02.12.2015 Views

SOLUTIONS

1Nofqrz

1Nofqrz

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

P.22<br />

WELCOME NEW<br />

MEMBERS P.16 CONFERENCE UPDATE P.20 NEWS<br />

<strong>SOLUTIONS</strong> SMRP<br />

Volume 10, Issue 5<br />

NOV-DEC 2015<br />

THE MAGAZINE<br />

BY PRACTITIONERS FOR PRACTITIONERS<br />

BUSINESS MANAGEMENT


APPROVED<br />

CHANGING BEHAVIOR TO PRODUCE RESULTS ®<br />

TRAINING SCHEDULE: DECEMBER 2015 - DECEMBER 2016<br />

REGISTER NOW: 800-556-9589 | education@LCE.com | www.LCE.com<br />

COURSE WHO SHOULD ATTEND YOU WILL LEARN HOW TO DATES & LOCATION DAYS/CEUs COST<br />

IAM Certificate<br />

Workshop<br />

Experienced engineers and asset management<br />

professionals<br />

Prepare for the IAM Certificate exam. Learn the principles and practice<br />

of asset management in alignment with PAS 55, ISO 55000 and the IAM<br />

competency framework.<br />

May 3-5, 2016 (CHS)<br />

Aug 30-Sep 1, 2016 (CHS)<br />

3 consecutive days<br />

1.4 CEUs<br />

$1495<br />

(includes<br />

exam fee)<br />

ISO 55000:<br />

Asset Management<br />

System<br />

Operations Managers, Maintenance<br />

Managers, Reliability Engineers, Capital Project<br />

Engineers, Asset Owners, Asset Managers,<br />

Organizational Development, Quality Personnel<br />

See examples of asset management strategies, learn the asset<br />

management policy components, and develop a draft policy for your<br />

organization.<br />

Apr 5-6, 2016 (CHS)<br />

Oct 4-5, 2016 (CHS)<br />

2 consecutive days<br />

1.4 CEUs<br />

$1,495<br />

Maintenance<br />

Planning and<br />

Scheduling<br />

Planner/Schedulers, Maintenance<br />

Supervisors, Maintenance Managers,<br />

Operations Coordinators, Storeroom<br />

Managers and Purchasing Managers<br />

Apply preventive and predictive maintenance practices. Calculate<br />

work measurement. Schedule and coordinate work. Handle common<br />

maintenance problems, delays and inefficiencies.<br />

Feb 22-26, 2016 (CHS)<br />

Apr 18-22, 2016 (CHS)<br />

Jul 25-29, 2016 (CHS)<br />

Sep 12-16, 2016 (CHS)<br />

Nov 14-18, 2016 (CHS)<br />

5 consecutive days<br />

3.2 CEUs<br />

$2,495<br />

Management Skills<br />

for Maintenance<br />

Supervisors<br />

Maintenance Managers and Supervisors,<br />

as well as Supervisors from Operations,<br />

Warehouse or Housekeeping areas<br />

Lead a world-class maintenance department using planning and<br />

scheduling best practices to drive work execution, improve<br />

productivity, motivate staff, increase output and reduce waste.<br />

May 24-26, 2016 (CHS)<br />

Oct 18-20, 2016 (CHS)<br />

3 consecutive days<br />

2.1 CEUs<br />

$1,495<br />

Materials<br />

Management<br />

Materials Managers, Storeroom Managers,<br />

Planner/Schedulers, Maintenance Managers<br />

and Operations Managers<br />

Apply sound storeroom operations principles. Manage inventory to<br />

optimize investment. Understand the role of purchasing. Implement<br />

effective work control processes.<br />

Jul 19-21 2016 (CHS) 3 consecutive days $1,495<br />

2.1 CEUs<br />

Planning for<br />

Shutdowns,<br />

Turnarounds<br />

and Outages<br />

Members of the shutdown or outage teams,<br />

planners, plant engineers, maintenance<br />

engineers<br />

Save time and money on your next shutdown by learning how to effectively<br />

plan for and manage such large projects. Learn processes and strategies<br />

for optimal resource allocation.<br />

Aug 23-25, 2016 (CHS) 3 consecutive days $1,495<br />

2.1 CEUs<br />

Predictive<br />

Maintenance<br />

Strategy<br />

Plant engineers and managers, Maintenance,<br />

Industrial and Manufacturing Engineers,<br />

Maintenance Supervisors and Managers<br />

Collect and analyze data to assess the actual operating condition. Use<br />

vibration monitoring, thermography and tribology to optimize plant<br />

operations.<br />

Apr 5-7, 2016 (CHS)<br />

May 24-26, 2016 (OSU)<br />

Sept 20-22, 2016 (KU)<br />

Nov 15-17, 2016 (CU)<br />

3 consecutive days<br />

2.1 CEUs<br />

$1,495<br />

Prosci® Change<br />

Management<br />

Programs<br />

Executives and Senior Leaders; Managers and<br />

Supervisors; Project Teams; HR and Training<br />

Groups; Employees<br />

Build internal competency in change management. Deploy change<br />

management throughout your organization. Become licensed to use<br />

Prosci’s change management tools.<br />

Contact us to schedule a<br />

private onsite class.<br />

Sponsor: ½-day<br />

Coaching: 1-day<br />

Orientation: 1-day<br />

Certification: 3-day<br />

Contact us<br />

for pricing<br />

Reliability<br />

Engineering<br />

Excellence<br />

Reliability Engineers, Maintenance<br />

Managers, Reliability Technicians,<br />

Plant Managers and Reliability Personnel<br />

Learn how to build and sustain a Reliability Engineering program,<br />

investigate reliability tools and problem-solving methods and ways to<br />

optimize your reliability program.<br />

Feb 23-25, 2016 (CHS)<br />

Apr 19-21, 2016 (KU)<br />

Jun 21-23, 2016 (CU)<br />

Oct 18-20, 2016 (OSU)<br />

3 consecutive days<br />

2.1 CEUs<br />

$1,495<br />

Reliability<br />

Excellence<br />

for Managers<br />

P R O V I D E R<br />

General Managers, Plant Managers,<br />

Design Managers, Operations Managers<br />

and Maintenance Managers<br />

Build a business case for Reliability Excellence, learn how leadership<br />

and culture impact a change initiative and build a plan to strengthen<br />

and stabilize the change for reliability.<br />

SESSION 1 DATES:<br />

Mar 22-24, 2016 (CHS)<br />

Aug 9-11, 2016 (CHS)<br />

(Sessions 2-4 dates are<br />

available on the website)<br />

12 days total<br />

(4, 3-day sessions)<br />

8.4 CEUs<br />

$5,995<br />

Risk-Based<br />

Asset<br />

Management<br />

Project Engineers, Reliability Engineers,<br />

Maintenance Managers, Operations Managers,<br />

and Engineering Technicians.<br />

Learn to create a strategy for implementing a successful asset<br />

management program. Discover how to reduce risk and achieve the<br />

greatest asset utilization at the lowest total cost of ownership.<br />

Jan 26-28, 2016 (OSU)<br />

Mar 8-10, 2016 (CU)<br />

Jun 14-16, 2016 (KU)<br />

Sep 13-15, 2016 (CHS)<br />

3 consecutive days<br />

2.1 CEUs<br />

$1,495<br />

Root Cause<br />

Analysis<br />

Anyone responsible for problem solving and<br />

process improvement<br />

Establish a culture of continuous improvement and create a proactive<br />

environment. Manage and be able to effectively use eight RCA tools to<br />

eliminate latent roots and stop recurring failures.<br />

Mar 22-24, 2016 (OSU)<br />

Jun 14-16, 2016 (CHS)<br />

Aug 16-18, 2016 (CU)<br />

Nov 1-3, 2016 (KU)<br />

3 consecutive days<br />

2.1 CEUs<br />

$1,495<br />

*LOCATION CODES: (CHS) = Charleston, SC | (CU) = Clemson University in Greenville, SC | (KU) = The University of Kansas | (OSU) = The Ohio State University | (UT) = University of Tennessee


ISO 55000 for<br />

Leaders: Developing<br />

the Asset<br />

Management<br />

CONTENTS<br />

ISO 55000 for<br />

Managers:<br />

Developing the<br />

Strategic Asset<br />

Management<br />

Plan<br />

FEATURES<br />

04<br />

RELIABILITY IS GENERAL<br />

MANAGEMENT<br />

Mike Brown , CMRP<br />

06<br />

MAINTENANCE BEST PRACTICES<br />

AND SUSTAINABLE STEPS TO BETTER<br />

EQUIPMENT RELIABILITY<br />

Probin Konwar, CMRP<br />

08<br />

THE RELIABILITY CENTERED<br />

MAINTENANCE (RCM) BENEFIT TO<br />

DATA CENTER RELIABILITY AND<br />

AVAILABILITY<br />

Paul V. Mihm, PE<br />

12<br />

STRATEGIC MANAGEMENT LINK TO<br />

MAINTENANCE AND RELIABILITY<br />

STRATEGY<br />

Krishnan Shrikanth, CMRP<br />

DEPARTMENTS<br />

02<br />

02<br />

16<br />

19<br />

20<br />

22<br />

28<br />

30<br />

OFFICERS AND DIRECTORS<br />

FROM THE CHAIR: A NEW CHAPTER<br />

Bob Kazar, CMRP, PMP, SMRP Chair<br />

CONFERENCE UPDATES<br />

UPDATES<br />

NEWS<br />

WELCOME NEW MEMBERS<br />

NEW CMRPS, CMRTS<br />

SMRP APPROVED PROVIDERS<br />

SMRP Solutions (ISN#1552-5082) is published bi-monthly by the Society for Maintenance and<br />

Reliability Professionals, exclusively for SMRP members. The annual subscription rate is $15 for<br />

members, which is included in dues. The Society was incorporated as an Illinois not-for profit<br />

corporation in 1992 for those in the maintenance profession to share practitioner experiences<br />

and network. The Society is dedicated to excellence in maintenance and reliability in all<br />

types of manufacturing and services organizations, and promotes maintenance excellence<br />

worldwide. SMRP’s Mission is to develop and promote leaders in Reliability and Physical Asset<br />

Management.<br />

The products featured in SMRP Solutions are not endorsed by SMRP, and SMRP assumes no<br />

responsibility in connection with the purchase or use of such products. The opinions expressed<br />

in the articles contained in SMRP Solutions are not necessarily those of the editor or SMRP.<br />

Back Issues: The current issue and back issues of SMRP Solutions can be downloaded from the<br />

library area of the SMRP Web site. Original versions of the current issue and some back issues<br />

of Solutions are available by contacting SMRP Headquarters ($5 per copy for members, $10 per<br />

copy for non-members).<br />

SEND ADDRESS CHANGES AND INQUIRIES TO: SMRP Headquarters, 1100 Johnson Ferry<br />

Road, Suite 300, Atlanta, GA 30342, 800-950-7354, Fax: 404-252-0774, E-mail: info@smrp.org.


02<br />

FEATURE<br />

SMRP OFFICERS<br />

& DIRECTORS<br />

Chair<br />

Bob Kazar, CMRP, PMP<br />

The Wonderful Company<br />

Bob.Kazar@wonderful.com<br />

661-432-4951<br />

Vice Chair<br />

Larry Hoing, CMRP, CMRT<br />

Wells Enterprises<br />

lmhoing@bluebunny.com<br />

712-540-6511<br />

Treasurer<br />

Howard Penrose, CMRP<br />

MotorDoc, LLC<br />

howard@motordoc.com<br />

630-310-4568<br />

Secretary<br />

Vlad Bacalu, CMRP, CMRT<br />

AECOM<br />

vlad.bacalu@aecom.com<br />

330-888-5680<br />

Immediate Past Chair<br />

Craig Seibold, CMRP, PE<br />

Newmont Mining Corp.<br />

craig.seibold@newmont.com<br />

303-837-6193<br />

Certification Director<br />

Bruce Hawkins, CMRP<br />

Emerson Process Management<br />

bruce.hawkins@emerson.com<br />

843-670-6435<br />

Body of Knowledge Director<br />

Paul Casto, CMRP<br />

Meridium<br />

pcasto@meridium.com<br />

540-344-9205<br />

Education Director<br />

Christopher Mears, CMRP<br />

Jacobs Engineering/ATA<br />

cjm2369@outlook.com<br />

931-454-5837<br />

Member Services Director<br />

Gina Hutto-Kittle, CMRP<br />

The Timken Company<br />

gina.kittle@timken.com<br />

330-471-7465<br />

Outreach Director<br />

Carl Schultz, CMRP<br />

Advanced Technology Solutions, Inc.<br />

carl.schultz@ats-inc.org<br />

203-733-3333<br />

SMRP <strong>SOLUTIONS</strong><br />

FROM THE CHAIR<br />

A NEW CHAPTER<br />

BY BOB KAZAR, CMRP, PMP<br />

As I begin my term as Chair for SMRP, I want to take an opportunity to<br />

thank the previous SMRP Chairs who have worked diligently to promote<br />

and improve the Society as well as the maintenance, reliability and physical<br />

asset management profession. I am honored to serve this year, and look<br />

forward to creating new opportunities for SMRP members.<br />

With 30 years of reliability and maintenance experience, I am currently the<br />

Director of Reliability Systems for The Wonderful Company. I am a Certified<br />

Maintenance and Reliability Professional (CMRP) and hold a Project<br />

Management Professional certification (PMP).<br />

October marked my fifteenth annual conference with SMRP. I attended my<br />

first SMRP Annual Conference in 1995 and have not looked back since. I<br />

have spent the past 20 years leveraging the Society’s Body of Knowledge, our members’ experiences and<br />

the many professional presentations I have attended. I feel strongly about creating value for the membership<br />

and driving new opportunities for access of knowledge to help you solve problems and reach personal and<br />

corporate goals.<br />

I have had the opportunity to serve on SMRP’s Best Practices Committee, Annual Conference Committee<br />

(serving as Chair in 2012), and as Secretary, Treasurer and Vice Chair on the Board of Directors. When you<br />

volunteer for SMRP/SMRPCO, you give your time and knowledge for the collective good of the association.<br />

It has been my experience that you receive more than you give, please consider volunteering! SMRP<br />

welcomes your knowledge and experience. I encourage everyone who wants to learn and grow in our<br />

profession to consider becoming involved in some capacity such as a Chapter, Shared Interest Group, or one<br />

of our many committees.<br />

As 2016 approaches, your Board of Directors will hold a Strategic Planning session to develop goals and<br />

either expand upon or narrow the focus on all that we’ve worked to accomplish this past year:<br />

• Growth of membership to over 4,400<br />

• Record breaking attendance at the Conference;1033 attendees from 27 countries<br />

• Launch of new Executive Member benefits<br />

• Government Affairs Fly In<br />

• Affiliation with global partner, GFMAM and commitment to ISO55000 standards<br />

