Environmental, Health and Safety Group Report 2011 (PDF - Fedrigoni
Environmental, Health and Safety Group Report 2011 (PDF - Fedrigoni
Environmental, Health and Safety Group Report 2011 (PDF - Fedrigoni
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<strong>Fedrigoni</strong> SpA<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
Index<br />
7<br />
Letter from the Chairman<br />
<strong>and</strong> the Managing Director<br />
The company<br />
<strong>Fedrigoni</strong> SpA<br />
10<br />
Identity <strong>and</strong> history<br />
14<br />
Company organisation<br />
<strong>and</strong> subsidiaries<br />
16<br />
The industrial structure<br />
20<br />
The distribution structure<br />
22<br />
Volumes <strong>and</strong> turnover<br />
Corporate<br />
Social<br />
Responsibility<br />
26<br />
Introduction<br />
26<br />
The code of ethics<br />
27<br />
<strong>Environmental</strong> policy<br />
28<br />
Workplace health <strong>and</strong><br />
safety policy<br />
28<br />
The ‘Organisational Model’<br />
as per Italian Legislative<br />
Decree N° 231 /2001 as an<br />
additional tool for prevention<br />
30<br />
Voluntary management<br />
system certification<br />
32<br />
Voluntary product<br />
certification <strong>and</strong> marks<br />
34<br />
<strong>Environmental</strong> product marks<br />
35<br />
Commitment to Corporate<br />
Social Responsibility<br />
38<br />
Environment <strong>and</strong> workplace<br />
health <strong>and</strong> safety investments
Products <strong>and</strong><br />
processes<br />
42<br />
Products.<br />
Typologies <strong>and</strong> volumes<br />
46<br />
Papers for printing <strong>and</strong><br />
graphic applications.<br />
The production process<br />
48<br />
Self-adhesive papers.<br />
The production process<br />
50<br />
<strong>Environmental</strong> <strong>and</strong> safety<br />
aspects of products <strong>and</strong><br />
processes<br />
<strong>Environmental</strong><br />
performances<br />
54<br />
Foreword<br />
54<br />
Performances in the<br />
papermaking sector<br />
78<br />
Performances in the<br />
converting sector
Workplace<br />
health<br />
<strong>and</strong> safety<br />
performances<br />
86<br />
Foreword<br />
87<br />
Evaluation of causes<br />
<strong>and</strong> statistical analysis<br />
of accidents<br />
89<br />
The values of performances<br />
93<br />
Training<br />
Glossaries<br />
98<br />
<strong>Environmental</strong> glossary<br />
103<br />
Workplace health<br />
<strong>and</strong> safety glossary
10<br />
14<br />
16<br />
20<br />
22<br />
The Company<br />
<strong>Fedrigoni</strong> SpA<br />
Identity <strong>and</strong> history<br />
Company organisation<br />
<strong>and</strong> subsidiaries<br />
The industrial structure<br />
The distribution structure<br />
Volumes <strong>and</strong> turnover
The Company<br />
<strong>Fedrigoni</strong> SpA<br />
Identity <strong>and</strong> history<br />
The <strong>Fedrigoni</strong> <strong>Group</strong> comprises a number of<br />
companies that together employ some 2,000 people<br />
<strong>and</strong> operate in the market of special papers for<br />
commercial <strong>and</strong> specialised printing, papers for<br />
office applications, bond <strong>and</strong> security papers,<br />
artistic <strong>and</strong> scholastic drawing papers, self-<br />
adhesive <strong>and</strong> non-adhesive papers <strong>and</strong> materials,<br />
security stripes, cards with embedded threads <strong>and</strong><br />
holograms <strong>and</strong> high-end stationery <strong>and</strong> gift articles.<br />
Today’s corporate structure is the outcome<br />
of a long <strong>and</strong> diversified evolution, whose roots date<br />
back to the beginning of the eighteenth century <strong>and</strong><br />
whose major milestones can be summarised as<br />
follows:<br />
1717 The first documentary evidence that Giuseppe<br />
<strong>Fedrigoni</strong> was producing paper in San<br />
Colombano di Trambilleno, a little village just<br />
outside the town of Rovereto, near Trento.<br />
1782 Pietro Miliani founded the Miliani paper mill in<br />
Fabriano, near Ancona, <strong>and</strong> soon raised the<br />
new firm to an unusual degree of efficiency,<br />
becoming the industry’s benchmark enterprise<br />
in its day.<br />
1888 Giuseppe Antonio <strong>Fedrigoni</strong> built <strong>and</strong><br />
opened the first plant in Verona, which was<br />
immediately destined to produce special<br />
papers, already then relying on its own<br />
network of distributors all over the country.<br />
1906 Foundation of the Società Anonima Cartiere<br />
Pietro Miliani joint stock company in Fabriano,<br />
Ancona.<br />
1910 Antonio <strong>Fedrigoni</strong> succeeded his father.<br />
1928 The majority shareholding in the Società<br />
Anonima Cartiere Pietro Miliani of Fabriano<br />
was bought up by the Portals Co. Ltd of<br />
London.<br />
1931 The Società Anonima Cartiere Pietro Miliani<br />
of Fabriano was nationalised, with ownership<br />
passing to a consortium of public authorities<br />
led by the Bank of Naples, the National<br />
Insurance Institute, the State Printing Works<br />
<strong>and</strong> Mint <strong>and</strong> the BNL National Labour Bank.<br />
1931 Gianfranco <strong>Fedrigoni</strong> became Managing<br />
Director of the <strong>Fedrigoni</strong> paper mill.<br />
1938 Gianfranco <strong>Fedrigoni</strong> bought up the Varone<br />
paper mill near Riva del Garda, in the province<br />
of Trento, an area where the tradition of<br />
papermaking goes back to the fifteenth<br />
century.<br />
1945 The Verona facility was practically destroyed<br />
when the Allies bombed the city towards the<br />
end of the war.<br />
10<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
The Company<br />
<strong>Fedrigoni</strong> SpA<br />
11
1946 The Verona facility was reconstructed <strong>and</strong><br />
ready to restart production by investing the<br />
family’s capital, with the help of banks <strong>and</strong> a<br />
group of workers. Production was immediately<br />
oriented towards specialised products that<br />
were absolutely innovative for the Italian<br />
market of the day, such as natural <strong>and</strong> barytacoated<br />
photographic papers <strong>and</strong> cards,<br />
machine-coated papers <strong>and</strong> quality papers<br />
for offset printing, which brought international<br />
renown to the company.<br />
1947 An extraordinary shareholders’ assembly at<br />
the Società Anonima Cartiere Pietro Miliani<br />
of Fabriano changed the company’s name to<br />
Cartiere Miliani Fabriano.<br />
1948 Gianfranco <strong>Fedrigoni</strong> established the Adamas<br />
Paper Mill in Port Elizabeth, South Africa, the<br />
first mill to produce special papers on the<br />
entire African continent.<br />
1958 The <strong>Fedrigoni</strong> family sold the Adamas Paper<br />
Mill to the South African company SAPPI.<br />
1963 The company established a new facility in<br />
Arco, in the province of Trento, to produce<br />
card for punch-card operations <strong>and</strong> the first<br />
cards for optical card readers (O.C.R.) <strong>and</strong><br />
for applying magnetic <strong>and</strong> thermal strips.<br />
1972 The I.N.A. (National Insurance Institute)<br />
became the majority shareholder of Cartiere<br />
Miliani Fabriano.<br />
1979 The three papers mills in Verona, Varone<br />
<strong>and</strong> Arco (the latter both in the Province of<br />
Trento), which until then had each been an<br />
independent company, were merged into a<br />
single group, Cartiere <strong>Fedrigoni</strong> & C. SpA.<br />
1980 The I.P.Z.S. (State Printing Works <strong>and</strong> Mint)<br />
became the majority shareholder of Cartiere<br />
Miliani Fabriano.<br />
1987 The <strong>Group</strong>’s first foreign marketing company,<br />
Zenith GmbH, was established in Germany.<br />
1989 A new facility, entrusted to the company<br />
Arconvert SpA, started producing selfadhesive<br />
<strong>and</strong> non-adhesive products <strong>and</strong><br />
casting-release products in Arco, near Trento.<br />
1989 Coydis Papel <strong>and</strong> <strong>Fedrigoni</strong> España were<br />
established for direct distribution in Spain.<br />
1992 <strong>Fedrigoni</strong> France was established for direct<br />
distribution in France.<br />
1993 30 years after its construction the Arco facility<br />
underwent a significant production conversion<br />
with the construction of a coating machine,<br />
in line with the existing continuous machine,<br />
fitted with four application heads for producing<br />
modern, woodfree coated papers for graphic<br />
applications <strong>and</strong> special supports for the selfadhesive<br />
products sector. Ten years after it<br />
was first commissioned, the coating machine<br />
was reconstructed completely to make it more<br />
efficient <strong>and</strong> productive.<br />
12<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
The Company<br />
<strong>Fedrigoni</strong> SpA<br />
13<br />
1993 The <strong>Group</strong> bought Manter SA, of Girona, in<br />
Spain, a company established in 1944 <strong>and</strong><br />
operating in the field of producing self-<br />
adhesive papers.<br />
1993 <strong>Fedrigoni</strong> UK was established for direct<br />
distribution in the United Kingdom.<br />
2000 The exit of several shareholders led to the<br />
reorganisation of the company’s corporate<br />
structure <strong>and</strong> the establishment of a holding<br />
company with the name of Cartiere <strong>Fedrigoni</strong><br />
& C. SpA.<br />
2002 The <strong>Fedrigoni</strong> <strong>Group</strong>’s holding company<br />
Cartiere <strong>Fedrigoni</strong> & C. SpA acquired<br />
the Cartiere Miliani Fabriano SpA from<br />
the Italian State Printing Works <strong>and</strong> Mint<br />
at public auction. This acquisition all but<br />
doubled the <strong>Group</strong>’s production capacity,<br />
putting the company among Europe’s top five<br />
manufacturers of special papers.<br />
2004 The <strong>Group</strong> acquired Mantegazza SpA, based<br />
in Bollate, near Milan, after renting it for a<br />
period. Specialised in the production of such<br />
high technology products as holograms,<br />
security threads <strong>and</strong> security prints, the new<br />
acquisition was renamed Fabriano Securities<br />
Srl when it joined the <strong>Group</strong>.<br />
2006 <strong>Fedrigoni</strong> Asia Limited was established in<br />
Hong Kong.<br />
2006 Construction work was completed <strong>and</strong><br />
operations started up in the state-of-the-art<br />
new Manter SA facility at Sant Gregori, near<br />
Girona, in Spain, at the same time increasing<br />
the subsidiary’s production capacity.<br />
2007 The <strong>Group</strong> sold its shareholding in the<br />
company Coydis Papel, in Spain.<br />
2007 Towards the end of the year, production<br />
operations got under way in the technical<br />
papers sector in the new facility at<br />
Castelraimondo, in the province of Macerata.<br />
2008 <strong>Fedrigoni</strong> España opened in Barcelona <strong>and</strong><br />
Madrid.<br />
2009 Production operations got under way in the<br />
Arconvert Brasil Ltda facility in São Paulo.<br />
2010 Opening of ‘<strong>Fedrigoni</strong> Austria’ in Vienna <strong>and</strong><br />
‘<strong>Fedrigoni</strong> Benelux’ in Brusselles.<br />
<strong>2011</strong> Cartiere <strong>Fedrigoni</strong> & C. SpA transferred to<br />
its subsidiary ‘FEDRIGONI SpA’ the ‘paper’<br />
branch of the company. <strong>Fedrigoni</strong> SpA was<br />
therefore set up as the merger between the<br />
incorporating part <strong>Fedrigoni</strong> Cartiere SpA <strong>and</strong><br />
the incorporated companies Cartiere Miliani<br />
Fabriano SpA <strong>and</strong> Fabriano Securities Srl,<br />
that already belonged to the <strong>Group</strong>.
Paper & Security<br />
Converting e Adhesive paper<br />
Real estate<br />
Energy<br />
Cartiere<br />
<strong>Fedrigoni</strong><br />
& C. SpA<br />
as at 31-12-<strong>2011</strong><br />
14<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
<strong>Fedrigoni</strong> S.p.A.<br />
99.99%
The Company<br />
<strong>Fedrigoni</strong> SpA<br />
Arconvert<br />
SpA<br />
100 %<br />
<strong>Fedrigoni</strong><br />
UK Ltd<br />
100 %<br />
Fabriano<br />
Boutique Srl<br />
100 %<br />
15<br />
Arconvert<br />
Brasil Ltda<br />
60 %<br />
<strong>Fedrigoni</strong><br />
France Sarl<br />
100 %<br />
Cartamano<br />
Deutschl<strong>and</strong><br />
GmbH<br />
100 %<br />
Manter<br />
Manipulados<br />
del Ter SA<br />
100 %<br />
<strong>Fedrigoni</strong><br />
Deutschl<strong>and</strong><br />
GmbH<br />
100 %<br />
Fabriano<br />
Immobiliare Srl<br />
100 %<br />
<strong>Fedrigoni</strong><br />
Austria<br />
Gmbh<br />
100 %<br />
Canale<br />
G. Camuzzoni<br />
Scarl<br />
25 %<br />
<strong>Fedrigoni</strong><br />
España SI<br />
100 %<br />
<strong>Fedrigoni</strong><br />
Benelux<br />
Sprl<br />
100 %<br />
<strong>Fedrigoni</strong><br />
Asia Ltd<br />
100 %
The industrial structure<br />
Production operations took place in several different<br />
industrial facilities; specific product characteristics<br />
are associated with each one of these:<br />
Arco (TN)<br />
Varone di Riva del Garda (TN)<br />
Verona<br />
Fabriano (AN)<br />
Pioraco (MC)<br />
Rocchetta (AN)<br />
Castelraimondo (MC)<br />
Bollate (MI)<br />
Italy<br />
Woodfree coated, special <strong>and</strong> fine papers,<br />
mainly for the following uses:<br />
• commercial <strong>and</strong> specialised printing<br />
• publishing<br />
• bookbinding<br />
• covers<br />
• labelling<br />
• quality primary packaging<br />
• technical applications for personal <strong>and</strong><br />
commercial uses<br />
• digital <strong>and</strong> impact-free printing<br />
• technical <strong>and</strong> industrial applications<br />
• banknote <strong>and</strong> security<br />
• photographic reproductions<br />
• drawing<br />
• copper-plate engraving<br />
• security elements such as holograms <strong>and</strong> threads<br />
for banknotes<br />
Arco (TN), Italy<br />
16<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
Self-adhesive papers <strong>and</strong> films:<br />
• in rolls, for making labels for automated<br />
industrial application<br />
• in flat printing format, for publishing <strong>and</strong> graphics<br />
• security papers<br />
• special technical products custom-designed to<br />
offer optimum solutions catering for specific<br />
customer requirements (customisation).<br />
Casting release for:<br />
• making exclusive by-cast treatments <strong>and</strong> artificial<br />
leather imitations.
The Company<br />
<strong>Fedrigoni</strong> SpA<br />
São Paulo, Brazil<br />
17<br />
• self-adhesive papers <strong>and</strong> films in rolls <strong>and</strong> sheets<br />
for all applications<br />
• self-adhesive anti-counterfeiting security papers<br />
• casting-release papers for treating leather <strong>and</strong><br />
producing artificial leathers<br />
Manipulados del Ter SA<br />
Sant Gregori (Girona), Spain<br />
Self-adhesive papers:<br />
• in rolls, for making labels for automated<br />
industrial application<br />
• in flat printing format, for publishing <strong>and</strong> graphics<br />
• special technical products custom-designed to<br />
offer optimum solutions catering for specific<br />
customer requirements<br />
Sadipal division<br />
Celrá (Girona), Spain<br />
• technical paper <strong>and</strong> stationery products
Geographical locations<br />
of production facilities<br />
São Paulo<br />
Brasil
Girona<br />
Spain<br />
Bollate<br />
MI<br />
Verona<br />
Varone<br />
TN<br />
Arco<br />
TN<br />
Castelraimondo<br />
MC<br />
Fabriano<br />
AN<br />
Rocchetta<br />
AN<br />
Pioraco<br />
MC
The distribution structure<br />
One feature of the company’s organisation that has<br />
always received high priority <strong>and</strong> attention is its<br />
control of a logistic <strong>and</strong> distribution system capable<br />
of catering for our customers’ needs as quickly as<br />
possible, while ensuring that they also benefit from<br />
a guaranteed <strong>and</strong> viable pre- <strong>and</strong> after-sales service.<br />
<strong>Fedrigoni</strong> SpA is capable of delivering its<br />
st<strong>and</strong>ard paper products anywhere in Europe<br />
within 24 hours, while partnering with distributors<br />
<strong>and</strong> wholesalers in all other parts of the world who<br />
guarantee that our papers are available at very<br />
short notice.<br />
The company’s Italian distribution network<br />
operates with locations throughout the country,<br />
guaranteeing deliveries through these branches:<br />
20<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
UK<br />
<strong>Fedrigoni</strong> UK Ltd<br />
· London<br />
· Northampton<br />
Iberian Peninsula<br />
The Company<br />
<strong>Fedrigoni</strong> SpA<br />
Benelux<br />
France<br />
<strong>Fedrigoni</strong> España SI<br />
· Barcelona<br />
· Madrid<br />
· Valencia<br />
· Lisbona<br />
21<br />
<strong>Fedrigoni</strong> Benelux Sprl<br />
· Bruxelles<br />
<strong>Fedrigoni</strong> France Sarl<br />
· Lyon<br />
· Paris<br />
Germany<br />
<strong>Fedrigoni</strong> Deutschl<strong>and</strong> GmbH<br />
· Berlin<br />
· Düsseldorf<br />
· Hamburg<br />
· München<br />
· Stuttgart<br />
Fabriano Boutique<br />
· München<br />
Asia<br />
Austria<br />
Italy<br />
Branches<br />
· Bari<br />
· Bologna<br />
· Firenze<br />
· Genova<br />
· Milano<br />
· Napoli<br />
· Perugia<br />
· Roma<br />
· Torino<br />
· Trieste<br />
· Verona<br />
<strong>Fedrigoni</strong> Asia Ltd<br />
· Hong Kong<br />
<strong>Fedrigoni</strong> Austria Gmbh<br />
· Wien<br />
Agents with warehouse<br />
· Palermo<br />
Fabriano Boutique<br />
· Firenze<br />
· Milano<br />
· Roma<br />
· Venezia<br />
Logistic centres<br />
· Fabriano<br />
· Verona
Fabriano Boutique Srl is a small creative company<br />
producing <strong>and</strong> selling high quality stationery <strong>and</strong><br />
gifts made with <strong>Group</strong> papers <strong>and</strong> sold through<br />
its own shops in high-interest locations:<br />
• Rome – Leonardo Da Vinci International Airport<br />
c/o Terminal A <strong>and</strong> C <strong>and</strong> Via del Babuino, 173<br />
• Milan – Via Ponte Vetero, 17<br />
• Florence – Via del Corso, 59<br />
• Venice – Calle del lovo. San Marco 4816<br />
• Athens – Argyropoulou, 8<br />
• Beirut – c/o Librairie Antoine Shopping Mall ABC<br />
DBaye Beyrouth - Lebanon<br />
• München – F. J. Strauß International Airport<br />
c/o Level 4 – Schengen area or through corners in<br />
very high-quality locations <strong>and</strong> some of the most<br />
famous museums, bookshops <strong>and</strong> stationers in<br />
Italy, Austria, France, Germany, Japan, the United<br />
Kingdom, Spain, Turkey <strong>and</strong> the USA.<br />
Volumes <strong>and</strong> turnover<br />
The economic <strong>and</strong> financial context in <strong>2011</strong> was<br />
again hardly encouraging <strong>and</strong> the negative market<br />
aspects already evident in the previous three-year<br />
period made their impact felt. Nevertheless, the<br />
<strong>Group</strong> - thanks to the effectiveness of its industrial,<br />
commercial <strong>and</strong> management policies <strong>and</strong> the<br />
commitment of its almost 2000 employees - ranks<br />
as the top producer of special papers in Italy <strong>and</strong><br />
among the leaders in Europe <strong>and</strong> world-wide on the<br />
basis of the following results<br />
22<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
1 Unit of measure:<br />
The Company<br />
<strong>Fedrigoni</strong> SpA<br />
23<br />
<strong>Group</strong> companies Volumes sold<br />
(net of intercompany sales)<br />
330.737 tons<br />
ex 870.000 Km 1<br />
Turnover<br />
(net of intercompany sales)<br />
468,0 million €<br />
221.127 m 2 /000* (i. e. 35.395 tons) 83,2 million €<br />
54.013 m 2 /000* (i. e. 8.712 tons) 24,9 million €<br />
249.388 m 2 /000* (i. e. 41.286 tons) 116.7 million €<br />
Other companies 42.698 tons 75.5 million €<br />
Total 458.828 tons 768.3 million €<br />
In the converting sector, the<br />
square metre is the reference<br />
measurement for sales, while<br />
the Security sector refers to the<br />
length of product produced (km)
26<br />
26<br />
27<br />
28<br />
28<br />
30<br />
32<br />
34<br />
35<br />
38<br />
Corporate social<br />
responsibility<br />
Introduction<br />
The code of ethics<br />
<strong>Environmental</strong> policy<br />
Workplace health <strong>and</strong> safety policy<br />
The ‘Organisational Model’ as per Italian<br />
Legislative Decree N° 231/2001<br />
as an additional tool for prevention<br />
Voluntary management system certification<br />
Voluntary product certification <strong>and</strong> marks<br />
<strong>Environmental</strong> product marks<br />
Commitment to Corporate Social Responsibility<br />
Environment <strong>and</strong> workplace health<br />
<strong>and</strong> safety investments
Corporate social<br />
responsibility<br />
Introduction<br />
The <strong>Fedrigoni</strong> <strong>Group</strong> has always adopted a clear<br />
stance with regard to responsible behaviour: kept in<br />
due control in such a way as to be able to cater for<br />
the economic, environmental <strong>and</strong> safety expectations<br />
of all stakeholders, not only does it help achieve a<br />
competitive edge, but even before that it contributes<br />
to maximising the impact of the company’s image,<br />
reliability <strong>and</strong> credibility.<br />
The increasingly dem<strong>and</strong>ing competitive<br />
dynamics call for more than the ability to deliver<br />
products <strong>and</strong> services with high-end qualitative<br />
<strong>and</strong> functional properties. For us, a crucial role<br />
is also played now by a series of non-material<br />
characteristics, such as the ability to guarantee<br />
clear traceability throughout the entire production<br />
<strong>and</strong> distribution chain, including the choice of raw<br />
<strong>and</strong> auxiliary materials that provide unassailable<br />
environmental guarantees, using processes based<br />
on principles of sustainability <strong>and</strong> demonstrating<br />
that they are managed correctly by subjecting them<br />
to third-party certification.<br />
As a result, our ethical commitment in the<br />
value chain is an essential component of all our<br />
corporate activities. Operating as we do in the<br />
global <strong>and</strong> the local markets, we never take the<br />
liberty of imagining that we exist in isolation, but<br />
always consider the social fabric that is very alert<br />
to our operations these days.<br />
We are aware of the fact that the way in which<br />
we run our business is of potential interest to the entire<br />
general public, which is not satisfied with abstract<br />
declarations of principles <strong>and</strong> values, but expects a<br />
daily, credible commitment of the kind that comes<br />
from a precise managerial policy <strong>and</strong> a well-organised<br />
corporate management system. Just such an approach<br />
has in fact long been an indissoluble feature of our way<br />
of doing business in the short <strong>and</strong> the long term.<br />
The code of ethics<br />
The <strong>Group</strong>’s ethical management is the cornerstone<br />
of our way of doing business. For us, operating<br />
responsibly, transparently <strong>and</strong> reliably on the<br />
business scene, in our economic <strong>and</strong> contractual<br />
relations <strong>and</strong> in safeguarding the environment <strong>and</strong><br />
health <strong>and</strong> safety in the workplace is not a choice:<br />
it’s an obligation.<br />
We have compiled these principles into<br />
a formal Code of Ethics, with which we expect<br />
everyone who works in or on behalf of our company<br />
to comply <strong>and</strong> whose salient points are the following:<br />
• the clear commitment on the party of the company,<br />
its employees <strong>and</strong> its external staff to comply with<br />
the rules established by law <strong>and</strong> by their contract<br />
of employment <strong>and</strong>/or of retainer as applicable in<br />
the country where the company’s operations are<br />
conducted;<br />
• all business transactions must be conducted in<br />
a fully transparent <strong>and</strong> correct manner;<br />
• all activities conducted must always comply with<br />
national <strong>and</strong> international regulations governing<br />
the principles of fair competition;<br />
• everyone is obliged to be completely reliable<br />
<strong>and</strong> correct in all dealings with customers;<br />
• maximum commitment, integration, initiative<br />
<strong>and</strong> satisfaction for employees, customers<br />
<strong>and</strong> stakeholders;<br />
• the company’s corporate <strong>and</strong> business know-<br />
how about markets, products, technologies,<br />
management systems <strong>and</strong> information technology<br />
systems must be safeguarded;<br />
• the strict compliance with all stipulations in the law<br />
<strong>and</strong> regulations applicable in the geographical area<br />
in question, so as to safeguard the environment <strong>and</strong><br />
to ensure protection <strong>and</strong> prevention in the field of<br />
health <strong>and</strong> safety in the workplace;<br />
26<br />
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<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
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<strong>2011</strong>
Corporate social<br />
responsibility<br />
27<br />
• a firm commitment to suitable management<br />
systems for safeguarding the environment <strong>and</strong><br />
for prevention <strong>and</strong> protection in the area of health<br />
<strong>and</strong> safety in the workplace <strong>and</strong> to develop a high<br />
degree of awareness <strong>and</strong> knowledge between all<br />
workers <strong>and</strong> everyone else who provides a service<br />
or has relations of any kind <strong>and</strong> for any purpose<br />
with the company;<br />
• a firm commitment to improve environmental <strong>and</strong><br />
health <strong>and</strong> safety in the workplace performances<br />
as an essential premise for any activity undertaken.<br />
<strong>Environmental</strong> policy<br />
The <strong>Group</strong> is committed to encouraging all those<br />
activities of improvement in order to provide firm<br />
safeguards for the environment, going beyond mere<br />
compliance with the laws <strong>and</strong> drawing inspiration<br />
from the following principles:<br />
• making more efficient <strong>and</strong> respectful use of natural<br />
resources, from forestry to water <strong>and</strong> energy<br />
resources;<br />
• working in compliance with the economic principles<br />
of investment <strong>and</strong> of management to apply<br />
the best available techniques (B. A.T., see the<br />
<strong>Environmental</strong> glossary) in plant facilities<br />
<strong>and</strong> management;<br />
• prioritising environmental aspects during the<br />
phases of designing, constructing <strong>and</strong> conducting<br />
new activities <strong>and</strong>/or processes or of building new<br />
facilities or creating new products <strong>and</strong> services,<br />
including all substantial alterations made to<br />
existing ones;<br />
• promoting <strong>and</strong> insisting that our suppliers<br />
practise responsible, defined <strong>and</strong> demonstrable<br />
environmental policies, in particular those who<br />
supply fibrous raw materials originating from<br />
forestry;<br />
• constantly monitoring its environmental<br />
performance <strong>and</strong> taking immediate action<br />
whenever the need arises;<br />
• manufacturing products that guarantee an optimal<br />
environmental performance throughout their entire<br />
life cycle;<br />
• constantly promoting <strong>and</strong> encouraging information,<br />
training, involvement of all our staff for the purpose<br />
of achieving the objectives set through<br />
the convinced agreement.
