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Efficient<br />

Solutions for<br />

Oil and Gas<br />

Extractions<br />

<strong>Wellhead</strong><br />

<strong>Automation</strong>


Introduction<br />

INTECH’s <strong>Wellhead</strong> <strong>Automation</strong> Solutions cover design, manufacturing, installation, commissioning and<br />

operation & maintenance of <strong>Wellhead</strong> Systems on any location worldwide. Our wellhead products include<br />

generic and custom built vendor-neutral solutions which range from hydraulic control panels and subsea<br />

master control stations to wellhead RTU’s and injection skids.<br />

<strong>Wellhead</strong> Hydraulic Control Panels<br />

INTECH <strong>Wellhead</strong> Control Panels provide safe and<br />

reliable operations. INTECH’s solutions include:<br />

Single-well and multiple-well hydraulic control panels<br />

SIL-3, Zone 1, certified components<br />

SCSSV, SSV, WV, Choke Valve and other valve<br />

control<br />

SCSSV 5 - 7 minutes Equalization Logic incorporated<br />

Enclosed assembly with integrated HPU<br />

Hydraulic, Pneumatic, or Electric controls (with<br />

manual override option)<br />

Accumulators, filters and instrumentation for both<br />

LP and HP supply headers<br />

Sequential open/close logic for ESD<br />

Front Panel Displays<br />

Fusible Loop for local ESD<br />

Intelligent Well Flow Controls<br />

INTECH’s Intelligent Well Flow Controls help to optimize<br />

well flow and can be operated automatically, manually,<br />

or remotely as part of an intelligent completion. They<br />

help to selectively control multiple producing zones<br />

thereby maximizing productivity. Our solutions come<br />

Backup and sustainable data logging which is<br />

capable of seamless integration with leading<br />

industrial SCADA and Historians<br />

Design based on industry’s leading manufacturers of<br />

Instrumentation and Control equipment meeting the<br />

needs of critical applications and ensuring absolute<br />

reliability<br />

Active regional operation centers ensuring<br />

worldwide availability of resources.