• Launch of Approved Provider Education Program (APEP)<br />

• Formation of eight new Chapters and two new SIGS<br />

SMRP Board and Committee leadership work hard to accomplish our strategic goals, all of which are<br />

designed to drive value for our membership. If you have recommendations on how SMRP can improve,<br />

please reach out with your suggestions.<br />

The annual rotation of leadership continually provides new insights and multiple perspectives for how SMRP<br />

can grow and improve as a Society. Each role is specifically designed to offer growth and stability to the<br />

organization. I would like to thank our newly-elected Board of Directors. I look forward to working with each<br />

of you, members and board alike, as we continue to grow the maintenance, reliability and physical asset<br />

management profession! I anticipate great things from SMRP in 2016.<br />

Bob Kazar, CMRP, PMP<br />

SMRP Chair<br />

SMRP’s Mission:<br />

To develop and promote excellence in maintenance,<br />

reliability and physical asset management.<br />

Nov - Dec 2015 • Volume 10, Issue 5


2<br />

0<br />

1<br />

6<br />

CONFERENCE & EXHIBITION<br />

APRIL 5-7<br />

2016<br />

LOUISVILLE, KENTUCKY<br />

ATTEND. LEARN. APPLY.<br />

Over 80 Exhibitors 70+ learning sessions, and still growing Discover solutions that you can implement right away<br />

Don’t miss insightful case studies<br />

from these industry leaders…<br />

New Methods and Better Reliability in Three Days.<br />

The 17th Annual Reliable Plant Conference & Exhibition is more than just 75+ sessions featuring<br />

new ideas and real-world case studies. Reliable Plant 2016 gives you new maintenance<br />

strategies and methods your staff will understand and support.<br />

76% of surveyed attendees said they were able to make changes in their<br />

workplace within 3 months of attending, and half of them were already<br />

seeing results. So whether your interested in pre/post-conference workshops,<br />

networking opportunities, certifications or browsing dozens of exhibitors,<br />

join us in Louisville, Kentucky, to see what’s waiting for you.<br />

REGISTER &<br />

SAVE $300 TODAY<br />

What You’ll Get with Registration:<br />

• All Conference Sessions & Proceedings<br />

• 3-Day Access to 150,000-square-foot Exhibit Hall<br />

• Breakfasts, Lunches & Refreshment Breaks<br />

• Networking Receptions<br />

• One FREE $1,295 Noria Training Voucher<br />

Conference.ReliablePlant.com<br />

DISCOUNT UNTIL FEBRUARY 4, 2016


FEATURE<br />

RELIABILITY IS GENE<br />

04<br />

Ask any plant manager about their site’s<br />

reliability program and chances are you’ll<br />

hear about the plant’s maintenance<br />

program. Too many managers consider<br />

the term “reliability” as a synonym<br />

for maintenance. In doing so, they<br />

separate maintenance from operations<br />

as a supporting functional discipline,<br />

differentiated from operations with its<br />

own unique purposes and structures.<br />

This misconception of reliability<br />

constrains the possibilities that a<br />

broader view of the term can bring to<br />

the plant management environment.<br />

An asset-focused view fails to consider<br />

the benefits of incorporating other vital<br />

elements of reliability management.<br />

Furthermore, it promotes the idea of<br />

site management as simply coordination<br />

and direction for competing functional<br />

silos rather than as an integrated team<br />

focused on organizational reliability<br />

goals.<br />

LOOKING AT RELIABILITY HOLISTICALLY<br />

As professionals engaging in plant<br />

reliability management, we define the<br />

term reliability on a broader, more<br />

SMRP <strong>SOLUTIONS</strong><br />

inclusive basis – the integration of<br />

people, processes, equipment and<br />

systems in order to perform a function as<br />

specified. This definition prompts us to<br />

consider reliability as more than just asset<br />

maintenance.<br />

Manufacturing management is about<br />

the transformation of raw materials<br />

into useful products. In order to be<br />

useful, products need to be configured<br />

according to specifications which define<br />

their desired characteristics. Control of<br />

that transformation is the essence of<br />

manufacturing reliability. Our definition<br />

of reliability includes the elements that<br />

management must control in order to<br />

manufacture products that regularly and<br />

predictably conform to specifications.<br />

A holistic idea of reliability at the<br />

plant level prompts consideration at<br />

several levels. At its most basic, we<br />

think of reliability in terms of asset<br />

reliability. When considered holistically,<br />

all of the elements that our definition<br />

states – people, processes, equipment<br />

and systems – are considered. The<br />

deliverable is the optimization of each<br />

of the elements to assure the asset<br />

is performing its intended function<br />

according to specification.<br />

This approach also considers reliability in<br />

terms of process reliability, considering<br />

process as it pertains to the activities<br />

that convert raw materials into usable<br />

products. Again, the focus is on how the<br />

various assets are controlled in order to<br />

produce a specified product at the time<br />

intended.<br />

THE MOST CRITICAL STAKEHOLDER<br />

Finally, there is a need to consider<br />

reliability as viewed by our most critical<br />

stakeholders – our customers. We know<br />

that our customers are motivated by<br />

value – a combination of cost and of<br />

product reliability. Customers want<br />

assurance that the products they<br />

purchase will perform their intended<br />

functions as specified. Providing this<br />

assurance is the reason for the existence<br />

of our manufacturing system and its<br />

component and supporting systems. It<br />

is the business of General Management.<br />

Overall system reliability – the ability to<br />

perform its intended function as specified<br />

– as well as reliability of the various<br />

Nov - Dec 2015 • Volume 10, Issue 5


FEATURE<br />

RAL MANAGEMENT<br />

sub-systems is fundamental, not only to<br />

viability, but to survival in manufacturing.<br />

PEOPLE, PROCESSES,<br />

EQUIPMENT AND SYSTEMS<br />

Having considered the levels of<br />

reliability in the manufacturing general<br />

management environment, let us now<br />

consider the components of reliability<br />

in that environment: people, processes,<br />

equipment and systems.<br />

Reliability requires people. Individuals<br />

whose knowledge, skill and motivation<br />

prepare them to ensure their functions<br />

are completed in accordance with<br />

specification as required. Hiring, selection<br />

and training are fundamental elements in<br />

assuring the people element of reliability.<br />

The role of effective leadership in<br />

motivating people cannot be emphasized<br />

enough. Plant reliability requires the<br />

involvement and commitment of plant<br />

leadership.<br />

Process reliability describes material<br />

transformation activities that occur<br />

as specified. Processes must be<br />

designed with reliability in mind. This is<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