Workplace health <strong>and</strong><br />
safety policy<br />
In compliance with the contents of our Code<br />
of Ethics, the company’s workplace health <strong>and</strong><br />
safety policy expresses our commitment to:<br />
• provide all the resources necessary to pursuing<br />
the objectives of improving its workers’ health<br />
<strong>and</strong> safety;<br />
• provide all members of staff with suitable<br />
training <strong>and</strong> information about topics of<br />
workplace health <strong>and</strong> safety;<br />
• valorise <strong>and</strong> continuously improve the skills <strong>and</strong><br />
capacities of our internal human resources,<br />
both because they are the main custodians of<br />
the organisation’s know-how <strong>and</strong> because they<br />
constitute the essential players in the process<br />
of prevention in the field of workplace health<br />
<strong>and</strong> safety;<br />
• attribute primary importance to the aspects<br />
related to health <strong>and</strong> safe whenever new<br />
activities are defined or when existing activities<br />
are reappraised;<br />
• encourage co-operation between the<br />
company’s various resources, partnership with<br />
employees’ <strong>and</strong> employers’ organisations, with<br />
the authorities charged with control <strong>and</strong> with<br />
representatives of third parties who conduct<br />
activities correlated to workplace health <strong>and</strong><br />
safety;<br />
• design all machinery, plant installations,<br />
structures, equipment <strong>and</strong> workplaces <strong>and</strong><br />
identify operating methods <strong>and</strong> aspects of<br />
organisation <strong>and</strong> management so as to be able<br />
to safeguard the health <strong>and</strong> safety not only of<br />
our own workers, but also of third parties, of<br />
structures, of the community <strong>and</strong> of the area<br />
where the company is located.<br />
The ‘Organisational Model’ as<br />
per Italian legislative decree<br />
N° 231/2001 as an additional<br />
tool for prevention<br />
The company <strong>and</strong> all its subsidiaries have an<br />
‘Organisational Model’ that complies with the<br />
stipulations listed in Italian Legislative Decree<br />
N° 231/01 <strong>and</strong> subsequent amendments, whose<br />
purpose is to regulate the administrative<br />
responsibilities of legal persons, of companies <strong>and</strong> of<br />
associations, even those without juridical personality.<br />
Although this is not imposed by law, the Model<br />
can constitute an additional tool for monitoring <strong>and</strong><br />
checking compliance with the substantial contents<br />
of the company’s Code of Ethics, in particular in<br />
the fields of workplace health <strong>and</strong> safety <strong>and</strong> of<br />
environmental protection.<br />
The effect of this legislative decree has been<br />
to introduce the concept of the responsibility of<br />
authorities or companies into the Italian legal order<br />
for the first time, in practice involving the property<br />
<strong>and</strong> heritage of the authority or company in question<br />
<strong>and</strong> so, indirectly, the economic interests of its<br />
28<br />
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<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
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<strong>2011</strong><br />
2 IT crimes <strong>and</strong> unlawful data<br />
processing<br />
- Crimes against public administration<br />
such as bribery <strong>and</strong> embezzlement<br />
to the detriment of the State, fraud<br />
to the detriment of the State <strong>and</strong> IT<br />
fraud to the detriment of the State<br />
- Crimes against public administration<br />
<strong>and</strong> public trust such as forgery of<br />
coins, banknotes <strong>and</strong> duty stamps<br />
- Corporate offences such as<br />
misleading statements or advertising,<br />
unlawful influence over the AGM<br />
- Crimes of terrorism <strong>and</strong> sedition of<br />
democracy including finance for such<br />
purposes<br />
- Crimes against individuals such<br />
as exploitation of prostitution,
Corporate social<br />
responsibility<br />
pornography involving minors,<br />
trafficking persons <strong>and</strong> reducing/<br />
keeping them in a condition of slavery<br />
- Administrative offences giving rise<br />
to abuse of preferential information<br />
<strong>and</strong> manipulation of the market<br />
- Crimes such as manslaughter <strong>and</strong><br />
serious or very serious bodily harm<br />
through negligence <strong>and</strong> infringement<br />
of accident prevention regulations<br />
<strong>and</strong> hygiene <strong>and</strong> health at work<br />
safeguards<br />
- Crimes such as of receiving,<br />
laundering <strong>and</strong> using money, assets<br />
or utilities of unlawful origin<br />
– Transnational crimes.<br />
<strong>Environmental</strong> crimes were included<br />
for the first time in <strong>2011</strong>.<br />
29<br />
shareholders when any illicit behaviour encountered<br />
in its ‘scope of application’ 2 is found to have been<br />
perpetrated ‘to the advantage of the organisation’,<br />
or even only ‘in the interest of the organisation’,<br />
without there necessarily being any concrete<br />
advantage as a result. This new level of liability has<br />
been added to the penal responsibility that, by its<br />
very nature, is still borne exclusively by the physical<br />
individual who commits an illegal act.<br />
• It can demonstrate that it has drawn up an<br />
‘Organisational Model’ of its own, <strong>and</strong> followed<br />
this up by applying disciplinary measures for<br />
the purpose of preventing the execution of<br />
the stipulated crimes, by keeping it effective,<br />
maintaining it <strong>and</strong> supervising it, <strong>and</strong> that its<br />
principal elements include at least:<br />
– a series of operational procedures <strong>and</strong><br />
protocols for shaping decisions, drawing<br />
them up <strong>and</strong> putting them into practice;<br />
– a Monitoring Organ whose task is to supervise<br />
the model’s real effectiveness;<br />
– an internal disciplinary system;<br />
– a specific training programme;<br />
– the Code of Ethics.<br />
As a result, it is obvious that this ‘Model’ cannot<br />
exist in isolation from all the organisational,<br />
regulatory <strong>and</strong> management systems with which<br />
the company has equipped itself <strong>and</strong> of which<br />
it is an integral, constituent part itself.<br />
• The individuals in question have acted in their<br />
own exclusive interest or that of third parties,<br />
while fraudulently avoiding the provisions of<br />
the company’s Organisational Model.<br />
One of the underlying <strong>and</strong> qualifying elements of the<br />
‘Organisational Model’ is the Monitoring Organ (M.O.)<br />
responsible for proposing it, monitoring it <strong>and</strong><br />
keeping it up to date.<br />
In addition to the fact that specific powers<br />
are vested in this organ, if it is to be effective, it is<br />
crucially important that it st<strong>and</strong> out for its autonomy,<br />
independence, professionalism <strong>and</strong> continuity of<br />
action. In fact, its members have been chosen –<br />
from authoritative figures in the company who have<br />
no direct operational responsibility – <strong>and</strong> appointed<br />
formally by the respective Boards of Directors of<br />
each of the <strong>Group</strong>’s corporate branches, so as to<br />
guarantee their independence <strong>and</strong> discretionary<br />
freedom.
Voluntary management<br />
system certification<br />
The main aim for all the <strong>Group</strong> companies is to<br />
ensure that the quality <strong>and</strong> performances of the<br />
goods <strong>and</strong> services delivered cater at all times for<br />
the customers’ expectations, regardless of those<br />
customers’ dimensions.<br />
These days, those expectations certainly<br />
include the one that products <strong>and</strong> processes will<br />
have no environmental impact, the certainty that<br />
manufacturing activities are conducted with the<br />
greatest respect of health <strong>and</strong> safety, that the<br />
company’s general governance always takes an<br />
ethical form <strong>and</strong> that our papers furnish guarantees<br />
of environmental friendliness <strong>and</strong> ensure maximum<br />
compliance with the principles of sustainability,<br />
including its economic <strong>and</strong> social facets.<br />
This is of course a major commitment for<br />
the company, as managing to harmonise all of<br />
these requirements with one another in a complex<br />
process like that of producing <strong>and</strong> treating paper is<br />
not always so very straightforward. Nevertheless,<br />
complying with the clear rules that we adopted on<br />
a voluntary basis has made possible to attain the<br />
targeted objectives.<br />
These rules cover practically all the aspects<br />
of our corporate management; in the interests<br />
of coherent methodology, they are based on the<br />
st<strong>and</strong>ards that are recognised <strong>and</strong> acknowledged<br />
most at international level.<br />
The process that started way back in 1993 has<br />
been consolidated increasingly over the years, as<br />
the various different branches of the company have<br />
achieved numerous forms of system certification at<br />
different times for the precise purpose of providing<br />
all our customers <strong>and</strong> stakeholders with guarantees<br />
that our operations are always correct.<br />
The state of play of these acknowledgements,<br />
updated to 2010, is summarised in Table 01.<br />
Additional notes about certification<br />
• Arconvert Brasil LTda have started the<br />
activity in 2009 <strong>and</strong> it is ISO 9001: 2008 certificated<br />
from 02.09.2010 (certificated nr. FS 562456, BSI<br />
America).<br />
• The former Cartiere Miliani Fabriano SpA<br />
<strong>and</strong> the former Fabriano Securities Srl<br />
companies are also type-approved with Bank of<br />
Italy <strong>and</strong> European Central Bank (ECB) certification<br />
as a producer <strong>and</strong> supplier of banknote <strong>and</strong><br />
securities papers, as a guarantee of the imposing,<br />
reliable security system established by the firm.<br />
This suitability is also recognised by the central<br />
banks of several other countries around the world<br />
which the company serves as a supplier.<br />
• The former <strong>Fedrigoni</strong> Cartiere SpA embarked<br />
on <strong>and</strong> completed all the activities necessary to<br />
achieve AEOF (Authorised Economic Operator)<br />
certification in the course of 2009, receiving a<br />
favourable opinion to its issue from the Verona<br />
Customs Agency in February 2010.<br />
30<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
Table 01<br />
2010<br />
UNI EN ISO 9001<br />
Corporate social<br />
responsibility<br />
31<br />
<strong>Fedrigoni</strong> SpA Arconvert SpA Manter SA<br />
Quality Management System X X X<br />
1 st certification valid since 1993 1997 1995<br />
Certificate identification number<br />
UNI EN ISO 14001<br />
CQ 539<br />
valid for <strong>Fedrigoni</strong> SpA from 19.01.12 CH 97/0116 ER 0277/1995<br />
<strong>Environmental</strong> Management System X X X<br />
1 st certification valid since 1999 2002 2009<br />
Certificate identification number CQ 7847 CH 02/0955 ES 0056/2009<br />
BSI – OHSAS 18001<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the<br />
Workplace Management System X X<br />
1 st certification valid since 2006 2008 –<br />
Certificate identification number CQ 15229 CH 08/1328 –<br />
This form of certification is regulated by Art. 5b<br />
of EEC Regulation N° 2913/92 (CDC), as amended<br />
by EC Regulation N° 648/2005 <strong>and</strong> by articles 14b<br />
to 14 section 25 of EEC Regulation N° 2454/93 (DAC),<br />
as amended by EC Regulation N° 1875/2006.<br />
This acknowledgement is only accorded after<br />
the national Customs Authority in question has<br />
conducted due diligence proving compliance<br />
with customs obligations, compliance with the<br />
criteria established for the accounting system,<br />
(X)<br />
2010 - in preparation<br />
financial solvency <strong>and</strong> compliance with appropriate<br />
bookkeeping st<strong>and</strong>ards <strong>and</strong> with the regulations<br />
governing health <strong>and</strong> safety in the workplace.<br />
This certification is applied to the entire new<br />
<strong>Fedrigoni</strong> SpA company through extension audits<br />
conducted by the district offices of the Customs<br />
Agency of Milan <strong>and</strong> Ancona respectively responsible<br />
for the units in Lombardy <strong>and</strong> the Marches.
Voluntary product<br />
certification <strong>and</strong> marks<br />
Markets are known to be increasingly aware of<br />
products’ environmental, safety <strong>and</strong> sustainability<br />
characteristics these days – <strong>and</strong> paper is no<br />
exception to that rule. As a result, it is increasingly<br />
important to be able to guarantee respect for <strong>and</strong><br />
compliance with these requirements, which also<br />
very often become major elements in determining<br />
consumer choice, sometimes even coming before<br />
the price.<br />
This capacity obviously needs to be<br />
recognisable <strong>and</strong> the best way is to achieve one or<br />
more types of product certification issued by third<br />
parties, in response to the uncontrolled proliferation<br />
of environmental, safety, sustainability etc. labels <strong>and</strong><br />
declarations that run the real risk of just confusing<br />
end users. That is why our company has decided to<br />
rely on such internationally recognised st<strong>and</strong>ards<br />
as ISO 14024 for ecological labels, ISO 14021 for<br />
self-issued ecological labels <strong>and</strong> declarations <strong>and</strong><br />
ISO 14025 for ecological declarations. In this<br />
framework, the leading product ecology <strong>and</strong><br />
sustainability marks currently issued by third<br />
parties are shown in Table 02.<br />
In view of FEDRIGONI SpA’s new corporate<br />
context following the merger by incorporation<br />
operation between ‘<strong>Fedrigoni</strong> Cartiere SpA’,<br />
‘Cartiere Miliani Fabriano SpA’ <strong>and</strong> ‘Fabriano<br />
Securities Srl’ on 01.01.<strong>2011</strong> as mentioned above,<br />
<strong>2011</strong> was characterised by a complex <strong>and</strong><br />
complicated extensive verification task involving<br />
the conformity of management systems (ISO 9001 /<br />
ISO 14001 / OHSAS 18001 / CoC-FSC® / CW-FSC®)<br />
until then implemented separately in the three<br />
individual companies. The aim was to merge the<br />
minto a single certificate involving audits – which<br />
were all positive – conducted by the Certification<br />
Authority that is now the only one for the entire new<br />
Organisation (Certiquality Srl).<br />
32<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
Table 02<br />
Corporate social<br />
responsibility<br />
33<br />
<strong>2011</strong> <strong>Fedrigoni</strong> SpA Arconvert SpA Manter SA<br />
FSC® – CHAIN OF CUSTODY<br />
As per FSC – STD – 40 – 004 / V 2 – 0 EN X X X<br />
Type of certification<br />
Mixed sources with credit<br />
system <strong>and</strong> tranfer system Transfer System Transfer System<br />
1 st certification valid since 2005 2010 05.01.<strong>2011</strong><br />
Certificate identification number CQ - COC 000010 ICILA - COC 000382 TT - COC 003616<br />
Sector certified Entire company Entire company Entire company<br />
FSC® – CONTROLLED WOOD<br />
As per FSC – STD – 40 – 005 / V 2 – 1 EN X – –<br />
Type of certification<br />
Supplies of pulp deriving from<br />
controlled wood sources – –<br />
1 st certification valid since 2009 – –<br />
Certificate identification number<br />
CQ -CW<br />
000010 – –<br />
Sector certified Entire company – –<br />
PEFC<br />
National st<strong>and</strong>ards – X X<br />
Type of certification – Percentage Percentage<br />
1 st certification valid since – 2010 2010<br />
Certificate identification number – ICILA-COCPEFC-148 PEFC 14-35-00113<br />
Sector certified – Entire company Entire company<br />
ECOLABEL (mark) As per EC Regulation N° 1980/2002<br />
<strong>and</strong> Decision N° 2002/741/CE dated 04. 09. 2002 X – –<br />
Type of certification Ecological Product Quality – –<br />
Certificate identification number April 2005 extended in 2006 – –<br />
Certificate identification number IT/011/04 – –<br />
Sector certified Graphic papers – Freelife series – –<br />
Operating units with products subject to the Ecolabel<br />
Facilities in Verona <strong>and</strong> Varone<br />
di Riva del Garda (TN) – –
<strong>Environmental</strong><br />
product marks<br />
Third-party product certification systems are backed<br />
up by other marks for which the manufacturer is<br />
directly responsible. These certify other specific<br />
environmental or safety properties, such as:<br />
pH Neutral<br />
The watery extract of the fibrous<br />
support is pH neutral.<br />
Acid free<br />
Use of production processes<br />
conducted in non-acidic<br />
environments, in particular<br />
with regard to the phases<br />
of paper sizing.<br />
Long life<br />
Complies with the requirements in<br />
the ISO 9706 st<strong>and</strong>ard, allowing the<br />
paper to be described as ‘long life’<br />
<strong>and</strong> guaranteeing its durability, while<br />
also certifying that it contains no<br />
more than 5 % of wood pulp or semichemical<br />
pulp, has a pH between<br />
7.5 <strong>and</strong> 10 in the watery extract <strong>and</strong><br />
an alkaline reserve of more than 2 %.<br />
Elemental Chlorine Free<br />
The pulp was bleached using<br />
environmentally-friendly processes<br />
that guarantee a maximum level of<br />
derived organic chlorine compound<br />
contents of less than 0.8 kg/ton.<br />
Total Chlorine Free<br />
The pulp was bleached using<br />
environmentally-friendly<br />
processes that use no chlorinebased<br />
products at all <strong>and</strong><br />
guarantee a maximum level of<br />
derived organic chlorine compound<br />
contents of less than 0.2 kg/ton.<br />
Selected Secondary Fibers<br />
Use of highly selected recycled<br />
secondary pre-consumer <strong>and</strong> postconsumer<br />
fibres.<br />
Annual Fibers<br />
Use of fibres from annual low-growth<br />
plants such as bamboo, hemp,<br />
kenaf <strong>and</strong> linen, thus contributing<br />
to reducing tall tree logging.<br />
Well managed forest<br />
Use of pulp deriving from wood<br />
coming from sustainably managed<br />
forests. This logo certifies that<br />
the wood-based raw materials<br />
comply with the best principles of<br />
environmental sustainability in the<br />
case of those of our products that<br />
are not already covered by CoC-FSC<br />
certification.<br />
Heavy Metal Absence<br />
Specific compliance with European<br />
Directive N° 94/62/EC, transposed<br />
into Italian legislation as Legislative<br />
Decree N° 22 dated 05. 02. 1997 <strong>and</strong><br />
subsequent amendments, which<br />
defines the maximum thresholds<br />
of permissible presence of heavy<br />
metals in packaging <strong>and</strong> wastes<br />
derived from packaging.<br />
Hydro Power<br />
The use of hydroelectric energy<br />
generates savings of 14,000,000 m 3<br />
of natural gas <strong>and</strong> 26,000 tonnes<br />
of CO2 emissions. The Company<br />
complies with the Kyoto Protocol<br />
(Ministerial authorisation to the<br />
emission of greenhouse gases<br />
no. 566).<br />
34<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
Corporate social<br />
responsibility<br />
35<br />
Commitment to Corporate<br />
Social Responsibility<br />
For us, practising Corporate Social Responsibility,<br />
also known by the acronym of CSR, means<br />
spontaneously integrating social <strong>and</strong> environmental<br />
concerns into our commercial operations <strong>and</strong><br />
relations with all stakeholders, doing our utmost<br />
to be transparent, so as to achieve relationships<br />
that are increasingly favourable to our staff, our<br />
suppliers, our customers <strong>and</strong> in general with<br />
everyone living in the geographical areas affected<br />
by our activities, by making decisions that respect<br />
people <strong>and</strong> the environment <strong>and</strong> comply with the<br />
rules that regulate the resulting relationships.<br />
Among other things, this involves an awareness that<br />
corporate social responsibility is not a marketing<br />
tool or a simple statement of the company’s ethical<br />
values, but a concept that brings innovation to the<br />
area of relationships. Nobody is pretending that<br />
this is easy, indeed, the complexity lies in the fact<br />
that entrepreneurialism, politics, legislation, health,<br />
safety, culture, human rights <strong>and</strong> the environment are<br />
not watertight containers any more, but each of them<br />
has now become a subject or a dialogue partner<br />
functional to achieving each other’s objectives.<br />
The activities undertaken to put these fine<br />
intentions into practice are several <strong>and</strong> diverse.<br />
The main ones are listed here, with a renewed<br />
focus on the fact that our commitment is no recent<br />
phenomenon: evidence can already be found of them<br />
in the relatively distant past, at a time when the<br />
concept of CSR had only been sketched out <strong>and</strong><br />
had not yet spread as widely as it has today.
Since its<br />
foundation<br />
Full members of the Environment<br />
Committee, the <strong>Safety</strong> Committee<br />
<strong>and</strong> the Energy Committee at<br />
Assocarta 3 .<br />
Membership at European level of<br />
CEPI 4 to safeguard the requirements<br />
<strong>and</strong> expectations of the Italian <strong>and</strong><br />
European manufacturing industry.<br />
1998<br />
Promoting <strong>and</strong> taking part in the<br />
Ecomanagement project co-ordinated<br />
by the Italian paper industry<br />
association Assocarta in compliance<br />
with the international st<strong>and</strong>ard<br />
ISO 14001.<br />
2002<br />
Working with Assocarta to<br />
promote the definition of<br />
behavioural <strong>and</strong> documentary<br />
guidelines for applications<br />
for Integrated <strong>Environmental</strong><br />
Authorisation, as established by<br />
Italian Legislative Decree N° 372/1999<br />
amended by Legislative Decree<br />
N° 59/2005 as the complete<br />
transposition of European Directive<br />
N° 96/61/EC, known as the IPPC<br />
Directive, as the paper mills in the<br />
Province of Trento (a total of seven<br />
facilities belonging to different<br />
companies operating in the sector)<br />
were the first industrial sector<br />
anywhere in Italy to be subjected<br />
to this new procedure, which was<br />
completely unprecedented in the<br />
context of Italian environmental<br />
regulations. The Region of the<br />
Marches embarked on a similar<br />
procedure a few months later.<br />
This enabled an excellent relationship<br />
of partnership <strong>and</strong> frank exchange<br />
to be established with the<br />
responsible authorities, in a<br />
climate of collaboration whose<br />
purpose was to draw up an<br />
authorisation that would comply<br />
with the legal requirements, but<br />
also with the real organisation,<br />
of an industry whose task is to<br />
produce paper.<br />
2002/03<br />
Taking part in defining the new<br />
<strong>Environmental</strong> Observatory web<br />
portal run by Assocarta, whose<br />
aim is to provide all members<br />
with a useful <strong>and</strong> updated online<br />
source of reference for information<br />
about the law, st<strong>and</strong>ards, technical<br />
specifications in the area of the<br />
environment.<br />
2003<br />
Continuous participation, throughout<br />
2003, in all the activities conducted<br />
in relation to the application of<br />
the principles of Agenda 21 5 by the<br />
municipal council of Riva del Garda<br />
(TN), where <strong>Fedrigoni</strong>’s Varone<br />
facility is located. The company<br />
was involved in the topics of local<br />
mobility, fine dust (PM 10) <strong>and</strong> the<br />
quality of the water in the Varone,<br />
from which water is drawn for the<br />
facility’s processes, remembering<br />
that it is purified both upstream<br />
<strong>and</strong> downstream of the production<br />
process.<br />
2003/04<br />
Taking part in the Emission Trading<br />
project organised by Assocarta in<br />
preparation of the application of<br />
European Directive N° 2003/87/EC<br />
concerning the European Union’s<br />
participation in the Kyoto Protocol on<br />
the reduction of greenhouse gases.<br />
36<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
3 See website: www.Assocarta.it<br />
4 See website: www.cepi.org<br />
5 For details, see the Aalborg<br />
Charter, adopted on 27.05.1994 by<br />
the European/EEC Conference on<br />
Sustainable Cities, which established<br />
the principles of Agenda 21.
