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WCS LLRW DISPOSAL ENGINEERING REPORT

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APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

APPENDIX 3.0-1<br />

<strong>WCS</strong> <strong>LLRW</strong> <strong>DISPOSAL</strong> <strong>ENGINEERING</strong><br />

<strong>REPORT</strong><br />

This document is released for the purpose of permitting/licensing. It is not to be used for bidding or construction<br />

purposes.<br />

Mark S. Day, P.E. No. 93463<br />

May 1, 2007 3.0-1-1 Revision 12c


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Section Title<br />

TABLE OF CONTENTS<br />

Page<br />

1.0 INTRODUCTION...........................................................................................................4<br />

2.0 DESIGN BASIS NATURAL EVENTS...........................................................................6<br />

2.1 Precipitation.........................................................................................................6<br />

2.2 Wind Speed .........................................................................................................6<br />

2.3 Earthquake...........................................................................................................6<br />

3.0 DESIGN ELEMENTS.....................................................................................................7<br />

3.1 Common Infrastructure ........................................................................................7<br />

3.1.1 Utilities ....................................................................................................7<br />

3.1.2 Access Control/Security ...........................................................................8<br />

3.1.3 Roadways.................................................................................................9<br />

3.1.4 Parking.....................................................................................................9<br />

3.1.5 Administration Building ...........................................................................9<br />

3.1.6 TCEQ Office Building..............................................................................9<br />

3.1.7 Gate Building/Guardhouse........................................................................9<br />

3.1.8 Laboratory Building ...............................................................................10<br />

3.2 FWF- and CWF-Specific Buildings....................................................................10<br />

3.2.1 FWF Staging Building............................................................................10<br />

3.2.2 CWF Staging Building ...........................................................................11<br />

3.2.3 Intermodal Staging Building...................................................................11<br />

3.2.4 FWF and CWF Decontamination Buildings............................................11<br />

3.3 Water Management Controls/Systems During Operations ..................................12<br />

3.3.1 Run-on Controls .....................................................................................12<br />

3.3.2 Water Storage Tanks ..............................................................................12<br />

3.4 Disposal Unit Construction ................................................................................13<br />

3.4.1 FWF Disposal Unit Capacity ..................................................................13<br />

3.4.2 CWF Disposal Unit Capacity..................................................................14<br />

3.4.3 Side Slope Stability ................................................................................15<br />

3.4.4 FWF Liner System .................................................................................16<br />

3.4.5 CWF Liner System.................................................................................24<br />

3.5 Reinforced Concrete Canisters ...........................................................................29<br />

3.6 Disposal Unit Earthquake Stability.....................................................................42<br />

3.7 Wind and Tornado .............................................................................................42<br />

3.8 Non-Canister Waste Placement ..........................................................................43<br />

3.9 FWF and CWF Cover Systems...........................................................................43<br />

3.9.1 Performance Cover System.....................................................................45<br />

3.9.2 Biobarrier Cover System ........................................................................47<br />

3.9.3 Evapotranspiration (ET) Cover...............................................................47<br />

3.9.4 Cover Material Specification ..................................................................48<br />

3.9.5 Long-Term Integrity of the Cover...........................................................50<br />

3.10 Prevention of Bathtubbing..................................................................................51<br />

REFERENCES .........................................................................................................................54<br />

March 16, 2007 3.0-1-2 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Figure Title<br />

LIST OF FIGURES<br />

Page<br />

Figure 3.0-1-1. FWF-CDU Conceptual Disposal Configuration.................................................14<br />

Figure 3.0-1-2. FWF-NCDU Conceptual Disposal Configuration..............................................14<br />

Figure 3.0-1-3. CWF Conceptual Disposal Configuration..........................................................15<br />

Figure 3.0-1-4. FWF-CDU Bottom Liner System......................................................................16<br />

Figure 3.0-1-5. FWF-CDU Side Slope Liner System.................................................................17<br />

Figure 3.0-1-6. FWF-NCDU Bottom Liner System ...................................................................17<br />

Figure 3.0-1-7. FWF-NCDU Side Slope Liner System ..............................................................18<br />

Figure 3.0-1-8. CWF Bottom Liner System...............................................................................25<br />

Figure 3.0-1-9. CWF Side Slope Liner System..........................................................................25<br />

Figure 3.0-1-10. Typical Canister Stacking Configuration.........................................................32<br />

Figure 3.0-1-11. Precast Cylindrical Footing Pad ......................................................................33<br />

Figure 3.0-1-12. Precast Rectangular Footing Pad .....................................................................34<br />

Figure 3.0-1-13. Cylindrical Canister with Grouting..................................................................35<br />

Figure 3.0-1-14. Rectangular Canister with Grouting ................................................................36<br />

Figure 3.0-1-15. Granular Fill Between Canisters......................................................................37<br />

Figure 3.0-1-16. Precast Cylindrical Canister Cover..................................................................38<br />

Figure 3.0-1-17. Precast Rectangular Canister Cover.................................................................39<br />

Figure 3.0-1-18. Cylindrical Canister Dimensions .....................................................................40<br />

Figure 3.0-1-19. Rectangular Canister Dimensions....................................................................41<br />

Figure 3.0-1-20. FWF Cover System.........................................................................................44<br />

Figure 3.0-1-21. CWF Cover System ........................................................................................45<br />

Figure 3.0-1-22. Cover and Liner System..................................................................................53<br />

Table Title<br />

LIST OF TABLES<br />

Page<br />

Table 3.0-1-1. Summary of Canister Design by Location in Disposal Unit ................................30<br />

Table 3.0-1-2. Canister Failure Scenarios ..................................................................................30<br />

Attachment Title<br />

LIST OF ATTACHMENTS<br />

Page<br />

ATTACHMENT A: BUILDING DESCRIPTIONS...................................................................56<br />

ATTACHMENT B: CAPROCK CALICHE EVALUATION..................................................100<br />

March 16, 2007 3.0-1-3 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

1.0 INTRODUCTION<br />

This report presents engineering design information for a disposal facility for low-level<br />

radioactive waste (<strong>LLRW</strong>) and mixed low-level radioactive waste (M<strong>LLRW</strong>) at the Waste<br />

Control Specialists LLC (<strong>WCS</strong>) complex in Andrews County, Texas. Two separate disposal<br />

facilities, with three separate disposal units are proposed for permanent disposal of licensed<br />

radioactive material from commercial and government generators.<br />

The Federal Waste Facility (FWF) will encompass a total of approximately 89 acres of<br />

previously undeveloped land at the <strong>WCS</strong> Andrews complex, and will be constructed north of the<br />

existing RCRA/TSCA landfill. The FWF will accept <strong>LLRW</strong> and M<strong>LLRW</strong> from federal<br />

government facilities (i.e., U.S. Department of Energy facilities). The central element of the<br />

proposed FWF is two subsurface disposal units (71 acres composite) that will be progressively<br />

excavated, filled with waste, and covered over a 35-year operating life. The two disposal units<br />

are the Canister Disposal Unit (CDU) and the Non-Canister Disposal Unit (NCDU). The CDU<br />

will include concrete canisters for encasement of waste. <strong>WCS</strong> proposes to use the NCDU for<br />

disposal of stable bulk wastes (soil-like, rubble, debris types) using an approved alternative<br />

disposal practice to meet the requirements of 30 TAC 336.733, subject to Executive Director<br />

approval.<br />

The FWF will be located along a topographic bench known locally as the red bed ridge, where<br />

stiff and extensive natural clays lie below the calcified carbonate (caprock caliche) horizons of<br />

the undifferentiated Ogallala, Antlers, and Gatuna (OAG) Formation. The waste disposal units<br />

will be established completely in the red bed clay horizon of the Dockum Group formation, and a<br />

thick multilayer cover including native clays will be installed in the 25 to 45-foot zone where the<br />

OAG is removed. The FWF excavation will extend approximately 80 feet into the red bed<br />

formation, making the overall depth of excavation in this unit approximately 125 feet below<br />

current ground surface. The maximum FWF excavation size is 6 million cubic yards (yd 3 ) and<br />

the constructed disposal units will meet RCRA requirements.<br />

The Compact Waste Facility (CWF) will encompass approximately 30 acres (including the CWF<br />

access road) to the east of the FWF development area, and is also located on the red bed ridge.<br />

This disposal facility consists of only one disposal unit and will accept <strong>LLRW</strong> from Texas<br />

Compact states, but will not accept M<strong>LLRW</strong>. Many CWF design features are identical to the<br />

design features of the FWF. Like the FWF, the CWF disposal unit will be developed completely<br />

in the red bed clay formation, with a multilayer cover system installed at 25–45 feet where OAG<br />

material is removed. Many of the cover and liner components are the same for both facilities.<br />

The CWF excavation depth differs from the FWF, and will extend approximately 50 feet into the<br />

red bed clay. This translates to an overall CWF excavation depth of approximately 80 feet from<br />

surface grade. The CWF excavated capacity is 686,000 yd 3 . The major differences between the<br />

design features of the CWF and the FWF result from the CWF being approximately one-tenth<br />

the size of the FWF, and because the CWF is not subject to RCRA regulations.<br />

The combination of arid climate, natural hydraulic characteristics and depth of the Dockum<br />

Group and gentle grading of the surface area combine to provide an excellent system of natural<br />

isolation for waste disposal. Topography and the upgradient basin that could provide run-on to<br />

the disposal site are modest in area and gentle in slope. They do not concentrate surface water<br />

May 1, 2007 3.0-1-4 Revision 12c


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

run-on flows. The red bed clay host formation extends to a depth of over 1,000 feet, with very<br />

low hydraulic conductivity. Engineered features, including a final cover configuration with no<br />

surface projections or vertical profile above current site grade, are incorporated into each<br />

disposal unit design to preserve and complement these natural attributes, while also providing<br />

intruder protection and enhanced long-term site stability. Engineering drawings for <strong>LLRW</strong><br />

disposal site development are referenced by drawing number in this report, and are available<br />

separately (refer to Appendix 3.0-2).<br />

May 1, 2007 3.0-1-5 Revision 12c


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

2.0 DESIGN BASIS NATURAL EVENTS<br />

The requirements in DOE Standard DOE-STD-1027-92, “Hazard Categorization and Accident<br />

Analysis Techniques for Compliance with DOE Order 5480.23, Nuclear Safety Analysis<br />

Reports” were reviewed to determine if the proposed facilities should be categorized as nuclear<br />

facilities. Upon review of this standard, the proposed facilities do not meet the definition of<br />

Category 3 nuclear facilities, and meet the definition of “less than Category 3” facilities per<br />

DOE-STD-1027-92. Therefore, nuclear facility impact analyses were not required with respect to<br />

a radiological hazard assessment.<br />

2.1 Precipitation<br />

Passive design features for use during the construction and 35-year operating period are sized to<br />

handle a 100-year (yr), 24-hour (hr) precipitation event without degradation. Collection and<br />

transfer equipment, including pump capacity is sized based on a 100-yr, 24-hour event. After<br />

closure, the design criterion for all systems is a Probable Maximum Precipitation (PMP) event.<br />

Surface water and erosion controls were evaluated to ensure they are uncompromised by a PMP<br />

event during the post-closure period. The PMP event is also used to ensure that the final cover<br />

system will not require active maintenance.<br />

2.2 Wind Speed<br />

In accordance with International Building Code (IBC) 2003 standards, the wind speed for the site<br />

is 90 miles per hour (mph). Site buildings and other structures are designed to be unaffected by a<br />

wind speed of at least this magnitude and corresponding pressure and load conditions. Wind<br />

loading for analysis of the leachate tanks was taken from the IBC standards and is discussed<br />

further in Appendix 4.2.3, “Technical Specifications.”<br />

2.3 Earthquake<br />

The Design Earthquake ground motions for both the operations and post closure period are<br />

characterized by a peak horizontal acceleration of 0.05 g (g is the rate of gravitational<br />

acceleration). The Design Earthquake was defined based on a site-specific probabilistic seismic<br />

hazard analysis assuming a return period of 2500 years (annual exceedance probability of 4.0E-<br />

04). In addition to analyzing the 0.05 design earthquake, IBC Category 1 peak ground acceleration<br />

(PGA) of 0.1g was also evaluated (refer to Appendix 2.5.2).<br />

March 16, 2007 3.0-1-6 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

3.0 DESIGN ELEMENTS<br />

The FWF waste disposal system is designed consistent with Texas Commission on<br />

Environmental Quality (TCEQ) requirements for permanent disposal of low-level radioactive<br />

waste and RCRA regulations for disposal of hazardous waste. In addition to this engineering<br />

report, a systematic assessment of operational and post-closure performance is available for the<br />

FWF facility design elsewhere in the LA.<br />

Calculations used as a basis for engineering plans, specifications, and other related documents<br />

are provided in Appendix 3.0-3. Technical specifications are provided in Appendix 4.2.3.<br />

3.1 Common Infrastructure<br />

The major features for the two facilities (FWF and CWF) are provided in Drawings A0.01,<br />

A1.01, and A2.01. Some of the surface support areas and buildings at the <strong>WCS</strong> <strong>LLRW</strong> disposal<br />

site will be shared as common infrastructure for the FWF and CWF. Dedicated waste staging and<br />

decontamination buildings will be established within each disposal boundary for exclusive use<br />

by each facility so as to eliminate the transfer of radionuclides between facilities.<br />

Common facilities include the access roadways external to each facility, security fencing and<br />

gates, employee parking areas, gate building/guardhouse, laboratory building and administration<br />

building. These buildings and areas will provide access and function for administration and<br />

control of the disposal facilities during construction, operations, and post-closure maintenance.<br />

This section presents technical information related to these common infrastructure buildings and<br />

areas.<br />

3.1.1 Utilities<br />

Electric power available onsite at the <strong>WCS</strong> complex will be extended and upgraded as required<br />

for FWF and CWF operations. Electrical service, switchgear, and components will be installed<br />

per IBC/National Electric Code (NEC). There are no special power quality requirements except<br />

for centralized uninterrupted or backup power (generator) needed for security and fire systems.<br />

Commercially available power conditioning or uninterruptible power supply backup protection<br />

(UPS) units will be installed for workstations, communications equipment, instrumentation, fire,<br />

and security systems, as required. Fire protection systems are supplied with backup power<br />

generator. All space heating/conditioning of occupied industrial structures will be electric<br />

resistance. The gate building guardhouse, administration, TCEQ office, and laboratory buildings<br />

will have direct expansion cooling and electric heat.<br />

Electrical service will be extended within the FWF and CWF to support the following operations:<br />

• Staging building<br />

• Decontamination building<br />

• Intermodal Staging building (FWF only)<br />

• Leachate tanks<br />

• Leachate (and leak) collection casings/risers<br />

• Fire water tanks and pump<br />

March 16, 2007 3.0-1-7 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Potable water will be extended from the existing site supply system to the administration<br />

building and the gate building/guardhouse. Potable water will also be extended to the Laboratory<br />

and Staging Buildings; the primary purpose of this water is to supply emergency eyewashes and<br />

showers. The CWF Decontamination Building will have pipe supplied potable water for a<br />

respirator cleaning station.<br />

Municipal wastewater generated at the administration building will be conveyed by gravity flow<br />

to a new subsurface holding tank southwest of the <strong>LLRW</strong> disposal facility gate area. There will<br />

be one subsurface holding tank located at the gate building guardhouse used for municipal waste<br />

water. Water for decontamination and dust suppression will be provided as required using the<br />

large volume water storage or underground holding tanks. Additional information on potable<br />

water and wastewater utilities is provided in the drawings, specifications, and analysis provided<br />

in Appendices 3.0-2, 4.2.3, and 3.0-3.<br />

Multiline, private branch exchange (PBX) phone and digital data network service (CAT6) will be<br />

established to the FWF and CWF buildings and will be integrated with existing <strong>WCS</strong> complex<br />

communications systems. Wireless network service may be established at the gate<br />

building/guardhouse area and at the staging buildings inside the FWF and CWF, as required to<br />

support electronic documentation and recordkeeping. Centralized reception, intercom, and<br />

paging functions will be available from the administration and gate building/guardhouse, and the<br />

public address system will be extended to active operations areas for emergency notification.<br />

As evaluated in the Fire Hazard Analysis (FHA), applicable buildings will be provided with<br />

sprinkler systems that are supplied from a nearby storage tank that is filled with water from the<br />

<strong>WCS</strong> complex central well. The buildings requiring sprinkler systems are the Laboratory and<br />

three Staging Buildings. The FHA is presented in Appendix 3.3, “Fire Hazards Analysis of On-<br />

Site Facilities.” Exterior hydrants supplied by the fire water pump and tank are located near each<br />

building. Fire protection redundancy will also be provided through use of portable fire<br />

extinguishers. Portable extinguishers will be installed on dedicated site lifting equipment, waste<br />

transport vehicles, and placed in each waste handling area.<br />

3.1.2 Access Control/Security<br />

Physical access control fencing and gates will be installed during the construction phase, and<br />

maintained throughout the operations and the institutional control period. A 7-foot high chain<br />

link fence topped with three-strand barbed wire will surround the disposal site. Gates will be<br />

motor actuated, and will be designed to work with electronic access cards and existing hardware<br />

in use at the <strong>WCS</strong> complex.<br />

The site design includes an intruder detection system (IDS) with alarms, closed-circuit television<br />

(CCTV) cameras, fire alarm system, and two-way radio system. The CCTV includes interface<br />

with a Public Address (PA) system that includes microphones, amplifiers, and speakers. These<br />

systems will be monitored and controlled from the gate building/guardhouse with most of the<br />

system hardware located in the Administration Building and system specific components located<br />

within various buildings and at or near the site boundary. Drawings and specifications, showing<br />

connections and lighting and some other system components are contained in Appendix 3.0-2<br />

and 4.2.3, respectively. As provided under Texas state law, other portions of the security system<br />

design and construction are withheld from public disclosure and are provided in confidential<br />

portions of the <strong>WCS</strong> License Application.<br />

March 16, 2007 3.0-1-8 Revision 12a


3.1.3 Roadways<br />

APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Roadways will be asphalt paved up to and through the area of the gate building/guardhouse and<br />

through to the staging and decontamination buildings within the FWF and CWF, including the<br />

turnaround areas for over-the-road transport vehicles. Access ramps and surface roads from the<br />

staging building to the disposal units and from the disposal units to the Decontamination building<br />

will generally remain unpaved, as grading and alignment will change as the facility is developed.<br />

Unpaved roads will be stabilized with gravel road base to ensure maneuverability during<br />

operations and to promote effective drainage and will have surfactant applied as needed for dust<br />

control. Paved access roads will be designed and constructed in accordance with American<br />

Association of State Highway and Transportation Officials (AASHTO) specifications. Roadway<br />

calculation and general drawings, including section details, are provided in Appendix 3.0-3 and<br />

3.0-2.<br />

3.1.4 Parking<br />

A standard parking area for employees, subcontractor personnel, regulatory personnel, and<br />

delivery vehicles will be established adjacent to the administration building. Transport vehicles<br />

with waste loads will not use or traverse this parking area. Parking space for 8 to12 vehicles will<br />

be established adjacent to the administration building outside the disposal unit perimeter,<br />

including handicap access. A large paved and lighted parking lot with overflow stalls is located<br />

directly west of the administration building. A transit parking area for transport vehicles is<br />

located between the central access check in area and the gate building/guardhouse.<br />

3.1.5 Administration Building<br />

The Administration Building will be located approximately 150 yards (yd) west-southwest of the<br />

<strong>LLRW</strong> disposal site gate. It is one story, measuring approximately 64 feet by 125 feet<br />

(approximately 8,000 square feet) with a reinforced concrete floor. The eave height is proposed<br />

at 14 feet with an overall height of 17 feet. Exterior wall and roof construction will be insulated<br />

metal panels on steel frame. Interior wall construction will be gypsum wallboard on metal studs.<br />

All of the disposal support buildings are one story. The Administration Building will serve as the<br />

central support structure for <strong>WCS</strong> <strong>LLRW</strong> disposal operations personnel. The building will<br />

provide a combination of office space, restroom and change room areas (including showers),<br />

storage for equipment and supplies, and conference and break rooms. The building will be<br />

electrically heated and air-conditioned.<br />

3.1.6 TCEQ Office Building<br />

The TCEQ Office Building is one-story measuring approximately 21 feet by 29 feet on a<br />

reinforced concrete floor. The facility is approximately 600 square feet. The eave height is<br />

proposed at 10 feet with an overall height of 13 feet. Exterior wall and roof construction will be<br />

insulated metal panels on steel frame. Interior wall construction will be gypsum wallboard on<br />

metal studs. The building will be electrically heated and air-conditioned.<br />

3.1.7 Gate Building/Guardhouse<br />

The Gate Building/Guardhouse measures approximately 10 feet by 30 feet on a reinforced<br />

concrete floor. The facility is approximately 300 square feet. The eave height is proposed to be<br />

March 16, 2007 3.0-1-9 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

10 feet with an overall building height of 13 feet. Exterior wall and roof construction will be<br />

insulated metal panels on steel frame. Interior wall construction will be gypsum wallboard on<br />

metal studs.<br />

A 300-ft 2 gate building/guardhouse will be installed at the entrance to the <strong>LLRW</strong> disposal site.<br />

This building will provide physical control for transports and other vehicle access, and will serve<br />

as the access control portal for the two disposal units. The building will have view windows to<br />

ensure good visibility of arriving and departing traffic. The main phone switchboard and twoway<br />

radio base station will be located in this structure, along with emergency communication<br />

and first aid equipment, also including a restroom. This building will serve as the location for<br />

monitoring and controlling security and fire protection systems.<br />

This building will serve as a command center in the event of an emergency, and may be used for<br />

shelter during an emergency, if required.<br />

3.1.8 Laboratory Building<br />

The Laboratory Building is located east of the gate building. It is a single-story building that<br />

measures approximately 20 feet by 70 feet on a reinforced concrete floor (1,400-sq. foot).<br />

Exterior wall construction will be insulated metal panels on steel frame. Roof construction will<br />

be insulated metal panels on steel frame. The eave height will be approximately 13 feet with an<br />

overall building height of 13.8 feet. The wall separating the interior rooms will be gypsum<br />

wallboard on metal studs. The walls will extend floor to ceiling. The Laboratory Building has<br />

fume hoods and locations to perform various radiological, geotechnical, and chemical tests. The<br />

fume hoods are connected to a HEPA and carbon filter exhaust system. The building will be<br />

electrically heated and air-conditioned. Additional information on all buildings is provided in<br />

Attachment A to this appendix and drawing and specifications are provided in Appendix 3.0-2<br />

and 4.2.3.<br />

3.2 FWF- and CWF-Specific Buildings<br />

There are three buildings dedicated to FWF operations, all of which are located within the FWF<br />

buffer zone footprint. There are two buildings dedicated to CWF operations, both of which are<br />

located within the CWF buffer zone footprint. There is a Decontamination building and Staging<br />

building for containerized waste within each of the FWF and CWF. The Intermodal Staging<br />

building is only located within the FWF. The staging building, with at least 8,200-sq. feet,<br />

provides a packaging and staging area for the transfer of certain types of waste packages. The<br />

building also houses a sampling room with negative differential pressure provided by a HEPA<br />

filter exhaust system. The sampling room will allow verification that various expected waste<br />

packages that comply with the waste acceptance criteria to be sampled safely.<br />

3.2.1 FWF Staging Building<br />

The FWF Staging Building measures approximately 60 feet by 152 feet on a reinforced concrete<br />

floor. The raised staging area measures approximately 42 feet by 80 feet and is 4 feet higher than<br />

the floor in the building. One rollup door will be provided in the east wall of the building and<br />

three roll up doors will be provided in the west wall of the building. Attached to the east end of<br />

the building is a Sampling Room that will be one story measuring approximately 22 feet by 25<br />

feet on a reinforced concrete floor. The sampling room is electrically heated and air conditioned.<br />

March 16, 2007 3.0-1-10 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Exterior wall construction will be exposed concrete block from floor to 4 feet above the floor<br />

with insulated metal panels above on steel frame. Roof construction will be insulated metal<br />

panels on steel frame. The eave height is proposed to be approximately 20 feet with an overall<br />

building height of 22.5 feet. A 4-inch sloped containment curb will be provided at the perimeter<br />

of the building. The interior walls in the main part of the building will be covered with Fiberglass<br />