accomplished by process controls which<br />

depend on reliable assets, reliable people<br />

and reliable control systems. Processes<br />

should be designed and controlled<br />

in ways that minimize or eliminate<br />

specification outputs.<br />

Asset reliability is the usual focus of most<br />

reliability programs. It incorporates the<br />

activities through which the plant predicts<br />

and prevents deviations that impair an<br />

asset’s ability to perform its functions as<br />

specified. Asset reliability is accomplished<br />

by people acting through systems.<br />

Finally, reliability is supported through<br />

systems. Systems provide the links that<br />

integrate the various support elements<br />

of the manufacturing plant in order to<br />

assure its ability<br />

to perform its<br />

intended functions<br />

according to<br />

specifications.<br />

It assures the<br />

materials to be<br />

transformed<br />

to product are<br />

as specified<br />

and available.<br />

It assures that detection, prediction,<br />

and prevention measures are in place<br />

for asset protection and maintenance.<br />

Systems provide the communication links<br />

via which people receive and transmit<br />

information about assets, processes and<br />

people.<br />

The idea of reliability is more than just a<br />

notion about maintenance. It is, in fact,<br />

nothing less than an approach to overall<br />

general plant management. It is not a<br />

specialized function to be consigned to a<br />

functional silo in the plant environment.<br />

Rather, like safety, plant leadership needs<br />

to embrace it as a way of life in site<br />

management.<br />

Mike Brown spent more than 25 years in<br />

Plant Management in the pulp and paper<br />

industry. He retired in 2006 following<br />

an eighteen month engagement with the<br />

Charles Rogers Group in Houston, Texas,<br />

and he currently engages in special<br />

projects for hcg—Houston Consulting<br />

Group, LLC.<br />

SMRP <strong>SOLUTIONS</strong><br />

05


FEATURE<br />

06<br />

MAINTENANCE BEST PRACTICES<br />

AND SUSTAINABLE STEPS TO<br />

BETTER EQUIPMENT RELIABILITY<br />

SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


FEATURE<br />

Most industries have one thing in common: machines and<br />

equipment that require maintenance. A key difference seen<br />

within these industries is the approach to maintenance<br />

and reliability as a focal point of the strategy to avert the<br />

consequences of equipment failure. Despite best efforts,<br />

equipment continues to fail, making plants vulnerable to<br />

failures. Preventative maintenance, predictive maintenance<br />

and run to fail maintenance are types of maintenance designed<br />

to manage or control this failure and to prolong the failure<br />

by redesign or adjusting conditions using an approved<br />

management of change process. Performing maintenance is<br />

about understanding that it’s more important to reduce the<br />

consequences of failure rather than eliminating the failure itself.<br />

Therefore, before adopting any maintenance management<br />

strategy, it’s important to think about the nature of failures<br />

and to understand their diversities in order to break down<br />

maintenance functions to practices. These elements or practices<br />

have to be carried out in an efficient manner to provide better<br />

performance. They are the best practices used uniformly to<br />

evaluate and identify maintenance improvement opportunities<br />

in refinery, petrochemical or the oil and gas platforms all over<br />

the world.<br />

Unquestionably, these practices were the same 30 to 40 years<br />

ago, and they illustrate what the specific best practices are and<br />

how they can differ between and within facilities. Best practices<br />

can help organizations delve into some of these practice<br />

details and help understand the complete maintenance policy<br />

and strategy to consistently evaluate essential reliability and<br />

maintenance processes.<br />

Although the best practices have been around in the industry<br />

for many years to be used as benchmark methods or techniques<br />

to consistently show superior results compared to those<br />

achieved with other means, best practice can evolve to become<br />

better as new improvements are discovered. Current best<br />

practices indicate that this is the best way it is done currently,<br />

while accepting that the future will find even better practices.<br />

Maintenance is not about repairs but doing things that will<br />

make sure the assets continue to do what it is doing and<br />

maintenance practices must provide the means to reduce the<br />

likelihood of a failure in order to make equipment reliable.<br />

It is a fact that failures start from little things, sometimes the<br />

most obvious things, yet no one takes responsibility or acts<br />

on those things in reality. We rely on failure analysis after the<br />

complication, and the little things are never addressed even<br />

if they are obvious. Failure analysis is only looking back at the<br />

root causes of the failure and how the failure manifested itself.<br />

Those who want to develop individualized, current best<br />

practices must realize the basic maintenance discipline, which<br />

is nothing but the fundamental activities, like lubrication check,<br />

alignment, balancing, proper cleaning, painting, start-up and<br />

operating practices, etc., that should be performed on our<br />

equipment before going to any specialized tool or control.<br />

They serve as the foundation of any maintenance strategy and<br />

it would not be meaningful to advance into any sophisticated<br />

diagnostic maintenance if, for example, the equipment is left<br />

dirty.<br />

There already exists a wealth of knowledge as to currently<br />

accepted maintenance best practices. There are numerous<br />

references on major best practice areas such as maintenance<br />

planning and scheduling, preventive and predictive<br />

maintenance, maintenance engineering, reliability-centered<br />

maintenance, materials management, and maintenance<br />

management systems. It is worthwhile to lay emphasis on basic<br />

equipment care such as in autonomous maintenance. This is<br />

also one of the pillars of total productive maintenance (TPM).<br />

Basic equipment care by an operator is a simple activity such as<br />

daily inspection, lubrication and parts replacement, minor repair<br />

or troubleshooting, accuracy checks and so forth on equipment<br />

with the aim to keep equipment in good condition. But<br />

operator basic care is considered by many to be the transfer<br />

of maintenance tasks to operators. In reality, though, it means<br />

more than a simple transfer of responsibility because it gives<br />

operators an opportunity to increase their skill, makes them<br />

more responsible, and frees up the technicians to work on more<br />

complex tasks.<br />

There is more to basic care; it brings production and<br />

maintenance together to work collectively to establish basic<br />

equipment condition and to prevent accelerated deterioration.<br />

Operators learn to carry out important daily tasks such as<br />

cleaning, proper lubrication, inspections and other light<br />

maintenance tasks including simple repairs and replacements.<br />

It helps operators learn more about how their equipment<br />

functions, common problems that can occur and how to prevent<br />

them by early detection and treatment of abnormal conditions.<br />

The bottom-line – operators can prevent breakdowns and<br />

quality problems by learning how to recognize abnormal<br />

conditions.<br />

The mindset in many organizations may still be “I operate;<br />

you fix” or “I decide; you manage” whereas the right mindset<br />

should be “We are all responsible for our equipment” and<br />

“We all take good care of our equipment”. Maintenance is<br />

often regarded as merely a service provider, but the best way<br />

is for maintenance and operations to come together to deliver<br />

reliability. Maintenance should take the primary responsibility<br />

to own equipment reliability while operations deliver process<br />

reliability. These are the best practices. The major difference<br />

between the best performers and others is the best performers<br />

implement what others only talk about. This transition or<br />

evolution requires commitment at all levels of an organization<br />

and the best practices are available to help tremendously once<br />

that commitment is made.<br />

Probin Konwar holds a Bachelor’s<br />

Degree in Mechanical Engineering<br />

with 20 years of experience in<br />

developing maintenance strategy<br />

and turnaround planning in refinery<br />

& petrochemical industry. He is<br />

also a Certified Vibration Analyst,<br />

Category III.<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

SMRP <strong>SOLUTIONS</strong><br />

07


FEATURE<br />

THE RELIABILITY CENTERED MAINTENANCE (RCM)<br />

BENEFIT TO DATA CENTER RELIABILITY & AVAILABILITY:<br />

WHAT’S OLD IS NEW AGAIN<br />

08<br />

The data center industry continues to face growing demand<br />

for reliability and high availability on both the IT and support<br />

infrastructure systems (mechanical, electrical & fire protection<br />

– MEP), a trend that will not go away in the foreseeable future.<br />

Best practice, continuous process improvement and change<br />

management programs are implemented or reinvented to meet<br />

these demands. Extensive MOPs, SOPs and ESOPs are crafted<br />

to ensure the ‘bad actors’ are reduced or eliminated. Changing<br />

the culture within a data center organization, to develop<br />

attitudes of all stakeholders toward high availability, remains<br />

a priority at the C-Level. Those C-Level executives and their<br />

operations managers interested in achieving cultural change<br />

may be best served by adopting what the aviation industry<br />

implemented in the 1960s – Reliability Centered Maintenance<br />

(RCM).<br />

Why? Sustained data integrity and availability of all systems - IT<br />

& MEP.<br />

RCM BACKGROUND<br />

In the 1960’s, United Airlines engaged a number of their<br />

engineers to assess the efficacy of their preventative<br />

maintenance program for their new fleet of 747s. This group,<br />

the Maintenance Steering Group (MSG), published the MSG-1<br />

Handbook establishing RCM on the 747 commercial airliners,<br />

ensuring high availability and safety of the public using airline<br />

travel. In 1978, Stanley Nowlan and Howard Heap published<br />

a report titled “Reliability Centered Maintenance” after an<br />

exhaustive study of failure modes and effects of airplanes<br />

updating earlier RCM techniques for optimizing maintenance<br />

of complex systems. In 1983, Stanley Nowlan collaborated with<br />

John Moubray, delving deeper into RCM practices. Their efforts<br />

resulted in the 1991 publication of Moubray’s book titled,<br />

“RCMII – Reliability Centered Maintenance”. RCM2 is defined<br />

as a process used to determine what must be done to ensure<br />

that any physical asset continues to do what its users want it to<br />

do in its present operation context. Moubray began to develop<br />

SMRP <strong>SOLUTIONS</strong><br />

a suite of training and support services designed to transfer the<br />

technology of RCM to industrial clients. This led him to found<br />

Aladon, Ltd. in 1986 and Aladon, LLC. in the USA in 1998.<br />

The goal of RCM is consequence mitigation rather than failure<br />

avoidance. The automotive industry embraced RCM in the<br />

late 1980’s; Dr. Klaus Blache’s reliability and maintenance team<br />

at General Motors was involved with Ford, Chrysler, Boeing,<br />

Caterpillar, Pratt & Whitney, Rockwell International and many<br />

other contributing organizations to create a reliability and<br />

maintainability guideline. The result was a 1993 publication by<br />

the National Center of Manufacturing Sciences, Inc. and the<br />

Society of Automotive Engineers (SAE). It was titled “Reliability<br />

and Maintainability Guideline for Manufacturing Machinery<br />

and Equipment” (publication M-110). In 1999, SAE issued SAE<br />

JA1011, “Evaluation Criteria for RCM Processes” – establishing<br />

criteria for RCM processes (NAVAIR and Aladon/John Moubray<br />

major contributors). In 2002, SAE issued JA1012, “A Guide<br />

to the RCM Standard” – amplifying and clarifying key RCM<br />

concepts and terms from SAE JA1011.<br />

WHY RCM FOR IT SYSTEMS?<br />

Applying the RCM methodology to IT systems is a complement<br />

to change management. The rigorous approach to developing<br />

an operating context, completing an information worksheet<br />

with functions, function failures, failure modes and failure effect<br />

so as to complete a decision worksheet for reviewing the failure<br />

consequences and finally identifying proposed or default tasks<br />

for reducing or eliminating the consequences of the failure, all<br />

reinforce the foundation of change management. Moreover,<br />

RCM will likely result in cultural change leading all participants<br />

to improved organizational performance outlined below.<br />

Remember that United Airlines on July 8, 2015, some 50-years<br />

after establishing RCM for their aircraft, grounded hundreds of<br />

flights because of computer problems on their ground-based IT<br />

network and not because of a failed system/component on their<br />

planes. Computer experts say the problems could be blamed<br />

Nov - Dec 2015 • Volume 10, Issue 5


FEATURE<br />

on the use of larger and more complicated computer systems<br />

that are not supported with sufficient staffing, testing or backup<br />

systems. A Wall Street Journal article offered the following<br />

regarding the outage, stating:<br />

“Today’s problems with reliability are more<br />

fundamental, a reflection of the complexity of<br />

contemporary networks, the volume of data, the<br />

pace of change, insufficient organizational and<br />

cultural practices, and a legacy of arcane and poorly<br />

written business software that traditionally put little<br />

emphasis on usability…”<br />

While the author in no way places the safety of lives in<br />

aviation on par with data center availability, recent operational<br />

interruptions, data breaches, natural and man-made threats/<br />

disasters have had significant impact on lives because of data<br />

loss. Electricity grids, credit cards, social media, communication<br />

networks and public transportation all have become<br />

indispensable to everyday modern life. The RCM methodology,<br />

developed for complex systems, particularly mechanical, is<br />

applicable to the complex systems/processes comprising IT<br />

networks for mitigating the consequences of failure.<br />

Furthermore, many regulatory boards and standards institutes<br />

have developed requirements and guidelines for data integrity.<br />

The following is a list of regulatory and compliance standards<br />

which set minimum requirements for sustaining business<br />

operations, disaster recovery, business continuity management<br />

(BCM) and information and communication technology (ICT)<br />

continuity:<br />

HIPAA - EDI, security & confidentiality<br />

in health care industry.<br />

FDA Part II - Medical industry<br />

controls for processing data.<br />

Gramm-Leach Bliley Act -<br />

Provisions to protect consumer<br />

financial information.<br />

OCC–Sound Practices to<br />

Strengthen the Resilience<br />

of the US Financial System -<br />

Post 911 business continuity<br />

objectives.<br />

Basel II Capital Accord -<br />

Banking business continuity &<br />

disaster recovery planning &<br />

loss limits.<br />

Health Information Technology<br />

for Economic and Clinical<br />

Health Act - HHS standard for<br />

IT protections of health<br />

information.<br />

Expedited Funds Availability<br />

Act - Business continuity planning<br />

standard for commercial<br />

banks.<br />

Financial Industry Regulatory<br />

Authority Rule 4370 - Requires<br />

firm to create & maintain business<br />

continuity plan.<br />

Business Continuity Institute<br />

(BCI) - Established BC standards<br />

worldwide.<br />

ISO 22301 (2012) - Advisory for<br />

document management systems<br />

& disruption mitigation.<br />

SSAE16 - Controls for data processing<br />

of client information.<br />

EU Annex 11 - European equivalent<br />

to FDA Part II.<br />

PCI DSS - Standard for paymentaccount<br />

data security.<br />

EU Data Protection Directive -<br />

Standards of data protection for<br />

EU citizens.<br />

Canada’s Personal Information<br />

Protection & Electronic Data<br />

Act - Personal information<br />

data protection in commercial<br />

business.<br />

Federal Information Security<br />

Management Act - Framework<br />

to protect government information.<br />

See NIST 800-34, Rev-1.<br />

Federal Energy Regulatory<br />

Commission - Standard for<br />

recovery planning of utilities.<br />

Securities and Exchange Commission<br />

Rules 17a-3 & 17a-4 -<br />

Standard for data availability.<br />

ASIS International - Establishes<br />

standards for data protection.<br />

ISO 27031 (2011) - Established<br />

principles for information and<br />

communication technology (ICT)<br />

readiness for business continuity.<br />

The list demonstrates there is little lack of importance for<br />

sustained data integrity, business continuity planning, disaster<br />

recovery and ICT continuity, all of which require a reliablydesigned<br />

and maintained IT system and support infrastructure.<br />

Consider a centralized network where a simple loss of<br />

connection between the server and client is enough to cause<br />

a failure, but in peer-to-peer (P2P) networks the connections<br />

between every node must be lost in order to cause a data<br />

sharing failure. In a centralized system, the administrators<br />

are responsible for all data recovery and backups, while in<br />

P2P systems each node requires its own backup system.<br />

Each network has its advantages and disadvantages, along<br />

with failure mode and failure consequences. Leveraging the<br />

operating context required in an RCM analysis allows a team of<br />

IT operators, maintainers and external subject matter experts<br />

to rigorously analyze a network. This helps us list functions,<br />

functional failures, causes of failure and failure effects. Finally,<br />

we utilize a decision matrix as a focusing tool to review the<br />

failure consequences and determine the proposed task(s) which<br />

are intended to reduce or eliminate those consequences of<br />

failure.<br />

Consider, again, a disk array where the applications utilizing this<br />

hardware (along with statistical data on disk failure rate) could<br />

be analyzed to determine both the opportunities for failure<br />

(and possible mitigations) as well as the cost of the associated<br />

business applications should there be a failure. While most disk<br />

arrays leverage some degree of redundancy, the rigorous RCM<br />

analysis for reviewing the operating context, function, functional<br />

failures, failure modes and failure effect results in identification<br />

of default task(s) or if a new proposed maintenance task for the<br />

array is technically feasible and worth doing.<br />

IMPLEMENTATION<br />

RCM is the leading methodology in many industries for failure<br />

mitigation, the training techniques, and support services borne<br />

from years of development in the airline industry. The data<br />

center IT and supporting infrastructure of mechanical, electrical<br />

and fire protection systems are poised to realize significant<br />

benefits from implementation of RCM. If the RCM process is<br />

correctly applied, it makes the following contributions to the<br />

performance of the organization:<br />

• Greater safety and environmental integrity.<br />

• Improved operating performance (uptime, output, product<br />

quality and customer service).<br />

• Greater maintenance cost-effectiveness.<br />

• Greater motivation of individuals.<br />

• Better teamwork.<br />

• A comprehensive database (long term asset life cycle<br />

management & financial savings).<br />

How does RCM benefit a data center’s IT and MEP<br />

infrastructure? A trained and certified RCM facilitator/<br />

practitioner leads a team of site-specific operations and<br />

maintenance personnel and external subject matter experts<br />

to assess an asset’s functions and associated performance<br />

standards. The first requirement of the RCM process is to<br />

establish the operating context for the system, which should<br />

include the business case for the pilot analysis, the overall<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

