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corrosion &<br />

<strong>prevention</strong><br />

Corrosion Management for a Sustainable World:<br />

Transport, Energy, Mining, Life Extension and Modelling<br />

Crown Conference Centre • Melbourne, Victoria, Australia • 11–14 November 2012<br />

www.acaconference.com.au<br />

Proudly presented by:<br />

Major sponsor:<br />

preliminary programme<br />

& registration brochure


In 2012, the ACA Victoria Branch will host the annual ACA<br />

conference in Melbourne at the Crown Conference Centre.<br />

The annual ACA conference is a three day gathering of<br />

world experts on corrosion mitigation. This will be a<br />

premium networking event as well as a source for the<br />

latest information concerning corrosion mitigation.<br />

Entitled Corrosion & Prevention 2012, the conference<br />

will comprise a programme of keynote presentations<br />

and presentations under a range of industry ‘streams’,<br />

integrated with an exhibition which will showcase<br />

products and services of the corrosion mitigation<br />

industry. Approximately 400-450 delegates are expected<br />

to attend from industries such as protective coatings,<br />

water, defence, building and construction, mining, oil &<br />

gas, cathodic protection, power and more.<br />

Your Hosts<br />

The Australasian Corrosion Association Incorporated<br />

(ACA) is a membership not-for-profit, industry association,<br />

established in 1955 to service the needs of Australian and<br />

New Zealand companies, organisations and individuals<br />

involved in the fight against corrosion.<br />

The mission of the ACA is to promote the co-operation<br />

of academic, industrial, commercial and governmental<br />

organisations in relation to corrosion and its mitigation<br />

and for disseminating information on all aspects of<br />

corrosion and its <strong>prevention</strong> by promoting lectures,<br />

symposia, publications and other activities.<br />

Contact<br />

PO Box 112 Kerrimuir<br />

Victoria 3129, Australia<br />

Suite 1, 458 Middleborough Road<br />

Blackburn, Victoria 3130, Australia<br />

Ph: +61 3 9890 4833<br />

Fax: +61 3 9890 7866<br />

Email: conference@corrosion.com.au<br />

Web: www.corrosion.com.au<br />

The Destination<br />

Consistently voted one of the world’s most liveable cities,<br />

Melbourne is a lively and cosmopolitan city that combines<br />

a fanatical love for the creative arts and good living with<br />

a state-wide sports addiction to make a city like no other.<br />

Set around the shores of Port Phillip Bay, the central<br />

business district is located on the northern banks of the<br />

picturesque Yarra River.<br />

But it is within Melbourne’s hidden laneways where the<br />

city truly comes to life, where mainstream culture takes a<br />

back seat to allow for one-off boutiques, unique galleries,<br />

tiny cafés and hidden bars. With an eclectic dining scene<br />

that offers a startling array of the world’s great cuisines,<br />

from popular favourites to the truly ground breaking.<br />

Although Melbourne is celebrated as Australia’s home to<br />

the arts, sport and shopping, just one hour’s drive from<br />

the city takes you a world away from the urban frenzy.<br />

With destinations like the Yarra Valley, The Great Ocean<br />

Road and Victoria’s Goldfields region you can take your<br />

pick from 100 local vineyards, rest and relax at award<br />

winning day spas, tee off at world class golf courses or<br />

even enjoy a swim with the dolphins.<br />

Melbourne is a creative, exciting, ever-changing city<br />

with extraordinary surprises to be discovered in every<br />

basement, rooftop and laneway. The possibilities are<br />

endless, so forget what you think you know. Take a chance,<br />

lose yourself in Melbourne.<br />

Hugging the tip of the Australian east coast, Victoria is<br />

Australia’s second-smallest state. Few places can match<br />

the vast natural diversity on offer in Victoria. Packed into<br />

such a compact area is a wealth of diverse regional areas<br />

and attractions, from sweeping coastline and pristine<br />

beaches to national parks and forests teeming with<br />

wildlife to wineries, lakes and mountains offering skiing,<br />

climbing and hiking. Best of all, many of Victoria’s unique<br />

and varied landscapes are easily accessible as day trips<br />

from Melbourne.<br />

Whether discovering Australia’s gold mining history at<br />

an historical township such as Ballarat, or getting up<br />

close and personal with wildlife and penguins at the<br />

Phillip Island Nature Park, visit regional Victoria for an<br />

unforgettable experience.<br />

Check it out:<br />

www.visitvictoria.com


plenary lecturers<br />

Dr Bruce Ackland<br />

Bruce Ackland & Associates Pty Ltd, Australia<br />

Dr Bruce Ackland obtained a Bachelor of<br />

Science with Honours in Physics at Monash<br />

University in 1979 and a Doctor of Philosophy in 1984,<br />

also at Monash University in the Department of Materials<br />

Engineering. Bruce has worked in the corrosion and<br />

cathodic protection industry since 1982, forming Bruce<br />

Ackland & Associates in 1985. Cathodic protection<br />

projects have involved work throughout Australia, New<br />

Zealand, Asia, the Middle East and North Africa. Bruce<br />

maintains an active role as a member and chairman in<br />

Australian Standards committees; is the current chairman<br />

of the Australian Electrolysis Committee and is an<br />

accredited ACA lecturer and Corrosion Technologist.<br />

Mario Blasco<br />

Dulux Protective Coatings, Australia<br />

Mario Blasco obtained a Bachelor of<br />

Applied Science degree at the University<br />

of Melbourne in 1986. Mario has worked in Dulux<br />

Research and Development for 25 years to the present<br />