Corporate social<br />
responsibility<br />
6 See website:<br />
prevenzione.ulss20.verona.it/spisal.html<br />
7 See website: www.icfpa.org<br />
37<br />
from 2006 to 2009<br />
Taking part in the Assocarta working<br />
group established to draw up basic<br />
guidelines for training Prevention<br />
<strong>and</strong> Protection Service Managers<br />
(PPSMs) in the papermaking industry,<br />
for the purpose of applying Italian<br />
Legislative Decree N°195/03.<br />
Taking part in the ‘Verona Aziende<br />
Sicure’ (Verona Safe Companies)<br />
project. The aim of this project<br />
is to promote corporate social<br />
responsibility in general <strong>and</strong> in<br />
particular the culture <strong>and</strong> awareness<br />
of health <strong>and</strong> safety in workplaces<br />
in the province of Verona, favouring<br />
<strong>and</strong> encouraging the implementation<br />
of health <strong>and</strong> safety in the workplace<br />
management systems functioning in<br />
workplaces operating the area. The<br />
following results achieved have been<br />
available for public consultation 6 :<br />
• TECHNICAL AND<br />
OPERATIONAL MANUAL<br />
For defining health <strong>and</strong> safety<br />
policies <strong>and</strong> establishing a health<br />
<strong>and</strong> safety in the workplace<br />
management system<br />
(Author: Dr. Paolo Azzolini –<br />
Quality, Environment <strong>and</strong> <strong>Safety</strong><br />
Department Manager,<br />
<strong>Fedrigoni</strong> SpA)<br />
• A COMPILATION OF<br />
OPERATIONAL CHECKLISTS<br />
Referring to the preceding<br />
Technical <strong>and</strong> Operational Manual<br />
2006<br />
On 8 June 2006, the company signed<br />
the international papermaking<br />
industry’s Sustainability Declaration<br />
in the course of the C.E.O. meeting<br />
at the Round Table organised by<br />
ICFPA 7 , the International Council<br />
of Forest <strong>and</strong> Paper Associations 7 ,<br />
which has members in 43 countries.<br />
This document illustrates the<br />
main commitments made by the<br />
papermaking industry to combine<br />
economic competitiveness<br />
with environmental <strong>and</strong> social<br />
sustainability.<br />
ICFPA now represents 90 % of world<br />
paper production <strong>and</strong> more than 50 %<br />
of wood production.<br />
2007<br />
The company received the ‘Verona<br />
Safe Companies 2006’ Award from<br />
the City of Verona, after being<br />
identified as a case of corporate<br />
excellence in the field of accident<br />
prevention <strong>and</strong> in the workplace<br />
health <strong>and</strong> safety, together with<br />
eleven other businesses operating in<br />
the province.<br />
2008<br />
In the framework of the ‘<strong>Safety</strong> Target<br />
Zero’ project, devised <strong>and</strong> promoted<br />
to rise awareness in the companies<br />
<strong>and</strong> entrepreneurs operating in the<br />
Italian papermaking industry, but also<br />
in public opinion, with the patronage<br />
of the Giuseppe Lazzareschi<br />
Foundation of Porcari, near Lucca,<br />
the Varone di Riva del Garda facility<br />
won an award for having achieved<br />
the best performance in terms of<br />
reducing the accident frequency rate.<br />
As a tangible sign of support <strong>and</strong><br />
safeguards for the environment, the<br />
company supplied paper (Freelife<br />
Vellum, a paper with two separate<br />
certificates – CoC-FSC <strong>and</strong> Ecolabel)<br />
for its most significant publications<br />
to the National Trust for Italy (FAI),<br />
a well-known national non-profit<br />
foundation that has been working<br />
for more than 30 years to promote<br />
a tangible culture of respecting,<br />
valorising <strong>and</strong> maintaining Italy’s<br />
nature, art, history <strong>and</strong> traditions,<br />
safeguarding a heritage that is a<br />
fundamental part of the country’s<br />
past, identity <strong>and</strong> culture.<br />
from 2008 to <strong>2011</strong><br />
The Quality, Environment <strong>and</strong><br />
<strong>Safety</strong> Department Manager at<br />
<strong>Fedrigoni</strong> SpA lectured in ‘Basic<br />
principles <strong>and</strong> procedures for<br />
applying quality audits’ in the 1st<br />
level Masters <strong>and</strong> postgraduate<br />
courses in Internal Auditing at<br />
the University of Verona Faculty<br />
of Economics.<br />
2010<br />
<strong>Fedrigoni</strong> Cartiere Spa <strong>and</strong> Cartiere<br />
Miliani Fabriano Spa are taking part in<br />
the survey conducted by Greenpeace<br />
into the origin, procurement, supplier<br />
evaluation criteria, management <strong>and</strong><br />
use of wood-based raw materials<br />
in the Italian paper industry <strong>and</strong> will<br />
send a Speaker to the Greenpeace<br />
Business Conference on 25<br />
November 2010 in Milan.
Environment <strong>and</strong> workplace<br />
health <strong>and</strong> safety<br />
investments<br />
The need <strong>and</strong> the commitment to make economic<br />
targets compatible with environmental <strong>and</strong> safety<br />
targets has become an increasingly characteristic<br />
trait of today’s new development strategies,<br />
better known as processes of ‘sustainable<br />
development’. Unquestionably, this has economic<br />
consequences on entrepreneurial activities: in times<br />
of unfavourable economic trends like the present,<br />
those consequences are influenced even more than<br />
usual <strong>and</strong> are certainly not very encouraging for the<br />
pursuit of these processes.<br />
Among other things, there is a tendency for<br />
the benchmark legal regulations <strong>and</strong> st<strong>and</strong>ards to<br />
become more <strong>and</strong> more complex <strong>and</strong> specific all<br />
the time, on the one h<strong>and</strong> referring to this trend<br />
towards sustainable development, while on the other<br />
in practice neither facilitating nor encouraging to<br />
practise that same sustainable development.<br />
That much being said, our policy of investment<br />
continues to focus on all those actions that are<br />
designed to increase our production capacity,<br />
cut production costs, increase the quality of our<br />
products <strong>and</strong> services <strong>and</strong> improve our logistical<br />
activities, although it also keeps a door open to<br />
other investments whose sole purpose is to contain<br />
<strong>and</strong> reduce environmental impacts <strong>and</strong> improve<br />
health <strong>and</strong> safety in the workplace. All this without<br />
forgetting that our facilities can be classified as in<br />
the particular segment of the production of special<br />
papers that is acknowledged (in the European<br />
BREF <strong>Report</strong>, the document that provides the<br />
guidelines for applying the contents of European<br />
Directive N° 61/96/EC, also known as the IPPC, to<br />
the European papermaking industry) to be subject<br />
to both technical <strong>and</strong> economic restrictions that<br />
generate extensive difficulties in implementing best<br />
available techniques (BAT, see the <strong>Environmental</strong><br />
glossary).<br />
Showing the company’s investments for the<br />
environment <strong>and</strong> for health <strong>and</strong> safety calculated<br />
as percentages of its total investments, the trend<br />
in recent years is shown in Tables 03 <strong>and</strong> 04.<br />
38<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
Corporate social<br />
responsibility<br />
2003<br />
2004<br />
2005<br />
2006<br />
2007<br />
2008<br />
2009<br />
2010<br />
<strong>2011</strong><br />
2003<br />
2004<br />
2005<br />
2006<br />
2007<br />
2008<br />
2009<br />
2010<br />
<strong>2011</strong><br />
39<br />
Table 03 Paper sector<br />
ex-<strong>Fedrigoni</strong> Cartiere SpA ex-Cartiere Miliani Fabriano SpA<br />
Environment<br />
% of total investments<br />
<strong>Health</strong> & <strong>Safety</strong><br />
% of total investments<br />
Environment<br />
% of total investments<br />
<strong>Health</strong> & <strong>Safety</strong><br />
% of total investments<br />
13.5 2.3 20.1 1.6<br />
3.8 8.3 39.4 6.9<br />
15.9 3.4 2.6 5.6<br />
39.3 3.6 5.1 4.2<br />
46.8 1.6 16.6 8.2<br />
0.1 1.8 0.2 13.8<br />
3.6 4.8 1.0 3.0<br />
2.0 2.8 1.4 4.4<br />
Environment<br />
1.8 4.3 1.7 3.8<br />
Table 04 Converting sector<br />
% of total investment<br />
Arconvert SpA Manter SA<br />
<strong>Health</strong> & <strong>Safety</strong><br />
% of total investments<br />
Environment<br />
% of total investment<br />
<strong>Health</strong> & <strong>Safety</strong><br />
% of total investments<br />
13.8 9.9 – –<br />
7.5 6.0 2.6 1.1<br />
4.2 2.6 3.7 1.7<br />
15.3 20.0 4.2 1.4<br />
10.5 2.7 8.6 6.3<br />
6.8 6.2 5.4 9.8<br />
6.7 1.6 0.6 2.5<br />
2.8 14.6 0.4 2.1<br />
0.9 8.3 0.9 4.6
42<br />
46<br />
48<br />
50<br />
Products <strong>and</strong><br />
processes<br />
Products. Typologies <strong>and</strong> volumes<br />
Papers for printing <strong>and</strong> graphic applications.<br />
The production process<br />
Self-adhesive papers. The production process<br />
<strong>Environmental</strong> <strong>and</strong> safety aspects<br />
of products <strong>and</strong> processes
Products <strong>and</strong><br />
processes<br />
Products.<br />
Typologies <strong>and</strong> volumes<br />
The <strong>Group</strong> is capable of supplying an extensive<br />
range of products. On the one h<strong>and</strong>, we have our<br />
st<strong>and</strong>ard pricelist products, which account for just<br />
over half of our production, while on the other are<br />
all those papers that are made to precise customer<br />
specifications to suit their particular requirements.<br />
Every one of our collections has a practically<br />
unique, inimitable style that draws its inspiration<br />
from our technicians’ experience, knowledge <strong>and</strong><br />
ability to innovate continuously.<br />
The knowledge that has been accumulated<br />
in the course of our company’s long history <strong>and</strong> the<br />
ability to innovate by reinventing ourselves associate<br />
with a high degree of versatility <strong>and</strong> ability to control<br />
our processes to enable us to deliver exclusive,<br />
highly customised products that cater for every<br />
aspect of our customers’ expectations, keeping<br />
associated environmental impacts under strict<br />
control.<br />
The <strong>Group</strong>’s production ranges can be<br />
classified by functional characteristics into three<br />
macro segments.<br />
Graphic, printing <strong>and</strong> security papers<br />
<strong>Fedrigoni</strong> SpA’s production lines in mills in the<br />
Veneto-Trentino area (former <strong>Fedrigoni</strong> Cartiere<br />
SpA) <strong>and</strong> the Marches region (former Cartiere<br />
Miliani Fabriano SpA) are able to meet the needs<br />
of all the segments of the graphic, publishing,<br />
packaging, technical applications, bookbinding,<br />
labelling, lining, security <strong>and</strong> banknote papers,<br />
school <strong>and</strong> artistic drawing papers, base<br />
papers for adhesives, digital printing <strong>and</strong> other<br />
sectors, always succeeding in guaranteeing high<br />
functional, qualitative, aesthetic <strong>and</strong> environmental<br />
performances.<br />
Among other things, the history the former<br />
Cartiere Miliani Fabriano SpA sets it apart as a case<br />
of excellence unparalleled in papermaking <strong>and</strong> there<br />
is no doubt that the name of Fabriano is a symbol<br />
of prestige <strong>and</strong> a byword for paper all over the<br />
world. By way of keeping this unique heritage alive,<br />
so not for industrial purposes, Fabriano is the only<br />
facility in the papermaking world that still maintains<br />
a department where paper is made by h<strong>and</strong>.<br />
42 <strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
Products <strong>and</strong><br />
processes<br />
43<br />
Technical products<br />
Fabriano Securities merged by absorption in<br />
<strong>Fedrigoni</strong> Spa bases its experience <strong>and</strong> knowledge<br />
on some eighty years of active presence in the area<br />
of security products, first as a printer <strong>and</strong> then,<br />
since the 1980s, as a leading manufacturer of high-<br />
security products <strong>and</strong> supplier of security threads<br />
<strong>and</strong> holographic products to central banks <strong>and</strong><br />
papermakers all over the world.<br />
At the end of the 1980s, the company<br />
patented the first security thread with a magnetic<br />
code (SISMA), in the same period becoming the<br />
sole supplier of security threads for Bank of Italy<br />
banknotes. In 1993, it was the only company in Europe<br />
to supply security threads for the banknotes of<br />
two large countries, Italy <strong>and</strong> Spain, <strong>and</strong> in 1998 it<br />
achieved accreditation at the European Central Bank<br />
(ECB) as a producer of security threads, holographic<br />
patches <strong>and</strong> stripes for the Euro banknotes.<br />
The company’s activities are now focused<br />
primarily on three product lines:<br />
• Security threads<br />
The traditional line with a full background (magnetic<br />
threads, metal threads <strong>and</strong> fluorescent threads),<br />
micro-printed security threads, SISMA security<br />
threads with magnetic codes, multipurpose<br />
security threads (perfectly aligned magnetic<br />
codes) <strong>and</strong> holographic threads recently enriched<br />
with new threads that combine the properties<br />
developed in the latest research in colour variation,<br />
demetallisation, holographs <strong>and</strong> lasers.<br />
• Holograms<br />
Holograms made using the demetallisation process<br />
by perfectly aligned demetallised holographic<br />
application.<br />
• Security papers<br />
Security papers for cheques, telephone<br />
cards, lottery tickets, vouchers <strong>and</strong> tickets for<br />
miscellaneous events.<br />
With these products associated with the banknote<br />
paper produced in the mills in the Marches region,<br />
the <strong>Group</strong> is thus now capable of supplying the<br />
various State Printing Works with a complete <strong>and</strong><br />
ready to print product that requires no further<br />
processing.
Self-adhesive <strong>and</strong> casting<br />
release products<br />
Arconvert SpA, Manter SA <strong>and</strong> since 2009 also<br />
Arconvert Brasil Ltda produce a wide range of<br />
fronts, high-performance adhesives in compliance<br />
with international st<strong>and</strong>ards <strong>and</strong> protective products<br />
designed <strong>and</strong> made exclusively to our customers’<br />
specific requirements, guaranteeing that all the<br />
adhesives are easy to use with machinery, perform<br />
excellently with punching <strong>and</strong> are not afflicted<br />
by bleeding, while the silicone treatments of the<br />
supports can be adjusted <strong>and</strong> customised to suit the<br />
specific application.<br />
Fig. 01 Gross Production – Paper (tons/year)<br />
Cartiere Miliani Fabriano SpA <strong>Fedrigoni</strong> Cartiere SpA<br />
400.000<br />
300.000<br />
200.000<br />
100.000<br />
Total<br />
Special processes then enable protective papers to<br />
be customised with printing, while the high degree<br />
of transparency of the glassine papers used as front<br />
supports guarantees excellent legibility in photocellcontrolled<br />
distribution systems.<br />
One rather special product line is the casting<br />
release sold by Arconvert SpA. This product is used<br />
in the field of by-cast treatment <strong>and</strong> Eco-leather to<br />
impress leatherlike or fabric patterns on the surface<br />
to be finished.<br />
2003 2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
132.700 142.688 166.924 174.561 190.914 203.078 206.410 200.212 211.293<br />
174.566 183.417 190.549 202.807 212.783 217.785 212.588 216.878 228.227<br />
307.266 326.105 357.473 377.368 403.697 420.863 418.998 417.090 439.520<br />
44 <strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
Products <strong>and</strong><br />
processes<br />
45<br />
This kind of ‘cast’ is produced by applying a non-<br />
adhesive coating or thermoplastic films on which the<br />
patterns are then impressed as a negative using the<br />
embossing process.<br />
These patterns will be fixed positively on the<br />
finished surface by applying layers of melted PVC<br />
or Polyurethane. The roll of paper can be rewound<br />
<strong>and</strong> used several times before losing its release<br />
properties. To describe the wide diversity of special<br />
products manufactured <strong>and</strong> technologies used<br />
<strong>and</strong> give some concrete meaning to the respective<br />
Fig. 02 Volume Sales - Self-adhesive <strong>and</strong> non-adhesive paper (tons/year)<br />
Manter SA Arconvert SpA<br />
80.000<br />
60.000<br />
40.000<br />
20.000<br />
Total<br />
quantities involved, these products can be usefully<br />
divided into two macro areas:<br />
• 1 st macro area – Paper production: former<br />
<strong>Fedrigoni</strong> Cartiere SpA <strong>and</strong> former Cartiere<br />
Miliani Fabriano SpA, whose gross production has<br />
progressed as follows in recent years (+34.8 % <strong>2011</strong><br />
compared to 2003).<br />
• 1 st macro area – Self-adhesive <strong>and</strong> non-adhesive<br />
paper <strong>and</strong> film production: Arconvert SpA <strong>and</strong><br />
Manter SA, which, in its turn, has achieved the<br />
following volumes of sales in recent years<br />
(+120 % <strong>2011</strong> compared to 2003).<br />
2003 2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
16.075 17.498 18.292 19.350 22.060 24.000 34.941 36.440 42.352<br />
21.279 21.054 22.687 26.362 28.935 31.197 33.284 37.037 39.728<br />
37.354 38.552 40.979 45.712 50.995 55.197 68.225 73.477 82.080
Papers for printing <strong>and</strong><br />
graphic applications.<br />
The production process<br />
The sheet of paper is manufactured in a very<br />
complex, articulated plant known as the ‘Continuous<br />
Machine’, which starts from a combination of suitable<br />
proportions of a variety of raw materials (cellulose,<br />
fillers, additives etc.) in a water suspension to obtain<br />
the sheet that can then be subjected to subsequent<br />
processes in other plants <strong>and</strong> machines whose<br />
purpose is to add further thermal <strong>and</strong> mechanical<br />
surface treatments, apply coatings etc., according<br />
to the functional <strong>and</strong> qualitative characteristics to<br />
be achieved. The process can be summarised as<br />
follows:<br />
46 <strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
Pulp<br />
preparation<br />
WASTE<br />
Products <strong>and</strong><br />
processes<br />
Raw materials<br />
<strong>and</strong> additives<br />
EMISSIONS<br />
47<br />
WATER<br />
ENERGY<br />
Paper production:<br />
continuous machine<br />
Further<br />
treatments<br />
· Coating<br />
· Printing<br />
· Embossing<br />
· Calendering<br />
· Lamination<br />
Sheeting<br />
<strong>and</strong><br />
packaging<br />
Final product
Self-adhesive papers.<br />
The production process<br />
These production involve support transformation<br />
processes that are conceptually relatively simple,<br />
but less so in operational <strong>and</strong> qualitative terms.<br />
These can be divided substantially into two phases:<br />
• Silicone coating by applying a film of silicone to<br />
a paper or film substrate (protective).<br />
• Adhesivation by applying the adhesive to<br />
the silicon-coated support then transferring<br />
the frontal material (label).<br />
All these phases are performed with a new<br />
technology using completely solvent-free raw<br />
materials, such as hexane, xylene <strong>and</strong> toluene.<br />
48 <strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
Silicon<br />
sealing<br />
WASTE<br />
Products <strong>and</strong><br />
processes<br />
EMISSIONS<br />
49<br />
Paper/film<br />
substrate <strong>and</strong><br />
additives<br />
WATER<br />
ENERGY<br />
Application<br />
of adhesive<br />
on siliconed<br />
support<br />
Coupling<br />
Frontal applied on<br />
silicon-adhesive<br />
support<br />
Finishing<br />
· Rolls<br />
· Sheets<br />
Final product
<strong>Environmental</strong> <strong>and</strong> safety<br />
aspects of products <strong>and</strong><br />
processes<br />
Manufacturing the product types described above<br />
involves a whole series of environmental impacts <strong>and</strong><br />
of safety effects upstream, during <strong>and</strong> downstream<br />
of the production phases. These are more or less<br />
consistent, according to the technologies applied<br />
<strong>and</strong> the final product to be made.<br />
To keep these impacts <strong>and</strong> effects under<br />
control, there is a wide-ranging, diversified set of<br />
legislative instruments that sets clear limits for each<br />
environmental component affected by manufacturing<br />
activities, at the same time as establishing how to<br />
operate in such a way as to safeguard the health<br />
<strong>and</strong> safety of all workers.<br />
Despite this, the feature that makes our<br />
operations st<strong>and</strong> out for their quality is not so<br />
much their compliance, as that is obligatory <strong>and</strong><br />
unavoidable in any case, as their further capacity<br />
to control the effects that are induced in the<br />
eco-system <strong>and</strong> the geographical surroundings,<br />
including any upstream elements that call for special<br />
attention when choosing raw <strong>and</strong> auxiliary materials,<br />
machinery, plant <strong>and</strong> services. For this purpose, the<br />
<strong>Group</strong> companies work systematically to conduct<br />
preventive analyses to verify the environmental <strong>and</strong><br />
safety compatibility of these elements, ensure they<br />
cater for expectations when they are applied <strong>and</strong><br />
clarify their viability once their functionality has been<br />
ascertained. The following aspects are always taken<br />
into consideration in these evaluations:<br />
• the environmental <strong>and</strong> safety expectations<br />
of customers <strong>and</strong> stakeholders;<br />
• safety, emergency prevention <strong>and</strong> hygiene in<br />
the workplace;<br />
• raw materials <strong>and</strong> hazardous substances<br />
(cancerogenous, mutagenic, teratogenic,<br />
biologically hazardous etc.);<br />
• environmental <strong>and</strong> safety performances<br />
on the part of suppliers;<br />
• the consumption of fresh water <strong>and</strong> the<br />
quality of waste water;<br />
• energy <strong>and</strong> fuel consumption;<br />
• the soil, subsoil <strong>and</strong> water tables.<br />
• the air <strong>and</strong> atmospheric emissions;<br />
• dusts <strong>and</strong> odours;<br />
• waste production;<br />
• environmental noise <strong>and</strong> internal noise.<br />
These environmental components in their turn play<br />
different roles according to the processes used,<br />
so a distinction has to be drawn between the ones<br />
that are typical of producing graphic papers <strong>and</strong><br />
the ones that are associated with making selfadhesive<br />
papers.<br />
Graphic papers<br />
The principal actions taken to reduce environmental<br />
<strong>and</strong> safety effects can be summarised as follows:<br />
• acquiring fibrous raw materials from suppliers who<br />
practise sustainable forestry management verified<br />
by their holding forestry certification issued<br />
by third parties <strong>and</strong> obtained from processes<br />
conducted without the use of any chlorine, in<br />
particular cellulose classified as ECF <strong>and</strong> TCF;<br />
• supporting the maintenance of forests wherever<br />
the product’s quality specifications allow, by using<br />
cellulose fibres of non-forestry origin that come<br />
from annual plants, such as bamboo, hemp, kenaf,<br />
cotton <strong>and</strong> linen, or from high-quality secondary<br />
pre-consumer <strong>and</strong> post-consumer fibres;<br />
50 <strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
Products <strong>and</strong><br />
processes<br />
51<br />
• working in pH neutral environments, i. e. acid-free<br />
conditions, in particular in the paper sizing phases;<br />
• favouring the increasing use of mineral fillers <strong>and</strong><br />
biodegradable additives, primarily with a natural<br />
origin;<br />
• reducing, if not eliminating, the use of raw materials<br />
whose production already generates significant<br />
environmental impacts;<br />
• using recycled rather than fresh water, as long<br />
as this is compatible with the products’ technical<br />
specifications;<br />
• favouring in-house energy generating as much<br />
as possible, both from hydro-electric sources<br />
<strong>and</strong> obtained from fuels <strong>and</strong> systems with a low<br />
environmental impact (co-generation with<br />
natural gas);<br />
• applying selective waste sorting;<br />
• complying with all national <strong>and</strong> European st<strong>and</strong>ards,<br />
but also those of the countries where our papers<br />
have markets, since, for the purposes of safety<br />
<strong>and</strong> environmental friendliness, these st<strong>and</strong>ards<br />
regulate the permissible thresholds of heavy metals<br />
(antimony, arsenic, barium, cadmium, chrome, lead,<br />
mercury, sc<strong>and</strong>ium etc.), the use of colorants <strong>and</strong><br />
the elimination of such hazardous substances as<br />
PCB / PCT, PBB, PBDE, penta-BDE <strong>and</strong> octa-BDE;<br />
• using nothing but subsidiary <strong>and</strong> process chemical<br />
substances <strong>and</strong> preparations that comply with<br />
the prescriptions <strong>and</strong> indications introduced by<br />
European Regulation N° 1907 dated 18.12.2006<br />
concerning the registration, evaluation,<br />
authorisation <strong>and</strong> restriction of chemical<br />
substances, better known by the acronym<br />
REACH (see the <strong>Environmental</strong> glossary).<br />
Self-adhesive <strong>and</strong> casting<br />
release papers<br />
Also in this case, in order to attenuate their effects,<br />
the following steps are taken:<br />
• applying solventless processes that use no<br />
solvent-based raw <strong>and</strong> auxiliary materials, but use<br />
nothing but pure resins (pure silicone <strong>and</strong> acrylic<br />
adhesives). This approach, which has been in use<br />
for some 15 years, not only enables us to achieve<br />
evident environmental benefits, but has also<br />
contributed to improving the protection of<br />
our workers’ health <strong>and</strong> safety;<br />
• reducing or excluding the use in our processes<br />
of raw materials whose production generates<br />
significant environmental impacts;<br />
• improving planning to reduce the washing<br />
cycles in the circuits;<br />
• applying selective waste sorting;<br />
• accurately selecting, at the moment of<br />
procurement, the papers to be used both as the<br />
support <strong>and</strong> as the front. These must comply with<br />
specific environmental, ecological, safety <strong>and</strong><br />
sustainability requirements;<br />
• complying increasingly strictly with the st<strong>and</strong>ards<br />
<strong>and</strong> good practices that regulate the use of<br />
chemical substances <strong>and</strong> preparations.<br />
In addition – <strong>and</strong> unlike the paper sector – aspects<br />
potentially associated with atmospheric emissions,<br />
the consumption of fresh water, the quality of waste<br />
water, pollution of the soil, the subsoil <strong>and</strong> the water<br />
table, the presence of asbestos <strong>and</strong> of PCB/PCT,<br />
environmental noise <strong>and</strong> the generation of dusts<br />
all play no significant role in this sector.