Reinforced Plastic (FRP) panels. The interior sampling room walls will be gypsum wallboard on<br />

metal studs with acoustical insulation. Ceiling in the sampling room will be 2 feet by 4 feet<br />

acoustical panels. The main room in this building is heated but not air conditioned.<br />

3.2.2 CWF Staging Building<br />

The CWF Staging Building is very similar to the FWF version except that it is slightly smaller in<br />

overall footprint (60 feet by 127 feet) and raised staging area (42 feet by 54 feet), due to the<br />

lower anticipated waste receipts based on known inventory and container types.<br />

3.2.3 Intermodal Staging Building<br />

The Intermodal Staging Building is 60 feet by 450 feet (main area) on a reinforced concrete<br />

floor. The building has a 20 foot by 150 foot connected unloading area with one overhead door<br />

on each end. The unloading area is parallel to the main access of this building and provides for<br />

safe and efficient transfer, compared with other configurations and with a smaller overall<br />

building footprint. The Intermodal Staging Building has additional overhead doors on the<br />

opposite ends of the building for movement of the stacker (for transfer of intermodals), site<br />

trucks (<strong>WCS</strong>), and other functions. Additional descriptions and details on the buildings are<br />

provided in Attachment A to this appendix. Drawings and specifications are provided in<br />

Appendix 3.0-2 and 4.2.3.<br />

3.2.4 FWF and CWF Decontamination Buildings<br />

A 3,300-sq. foot decontamination building is provided at each of the two facilities (FWF and<br />

CWF). This building provides the location for wet decontamination of vehicles, equipment, and<br />

other items that may require decontamination. This building is a series of three oversized wash<br />

bays that will accommodate the vehicles and equipment used at the facilities. The building<br />

provides ample space for a broad range of site and construction equipment, including transport<br />

vans, if required.<br />

The FWF Vehicle Decontamination Building measures approximately 32 feet by 90 feet on a<br />

reinforced concrete floor. One rollup door will be provided in both the east wall and west wall of<br />

the building. In addition, three doors will be provided on the north side of the building. These<br />

doors will be provided one per 30 foot bay. Adjacent to the building an approximately 12 foot by<br />

60 foot room will be added. Exterior wall construction will be insulated metal panels on steel<br />

frame. Roof construction will be insulated metal panels on steel frame. The eave height will be<br />

approximately 20 feet with an overall building height of 21.25 feet. The reinforced concrete floor<br />

will slope 2 percent to a centered trench that drains to a containment sump. The CWF also has a<br />

Vehicle Decontamination Building which is essentially identical to the FWF Vehicle<br />

Decontamination Building. The only difference is in the equipment provided; the CWF storage<br />

area (720 sq. feet has a respirator cleaning station).<br />

March 16, 2007 3.0-1-11 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

3.3 Water Management Controls/Systems During Operations<br />

3.3.1 Run-on Controls<br />

The CWF and FWF are located near the crest of a slight rise in the surface landscape. There is a<br />

54-acre drainage area located upslope of the disposal site that contributes to surface water run-on<br />

during or after some storm events.<br />

A combined trapezoidal diversion ditch is proposed to run along the north side of both disposal<br />

units, as shown in Drawing C0.10. This primary diversion ditch captures and diverts storm water<br />

run-on before it enters the area of the FWF or CWF, and is sized to redirect the 100-yr design<br />

storm event with one-foot of freeboard. The primary diversion ditch is excavated into the caliche<br />

strata, which provides the ditch with a rugged durable base. To further enhance the durability of<br />

the ditch, it is lined with riprap erosion control. Storm water diversion controls are designed at<br />

gradients to withstand erosion from channel velocities.<br />

Rock used for riprap shall be screened gravel or crushed angular stone ranging in size from 1½ to<br />

12 inches. Rock riprap used for water protection layers shall be well graded from a maximum<br />

size of 1.5 times the average rock size (d 50 = 6 inches). It shall consist of clean, hard, durable and<br />

weather-resistant materials according to ASTM D5519.<br />

The top layer of the final cover system of the disposal units is a native conditioned material with<br />

xeric vegetation as shown in Drawings C1.40, C1.41, C2.43 and C2.44. The final grade of the<br />

cover system will be placed back to grades and contours that existed prior to waste disposal<br />

operations, as provided in Drawing C0.11. The final cover materials can withstand the PMP<br />

storm event without erosion.<br />

3.3.2 Water Storage Tanks<br />

Five 500,000 gallon above ground storage tanks will be installed for FWF contact storm water<br />

and leachate. Three of the tanks will be utilized for the FWF-CDU, with two tanks for the FWF-<br />

NCDU. The tanks will be located just north of the FWF disposal unit, and will not be relocated<br />

over the facility life. Tank capacity is based on 1.05 million gallon (FWF-CDU) and 0.73 million<br />

gallon 100-yr storm water event production volume. Reserve capacity for the two sets of tanks is<br />

at least 25%. These volumes are based on the assumption that two disposal phases for the FWF-<br />

CDU and one phase for the FWF-NCDU are operational at the same time.<br />

Each storage tank is set on a 1-foot thick, reinforced concrete slab-on-grade and a 2.5-foot thick<br />

ring wall for the foundation. Secondary containment is provided by an 8-inch thick reinforced<br />

concrete pad. At the perimeter of the rectangular concrete pad is an 8-foot high concrete wall to<br />

provide secondary containment. The location of FWF storage tanks is identified on Drawing<br />

A2.01. Configuration, controls, and secondary containment are presented in Drawings C2.24 to<br />

C2.25.<br />

For the CWF, two 500,000-gallon tanks will be installed northeast of the disposal unit.<br />

Secondary containment and structural calculations are identical to the FWF system. Tank<br />

capacity is based on a 0.72 million gallon 100-yr storm water event production volume, with at<br />

least a 25% reserve. This volume is based on the assumption that one disposal cell is operational<br />

at a time. The location of CWF storage tanks is identified on Drawing A1.01.<br />

March 16, 2007 3.0-1-12 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

3.4 Disposal Unit Construction<br />

The CWF and FWF disposal units will be constructed exclusively in the red bed clay unit of the<br />

Dockum Group. The OAG overburden horizon will be removed as the disposal unit is developed,<br />

and will be replaced with a multi-layer cover system as disposal cells are filled with waste and<br />

backfill. A substantial volume of reserve red bed clay will be incorporated into the cover over the<br />

waste disposal units, minimizing cover system settlement. that the final cover system placed over<br />

the FWF and CWF is designed to preclude surface water from infiltrating into the waste matrix<br />

and to not expose waste due to erosion. The design of specific cover system layers is presented in<br />

Section 3.10 of this appendix.<br />

The total depth of placement ensures that all waste in both the FWF and CWF is placed greater<br />

than the 5-meter depth required by 30 TAC 336.730(b) for containerized class A/B/C waste.<br />

Placing all waste between 25 to 45 feet below existing and final surface grade provides a<br />

significant barrier to inadvertent intrusion.<br />

3.4.1 FWF Disposal Unit Capacity<br />

The primary generator of waste streams that are disposed in the FWF is anticipated to be the U.S.<br />

Department of Energy (DOE). Texas law (30 TAC 336.9056(b)) limits the overall FWF disposal<br />

unit excavated size to no more than 6,000,000 yd 3 as a lifetime capacity, but the volume of waste<br />

that will be placed in the excavation is considerably lower. The general layout of the proposed<br />

FWF disposal units is presented on Drawings C2.56, C2.57, and C2.58.<br />

The FWF will be developed as two rectangular excavations over the life of the facility. Overall<br />

disposal site dimensions at surface grade are 1,676 feet wide by 2,297 feet long, including the<br />

100-feet wide buffer zone around the perimeter of the FWF disposal unit. Waste will be placed<br />

below the OAG/red bed interface approximately 25 to 45 feet below surface grade, and the<br />

disposal unit floor will be approximately 125 feet below surface grade.<br />

Based on currently available waste generation projections, a portion of FWF candidate waste<br />

(see Appendix 8.0-2) is expected to be land disposal restriction (LDR)-compliant material from<br />

remedial actions at government installations. These FWF waste streams are expected to be<br />

mostly soil-like material with some rubble and debris. <strong>WCS</strong> is requesting approval of alternative<br />

practices, methods, and procedures to meet the requirements of 30 TAC 336.733.<br />

The majority of waste streams identified for disposal in the FWF will require placement in<br />

concrete canisters and will be placed in the CDU. The details on projected waste inventory for<br />

the FWF-CDU are contained in Appendix 8.0-2.<br />

Both standardized cylindrical and rectangular, reinforced concrete canisters will be used for<br />

wastes requiring placement in canisters. The FWF-CDU canister array will consist of seven<br />

vertical layers of canisters when complete. A generalized illustration of the FWF-CDU disposal<br />

configuration is provided in Figure 3.0-1-1.<br />

May 1, 2007 3.0-1-13 Revision 12c


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Ground Surface<br />

Clay Layer<br />

Cover System<br />

Shotcrete (high strength reinforced concrete)<br />

40'±<br />

80'±<br />

Natural Red Bed Clay Soil<br />

Figure 3.0-1-1. FWF-CDU Conceptual Disposal Configuration<br />

An illustration of the FWF-NCDU configuration is shown in Figure 3.0-1-2.<br />

Figure 3.0-1-2. FWF-NCDU Conceptual Disposal Configuration<br />

3.4.2 CWF Disposal Unit Capacity<br />

Waste for disposal in the CWF will be mostly packaged waste from commercial facilities.<br />

Historical trends and generator projections were used to establish the lifecycle capacity of the<br />

CWF disposal unit and are detailed in Appendix 8.0-1.<br />

The CWF disposal unit layout and depth provide capacity for disposal of 100,000 yd 3 of waste<br />

packaged for disposal. The excavated volume is consistent with available projections and<br />

information related to CWF waste volumes and packaging efficiencies. The general layout and<br />

sections of the proposed CWF disposal unit are presented on Drawings C1.42 and C1.43.<br />

March 16, 2007 3.0-1-14 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

The CWF will be developed as a rectangular excavation over the life of the facility. Overall<br />

disposal site dimensions at surface grade are square, and measure 1,100 feet by 1,100 feet,<br />

including the 100-feet wide buffer zone around the perimeter of the disposal unit. Waste will be<br />

placed below the OAG/redbed interface on average 25 to 45 feet below surface grade, and the<br />

disposal unit floor will be about 80 feet below. The CWF canister array will be four layers when<br />

complete.<br />

Waste for disposal at the CWF will be placed in reinforced concrete canisters unless physical<br />

size or other technical constraints require special handling. Both standardized cylindrical and<br />

rectangular, reinforced concrete canisters will be used for the disposal of CWF packaged wastes.<br />

These are the same cylindrical and rectangular canisters used for disposal in the FWF-CDU. A<br />

generalized illustration of the CWF disposal configuration is provided in Figure 3.0-1-3.<br />

35'±<br />

Cover System<br />

Shotcrete (high strength reinforced concrete)<br />

Clay Layer<br />

47'±<br />

Natural Red Bed Clay Soil<br />

Figure 3.0-1-3. CWF Conceptual Disposal Configuration<br />

3.4.3 Side Slope Stability<br />

For both the FWF and CWF side slopes within the caliche overburden material will be steeper at<br />

1 horizontal to 1 vertical (1H:1V), or 45° from horizontal. Side slopes within the red bed will be<br />

2 horizontal to 1 vertical (2H:1V), or 26.6° from horizontal.. Both slope cuts are specified based<br />

on similar excavations at the existing <strong>WCS</strong> RCRA/TSCA facility (East West Landfill). A 50-foot<br />

ledge or terrace at the top of the red bed clay excavation separates the slope in the caliche<br />

overburden from the slope in the red bed clay. Section details are presented in Drawings C1.05,<br />

C1.06, C2.07 and C2.08. Side slope and overall structural stability of the disposal units were<br />

examined using the explicit finite difference model/method of Fast Lagrangian Analysis of<br />

Continua (FLAC), Appendix 3.4-1. FLAC assessed the disposal unit slope stability during<br />

operational phasing; results show that the side slopes are stable at the steepest slope within the<br />

caliche (at 1H:1V) and, therefore, also within the red bed clay where 2H:1V are used..<br />

March 16, 2007 3.0-1-15 Revision 12a


3.4.4 FWF Liner System<br />

APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

The FWF disposal unit includes a liner system designed to satisfy RCRA-prescribed<br />

requirements and enhance or complement site characteristics, and for the CDU, meet applicable<br />

TCEQ requirements for a barrier mesh of reinforced concrete. Also, a vadose zone monitoring<br />

system with redundant elements will be placed under the liner system, which will aid in early<br />

detection of contaminant migration. The RCRA design components are generally required for<br />

LDR-compliant waste disposal, and their intended function complements other FWF disposal<br />

unit design features. Components intended to satisfy RCRA requirements include two flexible<br />

membrane liner (FML) layers in the liner system. A double layer membrane system, leak<br />

detection zone, and monitoring riser system are incorporated into the FWF underliner system.<br />

The liner system for the FWF-CDU is shown in Figure 3.0-1-4 and Figure 3.0-1-5 while the liner<br />

system for the FWF-NCDU is shown in Figure 3.0-1-6 and Figure 3.0-1-7. The only difference is<br />

that the NCDU liner system does not include the one-foot layer of reinforced shotcrete<br />

(concrete). The FWF liner system is also depicted in Drawings C2.07, C2.08, and C2.09.<br />

The leak detection and leachate collection systems are divided into 125-foot wide cells, on<br />

average, to facilitate withdrawal and monitoring of leak and leachate liquids. In conjunction with<br />

the FML layers required by RCRA, a three-foot-thick, compacted clay liner serves as part of the<br />

overall liner system in the FWF. This compacted clay liner envelopes the FWF and is present on<br />

the floor, side slopes, and continues into the cover system.<br />

2' Protective Granular Soil<br />

1' Reinforced Shotcrete<br />

Leachate<br />

Collection<br />

and Removal<br />

Primary<br />

Composite<br />

Liner/Leak<br />

Detection Layer<br />

Secondary<br />

Composite<br />

Liner<br />

1' Sand Drainage Layer<br />

Geocomposite Drain<br />

60 Mil HDPE Geomembrane<br />

(FML) Liner<br />

Geocomposite Drain<br />

60 Mil HDPE Geomembrane<br />

(FML) Liner<br />

3' Compacted Clay<br />

(Red Bed Select Material)<br />

Secondary Barrier Layer<br />

Liner System Components (BOTTOM) (TYP.)<br />

Scale: NTS, Exploded View<br />

Figure 3.0-1-4. FWF-CDU Bottom Liner System<br />

March 16, 2007 3.0-1-16 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

1' Reinforced Shotcrete<br />

Leachate<br />

Collection<br />

and Removal<br />

Primary<br />

Composite<br />

Liner/Leak<br />

Detection Layer<br />

Secondary<br />

Composite<br />

Liner<br />

Geocomposite Drain<br />

(6 oz. - Double Sided)<br />

60 Mil HDPE Geomembrane<br />

(FML) Liner (textured both sides)<br />

Geocomposite Drain<br />

(6 oz. - Double Sided)<br />

60 Mil HDPE Geomembrane<br />

(FML) Liner (textured both sides)<br />

3' Compacted Clay<br />

(Red Bed Select Material)<br />

Secondary Barrier Layer<br />

Liner System Components (SIDE) (TYP.)<br />

Scale: NTS, Exploded View<br />

Figure 3.0-1-5. FWF-CDU Side Slope Liner System<br />

2' Protective Granular Soil<br />

Leachate<br />

Collection<br />

and Removal<br />

Primary<br />

Composite<br />

Liner/Leak<br />

Detection Layer<br />

Secondary<br />

Composite<br />

Liner<br />

1' Sand Drainage Layer<br />

Geocomposite Drain<br />

60 Mil HDPE Geomembrane<br />

(FML) Liner<br />

Geocomposite Drain<br />

60 Mil HDPE Geomembrane<br />

(FML) Liner<br />

3' Compacted Clay<br />

(Red Bed Select Material)<br />

Secondary Barrier Layer<br />

Liner System Components (BOTTOM) (TYP.)<br />

Scale: NTS, Exploded View<br />

Figure 3.0-1-6. FWF-NCDU Bottom Liner System<br />

March 16, 2007 3.0-1-17 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Leachate<br />

Collection<br />

and Removal<br />

Primary<br />

Composite<br />

Liner/Leak<br />

Detection Layer<br />

Secondary<br />

Composite<br />

Liner<br />

20 Mil HDPE Geomembrane<br />

Sacrificial Liner<br />

Geocomposite Drain<br />

(6 oz. - Double Sided)<br />

60 Mil HDPE Geomembrane<br />

(FML) Liner (textured both sides)<br />

Geocomposite Drain<br />

(6 oz. - Double Sided)<br />

60 Mil HDPE Geomembrane<br />

(FML) Liner (textured both sides)<br />

3' Compacted Clay<br />

(Red Bed Select Material)<br />

Secondary Barrier Layer<br />

Liner System Components (SIDE) (TYP.)<br />

Scale: NTS, Exploded View<br />

Figure 3.0-1-7. FWF-NCDU Side Slope Liner System<br />

3.4.4.1 Secondary Composite Liner Layer<br />

The secondary composite liner in the FWF is intended to prevent migration of waste constituents<br />

to subsurface soil horizons during the active life of the disposal unit. The secondary composite<br />

liner consists of two components:<br />

1. A 3-foot layer of compacted low-permeability clay soil (permeability of 4E-09 cm/sec)<br />

constructed both on the floor and on the side slopes of the disposal units.<br />

2. A 60-mil high-density polyethylene (HDPE) FML installed directly above and in<br />

immediate contact with the low-permeability clay soil layer.<br />

The secondary composite liner is comprised of the low-permeability clay soil liner and<br />

geomembrane liner acting together.<br />

Clay within the secondary composite liner system consists of select red bed clay soil. This layer<br />

3-foot thick layer is continuous into the cover system and acts as an overall clay liner system,<br />

providing excellent long-term groundwater protection against the migration of hazardous<br />

pollutants and radionuclides.<br />

3.4.4.2 Leak Detection System<br />

The leak detection system (LDS) permits the rapid detection, collection, and removal of any<br />

liquid between the membrane liners in the secondary composite liner. This minimizes the liquid<br />

head on the secondary composite liner. The LDS also indicates a potential breach in the primary<br />

composite liner. The LDS is installed on the floor and along the side slopes of the disposal units<br />

directly above a 60-mil HDPE geomembrane in the secondary composite liner. The proposed<br />

LDS consists of the following components:<br />

1. A drainage layer designed to collect fluid that leaks through the primary composite liner<br />

(as well as any trapped construction water) installed directly above the 60-mil HDPE<br />

geomembrane in the secondary composite liner. Based on the specific design conditions<br />

for the disposal units, the leak detection drainage layer consists of a geocomposite<br />

drainage material with a minimum transmissivity (rounded) of 2E-04 m 2 /sec installed on<br />

March 16, 2007 3.0-1-18 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

the cell walls, floor, and the dividing berms. The geocomposite drainage material consists<br />

of two layers of 6-oz geotextile, bonded to both sides (one geotextile to each side) of an<br />

HDPE geonet. The drainage layer is sloped at 2% grade towards a lateral collector pipe,<br />

which in turn slopes at 2% grade towards a collection sump. The geocomposite drainage<br />

material drains directly into a gravel sump, consisting of gravel and slotted pipe, located<br />

at the base of the side slope where it meets the floor as shown in Drawing C2.10 and<br />

C1.09.<br />

2. A collector pipe designed to convey the liquid collected from the drainage layer to a<br />

gravel sump located at the low point in the disposal unit cell floor. Based on the<br />

calculated leak volume and structural loading conditions for the disposal unit, the<br />

collector pipes are 6-inch HDPE slotted pipe having a maximum dimension ratio (DR) of<br />

7. The collector pipes have two slots 0.125 inches wide by 2 inches long at 6 inches on<br />

center to permit the liquid to enter the pipe. The collector pipes are installed in the gravel<br />

sump with a length of five feet (Drawing C2.10 and C1.09). The gravel has a hydraulic<br />

conductivity of 4.5 cm/sec or greater after compaction by vibratory equipment. No<br />

minimum compaction specification is required for the gravel because it provides<br />

maximum support for the drainage pipe when placed as loose fill. The minimum<br />

compaction associated with good construction practice is satisfactory.<br />

3.4.4.3 Leak Detection Riser<br />

A riser pipe (not shown in Figure 3.0-1-4 through Figure 3.0-1-7) extends from the gravel sump of<br />

the LDS to the surface along the side slope between the geomembranes in the secondary composite<br />

liner and the primary composite liner/leak detection layer. The gravel sump and sloping riser are<br />

shown in Drawing C2.12. A pump located at the bottom of each riser pipe will convey liquid<br />

through a hose to the top of the disposal unit for transfer to tanker trucks. For this design, the riser<br />

pipe is an 8-inch HDPE pipe having a maximum DR of 9. Water removal from the sumps will be<br />

managed as described under Water Management in Section 5.0 of the LA.<br />

The sidewall riser penetrates the primary composite liner at the top of the disposal unit at<br />

elevation of the operational ledge or bench. A pipe boot made from HDPE plate heatformed to a<br />

153.4° angle and an HDPE pipe section sized to fit snugly around the riser pipe is placed over<br />

the riser and welded to the primary liner. The top segment of the riser is a short section with a<br />

removable lid (cap) that contains multiple threaded nozzles to accommodate discharge hose,<br />

power cable, and suspension cable access to the leak detection pump. At cell closure, the<br />

exposed portion of the sidewall riser will be extended to protrude through the final cap to final<br />

closure grade.<br />

3.4.4.4 Leak Detection Pump<br />

The leak detection pump (not shown in Figure 3.0-1-4 through Figure 3.0-1-7) is a low-volume<br />

submersible pump. The pump is controlled by a liquid level sensor in addition to manual controls<br />

at the top of the riser. The pump incorporates integrated dry-run protection; when the fluid level<br />

falls below the inlet of the pump, the pump automatically shuts off. After a programmable period<br />

of time, or by manual control, the pump may be restarted. Pump conveyance capacity is<br />

17 gallons per minute at 133 feet of total head, which is the head that will be encountered after<br />

the cover system is installed and the detection riser is extended to surface grade. Hence, pumps<br />

March 16, 2007 3.0-1-19 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

will function in accordance within the manufacturer’s specifications for flow and total head in<br />

removal of leak volumes from the FWF disposal unit.<br />

3.4.4.5 Primary Composite Liner<br />

The purpose of the primary composite liner is to prevent the migration of wastes to the<br />

underlying leak detection system (LDS). The primary composite liner consists of a 60-mil HDPE<br />

geomembrane liner installed directly below and in contact with a protective/drainage<br />

geocomposite, and directly above the drainage (geocomposite) layer on the floor and side slopes<br />

of the disposal unit. The geomembrane liner acts as the primary composite liner, and is shown on<br />

Drawings C2.17.<br />

The primary composite liner on the sidewalls consists of one 60-mil HDPE geomembrane<br />

textured on both sides also shown on Drawing C2.17. Textured geomembrane is also used on the<br />

dividing berms within the FWF. The textured surface improves the shear angle between the<br />

membrane and the geocomposite drainage material directly below the membrane. The difference<br />

between the side slope angle and the friction angle was used to calculate the tension in the<br />

geomembrane liner. Higher friction angles reduce the tension in the liner and reduce the applied<br />

load at the anchor trench because more of the live loads are transmitted to the foundation soil.<br />

3.4.4.6 Leachate Collection and Removal Layer<br />

The Leachate Collection and Removal Layer (LCRL) ensures that the depth of free liquid above<br />

the primary composite liner does not exceed one foot. The LCRL is installed on the floor and<br />

along the side slopes of the FWF disposal units, directly above the primary 60-mil HDPE<br />

geomembrane liner in the primary composite layer. Details of the LCRL are presented on<br />

Drawing C2.21 and C1.12. The LCRL consists of the following components:<br />

1. A drainage layer designed to collect leachate percolating through the waste material. It is<br />

also designed to convey the liquid at a rate faster than the impingement rate such that the<br />

hydraulic head on the liner does not exceed one foot. Fine gravel is sloped toward a<br />

lateral collection and conveyance trench consisting of slotted pipe surrounded by gravel.<br />

