13.09.2015 Views

Wood Coatings

Wood Coatings - Eagle Chemicals

Wood Coatings - Eagle Chemicals

SHOW MORE
SHOW LESS
  • No tags were found...

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

<strong>Wood</strong> <strong>Coatings</strong>


1- Resins for Air Drying<br />

Long oil alkyd resins<br />

• DIY<br />

• Cost–effectives alkyd resins<br />

• Public furniture and wooden doors- gloss or matt varnish<br />

Urethanated oil & alkyd resins<br />

• DIY<br />

• Outdoor garden furniture<br />

• Interior parquet floor and wooden door with excellent<br />

hardness and abrasion resistance<br />

2- Resins for Nitrocellulose<br />

• Fast drying system with excellent quality in combination<br />

with nitrocellulose resin<br />

• NC sanding sealer & NC varnish for interior house<br />

furniture and office furniture<br />

3- Resins for 2K PU<br />

Moved from NC to 2K PU to get higher performance,<br />

excellent chemical, abrasion and alcohol resistance of<br />

finish coating.<br />

Alkyd resins for 2K PU<br />

• Short alkyd resins used for formulation of 2K PU sanding<br />

sealer & 2K PU varnish for high quality excellent durability<br />

2K PU system finish.<br />

• Interior house furniture, office furniture and parquet floor<br />

gloss and matt<br />

N.B. for high gloss finishes you can use unsaturated<br />

polyester sealer as a prime coat.<br />

EAGLE CHEMICALS is the leading producer of resins in<br />

Africa and Middle-East. The state-of-the-art wood coatings’<br />

center underpins EAGLE CHEMICALS as the superior<br />

supplier of a comprehensive range of high-performance<br />

resins for wood coatings finish.<br />

Eagle’s strong understanding of binders technologies allow<br />

our wood coatings resins to meet a wide range of market<br />

demands as high gloss, easy to be matt, excellent abrasion<br />

resistance, fast drying and resistance to blocking as well as<br />

solvents, chemicals and heat resistance.<br />

As our customers are our “success partner”, we provide the<br />

greatest technical expertise and the know-how technology<br />

to modify resins upon our customers’ request.<br />

EAGLE CHEMICALS offers starting guide formulas for each<br />

application based on recommended resins and followed by<br />

its technical results and conclusion.<br />

Hydroxy acrylic resins for 2K PU<br />

• High quality, excellent durability, high chemicals and<br />

solvent resistance<br />

• High resistance for blocking with excellent flexibility<br />

• Varnish with hard thin layer to show the wood grown<br />

4- Resins for Unsaturated Polyester Filler<br />

• Excellent filling power and durability<br />

• Can be cured even at high film thickness<br />

• Help to have finish coat with mirror effect (dry film<br />

thickness = wet film thickness)<br />

5- Resins for Acid Curing Varnishes<br />

• Hard, durable, clear finish designed for professional<br />

application of wood flooring<br />

• High scratch, solvents and heat resistances.<br />

• Disadvantage of this system is the undesirable formaldehyde<br />

emission into the surrounding during the curing<br />

process.<br />

1


1. Resins for Air Drying<br />

1.1 Long oil alkyd resins:<br />

Recommended Resins<br />

LA-EAGLE(SW61-20/55)70%<br />

LA-EAGLE(SW64-65/70)70%<br />

LA-EAGLE(SW60-36/55)70%<br />

LA-EAGLE(LRW60-19/55)70%<br />

LA-EAGLE(SW65-4/60)75%<br />

LA-EAGLE(SWZ64-5/70)80%<br />

Guide formula 1.1<br />

Matt varnish based on long oil alkyd resin<br />

Raw Materials Weight by %<br />

Remarks<br />

Long oil alkyd resin 70% 710<br />

FA 601 6<br />

White spirit 221<br />

BYK 331 ( 10 % in xylene) 1<br />

AC matt 412<br />

Manganese Octoate (10%)<br />

Cobalt Octoate (10%)<br />

3% 5% 7%<br />

29.6 48.26 68.54<br />

Lead Octoate (36%) 5.2<br />

Calcium Octoate (10%) 3.1<br />

0.83<br />

1.87<br />

Exkin 2 2.74<br />

Dispersing agent<br />

Surface slip<br />

Matting agent<br />

Drier<br />

Drier<br />

Drier<br />

Drier<br />

Anti-skinning agent<br />

Effect of matting agent on gloss of long oil alkyd resin<br />

Gloss<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Gloss after 1-week AC matt 3%<br />

