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PRODUCT AND TECHNOLOGY NEWS FROM FUTURE ELECTRONICS<br />

OCTOBER<br />

2015<br />

AMERICAS’ EDITION<br />

ams<br />

AS5147P High Speed<br />

Rotary Position Sensor<br />

PAGE 3<br />

ON Semiconductor<br />

NIV1161: ESD Protection<br />

with Automotive<br />

Short-to-Battery Blocking<br />

PAGE 5<br />

Vishay<br />

Space and Power Saving<br />

PowerPAK ® 8x8L Package<br />

AEC-Q101-Qualified for<br />

Automotive Applications<br />

PAGE 7<br />

Design Notes and<br />

Technical View<br />

PAGES 12-21


TABLE OF CONTENTS<br />

APPLICATION SPOTLIGHT<br />

ams AS5147P High Speed Rotary Position Sensor 3<br />

Diodes Inc. High Performance Automotive Hall Effect Latch Features Wide Range of Sensitivity Options 4<br />

ON Semiconductor NIV1161: ESD Protection with Automotive Short-to-Battery Blocking 5<br />

Altech Corp. Miniature Circuit Breakers with Unique Features 5<br />

Infineon 40V and 60V StrongIRFET Logic-Level Gate Drive 6<br />

Vishay Space and Power Saving PowerPAK ® 8x8L Package AEC-Q101-Qualified for Automotive Applications 7<br />

Varta eCall Your Future 8<br />

Power Dynamics Inc. HEC and HEC2 Harsh Environment Connectors 8<br />

Yageo Automotive Product Family 9<br />

Lumex QuasarBrite T-5mm Ultra Bright LED Indicators 9<br />

Intersil ISL94203 3-to-8 Cell Li-ion Battery Pack Monitor 24<br />

COMPONENT FOCUS<br />

CUI Inc. Compact 5W USB Wall Plug Adapters Comply with Level VI Standard 10<br />

CUI Inc. With You from Start to Finish 10<br />

Susumu World’s Smallest Low Noise Current Sensing Resistor 11<br />

Panasonic Industrial Grade SD Cards 11<br />

Future Electronics Analog Corner 22-23<br />

DESIGN NOTES<br />

Vishay A Short History of Automotive Transmissive Sensors and Their Evolution 12-13<br />

NXP UJA1169 – Mini CAN System Basis Chip Family 14-15<br />

Diodes Inc. Self-Protecting MOSFETs Deliver Improved Reliability in the Harsh Environment of Automotive Applications 16<br />

Crocus Technology Sensing High Currents of Several Hundreds Amperes Using MLU Magnetic Sensor 17<br />

CUI Inc. External Power Supplies: How to Be Ready for Tough New Efficiency Standards in Effect from 2016 18-19<br />

TECHNICAL VIEW<br />

Future Electronics Vulnerable Electronics in a Harsh Environment: What Can Go Wrong? Part II 20-21<br />

Current and previous versions of the virtual FTMs are available at www.FutureElectronics.com/FTM<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

To ensure you continue<br />

receiving future copies of FTM<br />

Register at<br />

www.FutureElectronics.com/FTM/Register<br />

Delight the Customer ®<br />

Future Electronics’ New Product Introduction (NPI)<br />

program is an important part of our commitment<br />

to servicing all of our customers’ needs<br />

from prototype to production.<br />

Look for the NPI icon to learn about the<br />

latest products and technologies available,<br />

and buy what you need in engineering quantities.<br />

Most products featured in FTM are available in<br />

engineering quantities. For more information<br />

or to buy products herein, go to<br />

www.FutureElectronics.com/FTM.<br />

For immediate access to the WORLD’S LARGEST<br />

AVAILABLE-TO-SELL INVENTORY go to<br />

www.FutureElectronics.com.<br />

Follow us on:<br />

Accuracy of technical data: All technical data, information, detachable insert(s) or loose advertisement(s) contained in this magazine is derived from information provided by Future Electronics’ suppliers. Such information has not been verified by Future<br />

Electronics and we make no representation, nor assume any liability as to its accuracy. Future Electronics does not assume liability in respect to loss or damage incurred as a consequence of or in the connection with the use of such data and information.<br />

Prices subject to change without notice. ® Delight the Customer is a registered trademark of Future Electronics.<br />

2<br />

1.800.675.1619 • www.FutureElectronics.com


APPLICATION SPOTLIGHT<br />

AS5147P High Speed Rotary Position Sensor<br />

The AS5147P is an ultra high speed magnetic<br />

rotary position sensor which offers reliable<br />

performance in automotive applications<br />

compatible with the requirements of the<br />

ISO26262 functional safety standard.<br />

Providing accurate absolute and incremental<br />

measurement outputs at speeds up to 28,000<br />

revolutions per minute (rpm), the AS5147P<br />

is ideal for safety critical applications such as<br />

electric power steering (EPS), brake and<br />

accelerator pedals, pumps, double clutch<br />

transmissions, starter motors, alternators and<br />

windscreen wiper motors.<br />

Its appeal to automotive system designers<br />

rests on a combination of high measurement<br />

accuracy at high rotation speeds, high reliability,<br />

low system cost and support for standards<br />

compliance.<br />

The AS5147P draws on patented Dynamic Angle<br />

Error Correction (DAEC ) technology to deliver<br />

accurate position measurements even at extremely<br />

high rotation speeds. The DAEC compensation<br />

scheme reduces the propagation delay inherent<br />

in the sensor’s signal chain to almost zero. As a<br />

result, the AS5147P’s angle error is a negligible<br />

0.02° at 1.7krpm, 0.17° at 14.5krpm and 0.34°<br />

at 28krpm. The DAEC function also enables the<br />

device to refresh its measurement output every<br />

1.9µs.<br />

High reliability and low system cost in automotive<br />

applications are assured by the AS5147P’s intrinsic<br />

immunity to stray magnetic fields. Strong stray<br />

magnetic fields are present in vehicles, particularly<br />

those with a partially or wholly electric drive<br />

train, which contains powerful electric motors<br />

and high current carrying conductors. These stray<br />

magnetic fields are much stronger than that of<br />

the small target magnet with which a magnetic<br />

position sensor is paired.<br />

The unique differential sensing principle of the<br />

magnetic position sensors from ams makes<br />

them immune by design to stray magnetism.<br />

This means that automotive system designers<br />

can avoid the need to incorporate bulky and<br />

expensive magnetic shielding into their products,<br />

reducing their size, weight and cost when<br />

compared to designs based on competing<br />

magnetic position sensor ICs. The high sensitivity<br />

of the AS5147P also enables the use of a small<br />

(6mm diameter), low cost target magnet.<br />

In addition, the AS5147P supports automotive<br />

OEMs’ ISO26262 compliance programs in various<br />

ways:<br />

• the AS5147P was developed in accordance<br />

with the ISO26262 flow, following the Safety<br />

Element out of Context (SEooC) and Assumption<br />

of Use (AoU) guidelines specified in the standard,<br />

thus helping manufacturers to achieve the<br />

requirements of any ASIL grade<br />

• ams provides a safety manual and failure mode<br />

effects diagnostic analysis (FMEDA) document<br />

for the AS5147P, guiding customers on the way<br />

to achieve their target ASIL grade in various<br />

applications evidence – safety case, certifications<br />

and the AECQ-100 qualification (PPAP) – is<br />

ready to provide the documentation of the<br />

AS5147P’s development process<br />

• the complete SEooC process according to the<br />

ISO26262 and the documentation supporting<br />

it are certified by an independent third party<br />

• the AS5147P provides internal diagnostic<br />

functions supporting ISO26262 processes,<br />

including magnetic field strength threshold<br />

detection, and detection of loss of magnet<br />

VDD<br />

AS5147P<br />

Hall<br />

Sensors<br />

LDO<br />

Analog<br />

Front-End<br />

VDD3V3<br />

A/D<br />

AGC<br />

Volatile Memory<br />

OTP<br />

ATAN<br />

(CORDIC)<br />

INTERPOLATOR<br />

CSn<br />

SCL<br />

MISO<br />

MOSI<br />

A<br />

B<br />

I/PWM<br />

U<br />

V<br />

W/PWM<br />

The AS5147P provides both absolute and<br />

incremental angle measurements of a<br />

continuously rotating shaft, with a zero position<br />

setting. A standard four-wire serial peripheral<br />

interface allows a host microcontroller to read<br />

14-bit absolute angle position data and to<br />

program non-volatile settings without a<br />

dedicated programmer.<br />

SPI<br />

Dynamic Angle<br />

Error<br />

Compensation<br />

ABI<br />

UWV<br />

PWM Decoder<br />

Selectable<br />

on I or W<br />

Incremental movements are indicated by a set<br />

of ABI signals with a maximum resolution of<br />

4,096 steps/1,024 pulses per revolution. The<br />

resolution of the ABI signal is programmable<br />

to 4,096 steps/1,024 pulses per revolution,<br />

2,048 steps/512 pulses per revolution or 1,024<br />

steps/256 pulses per revolution. Brushless DC<br />

(BLDC) motors may be controlled through a<br />

standard UVW commutation interface with a<br />

programmable number of pole pairs from 1 to 7.<br />

The absolute angle position is also provided as<br />

a PWM encoded output signal.<br />

KEY FEATURES<br />

• DAEC<br />

• Immune to external stray magnetic field<br />

• 14-bit core resolution<br />

• Maximum speed up to 28.000rpm<br />

• Developed per ISO 26262 SEooC<br />

KEY BENEFITS<br />

• Eliminates angle measurement lag at<br />

high RPMs<br />

• Lower system costs (no shielding)<br />

• High resolution for motor and position control<br />

• No programmer needed (via SPI command)<br />

• Enables ASIL-x system safety level compliance<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

1.800.675.1619 • www.FutureElectronics.com<br />

3


APPLICATION SPOTLIGHT<br />

High Performance Automotive Hall Effect Latch Features<br />

Wide Range of Sensitivity Options<br />

®<br />

The AH376xQ family of AECQ100-qualified Hall effect latches<br />

introduced by Diodes Incorporated offers eight magnetic sensitivity<br />

options to cover the requirements of numerous automotive<br />

applications. Such uses include commutation, encoding and position<br />

control of the various motors, pumps, fans and valves found in vehicle<br />

cabins for operating windows, sun roofs, seats, tailgates and airconditioning.<br />

These Hall effect latches can also be used in the engine<br />

bay for steering and sensing the speed and position of the crankshaft,<br />

camshafts, cooling fans, and water, oil and fuel pumps.<br />

With an extended -40°C to +150°C temperature range and a 3V to 28V<br />

supply voltage range, the AH376xQ devices provide robust and reliable<br />

operation by tolerating the harsh automotive environment with its<br />

extremes of low crank voltage as well as over-voltage excursions.<br />

Comprehensive protection features enhance this robustness: a low leakage<br />

blocking diode guards against reverse supply connection; input and output<br />

clamps help withstand transient voltages; and an output current limit<br />

avoids overload. Plus, the devices have an ESD capability of 8kV and can<br />

withstand a transient load dump up to 32V.<br />

The AH376xQ family provides eight different magnetic operation and<br />

release thresholds (BOP and BRP) to address the wide variety of<br />

applications with regard to magnet strength or sensor to magnet distance.<br />

These range from the highest BOP/BRP sensitivity of +25G/-25G to the<br />

lowest sensitivity of +210G/-210G. Pin compatibility is maintained across<br />

the range and all devices are offered in industry-standard SOT23 and SIP3<br />

packages. The AH3762Q/3Q/4Q/5Q are also offered in an SC59 package<br />

and provide the opposite polarity for magnetic detection compared to the<br />

SOT23 package.<br />

The AH376xQ Hall effect latch ICs offer superior performance with a fast<br />

10μs power-on time and a quick 3.75μs response time to reduce delays and<br />

commutation errors. A chopper stabilized design with a low temperature<br />

coefficient minimizes switch point drift and provides enhanced immunity<br />

to stress. Flexibility is further enhanced by the open-drain output<br />

configuration, allowing the external pull-up resistor value to be adjusted to<br />

suit the application.<br />

The AH376xQ Hall effect latch family is fully qualified to the automotive<br />

AECQ100 standard and meets the AIAG production part approval process<br />

(PPAP). Available in SOT23, SIP3 or SC59 packages.<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

