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P.22<br />
WELCOME NEW<br />
MEMBERS P.16 CONFERENCE UPDATE P.20 NEWS<br />
<strong>SOLUTIONS</strong> SMRP<br />
Volume 10, Issue 5<br />
NOV-DEC 2015<br />
THE MAGAZINE<br />
BY PRACTITIONERS FOR PRACTITIONERS<br />
BUSINESS MANAGEMENT
APPROVED<br />
CHANGING BEHAVIOR TO PRODUCE RESULTS ®<br />
TRAINING SCHEDULE: DECEMBER 2015 - DECEMBER 2016<br />
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May 3-5, 2016 (CHS)<br />
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Apr 5-6, 2016 (CHS)<br />
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Feb 22-26, 2016 (CHS)<br />
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May 24-26, 2016 (CHS)<br />
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Materials<br />
Management<br />
Materials Managers, Storeroom Managers,<br />
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and Operations Managers<br />
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Jul 19-21 2016 (CHS) 3 consecutive days $1,495<br />
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and Outages<br />
Members of the shutdown or outage teams,<br />
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Aug 23-25, 2016 (CHS) 3 consecutive days $1,495<br />
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Maintenance<br />
Strategy<br />
Plant engineers and managers, Maintenance,<br />
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Collect and analyze data to assess the actual operating condition. Use<br />
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Apr 5-7, 2016 (CHS)<br />
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*LOCATION CODES: (CHS) = Charleston, SC | (CU) = Clemson University in Greenville, SC | (KU) = The University of Kansas | (OSU) = The Ohio State University | (UT) = University of Tennessee
ISO 55000 for<br />
Leaders: Developing<br />
the Asset<br />
Management<br />
CONTENTS<br />
ISO 55000 for<br />
Managers:<br />
Developing the<br />
Strategic Asset<br />
Management<br />
Plan<br />
FEATURES<br />
04<br />
RELIABILITY IS GENERAL<br />
MANAGEMENT<br />
Mike Brown , CMRP<br />
06<br />
MAINTENANCE BEST PRACTICES<br />
AND SUSTAINABLE STEPS TO BETTER<br />
EQUIPMENT RELIABILITY<br />
Probin Konwar, CMRP<br />
08<br />
THE RELIABILITY CENTERED<br />
MAINTENANCE (RCM) BENEFIT TO<br />
DATA CENTER RELIABILITY AND<br />
AVAILABILITY<br />
Paul V. Mihm, PE<br />
12<br />
STRATEGIC MANAGEMENT LINK TO<br />
MAINTENANCE AND RELIABILITY<br />
STRATEGY<br />
Krishnan Shrikanth, CMRP<br />
DEPARTMENTS<br />
02<br />
02<br />
16<br />
19<br />
20<br />
22<br />
28<br />
30<br />
OFFICERS AND DIRECTORS<br />
FROM THE CHAIR: A NEW CHAPTER<br />
Bob Kazar, CMRP, PMP, SMRP Chair<br />
CONFERENCE UPDATES<br />
UPDATES<br />
NEWS<br />
WELCOME NEW MEMBERS<br />
NEW CMRPS, CMRTS<br />
SMRP APPROVED PROVIDERS<br />
SMRP Solutions (ISN#1552-5082) is published bi-monthly by the Society for Maintenance and<br />
Reliability Professionals, exclusively for SMRP members. The annual subscription rate is $15 for<br />
members, which is included in dues. The Society was incorporated as an Illinois not-for profit<br />
corporation in 1992 for those in the maintenance profession to share practitioner experiences<br />
and network. The Society is dedicated to excellence in maintenance and reliability in all<br />
types of manufacturing and services organizations, and promotes maintenance excellence<br />
worldwide. SMRP’s Mission is to develop and promote leaders in Reliability and Physical Asset<br />
Management.<br />
The products featured in SMRP Solutions are not endorsed by SMRP, and SMRP assumes no<br />
responsibility in connection with the purchase or use of such products. The opinions expressed<br />
in the articles contained in SMRP Solutions are not necessarily those of the editor or SMRP.<br />
Back Issues: The current issue and back issues of SMRP Solutions can be downloaded from the<br />
library area of the SMRP Web site. Original versions of the current issue and some back issues<br />
of Solutions are available by contacting SMRP Headquarters ($5 per copy for members, $10 per<br />
copy for non-members).<br />
SEND ADDRESS CHANGES AND INQUIRIES TO: SMRP Headquarters, 1100 Johnson Ferry<br />
Road, Suite 300, Atlanta, GA 30342, 800-950-7354, Fax: 404-252-0774, E-mail: info@smrp.org.
02<br />
FEATURE<br />
SMRP OFFICERS<br />
& DIRECTORS<br />
Chair<br />
Bob Kazar, CMRP, PMP<br />
The Wonderful Company<br />
Bob.Kazar@wonderful.com<br />
661-432-4951<br />
Vice Chair<br />
Larry Hoing, CMRP, CMRT<br />
Wells Enterprises<br />
lmhoing@bluebunny.com<br />
712-540-6511<br />
Treasurer<br />
Howard Penrose, CMRP<br />
MotorDoc, LLC<br />
howard@motordoc.com<br />
630-310-4568<br />
Secretary<br />
Vlad Bacalu, CMRP, CMRT<br />
AECOM<br />
vlad.bacalu@aecom.com<br />
330-888-5680<br />
Immediate Past Chair<br />
Craig Seibold, CMRP, PE<br />
Newmont Mining Corp.<br />
craig.seibold@newmont.com<br />
303-837-6193<br />
Certification Director<br />
Bruce Hawkins, CMRP<br />
Emerson Process Management<br />
bruce.hawkins@emerson.com<br />
843-670-6435<br />
Body of Knowledge Director<br />
Paul Casto, CMRP<br />
Meridium<br />
pcasto@meridium.com<br />
540-344-9205<br />
Education Director<br />
Christopher Mears, CMRP<br />
Jacobs Engineering/ATA<br />
cjm2369@outlook.com<br />
931-454-5837<br />
Member Services Director<br />
Gina Hutto-Kittle, CMRP<br />
The Timken Company<br />
gina.kittle@timken.com<br />
330-471-7465<br />
Outreach Director<br />
Carl Schultz, CMRP<br />
Advanced Technology Solutions, Inc.<br />
carl.schultz@ats-inc.org<br />
203-733-3333<br />
SMRP <strong>SOLUTIONS</strong><br />
FROM THE CHAIR<br />
A NEW CHAPTER<br />
BY BOB KAZAR, CMRP, PMP<br />
As I begin my term as Chair for SMRP, I want to take an opportunity to<br />
thank the previous SMRP Chairs who have worked diligently to promote<br />
and improve the Society as well as the maintenance, reliability and physical<br />
asset management profession. I am honored to serve this year, and look<br />
forward to creating new opportunities for SMRP members.<br />
With 30 years of reliability and maintenance experience, I am currently the<br />
Director of Reliability Systems for The Wonderful Company. I am a Certified<br />
Maintenance and Reliability Professional (CMRP) and hold a Project<br />
Management Professional certification (PMP).<br />
October marked my fifteenth annual conference with SMRP. I attended my<br />
first SMRP Annual Conference in 1995 and have not looked back since. I<br />
have spent the past 20 years leveraging the Society’s Body of Knowledge, our members’ experiences and<br />
the many professional presentations I have attended. I feel strongly about creating value for the membership<br />
and driving new opportunities for access of knowledge to help you solve problems and reach personal and<br />
corporate goals.<br />
I have had the opportunity to serve on SMRP’s Best Practices Committee, Annual Conference Committee<br />
(serving as Chair in 2012), and as Secretary, Treasurer and Vice Chair on the Board of Directors. When you<br />
volunteer for SMRP/SMRPCO, you give your time and knowledge for the collective good of the association.<br />
It has been my experience that you receive more than you give, please consider volunteering! SMRP<br />
welcomes your knowledge and experience. I encourage everyone who wants to learn and grow in our<br />
profession to consider becoming involved in some capacity such as a Chapter, Shared Interest Group, or one<br />
of our many committees.<br />
As 2016 approaches, your Board of Directors will hold a Strategic Planning session to develop goals and<br />
either expand upon or narrow the focus on all that we’ve worked to accomplish this past year:<br />
• Growth of membership to over 4,400<br />
• Record breaking attendance at the Conference;1033 attendees from 27 countries<br />
• Launch of new Executive Member benefits<br />
• Government Affairs Fly In<br />
• Affiliation with global partner, GFMAM and commitment to ISO55000 standards<br />
• Launch of Approved Provider Education Program (APEP)<br />
• Formation of eight new Chapters and two new SIGS<br />
SMRP Board and Committee leadership work hard to accomplish our strategic goals, all of which are<br />
designed to drive value for our membership. If you have recommendations on how SMRP can improve,<br />
please reach out with your suggestions.<br />
The annual rotation of leadership continually provides new insights and multiple perspectives for how SMRP<br />
can grow and improve as a Society. Each role is specifically designed to offer growth and stability to the<br />
organization. I would like to thank our newly-elected Board of Directors. I look forward to working with each<br />
of you, members and board alike, as we continue to grow the maintenance, reliability and physical asset<br />
management profession! I anticipate great things from SMRP in 2016.<br />
Bob Kazar, CMRP, PMP<br />
SMRP Chair<br />
SMRP’s Mission:<br />
To develop and promote excellence in maintenance,<br />
reliability and physical asset management.<br />
Nov - Dec 2015 • Volume 10, Issue 5
2<br />
0<br />
1<br />
6<br />
CONFERENCE & EXHIBITION<br />
APRIL 5-7<br />
2016<br />
LOUISVILLE, KENTUCKY<br />
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Don’t miss insightful case studies<br />
from these industry leaders…<br />
New Methods and Better Reliability in Three Days.<br />
The 17th Annual Reliable Plant Conference & Exhibition is more than just 75+ sessions featuring<br />
new ideas and real-world case studies. Reliable Plant 2016 gives you new maintenance<br />
strategies and methods your staff will understand and support.<br />
76% of surveyed attendees said they were able to make changes in their<br />
workplace within 3 months of attending, and half of them were already<br />
seeing results. So whether your interested in pre/post-conference workshops,<br />
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join us in Louisville, Kentucky, to see what’s waiting for you.<br />
REGISTER &<br />
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• Breakfasts, Lunches & Refreshment Breaks<br />
• Networking Receptions<br />
• One FREE $1,295 Noria Training Voucher<br />
Conference.ReliablePlant.com<br />
DISCOUNT UNTIL FEBRUARY 4, 2016
FEATURE<br />
RELIABILITY IS GENE<br />
04<br />
Ask any plant manager about their site’s<br />
reliability program and chances are you’ll<br />
hear about the plant’s maintenance<br />
program. Too many managers consider<br />
the term “reliability” as a synonym<br />
for maintenance. In doing so, they<br />
separate maintenance from operations<br />
as a supporting functional discipline,<br />
differentiated from operations with its<br />
own unique purposes and structures.<br />
This misconception of reliability<br />
constrains the possibilities that a<br />
broader view of the term can bring to<br />
the plant management environment.<br />
An asset-focused view fails to consider<br />
the benefits of incorporating other vital<br />
elements of reliability management.<br />
Furthermore, it promotes the idea of<br />
site management as simply coordination<br />
and direction for competing functional<br />
silos rather than as an integrated team<br />
focused on organizational reliability<br />
goals.<br />
LOOKING AT RELIABILITY HOLISTICALLY<br />
As professionals engaging in plant<br />
reliability management, we define the<br />
term reliability on a broader, more<br />
SMRP <strong>SOLUTIONS</strong><br />
inclusive basis – the integration of<br />
people, processes, equipment and<br />
systems in order to perform a function as<br />
specified. This definition prompts us to<br />
consider reliability as more than just asset<br />
maintenance.<br />
Manufacturing management is about<br />
the transformation of raw materials<br />
into useful products. In order to be<br />
useful, products need to be configured<br />
according to specifications which define<br />
their desired characteristics. Control of<br />
that transformation is the essence of<br />
manufacturing reliability. Our definition<br />
of reliability includes the elements that<br />
management must control in order to<br />
manufacture products that regularly and<br />
predictably conform to specifications.<br />
A holistic idea of reliability at the<br />
plant level prompts consideration at<br />
several levels. At its most basic, we<br />
think of reliability in terms of asset<br />
reliability. When considered holistically,<br />
all of the elements that our definition<br />
states – people, processes, equipment<br />
and systems – are considered. The<br />
deliverable is the optimization of each<br />
of the elements to assure the asset<br />
is performing its intended function<br />
according to specification.<br />
This approach also considers reliability in<br />
terms of process reliability, considering<br />
process as it pertains to the activities<br />
that convert raw materials into usable<br />
products. Again, the focus is on how the<br />
various assets are controlled in order to<br />
produce a specified product at the time<br />
intended.<br />
THE MOST CRITICAL STAKEHOLDER<br />
Finally, there is a need to consider<br />
reliability as viewed by our most critical<br />
stakeholders – our customers. We know<br />
that our customers are motivated by<br />
value – a combination of cost and of<br />
product reliability. Customers want<br />
assurance that the products they<br />
purchase will perform their intended<br />
functions as specified. Providing this<br />
assurance is the reason for the existence<br />
of our manufacturing system and its<br />
component and supporting systems. It<br />
