WCS LLRW DISPOSAL ENGINEERING REPORT
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APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
APPENDIX 3.0-1<br />
<strong>WCS</strong> <strong>LLRW</strong> <strong>DISPOSAL</strong> <strong>ENGINEERING</strong><br />
<strong>REPORT</strong><br />
This document is released for the purpose of permitting/licensing. It is not to be used for bidding or construction<br />
purposes.<br />
Mark S. Day, P.E. No. 93463<br />
May 1, 2007 3.0-1-1 Revision 12c
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
Section Title<br />
TABLE OF CONTENTS<br />
Page<br />
1.0 INTRODUCTION...........................................................................................................4<br />
2.0 DESIGN BASIS NATURAL EVENTS...........................................................................6<br />
2.1 Precipitation.........................................................................................................6<br />
2.2 Wind Speed .........................................................................................................6<br />
2.3 Earthquake...........................................................................................................6<br />
3.0 DESIGN ELEMENTS.....................................................................................................7<br />
3.1 Common Infrastructure ........................................................................................7<br />
3.1.1 Utilities ....................................................................................................7<br />
3.1.2 Access Control/Security ...........................................................................8<br />
3.1.3 Roadways.................................................................................................9<br />
3.1.4 Parking.....................................................................................................9<br />
3.1.5 Administration Building ...........................................................................9<br />
3.1.6 TCEQ Office Building..............................................................................9<br />
3.1.7 Gate Building/Guardhouse........................................................................9<br />
3.1.8 Laboratory Building ...............................................................................10<br />
3.2 FWF- and CWF-Specific Buildings....................................................................10<br />
3.2.1 FWF Staging Building............................................................................10<br />
3.2.2 CWF Staging Building ...........................................................................11<br />
3.2.3 Intermodal Staging Building...................................................................11<br />
3.2.4 FWF and CWF Decontamination Buildings............................................11<br />
3.3 Water Management Controls/Systems During Operations ..................................12<br />
3.3.1 Run-on Controls .....................................................................................12<br />
3.3.2 Water Storage Tanks ..............................................................................12<br />
3.4 Disposal Unit Construction ................................................................................13<br />
3.4.1 FWF Disposal Unit Capacity ..................................................................13<br />
3.4.2 CWF Disposal Unit Capacity..................................................................14<br />
3.4.3 Side Slope Stability ................................................................................15<br />
3.4.4 FWF Liner System .................................................................................16<br />
3.4.5 CWF Liner System.................................................................................24<br />
3.5 Reinforced Concrete Canisters ...........................................................................29<br />
3.6 Disposal Unit Earthquake Stability.....................................................................42<br />
3.7 Wind and Tornado .............................................................................................42<br />
3.8 Non-Canister Waste Placement ..........................................................................43<br />
3.9 FWF and CWF Cover Systems...........................................................................43<br />
3.9.1 Performance Cover System.....................................................................45<br />
3.9.2 Biobarrier Cover System ........................................................................47<br />
3.9.3 Evapotranspiration (ET) Cover...............................................................47<br />
3.9.4 Cover Material Specification ..................................................................48<br />
3.9.5 Long-Term Integrity of the Cover...........................................................50<br />
3.10 Prevention of Bathtubbing..................................................................................51<br />
REFERENCES .........................................................................................................................54<br />
March 16, 2007 3.0-1-2 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
Figure Title<br />
LIST OF FIGURES<br />
Page<br />
Figure 3.0-1-1. FWF-CDU Conceptual Disposal Configuration.................................................14<br />
Figure 3.0-1-2. FWF-NCDU Conceptual Disposal Configuration..............................................14<br />
Figure 3.0-1-3. CWF Conceptual Disposal Configuration..........................................................15<br />
Figure 3.0-1-4. FWF-CDU Bottom Liner System......................................................................16<br />
Figure 3.0-1-5. FWF-CDU Side Slope Liner System.................................................................17<br />
Figure 3.0-1-6. FWF-NCDU Bottom Liner System ...................................................................17<br />
Figure 3.0-1-7. FWF-NCDU Side Slope Liner System ..............................................................18<br />
Figure 3.0-1-8. CWF Bottom Liner System...............................................................................25<br />
Figure 3.0-1-9. CWF Side Slope Liner System..........................................................................25<br />
Figure 3.0-1-10. Typical Canister Stacking Configuration.........................................................32<br />
Figure 3.0-1-11. Precast Cylindrical Footing Pad ......................................................................33<br />
Figure 3.0-1-12. Precast Rectangular Footing Pad .....................................................................34<br />
Figure 3.0-1-13. Cylindrical Canister with Grouting..................................................................35<br />
Figure 3.0-1-14. Rectangular Canister with Grouting ................................................................36<br />
Figure 3.0-1-15. Granular Fill Between Canisters......................................................................37<br />
Figure 3.0-1-16. Precast Cylindrical Canister Cover..................................................................38<br />
Figure 3.0-1-17. Precast Rectangular Canister Cover.................................................................39<br />
Figure 3.0-1-18. Cylindrical Canister Dimensions .....................................................................40<br />
Figure 3.0-1-19. Rectangular Canister Dimensions....................................................................41<br />
Figure 3.0-1-20. FWF Cover System.........................................................................................44<br />
Figure 3.0-1-21. CWF Cover System ........................................................................................45<br />
Figure 3.0-1-22. Cover and Liner System..................................................................................53<br />
Table Title<br />
LIST OF TABLES<br />
Page<br />
Table 3.0-1-1. Summary of Canister Design by Location in Disposal Unit ................................30<br />
Table 3.0-1-2. Canister Failure Scenarios ..................................................................................30<br />
Attachment Title<br />
LIST OF ATTACHMENTS<br />
Page<br />
ATTACHMENT A: BUILDING DESCRIPTIONS...................................................................56<br />
ATTACHMENT B: CAPROCK CALICHE EVALUATION..................................................100<br />
March 16, 2007 3.0-1-3 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
1.0 INTRODUCTION<br />
This report presents engineering design information for a disposal facility for low-level<br />
radioactive waste (<strong>LLRW</strong>) and mixed low-level radioactive waste (M<strong>LLRW</strong>) at the Waste<br />
Control Specialists LLC (<strong>WCS</strong>) complex in Andrews County, Texas. Two separate disposal<br />
facilities, with three separate disposal units are proposed for permanent disposal of licensed<br />
radioactive material from commercial and government generators.<br />
The Federal Waste Facility (FWF) will encompass a total of approximately 89 acres of<br />
previously undeveloped land at the <strong>WCS</strong> Andrews complex, and will be constructed north of the<br />
existing RCRA/TSCA landfill. The FWF will accept <strong>LLRW</strong> and M<strong>LLRW</strong> from federal<br />
government facilities (i.e., U.S. Department of Energy facilities). The central element of the<br />
proposed FWF is two subsurface disposal units (71 acres composite) that will be progressively<br />
excavated, filled with waste, and covered over a 35-year operating life. The two disposal units<br />
are the Canister Disposal Unit (CDU) and the Non-Canister Disposal Unit (NCDU). The CDU<br />
will include concrete canisters for encasement of waste. <strong>WCS</strong> proposes to use the NCDU for<br />
disposal of stable bulk wastes (soil-like, rubble, debris types) using an approved alternative<br />
disposal practice to meet the requirements of 30 TAC 336.733, subject to Executive Director<br />
approval.<br />
The FWF will be located along a topographic bench known locally as the red bed ridge, where<br />
stiff and extensive natural clays lie below the calcified carbonate (caprock caliche) horizons of<br />
the undifferentiated Ogallala, Antlers, and Gatuna (OAG) Formation. The waste disposal units<br />
will be established completely in the red bed clay horizon of the Dockum Group formation, and a<br />
thick multilayer cover including native clays will be installed in the 25 to 45-foot zone where the<br />
OAG is removed. The FWF excavation will extend approximately 80 feet into the red bed<br />
formation, making the overall depth of excavation in this unit approximately 125 feet below<br />
current ground surface. The maximum FWF excavation size is 6 million cubic yards (yd 3 ) and<br />
the constructed disposal units will meet RCRA requirements.<br />
The Compact Waste Facility (CWF) will encompass approximately 30 acres (including the CWF<br />
access road) to the east of the FWF development area, and is also located on the red bed ridge.<br />
This disposal facility consists of only one disposal unit and will accept <strong>LLRW</strong> from Texas<br />
Compact states, but will not accept M<strong>LLRW</strong>. Many CWF design features are identical to the<br />
design features of the FWF. Like the FWF, the CWF disposal unit will be developed completely<br />
in the red bed clay formation, with a multilayer cover system installed at 25–45 feet where OAG<br />
material is removed. Many of the cover and liner components are the same for both facilities.<br />
The CWF excavation depth differs from the FWF, and will extend approximately 50 feet into the<br />
red bed clay. This translates to an overall CWF excavation depth of approximately 80 feet from<br />
surface grade. The CWF excavated capacity is 686,000 yd 3 . The major differences between the<br />
design features of the CWF and the FWF result from the CWF being approximately one-tenth<br />
the size of the FWF, and because the CWF is not subject to RCRA regulations.<br />
The combination of arid climate, natural hydraulic characteristics and depth of the Dockum<br />
Group and gentle grading of the surface area combine to provide an excellent system of natural<br />
isolation for waste disposal. Topography and the upgradient basin that could provide run-on to<br />
the disposal site are modest in area and gentle in slope. They do not concentrate surface water<br />
May 1, 2007 3.0-1-4 Revision 12c
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
run-on flows. The red bed clay host formation extends to a depth of over 1,000 feet, with very<br />
low hydraulic conductivity. Engineered features, including a final cover configuration with no<br />
surface projections or vertical profile above current site grade, are incorporated into each<br />
disposal unit design to preserve and complement these natural attributes, while also providing<br />
intruder protection and enhanced long-term site stability. Engineering drawings for <strong>LLRW</strong><br />
disposal site development are referenced by drawing number in this report, and are available<br />
separately (refer to Appendix 3.0-2).<br />
May 1, 2007 3.0-1-5 Revision 12c
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
2.0 DESIGN BASIS NATURAL EVENTS<br />
The requirements in DOE Standard DOE-STD-1027-92, “Hazard Categorization and Accident<br />
Analysis Techniques for Compliance with DOE Order 5480.23, Nuclear Safety Analysis<br />
Reports” were reviewed to determine if the proposed facilities should be categorized as nuclear<br />
facilities. Upon review of this standard, the proposed facilities do not meet the definition of<br />
Category 3 nuclear facilities, and meet the definition of “less than Category 3” facilities per<br />
DOE-STD-1027-92. Therefore, nuclear facility impact analyses were not required with respect to<br />
a radiological hazard assessment.<br />
2.1 Precipitation<br />
Passive design features for use during the construction and 35-year operating period are sized to<br />
handle a 100-year (yr), 24-hour (hr) precipitation event without degradation. Collection and<br />
transfer equipment, including pump capacity is sized based on a 100-yr, 24-hour event. After<br />
closure, the design criterion for all systems is a Probable Maximum Precipitation (PMP) event.<br />
Surface water and erosion controls were evaluated to ensure they are uncompromised by a PMP<br />
event during the post-closure period. The PMP event is also used to ensure that the final cover<br />
system will not require active maintenance.<br />
2.2 Wind Speed<br />
In accordance with International Building Code (IBC) 2003 standards, the wind speed for the site<br />
is 90 miles per hour (mph). Site buildings and other structures are designed to be unaffected by a<br />
wind speed of at least this magnitude and corresponding pressure and load conditions. Wind<br />
loading for analysis of the leachate tanks was taken from the IBC standards and is discussed<br />
further in Appendix 4.2.3, “Technical Specifications.”<br />
2.3 Earthquake<br />
The Design Earthquake ground motions for both the operations and post closure period are<br />
characterized by a peak horizontal acceleration of 0.05 g (g is the rate of gravitational<br />
acceleration). The Design Earthquake was defined based on a site-specific probabilistic seismic<br />
hazard analysis assuming a return period of 2500 years (annual exceedance probability of 4.0E-<br />
04). In addition to analyzing the 0.05 design earthquake, IBC Category 1 peak ground acceleration<br />
(PGA) of 0.1g was also evaluated (refer to Appendix 2.5.2).<br />
March 16, 2007 3.0-1-6 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
3.0 DESIGN ELEMENTS<br />
The FWF waste disposal system is designed consistent with Texas Commission on<br />
Environmental Quality (TCEQ) requirements for permanent disposal of low-level radioactive<br />
waste and RCRA regulations for disposal of hazardous waste. In addition to this engineering<br />
report, a systematic assessment of operational and post-closure performance is available for the<br />
FWF facility design elsewhere in the LA.<br />
Calculations used as a basis for engineering plans, specifications, and other related documents<br />
are provided in Appendix 3.0-3. Technical specifications are provided in Appendix 4.2.3.<br />
3.1 Common Infrastructure<br />
The major features for the two facilities (FWF and CWF) are provided in Drawings A0.01,<br />
A1.01, and A2.01. Some of the surface support areas and buildings at the <strong>WCS</strong> <strong>LLRW</strong> disposal<br />
site will be shared as common infrastructure for the FWF and CWF. Dedicated waste staging and<br />
decontamination buildings will be established within each disposal boundary for exclusive use<br />
by each facility so as to eliminate the transfer of radionuclides between facilities.<br />
Common facilities include the access roadways external to each facility, security fencing and<br />
gates, employee parking areas, gate building/guardhouse, laboratory building and administration<br />
building. These buildings and areas will provide access and function for administration and<br />
control of the disposal facilities during construction, operations, and post-closure maintenance.<br />
This section presents technical information related to these common infrastructure buildings and<br />
areas.<br />
3.1.1 Utilities<br />
Electric power available onsite at the <strong>WCS</strong> complex will be extended and upgraded as required<br />
for FWF and CWF operations. Electrical service, switchgear, and components will be installed<br />
per IBC/National Electric Code (NEC). There are no special power quality requirements except<br />
for centralized uninterrupted or backup power (generator) needed for security and fire systems.<br />
Commercially available power conditioning or uninterruptible power supply backup protection<br />
(UPS) units will be installed for workstations, communications equipment, instrumentation, fire,<br />
and security systems, as required. Fire protection systems are supplied with backup power<br />
generator. All space heating/conditioning of occupied industrial structures will be electric<br />
resistance. The gate building guardhouse, administration, TCEQ office, and laboratory buildings<br />
will have direct expansion cooling and electric heat.<br />
Electrical service will be extended within the FWF and CWF to support the following operations:<br />
• Staging building<br />
• Decontamination building<br />
• Intermodal Staging building (FWF only)<br />
• Leachate tanks<br />
• Leachate (and leak) collection casings/risers<br />
• Fire water tanks and pump<br />
March 16, 2007 3.0-1-7 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
Potable water will be extended from the existing site supply system to the administration<br />
building and the gate building/guardhouse. Potable water will also be extended to the Laboratory<br />
and Staging Buildings; the primary purpose of this water is to supply emergency eyewashes and<br />
showers. The CWF Decontamination Building will have pipe supplied potable water for a<br />
respirator cleaning station.<br />
Municipal wastewater generated at the administration building will be conveyed by gravity flow<br />
to a new subsurface holding tank southwest of the <strong>LLRW</strong> disposal facility gate area. There will<br />
be one subsurface holding tank located at the gate building guardhouse used for municipal waste<br />
water. Water for decontamination and dust suppression will be provided as required using the<br />
large volume water storage or underground holding tanks. Additional information on potable<br />
water and wastewater utilities is provided in the drawings, specifications, and analysis provided<br />
in Appendices 3.0-2, 4.2.3, and 3.0-3.<br />
Multiline, private branch exchange (PBX) phone and digital data network service (CAT6) will be<br />
established to the FWF and CWF buildings and will be integrated with existing <strong>WCS</strong> complex<br />
communications systems. Wireless network service may be established at the gate<br />
building/guardhouse area and at the staging buildings inside the FWF and CWF, as required to<br />
support electronic documentation and recordkeeping. Centralized reception, intercom, and<br />
paging functions will be available from the administration and gate building/guardhouse, and the<br />
public address system will be extended to active operations areas for emergency notification.<br />
As evaluated in the Fire Hazard Analysis (FHA), applicable buildings will be provided with<br />
sprinkler systems that are supplied from a nearby storage tank that is filled with water from the<br />
<strong>WCS</strong> complex central well. The buildings requiring sprinkler systems are the Laboratory and<br />
three Staging Buildings. The FHA is presented in Appendix 3.3, “Fire Hazards Analysis of On-<br />
Site Facilities.” Exterior hydrants supplied by the fire water pump and tank are located near each<br />
building. Fire protection redundancy will also be provided through use of portable fire<br />
extinguishers. Portable extinguishers will be installed on dedicated site lifting equipment, waste<br />
transport vehicles, and placed in each waste handling area.<br />
3.1.2 Access Control/Security<br />
Physical access control fencing and gates will be installed during the construction phase, and<br />
maintained throughout the operations and the institutional control period. A 7-foot high chain<br />
link fence topped with three-strand barbed wire will surround the disposal site. Gates will be<br />
motor actuated, and will be designed to work with electronic access cards and existing hardware<br />
in use at the <strong>WCS</strong> complex.<br />
The site design includes an intruder detection system (IDS) with alarms, closed-circuit television<br />
(CCTV) cameras, fire alarm system, and two-way radio system. The CCTV includes interface<br />
with a Public Address (PA) system that includes microphones, amplifiers, and speakers. These<br />
systems will be monitored and controlled from the gate building/guardhouse with most of the<br />
system hardware located in the Administration Building and system specific components located<br />
within various buildings and at or near the site boundary. Drawings and specifications, showing<br />
connections and lighting and some other system components are contained in Appendix 3.0-2<br />
and 4.2.3, respectively. As provided under Texas state law, other portions of the security system<br />
design and construction are withheld from public disclosure and are provided in confidential<br />
portions of the <strong>WCS</strong> License Application.<br />
March 16, 2007 3.0-1-8 Revision 12a
3.1.3 Roadways<br />
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
Roadways will be asphalt paved up to and through the area of the gate building/guardhouse and<br />
through to the staging and decontamination buildings within the FWF and CWF, including the<br />
turnaround areas for over-the-road transport vehicles. Access ramps and surface roads from the<br />
staging building to the disposal units and from the disposal units to the Decontamination building<br />
will generally remain unpaved, as grading and alignment will change as the facility is developed.<br />
Unpaved roads will be stabilized with gravel road base to ensure maneuverability during<br />
operations and to promote effective drainage and will have surfactant applied as needed for dust<br />
control. Paved access roads will be designed and constructed in accordance with American<br />
Association of State Highway and Transportation Officials (AASHTO) specifications. Roadway<br />
calculation and general drawings, including section details, are provided in Appendix 3.0-3 and<br />
3.0-2.<br />
3.1.4 Parking<br />
A standard parking area for employees, subcontractor personnel, regulatory personnel, and<br />
delivery vehicles will be established adjacent to the administration building. Transport vehicles<br />
with waste loads will not use or traverse this parking area. Parking space for 8 to12 vehicles will<br />
be established adjacent to the administration building outside the disposal unit perimeter,<br />
including handicap access. A large paved and lighted parking lot with overflow stalls is located<br />
directly west of the administration building. A transit parking area for transport vehicles is<br />
located between the central access check in area and the gate building/guardhouse.<br />
3.1.5 Administration Building<br />
The Administration Building will be located approximately 150 yards (yd) west-southwest of the<br />
<strong>LLRW</strong> disposal site gate. It is one story, measuring approximately 64 feet by 125 feet<br />
(approximately 8,000 square feet) with a reinforced concrete floor. The eave height is proposed<br />
at 14 feet with an overall height of 17 feet. Exterior wall and roof construction will be insulated<br />
metal panels on steel frame. Interior wall construction will be gypsum wallboard on metal studs.<br />
All of the disposal support buildings are one story. The Administration Building will serve as the<br />
central support structure for <strong>WCS</strong> <strong>LLRW</strong> disposal operations personnel. The building will<br />
provide a combination of office space, restroom and change room areas (including showers),<br />
storage for equipment and supplies, and conference and break rooms. The building will be<br />
electrically heated and air-conditioned.<br />
3.1.6 TCEQ Office Building<br />
The TCEQ Office Building is one-story measuring approximately 21 feet by 29 feet on a<br />
reinforced concrete floor. The facility is approximately 600 square feet. The eave height is<br />
proposed at 10 feet with an overall height of 13 feet. Exterior wall and roof construction will be<br />
insulated metal panels on steel frame. Interior wall construction will be gypsum wallboard on<br />
metal studs. The building will be electrically heated and air-conditioned.<br />
3.1.7 Gate Building/Guardhouse<br />
The Gate Building/Guardhouse measures approximately 10 feet by 30 feet on a reinforced<br />
concrete floor. The facility is approximately 300 square feet. The eave height is proposed to be<br />
March 16, 2007 3.0-1-9 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
10 feet with an overall building height of 13 feet. Exterior wall and roof construction will be<br />
insulated metal panels on steel frame. Interior wall construction will be gypsum wallboard on<br />
metal studs.<br />
A 300-ft 2 gate building/guardhouse will be installed at the entrance to the <strong>LLRW</strong> disposal site.<br />
This building will provide physical control for transports and other vehicle access, and will serve<br />
as the access control portal for the two disposal units. The building will have view windows to<br />
ensure good visibility of arriving and departing traffic. The main phone switchboard and twoway<br />
radio base station will be located in this structure, along with emergency communication<br />
and first aid equipment, also including a restroom. This building will serve as the location for<br />
monitoring and controlling security and fire protection systems.<br />
This building will serve as a command center in the event of an emergency, and may be used for<br />
shelter during an emergency, if required.<br />
3.1.8 Laboratory Building<br />
The Laboratory Building is located east of the gate building. It is a single-story building that<br />
measures approximately 20 feet by 70 feet on a reinforced concrete floor (1,400-sq. foot).<br />
Exterior wall construction will be insulated metal panels on steel frame. Roof construction will<br />
be insulated metal panels on steel frame. The eave height will be approximately 13 feet with an<br />
