D R IA C O A T E R - DRIAM
D R IA C O A T E R - DRIAM
D R IA C O A T E R - DRIAM
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DR<strong>IA</strong>COATER ® Peripheral<br />
Equipment<br />
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ASDM dosing and spraying systems for sugar<br />
solutions/suspensions with up to 78 % contents<br />
of solids/polishing solutions<br />
Multiplex multiple spraying systems Volumetric<br />
dosing by positive displacement pumps or tooth<br />
wheel gear pumps – unary and binary nozzles<br />
AFVDM dosing and application systems for<br />
solids<br />
PWB Powder wax blower<br />
Preparation plant for coating solutions<br />
Air supply equipment with fan, filter, cooler/<br />
dehumidifier, heater<br />
Air exhaust equipment with fan, filter<br />
DR<strong>IA</strong>MATIC controls with PLCs of different<br />
makes<br />
Loading systems for fragile and temperature<br />
sensitive centers (chain belt silo)<br />
ASDM dosing system<br />
Powder dosing<br />
Control cabinet<br />
DR<strong>IA</strong>COATER® 1600/1.25-K 1600/2.7-K 2000/3-K 2000/4.3-K<br />
Batch ltr. 625 1250 2500 3750<br />
Drum diameter mm 1600 1600 2000 2000<br />
Drive kW 5,5 7,5 11,0 15,0<br />
Process air volume m³/min. 75 120 180 250<br />
Width appr. mm 2000 2000 2550 2550<br />
Depth appr. mm 3100 4500 5235 6645<br />
Height appr. mm 2300 2300 2830 3080<br />
Weight appr. kg 2800 4500 8500 14500<br />
All dimensions without peripheral systems<br />
DR<strong>IA</strong>M Anlagenbau GmbH<br />
Aspenweg 19-21<br />
D-88097 Eriskirch am Bodensee<br />
Tel. +49 (0) 75 41/97 03- 0<br />
Fax +49 (0) 75 41/97 03-10<br />
E-Mail: info@driam.com<br />
http://www.driam.com<br />
Manufacturing program<br />
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® (Pharma)<br />
– Perforated, horizontal coating<br />
installations<br />
DR<strong>IA</strong>MAT<br />
– Non-perforated, horizontal<br />
coating installations<br />
DR<strong>IA</strong>BELT<br />
– Belt coating machines<br />
DR<strong>IA</strong>CONTI<br />
– Continuous coating systems<br />
DR<strong>IA</strong>CONTI-T<br />
– Continuous mini-batch coater<br />
Transport and weighing<br />
equipment<br />
Intermediate storage<br />
Finished product silos<br />
Solution preparation<br />
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DR<strong>IA</strong>COATER ®<br />
Production control<br />
– CAM / CIM<br />
Process control<br />
– PLC controls<br />
DR<strong>IA</strong>M LAB<br />
Service, product and<br />
process engineering<br />
Air supply unit<br />
DR<strong>IA</strong>M USA, INC.<br />
1770 Dewberry Rd.<br />
Spartanburg, SC 29307<br />
Tel.: 864-579-78 50<br />
Fax: 864-579-78 52<br />
E-Mail: info@driamusa.com<br />
http://www.driamusa.com<br />
10/10 Werbezentrum Wauer 0 75 55/91 00-0<br />
Installations for hard and soft sugar<br />
coating, film coating and polishing<br />
DR<strong>IA</strong>COATER ®
DR<strong>IA</strong>COATER ®<br />
The DR<strong>IA</strong>OCATER ® is an extremely flexible installation for soft and<br />
hard sugar coating of all types of soft and hard centers as well as of<br />
temperature and pressure sensitive as well as hygroscopic materials.<br />
Examples: chocolate lentils, chewing gum, jellies, licorice, caramels,<br />
chocolate covered nuts and raisins, liquid filled and Mogul made<br />
centers, etc. The innovative design of the coater is reflected in the<br />
many DR<strong>IA</strong>M patents in Europe, America and Asia.<br />
Technical features<br />
Up to now there are more than 200 large capacity coating installations<br />
in operation worldwide. They are the result of thorough<br />
research and development work and they confirm the successful<br />
design:<br />
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Fully automatic process<br />
Loading/Coating/Polishing/Unloading<br />
Easy integration into horizontally or vertically arranged<br />
production lines<br />
Reproduction of all process steps true to recipe – consistent<br />
quality even after hundreds of batches<br />
Guided and effectively utilized process air for most efficient<br />
drying and cooling. The result is a very fast application of sugar<br />
Trouble-free continuous operation around the clock, day by day<br />
Integrated CIP cleaning system for drum inside and spraying<br />
system<br />
Menu supported control with process status for adjusting<br />
mode, recipe administration, documentation and process<br />
visualization by overhead master PC<br />
Low noise level<br />
No emission as the process air is dedusted in accordance with<br />
environmental regulations<br />
Process air handling in the DR<strong>IA</strong>COATER ®<br />
The polygonal drum has nine perforated sectors with air flow channels in<br />
lightweight construction mounted on the outside. The patented DR<strong>IA</strong>M air<br />
guidance through the air distributor and the air channels provides an efficient<br />
direct or reverse air flow. This principle of forcing the process air through the<br />
product bed which is only available in the DR<strong>IA</strong>COATER ® guarantees<br />
– highest possible drying capacity => maximum efficiency<br />
– absolutely even distribution of the process air => uniform evaporation<br />
Direct airflow from<br />
the top through the<br />
product bed with air<br />
exhaust at the bottom<br />
Reverse airflow from<br />
the bottom through the<br />
product bed with air<br />
exhaust at the top<br />
Loading<br />
The loading hopper with its extendable loading chute<br />
is completely made of stainless steel AISI 304 and is<br />
mounted alongside the drum. The loading hopper<br />
holds the centers for the next batch before they are<br />
fed into the drum.<br />
Damper assembly<br />
Damper assembly for process<br />
air in direct and reverse<br />
flow, incl. bypass for different<br />
process modes<br />
Main drive<br />
The main drive consists of a motor equipped with<br />
either adjustable gear or frequency inverter for controlling<br />
the drum speed. Power transmission through<br />
triple chain with chain tensioner.<br />
Base frame / bearing<br />
The base frame is made of rectangular welded profiled<br />
steel, surface primed and treated with twocomponent<br />
lacquer.<br />
The front of the drum is supported by a semi-cardanic<br />
slewing rim ball bearing. At the rear of the drum a<br />
fully cardanic suspended slewing rim ball bearing<br />
permits free movement of the drum in all directions.<br />
Drum / spraying<br />
The perforated drum is mounted horizontally. The nine<br />
resp. twelve air channels for guiding the supply and<br />
exhaust air are integrated into the drum wall as<br />
reinforcing elements. The conical drum ends are<br />
double-walled. The coating drum is made of stainless<br />
steel AISI 304.<br />
A large flap along the cylindrical length of the drum<br />
allows for a rapid loading and unloading of batches.<br />
Baffles on all perforated sections of the drum actively<br />
support proper mixing.<br />
In the center, parallel to the axis of the drum, is the<br />
equipment for application of sugar solutions and<br />
powders.<br />
Discharge container<br />
The discharge container is attached to the base frame<br />
under the drum and is made of stainless steel AISI<br />
304; it serves as an intermediate storage container. A<br />
side tracking device is used to either bring a flat belt<br />
into position to convey the discharged product, or<br />
alternatively, the cleaning tub to collect the wash water.<br />
Side tracking equipment in position unloading Side tracking equipment in position machine cleaning
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