day, starting in the Dulux Coil Coatings laboratory as<br />

a research and formulation chemist there until 1995.<br />

After that Mario moved to the Dulux Protective Coatings<br />

Laboratory where he focussed on the continuing<br />

development of two-pack coatings for the protection<br />

of steel and concrete against degradation, particularly<br />

the formulation of coatings that withstand the wide<br />

range of corrosive and chemical environments across<br />

the Australasian region. Mario’s current role is Technical<br />

Manager of the Protective Coatings Division.<br />

Tony Hughes<br />

CSIRO, Australia<br />

Dr. A.E. Hughes received a B.App.Sc. with<br />

distinction (1978) and M.App.Sc. (1982)<br />

from RMIT and subsequently received his PhD 1991<br />

also from RMIT. He joined the Commonwealth Scientific<br />

and Industrial Research Organisation (CSIRO) Materials<br />

Science Division in 1982 working as a surface scientist<br />

to study surface reactions and catalysis. He has worked<br />

in a range of different materials science areas including<br />

surface science, catalysis, segregation in solid oxide<br />

electrolytes, metal finishing, rare earth conversion<br />

coatings and prognostic health management of structures.<br />

He is currently working in self healing coatings, chromate<br />

replacement inhibitors and heterogeneous catalysis. He<br />

has over 130 publications (book, journal and patents).<br />

Dr Hughes has led on major projects with Boeing, BAE<br />

SYSTEMS in the corrosion and corrosion mitigation area<br />

and with Orica in catalysis. He has been an Adjunct<br />

Professor at RMIT University Physics Department and<br />

has received awards from the Royal Society of Chemistry<br />

(2004), BAE SYSTEMS Chairman’s Silver Award for<br />

Innovation (2002) and an award from CSIRO for Innovation<br />

in 1994.<br />

Paul Natishan<br />

US Naval Research Laboratory, USA<br />

Dr. Natishan received a B. S. in Biology<br />

from Wilkes College and a M.S and Ph.D. in<br />

Materials Science and Engineering from the University of<br />

Virginia. He came to the Naval Research Laboratory (NRL)<br />

as a National Research Council post-doc and joined NRL as<br />

a Research Metallurgist in 1985. Dr. Natishan is currently<br />

Head of the Corrosion Science and Environmental Effects<br />

Section. He has worked in the fields of corrosion and<br />

materials science and engineering and electrochemistry<br />

for 28 years. His research has resulted in 99 publications<br />

and 7 U.S. patents. He was inducted as a Fellow of NACE<br />

International in 1998 and a Fellow of the Electrochemical<br />

Society (ECS) in 2005. He is a Past President and Past<br />

Secretary of ECS and was appointed Adjunct Full Professor<br />

at Duke University in 2006. Dr. Natishan was the recipient<br />

of the Blum and Foley Awards from the National Capital<br />

Section of ECS and the Kruger Award from the NACE<br />

International Baltimore/Washington Section.<br />

Graham Sussex<br />

Sussex Materials Solutions Pty Ltd, Australia<br />

Graham Sussex started his professional<br />

career with a PhD in Solid State Physics at<br />

Melbourne University. He moved into corrosion in 1979,<br />

initially working on electrochemical research projects<br />

at UMIST and since 1985 on industrial problem solving<br />

in corrosion and materials’ properties. He worked at<br />

CAPCIS for 2 years, returning to Australia for an 8 year<br />

stint with an NDT and engineering consulting company<br />

working in a multidisciplinary group. It included corrosion<br />

investigations, accelerated corrosion and product testing<br />

as well as broader engineering and non-metallic projects.<br />

In 1996 he moved to Materials Australia (MA) for 5 years<br />

leaving in 2001 to establish Sussex Materials Solutions Pty<br />

Ltd. Since then he spends 50% of his time as the Technical<br />

Specialist for the Australian Stainless Steel Development<br />

Association (ASSDA) answering technical questions for the<br />

users of stainless steel.<br />

Geraint Williams<br />

Swansea University, United Kingdom<br />

Dr Williams is a senior lecturer in materials<br />

science and engineering at the College of<br />

Engineering in Swansea University. He holds a 1st class<br />

degree in chemistry and a PhD in physical/inorganic<br />

chemistry from Swansea University. After post-doctoral<br />

appointments in both semiconductor gas sensors and<br />

corrosion science, he became a member of the academic<br />

staff of the College of Engineering in 2007. He is the<br />

author of over 200 journal and conference papers<br />

and the co-originator of 6 patents in fields ranging<br />

from aqueous corrosion of metals and gas sensors,<br />

to the photochemistry of semiconductor colloids and<br />

powder dispersions. He is a leading expert in the use of<br />

advanced electrochemical scanning techniques, both<br />

to quantify organic coating integrity and to visualise<br />

fingerprints on metal surfaces. His research interests lie<br />

in the areas of localised corrosion mechanisms, novel<br />

protective coating technologies, chemical sensors and<br />

fingerprint detection techniques.


technical programme<br />

The following list of papers is based on abstracts received<br />

which have been provisionally accepted for Corrosion &<br />

Prevention 2012 by the conference technical committee.<br />

Fully formatted papers must be received by 29th June<br />

2012. They will then be subject to a peer review process<br />

before they can be officially accepted for Corrosion &<br />

Prevention 2012. The following list of abstracts was<br />

accurate at the time when this brochure was printed.<br />

Please note that the allocation of papers under the ‘streams’ is currently a draft and subject to change.<br />