SMRP <strong>SOLUTIONS</strong><br />

09


FEATURE<br />

mission statement of the entire organization, and must include<br />

a plant level, machine level and analysis level outline. The team<br />

then identifies functional failures, failure modes and failure<br />

consequences, and finally is led through a decision process<br />

for identifying proactive tasks or default actions to reduce or<br />

eliminate failure consequences. The RCM methodology is used<br />

to determine the maintenance requirements of any physical<br />

asset, system or process in its current operating context to<br />

ensure it continues to do whatever its users want it to do. And,<br />

when that operating context changes, the system is reevaluated<br />

to determine if it can support the new parameters, resulting<br />

in revised operating and maintenance requirements, hiring/<br />

(re)training personnel or results in a functional/physical design<br />

changes.<br />

The RCM process entails asking seven questions about the asset<br />

or system under review, as follows:<br />

1. What are the functions and associated performance<br />

standards of the asset in its present operating context?<br />

2. In what ways does it fail to fulfil its functions?<br />

3. What causes each functional failure?<br />

4. What happens when each failure occurs?<br />

5. In what way does each failure matter?<br />

6. What can be done to predict or prevent each failure?<br />

7. What should be done if a suitable preventative task cannot<br />

be found?<br />

The strength of RCM is the way it provides simple, precise and<br />

easily understood criteria for deciding which (if any) predictive<br />

and/or preventative tasks are technically feasible in any context<br />

and if so for deciding how often they should be done and who<br />

should do them. In addition to a preventative task’s technical<br />

feasibility, whether it is worth doing is governed by how well<br />

it deals with the consequences of the failure. If a preventative<br />

task cannot be found that is both technically feasible and<br />

worth doing, then a suitable default action must be taken. The<br />

essence of the task selections process is as follows:<br />

• For hidden failures, a predictive and/or preventative<br />

task is worth doing if it reduces the risk of the multiple<br />

failures associated with that function to a tolerably<br />

low level. If such a task cannot be found, a scheduled<br />

failure-finding task must be performed. If a suitable<br />

failure-finding task cannot be found, a secondary default<br />

decision is reached and will require a redesign.<br />

• For failures with safety or environmental consequences,<br />

a predictive and/or preventative task is only worth doing<br />

if it reduces the risk of that failure on its own to a very<br />

low level, if it does not eliminate it altogether. If a task<br />

cannot be found that reduces the risk of the failure to a<br />

tolerably low level, the item must be redesigned or the<br />

process must be changed.<br />

• For failures with operational consequences, a predictive<br />

and/or preventative task is only worth doing if the total<br />

cost of doing it, over a period of time, is less than the<br />

cost of the operational consequences plus the cost of<br />

repair over the same period of time. If this is not met,<br />

the initial default action is no scheduled maintenance (if<br />

this is met and the operational consequences are still<br />

unacceptable then the secondary default action is to<br />

redesign).<br />

• For failures with non-operational consequences, a<br />

predictive and/or preventative task is only worth doing<br />

if the total cost of doing it, over a period of time, is less<br />

the cost of repair over the same period, otherwise, no<br />

schedule maintenance (if the repair costs are too high the<br />

secondary default action is to possibly redesign).<br />

All too often operations and maintenance policies lead to<br />

practices used for all similar assets without considering the<br />

consequences of failure in different operating contexts. This<br />

results in large numbers of maintenance schedules which are<br />

wasteful because they don’t have the same effect. In fact,<br />

the maintenance task may cause the failure that the task was<br />

intended to prevent. It also exposes workers’ health and<br />

safety, as well as our precious environment, to the risk of asset<br />

failure while the unnecessary task is being performed. The<br />

comprehensive database resulting from a RCM analysis includes<br />

the operating context, RCM information worksheet and RCM<br />

decision worksheet, all of which can be leveraged for the entire<br />

life cycle of the asset. The fact that the RCM analysis is a living<br />

document makes it possible to adapt to changing circumstances<br />

without having to reconsider all maintenance policies and<br />

demonstrate that maintenance programs are built on rational<br />

foundations, thereby meeting the audit requirements of<br />

regulators and standards.<br />

Modern data centers employ redundant components and<br />

systems designed to maximize a facility’s uptime. Component<br />

and system redundancies are intended to allow for concurrent<br />

maintainability and/or fault tolerance while sustaining IT<br />

processes. Paramount to successful operation and maintenance<br />

is understanding the operating context of the system,<br />

particularly those redundancy aspects. Consideration must<br />

be given to what parts of the redundancy are hot-standby or<br />

cold-standby, and if the system being operated and maintained<br />

maximizes system uptime. If so, have the operational checks<br />

been optimized leveraging scientific methodologies which are<br />

sensible and defensible?<br />

These redundancies within a data center are an arrangement<br />

of like components, each having similar control devices. The<br />

redundant (protective) component is configured to support<br />

the protected component. The RCM process analyzes failure<br />

modes and effects to understand the failure consequences, then<br />

asks a group of Subject Matter Experts (SMEs - who know the<br />

asset best) if the failure is evident to operators under normal<br />

operating conditions and if there is a proactive task that is<br />

technically feasible and worth doing to reduce or eliminate<br />

those consequences. On redundant systems, in many instances<br />

there are failure modes that are not evident to the operator<br />

under normal operating conditions and may only become<br />

evident under multiple failure conditions. These are ‘hidden’<br />

failures requiring the identification of tasks to secure the<br />

availability needed to reduce the probability of a multiple failure<br />

to a tolerable level.<br />

A task that reduces the probability of a ’multiple failure’ could<br />

be an ‘on-condition’ task where there is a clear potential failure<br />

condition which is manageable.<br />

Example: “Check unit temperature level” may be too vague.<br />

10<br />

SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


WELCOME<br />

A possible alternative: “Visually inspect Thermal Unit 14-a’s<br />

temperature using SOP S327 (f). If above 145°F, schedule for<br />

repair at next available downturn” or “custom-developed<br />

box containing code that can no longer be modified, update<br />

operating context and identify failure mode, schedule<br />

replacement with coded device that allows for user interface at<br />

earliest downtime”.<br />

Another task could be a scheduled restoration if there is an age<br />

at which there is a rapid increase in the probability of failure.<br />

Perhaps a task could be a scheduled discard if there is an age at<br />

which there is a rapid increase in the probability of failure.<br />

Finally, the ‘failure-finding’ task may make it possible to test<br />

the item at a practical interval that reduces the probability<br />

of a “multiple failure” to a tolerable level. This involves a<br />

statistically proven methodology employing reliability data to<br />

establish a practical interval, particularly for failures involving<br />

safety and environmental consequences. For consequences<br />

with operational and non-operational consequences, the<br />

methodology employs cost criteria for optimizing the interval.<br />

This is particularly instrumental for informed decision making<br />

of intervals for standby generator systems, redundant cooling<br />

units and associated infrastructure components. For IT systems,<br />

consider analyzing critical path communication device MTBF<br />

(mean time between failures) and evaluate spare parts or<br />

replacement devices along with fail-over plans.<br />

All too often many systems designed to operate as standby<br />

(cold) redundant are actually operated as parallel (hot)<br />

redundant. Operation in this manner results in a reduced<br />

system reliability as it introduces excessive wear on redundant<br />

components. The RCM process demonstrates there can be<br />

proactive tasks identified to maximize system reliability where<br />

redundant components are treated as designed and maximum<br />

life-cycle management is realized. In short, RCM identifies the<br />

‘safe-minimum’ work necessary to assure sustainably safe and<br />

economical operation of all data center assets.<br />

Moreover, in the era of demand for high availability and lower<br />

energy consumption it would benefit operators to review<br />

design drawings, validate operating context and ensure<br />

redundant systems are optimized regarding operation, testing<br />

and maintenance. These are completed under a RCM analysis.<br />

Failure-finding task interval analysis aids in eliminating legacy<br />

intervals which allows all stakeholders the opportunity to<br />

employ reliability data for particular equipment and make<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

informed decisions on proactive maintenance task, as well<br />

as optimizing those tasks for greater maintenance cost<br />

effectiveness.<br />

CONCLUSION<br />

The time is now for a paradigm shift by senior managers to<br />

engage RCM. It is ideal, if not critical, given the demand for<br />

reliable data centers. The RCM paradigm is a distinct set of<br />

concepts and methods that constitutes legitimate contributions<br />

to the entire data center environment allowing, all stakeholders<br />

to realize a reliability-based culture and thought process.<br />

The 50+ years of airline industry implementation of RCM has<br />

demonstrated this method’s rigor and success in reducing and<br />

eliminating failure consequences of complex systems. RCM is<br />

employed by few operators of MEP system within data centers,<br />

but those who have implemented it benefit from improved<br />

availability. The complex structure of IT systems will benefit<br />

from the rigorous analysis process of RCM for enhancing<br />

change management techniques. The support infrastructure<br />

of MEP systems will realize improved reliability and availability<br />

by nature of optimized maintenance procedures, accurate<br />

spares analysis and a thorough vetting of the operating<br />

context to ensure capabilities. A holistic engagement of IT<br />

and MEP system through an RCM analysis enhances site-wide<br />

reliability and high availability. The data center industry has<br />

experienced a substantive maturation process around design<br />

and commissioning; RCM implementation embraces the long<br />

term role of operating and maintaining assets. Finally, the RCM<br />

process will deliver documented operating and maintenance<br />

procedures around a detailed operating context for the<br />

operators of the asset, and is a transferrable body of knowledge<br />

for future operators, thereby demonstrating a sustainable<br />

business practice.<br />

Paul V. Mihm, P.E. is the owner of<br />

Accord Data Center Advisors. He<br />

has been trained as a Practitioner of<br />

RCM2 in The Aladon Network and<br />

is near completion of a Certificate<br />

of Reliability Implementation from<br />

University of Tennessee’s Reliability<br />

and Maintainability Center.<br />

SMRP <strong>SOLUTIONS</strong><br />

11


FEATURE<br />

STRATEGIC MANAGEMENT LINK<br />

TO MAINTENANCE & RELIABILITY STRATEGY<br />

How does a company create sustainable success over a<br />

long-term period while operating in a dynamic and complex<br />

environment? The key is to implement strategic management<br />

practices.<br />

Strategic management is the set of managerial decisions<br />

and actions that determine the long-term performance of a<br />

corporation. Many are able to succeed for a while with unstated<br />

objectives and intuitive strategies, but this typically cannot<br />

continue if (1) the corporation becomes large, (2) the layers<br />

of management increase, or (3) the environment changes<br />

substantially.<br />

Exhibit 1<br />

Exhibit 1 shows the four basic elements of strategic<br />

management, which should be the basis for all strategy<br />

development process.<br />

Environmental scanning is the monitoring, evaluation and<br />

dissemination of information from the external and internal<br />

environments to key decision makers within the organization.<br />

The external environment (opportunities and threats) consists<br />

of variables that are outside the organization and not typically<br />

within the short-run control of top management. These may be<br />

general forces or trends within the overall societal environment<br />

or specific factors that affect the industry.<br />

The internal environment (strengths and weakness) consists of<br />

variables that are within the organization and typically within the<br />

short-run control of top management. These include corporate<br />

structure, culture and resources model.<br />

Strategy formulation describes the development of longterm<br />

plans for the effective management of environmental<br />

opportunities and threats, taking into account corporate<br />

strengths and weaknesses. It includes defining the corporate<br />

mission, specifying achievable objectives, developing strategies<br />

and setting policy guidelines.<br />

Strategy implementation is the process by which strategies<br />

and policies are put into action through the development of<br />

programs, budgets and procedures. This process might involve<br />

changes within the overall culture, structure or management<br />

system of the entire organization, or within all of these areas.<br />

This is referred to as operational planning.<br />

The final step of this process is strategy evaluation and control,<br />

which involves the monitoring of corporate activities and<br />

performance results so actual performance can be compared<br />

with desired results. Managers at all levels can use the resulting<br />

information to take corrective action and resolve problems.<br />

IMPACT OF STRATEGIC MANAGEMENT ON PERFORMANCE<br />

Research shows organizations that engage in strategic<br />

management typically outperform those that do not. The<br />

attainment of an appropriate match or “fit” between an<br />

organization’s environment and its strategy, structure and<br />

processes yields positive effects on the organization’s<br />

performance. To be effective, strategic management needs to<br />

be a formal process.<br />

The strategy of an organization is the comprehensive plan<br />

stating how it will achieve its mission and objectives. It<br />

maximizes competitive advantages and minimizes or eliminates<br />

competitive disadvantages. Typical business firms have three<br />

types of strategy: corporate, business and functional as shown<br />

in Exhibit 2. The corporate strategy is the overarching strategy<br />

that shapes every strategy down the hierarchy.<br />

Corporate<br />

Strategy<br />

Business<br />

Strategy<br />

Functional<br />

Strategy<br />

(Maintenance)<br />

Exhibit 2<br />

12<br />

SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


FEATURE<br />

BUSINESS SUCCESS THROUGH RENEWED<br />

MAINTENANCE EXPERTISE<br />

A business team’s success in strategic decision making is largely<br />

determined by its access to timely, accurate information. Just<br />

as success in the marketplace relies on a thorough knowledge<br />

of market size, pricing and competition, manufacturing success<br />

relies on a clear understanding of maintenance capabilities,<br />

available expertise, resource requirements and knowledge of<br />

the impact it will have on financial performance.<br />

HOW TO DEVELOP A SOUND MAINTENANCE STRATEGY<br />

Developing a maintenance strategy that works for your<br />

organization can be broken down into five simple steps:<br />

Step One: Identify critical operating tasks and success factors.<br />

Step Two: Identify strategic maintenance capabilities that<br />

support the business success factors.<br />

Step Three: Determine what skills and manpower are required<br />

to support the strategic maintenance capability chosen.<br />

Step Four: Site representatives (maintenance and operations<br />

management) design and implement a plan to develop (or<br />

obtain) the necessary skills, according to the business’ unique<br />

needs, culture and available resources.<br />

Step Five: Measure results as part of evaluation, control<br />

process and goals.<br />

Detailed below is the step-by-step development of a<br />

maintenance strategy at a particular chemical manufacturing<br />

process plant.<br />

Step One: Identify critical operating tasks and success factors<br />

1. Integrity<br />

»»<br />

Focus on safety and environmental issues.<br />

»»<br />

Compliance to local laws and regulations.<br />

»»<br />

Manufacturing, handling, storing and transporting<br />

hazardous substances as required by law.<br />

2. Cost Optimization<br />

»»<br />

Focus on efficient and effective performance<br />

--<br />

Planning & Scheduling (P&S)<br />

--<br />

Shutdown / Turnaround planning (TAR)<br />

--<br />

Preventive and Predictive Maintenance (PPM)<br />

--<br />

Contracting management (CM)<br />

3. Uptime / Reliability<br />

»»<br />

Focus on time the plant or unit can run at maximum rate<br />

while making quality product<br />

»»<br />

Target improved reliability of equipment’s<br />

»»<br />

Improved process reliability<br />

4. Quality<br />

»»<br />

Activities involved in ISO 9000 or QS 9000 systems<br />

covering entire supply chain.<br />

»»<br />

Process control effectiveness.<br />

»»<br />

Calibration and quality critical instrumentation.<br />

5. High Performance Teams<br />

»»<br />

Sustainable organizational capability.<br />

»»<br />

Skilled and talent pool in place.<br />

»»<br />

Retention of high performing employees.<br />

Step Two: Take a closer look at the maintenance capabilities<br />

being considered<br />

Maintenance capabilities in Exhibit 3 are grouped by business<br />

success factor. For any specific maintenance capability there<br />

is an “overview” that highlights the focus of that capability.<br />

Further details are provided in an additional column titled<br />

“tasks / activities”. An example of mechanical integrity is<br />

detailed in Exhibit 4.<br />

BUSINESS SUCCESS FACTOR<br />

Integrity<br />

Cost Optimization<br />

Uptime/Reliability<br />

Quality<br />

High Performance Teams<br />

MAINTENANCE CAPABILITY<br />

Mechanical Integrity<br />

Management of Change<br />

Safe Work Practices<br />

Contractor Safety and Performance<br />

Safety Programs<br />

Personal Training and Performance<br />

Planning and Scheduling<br />

Shutdown Planning<br />

Preventive Maintenance<br />

Predictive Maintenance<br />

Maintenance Contracting<br />

Maintenance Materials Management<br />

Maintenance Management Systems<br />

Reliability of existing equipment<br />

Effectiveness and reliability of new equipment<br />

Equipment Performance Ownership<br />

Process Control Effectiveness<br />

ISO 9000 / QS 9000<br />

Leadership<br />

Building knowledge and skills in people<br />

Exhibit 3 – Maintenance Capability Table<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

SMRP <strong>SOLUTIONS</strong><br />

13


FEATURE<br />

MAINTENANCE<br />

CAPABILITY<br />

Mechanical Integrity<br />

Mandated activity that focuses on<br />

ensuring system integrity to contain<br />

hazardous substances is maintained<br />

throughout the facility.<br />

Essential for increasing production capability<br />

and Uptime.<br />

OVERVIEW<br />

Maintenance Procedures are<br />

established and implemented.<br />

Maintenance personnel are properly<br />

trained to perform their tasks.<br />

Quality control procedures are<br />

established to ensure that<br />

maintenance material, spare part,<br />

and equipment meet design<br />

specifications and to protect<br />

against use of improper materials.<br />

An ongoing reliability engineering analysis<br />

is conducted to identify equipment<br />

critical to process safety and production<br />

capability, and to determine how long a<br />

system or component can be operated<br />

safely before they must be taken out of<br />

service for maintenance or replacement.<br />

TASKS / ACTIVITIES<br />

Procedures: All maintenance work<br />

on safety critical equipment must be<br />

covered by a written procedure and<br />

that procedure is followed by whoever<br />

performs the task.<br />

Training: Properly trained and<br />

performing maintenance personnel are<br />

a must. Training to address process<br />

overview, safety and health hazards<br />

associated with the process, emergency<br />

procedures and work practices<br />

applicable to the job tasks.<br />

Quality Control: Assure parts used meet<br />

quality requirements.<br />

Reliability Engineering: Identification of<br />

equipment “critical” to process safety<br />

and production capability. System established<br />

to collect actual operating and<br />

equipment history for critical equipment.<br />

Data regularly reviewed and analyzed<br />

to identify potential problems or trends<br />

that needs corrective action. Corrective<br />

action taken.<br />

Exhibit 4 – Maintenance Capability Table with details of overview and tasks / activities<br />

Step Three: Identify individual and group skills that are required to support the specific maintenance capabilities<br />

Take the list of maintenance capabilities chosen in steps one and two, and identify the individual and functional group skills needed<br />

to implement them. Begin by determining what critical skills exist in your organization and what skills are needed to implement a<br />

given maintenance capability. Exhibit 5 below describes a method to determine the proficiency level of an individual’s capabilities.<br />

MAINTENANCE<br />

CAPABILITY<br />

PROFICIENCY LEVEL<br />

I II III IV<br />

Individual Capability<br />

Mechanical Integrity I indicates below 10 %; II indicates 10~50 %;<br />

Planning & Scheduling III indicates 50~80%; IV indicates > 80%<br />

All the capability listed here<br />

Exhibit 5 – Evaluation of proficiency level against chosen Maintenance Capability<br />

Next, match the organizational needs versus the available individual proficiencies to determine if any gaps exit that must be filled<br />

in order to successfully implement the chosen maintenance capability. This can also be used to develop a position description<br />

that allows for choosing the required level of proficiency that the job requires. Exhibit 6 details a methodology to use to identify<br />

organization level skill gaps.<br />

14<br />

SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


FEATURE<br />

ORGANIZATIONAL<br />

CAPABILITY<br />

PROFICIENCY LEVEL<br />

I II III IV<br />

Number of People at<br />

Proficiency Level<br />

MAINTENANCE CAPABILITY<br />

Existing<br />

Mechanical Integrity ---------><br />

Needed<br />

Planning & Scheduling ------><br />

Existing<br />

Needed<br />

All the capability listed here<br />

Exhibit 6 – Evaluation of Organization level skill gaps<br />

Step Four: Develop (or obtain) required capabilities<br />

With goals in mind and gaps identified we have to determine which path the business will take: whether to develop capabilities<br />

from within the business, recruit newcomers or contract for outside help. This decision will be based on variety of factors, including<br />

the business’ culture, resources, needs and business critical operating tasks.<br />

