000<br />

Pork 4,900<br />

Beef 15,550<br />

in Table 10. All our facilities have a long record of<br />

active commitment to increasingly reducing the<br />

amounts of fresh water used, even though this is<br />

often far from straightforward for the specialities<br />

<strong>and</strong> qualitative characteristics of our products.<br />

Maintaining a balanced compromise between<br />

economic, qualitative <strong>and</strong> functional requirements,<br />

we pursue a variety of actions:<br />

• aiming to use substances <strong>and</strong> preparations that<br />

call for a reduced consumption of fresh water in<br />

association as a solvent or suspension;<br />

• improving our planning, so as to avoid frequent<br />

production changes, each of which calls for the use<br />

of considerable amounts of water for the cleaning<br />

process between cycles;<br />

• constantly monitoring consumption <strong>and</strong> intervening<br />

wherever waste is found;<br />

• favouring the use of recycled water whenever<br />

the product allow.<br />

Considering the special papers we produce <strong>and</strong><br />

their variety, every action that contributes to saving<br />

fresh water is of even greater value in the light of<br />

68<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

20 Sources: FAO, Assocarta<br />

<strong>and</strong> www.liquida.it


400.000<br />

350.000<br />

300.000<br />

250.000<br />

<strong>Environmental</strong><br />

performances<br />

69<br />

the fact that Chapter 6 (special papers sector) of<br />

the European BREF report for the paper industry,<br />

drawn up by the European Commission to apply the<br />

principles of the IPPC at EU level, even in the<br />

edition updated as of 2010 (Draft 1 21 ) states explicitly<br />

that the opportunities to reduce the consumption of<br />

fresh water <strong>and</strong> replace it with recycled water are<br />

often really very moderate in the area of special<br />

papers manufacturing.<br />

And yet our paper mills have combined the<br />

activities listed above to achieve reductions of a<br />

substantial 45 % in the specific consumption of fresh<br />

water in the last ten years, passing from a mean<br />

Fig. 09 Specific fresh water consumption<br />

Gross production (tons) m 3 H 2 O/gross production ton)<br />

value of 52.4 m 3 H 2 O fresh /ton gross of paper in 2002 to<br />

28,9 m 3 H 2 O fresh /ton gross of paper in <strong>2011</strong>. It should also<br />

be mentioned that the above-mentioned BREF/IPPC<br />

<strong>Report</strong> identifies a specific consumption of fresh<br />

water for the special papers sector of between<br />

50 <strong>and</strong> 100 m 3 H 2 O fresh /ton gross of paper , or again a<br />

preferential value in the case that the BAT are<br />

applied, of between 15 <strong>and</strong> 100 m3 H O /ton 2 fresh gross of<br />

, according to the type of paper produced.<br />

paper<br />

It is therefore fair to say that our 28,9 m3 H O 2<br />

fresh /ton puts us at a level<br />

gross of paper<br />

of considerable excellence. (see Fig. 09)<br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

45,5 39,4 36,6 33,9 32,3 32,0 31,6 28,9<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

21 A second provisional version was<br />

issued in May 2012 (Draft 2)<br />

55,0<br />

50,0<br />

45,0<br />

40,0<br />

35,0<br />

30,0


Water resources.<br />

Treated water<br />

Once process waters have fulfilled their function,<br />

with the exception of that share that is pumped back<br />

into the cycle, they must be subjected to a treatment<br />

before they can be returned to the water body in<br />

full compliance with the quality limits set by law<br />

governing a whole series of chemical, physical <strong>and</strong><br />

biological parameters.<br />

In order to be effective, these treatments<br />

must be supported by suitable technologies,<br />

in which the company has always invested heavily,<br />

not so much as a way of ensuring compliance with<br />

the law, but in order to enable its mills to operate<br />

with a wide margin of compliance <strong>and</strong> to provide<br />

suitable guarantees about our operations to the<br />

control authorities.<br />

This is the equipment currently operating<br />

in our facilities. Which means:<br />

• primary treatment plant: uses a process of<br />

coagulation <strong>and</strong> subsequent sedimentation<br />

(the sediment forms the residual sludge) to<br />

remove pollutants<br />

• biological plant: uses the action of microorganisms<br />

to remove the soluble biological carbon quota<br />

that the chemical <strong>and</strong> physical treatment has not<br />

succeeded in removing (sludge is also formed as<br />

a result of this process).<br />

Table 11 Type of water purification plants in our facilities<br />

<strong>Fedrigoni</strong> SpA Type/Technique of water purification<br />

Arco Paper Mill Primary treatment plant + biological plant<br />

Varone Paper Mill Primary treatment plant<br />

Verona Paper Mill Primary treatment plant<br />

Fabriano Paper Mill Primary treatment plant + biological plant<br />

Pioraco Paper Mill Primary treatment plant<br />

Biological plants located downstream of the chemical<br />

<strong>and</strong> physical plants are only provided in cases in<br />

which a significant proportion of the biodegradable<br />

amount of the organic pollutants remains. When this<br />

is not the case, a primary treatment plant already<br />

provides excellent guarantees of purification on its<br />

own. That is the reason why some papers mills have<br />

a biological plant while others do not. Nevertheless,<br />

these plants are not enough on their own, so<br />

the company is constantly committed to work<br />

preventively to:<br />

• monitor analytically the quality of the water<br />

upstream <strong>and</strong> downstream of the treatment<br />

process, with daily checks <strong>and</strong> sometimes several<br />

times every day, thus enabling us to step in very<br />

quickly whenever the need arises;<br />

• select raw <strong>and</strong> auxiliary materials that contribute<br />

less <strong>and</strong> less to the formation of pollutants in the<br />

process waters;<br />

• improve the retention of pulp fibres <strong>and</strong> additives<br />

on to the paper;<br />

• close its cycles so as to reduce the volumes<br />

of water that have to be treated<br />

70<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


450.000<br />

400.000<br />

350.000<br />

300.000<br />

250.000<br />

<strong>Environmental</strong><br />

performances<br />

71<br />

Fig. 10 Specific COD load<br />

This approach has enabled us achieve substantial<br />

improvements year after year. This is demonstrated<br />

by the constant decrease in COD (see <strong>Environmental</strong><br />

Glossary) of our treated waters expressed as a<br />

specific weighting of gross production, which has<br />

been reduced from a value of 5.8 kg COD/ton gross in<br />

Gross production (tons) kg COD 21 /gross production ton<br />

2002 to just 2.5 kg COD/ton gross in <strong>2011</strong>, a cut of 55.7 %,<br />

which can be illustrated on a graph (see Fig. 10).<br />

If we now consider the same parameter<br />

expressed as a mean annual value, we have passed<br />

from 93 mg/l in 2002 to 87 mg/l in <strong>2011</strong>, a reduction<br />

of 1 %, which shows this trend on the Figure 11.<br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

5,1 3,4 3,1 2,5 2,5 2,3 2,7 2,5<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

6,0<br />

5,0<br />

4,0<br />

3,0


Waste<br />

The most important waste that is produced in<br />

papermaking is the residual sludge that is generated<br />

during the water treatment, both in primary<br />

treatment plants <strong>and</strong> in biological plants. In the<br />

balance sheet of total waste issuing from our paper<br />

mills, this sludge accounts for about 67 % <strong>and</strong><br />

comprises the physical part of the pollutants that has<br />

been separated out from the water being filtered.<br />

Of this sludge, about 50 – 60 % is actually<br />

water, while its dry share can be attributed primarily<br />

400.000<br />

350.000<br />

300.000<br />

250.000<br />

Fig. 11 Absolute average COD<br />

Gross production (tons) mg COD/l discharged water<br />

to pulp fibres accompanied by mineral fillers, binding<br />

agents, chemical additives, etc.<br />

Unfortunately, even though this waste is<br />

distinguished by its very nature of being 100 %<br />

biodegradable, because of its complete absence of<br />

toxic <strong>and</strong> harmful substances, because it contains<br />

practically no heavy metals at all <strong>and</strong> because it<br />

is chemically inert, a distinction is drawn between<br />

it <strong>and</strong> other kinds of papermaking waste, in that<br />

it cannot be re-used as recycled fibre in our<br />

72<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

NOTE ON LEGALLY<br />

APPLICABLE LIMITS<br />

In the Autonomous Province of<br />

Trento, the legal limit is set at 100 mg<br />

COD/litres of discharged water (ref.<br />

factories in Arco <strong>and</strong> Varone), while<br />

in the rest of Italy the limit is 160 mg<br />

COD/litres of water discharged<br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

95 82 75 81 73 72 87 93<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

100<br />

90<br />

80


400.000<br />

350.000<br />

300.000<br />

250.000<br />

<strong>Environmental</strong><br />

performances<br />

Fig. 12 Specific sludge production<br />

73<br />

processes, because of the high quality requirements<br />

for the products made in our paper mills. As a result,<br />

it has to be entrusted to authorised third parties <strong>and</strong><br />

qualified as a special, albeit non-hazardous, waste,<br />

so that it can be destined for recuperation. And this<br />

is a solution that involves truly substantial costs.<br />

To be sure, our actions aimed at closing our<br />

production water cycles, continuously improving<br />

Gross production (tons) kg sludge as measuered/gross production ton<br />

the retention of pulp fibres <strong>and</strong> fillers in the paper<br />

<strong>and</strong> optimising our choice of raw materials have<br />

contributed to reducing the production of waste in<br />

the course of time: in practice, we have been able<br />

to record a decrease of 42 % in its specific weighting<br />

in gross production in the course of the last ten<br />

years (see Fig. 12).<br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

59,6 52,4 47,8 33,7 35,3 36,0 36,8 35,0<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

60,0<br />

50,0<br />

40,0


As far as the production of other kinds of waste<br />

is concerned (miscellaneous kinds of packaging,<br />

metals, wood, plastic etc.), we focus considerable<br />

attention on selective waste sorting inside each<br />

mill, which means that we encourage maximum<br />

recyclability, while also bringing pressure to bear<br />

on our suppliers so that they also aim to reduce<br />

their packaging to the bare essentials. All this has<br />

450.000<br />

400.000<br />

350.000<br />

300.000<br />

250.000<br />

Fig. 13 Specific other waste load<br />

enabled us to reduce this class of waste, expressed<br />

as a specific weighting on gross production, by 16 %<br />

between 2002 <strong>and</strong> <strong>2011</strong> (see Fig. 13). If we then also<br />

consider our total waste production as the sum<br />

of residual sludge plus all other kinds of waste,<br />

again expressed as a specific weighting on gross<br />

production, we achieved a total reduction of 35 % in<br />

the same period. (see Fig.14)<br />

Gross production (tons) kg other waste as measured/gross production ton<br />

74<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

18,4 14,0 22,4 17,2 12,8 13,3 15,6 17,2<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

25<br />

22<br />

19<br />

16<br />

13<br />

10


450.000<br />

400.000<br />

350.000<br />

300.000<br />

250.000<br />

<strong>Environmental</strong><br />

performances<br />

Fig. 14 Total specific waste load<br />

75<br />

Gross production (tons) Total kg waste/gross production ton<br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