overall building height of 13.8 feet. The wall separating the interior rooms will be gypsum<br />
wallboard on metal studs. The walls will extend floor to ceiling. The Laboratory Building has<br />
fume hoods and locations to perform various radiological, geotechnical, and chemical tests. The<br />
fume hoods are connected to a HEPA and carbon filter exhaust system. The building will be<br />
electrically heated and air-conditioned. Additional information on all buildings is provided in<br />
Attachment A to this appendix and drawing and specifications are provided in Appendix 3.0-2<br />
and 4.2.3.<br />
3.2 FWF- and CWF-Specific Buildings<br />
There are three buildings dedicated to FWF operations, all of which are located within the FWF<br />
buffer zone footprint. There are two buildings dedicated to CWF operations, both of which are<br />
located within the CWF buffer zone footprint. There is a Decontamination building and Staging<br />
building for containerized waste within each of the FWF and CWF. The Intermodal Staging<br />
building is only located within the FWF. The staging building, with at least 8,200-sq. feet,<br />
provides a packaging and staging area for the transfer of certain types of waste packages. The<br />
building also houses a sampling room with negative differential pressure provided by a HEPA<br />
filter exhaust system. The sampling room will allow verification that various expected waste<br />
packages that comply with the waste acceptance criteria to be sampled safely.<br />
3.2.1 FWF Staging Building<br />
The FWF Staging Building measures approximately 60 feet by 152 feet on a reinforced concrete<br />
floor. The raised staging area measures approximately 42 feet by 80 feet and is 4 feet higher than<br />
the floor in the building. One rollup door will be provided in the east wall of the building and<br />
three roll up doors will be provided in the west wall of the building. Attached to the east end of<br />
the building is a Sampling Room that will be one story measuring approximately 22 feet by 25<br />
feet on a reinforced concrete floor. The sampling room is electrically heated and air conditioned.<br />
March 16, 2007 3.0-1-10 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
Exterior wall construction will be exposed concrete block from floor to 4 feet above the floor<br />
with insulated metal panels above on steel frame. Roof construction will be insulated metal<br />
panels on steel frame. The eave height is proposed to be approximately 20 feet with an overall<br />
building height of 22.5 feet. A 4-inch sloped containment curb will be provided at the perimeter<br />
of the building. The interior walls in the main part of the building will be covered with Fiberglass<br />
Reinforced Plastic (FRP) panels. The interior sampling room walls will be gypsum wallboard on<br />
metal studs with acoustical insulation. Ceiling in the sampling room will be 2 feet by 4 feet<br />
acoustical panels. The main room in this building is heated but not air conditioned.<br />
3.2.2 CWF Staging Building<br />
The CWF Staging Building is very similar to the FWF version except that it is slightly smaller in<br />
overall footprint (60 feet by 127 feet) and raised staging area (42 feet by 54 feet), due to the<br />
lower anticipated waste receipts based on known inventory and container types.<br />
3.2.3 Intermodal Staging Building<br />
The Intermodal Staging Building is 60 feet by 450 feet (main area) on a reinforced concrete<br />
floor. The building has a 20 foot by 150 foot connected unloading area with one overhead door<br />
on each end. The unloading area is parallel to the main access of this building and provides for<br />
safe and efficient transfer, compared with other configurations and with a smaller overall<br />
building footprint. The Intermodal Staging Building has additional overhead doors on the<br />
opposite ends of the building for movement of the stacker (for transfer of intermodals), site<br />
trucks (<strong>WCS</strong>), and other functions. Additional descriptions and details on the buildings are<br />
provided in Attachment A to this appendix. Drawings and specifications are provided in<br />
Appendix 3.0-2 and 4.2.3.<br />
3.2.4 FWF and CWF Decontamination Buildings<br />
A 3,300-sq. foot decontamination building is provided at each of the two facilities (FWF and<br />
CWF). This building provides the location for wet decontamination of vehicles, equipment, and<br />
other items that may require decontamination. This building is a series of three oversized wash<br />
bays that will accommodate the vehicles and equipment used at the facilities. The building<br />
provides ample space for a broad range of site and construction equipment, including transport<br />
vans, if required.<br />
The FWF Vehicle Decontamination Building measures approximately 32 feet by 90 feet on a<br />
reinforced concrete floor. One rollup door will be provided in both the east wall and west wall of<br />
the building. In addition, three doors will be provided on the north side of the building. These<br />
doors will be provided one per 30 foot bay. Adjacent to the building an approximately 12 foot by<br />
60 foot room will be added. Exterior wall construction will be insulated metal panels on steel<br />
frame. Roof construction will be insulated metal panels on steel frame. The eave height will be<br />
approximately 20 feet with an overall building height of 21.25 feet. The reinforced concrete floor<br />
will slope 2 percent to a centered trench that drains to a containment sump. The CWF also has a<br />
Vehicle Decontamination Building which is essentially identical to the FWF Vehicle<br />
Decontamination Building. The only difference is in the equipment provided; the CWF storage<br />
area (720 sq. feet has a respirator cleaning station).<br />
March 16, 2007 3.0-1-11 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
3.3 Water Management Controls/Systems During Operations<br />
3.3.1 Run-on Controls<br />
The CWF and FWF are located near the crest of a slight rise in the surface landscape. There is a<br />
54-acre drainage area located upslope of the disposal site that contributes to surface water run-on<br />
during or after some storm events.<br />
A combined trapezoidal diversion ditch is proposed to run along the north side of both disposal<br />
units, as shown in Drawing C0.10. This primary diversion ditch captures and diverts storm water<br />
run-on before it enters the area of the FWF or CWF, and is sized to redirect the 100-yr design<br />
storm event with one-foot of freeboard. The primary diversion ditch is excavated into the caliche<br />
strata, which provides the ditch with a rugged durable base. To further enhance the durability of<br />
the ditch, it is lined with riprap erosion control. Storm water diversion controls are designed at<br />
gradients to withstand erosion from channel velocities.<br />
Rock used for riprap shall be screened gravel or crushed angular stone ranging in size from 1½ to<br />
12 inches. Rock riprap used for water protection layers shall be well graded from a maximum<br />
size of 1.5 times the average rock size (d 50 = 6 inches). It shall consist of clean, hard, durable and<br />
weather-resistant materials according to ASTM D5519.<br />
The top layer of the final cover system of the disposal units is a native conditioned material with<br />
xeric vegetation as shown in Drawings C1.40, C1.41, C2.43 and C2.44. The final grade of the<br />
cover system will be placed back to grades and contours that existed prior to waste disposal<br />
operations, as provided in Drawing C0.11. The final cover materials can withstand the PMP<br />
storm event without erosion.<br />
3.3.2 Water Storage Tanks<br />
Five 500,000 gallon above ground storage tanks will be installed for FWF contact storm water<br />
and leachate. Three of the tanks will be utilized for the FWF-CDU, with two tanks for the FWF-<br />
NCDU. The tanks will be located just north of the FWF disposal unit, and will not be relocated<br />
over the facility life. Tank capacity is based on 1.05 million gallon (FWF-CDU) and 0.73 million<br />
gallon 100-yr storm water event production volume. Reserve capacity for the two sets of tanks is<br />
at least 25%. These volumes are based on the assumption that two disposal phases for the FWF-<br />
CDU and one phase for the FWF-NCDU are operational at the same time.<br />
Each storage tank is set on a 1-foot thick, reinforced concrete slab-on-grade and a 2.5-foot thick<br />
ring wall for the foundation. Secondary containment is provided by an 8-inch thick reinforced<br />
concrete pad. At the perimeter of the rectangular concrete pad is an 8-foot high concrete wall to<br />
provide secondary containment. The location of FWF storage tanks is identified on Drawing<br />
A2.01. Configuration, controls, and secondary containment are presented in Drawings C2.24 to<br />
C2.25.<br />
For the CWF, two 500,000-gallon tanks will be installed northeast of the disposal unit.<br />
Secondary containment and structural calculations are identical to the FWF system. Tank<br />
capacity is based on a 0.72 million gallon 100-yr storm water event production volume, with at<br />
least a 25% reserve. This volume is based on the assumption that one disposal cell is operational<br />
at a time. The location of CWF storage tanks is identified on Drawing A1.01.<br />
March 16, 2007 3.0-1-12 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
3.4 Disposal Unit Construction<br />
The CWF and FWF disposal units will be constructed exclusively in the red bed clay unit of the<br />
Dockum Group. The OAG overburden horizon will be removed as the disposal unit is developed,<br />
and will be replaced with a multi-layer cover system as disposal cells are filled with waste and<br />
backfill. A substantial volume of reserve red bed clay will be incorporated into the cover over the<br />
waste disposal units, minimizing cover system settlement. that the final cover system placed over<br />
the FWF and CWF is designed to preclude surface water from infiltrating into the waste matrix<br />
and to not expose waste due to erosion. The design of specific cover system layers is presented in<br />
Section 3.10 of this appendix.<br />
The total depth of placement ensures that all waste in both the FWF and CWF is placed greater<br />
than the 5-meter depth required by 30 TAC 336.730(b) for containerized class A/B/C waste.<br />
Placing all waste between 25 to 45 feet below existing and final surface grade provides a<br />
significant barrier to inadvertent intrusion.<br />
3.4.1 FWF Disposal Unit Capacity<br />
The primary generator of waste streams that are disposed in the FWF is anticipated to be the U.S.<br />
Department of Energy (DOE). Texas law (30 TAC 336.9056(b)) limits the overall FWF disposal<br />
unit excavated size to no more than 6,000,000 yd 3 as a lifetime capacity, but the volume of waste<br />
that will be placed in the excavation is considerably lower. The general layout of the proposed<br />
FWF disposal units is presented on Drawings C2.56, C2.57, and C2.58.<br />
The FWF will be developed as two rectangular excavations over the life of the facility. Overall<br />
disposal site dimensions at surface grade are 1,676 feet wide by 2,297 feet long, including the<br />
100-feet wide buffer zone around the perimeter of the FWF disposal unit. Waste will be placed<br />
below the OAG/red bed interface approximately 25 to 45 feet below surface grade, and the<br />
disposal unit floor will be approximately 125 feet below surface grade.<br />
Based on currently available waste generation projections, a portion of FWF candidate waste<br />
(see Appendix 8.0-2) is expected to be land disposal restriction (LDR)-compliant material from<br />
remedial actions at government installations. These FWF waste streams are expected to be<br />
mostly soil-like material with some rubble and debris. <strong>WCS</strong> is requesting approval of alternative<br />
practices, methods, and procedures to meet the requirements of 30 TAC 336.733.<br />
The majority of waste streams identified for disposal in the FWF will require placement in<br />
concrete canisters and will be placed in the CDU. The details on projected waste inventory for<br />
the FWF-CDU are contained in Appendix 8.0-2.<br />
Both standardized cylindrical and rectangular, reinforced concrete canisters will be used for<br />
wastes requiring placement in canisters. The FWF-CDU canister array will consist of seven<br />
vertical layers of canisters when complete. A generalized illustration of the FWF-CDU disposal<br />
configuration is provided in Figure 3.0-1-1.<br />
May 1, 2007 3.0-1-13 Revision 12c
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
Ground Surface<br />
Clay Layer<br />
Cover System<br />
Shotcrete (high strength reinforced concrete)<br />
40'±<br />
80'±<br />
Natural Red Bed Clay Soil<br />
Figure 3.0-1-1. FWF-CDU Conceptual Disposal Configuration<br />
An illustration of the FWF-NCDU configuration is shown in Figure 3.0-1-2.<br />
Figure 3.0-1-2. FWF-NCDU Conceptual Disposal Configuration<br />
3.4.2 CWF Disposal Unit Capacity<br />
Waste for disposal in the CWF will be mostly packaged waste from commercial facilities.<br />
Historical trends and generator projections were used to establish the lifecycle capacity of the<br />
CWF disposal unit and are detailed in Appendix 8.0-1.<br />
The CWF disposal unit layout and depth provide capacity for disposal of 100,000 yd 3 of waste<br />
packaged for disposal. The excavated volume is consistent with available projections and<br />
information related to CWF waste volumes and packaging efficiencies. The general layout and<br />
sections of the proposed CWF disposal unit are presented on Drawings C1.42 and C1.43.<br />
March 16, 2007 3.0-1-14 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
The CWF will be developed as a rectangular excavation over the life of the facility. Overall<br />
disposal site dimensions at surface grade are square, and measure 1,100 feet by 1,100 feet,<br />
including the 100-feet wide buffer zone around the perimeter of the disposal unit. Waste will be<br />
placed below the OAG/redbed interface on average 25 to 45 feet below surface grade, and the<br />
disposal unit floor will be about 80 feet below. The CWF canister array will be four layers when<br />
complete.<br />
Waste for disposal at the CWF will be placed in reinforced concrete canisters unless physical<br />
size or other technical constraints require special handling. Both standardized cylindrical and<br />
rectangular, reinforced concrete canisters will be used for the disposal of CWF packaged wastes.<br />
These are the same cylindrical and rectangular canisters used for disposal in the FWF-CDU. A<br />
generalized illustration of the CWF disposal configuration is provided in Figure 3.0-1-3.<br />
35'±<br />
Cover System<br />
Shotcrete (high strength reinforced concrete)<br />
Clay Layer<br />
47'±<br />
Natural Red Bed Clay Soil<br />
Figure 3.0-1-3. CWF Conceptual Disposal Configuration<br />
3.4.3 Side Slope Stability<br />
For both the FWF and CWF side slopes within the caliche overburden material will be steeper at<br />
1 horizontal to 1 vertical (1H:1V), or 45° from horizontal. Side slopes within the red bed will be<br />
2 horizontal to 1 vertical (2H:1V), or 26.6° from horizontal.. Both slope cuts are specified based<br />
on similar excavations at the existing <strong>WCS</strong> RCRA/TSCA facility (East West Landfill). A 50-foot<br />
ledge or terrace at the top of the red bed clay excavation separates the slope in the caliche<br />
overburden from the slope in the red bed clay. Section details are presented in Drawings C1.05,<br />
C1.06, C2.07 and C2.08. Side slope and overall structural stability of the disposal units were<br />
examined using the explicit finite difference model/method of Fast Lagrangian Analysis of<br />
Continua (FLAC), Appendix 3.4-1. FLAC assessed the disposal unit slope stability during<br />
operational phasing; results show that the side slopes are stable at the steepest slope within the<br />
caliche (at 1H:1V) and, therefore, also within the red bed clay where 2H:1V are used..<br />
March 16, 2007 3.0-1-15 Revision 12a
3.4.4 FWF Liner System<br />
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
The FWF disposal unit includes a liner system designed to satisfy RCRA-prescribed<br />
requirements and enhance or complement site characteristics, and for the CDU, meet applicable<br />
TCEQ requirements for a barrier mesh of reinforced concrete. Also, a vadose zone monitoring<br />
system with redundant elements will be placed under the liner system, which will aid in early<br />
detection of contaminant migration. The RCRA design components are generally required for<br />
LDR-compliant waste disposal, and their intended function complements other FWF disposal<br />
unit design features. Components intended to satisfy RCRA requirements include two flexible<br />
membrane liner (FML) layers in the liner system. A double layer membrane system, leak<br />
detection zone, and monitoring riser system are incorporated into the FWF underliner system.<br />
The liner system for the FWF-CDU is shown in Figure 3.0-1-4 and Figure 3.0-1-5 while the liner<br />
system for the FWF-NCDU is shown in Figure 3.0-1-6 and Figure 3.0-1-7. The only difference is<br />
that the NCDU liner system does not include the one-foot layer of reinforced shotcrete<br />
(concrete). The FWF liner system is also depicted in Drawings C2.07, C2.08, and C2.09.<br />
The leak detection and leachate collection systems are divided into 125-foot wide cells, on<br />
average, to facilitate withdrawal and monitoring of leak and leachate liquids. In conjunction with<br />
the FML layers required by RCRA, a three-foot-thick, compacted clay liner serves as part of the<br />
overall liner system in the FWF. This compacted clay liner envelopes the FWF and is present on<br />
the floor, side slopes, and continues into the cover system.<br />
2' Protective Granular Soil<br />
1' Reinforced Shotcrete<br />
Leachate<br />
Collection<br />
and Removal<br />
Primary<br />
Composite<br />
Liner/Leak<br />
Detection Layer<br />
Secondary<br />
Composite<br />
Liner<br />
1' Sand Drainage Layer<br />
Geocomposite Drain<br />
60 Mil HDPE Geomembrane<br />
(FML) Liner<br />
Geocomposite Drain<br />
60 Mil HDPE Geomembrane<br />
(FML) Liner<br />
3' Compacted Clay<br />
(Red Bed Select Material)<br />
Secondary Barrier Layer<br />
Liner System Components (BOTTOM) (TYP.)<br />
Scale: NTS, Exploded View<br />
Figure 3.0-1-4. FWF-CDU Bottom Liner System<br />
March 16, 2007 3.0-1-16 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
1' Reinforced Shotcrete<br />
Leachate<br />
Collection<br />
and Removal<br />
Primary<br />
Composite<br />
Liner/Leak<br />
Detection Layer<br />
Secondary<br />
Composite<br />
Liner<br />
Geocomposite Drain<br />
(6 oz. - Double Sided)<br />
60 Mil HDPE Geomembrane<br />
(FML) Liner (textured both sides)<br />
Geocomposite Drain<br />
(6 oz. - Double Sided)<br />
60 Mil HDPE Geomembrane<br />
(FML) Liner (textured both sides)<br />
3' Compacted Clay<br />
(Red Bed Select Material)<br />
Secondary Barrier Layer<br />
Liner System Components (SIDE) (TYP.)<br />
Scale: NTS, Exploded View<br />
Figure 3.0-1-5. FWF-CDU Side Slope Liner System<br />
2' Protective Granular Soil<br />
Leachate<br />
Collection<br />
and Removal<br />
Primary<br />
Composite<br />
Liner/Leak<br />
Detection Layer<br />
Secondary<br />
Composite<br />
Liner<br />
1' Sand Drainage Layer<br />
Geocomposite Drain<br />
60 Mil HDPE Geomembrane<br />
(FML) Liner<br />
Geocomposite Drain<br />
60 Mil HDPE Geomembrane<br />
(FML) Liner<br />
3' Compacted Clay<br />
(Red Bed Select Material)<br />
Secondary Barrier Layer<br />
Liner System Components (BOTTOM) (TYP.)<br />
Scale: NTS, Exploded View<br />
Figure 3.0-1-6. FWF-NCDU Bottom Liner System<br />
March 16, 2007 3.0-1-17 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
Leachate<br />
Collection<br />
and Removal<br />
Primary<br />
Composite<br />
Liner/Leak<br />
Detection Layer<br />
Secondary<br />
Composite<br />
Liner<br />
20 Mil HDPE Geomembrane<br />
Sacrificial Liner<br />
Geocomposite Drain<br />
(6 oz. - Double Sided)<br />
60 Mil HDPE Geomembrane<br />
(FML) Liner (textured both sides)<br />
Geocomposite Drain<br />
(6 oz. - Double Sided)<br />
60 Mil HDPE Geomembrane<br />
(FML) Liner (textured both sides)<br />
3' Compacted Clay<br />
(Red Bed Select Material)<br />
Secondary Barrier Layer<br />
Liner System Components (SIDE) (TYP.)<br />
Scale: NTS, Exploded View<br />
Figure 3.0-1-7. FWF-NCDU Side Slope Liner System<br />
3.4.4.1 Secondary Composite Liner Layer<br />
The secondary composite liner in the FWF is intended to prevent migration of waste constituents<br />
to subsurface soil horizons during the active life of the disposal unit. The secondary composite<br />
liner consists of two components:<br />
1. A 3-foot layer of compacted low-permeability clay soil (permeability of 4E-09 cm/sec)<br />
constructed both on the floor and on the side slopes of the disposal units.<br />
2. A 60-mil high-density polyethylene (HDPE) FML installed directly above and in<br />
immediate contact with the low-permeability clay soil layer.<br />
The secondary composite liner is comprised of the low-permeability clay soil liner and<br />
geomembrane liner acting together.<br />
Clay within the secondary composite liner system consists of select red bed clay soil. This layer<br />
3-foot thick layer is continuous into the cover system and acts as an overall clay liner system,<br />
providing excellent long-term groundwater protection against the migration of hazardous<br />
pollutants and radionuclides.<br />
3.4.4.2 Leak Detection System<br />
The leak detection system (LDS) permits the rapid detection, collection, and removal of any<br />
liquid between the membrane liners in the secondary composite liner. This minimizes the liquid<br />
head on the secondary composite liner. The LDS also indicates a potential breach in the primary<br />
composite liner. The LDS is installed on the floor and along the side slopes of the disposal units<br />
directly above a 60-mil HDPE geomembrane in the secondary composite liner. The proposed<br />
LDS consists of the following components:<br />
1. A drainage layer designed to collect fluid that leaks through the primary composite liner<br />
(as well as any trapped construction water) installed directly above the 60-mil HDPE<br />
geomembrane in the secondary composite liner. Based on the specific design conditions<br />
for the disposal units, the leak detection drainage layer consists of a geocomposite<br />
drainage material with a minimum transmissivity (rounded) of 2E-04 m 2 /sec installed on<br />
March 16, 2007 3.0-1-18 Revision 12a
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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
the cell walls, floor, and the dividing berms. The geocomposite drainage material consists<br />
of two layers of 6-oz geotextile, bonded to both sides (one geotextile to each side) of an<br />
HDPE geonet. The drainage layer is sloped at 2% grade towards a lateral collector pipe,<br />
which in turn slopes at 2% grade towards a collection sump. The geocomposite drainage<br />
material drains directly into a gravel sump, consisting of gravel and slotted pipe, located<br />
at the base of the side slope where it meets the floor as shown in Drawing C2.10 and<br />
C1.09.<br />
2. A collector pipe designed to convey the liquid collected from the drainage layer to a<br />
gravel sump located at the low point in the disposal unit cell floor. Based on the<br />
calculated leak volume and structural loading conditions for the disposal unit, the<br />
collector pipes are 6-inch HDPE slotted pipe having a maximum dimension ratio (DR) of<br />
7. The collector pipes have two slots 0.125 inches wide by 2 inches long at 6 inches on<br />
center to permit the liquid to enter the pipe. The collector pipes are installed in the gravel<br />
sump with a length of five feet (Drawing C2.10 and C1.09). The gravel has a hydraulic<br />
conductivity of 4.5 cm/sec or greater after compaction by vibratory equipment. No<br />
minimum compaction specification is required for the gravel because it provides<br />
maximum support for the drainage pipe when placed as loose fill. The minimum<br />
compaction associated with good construction practice is satisfactory.<br />
3.4.4.3 Leak Detection Riser<br />
A riser pipe (not shown in Figure 3.0-1-4 through Figure 3.0-1-7) extends from the gravel sump of<br />
the LDS to the surface along the side slope between the geomembranes in the secondary composite<br />
liner and the primary composite liner/leak detection layer. The gravel sump and sloping riser are<br />
shown in Drawing C2.12. A pump located at the bottom of each riser pipe will convey liquid<br />
through a hose to the top of the disposal unit for transfer to tanker trucks. For this design, the riser<br />
pipe is an 8-inch HDPE pipe having a maximum DR of 9. Water removal from the sumps will be<br />
managed as described under Water Management in Section 5.0 of the LA.<br />
The sidewall riser penetrates the primary composite liner at the top of the disposal unit at<br />
elevation of the operational ledge or bench. A pipe boot made from HDPE plate heatformed to a<br />
153.4° angle and an HDPE pipe section sized to fit snugly around the riser pipe is placed over<br />
the riser and welded to the primary liner. The top segment of the riser is a short section with a<br />
removable lid (cap) that contains multiple threaded nozzles to accommodate discharge hose,<br />
power cable, and suspension cable access to the leak detection pump. At cell closure, the<br />
exposed portion of the sidewall riser will be extended to protrude through the final cap to final<br />
closure grade.<br />
3.4.4.4 Leak Detection Pump<br />
The leak detection pump (not shown in Figure 3.0-1-4 through Figure 3.0-1-7) is a low-volume<br />
submersible pump. The pump is controlled by a liquid level sensor in addition to manual controls<br />
at the top of the riser. The pump incorporates integrated dry-run protection; when the fluid level<br />
falls below the inlet of the pump, the pump automatically shuts off. After a programmable period<br />
of time, or by manual control, the pump may be restarted. Pump conveyance capacity is<br />
17 gallons per minute at 133 feet of total head, which is the head that will be encountered after<br />
the cover system is installed and the detection riser is extended to surface grade. Hence, pumps<br />
March 16, 2007 3.0-1-19 Revision 12a
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will function in accordance within the manufacturer’s specifications for flow and total head in<br />
removal of leak volumes from the FWF disposal unit.<br />
3.4.4.5 Primary Composite Liner<br />
The purpose of the primary composite liner is to prevent the migration of wastes to the<br />
underlying leak detection system (LDS). The primary composite liner consists of a 60-mil HDPE<br />
geomembrane liner installed directly below and in contact with a protective/drainage<br />
geocomposite, and directly above the drainage (geocomposite) layer on the floor and side slopes<br />
of the disposal unit. The geomembrane liner acts as the primary composite liner, and is shown on<br />
Drawings C2.17.<br />
The primary composite liner on the sidewalls consists of one 60-mil HDPE geomembrane<br />
textured on both sides also shown on Drawing C2.17. Textured geomembrane is also used on the<br />
dividing berms within the FWF. The textured surface improves the shear angle between the<br />
membrane and the geocomposite drainage material directly below the membrane. The difference<br />
between the side slope angle and the friction angle was used to calculate the tension in the<br />
geomembrane liner. Higher friction angles reduce the tension in the liner and reduce the applied<br />
load at the anchor trench because more of the live loads are transmitted to the foundation soil.<br />