Gloss after 1-week AC matt 5%<br />

Gloss after 1-week AC matt 7%<br />

chart 1.1<br />

3


1. Resins for Air Drying<br />

1.1 Long oil alkyd resins:<br />

Guide formula 1.2<br />

Gloss varnish based on long oil alkyd resin<br />

Raw Materials Weight by % Remarks<br />

Long oil alkyd resin 70% 776<br />

White spirit 211<br />

Lead Octoate (36%) 4.9<br />

Drier<br />

Calcium Octoate (10%) 3<br />

Drier<br />

Manganese Octoate (10%) 0.8<br />

Drier<br />

Cobalt Octoate (10%)<br />

1.7<br />

Drier<br />

Exkin 2 2.6<br />

Anti-skinning agent<br />

93<br />

92.5<br />

92<br />

91.5<br />

Gloss comparison of long oil alkyd resin<br />

chart 1.2<br />

Gloss<br />

91<br />

90.5<br />

90<br />

89.5<br />

89<br />

88.5<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

60<br />

50<br />

Hardness comparison of long oil alkyd resin<br />

chart 1.3<br />

Hardness<br />

40<br />

30<br />

20<br />

10<br />

0<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

4


1. Resins for Air Drying<br />

1.2 Urethanated oil and alkyd resins:<br />

Recommended Resins<br />

UO-EAGLE(SW63-30/60)60%<br />

UO-EAGLE(LW62-20/52)52%<br />

UA-EAGLE(SW63-20/55)55%<br />

UA-EAGLE(SWZ63-5/50)50%<br />

UA-EAGLE(SFW60-27/60)60%<br />

Guide formula 1.3<br />

Matt varnish based on urethanated oil or alkyd resins<br />

Raw Materials Weight by %<br />

Remarks<br />

Urethanated Oil or<br />

Urethanated Alkyd 60%<br />

822.8<br />

FA 601 5.96<br />

White spirit 81.05<br />

BYK 331 ( 10 % in xylene) 1<br />

AC matt 412<br />

Cobalt Free<br />

3% 5% 7%<br />

30 50 70<br />

Calcium Octoate (10%) 4.96<br />

0.744<br />

Exkin 2 4.87<br />

Dispersing agent<br />

Surface slip<br />

Matting agent<br />

Drier<br />

Drier<br />

Anti-skinning agent<br />

Effect of matting agent on gloss of urethanated oil and alkyd resins<br />

Gloss<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

UO-EAGLE(SW63-30/60)60%<br />

UA-EAGLE(SW63-20/55)55%<br />

UA-EAGLE(SWZ63-5/50)55%<br />

Matting effect after 1 Day<br />

Matting effect after 3 Days<br />

Matting effect 1 Week<br />

chart 1.4<br />

5


1. Resins for Air Drying<br />

1.2 Urethanated oil and alkyd resins:<br />

Guide formula 1.4<br />

Matt varnish based on urethanated oil or alkyd resins<br />

Raw Materials Weight by %<br />

Remarks<br />

Urethanated Oil or<br />

Urethanated Alkyd 60%<br />

912.54<br />

White spirit 80.3<br />

Calcium Octoate (10%) 2.062<br />

Cobalt Free<br />

3.1<br />

Exkin 2 2<br />

Drier<br />

Drier<br />

Anti-skinning agent<br />

140<br />

120<br />

100<br />

Hardness<br />

80<br />

60<br />

40<br />

20<br />

0<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

Hardness comparison of<br />

urethanated oil and alkyd resin<br />

chart 1.5<br />

94<br />

92<br />

90<br />

88<br />

Gloss comparison of<br />

urethanated oil and alkyd resin<br />

chart 1.6<br />

Gloss<br />

86<br />

84<br />

82<br />

80<br />

78<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

6


1. Resins for Air Drying<br />

1.2 Urethanated oil and alkyd resins:<br />

Effect of weathering on aliphatic and aromatic isocyanate modified air drying resins<br />

