MSM 85
Download PDF - Maschinenfabrik Niehoff GmbH & Co. KG
Download PDF - Maschinenfabrik Niehoff GmbH & Co. KG
- No tags were found...
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
<strong>MSM</strong> <strong>85</strong><br />
Rod Breakdown<br />
Machine<br />
Horizontal tandem layout<br />
with individual drives<br />
NIEHOFF – worldwide<br />
most advanced technology for<br />
the wire and cable industry<br />
machines – systems – know-how – worldwide <strong>MSM</strong> <strong>85</strong>
The<br />
NIEHOFF Line<br />
Philosophy<br />
Overall integration for superior<br />
performance<br />
The entire line delivers technically innovative solutions<br />
for your production tasks:<br />
Capable combinations of individual NIEHOFF<br />
components and the excellent quality standards<br />
guarantee superb line availability.<br />
Due to freely programmable control systems<br />
(PLCs) and standardized interfaces, the line can<br />
be combined very effectively with many<br />
spooling and coiling systems.<br />
Suitable for combination and integration<br />
<strong>MSM</strong> <strong>85</strong><br />
(1 and 2-wire)<br />
R 501 RA 501<br />
pay-off systems<br />
drawing machines<br />
annealers<br />
Cu Al Cu alloys<br />
RI 420, RI 560<br />
The <strong>MSM</strong> <strong>85</strong> line concept already incorporates<br />
the potential for future integration of NIEHOFF<br />
machine systems in overall production processes –<br />
i.e. the automation of different production areas,<br />
including:<br />
quality assurance<br />
operational data acquisition<br />
materials flow control<br />
All possible combinations will deliver the ultimate<br />
in terms of quality and performance!<br />
dynamic spoolers<br />
SNH 631 / 801<br />
SNH 1001 / 1251<br />
SPH 631 / 801<br />
S 630 D / 800 D<br />
(Further take-up systems are available on request)<br />
take-up systems<br />
down coilers<br />
WF 651<br />
WF 801<br />
WF 1000
High-tech Standard and Possible Variants<br />
Technical data<br />
type<br />
material:<br />
max. production speed (m/s):<br />
<strong>MSM</strong> <strong>85</strong><br />
Cu<br />
40 40<br />
<strong>MSM</strong> <strong>85</strong><br />
Al / Al alloy<br />
40 40<br />
<strong>MSM</strong> <strong>85</strong><br />
CuZn37, CuZn40<br />
20<br />
<strong>MSM</strong> <strong>85</strong><br />
CuSn<br />
15<br />
(4874 fpm) (4874 fpm)<br />
(4874 fpm) (4874 fpm)<br />
(3937 fpm)<br />
(2953 fpm)<br />
production output (t/a):<br />
(7000 h and 80 % utilization)<br />
no. of wires:<br />
25000 31000<br />
1 2<br />
<strong>85</strong>00/7200 16000/14000<br />
1 2<br />
18000<br />
1<br />
16000<br />
1<br />
(AWG)<br />
(0 1 /2) (2/0) (0 1 /2) (2/0)<br />
(2/0) (4/0) (2/0) (4/0)<br />
(0 1 /2)<br />
(2)<br />
max. inlet dia. (mm):<br />
8.0 10.0 8.0 10.0<br />
9,5 12,5 9,5 12,5<br />
8,0<br />
6,5<br />
(AWG)<br />
(18 ... 5)<br />
(18 ... 3 1 /2) (16 1 /2 ... 5)<br />
(18 ... 5)<br />
(18 ... 5)<br />
for max. inlet strength (N/mm 2 ):<br />
final dia. (mm):<br />
no. of drafts:<br />
wire elongation per draft(%):<br />
drive technology / AC motors:<br />
450 250 450 250<br />
1.0 ... 4.5<br />
5 ... 15<br />
variable<br />
individual drives<br />
220 120 220 120<br />
1.0 ... 5.5 1.2 ... 4.5<br />
5 ... 15<br />
variable<br />
individual drives<br />
400<br />
1.0 ... 4.5<br />
5 ... 15<br />
variable<br />
individual drives<br />
450<br />
1.0 ... 4.5<br />
5 ... 15<br />
variable<br />
individual drives<br />
Advantages of this safe investment choice<br />
Design:<br />
optimized wire cooling/lubrication (due<br />
to the fully-immersed drawing basin)<br />
flexible adjustment of the wire<br />
elongation per draft<br />
individually driven drawing shafts in<br />
horizontal tandem layout<br />
three-phase AC drives, water-cooled<br />
and maintenance-free<br />
ergonomic and user-friendly machine<br />
design, with easy maintenance<br />
no noise protection cabin required up<br />
to <strong>85</strong> dB (A)<br />
helically geared precision gearing for<br />
extremely smooth operation and<br />
uniform load transmission<br />
vibration-damping grey cast iron<br />
housing for long service life<br />
highly reliable separation of drawing<br />
emulsion and gear oil via mechanical<br />
seal (long service intervals)<br />
