Wood Coatings
Wood Coatings - Eagle Chemicals
Wood Coatings - Eagle Chemicals
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<strong>Wood</strong> <strong>Coatings</strong>
1- Resins for Air Drying<br />
Long oil alkyd resins<br />
• DIY<br />
• Cost–effectives alkyd resins<br />
• Public furniture and wooden doors- gloss or matt varnish<br />
Urethanated oil & alkyd resins<br />
• DIY<br />
• Outdoor garden furniture<br />
• Interior parquet floor and wooden door with excellent<br />
hardness and abrasion resistance<br />
2- Resins for Nitrocellulose<br />
• Fast drying system with excellent quality in combination<br />
with nitrocellulose resin<br />
• NC sanding sealer & NC varnish for interior house<br />
furniture and office furniture<br />
3- Resins for 2K PU<br />
Moved from NC to 2K PU to get higher performance,<br />
excellent chemical, abrasion and alcohol resistance of<br />
finish coating.<br />
Alkyd resins for 2K PU<br />
• Short alkyd resins used for formulation of 2K PU sanding<br />
sealer & 2K PU varnish for high quality excellent durability<br />
2K PU system finish.<br />
• Interior house furniture, office furniture and parquet floor<br />
gloss and matt<br />
N.B. for high gloss finishes you can use unsaturated<br />
polyester sealer as a prime coat.<br />
EAGLE CHEMICALS is the leading producer of resins in<br />
Africa and Middle-East. The state-of-the-art wood coatings’<br />
center underpins EAGLE CHEMICALS as the superior<br />
supplier of a comprehensive range of high-performance<br />
resins for wood coatings finish.<br />
Eagle’s strong understanding of binders technologies allow<br />
our wood coatings resins to meet a wide range of market<br />
demands as high gloss, easy to be matt, excellent abrasion<br />
resistance, fast drying and resistance to blocking as well as<br />
solvents, chemicals and heat resistance.<br />
As our customers are our “success partner”, we provide the<br />
greatest technical expertise and the know-how technology<br />
to modify resins upon our customers’ request.<br />
EAGLE CHEMICALS offers starting guide formulas for each<br />
application based on recommended resins and followed by<br />
its technical results and conclusion.<br />
Hydroxy acrylic resins for 2K PU<br />
• High quality, excellent durability, high chemicals and<br />
solvent resistance<br />
• High resistance for blocking with excellent flexibility<br />
• Varnish with hard thin layer to show the wood grown<br />
4- Resins for Unsaturated Polyester Filler<br />
• Excellent filling power and durability<br />
• Can be cured even at high film thickness<br />
• Help to have finish coat with mirror effect (dry film<br />
thickness = wet film thickness)<br />
5- Resins for Acid Curing Varnishes<br />
• Hard, durable, clear finish designed for professional<br />
application of wood flooring<br />
• High scratch, solvents and heat resistances.<br />
• Disadvantage of this system is the undesirable formaldehyde<br />
emission into the surrounding during the curing<br />
process.<br />
1
1. Resins for Air Drying<br />
1.1 Long oil alkyd resins:<br />
Recommended Resins<br />
LA-EAGLE(SW61-20/55)70%<br />
LA-EAGLE(SW64-65/70)70%<br />
LA-EAGLE(SW60-36/55)70%<br />
LA-EAGLE(LRW60-19/55)70%<br />
LA-EAGLE(SW65-4/60)75%<br />
LA-EAGLE(SWZ64-5/70)80%<br />
Guide formula 1.1<br />
Matt varnish based on long oil alkyd resin<br />
Raw Materials Weight by %<br />
Remarks<br />
Long oil alkyd resin 70% 710<br />
FA 601 6<br />
White spirit 221<br />
BYK 331 ( 10 % in xylene) 1<br />
AC matt 412<br />
Manganese Octoate (10%)<br />
Cobalt Octoate (10%)<br />
3% 5% 7%<br />
29.6 48.26 68.54<br />
Lead Octoate (36%) 5.2<br />
Calcium Octoate (10%) 3.1<br />
0.83<br />
1.87<br />
Exkin 2 2.74<br />
Dispersing agent<br />
Surface slip<br />
Matting agent<br />
Drier<br />
Drier<br />
Drier<br />
Drier<br />
Anti-skinning agent<br />
Effect of matting agent on gloss of long oil alkyd resin<br />
Gloss<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
Gloss after 1-week AC matt 3%<br />
Gloss after 1-week AC matt 5%<br />
Gloss after 1-week AC matt 7%<br />
chart 1.1<br />
3
1. Resins for Air Drying<br />