Effect of weathering on gloss<br />

(after 240 Hr)<br />

∆G<br />

70 %<br />

60 %<br />

50 %<br />

40 %<br />

30 %<br />

20 %<br />

10 %<br />

0 %<br />

UA-EAGLE(SFW60-27/60)60%<br />

Aliphatic NCO<br />

UO-EAGLE(LW62-20/52)52%<br />

Aromatic NCO<br />

UO-EAGLE(SW63-30/60)60%<br />

Aromatic NCO<br />

UA-EAGLE(SW63-20/55)55%<br />

Aromatic NCO<br />

chart 1.7<br />

Effect of weathering on whiteness<br />

(after 240 Hr)<br />

0.6<br />

0.5<br />

0.4<br />

∆W<br />

0.3<br />

0.2<br />

0.1<br />

0<br />

UA-EAGLE(SFW60-27/60)60%<br />

Aliphatic NCO<br />

UO-EAGLE(LW62-20/52)52%<br />

Aromatic NCO<br />

UO-EAGLE(SW63-30/60)60%<br />

Aromatic NCO<br />

UA-EAGLE(SW63-20/55)55%<br />

Aromatic NCO<br />

chart 1.8<br />

Effect of weathering on color fading<br />

(after 240 Hr)<br />

7 %<br />

6 %<br />

5 %<br />

4 %<br />

∆E<br />

3 %<br />

2 %<br />

1 %<br />

0 %<br />

UA-EAGLE(SFW60-27/60)60%<br />

Aliphatic NCO<br />

UO-EAGLE(LW62-20/52)52%<br />

Aromatic NCO<br />

UO-EAGLE(SW63-30/60)60%<br />

Aromatic NCO<br />

UA-EAGLE(SW63-20/55)55%<br />

Aromatic NCO<br />

chart 1.9<br />

7


1. Resins for Air Drying<br />

1.1 Long oil alkyd resins:<br />

Properties<br />

Application<br />

Product<br />

Solid<br />

%<br />

Type of<br />

Solvent<br />

Colour<br />

Gardner<br />

Visc.<br />

Gardner<br />

@25°C<br />

Hardness<br />

Gloss<br />

Matting<br />

effect<br />

Adhesion<br />

Light Colour<br />

Fast drying /<br />

Curing time<br />

Performance<br />

DIY - Matt and gloss varnish<br />

LA-EAGLE (SW64-65/70)<br />

70%<br />

W hite s pirit<br />

5 max.<br />

Z4 @70%<br />

•<br />

•••••<br />

•<br />

•••••<br />

••<br />

••<br />

Excellent flexibility and<br />

very good compatibility<br />

with urethanated oil<br />

DIY - Matt and gloss varnish<br />

LA-EAGLE (LRW60-19/55)<br />

70%<br />

W hite s pirit<br />

5 max.<br />

Y-Z @55%<br />

•<br />

•••••<br />

•••<br />

•••••<br />

••<br />

••<br />

Medium hardness and<br />

excellent gloss<br />

DIY - Low VOC varnish with<br />

very good gloss<br />

LA-EAGLE (SWZ64-5/70)<br />

80%<br />

Z ero aro m atic<br />

W hite s pirit<br />

6 max.<br />

O-T @70%<br />

•<br />

•••••<br />

•<br />

•••••<br />

••<br />

••<br />

Ultra high solid content<br />

DIY - Matt and gloss varnish<br />

LA-EAGLE (SW61-20/55)<br />

70%<br />

W hite s pirit<br />

5 max.<br />

Y-Z @55%<br />

••<br />

•••••<br />

•••<br />

•••••<br />

••<br />

••<br />

High gloss and hardness<br />

- Easy to be matt with<br />

min. quantity of matting<br />

agent<br />

DIY - Durable gloss varnish<br />

LA-EAGLE (SW60-36/55)<br />

70%<br />

W hite s pirit<br />

5 max.<br />

Z2 @55%<br />

••<br />

•••••<br />

•••<br />

•••••<br />

••<br />

••<br />

High viscosity with<br />

good hardness<br />

DIY - High build gloss<br />

varnish<br />

LA-EAGLE(SW65-4/60)<br />

75%<br />

W hite s pirit<br />

5 max.<br />

O-P @60%<br />

•<br />

•••••<br />

•<br />

•••••<br />

••<br />

••<br />

Low viscosity<br />

and high gloss<br />

••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />

1.2 Urethanated oil and alkyd resins:<br />

Properties<br />

Application<br />

Product<br />

Solid<br />

%<br />

Type of<br />

Solvent<br />

Colour<br />

Gardner<br />

Visc.<br />

Gardner<br />

@25°C<br />

Hardness<br />

Gloss<br />

Matting<br />

effect<br />

Adhesion<br />

Light Colour<br />

Fast drying /<br />

Curing time<br />

Performance<br />

DIY - Varnish for parquet<br />

floors with extremely high<br />

scratch resistance<br />

UO-EAGLE (LW62-20/52)<br />

52%<br />

W hite s pirit<br />

6 max.<br />

Y-Z @52%<br />

•••••<br />

•••••<br />

•<br />

•••••<br />

•<br />

•••••<br />

Excellent hardness, fast<br />

drying time and<br />

excellent gloss<br />

DIY - Varnish for parquet<br />

floors and furniture<br />

UO-EAGLE (SW63-30/60<br />

60%<br />

W hite s pirit<br />

5 max.<br />

Z2-Z3 @60%<br />

••••<br />

•••••<br />

••••<br />

•••••<br />

••<br />

••••<br />

Very good gloss,<br />

hardness and abrasion<br />

resistance with fast<br />

drying time<br />

DIY - Varnish for garden<br />

furniture<br />

UA-EAGLE (SFW60-27/60)<br />

60%<br />

W hite s pirit<br />

4 max.<br />

Z1-Z2 @60%<br />

•••<br />

•••••<br />

•<br />

•••••<br />

•••<br />

••••<br />

Light color with<br />

excellent yellowing<br />

resistance<br />

DIY - Furniture finishes<br />

UA-EAGLE (SW63-20/55)<br />

55%<br />

W hite s pirit<br />

5 max.<br />

Y-Z @55%<br />

••••<br />

••••<br />

••••<br />

•••••<br />

••<br />

••••<br />

Recommended for<br />

matting varnish,<br />

compatible with<br />

medium & long alkyds<br />

DIY - Odorless furniture<br />

finishes<br />

UA-EAGLE (SWZ63-5/50)<br />

55%<br />

Z ero aro m atic<br />

W hite s pirit<br />

5 max.<br />

S-T @50%<br />

•••<br />

••••<br />

•••••<br />

•••••<br />

••<br />

••••<br />

Recommended for<br />

matting varnish,<br />

compatible with<br />

medium & long alkyds<br />

••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />

8


2. Resins for Nitrocellulose<br />

2.1 Nitrocellulose sanding sealer<br />

Recommended Resins<br />

SDA-EAGLE(SX35-18/50)60%<br />

SDA-EAGLE(SX41-20/60)70%<br />

SNDA-EAGLE(COCX32-97/60)70%<br />

SNDA-EAGLE(SFAX28-9/60)70%<br />

SNDA-EAGLE(CX37-4/50)60%<br />

SNDA-EAGLE(CX41-46/60)60%<br />

SNDA-EAGLE(SFAX28-10/60)70%<br />

SNDA-EAGLE(SFAX29-8/60)70%<br />

Guide formula 2.1<br />

NC Sanding sealer based on short oil alkyd resin<br />

Raw Materials Weight by %<br />

Remarks<br />

Short oil alkyd resin 70% 33.5<br />

Maleic resin 50% in Toluene 4<br />

To improve hardness<br />

NC 32 11.6<br />

Zinc stearate<br />

3<br />

Sanding agent<br />

Mix well for 10 min @medium speed<br />

Acetone 7<br />

Toluene 19<br />

Butyl Acetate 19<br />

Butyl Glycol 3<br />

Mix well for 5 min<br />

Hardness comparison of NC sealer<br />

Sandability comparison of NC sealer after half hour<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