FEATURES<br />

• High Performance Hall Effect Latch Family<br />

- 8 sensitivity options with high-tolerance, tight-operating windows (less<br />

magnetic spread) and low temperature coefficients for switch points<br />

- Magnetic characteristics specified over the whole operating range<br />

- Fast power-on time of 10μs typical and response time of 3.75μs typical<br />

with wide bandwidth<br />

• Product Flexibility<br />

- Designed for a wide range of applications: 3V to 28V and -40ºC to<br />

+150ºC<br />

- Open drain output for pull-up flexibility<br />

- Industry standard SC59, SOT23 and SIP3 packages<br />

- Selected devices in SC59 packages provide options for opposite<br />

magnetic field polarity switching.<br />

• Stability, Reliability and Robustness<br />

- Chopper stabilized design to provide minimal switch point drift<br />

- Superior temperature and supply line stability<br />

- Input and output clamps with output overcurrent limit<br />

- Reverse voltage protection and 32V load dump capability<br />

- High ESD ratings: 8kV HBM, 800V MM and 2kV CDM<br />

- AEC-Q100 Grade 0 (-40°C to +150°C) qualification<br />

APPLICATIONS<br />

• Automotive applications<br />

• Window power-lift and sun roof<br />

• Tailgate open/close BLDC motors<br />

• Seat adjust motors<br />

• Seat and dashboard cooling fans<br />

• Speed measurements<br />

• Incremental linear and rotary encoder and position sensors<br />

4<br />

1.800.675.1619 • www.FutureElectronics.com


The NIV1161 is designed to protect high speed<br />

data lines from ESD as well as short-to-vehicle<br />

battery situations.<br />

The ultra low capacitance and low ESD clamping<br />

voltage make this device an ideal solution for<br />

protecting voltage sensitive high speed data<br />

lines while the low FET limits distortion on the<br />

signal lines.<br />

The NIV1161’s flow-through style package allows<br />

for easy PCB layout and matched trace lengths<br />

necessary to maintain consistent impedance<br />

between high speed differential lines such as<br />

USB and LVDS protocols.<br />

APPLICATION SPOTLIGHT<br />

NIV1161: ESD Protection with<br />

Automotive Short-to-Battery Blocking<br />

FEATURES<br />

• Low capacitance (0.65 pF Typical, I/O to GND)<br />

• Diode capacitance matching between I/Os:<br />

1% Typical<br />

• Optimized layout for excellent high speed<br />

signal integrity<br />

• Protection for the following IEC standards:<br />

IEC 61000-4-2 (Level 4)<br />

• Low ESD clamping voltage<br />

• NIV prefix for automotive and other<br />

applications requiring unique site and control<br />

change requirements; AEC-Q101 qualified and<br />

PPAP capable<br />

• This is a Pb-free device<br />

1<br />

2<br />

3<br />

6<br />

4<br />

(Top View)<br />

Pin Configuration and Schematics<br />

6<br />

5<br />

4<br />

Pin 1<br />

D+ HOST<br />

Pin 3<br />

D− HOST<br />

APPLICATIONS<br />

• Automotive high speed signal pairs<br />

• USB2.0/3.0<br />

• LVDS<br />

• HDMI<br />

• APIX2<br />

Pin 2 − 5 V<br />

Pin 6<br />

D+<br />

Pin 4<br />

D−<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

Pin 2 − 5 V<br />

Pin 5 − GND<br />

Miniature Circuit Breakers with Unique Features<br />

Serving the automation and control industry since 1984!<br />

The UL489 series, with its exceptional electrical<br />

ratings, is the ideal solution for branch circuit<br />

protection. These current limiting circuit<br />

breakers minimize the short circuit current to<br />

a relative small amount in an extremely short<br />

time. This limits the short circuit’s potential<br />

harmful energy. The current limiting attribute<br />

was recently confirmed by UL tests.<br />

The UL508 manual motor controller/supplementary<br />

protector offers a unique way of protecting<br />

various loads including single phase motors and<br />

any components in the control circuit of a UL508A<br />

industrial control panel. The supplementary<br />

protectors tested according to UL1077 are suited<br />

for any control circuit and supplemental protection.<br />

The UL489 miniature molded case circuit breakers<br />

come in AC and DC versions. The AC version is<br />

dual voltage rated from 0.3A to 63A at 240V AC<br />

and 0.3A to 32A at 480Y/277V AC. The DC<br />

version is rated from 0.3A to 63A at 125V DC<br />

(1 pole) and 250V DC (2 pole). Combining the AC<br />

voltages in one design along with the industry<br />

unique dual terminal design for accepting standard<br />

wire along with ring tongue terminal wire<br />

keeps the flexibility up and the stocking requirements<br />

down. The unique housing characteristics<br />

are featured in each of the UL489, UL508 and<br />

UL1077 versions and make the circuit protection<br />

side of a UL508A panel look uniform and clean.<br />

The offering is completed by the largest line<br />

up of IEC style busbars with UL approval. The<br />

busbars are rated in AC and DC to accommodate<br />

the respective voltages in the miniature circuit<br />

breaker series.<br />

FEATURES/BENEFITS<br />

Current Limiting Confirmed by UL Tests<br />

Industry ONLY dual wire terminal connection<br />

(cage clamp and ring tongue compatibility<br />

combined in one design); no need to special<br />

order ring tongue versions!<br />

• Terminal barriers are serviceable<br />

• Individual part numbers printed on each<br />

breaker<br />

• Clear protective marking area cover<br />

• Dual voltage (480Y/277V and 240V AC) design<br />

greatly reduces stocking requirements<br />

• DC version available up to 250V DC<br />

• Branch circuits<br />

• Motors<br />

• Transformers<br />

• Heaters<br />

• Control circuits<br />

• Outlets<br />

APPLICATIONS<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

1.800.675.1619 • www.FutureElectronics.com<br />

5


APPLICATION SPOTLIGHT<br />

40V and 60V StrongIRFET Logic-Level Gate Drive<br />

Infineon introduces an extension of the successful StrongIRFET family<br />

for battery-powered applications. The logic-level gate drive allows<br />

designers to drive MOSFETs with only 5V VGS. This is ideal in<br />

applications where standard gate drive is not available such as<br />

brushed motor drives, BLDC motor drives and battery-powered circuits.<br />

The family maintains the same characteristics of the StrongIRFET<br />

family, including low R DS(ON) for reduced conduction losses, high current<br />

carrying capability for increased power capability, and rugged silicon for<br />

robustness.<br />

The flagship product is the IRL7472L1, which is available in the proprietary<br />

Large Can DirectFET package, enabling the lowest R DS(ON)<br />

in the market<br />

(0.97mΩ max at 4.5V) for a 67mm 2 solution. The DirectFET features<br />

excellent top-side cooling, low package profile, and contains zero lead<br />

which complies with future RoHS requirements.<br />

• Designed for industrial applications<br />

• Ideal for low switching frequency<br />

• High current carrying capability<br />

• 4.5V logic level optimized<br />

• Rugged silicon<br />

• Low R DS(ON)<br />

• Brushed motor drive applications<br />

• BLDC motor drive applications<br />

• Battery-powered circuits<br />

• Light electric vehicles<br />

• Power tools<br />

• Electric toys<br />

FEATURES AND BENEFITS<br />

APPLICATIONS<br />

R DS(ON) (mΩ)<br />

R DS(ON)<br />

vs. V GS<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

0<br />

0 2 4 6 8 10 12 14 16 18 20<br />

V GS Voltage<br />

Logic-level R DS(ON)<br />

curve vs. standard R DS(ON)<br />

curve<br />

IRL40B212<br />

IRFB7534<br />

VGS = 4.5V<br />

Part Number<br />

Breakdown Voltage<br />

(V)<br />

Package (Outline)<br />

Current Rating<br />

(A)<br />

R DS(ON) typ/max at 4.5V<br />

(mΩ)<br />

IRL7472L1TRPBF 40 Large Can DirectFET package (L8) 375 0.59/0.97<br />

IRL7486MTRPBF 40 Medium Can DirectFET package (ME) 209 1.25/2.00<br />

IRL40B209 40 TO-220 195 1.25/1.60<br />

IRL40B212 40 TO-220 195 1.90/2.40<br />

IRL40S212 40 D2-PAK 195 1.90/2.40<br />

IRL40B215 40 TO-220 120 2.70/3.50<br />

IRL60B216 60 TO-220 195 1.90/2.20<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

6<br />

1.800.675.1619 • www.FutureElectronics.com


APPLICATION SPOTLIGHT<br />

Space and Power Saving PowerPAK ® 8x8L Package<br />

AEC-Q101-Qualified for Automotive Applications<br />

Vishay’s SQJQ402E, the industry’s first AEC-Q101 qualified, 100%<br />

lead-free MOSFET in 8 x 8mm footprint, offers high temperature<br />

operation to +175°C providing the ruggedness and reliability required<br />

for automotive applications.<br />

The internal construction of the device’s PowerPAK 8x8L 8 x 8mm package<br />

minimizes inductance and enables a low maximum on-resistance of 1.5mΩ<br />

at 10V and 1.8mΩ at 4.5V. Additional design features also provide very<br />

high continuous drain current capability up to 200A.<br />

The device also features gull-wing leads specifically designed to reduce<br />

PCB solder joint stress caused by the wide range of operating temperatures<br />

commonly experienced in automotive applications.<br />

To save PCB space and costs, and enable the creation of smaller and lighter<br />

modules in applications where multiple MOSFETs are often required, the<br />

SQJQ402E offers similar on-resistance and higher continuous current than<br />

devices in the D 2 PAK, while providing a 60% smaller footprint area and<br />

60% thinner profile.<br />

To save power, the SQJQ402E offers half the on-resistance, twice the<br />

current, and a 21% smaller profile than devices in the DPAK, all with only<br />

a 12% larger footprint.<br />

The SQJQ402E signals the release of an extensive roadmap of MOSFETs that<br />

will allow designers to exploit the benefits of this package in a multitude<br />

of automotive applications such as motor drives, electric power steering,<br />

transmission control, and injector drives.<br />

SQJQ402E in PowerPAK 8x8L<br />

FEATURES<br />

• Very low package resistance contributes to low R DS(ON) and reduces<br />

paralleling requirement<br />

• Gull-wing leads provide stress relief during temperature cycling<br />

+175°C max junction temperature<br />

• 200A absolute max continuous drain current capability<br />

• 100% lead-free<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

SQJQ402E – 40V, 1.7mΩ in PowerPAK 8x8L<br />

Achieves similar or lower R DS(ON) in 58% smaller package than D 2 PAK<br />

PowerPAK 8x8L<br />

(8 x 8 x 1.9mm)<br />

VDS<br />

40V<br />

ID Max (TC = +25°C)<br />

R DS(ON) - 10V Max<br />

Qg Typ.<br />

R DS - Q g FOM<br />

200A<br />

1.7mΩ<br />

169nC<br />

220mΩ-nC<br />

D 2 PAK<br />

Height<br />

4.5mm<br />

Height<br />

PPAK 8x8L<br />

Height<br />

1.9mm<br />

PPAK 8x8L<br />

200A<br />

64mm²<br />

Footprint<br />

D 2 PAK<br />

120A<br />

155mm²<br />

1.800.675.1619 • www.FutureElectronics.com<br />

7


APPLICATION SPOTLIGHT<br />

eCall Your Future<br />

VARTA<br />

THE BATTERY EXPERTS<br />

In an accident or in distress, the emergency<br />

call (eCall) system in our cars wirelessly<br />

transmit our precise location, direction of<br />

travel, exact time and number of occupants<br />

as it sends a call for help. Nowhere is wireless<br />

technology needed more than in car accidents<br />

and the universal cry is revamping the<br />

communication systems around the world.<br />

Emergency call systems save more than lives –<br />

they expedite medical aid diminishing severe<br />

injury complications, shorten traffic jam time,<br />

conserve gasoline and they save municipalities<br />

money. These signals can be automatic –<br />

triggered by severe impact – or manual – when<br />

the distress button is pressed.<br />

If all cars were equipped with these devices –<br />

sensors and the standardization of communication<br />

systems were in place – countries would save<br />

billions of dollars a year and hundreds of<br />

thousands of lives. The quicker response would<br />

mitigate the severity of hundreds of thousands of<br />

injuries – giving many better recovery prospects.<br />

Faster response enables faster clearance of<br />

crash sites with fewer traffic jams, reduced risk<br />

of secondary accidents, and savings on fuel with<br />

lower CO2 emissions.<br />

Telematics technology for vehicle systems –<br />

wireless data delivery, route advisories, traffic<br />

information and public safety answering point<br />

systems – will soon be universalized with<br />

standardization in communication protocols.<br />

Future Electronics in partnership with VARTA<br />

Microbattery, Inc. can provide a variety of battery<br />

chemistries to fit these types of critical vehicle<br />

applications. VARTA’s engineers and consultants<br />

are meeting the demands of OEMs – small and<br />

large. Future Electronics and VARTA are ready<br />

to work with you to help design a successful<br />

finished product with extensive engineering and<br />

Best-In-Class consultation.<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