78,1 66,5 70,2 50,9 48,1 44,1 52,4 52,2<br />

326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />

90,0<br />

80,0<br />

70,0<br />

60,0<br />

50,0<br />

40,0


<strong>Environmental</strong> noise<br />

Noise is a phenomenon that can be divided into<br />

two distinct categories in industry. The first of<br />

these is the acoustic impact that can derive<br />

from manufacturing activities <strong>and</strong> influence the<br />

surrounding area. The other is the noise that risks<br />

impacting on the health of the people working in the<br />

facility itself. In both cases, if the noise is not kept<br />

under control <strong>and</strong> regulated, it may reach significant<br />

proportions.<br />

The company is aware of the need to focus<br />

on complying with the limits established by law,<br />

but it also sets out to go beyond this compliance,<br />

so as to safeguard the communities that live in the<br />

neighbourhood of our paper mills, at the same time<br />

making substantial monetary investments supporting<br />

by intervening with:<br />

• regular instrumental checks entrusted to<br />

authorised third parties, which often go beyond the<br />

thresholds established by law. The environmental<br />

control plans drawn up for each of our facilities<br />

make provision for checks to be run at night <strong>and</strong><br />

during the daytime, both inside the plants <strong>and</strong> on<br />

their outer borders, so as to monitor compliance<br />

with emission <strong>and</strong> immission values in the course<br />

of time, using the limits established in the acoustic<br />

zoning plans adopted by the host municipalities<br />

as their benchmarks <strong>and</strong>, in locations where<br />

such plans have not yet been passed, the limits<br />

enshrined in the laws relating to the facility’s<br />

class of location, such as Italian Law N° 447 dated<br />

26.10.1995, the Prime Ministerial Decree dated<br />

14.11.1997, etc.<br />

• in addition to being shared with the authority, the<br />

results of these controls trigger the definition of<br />

action plans, as the need arises, which contains<br />

actions targeted to clear up any situations that<br />

have become critical;<br />

• lastly, the many evaluations to be conducted in the<br />

course of the preventive environmental <strong>and</strong> safety<br />

analysis that is already launched during the project<br />

conception stage for all investments affecting<br />

our structures, facilities <strong>and</strong> machinery include<br />

using specific mathematical models to quantify the<br />

potential acoustic impact that may derive from the<br />

investments in question, so as to identify the best<br />

solutions for eliminating or minimising the acoustic<br />

impact while it is still in the design stage.<br />

The checks run in the course of <strong>2011</strong> have always<br />

pointed out the company’s compliance with the law,<br />

often with wide margins.<br />

Hazardous substances<br />

Substances of this kind are found in the course of<br />

papermaking processes only for two fundamental<br />

reasons:<br />

• a very limited number of chemical preparations<br />

must necessarily be used only because no<br />

alternative products that offer guarantees<br />

of performing to the same degree while being<br />

less hazardous are available on the market;<br />

• some older industrial buildings still contain<br />

asbestos.<br />

In the first case, the company combines operational<br />

issues with management issues. In the phases when<br />

these substances are involved, the company uses<br />

closed circuits, so as to ensure that no contact is<br />

possible for the workers, nor can the substances be<br />

spread in the environment. These plant systems are<br />

provided with extensive procedural documentation<br />

that supplies the staff with an exhaustive series of<br />

behavioural instructions. Lastly, the use of these<br />

substances is also monitored. With regard to the<br />

issue of chemical substances <strong>and</strong> preparations, we<br />

do not allow our policy to waver from the indications<br />

76<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


<strong>Environmental</strong><br />

performances<br />

77<br />

entered by European Regulation N° 1907/2006 dated<br />

18.12.2006, governing the registration, evaluation,<br />

authorisation <strong>and</strong> control of chemical substances,<br />

better known by the acronym of REACH (see the<br />

<strong>Environmental</strong> glossary).<br />

This Regulation substantially comprises a<br />

codification of more than 40 European regulations<br />

previously in force, the most important ones being<br />

Directive N° 67/548 (Dangerous Substances +<br />

Amendments), Directive N° 99/45 (Dangerous<br />

Preparation), Regulation N° 793/93 (Existing<br />

Chemicals) <strong>and</strong> Directive N° 76/769 (Restrictions<br />

of the Marketing <strong>and</strong> Use of Certain Dangerous<br />

Substances <strong>and</strong> Preparations + Amendments), with<br />

the aim to generate a single system of Registration<br />

<strong>and</strong> Evaluation <strong>and</strong>, if necessary, Authorisation of the<br />

approximately 30,000 ‘existing’ chemical substances<br />

(i.e. the ones already launched on the market before<br />

September 1981) <strong>and</strong> ‘new’ ones (i.e. launched on the<br />

market since September 1981), for the purpose of<br />

guaranteeing a greater level of protection for human<br />

health <strong>and</strong> for the environment.<br />

In this new legal context, it is worth noting that<br />

paper is not identified as a chemical substance or<br />

preparation, which means that it is exempt from the<br />

obligations of preregistration, registration <strong>and</strong> all the<br />

more so of authorisation.<br />

Nevertheless, this new context does affect us<br />

as ‘Downstream Users’ of chemical substances <strong>and</strong><br />

producers of ‘articles’. This obliges us to ‘use’ these<br />

substances in compliance with the ‘uses identified’ by<br />

our suppliers <strong>and</strong> within the framework of ‘exposure<br />

scenarios’ communicated by them, ensuring that<br />

complete <strong>and</strong> accurate information about the<br />

substances <strong>and</strong> preparations is conveyed all the<br />

way along the production chain.<br />

In order to comply with this obligation, in particular<br />

with Art. N° 38 of the Regulation, we already made<br />

a major investment of effort in 2008 to convey<br />

the extensive information necessary to all our<br />

producers, suppliers <strong>and</strong> importers of chemical<br />

substances <strong>and</strong> preparations for the purpose<br />

of defining the uses identified <strong>and</strong> the ‘exposure<br />

scenarios’ related to the specific nature of our<br />

manufacturing activities.<br />

In the case of the remaining presence<br />

of asbestos, a material that was recognised as<br />

unreservedly cancerogenous at the beginning of<br />

the 1990’s, even if only under certain conditions,<br />

i.e. when it is in a brittle condition <strong>and</strong> its fibres<br />

may be spread in the air, the company has<br />

periodical evaluations. These checks are obviously<br />

not run in-house, but are entrusted to specialised<br />

<strong>and</strong> authorised external experts <strong>and</strong> are based<br />

essentially on the use of two of the most reliable<br />

survey methods. One of these is the tear test, the<br />

other the M.O.C.F. method (Microscope in Phase<br />

Contrast), which determines the quantity <strong>and</strong><br />

quality of the fibres dispersed in the air.<br />

Over the years, these surveys have always<br />

demonstrated that the situation complies with<br />

both the environmental <strong>and</strong> the health st<strong>and</strong>ards<br />

established by law. Nevertheless, regardless of<br />

the results of these analyses, over the years the<br />

company has also prepared specific plans, to be<br />

applied in the course of several years, whose aim is<br />

gradually to remove all those parts that may become<br />

harmful in future, so as to make drastic reductions in<br />

the presence of this substance in our buildings in the<br />

course of a few years.


The soil<br />

Although the soil is not an active component in our<br />

processes, of course, it is an element that could be<br />

damaged if the ways in which certain materials, both<br />

liquids <strong>and</strong> solids, are h<strong>and</strong>led <strong>and</strong> stored do not<br />

comply with strict rules <strong>and</strong> if they are not stored<br />

in areas equipped specifically to safeguard against<br />

any spillage on the ground, with all the possible<br />

consequences that may arise for the subsoil,<br />

including the aquifers.<br />

That is why substantial resources are<br />

dedicated both to preventive <strong>and</strong> to pro-active<br />

maintenance <strong>and</strong> especially to preparing <strong>and</strong> building<br />

container tanks to ensure that there is no possibility<br />

that any materials will come into direct contact with<br />

the soil or be allowed to spread on the ground.<br />

In the case of liquid substances in particular,<br />

the entire area under roof <strong>and</strong> also part of the<br />

open-air area destined for production activities<br />

in each facility are structured as a single large<br />

container tank, so that any accidental spillage cannot<br />

flow freely towards the ground, nor towards any<br />

drains designed to collect rainwater, but everything<br />

is channelled towards the water plant, so that any<br />

spillage can be subjected to suitable treatment.<br />

Any solid substances that may constitute<br />

a potential risk for the soil are preserved inside<br />

container structures from which no spillage can<br />

make it way out. The same approach is adopted<br />

for that part of these substances that is being<br />

used directly in the production process.<br />

By way of a further guarantee, strict operating<br />

procedures are accompanied by training <strong>and</strong><br />

retraining sessions, including simulations of<br />

accidental spillage, in which all those members<br />

of staff who h<strong>and</strong>le or use these substances in<br />

any way are required to take part.<br />

It is also worth mentioning that, by promoting<br />

<strong>and</strong> improving selective waste sorting <strong>and</strong> at the<br />

same time reducing the amount of waste generated,<br />

we contribute in any case to safeguard the soil<br />

by removing a substantial amount of waste that<br />

would otherwise be destined to end up in a l<strong>and</strong>fill;<br />

this is achieved by sending it for recycling, which<br />

is certainly an environmentally more sustainable<br />

approach.<br />

Performances in the<br />

converting sector<br />

Raw <strong>and</strong> auxiliary materials<br />

The row materials used typically in converting<br />

production processes are paper <strong>and</strong> plastic films,<br />

both as the front <strong>and</strong> as the support, adhesives in a<br />

water-based emulsion, silicones with their additives<br />

(polysiloxanes) <strong>and</strong> solvents, although these last are<br />

only used for cycle cleaning operations every time<br />

that the production is changed. The characteristics<br />

that distinguish our processes are easily identifiable:<br />

78<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


<strong>Environmental</strong><br />

performances<br />

79<br />

• the choice of papers to use is oriented towards<br />

suppliers who support <strong>and</strong> comply with the best<br />

principles of sustainable forestry <strong>and</strong> favour the<br />

use of environmentally compatible raw materials<br />

in their processes;<br />

• as long ago as the mid-nineties, we started the<br />

gradual conversion of our facilities, investing<br />

substantial sums <strong>and</strong> making exclusive use of<br />

solvent-free processes that have enabled us to<br />

replace the traditional system of silicone coating<br />

with one that makes no use of solvents (i.e. exane,<br />

ethyl acetate <strong>and</strong> xylene).<br />

This latter step has enabled us to go a long way<br />

towards achieving three notable advantages:<br />

• we have improved the environmental conditions in<br />

our workplaces, to the unquestioned benefit of our<br />

workforce;<br />

• we are now free of a whole series of environmental<br />

problems related to releasing the residual part of<br />

the solvent into the atmosphere, even though that<br />

may have taken place through a suitable abatement<br />

system, such as afterburners;<br />

• we have achieved considerable energy savings, with<br />

the positive effects that derive from this, also for<br />

the environment.<br />

The decision to stop using solvents has had<br />

no negative impact on our products’ quality<br />

characteristics: on the contrary, it has proved to be<br />

effective, even though the change in technology did<br />

influence the process. In practice, if we consider<br />

the last ten years, a period in which we have all but<br />

doubled our production, the increase in our use<br />

of adhesives in a watery solution has kept pace.<br />

These days, the only times that solvents are used<br />

are to wash <strong>and</strong> clean the cycles when production<br />

is changed. The residue of each of these cleaning<br />

operations is collected in special containers so that<br />

it can be disposed of externally as waste.<br />

Energy resources<br />

Electric power <strong>and</strong> thermal energy play a crucial<br />

role in this sector, too, although not as much as in<br />

the area of papermaking. In this case – <strong>and</strong> at least<br />

for now – the amounts of energy consumption in<br />

question preclude the emergence of the requirement<br />

to make ourselves independent by installing a co-<br />

generation plant, although that step had become<br />

practically essential in the papermaking sector.<br />

From an environmental perspective, then, as<br />

we buy our electric power from an external supplier,<br />

feasible improvements can be summarised as an<br />

increasingly rational <strong>and</strong> careful use of this resource.<br />

The thermal energy that is indispensable for<br />

the product polymerising phases, on the other h<strong>and</strong>,<br />

is produced on the spot, using methane-powered<br />

generators whose low environmental impact, in<br />

particular low level of CO 2 emissions, has already<br />

been explained in previous sections.<br />

In the light of this policy on using energy<br />

resources, our specific consumption was reduced by<br />

36 % in the course of the last 7 years, although our<br />

gross production has increased by 55 % (see Fig. 15).