is the business of General Management.<br />
Overall system reliability – the ability to<br />
perform its intended function as specified<br />
– as well as reliability of the various<br />
Nov - Dec 2015 • Volume 10, Issue 5
FEATURE<br />
RAL MANAGEMENT<br />
sub-systems is fundamental, not only to<br />
viability, but to survival in manufacturing.<br />
PEOPLE, PROCESSES,<br />
EQUIPMENT AND SYSTEMS<br />
Having considered the levels of<br />
reliability in the manufacturing general<br />
management environment, let us now<br />
consider the components of reliability<br />
in that environment: people, processes,<br />
equipment and systems.<br />
Reliability requires people. Individuals<br />
whose knowledge, skill and motivation<br />
prepare them to ensure their functions<br />
are completed in accordance with<br />
specification as required. Hiring, selection<br />
and training are fundamental elements in<br />
assuring the people element of reliability.<br />
The role of effective leadership in<br />
motivating people cannot be emphasized<br />
enough. Plant reliability requires the<br />
involvement and commitment of plant<br />
leadership.<br />
Process reliability describes material<br />
transformation activities that occur<br />
as specified. Processes must be<br />
designed with reliability in mind. This is<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
accomplished by process controls which<br />
depend on reliable assets, reliable people<br />
and reliable control systems. Processes<br />
should be designed and controlled<br />
in ways that minimize or eliminate<br />
specification outputs.<br />
Asset reliability is the usual focus of most<br />
reliability programs. It incorporates the<br />
activities through which the plant predicts<br />
and prevents deviations that impair an<br />
asset’s ability to perform its functions as<br />
specified. Asset reliability is accomplished<br />
by people acting through systems.<br />
Finally, reliability is supported through<br />
systems. Systems provide the links that<br />
integrate the various support elements<br />
of the manufacturing plant in order to<br />
assure its ability<br />
to perform its<br />
intended functions<br />
according to<br />
specifications.<br />
It assures the<br />
materials to be<br />
transformed<br />
to product are<br />
as specified<br />
and available.<br />
It assures that detection, prediction,<br />
and prevention measures are in place<br />
for asset protection and maintenance.<br />
Systems provide the communication links<br />
via which people receive and transmit<br />
information about assets, processes and<br />
people.<br />
The idea of reliability is more than just a<br />
notion about maintenance. It is, in fact,<br />
nothing less than an approach to overall<br />
general plant management. It is not a<br />
specialized function to be consigned to a<br />
functional silo in the plant environment.<br />
Rather, like safety, plant leadership needs<br />
to embrace it as a way of life in site<br />
management.<br />
Mike Brown spent more than 25 years in<br />
Plant Management in the pulp and paper<br />
industry. He retired in 2006 following<br />
an eighteen month engagement with the<br />
Charles Rogers Group in Houston, Texas,<br />
and he currently engages in special<br />
projects for hcg—Houston Consulting<br />
Group, LLC.<br />
SMRP <strong>SOLUTIONS</strong><br />
05
FEATURE<br />
06<br />
MAINTENANCE BEST PRACTICES<br />
AND SUSTAINABLE STEPS TO<br />
BETTER EQUIPMENT RELIABILITY<br />
SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
FEATURE<br />
Most industries have one thing in common: machines and<br />
equipment that require maintenance. A key difference seen<br />
within these industries is the approach to maintenance<br />
and reliability as a focal point of the strategy to avert the<br />
consequences of equipment failure. Despite best efforts,<br />
equipment continues to fail, making plants vulnerable to<br />
failures. Preventative maintenance, predictive maintenance<br />
and run to fail maintenance are types of maintenance designed<br />
to manage or control this failure and to prolong the failure<br />
by redesign or adjusting conditions using an approved<br />
management of change process. Performing maintenance is<br />
about understanding that it’s more important to reduce the<br />
consequences of failure rather than eliminating the failure itself.<br />
Therefore, before adopting any maintenance management<br />
strategy, it’s important to think about the nature of failures<br />
and to understand their diversities in order to break down<br />
maintenance functions to practices. These elements or practices<br />
have to be carried out in an efficient manner to provide better<br />
performance. They are the best practices used uniformly to<br />
evaluate and identify maintenance improvement opportunities<br />
in refinery, petrochemical or the oil and gas platforms all over<br />
the world.<br />
Unquestionably, these practices were the same 30 to 40 years<br />
ago, and they illustrate what the specific best practices are and<br />
how they can differ between and within facilities. Best practices<br />
can help organizations delve into some of these practice<br />
details and help understand the complete maintenance policy<br />
and strategy to consistently evaluate essential reliability and<br />
maintenance processes.<br />
Although the best practices have been around in the industry<br />
for many years to be used as benchmark methods or techniques<br />
to consistently show superior results compared to those<br />
achieved with other means, best practice can evolve to become<br />
better as new improvements are discovered. Current best<br />
practices indicate that this is the best way it is done currently,<br />
while accepting that the future will find even better practices.<br />
Maintenance is not about repairs but doing things that will<br />
make sure the assets continue to do what it is doing and<br />
maintenance practices must provide the means to reduce the<br />
likelihood of a failure in order to make equipment reliable.<br />
It is a fact that failures start from little things, sometimes the<br />
most obvious things, yet no one takes responsibility or acts<br />
on those things in reality. We rely on failure analysis after the<br />
complication, and the little things are never addressed even<br />
if they are obvious. Failure analysis is only looking back at the<br />
root causes of the failure and how the failure manifested itself.<br />
Those who want to develop individualized, current best<br />
practices must realize the basic maintenance discipline, which<br />
is nothing but the fundamental activities, like lubrication check,<br />
alignment, balancing, proper cleaning, painting, start-up and<br />
operating practices, etc., that should be performed on our<br />
equipment before going to any specialized tool or control.<br />
They serve as the foundation of any maintenance strategy and<br />
it would not be meaningful to advance into any sophisticated<br />
diagnostic maintenance if, for example, the equipment is left<br />
dirty.<br />
There already exists a wealth of knowledge as to currently<br />
accepted maintenance best practices. There are numerous<br />
references on major best practice areas such as maintenance<br />
planning and scheduling, preventive and predictive<br />
maintenance, maintenance engineering, reliability-centered<br />
maintenance, materials management, and maintenance<br />
management systems. It is worthwhile to lay emphasis on basic<br />
equipment care such as in autonomous maintenance. This is<br />
also one of the pillars of total productive maintenance (TPM).<br />
Basic equipment care by an operator is a simple activity such as<br />
daily inspection, lubrication and parts replacement, minor repair<br />
or troubleshooting, accuracy checks and so forth on equipment<br />
with the aim to keep equipment in good condition. But<br />
operator basic care is considered by many to be the transfer<br />
of maintenance tasks to operators. In reality, though, it means<br />
more than a simple transfer of responsibility because it gives<br />
operators an opportunity to increase their skill, makes them<br />
more responsible, and frees up the technicians to work on more<br />
complex tasks.<br />
There is more to basic care; it brings production and<br />
maintenance together to work collectively to establish basic<br />
equipment condition and to prevent accelerated deterioration.<br />
Operators learn to carry out important daily tasks such as<br />
cleaning, proper lubrication, inspections and other light<br />
maintenance tasks including simple repairs and replacements.<br />
It helps operators learn more about how their equipment<br />
functions, common problems that can occur and how to prevent<br />
them by early detection and treatment of abnormal conditions.<br />
The bottom-line – operators can prevent breakdowns and<br />
quality problems by learning how to recognize abnormal<br />
conditions.<br />
The mindset in many organizations may still be “I operate;<br />
you fix” or “I decide; you manage” whereas the right mindset<br />
should be “We are all responsible for our equipment” and<br />
“We all take good care of our equipment”. Maintenance is<br />
often regarded as merely a service provider, but the best way<br />
is for maintenance and operations to come together to deliver<br />
reliability. Maintenance should take the primary responsibility<br />
to own equipment reliability while operations deliver process<br />
reliability. These are the best practices. The major difference<br />
between the best performers and others is the best performers<br />
implement what others only talk about. This transition or<br />
evolution requires commitment at all levels of an organization<br />
and the best practices are available to help tremendously once<br />
that commitment is made.<br />
Probin Konwar holds a Bachelor’s<br />
Degree in Mechanical Engineering<br />
with 20 years of experience in<br />
developing maintenance strategy<br />
and turnaround planning in refinery<br />
& petrochemical industry. He is<br />
also a Certified Vibration Analyst,<br />
Category III.<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
SMRP <strong>SOLUTIONS</strong><br />
07
FEATURE<br />
THE RELIABILITY CENTERED MAINTENANCE (RCM)<br />
BENEFIT TO DATA CENTER RELIABILITY & AVAILABILITY:<br />
WHAT’S OLD IS NEW AGAIN<br />
08<br />
The data center industry continues to face growing demand<br />
for reliability and high availability on both the IT and support<br />
infrastructure systems (mechanical, electrical & fire protection<br />
– MEP), a trend that will not go away in the foreseeable future.<br />
Best practice, continuous process improvement and change<br />
management programs are implemented or reinvented to meet<br />
these demands. Extensive MOPs, SOPs and ESOPs are crafted<br />
to ensure the ‘bad actors’ are reduced or eliminated. Changing<br />
the culture within a data center organization, to develop<br />
attitudes of all stakeholders toward high availability, remains<br />
a priority at the C-Level. Those C-Level executives and their<br />
operations managers interested in achieving cultural change<br />
may be best served by adopting what the aviation industry<br />
implemented in the 1960s – Reliability Centered Maintenance<br />
(RCM).<br />
Why? Sustained data integrity and availability of all systems - IT<br />
& MEP.<br />
RCM BACKGROUND<br />
In the 1960’s, United Airlines engaged a number of their<br />
engineers to assess the efficacy of their preventative<br />
maintenance program for their new fleet of 747s. This group,<br />
the Maintenance Steering Group (MSG), published the MSG-1<br />
Handbook establishing RCM on the 747 commercial airliners,<br />
ensuring high availability and safety of the public using airline<br />
travel. In 1978, Stanley Nowlan and Howard Heap published<br />
a report titled “Reliability Centered Maintenance” after an<br />
exhaustive study of failure modes and effects of airplanes<br />
updating earlier RCM techniques for optimizing maintenance<br />
of complex systems. In 1983, Stanley Nowlan collaborated with<br />
John Moubray, delving deeper into RCM practices. Their efforts<br />
resulted in the 1991 publication of Moubray’s book titled,<br />
“RCMII – Reliability Centered Maintenance”. RCM2 is defined<br />
as a process used to determine what must be done to ensure<br />
that any physical asset continues to do what its users want it to<br />
do in its present operation context. Moubray began to develop<br />
SMRP <strong>SOLUTIONS</strong><br />
a suite of training and support services designed to transfer the<br />
technology of RCM to industrial clients. This led him to found<br />
Aladon, Ltd. in 1986 and Aladon, LLC. in the USA in 1998.<br />
The goal of RCM is consequence mitigation rather than failure<br />
avoidance. The automotive industry embraced RCM in the<br />
late 1980’s; Dr. Klaus Blache’s reliability and maintenance team<br />
at General Motors was involved with Ford, Chrysler, Boeing,<br />
Caterpillar, Pratt & Whitney, Rockwell International and many<br />
other contributing organizations to create a reliability and<br />
maintainability guideline. The result was a 1993 publication by<br />
the National Center of Manufacturing Sciences, Inc. and the<br />
Society of Automotive Engineers (SAE). It was titled “Reliability<br />
and Maintainability Guideline for Manufacturing Machinery<br />
and Equipment” (publication M-110). In 1999, SAE issued SAE<br />
JA1011, “Evaluation Criteria for RCM Processes” – establishing<br />
