TotalArc 3000 / 4000 / 5000

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Torch operating modes N.B.! For information on how to set the available parameters, and on the setting range and units of these parameters, please see the section headed "The set-up menu". 2-step mode 2-step operation is suitable for - tacking-jobs - short weld-seams - Automatic and robot welding I Press and hold the torch trigger Release the torch trigger 4-step mode (aluminium) The "4-step mode (aluminium)" is particularly suitable for welding aluminium materials. The special pattern of the current curve takes account of the high thermal conductivity of aluminium: - Starting current (I-S): For rapid heating-up of the base metal, despite the high thermal dissipation at the start of welding - Slope (SL): The starting current is continuously lowered down as far as the welding current - Welding current: For an even, uniform thermal input into the base metal, which is heated up by advancing heat - Slope (SL): The welding current is continuously lowered down as far as the final current - Final current (I-E): By preventing local overheating of the base metal by heat build-ups towards the end of welding, this eliminates any risk of weld drop-through. Press and hold the torch trigger Release the torch trigger t I Gas pre-flow time (GPr) Welding current Fig.7a 2-step mode 4-step mode 4-step mode is suitable for longer weld seams. Gas post-flow time (GPo) Gas pre-flow time (GPr) Starting current (I-S) Slope (SL) Welding current Slope (SL) Press the torch trigger Release the torch trigger Fig.7c 4-step mode (aluminium) I t Gasv pre-flow time (GPr) Welding current Gas post-flow time (GPo) End current (I-E) Gas post-flow time (GPo) t Fig.7b 4-step mode 38
Spot welding Spot welding is used for welding joints on overlapped sheets that are only accessible from one side. Press the torch trigger Release the torch trigger I t Gas pre-flow time (GPr) Spottime (SPt) Gas post-flow time (GPo) Fig.7d Spot welding 39
Page 1 and 2: TotalArc 2 3000 / 4000 / 5000 BETR
Page 3 and 4: Sicherheitsvorschriften Allgemeines
Page 5 and 6: Allgemeines Prinzip der TOTAL ARC 2
Page 7 and 8: Taster Schweißbrenner-Betriebsart
Page 9 and 10: Stromquelle TotalArc² 4000 / 5000
Page 11 and 12: Fernbedienung RC 2 Einstellregler S
Page 13 and 14: Punktieren Die Betriebsart „Punkt
Page 15 and 16: Verbindungsschlauchpaket an Drahtvo
Page 17 and 18: MIG/MAG-Schweißen Achtung! Vor Ers
Page 19 and 20: Job-Betrieb Der Job-Betrieb erhöht
Page 21 and 22: Das Setup-Menü In das Setup-Menü
Page 23 and 24: Fehlerdiagnose und -behebung Das Sc
Page 25 and 26: Fehler Ursache Behebung unregelmä
Page 27: Operating Manual
Page 30 and 31: - When hoisting the wirefeed unit b
Page 32 and 33: Description of control panel Fig.2
Page 34 and 35: Controls and connections Power sour
Page 36 and 37: DS III wire feeder Fig.5e Rear view
Page 40 and 41: Starting to use the welding machine
Page 42 and 43: Warning! The coolant circulation mu
Page 44 and 45: Manual electrode welding TIG Weldin
Page 46 and 47: 2 4 / ! - Briefly press down the ME
Page 48 and 49: 2nd - Second level of Set-up Menu T
Page 50 and 51: TOTAL ARC 2 3000 / 4000 / 5000 powe
Page 52 and 53: Technical Data Warning! If the mach
Page 55 and 56: Consignes de sécurité Généralit
Page 57 and 58: Généralités Principe de fonction
Page 59 and 60: Touche(s) mode de fonctionnement de
Page 61 and 62: Source de courant TotalArc² 4000 /
Page 63 and 64: Télécommande RC 2 Remarque ! Lors
Page 65 and 66: Pointage Le pointage est utilisé p
Page 67 and 68: Raccorder le faisceau de câbles de
Page 69 and 70: Soudage MIG/MAG Attention ! Lire at
Page 71 and 72: Mode travail Le mode travail améli
Page 73 and 74: Le menu Setup Entrer dans le menu S
Page 75 and 76: Pannes: Diagnostics et remèdes Les
Page 77 and 78: Erreur Diagnostic Remède Mauvaises
Page 79: Istruzioni per l’uso
Page 82 and 83: vuto una preparazione specifica. -
Page 84 and 85: Descrizione del pannello di comando
Page 86 and 87: Comandi e attacchi Fonte elettrica
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Alimentatori filo DS III Ill.5e Ret
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Modi di funzionamento del cannello
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Messa in funzione della saldatrice
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Attenzione! Controllare ad interval
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Saldatura manuale E Saldatura WIG A
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2 4 / ! - Premere per breve tempo i
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2nd - secondo livello del menù di
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Fonte elettrica TOTAL ARC 2 3000 Pr
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Dati tecnici Attenzione! Se l‘app
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Instrucciones de seguridad Generali
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Generalidades Principio del TOTAL A
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Tecla modo de operación MIG/MAG ..
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Fuente de corriente TotalArc² 4000
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Mando a distancia RC 2 Observación
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Soldadura por puntos La soldadura p
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Conectar el paquete de mangueras de
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Soldadura MIG/MAG ¡Atención! Ante
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Operación con tareas La operación
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El menú Setup Para pasar al menú
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Diagnóstico y solución de errores
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Error Causa Solución El soplete se
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Schaltplan Circuit diagram Schema d
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TotalArc² 3000 Dual Voltage
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TotalArc² 4000 / 5000 Dual Voltage
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Pos. Bezeichnung Designation Désig
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Ersatzteilliste Spare parts list Li
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Deutschland Castolin GmbH Gutenberg
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TotalArc 3000 / 4000 / 5000

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