80.000<br />

70.000<br />

60.000<br />

50.000<br />

Fig. 15 Total specific energy consumption<br />

Gross production (tons) GJ/gross production ton<br />

2006 2007 2008 2009 2010 <strong>2011</strong><br />

0,53 0,58 0,52 0,52 0,31 0,31<br />

56.478 62.668 68.578 74.969 76.751 82.669<br />

Air emissions<br />

Since 1995, when we started introducing the<br />

solventless technology, we have reduced our<br />

atmospheric emissions of volatile organic<br />

substances, also known by the acronym VOS,<br />

to a minimum.<br />

Unlike the papermaking industry, the<br />

converting sector is not subject to the provisions<br />

of European Directive N° 2003/87/EC, also known<br />

as the ‘Emissions Trading Directive’, which acts at<br />

EU level to regulate the activities, so as to reduce<br />

emission of greenhouse gases in compliance with<br />

the stipulations of the Kyoto Protocol.<br />

Nevertheless, the company makes an enormous<br />

effort to reduce CO emissions associated<br />

2<br />

with generating thermal energy whenever it is<br />

technologically possible to do so. In the course<br />

of time, the results achieved from optimising<br />

combustion ratios, subjecting the facilities to<br />

constant supervision <strong>and</strong> practising suitable<br />

maintenance have been found to be reassuring:<br />

in seven years, our specific emission of CO has 2<br />

been reduced by 29 % (see Fig. 16).<br />

80<br />

0,80<br />

0,70<br />

0,60<br />

0,50<br />

0,40<br />

0,30<br />

0,20<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


<strong>Environmental</strong><br />

performances<br />

81<br />

80.000<br />

70.000<br />

60.000<br />

50.000<br />

Fig. 16 Specific CO emission<br />

2<br />

Gross production (tons) kg CO /gross production ton<br />

2<br />

2006 2007 2008 2009 2010 <strong>2011</strong><br />

87,5 89,4 87,9 72,6 71,0 62,1<br />

56.478 62.668 68.578 74.969 76.751 82.669<br />

Water resources.<br />

Fresh water <strong>and</strong> process water<br />

Water does not play the same essential role in the<br />

converting sector that it does in papermaking <strong>and</strong><br />

its use is limited to:<br />

• cycle washing operations;<br />

• supplying the cooling <strong>and</strong> conditioning circuits;<br />

• generating steam.<br />

Altogether, then, a relatively small amount of water<br />

is used, although that does not make us pay any less<br />

attention to the need to optimise its consumption.<br />

Water can be saved in different ways, ranging<br />

100<br />

potentially from planning production in such a way<br />

as to minimise the number of times that the plant<br />

machinery needs to be washed for cycle changes,<br />

to achieving a greater degree of closure of the<br />

cooling <strong>and</strong> conditioning water cycles, amending the<br />

threshold temperatures for discharge <strong>and</strong> taking<br />

corrective measures for even the smallest wastages,<br />

such as hosepipes <strong>and</strong> taps left on etc. Taken as<br />

a whole, all this has contributed to keep values on<br />

range (from a value of 9.5 m3 H O / gross ton in 2005<br />

2<br />

90<br />

80<br />

70


80.000<br />

70.000<br />

60.000<br />

50.000<br />

Fig. 17 Specific fresh water consumption<br />

Gross production (tons) m 3 H 2 0/gross production ton<br />

2006 2007 2008 2009 2010 <strong>2011</strong><br />

11,3 10,0 8,8 8,2 9,9 10,1<br />

56.478 62.668 68.578 74.969 76.751 82.669<br />

to 10.1 m3 H O /ton ) while production increased by<br />

2 gross<br />

55 % in the same period (see Fig. 17).<br />

The company’s converting facilities are not equipped<br />

with water treatment plants of their own, as the<br />

negligible amounts of water that need to be filtered<br />

would not justify their existence <strong>and</strong> would tip the<br />

scales right out of balance, with the cost of running<br />

them far exceeding the environmental benefits that<br />

could be achieved.<br />

In the case of Arconvert SpA, the water that<br />

has been used for washing is channelled to the<br />

chemical, physical <strong>and</strong> biological purifying plant<br />

in the neighbouring <strong>Fedrigoni</strong> SpA Arco paper<br />

mill, as Arconvert shares in its ownership <strong>and</strong> in<br />

the responsibility for the liquid waste discharge<br />

authorisation.<br />

For its part, Manter SA subjects its wash water to a<br />

clarifying pre-treatment with ferrous chloride, before<br />

channelling it to an authorised external disposer as<br />

waste.<br />

Waste <strong>and</strong> the soil<br />

With sole exception of residual sludge, the<br />

production <strong>and</strong> h<strong>and</strong>ling of wastes is identical in<br />

converting <strong>and</strong> in the papermaking facilities, so<br />

the actions taken to reduce the amounts of waste<br />

h<strong>and</strong>led are similar. As the primary objective remains<br />

to go as far as possible to encourage forms of<br />

82<br />

12<br />

11<br />

10<br />

9<br />

8<br />

7<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


<strong>Environmental</strong><br />

performances<br />

83<br />

80.000<br />

70.000<br />

60.000<br />

50.000<br />

Fig. 18 Specific total waste load<br />

Gross production (tons) Total kg waste/gross production ton<br />

2006 2007 2008 2009 2010 <strong>2011</strong><br />

109,8 110,6 87,4 72,8 75,3 62,7<br />

56.478 62.668 68.578 74.969 76.751 82.669<br />

recuperation for miscellaneous kinds of packaging,<br />

for iron, wood, plastic, paper etc., we therefore<br />

operate a selective waste sorting system <strong>and</strong> focus<br />

a great deal on the necessary increase in staff<br />

awareness, while also bringing pressure to bear<br />

on our suppliers so that they also contribute in their<br />

turn to reducing the amount of packaging used.<br />

In the case of the few kinds of waste that<br />

are classified as hazardous (washing solutions that<br />

contain solvents, used oils, rags soaked in mineral<br />

or lubricating oils, neon tubes, batteries etc.), both<br />

the quantities of them that are collected together<br />

<strong>and</strong> stored <strong>and</strong> the periods for which they are<br />

stored before being delivered to external disposal<br />

agents always comply with the law <strong>and</strong> all these<br />

operations are conducted in special areas equipped<br />

with suitable protection, so as to avoid any possible<br />

dispersions in the environment or on the ground.<br />

In the interests of safeguarding the soil <strong>and</strong> to<br />

ensure prevention of all kinds – even only potential<br />

– of contamination brought about by the accidental<br />

spillage of liquid compounds or oils, not only has the<br />

company installed container tanks, but practically<br />

all the facility’s open-air areas are waterproofed,<br />

asphalted or concreted over.<br />

In <strong>2011</strong>, these actions led to a further reduction<br />

of 28 % in just one year in the amount of waste<br />

generated in terms of specific weighting on gross<br />

production, while the corresponding reduction over<br />

the last seven years has been 40 % (see Fig. 18).<br />

120<br />

100<br />

80<br />

60<br />

40


86<br />

87<br />

89<br />

93<br />

Workplace<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

performances<br />

Foreword<br />

Evaluation of causes <strong>and</strong><br />

statistical analysis of accidents<br />

The value of performances<br />

Training


Workplace<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

performances<br />

Foreword<br />

Given the complexity of juridical references, their<br />

rapid evolution <strong>and</strong> the proliferation of related<br />

regulations on a local area scale, there is no doubt<br />

that ensuring 'safety' <strong>and</strong> 'health' in the workplace is<br />

by now an increasingly complex operation; inasmuch,<br />

an interdisciplinary approach is essential, where<br />

each component must not diminish the others to<br />

avoid reciprocally down-grading their importance.<br />

A classic problem of this type, when dealing with<br />

aspects involving safety <strong>and</strong> health in the workplace,<br />

is the identification of a correct compromise<br />

between management <strong>and</strong> organisational tasks<br />

covering medical-health, plant, engineering,<br />

regulatory <strong>and</strong> other requirements. This may seem<br />

self-evident or even obvious, but is not always clearly<br />

defined in reality. And this should be fundamentally<br />

traced to the fact that safety is still today a 'question<br />

of culture'. Many people still think that safety is not a<br />

personal question but involves only those dedicated<br />

<strong>and</strong> professional figures active in the field. There is<br />

no doubt that while such an attitude persists among<br />

individuals it will be difficult to achieve an advanced<br />

level of safety for everyone. In order to bridge this<br />

gap, then, we have always set out to:<br />

• involve individuals in becoming increasingly aware<br />

about these issues by conducting information<br />

<strong>and</strong> training programmes with the aim of getting<br />

their active support for the decisions made about<br />

prevention <strong>and</strong> protection;<br />

• define the organisational <strong>and</strong> management aspects<br />

of the workplace, drawing inspiration not only from<br />

applicable legislation, but also from the principles<br />

of international st<strong>and</strong>ard BSI OHSAS 18001:2007,<br />

as indicated among other things in Art. 30, section<br />

5 of Italian Legislative Decree N° 81/2008 <strong>and</strong><br />

subsequent amendments, which identifies it<br />

explicitly as an effective system for the purposes<br />

of prevention;<br />

• create the right environmental conditions in the<br />

workplace for improving not only the safety of the<br />

workforce, but also its psycho-physical wellbeing;<br />

• clarify all roles <strong>and</strong> responsibilities, so as to avoid<br />

all interferences <strong>and</strong> overlapping;<br />

• comply with the technical, regulatory <strong>and</strong> legal<br />

st<strong>and</strong>ards established for equipment, plant<br />

systems, workplaces <strong>and</strong> chemical, physical<br />

<strong>and</strong> biological agents;<br />

• conduct preventive risk evaluation activities at all<br />

times, then adopt suitable protection measures as<br />

a consequence;<br />

• run checks at regular intervals whose purpose is<br />

to monitor the application <strong>and</strong> effectiveness of the<br />

procedures we have adopted.<br />

As a result, well before Italian Legislative Decree<br />

N° 626/1994 came into force <strong>and</strong> was then replaced<br />

by the new Consolidation Act on <strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