criteria for RCM processes (NAVAIR and Aladon/John Moubray<br />
major contributors). In 2002, SAE issued JA1012, “A Guide<br />
to the RCM Standard” – amplifying and clarifying key RCM<br />
concepts and terms from SAE JA1011.<br />
WHY RCM FOR IT SYSTEMS?<br />
Applying the RCM methodology to IT systems is a complement<br />
to change management. The rigorous approach to developing<br />
an operating context, completing an information worksheet<br />
with functions, function failures, failure modes and failure effect<br />
so as to complete a decision worksheet for reviewing the failure<br />
consequences and finally identifying proposed or default tasks<br />
for reducing or eliminating the consequences of the failure, all<br />
reinforce the foundation of change management. Moreover,<br />
RCM will likely result in cultural change leading all participants<br />
to improved organizational performance outlined below.<br />
Remember that United Airlines on July 8, 2015, some 50-years<br />
after establishing RCM for their aircraft, grounded hundreds of<br />
flights because of computer problems on their ground-based IT<br />
network and not because of a failed system/component on their<br />
planes. Computer experts say the problems could be blamed<br />
Nov - Dec 2015 • Volume 10, Issue 5
FEATURE<br />
on the use of larger and more complicated computer systems<br />
that are not supported with sufficient staffing, testing or backup<br />
systems. A Wall Street Journal article offered the following<br />
regarding the outage, stating:<br />
“Today’s problems with reliability are more<br />
fundamental, a reflection of the complexity of<br />
contemporary networks, the volume of data, the<br />
pace of change, insufficient organizational and<br />
cultural practices, and a legacy of arcane and poorly<br />
written business software that traditionally put little<br />
emphasis on usability…”<br />
While the author in no way places the safety of lives in<br />
aviation on par with data center availability, recent operational<br />
interruptions, data breaches, natural and man-made threats/<br />
disasters have had significant impact on lives because of data<br />
loss. Electricity grids, credit cards, social media, communication<br />
networks and public transportation all have become<br />
indispensable to everyday modern life. The RCM methodology,<br />
developed for complex systems, particularly mechanical, is<br />
applicable to the complex systems/processes comprising IT<br />
networks for mitigating the consequences of failure.<br />
Furthermore, many regulatory boards and standards institutes<br />
have developed requirements and guidelines for data integrity.<br />
The following is a list of regulatory and compliance standards<br />
which set minimum requirements for sustaining business<br />
operations, disaster recovery, business continuity management<br />
(BCM) and information and communication technology (ICT)<br />
continuity:<br />
HIPAA - EDI, security & confidentiality<br />
in health care industry.<br />
FDA Part II - Medical industry<br />
controls for processing data.<br />
Gramm-Leach Bliley Act -<br />
Provisions to protect consumer<br />
financial information.<br />
OCC–Sound Practices to<br />
Strengthen the Resilience<br />
of the US Financial System -<br />
Post 911 business continuity<br />
objectives.<br />
Basel II Capital Accord -<br />
Banking business continuity &<br />
disaster recovery planning &<br />
loss limits.<br />
Health Information Technology<br />
for Economic and Clinical<br />
Health Act - HHS standard for<br />
IT protections of health<br />
information.<br />
Expedited Funds Availability<br />
Act - Business continuity planning<br />
standard for commercial<br />
banks.<br />
Financial Industry Regulatory<br />
Authority Rule 4370 - Requires<br />
firm to create & maintain business<br />
continuity plan.<br />
Business Continuity Institute<br />
(BCI) - Established BC standards<br />
worldwide.<br />
ISO 22301 (2012) - Advisory for<br />
document management systems<br />
& disruption mitigation.<br />
SSAE16 - Controls for data processing<br />
of client information.<br />
EU Annex 11 - European equivalent<br />
to FDA Part II.<br />
PCI DSS - Standard for paymentaccount<br />
data security.<br />
EU Data Protection Directive -<br />
Standards of data protection for<br />
EU citizens.<br />
Canada’s Personal Information<br />
Protection & Electronic Data<br />
Act - Personal information<br />
data protection in commercial<br />
business.<br />
Federal Information Security<br />
Management Act - Framework<br />
to protect government information.<br />
See NIST 800-34, Rev-1.<br />
Federal Energy Regulatory<br />
Commission - Standard for<br />
recovery planning of utilities.<br />
Securities and Exchange Commission<br />
Rules 17a-3 & 17a-4 -<br />
Standard for data availability.<br />
ASIS International - Establishes<br />
standards for data protection.<br />
ISO 27031 (2011) - Established<br />
principles for information and<br />
communication technology (ICT)<br />
readiness for business continuity.<br />
The list demonstrates there is little lack of importance for<br />
sustained data integrity, business continuity planning, disaster<br />
recovery and ICT continuity, all of which require a reliablydesigned<br />
and maintained IT system and support infrastructure.<br />
Consider a centralized network where a simple loss of<br />
connection between the server and client is enough to cause<br />
a failure, but in peer-to-peer (P2P) networks the connections<br />
between every node must be lost in order to cause a data<br />
sharing failure. In a centralized system, the administrators<br />
are responsible for all data recovery and backups, while in<br />
P2P systems each node requires its own backup system.<br />
Each network has its advantages and disadvantages, along<br />
with failure mode and failure consequences. Leveraging the<br />
operating context required in an RCM analysis allows a team of<br />
IT operators, maintainers and external subject matter experts<br />
to rigorously analyze a network. This helps us list functions,<br />
functional failures, causes of failure and failure effects. Finally,<br />
we utilize a decision matrix as a focusing tool to review the<br />
failure consequences and determine the proposed task(s) which<br />
are intended to reduce or eliminate those consequences of<br />
failure.<br />
Consider, again, a disk array where the applications utilizing this<br />
hardware (along with statistical data on disk failure rate) could<br />
be analyzed to determine both the opportunities for failure<br />
(and possible mitigations) as well as the cost of the associated<br />
business applications should there be a failure. While most disk<br />
arrays leverage some degree of redundancy, the rigorous RCM<br />
analysis for reviewing the operating context, function, functional<br />
failures, failure modes and failure effect results in identification<br />
of default task(s) or if a new proposed maintenance task for the<br />
array is technically feasible and worth doing.<br />
IMPLEMENTATION<br />
RCM is the leading methodology in many industries for failure<br />
mitigation, the training techniques, and support services borne<br />
from years of development in the airline industry. The data<br />
center IT and supporting infrastructure of mechanical, electrical<br />
and fire protection systems are poised to realize significant<br />
benefits from implementation of RCM. If the RCM process is<br />
correctly applied, it makes the following contributions to the<br />
performance of the organization:<br />
• Greater safety and environmental integrity.<br />
• Improved operating performance (uptime, output, product<br />
quality and customer service).<br />
• Greater maintenance cost-effectiveness.<br />
• Greater motivation of individuals.<br />
• Better teamwork.<br />
• A comprehensive database (long term asset life cycle<br />
management & financial savings).<br />
How does RCM benefit a data center’s IT and MEP<br />
infrastructure? A trained and certified RCM facilitator/<br />
practitioner leads a team of site-specific operations and<br />
maintenance personnel and external subject matter experts<br />
to assess an asset’s functions and associated performance<br />
standards. The first requirement of the RCM process is to<br />
establish the operating context for the system, which should<br />
include the business case for the pilot analysis, the overall<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
SMRP <strong>SOLUTIONS</strong><br />
09
FEATURE<br />
mission statement of the entire organization, and must include<br />
a plant level, machine level and analysis level outline. The team<br />
then identifies functional failures, failure modes and failure<br />
consequences, and finally is led through a decision process<br />
for identifying proactive tasks or default actions to reduce or<br />
eliminate failure consequences. The RCM methodology is used<br />
to determine the maintenance requirements of any physical<br />
asset, system or process in its current operating context to<br />
ensure it continues to do whatever its users want it to do. And,<br />
when that operating context changes, the system is reevaluated<br />
to determine if it can support the new parameters, resulting<br />
in revised operating and maintenance requirements, hiring/<br />
(re)training personnel or results in a functional/physical design<br />
changes.<br />
The RCM process entails asking seven questions about the asset<br />
or system under review, as follows:<br />
1. What are the functions and associated performance<br />
standards of the asset in its present operating context?<br />
2. In what ways does it fail to fulfil its functions?<br />
3. What causes each functional failure?<br />
4. What happens when each failure occurs?<br />
5. In what way does each failure matter?<br />
6. What can be done to predict or prevent each failure?<br />
7. What should be done if a suitable preventative task cannot<br />
be found?<br />
The strength of RCM is the way it provides simple, precise and<br />
easily understood criteria for deciding which (if any) predictive<br />
and/or preventative tasks are technically feasible in any context<br />
and if so for deciding how often they should be done and who<br />
should do them. In addition to a preventative task’s technical<br />
feasibility, whether it is worth doing is governed by how well<br />
it deals with the consequences of the failure. If a preventative<br />
task cannot be found that is both technically feasible and<br />
worth doing, then a suitable default action must be taken. The<br />
essence of the task selections process is as follows:<br />
• For hidden failures, a predictive and/or preventative<br />
task is worth doing if it reduces the risk of the multiple<br />
failures associated with that function to a tolerably<br />
low level. If such a task cannot be found, a scheduled<br />
failure-finding task must be performed. If a suitable<br />
failure-finding task cannot be found, a secondary default<br />
decision is reached and will require a redesign.<br />
• For failures with safety or environmental consequences,<br />
a predictive and/or preventative task is only worth doing<br />
if it reduces the risk of that failure on its own to a very<br />
low level, if it does not eliminate it altogether. If a task<br />
cannot be found that reduces the risk of the failure to a<br />
tolerably low level, the item must be redesigned or the<br />
process must be changed.<br />
• For failures with operational consequences, a predictive<br />
and/or preventative task is only worth doing if the total<br />
cost of doing it, over a period of time, is less than the<br />
cost of the operational consequences plus the cost of<br />
repair over the same period of time. If this is not met,<br />
the initial default action is no scheduled maintenance (if<br />
this is met and the operational consequences are still<br />
unacceptable then the secondary default action is to<br />
redesign).<br />
• For failures with non-operational consequences, a<br />
predictive and/or preventative task is only worth doing<br />
if the total cost of doing it, over a period of time, is less<br />
the cost of repair over the same period, otherwise, no<br />
schedule maintenance (if the repair costs are too high the<br />
secondary default action is to possibly redesign).<br />
All too often operations and maintenance policies lead to<br />
practices used for all similar assets without considering the<br />
consequences of failure in different operating contexts. This<br />
results in large numbers of maintenance schedules which are<br />
wasteful because they don’t have the same effect. In fact,<br />
the maintenance task may cause the failure that the task was<br />
intended to prevent. It also exposes workers’ health and<br />
safety, as well as our precious environment, to the risk of asset<br />
failure while the unnecessary task is being performed. The<br />
comprehensive database resulting from a RCM analysis includes<br />
the operating context, RCM information worksheet and RCM<br />
decision worksheet, all of which can be leveraged for the entire<br />
life cycle of the asset. The fact that the RCM analysis is a living<br />
document makes it possible to adapt to changing circumstances<br />
without having to reconsider all maintenance policies and<br />
demonstrate that maintenance programs are built on rational<br />
foundations, thereby meeting the audit requirements of<br />
regulators and standards.<br />
Modern data centers employ redundant components and<br />
systems designed to maximize a facility’s uptime. Component<br />