0<br />

chart 2.1 chart 2.2<br />

9


2. Resins for Nitrocellulose<br />

2.2 Nitrocellulose varnish<br />

Recommended Resins<br />

SDA-EAGLE(SX35-18/50)60%<br />

SDA-EAGLE(SX41-20/60)70%<br />

SNDA-EAGLE(COCX32-97/60)70%<br />

SNDA-EAGLE(SFAX28-9/60)70%<br />

SNDA-EAGLE(CX37-4/50)60%<br />

SNDA-EAGLE(CX41-46/60)60%<br />

SNDA-EAGLE(SFAX28-10/60)70%<br />

SNDA-EAGLE(SFAX29-8/60)70%<br />

Guide formula 2.2<br />

NC Matt varnish based on short oil alkyd resin<br />

Raw Materials Weight by %<br />

Remarks<br />

Short oil alkyd resin 70% 28.5<br />

Ketonic resin solid 12<br />

To improve hardness & gloss<br />

AC matt 412 5<br />

Matting agent<br />

Mix well for 10 min @medium speed<br />

NC 32 12<br />

Acetone 12<br />

Butyl Acetate 15.5<br />

Butyl Alycol 6.5<br />

Toluene 14<br />

Mix well for 5 min<br />

Effect of matting agent on gloss of NC varnish<br />

Gloss<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

0<br />

NC Matt 5% After 1 Day<br />

NC Matt 5% After 3 Days<br />

NC Matt 5% After 1 Week<br />

chart 2.3<br />

10


2. Resins for Nitrocellulose<br />

2.3 Nitrocellulose varnish<br />

Guide formula 2.3<br />

NC Gloss varnish based on short oil alkyd resin<br />

Raw Materials Weight by %<br />

Remarks<br />

Short oil alkyd resin 70% 28<br />

Ketonic resin solid 12<br />

To improve hardness & gloss<br />

NC 32 12<br />

Mix well for 5 min @medium speed<br />

Acetone 12<br />

Toluene 14<br />

Butyl Acetate<br />

15.5<br />

Butyl Glycol<br />

6.5<br />

Mix well for 5 min @medium speed<br />

Note: Drying time of NC sanding sealer based on all these types of short oil alkyds maximum 5 min.<br />