Abstract No. Abstract Title Corresponding Author Organisation<br />

STREAM: ADVANCES IN CORROSION PREVENTION AND CATHODIC PROTECTION<br />

19 Effect of Corrosion on Bond Strength of Steel Reinforcement in Concrete Ahmad Shayan ARRB Group<br />

38 The Inhibitive Performance of Zinc-Based Anticorrosion Nano Pigments Using<br />

Electrochemical Techniques<br />

Sadegh Mahvidi Institute for Color Science<br />

and Technology<br />

42 External Corrosion Protection Options for Ductile Iron Pipelines: A Review. David Nicholas Nicholas Corrosion<br />

52 Concrete Cathodic Protection Monitoring of Port Infrastructure Christine Crawshaw AECOM<br />

65 Two-terminal Active CP Controller for Galvanic Anodes Rajko Vukcevic M. Brodribb Pty Ltd<br />

77 The Detection and Mitigation of Electrolysis Corrosion on Buried Pipelines, Peter Hosford<br />

Ausgrid<br />

Storage Tanks, Cable Sheaths and Earth Grids<br />

80 Durability Design and Testing for the Hot Marine Environment Don Wimpenny Halcrow<br />

81 Non-Destructive Assessment of Corrosion of Anchors Don Wimpenny Halcrow<br />

136 Mine Concrete Process Tank Repaired with Hybrid CP System Ian Godson Infracorr Consulting PL<br />

143 Technological Developments in Marine Impressed Current Cathodic Protection Hensen Khosasi Aurecon Australia<br />

Systems<br />

145 Energy Efficiency of Cathodic Protection Systems Richard Brodribb M. Brodribb Pty Ltd<br />

148 Introduction to Design Techniques Used for Hybrid Corrosion Protection Luke Thompson Infracorr Consulting PL<br />

Systems<br />

STREAM: CASE STUDIES<br />

34 The Astor Apartments - Facade Repairs, Protective Coatings and Heritage Peter Johnsson Hyder Consulting<br />

Conservation<br />

37 The Detection and Mitigation of Electrolysis Corrosion in Major Commercial<br />

Centres<br />

Peter Hosford<br />

Ausgrid<br />

40 Use of Fiber Reinforced Polymer Linings for Controlling Corrosion in Mineral<br />

and Chemical Processing Industries<br />

Michael Stevens<br />

Ashland Performance<br />

Materials<br />

59 Corrosion of Copper Alloys Assets in Fresh Water Sarah Furman AECOM<br />

76 Electrochemical Chloride Extraction Site Trials of Reinforced Concrete Bridge<br />

Substructure Elements<br />

Warren Green<br />

Vinsi Partners Consulting<br />

Engineers<br />

122 The Economics of Applying Internal Coatings to Pump Casings Paul Vince SA Water<br />

141 In Vitro Studying Corrosion Behaviour of Biocorrodible Mg Alloys Sina Jamali IPRI, University of<br />

Wollongong<br />

144 Old Decks Die Hard - A Review on the Stages of An Iconic Wharf. Darwin, N.T. Rana Everett Charles Darwin University<br />

146 Half-cell Potentials - Useful or Misleading? Ulf Kreher Aurecon Australia<br />

156 A Case Study of Pitting Corrosion Assessment of a Pressure Filter Vessel Using Vahid Afshari<br />

GHD<br />

Numerical Method<br />

STREAM: CONTRACTOR PERSPECTIVES<br />

48 The Relationship between Chemical Composition, Anode Size, and<br />

Russell Northey Cathodic Diecasting<br />

Microstructure, of Al-Zn-In-Si Offshore Structure Anodes<br />

STREAM: CORROSION ENGINEERING AND INDUSTRIAL IMPLEMENTATION<br />

35 Metallic Coating Innovations on Cold Formed Hollow Sections David Harrison OneSteel ATM<br />

62 A Critical Review of Sacrificial Anode and Hybrid Cathodic Protection Systems<br />

for the Mitigation of Concrete Reinforcement Corrosion<br />

Warren Green<br />

Vinsi Partners Consulting<br />

Engineers<br />

87 Using Acoustic Emission to Assess Above Ground Storage Tank Floor Corrosion Simon Langdon ATTAR<br />

115 Are You Getting Your Pixels Worth Roman Dankiw Asset Inspection Consultants<br />

129 Pitting Resistance of Candidate Materials for Nuclear-Desalination Plants Ahmed Al Zaabi Khalifa University<br />

142 Development of Corrosion Resistant Magnesium Alloys Xiaojian Xia ARC Centre of Excellence for<br />

Design in Light Metals<br />

171 Design Consideration and Interfacing between Onshore to Offshore Pipeline<br />

Cathodic Protection Systems<br />

John Grapiglia Corrosion Control<br />

Engineering (WA) Pty Ltd<br />

STREAM: CORROSION IN ENERGY SYSTEMS AND DISTRIBUTION NETWORKS<br />

8 Corrosion in Renewable Energy Power Production Les Boulton Les Boulton & Associates Ltd<br />

56 High Temperature Oxidation Behaviour of 2.25%Cr and 9%Cr Boiler Steels in<br />

Laboratory and Plant Steam Environments<br />

Andrew Czerwinski<br />

HRL Technology/Monash<br />

University<br />

172 HVAC Transmission Tower Corrosion Assessment Case History Jason Paterson Mears Integrity Solutions


STREAM: CORROSION MANAGEMENT<br />

55 The Use of Electrical Resistance Corrosion Sensors to Assess Infrastructure<br />

Protective Systems<br />

Warren Green<br />

Vinsi Partners Consulting<br />

Engineers<br />

70 Ground Penetrating Radar Array for the Condition Assessment of Bridge Decks Reuben Barnes PCTE<br />

78 Innovative Monitoring Techniques for Enhanced Management of Water Assets Frédéric Blin AECOM<br />

88 Assessment of Corrosion Progression on ACSR Conductors Using OHLCD & David Padfield ATTAR<br />

CCAS Technologies<br />

95 The Art of Corrosion Risk Management Narendra Tripathi Roads and Maritime Services<br />

121 Risk Assessment Framework for Buried Steel Assets Exposed to<br />

Kerryn Wilson<br />

AECOM<br />

Microbiologically Influenced Corrosion (MIC)<br />

126 Ultrasonic Detection and Measurement of Isolated and Pitting Corrosion Paul Grosser ATTAR<br />

155 Assessment of Water Quality in Assets Across WA Using Corrosion Indices Vahid Afshari GHD<br />

157 Alternative Techniques for the Rehabilitation of Concrete Bridge Structures Michael Moore Roads and Maritime Services<br />

affected by Reinforcement Corrosion<br />

160 The U.S. Department of Defense Corrosion Program George Keller LMI<br />

161 Sustainability from an Asset Owner's Perspective Radhe Khatri Roads and Maritime Services<br />

STREAM: CORROSION MODELLING<br />

10 Corrosion Map of Australia: Principles and Implications Ivan Cole CSIRO<br />

23 Long-term Corrosion of Cast Iron Cement Lined Pipes Robert Petersen Centre for Infrastructure<br />

Performance and Reliability,<br />

The University of Newcastle<br />

32 Long-term Corrosion of Grey Cast Iron in Marine Environments Robert Melchers The University of Newcastle<br />

36 Reliability Analysis of Long Term Pitting Corrosion of Welded Marine Steel Igor Chaves<br />

The University of Newcastle<br />

Pipelines<br />

43 The Role of Water in Atmospheric Corrosion John Duncan<br />

85 Understanding Speciation of Rare Earth Cinnamates and their Impact on the Marianne Seter ACES, Deakin University<br />