in the Workplace (Legislative Decree N° 81 dated<br />

09.04.2008 <strong>and</strong> subsequent amendments), but also<br />

before corresponding legislation came into force<br />

in other countries, our Italian companies are are<br />

organised to comply with the stipulations in all this<br />

legislation, as the safety management models that<br />

we had already adopted for our own sake had been<br />

found to be suitable for providing the compliance<br />

necessary.<br />

In addition to compliance with the<br />

‘Organisational Model’ whose effect is to exempt<br />

the <strong>Group</strong> from its corporate administrative<br />

liability as per Italian Legislative Decree N° 231<br />

dated 08.06.2001, whose provisions were already<br />

described in a former Chapter, our organisation<br />

provides for certain specific corporate figures to be<br />

operational, comprising internal organs, hierarchic<br />

structures, methods for managing resources <strong>and</strong><br />

proxies, appropriate channels of internal <strong>and</strong><br />

external communications, tools for collecting,<br />

86<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>


Workplace<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

performances<br />

87<br />

processing <strong>and</strong> managing data <strong>and</strong> documentation,<br />

monitoring tools <strong>and</strong> so on, with the precise aim of:<br />

• reducing the number of accidents in the workplace,<br />

in terms both of frequency <strong>and</strong> of gravity;<br />

• reducing the costs to be sustained for what is<br />

known as ‘non-safety’, leading to benefits not only<br />

for us, but also for the institutions responsible for<br />

paying the costs of the National <strong>Health</strong> Service, the<br />

insurance premiums levied by the National Labour<br />

Accident Insurance Institute (INAIL), disability<br />

pensions, etc.;<br />

• improving compliance with legal requirements<br />

as rapidly <strong>and</strong> congruously as possible;<br />

• enhancing the involvement of the various corporate<br />

functions, deciding <strong>and</strong> citing their precise<br />

responsibilities;<br />

• improving the healthiness in the workplace, so<br />

as to reduce work-induced pathologies;<br />

• improving awareness <strong>and</strong> motivation on the part of<br />

the staff, at the same time also optimising relations<br />

with trade union representatives, especially those<br />

responsible for safety (RLS);<br />

• increasing employees’ professionalism as a result<br />

of precise education <strong>and</strong> training activities, at the<br />

same time also increasing their motivation;<br />

• strengthening our external image in terms of<br />

credibility <strong>and</strong> reliability among all stakeholders;<br />

• improving transparency in our relations with the<br />

Control Authorities <strong>and</strong> the Monitoring Organs;<br />

• strengthening our competitive advantages, as<br />

evaluations of corporate safety management are<br />

becoming increasingly important, both in legal<br />

<strong>and</strong> legislative terms <strong>and</strong> towards stakeholders,<br />

as indicators of an organisation’s stability <strong>and</strong><br />

competitiveness, in the same way as what is<br />

happening in terms of environmental protection<br />

<strong>and</strong> corporate social responsibility.<br />

Evaluation of causes<br />

<strong>and</strong> statistical analysis<br />

of accidents<br />

Art. 2. 1. 2. of Italian st<strong>and</strong>ard UNI 7249 defines<br />

accident as follows:<br />

‘[A] harmful event that takes place for a violent<br />

reason, on the occasion of working, which leads to<br />

the death or permanent absolute or partial inability<br />

to work or to a temporary absolute inability to work<br />

for a period greater than the remaining part of the<br />

working day or shift during which it took place’.<br />

Within this framework, the Italian legal order<br />

also provides the obligation to consider not only<br />

accidents that may take place during normal working<br />

activities <strong>and</strong> in the workplace, but also accidents<br />

that take itinerant form, which means the ones that<br />

may take place during the usual journey to <strong>and</strong> from<br />

work, plus from any one place of work to another<br />

place of work, in cases when the worker provides<br />

employed services to more than one employer.<br />

The statistical analysis of accidents is<br />

certainly an important tool for the purposes of<br />

improving activities of prevention. Yet if they are to<br />

be sustainable <strong>and</strong> comparable, these investigations<br />

must draw inspiration from common <strong>and</strong> agreed<br />

principles that guarantee both their objectivity <strong>and</strong><br />

at the same time their comparability. This is why our<br />

internal analyses are based on the benchmark of the<br />

indications provided by the Italian st<strong>and</strong>ard UNI 7249,<br />

which identifies the following as numbering among<br />

the main performance indicators.<br />

These performance indicators should always<br />

be interpreted with care <strong>and</strong> a critical eye, however,<br />

since, unlike what may be the case in comparable<br />

statistical compilations for the environment or for<br />

quality, areas where the company has the ability<br />

to introduce measures <strong>and</strong> the value calculated<br />

accurately represents the results of its performance,<br />

in the case of safety, the statistics may only provide<br />

an incomplete <strong>and</strong> incoherent reflection of the<br />

company’s actual performance.


Table 12 Accidents performance indicators<br />

AD – Average Duration Number of days of inability work recognised by INAIL in the period<br />

represents the total number of<br />

working days lost for accidents<br />

in the working period over a<br />

given time span<br />

Number of accidents in the period<br />

FI – Frequency Index Number of accidents in the period × 1,000,000<br />

evaluates the frequency of the<br />

collective accident phenomenon<br />

in every million hours worked,<br />

as a function of a given time span<br />

Total number of hours worked (blue-collar + white-collar) in the period<br />

GI – Gravity Index Number of days of inability to work in the period × 1,000<br />

identifies the intensity of an<br />

accident phenomenon <strong>and</strong><br />

represents the total number of<br />

accidents per 1,000 hours worked<br />

In practice, on the basis both of the data furnished<br />

by INAIL <strong>and</strong> of the stipulations in the Italian st<strong>and</strong>ard<br />

UNI 7249 mentioned above, the algorithms used<br />

for these calculations must also take itinerant<br />

accidents 22 into account, as well as relapses that<br />

may occur some time after the worker has already<br />

gone back to work. All of these are issues in which<br />

the company has very little power to introduce<br />

corrective measures. By way of a simple but<br />

effective example, consider that a single accident<br />

that starts out with a ten-day prognosis of inability<br />

Total number of hours worked (blue-collar + white-collar) in the period<br />

to work from INAIL <strong>and</strong> is then extended by a relapse<br />

to 20 days immediately triggers a mechanism that<br />

doubles its gravity index, without any actual change<br />

taking place in the original event.<br />

Another issue that may change the statistical<br />

evaluation of accidents – <strong>and</strong> quite significantly<br />

so – is the fact that episodes that ought to be<br />

classified as illness are often classified erroneously<br />

as accidents, even in the absence of the condition<br />

established by Italian st<strong>and</strong>ard UNI 7249 of a ‘harmful<br />

event that takes place for a violent reason’.<br />

88<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

NOTES FOR CALCULATIONS<br />

• A ‘period’ is one month or one year.<br />

• The calculation is based only on<br />

those accidents whose diagnosis<br />

has been recognised by INAIL as<br />

≥ 3 days.<br />

• ‘Total hours worked’ is construed<br />

as those worked by all employees<br />

(blue-collar <strong>and</strong> white-collar<br />

workers) who are subject to<br />

obligatory insurance.<br />

• In the specific case of determining<br />

the gravity index (GI), in addition<br />

to the two previous notes, the<br />

calculation must also include the<br />

days of extension of accidents that<br />

have taken place in corresponding<br />

previous periods, as well as days<br />

of absence for relapses, even if<br />

only part of them come within the<br />

period under consideration for<br />

the calculation.<br />

22 By way of providing an idea<br />

of the extent to which these may<br />

impact, for example, consider that<br />

in 2009 they accounted for 8% of all<br />

accidents reported in the <strong>Fedrigoni</strong><br />

Cartiere SpA business area alone.


Workplace<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

performances<br />

89<br />

In the light of the fluctuating, variable nature of<br />

the classification <strong>and</strong> quantification of accidents,<br />

then, the only truly viable method for underst<strong>and</strong>ing<br />

whether an improvement is actually taking place is<br />

that of evaluating the trend in performances, not so<br />

much over such short periods, but over a period of<br />

several years. Used in this way, statistics can help us<br />

balance out <strong>and</strong> compensate for situations like the<br />

ones just described, distributing the evaluations over<br />

the longer term in a way that is both more reliable<br />

<strong>and</strong> certainly more representative of the real trend<br />

in accidents.<br />

Table 13 Total <strong>Group</strong> performance (Cartiere + Converting + Technical products)<br />

The values of performances<br />

Unlike the preceding section dealing with the<br />

environment, in which the issues are set out<br />

separately as a function of the different processes<br />

applied, here we proceed as a whole, listing the<br />

values attributed to performances as they relate to<br />

the companies belonging to the <strong>Group</strong> as a whole.<br />

This choice is advisable because the specific<br />

nature of the different technologies used exerts<br />

no influence in general on the company’s safety<br />

performances, although we do acknowledge that<br />

different levels of risk apply to different operating<br />

contexts (see Tab. 13).<br />

INDICATOR 2003 2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong> % VARIATION<br />

Total accidents 187 189 182 181 193 183 133 166 128 -31,6<br />

AD – Average Duration 20,7 20,5 19,9 19,9 20,8 19,9 21,1 27,6 27,4 +32<br />

FI – Frequency Index 74,6 73,0 70,2 64,7 69,4 65,8 48,7 60,3 45,9 -38,4<br />

GI – Gravity Index 1,55 1,50 1,40 1,29 1,45 1,31 1,02 1,67 1,26 -18,7<br />

<strong>2011</strong><br />

v/s<br />

2003


If we plot this trend on a graph for the last nine<br />

years, we have:<br />

2.800.000<br />

2.700.000<br />

2.600.000<br />

2.500.000<br />

Fig. 19 Accidents – Average duration<br />

Total hours worked Number of days unable to work<br />

90<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

20,5 19,9 19,9 20,8 19,9 21,1 27,6 26,4<br />

2.587.663 2.591.846 2.795.610 2.780.031 2.781.934 2.733.235 2.752.388 2.785.989<br />

26,0<br />

24,0<br />

22,0<br />

20,0<br />

18,0


2.800.000<br />

2.700.000<br />

2.600.000<br />

2.500.000<br />

Workplace<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

performances<br />

91<br />

Fig. 20 Accidents – Frequency index<br />

Total hours worked Number of accidents/hours worked<br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

73,0 70,2 64,7 69,4 65,8 48,7 60,3 45,9<br />

2.587.663 2.591.846 2.795.610 2.780.031 2.781.934 2.733.235 2.752.388 2.785.989<br />