1.1 Long oil alkyd resins:<br />
Guide formula 1.2<br />
Gloss varnish based on long oil alkyd resin<br />
Raw Materials Weight by % Remarks<br />
Long oil alkyd resin 70% 776<br />
White spirit 211<br />
Lead Octoate (36%) 4.9<br />
Drier<br />
Calcium Octoate (10%) 3<br />
Drier<br />
Manganese Octoate (10%) 0.8<br />
Drier<br />
Cobalt Octoate (10%)<br />
1.7<br />
Drier<br />
Exkin 2 2.6<br />
Anti-skinning agent<br />
93<br />
92.5<br />
92<br />
91.5<br />
Gloss comparison of long oil alkyd resin<br />
chart 1.2<br />
Gloss<br />
91<br />
90.5<br />
90<br />
89.5<br />
89<br />
88.5<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
60<br />
50<br />
Hardness comparison of long oil alkyd resin<br />
chart 1.3<br />
Hardness<br />
40<br />
30<br />
20<br />
10<br />
0<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
4
1. Resins for Air Drying<br />
1.2 Urethanated oil and alkyd resins:<br />
Recommended Resins<br />
UO-EAGLE(SW63-30/60)60%<br />
UO-EAGLE(LW62-20/52)52%<br />
UA-EAGLE(SW63-20/55)55%<br />
UA-EAGLE(SWZ63-5/50)50%<br />
UA-EAGLE(SFW60-27/60)60%<br />
Guide formula 1.3<br />
Matt varnish based on urethanated oil or alkyd resins<br />
Raw Materials Weight by %<br />
Remarks<br />
Urethanated Oil or<br />
Urethanated Alkyd 60%<br />
822.8<br />
FA 601 5.96<br />
White spirit 81.05<br />
BYK 331 ( 10 % in xylene) 1<br />
AC matt 412<br />
Cobalt Free<br />
3% 5% 7%<br />
30 50 70<br />
Calcium Octoate (10%) 4.96<br />
0.744<br />
Exkin 2 4.87<br />
Dispersing agent<br />
Surface slip<br />
Matting agent<br />
Drier<br />
Drier<br />
Anti-skinning agent<br />
Effect of matting agent on gloss of urethanated oil and alkyd resins<br />
Gloss<br />
50<br />
45<br />
40<br />
35<br />
30<br />
25<br />
20<br />
15<br />
10<br />
5<br />
0<br />
UO-EAGLE(SW63-30/60)60%<br />
UA-EAGLE(SW63-20/55)55%<br />
UA-EAGLE(SWZ63-5/50)55%<br />
Matting effect after 1 Day<br />
Matting effect after 3 Days<br />
Matting effect 1 Week<br />
chart 1.4<br />
5
1. Resins for Air Drying<br />
1.2 Urethanated oil and alkyd resins:<br />
Guide formula 1.4<br />
Matt varnish based on urethanated oil or alkyd resins<br />
Raw Materials Weight by %<br />
Remarks<br />
Urethanated Oil or<br />
Urethanated Alkyd 60%<br />
912.54<br />
White spirit 80.3<br />
Calcium Octoate (10%) 2.062<br />
Cobalt Free<br />
3.1<br />
Exkin 2 2<br />
Drier<br />
Drier<br />
Anti-skinning agent<br />
140<br />
120<br />
100<br />
Hardness<br />
80<br />
60<br />
40<br />
20<br />
0<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
Hardness comparison of<br />
urethanated oil and alkyd resin<br />
chart 1.5<br />
94<br />
92<br />
90<br />
88<br />
Gloss comparison of<br />
urethanated oil and alkyd resin<br />
chart 1.6<br />
Gloss<br />
86<br />
84<br />
82<br />
80<br />
78<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
6
1. Resins for Air Drying<br />
1.2 Urethanated oil and alkyd resins:<br />
Effect of weathering on aliphatic and aromatic isocyanate modified air drying resins<br />
Effect of weathering on gloss<br />
(after 240 Hr)<br />
∆G<br />
70 %<br />
60 %<br />
50 %<br />
40 %<br />
30 %<br />
20 %<br />
10 %<br />
0 %<br />
UA-EAGLE(SFW60-27/60)60%<br />
Aliphatic NCO<br />
UO-EAGLE(LW62-20/52)52%<br />
Aromatic NCO<br />
UO-EAGLE(SW63-30/60)60%<br />
Aromatic NCO<br />
UA-EAGLE(SW63-20/55)55%<br />
Aromatic NCO<br />
chart 1.7<br />
Effect of weathering on whiteness<br />
(after 240 Hr)<br />
0.6<br />
0.5<br />
0.4<br />
∆W<br />
0.3<br />
0.2<br />
0.1<br />
0<br />
UA-EAGLE(SFW60-27/60)60%<br />
Aliphatic NCO<br />
UO-EAGLE(LW62-20/52)52%<br />
Aromatic NCO<br />
UO-EAGLE(SW63-30/60)60%<br />
Aromatic NCO<br />
UA-EAGLE(SW63-20/55)55%<br />
Aromatic NCO<br />
chart 1.8<br />
Effect of weathering on color fading<br />
(after 240 Hr)<br />
7 %<br />
6 %<br />
5 %<br />
4 %<br />
∆E<br />
3 %<br />
2 %<br />
1 %<br />
0 %<br />
UA-EAGLE(SFW60-27/60)60%<br />
Aliphatic NCO<br />
UO-EAGLE(LW62-20/52)52%<br />
Aromatic NCO<br />
UO-EAGLE(SW63-30/60)60%<br />
Aromatic NCO<br />
UA-EAGLE(SW63-20/55)55%<br />
Aromatic NCO<br />
chart 1.9<br />
7
1. Resins for Air Drying<br />
1.1 Long oil alkyd resins:<br />