Corrosion Inhibition Mechanism for AS1020 Steel<br />

123 Modeling of Damage Evolution during Crevice Corrosion of Nickel Alloys Scott Lillard University of Akron<br />

STREAM: CORROSION SCIENCE AND RESEARCH<br />

9 Novel Concept of Failure of Thin Organic Films Khaled Habib Materials Science Lab.,<br />

Department of Advanced<br />

Systems, KISR<br />

11 Temperature Effect on Oxidation of Binary Fe-Si and Fe-Al alloys in CO 2 -H 2 O<br />

Gas Atmosphere<br />

Huan Li<br />

University of New South<br />

Wales<br />

12 Carburisation of Fe-Al Alloys in High and Low Carbon Activity Gases at High<br />

Temperatures<br />

14 Long Term Pitting of Buried Cast Iron Watermains Compared with Short Term<br />

Electrochemcial Testing<br />

Jianqiang Zhang<br />

Matthew Dafter<br />

University of New South<br />

Wales<br />

Hunter Water Australia/The<br />

University of Newcastle<br />

16 Characterising the Pit to Crack Transition Alan Turnbull National Physical Laboratory<br />

28 The Changing Composition of the Corrosion Products of Mild Steel in Severe Robert Jeffrey<br />

The University of Newcastle<br />

Marine Atmospheres<br />

29 The Effect of Increasing Amounts of Nutrient on the Corrosion Rate of Mild Robert Jeffrey<br />

The University of Newcastle<br />

Steel<br />

31 The Effect Coupon Size on Measurement of Atmospheric Corrosivity Robert Jeffrey The University of Newcastle<br />

33 Study the Chemical and Electrochemical Conditions Beneath Disbonded Maftah Alkathafi Sirte University<br />

Coatings Using a Numerical Modelling<br />

39 Mechanical Properties and Oxidation Resistance of Fe-Cr Alloys with Controlled Mahesh Venkataraman Monash University<br />

Dispersion of Microcrystalline Grains in a Nanocrystalline Matrix<br />

47 In-vitro Evaluation of Stress Corrosion Cracking Behaviour of ZX50 Magnesium Lokesh Choudhary Monash University<br />

Alloy in a Simulated Body Fluid<br />

49 Influence of Steel-concrete Interface Condition on Galvanic Corrosion Currents<br />

in Carbonated Concrete<br />

Arnaud Castel<br />

Université de Nice-Sophia<br />

Antipolis, Laboratory Jean<br />

Alexandre Dieudonné<br />

58 Water-based Organosilanes in Corrosion Protection of Galvanised Steel Using<br />

Surfactants as Stabilisers<br />

60 Role of Biofilms Developed in Pure and Mixed Cultures of Sulfate Reducing and<br />

Iron Reducing Bacteria on Pitting of Mild Steel<br />

Kristina Eriksson-Scott<br />

Sachie Welikala<br />

University of Western<br />

Sydney<br />

Monash University<br />

61 Stress Corrosion Cracking of a Twinning Induced Plasticity (TWIP) Steel Raman Singh Monash University<br />

63 Carbon Dioxide Corrosion Inhibition by Rare Earth Metal - Organic Compound: Mike Yongjun Tan Deakin University<br />

A Preliminary Experimental Study<br />

64 The Effect of Carbide-Forming Elements on the Metal Dusting Rate in<br />

Gideon Slabbert Mintek<br />

Hydrocarbon Environments<br />

68 The Growth and Localized Breakdown of the Passive Film on Iron Studied in Situ<br />

Using Raman Microscopy with Electrochemical Control<br />

Michel Nieuwoudt University of Auckland


69 The Effect of Rare Earth Element Combinations on the Corrosion Behviour of<br />

Magnesium Alloys<br />

Aaron Sudholz<br />

Defence Science and<br />

Technology Organisation<br />

72 The Role of Precipitates Upon the Kinetic Stability of Aluminium Xian Zhou Monash University<br />

73 Reactive Wetting in Corrosion: A Mild Steel Example Jason Connor Ian Wark Research Institute<br />

75 Role of Microorganisms in Stress Corrosion Cracking (SCC) of Mild Steel: Amrita Majumder Monash University<br />

A Review<br />

86 Analysis of High Temperature Damage Mechanisms is a 310 Stainless Steel Hot<br />

Recycle Gas Furnace<br />

Richard Clegg<br />

Process Engineering<br />

and Light Metals Centre,<br />

CQUniversity<br />

91 Characterization of Corrosion Products on Steel During the Interaction with Sea Infant Bosco<br />

CSIRO/ Deakin University<br />

Water Droplets<br />

92 Inhibition of Corrosion on AA2024-T3 by Rare-earth and Organic Compounds Rainier Catubig Deakin University/CSIRO<br />

100 Electrochemical Measurements and Short-term-in-Situ Exposure Testing of<br />

Mild Steel in Seawater<br />

101 Applicability of Electrokinetic Principles to Simulate Measured Polarization<br />

Curves<br />

102 CO 2 Corrosion Studies of Carbon Steel using In-Situ Synchrotron X-Ray<br />

Diffraction<br />

Lothar Stockert<br />

Geoffrey Will<br />

Monika Ko<br />

University of Applied<br />

Sciences Wuerzburg-<br />

Schweinfurt<br />

Queensland University<br />

Technology<br />

Quest Integrity NZ<br />

104 Passivation of AA5083 by Anodic Prereatments in Ionic Liquids Peipei Huang Deakin University<br />

105 Development of an Aircraft Deployable Corrosion Prognostic Health<br />

Antony Trueman Defence Science and<br />

Management System<br />

Technology Organisation<br />

106 Electrochemical Experiments to Determine the Probability of Corrosion under<br />

a Droplet<br />

Antony Trueman<br />

Defence Science and<br />

Technology Organisation<br />

107 Characterisation of Paint Coatings using Automated Ultra-Microtome SEM Antony Trueman Defence Science and<br />

Technology Organisation<br />

108 Cathodic-Limited Kinetics on Aircraft Alloys in Aerated Chloride Environments Antony Trueman Defence Science and<br />