Gloss<br />

94<br />

93<br />

92<br />

91<br />

90<br />

89<br />

88<br />

87<br />

86<br />

85<br />

84<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

Gloss comparison of NC varnish<br />

chart 2.4<br />

Hardness comparison of NC varnish<br />

chart 2.5<br />

Hardness<br />

160<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

11


2. Resins for Nitrocellulose<br />

Properties<br />

Application<br />

Product<br />

Solid<br />

%<br />

Type of<br />

Solvent<br />

Colour<br />

Gardner<br />

Visc.<br />

Gardner<br />

@25°C<br />

Hardness Sandability<br />

Gloss<br />

Matting<br />

effect<br />

Adhesion<br />

Filling<br />

Properties<br />

Light Colour<br />

Fast drying /<br />

Curing time<br />

Performance<br />

NC Matt varnish<br />

and sanding sealer<br />

using low quantity<br />

of NC<br />

SDA-EAGLE (SX35-18/50)<br />

60%<br />

Xylene<br />

6 max.<br />

Y-Z @50%<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

••<br />

••<br />

•••••<br />

Excellent sandability and<br />

excellent hardness<br />

NC Gloss varnish<br />

SDA-EAGLE (SX41-20/60)<br />

60/70%<br />

Xylene<br />

5 max.<br />

Y-Z @60%<br />

•••••<br />

••<br />

•••••<br />

••<br />

•••••<br />

••<br />

••<br />

•••••<br />

Excellent hardness and<br />

excellent gloss<br />

Yellowing<br />

resistance NC<br />

varnish and sealer<br />

SNDA-EAGLE (COCX32-97/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

Z5-Z6 @60%<br />

•••••<br />

••••<br />

•••••<br />

••<br />

•••••<br />

•••<br />

•••••<br />

•••••<br />

Excellent hardness,<br />

high viscosity and<br />

light colour<br />

Matt varnish and<br />

sanding sealer<br />

SNDA-EAGLE(CX41-46/60)<br />

60%<br />

Xylene<br />

6 max.<br />

Z2-Z4 @60%<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

••••<br />

•<br />

•••••<br />

Excellent sandability,<br />

adhesion and filling<br />

properties<br />

Yellowing<br />

resistance NC<br />

varnish and sealer<br />

SNDA-EAGLE (SFAX28-10/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

V-W @60%<br />

•••••<br />

•••<br />

•••••<br />

••<br />

•••••<br />

•••<br />

•••••<br />

•••••<br />

Excellent gloss and<br />

light colour<br />

Yellowing<br />

resistance NC<br />

varnish and sealer<br />

SNDA-EAGLE (SFAX29-8/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

V-W @60%<br />

•••••<br />

••••<br />

•••••<br />

••<br />

•••••<br />

•••<br />

•••••<br />

•••••<br />

Excellent gloss and<br />

light colour<br />

High quality NC<br />

gloss varnish<br />

SNDA-EAGLE (SFAX28-9/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

V-W @60%<br />

•••••<br />

•••<br />

•••••<br />

••<br />

•••••<br />

•••<br />

•••••<br />

•••••<br />

Excellent gloss and<br />

light colour<br />

Matt varnish and<br />

sanding sealer<br />

SNDA-EAGLE(CX37-4/50)<br />

60%<br />

Xylene<br />

5 max.<br />

Q-S @50%<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

••••<br />

•<br />

•••••<br />

Excellent sandability,<br />

adhesion and filling<br />

properties<br />

••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />

12


3. Resins for 2K Polyurethane<br />

3.1 2K Polyurethane sealer<br />

Recommended Resins<br />

SDA-EAGLE(SX35-18/50)60%<br />

SDA-EAGLE(SX41-20/60)70%<br />

SNDA-EAGLE(COCX32-97/60)70%<br />

SNDA-EAGLE(SFAX28-9/60)70%<br />

SNDA-EAGLE(CX37-4/50)60%<br />

SNDA-EAGLE(CX41-46/60)60%<br />

SNDA-EAGLE(SFAX28-10/60)70%<br />

SNDA-EAGLE(SFAX29-8/60)70%<br />

Guide formula 3.1<br />

2k Polyurethane sealer based on short oil alkyd resin<br />

Raw Materials<br />

Weight by grams<br />

Remarks<br />

Short oil alkyd 70% (3.5 % OH) 325<br />

BYK 354 2.12<br />

Zinc stearate 30<br />

Butyl Acetate 50<br />

Mix well<br />

Xylene<br />

50<br />

Butyl Glycol 45<br />

Hardener Solution<br />

Desmodur L75 190.4<br />

Butyl Acetate 126.9<br />

Xylene<br />

63.5<br />

Thinner<br />

Butyl Acetate : Xylene 2 : 1<br />

Flow and levelling agent<br />

Sanding agent<br />

Hardener *<br />

* Hardener amount based on OH %<br />

For calculating OH - NCO ratio: 100 gm resin = (247 * OH %) / NCO %<br />

Hardness<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

Hardness comparison of 2k Polyurethane sealer<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Sandability after 1 day<br />