HEC and HEC2 Harsh Environment Connectors<br />

Power Dynamics Inc. waterproof harsh<br />

environment series HEC and HEC2 are<br />

designed for rugged indoor and outdoor<br />

applications, and feature easy to use and<br />

assemble components. All are highly resistant<br />

to UV rays, chemicals, and shock/vibration.<br />

Both series feature bayonet locks for easy<br />

locking and unlocking.<br />

The HEC series consists of a keyed multi-pin<br />

configuration that includes 3 power and 4 signal<br />

plus ground. The contacts are rated up to 20A,<br />

400V UL and 25A VDE with signal contacts 3A,<br />

60Vmax. The mated connectors are rated for<br />

immersion beyond 1m (IP68) and protected from<br />

steam-jet cleaning (IP69K).<br />

The HEC2 series are miniature connectors<br />

rated up to 2A, 175V and have 8 contacts. The<br />

receptacle remains waterproof (IP67) while<br />

unmated. The contacts are sealed in a touchproof<br />

design, providing even more protection<br />

from debris and rugged use.<br />

FEATURES<br />

HEC<br />

• IP68 and IP69K rated<br />

• Up to 20A per contact (UL)<br />

• Power and signal contacts<br />

• 1000 minimum mating cycles<br />

• Bayonet lock<br />

HEC2<br />

• Capless IP67 rating (receptacle) unmated<br />

• 5000 minimum mating cycles<br />

• Up to 2A per contact<br />

• 8 contacts<br />

• Bayonet lock<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

APPLICATIONS HEC and HEC2<br />

• Instrumentation<br />

• Robotics<br />

• Industrial control<br />

• Test and measurement<br />

• Agriculture<br />

• Transportation<br />

• Security<br />

8<br />

1.800.675.1619 • www.FutureElectronics.com


APPLICATION SPOTLIGHT<br />

Yageo Automotive Product Family<br />

The ever increasing presence of electronics in<br />

the automotive environment requires a wide<br />

diversity of passive components possessing<br />

advanced product characteristics and superior<br />

reliability.<br />

Not only are established systems like engine<br />

control, power steering, transmission, climate<br />

control, and lighting undergoing monumental<br />

changes, but relatively new systems, such as<br />

car-to-car communications, driver assistance,<br />

and self-parking are experiencing similar<br />

transformations which call for a greater number<br />

of resistors and capacitors.<br />

Yageo has introduced the automotive grade<br />

MLCCs in two temperature characteristics: NPO<br />

and X7R. The AC Automotive series features<br />

excellent long term reliability and improved<br />

mechanical properties. As a discrete part or<br />

within an array, this series covers the products<br />

required within infotainment and comfort and<br />

convenience applications.<br />

For the majority of automotive applications, the<br />

workhorse solution has been the standard AC<br />

series of chip resistors thick film technology.<br />

Only a specially designed solution manufactured<br />

using selected materials can meet the needs of<br />

harsh environmental conditions in safety systems<br />

where sulfur may be a challenge. Yageo has the<br />

ultimate solution, the AA chip resistor series.<br />

High precision resistors working under humid<br />

conditions must meet unsurpassed reliability<br />

standards. Thin film AT series resistors from<br />

Yageo are the perfect choice for circuitry in<br />

power steering, instrument clusters, ECU, and ABS.<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

Thin Film<br />

Automotive Grade<br />

AT Series<br />

FEATURES/BENEFITS<br />

• AEC-Q200 qualified<br />

• 100% performed by automatic optical inspection<br />

• Capable of performing under the most<br />

demanding of conditions<br />

• Mass production under TS 19649 certification<br />

• Superior resistance against sulfur-containing<br />

environments<br />

• High precision and stability<br />

APPLICATIONS<br />

• Automotive electronics<br />

• Industrial and medical equipment<br />

• Test and measuring equipment<br />

• Telecommunications<br />

QuasarBrite T-5mm Ultra Bright LED Indicators<br />

APPLICATIONS<br />

These LED indicators are an industry standard<br />

T-5mm package design and are able to be<br />

designed into any applications where standard<br />

T-5mm LED indicators are used, but require<br />

more light output applications of end uses.<br />

• Industrial controls: safety control panel<br />

• Automotive: battery indication, brake lighting<br />

• Medical: dental equipment<br />

• Construction: outdoor signage equipment<br />

• The QuasarBrite T-5mm ultra bright LED<br />

indicators serve in a wide variety of markets<br />

and applications<br />

Part Number<br />

SSL-LX5093UWC/H<br />

Emitted<br />

Color<br />

Cool<br />

White<br />

Chip<br />

Material<br />

Peak<br />

Wavelength<br />

(nm)<br />

Lens<br />

Type<br />

Typ.<br />

Vf<br />

Intensity<br />

Typ.<br />

(mcd)<br />

View<br />

Angle<br />

2x<br />

Theta<br />

I f<br />

(mA)<br />

InGaN - Clear 3.2 27000 15 20<br />

SSL-LX5093USBC/G Blue InGaN 465 Clear 3.4 15000 15 20<br />

FEATURES<br />

• High brightness suitable for outdoor<br />

• Standard T-5mm package design<br />

• Clear lens with more color clarity<br />

• Operating temp up to +85°C, suitable for<br />

outdoor and extreme temperature<br />

environments<br />

SSL-LX5093SYC + G Yellow AllnGaP 595 Clear 2.1 16500 12 20<br />

SSL-LX5093SIC + G Red AllnGaP 630 Clear 2.1 15000 15 20<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

SSL-LX5093UPGC + G Green InGaN 520 Clear 3.2 40000 15 20<br />

1.800.675.1619 • www.FutureElectronics.com<br />

9


COMPONENT FOCUS<br />

CUI has announced a line of compact 5W<br />

wall-plug adapters with an integrated USB<br />

connector, aimed at the North American,<br />

Japanese and European markets.<br />

The SWI5-5-N-I38 and SWI5-5-E-I38 are<br />

designed to meet the stringent new average<br />

efficiency and no-load power requirements<br />

mandated by the US Department of Energy.<br />

The purpose of these new Level VI standards,<br />

which are set to go into effect on February 10th,<br />

2016, is to markedly lower the amount of power<br />

consumed when the end application is not in<br />

use or is no longer connected to the system. Any<br />

manufacturer seeking to market an end product<br />

with an external adapter in the US must comply<br />

with Level VI.<br />

CUI’s SWI5-5-N-I38 and SWI5-5-E-I38 power<br />

adapters provide a ready made solution for Level<br />

Compact 5W USB Wall Plug Adapters Comply<br />

with Level VI Standard<br />

VI compliance. With a footprint as small as<br />

64.9 x 36 x 22.5mm, the compact AC/DC converter<br />

design is ideally suited to portable consumer<br />

applications.<br />

The 5W adapters provide single 5V DC regulated<br />

outputs from a wide universal input voltage<br />

range from 90V AC to 264V AC. No-load power<br />

consumption is


COMPONENT FOCUS<br />

World’s Smallest Low Noise Current Sensing Resistor<br />

In high frequency electronics, unwanted noise<br />

added by the components themselves can<br />

become a significant issue. In order<br />

to address this, Susumu offers longer<br />

side terminal low resistance chip current<br />

sensing resistors.<br />

Their equivalent series inductance is so small<br />

that the signal integrity is preserved without<br />

adding extra noise. Susumu’s current sensors<br />

are also known to be the best in market in heat<br />

distribution and heat dissipation.<br />

Reduced Noise<br />

FEATURES<br />

• Smallest for wattage<br />

• Excellent heat dissipation<br />

• Low ESL – low noise<br />

• Excellent current-surge tolerance<br />

• Offered in sizes: 0402-4320<br />

• Resistance range 1mΩ to 100Ω<br />

• Resistance tolerance as low as ±0.5%<br />

• RoHS compliant<br />

• Offered in two configurations – longer and<br />

shorter side terminal<br />

Temperature Increase<br />

Per Watt (°C/W)<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

Temperature Increase by Power (°C/W)<br />

APPLICATIONS<br />

• Any application that requires current sensing<br />

raw resistance resistors such as protection and<br />

control circuits<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

Long-side terminal:<br />

Competitor’s<br />

Short-side terminal:<br />

RL1220S-R10-F<br />

Long-side terminal:<br />

PRL1220-R10-F<br />

Picture 1 with shortside<br />

terminal<br />

Picture 2 with long-side<br />

terminal<br />

0<br />

1 2 3 4 5 6<br />

Applied Power (W)<br />

INDUSTRIAL GRADE<br />

Panasonic Industrial SD Cards are designed for high-performance<br />

and high-reliability. For high-intensity applications, you need a card<br />

that is truly industrial grade.<br />

Need help picking what SD Card is right for your application?<br />

Panasonic offers free use case analysis to help you choose.<br />

Visit http://pidsa.link/industrialgrade today for details<br />

or go to www.FutureElectronics.com to buy products.<br />

Wear Leveling<br />

Power Fail Recovery<br />

-40°C to +85°C Rated<br />

Error Correction<br />

240x More Write Durability than TLC<br />

M<br />

STORAGE MEDIA


DESIGN NOTE<br />

A Short History of Automotive Transmissive Sensors and Their Evolution<br />

By: Jim Toal, Director, Regional Marketing - Americas, Vishay Semicondutor, Optoelectronics Group<br />