The drainage layer consists of one layer of geocomposite drainage material with a<br />

minimum transmissivity of 2E-04 m 2 /sec. This geocomposite material drains directly to a<br />

slotted pipe and gravel collection and conveyance trench. The geocomposite material is<br />

also designed to prevent puncture of the underlying geomembrane by sharp rock or<br />

gravel and is installed between any gravel-filled sumps or collection or conveyance<br />

trenches and the geomembrane. Hence, the geocomposite serves a dual purpose: a<br />

protective blanket and to promote drainage. The geocomposite material consists of one<br />

layer of 6-oz geotextile, bonded to the bottom side (the bottom side faces the 60-mil<br />

HDPE geomembrane liner) of an HDPE geonet. The geocomposite drainage material is<br />

anchored in the same anchor trench as the FML liner.<br />

2. The collector pipe is designed to convey the liquid collected in the drainage layer to the<br />

gravel sump. Based on the specific design conditions for the disposal units, the collector<br />

pipes are 6-inch HDPE slotted pipe having a maximum DR of 9. The collector pipes have<br />

two slots, 0.125 by 2 inches at 6 inches on center on the underside of the pipe. The<br />

collector pipes are installed in drainage rock gravel trenches placed at a specified relative<br />

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LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

density. The gravel has a minimum hydraulic conductivity of 5 cm/sec at the specified<br />

density.<br />

3.4.4.7 Leachate Collection and Removal Riser<br />

A side slope riser pipe (not shown in Figure 3.0-1-4 through Figure 3.0-1-7) constructed of 20-<br />

inch HDPE pipe having a maximum dimension ratio of 9 extends from the gravel sump along a<br />

side slope trench and through the cover system to the surface. Piping details are shown on<br />

Drawings C1.12 to C2.23. On each side of the side slope elbow, the pipe increases to 24 inch<br />

HDPE to accommodate the leachate collection pump. These pipes consist of 8-foot long pipe<br />

spools, connected to both ends of the side slope elbow.<br />

Side slope riser pipes extend up from leachate sumps, which are located at the low point of the<br />

primary liner bottom, to the top of the landfill and through the final cover system. Leachate risers<br />

are constructed in trenches extended up the side slope on the side facing the trench opening with<br />

the primary and secondary liners previously applied to the trench bottom (Drawing C2.11,<br />

C2.17). The top segment of the riser is a short section with a removable lid (cap) that contains<br />

multiple threaded nozzles to accommodate discharge hose, power cable, and suspension cable<br />

access to the leachate pump. At closure, a shop fabricated pipe boot from HDPE plate heatformed<br />

to a 153.4° angle is field welded to the final cover geomembrane, and will fit snugly<br />

around the riser. A second cylinder made of FML material shingles over the first boot and is<br />

fastened to the riser pipe to prevent water infiltration.<br />

3.4.4.8 Leachate Pump<br />

A multistage centrifugal pump (not shown in Figure 3.0-1-4 through Figure 3.0-1-7) is located at<br />

the bottom of the leachate collection and removal riser pipe. The pump will be placed in the<br />

horizontal portion of the riser system, and can be removed for service or replacement from the<br />

top of the side slope riser. Liquid level sensors control the pump and maintain the level of<br />

leachate in the horizontal portion of the riser below 12 inches. Level sensors (pressure<br />

transducers), with control setting to detect leachate above the 12-inch depth, alarm when liquid<br />

level exceeds a preset value. Pump conveyance capacity is more than 200 gallons per minute at<br />

120 feet of total head and will function in accordance with manufacturer’s specifications for flow<br />

and total head after closure, should pumping still be necessary.<br />

<strong>WCS</strong> will use a common trash pump to remove clean run-on controlled water out of the disposal<br />

unit trenches. This type of high volume pump will be used at the cell expansion bottom as it is<br />

excavated, at the interim and final cover layers as they are constructed, and at the open caliche<br />

slope and red bed ledge. The pumped water will be managed in accordance with water<br />

management procedures. During operations, the leachate pumps are designed to convey the 100-<br />

year storm run-off out of the operating disposal unit (cell) within a specific timeframe. The<br />

pumps must operate at a specific capacity (high volume) and overcome elevation headloss as<br />

well as some friction and minor losses. <strong>WCS</strong> selected a pump based on these criteria and<br />

operational considerations. The design of facilities, with the leachate sump consisting of gravel<br />

media and geotextiles, will allow for the flow of water while preventing clogging, potential<br />

removal of the gravel, and sedimentation of the sump. These same operational pumps will<br />

remain in place after closure of the cells to remove residual leachate for a period of 30-years. The<br />

design (material, diameter, location) of the side slope riser pipes (casings), which receive the<br />

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APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

leachate pumps provide for retrieval of the pump for maintenance or change out. This same<br />

description and design feature applies to the leak detection pumps.<br />

3.4.4.9 Sand Drainage Layer<br />

The sand drainage layer placed above the geocomposite layer protects both the geocomposite<br />

layer and the drainpipe from degradation by UV radiation (sunlight) or injury from the processes<br />

of placement of canisters and compaction of the wastes. The HDPE liners and geosynthetic<br />

materials must also be protected from vehicle traffic. Two layers of protective material are<br />

placed above the gravel drainage layer on the floor (and above and below the concrete barrier) of<br />

the disposal units, as follows:<br />

The bottom layer consists of a 12-inch layer of sand and gravel designed as a filter for the<br />

underlying drainage material with a minimum hydraulic conductivity of 1E-04 cm/sec. For the<br />

FWF-NCDU, this layer may be select waste, contaminated granular soil, or aggregate as long as<br />

it meets the specifications for grain-size distribution and permeability. For the FWF-CDU, this<br />

layer will use aggregate that meets the specification for gradation. Above the concrete barrier<br />

(FWF-CDU), there is an additional layer of protective granular soil that acts a cushion and<br />

provides separation between the bottom of the concrete canisters. This layer acts to minimize<br />

potential moment and shear forces at these interfaces. Refer to Section 3.4.4.10 for a description<br />

of the concrete barrier.<br />

For the FWF-NCDU, a 20 mil geomembrane is placed on the side slopes to protect the<br />

geocomposite drainage layer from exposure to UV degradation. The side slope protective<br />

geomembrane layer must be removed as wastes are placed to eliminate the weak interface<br />

created by two adjacent geomaterials (the protective/sacrificial geomembrane and the upper<br />

geotextile of the geocomposite drainage layer.) For the FWF-CDU, along the slide slopes the<br />

reinforced concrete barrier is placed directly in contact with the 6-oz geocomposite drain<br />

(primary system).<br />

3.4.4.10 Reinforced Concrete Barrier<br />

The FWF-CDU includes a continuous envelope of reinforced concrete, surrounding the placed<br />

and waste filled concrete canisters. The reinforced concrete barrier, as a continuous envelope<br />

barrier, is placed on the cell floor (including the berms), side slopes, and as part of the cover<br />

system. This concrete barrier is constructed of epoxy coated welded wire fabric and high strength<br />

shotcrete. The geostructural behavior of this barrier is demonstrated in the structural stability<br />

modeling using FLAC (refer to Appendix 3.4-1). Drawings showing sections and details of the<br />

reinforced concrete barrier for provided in Appendix 3.0-2; a specification is presented in<br />

Appendix 4.2.3.<br />

The FWF-NCDU includes a reinforced concrete header as a component of its cover system just<br />

like in the FWF-CDU. The FWF-NCDU does not, however, include reinforced concrete in the<br />

disposal unit floor side slopes or floor berms.<br />

Shotcrete placement methods will be used to construct the side slope walls, trench floor and floor<br />

berms, and concrete header in the cover system. Concrete design parameters include 5,000 psi<br />

compression strength and 60,000 psi steel yield strength. Reinforcement in the concrete barrier<br />

will be two layers of 6-inch by 6-inch mesh of W6.5 x W6.5 welded wire fabric (WWF), one<br />

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APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

layer in the top slab and one in the bottom. All reinforcement will be supported using chairs or<br />

other compatible support devices that are installed prior to placing the shotcrete. Two inches of<br />

cover will be provided for the top layer of WWF and three inches for the bottom layer. The<br />

WWF will run continuous through all transition joints with all overlaps of at least 36 inches in<br />

length. The shotcrete will be installed in continuous progressive quantities, and according to the<br />

specifications for shotcrete in Appendix 4.2.3. Shotcrete will be installed using a wet-mix<br />

process. This process consists of thoroughly mixing the cementitious binder, aggregate, and<br />

mixing water, but excluding accelerator. The concrete mix is then introduced into the chamber of<br />

the delivery equipment. An accelerator is added at the nozzle with additional air injected at the<br />

nozzle to increase velocity and improve the gunning pattern. The concrete is jetted from the<br />

nozzle at high velocity onto the surface to be shotcreted. The physical properties of sound<br />

shotcrete are comparable to those of conventional concrete having the same composition.<br />

The transition joint between the reinforced concrete floor and the shotcrete side slope wall will<br />

require the welded wire fabric to extend out of the floor into the side slope. Likewise the<br />

transition from the side slope to the header layer (above the waste) will require the welded wire<br />

fabric to extend out of the side slope. This joint will be formed and require inclusion of water<br />

stop to prevent the possibility of moisture influx and use of a crack meter for monitoring of<br />

potential movement. However in all other locations, because of the placement method using<br />

shotcrete overlapping joints in the concrete barrier are eliminated per Section 5.7 of ACI 506R-<br />

90, “Guide to Shotcrete.” Placement of concrete using shotcrete methods does not form cold<br />

joints in the concrete during the starting and stopping of placement operations. Drawings sheets<br />

S1.6 and S2.6 in Appendix 3.0-2 show typical cross sections of the reinforced concrete barrier.<br />

3.4.4.11 FWF Liner System Material Specifications<br />

Geotextile filter fabric and soil filter layers for FWF liner construction shall satisfy the following<br />

design criteria:<br />

D15 of the filter / D85 of overlaying soil 4 TO 5<br />

Gravel-sand mixture shall be free from organic matter and shall conform to the following<br />

gradation:<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

3/4 inch 100<br />

3/8 inch 70-100<br />

No. 4 55-100<br />

No. 10 35-95<br />

No. 20 20-80<br />

No. 40 10-5<br />

No. 100 0-2<br />

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APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Sand shall be clean and free from dust, clay, loam, or vegetation and shall be graded from coarse<br />

to fine to meet the following requirements:<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

3/8 inch 100<br />

No. 4 95-100<br />

No. 8 80-95<br />

No. 16 50-85<br />

No. 30 5-60<br />

No. 50 5-30<br />

No. 100 0-10<br />

Pea gravel shall be free from organic matter and conform to the following gradation<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

3/8 inch 100<br />

No. 8 0-5<br />

Gravel used for drainage layers shall be composed of hard, durable, angular pieces having a<br />

specific gravity of not less than 2.65 and conform following gradation:<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

1 – 1½ inch 100<br />

¾ inch 30-75<br />

½ inch 15-55<br />

¼ inch 0-5<br />

3.4.5 CWF Liner System<br />

The CWF disposal unit design does not include RCRA-prescribed design components, but most<br />

of the natural component layers are similar to corresponding FWF component layers. The CWF<br />

bottom and side liner systems are depicted in Drawings C1.05 and C1.06, and is illustrated in<br />

Figure 3.0-1-8 and Figure 3.0-1-9. The bottom liner system consists of 5 layers as shown in<br />

Figure 3.0-1-8. The side slope liner system consists of 3 layers as shown in Figure 3.0-1-9. A<br />

vadose zone monitoring system with redundant elements will be placed under the liner system,<br />

which will aid in early detection of contaminant migration. A water collection and sloping riser<br />

March 16, 2007 3.0-1-24 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

water removal system overlies the primary liner layer for removal of incidental water during<br />

operation.<br />

2' Protective Granular Soil<br />

(K 1X10 -4 cm/sec)<br />

1' Reinforced Shotcrete<br />

1' Sand Drainage Layer<br />

Geocomposite Drain<br />

3' Low Permeability Clay Liner<br />

(Red Bed Select Material)<br />

Liner System Components (BOTTOM) (TYP.)<br />

Scale: NTS, Exploded View<br />

Figure 3.0-1-8. CWF Bottom Liner System<br />

1' Reinforced Shotcrete<br />

Geocomposite Drain<br />

3' Low Permeability Clay Liner<br />

(Red Bed Select Material)<br />

Liner System Components (SIDE) (TYP.)<br />

Scale: NTS, Exploded View<br />

Figure 3.0-1-9. CWF Side Slope Liner System<br />

3.4.5.1 Primary Liner Layer<br />

Clay within the CWF liner layer consists of select red bed clay soil. This layer is a 3-foot thick<br />

compacted low-permeability clay liner (permeability of 4.0E-09 cm/sec) constructed both on the<br />

floor and on the side slopes of the disposal units. This liner is continuous into the cover system<br />

and acts an overall CWF clay liner system which provides excellent long-term protection of<br />

groundwater against the migration of radionuclides.<br />

3.4.5.2 Leachate Collection and Removal Layer<br />

The CWF Leachate Collection and Removal Layer (LCRL) ensures that incident precipitation<br />

entering the disposal unit can be withdrawn. The LCRL is installed on the floor and along the<br />

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APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

side slopes of the disposal units, directly above the compacted clay liner underlying the disposal<br />

unit. Details of the LCRL are shown on Drawing C1.12. The LCRL is proposed to consist of the<br />

following elements:<br />

1. A drainage layer designed to collect water percolating around the waste canisters and to<br />

convey the liquid at a rate faster than the impingement rate such that the hydraulic head<br />

on the liner is minimized. Based on the design storm event for the disposal units, the<br />

drainage layer consists of one foot of granular material with a minimum permeability of<br />

1E-04 cm/sec installed on the disposal unit floor. The fine gravel is sloped toward a<br />

lateral collection and conveyance trench consisting of slotted pipe surrounded by gravel.<br />

The drainage layer also consists of one layer of geocomposite drainage material with a<br />

minimum transmissivity of 2E-04 m 2 /sec installed on all the side and dividing berm<br />

slopes. The geocomposite drains directly to a slotted pipe and gravel collection and<br />

conveyance trench. The geocomposite drainage material is anchored in the anchor trench<br />

with construction of the clay liner transition.<br />

2. The collector pipe is designed to convey liquid collected in the drainage layer to the<br />

gravel sump. Based on the design storm event for the disposal unit, the collector pipes are<br />

6-inch HDPE slotted pipe having a maximum DR of 7. The collector pipes have two<br />

slots, 0.125 by 2 inches at 6 inches on center on the underside of the pipe. The collector<br />

pipes are installed in drainage rock gravel trenches. The gravel has a minimum hydraulic<br />

conductivity of 5 cm/sec at the specified density.<br />

3.4.5.3 Leachate Collection and Removal Riser<br />

A side slope riser pipe (not shown in Figure 3.0-1-8 or Figure 3.0-1-9) constructed of 20-inch<br />

HDPE pipe having a maximum dimension ratio of 9 extends from the gravel sump along a side<br />

slope trench and through the cover system to the surface. Piping details are shown on Drawings<br />

C1.12. On each side of the side slope elbow, the pipe increases to 24 inch HDPE to<br />

accommodate the leachate collection pump. These pipes consist of 8-foot long pipe spools,<br />

connected to both ends of the side slope elbow. A pump located in the horizontal portion of the<br />

pipe is removable through the side slope riser pipe, and conveys liquid out of the sump.<br />

Side slope riser pipes extend up from leachate sumps located at the low point above the primary<br />

liner to the top of the disposal unit. The risers are extended up the 2:1 side slope in bedded<br />

trenches, terminating at the 50 feet terrace where personnel can monitor and remove liquid to<br />

tanker trucks. The top segment of the riser is a short section with a removable lid (cap) that<br />

contains multiple threaded nozzles to accommodate discharge hose, power cable, and suspension<br />

cable access to the leachate pump. At closure, a shop-fabricated pipe boot from HDPE plate<br />

heat-formed to a 153.4° angle will fit snugly around the riser. A second cylinder made of FML<br />

material shingles over the first boot and is fastened to the riser pipe to prevent water infiltration.<br />

As the evapotranspiration portion of the final cover is constructed over the disposal unit, a<br />

secondary pipe boot and cylinder will be placed at this penetration, as well.<br />

3.4.5.4 Leachate Pump<br />

A multistage centrifugal pump (not shown in Figure 3.0-1-8 or Figure 3.0-1-9) is located at the<br />

bottom of the leachate collection riser pipe. Liquid level sensors control the pump and maintain<br />

the level of leachate in the horizontal portion at preset levels, or alarm for manual control. The<br />

March 16, 2007 3.0-1-26 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

pump is designed of material to resist a high pH. Pump conveyance capacity is greater than 250-<br />

gallons per minute at 87 feet of total head and will function within the manufacturer’s<br />

specifications for flow and total head after closure, should pumping still be necessary.<br />

3.4.5.5 Liner System Protective Layer<br />

In the floor of the CWF, the material placed above the drainage layer protects the drainage layer<br />

and the drainpipe from damage related to waste operations. One layer of protective material is<br />

placed above the concrete barrier on the floor of the disposal unit that consists of a 24-inch layer<br />

of protective granular material that acts a cushion and provides separation between the bottom of<br />

the concrete canisters. This layer acts to minimize potential moment and shear forces at these<br />

interfaces. Refer to Section 3.4.5.7 for a description of the concrete barrier. This layer may be<br />

other aggregate as long as it meets the specifications for grain-size distribution and permeability.<br />

Along the slide slopes the reinforced concrete barrier, constructed of shotcrete will be placed<br />

directly against the geocomposite drain.<br />

3.4.5.6 CWF Liner System Material Specifications<br />

Geotextile filter fabric and soil filter layers for CWF liner construction shall satisfy the following<br />

design criteria:<br />

D15 of the filter / D85 of overlaying soil 4 TO 5<br />

Gravel-sand mixture shall be free from organic matter and shall conform to the following gradation:<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

3/4 inch 100<br />

3/8 inch 70-100<br />

No. 4 55-100<br />

No. 10 35-95<br />

No. 20 20-80<br />

No. 40 10-5<br />

No. 100 0-2<br />

Sand shall be clean and free from dust, clay, loam, or vegetation and shall be graded from coarse<br />

to fine to meet the following requirements:<br />

March 16, 2007 3.0-1-27 Revision 12a


U.S. STANDARD SIEVE SIZE<br />

APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

PERCENT BY WEIGHT PASSING<br />

3/8 inch 100<br />

No. 4 95-100<br />

No. 8 80-95<br />

No. 16 50-85<br />

No. 30 5-60<br />

No. 50 5-30<br />

No. 100 0-10<br />

Pea gravel shall be free from organic matter and conform to the following gradation:<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

3/8 inch 100<br />

No. 8 0-5<br />

Gravel used for drainage layer shall be composed of hard, durable, angular pieces having a<br />

specific gravity of not less than 2.65 and conform to the following gradation:<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

1 – 1½ inch 100<br />

¾ Inch 30-75<br />

½ Inch 15-55<br />

¼ Inch 0-5<br />

3.4.5.7 Reinforced Concrete Barrier<br />

The CWF reinforced concrete barrier will be identical to that used in the FWF-CDU, except for<br />

the differences in disposal unit length and width or side slope distance. As in the FWF-CDU, it<br />

will be 1-foot thick. The CWF concrete barrier includes a continuous envelope of reinforced<br />

concrete, surrounding the placed and waste filled concrete canisters. The reinforced concrete<br />

barrier also acts as another constructed system in addition to the compacted clay liner. The<br />

reinforced concrete barrier is placed on the cell floor (including the berms), side slopes, and as<br />

part of the cover system. This concrete barrier is constructed of epoxy coated welded wire fabric<br />

and high strength shotcrete. Additional details on the reinforced concrete barrier are presented in<br />

3.4.4.10 of this appendix. The geostructural behavior of this barrier is demonstrated in the<br />

structural stability modeling using FLAC (refer to Appendix 3.4-1). Drawings showing sections<br />

March 16, 2007 3.0-1-28 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

and details of the reinforced concrete barrier for provided in Appendix 3.0-2; a specification is<br />

presented in Appendix 4.2.3.<br />

3.5 Reinforced Concrete Canisters<br />

This section summarizes the design and analysis performed to assess the structural integrity of<br />

the concrete canisters for use in the FWF-CDU and the CWF. Cylindrical and rectangular<br />

canisters were designed to resist all load combinations and deformations imposed during the<br />

lifecycle of the canisters and components, including fabrication, transport, delivery, placement,<br />

loading, grouting, and loading with the final cover in place. Loads include gravity forces from<br />

stacks of canisters, flowable fills, overburden loads related to closure cover burdens, as well as<br />

loads from construction equipment. Wind pressure loads were considered, but are not controlling<br />

for any service condition. Deformation strains on the canisters after closure include settlement<br />

and earthquake effects.<br />

A combination of analysis methods was employed to evaluate structural stability of the<br />

cylindrical and rectangular canisters under varying configurations. Linear, static analyses were<br />

performed for gravity loads, earth pressures, and fluid grout pressures. Wall, floor, and cover<br />

members were also evaluated using general shell finite element techniques using the SAP2000<br />

computer program. This integrated structural analysis and design software suite has been well<br />

tested since commercial introduction over 30 years ago. The walls, floors, covers, and footing<br />

pads, and internal grout were represented in the finite element models. The slab and wall<br />

elements of the canister were represented using general shell elements in the model. These<br />

elements account for both bending and membrane behavior (e.g., in plane and out of plane<br />

deformation) of the various canister components. The sensitivity of cylindrical and rectangular<br />

canister design results to variations in input parameter values are included Appendix 3.0-3,<br />

Attachment 3.0-3.9, Section A-11.<br />

Both the cylindrical and the rectangular concrete canisters are designed and fabricated to satisfy<br />

the strength requirements of ACI 318-02 and ACI 349, as stated and justified for various loading<br />

conditions throughout Appendix 3.0-3, Attachment 3.0-3.9. The design basis for the canisters<br />

includes the assumption that the canister is located in the bottom layer of the FWF-CDU, where<br />

loads will be greatest (seven layers of canisters in the FWF-CDU versus only four in the CWF).<br />

The canisters are designed so that after 300 years of potential degradation, the structure still has<br />

safety factors that are 1.0 or more, as shown in Appendix 3.0-3 (Attachments 3.0-3.10, 3.0-3.10,<br />

and 3.0-3.11) and Appendix 3.0-3, Attachment 3.0-3.9, Section A-11. Thus, the canisters provide<br />

the structural stability for not less than 300 years, as required for Class B and Class C <strong>LLRW</strong>.<br />

Implicit in the methodology of ACI 318-02 is allowance for the possibilities that the designed<br />

and constructed/fabricated structure might fail due to overload or understrength. This ACI<br />

standard was derived so that the strength of the designed and constructed/fabricated structure<br />

would be greater than the anticipated applied loads in 99 percent of cases. Based on ACI code,<br />

the canisters have a chance of failure that is significantly less than 0.01 considering the potentials<br />

for both “overload” and “understrength” (MacGregor 1997, 1976).<br />

The canisters exposed to the greatest loads (i.e., those in the bottom layer of the FWF-CDU)<br />

must satisfy ACI 318-02 design requirements. Thus, the probability of failure by both overload<br />

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LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

and understrength will be significantly less that 0.01 for canisters placed in all locations of<br />

canister waste disposal units except the bottom layer of FWF-CDU. Moreover, as shown in<br />

Table 3.0-1-1, applied loads will be less than design loads and safety factors greater than the<br />

minimum required by ACI 318-02 at all locations except the bottom layer of the FWF-CDU.<br />