54<br />
54<br />
78<br />
<strong>Environmental</strong><br />
performances<br />
Foreword<br />
Performances in the papermaking sector<br />
Performances in the converting sector
<strong>Environmental</strong><br />
performances<br />
Foreword<br />
As already explained in the previous chapters,<br />
there are significant differences between the phases<br />
involved in the processes of papermaking <strong>and</strong> in<br />
the converting. This means that the incidence of<br />
environmental factors is different, at least in terms<br />
of significance, as some may be significant in one<br />
sector, but not in the other <strong>and</strong> vice-versa (see<br />
Table 05). For this reason, the aspects listed here<br />
will be tackled distinctly below, as the processes<br />
influenced by them differ <strong>and</strong> cannot always be<br />
grouped together or compared. Attention will be<br />
focused first on those that affect the industrial<br />
papermaking sector, then on those relative to the<br />
converting <strong>and</strong> adhesive papers sector.<br />
In any case, as the diagram indicates, the<br />
environmental aspects related to papermaking<br />
activities are more extensive than those related<br />
to the other branches of the <strong>Group</strong>’s manufacturing<br />
activities.<br />
Performances in the<br />
papermaking sector<br />
Non-fibrous raw <strong>and</strong> auxiliary<br />
materials (from non-forestry<br />
sources)<br />
Although cellulose is certainly the most important<br />
ingredient in papermaking, it has to be combined with<br />
other substances <strong>and</strong> preparations in order to obtain<br />
a sheet of paper. According to the type of finished<br />
product in question, these include mineral fillers,<br />
colorants, binding agents, additives etc. calculated<br />
on the basis of precise proportions of weight.<br />
Once the considerations of economics <strong>and</strong><br />
quality to which we hold our products have been<br />
taken into account, of course, the company has<br />
always based its procurement on raw <strong>and</strong> auxiliary<br />
materials that guarantee environmental impacts<br />
reduced to a minimum before, during <strong>and</strong> after<br />
their use, deriving from environmentally friendly<br />
processes that produce no critical environmental<br />
or safety situations <strong>and</strong> with the assurance that<br />
they provide guarantees for the health <strong>and</strong> safety<br />
of the people who use <strong>and</strong> h<strong>and</strong>le them during the<br />
production processes <strong>and</strong> also of those who will use<br />
the finished product.<br />
Fibrous raw materials<br />
(from forestry sources)<br />
To tackle this issue, it is as well to start out by<br />
dealing with some legends 8 that are unfortunately still<br />
associated – often negatively – with the papermaking<br />
industry, which is therefore considered to be a bad<br />
sort behind the destruction of forests, while the truth<br />
is that:<br />
• nearly all the wood used to make pulp comes from<br />
forestry thinning, an operation that is necessary<br />
for forests to be kept healthy, <strong>and</strong> from the off-cuts<br />
<strong>and</strong> waste generated by other industrial sectors<br />
that use wood, such as sawmills;<br />
• Europe’s papermaking industry uses primarily<br />
wood coming from sustainably managed forests<br />
<strong>and</strong> wood deriving from forestry plantations grown<br />
specifically for the industry’s production purposes;<br />
• only 12 % of the wood logged worldwide is used in<br />
the papermaking industry;<br />
• nowadays, more than 90 % of the world’s<br />
papermakers, located in more than 43 countries<br />
<strong>and</strong> including our company, have subscribed<br />
to the sustainability declaration issued by the<br />
I.C.F.P.A. (the International Council of Forest<br />
<strong>and</strong> Paper Association), which illustrates the<br />
main commitments made by the international<br />
54<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
8 Sources: CEPI, FAO,<br />
ICFPA, Assocarta.
<strong>Environmental</strong><br />
performances<br />
55<br />
Table 05 <strong>Environmental</strong> impacts by sector<br />
<strong>Environmental</strong> aspect Papermaking Converting Technical specialities<br />
papermaking industry for the purpose of combining<br />
economic competitiveness with environmental <strong>and</strong><br />
social sustainability, also by means of a code of<br />
ethics;<br />
• with its dem<strong>and</strong> for sustainable raw materials,<br />
the papermaking industry plays a high-profile role<br />
in achieving forestry objectives, as it stimulates<br />
the creation of new forests <strong>and</strong> encourages<br />
responsible forestry behaviour that improves<br />
quality <strong>and</strong> the growth of forests, safeguarding<br />
the employment of local populations <strong>and</strong> generating<br />
added value;<br />
Ex-Cartiere Miliani Fabriano SpA<br />
Ex-<strong>Fedrigoni</strong> Cartiere SpA<br />
• 60 % of the virgin pulp used in Italy is covered by<br />
third-party forestry certification;<br />
Arconvert SpA<br />
Manter SA<br />
• contrary to generally held public opinion,<br />
these days in Europe we have:<br />
– an annual increase in the area of our forests<br />
of 6,450 km 2 (the equivalent of 4,363 soccer<br />
pitches);<br />
– a total of 38 % of the entire continent covered<br />
by forest;<br />
– a replacement rate of 3:1, as three trees are<br />
planted for every tree that is logged;<br />
– an exploitation embargo on 20 % of the<br />
European Union’s primary forests, because<br />
they are protected by law;<br />
– paper as our most recycled product;<br />
– more than half of all paper produced coming<br />
from recycling;<br />
Ex- Fabriano Securities Srl<br />
Non-fibrous raw materials Significant Significant Scarcely significant<br />
Fibrous raw materials Significant Not applicable Not applicable<br />
Energy (Electricity <strong>and</strong> heat) Significant Significant Scarcely significant<br />
Atmospheric emissions Significant Scarcely significant Scarcely significant<br />
Water resources, Fresh water Significant Scarcely significant Insignificant<br />
Water resources, Waste water Significant Scarcely significant Insignificant<br />
Waste Significant Significant Significant<br />
<strong>Environmental</strong> noise Significant Insignificant Insignificant<br />
Dusts Scarcely significant Scarcely significant Scarcely significant<br />
Odours Scarcely significant Insignificant Scarcely significant<br />
Hazardous substances Significant Scarcely significant Scarcely significant<br />
Soil Significant Significant Scarcely significant
• paper mills already completed the reconversion of<br />
the entire pulp procurement system several years<br />
ago, choosing only those produced without using<br />
any gaseous chlorine in the bleaching process;<br />
• it is inconceivable that paper can be made, even<br />
at any time in future, using nothing but recycled<br />
material. While this <strong>and</strong> primary pulp are the two<br />
fundamental raw materials for papermaking <strong>and</strong><br />
are both part of the same virtuous circle, they also<br />
have to compensate for each other. The reason<br />
is simple: when paper is recycled, the life of the<br />
pulp is certainly extended for a number of cycles,<br />
but they cannot be repeated infinitely. Recycled<br />
fibre can be re-used on average from six to seven<br />
times at the most, so the pulp used to produce new<br />
paper must necessarily <strong>and</strong> inevitably include a<br />
certain percentage of virgin pulp, so as to make up<br />
for the loss of physical <strong>and</strong> mechanical properties<br />
that cannot avoid deteriorating with every process<br />
of recycling. Lastly, there are some types of paper<br />
– <strong>and</strong> this includes most of ours – whose various<br />
applications call for properties that can only be<br />
obtained using mostly virgin pulp.<br />
That much being said, however, we make a<br />
substantial contribution to correct, sustainable<br />
forestry management by subscribing coherently<br />
to the principles of the FSC ® system, working<br />
exclusively with suppliers who guarantee in a certain,<br />
proven <strong>and</strong> documented manner that they are<br />
committed to:<br />
• conserving <strong>and</strong> safeguarding forests’ original<br />
biodiversity in both space <strong>and</strong> time<br />
• recognising, valorising <strong>and</strong> applying the<br />
environmental knowledge of native peoples <strong>and</strong><br />
traditional communities as a focal part of the<br />
definition of an environmentally responsible use<br />
of forests;<br />
• recognising <strong>and</strong> respecting the customary rights<br />
of possession, use, management <strong>and</strong> conservation<br />
of the l<strong>and</strong>s <strong>and</strong> resources of native populations<br />
<strong>and</strong> local communities, by planning their forestry<br />
management correctly <strong>and</strong> responsibly;<br />
• concretely complying with all the laws applicable<br />
in the countries where they operate, applying the<br />
international treaties <strong>and</strong> agreements signed by<br />
those countries;<br />
• by means of their forestry management activities,<br />
maintaining <strong>and</strong> improving the long-term economic<br />
<strong>and</strong> social well-being of forestry workers <strong>and</strong> local<br />
communities.<br />
In addition, with regard to all those activities<br />
that come under our own direct control, we are<br />
committed:<br />
• wherever the product allows, to promoting <strong>and</strong><br />
favouring the use of annually renewable fibrous<br />
raw materials, such as cotton, bamboo, kenaf,<br />
linen <strong>and</strong> hemp, on condition that they have not<br />
been subjected to transgenic processes;<br />
• to using fibres coming from recovered paper,<br />
in quantities compatible with ours production<br />
processes <strong>and</strong> the specific qualities of the product;<br />
• to reducing its consumption of fibrous raw<br />
materials in favour of the use of alternative<br />
products that are equally natural in origin, such<br />
as mineral fillers <strong>and</strong> additives, without detriment<br />
to the quality performance of our papers.<br />
As a result of this procurement policy, wood pulp<br />
acquisitions have developed as follows in the last<br />
four years (see Tab. 06).<br />
56<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>
<strong>Environmental</strong><br />
performances<br />
Table 06 Cellolose purchases allocation<br />
57<br />
Suppliers with forestry st<strong>and</strong>ard<br />
certification 9 2006 2007 2008 2009 2010 <strong>2011</strong><br />
FSC ® 40 % 42 % 43 % 58 % 66 % 73 %<br />
PEFC 9 % 9 % 7 % – – –<br />
CERTFOR 20 % 30 % 30 % – – –<br />
SFI 7 % 0 % 0 % – – –<br />
FORESTCARE 3 % 0 % 0 % – – –<br />
Others 21 % 19 % 20 % – – –<br />
FSC ® CONTROLLED (see note) – – – 24 % 23 % 18 %<br />
CONTROLLED (see note) – – – 18 % 11 % 9 %<br />
NOTE ON INTERPRETATION<br />
According to FSC-STD-40-005 /<br />
V 2-1 EN, in force since 01.01.2008,<br />
controlled wood is construed as<br />
meaning wood that does not come<br />
from:<br />
· illegal logging;<br />
· logging in areas where civil or<br />
traditional rights are violated;<br />
· forests where High Value<br />
Conservation Forests (HVCFs)<br />
are threatened by improper<br />
forestry unit management <strong>and</strong><br />
maintenance activities;<br />
· areas that have been converted<br />
from forests or other wood<br />
ecosystems into annual-type<br />
plantations or into other nonforestry<br />
forms of usage;<br />
· forests where genetically<br />
modified trees have been planted.<br />
·<br />
The same st<strong>and</strong>ard also then<br />
establishes that this status can be<br />
certified by an accredited third-party<br />
authority, after which its wood can be<br />
described as ‘FSC Controlled Wood’.<br />
9 For the meaning of these<br />
acronyms, please consult the<br />
‘forestry certification’ heading<br />
in the <strong>Environmental</strong> glossary.<br />
As an alternative, provision is<br />
also made for the user himself to<br />
undertake the evaluation, applying<br />
the st<strong>and</strong>ard’s strict, precise rules,<br />
in which case, the wood can be<br />
described as ‘Controlled Wood’.<br />
Also in this case, however, the<br />
assessment conducted is subjected<br />
to the verification <strong>and</strong> approval of<br />
an accredited third-party authority.<br />
By complying with <strong>and</strong> applying these<br />
principles of evaluation, <strong>Fedrigoni</strong><br />
Cartiere SpA built on its existing<br />
FSC ® Chain of Custody certification<br />
in autumn 2009, when it also added<br />
FSC Controlled Wood certification<br />
after the inspection conducted by<br />
its certifying authority. Same goal<br />
achieved from Cartiere Miliani SpA<br />
at the beginning of 2010.<br />
This certification was then extended<br />
during <strong>2011</strong> to <strong>Fedrigoni</strong> SpA as a<br />
whole. At the same time in <strong>2011</strong>,<br />
as envisaged in the document<br />
FSC-PRO-20-001 V1-0 EN <strong>and</strong> items<br />
1.5 <strong>and</strong> 1.6.1 of FSC-STD-40-004 V2-1<br />
EN (FSC® St<strong>and</strong>ard for Chain of<br />
Custody Certification), <strong>Fedrigoni</strong> SpA<br />
published <strong>and</strong> distributed a<br />
self-declaration embracing <strong>and</strong><br />
supportino the principles of FSC-<br />
POL-01-004, as reprinted below:<br />
‘The signing Organization has<br />
a relationship with the Forest<br />
Stewardship Council A.C., Oaxaca –<br />
Mexico (hereafter FSC®). The signing<br />
Organization hereby explicitly states<br />
that it has read <strong>and</strong> understood<br />
the ‘Policy for the Association of<br />
Organizations with FSC®’ as<br />
published under www.fsc.org.<br />
This policy stipulates FSC’s position<br />
with regards to unacceptable<br />
activities by organizations <strong>and</strong><br />
individuals which already are or<br />
would like to be associated with<br />
FSC® as well as the mechanism<br />
for disassociation.<br />
In light of the foregoing, our<br />
Organization explicitly agrees, now<br />
<strong>and</strong> in the future <strong>and</strong> as long as the<br />
relationship with FSC® exists, not to<br />
be directly or indirectly involved in<br />
the following unacceptable activities:<br />
1 Illegal logging or the trade in illegal<br />
wood or forest products;<br />
2 Violation of traditional <strong>and</strong> human<br />
rights in forestry operations;<br />
3 Destruction of high conservation<br />
values in forestry operations;<br />
4 Significant conversion of forests<br />
to plantations or non-forest use;<br />
5 Introduction of genetically modified<br />
organisms in forestry operations;<br />
6 Violation of any of the ILO Core<br />
Conventions as defined in the<br />
ILO Declaration on Fundamental<br />
Principles <strong>and</strong> Rights at Work.<br />
Moreover, as a further demonstration<br />
of our commitment <strong>and</strong> adherence<br />
to the principles above, we point<br />
out that our Organization has both<br />
Controlled Wood-FSC® <strong>and</strong> BSI<br />
OHSAS 18001 for Occupational<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong> certification.
Lastly, as already explained, because of the nature<br />
of our production, no use is made of recycled<br />
waste in the classical sense of the term, i.e. pulp<br />
made from paper collected in the process of public<br />
platform selective waste sorting, but only of those<br />
forms of waste that are classified as medium to high<br />
according to the benchmarks set by the European<br />
st<strong>and</strong>ard UNI–EN 643/2002 (European list of<br />
st<strong>and</strong>ard grades<br />
of recovered paper <strong>and</strong> board).<br />
Nevertheless, all the technical <strong>and</strong> internal quality<br />
waste that is classified together as ‘Mill Broke’ is<br />
also fed right back into the production processes,<br />
thus contributing in its turn to avoiding the use of a<br />
corresponding amount of virgin fibres.<br />
However, although the only reason why we do<br />
not use waste from urban selective waste sorting is<br />
the quality restriction placed on our papers by their<br />
functional requirements, we also maintain that a<br />
major contribution to the selective waste sorting of<br />
used paper is an absolute priority for a responsible<br />
consumption of paper products, for forestry<br />
safeguards <strong>and</strong> to decrease CO2 emissions.<br />
Energy resources<br />
Also by way of introducing this important element<br />
in our processes, it is incumbent on us to start<br />
by providing information to quash the mistaken,<br />
though very widespread, belief that the papermaking<br />
industry is a big consumer of energy. These two<br />
examples are sufficiently representative 10 :<br />
• the total amount of energy necessary to produce<br />
an A4 size sheet of paper is 12.5 W/h, which is the<br />
same amount necessary to run a single computer<br />
for about six minutes.<br />
• the total amount of energy necessary to produce<br />
200 kg of paper, which is the average per capita use<br />
per annum in Europe, is 500 kWh, which is the same<br />
amount of energy necessary to keep a 60 Watt bulb<br />
on for a year, or to leave all an average family’s<br />
usual household appliances (television, dishwasher,<br />
stereo etc.) on st<strong>and</strong>by for a whole year.<br />
That much being said, as part of our policy of<br />
reducing costs <strong>and</strong> also protecting the environment,<br />
one of our primary commitments is to optimise our<br />
energy consumption by researching <strong>and</strong> applying all<br />
the technical <strong>and</strong> technological opportunities that<br />
become available <strong>and</strong> that can also contribute to<br />
decrease the air emissions resulting from energy<br />
production. The method that we have considered<br />
most suitable for this purpose, as well as one that is<br />
commonly acknowledged, has been for us to spend<br />
the last fifteen years investing substantial resources,<br />
several tens of millions of Euros, in equipping our<br />
facilities with methane gas-powered turbine for<br />
combined heat <strong>and</strong> power plants to generate both<br />
electric power <strong>and</strong> thermal energy together in an<br />
associated manner on site, making them practically<br />
independent in terms of energy consumption. The<br />
benefits achieved can be summarised as follows:<br />
Energy<br />
• a net saving of up to 40 % of primary energy<br />
compared to the consumption that would be<br />
necessary to achieve the same amount of electric<br />
power <strong>and</strong> thermal energy, if they were generated<br />
separately;<br />
• a reduction in the transmission <strong>and</strong> distribution<br />
losses of electric power when it is supplied by large<br />
external generating stations, which are usually<br />
located at a great distance from the facilities.<br />
58<br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
10 Source: CEPI (www.cepi.org)
450.000<br />
400.000<br />
350.000<br />
300.000<br />
250.000<br />
<strong>Environmental</strong><br />
performances<br />
59<br />
Environment<br />
• by using methane instead of other fuels such<br />
as diesel fuel, heating oil or coal:<br />
• we benefit from a higher calorific value;<br />
• no hydrogen sulphide or sulphur dioxide<br />
is released into the atmosphere;<br />
• the emission of ashes <strong>and</strong> particulates, better<br />
known as fine dusts, is reduced drastically;<br />
• the amount of carbon dioxide (CO ), one of the<br />
2<br />
six greenhouse gases, given off is also reduced.<br />
Fig. 03 Total specific energy consumption (thermal <strong>and</strong> electricity)<br />
Gross production (tons) GJ/gross production ton<br />
To date, our facilities have combined heat <strong>and</strong> power<br />
plants capable of supplying a total nominal power<br />
of circa 35 MW, with all the benefits listed above.<br />
In addition to installing these new plant systems,<br />
the company’s total energy consumption (thermal<br />
energy + electricity), expressed as a specific<br />
weighting of gross production, has been reduced<br />
by 42 % in the last ten years, while production<br />
has increased by 55 % (see Fig. 03).<br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
13,88 12,00 10,60 9,34 9,04 8,98 9,22 8,59<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
16,00<br />
14,00<br />
12,00<br />
10,00
This performance is supported both by the<br />
optimisation of our production processes <strong>and</strong> by a<br />
19 % (see Fig. 04) reduction in the specific weighting<br />
of the methane gas used in relation to gross<br />
450.000<br />
400.000<br />
350.000<br />
300.000<br />
250.000<br />
Fig. 04 Specific methane gas consumption<br />
Gross production (tons) Std m 3 metane/gross production ton<br />
production. Similarly, the specific consumption of<br />
thermal energy (steam) has also been reduced by<br />
42 % (see Fig. 05).<br />
60<br />
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<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
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<strong>2011</strong><br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
316,8 302,1 296,5 303,2 300,8 298,9 298,5 290,2<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
360,0<br />
340,0<br />
320,0<br />
300,0
450.000<br />
400.000<br />
350.000<br />
300.000<br />
250.000<br />
<strong>Environmental</strong><br />
performances<br />
61<br />
Fig. 05 Specific steam consumption<br />
Gross production (tons) Steam tons/gross production ton<br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
2,84 2,36 2,37 2,28 2,19 2,18 2,19 2,09<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
4,00<br />
2,50<br />
3,00<br />
2,50
Air emissions<br />
The most significant elements associated with<br />
energy generating are emissions into atmosphere, in<br />
particular of CO , certainly the greenhouse gas that<br />
2<br />
contributes most to global warming.<br />
The European Union is one of the very few<br />
organisms – <strong>and</strong> the only one of the world’s leading<br />
industrial powers – to have regulated these air<br />
emissions, when it transposed the Kyoto Protocol in<br />
May 2002. Signed on 11.12.1997, the Treaty sets out to<br />
reduce the emissions of the six greenhouse gases 11<br />
listed in the document emanating from the world’s<br />
industrialised countries, in which CO is prevalent,<br />
2<br />
by some 5.2 % compared to benchmark values set in<br />
1990 by the end of the first ‘m<strong>and</strong>ate period’, which<br />
ends in 2012.<br />
The European Union is committed to reducing<br />
its greenhouse gas emissions by 8 %. This target<br />
has been shared out among the Member States on<br />
the legal basis of an agreement that sets specific<br />
reduction targets for each individual member.<br />
In particular, Italy is committed to reducing its<br />
emissions by 6.5 % (2012 compared to 1990).<br />
On 13 October 2003, the European Commission<br />
published European Directive N° 2003/87/CE<br />
(EU-ETS) covering the emissions trading market,<br />
better known as the Emission Trading System<br />
(EU ETS), which was transposed into Italian law<br />
by Legislative Decree N° 216 dated 04.04.2006.<br />
Basically, this stipulates that:<br />
• as of 1 January 2005, no plant that comes under<br />
its application (see Table 07) may emit CO , or 2<br />
may continue to operate if it does not have the<br />
necessary authorisation;<br />
• this authorisation is accompanied by the<br />
assignment by the Competent National Authority<br />
to each plant in question of specific amounts of CO2 that may be emitted on the basis of the assignment<br />
decision. Translated, this means the exact amount<br />
of tons of CO that can be emitted each year<br />
2<br />
throughout the period in question;<br />
• the plant must communicate the amounts of CO2 actually emitted in each year to the Competent<br />
National Authority, subject to validation by a thirdparty<br />
verifier accredited by the Authority;<br />
62<br />
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<strong>2011</strong><br />
11 The greenhouse gases included in<br />
the Kyoto protocol are CO 2 , CH 4 , N 2 O,<br />
HFC, PFC <strong>and</strong> SF 6 .