Technology Organisation<br />

111 Improving Corrosion Resistance in Amorphous Magnesium Alloys Jake Cao University of New South<br />

Wales<br />

116 The Effects of Time and Water Depth on the Corrosion of Cast Iron in Port Ian MacLeod<br />

Western Australian Museum<br />

Phillip<br />

118 High Resolution Characterisation of the Evolution of Microstructure and Rajeev Gupta<br />

Monash University<br />

Electrochemical Properties for 7xxx Aluminium Alloys<br />

120 Trial Methodology for Producing Intergranular Corrosion on AA7075-T651 Maria Salagaras Defence Science and<br />

Technology Organisation<br />

124 Effect of Coating Systems on Corrosion Resistance of Laser Assisted Selfpiercing<br />

Riveted Joints of Magnesium Alloys<br />

Richard Clegg<br />

Process Engineering<br />

and Light Metals Centre,<br />

CQUniversity<br />

127 Developing Self-repairing Oxides to Protect Zinc Sebastian Thomas CSIRO/ Monash University<br />

130 General Aspects of the Corrosion of Aluminium Alloys and Performance of Nazatul Sukiman Monash University<br />

Experimental Alloys<br />

131 Factoring Durability into Performance Driven Design of Mg-alloys Kateryna Gusieva Monash University<br />

132 Corrosion of Materials in a Multitude of Microclimates Using Portable Exposure Ryan Sugamoto University of Hawaii<br />

Racks in the Pacific Region<br />

134 Study of Corrosivity-Sensor Output and Correlation to the Corrosion Rates of Lloyd Hihara<br />

University of Hawaii Manoa<br />

Various Alloys and Metals in Hawaii Micro-Climates<br />

135 Effects of Temperature and Chloride Ion on Electrochemical Behaviours of a Pyungyeon Cho Khalifa University<br />

Duplex Stainless Steel<br />

137 Dissolution Behavior of Novel Lead Anodes for Copper Electrowinning Marie Clancy ARC Centre for Design<br />

of Light Metals, Monash<br />

University<br />

147 Evaluation of Thiosulfate as a Substitute for Hydrogen Sulfide in Sour Corrosion Gerald Frankel The Ohio State University<br />

Fatigue Studies<br />

152 Synthesis and Characterization of Electroactive Nanostructures Synthesized<br />

Using Ozone<br />

Victoria Gelling North Dakota State<br />

University<br />

154 Can Development of High Temperature Materials Meet the Challenges for David Shifler<br />

Office of Naval Research<br />

Energy and other Future Issues?<br />

158 Roles of De-alloying in Stress Corrosion Cracking Stan Lynch Defence Science and<br />

Technology Organisation<br />

159 Towards Rendering Steel Reinforced Concrete Immune to Chloride Induced<br />

Corrosion<br />

165 The Influence of Microstructure on the Corrosion Performance of Rolled Zinc<br />

Alloys<br />

Gareth Glass<br />

Tim Muster<br />

Concrete Preservation<br />

Technologies<br />

CSIRO<br />

169 “Trigger” Mechanisms for Initiation of Pitting Corrosion of Stainless Steels David Williams University of Auckland


170 Functionalization of Titanium Alloys by Anodizing Juan José de<br />

Damborenea<br />

The National Centre for<br />

Metallurgical Research<br />

(CENIM)<br />

173 Suitability of Aluminium in Marine Environments Krishnan Kannoorpatti North Australian Centre for<br />

Oil and Gas<br />

STREAM: PROTECTIVE COATINGS<br />

13 Blast Cleaning Standards: Cutting through the Confusion? Robert Francis R A Francis Consulting<br />

Services<br />

15 The Application of Plasma Electrolyte Oxidation (PEO) to the Production of<br />

Corrosion Resistant Coatings on Magnesium Alloys: A Review<br />

Riyad Hussein<br />

University of Windsor<br />

41 The Effect of Cationic Surfactants on Corrosion Resistance and Adhesion of<br />

Coating on Mild Steel Cleaned by Sulfamic Acid Solution<br />

Sadegh Mahvidi<br />

44 Silane Coating for the Corrosion Protection of a Magnesium Alloy, ZE41 Parama Chakraborty<br />

Banerjee<br />

Institute for Color Science<br />

and Technology<br />

Monash University<br />

45 Efficiency of Hydrophobic Impregnation- Site Results Grant Dowling Sika Australia Pty Ltd<br />

46 Exploring a Phosphate Protection System for Corrosion Protection CO 2<br />

Magdi Hanna<br />

CSIRO<br />

Pipelines<br />

57 Energy Efficiency and Capital Savings: Sustainable Corrosion Management Ray Van Haven Blygold Oceania<br />

71 Control of Corrosion of Mg Alloys using Biocompatible Ionic Liquid in Simulated Yafei Zhang<br />

ACES, Deakin University<br />

Body Fluid<br />

79 A Visual Method of Corrosion Management using Protective Coatings Jim Mackay International Protective<br />

Coatings<br />

97 Electroless Ni-P-PTFE-Al 2 O 3 Hybrid Nanocomposite Coating for Corrosion Ankita Sharma I.I.T. - Roorkee<br />

Resistance<br />

112 Corrosion Resistant Manganese Phosphate Conversion Coatings for Magnesium Xiaobo Chen<br />

CAST, Monash University<br />

Alloys<br />

125 Coatings Inspection: How Good is Good Enough? – an Inspectors Viewpoint Tony Ridgers Akzo Nobel Pty Ltd<br />

150 Inhomogeneity of Organic Coatings and its Effect of Protection Sina Jamali IPRI, University of<br />

Wollongong<br />

163 Developments in Coating Thickness Gauges and Paperless QA David Beamish DeFelsko Corporation<br />

166 Dehumidification and Temperature Control during Surface Preparation,<br />

Application and Curing for Coatings/ Linings<br />

Brian Battle<br />

Dehumidification<br />

Technologies<br />

167 Thermal Metal Spray: Successes, Failures and Lessons Learned Willie Mandeno Opus International<br />

Consultants Ltd<br />

poster session<br />

Abstract No. Abstract Title Corresponding Author Organisation<br />

27 The CO 2 Corrosion Inhibition of X52 Carbon Steel at High Pressure CO 2 -Water Abdel Hafiz Mustafa Universiti Teknologi<br />

Environment<br />

30 The Effect of Aluminium Alloying on the Corrosion Resistance of Cast Steel Robert Jeffrey The University of Newcastle<br />