3.4.4.6 Leachate Collection and Removal Layer<br />
The Leachate Collection and Removal Layer (LCRL) ensures that the depth of free liquid above<br />
the primary composite liner does not exceed one foot. The LCRL is installed on the floor and<br />
along the side slopes of the FWF disposal units, directly above the primary 60-mil HDPE<br />
geomembrane liner in the primary composite layer. Details of the LCRL are presented on<br />
Drawing C2.21 and C1.12. The LCRL consists of the following components:<br />
1. A drainage layer designed to collect leachate percolating through the waste material. It is<br />
also designed to convey the liquid at a rate faster than the impingement rate such that the<br />
hydraulic head on the liner does not exceed one foot. Fine gravel is sloped toward a<br />
lateral collection and conveyance trench consisting of slotted pipe surrounded by gravel.<br />
The drainage layer consists of one layer of geocomposite drainage material with a<br />
minimum transmissivity of 2E-04 m 2 /sec. This geocomposite material drains directly to a<br />
slotted pipe and gravel collection and conveyance trench. The geocomposite material is<br />
also designed to prevent puncture of the underlying geomembrane by sharp rock or<br />
gravel and is installed between any gravel-filled sumps or collection or conveyance<br />
trenches and the geomembrane. Hence, the geocomposite serves a dual purpose: a<br />
protective blanket and to promote drainage. The geocomposite material consists of one<br />
layer of 6-oz geotextile, bonded to the bottom side (the bottom side faces the 60-mil<br />
HDPE geomembrane liner) of an HDPE geonet. The geocomposite drainage material is<br />
anchored in the same anchor trench as the FML liner.<br />
2. The collector pipe is designed to convey the liquid collected in the drainage layer to the<br />
gravel sump. Based on the specific design conditions for the disposal units, the collector<br />
pipes are 6-inch HDPE slotted pipe having a maximum DR of 9. The collector pipes have<br />
two slots, 0.125 by 2 inches at 6 inches on center on the underside of the pipe. The<br />
collector pipes are installed in drainage rock gravel trenches placed at a specified relative<br />
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density. The gravel has a minimum hydraulic conductivity of 5 cm/sec at the specified<br />
density.<br />
3.4.4.7 Leachate Collection and Removal Riser<br />
A side slope riser pipe (not shown in Figure 3.0-1-4 through Figure 3.0-1-7) constructed of 20-<br />
inch HDPE pipe having a maximum dimension ratio of 9 extends from the gravel sump along a<br />
side slope trench and through the cover system to the surface. Piping details are shown on<br />
Drawings C1.12 to C2.23. On each side of the side slope elbow, the pipe increases to 24 inch<br />
HDPE to accommodate the leachate collection pump. These pipes consist of 8-foot long pipe<br />
spools, connected to both ends of the side slope elbow.<br />
Side slope riser pipes extend up from leachate sumps, which are located at the low point of the<br />
primary liner bottom, to the top of the landfill and through the final cover system. Leachate risers<br />
are constructed in trenches extended up the side slope on the side facing the trench opening with<br />
the primary and secondary liners previously applied to the trench bottom (Drawing C2.11,<br />
C2.17). The top segment of the riser is a short section with a removable lid (cap) that contains<br />
multiple threaded nozzles to accommodate discharge hose, power cable, and suspension cable<br />
access to the leachate pump. At closure, a shop fabricated pipe boot from HDPE plate heatformed<br />
to a 153.4° angle is field welded to the final cover geomembrane, and will fit snugly<br />
around the riser. A second cylinder made of FML material shingles over the first boot and is<br />
fastened to the riser pipe to prevent water infiltration.<br />
3.4.4.8 Leachate Pump<br />
A multistage centrifugal pump (not shown in Figure 3.0-1-4 through Figure 3.0-1-7) is located at<br />
the bottom of the leachate collection and removal riser pipe. The pump will be placed in the<br />
horizontal portion of the riser system, and can be removed for service or replacement from the<br />
top of the side slope riser. Liquid level sensors control the pump and maintain the level of<br />
leachate in the horizontal portion of the riser below 12 inches. Level sensors (pressure<br />
transducers), with control setting to detect leachate above the 12-inch depth, alarm when liquid<br />
level exceeds a preset value. Pump conveyance capacity is more than 200 gallons per minute at<br />
120 feet of total head and will function in accordance with manufacturer’s specifications for flow<br />
and total head after closure, should pumping still be necessary.<br />
<strong>WCS</strong> will use a common trash pump to remove clean run-on controlled water out of the disposal<br />
unit trenches. This type of high volume pump will be used at the cell expansion bottom as it is<br />
excavated, at the interim and final cover layers as they are constructed, and at the open caliche<br />
slope and red bed ledge. The pumped water will be managed in accordance with water<br />
management procedures. During operations, the leachate pumps are designed to convey the 100-<br />
year storm run-off out of the operating disposal unit (cell) within a specific timeframe. The<br />
pumps must operate at a specific capacity (high volume) and overcome elevation headloss as<br />
well as some friction and minor losses. <strong>WCS</strong> selected a pump based on these criteria and<br />
operational considerations. The design of facilities, with the leachate sump consisting of gravel<br />
media and geotextiles, will allow for the flow of water while preventing clogging, potential<br />
removal of the gravel, and sedimentation of the sump. These same operational pumps will<br />
remain in place after closure of the cells to remove residual leachate for a period of 30-years. The<br />
design (material, diameter, location) of the side slope riser pipes (casings), which receive the<br />
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leachate pumps provide for retrieval of the pump for maintenance or change out. This same<br />
description and design feature applies to the leak detection pumps.<br />
3.4.4.9 Sand Drainage Layer<br />
The sand drainage layer placed above the geocomposite layer protects both the geocomposite<br />
layer and the drainpipe from degradation by UV radiation (sunlight) or injury from the processes<br />
of placement of canisters and compaction of the wastes. The HDPE liners and geosynthetic<br />
materials must also be protected from vehicle traffic. Two layers of protective material are<br />
placed above the gravel drainage layer on the floor (and above and below the concrete barrier) of<br />
the disposal units, as follows:<br />
The bottom layer consists of a 12-inch layer of sand and gravel designed as a filter for the<br />
underlying drainage material with a minimum hydraulic conductivity of 1E-04 cm/sec. For the<br />
FWF-NCDU, this layer may be select waste, contaminated granular soil, or aggregate as long as<br />
it meets the specifications for grain-size distribution and permeability. For the FWF-CDU, this<br />
layer will use aggregate that meets the specification for gradation. Above the concrete barrier<br />
(FWF-CDU), there is an additional layer of protective granular soil that acts a cushion and<br />
provides separation between the bottom of the concrete canisters. This layer acts to minimize<br />
potential moment and shear forces at these interfaces. Refer to Section 3.4.4.10 for a description<br />
of the concrete barrier.<br />
For the FWF-NCDU, a 20 mil geomembrane is placed on the side slopes to protect the<br />
geocomposite drainage layer from exposure to UV degradation. The side slope protective<br />
geomembrane layer must be removed as wastes are placed to eliminate the weak interface<br />
created by two adjacent geomaterials (the protective/sacrificial geomembrane and the upper<br />
geotextile of the geocomposite drainage layer.) For the FWF-CDU, along the slide slopes the<br />
reinforced concrete barrier is placed directly in contact with the 6-oz geocomposite drain<br />
(primary system).<br />
3.4.4.10 Reinforced Concrete Barrier<br />
The FWF-CDU includes a continuous envelope of reinforced concrete, surrounding the placed<br />
and waste filled concrete canisters. The reinforced concrete barrier, as a continuous envelope<br />
barrier, is placed on the cell floor (including the berms), side slopes, and as part of the cover<br />
system. This concrete barrier is constructed of epoxy coated welded wire fabric and high strength<br />
shotcrete. The geostructural behavior of this barrier is demonstrated in the structural stability<br />
modeling using FLAC (refer to Appendix 3.4-1). Drawings showing sections and details of the<br />
reinforced concrete barrier for provided in Appendix 3.0-2; a specification is presented in<br />
Appendix 4.2.3.<br />
The FWF-NCDU includes a reinforced concrete header as a component of its cover system just<br />
like in the FWF-CDU. The FWF-NCDU does not, however, include reinforced concrete in the<br />
disposal unit floor side slopes or floor berms.<br />
Shotcrete placement methods will be used to construct the side slope walls, trench floor and floor<br />
berms, and concrete header in the cover system. Concrete design parameters include 5,000 psi<br />
compression strength and 60,000 psi steel yield strength. Reinforcement in the concrete barrier<br />
will be two layers of 6-inch by 6-inch mesh of W6.5 x W6.5 welded wire fabric (WWF), one<br />
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layer in the top slab and one in the bottom. All reinforcement will be supported using chairs or<br />
other compatible support devices that are installed prior to placing the shotcrete. Two inches of<br />
cover will be provided for the top layer of WWF and three inches for the bottom layer. The<br />
WWF will run continuous through all transition joints with all overlaps of at least 36 inches in<br />
length. The shotcrete will be installed in continuous progressive quantities, and according to the<br />
specifications for shotcrete in Appendix 4.2.3. Shotcrete will be installed using a wet-mix<br />
process. This process consists of thoroughly mixing the cementitious binder, aggregate, and<br />
mixing water, but excluding accelerator. The concrete mix is then introduced into the chamber of<br />
the delivery equipment. An accelerator is added at the nozzle with additional air injected at the<br />
nozzle to increase velocity and improve the gunning pattern. The concrete is jetted from the<br />
nozzle at high velocity onto the surface to be shotcreted. The physical properties of sound<br />
shotcrete are comparable to those of conventional concrete having the same composition.<br />
The transition joint between the reinforced concrete floor and the shotcrete side slope wall will<br />
require the welded wire fabric to extend out of the floor into the side slope. Likewise the<br />
transition from the side slope to the header layer (above the waste) will require the welded wire<br />
fabric to extend out of the side slope. This joint will be formed and require inclusion of water<br />
stop to prevent the possibility of moisture influx and use of a crack meter for monitoring of<br />
potential movement. However in all other locations, because of the placement method using<br />
shotcrete overlapping joints in the concrete barrier are eliminated per Section 5.7 of ACI 506R-<br />
90, “Guide to Shotcrete.” Placement of concrete using shotcrete methods does not form cold<br />
joints in the concrete during the starting and stopping of placement operations. Drawings sheets<br />
S1.6 and S2.6 in Appendix 3.0-2 show typical cross sections of the reinforced concrete barrier.<br />
3.4.4.11 FWF Liner System Material Specifications<br />
Geotextile filter fabric and soil filter layers for FWF liner construction shall satisfy the following<br />
design criteria:<br />
D15 of the filter / D85 of overlaying soil 4 TO 5<br />
Gravel-sand mixture shall be free from organic matter and shall conform to the following<br />
gradation:<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
3/4 inch 100<br />
3/8 inch 70-100<br />
No. 4 55-100<br />
No. 10 35-95<br />
No. 20 20-80<br />
No. 40 10-5<br />
No. 100 0-2<br />
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Sand shall be clean and free from dust, clay, loam, or vegetation and shall be graded from coarse<br />
to fine to meet the following requirements:<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
3/8 inch 100<br />
No. 4 95-100<br />
No. 8 80-95<br />
No. 16 50-85<br />
No. 30 5-60<br />
No. 50 5-30<br />
No. 100 0-10<br />
Pea gravel shall be free from organic matter and conform to the following gradation<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
3/8 inch 100<br />
No. 8 0-5<br />
Gravel used for drainage layers shall be composed of hard, durable, angular pieces having a<br />
specific gravity of not less than 2.65 and conform following gradation:<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
1 – 1½ inch 100<br />
¾ inch 30-75<br />
½ inch 15-55<br />
¼ inch 0-5<br />
3.4.5 CWF Liner System<br />
The CWF disposal unit design does not include RCRA-prescribed design components, but most<br />
of the natural component layers are similar to corresponding FWF component layers. The CWF<br />
bottom and side liner systems are depicted in Drawings C1.05 and C1.06, and is illustrated in<br />
Figure 3.0-1-8 and Figure 3.0-1-9. The bottom liner system consists of 5 layers as shown in<br />
Figure 3.0-1-8. The side slope liner system consists of 3 layers as shown in Figure 3.0-1-9. A<br />
vadose zone monitoring system with redundant elements will be placed under the liner system,<br />
which will aid in early detection of contaminant migration. A water collection and sloping riser<br />
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LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
water removal system overlies the primary liner layer for removal of incidental water during<br />
operation.<br />
2' Protective Granular Soil<br />
(K 1X10 -4 cm/sec)<br />
1' Reinforced Shotcrete<br />
1' Sand Drainage Layer<br />
Geocomposite Drain<br />
3' Low Permeability Clay Liner<br />
(Red Bed Select Material)<br />
Liner System Components (BOTTOM) (TYP.)<br />
Scale: NTS, Exploded View<br />
Figure 3.0-1-8. CWF Bottom Liner System<br />
1' Reinforced Shotcrete<br />
Geocomposite Drain<br />
3' Low Permeability Clay Liner<br />
(Red Bed Select Material)<br />
Liner System Components (SIDE) (TYP.)<br />
Scale: NTS, Exploded View<br />
Figure 3.0-1-9. CWF Side Slope Liner System<br />
3.4.5.1 Primary Liner Layer<br />
Clay within the CWF liner layer consists of select red bed clay soil. This layer is a 3-foot thick<br />
compacted low-permeability clay liner (permeability of 4.0E-09 cm/sec) constructed both on the<br />
floor and on the side slopes of the disposal units. This liner is continuous into the cover system<br />
and acts an overall CWF clay liner system which provides excellent long-term protection of<br />
groundwater against the migration of radionuclides.<br />
3.4.5.2 Leachate Collection and Removal Layer<br />
The CWF Leachate Collection and Removal Layer (LCRL) ensures that incident precipitation<br />
entering the disposal unit can be withdrawn. The LCRL is installed on the floor and along the<br />
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side slopes of the disposal units, directly above the compacted clay liner underlying the disposal<br />
unit. Details of the LCRL are shown on Drawing C1.12. The LCRL is proposed to consist of the<br />
following elements:<br />
1. A drainage layer designed to collect water percolating around the waste canisters and to<br />
convey the liquid at a rate faster than the impingement rate such that the hydraulic head<br />
on the liner is minimized. Based on the design storm event for the disposal units, the<br />
drainage layer consists of one foot of granular material with a minimum permeability of<br />
1E-04 cm/sec installed on the disposal unit floor. The fine gravel is sloped toward a<br />
lateral collection and conveyance trench consisting of slotted pipe surrounded by gravel.<br />
The drainage layer also consists of one layer of geocomposite drainage material with a<br />
minimum transmissivity of 2E-04 m 2 /sec installed on all the side and dividing berm<br />
slopes. The geocomposite drains directly to a slotted pipe and gravel collection and<br />
conveyance trench. The geocomposite drainage material is anchored in the anchor trench<br />
with construction of the clay liner transition.<br />
2. The collector pipe is designed to convey liquid collected in the drainage layer to the<br />
gravel sump. Based on the design storm event for the disposal unit, the collector pipes are<br />
6-inch HDPE slotted pipe having a maximum DR of 7. The collector pipes have two<br />
slots, 0.125 by 2 inches at 6 inches on center on the underside of the pipe. The collector<br />
pipes are installed in drainage rock gravel trenches. The gravel has a minimum hydraulic<br />
conductivity of 5 cm/sec at the specified density.<br />
3.4.5.3 Leachate Collection and Removal Riser<br />
A side slope riser pipe (not shown in Figure 3.0-1-8 or Figure 3.0-1-9) constructed of 20-inch<br />
HDPE pipe having a maximum dimension ratio of 9 extends from the gravel sump along a side<br />
slope trench and through the cover system to the surface. Piping details are shown on Drawings<br />
C1.12. On each side of the side slope elbow, the pipe increases to 24 inch HDPE to<br />
accommodate the leachate collection pump. These pipes consist of 8-foot long pipe spools,<br />
connected to both ends of the side slope elbow. A pump located in the horizontal portion of the<br />
pipe is removable through the side slope riser pipe, and conveys liquid out of the sump.<br />
Side slope riser pipes extend up from leachate sumps located at the low point above the primary<br />
liner to the top of the disposal unit. The risers are extended up the 2:1 side slope in bedded<br />
trenches, terminating at the 50 feet terrace where personnel can monitor and remove liquid to<br />
tanker trucks. The top segment of the riser is a short section with a removable lid (cap) that<br />
contains multiple threaded nozzles to accommodate discharge hose, power cable, and suspension<br />
cable access to the leachate pump. At closure, a shop-fabricated pipe boot from HDPE plate<br />
heat-formed to a 153.4° angle will fit snugly around the riser. A second cylinder made of FML<br />
material shingles over the first boot and is fastened to the riser pipe to prevent water infiltration.<br />
As the evapotranspiration portion of the final cover is constructed over the disposal unit, a<br />
secondary pipe boot and cylinder will be placed at this penetration, as well.<br />
3.4.5.4 Leachate Pump<br />
A multistage centrifugal pump (not shown in Figure 3.0-1-8 or Figure 3.0-1-9) is located at the<br />
bottom of the leachate collection riser pipe. Liquid level sensors control the pump and maintain<br />
the level of leachate in the horizontal portion at preset levels, or alarm for manual control. The<br />
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pump is designed of material to resist a high pH. Pump conveyance capacity is greater than 250-<br />
gallons per minute at 87 feet of total head and will function within the manufacturer’s<br />
specifications for flow and total head after closure, should pumping still be necessary.<br />
3.4.5.5 Liner System Protective Layer<br />
In the floor of the CWF, the material placed above the drainage layer protects the drainage layer<br />
and the drainpipe from damage related to waste operations. One layer of protective material is<br />
placed above the concrete barrier on the floor of the disposal unit that consists of a 24-inch layer<br />
of protective granular material that acts a cushion and provides separation between the bottom of<br />
the concrete canisters. This layer acts to minimize potential moment and shear forces at these<br />
interfaces. Refer to Section 3.4.5.7 for a description of the concrete barrier. This layer may be<br />
other aggregate as long as it meets the specifications for grain-size distribution and permeability.<br />
Along the slide slopes the reinforced concrete barrier, constructed of shotcrete will be placed<br />
directly against the geocomposite drain.<br />
3.4.5.6 CWF Liner System Material Specifications<br />
Geotextile filter fabric and soil filter layers for CWF liner construction shall satisfy the following<br />
design criteria:<br />
D15 of the filter / D85 of overlaying soil 4 TO 5<br />
Gravel-sand mixture shall be free from organic matter and shall conform to the following gradation:<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
3/4 inch 100<br />
3/8 inch 70-100<br />
No. 4 55-100<br />
No. 10 35-95<br />
No. 20 20-80<br />
No. 40 10-5<br />
No. 100 0-2<br />
Sand shall be clean and free from dust, clay, loam, or vegetation and shall be graded from coarse<br />
to fine to meet the following requirements:<br />
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PERCENT BY WEIGHT PASSING<br />
3/8 inch 100<br />
No. 4 95-100<br />
No. 8 80-95<br />
No. 16 50-85<br />
No. 30 5-60<br />
No. 50 5-30<br />
No. 100 0-10<br />
Pea gravel shall be free from organic matter and conform to the following gradation:<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
3/8 inch 100<br />
No. 8 0-5<br />
Gravel used for drainage layer shall be composed of hard, durable, angular pieces having a<br />
specific gravity of not less than 2.65 and conform to the following gradation:<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
1 – 1½ inch 100<br />
¾ Inch 30-75<br />
½ Inch 15-55<br />
¼ Inch 0-5<br />
3.4.5.7 Reinforced Concrete Barrier<br />
The CWF reinforced concrete barrier will be identical to that used in the FWF-CDU, except for<br />
the differences in disposal unit length and width or side slope distance. As in the FWF-CDU, it<br />
will be 1-foot thick. The CWF concrete barrier includes a continuous envelope of reinforced<br />
concrete, surrounding the placed and waste filled concrete canisters. The reinforced concrete<br />
barrier also acts as another constructed system in addition to the compacted clay liner. The<br />
reinforced concrete barrier is placed on the cell floor (including the berms), side slopes, and as<br />
part of the cover system. This concrete barrier is constructed of epoxy coated welded wire fabric<br />
and high strength shotcrete. Additional details on the reinforced concrete barrier are presented in<br />
3.4.4.10 of this appendix. The geostructural behavior of this barrier is demonstrated in the<br />
structural stability modeling using FLAC (refer to Appendix 3.4-1). Drawings showing sections<br />
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and details of the reinforced concrete barrier for provided in Appendix 3.0-2; a specification is<br />
presented in Appendix 4.2.3.<br />
3.5 Reinforced Concrete Canisters<br />
This section summarizes the design and analysis performed to assess the structural integrity of<br />
the concrete canisters for use in the FWF-CDU and the CWF. Cylindrical and rectangular<br />
canisters were designed to resist all load combinations and deformations imposed during the<br />
lifecycle of the canisters and components, including fabrication, transport, delivery, placement,<br />
loading, grouting, and loading with the final cover in place. Loads include gravity forces from<br />
stacks of canisters, flowable fills, overburden loads related to closure cover burdens, as well as<br />
loads from construction equipment. Wind pressure loads were considered, but are not controlling<br />
for any service condition. Deformation strains on the canisters after closure include settlement<br />
and earthquake effects.<br />
A combination of analysis methods was employed to evaluate structural stability of the<br />
cylindrical and rectangular canisters under varying configurations. Linear, static analyses were<br />
performed for gravity loads, earth pressures, and fluid grout pressures. Wall, floor, and cover<br />
members were also evaluated using general shell finite element techniques using the SAP2000<br />
computer program. This integrated structural analysis and design software suite has been well<br />
tested since commercial introduction over 30 years ago. The walls, floors, covers, and footing<br />
pads, and internal grout were represented in the finite element models. The slab and wall<br />
elements of the canister were represented using general shell elements in the model. These<br />
elements account for both bending and membrane behavior (e.g., in plane and out of plane<br />
deformation) of the various canister components. The sensitivity of cylindrical and rectangular<br />
canister design results to variations in input parameter values are included Appendix 3.0-3,<br />
Attachment 3.0-3.9, Section A-11.<br />
Both the cylindrical and the rectangular concrete canisters are designed and fabricated to satisfy<br />
the strength requirements of ACI 318-02 and ACI 349, as stated and justified for various loading<br />
conditions throughout Appendix 3.0-3, Attachment 3.0-3.9. The design basis for the canisters<br />
includes the assumption that the canister is located in the bottom layer of the FWF-CDU, where<br />
loads will be greatest (seven layers of canisters in the FWF-CDU versus only four in the CWF).<br />
The canisters are designed so that after 300 years of potential degradation, the structure still has<br />
safety factors that are 1.0 or more, as shown in Appendix 3.0-3 (Attachments 3.0-3.10, 3.0-3.10,<br />
and 3.0-3.11) and Appendix 3.0-3, Attachment 3.0-3.9, Section A-11. Thus, the canisters provide<br />
the structural stability for not less than 300 years, as required for Class B and Class C <strong>LLRW</strong>.<br />
Implicit in the methodology of ACI 318-02 is allowance for the possibilities that the designed<br />
and constructed/fabricated structure might fail due to overload or understrength. This ACI<br />
standard was derived so that the strength of the designed and constructed/fabricated structure<br />
would be greater than the anticipated applied loads in 99 percent of cases. Based on ACI code,<br />
the canisters have a chance of failure that is significantly less than 0.01 considering the potentials<br />
for both “overload” and “understrength” (MacGregor 1997, 1976).<br />
The canisters exposed to the greatest loads (i.e., those in the bottom layer of the FWF-CDU)<br />
must satisfy ACI 318-02 design requirements. Thus, the probability of failure by both overload<br />
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and understrength will be significantly less that 0.01 for canisters placed in all locations of<br />
canister waste disposal units except the bottom layer of FWF-CDU. Moreover, as shown in<br />
Table 3.0-1-1, applied loads will be less than design loads and safety factors greater than the<br />
minimum required by ACI 318-02 at all locations except the bottom layer of the FWF-CDU.<br />
Table 3.0-1-1. Summary of Canister Design by Location in Disposal Unit<br />
LAYER WITHIN <strong>DISPOSAL</strong> UNIT<br />
APPLIED LOAD<br />
(kips)<br />
PERCENT OF<br />
DESIGN LOAD<br />
SAFETY<br />
FACTOR<br />
Seventh (Bottom of FWF-CDU) 1,186 100 1.4<br />
Sixth 1,071 90 1.6<br />
Fifth 956 81 1.7<br />
Fourth (Bottom of CWF) 841 71 2.0<br />
Third 726 61 2.3<br />
Second 611 52 2.7<br />
First (Top) 496 42 3.3<br />
Hypothetical canister failure scenarios are considered and their effects on disposal unit integrity<br />
shown in Appendix 3.4-1. That appendix shows the effects of the four hypothetical canister<br />
failure scenarios described in Table 3.0-1-2.<br />
Table 3.0-1-2. Canister Failure Scenarios<br />
CASE DESCRIPTION PROBABILITY<br />
1<br />
2<br />
3<br />
4<br />