Step Five: Measure results as part of evaluation, control process and goals.<br />

Proper performance is the end result of these activities. The practices of strategic management is justified in terms of its ability to<br />

improve an organization’s performance, typically measured in terms of profit and return on investment. The evaluation and control<br />

of performance completes the strategic management model. Based on the results, management may need to adjust its strategy<br />

formulation, continue its implementation, or both.<br />

CONCLUSION<br />

Continuous improvement should be built into any development<br />

process to ensure sustainable success and higher levels of<br />

performance. Following the characteristics of world-class<br />

manufacturing organizations is key to organization renewal and<br />

growth, regardless of the product they are producing.<br />

REFERENCES:<br />

1. Essentials of Strategic Management by J David Hunger and<br />

Thomas L Wheelen<br />

1. Business success through renewed maintenance expertise –<br />

paper published 1996.<br />

Shrikanth Krishnan is a<br />

manufacturing professional<br />

with emphasis in maintenance<br />

management and reliability<br />

management for 29 years. Currently,<br />

he is an independent consultant<br />

and director for S CUBE RELIABLE<br />

<strong>SOLUTIONS</strong> PTE LTD, SINGAPORE.<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

SMRP <strong>SOLUTIONS</strong><br />

15


FEATURE<br />

RECORD-HIGH ATTENDANCE AND TECHNOLOGY TAKE<br />

CENTER STAGE AT THE 2015 SMRP ANNUAL CONFERENCE<br />

The 23rd Annual Conference set new standards for attendance<br />

and innovation for a SMRP conference, attracting over 1,000<br />

maintenance, reliability and physical asset management<br />

professionals from 27 countries to Cincinnati, Ohio for the fourday<br />

event. SMRP introduced its new conference mobile app<br />

which allowed attendees easy access to conference information,<br />

including the ability to customize schedules, join the<br />

conversation via social media, stay up-to-date with conference<br />

activities and connect with other attendees.<br />

More than 500 attendees arrived in Cincinnati on Monday to<br />

participate in workshops throughout the day that focused on<br />

integrating and implementing maintenance, reliability and<br />

physical asset management best practices and programs into a<br />

company’s business strategy. By the late afternoon, attendees<br />

were able to explore the exhibit hall, where 93 companies had<br />

set up shop for the week to showcase the latest products and<br />

services in the industry.<br />

Tuesday kicked off the official start of the Annual Conference<br />

with a keynote address from Cam Marston, a renowned expert<br />

on the impact of generational change and its effects on the<br />

marketplace. Part of his presentation focused on how to<br />

approach managers and colleagues from different generations.<br />

He encouraged conference attendees to engage and interact<br />

with their colleagues with the knowledge that each generation<br />

approaches problem solving and situations differently. For<br />

those interested, his presentation can be found in the Members<br />

Only section of the SMRP website. After the presentation<br />

and breakfast, educational track sessions and meetings got<br />

underway, led by industry experts from all over the world.<br />

The Exhibit Hall continued to be a place where attendees<br />

could meet with exhibiting companies and discuss the events<br />

throughout the day.<br />

Wednesday was bookmarked by two great presentations<br />

in the morning and afternoon. Along with the certification<br />

proctor recognition breakfast, interested parties participated<br />

in the government affairs roundtable breakfast featuring Gaye<br />

Johnson from the Cincinnati Occupational Safety & Health<br />

Administration (OSHA) office. Her presentation focused on<br />

hazards typically found on job sites and preventative measures<br />

to ensure employer and employee safety. OSHA has a long<br />

history of aligning with professional societies, unions and<br />

businesses to develop compliance tools and resources.<br />

Those in the breakfast were also brought up to speed on<br />

SMRP’s government relations program, which in the past year<br />

conducted a Washington D.C. fly-in to meet with congressional<br />

and regulatory policymakers to discuss responsible workplace<br />

16<br />

SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


FEATURE<br />

health and safety practices for the maintenance, reliability and<br />

physical asset management industry.<br />

After a day filled with educational sessions and workshops, the<br />

conference came to an official close with a keynote from Ricky<br />

Smith, CMRP, CMRT, CRL, a veteran in manufacturing, facilities,<br />

mining, and military organizations as both a practitioner and<br />

change agent in the maintenance and reliability world-wide. He<br />

stressed the importance of certification for both employers and<br />

employees from a knowledge, safety and industry standpoint.<br />

The conference then wrapped-up with the introduction of<br />

SMRP’s scholarship recipients and the CMRP of Year Awards<br />

winners.<br />

Congratulations to the following scholarship award winners:<br />

• Scott Dyke, Georgia Southern University, B.S. in Mechanical<br />

Engineering<br />

»»<br />

SMRP Higher Standards Scholarship Winner<br />

• Devany Sweitzer, Vanderbilt University, B.S. in Engineering<br />

»»<br />

SMRPCO Dorothy & Jack Nicholas Scholarship Winner<br />

• Raphael Suarez, University of Maryland, Master of<br />

Engineering<br />

»»<br />

SMRP Scholarship Winner<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

And a big congratulations to this year’s CMRP of the Year<br />

Awards winners. These individuals were chosen for their merit,<br />

work and dedication to their industries. SMRP celebrates the<br />

following winners:<br />

• Daniel Rader, CMRP at John Zink Hamworthy Combustion<br />

»»<br />

Rising Leader<br />

• Nezar Al-Shammasi, CMRP at Saudi Aramco<br />

»»<br />

Veteran Professional<br />

Thursday concluded the week with additional workshops and<br />

select facility tours of some of Cincinnati’s most recognizable<br />

attractions, facilities and plants. Those in attendance had the<br />

opportunity to tour Kings Island amusement park, FANUC<br />

Robotics, MillerCoors brewery, Metropolitan Sewer District of<br />

Greater Cincinnati and the Great American Ball Park, home of<br />

the Cincinnati Reds.<br />

Thank you to everyone who attended 2015 Annual Conference,<br />

downloaded the mobile app and made the entire event<br />

experience one of the best in SMRP’s history. We look forward<br />

to seeing you next year in Jacksonville, Florida!<br />

SMRP <strong>SOLUTIONS</strong><br />

17


WELCOME<br />

SAVE<br />

THE<br />

DATE<br />

18 SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


UPDATESFEATURE<br />

Letter From the New Body of<br />

Knowledge Chair<br />

Paul Casto, CMRP<br />

It’s an honor to serve as the 2015-2016 Body of Knowledge<br />

Director. I’m an experienced practitioner in asset performance<br />

management on reliability, maintenance and operations. I am<br />

an ASQ certified Six Sigma Black Belt, hold ASQ certifications in<br />

Reliability Engineering and Quality Engineering and am a SMRP<br />

Certified Maintenance and Reliability Professional (CMRP). I’m<br />

active in SMRP working on the Best Practices Committee and<br />

the SMRPCO Advisory Board.<br />

2015 was an incredibly productive year for the Best Practices<br />

Committee. This past calendar year we conducted five webinars<br />

that covered the topics in SMRP’s Five Pillars of Knowledge.<br />

These webinars, hosted by the Oil, Gas and Petrochemical<br />

SIG, were led by Ricky Smith and drew over 600 attendees. If<br />

you missed these webinars, the recordings and complete slide<br />

decks can be found under Resource Library in the Members<br />

Only section of the website. These are great resources as you<br />

prepare for the SMRP certification exams.<br />

I look forward to continuing on and improving upon SMRP’s<br />

already robust educational offerings!<br />

Introduction of Thomas Staff<br />

The SMRPCO certification program has completed the<br />

transition to Thomas Associates, which is now responsible for all<br />

administrative and staff functions for SMRPCO.<br />

I hope you had an opportunity to meet the new staff in<br />

Cincinnati. For those who were not able to attend, following is a<br />

brief introduction:<br />

David Addington and Cynthia Timar will be handling the<br />

daily operations for the certification program. This includes<br />

interaction with proctors, processing outbound and inbound<br />

exam packets, issuing recertification notices, processing<br />

recertification requests, managing the computer-based testing<br />

provider, working with our exam director, etc.<br />

Chris Johnson and Megan McConnell will also be working with<br />

David and Cynthia to ensure that we have several individuals<br />

who have been cross trained. We believe this will ensure smooth<br />

operation of the program for many years to come.<br />

You can reach staff with general questions at the following<br />

e-mail addresses: certify@smrpco.org, daddington@smrpco.org,<br />

or ctimar@smrpco.org. The new SMRPCO telephone number<br />

for items related to certification is 216-241-7333.<br />

Staff and the Board will also be working with a new Exam<br />

Director, Dr. Larry Early. Dr. Early has years of experience<br />

crafting and maintaining exams and exam items. He is already<br />

actively reviewing the CMRP and CMRT exams and related<br />

procedures.<br />

The SMRPCO Board is now focused on efforts to make the<br />

certification program even more influential, building on existing<br />

and widespread acceptance, and the CMRP’s ANSI-accredited<br />

status. We welcome your thoughts on ways we can expand the<br />

reach of the programs and the benefits they provide to the<br />

industry and to certified professionals.<br />

ADVERTISE<br />

WITH<br />

<strong>SOLUTIONS</strong><br />

SMRP offers a host of advertising<br />

opportunities for companies desiring<br />

to reach maintenance and reliability<br />

professionals committed to the<br />

practice of promoting excellence in<br />

physical asset management. Contact<br />

Caitlin Norton (cnorton@smrp.org) or<br />

visit smrp.org/SolutionsAdvertising for<br />

more information.<br />

We look forward to working with you<br />

in 2016.<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

SMRP <strong>SOLUTIONS</strong><br />

19


NEWS<br />

MORE SAVINGS AND INCREASED RESOURCES WITH NEW<br />

MEMBERSHIP BENEFITS<br />

On October 1, SMRP introduced new<br />

membership benefits to give members<br />

and prospective members more savings<br />

and incentive to join our fast-growing<br />

community of over 4,000 maintenance,<br />

reliability and physical asset management<br />

professionals.<br />

SMRP’s membership offerings have been<br />

enhanced to include up to $13,000 worth<br />

of savings, depending on the level of<br />

membership. The current membership<br />

options are: Individual, Student,<br />

Corporate Executive, and Industry<br />

Partner Executive.<br />

Executive Membership offers a variety<br />

of new benefits, including a discount<br />

on SMRP’s new Approved Provider<br />

Education Program, additional<br />

sponsorship opportunities at the Annual<br />

Conference, complimentary job postings<br />

and a company spotlight in SMRP-owned<br />

media.<br />

OnDemand professional development<br />

webinars and recordings are now<br />

available for all members and count<br />

toward hours needed for recertification.<br />

These webinars and recordings feature<br />

presentations from industry leaders and<br />

respected thought leaders who are SMRP<br />

members.<br />

Also beginning in October, SMRP Shared<br />

Interest Groups (SIGs) are free to join<br />

for all members. SMRP SIGs are great<br />

resources for members to network<br />

and learn from other professionals in<br />

their industry, regardless of geographic<br />

location. There are currently five SIGs<br />

and SMRP welcomes suggestions for<br />

additional groups. Members can go<br />

online and submit the online interest<br />

form to receive information on SIG<br />

webinars and presentations.<br />

If you, one of your colleagues or<br />

employer is interested in becoming an<br />

SMRP member, go to SMRP’s website<br />

under the “Become a Member” section<br />

to learn more about these great<br />

opportunities.<br />

Misalignment leads to increased vibration, premature seal<br />

or bearing failures, and increased power consumption.<br />

There’s no excuse to let misalignment cost you money.<br />

Protect your machines and minimize costly downtime<br />

through precision laser shaft alignment.<br />

Our equipment and support are the industry benchmark.<br />

Keep it Running.<br />

ROTALIGN ® Ultra IS<br />

A PRÜFTECHNIK product<br />

Laser Alignment, Flatness,<br />

Straightness and more!<br />

305.591.8935 | www.KeepItRunning.com<br />

20 SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


NEWS<br />

KY<br />

OH<br />

The SMRP Greater<br />

Cincinnati-Northern<br />

Kentucky Chapter hopes you<br />

had a great time in our home<br />

town for the 23rd Annual<br />

Conference. As many have<br />

noticed, Cincinnati has been<br />

rebuilding in the past few years and the results are obvious.<br />

There is much to see along the river front and in the city, plus<br />

hosting the 2015 Major League Baseball All-Star Game didn’t<br />

hurt!<br />

Our Chapter had a booth in the registration area, and those<br />

HOU<br />

of us working the booth enjoyed meeting many of you, talking<br />

about what chapters do and helping to answer questions about<br />

SMRP. There was quite a bit of interest in how to successfully<br />

form an SMRP Chapter and we were happy to share our<br />

experiences since we are still in the early stages.<br />

We also had a chance to hand out membership certificates<br />

to our chapter members as a way of showing thanks for their<br />

participation in the local events.<br />

IND<br />

The SMRP Indiana chapter<br />

is offering a $1,000<br />

scholarship to a student<br />

currently enrolled or<br />

scheduled to enroll in a<br />

maintenance, reliability<br />

or engineering degree in the state of Indiana. Residents of<br />

Indiana who attend schools outside of the state may also apply.<br />

You do not need to be an SMRP member to apply.<br />

GREAT TO MEET YOU – FROM YOUR GREATER<br />

CINCINNATI-NORTHERN KENTUCKY CHAPTER<br />

ON<br />

If any of you would like additional information about our local<br />

chapter, just drop a note to any of our officers!<br />

Best,<br />

Bill Schlegel, Chair, Greater Cincinnati-Northern Kentucky<br />

SC<br />

NC<br />

INDIANA CHAPTER TO OFFER ACADEMIC SCHOLARSHIP<br />

ATL<br />

Officers, directors, IA and scholarship chairpersons of SMRP,<br />

SMRP Foundation, NE or SMRPCO and their direct dependents are<br />

ineligible to apply.<br />

The cut off for applications is December 31, 2015.<br />

The application can be accessed through the Indiana Chapter<br />

Page smrp.org/chapters. Please contact Rebekah Wojak<br />

(rebekah.wojak-1@dupont.com) if you have any questions.<br />

KY<br />

ORL<br />

OH<br />

SMRP’S WATER & WASTEWATER UTILITIES SIG KICKS OFF AT ANNUAL CONFERENCE<br />

The Water & Wastewater Utilities SIG held its first official<br />

meeting during the SMRP Annual Conference on October 15,<br />

2015. This SIG will focus on establishing communication and<br />

networking relationships among those working in water and<br />

wastewater utilities, and to educate and promote maintenance,<br />

reliability and physical asset management best practices. The<br />

first meeting focused on what SIG members want to learn<br />

from or contribute to educational events. The group discussed<br />

several topics including: RCM, PDM Technologies, Maintenance<br />

Planning and Scheduling, Asset Management and Condition<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