The Pre-Triassic Period<br />

At the dawn of the present era, transmissive<br />

sensors in automotive systems took the form of an<br />

emitter-detector pair in through-hole packaging<br />

that was wave-soldered to a printed circuit<br />

board. The emitter and detector were facing each<br />

other so that if anything came between them, the<br />

output current of the photodiode or phototransistor<br />

would change. This change would be relayed to<br />

a controller and something would happen: a<br />

motor would start or stop, an indicator light<br />

would turn on or off, or a bag of chips would fall<br />

to the bottom of a vending machine.<br />

The Triassic Period<br />

The position of the discrete components could be<br />

difficult to precisely control. One might be higher<br />

than the other or at a slight angle; the leads<br />

might be bent, or during handling they would<br />

become disoriented. This posed a problem for the<br />

system because the output current<br />

from the detector<br />

would vary from<br />

board to board.<br />

The controller<br />

was looking for a<br />

certain signal level<br />

and, without an exact orientation, it wouldn’t get<br />

it. An evolutionary leap was ushered in by Vishay,<br />

which molded the discrete components in a<br />

common plastic housing<br />

to ensure exact orientation.<br />

This required<br />

several different package<br />

versions, each with a<br />

different gap between<br />

the emitter and detector, with a photodiode or<br />

phototransistor output, and with a different lead<br />

bend for horizontal or vertical gaps. These sensors<br />

were (and are) called transmissive sensors or<br />

slotted interrupters.<br />

The Jurassic Period<br />

With more and more board assemblies going<br />

with pure surface mount components, the leads<br />

of the through-hole packages had to be bent so<br />

they could also be surface mounted. The plastic<br />

used in the housings had to change in order to<br />

withstand a +260°C reflow solder temperature.<br />

Horizontal slotted packaging did not evolve, and<br />

retained the form of a through-hole package.<br />

While many suppliers stopped evolving at this<br />

point, Vishay continued to push the envelope of<br />

device capabilities.<br />

The TCPT- and TCUT1300X01 Period<br />

Automotive customers needed a transmissive<br />

sensor that could operate at higher temperatures<br />

and was qualified to AEC-Q101 standards. The<br />

molding compound of the emitter and detector<br />

limited the operating temperature. Based on the<br />

techniques used in Origami, Vishay designed a<br />

lead-frame based, custom formed sensor that<br />

used emitter and detector chips without lenses.<br />

With a gap of 3.0mm and tightly controlled chip<br />

placement, the operating temperature increased<br />

from a<br />

maximum<br />

of +85°C<br />

to +105°C.<br />

Following the<br />

Orwellian<br />

theory of<br />

one detector good, two detectors better, Vishay<br />

created a transmissive sensor with two detector<br />

windows. With two detectors, steering angle<br />

sensors could not only detect a code wheel<br />

but could also determine direction and speed,<br />

which is critical input to electronic stability<br />

control units.<br />

The advantage of this sensor’s construction over<br />

standard slotted interrupters includes:<br />

• Tighter tolerances of package outline<br />

dimensions and contact pads<br />

• Tighter tolerance of optical axis<br />

• Better co-planarity of contact pads for<br />

mounting to PCB<br />

The TCPT- and TCUT1350X01 Period<br />

Ever-demanding automotive customers needed<br />

the sensor to operate at still higher temperatures,<br />

to work in near-engine compartments and harsh<br />

environments up to 125°C. With some inspired<br />

design changes, Vishay was able to manufacture<br />

transmissive sensors that met this specification.<br />

In addition, the typical output current was<br />

increased from 0.6mA to 1.6mA.<br />

The TCPT- and TCUT1600X01 Period<br />

Imagine the lowly knob on your dashboard which<br />

controls the radio volume or the menu of your<br />

control display. It is an appendage that commands<br />

little thought when not being turned or pushed.<br />

Yet lately Vishay Opto has given that knob a great<br />

deal of thought, especially that push function.<br />

Back in the day, designers could use the<br />

TCPT1300X01<br />

sensor to<br />

determine the<br />

position of the<br />

knob but would<br />

have to design<br />

completely separate circuitry for the push. Not<br />

anymore. The transmissive sensor has evolved<br />

further to the TCPT- and TCUT1600X01 which has<br />

a deeper channel that enables design engineers<br />

to redesign their code wheel to include a push<br />

function. The channel still has a gap width of<br />

3mm and two detector windows, but the depth<br />

has increased from 2.8mm to 4.5mm.<br />

The TCUT1630X01 Period<br />

While the increased dome height of 4.5mm will<br />

be sufficient for some applications, automotive<br />

customers need the added capability to be able<br />

to change the resulting action depending on the<br />

position of the knob when it is pushed. To fully<br />

meet this requirement, a third detector and third<br />

window has been added. The overall size of the<br />

sensor has increased to enable this additional<br />

feature. While it is a 3-channel transmissive<br />

sensor, it is still an incremental encoder.<br />

The Fully Evolved TCUT1800X01<br />

The TCUT1800X01 is a 4-channel<br />

transmissive sensor designed for<br />

incremental and absolute encoder<br />

applications. The sensor combines<br />

two infrared emitters with four<br />

detector channels in a small,<br />

5.5 x 5.85 x 7mm surface mount package. In<br />

combination with an application specific code<br />

wheel or strip, the sensor is ideally suited for<br />

a wide range of applications such as rotary<br />

switches, incremental turn switches, and speed<br />

and motion control systems. The integration of<br />

four channels into the automotive-qualified<br />

package also makes this sensor an excellent<br />

choice for more complex applications such as<br />

12<br />

1.800.675.1619 • www.FutureElectronics.com


DESIGN NOTE<br />

automotive steering wheel encoding, where<br />

multiple channels or channel redundancy is<br />

required.<br />

Depending on the application, the sensor can<br />

work as an absolute encoder or incremental<br />

encoder. The difference between both operating<br />

modes is shown in Figure 1. Used as an absolute<br />

encoder, the TCUT1800X01 provides up to 16<br />

different binary states. The application can<br />

decode this binary code and can directly translate<br />

this information to know at which of the 16<br />

different positions the object is located.<br />

A typical example for this could be climate control<br />

knobs in a car. The 16 positions can be used<br />

to turn on the air conditioning or heater, and<br />

select for up 16 levels of airflow. The 16 positions<br />

could be used to not only select temperature but<br />

blower speed at different combinations of air<br />

vent locations.<br />

For applications requiring more than 16 stages,<br />

incremental encoding could be the solution.<br />

Unlike absolute encoding, incremental encoding<br />

does not provide an exact position. It can provide<br />

the relative distance the code wheel or strip<br />

moved and in which direction.<br />

This information can be processed by a microcontroller<br />

counting up or down to virtually generate<br />

an unlimited number of stages.<br />

The incremental encoder example shows<br />

transitions that occur every 45° of rotation. This is<br />

twice the resolution of dual channel sensors which<br />

have only 90° phase shift information. The sensor<br />

can also be used as a fail-safe in safety related<br />

applications. For example, Ch1 and Ch2 have a<br />

phase shift of 90° while Ch3 and Ch4 are used to<br />

sense the same phase shift. The sensor could be<br />

used in applications where two channels are used<br />

for incremental encoding and two channels are<br />

used for absolute encoding.<br />

Samples are available for all the sensors<br />

mentioned in this article. The TCUT1600X01<br />

will be introduced in November while the<br />

TCUT1630X01 and TCUT1800X01 will be released<br />

in January.<br />

Center Console<br />

Environmental Controls<br />

Absolute Binary<br />

CH4<br />

CH3<br />

CH2<br />

CH1<br />

Incremental<br />

Steering Angle<br />

CH4<br />

CH3<br />

CH2<br />

CH1<br />

Ignition Position<br />

Figure 1<br />

For more information, to receive datasheets, application notes or to buy products, go to www.FutureElectronics.com/FTM<br />

1.800.675.1619 • www.FutureElectronics.com<br />

13


DESIGN NOTE<br />

NXP UJA1169 - Mini CAN System Basis Chip Family<br />

UJA1169 mini HS-CAN SBC with<br />

High Current Capability and Optional<br />

Partial Networking Support<br />

Housed in a small leadless HVSON20 package, the UJA1169 SBC product<br />

family offers a highly integrated and flexible solution<br />

with HS-CAN interface including CAN FD active<br />

communication up to 2Mbit/s together with an<br />

integrated 5V or 3.3V low-dropout regulator with<br />

250mA output current capability for microcontroller<br />

and/or other loads. The UJA1169 variants also provide a number of<br />

additional functions like a watchdog, an external 5V sensor supply,<br />

selective wake-up for Partial Networking support and many more.<br />

Key Features and Customer Benefits<br />

• ISO 11898-6:2013 compliant HS-CAN including CAN FD active<br />

communication up to 2Mbit/s and low short circuit current of 54mA<br />

• Optional Partial Networking and CAN FD passive support<br />

• Autonomous bus biasing according to ISO 11898-6:2013<br />

• Fully integrated 5V or 3.3V low-dropout regulator with 250mA<br />

output current capability<br />

• Enhanced thermal distribution with external PNP transistor<br />

• Second integrated 5V low dropout regulator for up to 100mA<br />

• Optional protected 5V sensor supply variant for off-board usage<br />

• Stand-by and sleep mode with very low supply current<br />

• Remote and local wake-up capability<br />

• LIMP output to signal system failures<br />

• Mode control via the Serial Peripheral Interface (SPI bus)<br />

• Watchdog with Window, Timeout and Autonomous modes and<br />

microcontroller-independent clock source<br />

• Easy and secure customer programmable configuration of selected<br />

functions via non-volatile memory<br />

• Support for microcontroller RAM retention down to a battery<br />

voltage of 2V<br />

• Leadless HVSON20 package (3.5mm x 5.5mm) with improved Automated<br />

Optical Inspection (AOI) capability and low thermal resistance<br />

• Full software compatibility with the UJA116x product family<br />

• Qualified in accordance with the AEC-Q100 Rev-G standard<br />

• Excellent EMC and ESD performance, compliant with industry standards<br />

(IBEE for G5 and SAE)<br />

Designed for Automotive Applications<br />

• Sun roof control modules<br />

• Seat control modules<br />

• Gear shift control<br />

• Transmission control units<br />

• Midsize body control computers<br />

• Small headlight modules<br />

• Center stack modules<br />

• HVAC applications<br />

• Engine control modules and many more<br />

UJA1169 Functional Description<br />

The UJA1169 is a mini high speed CAN System Basis Chip product family<br />

containing an ISO11898-2:201x (upcoming merged ISO 11898-2/5/6)<br />

compliant HS-CAN transceiver together with an integrated 5V or 3.3V<br />

low-dropout regulator supply (V1) for a microcontroller and/or other loads,<br />

scalable up to 250mA. It also features a watchdog and a SPI. The UJA1169<br />

can be operated in very low current stand-by and sleep modes with bus<br />

and local wake-up capability.<br />

The UJA1169 comes in six different variants as depicted in the variant table<br />

below. The UJA1169TK, UJA1169TK/F, UJA1169TK/3 and UJA1169TK/F/3<br />

variants feature a second on-board 5V low dropout regulator (V2) that<br />

supplies the internal CAN transceiver and can also be used to supply<br />

additional on-board hardware.<br />

The UJA1169TK/X and UJA1169TK/X/F are equipped with a 5V supply<br />

(VEXT) for off-board components. VEXT is short circuit proof to the battery,<br />

ground and negative voltages. The integrated CAN transceiver is supplied<br />

internally via V1, in parallel with the microcontroller.<br />

UJA1169 Variant Table<br />

Features<br />

Types<br />

Stand-By<br />

Mode<br />

Sleep<br />

Mode<br />

LDO<br />

(5V)<br />

LDO<br />

(3V3)<br />

SPI<br />

On-Board 5V<br />

CAN supply<br />

External 5V<br />

Supply<br />

Partial<br />

Networking<br />

CAN FD<br />

Active<br />

CAN FD<br />

Passive<br />

LIMP<br />

UJA1169TK X X 250mA X 100mA 2Mbps X<br />

UJA1169TK/X X X 250mA X 100mA 2Mbps X<br />

UJA1169TK/F X X 250mA X 100mA X 2Mbps X X<br />

UJA1169TK/X/F X X 250mA X 100mA X 2Mbps X X<br />

UJA1169TK/3 X X 250mA X 100mA 2Mbps X<br />

UJA1169TK/F/3 X X 250mA X 100mA X 2Mbps X X<br />

14<br />

1.800.675.1619 • www.FutureElectronics.com


DESIGN NOTE<br />

BAT<br />

NXP’s LDO<br />

high BW loop with<br />

internal power device<br />

low BW loop for external<br />

PNP control<br />

NXP PNP<br />

PHPT 61003PY<br />

in small LFPAK<br />

The UJA1169 is designed with a unique fast internal push-pull regulator,<br />

offering thermal management via an optional external PNP transistor.<br />

The external control loop stays always stable independently of the physical<br />

location of the PNP and the detailed characteristic of that PNP. For a better<br />