Table 3.0-1-1. Summary of Canister Design by Location in Disposal Unit<br />

LAYER WITHIN <strong>DISPOSAL</strong> UNIT<br />

APPLIED LOAD<br />

(kips)<br />

PERCENT OF<br />

DESIGN LOAD<br />

SAFETY<br />

FACTOR<br />

Seventh (Bottom of FWF-CDU) 1,186 100 1.4<br />

Sixth 1,071 90 1.6<br />

Fifth 956 81 1.7<br />

Fourth (Bottom of CWF) 841 71 2.0<br />

Third 726 61 2.3<br />

Second 611 52 2.7<br />

First (Top) 496 42 3.3<br />

Hypothetical canister failure scenarios are considered and their effects on disposal unit integrity<br />

shown in Appendix 3.4-1. That appendix shows the effects of the four hypothetical canister<br />

failure scenarios described in Table 3.0-1-2.<br />

Table 3.0-1-2. Canister Failure Scenarios<br />

CASE DESCRIPTION PROBABILITY<br />

1<br />

2<br />

3<br />

4<br />

One canister in 100 is assumed to fail. Failures are randomly distributed<br />

in bottom layer of canisters.<br />

One canister in 100 is assumed to fail. Seven (7) adjacent canisters fail in<br />

the bottom layer of canisters.<br />

One canister in 100 is assumed to fail. Fourteen (14) adjacent canisters<br />

fail: a cluster of seven in the bottom layer of canisters and a similar<br />

cluster of seven in the layer of canisters immediately above.<br />

One canister in 100 is assumed to fail. Nineteen (19) adjacent canisters<br />

fail in the bottom layer of canisters.<br />

0.64<br />

1E-14<br />

1E-28<br />

1E-38<br />

Notwithstanding the hypothetical canister failure scenarios and the low probabilities of<br />

occurrence, the projected impact on the stability and integrity of the disposal unit is minimal, as<br />

shown in Appendix 3.4-1.<br />

Figure 3.0-1-10, Figure 3.0-1-11, and Figure 3.0-1-12 present typical cross section illustrations<br />

of canister configurations proposed for the FWF-CDU, FWF-NCDU, and CWF. These figures<br />

illustrate the configuration considered in the structural design and analysis process. Figure 3.0-1-<br />

March 16, 2007 3.0-1-30 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

10 illustrates the typical, concentric stacking configuration to be used in both facilities for waste<br />

placed in canisters. A uniform canister design approach was developed for both the CWF and<br />

FWF-CDU, to simplify inventory requirements, operational decisions, and fabrication<br />

complexity. One type of canister is proposed for the facilities. The cylindrical canister design is<br />

intended for the most severe loading conditions presented by both sites. The design includes<br />

alignment features to simplify modular stacking. The cylindrical canisters are designed so that<br />

special fabrication techniques and transport processes are unnecessary. This ensures multiple<br />

manufacturers using standard casting methods can construct the canisters.<br />

A footing pad is designed for use as a base under the first layer of canisters in the FWF-CDU. A<br />

round pad is designed for cylindrical canisters, and is illustrated in Figure 3.0-1-11. A similar<br />

rectangular pad is illustrated in Figure 3.0-1-12. These pads serve as a foundation to transfer<br />

canister wall loads to the base soil without inducing a shear failure mode in the floor of the<br />

canister. This component is not required in the CWF, as the reduced depth of placement will not<br />

induce shear failure at the lowest level of placement. Footing pad details are provided in<br />

Drawing S2.5<br />

The concrete for precast canisters shall be normal weight with specific compressive strength of<br />

5000 psi at 28 days, when tested using standard cylinders according to ASTM C39. Cement for<br />

precast concrete shall conform to the specifications for Type V Portland cement according to<br />

ASTM C150. Unless otherwise noted, concrete aggregate shall conform to specifications of<br />

ASTM C33. The aggregate shall be shown by service records or laboratory examination to result<br />

in no alkali-silica reaction, cement-aggregate reaction, or expansive alkali carbonate reaction.<br />

The water to cement ratio for precast concrete shall be less than or equal to 0.3 by weight. All<br />

concrete shall be air entrained. The air entrainment agent shall conform to ASTM C260, and<br />

added as recommended by the manufacturer. Average air content shall be 6% to 7% by volume<br />

of concrete. Sulfate and sulfide content in aggregate and sand used for concrete shall be<br />

minimized to the extent possible. The initial chloride concentration in concrete shall be equal to<br />

or less than 100 ppm. Refer to the technical specification for precast concrete for additional<br />

information (03 40 000, Appendix 4.2.3).<br />

Unless otherwise specified, concrete cover shall be provided over epoxy-coated, reinforcing steel<br />

or welded wire fabric as follows:<br />

Precast concrete exterior wall<br />

Precast concrete interior wall<br />

Precast concrete floor<br />

Grout roof<br />

1.00 in.<br />

0.75 in<br />

1.25 in.<br />

1.50 in.<br />

Epoxy-coated, welded wire fabric, substituted for the designed reinforcement, shall conform to<br />

ASTM A185, and shall be equal or greater in strength than the designated reinforcement. All<br />

reinforcing steel shall be epoxy-coated, deformed type and shall comply with ASTM A775,<br />

ASTM D3963, and ASTM A-615 Grade 60. Reinforcement shall be fabricated in accordance<br />

with the fabricating tolerances given in ACI SP-66.<br />

March 16, 2007 3.0-1-31 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Temporary Cover<br />

Precast Top Cap On Stack of Canisters<br />

Temporary Cover<br />

10'-2.5"<br />

Grouted<br />

<strong>LLRW</strong><br />

Grouted<br />

<strong>LLRW</strong><br />

10'-2.5"<br />

Grouted<br />

<strong>LLRW</strong><br />

Grouted<br />

<strong>LLRW</strong><br />

1.5<br />

12"<br />

Precast Footing Pad<br />

Precast Footing Pad<br />

Figure 3.0-1-10. Typical Canister Stacking Configuration<br />

March 16, 2007 3.0-1-32 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Figure 3.0-1-11. Precast Cylindrical Footing Pad<br />

March 16, 2007 3.0-1-33 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Figure 3.0-1-12. Precast Rectangular Footing Pad<br />

To optimize the load-carrying capacity of the canisters, structural strength concrete grout<br />

(2,000 pounds per square inch (psi) at 28 days) was selected for filling internal canister voids<br />

after waste packages have been loaded. This is illustrated for a cylindrical canister in Figure 3.0-<br />

1-13 and a rectangular canister in Figure 3.0-1-14. Note that each of these figures shows only<br />

one possible scenario for waste container placement within a cylindrical or rectangular canister;<br />

other possibilities for waste container types and configurations are shown in Appendix 5.4.1.<br />

In addition to filling all voids within the canister, the grout also forms a series of structural<br />

partitions between the placed drums and boxes that function in compression. These cast-in-place<br />

structural grout members are laterally constrained by the waste containers in the canister. The<br />

grout layer immediately inside the precast canister also contributes to structural function by<br />

enlarging the area subject to compression. The composite action of the structural grout on the<br />

interior of the canisters was counted on only for compression loads. The grout was not counted<br />

on in flexure to increase the bending capacity of the wall or slab if the grout was in tension. The<br />

grout was neglected in this case when it was in tension. No credit was taken in the design for the<br />

reinforcing offered by the steel containers of <strong>LLRW</strong> cast with the grout. However, the formed<br />

shape of the steel containers was counted on to keep the grout in position as it was poured into<br />

the canister. The lateral restraint of the steel container was also counted on to hold the cured<br />

grout in contact with the precast canister walls to produce composite action under compression<br />

March 16, 2007 3.0-1-34 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

or bearing loads. Another benefit is that the grout effectively fills voids. It is specified with<br />

maximum slump so that while maintaining its structural strength of 2,000 psi it will flow and fill<br />

voids.<br />

Figure 3.0-1-13. Cylindrical Canister with Grouting<br />

Canisters will be separated by a minimum space of 12 inches so that sand/flowable fill can be<br />

placed as backfill material, and will be placed as specified in Appendix 5.5. A plan view<br />

illustration of canister spacing is provided in Figure 3.0-1-15.<br />

March 16, 2007 3.0-1-35 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Figure 3.0-1-14. Rectangular Canister with Grouting<br />

March 16, 2007 3.0-1-36 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

12" Minimum Spacing Between<br />

Canisters (typ.)<br />

12"<br />

Figure 3.0-1-15. Granular Fill Between Canisters<br />

Reinforced concrete covers are designed for use on the top canister of each canister stack, and<br />

are illustrated in Figure 3.0-1-16 and Figure 3.0-1-17. These will be used at various levels in the<br />

FWF-CDU and CWF, and will provide a working surface for operations personnel. They will<br />

also provide radiation shielding from internal contents, if necessary. A continuous, reinforced<br />

shotcrete slab is specified for the FWF-CDU and CWF top layer, and all canister stacks will be<br />

extended to approximately the same level in these units. The slab is designed one-foot thick with<br />

w6.5 x w6.5 welded wire fabric on 6-in x 6-in grids in two layers.<br />

May 1, 2007 3.0-1-37 Revision 12c


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Figure 3.0-1-16. Precast Cylindrical Canister Cover<br />

March 16, 2007 3.0-1-38 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Figure 3.0-1-17. Precast Rectangular Canister Cover<br />

The controlling load case for the canister design was the lowest level of the FWF. A 6-inch<br />

sidewall thickness was selected for the cylindrical canisters based on this placement. Sidewalls<br />

for the rectangular canister were selected at 8 inches. Out-of-plane shear forces dictated the<br />

design thickness of the canister bottom pads and covers. For the canisters located at the base of<br />

the FWF unit, the footing pad distributes the large soil pressures to the canister walls without<br />

shearing the canister floor. This canister design exceeds service demands for the CWF. Figure<br />

3.0-1-18 provides an illustration of the cylindrical canister dimensions, and Figure 3.0-1-19<br />

illustrates dimensions of the rectangular canister.<br />

March 16, 2007 3.0-1-39 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Figure 3.0-1-18. Cylindrical Canister Dimensions<br />

March 16, 2007 3.0-1-40 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Figure 3.0-1-19. Rectangular Canister Dimensions<br />

March 16, 2007 3.0-1-41 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

3.6 Disposal Unit Earthquake Stability<br />

During the disposal operations, the excavation and placement of canisters into the excavation<br />

will produce conditions that require stability analysis. Examples include the stacking of canisters<br />

and backfilling against stacked rows of canisters.<br />

The site-specific peak horizontal ground accelerations for the earthquake with a 2500-yr return<br />

period are only 0.04g (4% of gravity) at the bottom of the Federal site (120 feet below ground<br />

surface) and 0.05g (5% of gravity) at ground surface. The UBC/IBC ground acceleration for the<br />

site region was used in the canister design (0.10g). These levels of horizontal ground acceleration<br />

will not induce unstable conditions in the backfills or sliding or tipping of the canister. The<br />

earthquake induced inertial loads are of no consequence at these low ground acceleration levels,<br />

based on past experience with ground motion stability studies of similar soil slopes as well as<br />

similar rigid cylinder and block objects supported on flat surfaces, with variable coefficients of<br />

friction.<br />

The post-closure configuration of stacked canisters buried under 25 to 45 feet of multi-layer<br />

cover, as shown in Figure 3.0-1-1, Figure 3.0-1-2, and Figure 3.0-1-3, provide a highly stable<br />

configuration. The density and stiffness of the buried materials (i.e. canisters, grout, and clay<br />

cover) is relatively close to the properties of the native in situ clay soils that surround the<br />

excavation. Under dynamic earthquake motions there will be little soil-structure interaction due<br />

to the close matching of stiffness and mass between fill and in situ soil. (Refer to the evaluation<br />

of structural stability of disposal units by numerical modeling with FLAC, Appendix 3.4.1.)<br />

One dimensional site soil profile analysis performed to assess the in situ soil seismic response<br />

with depth has demonstrated that the maximum shear strains in the canisters for PGA of 0.04 to<br />

0.05g would be on the order of 4E-05 in/in. Most of this strain will be concentrated in the soft<br />

granular fill between the stiff concrete canisters. However, conservatively assuming all the shear<br />

strain is concentrated in the canister walls and none in the granular fill, the computed shear strain<br />

induced shear stresses would be about 10% of the cracking strength of un-reinforced concrete.<br />

Even doubling or tripling the earthquake to 0.10g or 0.15g will not induce significant in-plane<br />

shear strains that could lead to over stress and cracking.<br />

In summary, this low level of ground acceleration and the lack of significant soil-structure<br />

interaction between canisters, fill and in situ surrounding clay soils lead to a structurally stable<br />

condition for the post-closure site configuration. Canister shifting and settlement leading to cap<br />

cracking is not credible under these conditions and levels of earthquake motion.<br />

3.7 Wind and Tornado<br />

Design wind pressures have little effect on the stability of the precast canisters during disposal<br />

operations. The massive concrete canisters, even empty, are not at risk of sliding or tipping from<br />

lateral wind gusts. These concrete canisters will not be subjected to high winds because they will<br />

be received from the manufacturer and immediately placed in the disposal unit. Even so, the<br />

canisters are conservatively intended to withstand a substantial (160-mph) wind gust.<br />

March 16, 2007 3.0-1-42 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

3.8 Non-Canister Waste Placement<br />

<strong>WCS</strong> proposes to dispose of stable Class A waste using alternative methods to meet the<br />

requirements of TAC 336.733. These alternatives methods are fully described in Appendix 5.4.1-<br />

2 along with the justification of their use.<br />

The proposed alternative FWF-NCDU is designed to provide structural stability (see<br />

Appendix 5.4.1-2) for non-canister waste. Most of the waste can be compacted directly in the<br />

waste cell at 90% of modified proctor at optimum moisture content. Compaction effectiveness<br />

will be verified using standardized construction placement methods and field test methods.<br />

Non-canister waste material includes soil (granular and aggregate matrix), rubble, and debris bulk<br />

materials that have been evaluated to meet the structural stability requirements proposed in<br />

Appendix 5.4.1-2 for disposal at <strong>WCS</strong>. The non-canister waste must meet waste profile approval<br />

criteria (including radiological, chemical, and structural requirements) prior to generator shipment<br />

and specific tests for acceptance for disposal once arrived at the <strong>WCS</strong> site. The generator has<br />

responsibility to demonstrate that waste profiles submitted for NCDU disposal will be within<br />

organic content limits and must provide geotechnical test information related to anticipated<br />

compaction characteristics, as indicated in the Waste Acceptance Plan (WAP) (Appendix 5.2-1).<br />

Additional details on these criteria and evaluation are presented in Appendix 5.4.1-2. Non-canister<br />

waste material may also include clean fill and cover material utilized for radiological<br />

contamination control, as well as exempt material used for operational purposes, such as liner<br />

transitions or traffic ramp grading.<br />

Density control will be maintained by observation and by in situ density tests of the compacted<br />

stable Class A bulk waste. Stable Class A bulk waste not meeting the specified compaction<br />

requirements shall be reworked until the required density is achieved. (Refer to Appendix 5.5;<br />

LL-OP-7.1, LL-OP-7.2, and LL-OP-7.3.)<br />

3.9 FWF and CWF Cover Systems<br />

Cover system components, as illustrated in Figure 3.0-1-20 and Figure 3.0-1-21 and detailed in<br />

Drawings C1.18, C1.19, C2.43 and C2.44, are addressed individually, with departures between<br />

the CWF and FWF systems noted individually. The FWF and CWF cover systems both consist<br />

of three component cover systems: Performance Cover System, Biobarrier Cover System, and<br />

Evapotransporation Cover System. Each of these three component cover systems is made up of<br />

seven layers, as shown in Figure 3.0-1-20 and Figure 3.0-1-21. As shown, the primary difference<br />

between the FWF cover (Figure 3.0-1-20) and the CWF cover (Figure 3.0-1-21) is that the CWF<br />

does not include the 60-ml HDPE layer in the Performance Cover System. Other differences<br />

between the FWF and CWF covers only occur in the thickness of the red bed clay leaching fill<br />

layers, which result from differences in the depth of water placement between the FWF and<br />

CWF. The OAG layer is generally thinner in the FWF than in the CWF, thereby requiring<br />

thinner leveling fill layers.<br />

May 1, 2007 3.0-1-43 Revision 12c


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Xeric Vegetation<br />

Pea Gravel Mulch<br />

1' Native Conditioned Layer<br />

Evapotransporation<br />

Cover<br />

System<br />

2' Native Fine Material<br />

6 oz. Geotextile Fabric<br />

1' Sand Filter Material<br />

6 oz. Geotextile Fabric<br />

3' Biointrusion Barrier (cobble)<br />

Bio<br />

Intrusion<br />

Cover<br />

System<br />

Red Bed Clay<br />

Leveling Fill<br />

(Depth Varies)<br />

10 oz.Geotextile Fabric<br />

2' Lateral Drainage Layer<br />

Geocomposite Drain<br />

60 MIL HDPE (FML)<br />

Performance<br />

Cover<br />

System<br />

3' Low Permeability Red Bed<br />

Clay Performance Cover<br />

1' Shotcrete Layer<br />

Red Bed Clay<br />

Leveling Fill<br />

(Depth Varies)<br />

6 oz. Geotextile Fabric<br />

Waste*<br />

Note: * Figure as shown is for the<br />

FWF - CDU concrete canisters<br />

replaced by non-canister waste in<br />

the FWF - NCDU.<br />

Cover System Components<br />

Scale: NTS, Exploded View<br />

Figure 3.0-1-20. FWF Cover System<br />

March 16, 2007 3.0-1-44 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Xeric Vegetation<br />

Pea Gravel Mulch<br />

1' Native Conditioned Layer<br />

Evapotransporation<br />

Cover<br />

System<br />

2' Native Fine Material<br />

6 oz. Geotextile Fabric<br />

1' Sand Filter Material<br />

6 oz. Geotextile Fabric<br />

3' Biointrusion Barrier (cobble)<br />

Bio<br />

Intrusion<br />

Cover<br />

System<br />

Red Bed Clay<br />

Leveling Fill<br />

(Depth Varies)<br />

10 oz.Geotextile Fabric<br />

2' Lateral Drainage Layer<br />

Geocomposite Drain<br />

Performance<br />

Cover<br />

System<br />

3' Low Permeability Red Bed<br />

Clay Performance Cover<br />

1' Shotcrete Layer<br />

Red Bed Clay<br />

Leveling Fill<br />

(Depth Varies)<br />

6 oz. Geotextile Fabric<br />

Waste*<br />

Note: * Figure as shown is for the CWF.<br />

Cover System Components<br />

Scale: NTS, Exploded View<br />

Figure 3.0-1-21. CWF Cover System<br />

3.9.1 Performance Cover System<br />

The Performance Cover System is made up of seven layers in the FWF cover system and only<br />

six layers in the CWF cover system. The FWF layers are:<br />

• 2’ Lateral drainage layer<br />

• Geocomposite drain<br />

• 60-MIL HDPE (FML)<br />

• 3’ Low permeability red bed clay performance cover<br />

• 1’ Shotcrete layer<br />

March 16, 2007 3.0-1-45 Revision 12a


• Red bed clay leveling fill<br />

• 6 oz. Geotextile fabric<br />

APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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The only layer not in the CWF is the 60-ml HDPE, which is included in the FWF to satisfy<br />

RCRA requirements which are not applicable to the CWF.<br />

3.9.1.1 Red Bed Clay Leveling Fill<br />

The lower layer of red bed clay fill is placed directly on top of the waste and consists of red bed<br />

clay with interspersed sandstone. The red bed clay is highly consolidated reddish purple silty<br />

clay with an average combined (red bed clay and sandstone) low permeability of 1E-07 cm/sec.<br />

This layer ranges from 0 to 11 feet thick and will be compacted to 95% of standard proctor. The<br />

red bed clay fill will be placed as a leveling layer on top of the waste to properly grade the<br />

disposal cell for placement of the performance cover and lateral drainage layer. The lower layer<br />

of red bed clay fill provides additional, redundant hydraulic protection from moisture infiltration.<br />

3.9.1.2 Shotcrete Layer<br />

The reinforced concrete header is the roof or cap portion of the high strength concrete barrier that<br />

envelops the CWF and FWF-CDU. The FWF-NCDU has an independent reinforced concrete<br />

header. The reinforced concrete header consists of a top and bottom layer of epoxy coated<br />

welded wire fabric embedded in a 1-foot thick high strength shotcrete layer. The compressive<br />

strength of the reinforced concrete header, constructed of shotcrete is 5,000 psi and the specified<br />

yield strength of the welded wire fabric is 60,000 psi.<br />

3.9.1.3 Low Permeability Red Bed Clay Performance Cover<br />

The performance cover for the FWF and CWF is a 3-feet thick layer of compacted, select clay.<br />

The performance cover is placed on top of the reinforced concrete header at an average slope of<br />

3% (FWF). A 60-mil HDPE FML will be placed on and in direct contact with the lowpermeability<br />

red bed clay in the FWF, but this synthetic membrane is not specified for the CWF.<br />

The average slope of the performance cover for the CWF is 4%. The performance cover clay<br />

material consists entirely of select red bed clay, without interspersed sandstone. The performance<br />

cover red bed clay will be compacted to 95% of standard proctor and optimum moisture.<br />

Specifications related to placement and testing are provided in Appendix 4.2.3. The general<br />

layout of the performance cover is provided on Drawings C1.44 and C2.59.<br />

3.9.1.4 Lateral Drainage Layer<br />

The 2-foot thick lateral drainage layer is placed above the performance cover at the same slope<br />

of the performance cover (3% FWF). The lateral drainage layer consists of hard, durable, angular<br />

pieces of sand and gravel having a specific gravity of no less than 2.65 and conforming gradation<br />

as specified in Appendix 4.2.3. The lateral drainage layer will permit water to flow at a minimum<br />

of 1E-04 cm/sec. A geocomposite will be installed below the sand and gravel material to<br />

promote drainage. The geotextile filter fabric is a non-woven needle punched, staple fiber, and<br />

polypropylene product. The lateral drainage layer provides a flow path for any water that may<br />

percolate through the upper red bed clay layer (described later) to run laterally into the existing<br />

sand and gravel lens generally present at the base of the OAG formation. The thickness, grade,<br />

March 16, 2007 3.0-1-46 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

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Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

and material composition of the lateral drainage layer are designed following U.S.<br />

Environmental Protection Agency (EPA) guidelines for covers and impoundments.<br />

3.9.2 Biobarrier Cover System<br />

The biobarrier system is an erosion protection and intruder protection cover system and consists<br />

of two components:<br />

• Leveling Fill Layer<br />

• Biobarrier Cover<br />

3.9.2.1 Red Bed Clay Leveling Fill<br />

Above the lateral drainage layer is another layer of red bed clay fill (upper layer). The upper<br />

layer of red bed clay fill consists of red bed clay and interspersed sandstone. The red bed clay is<br />

highly consolidated reddish purple silty clay with an average combined (red bed clay and<br />

sandstone) permeability of 1E-07 cm/sec. The upper red bed clay fill thickness varies with a<br />

minimum thickness of 7 feet and will be compacted to 95% of standard proctor. The red bed clay<br />

is used as fill material and provides another redundant low permeability cover over the disposed<br />

waste.<br />

3.9.2.2 Biobarrier Cover<br />

Above the upper red bed clay fill material is a protective layer and biobarrier/erosion barrier. The<br />

intruder protection requirement for the waste disposal unit is met in the placement of a minimum<br />

of 5 meters (16.4 feet) of earthen cover material over the waste. Waste in the FWF and CWF is<br />

covered with an average of 25 to 45 feet of material (about 7.6 to 13.7 meters). Included in this,<br />

on average 35-foot cover, at the base of the ET cover and above the red bed clay fill is a 6-oz<br />

geotextile filter fabric and 3-foot layer of cobble/ caliche rock. The geotextile filter fabric is a<br />

non-woven, needle punched, staple fiber, polypropylene filter fabric used to control migration of<br />

finer materials from entering the voids of the cobble protection. The cobble ranges in diameter<br />

from 4 to 12-inches as specified. The caliche rocks are stage 5 and 6 calichified boulders<br />

consisting of sands and gravels which are difficult to fracture. This zone of cobble acts as a<br />

biobarrier layer to protect against burrowing animals and roots from vegetation as research<br />

indicates in DePoorter, 1982. The addition of the caliche rock will provide protection that<br />

exceeds the recommended intrusion barrier depth recommended by Cline, 1979, Cine et al.,<br />

1982, and Hakonson, 1986. This layer also serves as a deterrent to any potential erosion of the<br />

lower cover layers.<br />

3.9.3 Evapotranspiration (ET) Cover<br />

The ET cover is an alternative cover system designed to store water until it is either transpired<br />

through vegetation or evaporated from the soil surface (USEPA 2003). There are three layers<br />

that comprise the ET cover:<br />

• 1’ Native conditioned layer<br />

• 2’ Native fine material<br />

• 1’ Sand filter material<br />

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LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

3.9.3.1 Native Conditioned Layer<br />

The upper layer is a one-foot course of native material conditioned to support native vegetation<br />

at the site. This conditioned layer provides a growth zone for vegetation. The ET cover will be<br />

vegetated with locally hardy grasses, such as Side Oats Grama, Switchgrass (Blackwell), Blue<br />