Coding, Maintenance and Reliability KPI’s, among others.<br />

Participation in the Water & Wastewater Utilities SIG is not<br />

limited to public utilities, and we encourage those outside of<br />

the public sector working in water and wastewater industries to<br />

join and share their expertise and experiences.<br />

For more information about the Water & Wastewater<br />

Utilities SIG please contact Clinton Davis at clinton.davis@<br />

gwinnettcounty.com or go online at www.smrp.org to sign up<br />

for the mailing list.<br />

SMRP <strong>SOLUTIONS</strong><br />

21


WELCOME<br />

New Members<br />

May 21 - July 1<br />

Blake Hollis<br />

Gary Wooley<br />

Noven Pharmaceuticals<br />

Richard Cherney<br />

Voith<br />

Joseph Carter<br />

Kulite Semiconductor Products, Inc.<br />

Gregory Carr<br />

Georgia-Pacific<br />

Prateek Rana<br />

Schlumberger Technology<br />

Corporation<br />

Kyle Hryniw<br />

Oluwole Arise<br />

Martin van den Hout<br />

Vadeo BV<br />

Janine Haas<br />

Engine Systems integration<br />

Ivan Santos<br />

Vale<br />

April Johnson<br />

Jitendrakumar Khatri<br />

Ebenezer Ansah<br />

Goldfields Ghana<br />

Greg Thaxton<br />

LakeShore Learning Materials<br />

Mary Krawczyk<br />

James Dunbar<br />

BP<br />

Isaac Korsah<br />

Newmont Ghana<br />

Isaac Awuni<br />

Nelson Avery<br />

Fernando Trindade Sabesp<br />

Kelsey Kosinski<br />

Nicolas Ruales<br />

United Copper Industries<br />

Nishat Ahmed<br />

John Blackburn<br />

Aleris<br />

Olushola Aina<br />

Shell Petroleum Development<br />

Company<br />

Exabe Mata<br />

Rod Thibodeaux<br />

Orion Engineered Carbons<br />

Patrick Wescott<br />

Green Bay Metropolitan Sewerage<br />

District (NEW Water)<br />

Stephen Schettler<br />

USG Corporation<br />

Anneke Nelson<br />

United States Gypsum Company<br />

Mauricio Silva<br />

Suncoke Energy<br />

Howard Stever<br />

Mississippi Lime Co.<br />

Brian Giles<br />

Alidade MER, Inc.<br />

Don Stuve<br />

Michael Miller<br />

Technology Transfer Services<br />

Ronny Rodriguez<br />

Meridium Inc<br />

Courtney Weaver<br />

General Mills<br />

Lee Pendleton<br />

Tronox<br />

Tom Hanson<br />

Hanson Associates<br />

Scott Smith<br />

Bayer Healthcare<br />

Joe Miller<br />

Wausau Paper<br />

Sean Beamish<br />

Peakview Reliability Limited<br />

Gilbert Barela<br />

Orange County Sanitation District<br />

Arthur Fish<br />

Aaron Meyer<br />

Crest Foods, Inc.<br />

Shanmuga Sundaram Packirisamy<br />

ABJ Engineering and Contracting<br />

Company<br />

David Velasquez<br />

PDVSA Petrosucre<br />

Kevin Fruge<br />

Gerald Spence<br />

Mueller Company<br />

Leonard Allen<br />

Mueller Company<br />

Stephanie Ortiz<br />

Mark Cole<br />

Michelin North America<br />

Jeremy Stevenson<br />

Archer Daniels Midland<br />

Paul Mihm<br />

Accord Data Center Advisors, Inc.<br />

Peter Johnson<br />

Bristol-Myers Squibb<br />

Trey Steinmann<br />

NTN Bearing Corporation of America<br />

Jemmot Beckles<br />

Petroleum Company of Trinidad and<br />

Tobago [PETROTRIN}<br />

Danny McWilliams<br />

Mueller Company<br />

Kenneth Barrett<br />

Mueller Company<br />

Michal Komorowski<br />

Michael Sencic<br />

USG<br />

Ronald Hanners<br />

Strategic Asset Management<br />

Incorporated<br />

Rodolfo Xavier<br />

Vale S.A.<br />

Kevin Strader<br />

Claude Tomlinson<br />

Noble Drilling Services, Inc.<br />

Jeff Ziegenbein<br />

Inland Empire Regional Composting<br />

Joel Franklin<br />

David Conrow<br />

Kaiser Aluminum<br />

Luis Peña Arana<br />

Industrias Indelpro S.A. de C.V.<br />

Ramlan Harahap<br />

Premier Oil Natuna Sea BV<br />

Ryan Ebanks<br />

Alcoa<br />

Sanjay Kumar Nehete<br />

Hadil Aman<br />

ADCO<br />

Daniel Rahman<br />

USG Interiors<br />

Greg Bierie<br />

Jonathan Palmreuter<br />

USG<br />

Raul Santiago<br />

Bristol-Myers Squibb<br />

Elsie Santiago<br />

G. Taylor<br />

Gpsg (noramco)<br />

Mitchell Grove<br />

PGT Industries<br />

Francisco Perez<br />

Crown Cork & Seal<br />

David Hill<br />

Mi<br />

22 SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


WELCOME<br />

Matthew Heflin<br />

MicroMain<br />

Ryan Hargis<br />

Nissan<br />

Jeffery Moyers<br />

John Eutsey<br />

Koch Pipeline Company<br />

Jules Goff<br />

Tee Yeow Hum<br />

Shell<br />

Jeffrey Burgwinkel<br />

Erin Lennox<br />

Mark Fitch<br />

3M<br />

Sharon Thierry<br />

WR Grace<br />

Roch Curran<br />

Ports America<br />

Hubert Diehl<br />

Everton Eastwood<br />

Knorr Brake<br />

Gavin Jarus<br />

Novozymes<br />

Mitchell Coleman<br />

NOV<br />

Rodger Stahl<br />

Greg Hull<br />

ConocoPhillips Canada<br />

Christian Komgom<br />

Agnico Eagle Mines<br />

John Fitzpatrick<br />

Mars Petcare Galena<br />

Keith Radich<br />

Sundararajan Chinnaian<br />

Nova Chemicals<br />

Brian Baldwin<br />

Puffer-sweiven<br />

Bashiruddin Ansari<br />

eSolution Maximo<br />

Jeffery Duensing<br />

Lacy Taylor<br />

Daniel Palmiter<br />

Ameresco<br />

Marko Dusovic<br />

Mosa Salawi<br />

Everett Sandoval<br />

Farmer John Meats Hormel Foods<br />

Richard Blome<br />

AES Shady Point<br />

Mike Johnson<br />

Nissan North America<br />

Peter Lewis<br />

City of Toronto, Toronto Water<br />

Dana Presley<br />

Johnsonville<br />

Richard Sneddon<br />

Jesse Taylor<br />

Advanced Technology Services<br />

Michael Jett<br />

Nissan North America<br />

Philip Reale<br />

United States Gypsum Company<br />

Mark Wood<br />

City of Englewood Waste Water<br />

Treatment Plant<br />

Md Zillur Rahman<br />

Justin Warburton<br />

Shane Pearson<br />

Mercedes-Benz U.S. International,<br />

Inc.<br />

Michael Wedge<br />

GPAllied<br />

Carlos Rodriguez<br />

Advanced Technology Services<br />

Elizabeth Mann<br />

Shell<br />

Charles McKin<br />

International Development Group<br />

Michael Giffen<br />

Owens Corning<br />

Ziaur Rahman<br />

Jesus Sifonte<br />

PdMtech<br />

Rightwell Laxa<br />

Sasol<br />

Gary Smith<br />

Hexion INC<br />

Mark Grodi<br />

USG<br />

Joel Stavely<br />

Kellogg Company<br />

Neil Buchanan<br />

Suncor Energy USA Inc.<br />

Edward Lattimore<br />

United States Gypsum Co.<br />

Charles Derewianko<br />

1992<br />

Kshitij Pandey<br />

SADAF Jubail<br />

John Oberg<br />

Kritch Stokke<br />

Christensen Farms<br />

Chris Schmitz<br />

Alex Puentes<br />

Valspar<br />

Jim Hale<br />

USG<br />

Shantilal Parmar<br />

Karma Industries Nigeria<br />

Jack Taylor<br />

Trinity Industries, Inc.<br />

Glenn Delaney<br />

Aleris<br />

Coy Christoffel<br />

ESCO Products<br />

Sanchez Soto<br />

Kaltex Fibers S.A de C.V.<br />

Poramit Chantasa<br />

Chevron Thailand E&P<br />

Taha Bin Mahmood<br />

PAE Solutions<br />

Gaylon Calahan<br />

Nissan North America<br />

Ronnie Graves<br />

Nissan North America<br />

David Dail<br />

Advanced Technology Services<br />

Greg Lorenzoni<br />

Aleris<br />

Kenny King<br />

Aleris<br />

Minesh Parikh<br />

Aleris<br />

Adelaja Ojobo<br />

Kevin Hagglund<br />

David Hayes<br />

Domtar Paper<br />

Varun Joshi<br />

Equate Petrochemicals Co., Kuwait<br />

Jared Pidskalny<br />

Acuren Group Inc.<br />

Delon Turner<br />

Nexus Global<br />

Randy Moore<br />

Neelands Refrigeration<br />

Forest Rutherford<br />

United States Steel - GLW<br />

Thomas Mayer<br />

3M<br />

Jeffrey Gaddy<br />

Evonik<br />

Vashishtha Shah<br />

Mark Danaher<br />

Maaden/Alcoa Alumina Refinery<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

