Slurry Management Systems
Supavac Overview
Supavac Overview
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<strong>Slurry</strong> <strong>Management</strong> <strong>Systems</strong>
SUPAVAC - a brief background:<br />
• Supavac Pty Ltd are Australian based company that commenced operations in its<br />
current format in 1993. Over the past 17 years Supavac has developed a diverse<br />
range of <strong>Slurry</strong> <strong>Management</strong> <strong>Systems</strong> which includes our comprehensive range of<br />
compressed air driven vacuum loading solids pumps.<br />
• Supavac have long been at the forefront of venturi technology and design<br />
manufacturing both bespoke systems along with our standard lines. Currently<br />
exporting to some 13 countries and have operations in Santiago, Chile and Jinan,<br />
China and the United States.<br />
• Supavac solids pumps have been employed in a range of applications around the<br />
globe. These include both coal and hard rock mining, on and offshore drilling,<br />
municipal waste, intensive feedlot and aquaculture operations and hazardous waste<br />
capture and transfer.<br />
• Supavac's base range of pumps can recover and convey a vast array of products not<br />
normally considered "pumpable“. These include coal, drill cuttings, bentonite, oil<br />
sludge, concrete waste, sewage, bauxite, mud, fly ash, copper concentrate, sand,<br />
grains and fibres, in fact most flowable materials.
SUPAVAC – the advantages:<br />
• Supavac’s pumps are not a competitor for conventional pumps, they come into their own<br />
when traditional pumps fail due to the high solids nature of the material being conveyed. In<br />
order to move a large amount of solids, centrifugal and submersible pumps must operate<br />
with high flows, usually having to oversize for the job.<br />
• Supavac pumps are fully automatic, with capacities from 13 to 80 yd 3 /h of heavy solids and<br />
are available in carbon steel or optional 316 stainless steel construction. Units are compact<br />
and fully enclosed for zero discharge for environmental compliance.<br />
Supavac’s vacuum slurry pumps are entirely compressed air operated, leading to wide use<br />
in many hazardous areas. Features of the pumps are:<br />
• No electricity<br />
• Self priming<br />
• No rotating parts<br />
• No moving parts in contact with the material being pumped<br />
• Can be run dry indefinitely<br />
• Lean or dense phase conveying<br />
• Creates high vacuum and airflow independently of the material being conveyed<br />
• Robust construction<br />
• Simple and fast setup
SUPAVAC – In Action<br />
•FAST<br />
• SG 2.2 – 2.5<br />
• FIXED<br />
• MOBILE
SUPAVAC
SUPAVAC - Offshore<br />
•OBM O and WBM Capture and transfer<br />
• Rates up to 30 tonnes per hour<br />
• 100% air powered and operated<br />
• Pendingan Indonesia<br />
• UK North Sea
SUPAVAC - Mining<br />
Typical Submersible<br />
issues ..with a typical<br />
Supavac Solution….<br />
TYPICAL APPLICATIONS
SUPAVAC - Tank Cleaning
SUPAVAC – Discharge/Delivery<br />
• Supavac’s can discharge material from 5 to<br />
1000 metres depending on both the pipe run and<br />
the material being conveyed.<br />
Dead Head<br />
SV250-250<br />
SV250-V400
SUPAVAC - Applications<br />
• COAL AND HARDROCK MINING<br />
• PITS AND QUARRIES<br />
• TUNNELING AND CIVIL WORKS<br />
• MUNICIPAL FILTRATION, WWTP AND PUBLIC WORKS<br />
• ON AND OFFSHORE DRILLING, CUTTINGS AND MUD<br />
TRANSFER<br />
• BARGE, TANKER AND HOLD CLEANING<br />
• PNEUMATIC EXCAVATION AND TRANSFER<br />
• PETROCHEMICAL INDUSTRY<br />
• AGRICULTURE AND AQUACULTURE<br />
• HAZARDOUS WASTE TRANSFER AND SPILLAGE RECOVERY<br />
• CONTRACTORS<br />
• EMERGENCY SPILL RESPONSE
SUPAVAC – Maintenance<br />
• All units utilize the<br />
same components<br />
• Few moving parts<br />
while in operation<br />
• Basic operation<br />
• Built strong<br />
• Simple<br />
• Low wear<br />
• Easy to<br />
maintain
SUPAVAC – <strong>Slurry</strong> Dewatering<br />
DESIGN CONCEPT:<br />
The SUPAVAC SMS unit was<br />
developed to address two significant<br />
issues. The first, what to do with the<br />
increasing amount of slurry generated<br />
by today’s Longwall operations. The<br />
second, deliver a cost effective system<br />
of self cleaning “fish tanks” to keep<br />
the solids out of a mines pump<br />
system.<br />
DESIGN CRITERIA:<br />
The SMS unit’s had to be<br />
• Safe, workable and user friendly<br />
• Versatile<br />
• Simple and efficient<br />
• Robust in construction<br />
• Built for variable mine applications<br />
• High volume return for a low energy<br />
input<br />
The SMS unit manufactured in 304 s/steel on a<br />
heavy duty skid base.<br />
All rights reserved ©
SMS ‐ Versatility<br />
This SMS‐366 unit installed below operates a single 366 Bisalloy 400 shaftless<br />
screw, capable of dewatering 30,000 litres of slurry per hour
SMS
SUPAVAC SMS‐<br />
*366‐280 and 197<br />
SMS‐366 unit supplied to Allied Contracting,<br />
* TECHNICAL SPEC’S:<br />
dewatering casting sludge.<br />
BHP Billiton Port Kembla steel works.<br />
• Weight‐ 2931 Lb (1332 kg)<br />
• Height‐ 9’8” (2.9m)<br />
• Length‐ 19’5” (5.8m)<br />
• Throughput 8,600 GPH (30,000L)<br />
000L)<br />
• Particle size
SUPAVAC SMS Unit General Arrangement drawing.<br />
All rights reserved ©
SUPAVAC SMS<br />
Note: Water<br />
from overflow .<br />
Casting sludge dewatered, note overflow pump sample.<br />
All rights reserved ©
SUPAVAC – <strong>Slurry</strong> <strong>Management</strong><br />
Recovery….Solids handling… SMS……….….dewatering.<br />
Note:<br />
Residual<br />
moisture<br />
content.<br />
All rights reserved ©
SUPAVAC – SMS197<br />
Material Inlet<br />
•FAST<br />
•RELIABLE<br />
•EFFICIENT<br />
Clean<br />
Water<br />
Overflow<br />
• Compact<br />
• Low Power .11kwatt<br />
• 20cfm Air Drive<br />
• Full 304 s/steel<br />
• Bisalloy 400 Auger<br />
• 5,700 GPH Capacity<br />
• Hot dipped gal frame<br />
• 9’8” Length<br />
• 5’ 8” Height ih<br />
• 4’ Width
GLOBAL PRESENCE
SUPAVAC –<br />
www.supavac.com<br />
• SALES<br />
• CONTRACTING<br />
• RENTAL