80<br />

70<br />

60<br />

50


2.800.000<br />

2.700.000<br />

2.600.000<br />

2.500.000<br />

Fig. 21 Accidents – Seriousness index<br />

Total hours worked Number of days unable to work/hours worked<br />

92<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

1,50 1,40 1,29 1,45 1,31 1,02 1,67 1,26<br />

2.587.663 2.591.846 2.795.610 2.780.031 2.781.934 2.733.235 2.752.388 2.785.989<br />

1,70<br />

1,60<br />

1,50<br />

1,40<br />

1,30<br />

1,20<br />

1,10<br />

1,00


Workplace<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

performances<br />

93<br />

Training<br />

Ample space <strong>and</strong> time are spent in all the <strong>Group</strong>’s<br />

units to training activities focused on prevention <strong>and</strong><br />

safety issues that go well beyond mere compliance<br />

with the provisions in the law.<br />

The company has always dedicated substantial<br />

internal <strong>and</strong> external resources to these exercises,<br />

which we believe to be fundamental to instilling<br />

in every member of the internal <strong>and</strong> external<br />

workforce the right culture of safety, without which<br />

it would truly be very difficult indeed to achieve any<br />

improvements at all, <strong>and</strong> has focused even more<br />

attention on this in recent years.<br />

Now involving practically the entire workforce,<br />

the issues tackled in these training courses start<br />

from the more general principles, then zoom in to<br />

focus on the details that need to be discussed with<br />

regard to each particular area of requirements.<br />

Before actually starting work, each new<br />

employee goes through an extensive training <strong>and</strong><br />

information course lasting several hours, which is<br />

held both in the training room <strong>and</strong> on site.<br />

In the last year, some of these courses have<br />

tackled the following topics in terms of both theory<br />

<strong>and</strong> practice:<br />

• training of Managers in accordance with Article 37/<br />

Item 7 of Italian Legislative Decree DLGS 81/2008 as<br />

amended by DLGS 106 dated 03.08.2009;<br />

• operation of fork-lift trucks;<br />

• correct manual load h<strong>and</strong>ling;<br />

• correct use of personal protection devices -<br />

category 3 – Prevention of falls from height;<br />

• update of emergency procedures;<br />

• safety signs;<br />

• work at height (pulper <strong>and</strong> maintenance<br />

employees);<br />

• use of overhead cranes (theoretical/practical) for<br />

construction, set-up <strong>and</strong> maintenance;<br />

• use of fork-lift trucks by new employees<br />

(theoretical/practical);<br />

• 'request for machinery <strong>and</strong> plant safety<br />

intervention' procedure;<br />

• Company Emergency Plan (EP);<br />

• use of Category 3 Personal Protection Devices;<br />

• sources of radiation for electrical maintenance,<br />

assistants <strong>and</strong> laboratory/workshop;<br />

• Individual coaching;<br />

• Compulsory training for apprentices;<br />

• First aid teams in all company mills/factories;<br />

• Licence for steam generator operators;<br />

• <strong>Safety</strong> for new employees <strong>and</strong> employees<br />

changing their roles;<br />

• Periodic updates for company RSPP<br />

<strong>and</strong> RLS representatives;<br />

• Technology <strong>and</strong> plant;<br />

• Professional training – training of apprentices<br />

<strong>and</strong> new employees;<br />

• Etc.<br />

In quantitative terms, training provided<br />

(expressed as number of hours/employee/year) in<br />

more recent years can be quantified as per Table 14<br />

<strong>and</strong> is presented graphically in Fig. 22.


Table 14 Training hours per employee<br />

94<br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

2003 2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

N° hours / employee / annum 5.8 5.6 5.1 6.6 3.6 3.3 6.0 5.4 5.0


2.800.000<br />

2.700.000<br />

2.600.000<br />

2.500.000<br />

Workplace<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

performances<br />

95<br />

Fig. 22 <strong>Safety</strong> – Specific individual training index<br />

Total hours worked Number of hours training /worker/year<br />

2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />

5,6 5,1 6,6 3,6 3,3 6,0 5,4 5,0<br />

2.587.663 2.591.846 2.795.610 2.780.031 2.781.934 2.733.235 2.752.388 2.785.989<br />

12<br />

10<br />

8<br />

6<br />

4<br />

2


98<br />

103<br />

Glossaries<br />

<strong>Environmental</strong> glossary<br />

Workplace health<br />

<strong>and</strong> safety glossary


<strong>Environmental</strong> glossary<br />

A B C<br />

Auditor<br />

An individual or working group, either<br />

internal or external to the company,<br />

operating on behalf of the company’s<br />

general management, either individually<br />

or collectively in possession of the skills<br />

as stipulated in Appendix II – point C<br />

of European Council Regulation EEC<br />

N° 1836/93 <strong>and</strong> sufficiently independent<br />

of the activities being controlled to<br />

express an objective appraisal.<br />

BAT<br />

(Best Available Techniques)<br />

As cited specifically in Art. 2, Section 1,<br />

Subsection o) of Italian Legislative Decree<br />

N° 59 dated 18.02.2005, BATs are:<br />

‘The most efficient <strong>and</strong> advanced phase<br />

of development of activities <strong>and</strong> related<br />

methods of application indicating the<br />

practical suitability of certain techniques<br />

for constructing, at the most, the basis<br />

of threshold values for emissions, whose<br />

purpose is to avoid or, where that may<br />

prove to be impossible, generally to<br />

reduce emissions <strong>and</strong> environmental<br />

impact as a whole. When determining<br />

best available techniques, the elements<br />

stipulated in Appendix IV should be born<br />

in mind in particular.’ In particular, this<br />

means:<br />

• BEST the most effective techniques<br />

for achieving a high degree of<br />

environmental protection as a whole.<br />

• AVAILABLE the techniques developed<br />

on a scale that enables them to be<br />

applied in economically <strong>and</strong> technically<br />

valid conditions in the framework of the<br />

pertinent industrial sector, considering<br />

the costs <strong>and</strong> benefits, regardless of<br />

whether they are applied or produced in<br />

Italy, as long as the manager can access<br />

them at reasonable conditions.<br />

• TECHNIQUES both the techniques<br />

used <strong>and</strong> the methods of designing,<br />

constructing, maintaining, running <strong>and</strong><br />

decommissioning the facility.<br />

98 <strong>Fedrigoni</strong> <strong>Group</strong><br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

Clean technologies<br />

Methods of reduction at source or<br />

recycling to eliminate or substantially<br />

reduce the environmental impacts of<br />

a production site.<br />

COD<br />

(Chemical Oxygen Dem<strong>and</strong>)<br />

The chemical oxygen dem<strong>and</strong> is defined<br />

as the equivalent amount of oxygen in<br />

an oxidising compound consumed by the<br />

substance under examination in certain<br />

laboratory conditions. As a result, it acts<br />

as an index of the amount of oxidisable<br />

pollutant organic substances contained<br />

in water.<br />

Cogeneration<br />

(CHP = Combined Heat<br />

<strong>and</strong> Power)<br />

A single process for generating both<br />

electricity <strong>and</strong> thermal energy, generally<br />

using a turbine that generates electricity,<br />

whose residual heat is exploited to<br />

produce thermal energy.<br />

Carbonic Dioxide (CO ) 2<br />

A compound that is generated in the<br />

course of combustion, but also as a<br />

consequence of various types of natural<br />

phenomena, as a result of the reaction<br />

between carbon <strong>and</strong> oxygen. It is one<br />

of the main greenhouse gases (see<br />

definition below).<br />

Continuous improvement<br />

A process for achieving improvements<br />

in overall environmental performance in<br />

line with the organisation’s environmental<br />

policy. (N.B.: the process does not<br />

necessarily have to be applied at the<br />

same time across all areas of activity.)


E<br />

Glossaries<br />

99<br />

Ecolabel (mark)<br />

This is a voluntary European<br />

environmental quality label for products<br />

<strong>and</strong> services. It is also selective in nature,<br />

because it is only destined for the best<br />

products within each environmentally<br />

relevant group. A specific European<br />

Regulation governs the procedure<br />

for issuing the label. This procedure<br />

was initiated in 1992 with the passage<br />

of European Regulation N° 880/92,<br />

since updated by the new Regulation<br />

N° 1980/2000 dated 17.07.2000. The aim<br />

of this quality mark, whose sign is the<br />

daisy label, is to promote products <strong>and</strong><br />

services that have a lower environmental<br />

impact throughout their entire life<br />

cycles, providing consumers with a<br />

clear orientation that does not mislead<br />

them, in the form of scientifically<br />

accurate information, towards making<br />

environmentally sustainable buying<br />

decisions. The European st<strong>and</strong>ard that<br />

provides the specific benchmark for<br />

copy <strong>and</strong> graphic papers is European<br />

Commission decision N° 2002/741/<br />

EC dated 04.09.2002, published in<br />

issue N° L 237 of the Official Gazette<br />

of the European Union on 05.09.2002.<br />

Products that have been awarded this<br />

environmental quality mark are entitled<br />

to bear this label.<br />

Environment<br />

The context in which an organisation<br />

operates, including air, water, soil, natural<br />

resources, flora, fauna <strong>and</strong> human beings<br />

<strong>and</strong> how they all relate to each other.<br />

N.B.: in this case, the environment should<br />

be understood as stretching from inside<br />

the organisation to the global system.<br />

<strong>Environmental</strong> aspect<br />

An element of an activity, product or<br />

service of an organisation that can<br />

interact with the environment.<br />

<strong>Environmental</strong> audit<br />

A management tool comprising a<br />

systematic, documented, periodical<br />

<strong>and</strong> objective evaluation of the efficiency<br />

of the organisation, of its management<br />

system <strong>and</strong> of the processes destined<br />

to the protection of the environment,<br />

for the purpose of:<br />

• facilitating control of those practices<br />

that could have an environmental<br />

impact;<br />

• evaluating compliance with the<br />

company’s environmental policies.<br />

<strong>Environmental</strong> component<br />

A natural element (environmental <strong>and</strong><br />

territorial asset or resource) <strong>and</strong>/or a<br />

human element with an interest in the<br />

activity of a site.<br />

<strong>Environmental</strong> impact<br />

Any fact that may modify the<br />

environment, whether negative or<br />

beneficial, total or partial, consequent<br />

on the activities, products or services<br />

of an organisation.<br />

<strong>Environmental</strong> impact factor<br />

One of the material factors, such as<br />

products, residues etc., <strong>and</strong> immaterial<br />

factors, such as energy, physical agents,<br />

noise, vibrations etc., whose quantity<br />

<strong>and</strong> quality may generate environmental<br />

effects.<br />

<strong>Environmental</strong> indicator<br />

A quantitative parameter capable of<br />

constituting an environmental impact<br />

factor.<br />

E. M. S.<br />

(<strong>Environmental</strong> Management<br />

System)<br />

Part of the overall management system<br />

including the organisational structure,<br />

the chain of responsibility, practices,<br />

procedures, processes <strong>and</strong> resources<br />

for drawing up an environmental policy<br />

<strong>and</strong> putting it into practice.<br />

<strong>Environmental</strong> objectives<br />

The overall environmental aim, derived<br />

from the environmental policy that an<br />

organisation decides to pursue <strong>and</strong> that<br />

is quantified wherever possible.<br />

<strong>Environmental</strong> performance<br />

The measurable results of the<br />

environmental management system<br />

deriving from the organisation’s control<br />

of its environmental aspects, on the basis<br />

of its environmental policy, its aims <strong>and</strong><br />

its objectives.<br />

<strong>Environmental</strong> policy<br />

The aims <strong>and</strong> principles of environmental<br />

action adopted by the company, including<br />

compliance with relevant environmental<br />

rules <strong>and</strong> regulations.