SMRP <strong>SOLUTIONS</strong><br />

23


WELCOME<br />

Mark James<br />

Nestle Health Science - Pamlab, Inc.<br />

Matthew Strout<br />

Aleris Corporation<br />

Oscar Antunez<br />

Abbvie<br />

Luis Rojas Naccha<br />

Fibras Marinos<br />

Quentin Snider<br />

PepsiCo<br />

Peter Vithoulkas<br />

Maintenance & Engineering<br />

Solutions, Inc.<br />

Michael Loyd<br />

Liberty Mutual<br />

Mocharla Sudarsan<br />

Kathleen Boutin<br />

Hoerbiger America Holding Inc.<br />

James Kovacevic<br />

Diageo<br />

Bradley Diederich<br />

Mark Langlois<br />

Chad Goodin<br />

Tate and Lyle<br />

Richard Buckson<br />

McCain Foods Canada<br />

Kara Hanks<br />

Thomas Gildea<br />

Continental ContiTech<br />

Anthony Honaker<br />

Cohesive Solutions<br />

Jones Nji<br />

Jeffery Backer<br />

DTZ<br />

David Salazar<br />

Vital Masson<br />

Kevin Mason<br />

United States Gypsum<br />

Matthew Boyer<br />

USG Interiors<br />

Alan Marrs<br />

Christensen Farms<br />

Thomas Middleton<br />

Transpower NZ Ltd<br />

Kyle Thayer<br />

Koch Fertilizer<br />

Alexander Huertas Mora<br />

Suppla S.A<br />

Eric Pruden<br />

Shell<br />

Valerie Howell<br />

3M<br />

Peter Morris<br />

Maintenance Consulting<br />

Professionals Inc.<br />

Chad French<br />

Advanced Technology Solutions, Inc<br />

Ronnie Jones<br />

Mark Robertson<br />

Land O Lakes<br />

Naomi Angel<br />

Howe & Hutton Ltd<br />

Tory Rhea<br />

Preston Rockhold Jr<br />

Shell Exploration & Production Co<br />

Hang Shen<br />

Stefanus Swanepoel<br />

Pragma<br />

Abdulmuhsen Alhindas<br />

Saudi Aramco<br />

Azidah Buang<br />

TRT-Etgo du Quebec<br />

Lawani Wariebi<br />

Exterran Nigeria Limited<br />

Steven Romero<br />

Central Arizona Project<br />

Timothy O’Leary<br />

General Mills<br />

Robert Peffen<br />

Accenture<br />

Scott James<br />

Tate and Lyle<br />

Chad Driskill<br />

ISP Chemicals, Inc.<br />

Keaton Dunigan<br />

ISP Chemicals, Inc.<br />

Moula Hussain<br />

SABIC<br />

Patrick Bliven<br />

Burns & McDonnnell<br />

Rajiv Puniani<br />

Dubai Aluminium Limited<br />

Bill Hahn<br />

Advanced Technology Solutions, Inc.<br />

Adha Novriansyah Rachman<br />

PT. TASNEE<br />

Awadh Alqahtani<br />

Saudi Aramco<br />

Douglas Smith<br />

Pinnacle Foods<br />

Akinpelumi Akinboyewa<br />

Mobil Producing Nigeria<br />

Gene Anderson<br />

Johnny New<br />

Georgia Pacific<br />

Martin Garcia<br />

Gabriel Molar<br />

Indelpro<br />

Ramon Martinez Rivera<br />

M&G POLIMEROS<br />

Bob Fisher<br />

AbbVie<br />

Edward LaPreze<br />

Pepper Maintenance<br />

Adam Murday<br />

Advanced Evolution<br />

Jacob Brant<br />

Equipment & Controls, Inc.<br />

Walt McNutt<br />

McNutt Machinery LLC<br />

James Agwulonu<br />

William Staton<br />

Weyerhaeuser<br />

James Watts<br />

Lloyd’s Register<br />

Mohammed Al-Otaibi<br />

Saudi Aramco<br />

Muhammad Felemban<br />

S. Aramco<br />

Khalid Alayadhi<br />

Kevin Deram<br />

Abbvie<br />

Kevin Arvin<br />

AECOM<br />

Phil Hendrix<br />

Hendrix & Associates LLC.<br />

Linda Robinson<br />

KnightHawk Engineering, Inc.<br />

Tyrele Schaff<br />

CHS<br />

Annette Bell<br />

General Mills<br />

Ramandeep Parhar<br />

Finning Canada<br />

Michael Foree<br />

MillerCoors<br />

Matain Alshardi<br />

Saudi Aramco<br />

Robert Whitt<br />

Michelin North America<br />

Daniel Lakeberg<br />

Ardent Mills<br />

Najem Al-Suwait<br />

Saudi Aramco<br />

24 SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


WELCOME<br />

Ahmad Almas<br />

Saudi Aramco<br />

Said AlGhamdi<br />

Saudi Aramco<br />

Ali Makrami<br />

Saudi Aramco<br />

Nikhil Walia<br />

Saudi Aramco<br />

Ian Campbell<br />

Hormel Foods Corporation<br />

Kevin Kendrick<br />

Hormel Foods Corporation<br />

Carlos Perez<br />

General Electric<br />

Daniel Farley<br />

ReliaSoft Corporation<br />

Chad Mallory<br />

North Star BlueScope Steel<br />

Dwayne Knox<br />

Compass Minerals<br />

Thomas Alnaa<br />

Newmont Mining Corporation, Ahafo<br />

Mine<br />

Mary Jane Van Hoesen<br />

Alcoa<br />

Stacy Thomas<br />

Baxter<br />

Glenn Sanders<br />

Relken Engineering<br />

Jeff Tschosik<br />

Hormel Foods Corporation<br />

Eric Christ<br />

Hormel Foods Corporation<br />

Chad Swenson<br />

Hormel Foods Corporation<br />

Todd Yocum<br />

Hormel Foods Corporation<br />

Charles Humphreys<br />

Hormel Foods Corporation<br />

Timothy Teaney<br />

Hormel Foods Corporation<br />

Marguerite Tan<br />

Hormel Foods Corporation<br />

Nick Olmer<br />

Hormel Foods Corporation<br />

Justin Bartlett<br />

Hormel Foods Corporation<br />

Michael Hillger<br />

Hormel Foods Corporation<br />

Kelley Hill<br />

Hormel Foods Corporation<br />

Adam Falteisek<br />

Hormel Foods Corporation<br />

Wade Myers<br />

Hormel Foods Corporation<br />

Kyle Kuhnke<br />

Hormel Foods Corporation<br />

Chukwuma Chukwurah<br />

Nexus Global Business Solutions, Inc.<br />

David Tan<br />

Mosaic Company<br />

Jody Meyer<br />

William LeMasters<br />

Longview Power<br />

Randal McCoy<br />

Longview Power<br />

Clinton Hartman<br />

Longview Power<br />

Kevin Peterson<br />

Longview Power<br />

Chad Hufnagel<br />

Longview Power<br />

William Hogan<br />

Sunny Delight Beverage Co<br />

Ruben Rosado<br />

Sunny Delight<br />

Israel Lopez<br />

Leon Markowski<br />

Sunny Delight<br />

Daniel Stewart<br />

Sunny Delight<br />

Emmanuel Madume<br />

Daniel Domey<br />

Matthew Rothhaar<br />

Timken Company<br />

Kyle Lewis<br />

Cargill, Inc.<br />

Michael Honsowetz<br />

Gordon Kohler<br />

The Timken Company<br />

David (Mike) Burgett<br />

Toyota Motor Manufacturing<br />

Mississippi<br />

Austin Shoemaker<br />

AstraZeneca Pharmaceuticals<br />

David Nape<br />

Centris Consulting, Inc<br />

Luis Sanchez<br />

Engineer<br />

Guru Raja Ragavendran Nagarajan<br />

Saudi Aramco<br />

Kevin Conrad<br />

Novozymes NA<br />

Jeff Zirkle<br />

Westar Energy<br />

Jason Brauch<br />

Kathia Cervantes<br />

Jeff Kleiber<br />

Intertape Polymer Group<br />

Larry Bryant<br />

Domtar Paper Company<br />

David Ammons<br />

Nissan North America<br />

William Bourgeous<br />

Intertape Polymer Corp<br />

Suhas Vedula<br />

Jones Lang LaSalle<br />

Alex Flanagan<br />

Robert Carlisle<br />

The Timken Company<br />

Kenneth Wood<br />

Domtar Paper Inc.<br />

Paul Ashley<br />

The Timken Company<br />

Charles Litchfield<br />

Simmons Feed Ingredients<br />

Robert Curby<br />

General Motors<br />

Christine Santana<br />

Samarco Mineracas SA<br />

David Vance<br />

Eugene Polhamus<br />

Rio Tinto<br />

Abdullah AlSubiae<br />

Saudi Aramco<br />

Harold Keck<br />

TSS JV<br />

John Jackson<br />

University of Florida<br />

Albert Honan<br />

Schneider Electric<br />

Nico Castelijn<br />

Mead Johnson<br />

Michelle Legge<br />

AES/Dayton Power & Light<br />

David Blair<br />

Olin Corporation<br />

Cathy Delaney<br />

Gulf Coast Waste Disposal Authority<br />

Michael Johnes<br />

BIC Graphic USA<br />

John Kis<br />

United States Gypsum Co.<br />

Luis Segovia<br />

Metalsa<br />

John Keener<br />

Caraustar<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

SMRP <strong>SOLUTIONS</strong><br />

25


WELCOME<br />

Paul Toney<br />

Kenechukwu Odunze<br />

Shell Nigeria<br />

Doug Gerry<br />

Fonterra<br />

Wilbert Aguiar<br />

Halliburton Energy Services<br />

Anand Lakshmana Rao<br />

Aramco<br />

Surinder Singh<br />

Andritz Hydro Pvt Ltd.<br />

Daniel Ruhs<br />

SP Fiber Technologies<br />

Aaron Rose<br />

BASF, NA<br />

William Salyers<br />

Nucor Steel Gallatin<br />

Timothy Wilson<br />

Nucor Steel Gallatin<br />

Mitchell Shiver, CMRP<br />

Alvaro Lobelo<br />

FLSmidth<br />

Johnny Lampley<br />

Georgia-Pacific<br />

Peter Boersma<br />

RLG International<br />

James Popelka<br />

Union Pacific Railroad<br />

Sean Osburn<br />

ArcelorMittal<br />

Steve Holmes<br />

Fiberteq,LLC<br />

Paul Arendash<br />

Arcelormittal<br />

Harish Kumar Dhandapani<br />

Purdue University<br />

Bryon Hammond<br />

Eric Lourenco<br />

Luiz Frazao<br />

Alcoa Inc<br />

Satoru Tanabe<br />

GE Energy Japan<br />

Suzane Greeman<br />

Bermuda Electric Light Company<br />

Saad Ulaimi<br />

BoK Manager<br />

Michael Raykiewicz<br />

Meijer<br />

Riyadh Alharbi<br />

Enrique Neri-Martinez<br />

Ternium USA<br />

James Parker<br />

Premiere Inc.<br />

Jerome Olu Adeyemi<br />

Saudi Aramco<br />

Lester Salone<br />

Nissan<br />

Mohan Dudani<br />

Jason Opdam<br />

Bhp Billiton<br />

Shahid Rahim<br />

PDO<br />

Larry Funke<br />

Baxter Healthcare<br />

Kevin Hammer<br />

Cherokee Nitrogen LLC<br />

Chukwuemeka Ihekwoaba<br />

SKF Canada Ltd.<br />

Donald Peoples<br />

Praxair<br />

Lester Greene<br />

Alyeska Pipeline Service Company<br />

Pyrros Radimissis<br />

Jacobs<br />

Steve Parrish<br />

Intertape<br />

Marcelo Jerez Palma<br />

Cameron LNG<br />

Ahmad Alfadhel<br />

Kuwait Oil Company<br />

Peter Idoko<br />

Shell Nigeria<br />

Scott Basden<br />

Nissan<br />

Corey Kriegermeier<br />

General Mills<br />

Daniel Mundy<br />

Alcoa Kitts Green UK<br />

David Auton<br />

CBRE<br />

Andrew Freiheit<br />

Alcoa, Inc.<br />

Ed Pasternak<br />

Alcoa, Inc.<br />

Bill Stephens<br />

Ram Thulasiram<br />

SDI Inc<br />

Marcus Montague<br />

Continental Cement<br />

Richard Skorcz<br />

Tronox<br />

Preston Maheu<br />

Applied Technical Services Inc.<br />

Chad Thomas<br />

Amazon<br />

D’Wayne Haskins<br />

Tronox<br />

Paul Gilman<br />

Kaiser Foundation Health Plans<br />

Tami Glasper<br />

Jeff Koehler<br />

Johnsonville Sausage, LLC<br />

Chad Pennings<br />

Kevin Johnson<br />

Alcoa<br />

Kelli Hefner<br />

BIC Alliance<br />

Richard Homan<br />

C&W Services<br />

Ryan Gale<br />

Jack Links<br />

Kellie Healy<br />

Abbott Nutrition<br />

Jennifer Simmons-Fields<br />

Unilever<br />

Yon Manchego<br />

Christina Purvis<br />

The Dayton Power & Light Co.<br />

Gary Crawford<br />

Onsite Technical Services<br />

Mark Radaskiewicz<br />

Rodney Sevenich<br />

Kevin Kelly<br />

Brett Neumann<br />

Young Hoang<br />

Trina Pasion<br />

Benny Napier<br />

Scott Phillips<br />

Anandakrishnan Kanniappan<br />

Richard Er<br />

Mark Bowen<br />

Matt Kanouse<br />

Mark Fischer<br />

Ryan Abington<br />

Kevin Atwell<br />

C&W Services<br />

Svetko Chilikov<br />

Jonathan Bell<br />

Nilpeter USA<br />

Ken Hall<br />

Alcoa<br />

Emily Hamilton<br />

26 SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


WELCOME<br />

Christopher Bowles<br />

Tim’s Cascade Snacks<br />

Chatchai Prakitrittanon<br />

PTT Exploration and Production<br />

Juggapong Lertnavalim<br />

PTT Exploration and Production<br />

Public Company Limited<br />

Matthew Baldwin<br />

Christopher Lopez<br />

Mars Chocolate<br />

Vlad Djuric<br />

St. Joseph’s Healthcare Hamilton<br />

Richie Guimond<br />

Williams<br />

Larry Erdmann<br />

Ebonite International<br />

Roy James<br />

Anderson Tully<br />

Tom Johnson<br />

Koch Fertilizer Dodge City LLC<br />

Tyler Baker<br />

Koch Fertilizer Dodge City LLC<br />

Elliott Nold<br />

Koch Fertilizer Dodge City LLC<br />

Reese Gehring<br />

Koch Fertilizer Dodge City LLC<br />

Monte Ackerman<br />

Koch Fertilizer Dodge City LLC<br />

Kenny Ray<br />

Mississippi Lime<br />

David Gunn<br />

Mississippi Lime<br />

James Ashby<br />

BP- Texas City Chemicals<br />

Paul Morin<br />

Cierre Jones<br />

Pritpal Singh<br />

Sadara Chemical Company<br />

Liviu Luca<br />

Finning Canada<br />

Andrew McCarty<br />

Mead Johnson<br />

Sokari Pepple<br />

Shell Nigeria<br />

Anthony Mwangi<br />

Brent Twede<br />

Rio Tinto<br />

Jon Reisner<br />

Central Arizona Project<br />

Scott Hallowell<br />

Esco<br />

Saud Al-Sulaimi<br />

Sabic<br />

Abdullah Al- Mutairi<br />

Sabic- Safco<br />

Sultan Al-Abbas<br />

Sabic- Safco<br />

Nasher Al-Yami<br />

Sabic- Safco<br />

Khalid Al-Zahrani<br />

Sabic- Safco<br />

Abdullatif Al-Ghamdi<br />

Sabic<br />

Susan Lubell<br />

Nexen Energy<br />

Harold Alexander Anillo Castellar<br />

Walter Peschke<br />

Matthew Lotz<br />

CMC Steel Texas<br />

Daniel Plaizier<br />

Rio Tinto<br />

Mohamad Rizal Mohamad Yatim<br />

Saudi Aramco<br />

David Cruikshank<br />

Veyance Technolgies<br />

Phillip Gifford<br />

Patheon Pharmaceuticals Inc<br />

Christopher Anderson<br />

CMC Steel Texas<br />

Jason Boker<br />

Carestream<br />

Shaun Hartman<br />

Shermco Industries, Inc<br />

Sandeep Saklani<br />

Dupont<br />

Robert Matusheski<br />

Dupont<br />

Jessica West<br />

Ricardo Hoyos<br />

Pollos El Bucanero<br />

Amanda Kennair<br />

National Oilwell Varco<br />

Ty Warman<br />

Jacobs Technology<br />

Robert Griffith<br />

Accenture<br />

Tracey Countrymand<br />

Accenture<br />

Peter Frandina<br />

Accenture<br />

Matson Blocker<br />

Accenture<br />

Richard Clos<br />

Accenture<br />

Mike Perkins<br />

Accenture<br />

Jarod Joy<br />

Accenture<br />

Max Efimov<br />

Accenture<br />

Silas O’Dea<br />

Accenture<br />

Vijay Baliyan<br />

Accenture<br />

Todd White<br />

Accenture<br />

Scott Tvaroh<br />

Accenture<br />

Thomas Coombes<br />

Richard Murphy Jr<br />

SunCoke Energy<br />

Jeff Rose<br />

Anthony Strickland<br />

Advanced Technology Services<br />

John Holmes<br />

Accenture<br />

Susan Losby<br />

Accenture<br />

Dave Ross<br />

JM Smucker Company<br />

Elaine Harrison<br />

DTE Energy<br />

Edwin Beaver<br />

Google<br />

David Canitz<br />

High Performance Lubricants<br />

Robert Poché<br />

Jacobs/MAF<br />

David Albrice<br />

RDH Group<br />

John Shewfelt<br />

RLG International<br />

Michael Becker<br />

Colin Lusk<br />

Jacobs/MAF<br />

Jorge Alarcon<br />

Fundacion Tekniker<br />

Oliver Lorenzo Contreras<br />

Republic Steel Inc<br />

Jaime Burkhard<br />

Tribologik Corporation<br />

David Fox<br />

Hillsborough County Public Utilities<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