chart 3.1<br />

chart 3.2<br />

13


3. Resins for 2K Polyurethane<br />

3.2 2K Polyurethane matt varnish<br />

Recommended Resins<br />

SDA-EAGLE(SX35-18/50)60%<br />

SDA-EAGLE(SX41-20/60)70%<br />

SNDA-EAGLE(COCX32-97/60)70%<br />

SNDA-EAGLE(SFAX28-9/60)70%<br />

SNDA-EAGLE(CX37-4/50)60%<br />

SNDA-EAGLE(CX41-46/60)60%<br />

SNDA-EAGLE(SFAX28-10/60)70%<br />

SNDA-EAGLE(SFAX29-8/60)70%<br />

Guide formula 3.2<br />

2k Polyurethane matt varnish based on short oil alkyd resin<br />

Raw Materials<br />

Weight by grams<br />

Remarks<br />

Short oil alkyd 70% (3.5 % OH) 335<br />

Butyl Acetate 50<br />

BYK 331 0.5<br />

Xylene 50<br />

AC matt 412 3% - 5% - 7%<br />

Hardener Solution<br />

Desmodur L75 213.7<br />

Butyl Acetate 142.5<br />

Xylene 71.23<br />

Thinner<br />

Substrate wetting<br />

Matting agent<br />

Hardener *<br />

Butyl Acetate : Xylene 2 : 1<br />

* Hardener amount based on OH %<br />

For calculating OH - NCO ratio: 100 gm resin = (247 * OH %) / NCO %<br />

100<br />

80<br />

Effect of matting agent on gloss of 2k PU varnish<br />

Gloss<br />

60<br />

40<br />

20<br />

0<br />

AC Matt 3% After 1 week<br />

AC Matt 5% After 1 week<br />

AC Matt 7% After 1 week<br />

chart 3.3<br />

14


3. Resins for 2K Polyurethane<br />

3.3 2K Polyurethane gloss varnish<br />

Recommended Resins<br />

SDA-EAGLE(SX35-18/50)60%<br />

SDA-EAGLE(SX41-20/60)70%<br />

SNDA-EAGLE(COCX32-97/60)70%<br />

SNDA-EAGLE(SFAX28-9/60)70%<br />

SNDA-EAGLE(CX37-4/50)60%<br />

SNDA-EAGLE(CX41-46/60)60%<br />

SNDA-EAGLE(SFAX28-10/60)70%<br />

SNDA-EAGLE(SFAX29-8/60)70%<br />

Guide formula 3.3<br />

2k Polyurethane gloss varnish based on short oil alkyd resin<br />

Raw Materials<br />

Weight by grams<br />

Remarks<br />

Short oil alkyd 70% (3.5 % OH) 335<br />

Butyl Acetate 50<br />

BYK 331 0.5<br />

Xylene 50<br />

Hardener Solution<br />

Desmodur L75 213.7<br />

Butyl Acetate 142.5<br />

Xylene 71.23<br />

Thinner<br />

Butyl Acetate : Xylene 2 : 1<br />

Substrate wetting<br />

Hardener*<br />

* Hardener amount based on OH %<br />

For calculating OH - NCO ratio: 100 gm resin = (247 * OH %) / NCO %<br />

Hardness comparison of 2k polyurethane varnish<br />

Gloss comparison of 2k polyurethane varnish<br />

Hardness<br />

200<br />

180<br />

160<br />

140<br />

120<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

Gloss<br />

96<br />

94<br />

92<br />

90<br />

88<br />

86<br />

84<br />

82<br />

80<br />

78<br />

76<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

chart 3.4 chart 3.5<br />

15


3. Resins for 2K Polyurethane<br />

3.4 2K Polyurethane gloss varnish<br />

Recommended Resins<br />

AC-EAGLE(OH66-20BA50)60%<br />

AC-EAGLE(OH66-28X60)60%<br />

Guide formula 3.4<br />

2k Polyurethane gloss varnish based on hydroxy acrylic resin<br />

Raw Materials<br />

Weight by grams<br />

Remarks<br />

Hydroxy acrylic resin 2% 227.25<br />

Butyl Acetate 11.25<br />

BYK 331 0.5<br />

Xylene 11.25<br />

Hardener Solution<br />

Desmodur N75 102.6<br />

Butyl Acetate 98<br />

Xylene 49<br />

Thinner<br />

Butyl Acetate : Xylene 2 : 1<br />

Substrate wetting<br />

Hardener *<br />

* Hardener amount based on OH %<br />

For calculating OH - NCO ratio: 100 gm resin = (247 * OH %) / NCO %<br />

140<br />

120<br />

Hardness<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

Hardness comparison of 2K polyurethane<br />

varnish based on hydroxy acrylic resin<br />

chart 3.6<br />

90<br />

89<br />

Gloss<br />

88<br />

87<br />

Gloss comparison of 2K polyurethane<br />

varnish based on hydroxy acrylic resin<br />

86<br />

85<br />

84<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

chart 3.7<br />

16


3. Resins for 2K Polyurethane<br />

1- Short oil alkyd resins<br />

Properties<br />

Application<br />

Product<br />

Solid<br />

%<br />

Type of<br />

Solvent<br />

Colour<br />

Gardner<br />

Visc.<br />

Gardner<br />

@25°C<br />

OH% Hardness Sandability Gloss<br />

Matting<br />

effect<br />

Adhesion<br />

Filling<br />

Properties<br />

Light<br />

Colour<br />

Fast drying /<br />

Curing time<br />

Performance<br />

Low cost 2K PU<br />

matt varnish and<br />

sanding sealer<br />

SDA-EAGLE (SX35-18/50)<br />

60%<br />

Xylene<br />

6 max.<br />

Y-Z @50%<br />

3%<br />

••••<br />

•••••<br />

••<br />

•••••<br />

•••••<br />

••<br />

••<br />

•••••<br />

Excellent sandability and<br />

excellent hardness<br />

Low cost 2K PU<br />

matt varnish and<br />

sanding sealer<br />

SDA-EAGLE (SX41-20/60)<br />

60/70%<br />

Xylene<br />

5 max.<br />

Y-Z @60%<br />

2.9%<br />

••••<br />

••<br />

•••••<br />

•••<br />

•••••<br />

••<br />

••<br />

•••••<br />

Excellent hardness and<br />

excellent gloss<br />

2K PU varnish and<br />

sealer<br />

SNDA-EAGLE (COCX32-97/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

Z5-Z6 @60% 3.9%<br />

•••••<br />

••••<br />

•••••<br />

•••<br />

•••••<br />

•••<br />

•••••<br />

•••••<br />

Excellent hardness,<br />

high viscosity and<br />

light colour<br />

Low cost 2K PU<br />

matt varnish and<br />

sanding sealer<br />

SNDA-EAGLE(CX41-46/60)<br />

60%<br />

Xylene<br />

6 max.<br />