Properties<br />
Application<br />
Product<br />
Solid<br />
%<br />
Type of<br />
Solvent<br />
Colour<br />
Gardner<br />
Visc.<br />
Gardner<br />
@25°C<br />
Hardness<br />
Gloss<br />
Matting<br />
effect<br />
Adhesion<br />
Light Colour<br />
Fast drying /<br />
Curing time<br />
Performance<br />
DIY - Matt and gloss varnish<br />
LA-EAGLE (SW64-65/70)<br />
70%<br />
W hite s pirit<br />
5 max.<br />
Z4 @70%<br />
•<br />
•••••<br />
•<br />
•••••<br />
••<br />
••<br />
Excellent flexibility and<br />
very good compatibility<br />
with urethanated oil<br />
DIY - Matt and gloss varnish<br />
LA-EAGLE (LRW60-19/55)<br />
70%<br />
W hite s pirit<br />
5 max.<br />
Y-Z @55%<br />
•<br />
•••••<br />
•••<br />
•••••<br />
••<br />
••<br />
Medium hardness and<br />
excellent gloss<br />
DIY - Low VOC varnish with<br />
very good gloss<br />
LA-EAGLE (SWZ64-5/70)<br />
80%<br />
Z ero aro m atic<br />
W hite s pirit<br />
6 max.<br />
O-T @70%<br />
•<br />
•••••<br />
•<br />
•••••<br />
••<br />
••<br />
Ultra high solid content<br />
DIY - Matt and gloss varnish<br />
LA-EAGLE (SW61-20/55)<br />
70%<br />
W hite s pirit<br />
5 max.<br />
Y-Z @55%<br />
••<br />
•••••<br />
•••<br />
•••••<br />
••<br />
••<br />
High gloss and hardness<br />
- Easy to be matt with<br />
min. quantity of matting<br />
agent<br />
DIY - Durable gloss varnish<br />
LA-EAGLE (SW60-36/55)<br />
70%<br />
W hite s pirit<br />
5 max.<br />
Z2 @55%<br />
••<br />
•••••<br />
•••<br />
•••••<br />
••<br />
••<br />
High viscosity with<br />
good hardness<br />
DIY - High build gloss<br />
varnish<br />
LA-EAGLE(SW65-4/60)<br />
75%<br />
W hite s pirit<br />
5 max.<br />
O-P @60%<br />
•<br />
•••••<br />
•<br />
•••••<br />
••<br />
••<br />
Low viscosity<br />
and high gloss<br />
••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />
1.2 Urethanated oil and alkyd resins:<br />
Properties<br />
Application<br />
Product<br />
Solid<br />
%<br />
Type of<br />
Solvent<br />
Colour<br />
Gardner<br />
Visc.<br />
Gardner<br />
@25°C<br />
Hardness<br />
Gloss<br />
Matting<br />
effect<br />
Adhesion<br />
Light Colour<br />
Fast drying /<br />
Curing time<br />
Performance<br />
DIY - Varnish for parquet<br />
floors with extremely high<br />
scratch resistance<br />
UO-EAGLE (LW62-20/52)<br />
52%<br />
W hite s pirit<br />
6 max.<br />
Y-Z @52%<br />
•••••<br />
•••••<br />
•<br />
•••••<br />
•<br />
•••••<br />
Excellent hardness, fast<br />
drying time and<br />
excellent gloss<br />
DIY - Varnish for parquet<br />
floors and furniture<br />
UO-EAGLE (SW63-30/60<br />
60%<br />
W hite s pirit<br />
5 max.<br />
Z2-Z3 @60%<br />
••••<br />
•••••<br />
••••<br />
•••••<br />
••<br />
••••<br />
Very good gloss,<br />
hardness and abrasion<br />
resistance with fast<br />
drying time<br />
DIY - Varnish for garden<br />
furniture<br />
UA-EAGLE (SFW60-27/60)<br />
60%<br />
W hite s pirit<br />
4 max.<br />
Z1-Z2 @60%<br />
•••<br />
•••••<br />
•<br />
•••••<br />
•••<br />
••••<br />
Light color with<br />
excellent yellowing<br />
resistance<br />
DIY - Furniture finishes<br />
UA-EAGLE (SW63-20/55)<br />
55%<br />
W hite s pirit<br />
5 max.<br />
Y-Z @55%<br />
••••<br />
••••<br />
••••<br />
•••••<br />
••<br />
••••<br />
Recommended for<br />
matting varnish,<br />
compatible with<br />
medium & long alkyds<br />
DIY - Odorless furniture<br />
finishes<br />
UA-EAGLE (SWZ63-5/50)<br />
55%<br />
Z ero aro m atic<br />
W hite s pirit<br />
5 max.<br />
S-T @50%<br />
•••<br />
••••<br />
•••••<br />
•••••<br />
••<br />
••••<br />
Recommended for<br />
matting varnish,<br />
compatible with<br />
medium & long alkyds<br />
••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />
8
2. Resins for Nitrocellulose<br />
2.1 Nitrocellulose sanding sealer<br />
Recommended Resins<br />
SDA-EAGLE(SX35-18/50)60%<br />
SDA-EAGLE(SX41-20/60)70%<br />
SNDA-EAGLE(COCX32-97/60)70%<br />
SNDA-EAGLE(SFAX28-9/60)70%<br />
SNDA-EAGLE(CX37-4/50)60%<br />
SNDA-EAGLE(CX41-46/60)60%<br />
SNDA-EAGLE(SFAX28-10/60)70%<br />
SNDA-EAGLE(SFAX29-8/60)70%<br />
Guide formula 2.1<br />
NC Sanding sealer based on short oil alkyd resin<br />