SMRP <strong>SOLUTIONS</strong><br />

27


WELCOME<br />

Raul Duarte Sandoval<br />

SGI LTDA<br />

Luke Nowlan<br />

Terry Owens<br />

Viziya<br />

Muhammad Malik<br />

Saudi Aramco<br />

Naif Al-Mindil<br />

Sharq-Sabic<br />

Michael Paquette<br />

Brookhaven National Laboratory<br />

K Chafee<br />

United States Gypsum<br />

Bob Ramer<br />

Bayer<br />

Randall Nichols<br />

Aleris<br />

William Moore<br />

Energizer<br />

Robert Nye<br />

Energizer<br />

Randy Ennen<br />

DTZ<br />

Michael Petermann<br />

DTZ<br />

Erik Roukens<br />

ADM<br />

Joe Fierst<br />

Wausau Paper<br />

Michael Falco<br />

Manufacturing Maintenance<br />

Solutions<br />

Mark Kavanaugh<br />

Space Coast Launch Services<br />

Don Harberts<br />

REC Silicon Inc<br />

Robin Tennant<br />

Kaiser Aluminum<br />

Carl Turner<br />

Kaiser Aluminum<br />

Charles Carter<br />

Shaw Industries Group, Inc<br />

Rodrigo Ataulo<br />

Souza e Silva Consultoria<br />

George Bernabe<br />

Mead Johnson<br />

Gene Perkinson<br />

Olin Brass<br />

Alan Luedeking<br />

Ludeca, Inc.<br />

Jean Charbonneau<br />

CiM Maintenance<br />

Timmy Cliborne<br />

Iluka Resources Inc.<br />

Chad Ellis<br />

Iluka Resources Inc.<br />

Leonard Ellis<br />

Iluka Resources Inc.<br />

Brian Heinsius<br />

Iluka Resources Inc.<br />

Mike Jarratt<br />

Iluka Resources Inc.<br />

John Key<br />

Iluka Resources Inc.<br />

Andy Lape<br />

Iluka Resources Inc.<br />

Gary Marker<br />

Iluka Resources Inc.<br />

Timmy Mitchell<br />

Iluka Resources Inc.<br />

Paul Moreau<br />

Iluka Resources Inc.<br />

Terance Neal<br />

Iluka Resources Inc.<br />

Tommy Wyatt<br />

Iluka Resources Inc.<br />

Saudamini Zarapkar<br />

Jake Younker<br />

Tesoro Refining and Marketing<br />

Dele Adetunji<br />

Day Waterman College<br />

Larry Bell<br />

Rio Tinto<br />

Scott Gilmour<br />

Continental Building Products<br />

Drew Madura<br />

Accuride<br />

Adam Buehne<br />

Smartware Group, Inc.<br />

Doug Hall<br />

Smartware Group, Inc.<br />

Brian Coatney<br />

Smartware Group, Inc.<br />

Susan Towers<br />

Smartware Group, Inc.<br />

Justin Sterkel<br />

Oscar Cadena<br />

COMCEL S.A<br />

Abdulaziz Rouhaldeen<br />

Kuwait National Petroulume<br />

Company<br />

Sounder Rajan Subramanian<br />

RasGas Company Limited, Qatar<br />

Holger Vegelan<br />

Accenture<br />

Marius Meger<br />

Accenture<br />

Antonio Mayne<br />

MolsonCoors<br />

Louis Boshoff<br />

I @ Consulting (PTY) Ltd<br />

Richard Tumbleson<br />

General Mills<br />

Matthew Kern<br />

Ensco PLC<br />

Dennis Sprouse<br />

BMT Designers and Planners<br />

James Hazen<br />

Iluka<br />

Majed Al-Qahtani<br />

Aramco<br />

Andres Felipe Rodriguez Moreno<br />

Brian Kearns<br />

MillerCoors<br />

Holly Dollinger<br />

Shell<br />

New CMRPs<br />

May 21 – June 29<br />

Thomas Gooch<br />

T.Gooch & Associates<br />

Rana Shaheryar Khan<br />

Applus Velosi<br />

Lokranjan Lowanshi<br />

SABIC Innovative Plastics<br />

Kunal Mundalia<br />

SABIC<br />

Adnan Sarfraz<br />

Andrew Jared Gacek<br />

Alcoa<br />

Mohammad Saeed Qahtani<br />

Saudi Aramco<br />

Darrell Christian<br />

Jacobs<br />

Jason Amato<br />

Jacobs<br />

Mark Myers<br />

Jacobs MAF<br />

Phat Tan Nguyen<br />

Jacobs MAF<br />

Richard Reed<br />

Jacobs MAF<br />

John Ezell<br />

Jacobs MAF<br />

28 SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


WELCOME<br />

Yotta Williams<br />

Jacobs MAF<br />

John Harrington<br />

Jacobs Technology, MSFOC<br />

Mohsin Murtaza<br />

Fatima Fertilizer Company Limited<br />

Campbell Scott<br />

Nexus Global Business Solutions Inc<br />

Adam Smith<br />

Jacobs TOSC KSC<br />

Sean Hollis<br />

Jacobs TOSC KSC<br />

Todd Lamond<br />

Jacobs<br />

Samuel Dove<br />

Jacobs Technology<br />

Sharon Russell<br />

ERC<br />

Brent Latham<br />

Tiffany Osborne<br />

Martin Wilson<br />

Jacobs Technology<br />

Terry Berman<br />

Lawrence Nielsen<br />

ERC, Inc<br />

Matt Harris<br />

Ball Corporation<br />

Keith Walden<br />

Sunny Delight Beverage Co.<br />

Rodrigo Adolfo Vargas Diaz<br />

EMGESA S.A E.S.P<br />

Euel Mauney II<br />

Space Coast Launch Services<br />

Michael Zagars<br />

Jorge Giraldo<br />

MASA<br />

Raul Gonzalez<br />

Fertinitro<br />

Barry J Rice<br />

Olin<br />

Exabe Mata<br />

Jitendrakumar Khatri<br />

Andrew Weaver<br />

Booz Allen Hamilton<br />

Nnamdi Anusiem<br />

Mark Gruenburg<br />

Jeff Frye<br />

International Paper<br />

Greg Pierce<br />

Nissan North Americia<br />

Peter Chosa<br />

InDyne Inc<br />

Alicia Pearce<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

Jimmy Turner<br />

Nissan North America<br />

Jack Thompson<br />

Coca-Cola Refreshments<br />

Steve Clayton<br />

Nissan North America<br />

Jason Todd<br />

Nissan<br />

Joy Iyer<br />

Mark Willrodt<br />

Hormel Foods<br />

Jignesh Patel<br />

Shell<br />

James Skinner<br />

Shell Exploration & Production<br />

Patrick Bryant<br />

JM Smucker Company<br />

Gerardo Javier Garza<br />

Advanced Technology Services<br />

Jesus Sifonte<br />

PdMtech<br />

Hanchen Shao<br />

Gary Nick Wooley<br />

Noven Pharmaceuticals<br />

Viralkumar Patel<br />

TOTAL (SPIE Oil and Gas)<br />

Steven King<br />

DuPont<br />

Tamunoemi Taylor-Harry<br />

Shell Petroleum Development<br />

Company<br />

Thomas Alnaa<br />

Newmont Mining Corporation, Ahafo<br />

Mine<br />

Emmanuel Madume<br />

Michael Ayivi<br />

Gold Fields Ghana<br />

Daniel Domey<br />

Covey E Hall<br />

Lloyd’s Register Energy - Drilling<br />

Gregory R Johnson<br />

Hexion Inc.<br />

William LeMasters<br />

Longview Power<br />

Matt Bays<br />

Randal McCoy<br />

Longview Power<br />

Clinton Hartman<br />

Longview Power<br />

Kevin Peterson<br />

Longview Power<br />

Chad Hufnagel<br />

Longview Power<br />

Mitchell Coleman<br />

NOV<br />

Olushola Aina<br />

Shell Petroleum Development<br />

Company<br />

Kevin Strader<br />

Kelsey Kosinski<br />

Charles Derewianko<br />

1992<br />

Leon Markowski<br />

Sunny Delight<br />

Logan McNear<br />

Advanced Technology Services<br />

Forest Wayne Rutherford<br />

United States Steel - GLW<br />

Michael R Hoffman<br />

Becht Engineering Co., Inc.<br />

Stephanie Ortiz<br />

Eric Pruden<br />

Shell<br />

Christopher Jackson<br />

Shell Exploration and Production<br />

Company<br />

Rodger Stahl<br />

Taha Bin Mahmood<br />

PAE Solutions<br />

Shanmuga Sundaram Packirisamy<br />

ABJ Engineering and Contracting<br />

Company<br />

Kevin Crittendon<br />

GreenWood, Inc<br />

Matthew Tate<br />

Chemtura<br />

New CMRTs<br />

May 21 – June 29<br />

Mark Gruenburg<br />

John Dewey Webb<br />

Mueller Company<br />

Gerald Spence<br />

Mueller Company<br />

Horace Eugene Knight<br />

Mueller Company<br />

Danny McWilliams<br />

Mueller Company<br />

Thomas Hall<br />

Exelis<br />

Christopher K Mertz<br />

Nextera Energy Resources<br />

SMRP <strong>SOLUTIONS</strong><br />

29


WELCOME<br />

SMRP APPROVED PROVIDERS<br />

JOIN THE GROWING LIST OF SMRP APPROVED PROVIDERS<br />

The SMRP Approved Provider Education<br />

Program recognizes Industry Partners<br />

who provide continuing education<br />

training aligned in reliability, specifically<br />

with physical asset management and/<br />

or SMRP’s existing Body of Knowledge<br />

(BoK), as published by the Global Forum<br />

on Maintenance and Asset Management<br />

(GFMAM). It’s designed to help<br />

practitioners find companies that provide<br />

quality professional education for their<br />

employees.<br />

Companies with the Approved Provider<br />

designation are expected to provide<br />

quality content related to SMRP while<br />

establishing clear, measurable learning<br />

objectives in an environment that is<br />

conducive to continuing education. SMRP<br />

also requires supporting documentation<br />

that describes the proposed educational<br />

offerings.<br />

The following subject groups align with<br />

SMRP-related training and content:<br />

• Strategy & Planning<br />

• Asset Management Decision-Making<br />

• Lifecycle Delivery<br />

• Asset Information<br />

• Organization & People<br />

• Risk & Review<br />

• Business & Management<br />

• Manufacturing Process Reliability<br />

• Equipment Reliability<br />

• Organization & Leadership<br />

• Work Management<br />

Along with being recognized by<br />

practitioners and prospective employees<br />

as a leader in providing continued<br />

professional education, member<br />

companies will be featured on SMRP<br />

digital channels and publications with<br />

the ANSI-accredited SMRP Approved<br />

Provider certification.<br />

So far, 17 companies have been<br />

announced as Approved Providers.<br />

These companies stretch across different<br />

industries and geographic locations. To<br />

learn more about how your company<br />

can apply to join the program, visit<br />

www.smrp.org/approvedprovider and<br />

check out the SMRP Approved Provider<br />

Education Program Guide for all of the<br />

information regarding this opportunity.<br />

30 SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


WELCOME<br />

APPROVED<br />

P R O V I D E R<br />

Recognizing Leaders in Reliability and<br />

Physical Asset Management Training<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

approvedprovider@smrp.org<br />

www.smrp.org/approvedprovider<br />

SMRP <strong>SOLUTIONS</strong><br />

31


WELCOME<br />

SMRP ON THE ROAD<br />

12/8-11 IMC<br />

Bonita Springs, FL<br />

2/21-24 SME<br />

Phoenix Convention Center Phoenix, AZ<br />

2/22-25 MARCON<br />

Knoxville Convention Center Knoxville, TN<br />

3/20-22 INTERNATIONAL PETROCHEMICAL CONFERENCE<br />

Dallas, TX<br />

EXAM CALENDAR 2015<br />

12/11 RELIABILITY WEB EXAM SESSION<br />

English CMRP and CMRT 2:30 PM – 5:30 PM; Bonita Springs, FL<br />

12/12 ELITE TRAINING EXAM SESSION<br />

Spanish CMRP 3:30 PM – 5:30 PM; Bogota, Columbia<br />

12/17 NORTH CENTRAL MISSOURI COLLEGE EXAM SESSION<br />

English CMRT All Day; Trenton, MO<br />

1/28 MARSHALL INSTITUTE EXAM SESSION<br />

English CMRP All Day; Raleigh, NC<br />

2/23 MARCON 2016 EXAM SESSION<br />

English CMRP and CMRT 6:00 PM - 9:00 PM; Knoxville, TN<br />

To register for an exam, please go to www.smrp.org/certification<br />

www.smrp.org/cmrt<br />

www.smrp.org/cmrp<br />

32 SMRP <strong>SOLUTIONS</strong><br />

Nov - Dec 2015 • Volume 10, Issue 5


SMRPCO SUSTAINING SPONSORS<br />

The SMRP Certifying Organization (SMRPCO) developed a program of<br />

benefits for companies or organizations wishing to provide support to<br />

the mission of SMRPCO. For an annual contribution of $1,000, sponsors<br />

receive discounts on exams, recertification fees, and much more!<br />

AEDC/ATA<br />

Agrium<br />

Air Liquide Large<br />

Industries<br />

Alcoa, Inc.<br />

Allied Reliability, Inc.<br />

AMS Group<br />

ARAMARK Facility<br />

Services<br />

Ascend Performance<br />

Materials<br />

Bentley (formerly Ivara<br />

Corporation)<br />

Cargill, Inc.<br />

CBRE<br />

Chester Mead Associates<br />

Ltd.<br />

City of Sarasota<br />

Coca-Cola Refreshments<br />

Diageo<br />

Dupont<br />

Eli Lilly and Company<br />

Emerson Process<br />

Management<br />

Esco Products Inc.<br />

Fleming Gulf<br />

Gallatin Steel Co.<br />

GreenWood, Inc.<br />

Hillsborough County<br />

Public Utilities<br />

Holcim US, Inc.<br />

Hormel Foods<br />

IDCON, Inc.<br />

Iluka Resources Inc.<br />

JACOBS<br />

Jacobs/MAF<br />

Jacobs Technology -<br />

JSOG, KSC<br />

Kaiser Aluminum<br />

Life Cycle Engineering<br />

Louis Dreyfus<br />

Commodities<br />

Luminant Power<br />

Management Resources<br />

Group, Inc.<br />

Mead Johnson Nutrition<br />

Merck & Company, Inc.<br />

Meridium, Inc.<br />

Mondelez Global LLC<br />

Mosaic<br />

Nexen Inc.<br />

Nexus Alliance, LTD.<br />

Nissan North America<br />

Nova Chemicals, Inc.<br />

Novelis, Inc.<br />

Owens Corning<br />

Pfizer, Inc.<br />

Process Solutions Group<br />

SABIC Innovative Plastics<br />

Sasol Synthetic Fuels<br />

STLE Caribbean<br />

Tero Consulting Ltd<br />

The Dow Chemical<br />

Company<br />

Turner Industries<br />

UE Systems<br />

URS Corporation<br />

Wells Enterprises Inc.<br />

Wyle Laboratories<br />

Nov - Dec 2015 • Volume 10, Issue 5<br />

SMRP <strong>SOLUTIONS</strong><br />

33


1100 JOHNSON FERRY ROAD, SUITE 300<br />

ATLANTA, GA 30342<br />

www.smrp.org<br />

<strong>SOLUTIONS</strong> EDITORIAL DEPARTMENT<br />

DAN ANDERSON<br />

Chair, Communications Committee<br />

Life Cycle Engineering<br />

danderson@lce.com<br />

843-414-4866<br />

CAITLIN NORTON<br />

Communications Specialist<br />

678-298-1177<br />

cnorton@smrp.org<br />

RANDY SPOON<br />

Communications Specialist<br />

678-303-3017<br />

rspoon@smrp.org<br />

ERIN ERICKSON<br />

Associate Director<br />

720-881-6118<br />

eerickson@smrp.org<br />

/smrp<br />

/smrpkco<br />

/company/smrp

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!