and system redundancies are intended to allow for concurrent<br />
maintainability and/or fault tolerance while sustaining IT<br />
processes. Paramount to successful operation and maintenance<br />
is understanding the operating context of the system,<br />
particularly those redundancy aspects. Consideration must<br />
be given to what parts of the redundancy are hot-standby or<br />
cold-standby, and if the system being operated and maintained<br />
maximizes system uptime. If so, have the operational checks<br />
been optimized leveraging scientific methodologies which are<br />
sensible and defensible?<br />
These redundancies within a data center are an arrangement<br />
of like components, each having similar control devices. The<br />
redundant (protective) component is configured to support<br />
the protected component. The RCM process analyzes failure<br />
modes and effects to understand the failure consequences, then<br />
asks a group of Subject Matter Experts (SMEs - who know the<br />
asset best) if the failure is evident to operators under normal<br />
operating conditions and if there is a proactive task that is<br />
technically feasible and worth doing to reduce or eliminate<br />
those consequences. On redundant systems, in many instances<br />
there are failure modes that are not evident to the operator<br />
under normal operating conditions and may only become<br />
evident under multiple failure conditions. These are ‘hidden’<br />
failures requiring the identification of tasks to secure the<br />
availability needed to reduce the probability of a multiple failure<br />
to a tolerable level.<br />
A task that reduces the probability of a ’multiple failure’ could<br />
be an ‘on-condition’ task where there is a clear potential failure<br />
condition which is manageable.<br />
Example: “Check unit temperature level” may be too vague.<br />
10<br />
SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
WELCOME<br />
A possible alternative: “Visually inspect Thermal Unit 14-a’s<br />
temperature using SOP S327 (f). If above 145°F, schedule for<br />
repair at next available downturn” or “custom-developed<br />
box containing code that can no longer be modified, update<br />
operating context and identify failure mode, schedule<br />
replacement with coded device that allows for user interface at<br />
earliest downtime”.<br />
Another task could be a scheduled restoration if there is an age<br />
at which there is a rapid increase in the probability of failure.<br />
Perhaps a task could be a scheduled discard if there is an age at<br />
which there is a rapid increase in the probability of failure.<br />
Finally, the ‘failure-finding’ task may make it possible to test<br />
the item at a practical interval that reduces the probability<br />
of a “multiple failure” to a tolerable level. This involves a<br />
statistically proven methodology employing reliability data to<br />
establish a practical interval, particularly for failures involving<br />
safety and environmental consequences. For consequences<br />
with operational and non-operational consequences, the<br />
methodology employs cost criteria for optimizing the interval.<br />
This is particularly instrumental for informed decision making<br />
of intervals for standby generator systems, redundant cooling<br />
units and associated infrastructure components. For IT systems,<br />
consider analyzing critical path communication device MTBF<br />
(mean time between failures) and evaluate spare parts or<br />
replacement devices along with fail-over plans.<br />
All too often many systems designed to operate as standby<br />
(cold) redundant are actually operated as parallel (hot)<br />
redundant. Operation in this manner results in a reduced<br />
system reliability as it introduces excessive wear on redundant<br />
components. The RCM process demonstrates there can be<br />
proactive tasks identified to maximize system reliability where<br />
redundant components are treated as designed and maximum<br />
life-cycle management is realized. In short, RCM identifies the<br />
‘safe-minimum’ work necessary to assure sustainably safe and<br />
economical operation of all data center assets.<br />
Moreover, in the era of demand for high availability and lower<br />
energy consumption it would benefit operators to review<br />
design drawings, validate operating context and ensure<br />
redundant systems are optimized regarding operation, testing<br />
and maintenance. These are completed under a RCM analysis.<br />
Failure-finding task interval analysis aids in eliminating legacy<br />
intervals which allows all stakeholders the opportunity to<br />
employ reliability data for particular equipment and make<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
informed decisions on proactive maintenance task, as well<br />
as optimizing those tasks for greater maintenance cost<br />
effectiveness.<br />
CONCLUSION<br />
The time is now for a paradigm shift by senior managers to<br />
engage RCM. It is ideal, if not critical, given the demand for<br />
reliable data centers. The RCM paradigm is a distinct set of<br />
concepts and methods that constitutes legitimate contributions<br />
to the entire data center environment allowing, all stakeholders<br />
to realize a reliability-based culture and thought process.<br />
The 50+ years of airline industry implementation of RCM has<br />
demonstrated this method’s rigor and success in reducing and<br />
eliminating failure consequences of complex systems. RCM is<br />
employed by few operators of MEP system within data centers,<br />
but those who have implemented it benefit from improved<br />
availability. The complex structure of IT systems will benefit<br />
from the rigorous analysis process of RCM for enhancing<br />
change management techniques. The support infrastructure<br />
of MEP systems will realize improved reliability and availability<br />
by nature of optimized maintenance procedures, accurate<br />
spares analysis and a thorough vetting of the operating<br />
context to ensure capabilities. A holistic engagement of IT<br />
and MEP system through an RCM analysis enhances site-wide<br />
reliability and high availability. The data center industry has<br />
experienced a substantive maturation process around design<br />
and commissioning; RCM implementation embraces the long<br />
term role of operating and maintaining assets. Finally, the RCM<br />
process will deliver documented operating and maintenance<br />
procedures around a detailed operating context for the<br />
operators of the asset, and is a transferrable body of knowledge<br />
for future operators, thereby demonstrating a sustainable<br />
business practice.<br />
Paul V. Mihm, P.E. is the owner of<br />
Accord Data Center Advisors. He<br />
has been trained as a Practitioner of<br />
RCM2 in The Aladon Network and<br />
is near completion of a Certificate<br />
of Reliability Implementation from<br />
University of Tennessee’s Reliability<br />
and Maintainability Center.<br />
SMRP <strong>SOLUTIONS</strong><br />
11
FEATURE<br />
STRATEGIC MANAGEMENT LINK<br />
TO MAINTENANCE & RELIABILITY STRATEGY<br />
How does a company create sustainable success over a<br />
long-term period while operating in a dynamic and complex<br />
environment? The key is to implement strategic management<br />
practices.<br />
Strategic management is the set of managerial decisions<br />
and actions that determine the long-term performance of a<br />
corporation. Many are able to succeed for a while with unstated<br />
objectives and intuitive strategies, but this typically cannot<br />
continue if (1) the corporation becomes large, (2) the layers<br />
of management increase, or (3) the environment changes<br />
substantially.<br />
Exhibit 1<br />
Exhibit 1 shows the four basic elements of strategic<br />
management, which should be the basis for all strategy<br />
development process.<br />
Environmental scanning is the monitoring, evaluation and<br />
dissemination of information from the external and internal<br />
environments to key decision makers within the organization.<br />
The external environment (opportunities and threats) consists<br />
of variables that are outside the organization and not typically<br />
within the short-run control of top management. These may be<br />
general forces or trends within the overall societal environment<br />
or specific factors that affect the industry.<br />
The internal environment (strengths and weakness) consists of<br />
variables that are within the organization and typically within the<br />
short-run control of top management. These include corporate<br />
structure, culture and resources model.<br />
Strategy formulation describes the development of longterm<br />
plans for the effective management of environmental<br />
opportunities and threats, taking into account corporate<br />
strengths and weaknesses. It includes defining the corporate<br />
mission, specifying achievable objectives, developing strategies<br />
and setting policy guidelines.<br />
Strategy implementation is the process by which strategies<br />
and policies are put into action through the development of<br />
programs, budgets and procedures. This process might involve<br />
changes within the overall culture, structure or management<br />
system of the entire organization, or within all of these areas.<br />
This is referred to as operational planning.<br />
The final step of this process is strategy evaluation and control,<br />
which involves the monitoring of corporate activities and<br />
performance results so actual performance can be compared<br />
with desired results. Managers at all levels can use the resulting<br />
information to take corrective action and resolve problems.<br />
IMPACT OF STRATEGIC MANAGEMENT ON PERFORMANCE<br />
Research shows organizations that engage in strategic<br />
management typically outperform those that do not. The<br />
attainment of an appropriate match or “fit” between an<br />
organization’s environment and its strategy, structure and<br />
processes yields positive effects on the organization’s<br />
performance. To be effective, strategic management needs to<br />
be a formal process.<br />
The strategy of an organization is the comprehensive plan<br />
stating how it will achieve its mission and objectives. It<br />
maximizes competitive advantages and minimizes or eliminates<br />
competitive disadvantages. Typical business firms have three<br />
types of strategy: corporate, business and functional as shown<br />
in Exhibit 2. The corporate strategy is the overarching strategy<br />
that shapes every strategy down the hierarchy.<br />
Corporate<br />
Strategy<br />
Business<br />
Strategy<br />
Functional<br />
Strategy<br />
(Maintenance)<br />
Exhibit 2<br />
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Nov - Dec 2015 • Volume 10, Issue 5
FEATURE<br />
BUSINESS SUCCESS THROUGH RENEWED<br />
MAINTENANCE EXPERTISE<br />
A business team’s success in strategic decision making is largely<br />
determined by its access to timely, accurate information. Just<br />
as success in the marketplace relies on a thorough knowledge<br />
of market size, pricing and competition, manufacturing success<br />
relies on a clear understanding of maintenance capabilities,<br />
available expertise, resource requirements and knowledge of<br />
the impact it will have on financial performance.<br />
HOW TO DEVELOP A SOUND MAINTENANCE STRATEGY<br />
Developing a maintenance strategy that works for your<br />
organization can be broken down into five simple steps:<br />
Step One: Identify critical operating tasks and success factors.<br />
Step Two: Identify strategic maintenance capabilities that<br />
support the business success factors.<br />
Step Three: Determine what skills and manpower are required<br />
to support the strategic maintenance capability chosen.<br />
Step Four: Site representatives (maintenance and operations<br />
management) design and implement a plan to develop (or<br />
obtain) the necessary skills, according to the business’ unique<br />
needs, culture and available resources.<br />
Step Five: Measure results as part of evaluation, control<br />
process and goals.<br />
Detailed below is the step-by-step development of a<br />
maintenance strategy at a particular chemical manufacturing<br />
process plant.<br />
Step One: Identify critical operating tasks and success factors<br />
1. Integrity<br />
»»<br />
Focus on safety and environmental issues.<br />
»»<br />
Compliance to local laws and regulations.<br />
»»<br />
Manufacturing, handling, storing and transporting<br />
hazardous substances as required by law.<br />
2. Cost Optimization<br />
»»<br />
Focus on efficient and effective performance<br />
--<br />
Planning & Scheduling (P&S)<br />
--<br />
Shutdown / Turnaround planning (TAR)<br />
--<br />
Preventive and Predictive Maintenance (PPM)<br />
--<br />
Contracting management (CM)<br />
3. Uptime / Reliability<br />
»»<br />
Focus on time the plant or unit can run at maximum rate<br />
while making quality product<br />
»»<br />
Target improved reliability of equipment’s<br />
»»<br />
Improved process reliability<br />
4. Quality<br />
»»<br />
Activities involved in ISO 9000 or QS 9000 systems<br />
covering entire supply chain.<br />
»»<br />
Process control effectiveness.<br />
»»<br />
Calibration and quality critical instrumentation.<br />
5. High Performance Teams<br />
»»<br />
Sustainable organizational capability.<br />
»»<br />
Skilled and talent pool in place.<br />
»»<br />
Retention of high performing employees.<br />
Step Two: Take a closer look at the maintenance capabilities<br />