<strong>Environmental</strong><br />
performances<br />
12 Decision N° 20/2008 dated<br />
27.11.2008 transposing European<br />
Directive N° 2003/87/EC with<br />
executive approval of the CO 2 Shares<br />
Assignment Decision for the period<br />
2008-2012, in compliance with the<br />
European Commission clearance.<br />
13 The first share allocation plan<br />
covered the first three-year period<br />
of application (2005 – 2007).<br />
63<br />
Table 07 Assignment of CO 2 emission shores<br />
Facility Firm<br />
• after this communication <strong>and</strong> also once every year,<br />
the number of CO 2 emission shares equivalent<br />
to the actual amount of CO 2 released into the<br />
atmosphere <strong>and</strong> validated as specified in the<br />
previous point must be returned to the Competent<br />
National Authority;<br />
• the amounts of CO 2 actually released into the<br />
atmosphere must be monitored in compliance with<br />
the provisions of the monitoring plan communicated<br />
by the plant manager to the Competent National<br />
Authority <strong>and</strong> formally approved by the latter.<br />
This approach was repeated again when the 2 nd<br />
National CO 2 Shares Allocation Plan 13 covering the<br />
period 2008–2012 was passed, which provides for<br />
our facilities as shown on Table 07.<br />
Authorisation<br />
number<br />
Tons CO 2 / year<br />
approved 12<br />
PAN 2008 - 2012<br />
Arco (TN) 252 43,894<br />
Varone di Riva del Garda (TN) 259 17,781<br />
Verona 1280 50,950<br />
Fabriano (AN) 560 154,568<br />
Pioraco (MC) 566 21,201<br />
Total CO 2 emissions authorised Total <strong>Fedrigoni</strong> SpA – 288,394<br />
At present, there are only about 1,300 facilities<br />
in Italy that are subject to this obligation, as its<br />
application has not been extended to cover all<br />
areas of industry, but only the following six:<br />
• energy industry;<br />
• ferrous metals industry;<br />
• minerals industry;<br />
• glass industry;<br />
• ceramics industry;<br />
• paper industry producing >20 tons/day.<br />
• Civil Aviation (for european air company only).<br />
It was only during 2010 that a new entrant was<br />
included in the Emission Trading system as a<br />
single subject as regards the assignment of<br />
quotes, as well as registration <strong>and</strong><br />
communication obligations, namely civil aviation<br />
but only as regards airlines belonging to the<br />
European Union
In practice, this means that these categories<br />
of production alone bear the entire weight of<br />
achieving the national target of a 6.5 % reduction<br />
in CO emissions, without making any provision<br />
2<br />
whatsoever for involving all the other sources that<br />
often contribute to the production of emissions more<br />
substantially on their own, as is clearly evident from<br />
30 %<br />
25 %<br />
20 %<br />
15 %<br />
10 %<br />
5 %<br />
Fig. 06 CO 2 emissions in Europe – Period 1990 – 2007 14<br />
the data provided by the European Commission itself<br />
<strong>and</strong> reproduced in this bar diagram (Fig. 06).<br />
In the light of this context, we believe it is also<br />
useful to mention some other data for achieving<br />
a complete underst<strong>and</strong>ing of papermaking <strong>and</strong> its<br />
effect on greenhouse gas emissions.<br />
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<strong>2011</strong><br />
29 % 23 % 15 % 12 % 5 % 4 % 2 % 2 % 8 %<br />
Power<br />
<strong>and</strong> heat<br />
production<br />
Freight<br />
transport<br />
Industry<br />
<strong>and</strong> building<br />
Housing use Commercial<br />
<strong>and</strong><br />
institutional<br />
Oil refineries Cement<br />
production<br />
Steel <strong>and</strong><br />
iron ores<br />
production<br />
14 Source: CE- Annual European<br />
Community green house gas<br />
inventory 1990-2007 <strong>and</strong> inventory<br />
report 2009.<br />
15 Source:<br />
www.mycarbonfootprint.eu<br />
Others
<strong>Environmental</strong><br />
performances<br />
16 Source: CEPI (www.cepi.org),<br />
A. Wissner-Gross, Harvard University<br />
(www.CO2Stats.com) - Swedish Royal<br />
Institute for Technology.<br />
17 <strong>Fedrigoni</strong> <strong>Group</strong> ET emission<br />
data validated by third-party<br />
authority <strong>and</strong> communicated to<br />
the Ministry of the Environment.<br />
18 Source:<br />
www.universelles-leben.org<br />
19 Value calculated on the basis of<br />
the assumption that the average per<br />
capita monthly consumption of paper<br />
in Europe is 20 kg (www.fern.org)<br />
<strong>and</strong> that 1% of that consumption<br />
can be avoided.<br />
65<br />
For example, by comparing three mass consumption<br />
goods (see Tab. 08) or in terms of CO 2 emissions<br />
over a period of one year 15 (see Tab. 09).<br />
Or again 16 :<br />
• if you read a hardcopy newspaper every day,<br />
you generate 20 % less CO 2 than if you spend<br />
about 30 minutes reading it online (N.B.: that does<br />
Table 08<br />
Production of 1 kg of Total amount of CO 2 emitted<br />
Paper (<strong>Fedrigoni</strong> <strong>Group</strong>) 0.42 kg 17<br />
Beef 6.50 kg 18<br />
Vegetables 0.15 kg 18<br />
Action<br />
not include the decision to print any webpage!);<br />
• a single search using Google generates an emission<br />
of 3.5 g of CO 2 , while it takes 3.4 g of CO 2 to<br />
produce <strong>and</strong> use an A4 size sheet.<br />
That much being said, within the constraints of<br />
available technology, we are totally committed to<br />
the quest to keep on reducing our atmospheric<br />
Table 09 Comparison of CO 2 emissions of different activities<br />
Amount of CO 2 not<br />
released/annum<br />
Setting the thermostat to lower the temperature of your heating at night 440 kg<br />
Reducing the temperature of the heating in an average apartment by 1°C 300 kg<br />
Switching off the air conditioner for 4 hours per day when you are not at home 300 kg<br />
Using 5 CR type low energy consumption bulbs for 5 hours per day instead of bulbs of<br />
the traditional type<br />
250 kg<br />
Using a soft jet type shower instead of a conventional one 230 kg<br />
Keeping your car tyres correctly inflated 140 kg<br />
Travelling at 90 km/h instead of 110 km/h for at least 10 % of every whole journey 55 kg<br />
Turning the taps off completely <strong>and</strong> repairing the ones that leak 20 kg<br />
Buying a drink in a 1.5 litre bottle instead of a 0.5 litre bottle 9 kg<br />
Recycling 1 kg of aluminium 9 kg<br />
Using re-usable bags for your shopping 8 kg<br />
Not printing an A4 paper document or an e-mail 19 7 kg
emissions, working increasingly to guarantee correct<br />
monitoring of the combustion process <strong>and</strong> so also<br />
of the emissions generated. Online tools have been<br />
installed in many of our paper mills that enable us to<br />
verify the quality of our emissions at any moment,<br />
as well as making an automatic back-up of the data<br />
recorded. This is done by continuously measuring<br />
the concentrations of CO <strong>and</strong> of NO , together<br />
2 X<br />
with the combustion report, so also provides us<br />
with a constant stream of information about the<br />
450.000<br />
400.000<br />
350.000<br />
300.000<br />
250.000<br />
Fig. 07 Specific CO 2 emission<br />
Gross production (tons) kg CO 2 /gross production ton<br />
efficiency of our abatement systems. In addition,<br />
on the basis of provisions included in the Integrated<br />
<strong>Environmental</strong> Authorisation, the instruments<br />
installed in the two facilities located at Arco <strong>and</strong><br />
Varone di Riva del Garda, both in the Autonomous<br />
Province of Trento, are connected remotely to the<br />
local <strong>Environmental</strong> Protection Authority, which is<br />
thus kept constantly informed about the quality of<br />
air emissions generated by the two paper mills.<br />
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<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
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<strong>2011</strong><br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
603,7 487,2 451,3 598 593 589 588 572<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
800,0<br />
700,0<br />
600,0<br />
500,0
450.000<br />
400.000<br />
350.000<br />
300.000<br />
250.000<br />
<strong>Environmental</strong><br />
performances<br />
67<br />
Fig. 08 Specific NO x emission<br />
The evidence of how successful this management<br />
system has been is here: while the absolute amount<br />
of CO 2 released has increased (by 6.2 % in the<br />
period from 2002 to <strong>2011</strong>), this must be taken in the<br />
context of a simultaneous major increase in gross<br />
production, which grew by 55 % over the<br />
Gross production (tons) kg NO x /gross production ton)<br />
same period, with the result that the specific impact<br />
of CO 2 emissions per ton of product was actually<br />
reduced by 27 % (see Fig. 07).<br />
The same approach applies in the case of<br />
specific NO x emissions, which were reduced by<br />
52 % in the last ten years (see Fig. 08).<br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
0,050 0,039 0,038 0,046 0,044 0,043 0,044 0,039<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
0,080<br />
0,060<br />
0,040<br />
0,020
Water resources.<br />
Fresh process water<br />
Water is another fundamental element in<br />
papermaking: after the pulp, it has every right to<br />
be considered the second most important of our<br />
raw materials. In addition, although it is a renewable<br />
resource, we all know that water is becoming<br />
increasingly valuable, so is a resource on which<br />
everyone – industry included – must focus maximum<br />
attention to ensure that it is used responsibly <strong>and</strong><br />
sustainably, reducing waste <strong>and</strong> all inappropriate use.<br />
Taking for granted that we subscribe without<br />
restriction to the principles of a conscientious use<br />
of this indispensable element, our aim in introducing<br />
this issue is also to make a short statement whose<br />
purpose is to clarify the situation with regard to the<br />
real amount of water that is used by the papermaking<br />
industry, which is still far too often accused of being<br />
a voracious consumer of water. A simple comparison<br />
with other industries immediately shows that the per<br />
unit consumption of water in our sector is actually<br />
one of the more modest ones. We compared the<br />
data available in the literature 20 for a series of<br />
mass consumption goods, the findings are shown<br />
Table 10 Comparison of water usage for different products<br />
Product (ref.: Production of 1 kg) Litres of fresh H 2 O/kg produced<br />
Paper – mean value for italian paper industry 2008 40<br />
Paper – mean value for <strong>Fedrigoni</strong> paper mills 2010 25<br />
Maize 900<br />
Rice 3,000<br />
Pork 4,900<br />
Beef 15,550<br />
in Table 10. All our facilities have a long record of<br />
active commitment to increasingly reducing the<br />
amounts of fresh water used, even though this is<br />
often far from straightforward for the specialities<br />
<strong>and</strong> qualitative characteristics of our products.<br />
Maintaining a balanced compromise between<br />
economic, qualitative <strong>and</strong> functional requirements,<br />
we pursue a variety of actions:<br />
• aiming to use substances <strong>and</strong> preparations that<br />
call for a reduced consumption of fresh water in<br />
association as a solvent or suspension;<br />
• improving our planning, so as to avoid frequent<br />
production changes, each of which calls for the use<br />
of considerable amounts of water for the cleaning<br />
process between cycles;<br />
• constantly monitoring consumption <strong>and</strong> intervening<br />
wherever waste is found;<br />
• favouring the use of recycled water whenever<br />
the product allow.<br />
Considering the special papers we produce <strong>and</strong><br />
their variety, every action that contributes to saving<br />
fresh water is of even greater value in the light of<br />
68<br />
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<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
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<strong>2011</strong><br />
20 Sources: FAO, Assocarta<br />
<strong>and</strong> www.liquida.it
400.000<br />
350.000<br />
300.000<br />
250.000<br />
<strong>Environmental</strong><br />
performances<br />
69<br />
the fact that Chapter 6 (special papers sector) of<br />
the European BREF report for the paper industry,<br />
drawn up by the European Commission to apply the<br />
principles of the IPPC at EU level, even in the<br />
edition updated as of 2010 (Draft 1 21 ) states explicitly<br />
that the opportunities to reduce the consumption of<br />
fresh water <strong>and</strong> replace it with recycled water are<br />
often really very moderate in the area of special<br />
papers manufacturing.<br />
And yet our paper mills have combined the<br />
activities listed above to achieve reductions of a<br />
substantial 45 % in the specific consumption of fresh<br />
water in the last ten years, passing from a mean<br />
Fig. 09 Specific fresh water consumption<br />
Gross production (tons) m 3 H 2 O/gross production ton)<br />
value of 52.4 m 3 H 2 O fresh /ton gross of paper in 2002 to<br />
28,9 m 3 H 2 O fresh /ton gross of paper in <strong>2011</strong>. It should also<br />
be mentioned that the above-mentioned BREF/IPPC<br />
<strong>Report</strong> identifies a specific consumption of fresh<br />
water for the special papers sector of between<br />
50 <strong>and</strong> 100 m 3 H 2 O fresh /ton gross of paper , or again a<br />
preferential value in the case that the BAT are<br />
applied, of between 15 <strong>and</strong> 100 m3 H O /ton 2 fresh gross of<br />
, according to the type of paper produced.<br />
paper<br />
It is therefore fair to say that our 28,9 m3 H O 2<br />
fresh /ton puts us at a level<br />
gross of paper<br />
of considerable excellence. (see Fig. 09)<br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
45,5 39,4 36,6 33,9 32,3 32,0 31,6 28,9<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
21 A second provisional version was<br />
issued in May 2012 (Draft 2)<br />
55,0<br />
50,0<br />
45,0<br />
40,0<br />
35,0<br />
30,0
Water resources.<br />
Treated water<br />
Once process waters have fulfilled their function,<br />
with the exception of that share that is pumped back<br />
into the cycle, they must be subjected to a treatment<br />
before they can be returned to the water body in<br />
full compliance with the quality limits set by law<br />
governing a whole series of chemical, physical <strong>and</strong><br />
biological parameters.<br />
In order to be effective, these treatments<br />
must be supported by suitable technologies,<br />
in which the company has always invested heavily,<br />
not so much as a way of ensuring compliance with<br />
the law, but in order to enable its mills to operate<br />
with a wide margin of compliance <strong>and</strong> to provide<br />
suitable guarantees about our operations to the<br />
control authorities.<br />
This is the equipment currently operating<br />
in our facilities. Which means:<br />
• primary treatment plant: uses a process of<br />
coagulation <strong>and</strong> subsequent sedimentation<br />
(the sediment forms the residual sludge) to<br />
remove pollutants<br />
• biological plant: uses the action of microorganisms<br />
to remove the soluble biological carbon quota<br />
that the chemical <strong>and</strong> physical treatment has not<br />
succeeded in removing (sludge is also formed as<br />
a result of this process).<br />
Table 11 Type of water purification plants in our facilities<br />
<strong>Fedrigoni</strong> SpA Type/Technique of water purification<br />
Arco Paper Mill Primary treatment plant + biological plant<br />
Varone Paper Mill Primary treatment plant<br />
Verona Paper Mill Primary treatment plant<br />
Fabriano Paper Mill Primary treatment plant + biological plant<br />
Pioraco Paper Mill Primary treatment plant<br />
Biological plants located downstream of the chemical<br />
<strong>and</strong> physical plants are only provided in cases in<br />
which a significant proportion of the biodegradable<br />
amount of the organic pollutants remains. When this<br />
is not the case, a primary treatment plant already<br />
provides excellent guarantees of purification on its<br />
own. That is the reason why some papers mills have<br />
a biological plant while others do not. Nevertheless,<br />
these plants are not enough on their own, so<br />
the company is constantly committed to work<br />
preventively to:<br />
• monitor analytically the quality of the water<br />
upstream <strong>and</strong> downstream of the treatment<br />
process, with daily checks <strong>and</strong> sometimes several<br />
times every day, thus enabling us to step in very<br />
quickly whenever the need arises;<br />
• select raw <strong>and</strong> auxiliary materials that contribute<br />
less <strong>and</strong> less to the formation of pollutants in the<br />
process waters;<br />
• improve the retention of pulp fibres <strong>and</strong> additives<br />
on to the paper;<br />
• close its cycles so as to reduce the volumes<br />
of water that have to be treated<br />
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<strong>2011</strong>
450.000<br />
400.000<br />
350.000<br />
300.000<br />
250.000<br />
<strong>Environmental</strong><br />
performances<br />
71<br />
Fig. 10 Specific COD load<br />
This approach has enabled us achieve substantial<br />
improvements year after year. This is demonstrated<br />
by the constant decrease in COD (see <strong>Environmental</strong><br />
Glossary) of our treated waters expressed as a<br />
specific weighting of gross production, which has<br />
been reduced from a value of 5.8 kg COD/ton gross in<br />
Gross production (tons) kg COD 21 /gross production ton<br />
2002 to just 2.5 kg COD/ton gross in <strong>2011</strong>, a cut of 55.7 %,<br />
which can be illustrated on a graph (see Fig. 10).<br />
If we now consider the same parameter<br />
expressed as a mean annual value, we have passed<br />
from 93 mg/l in 2002 to 87 mg/l in <strong>2011</strong>, a reduction<br />
of 1 %, which shows this trend on the Figure 11.<br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
5,1 3,4 3,1 2,5 2,5 2,3 2,7 2,5<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
6,0<br />
5,0<br />
4,0<br />
3,0
Waste<br />
The most important waste that is produced in<br />
papermaking is the residual sludge that is generated<br />
during the water treatment, both in primary<br />
treatment plants <strong>and</strong> in biological plants. In the<br />
balance sheet of total waste issuing from our paper<br />
mills, this sludge accounts for about 67 % <strong>and</strong><br />
comprises the physical part of the pollutants that has<br />
been separated out from the water being filtered.<br />
Of this sludge, about 50 – 60 % is actually<br />
water, while its dry share can be attributed primarily<br />
400.000<br />
350.000<br />
300.000<br />
250.000<br />
Fig. 11 Absolute average COD<br />
Gross production (tons) mg COD/l discharged water<br />
to pulp fibres accompanied by mineral fillers, binding<br />
agents, chemical additives, etc.<br />
Unfortunately, even though this waste is<br />
distinguished by its very nature of being 100 %<br />
biodegradable, because of its complete absence of<br />
toxic <strong>and</strong> harmful substances, because it contains<br />
practically no heavy metals at all <strong>and</strong> because it<br />
is chemically inert, a distinction is drawn between<br />
it <strong>and</strong> other kinds of papermaking waste, in that<br />
it cannot be re-used as recycled fibre in our<br />
72<br />
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<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
NOTE ON LEGALLY<br />
APPLICABLE LIMITS<br />
In the Autonomous Province of<br />
Trento, the legal limit is set at 100 mg<br />
COD/litres of discharged water (ref.<br />
factories in Arco <strong>and</strong> Varone), while<br />
in the rest of Italy the limit is 160 mg<br />
COD/litres of water discharged<br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
95 82 75 81 73 72 87 93<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
100<br />
90<br />
80
400.000<br />
350.000<br />
300.000<br />
250.000<br />
<strong>Environmental</strong><br />
performances<br />
Fig. 12 Specific sludge production<br />
73<br />
processes, because of the high quality requirements<br />
for the products made in our paper mills. As a result,<br />
it has to be entrusted to authorised third parties <strong>and</strong><br />
qualified as a special, albeit non-hazardous, waste,<br />
so that it can be destined for recuperation. And this<br />
is a solution that involves truly substantial costs.<br />
To be sure, our actions aimed at closing our<br />
production water cycles, continuously improving<br />
Gross production (tons) kg sludge as measuered/gross production ton<br />
the retention of pulp fibres <strong>and</strong> fillers in the paper<br />
<strong>and</strong> optimising our choice of raw materials have<br />
contributed to reducing the production of waste in<br />
the course of time: in practice, we have been able<br />
to record a decrease of 42 % in its specific weighting<br />
in gross production in the course of the last ten<br />
years (see Fig. 12).<br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
59,6 52,4 47,8 33,7 35,3 36,0 36,8 35,0<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
60,0<br />
50,0<br />
40,0
As far as the production of other kinds of waste<br />
is concerned (miscellaneous kinds of packaging,<br />
metals, wood, plastic etc.), we focus considerable<br />
attention on selective waste sorting inside each<br />
mill, which means that we encourage maximum<br />
recyclability, while also bringing pressure to bear<br />
on our suppliers so that they also aim to reduce<br />
their packaging to the bare essentials. All this has<br />
450.000<br />
400.000<br />
350.000<br />
300.000<br />
250.000<br />
Fig. 13 Specific other waste load<br />
enabled us to reduce this class of waste, expressed<br />
as a specific weighting on gross production, by 16 %<br />
between 2002 <strong>and</strong> <strong>2011</strong> (see Fig. 13). If we then also<br />
consider our total waste production as the sum<br />
of residual sludge plus all other kinds of waste,<br />
again expressed as a specific weighting on gross<br />
production, we achieved a total reduction of 35 % in<br />
the same period. (see Fig.14)<br />
Gross production (tons) kg other waste as measured/gross production ton<br />
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2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
18,4 14,0 22,4 17,2 12,8 13,3 15,6 17,2<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
25<br />
22<br />
19<br />
16<br />
13<br />
10
450.000<br />
400.000<br />
350.000<br />
300.000<br />
250.000<br />
<strong>Environmental</strong><br />
performances<br />
Fig. 14 Total specific waste load<br />
75<br />
Gross production (tons) Total kg waste/gross production ton<br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
78,1 66,5 70,2 50,9 48,1 44,1 52,4 52,2<br />
326.105 357.454 377.365 403.697 420.253 418.998 421.100 439.520<br />
90,0<br />
80,0<br />
70,0<br />
60,0<br />
50,0<br />
40,0
<strong>Environmental</strong> noise<br />
Noise is a phenomenon that can be divided into<br />
two distinct categories in industry. The first of<br />
these is the acoustic impact that can derive<br />
from manufacturing activities <strong>and</strong> influence the<br />
surrounding area. The other is the noise that risks<br />
impacting on the health of the people working in the<br />
facility itself. In both cases, if the noise is not kept<br />
under control <strong>and</strong> regulated, it may reach significant<br />
proportions.<br />
The company is aware of the need to focus<br />
on complying with the limits established by law,<br />
but it also sets out to go beyond this compliance,<br />
so as to safeguard the communities that live in the<br />
neighbourhood of our paper mills, at the same time<br />
making substantial monetary investments supporting<br />
by intervening with:<br />
• regular instrumental checks entrusted to<br />
authorised third parties, which often go beyond the<br />
thresholds established by law. The environmental<br />
control plans drawn up for each of our facilities<br />
make provision for checks to be run at night <strong>and</strong><br />
during the daytime, both inside the plants <strong>and</strong> on<br />
their outer borders, so as to monitor compliance<br />
with emission <strong>and</strong> immission values in the course<br />
of time, using the limits established in the acoustic<br />
zoning plans adopted by the host municipalities<br />
as their benchmarks <strong>and</strong>, in locations where<br />
such plans have not yet been passed, the limits<br />
enshrined in the laws relating to the facility’s<br />
class of location, such as Italian Law N° 447 dated<br />
26.10.1995, the Prime Ministerial Decree dated<br />
14.11.1997, etc.<br />
• in addition to being shared with the authority, the<br />
results of these controls trigger the definition of<br />
action plans, as the need arises, which contains<br />
actions targeted to clear up any situations that<br />
have become critical;<br />
• lastly, the many evaluations to be conducted in the<br />
course of the preventive environmental <strong>and</strong> safety<br />
analysis that is already launched during the project<br />
conception stage for all investments affecting<br />
our structures, facilities <strong>and</strong> machinery include<br />
using specific mathematical models to quantify the<br />
potential acoustic impact that may derive from the<br />
investments in question, so as to identify the best<br />
solutions for eliminating or minimising the acoustic<br />
impact while it is still in the design stage.<br />
The checks run in the course of <strong>2011</strong> have always<br />
pointed out the company’s compliance with the law,<br />
often with wide margins.<br />
Hazardous substances<br />
Substances of this kind are found in the course of<br />
papermaking processes only for two fundamental<br />
reasons:<br />
• a very limited number of chemical preparations<br />
must necessarily be used only because no<br />
alternative products that offer guarantees<br />
of performing to the same degree while being<br />
less hazardous are available on the market;<br />
• some older industrial buildings still contain<br />
asbestos.<br />
In the first case, the company combines operational<br />
issues with management issues. In the phases when<br />
these substances are involved, the company uses<br />
closed circuits, so as to ensure that no contact is<br />
possible for the workers, nor can the substances be<br />
spread in the environment. These plant systems are<br />
provided with extensive procedural documentation<br />
that supplies the staff with an exhaustive series of<br />
behavioural instructions. Lastly, the use of these<br />
substances is also monitored. With regard to the<br />
issue of chemical substances <strong>and</strong> preparations, we<br />
do not allow our policy to waver from the indications<br />
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<strong>Environmental</strong><br />
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entered by European Regulation N° 1907/2006 dated<br />
18.12.2006, governing the registration, evaluation,<br />
authorisation <strong>and</strong> control of chemical substances,<br />
better known by the acronym of REACH (see the<br />
<strong>Environmental</strong> glossary).<br />
This Regulation substantially comprises a<br />
codification of more than 40 European regulations<br />
previously in force, the most important ones being<br />
Directive N° 67/548 (Dangerous Substances +<br />
Amendments), Directive N° 99/45 (Dangerous<br />
Preparation), Regulation N° 793/93 (Existing<br />
Chemicals) <strong>and</strong> Directive N° 76/769 (Restrictions<br />
of the Marketing <strong>and</strong> Use of Certain Dangerous<br />
Substances <strong>and</strong> Preparations + Amendments), with<br />
the aim to generate a single system of Registration<br />
<strong>and</strong> Evaluation <strong>and</strong>, if necessary, Authorisation of the<br />
approximately 30,000 ‘existing’ chemical substances<br />
(i.e. the ones already launched on the market before<br />
September 1981) <strong>and</strong> ‘new’ ones (i.e. launched on the<br />
market since September 1981), for the purpose of<br />
guaranteeing a greater level of protection for human<br />
health <strong>and</strong> for the environment.<br />
In this new legal context, it is worth noting that<br />
paper is not identified as a chemical substance or<br />
preparation, which means that it is exempt from the<br />
obligations of preregistration, registration <strong>and</strong> all the<br />
more so of authorisation.<br />
Nevertheless, this new context does affect us<br />
as ‘Downstream Users’ of chemical substances <strong>and</strong><br />
producers of ‘articles’. This obliges us to ‘use’ these<br />
substances in compliance with the ‘uses identified’ by<br />
our suppliers <strong>and</strong> within the framework of ‘exposure<br />
scenarios’ communicated by them, ensuring that<br />
complete <strong>and</strong> accurate information about the<br />
substances <strong>and</strong> preparations is conveyed all the<br />
way along the production chain.<br />
In order to comply with this obligation, in particular<br />
with Art. N° 38 of the Regulation, we already made<br />
a major investment of effort in 2008 to convey<br />
the extensive information necessary to all our<br />
producers, suppliers <strong>and</strong> importers of chemical<br />
substances <strong>and</strong> preparations for the purpose<br />
of defining the uses identified <strong>and</strong> the ‘exposure<br />
scenarios’ related to the specific nature of our<br />
manufacturing activities.<br />
In the case of the remaining presence<br />
of asbestos, a material that was recognised as<br />
unreservedly cancerogenous at the beginning of<br />
the 1990’s, even if only under certain conditions,<br />
i.e. when it is in a brittle condition <strong>and</strong> its fibres<br />
may be spread in the air, the company has<br />
periodical evaluations. These checks are obviously<br />
not run in-house, but are entrusted to specialised<br />
<strong>and</strong> authorised external experts <strong>and</strong> are based<br />
essentially on the use of two of the most reliable<br />
survey methods. One of these is the tear test, the<br />
other the M.O.C.F. method (Microscope in Phase<br />
Contrast), which determines the quantity <strong>and</strong><br />
quality of the fibres dispersed in the air.<br />
Over the years, these surveys have always<br />
demonstrated that the situation complies with<br />
both the environmental <strong>and</strong> the health st<strong>and</strong>ards<br />
established by law. Nevertheless, regardless of<br />
the results of these analyses, over the years the<br />
company has also prepared specific plans, to be<br />
applied in the course of several years, whose aim is<br />
gradually to remove all those parts that may become<br />
harmful in future, so as to make drastic reductions in<br />
the presence of this substance in our buildings in the<br />
course of a few years.