F<br />

Forestry certification<br />

A procedure whereby an independent<br />

third part provides written certification<br />

attesting that the forestry in a given area<br />

complies with the st<strong>and</strong>ards of good <strong>and</strong><br />

sustainable forestry management.<br />

These are defined in terms of<br />

conditions of quality <strong>and</strong> quantity, with<br />

due consideration to environmental,<br />

social <strong>and</strong> economic elements. These<br />

certification st<strong>and</strong>ards include:<br />

• ATFS<br />

American Tree Farm System (USA)<br />

• CERTF<br />

Certforchile accredited PEFC (Chile)<br />

• CSA<br />

Canadian St<strong>and</strong>ard Association<br />

(Canada)<br />

• FSC<br />

Forest Stewardship Council<br />

(International)<br />

• PEFC<br />

Pan-European Forest Certification<br />

(Europe)<br />

• SFI<br />

Sustainable Forestry Initiative<br />

(North America)<br />

FSC<br />

(Forest Stewardship Council)<br />

The FSC label identifies forestry products<br />

or their derivatives, including paper<br />

made mostly from cellulose coming from<br />

forests managed correctly, sustainably<br />

<strong>and</strong> responsibly, in accordance<br />

with strict st<strong>and</strong>ards that pay due<br />

attention to the environmental, social<br />

<strong>and</strong> economic aspects of the area<br />

where the forest of origin is located.<br />

This is evaluated independently, in<br />

compliance with st<strong>and</strong>ards that define<br />

the principles <strong>and</strong> criteria of good<br />

forestry management, drawn up <strong>and</strong><br />

approved by the Forest Stewardship<br />

Council (FSC) with the participation<br />

<strong>and</strong> consent of the interested parties.<br />

The FSC is an independent, non-profit<br />

making international NGO established in<br />

1993 by a small group of environmentalist<br />

associations that, in time, has exp<strong>and</strong>ed<br />

to the point that its membership now<br />

includes other environmentalist groups,<br />

social groups, native communities,<br />

forest owners, industries that process,<br />

transform <strong>and</strong> deal in wood, scientists<br />

<strong>and</strong> technicians who operate together<br />

with the shared aim of improving forestry<br />

management all over the world, creating<br />

a viable alternative to the destruction<br />

of forests by applying st<strong>and</strong>ards drawn<br />

from a process of elaboration that<br />

comprises substantially the consultation<br />

of numerous representatives of all the<br />

social, economic <strong>and</strong> environmental<br />

sectors interested in their management.<br />

By applying the FSC st<strong>and</strong>ards, it is<br />

possible demonstrate that consumer<br />

dem<strong>and</strong> can be satisfied by the supply<br />

offered by a producer capable of making<br />

a concrete contribution to a form of<br />

forestry management that ensures the<br />

biodiversity of the forest environment<br />

<strong>and</strong> guarantees its fundamental<br />

environmental functions, while at the<br />

same time generating real benefits for<br />

local communities.<br />

100 <strong>Fedrigoni</strong> <strong>Group</strong><br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

FSC Chain of Custody<br />

A system that enables the activities of<br />

a correct, responsible form of forestry<br />

management to be correlated to the final<br />

products made using components based<br />

on the wood coming from the forestry<br />

plantations in question. Established<br />

basically to certify correct forestry<br />

management, the FSC system therefore<br />

also makes provision for certifying the<br />

entire chain along which the woodbased<br />

product moves, to the extent<br />

that it defines a mechanism that can be<br />

used to identify the forest from which<br />

any wood or its derivative products<br />

originally came, whatever phase they<br />

are used in, especially when they are<br />

mixed or blended with other lots coming<br />

from forests that are not FSC certified<br />

<strong>and</strong> in the many passages that lead<br />

up to the completion of the finished<br />

product destined for the end consumer.<br />

The possibility to use the FSC symbol,<br />

supported by FSC Chain of Custody<br />

certification issued an independent thirdparty<br />

authority accredited by the FSC,<br />

demonstrates that an organisation has<br />

correctly fulfilled its direct commitment<br />

to an environmentally friendly <strong>and</strong> socially<br />

responsible forestry management<br />

process.


Glossaries<br />

101<br />

G I K<br />

Greenhouse effect<br />

A natural phenomenon related to<br />

the screening action performed by<br />

the carbon dioxide present in the<br />

atmosphere, which stops the dispersion<br />

of heat from the Earth out into space. In<br />

recent decades, this phenomenon has<br />

been causing an increase in the planet’s<br />

mean temperature.<br />

Greenhouse gases (GHG)<br />

Gaseous substances that may be natural<br />

or determined by human activities, which<br />

generate a greenhouse effect in the<br />

atmosphere.<br />

IPPC<br />

(Integrated Pollution Prevention<br />

<strong>and</strong> Control)<br />

The acronym indicates European<br />

Directive EEC/EAEA/EC N° 61 dated<br />

24.09.1996, whose purpose is the<br />

integrated prevention <strong>and</strong> reduction of<br />

pollution; it was transposed into Italian<br />

law by Legislative Decree N° 372/1999,<br />

which in its turn was repealed <strong>and</strong><br />

replaced by Legislative Decree N° 59<br />

dated 18.02.2005. Among other<br />

things, it provides for the issue of a<br />

single environmental authorisation for<br />

participating firms, covering emissions<br />

in water <strong>and</strong> the air, protection of the<br />

soil, refuse management <strong>and</strong> noise<br />

reduction. This authorisation will indicate<br />

the threshold values with which firms<br />

will have to comply, which will be set<br />

by the issuing authority in relation to<br />

the vulnerability of the surrounding<br />

environment. All of this will take place<br />

within a time frame that is to be set in<br />

motion by the end of 2007.<br />

Kyoto Protocol<br />

Passed by the Conference of the Parties<br />

in its third plenary session, held in Kyoto<br />

from 1 to 10 December 1997, the Kyoto<br />

Protocol is an executive act containing<br />

the first decisions on the operative<br />

application of some of the commitments<br />

entered into under the UN-FCCC<br />

Convention, more precisely the more<br />

urgent priorities concerning certain<br />

sectors of national economies.<br />

L<br />

Legal compliance, conformity<br />

The application by the company of<br />

the provisions stipulated by pertinent<br />

laws <strong>and</strong> regulations governing the<br />

environment.<br />

N<br />

Nitrogen Oxide (NO ) x<br />

A compound that is generated in the<br />

course of combustion, but also as a<br />

consequence of various types of natural<br />

phenomena, as a result of the reaction<br />

between oxygen <strong>and</strong> nitrogen. It causes<br />

acid rain <strong>and</strong> eutrophisation.


P<br />

Pollution prevention<br />

The use of processes, procedures,<br />

practices, materials or products to<br />

avoid, reduce or control pollution,<br />

including recycling, treatment, process<br />

changes, control systems, efficient use<br />

of resources <strong>and</strong> the substitution of<br />

materials.<br />

N.B.: the potential benefits to be enjoyed<br />

from pollution prevention include the<br />

reduction of negative environmental<br />

impacts, increased efficiency <strong>and</strong> lower<br />

costs.<br />

PECF<br />

PECF is a certification system for<br />

sustainable forestry management set up<br />

through an international initiative based<br />

on a broad-scale agreement between<br />

parties involved in the implementation<br />

of the sustainable forestry management<br />

on a national <strong>and</strong> regional scale. It<br />

brings together representatives of<br />

forestry <strong>and</strong> poplar plantation owners,<br />

final consumers, users, freelance<br />

professionals, the wood industry <strong>and</strong><br />

craftsmanship companies. Its objectives<br />

especially include the improvement of the<br />

image of forestry <strong>and</strong> the forest–wood<br />

value chain by providing an effective<br />

market tool allowing the sale of wood<br />

<strong>and</strong> forestry products from woods <strong>and</strong><br />

plantations managed in a sustainable<br />

manner.<br />

PEFC forestry certification in Europe is<br />

based on three fundamental principles:<br />

Respect for the Criteria <strong>and</strong> Indicators<br />

defined by Ministerial Conferences for the<br />

protection of forests in Europe (Helsinki<br />

1993, Lisbon 1998) that saw the launch of<br />

the so-called pan-European Process;<br />

Application on a regional or <strong>Group</strong><br />

scale (individual membership is in any<br />

case possible); Audits <strong>and</strong> certification<br />

entrusted to an independent <strong>and</strong><br />

accredited third party.<br />

R<br />

REACH<br />

Registration, Evaluation <strong>and</strong> Authorisation<br />

of Chemicals.<br />

S<br />

Site<br />

The entire area, in a given location,<br />

where the industrial activities under a<br />

firm’s control take place, including all<br />

contiguous or connected stores for raw<br />

materials, by-products, products, semifinished<br />

goods, finished products <strong>and</strong><br />

refuse materials, plus all infrastructures<br />

<strong>and</strong> all fixed or mobile plant equipment<br />

used in the course of the activity.<br />

U<br />

102 <strong>Fedrigoni</strong> <strong>Group</strong><br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

Sustainable development<br />

A form of development that generates<br />

maximum benefits for current<br />

generations, without detriment to<br />

the potential to satisfy the needs <strong>and</strong><br />

expectations of future generations.<br />

Sustainable forest management<br />

(SFM)<br />

A long-term management system whose<br />

aim is to maintain <strong>and</strong> increase the state<br />

of health of the forest ecosystem, while at<br />

the same time procuring environmental,<br />

economic <strong>and</strong> social benefits for present<br />

<strong>and</strong> future generations.<br />

UNI-EN ISO 14001 st<strong>and</strong>ard<br />

An international st<strong>and</strong>ard issued for the first<br />

time in 1996 by the International St<strong>and</strong>ard<br />

Organisation <strong>and</strong> transposed in Italy by UNI.<br />

This st<strong>and</strong>ard describes the requirements<br />

that an organisation’s environmental<br />

management system must fulfil in order<br />

to achieve certification. This certificate<br />

can only be issued by a private accredited<br />

authority. The new edition, which replaces<br />

the original 1996 text, was passed in 2004.