Raw Materials Weight by %<br />
Remarks<br />
Short oil alkyd resin 70% 33.5<br />
Maleic resin 50% in Toluene 4<br />
To improve hardness<br />
NC 32 11.6<br />
Zinc stearate<br />
3<br />
Sanding agent<br />
Mix well for 10 min @medium speed<br />
Acetone 7<br />
Toluene 19<br />
Butyl Acetate 19<br />
Butyl Glycol 3<br />
Mix well for 5 min<br />
Hardness comparison of NC sealer<br />
Sandability comparison of NC sealer after half hour<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
1.2<br />
1<br />
0.8<br />
0.6<br />
0.4<br />
0.2<br />
0<br />
chart 2.1 chart 2.2<br />
9
2. Resins for Nitrocellulose<br />
2.2 Nitrocellulose varnish<br />
Recommended Resins<br />
SDA-EAGLE(SX35-18/50)60%<br />
SDA-EAGLE(SX41-20/60)70%<br />
SNDA-EAGLE(COCX32-97/60)70%<br />
SNDA-EAGLE(SFAX28-9/60)70%<br />
SNDA-EAGLE(CX37-4/50)60%<br />
SNDA-EAGLE(CX41-46/60)60%<br />
SNDA-EAGLE(SFAX28-10/60)70%<br />
SNDA-EAGLE(SFAX29-8/60)70%<br />
Guide formula 2.2<br />
NC Matt varnish based on short oil alkyd resin<br />
Raw Materials Weight by %<br />
Remarks<br />
Short oil alkyd resin 70% 28.5<br />
Ketonic resin solid 12<br />
To improve hardness & gloss<br />
AC matt 412 5<br />
Matting agent<br />
Mix well for 10 min @medium speed<br />
NC 32 12<br />
Acetone 12<br />
Butyl Acetate 15.5<br />
Butyl Alycol 6.5<br />
Toluene 14<br />
Mix well for 5 min<br />
Effect of matting agent on gloss of NC varnish<br />
Gloss<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
0<br />
NC Matt 5% After 1 Day<br />
NC Matt 5% After 3 Days<br />
NC Matt 5% After 1 Week<br />
chart 2.3<br />
10
2. Resins for Nitrocellulose<br />
2.3 Nitrocellulose varnish<br />
Guide formula 2.3<br />
NC Gloss varnish based on short oil alkyd resin<br />
Raw Materials Weight by %<br />
Remarks<br />
Short oil alkyd resin 70% 28<br />
Ketonic resin solid 12<br />
To improve hardness & gloss<br />
NC 32 12<br />
Mix well for 5 min @medium speed<br />
Acetone 12<br />
Toluene 14<br />
Butyl Acetate<br />
15.5<br />
Butyl Glycol<br />
6.5<br />
Mix well for 5 min @medium speed<br />
Note: Drying time of NC sanding sealer based on all these types of short oil alkyds maximum 5 min.<br />
Gloss<br />
94<br />
93<br />
92<br />
91<br />
90<br />
89<br />
88<br />
87<br />
86<br />
85<br />
84<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
Gloss comparison of NC varnish<br />
chart 2.4<br />
Hardness comparison of NC varnish<br />
chart 2.5<br />
Hardness<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
11
2. Resins for Nitrocellulose<br />
Properties<br />
Application<br />
Product<br />
Solid<br />
%<br />
Type of<br />
Solvent<br />
Colour<br />
Gardner<br />
Visc.<br />
Gardner<br />
@25°C<br />
Hardness Sandability<br />
Gloss<br />
Matting<br />
effect<br />
Adhesion<br />
Filling<br />
Properties<br />
Light Colour<br />
Fast drying /<br />
Curing time<br />
Performance<br />
NC Matt varnish<br />
and sanding sealer<br />
using low quantity<br />
of NC<br />
SDA-EAGLE (SX35-18/50)<br />
60%<br />
Xylene<br />
6 max.<br />
Y-Z @50%<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
••<br />
••<br />
•••••<br />
Excellent sandability and<br />
excellent hardness<br />
NC Gloss varnish<br />
SDA-EAGLE (SX41-20/60)<br />
60/70%<br />
Xylene<br />
5 max.<br />
Y-Z @60%<br />
•••••<br />
••<br />
•••••<br />
••<br />
•••••<br />
••<br />
••<br />
•••••<br />
Excellent hardness and<br />
excellent gloss<br />
Yellowing<br />
resistance NC<br />
varnish and sealer<br />
SNDA-EAGLE (COCX32-97/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
Z5-Z6 @60%<br />
•••••<br />
••••<br />
•••••<br />
••<br />
•••••<br />
•••<br />
•••••<br />
•••••<br />
Excellent hardness,<br />
high viscosity and<br />
light colour<br />
Matt varnish and<br />
sanding sealer<br />
SNDA-EAGLE(CX41-46/60)<br />
60%<br />
Xylene<br />
6 max.<br />
Z2-Z4 @60%<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
••••<br />
•<br />
•••••<br />
Excellent sandability,<br />
adhesion and filling<br />
properties<br />
Yellowing<br />
resistance NC<br />
varnish and sealer<br />
SNDA-EAGLE (SFAX28-10/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
V-W @60%<br />