distribution of the power dissipation on the PCB this feature allows more<br />

distance between the UJA1169 and the PNP in order to prevent thermal<br />

hot-spots, as shown in the picture below.<br />

V1<br />

V1<br />

Heat Spreading<br />

additional timing parameters defining loop delay symmetry are included.<br />

This implementation enables reliable communication in the CAN FD fast<br />

phase at data rates up to 2Mbit/s.<br />

A dedicated LIMP output pin is provided to flag system failures.<br />

A number of configuration settings are stored in non-volatile memory. This<br />

makes it possible to configure the power-on and limp-home behavior of the<br />

UJA1169 to meet the requirements of different applications. The UJA1169<br />

also includes dedicated modes for software development and end-of-line<br />

flashing.<br />

Battery<br />

KL30<br />

Battery<br />

KL15<br />

e.g. 47k<br />

e.g.<br />

22µF<br />

10nF<br />

33k<br />

UJA1169 Application Diagram<br />

LIMP<br />

11<br />

WAKE<br />

12<br />

10k<br />

PHPT61003PY<br />

1.6<br />

10nF<br />

VEXCTRL VEXCC<br />

BAT<br />

14<br />

15 6<br />

5<br />

V1<br />

e.g.<br />

47nF<br />

SCSN<br />

20<br />

SDO<br />

9<br />

SCK<br />

10<br />

SDI<br />

3<br />

e.g.<br />

6.8µF<br />

I/O<br />

I/O<br />

I/O<br />

I/O<br />

VDD<br />

µC<br />

+<br />

CAN<br />

CAN<br />

bus<br />

RT<br />

RT<br />

e.g.<br />

100pF<br />

e.g.<br />

4.7pF<br />

CANH<br />

18<br />

8<br />

2<br />

7<br />

RSTN<br />

TxD<br />

RxD<br />

I/O<br />

TxD<br />

RxD<br />

GND<br />

e.g.<br />

100pF<br />

CANL<br />

17<br />

1, 4, 16, 19<br />

GND<br />

13<br />

V2/ V2: e.g. on-board peripherals<br />

VEXT VEXT: e.g. off-board sensor supply<br />

e.g.<br />

6.8µF<br />

SBC<br />

External PNP<br />

The UJA1169xx/F variants support ISO 11898-6:2013 and ISO 11898-2:201x<br />

compliant CAN Partial Networking with a selective wake-up function<br />

incorporating CAN FD-passive.<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

CAN FD-passive is a feature that allows CAN FD bus traffic to be ignored in<br />