Grama, Plains Bristlegrass, Sand Dropseed, Buffalo grass, Ortega et al. (1997) and Andrews<br />

County NRCS office, or similar varieties (NRCS 2002, TxDOT 2004). For further description of<br />

the site flora refer to the Ecological Assessment (Appendix 2.9.1). Due to the arid climate and<br />

difficulty maintaining vegetation in the area, the cover surface will also receive a 1-inch thick<br />

layer of 0.25-inch diameter on average to act as a pea gravel mulch to reduce initial moisture<br />

loss, wind/soil erosion, and loss of seeds. Organic material is added to the pea gravel mulch to<br />

promote initial plant germination. This top layer of the ET cover complements site characteristics<br />

and ecological environment.<br />

3.9.3.2 Native Fine Material Layer<br />

The next layer in the ET cover is a 2-foot thick moisture retention layer of native fine material.<br />

This layer is intended to provide a moisture retention layer for surface plant root development,<br />

which is important for transpiration and minimizing surface erosion. The layers of the ET cover<br />

will be placed at a maximum compaction of 85% of standard proctor.<br />

3.9.3.3 Sand Filter Material Layer<br />

Below the moisture retention soil will be a one-foot thick layer of graded sand to provide a<br />

capillary break between the topsoil layers and the underlying clay materials. This layer provides<br />

amplified surface tension at the bottom of the moisture retention layer creating increased water<br />

retention capabilities of the upper layer or root zone. The gradation of this layer is specified as<br />

gravelly sand filter material, and will be free from organic matter.<br />

3.9.4 Cover Material Specification<br />

Geotextile filter fabric and soil filter layers shall satisfy the following design criteria:<br />

D15 of the filter / D85 of overlaying soil 4 TO 5<br />

Gravel-sand mixture shall be free from organic matter and shall conform to the following gradation:<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

3/4 inch 100<br />

3/8 inch 70-100<br />

No. 4 55-100<br />

No. 10 35-95<br />

No. 20 20-80<br />

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U.S. STANDARD SIEVE SIZE<br />

APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

PERCENT BY WEIGHT PASSING<br />

No. 40 10-5<br />

No. 100 0-2<br />

Sand shall be clean and free from dust, clay, loam, or vegetation and shall be graded from coarse<br />

to fine to meet the following requirements:<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

3/8 inch 100<br />

No. 4 95-100<br />

No. 8 80-95<br />

No. 16 50-85<br />

No. 30 5-60<br />

No. 50 5-30<br />

No. 100 0-10<br />

Pea gravel shall be free from organic matter and conform to the following gradation<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

3/8 inch 100<br />

No. 8 0-5<br />

Gravel used for drainage layer shall be composed of hard, durable, angular pieces having a<br />

specific gravity of not less than 2.65 and conform following gradation:<br />

U.S. STANDARD SIEVE SIZE<br />

PERCENT BY WEIGHT PASSING<br />

1 - 1-1/2 inch 100<br />

3/4 inch 30-75<br />

1/2 inch 15-55<br />

1/4 inch 0-5<br />

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APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

3.9.5 Long-Term Integrity of the Cover<br />

In order to provide long-term integrity of the cover system, it has been designed in accordance<br />

with the general guidance requirements described in the US Department of Energy reference<br />

Growing a 1,000-Year Landfill Cover (Waugh 2000 app). Included here are descriptions of the<br />

three design initiatives covered in that paper including predictive models, existing landfill cover<br />

data, and natural analogs.<br />

Numerous state-of-the-art predictive models have been utilized to capture the conditions at the<br />

facilities including; SWAT, HELP, VS2Di, TOUGH2, SWIFT II, FLAC, SAP, MicroShield®<br />

and RESRAD. Most of these models have utilized actual site data from characterization while<br />

others have used literature or expert based lower bounds or best estimate values. These models<br />

(including HELP as explicitly listed by Waugh) include near-term and predictions of future<br />

conditions and thereby demonstrate the long-term sustainability of the site.<br />

Existing Uranium Milling Tailings Remedial Action (UMTRA) covers, with special emphasis on<br />

those closest to the proposed site within the state of Texas, were examined for monitoring data<br />

and design guidance (USDOE 2004). In conjunction with this, DOE’s Long-term Surveillance<br />

and Maintenance (LTSM) program created the Long-Term Performance (LTP) project to<br />

evaluate how changes in UMTRA disposal cell environments, both ongoing changes and<br />

projected changes over hundreds of years, may alter cover performance. A review of some of the<br />

western UMTRA site Long-Term Surveillance Plans were conducted but actual landfill<br />

performance data was not located (USDOE 1997). As noted by Waugh (2000), many existing<br />

research facilities were conceived to address near-term performance issues, as well as model<br />

verification, but monitoring has been repeatedly discontinued, and complete monitoring data sets<br />

are rare. Some of this information (LTSP’s) has been incorporated into the post-closure<br />

monitoring plan appendix for the site thereby fostering long-term stability and sustainability of<br />

the site. The design of the cover, for long-term stability and sustainability, also draws upon case<br />

studies and research on alternative covers at 64 landfill sites (demonstration projects and fullscale<br />

operating facilities) conducted by the Interstate Technology and Regulatory Council (ITRC<br />

2003a, 2003b).<br />

The long-term integrity and sustainability of the cover has been confirmed by examination of a<br />

comparative analog site. In particular the Applicant has examined archeological features at the<br />

abutting Louisiana Energy Services (LES) site. This site is located directly west of the <strong>WCS</strong><br />

property. Because of its proximity of the LES site to <strong>WCS</strong> the physical attributes are very<br />

comparable including similar physical (slope, vegetative, etc.) and geological characteristics.<br />

Evidence suggests that the LES site has provided an environment and surface features that have<br />

sustained artifacts for a significant period of time. Therefore similar soils (sand), vegetation<br />

(grasses and some shrubs), and limited areas of rock (gravel) observed where artifacts were<br />

located at the LES site are used in the Applicant’s cover design. The final grades, very mild in<br />

slope and the provision of permanent gentle berms will be similar to the LES and existing <strong>WCS</strong><br />

topography. Though anecdotal in nature, such applications will provide a long-term sustainable<br />

cover that is complimentary and very similar to the existing land and environment of west Texas<br />

and eastern New Mexico.<br />

March 16, 2007 3.0-1-50 Revision 12a


3.10 Prevention of Bathtubbing<br />

APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

The regulatory provision to prevent bathtubbing in waste disposal units is to ensure that seepage<br />

accumulation or ponding does not occur, so that waste does not become saturated and that<br />

contaminants are not mobilized. This provision can be generally satisfied by requiring that its<br />

bottom be less pervious than its cap over the life of the system.<br />

The prevention of potential bathtubbing seepage behavior of the FWF and CWF is based upon<br />

the following information from other available analyses, including: rainfall data in Appendix<br />

2.3.1, climate studies in Appendix2.3.3-1, deformation (FLAC geo-mechanical modeling) in<br />

Appendix 3.4-1, permeabilities (material tests) in Appendix 2.6.1, and hydrology (HELP and<br />

VS2Di model) in Appendices 8.0-6 and 3.6.2 respectively.<br />

The hydrologic regime for the FWF and CWF is derived from a partially saturated system in<br />

semi-arid climate with small amounts of seepage source water. The designed system seepage<br />

performance to prevent bathtubbing arises from combined effects demonstrated from results of<br />

related analyses. The condition to be satisfied is a steady-state (equilibrium) condition assumed<br />

consistent with the poro-mechanics of the long term design life.<br />

The prevention of bathtubbing within the FWF and CWF systems is accomplished with<br />

redundancies from the following four progressive seepage protections: inflow diversion,<br />

permeability compatibility, long term low moisture conditions, and a contingency for unforeseen<br />

potential future seepage. Each is described below in more detail:<br />

First, diversion of nearly all inflow is achieved using three progressive protective phases. The<br />

first is a sloping surface cover. The second is an evapo-transpiration cover (Alternative cover).<br />

The third is a secondary granular drainage layer on top of the sloping clay Performance cover.<br />

These three layers combine to drastically reduce potential seepage quantities from current<br />

conditions.<br />

Hydrologic analysis and the subsurface site model confirm that diverted seepage water and<br />

natural moisture adjacent to the FWF and CWF does not collect locally, but rather bypasses and<br />

is further diverted away from the site. This is due to natural slopes and processes associated with<br />

the site location at the crest of the red bed ridge.<br />

Second, compatible permeability values are achieved between the performance cover and natural<br />

clays underlying the FWF and CWF systems. The design provides that seepage through the<br />

cover is at the same rate as bottom drainage out of the system. This creates a uniform system flux<br />

(seepage inflow rate = seepage outflow rate) for the small residual potential seepage that is not<br />

diverted.<br />

The designed uniform flux is shown to be maintained over the life of the system based upon<br />

findings of the stability design. The FLAC model indicates relatively small post-construction<br />

settlements and deformations of the performance cover material, within its range of ductility and<br />

with small differential settlements. Laboratory material testing validated that permeability<br />

performance is not compromised by the planned range of deformations.<br />

Third, a low moisture condition will develop in the underlying natural clays from reduced<br />

seepage because of the diverted water by the cover systems. The zone of reduced moisture<br />

content will grow over time to a distance where equilibrium with surrounding capillary moisture<br />

March 16, 2007 3.0-1-51 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

gradients are developed. Thereafter the zone of reduced moisture reaches a relatively steady<br />

state.<br />

And fourth, a contingency for some future unanticipated future condition of additional moisture<br />

is provided by the zone of reduced moisture in underlying natural clays. Should an unforeseen<br />

seepage event or mechanism develop, producing a seepage rate greater than the drainage<br />

(outflow) rate into the surrounding clay, a significant period of time would be available to<br />

investigate and remedy the condition while the dry underlying natural clays resume their former<br />

moisture content. Any moisture restoration effect would only occur from the seepage inflow<br />

differential in excess of the drainage rate, as a precursor to any bathtubbing. This condition is not<br />

anticipated based on the discussion of compatible permeability values and condition described<br />

above.<br />

By providing multiple phases of moisture diversion and maintaining inflow permeability equal to<br />

or less than the bottom liner drainage rate, a condition of reduced moisture content is developed<br />

in the waste system. A reserve is also created in the surrounding natural soils to accommodate<br />

potential future unforeseen seepage fluctuations. The potential for bathtubbing is effectively<br />

mitigated with additional contingencies. Because of the robust cover system design and the<br />

location of the site on the red bed ridge, seepage water is diverted away from the site and no<br />

bathtub will be created.<br />

March 16, 2007 3.0-1-52 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

2' Sand drainage layer, sloped<br />

3' Compacted Red Bed clay, sloped<br />

1' Reinforced concrete barrier (Shotcrete)<br />

Red Bed leveling layer<br />

Waste<br />

2' Sand filter<br />

1' Reinforced concrete barrier (Shotcrete)*<br />

1' Sand drainage<br />

3' Compacted Red Bed clay<br />

*The botton and side wall portions<br />

of the Concrete Reinforced Barrier<br />

is not included in the FWF-NCDU.<br />

Figure 3.0-1-22. Cover and Liner System<br />

March 16, 2007 3.0-1-53 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

REFERENCES<br />

AASHTO, 2004. Standard Specifications for Transportation Materials and Methods of Sampling<br />

and Testing, 24th Edition, Washington, D.C. 4368 pp.<br />

ACI (American Concrete Institute), 2001. Guide to Durable Concrete, ACI 201.2R-01,<br />

Farmington Hills, MI. 41 pp.<br />

Buffington, L.C., and C.H. Herbel, 1965. Vegetational changes on a semi-desert grassland range<br />

from 1858 to 1963). Ecological Monographs 35:139-164.<br />

Casper, B.B., and R.B. Jackson, 1997. Plant competition underground. Annual Review of<br />

Ecology and Systematics. 28:545-570.<br />

Cline, J.F. (1979). “Biobarriers Used in Shallow Burial Ground Stabilization,” PNL-2918,<br />

Pacific Northwest Laboratory, Richland, WA. 15 pp.<br />

Cline, J.F., D.A. Cataldo, F.G. Burton, and W.E. Skiens, 1982. “Biobarriers Used in Shallow<br />

Burial Ground Stabilization,” Nuclear Technology, Vol. 58, pp. 150-153.<br />

Depoorter, G.L, 1982. “Shallow Land Burial Technology Development,” presentation to the<br />

Low-Level Waste Management Program Review Committee, Los Alamos National<br />

Laboratory, Los Alamos, NM.<br />

EPA (1989). “Final Covers on Hazardous Waste Landfills and Surface Impoundments,”<br />

Technical Guidance Document, EPA/530/SW-89/047, U.S. Environmental Protection<br />

Agency, Office of Solid Waste and Emergency Response, Washington, D.C., 39 pp.<br />

Hakonson, T.E, 1986. “Evaluation of Geologic Materials to Limit Biological intrusion of Low-<br />

Level Radioactive Waste Disposal Sites,” LA-10286-MS, Los Alamos National<br />

Laboratory, Los Alamos, NM.<br />

Helm, V., and T.W. Box, 1970. Vegetation and soils of two southern High Plains range sites.<br />

Journal of Range Management. 23:447-450.<br />

Jackson, R.B., L.A. Moore, W.A. Hoffmann, W.T. Pockman, and C.R. Linder, 1999. Ecosystem<br />

rooting depth determined from caves and DNA. Proceedings of the National Academy of<br />

Sciences (USA) 96:11387-11392.<br />

ICC (International Code Council), 2003. 2003 International Building Code®, Falls Church, VA.<br />

Interstate Technology and Regulatory Council (ITRC), 2003a. Technology Overview Using Case<br />

Studies of Alternative Landfill Technologies and Associated Regulatory Topics.(ALT-1).<br />

Alternative Landfill Technologies Team.<br />

Interstate Technology and Regulatory Council (ITRC), 2003b. Technical and Regulatory<br />

Guidance for Design, Installation, and Monitoring of Alternative Final Landfill Covers.<br />

(ALT-2). Alternative Landfill Technologies Team.<br />

Knopf, F.L, 1994. Avian assemblages on altered grasslands. Studies in Avian Biology No.<br />

15:247-257.<br />

McGregor, James, 1997. Reinforced Concrete: Mechanics and Design, James McGregor.<br />

Chapter 2, “The Design Process.” Upper Saddle River, New Jersey.<br />

March 16, 2007 3.0-1-54 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

McGregor, James, 1976. Safety and Limit States Design for Reinforced Concrete. Canadian<br />

Journal of Civil Engineering, Vol. 3, No. 4.<br />

NCDC (National Climatic Data Center), The Fujitsu Tornado Scale, National Oceanic and<br />

Atmospheric Administration (NOAA).<br />

Natural Resources Conservation Service (NRCS), 2002. Conservation Practice Standard, Critical<br />

Area Planting, Code 342-1. Sample Seeding Mixture. United States Department of<br />

Agriculture. Documents obtained from USDA – NRCS District Conservationist Andrews<br />

Field Office, Andrews, Texas.<br />

Ortega, I.M., F.C. Bryant, R.D. Pettit, and K. Rylander. 1997. Ecological Assessment of the Low<br />

Level Waste Depository, Andrews County, Texas. Final Report. Ecology Group, Texas<br />

Tech University.<br />

Scalon, B.R., R.C. Reedy, K.E. Kelley, and S.F.Dwyer. 2005. Evaluation of Evapotranspirative<br />

Covers for Waste Containment in Arid and Semiarid Regions in the Southwestern USA.<br />

Vadose Zone Journal 4:55-71, Soil Science Society of America.<br />

Schenk, H.J., and R.B. Jackson. 2002a. The global biogeography of roots. Ecological<br />

Monographs 72:311-328.<br />

Schenk, H.J., and R.B. Jackson. 2002b. Rooting depths, lateral root spreads and belowground/above-ground<br />

allometries of plants in water-limited ecosystems. Journal of<br />

Ecology 90:480-494.<br />

Texas Department of Transportation (TxDOT). 2004. Standard Specifications for Construction<br />

and Maintenance of Highways, Streets, and Bridges. Item 164, Seeding for Erosion<br />

Control, pp. 103 to 115.<br />

United States Department of Energy (USDOE). 2004. Falls City, Texas, Disposal Site Fact<br />

Sheet. Office of Legacy Management, Grand Junction, CO.<br />

United States Department of Energy (USDOE). 1997. Long-Term Surveillance Plan for the Falls<br />

City Disposal Site, Falls City Texas. (LTSP) Office of Legacy Management, Grand<br />

Junction, CO.<br />

United States Environmental Protection Agency (USEPA). 2003. Evapotranspiration Landfill<br />

Cover Systems Fact Sheet. Solid Waste and Emergency Response. EPA 542-F-03-015.<br />

Waugh, W.J. 2000 app. Growing a 1,000-Year Landfill Cover. U.S. Department of Energy<br />

(USDOE), Study for MACTEC Environmental Restoration Services. Grand Junction,<br />

CO.<br />

Wong, I, et al., 2004, Seismic Hazard Evaluation of the <strong>WCS</strong> Waste Disposal Facility, Andrews<br />

County, Texas, URS Corporation, San Francisco, CA.<br />

March 16, 2007 3.0-1-55 Revision 12a


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Attachment A: Building Descriptions<br />

March 16, 2007 3.0-1-56 Revision 12a


The proposed Waste Staging and Vehicle Decontamination Buildings are Pre-Engineered Metal Building<br />

(PEMB) structures with reinforced concrete foundation walls per the Structural Narrative. An exposed<br />

surface reinforced concrete floor slab serves the vehicular accessed areas of the buildings. A sloped 4-<br />

inch height containment curb is provided on the interior of the buildings at the perimeter. Interior clear<br />

height to bottom of structure is 18’-0”. Fiberglass insulation batts are sandwiched in the cavity space of<br />

the PEMB wall construction. Steel bollards protect structural frames and door openings. Exterior<br />

vehicular doors are overhead-insulated sectional type. Exterior man doors are 3’-0” wide steel with steel<br />

frame.<br />

CWF WASTE STAGING BUILDING<br />

The building will contain a vehicular pull through bay and a separate vehicular access bay for back up<br />

access to the staging platform of the staging area. Exterior walls are composed of exposed concrete block<br />

from floor to four feet above the floor, and metal wall panels from the block to the eave height of the<br />

building. Interior steel framed walls are faced with metal liner panels. A minimal slope standing seam<br />

roof unit is lined with metal liner panels on the interior side. The sampling room shall have hollow metal<br />

doors and frames. The overhead door between rooms shall be a metal panel type and have weather seals<br />

on all edges. Interior perimeter walls of the sampling room are fiberglass reinforced panels on metal<br />

studs with acoustical insulation, and the ceiling is exposed. The sampling room includes a plastic<br />

laminated countertop as a work surface and a hooded exhaust system as outlined in the Mechanical<br />

narrative. The 4 foot elevated staging area is accessed by forklifts from a ten-foot wide concrete ramp,<br />

and by truck trailers at the dock area.<br />

CWF VEHICLE DECONTAMINATION BUILDING<br />

The building will contain a single inspection and decontamination bay. Exterior walls are composed of<br />

metal wall panels from floor to eave height of the building. A minimal slope standing seam metal roof is<br />

lined with FRP panels on the interior side. Interior steel framed walls are also faced with FRP liner<br />

panels. A sloped trench drain is centered in the 2% sloped concrete floor and drains into a containment<br />

sump. Galvanized metal grating will cover the trench.<br />

FEDERAL WASTE FACILITY<br />

FWF WASTE STAGING AND VEHICLE DECONTAMINATION BUILDINGS<br />

The proposed Waste Staging and Vehicle Decontamination Buildings are Pre-Engineered Metal Building<br />

(PEMB) structures with reinforced concrete foundation walls per the Structural Narrative. An exposed<br />

surface reinforced concrete floor slab serves the vehicular accessed areas of the buildings. A sloped 4-<br />

inch height containment curb is provided on the interior of the buildings at the perimeter. Interior clear<br />

height to bottom of structure is 18’-0”. Fiberglass insulation batts are sandwiched in the cavity space of<br />

the PEMB wall construction. Steel bollards protect structural frames and door openings. Exterior<br />

vehicular doors are overhead-insulated sectional type. Exterior man doors are 3’-0” wide steel with steel<br />

frame.<br />

March 16, 2007<br />

PAGE 2<br />

ARCHITECTURAL NARRATIVE<br />

Revision 12a


FWF WASTE STAGING BUILDING<br />

The building will contain a vehicular pull through bay and a separate vehicular access bay for back up<br />

access to the staging platform of the staging area. Exterior walls are composed of exposed concrete block<br />

from floor to four feet above the floor, and metal wall panels from the block to the eave height of the<br />

building. Interior steel framed walls are faced with metal liner panels. A minimal slope standing seam<br />

roof unit is lined with metal liner panels on the interior side. Interior office and sampling room shall have<br />

hollow metal doors and frames. The overhead door between rooms shall be of the coiling type and have<br />

weather seals on all edges. The sampling room walls are fiberglass reinforced wallboard on metal studs<br />

with acoustical insulation, and the ceiling is fiberglass reinforced panels fastened to the purlins. The<br />

sampling room includes a plastic laminated countertop as a work surface and a hooded exhaust system as<br />

outlined in the Mechanical narrative. The 4 foot elevated staging area is accessed by forklifts from a tenfoot<br />

wide concrete ramp, and by truck trailers at the dock area.<br />

FWF VEHICLE DECONTAMINATION BUILDING<br />

The building will contain a single inspection and decontamination bay. Exterior walls are composed of<br />

metal wall panels from floor to eave height of the building. A minimal slope standing seam metal roof is<br />

lined with FRP panels on the interior side. Interior steel framed walls are also faced with FRP liner<br />

panels. A sloped trench drain is centered in the 2% sloped concrete floor and drains into a containment<br />

sump. Galvanized metal grating will cover the trench.<br />

March 16, 2007<br />

PAGE 3<br />

ARCHITECTURAL NARRATIVE<br />

Revision 12a


MECHANICAL NARRATIVE<br />

CODE REQUIREMENTS<br />

All of the facilities shall be constructed to comply with the 2003 IBC and the applicable local<br />

codes.<br />

COMMON FACILITIES<br />

Administrative Building and TCEQ Building<br />

The administrative offices and TCEQ offices are adjacent to each other and shall be served by<br />

one heating, ventilation and cooling system. The HVAC system shall consist of one packaged<br />

heating and cooling system with variable air volume and variable air temperature control to<br />

condition the spaces. The packaged unit shall be located on grade outside of the Administrative<br />

Building. Heat will be provided by electric resistance heat, located in the packaged unit. The<br />

system shall utilize a variable volume and temperature control zoning system. Variable air<br />

volume (VAV) boxes shall be utilized throughout the building for control of individual zones.<br />

Each VAV box shall have its own thermostat. A bypass VAV box shall maintain a constant<br />

volume of air to always pass over the DX coil, while maintaining the desired amount of air in<br />

each zone. All VAV boxes serving exterior office spaces will achieve a minimum air volume to<br />

maintain the minimum outside air requirement for each space. All VAV boxes serving interior<br />

spaces and conference rooms will maintain a minimum of 50% of the maximum air flow. All<br />

conference rooms shall have a supplementary fan that will bring corridor air into the space when<br />

occupied to help maintain code required fresh air flow.<br />

There are a number of toilet rooms, locker rooms and shower rooms throughout the building. All<br />

shall be exhausted to meet the requirements of the 2003 International Mechanical Code. The<br />

toilet room exhaust fans are designed to operate with the light switches in each room. The locker<br />

room exhaust fans are designed to operate continuously from 7 am to 6pm, Monday through<br />

Friday as well as the shower area exhaust fans.<br />

Guard House<br />

The guard house consists of three rooms. The guard room and driver inspector rooms will each<br />

be served by individual ductless split systems. The indoor heating and cooling units will have<br />

direct expansion coils, will be ceiling mounted and accommodate the required amount of outside<br />

air, per the drawing schedule. The outdoor units will be heat pumps providing heating and<br />

cooling. The units shall automatically adjust from heating to cooling as the thermostat requires.<br />

The third room is the toilet room. It will be heated and ventilated with an electric cabinet heating<br />

unit with a unit-mounted adjustable thermostat and an exhaust fan that will operate with the light<br />

switch. Refer to the drawing schedules for appropriate heating and exhaust quantities.<br />