One canister in 100 is assumed to fail. Failures are randomly distributed<br />
in bottom layer of canisters.<br />
One canister in 100 is assumed to fail. Seven (7) adjacent canisters fail in<br />
the bottom layer of canisters.<br />
One canister in 100 is assumed to fail. Fourteen (14) adjacent canisters<br />
fail: a cluster of seven in the bottom layer of canisters and a similar<br />
cluster of seven in the layer of canisters immediately above.<br />
One canister in 100 is assumed to fail. Nineteen (19) adjacent canisters<br />
fail in the bottom layer of canisters.<br />
0.64<br />
1E-14<br />
1E-28<br />
1E-38<br />
Notwithstanding the hypothetical canister failure scenarios and the low probabilities of<br />
occurrence, the projected impact on the stability and integrity of the disposal unit is minimal, as<br />
shown in Appendix 3.4-1.<br />
Figure 3.0-1-10, Figure 3.0-1-11, and Figure 3.0-1-12 present typical cross section illustrations<br />
of canister configurations proposed for the FWF-CDU, FWF-NCDU, and CWF. These figures<br />
illustrate the configuration considered in the structural design and analysis process. Figure 3.0-1-<br />
March 16, 2007 3.0-1-30 Revision 12a
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10 illustrates the typical, concentric stacking configuration to be used in both facilities for waste<br />
placed in canisters. A uniform canister design approach was developed for both the CWF and<br />
FWF-CDU, to simplify inventory requirements, operational decisions, and fabrication<br />
complexity. One type of canister is proposed for the facilities. The cylindrical canister design is<br />
intended for the most severe loading conditions presented by both sites. The design includes<br />
alignment features to simplify modular stacking. The cylindrical canisters are designed so that<br />
special fabrication techniques and transport processes are unnecessary. This ensures multiple<br />
manufacturers using standard casting methods can construct the canisters.<br />
A footing pad is designed for use as a base under the first layer of canisters in the FWF-CDU. A<br />
round pad is designed for cylindrical canisters, and is illustrated in Figure 3.0-1-11. A similar<br />
rectangular pad is illustrated in Figure 3.0-1-12. These pads serve as a foundation to transfer<br />
canister wall loads to the base soil without inducing a shear failure mode in the floor of the<br />
canister. This component is not required in the CWF, as the reduced depth of placement will not<br />
induce shear failure at the lowest level of placement. Footing pad details are provided in<br />
Drawing S2.5<br />
The concrete for precast canisters shall be normal weight with specific compressive strength of<br />
5000 psi at 28 days, when tested using standard cylinders according to ASTM C39. Cement for<br />
precast concrete shall conform to the specifications for Type V Portland cement according to<br />
ASTM C150. Unless otherwise noted, concrete aggregate shall conform to specifications of<br />
ASTM C33. The aggregate shall be shown by service records or laboratory examination to result<br />
in no alkali-silica reaction, cement-aggregate reaction, or expansive alkali carbonate reaction.<br />
The water to cement ratio for precast concrete shall be less than or equal to 0.3 by weight. All<br />
concrete shall be air entrained. The air entrainment agent shall conform to ASTM C260, and<br />
added as recommended by the manufacturer. Average air content shall be 6% to 7% by volume<br />
of concrete. Sulfate and sulfide content in aggregate and sand used for concrete shall be<br />
minimized to the extent possible. The initial chloride concentration in concrete shall be equal to<br />
or less than 100 ppm. Refer to the technical specification for precast concrete for additional<br />
information (03 40 000, Appendix 4.2.3).<br />
Unless otherwise specified, concrete cover shall be provided over epoxy-coated, reinforcing steel<br />
or welded wire fabric as follows:<br />
Precast concrete exterior wall<br />
Precast concrete interior wall<br />
Precast concrete floor<br />
Grout roof<br />
1.00 in.<br />
0.75 in<br />
1.25 in.<br />
1.50 in.<br />
Epoxy-coated, welded wire fabric, substituted for the designed reinforcement, shall conform to<br />
ASTM A185, and shall be equal or greater in strength than the designated reinforcement. All<br />
reinforcing steel shall be epoxy-coated, deformed type and shall comply with ASTM A775,<br />
ASTM D3963, and ASTM A-615 Grade 60. Reinforcement shall be fabricated in accordance<br />
with the fabricating tolerances given in ACI SP-66.<br />
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Temporary Cover<br />
Precast Top Cap On Stack of Canisters<br />
Temporary Cover<br />
10'-2.5"<br />
Grouted<br />
<strong>LLRW</strong><br />
Grouted<br />
<strong>LLRW</strong><br />
10'-2.5"<br />
Grouted<br />
<strong>LLRW</strong><br />
Grouted<br />
<strong>LLRW</strong><br />
1.5<br />
12"<br />
Precast Footing Pad<br />
Precast Footing Pad<br />
Figure 3.0-1-10. Typical Canister Stacking Configuration<br />
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Figure 3.0-1-11. Precast Cylindrical Footing Pad<br />
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Figure 3.0-1-12. Precast Rectangular Footing Pad<br />
To optimize the load-carrying capacity of the canisters, structural strength concrete grout<br />
(2,000 pounds per square inch (psi) at 28 days) was selected for filling internal canister voids<br />
after waste packages have been loaded. This is illustrated for a cylindrical canister in Figure 3.0-<br />
1-13 and a rectangular canister in Figure 3.0-1-14. Note that each of these figures shows only<br />
one possible scenario for waste container placement within a cylindrical or rectangular canister;<br />
other possibilities for waste container types and configurations are shown in Appendix 5.4.1.<br />
In addition to filling all voids within the canister, the grout also forms a series of structural<br />
partitions between the placed drums and boxes that function in compression. These cast-in-place<br />
structural grout members are laterally constrained by the waste containers in the canister. The<br />
grout layer immediately inside the precast canister also contributes to structural function by<br />
enlarging the area subject to compression. The composite action of the structural grout on the<br />
interior of the canisters was counted on only for compression loads. The grout was not counted<br />
on in flexure to increase the bending capacity of the wall or slab if the grout was in tension. The<br />
grout was neglected in this case when it was in tension. No credit was taken in the design for the<br />
reinforcing offered by the steel containers of <strong>LLRW</strong> cast with the grout. However, the formed<br />
shape of the steel containers was counted on to keep the grout in position as it was poured into<br />
the canister. The lateral restraint of the steel container was also counted on to hold the cured<br />
grout in contact with the precast canister walls to produce composite action under compression<br />
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or bearing loads. Another benefit is that the grout effectively fills voids. It is specified with<br />
maximum slump so that while maintaining its structural strength of 2,000 psi it will flow and fill<br />
voids.<br />
Figure 3.0-1-13. Cylindrical Canister with Grouting<br />
Canisters will be separated by a minimum space of 12 inches so that sand/flowable fill can be<br />
placed as backfill material, and will be placed as specified in Appendix 5.5. A plan view<br />
illustration of canister spacing is provided in Figure 3.0-1-15.<br />
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Figure 3.0-1-14. Rectangular Canister with Grouting<br />
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12" Minimum Spacing Between<br />
Canisters (typ.)<br />
12"<br />
Figure 3.0-1-15. Granular Fill Between Canisters<br />
Reinforced concrete covers are designed for use on the top canister of each canister stack, and<br />
are illustrated in Figure 3.0-1-16 and Figure 3.0-1-17. These will be used at various levels in the<br />
FWF-CDU and CWF, and will provide a working surface for operations personnel. They will<br />
also provide radiation shielding from internal contents, if necessary. A continuous, reinforced<br />
shotcrete slab is specified for the FWF-CDU and CWF top layer, and all canister stacks will be<br />
extended to approximately the same level in these units. The slab is designed one-foot thick with<br />
w6.5 x w6.5 welded wire fabric on 6-in x 6-in grids in two layers.<br />
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Figure 3.0-1-16. Precast Cylindrical Canister Cover<br />
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Figure 3.0-1-17. Precast Rectangular Canister Cover<br />
The controlling load case for the canister design was the lowest level of the FWF. A 6-inch<br />
sidewall thickness was selected for the cylindrical canisters based on this placement. Sidewalls<br />
for the rectangular canister were selected at 8 inches. Out-of-plane shear forces dictated the<br />
design thickness of the canister bottom pads and covers. For the canisters located at the base of<br />
the FWF unit, the footing pad distributes the large soil pressures to the canister walls without<br />
shearing the canister floor. This canister design exceeds service demands for the CWF. Figure<br />
3.0-1-18 provides an illustration of the cylindrical canister dimensions, and Figure 3.0-1-19<br />
illustrates dimensions of the rectangular canister.<br />
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Figure 3.0-1-18. Cylindrical Canister Dimensions<br />
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Figure 3.0-1-19. Rectangular Canister Dimensions<br />
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3.6 Disposal Unit Earthquake Stability<br />
During the disposal operations, the excavation and placement of canisters into the excavation<br />
will produce conditions that require stability analysis. Examples include the stacking of canisters<br />
and backfilling against stacked rows of canisters.<br />
The site-specific peak horizontal ground accelerations for the earthquake with a 2500-yr return<br />
period are only 0.04g (4% of gravity) at the bottom of the Federal site (120 feet below ground<br />
surface) and 0.05g (5% of gravity) at ground surface. The UBC/IBC ground acceleration for the<br />
site region was used in the canister design (0.10g). These levels of horizontal ground acceleration<br />
will not induce unstable conditions in the backfills or sliding or tipping of the canister. The<br />
earthquake induced inertial loads are of no consequence at these low ground acceleration levels,<br />
based on past experience with ground motion stability studies of similar soil slopes as well as<br />
similar rigid cylinder and block objects supported on flat surfaces, with variable coefficients of<br />
friction.<br />
The post-closure configuration of stacked canisters buried under 25 to 45 feet of multi-layer<br />
cover, as shown in Figure 3.0-1-1, Figure 3.0-1-2, and Figure 3.0-1-3, provide a highly stable<br />
configuration. The density and stiffness of the buried materials (i.e. canisters, grout, and clay<br />
cover) is relatively close to the properties of the native in situ clay soils that surround the<br />
excavation. Under dynamic earthquake motions there will be little soil-structure interaction due<br />
to the close matching of stiffness and mass between fill and in situ soil. (Refer to the evaluation<br />
of structural stability of disposal units by numerical modeling with FLAC, Appendix 3.4.1.)<br />
One dimensional site soil profile analysis performed to assess the in situ soil seismic response<br />
with depth has demonstrated that the maximum shear strains in the canisters for PGA of 0.04 to<br />
0.05g would be on the order of 4E-05 in/in. Most of this strain will be concentrated in the soft<br />
granular fill between the stiff concrete canisters. However, conservatively assuming all the shear<br />
strain is concentrated in the canister walls and none in the granular fill, the computed shear strain<br />
induced shear stresses would be about 10% of the cracking strength of un-reinforced concrete.<br />
Even doubling or tripling the earthquake to 0.10g or 0.15g will not induce significant in-plane<br />
shear strains that could lead to over stress and cracking.<br />
In summary, this low level of ground acceleration and the lack of significant soil-structure<br />
interaction between canisters, fill and in situ surrounding clay soils lead to a structurally stable<br />
condition for the post-closure site configuration. Canister shifting and settlement leading to cap<br />
cracking is not credible under these conditions and levels of earthquake motion.<br />
3.7 Wind and Tornado<br />
Design wind pressures have little effect on the stability of the precast canisters during disposal<br />
operations. The massive concrete canisters, even empty, are not at risk of sliding or tipping from<br />
lateral wind gusts. These concrete canisters will not be subjected to high winds because they will<br />
be received from the manufacturer and immediately placed in the disposal unit. Even so, the<br />
canisters are conservatively intended to withstand a substantial (160-mph) wind gust.<br />
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3.8 Non-Canister Waste Placement<br />
<strong>WCS</strong> proposes to dispose of stable Class A waste using alternative methods to meet the<br />
requirements of TAC 336.733. These alternatives methods are fully described in Appendix 5.4.1-<br />
2 along with the justification of their use.<br />
The proposed alternative FWF-NCDU is designed to provide structural stability (see<br />
Appendix 5.4.1-2) for non-canister waste. Most of the waste can be compacted directly in the<br />
waste cell at 90% of modified proctor at optimum moisture content. Compaction effectiveness<br />
will be verified using standardized construction placement methods and field test methods.<br />
Non-canister waste material includes soil (granular and aggregate matrix), rubble, and debris bulk<br />
materials that have been evaluated to meet the structural stability requirements proposed in<br />
Appendix 5.4.1-2 for disposal at <strong>WCS</strong>. The non-canister waste must meet waste profile approval<br />
criteria (including radiological, chemical, and structural requirements) prior to generator shipment<br />
and specific tests for acceptance for disposal once arrived at the <strong>WCS</strong> site. The generator has<br />
responsibility to demonstrate that waste profiles submitted for NCDU disposal will be within<br />
organic content limits and must provide geotechnical test information related to anticipated<br />
compaction characteristics, as indicated in the Waste Acceptance Plan (WAP) (Appendix 5.2-1).<br />
Additional details on these criteria and evaluation are presented in Appendix 5.4.1-2. Non-canister<br />
waste material may also include clean fill and cover material utilized for radiological<br />
contamination control, as well as exempt material used for operational purposes, such as liner<br />
transitions or traffic ramp grading.<br />
Density control will be maintained by observation and by in situ density tests of the compacted<br />
stable Class A bulk waste. Stable Class A bulk waste not meeting the specified compaction<br />
requirements shall be reworked until the required density is achieved. (Refer to Appendix 5.5;<br />
LL-OP-7.1, LL-OP-7.2, and LL-OP-7.3.)<br />
3.9 FWF and CWF Cover Systems<br />
Cover system components, as illustrated in Figure 3.0-1-20 and Figure 3.0-1-21 and detailed in<br />
Drawings C1.18, C1.19, C2.43 and C2.44, are addressed individually, with departures between<br />
the CWF and FWF systems noted individually. The FWF and CWF cover systems both consist<br />
of three component cover systems: Performance Cover System, Biobarrier Cover System, and<br />
Evapotransporation Cover System. Each of these three component cover systems is made up of<br />
seven layers, as shown in Figure 3.0-1-20 and Figure 3.0-1-21. As shown, the primary difference<br />
between the FWF cover (Figure 3.0-1-20) and the CWF cover (Figure 3.0-1-21) is that the CWF<br />
does not include the 60-ml HDPE layer in the Performance Cover System. Other differences<br />
between the FWF and CWF covers only occur in the thickness of the red bed clay leaching fill<br />
layers, which result from differences in the depth of water placement between the FWF and<br />
CWF. The OAG layer is generally thinner in the FWF than in the CWF, thereby requiring<br />
thinner leveling fill layers.<br />
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Xeric Vegetation<br />
Pea Gravel Mulch<br />
1' Native Conditioned Layer<br />
Evapotransporation<br />
Cover<br />
System<br />
2' Native Fine Material<br />
6 oz. Geotextile Fabric<br />
1' Sand Filter Material<br />
6 oz. Geotextile Fabric<br />
3' Biointrusion Barrier (cobble)<br />
Bio<br />
Intrusion<br />
Cover<br />
System<br />
Red Bed Clay<br />
Leveling Fill<br />
(Depth Varies)<br />
10 oz.Geotextile Fabric<br />
2' Lateral Drainage Layer<br />
Geocomposite Drain<br />
60 MIL HDPE (FML)<br />
Performance<br />
Cover<br />
System<br />
3' Low Permeability Red Bed<br />
Clay Performance Cover<br />
1' Shotcrete Layer<br />
Red Bed Clay<br />
Leveling Fill<br />
(Depth Varies)<br />
6 oz. Geotextile Fabric<br />
Waste*<br />
Note: * Figure as shown is for the<br />
FWF - CDU concrete canisters<br />
replaced by non-canister waste in<br />
the FWF - NCDU.<br />
Cover System Components<br />
Scale: NTS, Exploded View<br />
Figure 3.0-1-20. FWF Cover System<br />
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Xeric Vegetation<br />
Pea Gravel Mulch<br />
1' Native Conditioned Layer<br />
Evapotransporation<br />
Cover<br />
System<br />
2' Native Fine Material<br />
6 oz. Geotextile Fabric<br />
1' Sand Filter Material<br />
6 oz. Geotextile Fabric<br />
3' Biointrusion Barrier (cobble)<br />
Bio<br />
Intrusion<br />
Cover<br />
System<br />
Red Bed Clay<br />
Leveling Fill<br />
(Depth Varies)<br />
10 oz.Geotextile Fabric<br />
2' Lateral Drainage Layer<br />
Geocomposite Drain<br />
Performance<br />
Cover<br />
System<br />
3' Low Permeability Red Bed<br />
Clay Performance Cover<br />
1' Shotcrete Layer<br />
Red Bed Clay<br />
Leveling Fill<br />
(Depth Varies)<br />
6 oz. Geotextile Fabric<br />
Waste*<br />
Note: * Figure as shown is for the CWF.<br />
Cover System Components<br />
Scale: NTS, Exploded View<br />
Figure 3.0-1-21. CWF Cover System<br />
3.9.1 Performance Cover System<br />
The Performance Cover System is made up of seven layers in the FWF cover system and only<br />
six layers in the CWF cover system. The FWF layers are:<br />
• 2’ Lateral drainage layer<br />
• Geocomposite drain<br />
• 60-MIL HDPE (FML)<br />
• 3’ Low permeability red bed clay performance cover<br />
• 1’ Shotcrete layer<br />
March 16, 2007 3.0-1-45 Revision 12a
• Red bed clay leveling fill<br />
• 6 oz. Geotextile fabric<br />
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The only layer not in the CWF is the 60-ml HDPE, which is included in the FWF to satisfy<br />
RCRA requirements which are not applicable to the CWF.<br />
3.9.1.1 Red Bed Clay Leveling Fill<br />
The lower layer of red bed clay fill is placed directly on top of the waste and consists of red bed<br />
clay with interspersed sandstone. The red bed clay is highly consolidated reddish purple silty<br />
clay with an average combined (red bed clay and sandstone) low permeability of 1E-07 cm/sec.<br />
This layer ranges from 0 to 11 feet thick and will be compacted to 95% of standard proctor. The<br />
red bed clay fill will be placed as a leveling layer on top of the waste to properly grade the<br />
disposal cell for placement of the performance cover and lateral drainage layer. The lower layer<br />
of red bed clay fill provides additional, redundant hydraulic protection from moisture infiltration.<br />
3.9.1.2 Shotcrete Layer<br />
The reinforced concrete header is the roof or cap portion of the high strength concrete barrier that<br />
envelops the CWF and FWF-CDU. The FWF-NCDU has an independent reinforced concrete<br />
header. The reinforced concrete header consists of a top and bottom layer of epoxy coated<br />
welded wire fabric embedded in a 1-foot thick high strength shotcrete layer. The compressive<br />
strength of the reinforced concrete header, constructed of shotcrete is 5,000 psi and the specified<br />
yield strength of the welded wire fabric is 60,000 psi.<br />
3.9.1.3 Low Permeability Red Bed Clay Performance Cover<br />
The performance cover for the FWF and CWF is a 3-feet thick layer of compacted, select clay.<br />
The performance cover is placed on top of the reinforced concrete header at an average slope of<br />
3% (FWF). A 60-mil HDPE FML will be placed on and in direct contact with the lowpermeability<br />
red bed clay in the FWF, but this synthetic membrane is not specified for the CWF.<br />
The average slope of the performance cover for the CWF is 4%. The performance cover clay<br />
material consists entirely of select red bed clay, without interspersed sandstone. The performance<br />
cover red bed clay will be compacted to 95% of standard proctor and optimum moisture.<br />
Specifications related to placement and testing are provided in Appendix 4.2.3. The general<br />
layout of the performance cover is provided on Drawings C1.44 and C2.59.<br />
3.9.1.4 Lateral Drainage Layer<br />
The 2-foot thick lateral drainage layer is placed above the performance cover at the same slope<br />
of the performance cover (3% FWF). The lateral drainage layer consists of hard, durable, angular<br />
pieces of sand and gravel having a specific gravity of no less than 2.65 and conforming gradation<br />
as specified in Appendix 4.2.3. The lateral drainage layer will permit water to flow at a minimum<br />
of 1E-04 cm/sec. A geocomposite will be installed below the sand and gravel material to<br />
promote drainage. The geotextile filter fabric is a non-woven needle punched, staple fiber, and<br />
polypropylene product. The lateral drainage layer provides a flow path for any water that may<br />
percolate through the upper red bed clay layer (described later) to run laterally into the existing<br />
sand and gravel lens generally present at the base of the OAG formation. The thickness, grade,<br />
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and material composition of the lateral drainage layer are designed following U.S.<br />
Environmental Protection Agency (EPA) guidelines for covers and impoundments.<br />
3.9.2 Biobarrier Cover System<br />
The biobarrier system is an erosion protection and intruder protection cover system and consists<br />
of two components:<br />
• Leveling Fill Layer<br />
• Biobarrier Cover<br />
3.9.2.1 Red Bed Clay Leveling Fill<br />
Above the lateral drainage layer is another layer of red bed clay fill (upper layer). The upper<br />
layer of red bed clay fill consists of red bed clay and interspersed sandstone. The red bed clay is<br />
highly consolidated reddish purple silty clay with an average combined (red bed clay and<br />
sandstone) permeability of 1E-07 cm/sec. The upper red bed clay fill thickness varies with a<br />
minimum thickness of 7 feet and will be compacted to 95% of standard proctor. The red bed clay<br />
is used as fill material and provides another redundant low permeability cover over the disposed<br />
waste.<br />
3.9.2.2 Biobarrier Cover<br />
Above the upper red bed clay fill material is a protective layer and biobarrier/erosion barrier. The<br />
intruder protection requirement for the waste disposal unit is met in the placement of a minimum<br />
of 5 meters (16.4 feet) of earthen cover material over the waste. Waste in the FWF and CWF is<br />
covered with an average of 25 to 45 feet of material (about 7.6 to 13.7 meters). Included in this,<br />
on average 35-foot cover, at the base of the ET cover and above the red bed clay fill is a 6-oz<br />
geotextile filter fabric and 3-foot layer of cobble/ caliche rock. The geotextile filter fabric is a<br />
non-woven, needle punched, staple fiber, polypropylene filter fabric used to control migration of<br />
finer materials from entering the voids of the cobble protection. The cobble ranges in diameter<br />
from 4 to 12-inches as specified. The caliche rocks are stage 5 and 6 calichified boulders<br />
consisting of sands and gravels which are difficult to fracture. This zone of cobble acts as a<br />
biobarrier layer to protect against burrowing animals and roots from vegetation as research<br />
indicates in DePoorter, 1982. The addition of the caliche rock will provide protection that<br />
exceeds the recommended intrusion barrier depth recommended by Cline, 1979, Cine et al.,<br />
1982, and Hakonson, 1986. This layer also serves as a deterrent to any potential erosion of the<br />
lower cover layers.<br />
3.9.3 Evapotranspiration (ET) Cover<br />
The ET cover is an alternative cover system designed to store water until it is either transpired<br />
through vegetation or evaporated from the soil surface (USEPA 2003). There are three layers<br />
that comprise the ET cover:<br />
• 1’ Native conditioned layer<br />
• 2’ Native fine material<br />
• 1’ Sand filter material<br />
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3.9.3.1 Native Conditioned Layer<br />
The upper layer is a one-foot course of native material conditioned to support native vegetation<br />
at the site. This conditioned layer provides a growth zone for vegetation. The ET cover will be<br />
vegetated with locally hardy grasses, such as Side Oats Grama, Switchgrass (Blackwell), Blue<br />
Grama, Plains Bristlegrass, Sand Dropseed, Buffalo grass, Ortega et al. (1997) and Andrews<br />
County NRCS office, or similar varieties (NRCS 2002, TxDOT 2004). For further description of<br />
the site flora refer to the Ecological Assessment (Appendix 2.9.1). Due to the arid climate and<br />
difficulty maintaining vegetation in the area, the cover surface will also receive a 1-inch thick<br />
layer of 0.25-inch diameter on average to act as a pea gravel mulch to reduce initial moisture<br />
loss, wind/soil erosion, and loss of seeds. Organic material is added to the pea gravel mulch to<br />
promote initial plant germination. This top layer of the ET cover complements site characteristics<br />
and ecological environment.<br />
3.9.3.2 Native Fine Material Layer<br />
The next layer in the ET cover is a 2-foot thick moisture retention layer of native fine material.<br />
This layer is intended to provide a moisture retention layer for surface plant root development,<br />
which is important for transpiration and minimizing surface erosion. The layers of the ET cover<br />
will be placed at a maximum compaction of 85% of standard proctor.<br />
3.9.3.3 Sand Filter Material Layer<br />
Below the moisture retention soil will be a one-foot thick layer of graded sand to provide a<br />
capillary break between the topsoil layers and the underlying clay materials. This layer provides<br />
amplified surface tension at the bottom of the moisture retention layer creating increased water<br />
retention capabilities of the upper layer or root zone. The gradation of this layer is specified as<br />
gravelly sand filter material, and will be free from organic matter.<br />
3.9.4 Cover Material Specification<br />
Geotextile filter fabric and soil filter layers shall satisfy the following design criteria:<br />
D15 of the filter / D85 of overlaying soil 4 TO 5<br />
Gravel-sand mixture shall be free from organic matter and shall conform to the following gradation:<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
3/4 inch 100<br />
3/8 inch 70-100<br />
No. 4 55-100<br />
No. 10 35-95<br />
No. 20 20-80<br />
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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
PERCENT BY WEIGHT PASSING<br />