The soil<br />
Although the soil is not an active component in our<br />
processes, of course, it is an element that could be<br />
damaged if the ways in which certain materials, both<br />
liquids <strong>and</strong> solids, are h<strong>and</strong>led <strong>and</strong> stored do not<br />
comply with strict rules <strong>and</strong> if they are not stored<br />
in areas equipped specifically to safeguard against<br />
any spillage on the ground, with all the possible<br />
consequences that may arise for the subsoil,<br />
including the aquifers.<br />
That is why substantial resources are<br />
dedicated both to preventive <strong>and</strong> to pro-active<br />
maintenance <strong>and</strong> especially to preparing <strong>and</strong> building<br />
container tanks to ensure that there is no possibility<br />
that any materials will come into direct contact with<br />
the soil or be allowed to spread on the ground.<br />
In the case of liquid substances in particular,<br />
the entire area under roof <strong>and</strong> also part of the<br />
open-air area destined for production activities<br />
in each facility are structured as a single large<br />
container tank, so that any accidental spillage cannot<br />
flow freely towards the ground, nor towards any<br />
drains designed to collect rainwater, but everything<br />
is channelled towards the water plant, so that any<br />
spillage can be subjected to suitable treatment.<br />
Any solid substances that may constitute<br />
a potential risk for the soil are preserved inside<br />
container structures from which no spillage can<br />
make it way out. The same approach is adopted<br />
for that part of these substances that is being<br />
used directly in the production process.<br />
By way of a further guarantee, strict operating<br />
procedures are accompanied by training <strong>and</strong><br />
retraining sessions, including simulations of<br />
accidental spillage, in which all those members<br />
of staff who h<strong>and</strong>le or use these substances in<br />
any way are required to take part.<br />
It is also worth mentioning that, by promoting<br />
<strong>and</strong> improving selective waste sorting <strong>and</strong> at the<br />
same time reducing the amount of waste generated,<br />
we contribute in any case to safeguard the soil<br />
by removing a substantial amount of waste that<br />
would otherwise be destined to end up in a l<strong>and</strong>fill;<br />
this is achieved by sending it for recycling, which<br />
is certainly an environmentally more sustainable<br />
approach.<br />
Performances in the<br />
converting sector<br />
Raw <strong>and</strong> auxiliary materials<br />
The row materials used typically in converting<br />
production processes are paper <strong>and</strong> plastic films,<br />
both as the front <strong>and</strong> as the support, adhesives in a<br />
water-based emulsion, silicones with their additives<br />
(polysiloxanes) <strong>and</strong> solvents, although these last are<br />
only used for cycle cleaning operations every time<br />
that the production is changed. The characteristics<br />
that distinguish our processes are easily identifiable:<br />
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• the choice of papers to use is oriented towards<br />
suppliers who support <strong>and</strong> comply with the best<br />
principles of sustainable forestry <strong>and</strong> favour the<br />
use of environmentally compatible raw materials<br />
in their processes;<br />
• as long ago as the mid-nineties, we started the<br />
gradual conversion of our facilities, investing<br />
substantial sums <strong>and</strong> making exclusive use of<br />
solvent-free processes that have enabled us to<br />
replace the traditional system of silicone coating<br />
with one that makes no use of solvents (i.e. exane,<br />
ethyl acetate <strong>and</strong> xylene).<br />
This latter step has enabled us to go a long way<br />
towards achieving three notable advantages:<br />
• we have improved the environmental conditions in<br />
our workplaces, to the unquestioned benefit of our<br />
workforce;<br />
• we are now free of a whole series of environmental<br />
problems related to releasing the residual part of<br />
the solvent into the atmosphere, even though that<br />
may have taken place through a suitable abatement<br />
system, such as afterburners;<br />
• we have achieved considerable energy savings, with<br />
the positive effects that derive from this, also for<br />
the environment.<br />
The decision to stop using solvents has had<br />
no negative impact on our products’ quality<br />
characteristics: on the contrary, it has proved to be<br />
effective, even though the change in technology did<br />
influence the process. In practice, if we consider<br />
the last ten years, a period in which we have all but<br />
doubled our production, the increase in our use<br />
of adhesives in a watery solution has kept pace.<br />
These days, the only times that solvents are used<br />
are to wash <strong>and</strong> clean the cycles when production<br />
is changed. The residue of each of these cleaning<br />
operations is collected in special containers so that<br />
it can be disposed of externally as waste.<br />
Energy resources<br />
Electric power <strong>and</strong> thermal energy play a crucial<br />
role in this sector, too, although not as much as in<br />
the area of papermaking. In this case – <strong>and</strong> at least<br />
for now – the amounts of energy consumption in<br />
question preclude the emergence of the requirement<br />
to make ourselves independent by installing a co-<br />
generation plant, although that step had become<br />
practically essential in the papermaking sector.<br />
From an environmental perspective, then, as<br />
we buy our electric power from an external supplier,<br />
feasible improvements can be summarised as an<br />
increasingly rational <strong>and</strong> careful use of this resource.<br />
The thermal energy that is indispensable for<br />
the product polymerising phases, on the other h<strong>and</strong>,<br />
is produced on the spot, using methane-powered<br />
generators whose low environmental impact, in<br />
particular low level of CO 2 emissions, has already<br />
been explained in previous sections.<br />
In the light of this policy on using energy<br />
resources, our specific consumption was reduced by<br />
36 % in the course of the last 7 years, although our<br />
gross production has increased by 55 % (see Fig. 15).
80.000<br />
70.000<br />
60.000<br />
50.000<br />
Fig. 15 Total specific energy consumption<br />
Gross production (tons) GJ/gross production ton<br />
2006 2007 2008 2009 2010 <strong>2011</strong><br />
0,53 0,58 0,52 0,52 0,31 0,31<br />
56.478 62.668 68.578 74.969 76.751 82.669<br />
Air emissions<br />
Since 1995, when we started introducing the<br />
solventless technology, we have reduced our<br />
atmospheric emissions of volatile organic<br />
substances, also known by the acronym VOS,<br />
to a minimum.<br />
Unlike the papermaking industry, the<br />
converting sector is not subject to the provisions<br />
of European Directive N° 2003/87/EC, also known<br />
as the ‘Emissions Trading Directive’, which acts at<br />
EU level to regulate the activities, so as to reduce<br />
emission of greenhouse gases in compliance with<br />
the stipulations of the Kyoto Protocol.<br />
Nevertheless, the company makes an enormous<br />
effort to reduce CO emissions associated<br />
2<br />
with generating thermal energy whenever it is<br />
technologically possible to do so. In the course<br />
of time, the results achieved from optimising<br />
combustion ratios, subjecting the facilities to<br />
constant supervision <strong>and</strong> practising suitable<br />
maintenance have been found to be reassuring:<br />
in seven years, our specific emission of CO has 2<br />
been reduced by 29 % (see Fig. 16).<br />
80<br />
0,80<br />
0,70<br />
0,60<br />
0,50<br />
0,40<br />
0,30<br />
0,20<br />
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<strong>Environmental</strong><br />
performances<br />
81<br />
80.000<br />
70.000<br />
60.000<br />
50.000<br />
Fig. 16 Specific CO emission<br />
2<br />
Gross production (tons) kg CO /gross production ton<br />
2<br />
2006 2007 2008 2009 2010 <strong>2011</strong><br />
87,5 89,4 87,9 72,6 71,0 62,1<br />
56.478 62.668 68.578 74.969 76.751 82.669<br />
Water resources.<br />
Fresh water <strong>and</strong> process water<br />
Water does not play the same essential role in the<br />
converting sector that it does in papermaking <strong>and</strong><br />
its use is limited to:<br />
• cycle washing operations;<br />
• supplying the cooling <strong>and</strong> conditioning circuits;<br />
• generating steam.<br />
Altogether, then, a relatively small amount of water<br />
is used, although that does not make us pay any less<br />
attention to the need to optimise its consumption.<br />
Water can be saved in different ways, ranging<br />
100<br />
potentially from planning production in such a way<br />
as to minimise the number of times that the plant<br />
machinery needs to be washed for cycle changes,<br />
to achieving a greater degree of closure of the<br />
cooling <strong>and</strong> conditioning water cycles, amending the<br />
threshold temperatures for discharge <strong>and</strong> taking<br />
corrective measures for even the smallest wastages,<br />
such as hosepipes <strong>and</strong> taps left on etc. Taken as<br />
a whole, all this has contributed to keep values on<br />
range (from a value of 9.5 m3 H O / gross ton in 2005<br />
2<br />
90<br />
80<br />
70
80.000<br />
70.000<br />
60.000<br />
50.000<br />
Fig. 17 Specific fresh water consumption<br />
Gross production (tons) m 3 H 2 0/gross production ton<br />
2006 2007 2008 2009 2010 <strong>2011</strong><br />
11,3 10,0 8,8 8,2 9,9 10,1<br />
56.478 62.668 68.578 74.969 76.751 82.669<br />
to 10.1 m3 H O /ton ) while production increased by<br />
2 gross<br />
55 % in the same period (see Fig. 17).<br />
The company’s converting facilities are not equipped<br />
with water treatment plants of their own, as the<br />
negligible amounts of water that need to be filtered<br />
would not justify their existence <strong>and</strong> would tip the<br />
scales right out of balance, with the cost of running<br />
them far exceeding the environmental benefits that<br />
could be achieved.<br />
In the case of Arconvert SpA, the water that<br />
has been used for washing is channelled to the<br />
chemical, physical <strong>and</strong> biological purifying plant<br />
in the neighbouring <strong>Fedrigoni</strong> SpA Arco paper<br />
mill, as Arconvert shares in its ownership <strong>and</strong> in<br />
the responsibility for the liquid waste discharge<br />
authorisation.<br />
For its part, Manter SA subjects its wash water to a<br />
clarifying pre-treatment with ferrous chloride, before<br />
channelling it to an authorised external disposer as<br />
waste.<br />
Waste <strong>and</strong> the soil<br />
With sole exception of residual sludge, the<br />
production <strong>and</strong> h<strong>and</strong>ling of wastes is identical in<br />
converting <strong>and</strong> in the papermaking facilities, so<br />
the actions taken to reduce the amounts of waste<br />
h<strong>and</strong>led are similar. As the primary objective remains<br />
to go as far as possible to encourage forms of<br />
82<br />
12<br />
11<br />
10<br />
9<br />
8<br />
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<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
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<strong>2011</strong>
<strong>Environmental</strong><br />
performances<br />
83<br />
80.000<br />
70.000<br />
60.000<br />
50.000<br />
Fig. 18 Specific total waste load<br />
Gross production (tons) Total kg waste/gross production ton<br />
2006 2007 2008 2009 2010 <strong>2011</strong><br />
109,8 110,6 87,4 72,8 75,3 62,7<br />
56.478 62.668 68.578 74.969 76.751 82.669<br />
recuperation for miscellaneous kinds of packaging,<br />
for iron, wood, plastic, paper etc., we therefore<br />
operate a selective waste sorting system <strong>and</strong> focus<br />
a great deal on the necessary increase in staff<br />
awareness, while also bringing pressure to bear<br />
on our suppliers so that they also contribute in their<br />
turn to reducing the amount of packaging used.<br />
In the case of the few kinds of waste that<br />
are classified as hazardous (washing solutions that<br />
contain solvents, used oils, rags soaked in mineral<br />
or lubricating oils, neon tubes, batteries etc.), both<br />
the quantities of them that are collected together<br />
<strong>and</strong> stored <strong>and</strong> the periods for which they are<br />
stored before being delivered to external disposal<br />
agents always comply with the law <strong>and</strong> all these<br />
operations are conducted in special areas equipped<br />
with suitable protection, so as to avoid any possible<br />
dispersions in the environment or on the ground.<br />
In the interests of safeguarding the soil <strong>and</strong> to<br />
ensure prevention of all kinds – even only potential<br />
– of contamination brought about by the accidental<br />
spillage of liquid compounds or oils, not only has the<br />
company installed container tanks, but practically<br />
all the facility’s open-air areas are waterproofed,<br />
asphalted or concreted over.<br />
In <strong>2011</strong>, these actions led to a further reduction<br />
of 28 % in just one year in the amount of waste<br />
generated in terms of specific weighting on gross<br />
production, while the corresponding reduction over<br />
the last seven years has been 40 % (see Fig. 18).<br />
120<br />
100<br />
80<br />
60<br />
40
86<br />
87<br />
89<br />
93<br />
Workplace<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
performances<br />
Foreword<br />
Evaluation of causes <strong>and</strong><br />
statistical analysis of accidents<br />
The value of performances<br />
Training
Workplace<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
performances<br />
Foreword<br />
Given the complexity of juridical references, their<br />
rapid evolution <strong>and</strong> the proliferation of related<br />
regulations on a local area scale, there is no doubt<br />
that ensuring 'safety' <strong>and</strong> 'health' in the workplace is<br />
by now an increasingly complex operation; inasmuch,<br />
an interdisciplinary approach is essential, where<br />
each component must not diminish the others to<br />
avoid reciprocally down-grading their importance.<br />
A classic problem of this type, when dealing with<br />
aspects involving safety <strong>and</strong> health in the workplace,<br />
is the identification of a correct compromise<br />
between management <strong>and</strong> organisational tasks<br />
covering medical-health, plant, engineering,<br />
regulatory <strong>and</strong> other requirements. This may seem<br />
self-evident or even obvious, but is not always clearly<br />
defined in reality. And this should be fundamentally<br />
traced to the fact that safety is still today a 'question<br />
of culture'. Many people still think that safety is not a<br />
personal question but involves only those dedicated<br />
<strong>and</strong> professional figures active in the field. There is<br />
no doubt that while such an attitude persists among<br />
individuals it will be difficult to achieve an advanced<br />
level of safety for everyone. In order to bridge this<br />
gap, then, we have always set out to:<br />
• involve individuals in becoming increasingly aware<br />
about these issues by conducting information<br />
<strong>and</strong> training programmes with the aim of getting<br />
their active support for the decisions made about<br />
prevention <strong>and</strong> protection;<br />
• define the organisational <strong>and</strong> management aspects<br />
of the workplace, drawing inspiration not only from<br />
applicable legislation, but also from the principles<br />
of international st<strong>and</strong>ard BSI OHSAS 18001:2007,<br />
as indicated among other things in Art. 30, section<br />
5 of Italian Legislative Decree N° 81/2008 <strong>and</strong><br />
subsequent amendments, which identifies it<br />
explicitly as an effective system for the purposes<br />
of prevention;<br />
• create the right environmental conditions in the<br />
workplace for improving not only the safety of the<br />
workforce, but also its psycho-physical wellbeing;<br />
• clarify all roles <strong>and</strong> responsibilities, so as to avoid<br />
all interferences <strong>and</strong> overlapping;<br />
• comply with the technical, regulatory <strong>and</strong> legal<br />
st<strong>and</strong>ards established for equipment, plant<br />
systems, workplaces <strong>and</strong> chemical, physical<br />
<strong>and</strong> biological agents;<br />
• conduct preventive risk evaluation activities at all<br />
times, then adopt suitable protection measures as<br />
a consequence;<br />
• run checks at regular intervals whose purpose is<br />
to monitor the application <strong>and</strong> effectiveness of the<br />
procedures we have adopted.<br />
As a result, well before Italian Legislative Decree<br />
N° 626/1994 came into force <strong>and</strong> was then replaced<br />
by the new Consolidation Act on <strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
in the Workplace (Legislative Decree N° 81 dated<br />
09.04.2008 <strong>and</strong> subsequent amendments), but also<br />
before corresponding legislation came into force<br />
in other countries, our Italian companies are are<br />
organised to comply with the stipulations in all this<br />
legislation, as the safety management models that<br />
we had already adopted for our own sake had been<br />
found to be suitable for providing the compliance<br />
necessary.<br />
In addition to compliance with the<br />
‘Organisational Model’ whose effect is to exempt<br />
the <strong>Group</strong> from its corporate administrative<br />
liability as per Italian Legislative Decree N° 231<br />
dated 08.06.2001, whose provisions were already<br />
described in a former Chapter, our organisation<br />
provides for certain specific corporate figures to be<br />
operational, comprising internal organs, hierarchic<br />
structures, methods for managing resources <strong>and</strong><br />
proxies, appropriate channels of internal <strong>and</strong><br />
external communications, tools for collecting,<br />
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processing <strong>and</strong> managing data <strong>and</strong> documentation,<br />
monitoring tools <strong>and</strong> so on, with the precise aim of:<br />
• reducing the number of accidents in the workplace,<br />
in terms both of frequency <strong>and</strong> of gravity;<br />
• reducing the costs to be sustained for what is<br />
known as ‘non-safety’, leading to benefits not only<br />
for us, but also for the institutions responsible for<br />
paying the costs of the National <strong>Health</strong> Service, the<br />
insurance premiums levied by the National Labour<br />
Accident Insurance Institute (INAIL), disability<br />
pensions, etc.;<br />
• improving compliance with legal requirements<br />
as rapidly <strong>and</strong> congruously as possible;<br />
• enhancing the involvement of the various corporate<br />
functions, deciding <strong>and</strong> citing their precise<br />
responsibilities;<br />
• improving the healthiness in the workplace, so<br />
as to reduce work-induced pathologies;<br />
• improving awareness <strong>and</strong> motivation on the part of<br />
the staff, at the same time also optimising relations<br />
with trade union representatives, especially those<br />
responsible for safety (RLS);<br />
• increasing employees’ professionalism as a result<br />
of precise education <strong>and</strong> training activities, at the<br />
same time also increasing their motivation;<br />
• strengthening our external image in terms of<br />
credibility <strong>and</strong> reliability among all stakeholders;<br />
• improving transparency in our relations with the<br />
Control Authorities <strong>and</strong> the Monitoring Organs;<br />
• strengthening our competitive advantages, as<br />
evaluations of corporate safety management are<br />
becoming increasingly important, both in legal<br />
<strong>and</strong> legislative terms <strong>and</strong> towards stakeholders,<br />
as indicators of an organisation’s stability <strong>and</strong><br />
competitiveness, in the same way as what is<br />
happening in terms of environmental protection<br />
<strong>and</strong> corporate social responsibility.<br />
Evaluation of causes<br />
<strong>and</strong> statistical analysis<br />
of accidents<br />
Art. 2. 1. 2. of Italian st<strong>and</strong>ard UNI 7249 defines<br />
accident as follows:<br />
‘[A] harmful event that takes place for a violent<br />
reason, on the occasion of working, which leads to<br />
the death or permanent absolute or partial inability<br />
to work or to a temporary absolute inability to work<br />
for a period greater than the remaining part of the<br />
working day or shift during which it took place’.<br />
Within this framework, the Italian legal order<br />
also provides the obligation to consider not only<br />
accidents that may take place during normal working<br />
activities <strong>and</strong> in the workplace, but also accidents<br />
that take itinerant form, which means the ones that<br />
may take place during the usual journey to <strong>and</strong> from<br />
work, plus from any one place of work to another<br />
place of work, in cases when the worker provides<br />
employed services to more than one employer.<br />
The statistical analysis of accidents is<br />
certainly an important tool for the purposes of<br />
improving activities of prevention. Yet if they are to<br />
be sustainable <strong>and</strong> comparable, these investigations<br />
must draw inspiration from common <strong>and</strong> agreed<br />
principles that guarantee both their objectivity <strong>and</strong><br />
at the same time their comparability. This is why our<br />
internal analyses are based on the benchmark of the<br />
indications provided by the Italian st<strong>and</strong>ard UNI 7249,<br />
which identifies the following as numbering among<br />
the main performance indicators.<br />
These performance indicators should always<br />
be interpreted with care <strong>and</strong> a critical eye, however,<br />
since, unlike what may be the case in comparable<br />
statistical compilations for the environment or for<br />
quality, areas where the company has the ability<br />
to introduce measures <strong>and</strong> the value calculated<br />
accurately represents the results of its performance,<br />
in the case of safety, the statistics may only provide<br />
an incomplete <strong>and</strong> incoherent reflection of the<br />
company’s actual performance.