•••••<br />
•••<br />
•••••<br />
••<br />
•••••<br />
•••<br />
•••••<br />
•••••<br />
Excellent gloss and<br />
light colour<br />
Yellowing<br />
resistance NC<br />
varnish and sealer<br />
SNDA-EAGLE (SFAX29-8/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
V-W @60%<br />
•••••<br />
••••<br />
•••••<br />
••<br />
•••••<br />
•••<br />
•••••<br />
•••••<br />
Excellent gloss and<br />
light colour<br />
High quality NC<br />
gloss varnish<br />
SNDA-EAGLE (SFAX28-9/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
V-W @60%<br />
•••••<br />
•••<br />
•••••<br />
••<br />
•••••<br />
•••<br />
•••••<br />
•••••<br />
Excellent gloss and<br />
light colour<br />
Matt varnish and<br />
sanding sealer<br />
SNDA-EAGLE(CX37-4/50)<br />
60%<br />
Xylene<br />
5 max.<br />
Q-S @50%<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
••••<br />
•<br />
•••••<br />
Excellent sandability,<br />
adhesion and filling<br />
properties<br />
••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />
12
3. Resins for 2K Polyurethane<br />
3.1 2K Polyurethane sealer<br />
Recommended Resins<br />
SDA-EAGLE(SX35-18/50)60%<br />
SDA-EAGLE(SX41-20/60)70%<br />
SNDA-EAGLE(COCX32-97/60)70%<br />
SNDA-EAGLE(SFAX28-9/60)70%<br />
SNDA-EAGLE(CX37-4/50)60%<br />
SNDA-EAGLE(CX41-46/60)60%<br />
SNDA-EAGLE(SFAX28-10/60)70%<br />
SNDA-EAGLE(SFAX29-8/60)70%<br />
Guide formula 3.1<br />
2k Polyurethane sealer based on short oil alkyd resin<br />
Raw Materials<br />
Weight by grams<br />
Remarks<br />
Short oil alkyd 70% (3.5 % OH) 325<br />
BYK 354 2.12<br />
Zinc stearate 30<br />
Butyl Acetate 50<br />
Mix well<br />
Xylene<br />
50<br />
Butyl Glycol 45<br />
Hardener Solution<br />
Desmodur L75 190.4<br />
Butyl Acetate 126.9<br />
Xylene<br />
63.5<br />
Thinner<br />
Butyl Acetate : Xylene 2 : 1<br />
Flow and levelling agent<br />
Sanding agent<br />
Hardener *<br />
* Hardener amount based on OH %<br />
For calculating OH - NCO ratio: 100 gm resin = (247 * OH %) / NCO %<br />
Hardness<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
Hardness comparison of 2k Polyurethane sealer<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
Sandability after 1 day<br />
chart 3.1<br />
chart 3.2<br />
13
3. Resins for 2K Polyurethane<br />
3.2 2K Polyurethane matt varnish<br />
Recommended Resins<br />
SDA-EAGLE(SX35-18/50)60%<br />
SDA-EAGLE(SX41-20/60)70%<br />
SNDA-EAGLE(COCX32-97/60)70%<br />
SNDA-EAGLE(SFAX28-9/60)70%<br />
SNDA-EAGLE(CX37-4/50)60%<br />
SNDA-EAGLE(CX41-46/60)60%<br />
SNDA-EAGLE(SFAX28-10/60)70%<br />
SNDA-EAGLE(SFAX29-8/60)70%<br />
Guide formula 3.2<br />
2k Polyurethane matt varnish based on short oil alkyd resin<br />
Raw Materials<br />
Weight by grams<br />
Remarks<br />
Short oil alkyd 70% (3.5 % OH) 335<br />
Butyl Acetate 50<br />
BYK 331 0.5<br />
Xylene 50<br />
AC matt 412 3% - 5% - 7%<br />
Hardener Solution<br />
Desmodur L75 213.7<br />
Butyl Acetate 142.5<br />
Xylene 71.23<br />
Thinner<br />
Substrate wetting<br />
Matting agent<br />
Hardener *<br />
Butyl Acetate : Xylene 2 : 1<br />
* Hardener amount based on OH %<br />
For calculating OH - NCO ratio: 100 gm resin = (247 * OH %) / NCO %<br />
100<br />
80<br />
Effect of matting agent on gloss of 2k PU varnish<br />
Gloss<br />
60<br />
40<br />
20<br />
0<br />
AC Matt 3% After 1 week<br />
AC Matt 5% After 1 week<br />
AC Matt 7% After 1 week<br />
chart 3.3<br />
14
3. Resins for 2K Polyurethane<br />
3.3 2K Polyurethane gloss varnish<br />
Recommended Resins<br />
SDA-EAGLE(SX35-18/50)60%<br />
SDA-EAGLE(SX41-20/60)70%<br />
SNDA-EAGLE(COCX32-97/60)70%<br />
SNDA-EAGLE(SFAX28-9/60)70%<br />
SNDA-EAGLE(CX37-4/50)60%<br />
SNDA-EAGLE(CX41-46/60)60%<br />
SNDA-EAGLE(SFAX28-10/60)70%<br />
SNDA-EAGLE(SFAX29-8/60)70%<br />
Guide formula 3.3<br />
2k Polyurethane gloss varnish based on short oil alkyd resin<br />
Raw Materials<br />
Weight by grams<br />
Remarks<br />
Short oil alkyd 70% (3.5 % OH) 335<br />
Butyl Acetate 50<br />
BYK 331 0.5<br />
Xylene 50<br />
Hardener Solution<br />
Desmodur L75 213.7<br />
Butyl Acetate 142.5<br />
Xylene 71.23<br />
Thinner<br />
Butyl Acetate : Xylene 2 : 1<br />
Substrate wetting<br />