Laboratory<br />

Individual packaged bag-in/bag-out filters and utility set exhaust fans will be provided to serve<br />

each laboratory hood. Individual packaged 100% outside air units with direct expansion (dx)<br />

cooling, and electric heat will provide tempered make-up air to each laboratory room with hood,<br />

in the same amount as the exhaust air. The individual 100% outside air units will operate in<br />

conjunction with the individual laboratory hood exhaust fans. The supply air temperature of the<br />

make up air unit will be controlled by a duct mounted thermostat (set at 75 degrees F, adjustable).<br />

Both the packaged make up air unit and the filter and exhaust systems will be located at grade<br />

level.<br />

March 16, 2007 PAGE 1 Revision 12a


The large laboratory room #1 shall be served by a separate fan coil unit with 20% outside air, dx<br />

cooling, electric heat, and remote air-cooled condensing unit. The fan coil unit will operate as<br />

required to maintain the room temperature setpoint at the wall mounted thermostat. Two small<br />

exhaust fans will be located in the laboratory hood rooms, room 2 and 3. These exhaust fans will<br />

operate when the fan coil unit is on to maintain temperature and positive flow from the large<br />

laboratory thru rooms 2 and 3.<br />

COMPACT WASTE FACILITY<br />

CWF Waste Staging Building<br />

Staging:<br />

In the truck parking and staging area an exhaust fan / filter housing unit will be provided with an<br />

associated exhaust grille in one wall and an outside air intake louver will be provided on the<br />

opposite side of the building. The fan has been sized to exhaust and maintain 50 FPM across one<br />

fully open overhead door, assuming one door is open at any given time for a truck to enter or a<br />

truck to leave. When all doors are closed the variable speed drive at the exhaust fan shall ramp<br />

down to maintain a slight negative pressure in the building. During cold weather, the exhaust fan<br />

will slow down to exhaust a limited amount of air through the louvers to maintain a slight<br />

negative pressure in the building. A manual switch mounted on the variable frequency drive<br />

(VFD) with an on/off switch will activate the exhaust fan whenever the space is occupied. The<br />

VFD will control the exhaust fan to maintain a slight negative pressure. The intake opening will<br />

be equipped with a barometric damper which will open whenever the fan is activated. A 30/30<br />

pre-filter and HEPA filter with bag-in/bag-out housing will be provided in the exhaust fan<br />

system. All ductwork shall be stainless steel and the grilles and diffusers shall be aluminum.<br />

Electric unit heaters suspended from the building structure shall provide enough heat to maintain<br />

the space temperature at 65° F (adjustable) while the exhaust system is operating at the minimum<br />

flow setting. The design assumes the doors will be closed the vast majority of time and during<br />

cold weather the trucks will enter and the door will be immediately closed. The electric unit<br />

heaters are not intended by this design to heat the building under full exhaust situations.<br />

Sampling:<br />

A slotted hood will be provided in the Sampling Room at the wall opposite the overhead door to<br />

capture air at the work area.. An exhaust fan will draw air from the hood through a HEPA bagin/bag-out<br />

filter system. This system will be equipped with a 30/30 pre-filters and HEPA final<br />

filters. The bag-in-bag-out system will be located outside at grade level to allow easy access. A<br />

100% outside air unit will provide tempered make up for the exhaust. This space must maintain<br />

negative pressure, relative to the staging area while occupied. A manual on/off switch will be<br />

provided so that the fan and make up air unit can be activated before entering the Sampling<br />

Room. The unit shall be manually shut off, no timer included. An electric unit heater will be<br />

provided in the room for heat during times that the hood is not in operation, therefore the make up<br />

air unit is not intended to run at any times other than when exhaust fan runs.<br />

CWF Vehicle Decontamination Building<br />

A exhaust fan / filter housing unit, exhaust and intake louvers, and electric unit heaters similar to<br />

the Staging Building will be provided.<br />

A split system, with an outdoor air cooled condensing unit with direct expansion coils will<br />

provide cooling for the storage and changing rooms. Ductwork shall be stainless steel and grilles<br />

and diffusers to be aluminum.<br />

March 16, 2007 PAGE 2 Revision 12a


FEDERAL WASTE FACILITY<br />

FWF Waste Staging Building<br />

Staging:<br />

In the truck parking and staging area an exhaust fan / filter housing unit will be provided with an<br />

associated exhaust grille in one wall and an outside air intake louver will be provided on the<br />

opposite side of the building. The fan has been sized to exhaust and maintain 50 FPM across one<br />

fully open overhead door, assuming one door is open at any given time for a truck to enter or a<br />

truck to leave. When all doors are closed the variable speed drive at the exhaust fan shall ramp<br />

down to maintain a slight negative pressure in the building. During cold weather, the exhaust fan<br />

will slow down to exhaust a limited amount of air through the louvers to maintain a slight<br />

negative pressure in the building. A manual switch mounted on the variable frequency drive<br />

(VFD) with an on/off switch will activate the exhaust fan whenever the space is occupied. The<br />

VFD will control the exhaust fan to maintain a slight negative pressure. The intake opening will<br />

be equipped with a barometric damper which will open whenever the fan is activated. A 30/30<br />

pre-filter and HEPA filter with bag-in/bag-out housing will be provided in the exhaust fan<br />

system. All ductwork shall be stainless steel and the grilles and diffusers shall be aluminum.<br />

Electric unit heaters suspended from the building structure shall provide enough heat to maintain<br />

the space temperature at 65° F (adjustable) while the exhaust system is operating at the minimum<br />

flow setting. The design assumes the doors will be closed the vast majority of time and during<br />

cold weather the trucks will enter and the door will be immediately closed. The electric unit<br />

heaters are not intended by this design to heat the building under full exhaust situations.<br />

Sampling:<br />

A slotted hood will be provided in the Sampling Room at the wall opposite the overhead door to<br />

capture air at the work area.. An exhaust fan will draw air from the hood through a HEPA bagin/bag-out<br />

filter system. This system will be equipped with a 30/30 pre-filters and HEPA final<br />

filters. The bag-in-bag-out system will be located outside at grade level to allow easy access. A<br />

100% outside air unit will provide tempered make up for the exhaust. This space must maintain<br />

negative pressure, relative to the staging area while occupied. A manual on/off switch will be<br />

provided so that the fan and make up air unit can be activated before entering the Sampling<br />

Room. The unit shall be manually shut off, no timer included. An electric unit heater will be<br />

provided in the room for heat during times that the hood is not in operation, therefore the make up<br />

air unit is not intended to run at any times other than when exhaust fan runs.<br />

FWF Vehicle Decontamination Building<br />

An exhaust fan / filter housing unit, exhaust and intake louvers, and electric unit heaters similar to<br />

the Staging Building will be provided.<br />

A split system, with an outdoor air cooled condensing unit with direct expansion coils will<br />

provide cooling for the storage and changing rooms. Ductwork shall be stainless steel and grilles<br />

and diffusers to be aluminum.<br />

FWF Inter-Modal Staging Building<br />

This building is used for storage and it is understood diesel trucks shall continue running their<br />

engines while being unloaded and loaded. There shall be two robust exhaust systems sized for<br />

1.5 cubic feet per minute per square foot of building area. The two exhaust fans will be located<br />

at the end of the building and at the center of the building with intake louvers at the far ends away<br />

from each of the fans. The ventilation design concept is to sweep the area with fresh air and then<br />

exhaust it out of the building. The fans shall be provided with variable speed drives so they can<br />

be adjusted during cold weather, the exhaust fan may slow down to exhaust only a minimal<br />

March 16, 2007 PAGE 3 Revision 12a


amount of air through the louvers. A pressure differential sensor will maintain proper negative<br />

pressure when the fan is in operation. The pressure differential setpoint will be adjustable at the<br />

variable speed drives. Two manual, wall mounted switches will activate the exhaust fan<br />

whenever the space is occupied. The variable speed drive will control the exhaust fan to maintain<br />

negative pressure. The intake opening will be equipped with a barometric damper which will<br />

open whenever the fan is activated.<br />

March 16, 2007 PAGE 4 Revision 12a


GENERAL<br />

<strong>LLRW</strong> FACILITY<br />

ELECTRICAL POWER , EMERGENCY POWER, VOICE, AND DATA<br />

SITE NARRATIVE<br />

The purpose of this narrative is to describe the electrical, voice , and data site distribution for the<br />

<strong>LLRW</strong> Facility. This narrative includes provisions for site lighting, power, security, fire alarm,<br />

and telecommunications.<br />

STANDARDS & REFERENCES<br />

The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />

adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />

differs, the most stringent interpretation shall apply.<br />

LAWS, REGULATIONS, AND STANDARDS:<br />

The following list of laws, regulations, and standards shall apply to the design of the electrical<br />

systems.<br />

• Federal Government Design Excellence Guidelines<br />

• UFC 4-010-01, DoD Antiterrorism Standards<br />

• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />

(NEC)<br />

• National Fire Protection Association (NFPA) 72, National Fire code, 2005 edition (NEC)<br />

• National Fire Protection Association (NFPA) 20, Installation of stationary pumps for Fire<br />

Protection 2003 edition<br />

• National Fire Protection Association (NFPA) 22, Water Tanks for Private Fire Protection<br />

2003 edition<br />

• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />

of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />

Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />

components which are UL listed and labeled and rated for short circuit interrupt and<br />

withstand ratings indicated.<br />

• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />

applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />

Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />

• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />

requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />

Structures" pertaining to transfer switches.<br />

• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />

Systems.<br />

• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />

• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />

90.1, Energy Guidelines<br />

• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />

TIA/EIA-B-1, General Requirements (including addenda)<br />

• Texas Government code<br />

MARCH 16, 2007 PAGE 1 REVISION 12A


SITE ELECTRICAL SERVICE<br />

Extension of the existing medium voltage (12,470V) electric power system will be required for<br />

connection to the <strong>LLRW</strong> Facility. The utility TXUED will extend the existing overhead service<br />

from the designated pole indicated on drawing ES-05 located south of the site. Overhead service<br />

including transmission poles, step down transformers, and service conductors will be provided as<br />

part of the service.<br />

Each building will be provided with a separately metered electrical service at a voltage and<br />

indicated on the building plans.<br />

Overhead service conductors, pole mounted transformers, surge arrestors, capacitors banks, and<br />

ground rods will be provided by the local utility company.<br />

EMERGENCY POWER<br />

A diesel stand-by generator will provide emergency power to the site. This generator will serve<br />

the fire pump, telecommunications and Data, intrusion detection, access control, CCTV, fire<br />

alarm, and site lighting. Automatic transfer switches in each building will be provided for<br />

switching from the normal power source to the emergency source upon power failure. Should<br />

power be interrupted to the site or to an individual building the generator will start and provide<br />

back-up power to the site or to the individual building systems where the loss has occurred.<br />

Emergency power on site will be installed in an underground duct bank system. The system is<br />

sub-divided into three loads.<br />

1. Fire Pump and associated Fire pump house electrical<br />

2. FWF Buildings<br />

3. CWF Buildings<br />

SITE AND EXTERIOR LIGHTING<br />

Pole mounted HID lighting will utilize a metal halide source and will be generator backed up.<br />

LIGHTING CONTROL<br />

Site lighting will be a controlled by photocell controlled lighting contactor with a hand/off/auto<br />

override switch for maintenance. A master switch will be provided in the Gate Building that will<br />

override all automatic controls and turn the site lighting on. Upon de-energizing this switch<br />

automatic controls will resume normal operation.<br />

UNDERGROUND CONDUIT SYSTEMS<br />

Hand holes with underground conduit systems will provide distribution for the data, voice,<br />

emergency power, and fire alarm systems. Fire alarm and power conduits will be continuous<br />

within the hand holes separating the systems. Interducts with in the conduits between the hand<br />

holes will be provided for the separation of services and cable types. All cables will be identified<br />

with service to and from within the hand holes. Emergency power conduits and distribution boxes<br />

located within the hand holes will also be identified and fire alarm conduits and pull boxes will be<br />

painted red. Underground conduits will be concrete encased where located under paved areas.<br />

MARCH 16, 2007 PAGE 2 REVISION 12A


SITE VOICE DISTIBUTION<br />

PBX for the site will be installed in the Administration / TCEQ Building. 25 pair telephone cables<br />

will provide voice conductivity between the Administration TCEQ building and all buildings on<br />

site. Telephone cables will be installed in an underground duct bank system as indicated on the<br />

site electrical plans.<br />

SITE DATA DISTRIBUTION<br />

<strong>WCS</strong> requested that a minimum 12-strands of multimode fiber optic cable Underground data<br />

service from Administration TCEQ building to the other buildings on site will be via a fiber optic<br />

cable originating in the Administrative building. <strong>WCS</strong> requested that a minimum 12-strands of<br />

50-micron multimode fiber optic cable link the Administration TCEQ with the other buildings on<br />

site. This service will be installed in an underground duct bank system as indicated on the site<br />

electrical plans.<br />

FIRE ALARM SYSTEM<br />

A master Fire alarm panel will be provided in the Gate Building to monitor the fire alarm systems<br />

in the Laboratory building, Warehouse, FWF staging, Fie Pump House, and the CWF Staging<br />

buildings. 6 strands of 50-micron multimode fiber optic will be used to link the individual<br />

building systems. Fire alarm communication cabling will be installed in an underground duct<br />

bank system as indicated on the site electrical plans.<br />

INTRUSION DETECTION SYSTEM<br />

Intrusion detection System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

ACCESS CONTROL SYSTEMS<br />

Access Control System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

CCTV<br />

CCTV System description is provided in the Confidential Security submittal and are being<br />

withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

PUBLIC ADDRESS SYSTEM<br />

A public address system will be provided with telephone interface that can be accessed from any<br />

telephone on site. amplifiers will be installed in each building telecommunication rack or cabinet.<br />

Ceiling mounted speakers will be installed in each office space with internal volume controls in<br />

the Administration, TECQ, Laboratory, and any space with a drop in type ceiling. In the<br />

laboratory areas with hood systems the speakers will need to have adjustments to allow for 10%<br />

over ambient. Exterior speakers shall be set at 15 watts each and shall be mounted on poles or the<br />

MARCH 16, 2007 PAGE 3 REVISION 12A


exterior of the building. This complete system shall be design build and information other than<br />

specifications on this system will not be included on the drawings.<br />

In all other areas and on the exterior of the buildings weatherproof horn type speakers will be<br />

installed. Amplifiers will be sized at 125% of the connected load. Mechanical rooms will be<br />

provided with wall mounted speakers. A Voice connection between the fire alarm system master<br />

in the gate building and the amplifiers in each building shall be made for emergency voice<br />

announcements for the site.<br />

MARCH 16, 2007 PAGE 4 REVISION 12A


<strong>LLRW</strong> FACILITY<br />

ADMINISTRATION AND TCEQ BUILDING<br />

ELECTRICAL NARRATIVE<br />

GENERAL<br />

The purpose of this narrative is to describe the electrical requirements for the Administration and<br />

TCEQ Building. The narrative includes provisions for lighting, power, fire alarm, and<br />

telecommunications.<br />

STANDARDS & REFERENCES<br />

The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />

adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />

differs, the most stringent interpretation shall apply.<br />

LAWS, REGULATIONS, AND STANDARDS:<br />

The following list of laws, regulations, and standards shall apply to the design of the electrical<br />

systems.<br />

• Federal Government Design Excellence Guidelines<br />

• UFC 4-010-01, DoD Antiterrorism Standards<br />

• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />

(NEC)<br />

• NFPA 72, National Fire Alarm Code, 2002 edition<br />

• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />

• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />

90.1, Energy Guidelines<br />

• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />

TIA/EIA-B-1, General Requirements (including addenda)<br />

ELECTRICAL SERVICE<br />

Extension of the existing medium voltage (12,470V) electric power system will be required for<br />

connection to the Administration / TCEQ building. Overhead service conductors , pole mounted<br />

transformers, surge arrestors, capacitors banks, and ground rods will be provided by the local<br />

utility company. Metering will be installed on the building with capability of being read over a<br />

telephone line.<br />

The pole mounted transformers will provide a 208Y/120 volt, 3-phase, 4-wire service for this<br />

building via an overhead service drop to the building.<br />

The secondary service equipment at this building will include weatherheads and utility metering,<br />

are to be provided as part of the construction contract.<br />

The service entrance conductors will be sized to comply with the NEC , and will terminate in a<br />

service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />

a main circuit breaker for maintenance.<br />

MARCH 16, 2007 PAGE 1 REVISION 12A


EMERGENCY POWER<br />

Emergency power will be provided from the site generator for connection to the site and building<br />

exterior lighting. An automatic transfer switch will be provided for switching from the normal<br />

power source to the emergency source upon power failure. UPS systems for backup of data<br />

systems will not be part of the project.<br />

LIGHTING<br />

Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />

Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />

specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />

fixture schedules included in the design package drawings.<br />

INTERIOR LIGHTING<br />

Interior fluorescent lighting fixtures indicated in the construction drawings shall utilize four-foot,<br />

32-watt, T8, fluorescent lamps. All lamps will have a minimum color temperature of 3500<br />

degrees Kelvin. Ballasts for fluorescent shall be high power factor and have a maximum THD of<br />

10%.<br />

Emergency egress lighting fixtures shall be provided with integral lamps as indicated on the plans<br />

and will be self-powered through a battery-pack accessory. See schedules for descriptions.<br />

Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />

wall-mounted emergency lights will be installed at each exit discharge and powered by the<br />

battery pack of the internal exit sign.<br />

Lighting in the shower areas will be damp location labeled.<br />

EXTERIOR LIGHTING<br />

Exterior HID lighting will utilize a metal halide source and will be generator backed up. Photo<br />

cell control will be used see lighting control section. .<br />

LIGHTING CONTROL<br />

Toggle style light switches will be provided for all spaces for local lighting control. Switches will<br />

be specification grade rated at 20 amps.<br />

Exterior lighting fixtures will be a controlled by photocell controlled lighting contactor with a<br />

hand/off/auto override switch for maintenance and an override connection in the guard shack .<br />

Offices, restrooms, mechanical and electrical spaces will be provided with occupancy sensors to<br />

meet energy code requirements.<br />

MARCH 16, 2007 PAGE 2 REVISION 12A


RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />

Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />

(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />

Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />

Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />

and side wired, screw pressure terminal, straight-blade type.<br />

Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />

subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />

will be provided with weatherproof covers.<br />

Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />

Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />

Motor starters will be provided for all motors. All multi-phase motor starters with internal<br />

overload protection, a hand/off/auto selector switches on the front covers along with hour meters.<br />

Combination motor starter / disconnect switches will be provided as indicated on the plans. Fuses<br />

will be provided for all motors other than those protected by HACR type breakers.<br />

All wiring within the building will be installed in conduit.<br />

VOICE AND DATA<br />

A complete turn key voice and data network will be provided for each building. The voice<br />

system will originate in this building for distribution to all other buildings on site. a new PBX<br />

will be provided by the owner or local phone company under a separate contract. Overhead<br />

copper conductors will distribute the voice services to each building and will ride on the pole line<br />

carrying the power service conductors.<br />

An incoming telephone voice cable will serve the entire site and will be properly terminated and<br />

protected inside the data room.<br />

An outgoing 150 pair voice cable will serve as a backbone for the inter-building distribution and<br />

will be properly terminated and protected at each end. Splice enclosures will be required at the<br />

poles where building connections are made.<br />

Voice cabling will extend to voice/data faceplates with category 6 cabling and be plenum rated if<br />

necessary.<br />

The data service to the other buildings on site will be via a fiber optic cable originating in the<br />

Administrative building. An overhead cable will be installed on the pole line along with the<br />

power and voice cabling. A minimum 12-strand, 50-micron multimode fiber optic cable will<br />

serve each building’s CCTV, data, and access control. Fiber patch panels and splice cabinets<br />

will be installed within the telecommunications room of the Administration / TCEQ building.<br />

Data cabling will extend to voice/data faceplates with category 6 cabling and be plenum rated if<br />

necessary.<br />

MARCH 16, 2007 PAGE 3 REVISION 12A


A 19” floor mounted equipment rack will house the fiber and data patch panel will be provided in<br />

the data services to each workstation’s faceplate.<br />

A core switch installed in the equipment rack will provide access to the base network.<br />

Data and voice system switches, routers, computers, are not part of the contract. Cabling, jacks,<br />

and pathways, are included in the contract.<br />

FIRE ALARM SYSTEM<br />

A fire alarm system is not required by International Building Code 2003.<br />

INTRUSION DETECTION SYSTEM<br />

Intrusion detection System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

ACCESS CONTROL SYSTEMS<br />

Access Control System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

CCTV<br />

CCTV System description is provided in the Confidential Security submittal and are being<br />

withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

GROUNDING<br />

At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />

installed. The ground rods/conductor connection shall be an exothermically welded. A<br />

grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />

ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />

and water service shall bonded to the ground system.<br />

LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />

A lightning protection system including air terminals and copper cabling will be provided. The<br />

system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />

equipment. Bare copper ground conductors shall tie all air terminals together and down<br />

conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />

around the building. The building metallic skin will be bonded to the lightning protection ground<br />

system.<br />

MARCH 16, 2007 PAGE 4 REVISION 12A


ELECTRICAL NARRATIVE<br />

<strong>LLRW</strong> FACILITY LABORATORY BUILDING<br />

GENERAL<br />

The purpose of this narrative is to describe the electrical requirements for the <strong>WCS</strong> laboratory<br />

building. The narrative includes provisions for lighting, power, fire alarm, and<br />

telecommunications.<br />

STANDARDS & REFERENCES<br />

The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />

adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />

differs, the most stringent interpretation shall apply.<br />

LAWS, REGULATIONS, AND STANDARDS:<br />

The following list of laws, regulations, and standards shall apply to the design of the electrical<br />

systems.<br />

• Federal Government Design Excellence Guidelines<br />

• UFC 4-010-01, DoD Antiterrorism Standards<br />

• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />

(NEC)<br />

• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />

of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />

Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />

components which are UL listed and labeled and rated for short circuit interrupt and<br />

withstand ratings indicated.<br />

• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />

applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />

Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />

• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />

requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />

Structures" pertaining to transfer switches.<br />

• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />

Systems.<br />

• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />

• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />

90.1, Energy Guidelines<br />

• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />

TIA/EIA-B-1, General Requirements (including addenda)<br />

ELECTRICAL SERVICE<br />

Extension of the existing medium voltage (12,470V) electric power system will be required for<br />

connection to the <strong>WCS</strong> laboratory building. Overhead service conductors , pole mounted<br />

transformers, surge arrestors, capacitors banks, and ground rods will be provided by the local<br />

utility company. Metering will be installed on the building with capability of being read over a<br />

telephone line.<br />

MARCH 16, 2007 PAGE 1 REVISION 12A


The pole mounted transformers will provide a 208Y/120 volt, 3-phase, 4-wire service for this<br />

building via an overhead service drop to the building. It is proposed that the Gate Building and<br />

the Laboratory building share the same power company transformer.<br />

Secondary service equipment at each building , will include weatherheads risers, utility metering,<br />

are to be provided as part of the construction contract.<br />

The service entrance conductors will be sized to comply with the NEC, and will terminate in a<br />

service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />

a main circuit breaker for maintenance.<br />

LIGHTING<br />

Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />

Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />

specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />

fixture schedule included in the construction documents.<br />

INTERIOR LIGHTING<br />

Interior fluorescent lighting fixtures indicated in the construction drawings shall utilize four-foot,<br />

32-watt, T8, fluorescent lamps. All lamps will have a minimum color temperature of 3500<br />

degrees Kelvin. Ballasts for fluorescent shall be high power factor and have a maximum THD of<br />

10%.<br />

Emergency egress lighting fixtures shall be provided with integral lamps as indicated on the plans<br />

and will be self-powered through a battery-pack accessory. See schedules for descriptions.<br />

Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />

wall-mounted emergency lights will be installed at each exit discharge and powered by the<br />

battery pack of the internal exit sign.<br />

EXTERIOR LIGHTING<br />

Exterior HID lighting will utilize a metal halide source. Photo cell control will be used see<br />

lighting control section. .<br />

Ballasts for both fluorescent and HID lamp sources shall be high power factor and have a<br />

maximum THD of 20%.<br />

LAMPS AND BALLASTS<br />

Interior fluorescent lighting fixtures indicated in the construction drawings shall utilize four-foot,<br />