Z2-Z4 @60% 4.2%<br />

•••••<br />

••••<br />

•••<br />

•••<br />

•••••<br />

••••<br />

•<br />

•••••<br />

Excellent sandability,<br />

adhesion and filling<br />

properties<br />

Yellowing<br />

resistance 2K PU<br />

gloss varnish<br />

SNDA-EAGLE (SFAX28-10/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

V-W @60%<br />

3%<br />

•••••<br />

•••<br />

••••<br />

•<br />

•••••<br />

•••<br />

•••••<br />

•••••<br />

Excellent gloss and<br />

light colour<br />

Yellowing<br />

resistance 2K PU<br />

varnish and sealer<br />

SNDA-EAGLE (SFAX29-8/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

V-W @60%<br />

3.5%<br />

••••<br />

•••<br />

••••<br />

•<br />

•••••<br />

•••<br />

•••••<br />

•••••<br />

Excellent gloss and<br />

light colour<br />

Top quality and<br />

high solid 2K PU<br />

gloss varnish<br />

SNDA-EAGLE (SFAX28-9/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

V-W @60%<br />

4.8%<br />

••••<br />

••••<br />

•••••<br />

•<br />

•••••<br />

•••<br />

•••••<br />

•••••<br />

Excellent gloss and<br />

light colour<br />

Low cost 2K PU<br />

matt varnish and<br />

sanding sealer<br />

SNDA-EAGLE(CX37-4/50)<br />

60%<br />

Xylene<br />

5 max.<br />

Q-S @50%<br />

2.5%<br />

••••<br />

••••<br />

•••<br />

•••••<br />

•••••<br />

••••<br />

•<br />

•••••<br />

Excellent sandability,<br />

adhesion and filling<br />

properties<br />

••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />

2- Hydroxy acrylic resins<br />

Properties<br />

Application<br />

Product<br />

Solid<br />

%<br />

Type of Solvent<br />

Colour<br />

Hazen<br />

Visc.<br />

Gardner<br />

@25°C<br />

OH% Hardness Sandability Gloss Adhesion Light Colour<br />

Fast drying /<br />

Curing time<br />

Performance<br />

Durable 2K PU<br />

gloss varnish-Thin<br />

layer to keep<br />

wood texture<br />

AC-EAGLE(OH66-20BA50)60%<br />

60%<br />

Butyl Acetate<br />

50 Max<br />

X-Z @50%<br />

2%<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

••••<br />

Excellent hardness and<br />

gloss, compatible with<br />

CAB<br />

2K PU gloss<br />

varnish-Thin layer<br />

to keep wood<br />

texture<br />

AC-EAGLE(OH66-28X60)60%<br />

60%<br />

Xylene<br />

50 Max<br />

X-Z @60%<br />

2%<br />

•••••<br />

••<br />

•••••<br />

•••••<br />

•••••<br />

••••<br />

Excellent hardness<br />

and gloss<br />

••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />

17


4. Resins for Unsaturated Polyester Sanding Sealer<br />

4.1 Unsaturated polyester sanding sealer<br />

Recommended Resins<br />

USP-EAGLE(WF-23/75)75%<br />

Guide formula 4.1<br />

Sanding sealer based on unsaturated polyester resin<br />

Raw Materials<br />

Weight by grams<br />

Remarks<br />

USP-EAGLE(WF-23/75)75% 200<br />

BYK A555 1.5<br />

Talcum powder 21<br />

Zinc stearate 26<br />

BYK 354 1.5<br />

Aerosil 200 5<br />

Toluene 65<br />

Grind well<br />

USP-EAGLE(WF-23/75)75% 160<br />

Hydroquinone Soln. 2% in BA 3.5<br />

Ethyl Acetate 1.57<br />

Styrene 15.25<br />

BYK A555<br />

1<br />

Defoamer<br />

Filler<br />

Sanding agent<br />

Flow and levelling<br />

Fumed silica<br />

Stabilizer<br />

Defoamer<br />

Note: This formula produces excellent hardness and excellent sandability overnight<br />

Hardness of unsaturated polyester sealer<br />

chart 4.1<br />

Hardness<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

1 Day 3 Days 1 Week<br />

Properties<br />

Application<br />

Product<br />

Solid<br />

%<br />

Type of Solvent<br />

Colour<br />

Gardner<br />

Hardness Sandability Gloss<br />

Matting<br />

Adhesion<br />

Filling<br />

Effect<br />

Property<br />

Light Colour<br />

Fast drying /<br />

Curing time<br />

Performance<br />

Durable wood<br />

sanding sealer -<br />

Mirror effect finish<br />

USP-EAGLE (WF-23/75) 75%<br />

Styrene<br />

monomer<br />

3 Max •••• ••••• ••••<br />

N/A<br />

•••••<br />

•••••<br />

•••<br />

•••••<br />

Excellent filling<br />

properties and<br />

excellent sandability<br />

••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />

18


5. Resins for Acid Curing<br />

5.1 Acid curing clear varnish<br />

Recommended Resins<br />

SDA-EAGLE(SX35-18/50)60%<br />

SDA-EAGLE(SX41-20/60)70%<br />

SNDA-EAGLE(COCX32-97/60)70%<br />

SNDA-EAGLE(SFAX28-9/60)70%<br />

SNDA-EAGLE(CX37-4/50)60%<br />

SNDA-EAGLE(CX41-46/60)60%<br />

SNDA-EAGLE(SFAX28-10/60)70%<br />

SNDA-EAGLE(SFAX29-8/60)70%<br />

Guide formula 5.1<br />

Acid curing clear varnish based on short oil alkyd resin<br />

Raw Materials<br />

Weight by grams<br />

A<br />

Remarks<br />

Short oil alkyd resin 70% 407<br />

Setamine US119 BB-65 331<br />

n-Butanol 47.5<br />

Butyl Glycol 79<br />

Byk 306 3<br />

Xylene 132.5<br />

B<br />

p.Toluene sulphonic acid<br />

22<br />

Methanol<br />

18<br />

Butanol 60<br />

Amino resin<br />

Substrate wetting<br />

Acid catalyst<br />

Drying time comparison of acid curing varnish<br />

based on short oil alkyd resin<br />

Hours<br />

4.5<br />

3.5 4<br />

2.5 3<br />

1.5 2<br />

0.5 1<br />

0<br />

Through dry *<br />

Note: Tack free and hard dry times of these acid curing varnishes are less than 5 min.<br />

