Successful process analytics require morethan just a gas chromatographThe considerable benefits of gas chromatography can be fully exploited when the outstanding technologiesof MAXUM edition II, MicroSAM and SITRANS CV are combined with other factors.Application“Application” is the term used for customer-specificsystem adaptation to the measuring task. It is here thatthe strengths of the MAXUM edition II, MicroSAM andSITRANS CV show their full effect. Our applicationsspecialists are involved in the process right from the start,bringing years of experience with hundreds of applicationswith our gas chromatographs. They configure thedevice, according to detailed customer specifications,including the oven, detectors, valves and separationcolumns. The appropriate solution is then developed inclose collaboration with the customer and introducedduring the factory acceptance test.Sample conditioningThe quality and reliability of the measured values of a gaschromatograph are in direct correlation to the quality ofthe samples fed into the device. Sample conditioning is anintegral part of a reliable analytical solution and furthermoreis responsible for 50–80 % of maintenance costsand analyzer-related downtimes. We recommend sampleconditioning geared to the gas chromatograph in order toensure the highest level of reliability and simplified maintenance.The future will see a trend toward increased automationof sample conditioning. If the sample conditioningprocess can supply additional measured data such asflow rate, temperature, and pressure, this could help todiagnose faults at an early stage and, as a result, reducemaintenance expenditure.Data managementReliable communication between analyzers and thecontrol system is vitally important for process control.While SITRANS CV is fitted with the operator softwareCVControl necessary for custody transfer, the independentanalyzers MAXUM edition II and MicroSAM use the samesoftware and infrastructure for communication. With thehelp of this infrastructure, measured values can be transmitted,further calculated or corrected if necessary andparameters can be set and modified.In addition, calibration and validation processes can betriggered and tracked and status signals (also externalones) scanned and processed. Alternatively, our AnalyzerSystem Manager (ASM) can take over these functions.TechnologyApplicationSamplepreparationDatamanagement10
SoftwareThe Gas Chromatograph Portal workstation software runson a PC workstation, and provides real-time status forall MAXUM and MicroSAM gas chromatographs in a localarea network. In the event of an alarm, interrogatingthe analyzers is as simple as clicking on the icon for theanalyzer in question. This automatically calls up screensthat are intuitive to use and display all the analyzer’s keyperformance parameters.Every gas chromatograph in the network is monitoredcontinuously with the Gas Chromatograph Portal software,mapping current analysis and operating conditions.The results of an analysis, chromatograms or alarmprotocols are all but a mouse click away. Furthermore,automatic data logging and reporting functions arefully supported in the Gas Chromatograph Portal.The operating software CVControl for SITRANS CV makesa user manual practically superfluous. It is self-explanatoryand enables comfortable operation of the device.The storage of data within the device, the use of logbooks, and the various user levels, including passwordprotection, facilitate the installation and operation ofSITRANS CV in fiscal metering applications according todifferent local meterological requirements and standards.Data communication in line with industry standardsOur gas chromatographs are fully compatible withmodern Ethernet networks and offer, when teamed withthe corresponding software, access to all measuringresults, diagnostics, and key performance indicators(KPIs). They natively support the Modbus TCP / IP-Data-Protocol. This simplifies data transfer for the direct andsecure connection to a plant control system. A systemexpansion into a single joint network is possible withoutproblems and without the practical limitation of thenumber of gas chromatographs. In this way, a system canquite simply grow in step with analytical requirements,over the course of time. Furthermore, it is possible toconfigure the system to be fully redundant, in terms ofnetworking and connectivity, for those applicationswhich demand a high level of data security.Analyzer System ManagerWith the Analyzer System Manager (ASM) we offer a PCbasedoperating and monitoring system for the monitoring,checking and administration of analyzers insubsystems or the entire plant. The intuitive user interfacesprovide easy access from the PC to measurementtrends, equipment statuses and statistical evaluations ormake it possible to start up test routines for the validationof measuring results. A comprehensive reporting moduledocuments the evaluation.Benefits• Just one system monitors, tests and administers themost disparate analyzers• Visualization and operation from simple single-user ordistributed multi-user systems with redundant servers• Evaluation of measuring reliability by checking analyzerswith a variety of validation routines, for example,based on the industry standard ASTM D 3764• Increased analyzer online time• Statistical evaluation of operating conditions and performancecharacteristics (KPIs) such as availability, errorrate and frequency of maintenance• Reduction of maintenance costs through device-specificplanning, implementation and control of maintenancetasks• Documentation of the performance – from individualanalyzers to the entire systemField of applicationThe ASM is ideally suited for all systems and plants whereanalyzer performance documentation and high reliabilityof the measured values are required. Distributed analyzerscan be monitored from a central workstation through thecommunication network. The ASM is especially suitablefor implementation in the oil and gas, the petrochemicaland the chemical industries for the optimization of theanalyzer landscape in existing or new plants.The Analyzer System Manager (ASM) optimizesperformance through its intuitive user interface.11