50 Electrochemical Corrosion Behavior of WE54 Magnesium Alloy in 0.5wt.% NaCl<br />

Solution<br />

53 Comparison of General and Localised Corrosion Behaviour of Smooth and<br />

Rough Magnesium Alloy in NaCl and Simulated Body Fluid<br />

54 Internal Corrosion of CO 2 Pipelines for Carbon Capture<br />

and Storage<br />

89 Comparison of the Corrosion of Carbon Steel in Natural Seawaters - Evidence<br />

of MIC?<br />

96 Influence of Sulphate Reducing Bacteria in Stress Corrosion Cracking of Mild<br />

Steel in Aqueous Solutions<br />

99 Failure Analysis and Fitness-For-Service Assessment for a Storage Tank with<br />

Hydrogen Blisters<br />

Oluwole Raymond<br />

Kazum<br />

Rhys Walter<br />

Samson Sim<br />

Scott Wade<br />

Sneha Patil<br />

Mohammad Reza<br />

Shishesaz<br />

James Cook University<br />

James Cook University<br />

Monash University/CSIRO<br />

Swinburne University of<br />

Technology<br />

Monash University<br />

Petroleum University of<br />

Technology<br />

128 Localised Corrosion of 6xxx Series Aluminium Alloys Wenjie Liang Central South University<br />

133 Influence of Graphene Coating on the Corrosion Resistance of Pure Cu Parama Chakraborty<br />

Banerjee<br />

Monash University<br />

139 Microstructural Aspects Accompanying Sensitisation in 5xxx Series Aluminum<br />

Alloys<br />

149 Investigation into Tubular Structure Formed by Pitting Corrosion on the Surface<br />

of Carbon Steel<br />

Ruifeng Zhang<br />

S.M. Ahmed<br />

Monash University<br />

Majmaah University


social programme<br />

All full registrations to Corrosion & Prevention 2012<br />

include the following social functions. Tickets can also<br />

be purchased. Please refer to the registration form in this<br />

brochure for details.<br />

Welcome Function at the Melbourne Aquarium<br />

Sunday evening 11th November 2012<br />

Exhibition Opening at the Crown Conference Centre<br />

Monday evening 12th November 2012<br />

Gala Dinner and Awards at the Crown<br />

Palladium Ballroom<br />

Tuesday evening 13th November 2012<br />

Farewell Function at the Crown Conference Centre<br />

Wednesday afternoon 14th November 2012<br />

partner programme<br />

Monday: Tour of the Mornington Peninsula<br />

The gentle maritime climate puts a very individual stamp<br />

on Mornington Peninsula wines. This tour visits two<br />

wineries including T’Gallant which is the Funkiest winery<br />

on the Peninsula. Pinot Gris is their signature. After your<br />

cellar door tasting enjoy a great lunch in the innovative<br />

and exciting La Baracca restaurant. Following lunch, visit<br />

the Thermal Mineral Pools - Peninsula Hot Springs and<br />

enjoy a social bathe in the public Bath House. The thermal<br />

mineral water temperature varies from pool to pool<br />

ranging from 36ºC to 43ºC. The waters abound in rich<br />

minerals that infuse the body while you relax and soak up<br />

the natural surrounds.<br />

Wednesday: Melbourne Laneway Tour<br />

and Yarra River Cruise<br />

Melbourne’s Laneways are famous around Australia<br />

and exist as a result of the unique circumstances that<br />

surrounded the creation of the city. When visiting<br />

Melbourne taking a Laneways Tour is a fascinating activity<br />

to understand this city 176 years ago. The Laneway guide<br />

will help you see, hear, taste and feel the best of what<br />

Melbourne has to offer.<br />

The Laneway Tour of Melbourne is a 3 hour cultural visit to<br />

Melbourne’s secret laneways, hidden shops and the ‘hole<br />

in the wall’ eateries that locals love. The tour takes you<br />

through our vibrant city laneways, past historic places,<br />

down into funky shops or up into eclectic galleries. We<br />

arrange for you to sample chocolates, taste great coffee<br />

and eat a yummy lunch!<br />

Tuesday: Tour of the Queen Victoria Markets<br />

Meet some of the specialist traders and learn some handy<br />

hints in selecting produce while tasting an exclusive<br />

range of their culinary delights.<br />

Immerse yourself in the food culture of Queen Victoria<br />

Market, see the freshest seasonal produce and spot<br />

the latest foodie trends and styles. Treat yourself to<br />

flavour in the exciting hustle and bustle of Melbourne’s<br />

historical market.<br />

The Laneway Tour will be followed by a River Cruise<br />

along Melbourne’s Yarra River seeing the city’s<br />

picturesque gardens, parklands and some of our famous<br />

sporting arenas.<br />

Partner programme also includes tickets to the<br />

Welcome Function, Exhibition Opening, Gala Dinner<br />

and Farewell Function<br />

The tour includes morning coffee along with generous<br />

food samplings. Once the tour concludes partners will<br />

have the opportunity to roam free in the market.


corrosion &<br />

<strong>prevention</strong><br />

Proudly presented by:<br />

Major sponsor:<br />

Registration Form<br />

(online registration is the preferred method and is available<br />

at www.acaconference.com.au)<br />

All prices are quoted in Australian Dollars and are Australian<br />

Goods and Services Tax (GST) inclusive.<br />

✁<br />

DELEGATE INFORMATION<br />

Title<br />

Surname<br />

Position<br />

Organisation<br />

Postal Address<br />

Given Name(s)<br />

City / Suburb State Postcode<br />

Daytime Phone Mobile Phone Fax<br />

Email Address (conference correspondence will be sent here)<br />

Billing Address (write ‘as above’ if same)<br />

Dietary / Special<br />

Requirements<br />

CONFERENCE REGISTRATION ACA Member Non-Member Total<br />

‘Early Bird’ Full Registration (up to 24th August) $1290 $1390 $<br />

Includes all conference sessions, a copy of the proceedings on CD ROM, welcome function (Sunday evening), exhibition opening<br />

(Monday evening), gala dinner (Tuesday evening) and farewell function (Wednesday afternoon).<br />

Technical Paper Presenters are entitled to a $100 discount (Applies to full registrations only) -$100 $<br />