sleep/stand-by mode. CAN FD-passive partial networking is the perfect fit<br />

for networks that support both CAN FD and classic CAN communications.<br />

It allows normal CAN controllers that are not able to communicate CAN FD<br />

messages to remain in partial networking sleep/stand-by mode during<br />

CAN FD communication without generating bus errors.<br />

The UJA1169 implements the standard CAN physical layer as defined in<br />

the current ISO 11898 standard (-2:2003, -5:2007,-6:2013). Pending the<br />

release of the upcoming version of ISO 11898-2:201x including CAN FD,<br />

1.800.675.1619 • www.FutureElectronics.com<br />

15


DESIGN NOTE<br />

Self-Protecting MOSFETs Deliver Improved Reliability in the Harsh<br />

Environment of Automotive Applications<br />

By: Ian Moulding, Automotive Marketing Manager<br />

While it’s been said many times before, the<br />

automotive electrical environment is tough!<br />

As demonstrated in Figure 1, the nominal<br />

battery voltage of an automobile can vary<br />

from -12VDC, under reverse battery condition,<br />

to +125VDC due to load transients and<br />

inductive field decay. Factor in wide<br />

variations in operating temperature, numerous<br />

interconnections and an open environment<br />

that is subject to possible ESD damage<br />

from human interactions, and you have an<br />

operating environment that is far more<br />

challenging than, for example, that of the<br />

consumer market segment.<br />

Voltage<br />

0<br />

12V nominal<br />

Crank<br />

Voltage<br />

6V<br />

Load Dump<br />

125V<br />

Noise,<br />

Transients<br />

-85V<br />

The automotive industry demands cost-effective<br />

and fully reliable solutions but this potentially<br />

destructive environment poses a huge challenge<br />

to the power semiconductor devices needed for<br />

the myriad of control functions that are now<br />

commonplace in modern automobiles.<br />

®<br />

Jump Start<br />

24V<br />

Noise,<br />

Transients<br />

Reverse<br />

Battery<br />

Figure 1. Causes of automotive battery voltage variations<br />

Time<br />

Lamp Driving<br />

To help cope further with transients, self-protected<br />

MOSFETs, such as the ZXMS6004FFQ from<br />

Diodes Incorporated, utilize a fully protected topology<br />

that incorporates over-temperature and overcurrent<br />

protection circuits. As can be seen in the<br />

block diagram in Figure 2, this is in addition to<br />

over-voltage and ESD input protection. This<br />

device leads the industry by using a small<br />

form factor SOT-23 package, 6x smaller than<br />

comparable SOT223-packaged parts.<br />

IN<br />

ESD<br />

Protection<br />

Over-temperature<br />

Protection<br />

Over-current<br />

Protection<br />

Over-voltage<br />

Protection<br />

Logic<br />

dV/dt<br />

Limitation<br />

Figure 2. The self-protection features of Diodes’<br />

ZXMS6004FFQ MOSFET<br />

This self-protected MOSFET uses a temperature<br />

sensor and thermal shutdown circuit to protect<br />

against over-temperature. This circuit is active<br />

when the MOSFET is on and is triggered once<br />

a threshold temperature, typically 175°C, is<br />

exceeded. This turns off the MOSFET, interrupting<br />

the current flow to limit further heat dissipation.<br />

In-built hysteresis allows the output to automatically<br />

turn back on once the device has cooled by<br />

around 10°C.<br />

D<br />

S<br />

While these protection circuits are implemented<br />

independently, they nevertheless normally<br />

function in combination. For example,<br />

overcurrent regulation can operate for some time<br />

but may not prevent the temperature eventually<br />

reaching the threshold where over-temperature<br />

cycling will kick in.<br />

With their built-in protection features, selfprotected<br />

MOSFETs provide a cost effective<br />

solution for switching loads in a wide variety of<br />

automotive applications. Their intrinsic features<br />

increase system reliability while the small size of the<br />

SOT-23 packaged devices from Diodes Incorporated<br />

offers significant space and cost savings when<br />

compared to competitive devices.<br />

3<br />

T A<br />

= 25°C<br />

V IN<br />

Power semiconductors such as standard MOSFETs<br />

have been proven to be insufficiently rugged for<br />

many automotive applications. Inductive spikes<br />

and load dumps are transients that require either<br />

larger MOSFETs or external clamps to absorb<br />

the energy that would otherwise destroy the<br />

MOSFET. Both of these options add to the cost<br />

and complexity of discrete designs.<br />

Self-protected MOSFETs, as developed by Diodes<br />

Incorporated, address this issue with monolithic<br />

circuit topologies that incorporate clamping<br />

and other protection features to provide a more<br />

reliable and lower cost/smaller size solution for<br />

driving relays, LEDs and other inductive loads.<br />

An incandescent lamp has a low resistance when<br />

off, which rapidly increases when the lamp is<br />

switched on and heats up. Overcurrent protection,<br />

effected with a current limit circuit, not only<br />

protects against fault conditions but also avoids<br />

the high in-rush current associated with the<br />

lamp’s low turn-on resistance. The current limit<br />

circuit detects the substantial increase in MOSFET<br />

drain-source voltage (VDS) resulting from an<br />

excessive load current and reacts by reducing<br />

the internal gate drive and restricting the drain<br />

current (ID). This functionality protects the<br />

MOSFET and prolongs the life of the lamp and its<br />

behavior is illustrated in Figure 3.<br />

I D<br />

Drain Current (A)<br />

2<br />

1<br />

0<br />

5.5V<br />

5.0V<br />

4.5V<br />

4.0V<br />

3.5V<br />

3.0V<br />

2.5V<br />

2.0V<br />

0 1 2 3 4 5 6 7 8 9 10 11 12<br />

V DS<br />

Drain-Source Voltage (V)<br />

Figure 3. Typical output characteristic showing current limit<br />

function<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

16<br />

1.800.675.1619 • www.FutureElectronics.com


DESIGN NOTE<br />

Sensing High Currents of Several Hundreds Amperes<br />

By: Lj Ristic, Ted Stokes and Maziar Amirani, Crocus Technology<br />

This Design Note from Crocus Technology<br />

explains how MLU magnetic sensors can be<br />

used in industrial applications to measure<br />

currents from several amperes to several<br />

hundred amperes.<br />

It is well known that a simple technique for<br />

measuring the current flowing in a conductor is<br />

based on Faraday’s Law of induction. Typically<br />

it involves placing a coil around the conductor,<br />

thereby the current flowing in a conductor produces<br />

an output equivalent to the rate of change of<br />

current. Integrating this output produces a<br />

voltage proportional to the current, which can<br />

then be monitored using an instrument such as an<br />

oscilloscope. This approach is non-invasive and<br />

it does not require direct electrical connection.<br />

Since the coil is isolated from the current in the<br />

conductor being measured, the method is also<br />

safe for measuring high currents. However it also<br />

has a drawback – the coil can only generate a<br />

response when an alternating current is measured.<br />

Luckily, this limitation can be overcome by using<br />

MLU magnetic sensor from Crocus Technology<br />

that offers capability of measuring both DC and<br />

AC currents in the wide dynamic range from<br />

several amperes to thousand amperes in many<br />

of industrial applications.<br />

Closed-Loop Circuit<br />

Crocus has designed a closed loop solution based<br />

on the MLU magnetic sensor to accommodate<br />

measuring high currents in a wide dynamic<br />

range. The solution includes two CTSR218<br />

current sensors that are connected in differential<br />

mode. The sensors are physically mounted on the<br />

PCB under a vertically adjustable bus bar that is<br />

used to pass high currents. The busbar can adjust<br />

distance from sensors; this way the solution span<br />

from several amperes to a thousand amperes.<br />

When AC or DC current passes through the<br />

busbar, the sensors detect the magnetic field<br />

generated by current and provide an output<br />

voltage that is directly proportional to the<br />

current. Figure 1 shows the physical setup for<br />

this solution.<br />

Guiding Poles<br />

Sensor<br />

Figure 1: Physical setup for measuring high currents using<br />

MLU magnetic sensor<br />

Adjustable<br />

BusBar<br />

PCB<br />

The CTSR218 sensors are connected in a half<br />

bridge configuration (differential mode) and<br />

they are part of a closed-loop solution shown in<br />

Figure 2. The output voltage of the half bridge is<br />

used in the circuit to provide feedback currents<br />

to the input of sensors that set biasing point. The<br />

closed-loop circuit is designed to provide a feedback<br />

path for the bias currents for both CTSR218<br />

sensors so that both sensors are kept at the same<br />

bias point. This is accomplished by first sensing<br />

the output voltage of the half bridge circuit and<br />

then zeroing the sensors’ output by changing the<br />

input current of the sensors. The feedback in the<br />

field line current is used to essentially cancel the<br />

effects of the external magnetic field and keep<br />

the sensors in the set bias point.<br />

Biasing<br />

Circuit<br />

Rin<br />

Rin<br />

VDD<br />

Rout Rout<br />

GND<br />

Sensor 1<br />

Sensor 2<br />

Buffer &<br />

Amplifier<br />

GND<br />

By way of circuit analysis, two CTSR218 sensors<br />

comprise a voltage divider (Sensor1 and Sensor2)<br />

biased by the sensor supply (VDD). In an initial<br />

state of no current on the busbar and no external<br />

magnetic field, the sensor supply voltage is split<br />

by the differential sensor half bridge circuit.<br />

This value changes as external current (external<br />

magnetic field) flows in the bus bar. Due to the<br />

opposite placement-orientation of the sensors<br />

with respect to the busbar, changes of external<br />

magnetic field will have opposite effect on each<br />

of the two sensors – one will increase in resistance<br />

while the other will decrease. Therefore, to zero<br />

the output of each sensor under the effect of<br />

external magnetic field, the feedback currents<br />

will need to act opposite, one to decrease and<br />

the other to increase. For this reason, output of<br />

the half bridge is first buffered via an Op-Amp<br />

and then compared to a VDD/2 and then amplified.<br />

The output of the amplifier is then fed back<br />

into the sensor input in order to keep the sensors<br />

in their linear region. The output signal of the<br />

comparing circuit is the signal out of the closedloop<br />

circuit.<br />

High Currents Sensing Using Close-Loop<br />

Solution Based on MLU Magnetic Sensor<br />

The evaluation board for closed-loop solution for<br />

high current measurements is shown in Figure 3.<br />

High dynamic range from several amperes to<br />

thousand amperes is achieved by adjusting the<br />

Vref<br />

Vout<br />

Figure 2: Closed-loop solution based on two MLU magnetic<br />

sensors in differential mode<br />

distance of the busbar from the two sensors. The<br />

higher the current to be measured, the further<br />

away the busbar is placed from the sensors.<br />

The output signal of the closed-loop solution is<br />

shown in Figure 4. In this example, the measured<br />

current spans from 1A to 200A. One can see<br />

the excellent linearity of this solution with the<br />

non-linear error below 0.5%. To measure higher<br />

currents one just needs to place the busbar<br />

further away from sensors.<br />

Figure 3: Demo board showing closed-loop solution based on<br />

two MLU magnetic sensors in differential mode and busbar<br />

The Crocus sensor CTSR218 is an excellent choice<br />

for high current measurements. Table 1 shows<br />

major parameters for the CTSR218 part suggested<br />

for high current industrial applications.<br />

Amplified Output (V), Error (%)<br />

2<br />

1.8<br />

1.6<br />

1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2<br />

Linearity of BusBar: 99.79%<br />

0<br />

0 50 100 150 200 250<br />

Current on Trace (A)<br />

Figure 4: Output voltage as function of current; non-linear<br />

error


DESIGN NOTE<br />

External Power Supplies: How to Be Ready for Tough New Efficiency<br />

Standards in Effect from 2016<br />

By: Jeff Schnabel, Vice-President of Global Marketing, CUI Inc<br />

The global regulatory environment surrounding<br />

the legislation of external power supply<br />

efficiency and no-load power draw has rapidly<br />

evolved over the past decade since the<br />

California Energy Commission (CEC) implemented<br />

the first mandatory standard in 2004.<br />

With the publication of a new set of requirements<br />

by the US Department of Energy (DoE)<br />

set to go into effect in February 2016, the<br />

landscape is set to change again as regulators<br />

try to further reduce the amount of energy<br />

consumed by external power adapters.<br />

Mandating higher average efficiencies in external<br />

power supplies has undoubtedly had a real<br />

impact on global power consumption. However,<br />

with the benefit of a reduced draw on the power<br />

grid come challenges and uncertainties for the<br />

electronics industry as it tries to keep up with<br />

this dynamic regulatory environment.<br />

OEMs which design external power supplies<br />

into their products must continue to monitor<br />

the latest regulations to ensure that they are in<br />

compliance in each region where their product<br />

is sold. While the new standards enacted by the<br />

DoE will only be mandatory in the US, any OEM<br />

wanting to supply products in the US should be<br />

taking action now to ensure that they comply.<br />

The Evolution of Efficiency Regulation<br />

In the early 1990s, it was estimated that there<br />

were more than one billion external power<br />

supplies in use in the US alone. The efficiency of<br />

these power supplies, which mainly used linear<br />

technology, could be as low as 50%, and still<br />

drew power when the application was turned<br />

off or not even connected to the power supply<br />

(commonly known as the ‘no-load’ condition).<br />

Experts calculated that without efforts to<br />

increase efficiency and reduce no-load power<br />

consumption, external power supplies would<br />

account for around 30% of total energy<br />

consumption in less than 20 years.<br />

As early as 1992, the US Environmental Protection<br />

Agency started a voluntary program to promote<br />

energy efficiency and reduce pollution; it<br />

eventually became the Energy Star program.<br />

It was not until 2004, however, that the first<br />

mandatory regulation governing efficiency and<br />

no-load power was put in place, and there has<br />

been constant change since then (see Figure 1).<br />

Today, the US and Canada mandate Level IV<br />

efficiency, while Europe sets a higher Level V<br />

standard. From February 2016, however, the<br />

US DoE will require compliance with the more<br />

stringent Level VI standard. Power supply<br />

Figure 1: The development of efficiency regulations worldwide<br />

since 2004<br />

manufacturers indicate compliance by placing<br />

a Roman numeral on the power supply label as<br />

specified by the International Efficiency Marking<br />

Protocol for External Power Supplies version 3.0,<br />

updated in September 2013. This latest version<br />

of the Protocol provides additional flexibility on<br />

where the marking may be placed (see Figure 2).<br />

While the European Union is, as of October 2015,<br />

the only governing body to enforce compliance<br />

to the Level V standard, most external power<br />

supply manufacturers have adjusted their global<br />

product portfolios to meet these requirements.<br />

This is in response to the needs of OEMs to have<br />

a universal power supply platform for products<br />

that are shipped globally.<br />

Figure 2: Efficiency markings on external power supplies are<br />

governed by international protocol<br />

The requirement for Level VI compliance in the<br />

US from 2016 is likely to induce power-supply<br />

manufacturers to adjust their product portfolios<br />

again, so that they can market Level VI compliant<br />

products globally. How are the specifications of<br />

these new products different from today’s Level<br />

V power supplies?<br />

New Performance Thresholds<br />

Figure 3 shows in summary the how the<br />

efficiency thresholds for external power supplies<br />

have become more stringent over time.<br />

The internationally approved test method for<br />

measuring efficiency has been published by<br />

standards body the International Electrotechnical<br />

Commission (IEC) as AS/NZS 4665 Part 1 and<br />

Part 2. The tester is required to measure the<br />

input and output power at four defined points:<br />

25%, 50%, 75% and 100% of rated power<br />

output. Data for all four points are separately<br />

reported. An arithmetic average active efficiency<br />

across all four points is also calculated.<br />

Level No-Load Power Requirement Average Efficiency Requirement<br />

I<br />

used if you do not meet any of the criteria<br />

II no criteria was ever established no criteria was ever established<br />

III<br />

IV<br />

V<br />

*10 Watts: *0.5W of No-Load Power<br />

0-250 Watts: *0.5W of No-Load Power<br />

*10 Watts: *Power x 0.49<br />

1-49 Watts: *[0.09 x Ln[Power]] + 0.49<br />

48-250 Watts:*84%<br />

*1 Watt: *Power x 0.50<br />

1-51 Watts: *[0.09 x Ln[Power]] + 0.5<br />

50-250 Watts:*85%<br />

Standard Voltage Ac- Dc Models (>BVout)<br />

0-48 Watts: *0.3W of No-Load Power *1 Watt: 0.48 x *Power x 0.140<br />

50-250 Watts: *0.5W of No-Load Power 1-51 Watts: *[0.09 xLn[Power]] + 0.622<br />

50-250 Watts:*87%<br />

Low Voltage Ac- Dc Models (


DESIGN NOTE<br />

Some types of external power supplies are<br />

exempted from the scope of the standards in<br />

both the US and the EU, such as those for<br />

some medical devices, for battery chargers,<br />

and replacement parts for products first<br />

manufactured before July 1, 2008. A low-voltage<br />

external power supply – a unit with a nameplate<br />

output voltage of less than 6V and a nameplate<br />

output current greater than or equal to 550mA –<br />

will also be exempt.<br />

The Migration to Level VI Efficiency<br />

Power supply manufacturers such as CUI are<br />

already prepared for the coming transition to<br />

the more stringent Level VI standards. This has<br />

not only called for design modifications to meet<br />

tightened regulations for existing adapters, the<br />

new standard also expands the range of products<br />

within the scope of the standard. Regulated<br />

products will now include:<br />

• Multiple-voltage external power supplies<br />

• Products with power levels above 250W<br />

The new performance thresholds are summarized<br />

in the tables to the right.<br />

The new standard also defines power supplies<br />

as being either for direct or indirect operation.<br />

A direct-operation product is an external power<br />

supply which functions in its end product without<br />

the assistance of a battery. An indirect-operation<br />

power supply is not a battery charger, but cannot<br />

operate the end product without the assistance<br />

of a battery. The new standard only applies<br />

to direct-operation external power supplies.<br />

Indirect-operation models will still be governed<br />

by the limits defined by EISA2007.<br />

It is expected that other nations will soon follow<br />

the US’s lead and implement Level VI efficiency<br />

standards. In the EU, the mandatory European<br />

Ecodesign Directive for external power supplies<br />

is currently under revision; it is expected to<br />

harmonize with most, if not all, of the US<br />

standards. It should be expected that countries<br />

with existing efficiency regulations in-line with<br />

the US’s, including Canada and Australia, will<br />

also move to harmonize with the new standard.<br />

Summary<br />

The EPA estimates that external power-supply<br />

efficiency regulations implemented over the past<br />

decade have saved some $2.5bn annually and<br />

reduced CO2 emissions by more than 24 million<br />

tons per year. Moving beyond the mandated<br />

government regulations, many OEMs are now<br />

starting to demand greener power supplies as a<br />

way to differentiate their end products, driving<br />

efficiency continually higher and even pushing the<br />

implementation of control technologies which in<br />

Nameplate Output Power<br />

(P out )<br />

Level VI: Single-Voltage External AC-DC Power Supply, Basic-Voltage<br />

Minimum Average Efficiency in Active<br />

Mode (expressed as a decimal)<br />

1W 0.5 x P out + 0.16 0.100<br />

1W < P out 49W 0.071 x ln (P out ) - 0.0014 x P out + 0.67 0.100<br />

49 W < P out 250W 0.880 0.210<br />

P out > 250W 0.875 0.500<br />

Maximum Power in No-Load Mode<br />

(W)<br />

Single-voltage external AC-DC power supply: an external power supply which is designed to convert line-voltage AC into lowervoltage<br />

DC output, and is able to convert to only one DC output voltage at a time.<br />

Nameplate Output Power<br />

(P out )<br />

Nameplate Output Power<br />

(P out )<br />

Nameplate Output Power<br />

(P out )<br />

Nameplate Output Power<br />

(P out )<br />

Level VI: Single-Voltage External AC-DC Power Supply, Low-Voltage<br />

Minimum Average Efficiency in Active<br />

Mode (expressed as a decimal)<br />

1W 0.517 x P out + 0.087 0.100<br />

1W < P out 49W 0.0834 x ln (P out ) - 0.0014 x P out + 0.609 0.100<br />

49 W < P out 250W 0.870 0.210<br />

P out > 250W 0.875 0.500<br />

Level VI: Single-Voltage External AC-AC Power Supply, Basic-Voltage<br />

Minimum Average Efficiency in Active<br />

Mode (expressed as a decimal)<br />

P out < 1W 0.5 x P out + 0.16 0.210<br />

1W < P out 49W 0.071 x ln (P out ) - 0.0014 x P out + 0.67 0.210<br />

49 W < P out 250W 0.880 0.210<br />

P out > 250W 0.875 0.500<br />

Level VI: Single-Voltage External AC-AC Power Supply, Low-Voltage<br />

Minimum Average Efficiency in Active<br />

Mode (expressed as a decimal)<br />

1W 0.517 x P out + 0.087 0.210<br />

1W < P out 49W 0.0834 x ln (P out ) - 0.0014 x P out + 0.609 0.210<br />

49 W < P out 250W 0.870 0.210<br />

P out > 250W 0.875 0.500<br />

Level VI: Multiple-Voltage External Power Supply<br />

Minimum Average Efficiency in Active<br />

Mode (expressed as a decimal)<br />

1W 0.497 x P out + 0.067 0.300<br />

1W < P out 49W 0.075 x ln (P out ) + 0.561 0.300<br />

P out > 49W 0.860 0.300<br />

Maximum Power in No-Load Mode<br />

(W)<br />

Low-voltage external power supply: an external power supply with a nameplate output voltage lower than 6V and nameplate<br />

output current greater than or equal to 550mA. Basic-voltage external power supply means an external power supply that is not a<br />

low-voltage power supply.<br />

Maximum Power in No-Load Mode<br />

(W)<br />

Single-voltage external AC-AC power supply: an external power supply which is designed to convert line-voltage AC into a lowervoltage<br />