No. 40 10-5<br />
No. 100 0-2<br />
Sand shall be clean and free from dust, clay, loam, or vegetation and shall be graded from coarse<br />
to fine to meet the following requirements:<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
3/8 inch 100<br />
No. 4 95-100<br />
No. 8 80-95<br />
No. 16 50-85<br />
No. 30 5-60<br />
No. 50 5-30<br />
No. 100 0-10<br />
Pea gravel shall be free from organic matter and conform to the following gradation<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
3/8 inch 100<br />
No. 8 0-5<br />
Gravel used for drainage layer shall be composed of hard, durable, angular pieces having a<br />
specific gravity of not less than 2.65 and conform following gradation:<br />
U.S. STANDARD SIEVE SIZE<br />
PERCENT BY WEIGHT PASSING<br />
1 - 1-1/2 inch 100<br />
3/4 inch 30-75<br />
1/2 inch 15-55<br />
1/4 inch 0-5<br />
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3.9.5 Long-Term Integrity of the Cover<br />
In order to provide long-term integrity of the cover system, it has been designed in accordance<br />
with the general guidance requirements described in the US Department of Energy reference<br />
Growing a 1,000-Year Landfill Cover (Waugh 2000 app). Included here are descriptions of the<br />
three design initiatives covered in that paper including predictive models, existing landfill cover<br />
data, and natural analogs.<br />
Numerous state-of-the-art predictive models have been utilized to capture the conditions at the<br />
facilities including; SWAT, HELP, VS2Di, TOUGH2, SWIFT II, FLAC, SAP, MicroShield®<br />
and RESRAD. Most of these models have utilized actual site data from characterization while<br />
others have used literature or expert based lower bounds or best estimate values. These models<br />
(including HELP as explicitly listed by Waugh) include near-term and predictions of future<br />
conditions and thereby demonstrate the long-term sustainability of the site.<br />
Existing Uranium Milling Tailings Remedial Action (UMTRA) covers, with special emphasis on<br />
those closest to the proposed site within the state of Texas, were examined for monitoring data<br />
and design guidance (USDOE 2004). In conjunction with this, DOE’s Long-term Surveillance<br />
and Maintenance (LTSM) program created the Long-Term Performance (LTP) project to<br />
evaluate how changes in UMTRA disposal cell environments, both ongoing changes and<br />
projected changes over hundreds of years, may alter cover performance. A review of some of the<br />
western UMTRA site Long-Term Surveillance Plans were conducted but actual landfill<br />
performance data was not located (USDOE 1997). As noted by Waugh (2000), many existing<br />
research facilities were conceived to address near-term performance issues, as well as model<br />
verification, but monitoring has been repeatedly discontinued, and complete monitoring data sets<br />
are rare. Some of this information (LTSP’s) has been incorporated into the post-closure<br />
monitoring plan appendix for the site thereby fostering long-term stability and sustainability of<br />
the site. The design of the cover, for long-term stability and sustainability, also draws upon case<br />
studies and research on alternative covers at 64 landfill sites (demonstration projects and fullscale<br />
operating facilities) conducted by the Interstate Technology and Regulatory Council (ITRC<br />
2003a, 2003b).<br />
The long-term integrity and sustainability of the cover has been confirmed by examination of a<br />
comparative analog site. In particular the Applicant has examined archeological features at the<br />
abutting Louisiana Energy Services (LES) site. This site is located directly west of the <strong>WCS</strong><br />
property. Because of its proximity of the LES site to <strong>WCS</strong> the physical attributes are very<br />
comparable including similar physical (slope, vegetative, etc.) and geological characteristics.<br />
Evidence suggests that the LES site has provided an environment and surface features that have<br />
sustained artifacts for a significant period of time. Therefore similar soils (sand), vegetation<br />
(grasses and some shrubs), and limited areas of rock (gravel) observed where artifacts were<br />
located at the LES site are used in the Applicant’s cover design. The final grades, very mild in<br />
slope and the provision of permanent gentle berms will be similar to the LES and existing <strong>WCS</strong><br />
topography. Though anecdotal in nature, such applications will provide a long-term sustainable<br />
cover that is complimentary and very similar to the existing land and environment of west Texas<br />
and eastern New Mexico.<br />
March 16, 2007 3.0-1-50 Revision 12a
3.10 Prevention of Bathtubbing<br />
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
The regulatory provision to prevent bathtubbing in waste disposal units is to ensure that seepage<br />
accumulation or ponding does not occur, so that waste does not become saturated and that<br />
contaminants are not mobilized. This provision can be generally satisfied by requiring that its<br />
bottom be less pervious than its cap over the life of the system.<br />
The prevention of potential bathtubbing seepage behavior of the FWF and CWF is based upon<br />
the following information from other available analyses, including: rainfall data in Appendix<br />
2.3.1, climate studies in Appendix2.3.3-1, deformation (FLAC geo-mechanical modeling) in<br />
Appendix 3.4-1, permeabilities (material tests) in Appendix 2.6.1, and hydrology (HELP and<br />
VS2Di model) in Appendices 8.0-6 and 3.6.2 respectively.<br />
The hydrologic regime for the FWF and CWF is derived from a partially saturated system in<br />
semi-arid climate with small amounts of seepage source water. The designed system seepage<br />
performance to prevent bathtubbing arises from combined effects demonstrated from results of<br />
related analyses. The condition to be satisfied is a steady-state (equilibrium) condition assumed<br />
consistent with the poro-mechanics of the long term design life.<br />
The prevention of bathtubbing within the FWF and CWF systems is accomplished with<br />
redundancies from the following four progressive seepage protections: inflow diversion,<br />
permeability compatibility, long term low moisture conditions, and a contingency for unforeseen<br />
potential future seepage. Each is described below in more detail:<br />
First, diversion of nearly all inflow is achieved using three progressive protective phases. The<br />
first is a sloping surface cover. The second is an evapo-transpiration cover (Alternative cover).<br />
The third is a secondary granular drainage layer on top of the sloping clay Performance cover.<br />
These three layers combine to drastically reduce potential seepage quantities from current<br />
conditions.<br />
Hydrologic analysis and the subsurface site model confirm that diverted seepage water and<br />
natural moisture adjacent to the FWF and CWF does not collect locally, but rather bypasses and<br />
is further diverted away from the site. This is due to natural slopes and processes associated with<br />
the site location at the crest of the red bed ridge.<br />
Second, compatible permeability values are achieved between the performance cover and natural<br />
clays underlying the FWF and CWF systems. The design provides that seepage through the<br />
cover is at the same rate as bottom drainage out of the system. This creates a uniform system flux<br />
(seepage inflow rate = seepage outflow rate) for the small residual potential seepage that is not<br />
diverted.<br />
The designed uniform flux is shown to be maintained over the life of the system based upon<br />
findings of the stability design. The FLAC model indicates relatively small post-construction<br />
settlements and deformations of the performance cover material, within its range of ductility and<br />
with small differential settlements. Laboratory material testing validated that permeability<br />
performance is not compromised by the planned range of deformations.<br />
Third, a low moisture condition will develop in the underlying natural clays from reduced<br />
seepage because of the diverted water by the cover systems. The zone of reduced moisture<br />
content will grow over time to a distance where equilibrium with surrounding capillary moisture<br />
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LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
gradients are developed. Thereafter the zone of reduced moisture reaches a relatively steady<br />
state.<br />
And fourth, a contingency for some future unanticipated future condition of additional moisture<br />
is provided by the zone of reduced moisture in underlying natural clays. Should an unforeseen<br />
seepage event or mechanism develop, producing a seepage rate greater than the drainage<br />
(outflow) rate into the surrounding clay, a significant period of time would be available to<br />
investigate and remedy the condition while the dry underlying natural clays resume their former<br />
moisture content. Any moisture restoration effect would only occur from the seepage inflow<br />
differential in excess of the drainage rate, as a precursor to any bathtubbing. This condition is not<br />
anticipated based on the discussion of compatible permeability values and condition described<br />
above.<br />
By providing multiple phases of moisture diversion and maintaining inflow permeability equal to<br />
or less than the bottom liner drainage rate, a condition of reduced moisture content is developed<br />
in the waste system. A reserve is also created in the surrounding natural soils to accommodate<br />
potential future unforeseen seepage fluctuations. The potential for bathtubbing is effectively<br />
mitigated with additional contingencies. Because of the robust cover system design and the<br />
location of the site on the red bed ridge, seepage water is diverted away from the site and no<br />
bathtub will be created.<br />
March 16, 2007 3.0-1-52 Revision 12a
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LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
2' Sand drainage layer, sloped<br />
3' Compacted Red Bed clay, sloped<br />
1' Reinforced concrete barrier (Shotcrete)<br />
Red Bed leveling layer<br />
Waste<br />
2' Sand filter<br />
1' Reinforced concrete barrier (Shotcrete)*<br />
1' Sand drainage<br />
3' Compacted Red Bed clay<br />
*The botton and side wall portions<br />
of the Concrete Reinforced Barrier<br />
is not included in the FWF-NCDU.<br />
Figure 3.0-1-22. Cover and Liner System<br />
March 16, 2007 3.0-1-53 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
REFERENCES<br />
AASHTO, 2004. Standard Specifications for Transportation Materials and Methods of Sampling<br />
and Testing, 24th Edition, Washington, D.C. 4368 pp.<br />
ACI (American Concrete Institute), 2001. Guide to Durable Concrete, ACI 201.2R-01,<br />
Farmington Hills, MI. 41 pp.<br />
Buffington, L.C., and C.H. Herbel, 1965. Vegetational changes on a semi-desert grassland range<br />
from 1858 to 1963). Ecological Monographs 35:139-164.<br />
Casper, B.B., and R.B. Jackson, 1997. Plant competition underground. Annual Review of<br />
Ecology and Systematics. 28:545-570.<br />
Cline, J.F. (1979). “Biobarriers Used in Shallow Burial Ground Stabilization,” PNL-2918,<br />
Pacific Northwest Laboratory, Richland, WA. 15 pp.<br />
Cline, J.F., D.A. Cataldo, F.G. Burton, and W.E. Skiens, 1982. “Biobarriers Used in Shallow<br />
Burial Ground Stabilization,” Nuclear Technology, Vol. 58, pp. 150-153.<br />
Depoorter, G.L, 1982. “Shallow Land Burial Technology Development,” presentation to the<br />
Low-Level Waste Management Program Review Committee, Los Alamos National<br />
Laboratory, Los Alamos, NM.<br />
EPA (1989). “Final Covers on Hazardous Waste Landfills and Surface Impoundments,”<br />
Technical Guidance Document, EPA/530/SW-89/047, U.S. Environmental Protection<br />
Agency, Office of Solid Waste and Emergency Response, Washington, D.C., 39 pp.<br />
Hakonson, T.E, 1986. “Evaluation of Geologic Materials to Limit Biological intrusion of Low-<br />
Level Radioactive Waste Disposal Sites,” LA-10286-MS, Los Alamos National<br />
Laboratory, Los Alamos, NM.<br />
Helm, V., and T.W. Box, 1970. Vegetation and soils of two southern High Plains range sites.<br />
Journal of Range Management. 23:447-450.<br />
Jackson, R.B., L.A. Moore, W.A. Hoffmann, W.T. Pockman, and C.R. Linder, 1999. Ecosystem<br />
rooting depth determined from caves and DNA. Proceedings of the National Academy of<br />
Sciences (USA) 96:11387-11392.<br />
ICC (International Code Council), 2003. 2003 International Building Code®, Falls Church, VA.<br />
Interstate Technology and Regulatory Council (ITRC), 2003a. Technology Overview Using Case<br />
Studies of Alternative Landfill Technologies and Associated Regulatory Topics.(ALT-1).<br />
Alternative Landfill Technologies Team.<br />
Interstate Technology and Regulatory Council (ITRC), 2003b. Technical and Regulatory<br />
Guidance for Design, Installation, and Monitoring of Alternative Final Landfill Covers.<br />
(ALT-2). Alternative Landfill Technologies Team.<br />
Knopf, F.L, 1994. Avian assemblages on altered grasslands. Studies in Avian Biology No.<br />
15:247-257.<br />
McGregor, James, 1997. Reinforced Concrete: Mechanics and Design, James McGregor.<br />
Chapter 2, “The Design Process.” Upper Saddle River, New Jersey.<br />
March 16, 2007 3.0-1-54 Revision 12a
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
McGregor, James, 1976. Safety and Limit States Design for Reinforced Concrete. Canadian<br />
Journal of Civil Engineering, Vol. 3, No. 4.<br />
NCDC (National Climatic Data Center), The Fujitsu Tornado Scale, National Oceanic and<br />
Atmospheric Administration (NOAA).<br />
Natural Resources Conservation Service (NRCS), 2002. Conservation Practice Standard, Critical<br />
Area Planting, Code 342-1. Sample Seeding Mixture. United States Department of<br />
Agriculture. Documents obtained from USDA – NRCS District Conservationist Andrews<br />
Field Office, Andrews, Texas.<br />
Ortega, I.M., F.C. Bryant, R.D. Pettit, and K. Rylander. 1997. Ecological Assessment of the Low<br />
Level Waste Depository, Andrews County, Texas. Final Report. Ecology Group, Texas<br />
Tech University.<br />
Scalon, B.R., R.C. Reedy, K.E. Kelley, and S.F.Dwyer. 2005. Evaluation of Evapotranspirative<br />
Covers for Waste Containment in Arid and Semiarid Regions in the Southwestern USA.<br />
Vadose Zone Journal 4:55-71, Soil Science Society of America.<br />
Schenk, H.J., and R.B. Jackson. 2002a. The global biogeography of roots. Ecological<br />
Monographs 72:311-328.<br />
Schenk, H.J., and R.B. Jackson. 2002b. Rooting depths, lateral root spreads and belowground/above-ground<br />
allometries of plants in water-limited ecosystems. Journal of<br />
Ecology 90:480-494.<br />
Texas Department of Transportation (TxDOT). 2004. Standard Specifications for Construction<br />
and Maintenance of Highways, Streets, and Bridges. Item 164, Seeding for Erosion<br />
Control, pp. 103 to 115.<br />
United States Department of Energy (USDOE). 2004. Falls City, Texas, Disposal Site Fact<br />
Sheet. Office of Legacy Management, Grand Junction, CO.<br />
United States Department of Energy (USDOE). 1997. Long-Term Surveillance Plan for the Falls<br />
City Disposal Site, Falls City Texas. (LTSP) Office of Legacy Management, Grand<br />
Junction, CO.<br />
United States Environmental Protection Agency (USEPA). 2003. Evapotranspiration Landfill<br />
Cover Systems Fact Sheet. Solid Waste and Emergency Response. EPA 542-F-03-015.<br />
Waugh, W.J. 2000 app. Growing a 1,000-Year Landfill Cover. U.S. Department of Energy<br />
(USDOE), Study for MACTEC Environmental Restoration Services. Grand Junction,<br />
CO.<br />
Wong, I, et al., 2004, Seismic Hazard Evaluation of the <strong>WCS</strong> Waste Disposal Facility, Andrews<br />
County, Texas, URS Corporation, San Francisco, CA.<br />
March 16, 2007 3.0-1-55 Revision 12a
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LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
Attachment A: Building Descriptions<br />
March 16, 2007 3.0-1-56 Revision 12a
The proposed Waste Staging and Vehicle Decontamination Buildings are Pre-Engineered Metal Building<br />
(PEMB) structures with reinforced concrete foundation walls per the Structural Narrative. An exposed<br />
surface reinforced concrete floor slab serves the vehicular accessed areas of the buildings. A sloped 4-<br />
inch height containment curb is provided on the interior of the buildings at the perimeter. Interior clear<br />
height to bottom of structure is 18’-0”. Fiberglass insulation batts are sandwiched in the cavity space of<br />
the PEMB wall construction. Steel bollards protect structural frames and door openings. Exterior<br />
vehicular doors are overhead-insulated sectional type. Exterior man doors are 3’-0” wide steel with steel<br />
frame.<br />
CWF WASTE STAGING BUILDING<br />
The building will contain a vehicular pull through bay and a separate vehicular access bay for back up<br />
access to the staging platform of the staging area. Exterior walls are composed of exposed concrete block<br />
from floor to four feet above the floor, and metal wall panels from the block to the eave height of the<br />
building. Interior steel framed walls are faced with metal liner panels. A minimal slope standing seam<br />
roof unit is lined with metal liner panels on the interior side. The sampling room shall have hollow metal<br />
doors and frames. The overhead door between rooms shall be a metal panel type and have weather seals<br />
on all edges. Interior perimeter walls of the sampling room are fiberglass reinforced panels on metal<br />
studs with acoustical insulation, and the ceiling is exposed. The sampling room includes a plastic<br />
laminated countertop as a work surface and a hooded exhaust system as outlined in the Mechanical<br />
narrative. The 4 foot elevated staging area is accessed by forklifts from a ten-foot wide concrete ramp,<br />
and by truck trailers at the dock area.<br />
CWF VEHICLE DECONTAMINATION BUILDING<br />
The building will contain a single inspection and decontamination bay. Exterior walls are composed of<br />
metal wall panels from floor to eave height of the building. A minimal slope standing seam metal roof is<br />
lined with FRP panels on the interior side. Interior steel framed walls are also faced with FRP liner<br />
panels. A sloped trench drain is centered in the 2% sloped concrete floor and drains into a containment<br />
sump. Galvanized metal grating will cover the trench.<br />
FEDERAL WASTE FACILITY<br />
FWF WASTE STAGING AND VEHICLE DECONTAMINATION BUILDINGS<br />
The proposed Waste Staging and Vehicle Decontamination Buildings are Pre-Engineered Metal Building<br />
(PEMB) structures with reinforced concrete foundation walls per the Structural Narrative. An exposed<br />
surface reinforced concrete floor slab serves the vehicular accessed areas of the buildings. A sloped 4-<br />
inch height containment curb is provided on the interior of the buildings at the perimeter. Interior clear<br />
height to bottom of structure is 18’-0”. Fiberglass insulation batts are sandwiched in the cavity space of<br />
the PEMB wall construction. Steel bollards protect structural frames and door openings. Exterior<br />
vehicular doors are overhead-insulated sectional type. Exterior man doors are 3’-0” wide steel with steel<br />
frame.<br />
March 16, 2007<br />
PAGE 2<br />
ARCHITECTURAL NARRATIVE<br />
Revision 12a
FWF WASTE STAGING BUILDING<br />
The building will contain a vehicular pull through bay and a separate vehicular access bay for back up<br />
access to the staging platform of the staging area. Exterior walls are composed of exposed concrete block<br />
from floor to four feet above the floor, and metal wall panels from the block to the eave height of the<br />
building. Interior steel framed walls are faced with metal liner panels. A minimal slope standing seam<br />
roof unit is lined with metal liner panels on the interior side. Interior office and sampling room shall have<br />
hollow metal doors and frames. The overhead door between rooms shall be of the coiling type and have<br />
weather seals on all edges. The sampling room walls are fiberglass reinforced wallboard on metal studs<br />
with acoustical insulation, and the ceiling is fiberglass reinforced panels fastened to the purlins. The<br />
sampling room includes a plastic laminated countertop as a work surface and a hooded exhaust system as<br />
outlined in the Mechanical narrative. The 4 foot elevated staging area is accessed by forklifts from a tenfoot<br />
wide concrete ramp, and by truck trailers at the dock area.<br />
FWF VEHICLE DECONTAMINATION BUILDING<br />
The building will contain a single inspection and decontamination bay. Exterior walls are composed of<br />
metal wall panels from floor to eave height of the building. A minimal slope standing seam metal roof is<br />
lined with FRP panels on the interior side. Interior steel framed walls are also faced with FRP liner<br />
panels. A sloped trench drain is centered in the 2% sloped concrete floor and drains into a containment<br />
sump. Galvanized metal grating will cover the trench.<br />
March 16, 2007<br />
PAGE 3<br />
ARCHITECTURAL NARRATIVE<br />
Revision 12a
MECHANICAL NARRATIVE<br />
CODE REQUIREMENTS<br />
All of the facilities shall be constructed to comply with the 2003 IBC and the applicable local<br />
codes.<br />
COMMON FACILITIES<br />
Administrative Building and TCEQ Building<br />
The administrative offices and TCEQ offices are adjacent to each other and shall be served by<br />
one heating, ventilation and cooling system. The HVAC system shall consist of one packaged<br />
heating and cooling system with variable air volume and variable air temperature control to<br />
condition the spaces. The packaged unit shall be located on grade outside of the Administrative<br />
Building. Heat will be provided by electric resistance heat, located in the packaged unit. The<br />
system shall utilize a variable volume and temperature control zoning system. Variable air<br />
volume (VAV) boxes shall be utilized throughout the building for control of individual zones.<br />
Each VAV box shall have its own thermostat. A bypass VAV box shall maintain a constant<br />
volume of air to always pass over the DX coil, while maintaining the desired amount of air in<br />
each zone. All VAV boxes serving exterior office spaces will achieve a minimum air volume to<br />
maintain the minimum outside air requirement for each space. All VAV boxes serving interior<br />
spaces and conference rooms will maintain a minimum of 50% of the maximum air flow. All<br />
conference rooms shall have a supplementary fan that will bring corridor air into the space when<br />
occupied to help maintain code required fresh air flow.<br />
There are a number of toilet rooms, locker rooms and shower rooms throughout the building. All<br />
shall be exhausted to meet the requirements of the 2003 International Mechanical Code. The<br />
toilet room exhaust fans are designed to operate with the light switches in each room. The locker<br />
room exhaust fans are designed to operate continuously from 7 am to 6pm, Monday through<br />
Friday as well as the shower area exhaust fans.<br />
Guard House<br />
The guard house consists of three rooms. The guard room and driver inspector rooms will each<br />
be served by individual ductless split systems. The indoor heating and cooling units will have<br />
direct expansion coils, will be ceiling mounted and accommodate the required amount of outside<br />
air, per the drawing schedule. The outdoor units will be heat pumps providing heating and<br />
cooling. The units shall automatically adjust from heating to cooling as the thermostat requires.<br />
The third room is the toilet room. It will be heated and ventilated with an electric cabinet heating<br />
unit with a unit-mounted adjustable thermostat and an exhaust fan that will operate with the light<br />
switch. Refer to the drawing schedules for appropriate heating and exhaust quantities.<br />
Laboratory<br />
Individual packaged bag-in/bag-out filters and utility set exhaust fans will be provided to serve<br />
each laboratory hood. Individual packaged 100% outside air units with direct expansion (dx)<br />
cooling, and electric heat will provide tempered make-up air to each laboratory room with hood,<br />
in the same amount as the exhaust air. The individual 100% outside air units will operate in<br />
conjunction with the individual laboratory hood exhaust fans. The supply air temperature of the<br />
make up air unit will be controlled by a duct mounted thermostat (set at 75 degrees F, adjustable).<br />
Both the packaged make up air unit and the filter and exhaust systems will be located at grade<br />
level.<br />
March 16, 2007 PAGE 1 Revision 12a
The large laboratory room #1 shall be served by a separate fan coil unit with 20% outside air, dx<br />
cooling, electric heat, and remote air-cooled condensing unit. The fan coil unit will operate as<br />
required to maintain the room temperature setpoint at the wall mounted thermostat. Two small<br />
exhaust fans will be located in the laboratory hood rooms, room 2 and 3. These exhaust fans will<br />
operate when the fan coil unit is on to maintain temperature and positive flow from the large<br />
laboratory thru rooms 2 and 3.<br />
COMPACT WASTE FACILITY<br />
CWF Waste Staging Building<br />
Staging:<br />
In the truck parking and staging area an exhaust fan / filter housing unit will be provided with an<br />
associated exhaust grille in one wall and an outside air intake louver will be provided on the<br />
opposite side of the building. The fan has been sized to exhaust and maintain 50 FPM across one<br />
fully open overhead door, assuming one door is open at any given time for a truck to enter or a<br />
truck to leave. When all doors are closed the variable speed drive at the exhaust fan shall ramp<br />
down to maintain a slight negative pressure in the building. During cold weather, the exhaust fan<br />
will slow down to exhaust a limited amount of air through the louvers to maintain a slight<br />
negative pressure in the building. A manual switch mounted on the variable frequency drive<br />
(VFD) with an on/off switch will activate the exhaust fan whenever the space is occupied. The<br />
VFD will control the exhaust fan to maintain a slight negative pressure. The intake opening will<br />
be equipped with a barometric damper which will open whenever the fan is activated. A 30/30<br />
pre-filter and HEPA filter with bag-in/bag-out housing will be provided in the exhaust fan<br />
system. All ductwork shall be stainless steel and the grilles and diffusers shall be aluminum.<br />
Electric unit heaters suspended from the building structure shall provide enough heat to maintain<br />
the space temperature at 65° F (adjustable) while the exhaust system is operating at the minimum<br />
flow setting. The design assumes the doors will be closed the vast majority of time and during<br />
cold weather the trucks will enter and the door will be immediately closed. The electric unit<br />
heaters are not intended by this design to heat the building under full exhaust situations.<br />
Sampling:<br />
A slotted hood will be provided in the Sampling Room at the wall opposite the overhead door to<br />
capture air at the work area.. An exhaust fan will draw air from the hood through a HEPA bagin/bag-out<br />
filter system. This system will be equipped with a 30/30 pre-filters and HEPA final<br />
filters. The bag-in-bag-out system will be located outside at grade level to allow easy access. A<br />
100% outside air unit will provide tempered make up for the exhaust. This space must maintain<br />
negative pressure, relative to the staging area while occupied. A manual on/off switch will be<br />
provided so that the fan and make up air unit can be activated before entering the Sampling<br />