Regular Full Registration (after 24th August) $1390 $1490 $<br />

Includes all conference sessions, a copy of the proceedings on CD ROM, welcome function (Sunday evening), exhibition opening<br />

(Monday evening), gala dinner (Tuesday evening) and farewell function (Wednesday afternoon).<br />

Day Registration<br />

Monday OR Tuesday OR Wednesday $465 $495 $<br />

Includes all conference sessions on nominated day and a copy of the proceedings on CD ROM.<br />

Social function tickets must be purchased separately.<br />

✁<br />

Postgraduate Student Registration $320 $350 $<br />

Applies to full time postgraduate students only. Students will need to supply a letter from their University before registration can<br />

be confirmed. Includes all conference sessions, a copy of the proceedings on CD ROM, welcome function (Sunday evening), exhibition<br />

opening (Monday evening), gala dinner (Tuesday evening) and farewell function (Wednesday afternoon).<br />

Undergraduate Student Registration FREE FREE<br />

Applies to full time undergraduate students and ACA student members only. Includes all conference sessions and a copy of the<br />

proceedings on CD ROM. Students must provide a letter from their University, TAFE or Polytechnic before registration can be confirmed.<br />

Function Attendance (included with all Full Registrations)<br />

I will be attending the Welcome Function on Sunday evening (Please tick one) Yes No<br />

I will be attending the Gala Dinner on Tuesday evening (Please tick one) Yes No<br />

I will be attending the Farewell Function on Wednesday afternoon (Please tick one) Yes No<br />

Sub-Total Registration Fees: $<br />

SOCIAL FUNCTIONS Number of Tickets Cost per Ticket Total<br />

Additional Ticket – Welcome Function $85 $<br />

Note: this is included with all Full Registrations<br />

Additional Ticket – Gala Dinner $150 $<br />

Note: this is included with all Full Registrations<br />

Additional Ticket – Farewell Function $50 $<br />

Note: this is included with all Full Registrations<br />

Sub-Total Social Functions: $


TECHNICAL PROCEEDINGS Number of Items Cost per Item Total<br />

CD-ROM Proceedings $90 $<br />

Note: this is included with all Full Registrations<br />

PARTNER PROGRAMME Number of Tickets Cost per Ticket Total<br />

Monday: Tour of Mornington Peninsula<br />

Tuesday: Tour of the Queen Victoria Markets<br />

Wednesday: Melbourne Laneway Tour and Yarra River Cruise<br />

ALSO INCLUDES TICKETS TO WELCOME FUNCTION, EXHIBITION OPENING,<br />

GALA DINNER AND FAREWELL FUNCTION $420<br />

Partners Name<br />

Dietary/Special Requirements<br />

PAYMENT DETAILS<br />

Cheque (enclosed payable to The Australasian Corrosion Association Inc) OR<br />

Sub-Total Partner Programme: $<br />

Sub-Total Registration Fees: $<br />

Sub-Total Social Functions: $<br />

Sub-Total Technical Proceedings: $<br />

Sub-Total Partner Programme: $<br />

TOTAL AMOUNT TO PAY $<br />

Electronic Funds Transfer Account Name: The Australasian Corrosion Association Inc BSB: 303 111<br />

Account Number: 124 504 0 Bank: Bank West SWIFT Code: BKWAAU6P<br />

To allow us to identify payment, please enter your surname and delegate number as the reference and forward remittance advice to corrosion@wsm.com.au<br />

or fax to +61 3 9645 6322.<br />

Credit Card Payment Mastercard Visa Amex Diners Club<br />

Credit Card Number / / / ccv no.<br />

Expiry Date / Name on card<br />

Signature Date / /<br />

TAX INVOICE All prices include GST Corrosion & Prevention 2012 ABN 66 214 557 257<br />

Once paid, this registration form is recognised by the Australian Taxation Office as a compliant Tax Invoice.<br />

Privacy statement: In registering for this conference, your registration details will be held on a database by WALDRONSMITH Management and<br />

The Australasian Corrosion Association Inc. Information provided on this form will be used to administer the Conference including accommodation,<br />

catering, transport, support and exhibition. Your details (name, position and organisation only) will be incorporated into a delegate list which will<br />

be made available to all conference participants. Your contact information may also be made available to parties directly related to the conference<br />

including sponsors. For more information on the privacy policy, please visit www.waldronsmith.com.au.<br />

If you do not wish your details to be included in these lists, please tick here.<br />

Please return this form to:<br />

Corrosion & Prevention 2012<br />

C/- Waldron Smith Management<br />

119 Buckhurst Street<br />

South Melbourne VIC 3205<br />

Australia<br />

Phone: +61 3 9645 6311<br />

Fax: +61 3 9645 6322<br />

Email: corrosion@wsm.com.au<br />

Terms and Conditions: The organisers reserve the right to delete or alter items in the conference or related programmes. The information contained<br />

in this programme is true and accurate as possible at time of printing. Payments must be made prior to the conference unless approved by the ACA.<br />

ACA assumes no liability to participants, their employees or agent for any claim, loss, damage or expense arising from the conference. Cancellations<br />

received in writing at the WSM Office 30 days prior to the Conference commencement date will receive a refund less an administration fee of $150<br />

including GST. No refund will be given after this date; however, an alternative delegate name may be submitted. All cancellations and substitutions<br />

must be made in writing to the WSM Office. Accommodation cancellations are at the discretion of the accommodation provider.<br />

For full accommodation cancellation details please refer to the conference website.