Increase in quality:<br />
high surface quality of the wires due to<br />
the optimized wire path (2° inclination<br />
of the gearing/drawing capstans)<br />
innovative drawing die holders with<br />
high-pressure cooling of the drawing<br />
dies<br />
Increase in productivity:<br />
reduced downtime when changing the<br />
machine setup for different dimensions<br />
via multi-motor drive technology (quick<br />
drawing die change system)<br />
reduced downtime due to touchscreenbased<br />
user guidance and fault display<br />
Cost-effectiveness:<br />
reduced tool consumption (drawing<br />
capstans, drawing dies) with<br />
minimized-slip operation<br />
energy savings of up to 20% are<br />
achieved by switching off unused drives<br />
long service intervals and extended<br />
drawing tool service life minimize the<br />
requirement to stock and use spare<br />
parts<br />
reduced consumption of oil and<br />
drawing lubricant
An Example of<br />
Sophisticated<br />
Manufacturing<br />
Diversity<br />
Module variants:<br />
3-draft drawing block<br />
system modules can be added horizontally in order to vary the number of drafts (5…15)<br />
extended variant diversity due to optional use of drawing capstan with 450 mm dia. or 560 mm dia.<br />
single and two-wire versions<br />
No. of drafts:<br />
4-draft drawing block<br />
No. of drafts:<br />
Haul-off capstan module<br />
The modular NIEHOFF system<br />
5<br />
11<br />
This drawing machine is designed for<br />
maximum flexibility – the modular system enables<br />
all variations required in practice.<br />
Future-oriented machine construction technology<br />
for optimized system availability and reliability.<br />
7<br />
8<br />
9<br />
12<br />
13<br />
14<br />
NIEHOFF – your partner with a worldwide<br />
service and sales network.<br />
Our experienced customer support team<br />
is always on hand.<br />
10<br />
15<br />
(We reserve the right to modify technical specifications according to technical improvement and advances)<br />
MASCHINENFABRIK NIEHOFF GmbH & Co. KG<br />
Fürther Str. 30<br />
91126 Schwabach, Germany<br />
Telephone: +49 9122 977-0<br />
Telefax: +49 9122 977-155<br />
E-Mail: info@niehoff.de<br />
Internet: www.niehoff.de<br />
MASCHINENFABRIK NIEHOFF GmbH & Co. KG<br />
Schwendener Str. 25<br />
87616 Marktoberdorf/Leuterschach,<br />
Germany<br />
Telephone: +49 8342 7008-0<br />
Telefax: +49 8342 7008-40<br />
NIEHOFF ENDEX NORTH AMERICA INC.<br />
1 Mallard Court<br />
Swedesboro, NJ 080<strong>85</strong>, USA<br />
Telephone: +1 <strong>85</strong>6 803 1800<br />
Telefax: +1 <strong>85</strong>6 467 0584<br />
E-Mail: sales@niehoffendex.com<br />
MASCHINENFABRIK NIEHOFF GmbH & Co. KG<br />
Dubai Branch<br />
DAZFA Free Trade Zone<br />
P.O. Box 293821<br />
Dubai, United Arab Emirates<br />
Telephone: +971 4 2045-153<br />
Telefax: +971 4 2045-154<br />
E-Mail: m.dalal@niehoff.de<br />
NIEHOFF-HERBORN MÁQUINAS Ltda.<br />
CP 84 (Rua Mar Vermelho, 1092)<br />
06412-140 Barueri, S.P., Brazil<br />
Telephone: +55 11 4199-3600<br />
Telefax: +55 11 4199-3624<br />
E-Mail: info@niehoff.com.br<br />
NIPPON NIEHOFF Co., Ltd.<br />
Repro Kanda Building<br />
17, Kanda Tomiyama-Cho<br />
Tokyo, 101-0043 Japan<br />
Telephone: +81 3 3257 0911<br />
Telefax: +81 3 3257 0910<br />
Branch of Maschinenfabrik NIEHOFF<br />
GmbH & Co. KG in the Russian Federation<br />
Storozhevaya Ulitsa 4/1<br />
Moscow, 111020, Russian Federation<br />
Telephone: +7 495 23055-37, -38<br />
Telefax: +7 495 23055-39<br />
E-Mail: info@niehoff.de<br />
MASCHINENFABRIK NIEHOFF GmbH & Co. KG<br />
Singapore Representative Office<br />
122 Middle Road, # 04-04 Midlink Plaza<br />
Singapore 188973, Singapore<br />
Telephone: +65 6336 9936<br />
Telefax: +65 6336 4070<br />
E-Mail: niehoff@pacific.net.sg<br />
MASCHINENFABRIK NIEHOFF GmbH & Co. KG<br />
Shanghai Representative Office<br />
Room 2302, Hong Kong Plaza,<br />
283 Huai Hai Zhong Road<br />
Shanghai 200021, P.R. China<br />
Telephone: +86 21 61202800<br />
Telefax: +86 21 63906192<br />
E-Mail: info@niehoff.cn<br />
NIEHOFF of INDIA Private Limited<br />
Plot No. 186–194, Industrial Park, Phase III<br />
Pashamylaram, Patancheru 502319,<br />
Medak District, AP, India<br />
Telephone: +91 8455 224-391, -392, -393<br />
Telefax: +91 8455 224-394