Hardener*<br />
* Hardener amount based on OH %<br />
For calculating OH - NCO ratio: 100 gm resin = (247 * OH %) / NCO %<br />
Hardness comparison of 2k polyurethane varnish<br />
Gloss comparison of 2k polyurethane varnish<br />
Hardness<br />
200<br />
180<br />
160<br />
140<br />
120<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
Gloss<br />
96<br />
94<br />
92<br />
90<br />
88<br />
86<br />
84<br />
82<br />
80<br />
78<br />
76<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
chart 3.4 chart 3.5<br />
15
3. Resins for 2K Polyurethane<br />
3.4 2K Polyurethane gloss varnish<br />
Recommended Resins<br />
AC-EAGLE(OH66-20BA50)60%<br />
AC-EAGLE(OH66-28X60)60%<br />
Guide formula 3.4<br />
2k Polyurethane gloss varnish based on hydroxy acrylic resin<br />
Raw Materials<br />
Weight by grams<br />
Remarks<br />
Hydroxy acrylic resin 2% 227.25<br />
Butyl Acetate 11.25<br />
BYK 331 0.5<br />
Xylene 11.25<br />
Hardener Solution<br />
Desmodur N75 102.6<br />
Butyl Acetate 98<br />
Xylene 49<br />
Thinner<br />
Butyl Acetate : Xylene 2 : 1<br />
Substrate wetting<br />
Hardener *<br />
* Hardener amount based on OH %<br />
For calculating OH - NCO ratio: 100 gm resin = (247 * OH %) / NCO %<br />
140<br />
120<br />
Hardness<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
Hardness comparison of 2K polyurethane<br />
varnish based on hydroxy acrylic resin<br />
chart 3.6<br />
90<br />
89<br />
Gloss<br />
88<br />
87<br />
Gloss comparison of 2K polyurethane<br />
varnish based on hydroxy acrylic resin<br />
86<br />
85<br />
84<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
chart 3.7<br />
16
3. Resins for 2K Polyurethane<br />
1- Short oil alkyd resins<br />
Properties<br />
Application<br />
Product<br />
Solid<br />
%<br />
Type of<br />
Solvent<br />
Colour<br />
Gardner<br />
Visc.<br />
Gardner<br />
@25°C<br />
OH% Hardness Sandability Gloss<br />
Matting<br />
effect<br />
Adhesion<br />
Filling<br />
Properties<br />
Light<br />
Colour<br />
Fast drying /<br />
Curing time<br />
Performance<br />
Low cost 2K PU<br />
matt varnish and<br />
sanding sealer<br />
SDA-EAGLE (SX35-18/50)<br />
60%<br />
Xylene<br />
6 max.<br />
Y-Z @50%<br />
3%<br />
••••<br />
•••••<br />
••<br />
•••••<br />
•••••<br />
••<br />
••<br />
•••••<br />
Excellent sandability and<br />
excellent hardness<br />
Low cost 2K PU<br />
matt varnish and<br />
sanding sealer<br />
SDA-EAGLE (SX41-20/60)<br />
60/70%<br />
Xylene<br />
5 max.<br />
Y-Z @60%<br />
2.9%<br />
••••<br />
••<br />
•••••<br />
•••<br />
•••••<br />
••<br />
••<br />
•••••<br />
Excellent hardness and<br />
excellent gloss<br />
2K PU varnish and<br />
sealer<br />
SNDA-EAGLE (COCX32-97/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
Z5-Z6 @60% 3.9%<br />
•••••<br />
••••<br />
•••••<br />
•••<br />
•••••<br />
•••<br />
•••••<br />
•••••<br />
Excellent hardness,<br />
high viscosity and<br />
light colour<br />
Low cost 2K PU<br />
matt varnish and<br />
sanding sealer<br />
SNDA-EAGLE(CX41-46/60)<br />
60%<br />
Xylene<br />
6 max.<br />
Z2-Z4 @60% 4.2%<br />
•••••<br />
••••<br />
•••<br />
•••<br />
•••••<br />
••••<br />
•<br />
•••••<br />
Excellent sandability,<br />
adhesion and filling<br />
properties<br />
Yellowing<br />
resistance 2K PU<br />
gloss varnish<br />
SNDA-EAGLE (SFAX28-10/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
V-W @60%<br />
3%<br />
•••••<br />
•••<br />
••••<br />
•<br />
•••••<br />
•••<br />
•••••<br />
•••••<br />
Excellent gloss and<br />
light colour<br />
Yellowing<br />
resistance 2K PU<br />
varnish and sealer<br />
SNDA-EAGLE (SFAX29-8/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
V-W @60%<br />
3.5%<br />
••••<br />
•••<br />
••••<br />
•<br />
•••••<br />
•••<br />
•••••<br />
•••••<br />
Excellent gloss and<br />
light colour<br />
Top quality and<br />
high solid 2K PU<br />
gloss varnish<br />
SNDA-EAGLE (SFAX28-9/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
V-W @60%<br />
4.8%<br />
••••<br />
••••<br />
•••••<br />
•<br />
•••••<br />
•••<br />
•••••<br />
•••••<br />
Excellent gloss and<br />
light colour<br />
Low cost 2K PU<br />