being considered<br />
Maintenance capabilities in Exhibit 3 are grouped by business<br />
success factor. For any specific maintenance capability there<br />
is an “overview” that highlights the focus of that capability.<br />
Further details are provided in an additional column titled<br />
“tasks / activities”. An example of mechanical integrity is<br />
detailed in Exhibit 4.<br />
BUSINESS SUCCESS FACTOR<br />
Integrity<br />
Cost Optimization<br />
Uptime/Reliability<br />
Quality<br />
High Performance Teams<br />
MAINTENANCE CAPABILITY<br />
Mechanical Integrity<br />
Management of Change<br />
Safe Work Practices<br />
Contractor Safety and Performance<br />
Safety Programs<br />
Personal Training and Performance<br />
Planning and Scheduling<br />
Shutdown Planning<br />
Preventive Maintenance<br />
Predictive Maintenance<br />
Maintenance Contracting<br />
Maintenance Materials Management<br />
Maintenance Management Systems<br />
Reliability of existing equipment<br />
Effectiveness and reliability of new equipment<br />
Equipment Performance Ownership<br />
Process Control Effectiveness<br />
ISO 9000 / QS 9000<br />
Leadership<br />
Building knowledge and skills in people<br />
Exhibit 3 – Maintenance Capability Table<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
SMRP <strong>SOLUTIONS</strong><br />
13
FEATURE<br />
MAINTENANCE<br />
CAPABILITY<br />
Mechanical Integrity<br />
Mandated activity that focuses on<br />
ensuring system integrity to contain<br />
hazardous substances is maintained<br />
throughout the facility.<br />
Essential for increasing production capability<br />
and Uptime.<br />
OVERVIEW<br />
Maintenance Procedures are<br />
established and implemented.<br />
Maintenance personnel are properly<br />
trained to perform their tasks.<br />
Quality control procedures are<br />
established to ensure that<br />
maintenance material, spare part,<br />
and equipment meet design<br />
specifications and to protect<br />
against use of improper materials.<br />
An ongoing reliability engineering analysis<br />
is conducted to identify equipment<br />
critical to process safety and production<br />
capability, and to determine how long a<br />
system or component can be operated<br />
safely before they must be taken out of<br />
service for maintenance or replacement.<br />
TASKS / ACTIVITIES<br />
Procedures: All maintenance work<br />
on safety critical equipment must be<br />
covered by a written procedure and<br />
that procedure is followed by whoever<br />
performs the task.<br />
Training: Properly trained and<br />
performing maintenance personnel are<br />
a must. Training to address process<br />
overview, safety and health hazards<br />
associated with the process, emergency<br />
procedures and work practices<br />
applicable to the job tasks.<br />
Quality Control: Assure parts used meet<br />
quality requirements.<br />
Reliability Engineering: Identification of<br />
equipment “critical” to process safety<br />
and production capability. System established<br />
to collect actual operating and<br />
equipment history for critical equipment.<br />
Data regularly reviewed and analyzed<br />
to identify potential problems or trends<br />
that needs corrective action. Corrective<br />
action taken.<br />
Exhibit 4 – Maintenance Capability Table with details of overview and tasks / activities<br />
Step Three: Identify individual and group skills that are required to support the specific maintenance capabilities<br />
Take the list of maintenance capabilities chosen in steps one and two, and identify the individual and functional group skills needed<br />
to implement them. Begin by determining what critical skills exist in your organization and what skills are needed to implement a<br />
given maintenance capability. Exhibit 5 below describes a method to determine the proficiency level of an individual’s capabilities.<br />
MAINTENANCE<br />
CAPABILITY<br />
PROFICIENCY LEVEL<br />
I II III IV<br />
Individual Capability<br />
Mechanical Integrity I indicates below 10 %; II indicates 10~50 %;<br />
Planning & Scheduling III indicates 50~80%; IV indicates > 80%<br />
All the capability listed here<br />
Exhibit 5 – Evaluation of proficiency level against chosen Maintenance Capability<br />
Next, match the organizational needs versus the available individual proficiencies to determine if any gaps exit that must be filled<br />
in order to successfully implement the chosen maintenance capability. This can also be used to develop a position description<br />
that allows for choosing the required level of proficiency that the job requires. Exhibit 6 details a methodology to use to identify<br />
organization level skill gaps.<br />
14<br />
SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
FEATURE<br />
ORGANIZATIONAL<br />
CAPABILITY<br />
PROFICIENCY LEVEL<br />
I II III IV<br />
Number of People at<br />
Proficiency Level<br />
MAINTENANCE CAPABILITY<br />
Existing<br />
Mechanical Integrity ---------><br />
Needed<br />
Planning & Scheduling ------><br />
Existing<br />
Needed<br />
All the capability listed here<br />
Exhibit 6 – Evaluation of Organization level skill gaps<br />
Step Four: Develop (or obtain) required capabilities<br />
With goals in mind and gaps identified we have to determine which path the business will take: whether to develop capabilities<br />
from within the business, recruit newcomers or contract for outside help. This decision will be based on variety of factors, including<br />
the business’ culture, resources, needs and business critical operating tasks.<br />
Step Five: Measure results as part of evaluation, control process and goals.<br />
Proper performance is the end result of these activities. The practices of strategic management is justified in terms of its ability to<br />
improve an organization’s performance, typically measured in terms of profit and return on investment. The evaluation and control<br />
of performance completes the strategic management model. Based on the results, management may need to adjust its strategy<br />
formulation, continue its implementation, or both.<br />
CONCLUSION<br />
Continuous improvement should be built into any development<br />
process to ensure sustainable success and higher levels of<br />
performance. Following the characteristics of world-class<br />
manufacturing organizations is key to organization renewal and<br />
growth, regardless of the product they are producing.<br />
REFERENCES:<br />
1. Essentials of Strategic Management by J David Hunger and<br />
Thomas L Wheelen<br />
1. Business success through renewed maintenance expertise –<br />
paper published 1996.<br />
Shrikanth Krishnan is a<br />
manufacturing professional<br />
with emphasis in maintenance<br />
management and reliability<br />
management for 29 years. Currently,<br />
he is an independent consultant<br />
and director for S CUBE RELIABLE<br />
<strong>SOLUTIONS</strong> PTE LTD, SINGAPORE.<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
SMRP <strong>SOLUTIONS</strong><br />
15
FEATURE<br />
RECORD-HIGH ATTENDANCE AND TECHNOLOGY TAKE<br />
CENTER STAGE AT THE 2015 SMRP ANNUAL CONFERENCE<br />
The 23rd Annual Conference set new standards for attendance<br />
and innovation for a SMRP conference, attracting over 1,000<br />
maintenance, reliability and physical asset management<br />
professionals from 27 countries to Cincinnati, Ohio for the fourday<br />
event. SMRP introduced its new conference mobile app<br />
which allowed attendees easy access to conference information,<br />
including the ability to customize schedules, join the<br />
conversation via social media, stay up-to-date with conference<br />
activities and connect with other attendees.<br />
More than 500 attendees arrived in Cincinnati on Monday to<br />
participate in workshops throughout the day that focused on<br />
integrating and implementing maintenance, reliability and<br />
physical asset management best practices and programs into a<br />
company’s business strategy. By the late afternoon, attendees<br />
were able to explore the exhibit hall, where 93 companies had<br />
set up shop for the week to showcase the latest products and<br />
services in the industry.<br />
Tuesday kicked off the official start of the Annual Conference<br />
with a keynote address from Cam Marston, a renowned expert<br />
on the impact of generational change and its effects on the<br />
marketplace. Part of his presentation focused on how to<br />
approach managers and colleagues from different generations.<br />
He encouraged conference attendees to engage and interact<br />
with their colleagues with the knowledge that each generation<br />
approaches problem solving and situations differently. For<br />
those interested, his presentation can be found in the Members<br />
Only section of the SMRP website. After the presentation<br />
and breakfast, educational track sessions and meetings got<br />
underway, led by industry experts from all over the world.<br />
The Exhibit Hall continued to be a place where attendees<br />
could meet with exhibiting companies and discuss the events<br />
throughout the day.<br />
Wednesday was bookmarked by two great presentations<br />
in the morning and afternoon. Along with the certification<br />
proctor recognition breakfast, interested parties participated<br />
in the government affairs roundtable breakfast featuring Gaye<br />
Johnson from the Cincinnati Occupational Safety & Health<br />
Administration (OSHA) office. Her presentation focused on<br />
hazards typically found on job sites and preventative measures<br />
to ensure employer and employee safety. OSHA has a long<br />
history of aligning with professional societies, unions and<br />
businesses to develop compliance tools and resources.<br />
Those in the breakfast were also brought up to speed on<br />
SMRP’s government relations program, which in the past year<br />
conducted a Washington D.C. fly-in to meet with congressional<br />
and regulatory policymakers to discuss responsible workplace<br />
16<br />
SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
FEATURE<br />
health and safety practices for the maintenance, reliability and<br />
physical asset management industry.<br />
After a day filled with educational sessions and workshops, the<br />
conference came to an official close with a keynote from Ricky<br />
Smith, CMRP, CMRT, CRL, a veteran in manufacturing, facilities,<br />
mining, and military organizations as both a practitioner and<br />
change agent in the maintenance and reliability world-wide. He<br />
stressed the importance of certification for both employers and<br />
employees from a knowledge, safety and industry standpoint.<br />
The conference then wrapped-up with the introduction of<br />
SMRP’s scholarship recipients and the CMRP of Year Awards<br />
winners.<br />
Congratulations to the following scholarship award winners:<br />
• Scott Dyke, Georgia Southern University, B.S. in Mechanical<br />
Engineering<br />
»»<br />
SMRP Higher Standards Scholarship Winner<br />
• Devany Sweitzer, Vanderbilt University, B.S. in Engineering<br />
»»<br />
SMRPCO Dorothy & Jack Nicholas Scholarship Winner<br />
• Raphael Suarez, University of Maryland, Master of<br />
Engineering<br />
»»<br />
SMRP Scholarship Winner<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
And a big congratulations to this year’s CMRP of the Year<br />
Awards winners. These individuals were chosen for their merit,<br />
work and dedication to their industries. SMRP celebrates the<br />
following winners:<br />
• Daniel Rader, CMRP at John Zink Hamworthy Combustion<br />
»»<br />
Rising Leader<br />
• Nezar Al-Shammasi, CMRP at Saudi Aramco<br />
»»<br />
Veteran Professional<br />
Thursday concluded the week with additional workshops and<br />
select facility tours of some of Cincinnati’s most recognizable<br />
attractions, facilities and plants. Those in attendance had the<br />
opportunity to tour Kings Island amusement park, FANUC<br />
Robotics, MillerCoors brewery, Metropolitan Sewer District of<br />
Greater Cincinnati and the Great American Ball Park, home of<br />
the Cincinnati Reds.<br />
Thank you to everyone who attended 2015 Annual Conference,<br />
downloaded the mobile app and made the entire event<br />
experience one of the best in SMRP’s history. We look forward<br />
to seeing you next year in Jacksonville, Florida!<br />
SMRP <strong>SOLUTIONS</strong><br />
17
WELCOME<br />
SAVE<br />
THE<br />
DATE<br />
18 SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
UPDATESFEATURE<br />
Letter From the New Body of<br />
Knowledge Chair<br />
Paul Casto, CMRP<br />
It’s an honor to serve as the 2015-2016 Body of Knowledge<br />
Director. I’m an experienced practitioner in asset performance<br />
management on reliability, maintenance and operations. I am<br />
an ASQ certified Six Sigma Black Belt, hold ASQ certifications in<br />
Reliability Engineering and Quality Engineering and am a SMRP<br />
Certified Maintenance and Reliability Professional (CMRP). I’m<br />
active in SMRP working on the Best Practices Committee and<br />
the SMRPCO Advisory Board.<br />
2015 was an incredibly productive year for the Best Practices<br />
Committee. This past calendar year we conducted five webinars<br />
that covered the topics in SMRP’s Five Pillars of Knowledge.<br />
These webinars, hosted by the Oil, Gas and Petrochemical<br />
SIG, were led by Ricky Smith and drew over 600 attendees. If<br />
you missed these webinars, the recordings and complete slide<br />
decks can be found under Resource Library in the Members<br />
Only section of the website. These are great resources as you<br />