Remote Terminal Units (RTU):<br />

PCS, SIS, F&G<br />

INTECH's wellhead solutions come with packaged RTUs<br />

providing:<br />

Seamless integration of PCS, SIS and FGS<br />

Stand-alone and integrated MCS operation capable<br />

Real-time data acquisition and monitoring for:<br />

ESD conditions<br />

Pump operators<br />

Valve pressure<br />

Remote monitoing (Telemetry Control)<br />

Conventional or solar powered solutions<br />

<strong>Wellhead</strong> SCADA<br />

INTECH systems are designed for maximizing output<br />

through:<br />

Robust and compact solution scalable to aggregate<br />

remote fields<br />

Mobile based applications for remote monitoring<br />

Latest and reliable communication technologies;<br />

including GSM, LTE, wireless radio<br />

Variable data transmission rate gives cost control<br />

SMS and email based alarm notifications<br />

Remote diagnostics and upgrade facility<br />

Artificial Lift Systems<br />

INTECH provides automation expertise for all Artificial<br />

Lift Systems including Gas Lift Systems and Rod Pump<br />

Controllers. INTECH systems offer:<br />

Efficient lift synchronized with reservoir data<br />

Fewer system outages<br />

Optimized output to prolong reservoir life<br />

Better return on asset<br />

Reduced maintenance costs<br />

<strong>Wellhead</strong> Process Package<br />

Fusible Plugs<br />

SSV Wing Actuator<br />

Pneumatic or Hydrolic<br />

SSV Master<br />

Actuator Pneumatic<br />

or Hydrolic<br />

ESD Pressure<br />

IN SERVICE<br />

Hydraulic Pressure to SC-SSV<br />

SHUTDOWN<br />

Pneumatic Pressure to Wing Valve<br />

Remote ESD<br />

Station<br />

Solar Panels<br />

CCTV<br />

Encoder<br />

HMI<br />

INTECH’s <strong>Wellhead</strong> Instrumentation Package includes:<br />

(a) Gas Conditioning (b)<br />

<strong>Wellhead</strong><br />

(c) Chemical Injection Skids Instrumentation<br />

Explosion proof ATEX, Baseefa, GOST-R, GOST-K<br />

certified packaged solutions<br />

Chemical injection to treat casing and pipeline<br />

Calibration & certification services<br />

Reliable and efficient moisture conditioning to<br />

typical pipeline requirements<br />

Efficient filtering of dust particles<br />

PT<br />

TT<br />

FT<br />

Well Control Panel<br />

Air or Electrical<br />

Supply<br />

RTU<br />

SCADA<br />

RTU<br />

<strong>Wellhead</strong><br />

SC-SSV<br />

<strong>Wellhead</strong> Chemical<br />

Injection Skid<br />

PT<br />

LT<br />

LT<br />

FT<br />

Router<br />

DATA Historian<br />

Switch<br />

ROD Pump<br />

Separator<br />

Communication and Surveillance<br />

INTECH helps keep your assets secure and enhance<br />

monitoring with solutions that include:<br />

PT<br />

TT<br />

Motors<br />

Speed<br />

Drives<br />

RTU<br />

Metering Skid<br />

To Processing<br />

Facility<br />

Anti intrusion<br />

CCTV<br />

Video<br />

Voice Communication<br />

Data Communication


INTECH The “One Stop Shop”<br />

INTECH is a "One Stop Shop" for automation and its <strong>Wellhead</strong> Solutions deliver on that promise. INTECH’s experienced<br />

engineers and well tested designs guarantee that you get the best fit for all your <strong>Wellhead</strong> <strong>Automation</strong> requirements. Our<br />

vast range of wellhead solutions allows INTECH to execute projects as the "Main <strong>Automation</strong> Contractor".<br />

More the 150 man years of evaluating, designing and manufacturing WHCP<br />

Certified Design (as per requirements)<br />

Customizable to field requirements<br />

Designed for extreme environments<br />

Sequential Startup and Shutdown<br />

<strong>Wellhead</strong> Specs<br />

Panel<br />

Certifications<br />

Panel Thermal<br />

Management<br />

Vortex coolers, Air conditioner, Fresh air cooling, Heat exchangers, Electric heaters, Panel insulation<br />

* components designed for NACE compliance<br />

Operating<br />

Conditions<br />

Design Temperature<br />

Min -50º C<br />

Max 85º C<br />

Operating Temperature<br />

Min -40º C<br />

Max 75º C<br />

Hydraulic Pressure<br />

SCSSV, SSV, CV, UMV, WV upto 10,000 psi<br />

* 3,4,5 or greater valve circuit options<br />

* higher pressure systems can be supplied on request<br />

Electrical Power<br />

120V AC / 60 Hz<br />

240V AC / 50 Hz<br />

24 VDC<br />

380V AC / 60 Hz<br />

440V AC / 50 Hz<br />

Solar Powered<br />

Reservoir<br />

Corrosion resistant material suitable for hydraulic fluids<br />

Filler Breather<br />

Flame Arrestor<br />

Level Gauging<br />

Magnetic Particle Collector<br />

* components designed for NACE applications<br />

Pump Specs<br />

Pump Drive<br />

Electric<br />

Hydraulic<br />

Pneumatic<br />

Hand Pump<br />

Pneumatic supply<br />

Air<br />

Compressed Air<br />

N2<br />

Conditioned Raw Gas<br />

Raw Gas +<br />

Hydraulic Fluid<br />

Water Glycol Based<br />

Solenoid Supply<br />

EEXD 3 way Universal<br />

Mineral Oil Based<br />

Other<br />

+<br />

Raw gas conditioning package as pnuematic drive to remove condesate, metal and sand particles<br />