32-watt, T8, fluorescent lamps. All lamps will have a minimum color temperature of 3500<br />

degrees Kelvin. Ballasts for fluorescent shall be high power factor and have a maximum THD of<br />

10%.<br />

Emergency egress lighting fixtures shall be provided with integral lamps as indicated on the plans<br />

and will be self-powered through a battery-pack accessory. See schedules for descriptions.<br />

MARCH 16, 2007 PAGE 2 REVISION 12A


Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />

wall-mounted emergency lights will be installed at each exit discharge and powered by the<br />

battery pack of the internal exit sign.<br />

Lighting Control<br />

Toggle style light switches will be provided for all spaces other than offices will be specification<br />

grade rated at 20 amps.<br />

Exterior lighting fixtures will be controlled by photocell controlled contactor with a hand/on/off<br />

switch for maintenance of the exterior lighting, and an override connection in the Gate Building. .<br />

RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />

Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />

(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />

Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />

Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />

and side wired, screw pressure terminal, straight-blade type.<br />

Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />

subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />

will be provided with weatherproof covers.<br />

Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />

Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />

Motor starters will be provided for all motors. All multi-phase motor starters with internal<br />

overload protection, a hand/off/auto selector switches on the front covers along with hour meters.<br />

Combination motor starter / disconnect switches will be provided as indicated on the plans. Fuses<br />

will be provided for all motors other than those protected by HACR type breakers.<br />

All wiring within the building will be installed in conduit.<br />

VOICE AND DATA<br />

A complete turn key voice and data network will be provided for each building. The voice<br />

system will originate in the administration building. Underground copper conductors will<br />

distribute the voice services to this building through the underground duct bank system.<br />

The 25-pair voice cable will serve the <strong>WCS</strong> Laboratory Building will be properly terminated and<br />

protected at each end.<br />

Voice cabling inside each building will extend to voice/data faceplates with category 6 cabling<br />

and be plenum rated if necessary.<br />

The data service to the Gate Building will be via a fiber optic cable originating in the<br />

Administrative building. An overhead cable will be installed on the pole line along with the<br />

MARCH 16, 2007 PAGE 3 REVISION 12A


power and voice cabling. A minimum 12-strand, 50-micron multimode fiber optic cable will<br />

serve each building.<br />

Data cabling inside the <strong>WCS</strong> Laboratory Building will extend to voice/data faceplates with<br />

category 6 cabling and be plenum rated if necessary.<br />

A voice/data wall mounted patch panel will be provided in the <strong>WCS</strong> Laboratory Building to<br />

distribute voice and data services to each workstation’s faceplate.<br />

Edge switches installed in the <strong>WCS</strong> Laboratory Building will provide access to the base network.<br />

The edge switches will connect to a core switch in the administration building where data<br />

services will originate.<br />

Data and voice system switches, routers, computers, are not part of the contract. Cabling, jacks,<br />

and pathways, are included in the contract.<br />

FIRE ALARM SYSTEM<br />

A fire alarm system will be installed in this building to include horn / strobes, pull stations, and<br />

smoke detectors as indicated on the plans. The fire alarm control panel will monitor the sprinkler<br />

system tamper and flow switches. The fire alarm control panel will have fiber optic connections<br />

with the fire alarm panel located in the Gate Building for monitoring.<br />

INTRUSION DETECTION SYSTEM<br />

Intrusion detection System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

ACCESS CONTROL SYSTEMS<br />

Access Control System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

CCTV<br />

CCTV System description is provided in the Confidential Security submittal and are being<br />

withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

GROUNDING<br />

At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />

installed. The ground rods/conductor connection shall be an exothermically welded. A<br />

grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />

ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />

and water service shall bonded to the ground system.<br />

LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />

MARCH 16, 2007 PAGE 4 REVISION 12A


A lightning protection system including air terminals and copper cabling will be provided. The<br />

system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />

equipment. Bare copper ground conductors shall tie all air terminals together and down<br />

conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />

around the building. The building metallic skin will be bonded to the lightning protection ground<br />

system.<br />

MARCH 16, 2007 PAGE 5 REVISION 12A


<strong>LLRW</strong> FACILITY<br />

GATE BUILDING<br />

ELECTRICAL NARRATIVE<br />

GENERAL<br />

The purpose of this narrative is to describe the electrical requirements for the Gate Building. The<br />

narrative includes provisions for lighting, power, fire alarm, lightning protection and<br />

telecommunications.<br />

STANDARDS & REFERENCES<br />

The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />

adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />

differs, the most stringent interpretation shall apply.<br />

LAWS, REGULATIONS, AND STANDARDS:<br />

The following list of laws, regulations, and standards shall apply to the design of the electrical<br />

systems.<br />

• Federal Government Design Excellence Guidelines<br />

• UFC 4-010-01, DoD Antiterrorism Standards<br />

• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />

(NEC)<br />

• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />

of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />

Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />

components which are UL listed and labeled and rated for short circuit interrupt and<br />

withstand ratings indicated.<br />

• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />

applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />

Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />

• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />

requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />

Structures" pertaining to transfer switches.<br />

• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />

Systems.<br />

• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />

• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />

90.1, Energy Guidelines<br />

• Telecommunications Industry Association / Electronics Industries Association<br />

(TIA/EIA) TIA/EIA-B-1, General Requirements (including addenda)<br />

• Texas Government code<br />

ELECTRICAL SERVICE<br />

Extension of the existing medium voltage (12,470V) electric power system will be required for<br />

connection to the Gate Building . Overhead service conductors , pole mounted transformers,<br />

surge arrestors, capacitors banks, and ground rods will be provided by the local utility company.<br />

Metering will be installed on the building with capability of being read over a telephone line.<br />

MARCH 16, 2007 PAGE 1 REVISION 12A


The pole mounted transformers will provide a 208Y/120 volt, 3-phase, 4-wire service for this<br />

building via an overhead service drop to the building. It is proposed that the Gate Building and<br />

the Laboratory building share the same power company transformer.<br />

Secondary service equipment at each building , will include weatherheads risers, utility metering,<br />

are to be provided as part of the construction contract.<br />

The service entrance conductors will be sized to comply with the NEC , and will terminate in a<br />

service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />

a main circuit breaker for maintenance.<br />

EMERGENCY POWER<br />

Emergency power will be provided from the site generator for connection to the site and building<br />

exterior lighting. An automatic transfer switch will be provided for switching from the normal<br />

power source to the emergency source upon power failure. UPS systems for backup of data<br />

systems will not be part of the project.<br />

LIGHTING<br />

Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />

Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />

specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />

fixture schedule included in the construction documents.<br />

Interior Lighting<br />

Interior fluorescent lighting fixtures indicated in the construction drawings shall utilize four-foot,<br />

32-watt, T8, fluorescent lamps. All lamps will have a minimum color temperature of 3500<br />

degrees Kelvin. Ballasts for fluorescent shall be high power factor and have a maximum THD of<br />

10%.<br />

Emergency egress lighting fixtures shall be provided with integral lamps as indicated on the plans<br />

and will be self-powered through a battery-pack accessory. See schedules for descriptions.<br />

Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />

wall-mounted emergency lights will be installed at each exit discharge and powered by the<br />

battery pack of the internal exit sign.<br />

Exterior Lighting<br />

Exterior HID lighting will utilize a metal halide source. Photo cell control will be used see<br />

lighting control section. .<br />

LIGHTING CONTROL<br />

Toggle style light switches will be provided for all spaces for local lighting control. Switches will<br />

be specification grade rated at 20 amps.<br />

Exterior lighting fixtures will be a controlled by lighting switches inside the Gate Building.<br />

MARCH 16, 2007 PAGE 2 REVISION 12A


RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />

Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />

(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />

Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />

Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />

and side wired, screw pressure terminal, straight-blade type.<br />

Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />

subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />

will be provided with weatherproof covers.<br />

Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />

Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />

Motor starters will be provided for all motors. All multi-phase motor starters with internal<br />

overload protection, a hand/off/auto selector switches on the front covers along with hour meters.<br />

Combination motor starter / disconnect switches will be provided as indicated on the plans. Fuses<br />

will be provided for all motors other than those protected by HACR type breakers.<br />

All wiring within the building will be installed in conduit.<br />

VOICE AND DATA<br />

A complete turn key voice and data network will be provided for each building. The voice<br />

system will originate in the administration building in a new PBX provided under this contract.<br />

Overhead copper conductors will distribute the voice services to each building and will ride on<br />

the pole line carrying the power service conductors.<br />

A 25-pair voice cable will serve the Gate Building and be properly terminated and protected at<br />

each end.<br />

Voice cabling inside each building will extend to voice/data faceplates with category 6 cabling<br />

and be plenum rated if necessary.<br />

The data service to the Gate Building will be via a fiber optic cable originating in the<br />

Administrative building. An overhead cable will be installed on the pole line along with the<br />

power and voice cabling. A minimum 12-strand, 50-micron multimode fiber optic cable will<br />

serve each building.<br />

Data cabling inside the Gate Building will extend to voice/data faceplates with category 6 cabling<br />

and be plenum rated if necessary.<br />

A voice/data wall mounted patch panel will be provided in the Gate Building to distribute voice<br />

and data services to each workstation’s faceplate.<br />

Edge switches installed in the Gate Building will provide access to the base network. The edge<br />

switches will connect to a core switch in the administration building where data services will<br />

originate.<br />

MARCH 16, 2007 PAGE 3 REVISION 12A


Data and voice system switches, routers, computers, are not part of the contract. Cabling, jacks,<br />

and pathways, are included in the contract.<br />

FIRE ALARM SYSTEM<br />

A fire alarm system installed in this building will include horn / strobes, pull stations, and smoke<br />

detectors as indicated on the plans. The fire alarm control panel in the Guard House will monitor<br />

the Staging buildings, the Warehouse, and the fire pump via a fiber optic connection. In the event<br />

a fire condition occurs in any of the monitored buildings, the fire alarm control panel in the Gate<br />

Building will automatically dial the local response center or as designated by the final security<br />

assessment. Smoke detectors will be installed above each the fire alarm panel and or remote<br />

annunicator per NFPA 72. A remote annunicator will be installed in the guard area for each<br />

monitored building. Determination of fire department response shall be defined in the final<br />

security assessment.<br />

INTRUSION DETECTION SYSTEM<br />

Intrusion detection System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

ACCESS CONTROL SYSTEMS<br />

Access Control System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

CCTV<br />

CCTV System description is provided in the Confidential Security submittal and are being<br />

withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

GROUNDING<br />

At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />

installed. The ground rods/conductor connection shall be an exothermically welded. A<br />

grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />

ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />

and water service shall bonded to the ground system.<br />

LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />

A lightning protection system including air terminals and copper cabling will be provided. The<br />

system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />

equipment. Bare copper ground conductors shall tie all air terminals together and down<br />

conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />

around the building. The building metallic skin will be bonded to the lightning protection ground<br />

system.<br />

MARCH 16, 2007 PAGE 4 REVISION 12A


<strong>LLRW</strong> FACILITY<br />

FWF and CWF VEHICLE DECONTAMINATION,<br />

ELECTRICAL NARRATIVE<br />

GENERAL<br />

The purpose of this narrative is to describe the electrical requirements for the FWF and CWF<br />

vehicle decontamination buildings. The narrative includes provisions for lighting, power, fire<br />

alarm, and telecommunications.<br />

STANDARDS & REFERENCES<br />

The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />

adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />

differs, the most stringent interpretation shall apply.<br />

LAWS, REGULATIONS, AND STANDARDS:<br />

The following list of laws, regulations, and standards shall apply to the design of the electrical<br />

systems.<br />

• Federal Government Design Excellence Guidelines<br />

• UFC 4-010-01, DoD Antiterrorism Standards<br />

• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />

(NEC)<br />

• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />

of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />

Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />

components which are UL listed and labeled and rated for short circuit interrupt and<br />

withstand ratings indicated.<br />

• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />

applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />

Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />

• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />

requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />

Structures" pertaining to transfer switches.<br />

• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />

Systems.<br />

• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />

• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />

90.1, Energy Guidelines<br />

• Telecommunications Industry Association / Electronics Industries Association<br />

(TIA/EIA) TIA/EIA-B-1, General Requirements (including addenda)<br />

• International Building Code 2003.<br />

MARCH 16, 2007 PAGE 1 REVISION 12A


ELECTRICAL SERVICE<br />

Extension of the existing medium voltage (12,470V) electric power system will be required for<br />

connection to the FWF & CWF Vehicle Decontamination buildings. Overhead service conductors<br />

, pole mounted transformers, surge arrestors, capacitors banks, and ground rods will be provided<br />

by the local utility company. Metering will be installed on the building with capability of being<br />

read over a telephone line.<br />

The pole mounted transformers will provide a 208Y/120 volt, 3-phase, 4-wire service for this<br />

building via an overhead service drop to the building.<br />

Secondary service equipment at each building will include weatherheads, risers, utility metering,<br />

are to be provided as part of the construction contract.<br />

The service entrance conductors will be sized to comply with the NEC, and will terminate in a<br />

service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />

a main circuit breaker for maintenance.<br />

EMERGENCY POWER<br />

Emergency power will be provided from the site generator for connection to the site and building<br />

exterior lighting. An automatic transfer switch will be provided for switching from the normal<br />

power source to the emergency source upon power failure. UPS systems for backup of data<br />

systems will not be part of the project.<br />

LIGHTING<br />

Interior Lighting<br />

Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />

Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />

specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />

fixture schedule included in the construction documents.<br />

Exterior Lighting<br />

Exterior HID lighting will utilize a metal halide source. Photo cell control will be used see<br />

lighting control section. .<br />

Lamps And Ballasts<br />

Interior fluorescent lighting fixtures indicated on the plans shall utilize four-foot, 32-watt, T8,<br />

fluorescent lamps. All lamps will have a minimum color temperature of 3500 degrees Kelvin.<br />

Emergency egress lighting fixtures shall be provided with integral lamps as recommended by the<br />

fixture manufacturer. See schedules for descriptions. Egress lighting will have a minimum of 90<br />

minutes of back-up.<br />

MARCH 16, 2007 PAGE 2 REVISION 12A


Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />

wall-mounted emergency light utilizing 12 volt dc 12 watt lamps will be installed at each required<br />

exit connected to the battery pack of the internal exit sign.<br />

Interior HID lighting utilize a metal halide source. HID fixtures that are to be used as<br />

Emergency/night light fixtures will be provided with and additional internal quartz lamps with<br />

battery back up. Egress lighting will have a minimum of 90 minutes of back-up.<br />

HID lighting will be provided with a fixture hook, and a plug and cord connection for ease in<br />

maintenance. Fixtures will also be provided with a safety chain.<br />

Ballasts for both fluorescent and HID lamp sources shall be high power factor and have a<br />

maximum THD of 20%.<br />

LIGHTING CONTROL<br />

Toggle style light switches will be provided for all spaces will be specification grade rated at 20<br />

amps.<br />

Where single light switches are installed to control multiple circuits electrically held contactors<br />

will be installed.<br />

Exterior lighting fixtures will be controlled by photocell controlled contactor with a hand/on/off<br />

switch for maintenance of the exterior lighting with an override switch in the Gate Building .<br />

RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />

Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />

(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />

Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />

Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />

and side wired, screw pressure terminal, straight-blade type.<br />

Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />

subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />

will be provided with weatherproof covers.<br />

Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />

Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />

Motor starters will be provided for all motors. All multi-phase motor starters with internal<br />

overload protection, a hand/off/auto selector switches on the front covers along with hour meters.<br />

Combination motor starter / disconnect switches will be provided as indicated on the plans. Fuses<br />

will be provided for all motors other than those protected by HACR type breakers.<br />

All wiring within the building will be installed in rigid conduit.<br />

MARCH 16, 2007 PAGE 3 REVISION 12A


VOICE AND DATA<br />

A complete turn key voice and data network will be provided for each building. The voice<br />

system will originate in the administration building. Underground copper conductors will<br />

distribute the voice services to each building.<br />

A 25-pair voice cable will serve each of the FWF & CWF Vehicle Decontamination buildings,<br />

and be properly terminated and protected at each end.<br />

Voice cabling inside each building will extend to voice/data faceplates with category 6 cabling<br />

and be plenum rated installed in rigid conduit.<br />

The data service to the FWF & CWF Vehicle Decontamination buildings will be via a fiber optic<br />

cable originating in the Administrative building. A minimum 12-strand, 50-micron multimode<br />

fiber optic cable will serve each building.<br />

Data cabling inside each building will extend to voice/data faceplates with category 6 cabling and<br />

be plenum rated if necessary.<br />

A voice/data patch panels will be provided in each building to distribute voice and data services<br />

to each workstation’s faceplate.<br />

Edge switches in each building will provide access to the base network. The edge switches will<br />

connect to a core switch in the administration building where data services will originate.<br />

FIRE ALARM SYSTEM<br />

A fire alarm system is not required by International Building Code 2003.<br />

INTRUSION DETECTION SYSTEM<br />

Intrusion detection System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

ACCESS CONTROL SYSTEMS<br />

Access Control System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

CCTV<br />

CCTV System description is provided in the Confidential Security submittal and are being<br />

withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

MARCH 16, 2007 PAGE 4 REVISION 12A


GROUNDING<br />

At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />

installed. The ground rods/conductor connection shall be an exothermically welded. A<br />

grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />

ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />

and water service shall bonded to the ground system.<br />

LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />

A lightning protection system including air terminals and copper cabling will be provided. The<br />

system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />

equipment. Bare copper ground conductors shall tie all air terminals together and down<br />

conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />

around the building. The building metallic skin will be bonded to the lightning protection ground<br />

system.<br />

MARCH 16, 2007 PAGE 5 REVISION 12A


<strong>LLRW</strong> FACILITY<br />

FWF / CWF STAGING BUILDINGS<br />

ELECTRICAL NARRATIVE<br />

GENERAL<br />

The purpose of this narrative is to describe the electrical requirements for the FWF / CWF<br />

Staging Buildings. The narrative includes provisions for lighting, power, fire alarm, and<br />

telecommunications.<br />

STANDARDS & REFERENCES<br />

The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />

adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />

differs, the most stringent interpretation shall apply.<br />

LAWS, REGULATIONS, AND STANDARDS:<br />

The following list of laws, regulations, and standards shall apply to the design of the electrical<br />

systems.<br />

• Federal Government Design Excellence Guidelines<br />

• UFC 4-010-01, DoD Antiterrorism Standards<br />

• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />

(NEC)<br />

• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />

of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />

Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />

components which are UL listed and labeled and rated for short circuit interrupt and<br />

withstand ratings indicated.<br />

• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />

applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />

Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />

• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />

requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />

Structures" pertaining to transfer switches.<br />

• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />

Systems.<br />

• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />

• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />

90.1, Energy Guidelines<br />

• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />

TIA/EIA-B-1, General Requirements (including addenda)<br />

• Texas Government code<br />

ELECTRICAL SERVICE<br />

Extension of the existing medium voltage (12,470V) electric power system will be required for<br />

connection to the FWF / CWF Staging Buildings.. Overhead service conductors , pole mounted<br />

transformers, surge arrestors, capacitors banks, and ground rods will be provided by the local<br />

MARCH 16, 2007 PAGE 1 REVISION 12A


utility company. Metering will be installed on the building with capability of being read over a<br />

telephone line.<br />

The pole mounted transformers will provide a 208Y/120 volt, 3-phase, 4-wire service for this<br />

building via an overhead service drop to the building. It is proposed that the Gate Building and<br />

the Laboratory building share the same power company transformer.<br />

Secondary service equipment at each building , will include weatherheads risers, utility metering,<br />

are to be provided as part of the construction contract.<br />

The service entrance conductors will be sized to comply with the NEC , and will terminate in a<br />

service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />

a main circuit breaker for maintenance.<br />

LIGHTING<br />

Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />

Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />

specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />

fixture schedule included in the construction documents.<br />

INTERIOR LIGHTING<br />

Interior fluorescent lighting fixtures indicated on the plans shall utilize four-foot, 32-watt, T8,<br />

fluorescent lamps. All lamps will have a minimum color temperature of 3500 degrees Kelvin.<br />

Fixtures in this building will be wet location labeled, high impact, industrial type fixtures, chain<br />

Emergency egress lighting fixtures shall be provided with integral lamps as indicated on the<br />

plans. See schedules for descriptions.<br />

Exit signs shall utilize LED lamps and be self-powered through a battery-pack accessory. Exterior<br />

wall-mounted emergency light utilizing 12 volt dc 12 watt lamps will be installed at each required<br />

exit connected to the battery pack of the internal exit sign.<br />

Interior HID lighting utilizes a metal halide source. HID fixtures that are to be used as<br />

Emergency/night light fixtures will be provided with and additional internal quartz lamps with<br />

battery back up. Egress lighting will have a minimum of 90 minutes of back-up.<br />

HID lighting will be provided with a fixture hook, and a plug and cord connection for ease in<br />

maintenance. Fixtures will also be provided with a safety chain.<br />

EXTERIOR LIGHTING<br />

Exterior HID lighting will utilize a metal halide source. Photo cell control will be used see<br />

lighting control section. .<br />

Ballasts for both fluorescent and HID lamp sources shall be high power factor and have a<br />

maximum THD of 20%.<br />

LIGHTING CONTROL<br />

MARCH 16, 2007 PAGE 2 REVISION 12A


Light switches in this building will be 120V 20 amp rated, with weatherproof covers. Lighting in<br />

the main staging area will be controlled through a lighting contactor controlled by switches at<br />

each exterior door.<br />

Exterior lighting fixtures will be controlled by photocell controlled contactor with a hand/on/off<br />

switch for maintenance of the exterior lighting with an override connection in the Gate Building. .<br />

RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />

Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />

(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />

Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />

Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />

and side wired, screw pressure terminal, straight-blade type.<br />

Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />

subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />

will be provided with weatherproof covers.<br />

Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />

Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />

Motor starters will be provided for all motors. All multi-phase motor starters with internal<br />

overload protection, a hand/off/auto selector switches on the front covers along with hour meters.<br />

Combination motor starter / disconnect switches will be provided as indicated on the plans. Fuses<br />

will be provided for all motors other than those protected by HACR type breakers.<br />

All wiring within the building will be installed in rigid conduit.<br />

VOICE AND DATA<br />

A complete turn key voice and data network will be provided for each building. The voice<br />

system will originate in the administration building. Overhead copper conductors will distribute<br />

the voice services to each building and will ride on the pole line carrying the power service<br />

conductors.<br />

A 25-pair voice cable will serve each of the FWF CWF Staging Buildings, and be properly<br />

terminated and protected at each end.<br />

Voice cabling inside each building will extend to voice/data faceplates with category 6 cabling<br />

and be plenum rated installed in rigid conduit.<br />

The data service to the FWF & CWF Vehicle Decontamination buildings will be via a fiber optic<br />

cable originating in the Administrative building. An overhead cable will be installed on the pole<br />

line along with the power and voice cabling. A minimum 12-strand, 50-micron multimode fiber<br />

optic cable will serve each building.<br />

MARCH 16, 2007 PAGE 3 REVISION 12A


Data cabling inside each building will extend to voice/data faceplates with category 6 cabling and<br />

be plenum rated if necessary.<br />

A voice/data patch panels will be provided in each building to distribute voice and data services<br />

to each workstation’s faceplate.<br />

Edge switches in each building will provide access to the base network. The edge switches will<br />

connect to a core switch in the administration building where data services will originate.<br />

FIRE ALARM SYSTEM<br />

A fire alarm system will be installed in these buildings will include horn / strobes, pull stations,<br />

and smoke detectors as indicated on the plans. The fire alarm control panel will monitor the<br />

sprinkler system tamper and flow switches. Fire alarm control panels will have fiber optic<br />

connections with the fire alarm panel located in the Gate Building for monitoring.<br />