prepare for the SMRP certification exams.<br />
I look forward to continuing on and improving upon SMRP’s<br />
already robust educational offerings!<br />
Introduction of Thomas Staff<br />
The SMRPCO certification program has completed the<br />
transition to Thomas Associates, which is now responsible for all<br />
administrative and staff functions for SMRPCO.<br />
I hope you had an opportunity to meet the new staff in<br />
Cincinnati. For those who were not able to attend, following is a<br />
brief introduction:<br />
David Addington and Cynthia Timar will be handling the<br />
daily operations for the certification program. This includes<br />
interaction with proctors, processing outbound and inbound<br />
exam packets, issuing recertification notices, processing<br />
recertification requests, managing the computer-based testing<br />
provider, working with our exam director, etc.<br />
Chris Johnson and Megan McConnell will also be working with<br />
David and Cynthia to ensure that we have several individuals<br />
who have been cross trained. We believe this will ensure smooth<br />
operation of the program for many years to come.<br />
You can reach staff with general questions at the following<br />
e-mail addresses: certify@smrpco.org, daddington@smrpco.org,<br />
or ctimar@smrpco.org. The new SMRPCO telephone number<br />
for items related to certification is 216-241-7333.<br />
Staff and the Board will also be working with a new Exam<br />
Director, Dr. Larry Early. Dr. Early has years of experience<br />
crafting and maintaining exams and exam items. He is already<br />
actively reviewing the CMRP and CMRT exams and related<br />
procedures.<br />
The SMRPCO Board is now focused on efforts to make the<br />
certification program even more influential, building on existing<br />
and widespread acceptance, and the CMRP’s ANSI-accredited<br />
status. We welcome your thoughts on ways we can expand the<br />
reach of the programs and the benefits they provide to the<br />
industry and to certified professionals.<br />
ADVERTISE<br />
WITH<br />
<strong>SOLUTIONS</strong><br />
SMRP offers a host of advertising<br />
opportunities for companies desiring<br />
to reach maintenance and reliability<br />
professionals committed to the<br />
practice of promoting excellence in<br />
physical asset management. Contact<br />
Caitlin Norton (cnorton@smrp.org) or<br />
visit smrp.org/SolutionsAdvertising for<br />
more information.<br />
We look forward to working with you<br />
in 2016.<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
SMRP <strong>SOLUTIONS</strong><br />
19
NEWS<br />
MORE SAVINGS AND INCREASED RESOURCES WITH NEW<br />
MEMBERSHIP BENEFITS<br />
On October 1, SMRP introduced new<br />
membership benefits to give members<br />
and prospective members more savings<br />
and incentive to join our fast-growing<br />
community of over 4,000 maintenance,<br />
reliability and physical asset management<br />
professionals.<br />
SMRP’s membership offerings have been<br />
enhanced to include up to $13,000 worth<br />
of savings, depending on the level of<br />
membership. The current membership<br />
options are: Individual, Student,<br />
Corporate Executive, and Industry<br />
Partner Executive.<br />
Executive Membership offers a variety<br />
of new benefits, including a discount<br />
on SMRP’s new Approved Provider<br />
Education Program, additional<br />
sponsorship opportunities at the Annual<br />
Conference, complimentary job postings<br />
and a company spotlight in SMRP-owned<br />
media.<br />
OnDemand professional development<br />
webinars and recordings are now<br />
available for all members and count<br />
toward hours needed for recertification.<br />
These webinars and recordings feature<br />
presentations from industry leaders and<br />
respected thought leaders who are SMRP<br />
members.<br />
Also beginning in October, SMRP Shared<br />
Interest Groups (SIGs) are free to join<br />
for all members. SMRP SIGs are great<br />
resources for members to network<br />
and learn from other professionals in<br />
their industry, regardless of geographic<br />
location. There are currently five SIGs<br />
and SMRP welcomes suggestions for<br />
additional groups. Members can go<br />
online and submit the online interest<br />
form to receive information on SIG<br />
webinars and presentations.<br />
If you, one of your colleagues or<br />
employer is interested in becoming an<br />
SMRP member, go to SMRP’s website<br />
under the “Become a Member” section<br />
to learn more about these great<br />
opportunities.<br />
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20 SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
NEWS<br />
KY<br />
OH<br />
The SMRP Greater<br />
Cincinnati-Northern<br />
Kentucky Chapter hopes you<br />
had a great time in our home<br />
town for the 23rd Annual<br />
Conference. As many have<br />
noticed, Cincinnati has been<br />
rebuilding in the past few years and the results are obvious.<br />
There is much to see along the river front and in the city, plus<br />
hosting the 2015 Major League Baseball All-Star Game didn’t<br />
hurt!<br />
Our Chapter had a booth in the registration area, and those<br />
HOU<br />
of us working the booth enjoyed meeting many of you, talking<br />
about what chapters do and helping to answer questions about<br />
SMRP. There was quite a bit of interest in how to successfully<br />
form an SMRP Chapter and we were happy to share our<br />
experiences since we are still in the early stages.<br />
We also had a chance to hand out membership certificates<br />
to our chapter members as a way of showing thanks for their<br />
participation in the local events.<br />
IND<br />
The SMRP Indiana chapter<br />
is offering a $1,000<br />
scholarship to a student<br />
currently enrolled or<br />
scheduled to enroll in a<br />
maintenance, reliability<br />
or engineering degree in the state of Indiana. Residents of<br />
Indiana who attend schools outside of the state may also apply.<br />
You do not need to be an SMRP member to apply.<br />
GREAT TO MEET YOU – FROM YOUR GREATER<br />
CINCINNATI-NORTHERN KENTUCKY CHAPTER<br />
ON<br />
If any of you would like additional information about our local<br />
chapter, just drop a note to any of our officers!<br />
Best,<br />
Bill Schlegel, Chair, Greater Cincinnati-Northern Kentucky<br />
SC<br />
NC<br />
INDIANA CHAPTER TO OFFER ACADEMIC SCHOLARSHIP<br />
ATL<br />
Officers, directors, IA and scholarship chairpersons of SMRP,<br />
SMRP Foundation, NE or SMRPCO and their direct dependents are<br />
ineligible to apply.<br />
The cut off for applications is December 31, 2015.<br />
The application can be accessed through the Indiana Chapter<br />
Page smrp.org/chapters. Please contact Rebekah Wojak<br />
(rebekah.wojak-1@dupont.com) if you have any questions.<br />
KY<br />
ORL<br />
OH<br />
SMRP’S WATER & WASTEWATER UTILITIES SIG KICKS OFF AT ANNUAL CONFERENCE<br />
The Water & Wastewater Utilities SIG held its first official<br />
meeting during the SMRP Annual Conference on October 15,<br />
2015. This SIG will focus on establishing communication and<br />
networking relationships among those working in water and<br />
wastewater utilities, and to educate and promote maintenance,<br />
reliability and physical asset management best practices. The<br />
first meeting focused on what SIG members want to learn<br />
from or contribute to educational events. The group discussed<br />
several topics including: RCM, PDM Technologies, Maintenance<br />
Planning and Scheduling, Asset Management and Condition<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
Coding, Maintenance and Reliability KPI’s, among others.<br />
Participation in the Water & Wastewater Utilities SIG is not<br />
limited to public utilities, and we encourage those outside of<br />
the public sector working in water and wastewater industries to<br />
join and share their expertise and experiences.<br />
For more information about the Water & Wastewater<br />
Utilities SIG please contact Clinton Davis at clinton.davis@<br />
gwinnettcounty.com or go online at www.smrp.org to sign up<br />
for the mailing list.<br />
SMRP <strong>SOLUTIONS</strong><br />
21
WELCOME<br />
New Members<br />
May 21 - July 1<br />
Blake Hollis<br />
Gary Wooley<br />
Noven Pharmaceuticals<br />
Richard Cherney<br />
Voith<br />
Joseph Carter<br />
Kulite Semiconductor Products, Inc.<br />
Gregory Carr<br />
Georgia-Pacific<br />
Prateek Rana<br />
Schlumberger Technology<br />
Corporation<br />
Kyle Hryniw<br />
Oluwole Arise<br />
Martin van den Hout<br />
Vadeo BV<br />
Janine Haas<br />
Engine Systems integration<br />
Ivan Santos<br />
Vale<br />
April Johnson<br />
Jitendrakumar Khatri<br />
Ebenezer Ansah<br />
Goldfields Ghana<br />
Greg Thaxton<br />
LakeShore Learning Materials<br />
Mary Krawczyk<br />
James Dunbar<br />
BP<br />
Isaac Korsah<br />
Newmont Ghana<br />
Isaac Awuni<br />
Nelson Avery<br />
Fernando Trindade Sabesp<br />
Kelsey Kosinski<br />
Nicolas Ruales<br />
United Copper Industries<br />
Nishat Ahmed<br />
John Blackburn<br />
Aleris<br />
Olushola Aina<br />
Shell Petroleum Development<br />
Company<br />
Exabe Mata<br />
Rod Thibodeaux<br />
Orion Engineered Carbons<br />
Patrick Wescott<br />
Green Bay Metropolitan Sewerage<br />
District (NEW Water)<br />
Stephen Schettler<br />
USG Corporation<br />
Anneke Nelson<br />
United States Gypsum Company<br />
Mauricio Silva<br />
Suncoke Energy<br />
Howard Stever<br />
Mississippi Lime Co.<br />
Brian Giles<br />
Alidade MER, Inc.<br />
Don Stuve<br />
Michael Miller<br />
Technology Transfer Services<br />
Ronny Rodriguez<br />
Meridium Inc<br />
Courtney Weaver<br />
General Mills<br />
Lee Pendleton<br />
Tronox<br />
Tom Hanson<br />
Hanson Associates<br />
Scott Smith<br />
Bayer Healthcare<br />
Joe Miller<br />
Wausau Paper<br />
Sean Beamish<br />
Peakview Reliability Limited<br />
Gilbert Barela<br />
Orange County Sanitation District<br />
Arthur Fish<br />
Aaron Meyer<br />
Crest Foods, Inc.<br />
Shanmuga Sundaram Packirisamy<br />
ABJ Engineering and Contracting<br />
Company<br />
David Velasquez<br />
PDVSA Petrosucre<br />
Kevin Fruge<br />
Gerald Spence<br />
Mueller Company<br />
Leonard Allen<br />
Mueller Company<br />
Stephanie Ortiz<br />
Mark Cole<br />
Michelin North America<br />
Jeremy Stevenson<br />
Archer Daniels Midland<br />
Paul Mihm<br />
Accord Data Center Advisors, Inc.<br />
Peter Johnson<br />
Bristol-Myers Squibb<br />
Trey Steinmann<br />
NTN Bearing Corporation of America<br />
Jemmot Beckles<br />
Petroleum Company of Trinidad and<br />
Tobago [PETROTRIN}<br />
Danny McWilliams<br />
Mueller Company<br />
Kenneth Barrett<br />
Mueller Company<br />
Michal Komorowski<br />
Michael Sencic<br />
USG<br />
Ronald Hanners<br />
Strategic Asset Management<br />
Incorporated<br />
Rodolfo Xavier<br />
Vale S.A.<br />
Kevin Strader<br />
Claude Tomlinson<br />
Noble Drilling Services, Inc.<br />
Jeff Ziegenbein<br />
Inland Empire Regional Composting<br />
Joel Franklin<br />
David Conrow<br />
Kaiser Aluminum<br />
Luis Peña Arana<br />
Industrias Indelpro S.A. de C.V.<br />
Ramlan Harahap<br />
Premier Oil Natuna Sea BV<br />
Ryan Ebanks<br />
Alcoa<br />
Sanjay Kumar Nehete<br />
Hadil Aman<br />
ADCO<br />
Daniel Rahman<br />
USG Interiors<br />
Greg Bierie<br />
Jonathan Palmreuter<br />
USG<br />
Raul Santiago<br />
Bristol-Myers Squibb<br />
Elsie Santiago<br />
G. Taylor<br />
Gpsg (noramco)<br />
Mitchell Grove<br />
PGT Industries<br />
Francisco Perez<br />
Crown Cork & Seal<br />
David Hill<br />
Mi<br />
22 SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
WELCOME<br />
Matthew Heflin<br />
MicroMain<br />
Ryan Hargis<br />
Nissan<br />
Jeffery Moyers<br />
John Eutsey<br />
Koch Pipeline Company<br />
Jules Goff<br />
Tee Yeow Hum<br />
Shell<br />
Jeffrey Burgwinkel<br />
Erin Lennox<br />
Mark Fitch<br />
3M<br />
Sharon Thierry<br />
WR Grace<br />
Roch Curran<br />
Ports America<br />
Hubert Diehl<br />
Everton Eastwood<br />
Knorr Brake<br />
Gavin Jarus<br />
Novozymes<br />
Mitchell Coleman<br />
NOV<br />
Rodger Stahl<br />
Greg Hull<br />
ConocoPhillips Canada<br />
Christian Komgom<br />
Agnico Eagle Mines<br />
John Fitzpatrick<br />
Mars Petcare Galena<br />
Keith Radich<br />
Sundararajan Chinnaian<br />
Nova Chemicals<br />
Brian Baldwin<br />
Puffer-sweiven<br />
Bashiruddin Ansari<br />
eSolution Maximo<br />
Jeffery Duensing<br />
Lacy Taylor<br />
Daniel Palmiter<br />
Ameresco<br />
Marko Dusovic<br />
Mosa Salawi<br />
Everett Sandoval<br />
Farmer John Meats Hormel Foods<br />
Richard Blome<br />
AES Shady Point<br />
Mike Johnson<br />
Nissan North America<br />
Peter Lewis<br />
City of Toronto, Toronto Water<br />
Dana Presley<br />
Johnsonville<br />
Richard Sneddon<br />
Jesse Taylor<br />
Advanced Technology Services<br />
Michael Jett<br />
Nissan North America<br />
Philip Reale<br />
United States Gypsum Company<br />
Mark Wood<br />
City of Englewood Waste Water<br />
Treatment Plant<br />
Md Zillur Rahman<br />
Justin Warburton<br />
Shane Pearson<br />
Mercedes-Benz U.S. International,<br />
Inc.<br />
Michael Wedge<br />
GPAllied<br />
Carlos Rodriguez<br />
Advanced Technology Services<br />
Elizabeth Mann<br />
Shell<br />
Charles McKin<br />
International Development Group<br />
Michael Giffen<br />
Owens Corning<br />
Ziaur Rahman<br />
Jesus Sifonte<br />
PdMtech<br />
Rightwell Laxa<br />
Sasol<br />
Gary Smith<br />
Hexion INC<br />
Mark Grodi<br />
USG<br />
Joel Stavely<br />
Kellogg Company<br />
Neil Buchanan<br />
Suncor Energy USA Inc.<br />
Edward Lattimore<br />
United States Gypsum Co.<br />
Charles Derewianko<br />
1992<br />
Kshitij Pandey<br />