accommodation<br />

WALDRONSMITH Management has arranged special<br />

rates at a number of hotels within walking distance<br />

of the Crown Conference Centre for Corrosion &<br />

Prevention 2012.<br />

Crown Metropol<br />

8 Whiteman Street (200m from Crown Conference Ctr)<br />

Earlybird Special for Bookings made before<br />

24 August 2012<br />

Luxe Room $268 one complimentary breakfast will<br />

be included in the room only rate for all rooms<br />

booked by 24 August 2012.<br />

Bookings made after 24 August 2012<br />

Luxe Room $268 room only per night<br />

Luxe Room $288 with one only buffet breakfast<br />

Luxe Room $300 with two only buffet breakfast<br />

Cancellation Policy: Cancellations received within 30 days of arrival will be<br />

charged a cancellation fee equal to 1 night’s accommodation rate. Non arrival<br />

at the hotel (no shows) will be charged a cancellation fee equal to 1 night’s<br />

accommodation rate.<br />

Crown Promenade<br />

8 Whiteman Street (onsite at Crown Conference Ctr)<br />

Earlybird Special for Bookings made before<br />

24 August 2012<br />

Standard Room $248 one complimentary breakfast<br />

will be included in the room only rate for all rooms<br />

booked by 24 August 2012.<br />

Bookings made after 24 August 2012<br />

Standard Room $248 room only per night<br />

Standard Room $268 with one only buffet breakfast<br />

Standard Room Room $288 with two only buffet breakfast<br />

Cancellation Policy: Cancellations received within 30 days of arrival will be<br />

charged a cancellation fee equal to 1 night’s accommodation rate. Non arrival<br />

at the hotel (no shows) will be charged a cancellation fee equal to 1 night’s<br />

accommodation rate.<br />

All rates are quoted in Australian Dollars, are Australian<br />

Goods and Services Tax (GST) inclusive and room only per<br />

night unless otherwise specified.<br />

Melbourne Short Stay Apartments<br />

Southbank Central<br />

187 City Road (450m from Crown Conference Centre)<br />

$209 per night 1 Bedroom, 1 Bathroom Apartment<br />

$249 per night 2 Bedroom, 1 Bathroom Apartment<br />

$269 per night Executive 2 Bedroom,<br />

2 Bathroom Apartment<br />

$399 per night Superior 2 Bedroom, 2 Bathroom Apartment<br />

Cancellation Policy: Cancellations received within 30 days of arrival will<br />

be charged a cancellation fee equal to 1 night’s accommodation rate.<br />

Cancellations received within 7 days of arrival will be charged a cancellation<br />

fee equal to the value of the entire length of stay. Non arrival at the hotel<br />

(no shows) will be charged a cancellation fee equal to the value of the entire<br />

length of stay.<br />

Melbourne Short Stay Apartments<br />

Southbank One<br />

180 City Road (400m from Crown Conference Centre)<br />

$224 per night 1 Bedroom, 1 Bathroom Apartment<br />

$296 per night 2 Bedroom, 1 Bathroom Apartment<br />

$332 per night Executive 2 Bedroom,<br />

2 Bathroom Apartment<br />

$440 per night Superior 2 Bedroom, 2 Bathroom Apartment<br />

Cancellation Policy: Cancellations received within 30 days of arrival will<br />

be charged a cancellation fee equal to 1 night’s accommodation rate.<br />

Cancellations received within 7 days of arrival will be charged a cancellation<br />

fee equal to the value of the entire length of stay. Non arrival at the hotel<br />

(no shows) will be charged a cancellation fee equal to the value of the entire<br />

length of stay.<br />

Accommodation Requirements<br />

Arrival date / /2012 Departure date / /2012<br />

Estimated time of arrival<br />

am/pm<br />

Name of person(s) sharing (if applicable)<br />

Single Double Twin and/or Smoking Non<br />

Accommodation Booking, Payment and Credit Card Guarantee<br />

A credit card guarantee will be required to reserve your<br />

accommodation, regardless of the method of payment<br />

for your registration fees. These credit card details will be<br />

passed on to your hotel to guarantee your reservation. It is<br />

at the discretion of the accommodation provider if this card<br />

is charged prior to arrival. Please note debits to the credit<br />

card provided on this page will appear as the trading name<br />

of the hotel selected. Alterations or cancellation of hotel<br />

accommodation must be sent in writing to WALDRONSMITH<br />

Management, not to the hotel.<br />

Credit Card type (please circle): American Express / MasterCard / Visa / Diners Club<br />

Credit Card Number: Expiry date: /<br />

Cardholder’s name as it appears on the card:<br />

Signature<br />

I have read and agree to the terms, conditions and the cancellation policy of my selected accommodation provider and I give permission for WALDRONSMITH<br />

Management to forward my credit card details to the hotel for charging at their discretion. If this box is not ticked, accommodation will not be reserved.<br />

Please return this form to:<br />

Corrosion & Prevention 2012<br />

C/- Waldron Smith Management<br />

119 Buckhurst Street<br />

South Melbourne VIC 3205<br />

Australia<br />

Phone: +61 3 9645 6311<br />

Fax: +61 3 9645 6322<br />

Email: corrosion@wsm.com.au


thankyou<br />

Supporting Sponsors:<br />

The Australasian Corrosion<br />

Association Inc takes this opportunity<br />

to thank the sponsors, supporters<br />

and exhibitors for their support of<br />

Corrosion & Prevention 2012.<br />

Standard<br />

Major Sponsor: Dulux Protective Coatings<br />

Dulux® is an Australian<br />

owned and based company,<br />

committed to the supply of<br />

high performance protective<br />

coatings to the Australia-Pacific region for over<br />

75 years. Dulux® Protective Coatings manufacturers<br />

a comprehensive and diverse range of protective<br />

coatings for heavy duty applications such as in the oil<br />

and gas industries, mining, infrastructure, chemical<br />

manufacture, purification and processing plants and<br />

coastal and off-shore construction.<br />

Event Sponsors:<br />

DENSO NORTH AMERICA INC.<br />

Jotun blue<br />

Black and white<br />

Long term corrosion control has been effectively<br />

achieved by the use of Dulux® zinc rich epoxy primers,<br />

inorganic zinc silicates, high build epoxy intermediates,<br />

chlorinated rubber, acrylic and polyurethane topcoats;<br />

micaceous iron oxide coatings and specialist high<br />

performance systems such as pure polyurea elastomers<br />

and heat resisting product lines.<br />

With our product range and customer-focused<br />

technical consultants, we provide tailor made corrosion<br />

solutions for just about every aspect of heavy industry.<br />

Information on everything from substrate preparation,<br />

detailed coating system specifications, application<br />

methods and maintenance scheduling.<br />

Exhibitors:<br />

DENSO NORTH AMERICA INC.<br />

Standard<br />

Jotun blue<br />

Black and white<br />

Titanium ANODE<br />

CORPORATION PTY LTD<br />

Sponsors and Exhibitors accurate at time of printing.

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