Room. The unit shall be manually shut off, no timer included. An electric unit heater will be<br />
provided in the room for heat during times that the hood is not in operation, therefore the make up<br />
air unit is not intended to run at any times other than when exhaust fan runs.<br />
CWF Vehicle Decontamination Building<br />
A exhaust fan / filter housing unit, exhaust and intake louvers, and electric unit heaters similar to<br />
the Staging Building will be provided.<br />
A split system, with an outdoor air cooled condensing unit with direct expansion coils will<br />
provide cooling for the storage and changing rooms. Ductwork shall be stainless steel and grilles<br />
and diffusers to be aluminum.<br />
March 16, 2007 PAGE 2 Revision 12a
FEDERAL WASTE FACILITY<br />
FWF Waste Staging Building<br />
Staging:<br />
In the truck parking and staging area an exhaust fan / filter housing unit will be provided with an<br />
associated exhaust grille in one wall and an outside air intake louver will be provided on the<br />
opposite side of the building. The fan has been sized to exhaust and maintain 50 FPM across one<br />
fully open overhead door, assuming one door is open at any given time for a truck to enter or a<br />
truck to leave. When all doors are closed the variable speed drive at the exhaust fan shall ramp<br />
down to maintain a slight negative pressure in the building. During cold weather, the exhaust fan<br />
will slow down to exhaust a limited amount of air through the louvers to maintain a slight<br />
negative pressure in the building. A manual switch mounted on the variable frequency drive<br />
(VFD) with an on/off switch will activate the exhaust fan whenever the space is occupied. The<br />
VFD will control the exhaust fan to maintain a slight negative pressure. The intake opening will<br />
be equipped with a barometric damper which will open whenever the fan is activated. A 30/30<br />
pre-filter and HEPA filter with bag-in/bag-out housing will be provided in the exhaust fan<br />
system. All ductwork shall be stainless steel and the grilles and diffusers shall be aluminum.<br />
Electric unit heaters suspended from the building structure shall provide enough heat to maintain<br />
the space temperature at 65° F (adjustable) while the exhaust system is operating at the minimum<br />
flow setting. The design assumes the doors will be closed the vast majority of time and during<br />
cold weather the trucks will enter and the door will be immediately closed. The electric unit<br />
heaters are not intended by this design to heat the building under full exhaust situations.<br />
Sampling:<br />
A slotted hood will be provided in the Sampling Room at the wall opposite the overhead door to<br />
capture air at the work area.. An exhaust fan will draw air from the hood through a HEPA bagin/bag-out<br />
filter system. This system will be equipped with a 30/30 pre-filters and HEPA final<br />
filters. The bag-in-bag-out system will be located outside at grade level to allow easy access. A<br />
100% outside air unit will provide tempered make up for the exhaust. This space must maintain<br />
negative pressure, relative to the staging area while occupied. A manual on/off switch will be<br />
provided so that the fan and make up air unit can be activated before entering the Sampling<br />
Room. The unit shall be manually shut off, no timer included. An electric unit heater will be<br />
provided in the room for heat during times that the hood is not in operation, therefore the make up<br />
air unit is not intended to run at any times other than when exhaust fan runs.<br />
FWF Vehicle Decontamination Building<br />
An exhaust fan / filter housing unit, exhaust and intake louvers, and electric unit heaters similar to<br />
the Staging Building will be provided.<br />
A split system, with an outdoor air cooled condensing unit with direct expansion coils will<br />
provide cooling for the storage and changing rooms. Ductwork shall be stainless steel and grilles<br />
and diffusers to be aluminum.<br />
FWF Inter-Modal Staging Building<br />
This building is used for storage and it is understood diesel trucks shall continue running their<br />
engines while being unloaded and loaded. There shall be two robust exhaust systems sized for<br />
1.5 cubic feet per minute per square foot of building area. The two exhaust fans will be located<br />
at the end of the building and at the center of the building with intake louvers at the far ends away<br />
from each of the fans. The ventilation design concept is to sweep the area with fresh air and then<br />
exhaust it out of the building. The fans shall be provided with variable speed drives so they can<br />
be adjusted during cold weather, the exhaust fan may slow down to exhaust only a minimal<br />
March 16, 2007 PAGE 3 Revision 12a
amount of air through the louvers. A pressure differential sensor will maintain proper negative<br />
pressure when the fan is in operation. The pressure differential setpoint will be adjustable at the<br />
variable speed drives. Two manual, wall mounted switches will activate the exhaust fan<br />
whenever the space is occupied. The variable speed drive will control the exhaust fan to maintain<br />
negative pressure. The intake opening will be equipped with a barometric damper which will<br />
open whenever the fan is activated.<br />
March 16, 2007 PAGE 4 Revision 12a
GENERAL<br />
<strong>LLRW</strong> FACILITY<br />
ELECTRICAL POWER , EMERGENCY POWER, VOICE, AND DATA<br />
SITE NARRATIVE<br />
The purpose of this narrative is to describe the electrical, voice , and data site distribution for the<br />
<strong>LLRW</strong> Facility. This narrative includes provisions for site lighting, power, security, fire alarm,<br />
and telecommunications.<br />
STANDARDS & REFERENCES<br />
The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />
adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />
differs, the most stringent interpretation shall apply.<br />
LAWS, REGULATIONS, AND STANDARDS:<br />
The following list of laws, regulations, and standards shall apply to the design of the electrical<br />
systems.<br />
• Federal Government Design Excellence Guidelines<br />
• UFC 4-010-01, DoD Antiterrorism Standards<br />
• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />
(NEC)<br />
• National Fire Protection Association (NFPA) 72, National Fire code, 2005 edition (NEC)<br />
• National Fire Protection Association (NFPA) 20, Installation of stationary pumps for Fire<br />
Protection 2003 edition<br />
• National Fire Protection Association (NFPA) 22, Water Tanks for Private Fire Protection<br />
2003 edition<br />
• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />
of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />
Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />
components which are UL listed and labeled and rated for short circuit interrupt and<br />
withstand ratings indicated.<br />
• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />
applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />
Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />
• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />
requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />
Structures" pertaining to transfer switches.<br />
• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />
Systems.<br />
• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />
• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />
90.1, Energy Guidelines<br />
• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />
TIA/EIA-B-1, General Requirements (including addenda)<br />
• Texas Government code<br />
MARCH 16, 2007 PAGE 1 REVISION 12A
SITE ELECTRICAL SERVICE<br />
Extension of the existing medium voltage (12,470V) electric power system will be required for<br />
connection to the <strong>LLRW</strong> Facility. The utility TXUED will extend the existing overhead service<br />
from the designated pole indicated on drawing ES-05 located south of the site. Overhead service<br />
including transmission poles, step down transformers, and service conductors will be provided as<br />
part of the service.<br />
Each building will be provided with a separately metered electrical service at a voltage and<br />
indicated on the building plans.<br />
Overhead service conductors, pole mounted transformers, surge arrestors, capacitors banks, and<br />
ground rods will be provided by the local utility company.<br />
EMERGENCY POWER<br />
A diesel stand-by generator will provide emergency power to the site. This generator will serve<br />
the fire pump, telecommunications and Data, intrusion detection, access control, CCTV, fire<br />
alarm, and site lighting. Automatic transfer switches in each building will be provided for<br />
switching from the normal power source to the emergency source upon power failure. Should<br />
power be interrupted to the site or to an individual building the generator will start and provide<br />
back-up power to the site or to the individual building systems where the loss has occurred.<br />
Emergency power on site will be installed in an underground duct bank system. The system is<br />
sub-divided into three loads.<br />
1. Fire Pump and associated Fire pump house electrical<br />
2. FWF Buildings<br />
3. CWF Buildings<br />
SITE AND EXTERIOR LIGHTING<br />
Pole mounted HID lighting will utilize a metal halide source and will be generator backed up.<br />
LIGHTING CONTROL<br />
Site lighting will be a controlled by photocell controlled lighting contactor with a hand/off/auto<br />
override switch for maintenance. A master switch will be provided in the Gate Building that will<br />
override all automatic controls and turn the site lighting on. Upon de-energizing this switch<br />
automatic controls will resume normal operation.<br />
UNDERGROUND CONDUIT SYSTEMS<br />
Hand holes with underground conduit systems will provide distribution for the data, voice,<br />
emergency power, and fire alarm systems. Fire alarm and power conduits will be continuous<br />
within the hand holes separating the systems. Interducts with in the conduits between the hand<br />
holes will be provided for the separation of services and cable types. All cables will be identified<br />
with service to and from within the hand holes. Emergency power conduits and distribution boxes<br />
located within the hand holes will also be identified and fire alarm conduits and pull boxes will be<br />
painted red. Underground conduits will be concrete encased where located under paved areas.<br />
MARCH 16, 2007 PAGE 2 REVISION 12A
SITE VOICE DISTIBUTION<br />
PBX for the site will be installed in the Administration / TCEQ Building. 25 pair telephone cables<br />
will provide voice conductivity between the Administration TCEQ building and all buildings on<br />
site. Telephone cables will be installed in an underground duct bank system as indicated on the<br />
site electrical plans.<br />
SITE DATA DISTRIBUTION<br />
<strong>WCS</strong> requested that a minimum 12-strands of multimode fiber optic cable Underground data<br />
service from Administration TCEQ building to the other buildings on site will be via a fiber optic<br />
cable originating in the Administrative building. <strong>WCS</strong> requested that a minimum 12-strands of<br />
50-micron multimode fiber optic cable link the Administration TCEQ with the other buildings on<br />
site. This service will be installed in an underground duct bank system as indicated on the site<br />
electrical plans.<br />
FIRE ALARM SYSTEM<br />
A master Fire alarm panel will be provided in the Gate Building to monitor the fire alarm systems<br />
in the Laboratory building, Warehouse, FWF staging, Fie Pump House, and the CWF Staging<br />
buildings. 6 strands of 50-micron multimode fiber optic will be used to link the individual<br />
building systems. Fire alarm communication cabling will be installed in an underground duct<br />
bank system as indicated on the site electrical plans.<br />
INTRUSION DETECTION SYSTEM<br />
Intrusion detection System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
ACCESS CONTROL SYSTEMS<br />
Access Control System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
CCTV<br />
CCTV System description is provided in the Confidential Security submittal and are being<br />
withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
PUBLIC ADDRESS SYSTEM<br />
A public address system will be provided with telephone interface that can be accessed from any<br />
telephone on site. amplifiers will be installed in each building telecommunication rack or cabinet.<br />
Ceiling mounted speakers will be installed in each office space with internal volume controls in<br />
the Administration, TECQ, Laboratory, and any space with a drop in type ceiling. In the<br />
laboratory areas with hood systems the speakers will need to have adjustments to allow for 10%<br />
over ambient. Exterior speakers shall be set at 15 watts each and shall be mounted on poles or the<br />
MARCH 16, 2007 PAGE 3 REVISION 12A
exterior of the building. This complete system shall be design build and information other than<br />
specifications on this system will not be included on the drawings.<br />
In all other areas and on the exterior of the buildings weatherproof horn type speakers will be<br />
installed. Amplifiers will be sized at 125% of the connected load. Mechanical rooms will be<br />
provided with wall mounted speakers. A Voice connection between the fire alarm system master<br />
in the gate building and the amplifiers in each building shall be made for emergency voice<br />
announcements for the site.<br />
MARCH 16, 2007 PAGE 4 REVISION 12A
<strong>LLRW</strong> FACILITY<br />
ADMINISTRATION AND TCEQ BUILDING<br />
ELECTRICAL NARRATIVE<br />
GENERAL<br />
The purpose of this narrative is to describe the electrical requirements for the Administration and<br />
TCEQ Building. The narrative includes provisions for lighting, power, fire alarm, and<br />
telecommunications.<br />
STANDARDS & REFERENCES<br />
The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />
adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />
differs, the most stringent interpretation shall apply.<br />
LAWS, REGULATIONS, AND STANDARDS:<br />
The following list of laws, regulations, and standards shall apply to the design of the electrical<br />
systems.<br />
• Federal Government Design Excellence Guidelines<br />
• UFC 4-010-01, DoD Antiterrorism Standards<br />
• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />
(NEC)<br />
• NFPA 72, National Fire Alarm Code, 2002 edition<br />
• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />
• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />
90.1, Energy Guidelines<br />
• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />
TIA/EIA-B-1, General Requirements (including addenda)<br />
ELECTRICAL SERVICE<br />
Extension of the existing medium voltage (12,470V) electric power system will be required for<br />
connection to the Administration / TCEQ building. Overhead service conductors , pole mounted<br />
transformers, surge arrestors, capacitors banks, and ground rods will be provided by the local<br />
utility company. Metering will be installed on the building with capability of being read over a<br />
telephone line.<br />
The pole mounted transformers will provide a 208Y/120 volt, 3-phase, 4-wire service for this<br />
building via an overhead service drop to the building.<br />
The secondary service equipment at this building will include weatherheads and utility metering,<br />
are to be provided as part of the construction contract.<br />
The service entrance conductors will be sized to comply with the NEC , and will terminate in a<br />
service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />
a main circuit breaker for maintenance.<br />
MARCH 16, 2007 PAGE 1 REVISION 12A
EMERGENCY POWER<br />
Emergency power will be provided from the site generator for connection to the site and building<br />
exterior lighting. An automatic transfer switch will be provided for switching from the normal<br />
power source to the emergency source upon power failure. UPS systems for backup of data<br />
systems will not be part of the project.<br />
LIGHTING<br />
Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />
Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />
specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />
fixture schedules included in the design package drawings.<br />
INTERIOR LIGHTING<br />
Interior fluorescent lighting fixtures indicated in the construction drawings shall utilize four-foot,<br />
32-watt, T8, fluorescent lamps. All lamps will have a minimum color temperature of 3500<br />
degrees Kelvin. Ballasts for fluorescent shall be high power factor and have a maximum THD of<br />
10%.<br />
Emergency egress lighting fixtures shall be provided with integral lamps as indicated on the plans<br />
and will be self-powered through a battery-pack accessory. See schedules for descriptions.<br />
Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />
wall-mounted emergency lights will be installed at each exit discharge and powered by the<br />
battery pack of the internal exit sign.<br />
Lighting in the shower areas will be damp location labeled.<br />
EXTERIOR LIGHTING<br />
Exterior HID lighting will utilize a metal halide source and will be generator backed up. Photo<br />
cell control will be used see lighting control section. .<br />
LIGHTING CONTROL<br />
Toggle style light switches will be provided for all spaces for local lighting control. Switches will<br />
be specification grade rated at 20 amps.<br />
Exterior lighting fixtures will be a controlled by photocell controlled lighting contactor with a<br />
hand/off/auto override switch for maintenance and an override connection in the guard shack .<br />
Offices, restrooms, mechanical and electrical spaces will be provided with occupancy sensors to<br />
meet energy code requirements.<br />
MARCH 16, 2007 PAGE 2 REVISION 12A
RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />
Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />
(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />
Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />
Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />
and side wired, screw pressure terminal, straight-blade type.<br />
Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />
subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />
will be provided with weatherproof covers.<br />
Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />
Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />
Motor starters will be provided for all motors. All multi-phase motor starters with internal<br />
overload protection, a hand/off/auto selector switches on the front covers along with hour meters.<br />
Combination motor starter / disconnect switches will be provided as indicated on the plans. Fuses<br />
will be provided for all motors other than those protected by HACR type breakers.<br />
All wiring within the building will be installed in conduit.<br />
VOICE AND DATA<br />
A complete turn key voice and data network will be provided for each building. The voice<br />
system will originate in this building for distribution to all other buildings on site. a new PBX<br />
will be provided by the owner or local phone company under a separate contract. Overhead<br />
copper conductors will distribute the voice services to each building and will ride on the pole line<br />
carrying the power service conductors.<br />
An incoming telephone voice cable will serve the entire site and will be properly terminated and<br />
protected inside the data room.<br />
An outgoing 150 pair voice cable will serve as a backbone for the inter-building distribution and<br />
will be properly terminated and protected at each end. Splice enclosures will be required at the<br />
poles where building connections are made.<br />
Voice cabling will extend to voice/data faceplates with category 6 cabling and be plenum rated if<br />
necessary.<br />
The data service to the other buildings on site will be via a fiber optic cable originating in the<br />
Administrative building. An overhead cable will be installed on the pole line along with the<br />
power and voice cabling. A minimum 12-strand, 50-micron multimode fiber optic cable will<br />
serve each building’s CCTV, data, and access control. Fiber patch panels and splice cabinets<br />
will be installed within the telecommunications room of the Administration / TCEQ building.<br />
Data cabling will extend to voice/data faceplates with category 6 cabling and be plenum rated if<br />
necessary.<br />
MARCH 16, 2007 PAGE 3 REVISION 12A
A 19” floor mounted equipment rack will house the fiber and data patch panel will be provided in<br />
the data services to each workstation’s faceplate.<br />
A core switch installed in the equipment rack will provide access to the base network.<br />
Data and voice system switches, routers, computers, are not part of the contract. Cabling, jacks,<br />
and pathways, are included in the contract.<br />
FIRE ALARM SYSTEM<br />
A fire alarm system is not required by International Building Code 2003.<br />
INTRUSION DETECTION SYSTEM<br />
Intrusion detection System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
ACCESS CONTROL SYSTEMS<br />
Access Control System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
CCTV<br />
CCTV System description is provided in the Confidential Security submittal and are being<br />
withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
GROUNDING<br />
At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />
installed. The ground rods/conductor connection shall be an exothermically welded. A<br />
grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />
ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />
and water service shall bonded to the ground system.<br />
LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />
A lightning protection system including air terminals and copper cabling will be provided. The<br />
system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />
equipment. Bare copper ground conductors shall tie all air terminals together and down<br />
conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />
around the building. The building metallic skin will be bonded to the lightning protection ground<br />
system.<br />
MARCH 16, 2007 PAGE 4 REVISION 12A
ELECTRICAL NARRATIVE<br />
<strong>LLRW</strong> FACILITY LABORATORY BUILDING<br />
GENERAL<br />
The purpose of this narrative is to describe the electrical requirements for the <strong>WCS</strong> laboratory<br />
building. The narrative includes provisions for lighting, power, fire alarm, and<br />
telecommunications.<br />
STANDARDS & REFERENCES<br />
The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />
adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />
differs, the most stringent interpretation shall apply.<br />
LAWS, REGULATIONS, AND STANDARDS:<br />
The following list of laws, regulations, and standards shall apply to the design of the electrical<br />
systems.<br />
• Federal Government Design Excellence Guidelines<br />
• UFC 4-010-01, DoD Antiterrorism Standards<br />
• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />
(NEC)<br />
• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />
of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />
Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />
components which are UL listed and labeled and rated for short circuit interrupt and<br />
withstand ratings indicated.<br />
• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />
applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />
Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />
• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />
requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />
Structures" pertaining to transfer switches.<br />
• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />
Systems.<br />
• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />
• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />
90.1, Energy Guidelines<br />
• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />
TIA/EIA-B-1, General Requirements (including addenda)<br />
ELECTRICAL SERVICE<br />
Extension of the existing medium voltage (12,470V) electric power system will be required for<br />
connection to the <strong>WCS</strong> laboratory building. Overhead service conductors , pole mounted<br />
transformers, surge arrestors, capacitors banks, and ground rods will be provided by the local<br />
utility company. Metering will be installed on the building with capability of being read over a<br />
telephone line.<br />
MARCH 16, 2007 PAGE 1 REVISION 12A
The pole mounted transformers will provide a 208Y/120 volt, 3-phase, 4-wire service for this<br />
building via an overhead service drop to the building. It is proposed that the Gate Building and<br />
the Laboratory building share the same power company transformer.<br />
Secondary service equipment at each building , will include weatherheads risers, utility metering,<br />
are to be provided as part of the construction contract.<br />
The service entrance conductors will be sized to comply with the NEC, and will terminate in a<br />
service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />
a main circuit breaker for maintenance.<br />
LIGHTING<br />
Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />
Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />
specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />
fixture schedule included in the construction documents.<br />
INTERIOR LIGHTING<br />
Interior fluorescent lighting fixtures indicated in the construction drawings shall utilize four-foot,<br />
32-watt, T8, fluorescent lamps. All lamps will have a minimum color temperature of 3500<br />
degrees Kelvin. Ballasts for fluorescent shall be high power factor and have a maximum THD of<br />
10%.<br />
Emergency egress lighting fixtures shall be provided with integral lamps as indicated on the plans<br />
and will be self-powered through a battery-pack accessory. See schedules for descriptions.<br />
Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />
wall-mounted emergency lights will be installed at each exit discharge and powered by the<br />
battery pack of the internal exit sign.<br />
EXTERIOR LIGHTING<br />
Exterior HID lighting will utilize a metal halide source. Photo cell control will be used see<br />
lighting control section. .<br />
Ballasts for both fluorescent and HID lamp sources shall be high power factor and have a<br />
maximum THD of 20%.<br />
LAMPS AND BALLASTS<br />
Interior fluorescent lighting fixtures indicated in the construction drawings shall utilize four-foot,<br />
32-watt, T8, fluorescent lamps. All lamps will have a minimum color temperature of 3500<br />
degrees Kelvin. Ballasts for fluorescent shall be high power factor and have a maximum THD of<br />
10%.<br />
Emergency egress lighting fixtures shall be provided with integral lamps as indicated on the plans<br />
and will be self-powered through a battery-pack accessory. See schedules for descriptions.<br />
MARCH 16, 2007 PAGE 2 REVISION 12A
Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />
wall-mounted emergency lights will be installed at each exit discharge and powered by the<br />
battery pack of the internal exit sign.<br />
Lighting Control<br />
Toggle style light switches will be provided for all spaces other than offices will be specification<br />
grade rated at 20 amps.<br />
Exterior lighting fixtures will be controlled by photocell controlled contactor with a hand/on/off<br />
switch for maintenance of the exterior lighting, and an override connection in the Gate Building. .<br />
RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />
Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />
(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />
Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />
Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />
and side wired, screw pressure terminal, straight-blade type.<br />
Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />
subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />
will be provided with weatherproof covers.<br />
Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />
Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />
Motor starters will be provided for all motors. All multi-phase motor starters with internal<br />
overload protection, a hand/off/auto selector switches on the front covers along with hour meters.<br />
Combination motor starter / disconnect switches will be provided as indicated on the plans. Fuses<br />
will be provided for all motors other than those protected by HACR type breakers.<br />
All wiring within the building will be installed in conduit.<br />
VOICE AND DATA<br />
A complete turn key voice and data network will be provided for each building. The voice<br />
system will originate in the administration building. Underground copper conductors will<br />
distribute the voice services to this building through the underground duct bank system.<br />
The 25-pair voice cable will serve the <strong>WCS</strong> Laboratory Building will be properly terminated and<br />
protected at each end.<br />
Voice cabling inside each building will extend to voice/data faceplates with category 6 cabling<br />
and be plenum rated if necessary.<br />
The data service to the Gate Building will be via a fiber optic cable originating in the<br />
Administrative building. An overhead cable will be installed on the pole line along with the<br />
MARCH 16, 2007 PAGE 3 REVISION 12A
power and voice cabling. A minimum 12-strand, 50-micron multimode fiber optic cable will<br />
serve each building.<br />
Data cabling inside the <strong>WCS</strong> Laboratory Building will extend to voice/data faceplates with<br />
category 6 cabling and be plenum rated if necessary.<br />
A voice/data wall mounted patch panel will be provided in the <strong>WCS</strong> Laboratory Building to<br />
distribute voice and data services to each workstation’s faceplate.<br />
Edge switches installed in the <strong>WCS</strong> Laboratory Building will provide access to the base network.<br />
The edge switches will connect to a core switch in the administration building where data<br />
services will originate.<br />
Data and voice system switches, routers, computers, are not part of the contract. Cabling, jacks,<br />
and pathways, are included in the contract.<br />
FIRE ALARM SYSTEM<br />
A fire alarm system will be installed in this building to include horn / strobes, pull stations, and<br />
smoke detectors as indicated on the plans. The fire alarm control panel will monitor the sprinkler<br />
system tamper and flow switches. The fire alarm control panel will have fiber optic connections<br />
with the fire alarm panel located in the Gate Building for monitoring.<br />
INTRUSION DETECTION SYSTEM<br />
Intrusion detection System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
ACCESS CONTROL SYSTEMS<br />
Access Control System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
CCTV<br />
CCTV System description is provided in the Confidential Security submittal and are being<br />
withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
GROUNDING<br />
At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />
installed. The ground rods/conductor connection shall be an exothermically welded. A<br />
grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />
ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />
and water service shall bonded to the ground system.<br />
LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />
MARCH 16, 2007 PAGE 4 REVISION 12A
A lightning protection system including air terminals and copper cabling will be provided. The<br />
system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />
equipment. Bare copper ground conductors shall tie all air terminals together and down<br />
conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />
around the building. The building metallic skin will be bonded to the lightning protection ground<br />
system.<br />
MARCH 16, 2007 PAGE 5 REVISION 12A
<strong>LLRW</strong> FACILITY<br />
GATE BUILDING<br />
ELECTRICAL NARRATIVE<br />
GENERAL<br />
The purpose of this narrative is to describe the electrical requirements for the Gate Building. The<br />
narrative includes provisions for lighting, power, fire alarm, lightning protection and<br />
telecommunications.<br />
STANDARDS & REFERENCES<br />
The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />
adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />
differs, the most stringent interpretation shall apply.<br />
LAWS, REGULATIONS, AND STANDARDS:<br />
The following list of laws, regulations, and standards shall apply to the design of the electrical<br />
systems.<br />
• Federal Government Design Excellence Guidelines<br />
• UFC 4-010-01, DoD Antiterrorism Standards<br />
• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />
(NEC)<br />
• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />
of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />
Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />
components which are UL listed and labeled and rated for short circuit interrupt and<br />
withstand ratings indicated.<br />
• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />
applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />
Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />
• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />
requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />
Structures" pertaining to transfer switches.<br />
• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />
Systems.<br />
• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />
• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />
90.1, Energy Guidelines<br />
• Telecommunications Industry Association / Electronics Industries Association<br />
(TIA/EIA) TIA/EIA-B-1, General Requirements (including addenda)<br />
• Texas Government code<br />
ELECTRICAL SERVICE<br />
Extension of the existing medium voltage (12,470V) electric power system will be required for<br />
connection to the Gate Building . Overhead service conductors , pole mounted transformers,<br />
surge arrestors, capacitors banks, and ground rods will be provided by the local utility company.<br />
Metering will be installed on the building with capability of being read over a telephone line.<br />
MARCH 16, 2007 PAGE 1 REVISION 12A
The pole mounted transformers will provide a 208Y/120 volt, 3-phase, 4-wire service for this<br />
building via an overhead service drop to the building. It is proposed that the Gate Building and<br />
the Laboratory building share the same power company transformer.<br />
Secondary service equipment at each building , will include weatherheads risers, utility metering,<br />
are to be provided as part of the construction contract.<br />
The service entrance conductors will be sized to comply with the NEC , and will terminate in a<br />
service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />
a main circuit breaker for maintenance.<br />
EMERGENCY POWER<br />
Emergency power will be provided from the site generator for connection to the site and building<br />
exterior lighting. An automatic transfer switch will be provided for switching from the normal<br />
power source to the emergency source upon power failure. UPS systems for backup of data<br />
systems will not be part of the project.<br />
LIGHTING<br />
Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />
Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />
specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />
fixture schedule included in the construction documents.<br />
Interior Lighting<br />
Interior fluorescent lighting fixtures indicated in the construction drawings shall utilize four-foot,<br />
32-watt, T8, fluorescent lamps. All lamps will have a minimum color temperature of 3500<br />
degrees Kelvin. Ballasts for fluorescent shall be high power factor and have a maximum THD of<br />
10%.<br />
Emergency egress lighting fixtures shall be provided with integral lamps as indicated on the plans<br />
and will be self-powered through a battery-pack accessory. See schedules for descriptions.<br />
Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />
wall-mounted emergency lights will be installed at each exit discharge and powered by the<br />
battery pack of the internal exit sign.<br />
Exterior Lighting<br />
Exterior HID lighting will utilize a metal halide source. Photo cell control will be used see<br />
lighting control section. .<br />
LIGHTING CONTROL<br />
Toggle style light switches will be provided for all spaces for local lighting control. Switches will<br />
be specification grade rated at 20 amps.<br />
Exterior lighting fixtures will be a controlled by lighting switches inside the Gate Building.<br />
MARCH 16, 2007 PAGE 2 REVISION 12A
RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />
Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />
(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />
Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />
Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />
and side wired, screw pressure terminal, straight-blade type.<br />
Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />
subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />
will be provided with weatherproof covers.<br />
Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />
Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />
Motor starters will be provided for all motors. All multi-phase motor starters with internal<br />
overload protection, a hand/off/auto selector switches on the front covers along with hour meters.<br />
Combination motor starter / disconnect switches will be provided as indicated on the plans. Fuses<br />
will be provided for all motors other than those protected by HACR type breakers.<br />
All wiring within the building will be installed in conduit.<br />
VOICE AND DATA<br />
A complete turn key voice and data network will be provided for each building. The voice<br />
system will originate in the administration building in a new PBX provided under this contract.<br />
Overhead copper conductors will distribute the voice services to each building and will ride on<br />
the pole line carrying the power service conductors.<br />
A 25-pair voice cable will serve the Gate Building and be properly terminated and protected at<br />
each end.<br />
Voice cabling inside each building will extend to voice/data faceplates with category 6 cabling<br />
and be plenum rated if necessary.<br />
The data service to the Gate Building will be via a fiber optic cable originating in the<br />
Administrative building. An overhead cable will be installed on the pole line along with the<br />
power and voice cabling. A minimum 12-strand, 50-micron multimode fiber optic cable will<br />
serve each building.<br />
Data cabling inside the Gate Building will extend to voice/data faceplates with category 6 cabling<br />
and be plenum rated if necessary.<br />
A voice/data wall mounted patch panel will be provided in the Gate Building to distribute voice<br />
and data services to each workstation’s faceplate.<br />
Edge switches installed in the Gate Building will provide access to the base network. The edge<br />
switches will connect to a core switch in the administration building where data services will<br />
originate.<br />
MARCH 16, 2007 PAGE 3 REVISION 12A
Data and voice system switches, routers, computers, are not part of the contract. Cabling, jacks,<br />
and pathways, are included in the contract.<br />
FIRE ALARM SYSTEM<br />
A fire alarm system installed in this building will include horn / strobes, pull stations, and smoke<br />
detectors as indicated on the plans. The fire alarm control panel in the Guard House will monitor<br />
the Staging buildings, the Warehouse, and the fire pump via a fiber optic connection. In the event<br />
a fire condition occurs in any of the monitored buildings, the fire alarm control panel in the Gate<br />
Building will automatically dial the local response center or as designated by the final security<br />
assessment. Smoke detectors will be installed above each the fire alarm panel and or remote<br />
annunicator per NFPA 72. A remote annunicator will be installed in the guard area for each<br />
monitored building. Determination of fire department response shall be defined in the final<br />
security assessment.<br />
INTRUSION DETECTION SYSTEM<br />
Intrusion detection System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
ACCESS CONTROL SYSTEMS<br />
Access Control System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
CCTV<br />
CCTV System description is provided in the Confidential Security submittal and are being<br />
withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
GROUNDING<br />
At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />
installed. The ground rods/conductor connection shall be an exothermically welded. A<br />
grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />
ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />
and water service shall bonded to the ground system.<br />
LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />
A lightning protection system including air terminals and copper cabling will be provided. The<br />
system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />
equipment. Bare copper ground conductors shall tie all air terminals together and down<br />
conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />
around the building. The building metallic skin will be bonded to the lightning protection ground<br />
system.<br />
MARCH 16, 2007 PAGE 4 REVISION 12A
<strong>LLRW</strong> FACILITY<br />
FWF and CWF VEHICLE DECONTAMINATION,<br />
ELECTRICAL NARRATIVE<br />
GENERAL<br />
The purpose of this narrative is to describe the electrical requirements for the FWF and CWF<br />
vehicle decontamination buildings. The narrative includes provisions for lighting, power, fire<br />
alarm, and telecommunications.<br />
STANDARDS & REFERENCES<br />
The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />
adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />
differs, the most stringent interpretation shall apply.<br />
LAWS, REGULATIONS, AND STANDARDS:<br />
The following list of laws, regulations, and standards shall apply to the design of the electrical<br />
systems.<br />
• Federal Government Design Excellence Guidelines<br />
• UFC 4-010-01, DoD Antiterrorism Standards<br />
• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />
(NEC)<br />
• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />
of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />
Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />
components which are UL listed and labeled and rated for short circuit interrupt and<br />
withstand ratings indicated.<br />
• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />
applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />
Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />
• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />
requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />
Structures" pertaining to transfer switches.<br />
• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />
Systems.<br />
• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />
• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />
90.1, Energy Guidelines<br />
• Telecommunications Industry Association / Electronics Industries Association<br />
(TIA/EIA) TIA/EIA-B-1, General Requirements (including addenda)<br />
• International Building Code 2003.<br />
MARCH 16, 2007 PAGE 1 REVISION 12A
ELECTRICAL SERVICE<br />
Extension of the existing medium voltage (12,470V) electric power system will be required for<br />
connection to the FWF & CWF Vehicle Decontamination buildings. Overhead service conductors<br />
, pole mounted transformers, surge arrestors, capacitors banks, and ground rods will be provided<br />
by the local utility company. Metering will be installed on the building with capability of being<br />
read over a telephone line.<br />
The pole mounted transformers will provide a 208Y/120 volt, 3-phase, 4-wire service for this<br />
building via an overhead service drop to the building.<br />
Secondary service equipment at each building will include weatherheads, risers, utility metering,<br />
are to be provided as part of the construction contract.<br />
The service entrance conductors will be sized to comply with the NEC, and will terminate in a<br />
service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />
a main circuit breaker for maintenance.<br />
EMERGENCY POWER<br />
Emergency power will be provided from the site generator for connection to the site and building<br />
exterior lighting. An automatic transfer switch will be provided for switching from the normal<br />
power source to the emergency source upon power failure. UPS systems for backup of data<br />
systems will not be part of the project.<br />
LIGHTING<br />
Interior Lighting<br />
Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />
Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />
specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />
fixture schedule included in the construction documents.<br />
Exterior Lighting<br />
Exterior HID lighting will utilize a metal halide source. Photo cell control will be used see<br />
lighting control section. .<br />
Lamps And Ballasts<br />
Interior fluorescent lighting fixtures indicated on the plans shall utilize four-foot, 32-watt, T8,<br />
fluorescent lamps. All lamps will have a minimum color temperature of 3500 degrees Kelvin.<br />
Emergency egress lighting fixtures shall be provided with integral lamps as recommended by the<br />
fixture manufacturer. See schedules for descriptions. Egress lighting will have a minimum of 90<br />
minutes of back-up.<br />
MARCH 16, 2007 PAGE 2 REVISION 12A
Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />
wall-mounted emergency light utilizing 12 volt dc 12 watt lamps will be installed at each required<br />
exit connected to the battery pack of the internal exit sign.<br />
Interior HID lighting utilize a metal halide source. HID fixtures that are to be used as<br />
Emergency/night light fixtures will be provided with and additional internal quartz lamps with<br />
battery back up. Egress lighting will have a minimum of 90 minutes of back-up.<br />
HID lighting will be provided with a fixture hook, and a plug and cord connection for ease in<br />
maintenance. Fixtures will also be provided with a safety chain.<br />
Ballasts for both fluorescent and HID lamp sources shall be high power factor and have a<br />
maximum THD of 20%.<br />
LIGHTING CONTROL<br />
Toggle style light switches will be provided for all spaces will be specification grade rated at 20<br />
amps.<br />
Where single light switches are installed to control multiple circuits electrically held contactors<br />
will be installed.<br />
Exterior lighting fixtures will be controlled by photocell controlled contactor with a hand/on/off<br />
switch for maintenance of the exterior lighting with an override switch in the Gate Building .<br />
RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />
Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />
(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />
Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />
Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />
and side wired, screw pressure terminal, straight-blade type.<br />
Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />
subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />
will be provided with weatherproof covers.<br />
Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />
Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />
Motor starters will be provided for all motors. All multi-phase motor starters with internal<br />
overload protection, a hand/off/auto selector switches on the front covers along with hour meters.<br />
Combination motor starter / disconnect switches will be provided as indicated on the plans. Fuses<br />
will be provided for all motors other than those protected by HACR type breakers.<br />
All wiring within the building will be installed in rigid conduit.<br />
MARCH 16, 2007 PAGE 3 REVISION 12A
VOICE AND DATA<br />
A complete turn key voice and data network will be provided for each building. The voice<br />
system will originate in the administration building. Underground copper conductors will<br />
distribute the voice services to each building.<br />
A 25-pair voice cable will serve each of the FWF & CWF Vehicle Decontamination buildings,<br />
and be properly terminated and protected at each end.<br />
Voice cabling inside each building will extend to voice/data faceplates with category 6 cabling<br />
and be plenum rated installed in rigid conduit.<br />
The data service to the FWF & CWF Vehicle Decontamination buildings will be via a fiber optic<br />
cable originating in the Administrative building. A minimum 12-strand, 50-micron multimode<br />
fiber optic cable will serve each building.<br />
Data cabling inside each building will extend to voice/data faceplates with category 6 cabling and<br />
be plenum rated if necessary.<br />
A voice/data patch panels will be provided in each building to distribute voice and data services<br />
to each workstation’s faceplate.<br />
Edge switches in each building will provide access to the base network. The edge switches will<br />
connect to a core switch in the administration building where data services will originate.<br />
FIRE ALARM SYSTEM<br />
A fire alarm system is not required by International Building Code 2003.<br />
INTRUSION DETECTION SYSTEM<br />
Intrusion detection System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
ACCESS CONTROL SYSTEMS<br />
Access Control System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
CCTV<br />
CCTV System description is provided in the Confidential Security submittal and are being<br />
withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
MARCH 16, 2007 PAGE 4 REVISION 12A
GROUNDING<br />
At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />
installed. The ground rods/conductor connection shall be an exothermically welded. A<br />
grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />
ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />
and water service shall bonded to the ground system.<br />
LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />
A lightning protection system including air terminals and copper cabling will be provided. The<br />
system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />
equipment. Bare copper ground conductors shall tie all air terminals together and down<br />
conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />
around the building. The building metallic skin will be bonded to the lightning protection ground<br />
system.<br />
MARCH 16, 2007 PAGE 5 REVISION 12A
<strong>LLRW</strong> FACILITY<br />
FWF / CWF STAGING BUILDINGS<br />
ELECTRICAL NARRATIVE<br />
GENERAL<br />
The purpose of this narrative is to describe the electrical requirements for the FWF / CWF<br />
Staging Buildings. The narrative includes provisions for lighting, power, fire alarm, and<br />
telecommunications.<br />
STANDARDS & REFERENCES<br />
The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />
adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />
differs, the most stringent interpretation shall apply.<br />
LAWS, REGULATIONS, AND STANDARDS:<br />
The following list of laws, regulations, and standards shall apply to the design of the electrical<br />
systems.<br />
• Federal Government Design Excellence Guidelines<br />
• UFC 4-010-01, DoD Antiterrorism Standards<br />
• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />
(NEC)<br />
• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />
of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />
Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />
components which are UL listed and labeled and rated for short circuit interrupt and<br />
withstand ratings indicated.<br />
• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />
applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />
Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />
• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />
requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />
Structures" pertaining to transfer switches.<br />
• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />
Systems.<br />
• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />
• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />
90.1, Energy Guidelines<br />
• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />
TIA/EIA-B-1, General Requirements (including addenda)<br />
• Texas Government code<br />
ELECTRICAL SERVICE<br />
Extension of the existing medium voltage (12,470V) electric power system will be required for<br />
connection to the FWF / CWF Staging Buildings.. Overhead service conductors , pole mounted<br />
transformers, surge arrestors, capacitors banks, and ground rods will be provided by the local<br />
MARCH 16, 2007 PAGE 1 REVISION 12A
utility company. Metering will be installed on the building with capability of being read over a<br />
telephone line.<br />
The pole mounted transformers will provide a 208Y/120 volt, 3-phase, 4-wire service for this<br />
building via an overhead service drop to the building. It is proposed that the Gate Building and<br />
the Laboratory building share the same power company transformer.<br />
Secondary service equipment at each building , will include weatherheads risers, utility metering,<br />
are to be provided as part of the construction contract.<br />
The service entrance conductors will be sized to comply with the NEC , and will terminate in a<br />
service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />
a main circuit breaker for maintenance.<br />
LIGHTING<br />
Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />
Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />
specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />
fixture schedule included in the construction documents.<br />
INTERIOR LIGHTING<br />
Interior fluorescent lighting fixtures indicated on the plans shall utilize four-foot, 32-watt, T8,<br />
fluorescent lamps. All lamps will have a minimum color temperature of 3500 degrees Kelvin.<br />
Fixtures in this building will be wet location labeled, high impact, industrial type fixtures, chain<br />
Emergency egress lighting fixtures shall be provided with integral lamps as indicated on the<br />
plans. See schedules for descriptions.<br />
Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />
wall-mounted emergency light utilizing 12 volt dc 12 watt lamps will be installed at each required<br />
exit connected to the battery pack of the internal exit sign.<br />
Interior HID lighting utilizes a metal halide source. HID fixtures that are to be used as<br />
Emergency/night light fixtures will be provided with and additional internal quartz lamps with<br />
battery back up. Egress lighting will have a minimum of 90 minutes of back-up.<br />
HID lighting will be provided with a fixture hook, and a plug and cord connection for ease in<br />
maintenance. Fixtures will also be provided with a safety chain.<br />
EXTERIOR LIGHTING<br />
Exterior HID lighting will utilize a metal halide source. Photo cell control will be used see<br />
lighting control section. .<br />
Ballasts for both fluorescent and HID lamp sources shall be high power factor and have a<br />
maximum THD of 20%.<br />
LIGHTING CONTROL<br />
MARCH 16, 2007 PAGE 2 REVISION 12A
Light switches in this building will be 120V 20 amp rated, with weatherproof covers. Lighting in<br />
the main staging area will be controlled through a lighting contactor controlled by switches at<br />
each exterior door.<br />
Exterior lighting fixtures will be controlled by photocell controlled contactor with a hand/on/off<br />
switch for maintenance of the exterior lighting with an override connection in the Gate Building. .<br />
RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />
Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />
(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />
Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />
Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />
and side wired, screw pressure terminal, straight-blade type.<br />
Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />
subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />
will be provided with weatherproof covers.<br />
Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />
Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />
Motor starters will be provided for all motors. All multi-phase motor starters with internal<br />
overload protection, a hand/off/auto selector switches on the front covers along with hour meters.<br />
Combination motor starter / disconnect switches will be provided as indicated on the plans. Fuses<br />
will be provided for all motors other than those protected by HACR type breakers.<br />
All wiring within the building will be installed in rigid conduit.<br />
VOICE AND DATA<br />
A complete turn key voice and data network will be provided for each building. The voice<br />
system will originate in the administration building. Overhead copper conductors will distribute<br />
the voice services to each building and will ride on the pole line carrying the power service<br />
conductors.<br />
A 25-pair voice cable will serve each of the FWF CWF Staging Buildings, and be properly<br />
terminated and protected at each end.<br />
Voice cabling inside each building will extend to voice/data faceplates with category 6 cabling<br />
and be plenum rated installed in rigid conduit.<br />
The data service to the FWF & CWF Vehicle Decontamination buildings will be via a fiber optic<br />
cable originating in the Administrative building. An overhead cable will be installed on the pole<br />
line along with the power and voice cabling. A minimum 12-strand, 50-micron multimode fiber<br />
optic cable will serve each building.<br />
MARCH 16, 2007 PAGE 3 REVISION 12A
Data cabling inside each building will extend to voice/data faceplates with category 6 cabling and<br />
be plenum rated if necessary.<br />
A voice/data patch panels will be provided in each building to distribute voice and data services<br />
to each workstation’s faceplate.<br />
Edge switches in each building will provide access to the base network. The edge switches will<br />
connect to a core switch in the administration building where data services will originate.<br />
FIRE ALARM SYSTEM<br />
A fire alarm system will be installed in these buildings will include horn / strobes, pull stations,<br />
and smoke detectors as indicated on the plans. The fire alarm control panel will monitor the<br />
sprinkler system tamper and flow switches. Fire alarm control panels will have fiber optic<br />
connections with the fire alarm panel located in the Gate Building for monitoring.<br />
INTRUSION DETECTION SYSTEM<br />
Intrusion detection System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
ACCESS CONTROL SYSTEMS<br />
Access Control System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
CCTV<br />
CCTV System description is provided in the Confidential Security submittal and are being<br />
withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
GROUNDING<br />
At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />
installed. The ground rods/conductor connection shall be an exothermically welded. A<br />
grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />
ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />
and water service shall bonded to the ground system.<br />
LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />
A lightning protection system including air terminals and copper cabling will be provided. The<br />
system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />
equipment. Bare copper ground conductors shall tie all air terminals together and down<br />
conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />
around the building. The building metallic skin will be bonded to the lightning protection ground<br />
system.<br />
MARCH 16, 2007 PAGE 4 REVISION 12A
<strong>LLRW</strong> FACILITY<br />
FWF BULK STAGING BUILDING<br />
ELECTRICAL NARRATIVE<br />
GENERAL<br />
The purpose of this narrative is to describe the electrical requirements for the FWF Bulk Staging<br />
Building. The narrative includes provisions for lighting, power, security, fire alarm, and<br />
telecommunications.<br />
STANDARDS & REFERENCES<br />
The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />
adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />
differs, the most stringent interpretation shall apply.<br />
LAWS, REGULATIONS, AND STANDARDS:<br />
The following list of laws, regulations, and standards shall apply to the design of the electrical<br />
systems.<br />
• Federal Government Design Excellence Guidelines<br />
• UFC 4-010-01, DoD Antiterrorism Standards<br />
• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />
(NEC)<br />
• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />
of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />
Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />
components which are UL listed and labeled and rated for short circuit interrupt and<br />
withstand ratings indicated.<br />
• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />
applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />
Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />
• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />
requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />
Structures" pertaining to transfer switches.<br />
• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />
Systems.<br />
• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />
• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />
90.1, Energy Guidelines<br />
• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />
TIA/EIA-B-1, General Requirements (including addenda)<br />
ELECTRICAL SERVICE<br />
Extension of the existing medium voltage (12,470V) electric power system will be required for<br />
connection to the FWF BULK STAGING BUILDING. Overhead service conductors , pole<br />
mounted transformers, surge arrestors, capacitors banks, and ground rods will be provided by the<br />
local utility company. Metering will be installed on the building with capability of being read<br />
over a telephone line.<br />
MARCH 16, 2007 PAGE 1 REVISION 12A
The pole mounted transformers will provide a 480Y/277 volt, 3-phase, 4-wire service for this<br />
building via an overhead service drop to the building.<br />
Secondary service equipment at each building , will include weatherheads risers, utility metering,<br />
are to be provided as part of the construction contract.<br />
The service entrance conductors will be sized to comply with the NEC , and will terminate in a<br />
service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />
a main circuit breaker for maintenance.<br />
Step down transformers will be installed for 120/208 volt loads within the building.<br />
EMERGENCY POWER<br />
Emergency power will be provided from the site generator for connection to the site and building<br />
exterior lighting. An automatic transfer switch will be provided for switching from the normal<br />
power source to the emergency source upon power failure.<br />
LIGHTING<br />
Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />
Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />
specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />
fixture schedule included in the construction documents.<br />
INTERIOR LIGHTING<br />
Interior HID lighting utilizes a metal halide source. HID fixtures that are to be used as<br />
Emergency/night light fixtures will be provided with and additional internal quartz lamps with<br />
battery back up. Egress lighting will have a minimum of 90 minutes of back-up.<br />
HID lighting will be provided with a fixture hook, and a plug and cord connection for ease in<br />
maintenance. Fixtures will also be provided with a safety chain.<br />
EXTERIOR LIGHTING<br />
Exterior HID lighting will utilize a metal halide source. Photo cell control will be used see<br />
lighting control section. .<br />
Ballasts for both fluorescent and HID lamp sources shall be high power factor and have a<br />
maximum THD of 20%.<br />
MARCH 16, 2007 PAGE 2 REVISION 12A
LIGHTING CONTROL<br />
Light switches in this building will be 120V 20 amp rated, with weatherproof covers. Lighting in<br />
the storage areas will be controlled through a lighting contactor controlled by switches at each<br />
exterior door.<br />
Exterior lighting fixtures will be controlled by photocell controlled contactor with a hand/on/off<br />
switch for maintenance of the exterior lighting with an override connection in the Guard Shack. .<br />
RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />
Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />
(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />
Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />
Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />
and side wired, screw pressure terminal, straight-blade type.<br />
Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />
subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />
will be provided with weatherproof covers.<br />
Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />
Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />
All wiring within the building will be installed in rigid conduit.<br />
VOICE AND DATA<br />
A complete turn key voice and data network will be provided for each building. The voice<br />
system will originate in the administration building. Underground cable copper conductors will<br />
distribute the voice services to each building.<br />
A 25-pair voice cable will the FWF Bulk Staging Building, and be properly terminated and<br />
protected at each end.<br />
Voice cabling will extend to faceplates with category 6 cabling and be plenum rated installed in<br />
rigid conduit.<br />
Data service to the FWF Bulk Staging Building will be via a fiber optic cable originating in the<br />
Administrative building. A minimum 12-strand, 50-micron multimode fiber optic cable will<br />
serve each building.<br />
Edge switches in each building will provide access to the base network. The edge switches will<br />
connect to a core switch in the administration building where data services will originate.<br />
FIRE ALARM SYSTEM<br />
MARCH 16, 2007 PAGE 3 REVISION 12A
A fire alarm system installed. Will include horn/speaker strobes, pull stations, and smoke<br />
detectors as indicated on the plans. The fire alarm control panel will monitor the sprinkler system<br />
tamper and flow switches, dry system compressor and pressure. A fiber optic connection will be<br />
provided to connect fire alarm panel to the Gate Building for monitoring.<br />
INTRUSION DETECTION SYSTEM<br />
Intrusion detection System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
ACCESS CONTROL SYSTEMS<br />
Access Control System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
CCTV<br />
CCTV System description is provided in the Confidential Security submittal and are being<br />
withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
GROUNDING<br />
At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />
installed. The ground rods/conductor connection shall be an exothermically welded. A<br />
grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />
ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />
and water service shall bonded to the ground system.<br />
LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />
A lightning protection system including air terminals and copper cabling will be provided. The<br />
system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />
equipment. Bare copper ground conductors shall tie all air terminals together and down<br />
conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />
around the building. The building metallic skin will be bonded to the lightning protection ground<br />
system.<br />
MARCH 16, 2007 PAGE 4 REVISION 12A
<strong>LLRW</strong> FACILITY<br />
FIRE PUMP HOUSE<br />
ELECTRICAL NARRATIVE<br />
GENERAL<br />
The purpose of this narrative is to describe the electrical requirements for the FWF Fire Pump<br />
House. The narrative includes provisions for lighting, power, fire alarm, and telecommunications.<br />
STANDARDS & REFERENCES<br />
The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />
adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />
differs, the most stringent interpretation shall apply.<br />
LAWS, REGULATIONS, AND STANDARDS:<br />
The following list of laws, regulations, and standards shall apply to the design of the electrical<br />
systems.<br />
• Federal Government Design Excellence Guidelines<br />
• UFC 4-010-01, DoD Antiterrorism Standards<br />
• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />
(NEC)<br />
• NFPA 72, National Fire Alarm Code, 2002 edition<br />
• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />
• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />
90.1, Energy Guidelines<br />
• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />
TIA/EIA-B-1, General Requirements (including addenda)<br />
ELECTRICAL SERVICE<br />
Extension of the existing medium voltage (12,470V) electric power system will be required for<br />
connection to the Fire Pump House. Overhead service conductors, pole mounted transformers,<br />
surge arrestors, capacitors banks, and ground rods will be provided by the local utility company.<br />
Metering will be installed on the building with capability of being read over a telephone line.<br />
The pole mounted transformers will provide a 480Y/277 volt, 3-phase, 4-wire service for this<br />
building via an overhead service drop to the building.<br />
Secondary service equipment at each building, will include weatherheads risers, utility metering,<br />
are to be provided as part of the construction contract.<br />
The service entrance conductors will be sized to comply with the NEC, and will terminate in a<br />
service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />
a main circuit breaker for maintenance.<br />
Step down transformers will be installed for 120/208 volt loads within the building.<br />
MARCH 16, 2007 PAGE 1 REVISION 12A
EMERGENCY POWER<br />
Emergency power will be provided from the site generator for connection to the site and building<br />
exterior lighting. An automatic transfer switch will be provided for switching from the normal<br />
power source to the emergency source upon power failure.<br />
LIGHTING<br />
Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />
Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />
specifications and meet all federal requirements. Lighting fixtures are provided with the pump<br />
house package.<br />
EXTERIOR LIGHTING<br />
Exterior lighting are provided with the pump house package.<br />
LIGHTING CONTROL<br />
Light switches are provided with the pump house package.<br />
RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />
Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />
and side wired, screw pressure terminal, straight-blade type are provided with the pump house<br />
package.<br />
Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />
subject to wet or damp conditions. All exterior outlets will be provided with weatherproof covers.<br />
Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />
Exterior disconnect-switches will be furnished with a NEMA 3 rated enclosure and are provided<br />
with the pump house package.<br />
Fire Pump controller, transfer switches, tamper switches, flow switches, are provided with the<br />
pump house package. All additional multi-phase motor starters with internal overload protection,<br />
a hand/off/auto selector switches on the front covers along with hour meters.<br />
All wiring within the building will be installed in rigid conduit.<br />
VOICE AND DATA<br />
The voice system will originate in the administration building. Underground copper conductors<br />
will distribute the voice services to the pump house.<br />
A 25-pair voice cable will serve to the pump house and be properly terminated and protected at<br />
each end.<br />
MARCH 16, 2007 PAGE 2 REVISION 12A
Voice cabling inside each building will extend to voice/data faceplates with category 6 cabling<br />
and be plenum rated installed in rigid conduit.<br />
FIRE ALARM SYSTEM<br />
A fire alarm system will be installed in to the pump house will include horn / strobes, pull<br />
stations, and smoke detectors as indicated on the plans. The fire alarm control panel will monitor<br />
the fire pump tamper and flow switches, pump running, power loss, low suction pressure<br />
generator start, jockey pump common trouble, non potable water pump common alarms. Fire<br />
alarm control panels will have fiber optic connections with the fire alarm panel located in the<br />
Guard Shack for monitoring.<br />
INTRUSION DETECTION SYSTEM<br />
Intrusion detection System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
ACCESS CONTROL SYSTEMS<br />
Access Control System description is provided in the Confidential Security submittal and are<br />
being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
CCTV<br />
CCTV System description is provided in the Confidential Security submittal and are being<br />
withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />
418.182."<br />
GROUNDING<br />
At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />
installed. The ground rods/conductor connection shall be an exothermically welded. A<br />
grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />
ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />
and water service shall bonded to the ground system.<br />
LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />
A lightning protection system including air terminals and copper cabling will be provided. The<br />
system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />
equipment. Bare copper ground conductors shall tie all air terminals together and down<br />
conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />
around the building. The building metallic skin will be bonded to the lightning protection ground<br />
system.<br />
MARCH 16, 2007 PAGE 3 REVISION 12A
APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />
LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />
Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />
Attachment B: Caprock Caliche Evaluation<br />
March 16, 2007 3.0-1-100 Revision 12a
3601 Manor Road / Austin, Texas<br />
512-926-6650 / fax 512-926-3312<br />
www.kleinfelder.com<br />
To: Cook-Joyce, Inc. Project: <strong>WCS</strong> Landfill<br />
Attn.: Mr. Steve Cook<br />
812 W. 11 th Street<br />
Austin, Texas 78701<br />
Project No.: 61143<br />
Date: 11-16-06<br />
Control No.: 111620<br />
Page 1 of 1<br />
<strong>REPORT</strong> OF:<br />
Sieve Analysis<br />
TEST METHOD: ASTM C-136 and C-702<br />
LAB ID NUMBER: G-16275 to G-16280<br />
MATERIAL DESCRIPTION: ‘Birds Eye’ Caliche<br />
SAMPLED BY:<br />
Intera<br />
DATE RECEIVED: 10-13-06<br />
TEST PERFORMED BY: W. McClain<br />
RESULTS:<br />
CAL – 1 CAL – 2 CAL – 3 CAL – 4 CAL – 5 CAL – 6<br />
Sieve % Passing % Passing % Passing % Passing % Passing % Passing<br />
3” 100 100 100 100 100 100<br />
¾” 72.9 59.0 49.8 98.3 76.8 72.8<br />
#4 38.0 35.5 31.7 96.7 57.1 54.6<br />
#40 18.9 18.0 15.6 88.7 33.3 17.1<br />
#200 8.8 7.6 5.9 24.2 14.7 9.3<br />
1-Above<br />
Report Reviewed by:<br />
Edward Vasquez, P.E.<br />
The results shown on this report are for the exclusive use of the client for whom they were obtained and apply only to the samples tested and/or inspected. They<br />
are not intended to be indicative of the qualities of apparently identical products. The use of our name must receive our prior written approval. Reports must be<br />
reproduced in their entirety.
3601 Manor Road / Austin, Texas<br />
512-926-6650 / fax 512-926-3312<br />
www.kleinfelder.com<br />
To: Cook-Joyce, Inc. Project: <strong>WCS</strong> Landfill<br />
Attn.: Mr. Brian Dudley<br />
812 West Eleventh Street<br />
Austin, Texas 78701 Project No.: 61143<br />
Date: 12-04-06<br />
Control No.: 120428<br />
Page 1 of 1<br />
DETERMINATION OF ROCK HARDNESS BY REBOUND HAMMER METHOD<br />
On 12-04-06, J. Lafferty of Kleinfelder performed rebound hammer testing in general<br />
accordance with ASTM D5873-05, on three samples of ‘Birds Eye’ Caliche Rip Rap rock. The<br />
rock samples were wet sawed smooth on opposite sides and air-dried prior to testing. The saw<br />
cut specimens were placed on a concrete floor and tested with the hammer in a vertical position.<br />
Ten readings were taken on each sample with readings varying more than seven units from the<br />
mean discarded. The average of the remaining readings are reported below. The psi correlation<br />
reported is from the manufacturer’s chart.<br />
Sample #1<br />
Average Reading<br />
psi Correlation<br />
35 4,500 psi<br />
Sample #2<br />
Average Reading<br />
psi Correlation<br />
44 6,500 psi<br />
Sample #3<br />
Average Reading<br />
psi Correlation<br />
34 4,300 psi<br />
Schmidt Rebound Hammer Instrument #199081<br />
Note: It has been Kleinfelder’s experience that rebound hammer results tend to be higher than<br />
compressive strength testing performed on the same material.<br />
Tests performed at Kleinfelder in Waco, TX.<br />
1-Above<br />
Report Reviewed by:<br />
Edward Vasquez, P.E.<br />
The results shown on this report are for the exclusive use of the client for whom they were obtained and apply only to the samples tested and/or inspected. They<br />
are not intended to be indicative of the qualities of apparently identical products. The use of our name must receive our prior written approval. Reports must be<br />
reproduced in their entirety.
3601 Manor Road / Austin, Texas<br />
512-926-6650 / fax 512-926-3312<br />
www.kleinfelder.com<br />
To: Cook-Joyce, Inc. Project: <strong>WCS</strong> Landfill<br />
Attn.: Mr. Brian Dudley<br />
812 West Eleventh Street<br />
Austin, Texas 78701 Project No.: 61143<br />
Date: 12-08-06<br />
Control No.: 120814<br />
Page 1 of 1<br />
<strong>REPORT</strong> OF:<br />
5-Cycle Magnesium Soundness of Course Aggregate, Los Angles<br />
Abrasion, Specific Gravity, and Absorption<br />
TEST METHOD: ASTM C-88, C-127, C-535<br />
LAB NUMBER: S-16349<br />
MATERIAL DESCRIPTION: ‘Birds Eye’ Caliche<br />
SAMPLED BY:<br />
Interra<br />
DATE RECEIVED: 11-17-06<br />
TEST PERFORMED BY: D. Potteiger, N. Medina<br />
RESULTS:<br />
SOUNDNESS TESTS OF COARSE AGGREGATE<br />
Sieve Size<br />
Grading of<br />
Original Sample<br />
%<br />
Wt. of Fraction<br />
Before Test (g)<br />
%Passing<br />
Designated<br />
Sieve After Test<br />
Weighted<br />
Percentage Loss<br />
2 ½” to 1 ½” 70% 4,982.4 5.5 3.9<br />
1 ½” to ¾” 30% 1,511.1 5.6 1.7<br />
Total % Loss 5.6<br />
Note: Used Solution % Unsound 6.0<br />
2 ½” to 1 ½” Material: 31 total particles; processed by hand; no splitting, crumbling, cracking,<br />
or flaking observed after test.<br />
1 ½” to ¾” Material: Total number of particles not counted; processed by hand with many flat<br />
and elongated pieces; no splitting, crumbling, cracking, or flaking observed after test.<br />
Abrasion Grading 1 (% Loss) 26.0<br />
Specific Gravity 2.299<br />
Absorption, (%) 4.6<br />
1-Above<br />
Report Reviewed by:<br />
Edward Vasquez, P.E.<br />
The results shown on this report are for the exclusive use of the client for whom they were obtained and apply only to the samples tested and/or inspected. They<br />
are not intended to be indicative of the qualities of apparently identical products. The use of our name must receive our prior written approval. Reports must be<br />
reproduced in their entirety.
Wiss, Janney, Elstner Associates, Inc.<br />
13581 Pond Springs Road #107<br />
Austin, Texas 78729<br />
512.835.0940 tel | 512.835.6268 fax<br />
www.wje.com<br />
Via E-mail:<br />
7 December 2006<br />
Mr. Chong T. Bong<br />
Kleinfelder<br />
3601 Manor Road<br />
Austin, Texas 78723-5816<br />
Re:<br />
<strong>WCS</strong> Landfill<br />
Hwy 176<br />
Eunice, TX<br />
WJE No. 2006.5551<br />
Dear Mr. Bong:<br />
At your request, Wiss, Janney, Elstner Associates, Inc. (WJE) performed a petrographic examination on<br />
“Bird’s Eye” caliche rip-rap samples. The rip-rap was reportedly intended to be used as landfill in <strong>WCS</strong><br />
project located in Eunice, Texas. The purpose of the examination was to identify the mineralogical<br />
composition of the caliche materials. Accordingly, the samples were examined using guidelines of ASTM<br />
C295, Standard Guide for Petrographic Examination of Aggregates for Concrete.<br />
Received for the investigation was a 5-gallon barrel containing approximately 22 lbs. of various sized<br />
particles of rock debris. The bigger particles were approximately 5 inches across; the smaller particles<br />
were fine powders that could pass the standard No. 16 sieve. For convenience, detailed petrographic<br />
examination was performed on two bigger particles with diameters approximately 5 inches. Preliminary<br />
examination was performed on three additional samples to assure uniform representation of the samples.<br />
The two selected pieces were marked #1 and #2 randomly, and subsequently cut and lapped. Lapped<br />
sections were examined using a stereomicroscope at magnifications of up to 90X. Powder mounts of areas<br />
of interest were prepared and examined using a petrographic microscope at magnifications up to 600X.<br />
The two selected samples represented different materials (Figure). Sample 1 was buff, moderately hard,<br />
and contained primarily quartz sand particles cemented by calcite. Most quartz particles (SiO 2 ) were<br />
clear, subrounded to rounded, and accounted for less than 40 percent of the sample. The quartz sand was<br />
“suspended” in the matrix of calcite and was formed from other locations and was transported to the<br />
deposit site. On the other hand, the calcite (CaCO 3 ) was the primary component of the sample and was<br />
formed “in-situ” through precipitation from solutions.<br />
Sample 2 was buff, hard and contained various types of chert particles that were cemented together also<br />
by chert. The chert particles exhibited great variability in sizes, color, and shape, and were formed<br />
somewhere else and were transported to the deposit site. Chert particles ranged from buff to dark gray,<br />
subrounded to angular, and fine sand size to approximately 3/4 inch in diameter. The matrix chert was<br />
formed “in-situ” and relatively uniform in color. Chert is an amorphous material, containing primarily<br />
microcrystalline or cryptocrystalline quartz (SiO 2 ), water, and other impurities.<br />
Headquarters & Laboratories–Northbrook, Illinois<br />
Atlanta | Austin | Boston | Chicago | Cleveland | Dallas | Denver | Detroit | Honolulu | Houston<br />
Los Angeles | Minneapolis | New Haven | New York | Princeton | San Francisco | Seattle | Washington, DC
Mr. Chong T. Bong<br />
Kleinfelder<br />
7 December 2006<br />
Page 2<br />
The other samples examined were either one type of the materials described above or a combination of<br />
the two.<br />
In summary, the “Bird’s Eye” caliche rip-rap materials represented by the samples contained essentially<br />
two types of materials. One contained quartz sand particles cemented by calcite; the other contained chert<br />
particles of various sizes and color cemented by chert. The primary chemical composition should be CaO,<br />
SiO 2 , CO 2 , H 2 O, with other minor to trace amounts components.<br />
We appreciate the opportunity to assist you with this project. If we can be of further assistance, please do<br />
not hesitate to contact us.<br />
Very truly yours,<br />
WISS, JANNEY, ELSTNER ASSOCIATES, INC.<br />
Derek Cong, Ph.D.<br />
Senior Petrographer<br />
NOTE: Samples will be discarded after 90 days unless other disposition is requested. Charges will be made for<br />
storage after that period.
Mr. Chong T. Bong<br />
Kleinfelder<br />
7 December 2006<br />
Page 3<br />
Figure. Scanned lapped sections of the two selected samples. Top: Sample 1; Bottom: Sample 2.