SADAF Jubail<br />
John Oberg<br />
Kritch Stokke<br />
Christensen Farms<br />
Chris Schmitz<br />
Alex Puentes<br />
Valspar<br />
Jim Hale<br />
USG<br />
Shantilal Parmar<br />
Karma Industries Nigeria<br />
Jack Taylor<br />
Trinity Industries, Inc.<br />
Glenn Delaney<br />
Aleris<br />
Coy Christoffel<br />
ESCO Products<br />
Sanchez Soto<br />
Kaltex Fibers S.A de C.V.<br />
Poramit Chantasa<br />
Chevron Thailand E&P<br />
Taha Bin Mahmood<br />
PAE Solutions<br />
Gaylon Calahan<br />
Nissan North America<br />
Ronnie Graves<br />
Nissan North America<br />
David Dail<br />
Advanced Technology Services<br />
Greg Lorenzoni<br />
Aleris<br />
Kenny King<br />
Aleris<br />
Minesh Parikh<br />
Aleris<br />
Adelaja Ojobo<br />
Kevin Hagglund<br />
David Hayes<br />
Domtar Paper<br />
Varun Joshi<br />
Equate Petrochemicals Co., Kuwait<br />
Jared Pidskalny<br />
Acuren Group Inc.<br />
Delon Turner<br />
Nexus Global<br />
Randy Moore<br />
Neelands Refrigeration<br />
Forest Rutherford<br />
United States Steel - GLW<br />
Thomas Mayer<br />
3M<br />
Jeffrey Gaddy<br />
Evonik<br />
Vashishtha Shah<br />
Mark Danaher<br />
Maaden/Alcoa Alumina Refinery<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
SMRP <strong>SOLUTIONS</strong><br />
23
WELCOME<br />
Mark James<br />
Nestle Health Science - Pamlab, Inc.<br />
Matthew Strout<br />
Aleris Corporation<br />
Oscar Antunez<br />
Abbvie<br />
Luis Rojas Naccha<br />
Fibras Marinos<br />
Quentin Snider<br />
PepsiCo<br />
Peter Vithoulkas<br />
Maintenance & Engineering<br />
Solutions, Inc.<br />
Michael Loyd<br />
Liberty Mutual<br />
Mocharla Sudarsan<br />
Kathleen Boutin<br />
Hoerbiger America Holding Inc.<br />
James Kovacevic<br />
Diageo<br />
Bradley Diederich<br />
Mark Langlois<br />
Chad Goodin<br />
Tate and Lyle<br />
Richard Buckson<br />
McCain Foods Canada<br />
Kara Hanks<br />
Thomas Gildea<br />
Continental ContiTech<br />
Anthony Honaker<br />
Cohesive Solutions<br />
Jones Nji<br />
Jeffery Backer<br />
DTZ<br />
David Salazar<br />
Vital Masson<br />
Kevin Mason<br />
United States Gypsum<br />
Matthew Boyer<br />
USG Interiors<br />
Alan Marrs<br />
Christensen Farms<br />
Thomas Middleton<br />
Transpower NZ Ltd<br />
Kyle Thayer<br />
Koch Fertilizer<br />
Alexander Huertas Mora<br />
Suppla S.A<br />
Eric Pruden<br />
Shell<br />
Valerie Howell<br />
3M<br />
Peter Morris<br />
Maintenance Consulting<br />
Professionals Inc.<br />
Chad French<br />
Advanced Technology Solutions, Inc<br />
Ronnie Jones<br />
Mark Robertson<br />
Land O Lakes<br />
Naomi Angel<br />
Howe & Hutton Ltd<br />
Tory Rhea<br />
Preston Rockhold Jr<br />
Shell Exploration & Production Co<br />
Hang Shen<br />
Stefanus Swanepoel<br />
Pragma<br />
Abdulmuhsen Alhindas<br />
Saudi Aramco<br />
Azidah Buang<br />
TRT-Etgo du Quebec<br />
Lawani Wariebi<br />
Exterran Nigeria Limited<br />
Steven Romero<br />
Central Arizona Project<br />
Timothy O’Leary<br />
General Mills<br />
Robert Peffen<br />
Accenture<br />
Scott James<br />
Tate and Lyle<br />
Chad Driskill<br />
ISP Chemicals, Inc.<br />
Keaton Dunigan<br />
ISP Chemicals, Inc.<br />
Moula Hussain<br />
SABIC<br />
Patrick Bliven<br />
Burns & McDonnnell<br />
Rajiv Puniani<br />
Dubai Aluminium Limited<br />
Bill Hahn<br />
Advanced Technology Solutions, Inc.<br />
Adha Novriansyah Rachman<br />
PT. TASNEE<br />
Awadh Alqahtani<br />
Saudi Aramco<br />
Douglas Smith<br />
Pinnacle Foods<br />
Akinpelumi Akinboyewa<br />
Mobil Producing Nigeria<br />
Gene Anderson<br />
Johnny New<br />
Georgia Pacific<br />
Martin Garcia<br />
Gabriel Molar<br />
Indelpro<br />
Ramon Martinez Rivera<br />
M&G POLIMEROS<br />
Bob Fisher<br />
AbbVie<br />
Edward LaPreze<br />
Pepper Maintenance<br />
Adam Murday<br />
Advanced Evolution<br />
Jacob Brant<br />
Equipment & Controls, Inc.<br />
Walt McNutt<br />
McNutt Machinery LLC<br />
James Agwulonu<br />
William Staton<br />
Weyerhaeuser<br />
James Watts<br />
Lloyd’s Register<br />
Mohammed Al-Otaibi<br />
Saudi Aramco<br />
Muhammad Felemban<br />
S. Aramco<br />
Khalid Alayadhi<br />
Kevin Deram<br />
Abbvie<br />
Kevin Arvin<br />
AECOM<br />
Phil Hendrix<br />
Hendrix & Associates LLC.<br />
Linda Robinson<br />
KnightHawk Engineering, Inc.<br />
Tyrele Schaff<br />
CHS<br />
Annette Bell<br />
General Mills<br />
Ramandeep Parhar<br />
Finning Canada<br />
Michael Foree<br />
MillerCoors<br />
Matain Alshardi<br />
Saudi Aramco<br />
Robert Whitt<br />
Michelin North America<br />
Daniel Lakeberg<br />
Ardent Mills<br />
Najem Al-Suwait<br />
Saudi Aramco<br />
24 SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
WELCOME<br />
Ahmad Almas<br />
Saudi Aramco<br />
Said AlGhamdi<br />
Saudi Aramco<br />
Ali Makrami<br />
Saudi Aramco<br />
Nikhil Walia<br />
Saudi Aramco<br />
Ian Campbell<br />
Hormel Foods Corporation<br />
Kevin Kendrick<br />
Hormel Foods Corporation<br />
Carlos Perez<br />
General Electric<br />
Daniel Farley<br />
ReliaSoft Corporation<br />
Chad Mallory<br />
North Star BlueScope Steel<br />
Dwayne Knox<br />
Compass Minerals<br />
Thomas Alnaa<br />
Newmont Mining Corporation, Ahafo<br />
Mine<br />
Mary Jane Van Hoesen<br />
Alcoa<br />
Stacy Thomas<br />
Baxter<br />
Glenn Sanders<br />
Relken Engineering<br />
Jeff Tschosik<br />
Hormel Foods Corporation<br />
Eric Christ<br />
Hormel Foods Corporation<br />
Chad Swenson<br />
Hormel Foods Corporation<br />
Todd Yocum<br />
Hormel Foods Corporation<br />
Charles Humphreys<br />
Hormel Foods Corporation<br />
Timothy Teaney<br />
Hormel Foods Corporation<br />
Marguerite Tan<br />
Hormel Foods Corporation<br />
Nick Olmer<br />
Hormel Foods Corporation<br />
Justin Bartlett<br />
Hormel Foods Corporation<br />
Michael Hillger<br />
Hormel Foods Corporation<br />
Kelley Hill<br />
Hormel Foods Corporation<br />
Adam Falteisek<br />
Hormel Foods Corporation<br />
Wade Myers<br />
Hormel Foods Corporation<br />
Kyle Kuhnke<br />
Hormel Foods Corporation<br />
Chukwuma Chukwurah<br />
Nexus Global Business Solutions, Inc.<br />
David Tan<br />
Mosaic Company<br />
Jody Meyer<br />
William LeMasters<br />
Longview Power<br />
Randal McCoy<br />
Longview Power<br />
Clinton Hartman<br />
Longview Power<br />
Kevin Peterson<br />
Longview Power<br />
Chad Hufnagel<br />
Longview Power<br />
William Hogan<br />
Sunny Delight Beverage Co<br />
Ruben Rosado<br />
Sunny Delight<br />
Israel Lopez<br />
Leon Markowski<br />
Sunny Delight<br />
Daniel Stewart<br />
Sunny Delight<br />
Emmanuel Madume<br />
Daniel Domey<br />
Matthew Rothhaar<br />
Timken Company<br />
Kyle Lewis<br />
Cargill, Inc.<br />
Michael Honsowetz<br />
Gordon Kohler<br />
The Timken Company<br />
David (Mike) Burgett<br />
Toyota Motor Manufacturing<br />
Mississippi<br />
Austin Shoemaker<br />
AstraZeneca Pharmaceuticals<br />
David Nape<br />
Centris Consulting, Inc<br />
Luis Sanchez<br />
Engineer<br />
Guru Raja Ragavendran Nagarajan<br />
Saudi Aramco<br />
Kevin Conrad<br />
Novozymes NA<br />
Jeff Zirkle<br />
Westar Energy<br />
Jason Brauch<br />
Kathia Cervantes<br />
Jeff Kleiber<br />
Intertape Polymer Group<br />
Larry Bryant<br />
Domtar Paper Company<br />
David Ammons<br />
Nissan North America<br />
William Bourgeous<br />
Intertape Polymer Corp<br />
Suhas Vedula<br />
Jones Lang LaSalle<br />
Alex Flanagan<br />
Robert Carlisle<br />
The Timken Company<br />
Kenneth Wood<br />
Domtar Paper Inc.<br />
Paul Ashley<br />
The Timken Company<br />
Charles Litchfield<br />
Simmons Feed Ingredients<br />
Robert Curby<br />
General Motors<br />
Christine Santana<br />
Samarco Mineracas SA<br />
David Vance<br />
Eugene Polhamus<br />
Rio Tinto<br />
Abdullah AlSubiae<br />
Saudi Aramco<br />
Harold Keck<br />
TSS JV<br />
John Jackson<br />
University of Florida<br />
Albert Honan<br />
Schneider Electric<br />
Nico Castelijn<br />
Mead Johnson<br />
Michelle Legge<br />
AES/Dayton Power & Light<br />
David Blair<br />
Olin Corporation<br />
Cathy Delaney<br />
Gulf Coast Waste Disposal Authority<br />
Michael Johnes<br />
BIC Graphic USA<br />
John Kis<br />
United States Gypsum Co.<br />
Luis Segovia<br />
Metalsa<br />
John Keener<br />
Caraustar<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
SMRP <strong>SOLUTIONS</strong><br />
25
WELCOME<br />
Paul Toney<br />
Kenechukwu Odunze<br />
Shell Nigeria<br />
Doug Gerry<br />
Fonterra<br />
Wilbert Aguiar<br />
Halliburton Energy Services<br />
Anand Lakshmana Rao<br />
Aramco<br />
Surinder Singh<br />
Andritz Hydro Pvt Ltd.<br />
Daniel Ruhs<br />
SP Fiber Technologies<br />
Aaron Rose<br />
BASF, NA<br />
William Salyers<br />
Nucor Steel Gallatin<br />
Timothy Wilson<br />
Nucor Steel Gallatin<br />
Mitchell Shiver, CMRP<br />
Alvaro Lobelo<br />
FLSmidth<br />
Johnny Lampley<br />
Georgia-Pacific<br />
Peter Boersma<br />
RLG International<br />
James Popelka<br />
Union Pacific Railroad<br />
Sean Osburn<br />
ArcelorMittal<br />
Steve Holmes<br />
Fiberteq,LLC<br />
Paul Arendash<br />
Arcelormittal<br />
Harish Kumar Dhandapani<br />
Purdue University<br />
Bryon Hammond<br />
Eric Lourenco<br />
Luiz Frazao<br />
Alcoa Inc<br />
Satoru Tanabe<br />
GE Energy Japan<br />
Suzane Greeman<br />
Bermuda Electric Light Company<br />
Saad Ulaimi<br />
BoK Manager<br />
Michael Raykiewicz<br />
Meijer<br />
Riyadh Alharbi<br />
Enrique Neri-Martinez<br />
Ternium USA<br />
James Parker<br />
Premiere Inc.<br />
Jerome Olu Adeyemi<br />
Saudi Aramco<br />
Lester Salone<br />
Nissan<br />
Mohan Dudani<br />
Jason Opdam<br />
Bhp Billiton<br />
Shahid Rahim<br />
PDO<br />
Larry Funke<br />
Baxter Healthcare<br />
Kevin Hammer<br />
Cherokee Nitrogen LLC<br />
Chukwuemeka Ihekwoaba<br />
SKF Canada Ltd.<br />
Donald Peoples<br />
Praxair<br />
Lester Greene<br />
Alyeska Pipeline Service Company<br />
Pyrros Radimissis<br />
Jacobs<br />
Steve Parrish<br />
Intertape<br />
Marcelo Jerez Palma<br />
Cameron LNG<br />
Ahmad Alfadhel<br />
Kuwait Oil Company<br />
Peter Idoko<br />
Shell Nigeria<br />
Scott Basden<br />
Nissan<br />
Corey Kriegermeier<br />
General Mills<br />
Daniel Mundy<br />
Alcoa Kitts Green UK<br />
David Auton<br />
CBRE<br />
Andrew Freiheit<br />
Alcoa, Inc.<br />
Ed Pasternak<br />
Alcoa, Inc.<br />
Bill Stephens<br />
Ram Thulasiram<br />
SDI Inc<br />
Marcus Montague<br />
Continental Cement<br />
Richard Skorcz<br />
Tronox<br />
Preston Maheu<br />
Applied Technical Services Inc.<br />
Chad Thomas<br />
Amazon<br />
D’Wayne Haskins<br />
Tronox<br />
Paul Gilman<br />
Kaiser Foundation Health Plans<br />
Tami Glasper<br />
Jeff Koehler<br />
Johnsonville Sausage, LLC<br />
Chad Pennings<br />
Kevin Johnson<br />
Alcoa<br />
Kelli Hefner<br />
BIC Alliance<br />
Richard Homan<br />
C&W Services<br />
Ryan Gale<br />
Jack Links<br />
Kellie Healy<br />
Abbott Nutrition<br />
Jennifer Simmons-Fields<br />
Unilever<br />
Yon Manchego<br />
Christina Purvis<br />
The Dayton Power & Light Co.<br />
Gary Crawford<br />
Onsite Technical Services<br />
Mark Radaskiewicz<br />
Rodney Sevenich<br />
Kevin Kelly<br />
Brett Neumann<br />
Young Hoang<br />
Trina Pasion<br />
Benny Napier<br />
Scott Phillips<br />
Anandakrishnan Kanniappan<br />
Richard Er<br />
Mark Bowen<br />
Matt Kanouse<br />
Mark Fischer<br />
Ryan Abington<br />
Kevin Atwell<br />
C&W Services<br />
Svetko Chilikov<br />
Jonathan Bell<br />
Nilpeter USA<br />
Ken Hall<br />
Alcoa<br />
Emily Hamilton<br />
26 SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
WELCOME<br />
Christopher Bowles<br />
Tim’s Cascade Snacks<br />
Chatchai Prakitrittanon<br />
PTT Exploration and Production<br />
Juggapong Lertnavalim<br />
PTT Exploration and Production<br />
Public Company Limited<br />
Matthew Baldwin<br />
Christopher Lopez<br />
Mars Chocolate<br />
Vlad Djuric<br />
St. Joseph’s Healthcare Hamilton<br />
Richie Guimond<br />
Williams<br />
Larry Erdmann<br />
Ebonite International<br />
Roy James<br />
Anderson Tully<br />
Tom Johnson<br />
Koch Fertilizer Dodge City LLC<br />
Tyler Baker<br />
Koch Fertilizer Dodge City LLC<br />
Elliott Nold<br />
Koch Fertilizer Dodge City LLC<br />
Reese Gehring<br />
Koch Fertilizer Dodge City LLC<br />
Monte Ackerman<br />
Koch Fertilizer Dodge City LLC<br />
Kenny Ray<br />
Mississippi Lime<br />
David Gunn<br />
Mississippi Lime<br />
James Ashby<br />
BP- Texas City Chemicals<br />
Paul Morin<br />
Cierre Jones<br />
Pritpal Singh<br />
Sadara Chemical Company<br />
Liviu Luca<br />
Finning Canada<br />
Andrew McCarty<br />
Mead Johnson<br />
Sokari Pepple<br />
Shell Nigeria<br />
Anthony Mwangi<br />
Brent Twede<br />
Rio Tinto<br />
Jon Reisner<br />
Central Arizona Project<br />
Scott Hallowell<br />
Esco<br />
Saud Al-Sulaimi<br />
Sabic<br />
Abdullah Al- Mutairi<br />
Sabic- Safco<br />
Sultan Al-Abbas<br />
Sabic- Safco<br />
Nasher Al-Yami<br />
Sabic- Safco<br />
Khalid Al-Zahrani<br />
Sabic- Safco<br />
Abdullatif Al-Ghamdi<br />
Sabic<br />
Susan Lubell<br />
Nexen Energy<br />
Harold Alexander Anillo Castellar<br />
Walter Peschke<br />
Matthew Lotz<br />
CMC Steel Texas<br />
Daniel Plaizier<br />
Rio Tinto<br />
Mohamad Rizal Mohamad Yatim<br />
Saudi Aramco<br />
David Cruikshank<br />
Veyance Technolgies<br />
Phillip Gifford<br />
Patheon Pharmaceuticals Inc<br />
Christopher Anderson<br />
CMC Steel Texas<br />
Jason Boker<br />
Carestream<br />
Shaun Hartman<br />
Shermco Industries, Inc<br />
Sandeep Saklani<br />
Dupont<br />
Robert Matusheski<br />
Dupont<br />
Jessica West<br />
Ricardo Hoyos<br />
Pollos El Bucanero<br />
Amanda Kennair<br />
National Oilwell Varco<br />
Ty Warman<br />
Jacobs Technology<br />
Robert Griffith<br />
Accenture<br />
Tracey Countrymand<br />
Accenture<br />
Peter Frandina<br />
Accenture<br />
Matson Blocker<br />
Accenture<br />