General Material of<br />

Construction<br />

Stainless steel (304, 316, 316L, etc.)<br />

Marine grade copper-free aluminium light alloy<br />

1 ) External epoxy painting with colour on request<br />

2 ) Internal anti-condensate painting<br />

* Material selection can vary depending upon customer’s requirement


What Our Customers Say...<br />

“INTECH successfully completed the<br />

supply, design and commissioning of<br />

Hydro-Pneumatic <strong>Wellhead</strong> Control Panels<br />

to the entire satisfaction of OMV. We wish<br />

them success in their future endeavors.”<br />

“The experience, knowledge and<br />

dedication of INTECH Process <strong>Automation</strong><br />

team was instrumental in executing a<br />

professional job towards the Control and<br />

Safety Systems of the Project.”<br />

“I would personally like to thank you for<br />

your vendor support based on my<br />

experiences over the last 12 to 18 months<br />

you are well ahead of the industry curve<br />

on this aspect. We will be sure to let others<br />

in the industry know.”<br />

Procurement & Contracts Manager<br />

Sr. I&E Engineer<br />

Sr. Systems Engineer<br />

End User<br />

EPC<br />

OEM<br />

Americas<br />

Middle East<br />

Asia Pacific<br />

Africa<br />

World HQ<br />

INTECH Process <strong>Automation</strong> Inc.<br />

4903 W. Sam Houston Parkway N. Suite A-100<br />

Houston, TX 77041, USA<br />

Tel: +1 713 849 1000<br />

Fax: +1 713 856 0785<br />

INTECH Process <strong>Automation</strong> Perú S.A.C.<br />

Calle Juan Del Carpio N° 195,<br />

San Isidro, LIMA-PERU<br />

Tel: 511 606 6849, Cel: 51 982117562<br />

Europe Office<br />

INTECH Process <strong>Automation</strong> SARL<br />

168 Avenue Charles de Gaulle,<br />

92 522 Neuilly-sur-seine Cedex, France<br />

eusales@intechww.com<br />

South Asia<br />

INTECH Process <strong>Automation</strong> (Pvt.) Ltd.<br />

2nd Floor, Commercial Building #2,<br />

PCSIR Society Phase II,<br />

Lahore Pakistan 54782<br />

Tel: +92 42 111 468 324, 3531 2509/11<br />

Fax: +92 42 3531 4149<br />

International HQ<br />

INTECH Process <strong>Automation</strong> FZCO<br />

P.O. Box 61479, Office No. 16618 Lob 16,<br />

Jebel Ali, Dubai, United Arab Emirates<br />

Tel: +971 4 8808423<br />

Fax: +971 4 8876553<br />

P.O. Box 61479, WT01FD06,<br />

Jebel Ali, Dubai United Arab Emirates<br />

Tel: +971 4 8810056<br />

Fax: +971 4 8810057<br />

INTECH Process <strong>Automation</strong> Inc. Br.<br />

G-201 Al-Salah Tower,<br />

P.O. Box 4270, Al-Khobar - 31952,<br />

Kingdom Of Saudi Arabia<br />

Tel: +966 13 8966052, +966 13 8966053<br />

INTECH Process <strong>Automation</strong> FZCO Br.<br />

470, Italian City, Erbil, Iraq<br />

Tel: +964 780 131 2198, +964 750 309 3766<br />

Mnawi Basha, Basra, Iraq<br />

Tel: +964 780 131 2198, +964 770 831 9073<br />

North Africa Operations<br />

Tel: +971 55 607 3230, +971 553768482<br />

INTECH Process <strong>Automation</strong> Pte. Ltd.<br />

21 Merchant Road #04-01,<br />

Royal Merukh S.E.A Building,<br />

Singapore 058267<br />

Tel: +65 6828 9128<br />

Fax: +65 6828 9112<br />

PT INTECH Process <strong>Automation</strong><br />

Rukan Permata Senayan,<br />

Blok C Nomor 5, 4th Floor<br />

Jalan Tentara Pelajar, Kebayoran Lama,<br />

Jakarta Selatan. 12210 Indonesia.<br />

Telephone & Fax : +62 21 579 49 444<br />

INTECH Process <strong>Automation</strong> (Shanghai) Co. Ltd.<br />

Room 1605C, 16F Feidiao International Building,<br />

No.1065 Zhaojiabang Road, Xuhui District,<br />

Shanghai 200030 – P.R.C.<br />

Tel: +86 21 2426 1951<br />

Fax: +86 21 2426 1877<br />

CIS<br />

INTECH Process <strong>Automation</strong> LLP.<br />

5A Erniyazova Str. Atyrau,<br />

Kazakhstan<br />

Tel: +7 7122 32 01 16<br />

Fax: +7 7122 32 00 52<br />

INTECH Process <strong>Automation</strong> Nigeria Ltd.<br />

64B, Abacha Link Road, G.R.A. III,<br />

Port Harcourt, Rivers State, Nigeria<br />

Tel: +234 0 84462776<br />

Dream Plaza, 4th Floor,<br />

7, Bishop Aboyade Cole Street,<br />

Off Adetokunbo Ademola Street,<br />

VI Lagos, Nigeria<br />

Tel: +234 805 9330560<br />

ngsales@intechww.com<br />

INTECH Process <strong>Automation</strong> Inc.<br />

(Sucursal de Angola)<br />

Esc. n. 309/310, 3º Andar - Edíficio Cunene,<br />

Belas Business Park, Talatona, Luanda,<br />

Republica de Angola<br />

Tel: +244 222 720 471<br />

Fax: +1 281 377 3455<br />

aosales@intechww.com<br />

africasales@intechww.com<br />

Sales Email: sales@intechww.com<br />

General E-mail: info@intechww.com<br />

www.intechww.com<br />

Vendor Expertise<br />

Standards & Certifications<br />

linkedin.com/company/intech-process-automation<br />

facebook.com/Intechprocessautomation<br />

* Notice: All registered logotypes, trademarks, brands, product and services marks used in this document are acknowledged as properties of their respective companies/owners and such<br />

companies/owners have not consented to their use by INTECH (Term INTECH is used for INTECH Process <strong>Automation</strong> Inc. and its affiliates). INTECH is not affiliated with these logotypes,<br />

trademarks, brands, product and services marks and any use by INTECH should not be construed as an endorsement of INTECH or its services. The services described herein are provided<br />

solely by INTECH. © 2015. All rights reserved by INTECH Process <strong>Automation</strong> Inc.

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