Table 12 Accidents performance indicators<br />
AD – Average Duration Number of days of inability work recognised by INAIL in the period<br />
represents the total number of<br />
working days lost for accidents<br />
in the working period over a<br />
given time span<br />
Number of accidents in the period<br />
FI – Frequency Index Number of accidents in the period × 1,000,000<br />
evaluates the frequency of the<br />
collective accident phenomenon<br />
in every million hours worked,<br />
as a function of a given time span<br />
Total number of hours worked (blue-collar + white-collar) in the period<br />
GI – Gravity Index Number of days of inability to work in the period × 1,000<br />
identifies the intensity of an<br />
accident phenomenon <strong>and</strong><br />
represents the total number of<br />
accidents per 1,000 hours worked<br />
In practice, on the basis both of the data furnished<br />
by INAIL <strong>and</strong> of the stipulations in the Italian st<strong>and</strong>ard<br />
UNI 7249 mentioned above, the algorithms used<br />
for these calculations must also take itinerant<br />
accidents 22 into account, as well as relapses that<br />
may occur some time after the worker has already<br />
gone back to work. All of these are issues in which<br />
the company has very little power to introduce<br />
corrective measures. By way of a simple but<br />
effective example, consider that a single accident<br />
that starts out with a ten-day prognosis of inability<br />
Total number of hours worked (blue-collar + white-collar) in the period<br />
to work from INAIL <strong>and</strong> is then extended by a relapse<br />
to 20 days immediately triggers a mechanism that<br />
doubles its gravity index, without any actual change<br />
taking place in the original event.<br />
Another issue that may change the statistical<br />
evaluation of accidents – <strong>and</strong> quite significantly<br />
so – is the fact that episodes that ought to be<br />
classified as illness are often classified erroneously<br />
as accidents, even in the absence of the condition<br />
established by Italian st<strong>and</strong>ard UNI 7249 of a ‘harmful<br />
event that takes place for a violent reason’.<br />
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NOTES FOR CALCULATIONS<br />
• A ‘period’ is one month or one year.<br />
• The calculation is based only on<br />
those accidents whose diagnosis<br />
has been recognised by INAIL as<br />
≥ 3 days.<br />
• ‘Total hours worked’ is construed<br />
as those worked by all employees<br />
(blue-collar <strong>and</strong> white-collar<br />
workers) who are subject to<br />
obligatory insurance.<br />
• In the specific case of determining<br />
the gravity index (GI), in addition<br />
to the two previous notes, the<br />
calculation must also include the<br />
days of extension of accidents that<br />
have taken place in corresponding<br />
previous periods, as well as days<br />
of absence for relapses, even if<br />
only part of them come within the<br />
period under consideration for<br />
the calculation.<br />
22 By way of providing an idea<br />
of the extent to which these may<br />
impact, for example, consider that<br />
in 2009 they accounted for 8% of all<br />
accidents reported in the <strong>Fedrigoni</strong><br />
Cartiere SpA business area alone.
Workplace<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
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89<br />
In the light of the fluctuating, variable nature of<br />
the classification <strong>and</strong> quantification of accidents,<br />
then, the only truly viable method for underst<strong>and</strong>ing<br />
whether an improvement is actually taking place is<br />
that of evaluating the trend in performances, not so<br />
much over such short periods, but over a period of<br />
several years. Used in this way, statistics can help us<br />
balance out <strong>and</strong> compensate for situations like the<br />
ones just described, distributing the evaluations over<br />
the longer term in a way that is both more reliable<br />
<strong>and</strong> certainly more representative of the real trend<br />
in accidents.<br />
Table 13 Total <strong>Group</strong> performance (Cartiere + Converting + Technical products)<br />
The values of performances<br />
Unlike the preceding section dealing with the<br />
environment, in which the issues are set out<br />
separately as a function of the different processes<br />
applied, here we proceed as a whole, listing the<br />
values attributed to performances as they relate to<br />
the companies belonging to the <strong>Group</strong> as a whole.<br />
This choice is advisable because the specific<br />
nature of the different technologies used exerts<br />
no influence in general on the company’s safety<br />
performances, although we do acknowledge that<br />
different levels of risk apply to different operating<br />
contexts (see Tab. 13).<br />
INDICATOR 2003 2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong> % VARIATION<br />
Total accidents 187 189 182 181 193 183 133 166 128 -31,6<br />
AD – Average Duration 20,7 20,5 19,9 19,9 20,8 19,9 21,1 27,6 27,4 +32<br />
FI – Frequency Index 74,6 73,0 70,2 64,7 69,4 65,8 48,7 60,3 45,9 -38,4<br />
GI – Gravity Index 1,55 1,50 1,40 1,29 1,45 1,31 1,02 1,67 1,26 -18,7<br />
<strong>2011</strong><br />
v/s<br />
2003
If we plot this trend on a graph for the last nine<br />
years, we have:<br />
2.800.000<br />
2.700.000<br />
2.600.000<br />
2.500.000<br />
Fig. 19 Accidents – Average duration<br />
Total hours worked Number of days unable to work<br />
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2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
20,5 19,9 19,9 20,8 19,9 21,1 27,6 26,4<br />
2.587.663 2.591.846 2.795.610 2.780.031 2.781.934 2.733.235 2.752.388 2.785.989<br />
26,0<br />
24,0<br />
22,0<br />
20,0<br />
18,0
2.800.000<br />
2.700.000<br />
2.600.000<br />
2.500.000<br />
Workplace<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
performances<br />
91<br />
Fig. 20 Accidents – Frequency index<br />
Total hours worked Number of accidents/hours worked<br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
73,0 70,2 64,7 69,4 65,8 48,7 60,3 45,9<br />
2.587.663 2.591.846 2.795.610 2.780.031 2.781.934 2.733.235 2.752.388 2.785.989<br />
80<br />
70<br />
60<br />
50
2.800.000<br />
2.700.000<br />
2.600.000<br />
2.500.000<br />
Fig. 21 Accidents – Seriousness index<br />
Total hours worked Number of days unable to work/hours worked<br />
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2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
1,50 1,40 1,29 1,45 1,31 1,02 1,67 1,26<br />
2.587.663 2.591.846 2.795.610 2.780.031 2.781.934 2.733.235 2.752.388 2.785.989<br />
1,70<br />
1,60<br />
1,50<br />
1,40<br />
1,30<br />
1,20<br />
1,10<br />
1,00
Workplace<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
performances<br />
93<br />
Training<br />
Ample space <strong>and</strong> time are spent in all the <strong>Group</strong>’s<br />
units to training activities focused on prevention <strong>and</strong><br />
safety issues that go well beyond mere compliance<br />
with the provisions in the law.<br />
The company has always dedicated substantial<br />
internal <strong>and</strong> external resources to these exercises,<br />
which we believe to be fundamental to instilling<br />
in every member of the internal <strong>and</strong> external<br />
workforce the right culture of safety, without which<br />
it would truly be very difficult indeed to achieve any<br />
improvements at all, <strong>and</strong> has focused even more<br />
attention on this in recent years.<br />
Now involving practically the entire workforce,<br />
the issues tackled in these training courses start<br />
from the more general principles, then zoom in to<br />
focus on the details that need to be discussed with<br />
regard to each particular area of requirements.<br />
Before actually starting work, each new<br />
employee goes through an extensive training <strong>and</strong><br />
information course lasting several hours, which is<br />
held both in the training room <strong>and</strong> on site.<br />
In the last year, some of these courses have<br />
tackled the following topics in terms of both theory<br />
<strong>and</strong> practice:<br />
• training of Managers in accordance with Article 37/<br />
Item 7 of Italian Legislative Decree DLGS 81/2008 as<br />
amended by DLGS 106 dated 03.08.2009;<br />
• operation of fork-lift trucks;<br />
• correct manual load h<strong>and</strong>ling;<br />
• correct use of personal protection devices -<br />
category 3 – Prevention of falls from height;<br />
• update of emergency procedures;<br />
• safety signs;<br />
• work at height (pulper <strong>and</strong> maintenance<br />
employees);<br />
• use of overhead cranes (theoretical/practical) for<br />
construction, set-up <strong>and</strong> maintenance;<br />
• use of fork-lift trucks by new employees<br />
(theoretical/practical);<br />
• 'request for machinery <strong>and</strong> plant safety<br />
intervention' procedure;<br />
• Company Emergency Plan (EP);<br />
• use of Category 3 Personal Protection Devices;<br />
• sources of radiation for electrical maintenance,<br />
assistants <strong>and</strong> laboratory/workshop;<br />
• Individual coaching;<br />
• Compulsory training for apprentices;<br />
• First aid teams in all company mills/factories;<br />
• Licence for steam generator operators;<br />
• <strong>Safety</strong> for new employees <strong>and</strong> employees<br />
changing their roles;<br />
• Periodic updates for company RSPP<br />
<strong>and</strong> RLS representatives;<br />
• Technology <strong>and</strong> plant;<br />
• Professional training – training of apprentices<br />
<strong>and</strong> new employees;<br />
• Etc.<br />
In quantitative terms, training provided<br />
(expressed as number of hours/employee/year) in<br />
more recent years can be quantified as per Table 14<br />
<strong>and</strong> is presented graphically in Fig. 22.
Table 14 Training hours per employee<br />
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2003 2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
N° hours / employee / annum 5.8 5.6 5.1 6.6 3.6 3.3 6.0 5.4 5.0
2.800.000<br />
2.700.000<br />
2.600.000<br />
2.500.000<br />
Workplace<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
performances<br />
95<br />
Fig. 22 <strong>Safety</strong> – Specific individual training index<br />
Total hours worked Number of hours training /worker/year<br />
2004 2005 2006 2007 2008 2009 2010 <strong>2011</strong><br />
5,6 5,1 6,6 3,6 3,3 6,0 5,4 5,0<br />
2.587.663 2.591.846 2.795.610 2.780.031 2.781.934 2.733.235 2.752.388 2.785.989<br />
12<br />
10<br />
8<br />
6<br />
4<br />
2
98<br />
103<br />
Glossaries<br />
<strong>Environmental</strong> glossary<br />
Workplace health<br />
<strong>and</strong> safety glossary
<strong>Environmental</strong> glossary<br />
A B C<br />
Auditor<br />
An individual or working group, either<br />
internal or external to the company,<br />
operating on behalf of the company’s<br />
general management, either individually<br />
or collectively in possession of the skills<br />
as stipulated in Appendix II – point C<br />
of European Council Regulation EEC<br />
N° 1836/93 <strong>and</strong> sufficiently independent<br />
of the activities being controlled to<br />
express an objective appraisal.<br />
BAT<br />
(Best Available Techniques)<br />
As cited specifically in Art. 2, Section 1,<br />
Subsection o) of Italian Legislative Decree<br />
N° 59 dated 18.02.2005, BATs are:<br />
‘The most efficient <strong>and</strong> advanced phase<br />
of development of activities <strong>and</strong> related<br />
methods of application indicating the<br />
practical suitability of certain techniques<br />
for constructing, at the most, the basis<br />
of threshold values for emissions, whose<br />
purpose is to avoid or, where that may<br />
prove to be impossible, generally to<br />
reduce emissions <strong>and</strong> environmental<br />
impact as a whole. When determining<br />
best available techniques, the elements<br />
stipulated in Appendix IV should be born<br />
in mind in particular.’ In particular, this<br />
means:<br />
• BEST the most effective techniques<br />
for achieving a high degree of<br />
environmental protection as a whole.<br />
• AVAILABLE the techniques developed<br />
on a scale that enables them to be<br />
applied in economically <strong>and</strong> technically<br />
valid conditions in the framework of the<br />
pertinent industrial sector, considering<br />
the costs <strong>and</strong> benefits, regardless of<br />
whether they are applied or produced in<br />
Italy, as long as the manager can access<br />
them at reasonable conditions.<br />
• TECHNIQUES both the techniques<br />
used <strong>and</strong> the methods of designing,<br />
constructing, maintaining, running <strong>and</strong><br />
decommissioning the facility.<br />
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Clean technologies<br />
Methods of reduction at source or<br />
recycling to eliminate or substantially<br />
reduce the environmental impacts of<br />
a production site.<br />
COD<br />
(Chemical Oxygen Dem<strong>and</strong>)<br />
The chemical oxygen dem<strong>and</strong> is defined<br />
as the equivalent amount of oxygen in<br />
an oxidising compound consumed by the<br />
substance under examination in certain<br />
laboratory conditions. As a result, it acts<br />
as an index of the amount of oxidisable<br />
pollutant organic substances contained<br />
in water.<br />
Cogeneration<br />
(CHP = Combined Heat<br />
<strong>and</strong> Power)<br />
A single process for generating both<br />
electricity <strong>and</strong> thermal energy, generally<br />
using a turbine that generates electricity,<br />
whose residual heat is exploited to<br />
produce thermal energy.<br />
Carbonic Dioxide (CO ) 2<br />
A compound that is generated in the<br />
course of combustion, but also as a<br />
consequence of various types of natural<br />
phenomena, as a result of the reaction<br />
between carbon <strong>and</strong> oxygen. It is one<br />
of the main greenhouse gases (see<br />
definition below).<br />
Continuous improvement<br />
A process for achieving improvements<br />
in overall environmental performance in<br />
line with the organisation’s environmental<br />
policy. (N.B.: the process does not<br />
necessarily have to be applied at the<br />
same time across all areas of activity.)
E<br />
Glossaries<br />
99<br />
Ecolabel (mark)<br />
This is a voluntary European<br />
environmental quality label for products<br />
<strong>and</strong> services. It is also selective in nature,<br />
because it is only destined for the best<br />
products within each environmentally<br />
relevant group. A specific European<br />
Regulation governs the procedure<br />
for issuing the label. This procedure<br />
was initiated in 1992 with the passage<br />
of European Regulation N° 880/92,<br />
since updated by the new Regulation<br />
N° 1980/2000 dated 17.07.2000. The aim<br />
of this quality mark, whose sign is the<br />
daisy label, is to promote products <strong>and</strong><br />
services that have a lower environmental<br />
impact throughout their entire life<br />
cycles, providing consumers with a<br />
clear orientation that does not mislead<br />
them, in the form of scientifically<br />
accurate information, towards making<br />
environmentally sustainable buying<br />
decisions. The European st<strong>and</strong>ard that<br />
provides the specific benchmark for<br />
copy <strong>and</strong> graphic papers is European<br />
Commission decision N° 2002/741/<br />
EC dated 04.09.2002, published in<br />
issue N° L 237 of the Official Gazette<br />
of the European Union on 05.09.2002.<br />
Products that have been awarded this<br />
environmental quality mark are entitled<br />
to bear this label.<br />
Environment<br />
The context in which an organisation<br />
operates, including air, water, soil, natural<br />
resources, flora, fauna <strong>and</strong> human beings<br />
<strong>and</strong> how they all relate to each other.<br />
N.B.: in this case, the environment should<br />
be understood as stretching from inside<br />
the organisation to the global system.<br />
<strong>Environmental</strong> aspect<br />
An element of an activity, product or<br />
service of an organisation that can<br />
interact with the environment.<br />
<strong>Environmental</strong> audit<br />
A management tool comprising a<br />
systematic, documented, periodical<br />
<strong>and</strong> objective evaluation of the efficiency<br />
of the organisation, of its management<br />
system <strong>and</strong> of the processes destined<br />
to the protection of the environment,<br />
for the purpose of:<br />
• facilitating control of those practices<br />
that could have an environmental<br />
impact;<br />
• evaluating compliance with the<br />
company’s environmental policies.<br />
<strong>Environmental</strong> component<br />
A natural element (environmental <strong>and</strong><br />
territorial asset or resource) <strong>and</strong>/or a<br />
human element with an interest in the<br />
activity of a site.<br />
<strong>Environmental</strong> impact<br />
Any fact that may modify the<br />
environment, whether negative or<br />
beneficial, total or partial, consequent<br />
on the activities, products or services<br />
of an organisation.<br />
<strong>Environmental</strong> impact factor<br />
One of the material factors, such as<br />
products, residues etc., <strong>and</strong> immaterial<br />
factors, such as energy, physical agents,<br />
noise, vibrations etc., whose quantity<br />
<strong>and</strong> quality may generate environmental<br />
effects.<br />
<strong>Environmental</strong> indicator<br />
A quantitative parameter capable of<br />
constituting an environmental impact<br />
factor.<br />
E. M. S.<br />
(<strong>Environmental</strong> Management<br />
System)<br />
Part of the overall management system<br />
including the organisational structure,<br />
the chain of responsibility, practices,<br />
procedures, processes <strong>and</strong> resources<br />
for drawing up an environmental policy<br />
<strong>and</strong> putting it into practice.<br />
<strong>Environmental</strong> objectives<br />
The overall environmental aim, derived<br />
from the environmental policy that an<br />
organisation decides to pursue <strong>and</strong> that<br />
is quantified wherever possible.<br />
<strong>Environmental</strong> performance<br />
The measurable results of the<br />
environmental management system<br />
deriving from the organisation’s control<br />
of its environmental aspects, on the basis<br />
of its environmental policy, its aims <strong>and</strong><br />
its objectives.<br />
<strong>Environmental</strong> policy<br />
The aims <strong>and</strong> principles of environmental<br />
action adopted by the company, including<br />
compliance with relevant environmental<br />
rules <strong>and</strong> regulations.
F<br />
Forestry certification<br />
A procedure whereby an independent<br />
third part provides written certification<br />
attesting that the forestry in a given area<br />
complies with the st<strong>and</strong>ards of good <strong>and</strong><br />
sustainable forestry management.<br />
These are defined in terms of<br />
conditions of quality <strong>and</strong> quantity, with<br />
due consideration to environmental,<br />
social <strong>and</strong> economic elements. These<br />
certification st<strong>and</strong>ards include:<br />
• ATFS<br />
American Tree Farm System (USA)<br />
• CERTF<br />
Certforchile accredited PEFC (Chile)<br />
• CSA<br />
Canadian St<strong>and</strong>ard Association<br />
(Canada)<br />
• FSC<br />
Forest Stewardship Council<br />
(International)<br />
• PEFC<br />
Pan-European Forest Certification<br />
(Europe)<br />
• SFI<br />
Sustainable Forestry Initiative<br />
(North America)<br />
FSC<br />
(Forest Stewardship Council)<br />
The FSC label identifies forestry products<br />
or their derivatives, including paper<br />
made mostly from cellulose coming from<br />
forests managed correctly, sustainably<br />
<strong>and</strong> responsibly, in accordance<br />
with strict st<strong>and</strong>ards that pay due<br />
attention to the environmental, social<br />
<strong>and</strong> economic aspects of the area<br />
where the forest of origin is located.<br />
This is evaluated independently, in<br />
compliance with st<strong>and</strong>ards that define<br />
the principles <strong>and</strong> criteria of good<br />
forestry management, drawn up <strong>and</strong><br />
approved by the Forest Stewardship<br />
Council (FSC) with the participation<br />
<strong>and</strong> consent of the interested parties.<br />
The FSC is an independent, non-profit<br />
making international NGO established in<br />
1993 by a small group of environmentalist<br />
associations that, in time, has exp<strong>and</strong>ed<br />
to the point that its membership now<br />
includes other environmentalist groups,<br />
social groups, native communities,<br />
forest owners, industries that process,<br />
transform <strong>and</strong> deal in wood, scientists<br />
<strong>and</strong> technicians who operate together<br />
with the shared aim of improving forestry<br />
management all over the world, creating<br />
a viable alternative to the destruction<br />
of forests by applying st<strong>and</strong>ards drawn<br />
from a process of elaboration that<br />
comprises substantially the consultation<br />
of numerous representatives of all the<br />
social, economic <strong>and</strong> environmental<br />
sectors interested in their management.<br />
By applying the FSC st<strong>and</strong>ards, it is<br />
possible demonstrate that consumer<br />
dem<strong>and</strong> can be satisfied by the supply<br />
offered by a producer capable of making<br />
a concrete contribution to a form of<br />
forestry management that ensures the<br />
biodiversity of the forest environment<br />
<strong>and</strong> guarantees its fundamental<br />
environmental functions, while at the<br />
same time generating real benefits for<br />
local communities.<br />
100 <strong>Fedrigoni</strong> <strong>Group</strong><br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
FSC Chain of Custody<br />
A system that enables the activities of<br />
a correct, responsible form of forestry<br />
management to be correlated to the final<br />
products made using components based<br />
on the wood coming from the forestry<br />
plantations in question. Established<br />
basically to certify correct forestry<br />
management, the FSC system therefore<br />
also makes provision for certifying the<br />
entire chain along which the woodbased<br />
product moves, to the extent<br />
that it defines a mechanism that can be<br />
used to identify the forest from which<br />
any wood or its derivative products<br />
originally came, whatever phase they<br />
are used in, especially when they are<br />
mixed or blended with other lots coming<br />
from forests that are not FSC certified<br />
<strong>and</strong> in the many passages that lead<br />
up to the completion of the finished<br />
product destined for the end consumer.<br />
The possibility to use the FSC symbol,<br />
supported by FSC Chain of Custody<br />
certification issued an independent thirdparty<br />
authority accredited by the FSC,<br />
demonstrates that an organisation has<br />
correctly fulfilled its direct commitment<br />
to an environmentally friendly <strong>and</strong> socially<br />
responsible forestry management<br />
process.
Glossaries<br />
101<br />
G I K<br />
Greenhouse effect<br />
A natural phenomenon related to<br />
the screening action performed by<br />
the carbon dioxide present in the<br />
atmosphere, which stops the dispersion<br />
of heat from the Earth out into space. In<br />
recent decades, this phenomenon has<br />
been causing an increase in the planet’s<br />
mean temperature.<br />
Greenhouse gases (GHG)<br />
Gaseous substances that may be natural<br />
or determined by human activities, which<br />
generate a greenhouse effect in the<br />
atmosphere.<br />
IPPC<br />
(Integrated Pollution Prevention<br />
<strong>and</strong> Control)<br />
The acronym indicates European<br />
Directive EEC/EAEA/EC N° 61 dated<br />
24.09.1996, whose purpose is the<br />
integrated prevention <strong>and</strong> reduction of<br />
pollution; it was transposed into Italian<br />
law by Legislative Decree N° 372/1999,<br />
which in its turn was repealed <strong>and</strong><br />
replaced by Legislative Decree N° 59<br />
dated 18.02.2005. Among other<br />
things, it provides for the issue of a<br />
single environmental authorisation for<br />
participating firms, covering emissions<br />
in water <strong>and</strong> the air, protection of the<br />
soil, refuse management <strong>and</strong> noise<br />
reduction. This authorisation will indicate<br />
the threshold values with which firms<br />
will have to comply, which will be set<br />
by the issuing authority in relation to<br />
the vulnerability of the surrounding<br />
environment. All of this will take place<br />
within a time frame that is to be set in<br />
motion by the end of 2007.<br />
Kyoto Protocol<br />
Passed by the Conference of the Parties<br />
in its third plenary session, held in Kyoto<br />
from 1 to 10 December 1997, the Kyoto<br />
Protocol is an executive act containing<br />
the first decisions on the operative<br />
application of some of the commitments<br />
entered into under the UN-FCCC<br />
Convention, more precisely the more<br />
urgent priorities concerning certain<br />
sectors of national economies.<br />
L<br />
Legal compliance, conformity<br />
The application by the company of<br />
the provisions stipulated by pertinent<br />
laws <strong>and</strong> regulations governing the<br />
environment.<br />
N<br />
Nitrogen Oxide (NO ) x<br />
A compound that is generated in the<br />
course of combustion, but also as a<br />
consequence of various types of natural<br />
phenomena, as a result of the reaction<br />
between oxygen <strong>and</strong> nitrogen. It causes<br />
acid rain <strong>and</strong> eutrophisation.