Glossaries<br />

103<br />

Workplace health<br />

<strong>and</strong> safety glossary<br />

A C<br />

Accident / accidental event<br />

An unplanned event brought about by a<br />

fortuitous cause that has the potential to<br />

lead to an injury or to cause damage to<br />

property.<br />

IMPORTANT NOTE: an accidental<br />

event which results in no harm to<br />

health, no injuries, no damage <strong>and</strong> no<br />

other drawbacks is known as a ‘NEAR<br />

ACCIDENT’. As a result, the term<br />

‘accidental event’ also includes such<br />

‘near accidents’.<br />

Accident in the workplace<br />

A harmful event that takes place for<br />

a violent reason, on the occasion of<br />

working, which leads to the death or<br />

permanent absolute or partial inability<br />

to work or to a temporary absolute<br />

inability to work for a period greater<br />

than the remaining part of the working<br />

day or shift during which it took place.<br />

(Ref.: UNI st<strong>and</strong>ard N° 7249)<br />

Agent<br />

A chemical, physical or biological<br />

agent that is present during work <strong>and</strong><br />

potentially harmful for health.<br />

Aims <strong>and</strong> objectives<br />

The purposes that a company sets out<br />

to achieve. In the specific scope of<br />

this report, these are to be construed<br />

in the area of health <strong>and</strong> safety in the<br />

workplace.<br />

Audit<br />

A systematic <strong>and</strong>, whenever possible,<br />

independent examination whose purpose<br />

is to determine whether a given set of<br />

activities <strong>and</strong> their related results comply<br />

with the measures as planned, whether<br />

those measures have been executed<br />

effectively <strong>and</strong> whether they have proved<br />

suitable for pursuing the organisation’s<br />

policies <strong>and</strong> objectives.<br />

Continuity of improvement<br />

A process for achieving improvements<br />

in the health <strong>and</strong> safety in the workplace<br />

management system, so as to improve<br />

the overall health <strong>and</strong> safety in the<br />

workplace performance in line with the<br />

organisation’s policy.<br />

N.B.: the process does not necessarily<br />

have to be applied at the same time<br />

across all areas of activity.<br />

Contractor<br />

The actor who makes a contractual<br />

commitment to the client to provide<br />

goods <strong>and</strong>/or services with his own<br />

means.


D E G<br />

Danger<br />

A source or a situation with a risk<br />

potential in terms of injury or illness,<br />

of damage to property <strong>and</strong> to the<br />

environment, or of any combination<br />

of these.<br />

Danger detection<br />

The process of recognising that a danger<br />

exists <strong>and</strong> the process of defining its<br />

characteristics.<br />

Employer<br />

(Italian: D. d. L.)<br />

The actor who has the contractual<br />

relationship of work with the employee or,<br />

in any case, the actor who, according to<br />

the type <strong>and</strong> organisation of the concern,<br />

is responsible for the concern itself or<br />

for the production unit, as defined by<br />

subsection i (Production Unit: facility or<br />

structure whose purpose is to produce<br />

goods or services, possessing functional<br />

technical <strong>and</strong> financial autonomy), as the<br />

holder of the powers of decision-making<br />

<strong>and</strong> of expenditure.<br />

Entrepreneur<br />

An entrepreneur is a person who works<br />

professionally to conduct an economic<br />

activity organised for the purpose of<br />

producing or trading goods or services.<br />

(Ref.: Italian Civil Code, Book<br />

V / Chapter II – Heading I / Section 1<br />

Art. 2082)<br />

External concern<br />

A physical or collective actor that<br />

provides a professional performance<br />

within the organisation on a continuous<br />

or discontinuous basis over a given<br />

period of time.<br />

104 <strong>Fedrigoni</strong> <strong>Group</strong><br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

General accident<br />

An unplanned event that leads to death,<br />

illness, injury, damage or some other<br />

loss.<br />

H<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the<br />

Workplace (Italian: S. S. L.)<br />

Conditions or factors that influence the<br />

wellness of employees, of temporary<br />

workers, of contractors’ staff, of visitors<br />

<strong>and</strong> of anyone else in the workplace.<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the<br />

Workplace Management System<br />

(Italian S. G. S. S. L.)<br />

That part of the global management<br />

system that facilitates the management<br />

of the risks relative to <strong>Health</strong> <strong>and</strong><br />

<strong>Safety</strong> in the Workplace in relation to<br />

the organisation’s activity. This includes<br />

the organisational structure, the<br />

planning activities, the responsibilities,<br />

the bureaucratic documentation,<br />

the procedures, the processes <strong>and</strong><br />

the resources for developing the<br />

organisation’s <strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in<br />

the Workplace management system,<br />

putting it into practice, reviewing it <strong>and</strong><br />

maintaining it. The heading of <strong>Health</strong> <strong>and</strong><br />

<strong>Safety</strong> in the Workplace (see entry in this<br />

glossary) is an integral component of the<br />

management system.


Glossaries<br />

105<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the<br />

Workplace management system<br />

manager (Italian R. S. G. S. S. L.)<br />

A person appointed by the employer<br />

<strong>and</strong> in possession of suitable capacities<br />

<strong>and</strong> authority in the organisation, who is<br />

entrusted with the task, independent of<br />

other corporate responsibilities, of coordinating<br />

<strong>and</strong> checking that the <strong>Health</strong><br />

<strong>and</strong> <strong>Safety</strong> in the Workplace Management<br />

System is practised in compliance with<br />

legal requirements <strong>and</strong> with the principles<br />

of the Management System voluntarily<br />

adopted by the organisation in respect<br />

of its <strong>Safety</strong> Policy.<br />

I<br />

Individual protection devices<br />

(Italian: D. P. I.)<br />

Any equipment destined to be worn <strong>and</strong><br />

held by the worker for the purpose of<br />

protecting him/her against one or more<br />

risks that might threaten his/her health<br />

<strong>and</strong> safety during work, together with<br />

every complement or accessory destined<br />

for the same purpose.<br />

The following are not considered<br />

to be Individual Protection Devices:<br />

• ordinary articles of working clothing<br />

<strong>and</strong> uniforms that are not specifically<br />

destined for protecting the worker’s<br />

health <strong>and</strong> safety;<br />

• the equipment used by the emergency<br />

assistance <strong>and</strong> rescue services;<br />

• the individual protection equipment of<br />

the armed forces, of the police forces<br />

<strong>and</strong> of the staff working for the law<br />

<strong>and</strong> order maintenance service;<br />

• the individual protection equipment<br />

with which road transport vehicles<br />

are provided;<br />

• sports materials;<br />

• materials for self-defence <strong>and</strong> for<br />

dissuasion;<br />

• portable devices used for detecting<br />

<strong>and</strong> alerting to the presence of risks<br />

or harmful factors.<br />

Interested parties (often also<br />

known as Stakeholders)<br />

Individuals or groups who are interested<br />

in or influenced by the organisation’s<br />

health <strong>and</strong> safety in the workplace<br />

performance.<br />

L<br />

Legal requirement<br />

A stipulation in a law or a regulation at<br />

European Union, national or local level<br />

<strong>and</strong> every other commitment taken on,<br />

even voluntarily, <strong>and</strong> applicable to the<br />

organisation.<br />

List of obligation deadlines<br />

A framework listing the obligations<br />

established by laws <strong>and</strong> regulations for<br />

the <strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the Workplace<br />

Management System, including the<br />

obligations to which the organisation<br />

has subscribed voluntarily.<br />

M<br />

Manager<br />

An employee who occupies a position<br />

distinguished by a high degree of<br />

professionalism, autonomy <strong>and</strong> decisionmaking<br />

power <strong>and</strong> who executes his<br />

functions for the purpose of promoting,<br />

co-ordinating <strong>and</strong> managing the<br />

achievement of the company’s<br />

aims <strong>and</strong> objectives.<br />

Manufacturer<br />

An actor who produces machines,<br />

equipment, fixed plant, devices (see<br />

Presidential Decree N° 459/1996),<br />

substances <strong>and</strong> preparations on a<br />

professional or commercial basis<br />

<strong>and</strong> introduces them to the market.<br />

The manufacturer may be both internal<br />

<strong>and</strong> external to the organisation.


N<br />

Non-compliance,<br />

non-conformity<br />

Every deviation from working regulations<br />

or st<strong>and</strong>ards, from practice, from<br />

procedures, from laws, from the<br />

performances of the management system<br />

<strong>and</strong> so on that could lead directly <strong>and</strong>/or<br />

indirectly to injury or illness, to damage<br />

to property, to damage to the workplace<br />

or to any combination of these.<br />

O<br />

Organisation<br />

A company, operator, firm, concern,<br />

enterprise, authority or association, or<br />

any part of any of these, whether legally<br />

recognised or not, public or private, that<br />

has functions of its own <strong>and</strong> its<br />

own administration.<br />

IMPORTANT NOTE: In the case of<br />

organisations with more than one<br />

operating unit, each individual operating<br />

unit may be defined as an organisation.<br />

P<br />

Performance<br />

Measurable results of the <strong>Health</strong> <strong>and</strong><br />

<strong>Safety</strong> in the Workplace Management<br />

System in relation to the control of<br />

health <strong>and</strong> safety risks undertaken by the<br />

organisation on the basis of its <strong>Health</strong><br />

<strong>and</strong> <strong>Safety</strong> in the Workplace policy <strong>and</strong><br />

objectives.<br />

IMPORTANT NOTE: performance<br />

measurements include the measurement<br />

of the activities <strong>and</strong> results of the <strong>Health</strong><br />

<strong>and</strong> <strong>Safety</strong> in the Workplace management.<br />

Prevention <strong>and</strong> protection<br />

service manager<br />

(Italian R. S. P. P.)<br />

A person appointed by the employer <strong>and</strong><br />

in possession of suitable aptitudes <strong>and</strong><br />

capacities.<br />

Prevention <strong>and</strong> protection<br />

service staff (Italian A. S. P. P.)<br />

One or more people appointed by the<br />

employer, after consultation with the<br />

Trade Union <strong>Safety</strong> Representative(s),<br />

to expedite the tasks provided for in<br />

Art. 9 of Legislative Decree N° 626/1994<br />

<strong>and</strong> subsequent amendments (tasks of<br />

the Prevention <strong>and</strong> Protection Service).<br />

Production unit<br />

A facility or a structure whose purpose is<br />

to produce goods or services, possessing<br />

functional technical <strong>and</strong> financial<br />

autonomy.<br />

106<br />

<strong>Fedrigoni</strong> <strong>Group</strong><br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

Professional illness<br />

A harmful condition contracted in the<br />

course of executing processes <strong>and</strong><br />

caused by the harmful action, slow<br />

<strong>and</strong> protracted in time, of a job or of<br />

materials or of negative factors present<br />

in the environment where the working<br />

activity is carried out.<br />

N.B.: Legislative Decree N° 38 dated<br />

23.02.2000 establishes the obligation on<br />

every medical practitioner to declare<br />

illnesses that may have originated as a<br />

result of a potentially harmful working<br />

activity to the Local <strong>Health</strong> Authority<br />

(ASL), to the National Institute for<br />

Insurance against Accidents in the<br />

Workplace (INAIL) <strong>and</strong> to the Provincial<br />

Labour Directorate, indicating their<br />

working history, their risks <strong>and</strong> the<br />

substances to which the worker is<br />

(or has been) exposed.<br />

Protection<br />

(Also see ‘Protection <strong>and</strong> Prevention<br />

Measures’)<br />

The sum total of al the measures that<br />

tend to reduce the probability that<br />

a negative event will come about.<br />

Protections can be classified as ‘Active<br />

Protections’ <strong>and</strong> ‘Passive Protections’.