AC output and is able to convert to only one AC output voltage at a time.<br />

Maximum Power in No-Load Mode<br />

(W)<br />

Maximum Power in No-Load Mode<br />

(W)<br />

Multiple-voltage external power supply:an external power supply which is designed to convert a line-voltage AC input into more<br />

than one simultaneous lower-voltage output.<br />

some cases eliminate no-load power consumption<br />

altogether.<br />

In late 2014, CUI began introducing Level VI compliant<br />

adapters to keep their customers one step<br />

ahead of the coming legislation. In the future,<br />

CUI will continue to look for ways to implement<br />

the latest energy-saving technologies into its<br />

external power supplies in order to address<br />

market demands and to comply with current and<br />

future regulations.<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

1.800.675.1619 • www.FutureElectronics.com<br />

19


TECHNICAL VIEW<br />

Vulnerable Electronics in a Harsh Environment:<br />

What Can Go Wrong? Part II<br />

By David DeLeonardo, Analog Specialist AE, Future Electronics<br />

In this Part II, we finish with an overview<br />

of the other 4 most common protection<br />

components; provide a set of application<br />

tips and finish with a Device Comparison and<br />

Characterization Chart. In part I, we looked<br />

at the most common damaging events that<br />

threaten electronic circuits and 4 of the 8<br />

most common components used to address<br />

them.<br />

1. Fuses: These are the most diverse type<br />

of protection devices. In the types used to<br />

protect most electronic circuits, they range in<br />

size from as small as 0402 SMT devices up to<br />

¾” dia. cylinders 2” long.All fuses function<br />

in a similar manner. First, the fuse is placed<br />

in series with the load being protected such<br />

that the entire load current passes through<br />

a specially prepared conductive element.<br />

When the temperature of this conductive<br />

element exceeds a given value, the element<br />

will undergo a phase change from conductive<br />

solid to gas. (Metallic elements melt to a liquid<br />

state first.) This gas is further heated by the<br />

resulting arc into plasma which is then either<br />

harmlessly dissipated into the air around<br />

the fuse or “captured” within the fuse body.<br />

In any case, since there is no longer any<br />

material present to conduct current, the fuse<br />

becomes an open circuit and the load current<br />

is interrupted. The speed of this irreversible<br />

process can take less than a millisecond in<br />

the case of Fast Fuses to multiple seconds in<br />

the case of “slow blow” devices which are<br />

intentionally designed with a delayed<br />

response to allow for inrush and transient<br />

conditions.<br />

Fuses are not re-usable once they have been<br />

blown opened due to an overcurrent event.<br />

IEC<br />

IEEE/ANSI<br />

IEEE/ANSI<br />

Figure 1: Standard Symbols<br />

for Fuses<br />

2. Electronic/PTC Resettable Fuses: As in<br />

the case of traditional fuses, PTC Electronic<br />

fuses are also placed in series with the load<br />

to guard against overcurrent to the load.<br />

However, unlike traditional fuses, they can<br />

be activated or “tripped” many times. They<br />

are comprised of a conductive material<br />

(carbon black) mixed into a polymer binder<br />

that expands when heated. This thermally<br />

induced expansion greatly increases the<br />

resistivity of the overall device. This, in turn,<br />

limits the current into the protected circuit.<br />

Once conditions return to nominal, the device<br />

will cool down and it will return to its prior low<br />

resistance state. This allows the PTC to protect<br />

the load against multiple transient events<br />

without needing to be replaced. It should be<br />

noted however, that PTCs do exhibit some<br />

aging with repeated activation such that their<br />

nominal resistance slowly increases. This can<br />

lead to “thermal runaway” such that, even<br />

under non-fault conditions, the resistivity will<br />

rise to the point that the device will need to<br />

be replaced. However, this effect is usually not<br />

observed until a very large number of events<br />

have occurred (on the order of hundreds.)<br />

+t°<br />

Figure 2: PTC electronic<br />

fuse schematic symbol<br />

Figure 3: Disk-type PTC devices<br />

PTC devices range in size from small 0402 SMT<br />

devices that will trip at 0.1A to radial disk type<br />

devices that cover the mid-range of voltage and<br />

currents to large “blade” types that measure<br />

over an 1.2” x 0.4” and will trip at 50A.<br />

3. Inrush Current Limiters/NTC Devices: As<br />

in the case of the previously discussed fuses<br />

The parameters used to characterize fuses are not uniformly defined among<br />

various manufacturers but do consistently include the following:<br />

• Ampere Rating: the load current the fuse can conduct indefinitely without<br />

tripping within a set of test conditions defined by the manufacturer.<br />

• Voltage Rating: the maximum voltage at which the fuse can interrupt the rated<br />

short circuit current.<br />

• Cold Resistance: the resistance of the fuse when conducting no more than<br />

10% of the rated current.<br />

• Hot Resistance: the resistance of the fuse when conducting the maximum<br />

rated current.<br />

• Nominal Melting I 2 t: This is the amount of energy that is required to melt the<br />