Richard Clos<br />
Accenture<br />
Mike Perkins<br />
Accenture<br />
Jarod Joy<br />
Accenture<br />
Max Efimov<br />
Accenture<br />
Silas O’Dea<br />
Accenture<br />
Vijay Baliyan<br />
Accenture<br />
Todd White<br />
Accenture<br />
Scott Tvaroh<br />
Accenture<br />
Thomas Coombes<br />
Richard Murphy Jr<br />
SunCoke Energy<br />
Jeff Rose<br />
Anthony Strickland<br />
Advanced Technology Services<br />
John Holmes<br />
Accenture<br />
Susan Losby<br />
Accenture<br />
Dave Ross<br />
JM Smucker Company<br />
Elaine Harrison<br />
DTE Energy<br />
Edwin Beaver<br />
Google<br />
David Canitz<br />
High Performance Lubricants<br />
Robert Poché<br />
Jacobs/MAF<br />
David Albrice<br />
RDH Group<br />
John Shewfelt<br />
RLG International<br />
Michael Becker<br />
Colin Lusk<br />
Jacobs/MAF<br />
Jorge Alarcon<br />
Fundacion Tekniker<br />
Oliver Lorenzo Contreras<br />
Republic Steel Inc<br />
Jaime Burkhard<br />
Tribologik Corporation<br />
David Fox<br />
Hillsborough County Public Utilities<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
SMRP <strong>SOLUTIONS</strong><br />
27
WELCOME<br />
Raul Duarte Sandoval<br />
SGI LTDA<br />
Luke Nowlan<br />
Terry Owens<br />
Viziya<br />
Muhammad Malik<br />
Saudi Aramco<br />
Naif Al-Mindil<br />
Sharq-Sabic<br />
Michael Paquette<br />
Brookhaven National Laboratory<br />
K Chafee<br />
United States Gypsum<br />
Bob Ramer<br />
Bayer<br />
Randall Nichols<br />
Aleris<br />
William Moore<br />
Energizer<br />
Robert Nye<br />
Energizer<br />
Randy Ennen<br />
DTZ<br />
Michael Petermann<br />
DTZ<br />
Erik Roukens<br />
ADM<br />
Joe Fierst<br />
Wausau Paper<br />
Michael Falco<br />
Manufacturing Maintenance<br />
Solutions<br />
Mark Kavanaugh<br />
Space Coast Launch Services<br />
Don Harberts<br />
REC Silicon Inc<br />
Robin Tennant<br />
Kaiser Aluminum<br />
Carl Turner<br />
Kaiser Aluminum<br />
Charles Carter<br />
Shaw Industries Group, Inc<br />
Rodrigo Ataulo<br />
Souza e Silva Consultoria<br />
George Bernabe<br />
Mead Johnson<br />
Gene Perkinson<br />
Olin Brass<br />
Alan Luedeking<br />
Ludeca, Inc.<br />
Jean Charbonneau<br />
CiM Maintenance<br />
Timmy Cliborne<br />
Iluka Resources Inc.<br />
Chad Ellis<br />
Iluka Resources Inc.<br />
Leonard Ellis<br />
Iluka Resources Inc.<br />
Brian Heinsius<br />
Iluka Resources Inc.<br />
Mike Jarratt<br />
Iluka Resources Inc.<br />
John Key<br />
Iluka Resources Inc.<br />
Andy Lape<br />
Iluka Resources Inc.<br />
Gary Marker<br />
Iluka Resources Inc.<br />
Timmy Mitchell<br />
Iluka Resources Inc.<br />
Paul Moreau<br />
Iluka Resources Inc.<br />
Terance Neal<br />
Iluka Resources Inc.<br />
Tommy Wyatt<br />
Iluka Resources Inc.<br />
Saudamini Zarapkar<br />
Jake Younker<br />
Tesoro Refining and Marketing<br />
Dele Adetunji<br />
Day Waterman College<br />
Larry Bell<br />
Rio Tinto<br />
Scott Gilmour<br />
Continental Building Products<br />
Drew Madura<br />
Accuride<br />
Adam Buehne<br />
Smartware Group, Inc.<br />
Doug Hall<br />
Smartware Group, Inc.<br />
Brian Coatney<br />
Smartware Group, Inc.<br />
Susan Towers<br />
Smartware Group, Inc.<br />
Justin Sterkel<br />
Oscar Cadena<br />
COMCEL S.A<br />
Abdulaziz Rouhaldeen<br />
Kuwait National Petroulume<br />
Company<br />
Sounder Rajan Subramanian<br />
RasGas Company Limited, Qatar<br />
Holger Vegelan<br />
Accenture<br />
Marius Meger<br />
Accenture<br />
Antonio Mayne<br />
MolsonCoors<br />
Louis Boshoff<br />
I @ Consulting (PTY) Ltd<br />
Richard Tumbleson<br />
General Mills<br />
Matthew Kern<br />
Ensco PLC<br />
Dennis Sprouse<br />
BMT Designers and Planners<br />
James Hazen<br />
Iluka<br />
Majed Al-Qahtani<br />
Aramco<br />
Andres Felipe Rodriguez Moreno<br />
Brian Kearns<br />
MillerCoors<br />
Holly Dollinger<br />
Shell<br />
New CMRPs<br />
May 21 – June 29<br />
Thomas Gooch<br />
T.Gooch & Associates<br />
Rana Shaheryar Khan<br />
Applus Velosi<br />
Lokranjan Lowanshi<br />
SABIC Innovative Plastics<br />
Kunal Mundalia<br />
SABIC<br />
Adnan Sarfraz<br />
Andrew Jared Gacek<br />
Alcoa<br />
Mohammad Saeed Qahtani<br />
Saudi Aramco<br />
Darrell Christian<br />
Jacobs<br />
Jason Amato<br />
Jacobs<br />
Mark Myers<br />
Jacobs MAF<br />
Phat Tan Nguyen<br />
Jacobs MAF<br />
Richard Reed<br />
Jacobs MAF<br />
John Ezell<br />
Jacobs MAF<br />
28 SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
WELCOME<br />
Yotta Williams<br />
Jacobs MAF<br />
John Harrington<br />
Jacobs Technology, MSFOC<br />
Mohsin Murtaza<br />
Fatima Fertilizer Company Limited<br />
Campbell Scott<br />
Nexus Global Business Solutions Inc<br />
Adam Smith<br />
Jacobs TOSC KSC<br />
Sean Hollis<br />
Jacobs TOSC KSC<br />
Todd Lamond<br />
Jacobs<br />
Samuel Dove<br />
Jacobs Technology<br />
Sharon Russell<br />
ERC<br />
Brent Latham<br />
Tiffany Osborne<br />
Martin Wilson<br />
Jacobs Technology<br />
Terry Berman<br />
Lawrence Nielsen<br />
ERC, Inc<br />
Matt Harris<br />
Ball Corporation<br />
Keith Walden<br />
Sunny Delight Beverage Co.<br />
Rodrigo Adolfo Vargas Diaz<br />
EMGESA S.A E.S.P<br />
Euel Mauney II<br />
Space Coast Launch Services<br />
Michael Zagars<br />
Jorge Giraldo<br />
MASA<br />
Raul Gonzalez<br />
Fertinitro<br />
Barry J Rice<br />
Olin<br />
Exabe Mata<br />
Jitendrakumar Khatri<br />
Andrew Weaver<br />
Booz Allen Hamilton<br />
Nnamdi Anusiem<br />
Mark Gruenburg<br />
Jeff Frye<br />
International Paper<br />
Greg Pierce<br />
Nissan North Americia<br />
Peter Chosa<br />
InDyne Inc<br />
Alicia Pearce<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
Jimmy Turner<br />
Nissan North America<br />
Jack Thompson<br />
Coca-Cola Refreshments<br />
Steve Clayton<br />
Nissan North America<br />
Jason Todd<br />
Nissan<br />
Joy Iyer<br />
Mark Willrodt<br />
Hormel Foods<br />
Jignesh Patel<br />
Shell<br />
James Skinner<br />
Shell Exploration & Production<br />
Patrick Bryant<br />
JM Smucker Company<br />
Gerardo Javier Garza<br />
Advanced Technology Services<br />
Jesus Sifonte<br />
PdMtech<br />
Hanchen Shao<br />
Gary Nick Wooley<br />
Noven Pharmaceuticals<br />
Viralkumar Patel<br />
TOTAL (SPIE Oil and Gas)<br />
Steven King<br />
DuPont<br />
Tamunoemi Taylor-Harry<br />
Shell Petroleum Development<br />
Company<br />
Thomas Alnaa<br />
Newmont Mining Corporation, Ahafo<br />
Mine<br />
Emmanuel Madume<br />
Michael Ayivi<br />
Gold Fields Ghana<br />
Daniel Domey<br />
Covey E Hall<br />
Lloyd’s Register Energy - Drilling<br />
Gregory R Johnson<br />
Hexion Inc.<br />
William LeMasters<br />
Longview Power<br />
Matt Bays<br />
Randal McCoy<br />
Longview Power<br />
Clinton Hartman<br />
Longview Power<br />
Kevin Peterson<br />
Longview Power<br />
Chad Hufnagel<br />
Longview Power<br />
Mitchell Coleman<br />
NOV<br />
Olushola Aina<br />
Shell Petroleum Development<br />
Company<br />
Kevin Strader<br />
Kelsey Kosinski<br />
Charles Derewianko<br />
1992<br />
Leon Markowski<br />
Sunny Delight<br />
Logan McNear<br />
Advanced Technology Services<br />
Forest Wayne Rutherford<br />
United States Steel - GLW<br />
Michael R Hoffman<br />
Becht Engineering Co., Inc.<br />
Stephanie Ortiz<br />
Eric Pruden<br />
Shell<br />
Christopher Jackson<br />
Shell Exploration and Production<br />
Company<br />
Rodger Stahl<br />
Taha Bin Mahmood<br />
PAE Solutions<br />
Shanmuga Sundaram Packirisamy<br />
ABJ Engineering and Contracting<br />
Company<br />
Kevin Crittendon<br />
GreenWood, Inc<br />
Matthew Tate<br />
Chemtura<br />
New CMRTs<br />
May 21 – June 29<br />
Mark Gruenburg<br />
John Dewey Webb<br />
Mueller Company<br />
Gerald Spence<br />
Mueller Company<br />
Horace Eugene Knight<br />
Mueller Company<br />
Danny McWilliams<br />
Mueller Company<br />
Thomas Hall<br />
Exelis<br />
Christopher K Mertz<br />
Nextera Energy Resources<br />
SMRP <strong>SOLUTIONS</strong><br />
29
WELCOME<br />
SMRP APPROVED PROVIDERS<br />
JOIN THE GROWING LIST OF SMRP APPROVED PROVIDERS<br />
The SMRP Approved Provider Education<br />
Program recognizes Industry Partners<br />
who provide continuing education<br />
training aligned in reliability, specifically<br />
with physical asset management and/<br />
or SMRP’s existing Body of Knowledge<br />
(BoK), as published by the Global Forum<br />
on Maintenance and Asset Management<br />
(GFMAM). It’s designed to help<br />
practitioners find companies that provide<br />
quality professional education for their<br />
employees.<br />
Companies with the Approved Provider<br />
designation are expected to provide<br />
quality content related to SMRP while<br />
establishing clear, measurable learning<br />
objectives in an environment that is<br />
conducive to continuing education. SMRP<br />
also requires supporting documentation<br />
that describes the proposed educational<br />
offerings.<br />
The following subject groups align with<br />
SMRP-related training and content:<br />
• Strategy & Planning<br />
• Asset Management Decision-Making<br />
• Lifecycle Delivery<br />
• Asset Information<br />
• Organization & People<br />
• Risk & Review<br />
• Business & Management<br />
• Manufacturing Process Reliability<br />
• Equipment Reliability<br />
• Organization & Leadership<br />
• Work Management<br />
Along with being recognized by<br />
practitioners and prospective employees<br />
as a leader in providing continued<br />
professional education, member<br />
companies will be featured on SMRP<br />
digital channels and publications with<br />
the ANSI-accredited SMRP Approved<br />
Provider certification.<br />
So far, 17 companies have been<br />
announced as Approved Providers.<br />
These companies stretch across different<br />
industries and geographic locations. To<br />
learn more about how your company<br />
can apply to join the program, visit<br />
www.smrp.org/approvedprovider and<br />
check out the SMRP Approved Provider<br />
Education Program Guide for all of the<br />
information regarding this opportunity.<br />
30 SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
WELCOME<br />
APPROVED<br />
P R O V I D E R<br />
Recognizing Leaders in Reliability and<br />
Physical Asset Management Training<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
approvedprovider@smrp.org<br />
www.smrp.org/approvedprovider<br />
SMRP <strong>SOLUTIONS</strong><br />
31
WELCOME<br />
SMRP ON THE ROAD<br />
12/8-11 IMC<br />
Bonita Springs, FL<br />
2/21-24 SME<br />
Phoenix Convention Center Phoenix, AZ<br />
2/22-25 MARCON<br />
Knoxville Convention Center Knoxville, TN<br />
3/20-22 INTERNATIONAL PETROCHEMICAL CONFERENCE<br />
Dallas, TX<br />
EXAM CALENDAR 2015<br />
12/11 RELIABILITY WEB EXAM SESSION<br />
English CMRP and CMRT 2:30 PM – 5:30 PM; Bonita Springs, FL<br />
12/12 ELITE TRAINING EXAM SESSION<br />
Spanish CMRP 3:30 PM – 5:30 PM; Bogota, Columbia<br />
12/17 NORTH CENTRAL MISSOURI COLLEGE EXAM SESSION<br />
English CMRT All Day; Trenton, MO<br />
1/28 MARSHALL INSTITUTE EXAM SESSION<br />
English CMRP All Day; Raleigh, NC<br />
2/23 MARCON 2016 EXAM SESSION<br />
English CMRP and CMRT 6:00 PM - 9:00 PM; Knoxville, TN<br />
To register for an exam, please go to www.smrp.org/certification<br />
www.smrp.org/cmrt<br />
www.smrp.org/cmrp<br />
32 SMRP <strong>SOLUTIONS</strong><br />
Nov - Dec 2015 • Volume 10, Issue 5
SMRPCO SUSTAINING SPONSORS<br />
The SMRP Certifying Organization (SMRPCO) developed a program of<br />
benefits for companies or organizations wishing to provide support to<br />
the mission of SMRPCO. For an annual contribution of $1,000, sponsors<br />
receive discounts on exams, recertification fees, and much more!<br />
AEDC/ATA<br />
Agrium<br />
Air Liquide Large<br />
Industries<br />
Alcoa, Inc.<br />
Allied Reliability, Inc.<br />
AMS Group<br />
ARAMARK Facility<br />
Services<br />
Ascend Performance<br />
Materials<br />
Bentley (formerly Ivara<br />
Corporation)<br />
Cargill, Inc.<br />
CBRE<br />
Chester Mead Associates<br />
Ltd.<br />
City of Sarasota<br />
Coca-Cola Refreshments<br />
Diageo<br />
Dupont<br />
Eli Lilly and Company<br />
Emerson Process<br />
Management<br />
Esco Products Inc.<br />
Fleming Gulf<br />
Gallatin Steel Co.<br />
GreenWood, Inc.<br />
Hillsborough County<br />
Public Utilities<br />
Holcim US, Inc.<br />
Hormel Foods<br />
IDCON, Inc.<br />
Iluka Resources Inc.<br />
JACOBS<br />
Jacobs/MAF<br />
Jacobs Technology -<br />
JSOG, KSC<br />
Kaiser Aluminum<br />
Life Cycle Engineering<br />
Louis Dreyfus<br />
Commodities<br />
Luminant Power<br />
Management Resources<br />
Group, Inc.<br />
Mead Johnson Nutrition<br />
Merck & Company, Inc.<br />
Meridium, Inc.<br />
Mondelez Global LLC<br />
Mosaic<br />
Nexen Inc.<br />
Nexus Alliance, LTD.<br />
Nissan North America<br />
Nova Chemicals, Inc.<br />
Novelis, Inc.<br />
Owens Corning<br />
Pfizer, Inc.<br />
Process Solutions Group<br />
SABIC Innovative Plastics<br />
Sasol Synthetic Fuels<br />
STLE Caribbean<br />
Tero Consulting Ltd<br />
The Dow Chemical<br />
Company<br />
Turner Industries<br />
UE Systems<br />
URS Corporation<br />
Wells Enterprises Inc.<br />
Wyle Laboratories<br />
Nov - Dec 2015 • Volume 10, Issue 5<br />
SMRP <strong>SOLUTIONS</strong><br />
33
1100 JOHNSON FERRY ROAD, SUITE 300<br />
ATLANTA, GA 30342<br />
www.smrp.org<br />
<strong>SOLUTIONS</strong> EDITORIAL DEPARTMENT<br />
DAN ANDERSON<br />
Chair, Communications Committee<br />
Life Cycle Engineering<br />
danderson@lce.com<br />
843-414-4866<br />
CAITLIN NORTON<br />
Communications Specialist<br />
678-298-1177<br />
cnorton@smrp.org<br />
RANDY SPOON<br />
Communications Specialist<br />
678-303-3017<br />
rspoon@smrp.org<br />
ERIN ERICKSON<br />
Associate Director<br />
720-881-6118<br />
eerickson@smrp.org<br />
/smrp<br />
/smrpkco<br />
/company/smrp