* Through dry condition is reached when the film has completely solidified.<br />

chart 5.1<br />

19


5. Resins for Acid Curing<br />

5.1 Acid curing clear varnish<br />

160<br />

140<br />

120<br />

Hardness comparison of acid curing<br />

varnish based on short oil alkyd resin<br />

chart 5.2<br />

Hardness<br />

100<br />

80<br />

60<br />

40<br />

20<br />

0<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

Gloss<br />

94<br />

93<br />

92<br />

91<br />

90<br />

89<br />

88<br />

87<br />

86<br />

85<br />

After 1 Day<br />

After 3 Days<br />

After 1 Week<br />

Gloss comparison of acid curing<br />

varnish based on short oil alkyd resin<br />

chart 5.3<br />

Properties<br />

Application<br />

Product<br />

Solid<br />

%<br />

Type of<br />

Solvent<br />

Colour<br />

Gardner<br />

Visc.<br />

Gardner<br />

@25°C<br />

Hardness Gloss Adhesion Light Colour Fast drying / Curing time<br />

Performance<br />

Low cost acid<br />

curing varnish<br />

SDA-EAGLE (SX35-18/50)<br />

60%<br />

Xylene<br />

6 max.<br />

Y-Z @50%<br />

•••••<br />

•••••<br />

•••••<br />

••<br />

••••<br />

Excellent hardness and<br />

fast drying time<br />

Low cost acid<br />

curing varnish<br />

SDA-EAGLE (SX41-20/60)<br />

60/70%<br />

Xylene<br />

5 max.<br />

Y-Z @60%<br />

••••<br />

•••••<br />

•••••<br />

••<br />

•••<br />

Excellent hardness and<br />

excellent gloss<br />

High quality acid<br />

curing varnish<br />

SNDA-EAGLE (COCX32-97/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

Z5-Z6 @60%<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

••••<br />

Excellent hardness,<br />

high viscosity and<br />

light colour<br />

Acid curing<br />

varnish<br />

SNDA-EAGLE(CX41-46/60)<br />

60%<br />

Xylene<br />

6 max.<br />

Z2-Z4 @60%<br />

•••<br />

•••••<br />

•••••<br />

•<br />

••••<br />

Excellent adhesion and<br />

very good hardness<br />

Yellowing<br />

resistance acid<br />

curing varnish<br />

SNDA-EAGLE (SFAX28-10/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

V-W @60%<br />

••••<br />

•••••<br />

•••••<br />

•••••<br />

••••<br />

Excellent gloss and<br />

light colour<br />

Yellowing<br />

resistance acid<br />

curing varnish<br />

SNDA-EAGLE (SFAX29-8/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

V-W @60%<br />

••<br />

•••••<br />

•••••<br />

•••••<br />

••••<br />

Excellent gloss and<br />

light colour<br />

Yellowing<br />

resistance acid<br />

curing varnish<br />

SNDA-EAGLE (SFAX28-9/60)<br />

60/70%<br />

Xylene<br />

3 max.<br />

V-W @60%<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

•••••<br />

Excellent gloss,<br />

light colour and very fast<br />

drying time<br />

Acid curing<br />

varnish<br />

SNDA-EAGLE(CX37-4/50)<br />

60%<br />

Xylene<br />

5 max.<br />

Q-S @50%<br />

•••<br />

•••••<br />

•••••<br />

•<br />

•••<br />

Excellent adhesion and<br />

very good hardness<br />

••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />

20


<strong>Wood</strong> <strong>Coatings</strong><br />

Air Drying Varnish<br />

LA-EAGLE(SW61-20/55)70%<br />

LA-EAGLE(SW64-65/70)70%<br />

LA-EAGLE(SW60-36/55)70%<br />

LA-EAGLE(LRW60-19/55)70%<br />

LA-EAGLE(SW65-4/60)75%<br />

UO-EAGLE(SW63-30/60)60%<br />

UO-EAGLE(LW62-20/52)52%<br />

UA-EAGLE(SW63-20/55)55%<br />

UA-EAGLE(SWZ63-5/50)50%<br />

UA-EAGLE(SFW60-27/60)60%<br />

LA-EAGLE(SWZ64-5/70)80%<br />

Nitrocellulose Sealer and Varnish<br />

SDA-EAGLE(SX35-18/50)60%<br />

SDA-EAGLE(SX41-20/60)70%<br />

SNDA-EAGLE(COCX32-97/60)70%<br />

SNDA-EAGLE(SFAX28-9/60)70%<br />

SNDA-EAGLE(CX37-4/50)60%<br />

SNDA-EAGLE(CX41-46/60)60%<br />

SNDA-EAGLE(SFAX28-10/60)70%<br />

SNDA-EAGLE(SFAX29-8/60)70%<br />

2K Polyurethane Sealer and Varnish<br />

SDA-EAGLE(SX35-18/50)60%<br />

SDA-EAGLE(SX41-20/60)70%<br />

SNDA-EAGLE(COCX32-97/60)70%<br />

SNDA-EAGLE(SFAX28-9/60)70%<br />

SNDA-EAGLE(CX37-4/50)60%<br />

SNDA-EAGLE(CX41-46/60)60%<br />

SNDA-EAGLE(SFAX28-10/60)70%<br />

SNDA-EAGLE(SFAX29-8/60)70%<br />

Unsaturated Polyester Sanding Sealer<br />

USP-EAGLE(WF-23/75)75%<br />

Acid Curing Clear Varnish<br />

SDA-EAGLE(SX35-18/50)60%<br />

SDA-EAGLE(SX41-20/60)70%<br />

SNDA-EAGLE(COCX32-97/60)70%<br />

SNDA-EAGLE(SFAX28-9/60)70%<br />

SNDA-EAGLE(CX37-4/50)60%<br />

SNDA-EAGLE(CX41-46/60)60%<br />

SNDA-EAGLE(SFAX28-10/60)70%<br />

SNDA-EAGLE(SFAX29-8/60)70%<br />

2

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!