fuse element under a particular set of test conditions.<br />

and PTCs, these devices are placed in series<br />

with the current into the load. However, since<br />

their resistance DECREASES with temperature,<br />

NTCs serve an opposite function. NTCs have<br />

HIGH resistance at lower temperatures, so<br />

when power is first applied to the load, they<br />

limit the initial input current to a safe value.<br />

Then, as load current passes through them,<br />

their temperature will increase due resistive<br />

heating. However, as they heat up, their<br />

resistance drops by orders of magnitude. This<br />

allows them to pass sufficient load current<br />

without excessive losses. They are commonly<br />

used in AC/DC power supplies, but are being<br />

displaced by more efficient FET-based solutions<br />

in order to meet increasingly tough efficiency<br />

standards. Their schematic symbol is the<br />

same as the PTC, but with a negative sign<br />

in front of the “t” indicating the negative<br />

temperature coefficient.<br />

4. Thyristors: A thyristor is a four layer<br />

semiconductor device that can be thought of<br />

as a combination of an NPN and PNP transistor<br />

pair connected in the following manner:<br />

Thyristor internal<br />

NPN-PNP structure<br />

Gate<br />

Gate-to-Cathode<br />

resistor<br />

Anode<br />

Cathode<br />

Bi-Directional<br />

Figure 4: Gate-to-Cathode resistor<br />

Uni-Directional<br />

The addition of a Gate-to-Cathode resistor (as<br />

shown in Figure 4) will allow the thyristor to be<br />

“self-triggering”. In this case, simply<br />

applying a voltage across the anode and cathode<br />

terminals (called the “Switching Voltage”) will<br />

cause the lower NPN structure to turn “ON”<br />

which turns on the upper PNP structure and thus<br />

“sets” or triggers the thyristor to remain on until<br />

the conducted current falls below the minimum<br />

“Holding Current” for the device. The value of<br />

the thyristor switching voltage should be at or<br />

below the peak voltage rating of the components<br />

being protected. This “self-triggering” characteristic<br />

is very desirable in circuit protection<br />

applications and is why most thyristors used for<br />

protection have a built in-resistor and are thus<br />

two-terminal devices.<br />

20<br />

1.800.675.1619 • www.FutureElectronics.com


TECHNICAL VIEW<br />

Device Key Specifications and Relative Comparisons<br />

Component<br />

Relative Energy<br />

Absorbtion<br />

(1 to 10 scale)<br />

1 = smallest<br />

Relative Speed of<br />

Activation<br />

(1 to 10 scale)<br />

1 = fastest<br />

Device Impedance<br />

Prior to, During and<br />

After Activation<br />

Activated<br />

Voltage Range<br />

Activated<br />

Current Range<br />

Cycle Endurance<br />

ESD Diodes 1 to 3 1<br />

Clamp to diode voltage<br />

during activation;<br />

open circuit when<br />

reverse biased<br />

Activated upon<br />

biasing of diode<br />

junction, so 0.6V<br />

Using 10/1000µs<br />

standard pulse; devices<br />

range from 0.15A to 3A<br />

Limited by magnitude<br />

of applied test pulse.<br />

Else, undefined.<br />

TVS Diodes 2 to 6 2 to 4<br />

Depends on<br />

conduction mode; Diode<br />

when forward and Zener<br />

in reverse.<br />

From 0.6V to 570V<br />

per single device. Multidevice<br />

assemblies used<br />

for higher voltages<br />

Using 10/1000µs standard<br />

pulse; devices range<br />

from 0.25A to 15KA<br />

Limited by magnitude of<br />

applied test pulse.<br />

Else, undefined.<br />

MOVs 4 to 9 3 to 5<br />

High impedence prior to<br />

activation. Clamp during<br />

transient, high and slightly<br />

reduced impedence, after.<br />

5V to 4.7KV<br />

1A to 100KA<br />

Limited by magnitude of<br />

energy absorbed per pulse.<br />

Leakage current<br />

will increase with<br />

activation cycles.<br />

GDTs 6 to 10 4 to 8<br />

Open circuit prior<br />

to activation. Low<br />

impedance during<br />

transient. Returns to open<br />

circuit after transient.<br />

55V to 8.5KV<br />

Using 10/1000µs<br />

standard pulse;<br />

devices range from<br />

500A to 100KA<br />

Limited by magnitude<br />

of applied test pulse.<br />

Activations will “age”<br />

device.<br />

Fuses<br />

Not applicable<br />

Varies widely<br />

by device type:<br />

3 to 9<br />

Short circuit prior<br />

to activation;<br />

open circuit thereafter.<br />

Current activated, but<br />

can “break” voltages<br />

from 12VDC to 1000VDC<br />

Fuses for circuit<br />

protection are rated<br />

from 2mA to 600A<br />

Not resettable;<br />

single cycle only.<br />

Electronic/<br />

PTC<br />

Resettable<br />

Fuses<br />

1 to 4 4 to 10<br />

Low impedance<br />

when “cold” and high<br />

impedance when “hot”.<br />

Current activated,<br />

but voltage ratings range<br />

from 12VDC to 600VDC<br />

Trip current ratings range<br />

from 14mA to 32A;<br />

hybrid devices to 60A<br />

Cycle endurance<br />

extremely high when used<br />

within ratings >1K<br />

In-Rush<br />

Current<br />

Limiters/NTC<br />

Devices<br />

2 to 4 7 to 10<br />

Low impedance when<br />

“hot”, high impedance<br />

when “cold”.<br />

Current activated, but can<br />

“break” voltages from<br />

12VDC to 1000VDC<br />

Resistance decreases<br />

exponentially with<br />

current. Max loads range<br />

from 0.1A to 50A<br />

Cycle endurance extremely<br />

high when used within<br />

ratings >1K<br />

Thyristors 2 to 5 5 to 9<br />

Open circuit prior to<br />

activation. Low<br />

impedance during<br />

transient. Returns to open<br />

circuit after transient.<br />

15V to 700V<br />

24A to 5KA.<br />

NOTE: ON state<br />

voltages range<br />

from just 1.5V to 8V.<br />

Limited by magnitude of<br />

applied test pulse.<br />

Else, undefined.<br />

Normally, the thyristor is triggered to conduct from<br />

anode to cathode by a current injected into the<br />

gate. Then, the voltage across the anode-cathode<br />

terminals will collapse to less than a few volts or<br />

so, depending on how much current is being conducted.<br />

The device will remain in this state until the<br />

current falls below a minimum “holding” current.<br />

Then, the device returns to its “off” state and will<br />

not conduct again until the next current pulse into<br />

the gate terminal.<br />

Other critical device parameters include:<br />

• On-State Voltage: This is the voltage across<br />

the anode and cathode when the full rated<br />

current is being conducted (typically below 5V).<br />

• Surge and Peak Current Rating: These are<br />

the currents the device can conduct without<br />

degradation for a given set of test conditions/<br />

time durations.<br />

• Capacitance: Since thyristors are often<br />

used to protect high-bandwidth signal lines,<br />

the capacitance that is present between the<br />

anode and cathode terminals is an important<br />

consideration.<br />

Thyristors used for circuit protection range in<br />

size from 3.3 x 3.3mm QFN devices with trigger<br />

voltages as low as 25V and peak pulse<br />

currents as low as 100A to TO-218-3 packaged<br />

devices with trigger voltages of around 200V<br />

and peak pulse currents of 5,000A.<br />

Tips for Choosing a Protection Solution<br />

When deciding on a circuit protection strategy,<br />

a good place to start would be with the relevant<br />

Safety Agency standards and certification<br />

requirements for your application. Once these<br />

are identified, copies of the standards can be<br />

obtained from UL for a fee. While these are often<br />

only available from UL, there are a number of<br />

NRTLs (Nationally Recognized Testing Laboratories)<br />

that can certify a given product’s compliance to<br />

nearly any UL Standard. That is, UL may write<br />

a given standard, but there are MANY NRTLs<br />

can certify compliance to that standard. Next,<br />

searching the sites of the leading protection device<br />

providers for application guides and design<br />

notes for your application can be a very helpful<br />

next step. Of course, any due diligence should<br />

include a review of “prior art” and how those<br />

established solutions have fared in field in terms<br />

of product failures, returns, warranty claims, etc.<br />

Finally, a cost-benefit analysis should be done<br />

to balance the usual design criteria of device<br />

cost reduction verses warranty and liability<br />

claim costs.<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

1.800.675.1619 • www.FutureElectronics.com<br />

21


ANALOG CORNER<br />

Power Regulation, Conversion and Management<br />

®<br />

BCR420U/421U: Current Regulators Simplify<br />

the Driving of LEDs<br />

BCR420U and BCR421U constant current regulators<br />

provide a simple means of driving low power LED strings.<br />

Supporting adjustable currents from 10mA to 350mA<br />

allows for platform designs based on a single device<br />

to be used across multiple LED strip applications,<br />

considerably easing a manufacturer’s overall<br />

qualification process. The 40V maximum input rating<br />

ensures sufficient headroom for transient supply voltages<br />

and allows for LED short failures on long strings. With its<br />

low side driver configuration, BCR421U has the added<br />

feature of an enable function that can adjust the light<br />

output level using a PWM input signal.<br />

XR79120: Industry’s Smallest 20A Power<br />

Module<br />

The XR79120 is a synchronous step down controller for<br />

point-of load supplies up to 20A. A wide 4.5V to 22V<br />

input voltage range allows for single supply operation<br />

from industry standard 5V, 12V, and 19.6V rails. With a<br />

proprietary emulated current mode Constant On-Time<br />

(COT) control scheme, the XR79120 provides extremely<br />

fast line and load transient response using ceramic<br />

output capacitors. It requires no loop compensation,<br />

hence simplifying circuit implementation and reducing<br />

overall component count.<br />

FEATURES<br />

• 10mA ± 10% constant preset current<br />

• 40V supply voltage<br />

• Low side control enabling 93% efficiency<br />

• Constant on-time control<br />

• Stable ceramic output capacitor operation<br />

• Constant 400kHz to 600kHz switching frequency<br />

• Programmable current limit with thermal<br />

compensation<br />

• Programmable soft start<br />

IR25750L: Current Sensing IC in SOT23<br />

Package<br />

The IR25750L is a novel current sensing IC that extracts<br />

the V DS(on) of a power MOSFET, or the VCE(on) of an IGBT,<br />

during the switch on-time. IR’s proprietary 600V HVIC<br />

technology then blocks the high drain voltage during<br />

the MOSFET or IGBT off-time. This IC allows for external<br />

current sensing resistors to be eliminated for reducing<br />

power losses and increasing overall system efficiency.<br />

The IC includes a gate drive input that provides VCC<br />

supply voltage to the IC and synchronizes the internal<br />

sensing circuit to the on and off times of the switch.<br />

Programmability and temperature compensation are also<br />

possible.<br />

FEATURES<br />

• V DS(on) or V CE(on) sensing<br />

• Enables inductance-less current sensing<br />

• Programmability and temperature compensation<br />

possible<br />

• Gate drive on/off sync input<br />

• 20.8V zener clamps on GATE and CS pins<br />

• Integrated ESD protection and latch immunity<br />

on all pins<br />

• Eliminates external current sensing resistors<br />

• 600V blocking capability<br />

• No V CC required<br />

• Filter delay at GATE turn-on (200nsec typ.)<br />

• Tiny 5-pin SOT-23 package<br />

ISL8002B: UCompact Synchronous<br />

Buck Regulator<br />

The ISL8002B is a highly efficient, monolithic,<br />

synchronous step down DC/DC converter that can<br />

deliver up to 2A of continuous output current from a<br />

2.7V to 5.5V input supply. It uses peak current mode<br />

control architecture to allow very low duty cycle<br />

operation. ISL8002B operates at a 2MHz switching<br />

frequency, thereby providing superior transient response<br />

and allowing for the use of a small inductor. Key<br />

features: programmable soft start, and output tracking<br />

and sequencing of FPGAs and microprocessors.<br />

FEATURES<br />

• 2.7V to 5.5V input voltage range<br />

• Up to 95% peak efficiency<br />

• 2A maximum output current<br />

• Selectable PFM or PWM operation<br />

• Over-temperature/thermal protection<br />

• Overcurrent, short circuit protection<br />

• Output tracking and sequencing<br />

• 2MHz switching frequency<br />

• Under-voltage lockout, over-voltage protection<br />

• 2 x 2mm TDFN package<br />

• 1kpcs MSRP: $1 US<br />

22<br />

1.800.675.1619 • www.FutureElectronics.com


Power Regulation, Conversion and Management<br />

ANALOG CORNER<br />

MAQ5300: 300mA, AEC-Q100-Compliant<br />

LDO for Automotive Applications<br />

The MAQ5300 is a new automotive AEC-Q100 qualified<br />

high performance low-dropout voltage regulator<br />

(LDO) featuring an ultra-low dropout of only 100mV at<br />

300mA. The MAQ5300 comes in a tiny 2 x 2mm DFN<br />

package and is ideal for space-constrained and highreliability<br />

applications that are subjected to the harsh<br />

environments and temperatures often encountered in<br />

automotive and industrial applications. It offers 2%<br />

initial accuracy, low ground current (typically 85µA<br />

total), thermal shutdown, and current-limit protection.<br />

The MAQ5300 can also be put into a zero-off-mode<br />

current state, drawing no current when disabled.<br />

FEATURES<br />

• 100mV dropout voltage at 300mA<br />

• 2.3V to 5.5V input voltage range<br />

• Stable with ceramic output capacitors<br />

• 30µs turn-on time<br />

• Thermal shutdown and current-limit protection<br />

• ±2% initial accuracy, ±3% over-temperature<br />

• 120µ V RMS output noise<br />

• 300mA guaranteed output current<br />

• 85µA total quiescent current<br />

• 2 x 2mm DFN package<br />

• 1kpcs MSRP: $0.39 US<br />

NCP51200: 3A Source/Sink VTT Termination<br />

Regulator for DDR1, DDR2, DDR3, LPDDR3,<br />

DDR4<br />

The NCP51200 is a source/sink Double Data Rate (DDR)<br />

termination regulator specifically designed for low<br />

input voltage and low-noise systems where space is<br />

a key consideration. The NCP51200 maintains a fast<br />

transient response and only requires a minimum output<br />

capacitance of 20µF. The NCP51200 supports a remote<br />

sensing function and all power requirements for DDR VTT<br />

bus termination. The NCP51200 can also be used in low<br />

power chipsets and graphics processor cores that require<br />

dynamically adjustable output voltages. The NCP51200<br />

is available in the thermally-efficient DFN10 exposed pad<br />

package, and is rated both Green and Pb-free.<br />

FEATURES<br />

• Supports 2.5V and 3.3V input voltage rails<br />

• Integrated Power MOSFETs<br />

• PGOOD-logic output pin to monitor VTT regulation<br />

• VRI-reference input allows for flexible input<br />

tracking either directly or through resistor divider<br />

• Built-in soft start, under-voltage lockout and<br />

overcurrent limit<br />

• 1.1V to 3.5V P VCC voltage range<br />

• Fast load-transient response<br />

• EN-Logic input pin for shutdown mode<br />

• Remote sensing (VTTS)<br />

BD9E301EFJ: 36V, 2.5A Integrated<br />

Synchronous Buck DC/DC Converter<br />

The BD9E301EFJ-LB is a synchronous buck switching<br />

regulator with built-in power MOSFETs. It supports 7.0V<br />

to 36V input voltage range and is capable of up to 2.5A<br />

output current. The D9E301EFJ-LB is a current mode<br />

control regulator with high speed transient response.<br />

Phase compensation can also be set easily. The<br />

D9E301EFJ-LB provides complete protection features<br />

including short circuit protection, under-voltage lockout<br />

protection, thermal shutdown, overcurrent protection,<br />

reverse current protection and over-voltage protection.<br />

FEATURES<br />

• 7.0V to 36V input voltage range<br />

• 2.5A (Max) output current<br />

• 170mΩ high side MOSFET ON-resistance<br />

• 140mΩ low side MOSFET ON-resistance<br />

• 1.0V to V IN x 0.7V output voltage range<br />

• 570kHz (typ) switching frequency<br />

• Under-voltage lockout protection<br />

• Overcurrent protection<br />

Sensors<br />

AS5147P: High Speed Rotary Position<br />

Sensor for Safety-Critical Automotive<br />

Applications<br />

The AS5147P is a high resolution rotary position sensor<br />

for high speed (up to 28krpm) angle measurement over<br />

a full 360° range. This new position sensor is equipped<br />

with a revolutionary integrated dynamic angle error<br />

compensation (DAEC ) with almost zero latency. The<br />

robust design of the device suppresses the influence<br />

of any homogenous external stray magnetic field. A<br />

standard 4-wire SPI serial interface allows a host<br />

microcontroller to read 14-bit absolute angle position<br />

data from the AS5147P and to program non-volatile<br />

settings without a dedicated programmer.<br />

FEATURES<br />

• DAEC dynamic angle error compensation<br />

• 14-bit core resolution<br />

• Developed per ISO 26262 SEooC<br />

• 3.3V or 5.0V supply voltage<br />

• Immune to external stray magnetic field<br />

• Up to 28.000rpm maximum speed<br />

• SPI, ABI, UVW, PWM output<br />

• TSSOP-14 package<br />

To buy products or download data, go to<br />

www.FutureElectronics.com/FTM<br />

1.800.675.1619 • www.FutureElectronics.com<br />

23


MAILROOM – PLEASE RECYCLE.<br />

If undelivered to the addressee, please route<br />

to the purchasing department or fax this<br />

back page to toll free number, 1-800-645-2953<br />

ISL94203 3-to-8 Cell Li-ion Battery Pack Monitor<br />

The ISL94203 is a Li-ion battery monitor IC<br />

that supports from 3 to 8 series connected cells.<br />

It provides full battery monitoring and pack control.<br />

The ISL94203 provides automatic shutdown and<br />

recovery from out of bounds conditions and<br />

automatically controls pack cell balancing.<br />

The ISL94203 is highly configurable as a standalone<br />

unit, but can be used with an external microcontroller,<br />

which communicates to the IC through an I 2 C interface.<br />

APPLICATIONS<br />

• Power tools<br />

• Battery back-up systems<br />

• E-bikes<br />

FEATURES<br />

• Eight cell voltage monitors support Li-ion CoO2, Li-ion Mn2O4<br />

and Li-ion FePO4 chemistries<br />

• Standalone pack control - no microcontroller needed<br />

• Multiple voltage protection options (each programmable to<br />

4.8V; 12-bit digital value) and selectable overcurrent protection<br />

levels<br />

• Programmable detection/recovery times for over-voltage,<br />

under-voltage, overcurrent and short circuit conditions<br />

• Configuration/calibration registers maintained in EEPROM<br />

• Open battery connect detection<br />

• Integrated charge/discharge FET drive circuitry with built-in<br />

charge pump supports high-side N-channel FETs<br />

• Cell balancing uses external FETs with internal state machine<br />

or external microcontroller<br />

• Enters low power states after periods of inactivity. Charge or<br />

discharge current detection resumes normal scan rates<br />

For more information or to buy products, go to www.FutureElectronics.com/FTM

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