INTRUSION DETECTION SYSTEM<br />

Intrusion detection System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

ACCESS CONTROL SYSTEMS<br />

Access Control System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

CCTV<br />

CCTV System description is provided in the Confidential Security submittal and are being<br />

withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

GROUNDING<br />

At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />

installed. The ground rods/conductor connection shall be an exothermically welded. A<br />

grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />

ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />

and water service shall bonded to the ground system.<br />

LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />

A lightning protection system including air terminals and copper cabling will be provided. The<br />

system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />

equipment. Bare copper ground conductors shall tie all air terminals together and down<br />

conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />

around the building. The building metallic skin will be bonded to the lightning protection ground<br />

system.<br />

MARCH 16, 2007 PAGE 4 REVISION 12A


<strong>LLRW</strong> FACILITY<br />

FWF BULK STAGING BUILDING<br />

ELECTRICAL NARRATIVE<br />

GENERAL<br />

The purpose of this narrative is to describe the electrical requirements for the FWF Bulk Staging<br />

Building. The narrative includes provisions for lighting, power, security, fire alarm, and<br />

telecommunications.<br />

STANDARDS & REFERENCES<br />

The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />

adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />

differs, the most stringent interpretation shall apply.<br />

LAWS, REGULATIONS, AND STANDARDS:<br />

The following list of laws, regulations, and standards shall apply to the design of the electrical<br />

systems.<br />

• Federal Government Design Excellence Guidelines<br />

• UFC 4-010-01, DoD Antiterrorism Standards<br />

• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />

(NEC)<br />

• Underwriters' Laboratories, Inc. (UL) Compliance: Comply with applicable requirements<br />

of UL 1008 "Automatic Transfer Switches" and UL 486A "Wire Connectors and<br />

Soldering Lugs for Use with Copper Conductors." Provide transfer switches and<br />

components which are UL listed and labeled and rated for short circuit interrupt and<br />

withstand ratings indicated.<br />

• National Electrical Manufacturers Association (NEMA) Compliance: Comply with<br />

applicable requirements of NEMA Standard Pub/Nos. ICS 2 "Industrial Control Devices,<br />

Controllers and Assemblies," ICS 6 and 250, pertaining to transfer switches.<br />

• National Fire Protection Association (NFPA) Compliance: Comply with applicable<br />

requirements of NFPA 101 "Code for Safety to Life from Fire in Buildings and<br />

Structures" pertaining to transfer switches.<br />

• Comply with applicable requirements of NFPA 110 "Emergency and Standby Power<br />

Systems.<br />

• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />

• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />

90.1, Energy Guidelines<br />

• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />

TIA/EIA-B-1, General Requirements (including addenda)<br />

ELECTRICAL SERVICE<br />

Extension of the existing medium voltage (12,470V) electric power system will be required for<br />

connection to the FWF BULK STAGING BUILDING. Overhead service conductors , pole<br />

mounted transformers, surge arrestors, capacitors banks, and ground rods will be provided by the<br />

local utility company. Metering will be installed on the building with capability of being read<br />

over a telephone line.<br />

MARCH 16, 2007 PAGE 1 REVISION 12A


The pole mounted transformers will provide a 480Y/277 volt, 3-phase, 4-wire service for this<br />

building via an overhead service drop to the building.<br />

Secondary service equipment at each building , will include weatherheads risers, utility metering,<br />

are to be provided as part of the construction contract.<br />

The service entrance conductors will be sized to comply with the NEC , and will terminate in a<br />

service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />

a main circuit breaker for maintenance.<br />

Step down transformers will be installed for 120/208 volt loads within the building.<br />

EMERGENCY POWER<br />

Emergency power will be provided from the site generator for connection to the site and building<br />

exterior lighting. An automatic transfer switch will be provided for switching from the normal<br />

power source to the emergency source upon power failure.<br />

LIGHTING<br />

Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />

Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />

specifications and meet all federal requirements. Lighting fixtures are described in the lighting<br />

fixture schedule included in the construction documents.<br />

INTERIOR LIGHTING<br />

Interior HID lighting utilizes a metal halide source. HID fixtures that are to be used as<br />

Emergency/night light fixtures will be provided with and additional internal quartz lamps with<br />

battery back up. Egress lighting will have a minimum of 90 minutes of back-up.<br />

HID lighting will be provided with a fixture hook, and a plug and cord connection for ease in<br />

maintenance. Fixtures will also be provided with a safety chain.<br />

EXTERIOR LIGHTING<br />

Exterior HID lighting will utilize a metal halide source. Photo cell control will be used see<br />

lighting control section. .<br />

Ballasts for both fluorescent and HID lamp sources shall be high power factor and have a<br />

maximum THD of 20%.<br />

MARCH 16, 2007 PAGE 2 REVISION 12A


LIGHTING CONTROL<br />

Light switches in this building will be 120V 20 amp rated, with weatherproof covers. Lighting in<br />

the storage areas will be controlled through a lighting contactor controlled by switches at each<br />

exterior door.<br />

Exterior lighting fixtures will be controlled by photocell controlled contactor with a hand/on/off<br />

switch for maintenance of the exterior lighting with an override connection in the Guard Shack. .<br />

RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />

Receptacles shall meet the performance and design requirements of NEMA Standard WD 1<br />

(General Purpose Wiring Devices), and UL Standard 498 (Electrical Attachment Plugs and<br />

Receptacles). Receptacle configurations shall be in accordance with NEMA WD 6.<br />

Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />

and side wired, screw pressure terminal, straight-blade type.<br />

Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />

subject to wet or damp conditions in all restrooms, and within 6’-0” of sinks. All exterior outlets<br />

will be provided with weatherproof covers.<br />

Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />

Exterior disconnect-switches will be furnished with a NEMA 12 rated enclosure.<br />

All wiring within the building will be installed in rigid conduit.<br />

VOICE AND DATA<br />

A complete turn key voice and data network will be provided for each building. The voice<br />

system will originate in the administration building. Underground cable copper conductors will<br />

distribute the voice services to each building.<br />

A 25-pair voice cable will the FWF Bulk Staging Building, and be properly terminated and<br />

protected at each end.<br />

Voice cabling will extend to faceplates with category 6 cabling and be plenum rated installed in<br />

rigid conduit.<br />

Data service to the FWF Bulk Staging Building will be via a fiber optic cable originating in the<br />

Administrative building. A minimum 12-strand, 50-micron multimode fiber optic cable will<br />

serve each building.<br />

Edge switches in each building will provide access to the base network. The edge switches will<br />

connect to a core switch in the administration building where data services will originate.<br />

FIRE ALARM SYSTEM<br />

MARCH 16, 2007 PAGE 3 REVISION 12A


A fire alarm system installed. Will include horn/speaker strobes, pull stations, and smoke<br />

detectors as indicated on the plans. The fire alarm control panel will monitor the sprinkler system<br />

tamper and flow switches, dry system compressor and pressure. A fiber optic connection will be<br />

provided to connect fire alarm panel to the Gate Building for monitoring.<br />

INTRUSION DETECTION SYSTEM<br />

Intrusion detection System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

ACCESS CONTROL SYSTEMS<br />

Access Control System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

CCTV<br />

CCTV System description is provided in the Confidential Security submittal and are being<br />

withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

GROUNDING<br />

At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />

installed. The ground rods/conductor connection shall be an exothermically welded. A<br />

grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />

ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />

and water service shall bonded to the ground system.<br />

LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />

A lightning protection system including air terminals and copper cabling will be provided. The<br />

system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />

equipment. Bare copper ground conductors shall tie all air terminals together and down<br />

conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />

around the building. The building metallic skin will be bonded to the lightning protection ground<br />

system.<br />

MARCH 16, 2007 PAGE 4 REVISION 12A


<strong>LLRW</strong> FACILITY<br />

FIRE PUMP HOUSE<br />

ELECTRICAL NARRATIVE<br />

GENERAL<br />

The purpose of this narrative is to describe the electrical requirements for the FWF Fire Pump<br />

House. The narrative includes provisions for lighting, power, fire alarm, and telecommunications.<br />

STANDARDS & REFERENCES<br />

The design shall comply with all Federal, State, and local laws, regulations and standards, as<br />

adopted by the agencies having jurisdiction. Where any of the laws, regulations, or standards<br />

differs, the most stringent interpretation shall apply.<br />

LAWS, REGULATIONS, AND STANDARDS:<br />

The following list of laws, regulations, and standards shall apply to the design of the electrical<br />

systems.<br />

• Federal Government Design Excellence Guidelines<br />

• UFC 4-010-01, DoD Antiterrorism Standards<br />

• National Fire Protection Association (NFPA) 70, National Electrical Code, 2005 edition<br />

(NEC)<br />

• NFPA 72, National Fire Alarm Code, 2002 edition<br />

• Americans with Disabilities Act Accessibility Guidelines (ADAAG), September 1994<br />

• American Society of Heating, Refrigeration and Air-Conditioning Engineers (ASHRAE)<br />

90.1, Energy Guidelines<br />

• Telecommunications Industry Association / Electronics Industries Association (TIA/EIA)<br />

TIA/EIA-B-1, General Requirements (including addenda)<br />

ELECTRICAL SERVICE<br />

Extension of the existing medium voltage (12,470V) electric power system will be required for<br />

connection to the Fire Pump House. Overhead service conductors, pole mounted transformers,<br />

surge arrestors, capacitors banks, and ground rods will be provided by the local utility company.<br />

Metering will be installed on the building with capability of being read over a telephone line.<br />

The pole mounted transformers will provide a 480Y/277 volt, 3-phase, 4-wire service for this<br />

building via an overhead service drop to the building.<br />

Secondary service equipment at each building, will include weatherheads risers, utility metering,<br />

are to be provided as part of the construction contract.<br />

The service entrance conductors will be sized to comply with the NEC, and will terminate in a<br />

service entrance rated equipment as indicated on the plans. All panelboards will be provided with<br />

a main circuit breaker for maintenance.<br />

Step down transformers will be installed for 120/208 volt loads within the building.<br />

MARCH 16, 2007 PAGE 1 REVISION 12A


EMERGENCY POWER<br />

Emergency power will be provided from the site generator for connection to the site and building<br />

exterior lighting. An automatic transfer switch will be provided for switching from the normal<br />

power source to the emergency source upon power failure.<br />

LIGHTING<br />

Lighting levels shall be designed to meet the recommendations of the Illuminating Engineering<br />

Society of North America (IESNA) Lighting Handbook. Fixtures will be manufactured to federal<br />

specifications and meet all federal requirements. Lighting fixtures are provided with the pump<br />

house package.<br />

EXTERIOR LIGHTING<br />

Exterior lighting are provided with the pump house package.<br />

LIGHTING CONTROL<br />

Light switches are provided with the pump house package.<br />

RECEPTACLES, DISCONNECT SWITCHES, AND MOTOR STARTERS<br />

Receptacles shall be specification grade, 20 ampere, 125 volt, NEMA 5-20R configuration, back<br />

and side wired, screw pressure terminal, straight-blade type are provided with the pump house<br />

package.<br />

Ground Fault Current Interrupting (GFCI) type receptacles will be provided in the all areas where<br />

subject to wet or damp conditions. All exterior outlets will be provided with weatherproof covers.<br />

Local disconnect switches will be provided for each piece of HVAC equipment fan and or motor.<br />

Exterior disconnect-switches will be furnished with a NEMA 3 rated enclosure and are provided<br />

with the pump house package.<br />

Fire Pump controller, transfer switches, tamper switches, flow switches, are provided with the<br />

pump house package. All additional multi-phase motor starters with internal overload protection,<br />

a hand/off/auto selector switches on the front covers along with hour meters.<br />

All wiring within the building will be installed in rigid conduit.<br />

VOICE AND DATA<br />

The voice system will originate in the administration building. Underground copper conductors<br />

will distribute the voice services to the pump house.<br />

A 25-pair voice cable will serve to the pump house and be properly terminated and protected at<br />

each end.<br />

MARCH 16, 2007 PAGE 2 REVISION 12A


Voice cabling inside each building will extend to voice/data faceplates with category 6 cabling<br />

and be plenum rated installed in rigid conduit.<br />

FIRE ALARM SYSTEM<br />

A fire alarm system will be installed in to the pump house will include horn / strobes, pull<br />

stations, and smoke detectors as indicated on the plans. The fire alarm control panel will monitor<br />

the fire pump tamper and flow switches, pump running, power loss, low suction pressure<br />

generator start, jockey pump common trouble, non potable water pump common alarms. Fire<br />

alarm control panels will have fiber optic connections with the fire alarm panel located in the<br />

Guard Shack for monitoring.<br />

INTRUSION DETECTION SYSTEM<br />

Intrusion detection System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

ACCESS CONTROL SYSTEMS<br />

Access Control System description is provided in the Confidential Security submittal and are<br />

being withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

CCTV<br />

CCTV System description is provided in the Confidential Security submittal and are being<br />

withheld from public disclosure pursuant to Texas Government code, Sections 418.177 and<br />

418.182."<br />

GROUNDING<br />

At the service entrance, three 3/4 inch diameter x 10 foot long copper-weld ground rods will be<br />

installed. The ground rods/conductor connection shall be an exothermically welded. A<br />

grounding electrode conductor shall be a #2/0 bare copper conductor and installed from the<br />

ground rods to the building’s electrical service entrance ground bus. The buildings structural steel<br />

and water service shall bonded to the ground system.<br />

LIGHTNING PROTECTION AND BUILDING GROUNDING SYSTEMS<br />

A lightning protection system including air terminals and copper cabling will be provided. The<br />

system will include air terminals installed along the roof peaks, perimeter, and on roof mounted<br />

equipment. Bare copper ground conductors shall tie all air terminals together and down<br />

conductors will ground the roof mounted grounding equipment to a counterpoise ground loop<br />

around the building. The building metallic skin will be bonded to the lightning protection ground<br />

system.<br />

MARCH 16, 2007 PAGE 3 REVISION 12A


APPLICATION FOR LICENSE TO AUTHORIZE NEAR-SURFACE<br />

LAND <strong>DISPOSAL</strong> OF LOW-LEVEL RADIOACTIVE WASTE<br />

Appendix 3.0-1: <strong>WCS</strong> <strong>LLRW</strong> Disposal Engineering Report<br />

Attachment B: Caprock Caliche Evaluation<br />

March 16, 2007 3.0-1-100 Revision 12a


3601 Manor Road / Austin, Texas<br />

512-926-6650 / fax 512-926-3312<br />

www.kleinfelder.com<br />

To: Cook-Joyce, Inc. Project: <strong>WCS</strong> Landfill<br />

Attn.: Mr. Steve Cook<br />

812 W. 11 th Street<br />

Austin, Texas 78701<br />

Project No.: 61143<br />

Date: 11-16-06<br />

Control No.: 111620<br />

Page 1 of 1<br />

<strong>REPORT</strong> OF:<br />

Sieve Analysis<br />

TEST METHOD: ASTM C-136 and C-702<br />

LAB ID NUMBER: G-16275 to G-16280<br />

MATERIAL DESCRIPTION: ‘Birds Eye’ Caliche<br />

SAMPLED BY:<br />

Intera<br />

DATE RECEIVED: 10-13-06<br />

TEST PERFORMED BY: W. McClain<br />

RESULTS:<br />

CAL – 1 CAL – 2 CAL – 3 CAL – 4 CAL – 5 CAL – 6<br />

Sieve % Passing % Passing % Passing % Passing % Passing % Passing<br />

3” 100 100 100 100 100 100<br />

¾” 72.9 59.0 49.8 98.3 76.8 72.8<br />

#4 38.0 35.5 31.7 96.7 57.1 54.6<br />

#40 18.9 18.0 15.6 88.7 33.3 17.1<br />

#200 8.8 7.6 5.9 24.2 14.7 9.3<br />

1-Above<br />

Report Reviewed by:<br />

Edward Vasquez, P.E.<br />

The results shown on this report are for the exclusive use of the client for whom they were obtained and apply only to the samples tested and/or inspected. They<br />

are not intended to be indicative of the qualities of apparently identical products. The use of our name must receive our prior written approval. Reports must be<br />

reproduced in their entirety.


3601 Manor Road / Austin, Texas<br />

512-926-6650 / fax 512-926-3312<br />

www.kleinfelder.com<br />

To: Cook-Joyce, Inc. Project: <strong>WCS</strong> Landfill<br />

Attn.: Mr. Brian Dudley<br />

812 West Eleventh Street<br />

Austin, Texas 78701 Project No.: 61143<br />

Date: 12-04-06<br />

Control No.: 120428<br />

Page 1 of 1<br />

DETERMINATION OF ROCK HARDNESS BY REBOUND HAMMER METHOD<br />

On 12-04-06, J. Lafferty of Kleinfelder performed rebound hammer testing in general<br />

accordance with ASTM D5873-05, on three samples of ‘Birds Eye’ Caliche Rip Rap rock. The<br />

rock samples were wet sawed smooth on opposite sides and air-dried prior to testing. The saw<br />

cut specimens were placed on a concrete floor and tested with the hammer in a vertical position.<br />

Ten readings were taken on each sample with readings varying more than seven units from the<br />

mean discarded. The average of the remaining readings are reported below. The psi correlation<br />

reported is from the manufacturer’s chart.<br />

Sample #1<br />

Average Reading<br />

psi Correlation<br />

35 4,500 psi<br />

Sample #2<br />

Average Reading<br />

psi Correlation<br />

44 6,500 psi<br />

Sample #3<br />

Average Reading<br />

psi Correlation<br />

34 4,300 psi<br />

Schmidt Rebound Hammer Instrument #199081<br />

Note: It has been Kleinfelder’s experience that rebound hammer results tend to be higher than<br />

compressive strength testing performed on the same material.<br />

Tests performed at Kleinfelder in Waco, TX.<br />

1-Above<br />

Report Reviewed by:<br />

Edward Vasquez, P.E.<br />

The results shown on this report are for the exclusive use of the client for whom they were obtained and apply only to the samples tested and/or inspected. They<br />

are not intended to be indicative of the qualities of apparently identical products. The use of our name must receive our prior written approval. Reports must be<br />

reproduced in their entirety.


3601 Manor Road / Austin, Texas<br />

512-926-6650 / fax 512-926-3312<br />

www.kleinfelder.com<br />

To: Cook-Joyce, Inc. Project: <strong>WCS</strong> Landfill<br />

Attn.: Mr. Brian Dudley<br />

812 West Eleventh Street<br />

Austin, Texas 78701 Project No.: 61143<br />

Date: 12-08-06<br />

Control No.: 120814<br />

Page 1 of 1<br />

<strong>REPORT</strong> OF:<br />

5-Cycle Magnesium Soundness of Course Aggregate, Los Angles<br />

Abrasion, Specific Gravity, and Absorption<br />

TEST METHOD: ASTM C-88, C-127, C-535<br />

LAB NUMBER: S-16349<br />

MATERIAL DESCRIPTION: ‘Birds Eye’ Caliche<br />

SAMPLED BY:<br />

Interra<br />

DATE RECEIVED: 11-17-06<br />

TEST PERFORMED BY: D. Potteiger, N. Medina<br />

RESULTS:<br />

SOUNDNESS TESTS OF COARSE AGGREGATE<br />

Sieve Size<br />

Grading of<br />

Original Sample<br />

%<br />

Wt. of Fraction<br />

Before Test (g)<br />

%Passing<br />

Designated<br />

Sieve After Test<br />

Weighted<br />

Percentage Loss<br />

2 ½” to 1 ½” 70% 4,982.4 5.5 3.9<br />

1 ½” to ¾” 30% 1,511.1 5.6 1.7<br />

Total % Loss 5.6<br />

Note: Used Solution % Unsound 6.0<br />

2 ½” to 1 ½” Material: 31 total particles; processed by hand; no splitting, crumbling, cracking,<br />

or flaking observed after test.<br />

1 ½” to ¾” Material: Total number of particles not counted; processed by hand with many flat<br />

and elongated pieces; no splitting, crumbling, cracking, or flaking observed after test.<br />

Abrasion Grading 1 (% Loss) 26.0<br />

Specific Gravity 2.299<br />

Absorption, (%) 4.6<br />

1-Above<br />

Report Reviewed by:<br />

Edward Vasquez, P.E.<br />

The results shown on this report are for the exclusive use of the client for whom they were obtained and apply only to the samples tested and/or inspected. They<br />

are not intended to be indicative of the qualities of apparently identical products. The use of our name must receive our prior written approval. Reports must be<br />

reproduced in their entirety.


Wiss, Janney, Elstner Associates, Inc.<br />

13581 Pond Springs Road #107<br />

Austin, Texas 78729<br />

512.835.0940 tel | 512.835.6268 fax<br />

www.wje.com<br />

Via E-mail:<br />

7 December 2006<br />

Mr. Chong T. Bong<br />

Kleinfelder<br />

3601 Manor Road<br />

Austin, Texas 78723-5816<br />

Re:<br />

<strong>WCS</strong> Landfill<br />

Hwy 176<br />

Eunice, TX<br />

WJE No. 2006.5551<br />

Dear Mr. Bong:<br />

At your request, Wiss, Janney, Elstner Associates, Inc. (WJE) performed a petrographic examination on<br />

“Bird’s Eye” caliche rip-rap samples. The rip-rap was reportedly intended to be used as landfill in <strong>WCS</strong><br />

project located in Eunice, Texas. The purpose of the examination was to identify the mineralogical<br />

composition of the caliche materials. Accordingly, the samples were examined using guidelines of ASTM<br />

C295, Standard Guide for Petrographic Examination of Aggregates for Concrete.<br />

Received for the investigation was a 5-gallon barrel containing approximately 22 lbs. of various sized<br />

particles of rock debris. The bigger particles were approximately 5 inches across; the smaller particles<br />

were fine powders that could pass the standard No. 16 sieve. For convenience, detailed petrographic<br />

examination was performed on two bigger particles with diameters approximately 5 inches. Preliminary<br />

examination was performed on three additional samples to assure uniform representation of the samples.<br />

The two selected pieces were marked #1 and #2 randomly, and subsequently cut and lapped. Lapped<br />

sections were examined using a stereomicroscope at magnifications of up to 90X. Powder mounts of areas<br />

of interest were prepared and examined using a petrographic microscope at magnifications up to 600X.<br />

The two selected samples represented different materials (Figure). Sample 1 was buff, moderately hard,<br />

and contained primarily quartz sand particles cemented by calcite. Most quartz particles (SiO 2 ) were<br />

clear, subrounded to rounded, and accounted for less than 40 percent of the sample. The quartz sand was<br />

“suspended” in the matrix of calcite and was formed from other locations and was transported to the<br />

deposit site. On the other hand, the calcite (CaCO 3 ) was the primary component of the sample and was<br />

formed “in-situ” through precipitation from solutions.<br />

Sample 2 was buff, hard and contained various types of chert particles that were cemented together also<br />

by chert. The chert particles exhibited great variability in sizes, color, and shape, and were formed<br />

somewhere else and were transported to the deposit site. Chert particles ranged from buff to dark gray,<br />

subrounded to angular, and fine sand size to approximately 3/4 inch in diameter. The matrix chert was<br />

formed “in-situ” and relatively uniform in color. Chert is an amorphous material, containing primarily<br />

microcrystalline or cryptocrystalline quartz (SiO 2 ), water, and other impurities.<br />

Headquarters & Laboratories–Northbrook, Illinois<br />

Atlanta | Austin | Boston | Chicago | Cleveland | Dallas | Denver | Detroit | Honolulu | Houston<br />

Los Angeles | Minneapolis | New Haven | New York | Princeton | San Francisco | Seattle | Washington, DC


Mr. Chong T. Bong<br />

Kleinfelder<br />

7 December 2006<br />

Page 2<br />

The other samples examined were either one type of the materials described above or a combination of<br />

the two.<br />

In summary, the “Bird’s Eye” caliche rip-rap materials represented by the samples contained essentially<br />

two types of materials. One contained quartz sand particles cemented by calcite; the other contained chert<br />

particles of various sizes and color cemented by chert. The primary chemical composition should be CaO,<br />

SiO 2 , CO 2 , H 2 O, with other minor to trace amounts components.<br />

We appreciate the opportunity to assist you with this project. If we can be of further assistance, please do<br />

not hesitate to contact us.<br />

Very truly yours,<br />

WISS, JANNEY, ELSTNER ASSOCIATES, INC.<br />

Derek Cong, Ph.D.<br />

Senior Petrographer<br />

NOTE: Samples will be discarded after 90 days unless other disposition is requested. Charges will be made for<br />

storage after that period.


Mr. Chong T. Bong<br />

Kleinfelder<br />

7 December 2006<br />

Page 3<br />

Figure. Scanned lapped sections of the two selected samples. Top: Sample 1; Bottom: Sample 2.

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