matt varnish and<br />
sanding sealer<br />
SNDA-EAGLE(CX37-4/50)<br />
60%<br />
Xylene<br />
5 max.<br />
Q-S @50%<br />
2.5%<br />
••••<br />
••••<br />
•••<br />
•••••<br />
•••••<br />
••••<br />
•<br />
•••••<br />
Excellent sandability,<br />
adhesion and filling<br />
properties<br />
••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />
2- Hydroxy acrylic resins<br />
Properties<br />
Application<br />
Product<br />
Solid<br />
%<br />
Type of Solvent<br />
Colour<br />
Hazen<br />
Visc.<br />
Gardner<br />
@25°C<br />
OH% Hardness Sandability Gloss Adhesion Light Colour<br />
Fast drying /<br />
Curing time<br />
Performance<br />
Durable 2K PU<br />
gloss varnish-Thin<br />
layer to keep<br />
wood texture<br />
AC-EAGLE(OH66-20BA50)60%<br />
60%<br />
Butyl Acetate<br />
50 Max<br />
X-Z @50%<br />
2%<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
••••<br />
Excellent hardness and<br />
gloss, compatible with<br />
CAB<br />
2K PU gloss<br />
varnish-Thin layer<br />
to keep wood<br />
texture<br />
AC-EAGLE(OH66-28X60)60%<br />
60%<br />
Xylene<br />
50 Max<br />
X-Z @60%<br />
2%<br />
•••••<br />
••<br />
•••••<br />
•••••<br />
•••••<br />
••••<br />
Excellent hardness<br />
and gloss<br />
••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />
17
4. Resins for Unsaturated Polyester Sanding Sealer<br />
4.1 Unsaturated polyester sanding sealer<br />
Recommended Resins<br />
USP-EAGLE(WF-23/75)75%<br />
Guide formula 4.1<br />
Sanding sealer based on unsaturated polyester resin<br />
Raw Materials<br />
Weight by grams<br />
Remarks<br />
USP-EAGLE(WF-23/75)75% 200<br />
BYK A555 1.5<br />
Talcum powder 21<br />
Zinc stearate 26<br />
BYK 354 1.5<br />
Aerosil 200 5<br />
Toluene 65<br />
Grind well<br />
USP-EAGLE(WF-23/75)75% 160<br />
Hydroquinone Soln. 2% in BA 3.5<br />
Ethyl Acetate 1.57<br />
Styrene 15.25<br />
BYK A555<br />
1<br />
Defoamer<br />
Filler<br />
Sanding agent<br />
Flow and levelling<br />
Fumed silica<br />
Stabilizer<br />
Defoamer<br />
Note: This formula produces excellent hardness and excellent sandability overnight<br />
Hardness of unsaturated polyester sealer<br />
chart 4.1<br />
Hardness<br />
100<br />
90<br />
80<br />
70<br />
60<br />
50<br />
40<br />
30<br />
20<br />
10<br />
0<br />
1 Day 3 Days 1 Week<br />
Properties<br />
Application<br />
Product<br />
Solid<br />
%<br />
Type of Solvent<br />
Colour<br />
Gardner<br />
Hardness Sandability Gloss<br />
Matting<br />
Adhesion<br />
Filling<br />
Effect<br />
Property<br />
Light Colour<br />
Fast drying /<br />
Curing time<br />
Performance<br />
Durable wood<br />
sanding sealer -<br />
Mirror effect finish<br />
USP-EAGLE (WF-23/75) 75%<br />
Styrene<br />
monomer<br />
3 Max •••• ••••• ••••<br />
N/A<br />
•••••<br />
•••••<br />
•••<br />
•••••<br />
Excellent filling<br />
properties and<br />
excellent sandability<br />
••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />
18
5. Resins for Acid Curing<br />
5.1 Acid curing clear varnish<br />
Recommended Resins<br />
SDA-EAGLE(SX35-18/50)60%<br />
SDA-EAGLE(SX41-20/60)70%<br />
SNDA-EAGLE(COCX32-97/60)70%<br />
SNDA-EAGLE(SFAX28-9/60)70%<br />
SNDA-EAGLE(CX37-4/50)60%<br />
SNDA-EAGLE(CX41-46/60)60%<br />
SNDA-EAGLE(SFAX28-10/60)70%<br />
SNDA-EAGLE(SFAX29-8/60)70%<br />
Guide formula 5.1<br />
Acid curing clear varnish based on short oil alkyd resin<br />
Raw Materials<br />
Weight by grams<br />
A<br />
Remarks<br />
Short oil alkyd resin 70% 407<br />
Setamine US119 BB-65 331<br />
n-Butanol 47.5<br />
Butyl Glycol 79<br />
Byk 306 3<br />
Xylene 132.5<br />
B<br />
p.Toluene sulphonic acid<br />
22<br />
Methanol<br />
18<br />
Butanol 60<br />
Amino resin<br />
Substrate wetting<br />
Acid catalyst<br />
Drying time comparison of acid curing varnish<br />
based on short oil alkyd resin<br />
Hours<br />
4.5<br />
3.5 4<br />
2.5 3<br />
1.5 2<br />
0.5 1<br />
0<br />
Through dry *<br />
Note: Tack free and hard dry times of these acid curing varnishes are less than 5 min.<br />
* Through dry condition is reached when the film has completely solidified.<br />
chart 5.1<br />
19
5. Resins for Acid Curing<br />