Glossaries<br />

107<br />

Protection, active<br />

This has the aim of preventively<br />

eliminating a negative event <strong>and</strong>/or<br />

reducing its effects.<br />

Protection, passive<br />

This has the purpose of stopping a<br />

negative event from propagating.<br />

Protection <strong>and</strong> prevention<br />

measures<br />

(Also see ‘Protection’)<br />

The general measures designed to avoid<br />

accidental events. The general Protection<br />

<strong>and</strong> Prevention measures for health <strong>and</strong><br />

safety in the workplace can be listed as<br />

follows:<br />

• assessment of health <strong>and</strong> safety risks;<br />

• elimination of risks as a function of<br />

knowledge acquired on the basis of<br />

technical progress or, in cases when<br />

this is impossible, reducing them to<br />

a minimum;<br />

• reduction of risks at source;<br />

• planning prevention, aiming at achieving<br />

an operating context into which the<br />

company’s operating <strong>and</strong> organisational<br />

conditions <strong>and</strong> the influence exerted by<br />

factors related to the workplace blend<br />

coherently;<br />

• replacing what is dangerous with what is<br />

not dangerous or is less dangerous;<br />

• complying with the principles of<br />

ergonomics in workplace design, in the<br />

choice of equipment <strong>and</strong> in the definition<br />

of working <strong>and</strong> production methods;<br />

• prioritising collective over individual<br />

protection measures;<br />

• minimising the number of workers who<br />

are, or may be, exposed to risks;<br />

• using a limited number of chemical,<br />

physical <strong>and</strong> biological agents in the<br />

workplace;<br />

• subjecting workers to health check-ups<br />

in relation to specific risks;<br />

• moving individual workers away from<br />

exposure to risks, for health reasons<br />

related to their specific persons;<br />

• taking hygienic measures;<br />

• taking collective <strong>and</strong> individual<br />

protection measures;<br />

• preparing emergency measures to take<br />

in case of first aid, firefighting, worker<br />

evacuation <strong>and</strong> serious <strong>and</strong> immediate<br />

dangers;<br />

• using alert <strong>and</strong> safety signals;<br />

• regularly maintaining places, structures,<br />

equipment, machinery <strong>and</strong> fixed plant,<br />

with a special focus on safety devices<br />

in compliance with the instructions<br />

provided by their manufacturers;<br />

• providing workers with information,<br />

training <strong>and</strong> advice <strong>and</strong> involving them,<br />

or their representatives, in questions<br />

concerning health <strong>and</strong> safety in the<br />

workplace;<br />

• providing workers with adequate<br />

instructions.<br />

R<br />

Register of laws <strong>and</strong> regulations<br />

A framework listing the obligations <strong>and</strong><br />

prohibitions established by the law,<br />

with responsibilities <strong>and</strong> deadlines. This<br />

Register also includes the ‘Archive/<br />

Collection of laws <strong>and</strong> regulations’ <strong>and</strong><br />

the ‘List of obligation deadlines’.<br />

Risk<br />

The combination of the probabilities<br />

<strong>and</strong> of the consequences that a specific<br />

dangerous event will happen. The level<br />

of the risk derives from the combination<br />

of the probability <strong>and</strong> of the gravity of<br />

possible damage to health. According to<br />

British St<strong>and</strong>ard BS 8800:1996, risks can<br />

be classified on five levels, according<br />

to their combinations (see following<br />

definitions).<br />

Risk, tolerable<br />

A risk that is reduced to a level at which<br />

it can be tolerable for the organisation, in<br />

consideration of its legal obligations <strong>and</strong><br />

of its <strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the Workplace<br />

policy, i.e. a risk for which no corrective<br />

or safeguarding actions are necessary.<br />

In any case, solutions with a better<br />

cost-benefit ratio could be considered,<br />

as could improvements that call for no<br />

further economic layout. Monitoring<br />

is necessary, however, in order to<br />

guarantee that this type of risk tom,<br />

is kept under control.<br />

(Source: British St<strong>and</strong>ard BS 8800:1996)


Risk, slight<br />

A risk that calls for prevention measures<br />

to be taken to reduce it, although their<br />

cost must be commensurate to the level<br />

of the actual risk. These risk reduction<br />

measures must be put in place within a<br />

clearly defined time frame.<br />

(Source: British St<strong>and</strong>ard BS 8800:1996)<br />

Risk, moderate<br />

A risk that calls for preventive measures<br />

to be taken to reduce it that must be<br />

put in place within a clearly defined time<br />

frame <strong>and</strong>, in particular, one that is as<br />

short as possible. During the period<br />

necessary for the risk to be reduced,<br />

temporary organisational <strong>and</strong> procedural<br />

measures for reducing the risk should<br />

be identified if possible. In cases where<br />

the level of risk classified as moderate is<br />

associated with extreme damage, further<br />

considerations may be necessary to<br />

establish their probability more precisely,<br />

to as to be able to determine the need<br />

for improvement in control measures.<br />

(Source: British St<strong>and</strong>ard BS 8800:1996)<br />

Risk, real<br />

A risk that calls for preventive measures<br />

to be taken to reduce it that must be<br />

put in place very rapidly, if possible<br />

immediately, without any delay; in any<br />

case, the financial resources necessary<br />

for reducing the level of the risk must<br />

be made available immediately. In cases<br />

where the risk involves work in h<strong>and</strong>, the<br />

measures out in place must be urgent <strong>and</strong><br />

take priority over everything else.<br />

(Source: British St<strong>and</strong>ard BS 8800:1996)<br />

Risk, intolerable<br />

This is a kind of risk in whose presence<br />

the job cannot even be started if it<br />

has been detected during the phase of<br />

preventive assessment; if it is detected<br />

in a process that is already up <strong>and</strong><br />

running, the process must be suspended<br />

immediately <strong>and</strong> no working activities<br />

may continue. These may continue only<br />

after the risk has been reduced. In cases<br />

where there are no solutions of any<br />

kind for reducing the risk, not even by<br />

investing substantial resources, the work<br />

must be prohibited.<br />

(Source: British St<strong>and</strong>ard BS 8800:1996)<br />

108<br />

<strong>Fedrigoni</strong> <strong>Group</strong><br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong><br />

Risk, residual<br />

This is a risk of a potential kind that<br />

is not self-evident or obvious in any<br />

way, i.e. one that remains after all the<br />

organisational, procedural <strong>and</strong> technical<br />

actions for safeguarding workers’ health<br />

<strong>and</strong> safety have been put in place.<br />

Risk assessment<br />

(Italian: V. D. R.)<br />

The global procedure for estimating the<br />

scope of a risk <strong>and</strong> deciding whether the<br />

risk is tolerable or not, i.e. the global<br />

assessment of the probabilities <strong>and</strong><br />

of the gravity of the possible injuries<br />

<strong>and</strong> damage to health in a dangerous<br />

situation, so as to choose the most<br />

suitable safety measures.<br />

(Ref. UNI EN St<strong>and</strong>ard N° 292 – 1 : 1992)<br />

Risk prevention <strong>and</strong> protection<br />

service (Italian: S. P. P.)<br />

Part of the corporate organisation<br />

comprising people, systems <strong>and</strong> means<br />

external or internal to the company,<br />

whose purpose is the activity of<br />

prevention of <strong>and</strong> protection against<br />

professional risks in the company or, as<br />

the case may be, in the production unit.


S<br />

Glossaries<br />

109<br />

<strong>Safety</strong><br />

The absence of unacceptable risks <strong>and</strong><br />

damage (see ISO/IEC - Guide N° 2)<br />

<strong>Safety</strong> milestone<br />

This is a detailed performance stipulation,<br />

quantified whenever possible, that refers<br />

to a part or the whole of an organisation<br />

<strong>and</strong> derives from the health <strong>and</strong> safety<br />

in the workplace objectives; milestones<br />

have to be established <strong>and</strong> achieved in<br />

order to reach these objectives.<br />

<strong>Safety</strong> objectives<br />

The ultimate targets of overall safety,<br />

derived from the health <strong>and</strong> safety in the<br />

workplace policy that an organisation<br />

decides to adopt <strong>and</strong> pursue <strong>and</strong> which<br />

is quantified wherever possible.<br />

Stakeholder<br />

See ‘Interested Parties’.<br />

Subordinate (employed) worker<br />

A subordinate or employed worker is a<br />

person who works outside his/her home<br />

in a position of dependency <strong>and</strong> under<br />

the direction of other(s), with or without<br />

payment, also for the sole purpose of<br />

learning a craft, an art or a profession.<br />

Substantial alteration<br />

Any organisational, managerial, plant or<br />

structural intervention that alters the<br />

responsibility, functionality, performance<br />

<strong>and</strong> execution of a process, even<br />

separately.<br />

Superior<br />

The superior is the person who, by virtue<br />

of his or her technical competences,<br />

has the position <strong>and</strong> the responsibility to<br />

supervise <strong>and</strong> superintend the individual<br />

phases of the production process. i.e. the<br />

work done by the other workers.<br />

Superiors are held to include Site<br />

Managers, Team Leaders, Heads of<br />

Department <strong>and</strong> their Assistants, as<br />

they are specified in accident prevention<br />

regulations.<br />

T<br />

Top Management<br />

The proprietor, the entrepreneur, the<br />

members of the Board of Directors, the<br />

Managing Director, the General Manager<br />

<strong>and</strong> any other persons holding power or<br />

proxies of power <strong>and</strong> that influence the<br />

entire organisation.<br />

Trade Union <strong>Safety</strong><br />

Representative (Italian: R. L. S.)<br />

A person or persons elected or<br />

designated to represent the workers with<br />

regard to aspects of health <strong>and</strong> safety in<br />

the workplace, usually known simply as<br />

the <strong>Safety</strong> Representative.


V W<br />

Visitor<br />

A physical actor who is present in the<br />

company/organisation for a limited <strong>and</strong><br />

defined period of time, in a regulated<br />

manner, with the purpose of acquiring<br />

or providing knowledge <strong>and</strong> information<br />

about the company’s operations <strong>and</strong><br />

who does not interfere directly with its<br />

activities.<br />

Weak point<br />

An inadequacy in the Management System<br />

detected in the course of a system audit<br />

or of an operative audit.<br />

Worker<br />

A person who works as the employee of<br />

an employer […], occupying a subordinate<br />

position that may also be of a special<br />

nature. The same status is accorded to<br />

worker members of co-operatives or of<br />

partnerships <strong>and</strong> companies, also of the<br />

unincorporated kind, who work for the<br />

company or organisation in question […].<br />

Working equipment<br />

All <strong>and</strong> any machinery, equipment, tools<br />

or fixed plant destined to be used during<br />

work.<br />

Work place or station<br />

Fixed or variable stations where the<br />

worker executes his or her tasks.<br />

Workplace<br />

All the places destined to contain work<br />

places <strong>and</strong> stations, located inside the<br />

company or of the production unit,<br />

together with every other place in the<br />

area of the same company or production<br />

unit that is in nay case accessible for<br />

work.<br />

110<br />

<strong>Fedrigoni</strong> <strong>Group</strong><br />

<strong>Environmental</strong>,<br />

<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />

<strong>Group</strong> <strong>Report</strong><br />

<strong>2011</strong>

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!