COVER-PAL 6000® STRETCH
ARPAC-Cover-PAL-6000-Stretch-Hood-Series Brochure
ARPAC-Cover-PAL-6000-Stretch-Hood-Series Brochure
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<strong>COVER</strong>-<strong>PAL</strong> 6000 ® <strong>STRETCH</strong><br />
PACKAGING SOLUTIONS THAT MEAN BUSINESS<br />
<strong>COVER</strong>-<strong>PAL</strong> <strong>6000®</strong><br />
<strong>STRETCH</strong><br />
<strong>STRETCH</strong> HOOD <strong>PAL</strong>LET <strong>COVER</strong> SYSTEM
<strong>COVER</strong>-<strong>PAL</strong> <strong>6000®</strong><br />
<strong>STRETCH</strong><br />
• High production rates of up to 150 pallet loads per hour<br />
• Superior top film hood seal results from having one<br />
machine cycle to cure before stretching<br />
• Patented film stretch method – overstretch of film<br />
achieves low initial force, correct final force<br />
• Positive film hood opening system uses gusset grips<br />
to assure opening of all films<br />
• Machine can apply both clear or printed stretch hood<br />
film for product identification<br />
• Allen-Bradley® Control System<br />
OVERVIEW OF <strong>STRETCH</strong> HOODING<br />
<strong>STRETCH</strong> HOOD MACHINE CYCLE<br />
Gripping, feeding and cutting of the hood<br />
Positive mechanical opening<br />
and transfering of the hood<br />
1<br />
Folding and accumulation of the hood<br />
on the fingers
FEATURES:<br />
• Rugged, welded tubular steel frame with<br />
internal wireways<br />
Are you looking for reliable 5-sided stretch wrapping of pallet loads?<br />
The ARPAC <strong>COVER</strong>-<strong>PAL</strong> 6000 ® Stretch Hood System, using Thimon®<br />
patented technology, is the new generation of automatic stretch hooding<br />
technology. This machine covers pallet-held products on the top and<br />
sides, allowing for pallet load storage with strong environmental<br />
protection against dust, water and shipping damage that can occur<br />
during storage or transportation. The <strong>COVER</strong>-<strong>PAL</strong> 6000 ® Stretch is ideal<br />
for products destined for warehouses, home centers, construction and<br />
freight yards.<br />
The stretch hood system begins with a rugged welded frame, and supports<br />
a gusseted film unwind system, an advanced hood sizing module and a<br />
hood stretch and application system. Up to two film rolls can provide<br />
ability to hood multiple size pallet loads on the fly. Multiple infeed,<br />
wrap area and exit conveyors are available to meet the most challenging<br />
applications.<br />
This ergonomically designed machine is designed to support ease-of-use,<br />
fast changeover and plant safety objectives. Film changeover and<br />
threading is simple with negligible film loss. Parallel hood creation and<br />
hood wrapping processes improves cycle time while providing the newly<br />
heat-sealed plastic hood one full machine cycle to cool and cure before<br />
being stretched onto the pallet. This ensures a higher level of film stretch<br />
capability than is typically found in other stretch hood machines.<br />
The mechanical hood opening system, using mechanical grips rather than<br />
vacuum plates, provides a positive pull on the film gussets assuring the<br />
correct opening of all film hoods.<br />
Unique to this new generation machine is a patented method of film<br />
stretching that provides improved hooding reliability while treating your<br />
loads in a gentle and less crushing manner.<br />
An optional rotating film head uniquely provides capability for the<br />
machine to turn the film 90 degrees if the pallet is turned sideways.<br />
This provides additional production flexibility with respect to completing<br />
the stretch hood quickly and reliability.<br />
• Easy film changeover threading, one film<br />
roll included<br />
• Motor-driven film accumulating roller<br />
ensures film length accuracy<br />
• Reliable heat seal bar creates a strong<br />
sturdy seal for the top of the hood,<br />
regardless of film thickness<br />
• Unique film cutting mechanism allows<br />
for creation of subsequent hoods during<br />
the current wrap cycle<br />
• Powered gathering mechanism feeds film<br />
evenly with no jams or pinch points<br />
• Gusset film clamps twist film slightly to<br />
ensure the film hood opening<br />
• Anti-collision photoeye system<br />
automatically adjusts film hood carriage<br />
to account for load variation<br />
• Allen-Bradley® based control system<br />
using SLC 5/05 PLC, 1000 Plus touch screen<br />
operator interface<br />
• Low-film alert with machine fault alert<br />
and beacon light<br />
OPTIONS:<br />
• Rotating head film transfer system<br />
• Additional film roll capacity (second roll)<br />
• Inside film carriage (single roll only)<br />
• Floor mounted jib crane<br />
• Lift truck detection system<br />
• Spare parts kit<br />
• Annual preventive maintenance contract<br />
• Training for Life operator and<br />
maintenance training at ARPAC University<br />
Patented stretch of film and return<br />
of the transfer unit<br />
Hooding the load while gripping, feeding<br />
and cutting of a next hood<br />
2
Operating Specifications<br />
Specification<br />
Measurement<br />
Max. Load Wrap Cycle Time Up to 150 cycles per hour<br />
Load Width Range*<br />
(across conveyor)<br />
Load Length Range*<br />
Load Height Range*<br />
(assumes conveying height<br />
of 23.25 inches)<br />
Up to 52.7"<br />
Up to 1340 mm<br />
Up to 56.7"<br />
Up to 1440 mm<br />
Up to 65" (1650 mm)<br />
Up to 85" (2150 mm)<br />
Up to 104" (2650 mm)<br />
Machine Height (nominal)<br />
Machine Length<br />
Machine Width<br />
Shipping Weight (std. model)<br />
Electrical Power<br />
Compressed Air<br />
Physical Specifications<br />
196.9" (5001 mm) Type 1<br />
216.6" (5501 mm) Type 2<br />
236.3" (6001 mm) Type 3<br />
113" (2870 mm)<br />
222" (5640 mm)<br />
9460 lb (4300 kg)<br />
460VAC, 60Hz, 3Ph, 30A<br />
80 psi, up to 35 SCFM<br />
* - Not all values can be combined. Contact factory.<br />
Gusset Style Stretch Film Guidelines<br />
Type of Film<br />
Film Thickness<br />
Film Roll Width<br />
Film Roll Diameter<br />
Film Roll Weight<br />
Stretch Film Tube with Pre-Defined Gussets<br />
60 micron to 180 micron<br />
(based on application need)<br />
23.6" to 60.6" (600 mm to 1540 mm)<br />
39" max. (1000 mm) first roll<br />
Up to 2200 lbs (1000 kg)<br />
ARPAC L.P. 9511 West River Street Schiller Park, IL 60176 USA P 847 678 9034 F 847 671 7006 www.arpac.com<br />
copyright ARPAC L.P. 2008<br />
101408-00