5.1 Acid curing clear varnish<br />
160<br />
140<br />
120<br />
Hardness comparison of acid curing<br />
varnish based on short oil alkyd resin<br />
chart 5.2<br />
Hardness<br />
100<br />
80<br />
60<br />
40<br />
20<br />
0<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
Gloss<br />
94<br />
93<br />
92<br />
91<br />
90<br />
89<br />
88<br />
87<br />
86<br />
85<br />
After 1 Day<br />
After 3 Days<br />
After 1 Week<br />
Gloss comparison of acid curing<br />
varnish based on short oil alkyd resin<br />
chart 5.3<br />
Properties<br />
Application<br />
Product<br />
Solid<br />
%<br />
Type of<br />
Solvent<br />
Colour<br />
Gardner<br />
Visc.<br />
Gardner<br />
@25°C<br />
Hardness Gloss Adhesion Light Colour Fast drying / Curing time<br />
Performance<br />
Low cost acid<br />
curing varnish<br />
SDA-EAGLE (SX35-18/50)<br />
60%<br />
Xylene<br />
6 max.<br />
Y-Z @50%<br />
•••••<br />
•••••<br />
•••••<br />
••<br />
••••<br />
Excellent hardness and<br />
fast drying time<br />
Low cost acid<br />
curing varnish<br />
SDA-EAGLE (SX41-20/60)<br />
60/70%<br />
Xylene<br />
5 max.<br />
Y-Z @60%<br />
••••<br />
•••••<br />
•••••<br />
••<br />
•••<br />
Excellent hardness and<br />
excellent gloss<br />
High quality acid<br />
curing varnish<br />
SNDA-EAGLE (COCX32-97/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
Z5-Z6 @60%<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
••••<br />
Excellent hardness,<br />
high viscosity and<br />
light colour<br />
Acid curing<br />
varnish<br />
SNDA-EAGLE(CX41-46/60)<br />
60%<br />
Xylene<br />
6 max.<br />
Z2-Z4 @60%<br />
•••<br />
•••••<br />
•••••<br />
•<br />
••••<br />
Excellent adhesion and<br />
very good hardness<br />
Yellowing<br />
resistance acid<br />
curing varnish<br />
SNDA-EAGLE (SFAX28-10/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
V-W @60%<br />
••••<br />
•••••<br />
•••••<br />
•••••<br />
••••<br />
Excellent gloss and<br />
light colour<br />
Yellowing<br />
resistance acid<br />
curing varnish<br />
SNDA-EAGLE (SFAX29-8/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
V-W @60%<br />
••<br />
•••••<br />
•••••<br />
•••••<br />
••••<br />
Excellent gloss and<br />
light colour<br />
Yellowing<br />
resistance acid<br />
curing varnish<br />
SNDA-EAGLE (SFAX28-9/60)<br />
60/70%<br />
Xylene<br />
3 max.<br />
V-W @60%<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
•••••<br />
Excellent gloss,<br />
light colour and very fast<br />
drying time<br />
Acid curing<br />
varnish<br />
SNDA-EAGLE(CX37-4/50)<br />
60%<br />
Xylene<br />
5 max.<br />
Q-S @50%<br />
•••<br />
•••••<br />
•••••<br />
•<br />
•••<br />
Excellent adhesion and<br />
very good hardness<br />
••••• Exce llent •••• Very Good ••• Good •• Fair • Poor N/A Not Applied<br />
20
<strong>Wood</strong> <strong>Coatings</strong><br />
Air Drying Varnish<br />
LA-EAGLE(SW61-20/55)70%<br />
LA-EAGLE(SW64-65/70)70%<br />
LA-EAGLE(SW60-36/55)70%<br />
LA-EAGLE(LRW60-19/55)70%<br />
LA-EAGLE(SW65-4/60)75%<br />
UO-EAGLE(SW63-30/60)60%<br />
UO-EAGLE(LW62-20/52)52%<br />
UA-EAGLE(SW63-20/55)55%<br />
UA-EAGLE(SWZ63-5/50)50%<br />
UA-EAGLE(SFW60-27/60)60%<br />
LA-EAGLE(SWZ64-5/70)80%<br />
Nitrocellulose Sealer and Varnish<br />
SDA-EAGLE(SX35-18/50)60%<br />
SDA-EAGLE(SX41-20/60)70%<br />
SNDA-EAGLE(COCX32-97/60)70%<br />
SNDA-EAGLE(SFAX28-9/60)70%<br />
SNDA-EAGLE(CX37-4/50)60%<br />
SNDA-EAGLE(CX41-46/60)60%<br />
SNDA-EAGLE(SFAX28-10/60)70%<br />
SNDA-EAGLE(SFAX29-8/60)70%<br />
2K Polyurethane Sealer and Varnish<br />
SDA-EAGLE(SX35-18/50)60%<br />
SDA-EAGLE(SX41-20/60)70%<br />
SNDA-EAGLE(COCX32-97/60)70%<br />
SNDA-EAGLE(SFAX28-9/60)70%<br />
SNDA-EAGLE(CX37-4/50)60%<br />
SNDA-EAGLE(CX41-46/60)60%<br />
SNDA-EAGLE(SFAX28-10/60)70%<br />
SNDA-EAGLE(SFAX29-8/60)70%<br />
Unsaturated Polyester Sanding Sealer<br />
USP-EAGLE(WF-23/75)75%<br />
Acid Curing Clear Varnish<br />
SDA-EAGLE(SX35-18/50)60%<br />
SDA-EAGLE(SX41-20/60)70%<br />
SNDA-EAGLE(COCX32-97/60)70%<br />
SNDA-EAGLE(SFAX28-9/60)70%<br />
SNDA-EAGLE(CX37-4/50)60%<br />
SNDA-EAGLE(CX41-46/60)60%<br />
SNDA-EAGLE(SFAX28-10/60)70%<br />
SNDA-EAGLE(SFAX29-8/60)70%<br />
2