P<br />
Pollution prevention<br />
The use of processes, procedures,<br />
practices, materials or products to<br />
avoid, reduce or control pollution,<br />
including recycling, treatment, process<br />
changes, control systems, efficient use<br />
of resources <strong>and</strong> the substitution of<br />
materials.<br />
N.B.: the potential benefits to be enjoyed<br />
from pollution prevention include the<br />
reduction of negative environmental<br />
impacts, increased efficiency <strong>and</strong> lower<br />
costs.<br />
PECF<br />
PECF is a certification system for<br />
sustainable forestry management set up<br />
through an international initiative based<br />
on a broad-scale agreement between<br />
parties involved in the implementation<br />
of the sustainable forestry management<br />
on a national <strong>and</strong> regional scale. It<br />
brings together representatives of<br />
forestry <strong>and</strong> poplar plantation owners,<br />
final consumers, users, freelance<br />
professionals, the wood industry <strong>and</strong><br />
craftsmanship companies. Its objectives<br />
especially include the improvement of the<br />
image of forestry <strong>and</strong> the forest–wood<br />
value chain by providing an effective<br />
market tool allowing the sale of wood<br />
<strong>and</strong> forestry products from woods <strong>and</strong><br />
plantations managed in a sustainable<br />
manner.<br />
PEFC forestry certification in Europe is<br />
based on three fundamental principles:<br />
Respect for the Criteria <strong>and</strong> Indicators<br />
defined by Ministerial Conferences for the<br />
protection of forests in Europe (Helsinki<br />
1993, Lisbon 1998) that saw the launch of<br />
the so-called pan-European Process;<br />
Application on a regional or <strong>Group</strong><br />
scale (individual membership is in any<br />
case possible); Audits <strong>and</strong> certification<br />
entrusted to an independent <strong>and</strong><br />
accredited third party.<br />
R<br />
REACH<br />
Registration, Evaluation <strong>and</strong> Authorisation<br />
of Chemicals.<br />
S<br />
Site<br />
The entire area, in a given location,<br />
where the industrial activities under a<br />
firm’s control take place, including all<br />
contiguous or connected stores for raw<br />
materials, by-products, products, semifinished<br />
goods, finished products <strong>and</strong><br />
refuse materials, plus all infrastructures<br />
<strong>and</strong> all fixed or mobile plant equipment<br />
used in the course of the activity.<br />
U<br />
102 <strong>Fedrigoni</strong> <strong>Group</strong><br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
Sustainable development<br />
A form of development that generates<br />
maximum benefits for current<br />
generations, without detriment to<br />
the potential to satisfy the needs <strong>and</strong><br />
expectations of future generations.<br />
Sustainable forest management<br />
(SFM)<br />
A long-term management system whose<br />
aim is to maintain <strong>and</strong> increase the state<br />
of health of the forest ecosystem, while at<br />
the same time procuring environmental,<br />
economic <strong>and</strong> social benefits for present<br />
<strong>and</strong> future generations.<br />
UNI-EN ISO 14001 st<strong>and</strong>ard<br />
An international st<strong>and</strong>ard issued for the first<br />
time in 1996 by the International St<strong>and</strong>ard<br />
Organisation <strong>and</strong> transposed in Italy by UNI.<br />
This st<strong>and</strong>ard describes the requirements<br />
that an organisation’s environmental<br />
management system must fulfil in order<br />
to achieve certification. This certificate<br />
can only be issued by a private accredited<br />
authority. The new edition, which replaces<br />
the original 1996 text, was passed in 2004.
Glossaries<br />
103<br />
Workplace health<br />
<strong>and</strong> safety glossary<br />
A C<br />
Accident / accidental event<br />
An unplanned event brought about by a<br />
fortuitous cause that has the potential to<br />
lead to an injury or to cause damage to<br />
property.<br />
IMPORTANT NOTE: an accidental<br />
event which results in no harm to<br />
health, no injuries, no damage <strong>and</strong> no<br />
other drawbacks is known as a ‘NEAR<br />
ACCIDENT’. As a result, the term<br />
‘accidental event’ also includes such<br />
‘near accidents’.<br />
Accident in the workplace<br />
A harmful event that takes place for<br />
a violent reason, on the occasion of<br />
working, which leads to the death or<br />
permanent absolute or partial inability<br />
to work or to a temporary absolute<br />
inability to work for a period greater<br />
than the remaining part of the working<br />
day or shift during which it took place.<br />
(Ref.: UNI st<strong>and</strong>ard N° 7249)<br />
Agent<br />
A chemical, physical or biological<br />
agent that is present during work <strong>and</strong><br />
potentially harmful for health.<br />
Aims <strong>and</strong> objectives<br />
The purposes that a company sets out<br />
to achieve. In the specific scope of<br />
this report, these are to be construed<br />
in the area of health <strong>and</strong> safety in the<br />
workplace.<br />
Audit<br />
A systematic <strong>and</strong>, whenever possible,<br />
independent examination whose purpose<br />
is to determine whether a given set of<br />
activities <strong>and</strong> their related results comply<br />
with the measures as planned, whether<br />
those measures have been executed<br />
effectively <strong>and</strong> whether they have proved<br />
suitable for pursuing the organisation’s<br />
policies <strong>and</strong> objectives.<br />
Continuity of improvement<br />
A process for achieving improvements<br />
in the health <strong>and</strong> safety in the workplace<br />
management system, so as to improve<br />
the overall health <strong>and</strong> safety in the<br />
workplace performance in line with the<br />
organisation’s policy.<br />
N.B.: the process does not necessarily<br />
have to be applied at the same time<br />
across all areas of activity.<br />
Contractor<br />
The actor who makes a contractual<br />
commitment to the client to provide<br />
goods <strong>and</strong>/or services with his own<br />
means.
D E G<br />
Danger<br />
A source or a situation with a risk<br />
potential in terms of injury or illness,<br />
of damage to property <strong>and</strong> to the<br />
environment, or of any combination<br />
of these.<br />
Danger detection<br />
The process of recognising that a danger<br />
exists <strong>and</strong> the process of defining its<br />
characteristics.<br />
Employer<br />
(Italian: D. d. L.)<br />
The actor who has the contractual<br />
relationship of work with the employee or,<br />
in any case, the actor who, according to<br />
the type <strong>and</strong> organisation of the concern,<br />
is responsible for the concern itself or<br />
for the production unit, as defined by<br />
subsection i (Production Unit: facility or<br />
structure whose purpose is to produce<br />
goods or services, possessing functional<br />
technical <strong>and</strong> financial autonomy), as the<br />
holder of the powers of decision-making<br />
<strong>and</strong> of expenditure.<br />
Entrepreneur<br />
An entrepreneur is a person who works<br />
professionally to conduct an economic<br />
activity organised for the purpose of<br />
producing or trading goods or services.<br />
(Ref.: Italian Civil Code, Book<br />
V / Chapter II – Heading I / Section 1<br />
Art. 2082)<br />
External concern<br />
A physical or collective actor that<br />
provides a professional performance<br />
within the organisation on a continuous<br />
or discontinuous basis over a given<br />
period of time.<br />
104 <strong>Fedrigoni</strong> <strong>Group</strong><br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
General accident<br />
An unplanned event that leads to death,<br />
illness, injury, damage or some other<br />
loss.<br />
H<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the<br />
Workplace (Italian: S. S. L.)<br />
Conditions or factors that influence the<br />
wellness of employees, of temporary<br />
workers, of contractors’ staff, of visitors<br />
<strong>and</strong> of anyone else in the workplace.<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the<br />
Workplace Management System<br />
(Italian S. G. S. S. L.)<br />
That part of the global management<br />
system that facilitates the management<br />
of the risks relative to <strong>Health</strong> <strong>and</strong><br />
<strong>Safety</strong> in the Workplace in relation to<br />
the organisation’s activity. This includes<br />
the organisational structure, the<br />
planning activities, the responsibilities,<br />
the bureaucratic documentation,<br />
the procedures, the processes <strong>and</strong><br />
the resources for developing the<br />
organisation’s <strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in<br />
the Workplace management system,<br />
putting it into practice, reviewing it <strong>and</strong><br />
maintaining it. The heading of <strong>Health</strong> <strong>and</strong><br />
<strong>Safety</strong> in the Workplace (see entry in this<br />
glossary) is an integral component of the<br />
management system.
Glossaries<br />
105<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the<br />
Workplace management system<br />
manager (Italian R. S. G. S. S. L.)<br />
A person appointed by the employer<br />
<strong>and</strong> in possession of suitable capacities<br />
<strong>and</strong> authority in the organisation, who is<br />
entrusted with the task, independent of<br />
other corporate responsibilities, of coordinating<br />
<strong>and</strong> checking that the <strong>Health</strong><br />
<strong>and</strong> <strong>Safety</strong> in the Workplace Management<br />
System is practised in compliance with<br />
legal requirements <strong>and</strong> with the principles<br />
of the Management System voluntarily<br />
adopted by the organisation in respect<br />
of its <strong>Safety</strong> Policy.<br />
I<br />
Individual protection devices<br />
(Italian: D. P. I.)<br />
Any equipment destined to be worn <strong>and</strong><br />
held by the worker for the purpose of<br />
protecting him/her against one or more<br />
risks that might threaten his/her health<br />
<strong>and</strong> safety during work, together with<br />
every complement or accessory destined<br />
for the same purpose.<br />
The following are not considered<br />
to be Individual Protection Devices:<br />
• ordinary articles of working clothing<br />
<strong>and</strong> uniforms that are not specifically<br />
destined for protecting the worker’s<br />
health <strong>and</strong> safety;<br />
• the equipment used by the emergency<br />
assistance <strong>and</strong> rescue services;<br />
• the individual protection equipment of<br />
the armed forces, of the police forces<br />
<strong>and</strong> of the staff working for the law<br />
<strong>and</strong> order maintenance service;<br />
• the individual protection equipment<br />
with which road transport vehicles<br />
are provided;<br />
• sports materials;<br />
• materials for self-defence <strong>and</strong> for<br />
dissuasion;<br />
• portable devices used for detecting<br />
<strong>and</strong> alerting to the presence of risks<br />
or harmful factors.<br />
Interested parties (often also<br />
known as Stakeholders)<br />
Individuals or groups who are interested<br />
in or influenced by the organisation’s<br />
health <strong>and</strong> safety in the workplace<br />
performance.<br />
L<br />
Legal requirement<br />
A stipulation in a law or a regulation at<br />
European Union, national or local level<br />
<strong>and</strong> every other commitment taken on,<br />
even voluntarily, <strong>and</strong> applicable to the<br />
organisation.<br />
List of obligation deadlines<br />
A framework listing the obligations<br />
established by laws <strong>and</strong> regulations for<br />
the <strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the Workplace<br />
Management System, including the<br />
obligations to which the organisation<br />
has subscribed voluntarily.<br />
M<br />
Manager<br />
An employee who occupies a position<br />
distinguished by a high degree of<br />
professionalism, autonomy <strong>and</strong> decisionmaking<br />
power <strong>and</strong> who executes his<br />
functions for the purpose of promoting,<br />
co-ordinating <strong>and</strong> managing the<br />
achievement of the company’s<br />
aims <strong>and</strong> objectives.<br />
Manufacturer<br />
An actor who produces machines,<br />
equipment, fixed plant, devices (see<br />
Presidential Decree N° 459/1996),<br />
substances <strong>and</strong> preparations on a<br />
professional or commercial basis<br />
<strong>and</strong> introduces them to the market.<br />
The manufacturer may be both internal<br />
<strong>and</strong> external to the organisation.
N<br />
Non-compliance,<br />
non-conformity<br />
Every deviation from working regulations<br />
or st<strong>and</strong>ards, from practice, from<br />
procedures, from laws, from the<br />
performances of the management system<br />
<strong>and</strong> so on that could lead directly <strong>and</strong>/or<br />
indirectly to injury or illness, to damage<br />
to property, to damage to the workplace<br />
or to any combination of these.<br />
O<br />
Organisation<br />
A company, operator, firm, concern,<br />
enterprise, authority or association, or<br />
any part of any of these, whether legally<br />
recognised or not, public or private, that<br />
has functions of its own <strong>and</strong> its<br />
own administration.<br />
IMPORTANT NOTE: In the case of<br />
organisations with more than one<br />
operating unit, each individual operating<br />
unit may be defined as an organisation.<br />
P<br />
Performance<br />
Measurable results of the <strong>Health</strong> <strong>and</strong><br />
<strong>Safety</strong> in the Workplace Management<br />
System in relation to the control of<br />
health <strong>and</strong> safety risks undertaken by the<br />
organisation on the basis of its <strong>Health</strong><br />
<strong>and</strong> <strong>Safety</strong> in the Workplace policy <strong>and</strong><br />
objectives.<br />
IMPORTANT NOTE: performance<br />
measurements include the measurement<br />
of the activities <strong>and</strong> results of the <strong>Health</strong><br />
<strong>and</strong> <strong>Safety</strong> in the Workplace management.<br />
Prevention <strong>and</strong> protection<br />
service manager<br />
(Italian R. S. P. P.)<br />
A person appointed by the employer <strong>and</strong><br />
in possession of suitable aptitudes <strong>and</strong><br />
capacities.<br />
Prevention <strong>and</strong> protection<br />
service staff (Italian A. S. P. P.)<br />
One or more people appointed by the<br />
employer, after consultation with the<br />
Trade Union <strong>Safety</strong> Representative(s),<br />
to expedite the tasks provided for in<br />
Art. 9 of Legislative Decree N° 626/1994<br />
<strong>and</strong> subsequent amendments (tasks of<br />
the Prevention <strong>and</strong> Protection Service).<br />
Production unit<br />
A facility or a structure whose purpose is<br />
to produce goods or services, possessing<br />
functional technical <strong>and</strong> financial<br />
autonomy.<br />
106<br />
<strong>Fedrigoni</strong> <strong>Group</strong><br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
Professional illness<br />
A harmful condition contracted in the<br />
course of executing processes <strong>and</strong><br />
caused by the harmful action, slow<br />
<strong>and</strong> protracted in time, of a job or of<br />
materials or of negative factors present<br />
in the environment where the working<br />
activity is carried out.<br />
N.B.: Legislative Decree N° 38 dated<br />
23.02.2000 establishes the obligation on<br />
every medical practitioner to declare<br />
illnesses that may have originated as a<br />
result of a potentially harmful working<br />
activity to the Local <strong>Health</strong> Authority<br />
(ASL), to the National Institute for<br />
Insurance against Accidents in the<br />
Workplace (INAIL) <strong>and</strong> to the Provincial<br />
Labour Directorate, indicating their<br />
working history, their risks <strong>and</strong> the<br />
substances to which the worker is<br />
(or has been) exposed.<br />
Protection<br />
(Also see ‘Protection <strong>and</strong> Prevention<br />
Measures’)<br />
The sum total of al the measures that<br />
tend to reduce the probability that<br />
a negative event will come about.<br />
Protections can be classified as ‘Active<br />
Protections’ <strong>and</strong> ‘Passive Protections’.
Glossaries<br />
107<br />
Protection, active<br />
This has the aim of preventively<br />
eliminating a negative event <strong>and</strong>/or<br />
reducing its effects.<br />
Protection, passive<br />
This has the purpose of stopping a<br />
negative event from propagating.<br />
Protection <strong>and</strong> prevention<br />
measures<br />
(Also see ‘Protection’)<br />
The general measures designed to avoid<br />
accidental events. The general Protection<br />
<strong>and</strong> Prevention measures for health <strong>and</strong><br />
safety in the workplace can be listed as<br />
follows:<br />
• assessment of health <strong>and</strong> safety risks;<br />
• elimination of risks as a function of<br />
knowledge acquired on the basis of<br />
technical progress or, in cases when<br />
this is impossible, reducing them to<br />
a minimum;<br />
• reduction of risks at source;<br />
• planning prevention, aiming at achieving<br />
an operating context into which the<br />
company’s operating <strong>and</strong> organisational<br />
conditions <strong>and</strong> the influence exerted by<br />
factors related to the workplace blend<br />
coherently;<br />
• replacing what is dangerous with what is<br />
not dangerous or is less dangerous;<br />
• complying with the principles of<br />
ergonomics in workplace design, in the<br />
choice of equipment <strong>and</strong> in the definition<br />
of working <strong>and</strong> production methods;<br />
• prioritising collective over individual<br />
protection measures;<br />
• minimising the number of workers who<br />
are, or may be, exposed to risks;<br />
• using a limited number of chemical,<br />
physical <strong>and</strong> biological agents in the<br />
workplace;<br />
• subjecting workers to health check-ups<br />
in relation to specific risks;<br />
• moving individual workers away from<br />
exposure to risks, for health reasons<br />
related to their specific persons;<br />
• taking hygienic measures;<br />
• taking collective <strong>and</strong> individual<br />
protection measures;<br />
• preparing emergency measures to take<br />
in case of first aid, firefighting, worker<br />
evacuation <strong>and</strong> serious <strong>and</strong> immediate<br />
dangers;<br />
• using alert <strong>and</strong> safety signals;<br />
• regularly maintaining places, structures,<br />
equipment, machinery <strong>and</strong> fixed plant,<br />
with a special focus on safety devices<br />
in compliance with the instructions<br />
provided by their manufacturers;<br />
• providing workers with information,<br />
training <strong>and</strong> advice <strong>and</strong> involving them,<br />
or their representatives, in questions<br />
concerning health <strong>and</strong> safety in the<br />
workplace;<br />
• providing workers with adequate<br />
instructions.<br />
R<br />
Register of laws <strong>and</strong> regulations<br />
A framework listing the obligations <strong>and</strong><br />
prohibitions established by the law,<br />
with responsibilities <strong>and</strong> deadlines. This<br />
Register also includes the ‘Archive/<br />
Collection of laws <strong>and</strong> regulations’ <strong>and</strong><br />
the ‘List of obligation deadlines’.<br />
Risk<br />
The combination of the probabilities<br />
<strong>and</strong> of the consequences that a specific<br />
dangerous event will happen. The level<br />
of the risk derives from the combination<br />
of the probability <strong>and</strong> of the gravity of<br />
possible damage to health. According to<br />
British St<strong>and</strong>ard BS 8800:1996, risks can<br />
be classified on five levels, according<br />
to their combinations (see following<br />
definitions).<br />
Risk, tolerable<br />
A risk that is reduced to a level at which<br />
it can be tolerable for the organisation, in<br />
consideration of its legal obligations <strong>and</strong><br />
of its <strong>Health</strong> <strong>and</strong> <strong>Safety</strong> in the Workplace<br />
policy, i.e. a risk for which no corrective<br />
or safeguarding actions are necessary.<br />
In any case, solutions with a better<br />
cost-benefit ratio could be considered,<br />
as could improvements that call for no<br />
further economic layout. Monitoring<br />
is necessary, however, in order to<br />
guarantee that this type of risk tom,<br />
is kept under control.<br />
(Source: British St<strong>and</strong>ard BS 8800:1996)
Risk, slight<br />
A risk that calls for prevention measures<br />
to be taken to reduce it, although their<br />
cost must be commensurate to the level<br />
of the actual risk. These risk reduction<br />
measures must be put in place within a<br />
clearly defined time frame.<br />
(Source: British St<strong>and</strong>ard BS 8800:1996)<br />
Risk, moderate<br />
A risk that calls for preventive measures<br />
to be taken to reduce it that must be<br />
put in place within a clearly defined time<br />
frame <strong>and</strong>, in particular, one that is as<br />
short as possible. During the period<br />
necessary for the risk to be reduced,<br />
temporary organisational <strong>and</strong> procedural<br />
measures for reducing the risk should<br />
be identified if possible. In cases where<br />
the level of risk classified as moderate is<br />
associated with extreme damage, further<br />
considerations may be necessary to<br />
establish their probability more precisely,<br />
to as to be able to determine the need<br />
for improvement in control measures.<br />
(Source: British St<strong>and</strong>ard BS 8800:1996)<br />
Risk, real<br />
A risk that calls for preventive measures<br />
to be taken to reduce it that must be<br />
put in place very rapidly, if possible<br />
immediately, without any delay; in any<br />
case, the financial resources necessary<br />
for reducing the level of the risk must<br />
be made available immediately. In cases<br />
where the risk involves work in h<strong>and</strong>, the<br />
measures out in place must be urgent <strong>and</strong><br />
take priority over everything else.<br />
(Source: British St<strong>and</strong>ard BS 8800:1996)<br />
Risk, intolerable<br />
This is a kind of risk in whose presence<br />
the job cannot even be started if it<br />
has been detected during the phase of<br />
preventive assessment; if it is detected<br />
in a process that is already up <strong>and</strong><br />
running, the process must be suspended<br />
immediately <strong>and</strong> no working activities<br />
may continue. These may continue only<br />
after the risk has been reduced. In cases<br />
where there are no solutions of any<br />
kind for reducing the risk, not even by<br />
investing substantial resources, the work<br />
must be prohibited.<br />
(Source: British St<strong>and</strong>ard BS 8800:1996)<br />
108<br />
<strong>Fedrigoni</strong> <strong>Group</strong><br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong><br />
Risk, residual<br />
This is a risk of a potential kind that<br />
is not self-evident or obvious in any<br />
way, i.e. one that remains after all the<br />
organisational, procedural <strong>and</strong> technical<br />
actions for safeguarding workers’ health<br />
<strong>and</strong> safety have been put in place.<br />
Risk assessment<br />
(Italian: V. D. R.)<br />
The global procedure for estimating the<br />
scope of a risk <strong>and</strong> deciding whether the<br />
risk is tolerable or not, i.e. the global<br />
assessment of the probabilities <strong>and</strong><br />
of the gravity of the possible injuries<br />
<strong>and</strong> damage to health in a dangerous<br />
situation, so as to choose the most<br />
suitable safety measures.<br />
(Ref. UNI EN St<strong>and</strong>ard N° 292 – 1 : 1992)<br />
Risk prevention <strong>and</strong> protection<br />
service (Italian: S. P. P.)<br />
Part of the corporate organisation<br />
comprising people, systems <strong>and</strong> means<br />
external or internal to the company,<br />
whose purpose is the activity of<br />
prevention of <strong>and</strong> protection against<br />
professional risks in the company or, as<br />
the case may be, in the production unit.
S<br />
Glossaries<br />
109<br />
<strong>Safety</strong><br />
The absence of unacceptable risks <strong>and</strong><br />
damage (see ISO/IEC - Guide N° 2)<br />
<strong>Safety</strong> milestone<br />
This is a detailed performance stipulation,<br />
quantified whenever possible, that refers<br />
to a part or the whole of an organisation<br />
<strong>and</strong> derives from the health <strong>and</strong> safety<br />
in the workplace objectives; milestones<br />
have to be established <strong>and</strong> achieved in<br />
order to reach these objectives.<br />
<strong>Safety</strong> objectives<br />
The ultimate targets of overall safety,<br />
derived from the health <strong>and</strong> safety in the<br />
workplace policy that an organisation<br />
decides to adopt <strong>and</strong> pursue <strong>and</strong> which<br />
is quantified wherever possible.<br />
Stakeholder<br />
See ‘Interested Parties’.<br />
Subordinate (employed) worker<br />
A subordinate or employed worker is a<br />
person who works outside his/her home<br />
in a position of dependency <strong>and</strong> under<br />
the direction of other(s), with or without<br />
payment, also for the sole purpose of<br />
learning a craft, an art or a profession.<br />
Substantial alteration<br />
Any organisational, managerial, plant or<br />
structural intervention that alters the<br />
responsibility, functionality, performance<br />
<strong>and</strong> execution of a process, even<br />
separately.<br />
Superior<br />
The superior is the person who, by virtue<br />
of his or her technical competences,<br />
has the position <strong>and</strong> the responsibility to<br />
supervise <strong>and</strong> superintend the individual<br />
phases of the production process. i.e. the<br />
work done by the other workers.<br />
Superiors are held to include Site<br />
Managers, Team Leaders, Heads of<br />
Department <strong>and</strong> their Assistants, as<br />
they are specified in accident prevention<br />
regulations.<br />
T<br />
Top Management<br />
The proprietor, the entrepreneur, the<br />
members of the Board of Directors, the<br />
Managing Director, the General Manager<br />
<strong>and</strong> any other persons holding power or<br />
proxies of power <strong>and</strong> that influence the<br />
entire organisation.<br />
Trade Union <strong>Safety</strong><br />
Representative (Italian: R. L. S.)<br />
A person or persons elected or<br />
designated to represent the workers with<br />
regard to aspects of health <strong>and</strong> safety in<br />
the workplace, usually known simply as<br />
the <strong>Safety</strong> Representative.
V W<br />
Visitor<br />
A physical actor who is present in the<br />
company/organisation for a limited <strong>and</strong><br />
defined period of time, in a regulated<br />
manner, with the purpose of acquiring<br />
or providing knowledge <strong>and</strong> information<br />
about the company’s operations <strong>and</strong><br />
who does not interfere directly with its<br />
activities.<br />
Weak point<br />
An inadequacy in the Management System<br />
detected in the course of a system audit<br />
or of an operative audit.<br />
Worker<br />
A person who works as the employee of<br />
an employer […], occupying a subordinate<br />
position that may also be of a special<br />
nature. The same status is accorded to<br />
worker members of co-operatives or of<br />
partnerships <strong>and</strong> companies, also of the<br />
unincorporated kind, who work for the<br />
company or organisation in question […].<br />
Working equipment<br />
All <strong>and</strong> any machinery, equipment, tools<br />
or fixed plant destined to be used during<br />
work.<br />
Work place or station<br />
Fixed or variable stations where the<br />
worker executes his or her tasks.<br />
Workplace<br />
All the places destined to contain work<br />
places <strong>and</strong> stations, located inside the<br />
company or of the production unit,<br />
together with every other place in the<br />
area of the same company or production<br />
unit that is in nay case accessible for<br />
work.<br />
110<br />
<strong>Fedrigoni</strong> <strong>Group</strong><br />
<strong>Environmental</strong>,<br />
<strong>Health</strong> <strong>and</strong> <strong>Safety</strong><br />
<strong>Group</strong> <strong>Report</strong><br />
<strong>2011</strong>