FLEXIBLE

FLEXIBLE
COMPOSITE LINEPIPE
PRODUCT & SERVICE CAPABILITIES

FLEXIBLE PROVEN
COMPOSITE LINEPIPE
It Pays to be Flexible
Flexpipe Systems manufactures and distributes a flexible, composite
pipeline solution for the energy sector. Our corrosion resistant, highpressure
pipeline products help drive down installation costs while
increasing productivity. With over 65 million feet (19 million meters)
of Flexpipe Systems’ patented Linepipe technology and 90,000
fittings successfully installed throughout North America, Latin
America and Australia, our team of technical experts, engineers,
and field personnel will find the right solution for your next pipeline
project.
Modernizing pipelines in the field
All Flexpipe Systems products use the same principle: a
thermoplastic liner, a helically wound reinforcement layer and an
external thermoplastic jacket.
Our composite linepipe solutions are used in a wide range of
applications in which a corrosion resistant pipeline is beneficial,
including:
• Oil and gas gathering
• Water transfer, disposal, and injection
• CO 2 injection
2001
• Flexpipe Incorporated – began as an R&D initiative to
design a composite pipeline system
2003
• First commercial sale in April 2003

Product Lines
FlexPipe Linepipe (FPLP)
STRUCTURAL LAYERS
(Fiber Reinforcement)
THERMOPLASTIC LINER
THERMOPLASTIC JACKET
Our onshore solution that eliminates
corrosion, speeds installation and reduces
operational costs. Available in 2", 3"
and 4" internal diameter sizes with 300,
750, and 1,500 psi pressure ratings
and a maximum continuous operating
temperature of 140°F (60°C). The
patented unbonded fiber design is suitable
for a broad range of options including
oil, gas, water, H 2 S and CO 2 and offers
industry leading impact resistance and
flexibility for ease of handling around
corners and bends.
FP150 FP301 FP601
Maximum Operating Pressure @ 60°C or 140°F 2,068 kPa/300 psi 5,171 kPa/750 psi 10,342 kPa/1,500 psi
Nominal Size 3" 4" 2" 3" 4" 2" 3" 4"
Outside Diameter
Inside Diameter
Weight
Min. Bend Radius
(operational)
Length/Reel*
Reel Diameter
Reel Width
Reel Weight – Full*
Reel Weight – Empty
Fitting Outside Diameter**
Fitting Inside Diameter**
Metric (mm)
Imperial (inches)
Metric (mm)
Imperial (inches)
Metric (kg/m)
Imperial (lbs/ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (kg)
Imperial (lbs)
Metric (kg)
Imperial (lbs)
Metric (mm)
Imperial (inches)
Metric (mm)
Imperial (inches)
95
3.75
77
3.02
2.6
1.7
1.8
6
760
2,495
3.7
12
1.2
4
2,760
6,100
680
1,500
110.7
4.36
63.5
2.50
122
4.80
99
3.90
4.0
2.7
2.1
7
750
2,460
3.7
12
2.4
8
4,283
9,430
1,150
2,530
139.7
5.50
85.9
3.38
69
2.73
54
2.12
1.7
1.1
1.2
4
1,100
3,610
3.7
12
1.2
4
2,635
5,800
680
1,500
81.5
3.21
44.5
1.75
97
3.80
77
3.02
3.0
2.0
1.8
6
760
2,495
3.7
12
1.2
4
3,100
6,800
680
1,500
110.7
4.36
63.5
2.50
124
4.89
99
3.90
4.9
3.3
2.1
7
735
2,410
3.7
12
2.4
8
5,013
11,030
1,150
2,530
139.7
5.50
85.9
3.38
73
2.86
54
2.12
2.4
1.6
1.2
4
1,100
3,610
3.7
12
1.2
4
3,450
7,600
680
1,500
85.1
3.35
44.5
1.75
101
3.96
77
3.02
4.3
2.9
1.8
6
700
2,300
3.7
12
1.2
4
3,820
8,400
680
1,500
115.6
4.55
63.5
2.50
130
5.11
99
3.90
6.9
4.6
2.1
7
570
1,870
3.7
12
2.4
8
5,493
12,130
1,150
2,530
144.3
5.68
85.9
3.38
*Length and reel weights are approximate as they may vary depending on the manufacturing run.
**Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
**Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.
FlexPipe Linepipe High Temperature (FPLP HT)
WOUND DRY FIBERGLASS
Utilizes advanced materials capable of
continuous operation up to 180°F (82°C).
Suitable for temperature excursions up to
500 hours at 200°F (93°C) eliminating the
need for cooling systems. Available in 2",
3" and 4" internal diameter sizes with a
maximum operating pressure of 1,500 psi.
HDPE-RT LINER
The patented design delivers the most
HDPE-RT JACKET
flexible, high pressure composite linepipe
available; high impact resistance during
installation, and no axial elongation when
pressurized.
FP301 HT
FP601 HT
Maximum Operating Pressure @ 82°C or 180°F 5,171 kPa/750 psi 10,342 kPa/1,500 psi
Nominal Size 2" 3" 4" 2" 3" 4"
Outside Diameter
Inside Diameter
Weight
Min. Bend Radius
(operational)
Length/Reel*
Reel Diameter
Reel Width
Reel Weight – Full*
Reel Weight – Empty
Fitting Outside Diameter**
Fitting Inside Diameter**
Metric (mm)
Imperial (inches)
Metric (mm)
Imperial (inches)
Metric (kg/m)
Imperial (lbs/ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (kg)
Imperial (lbs)
Metric (kg)
Imperial (lbs)
Metric (mm)
Imperial (inches)
Metric (mm)
Imperial (inches)
69
2.73
54
2.12
1.7
1.1
1.2
4
1,120
3,675
3.7
12
1.2
4
2,635
5,800
680
1,500
81.5
3.21
44.5
1.75
97
3.80
77
3.02
3.0
2.0
1.8
6
760
2,495
3.7
12
1.2
4
3,100
6,800
680
1,500
110.7
4.36
63.5
2.50
124
4.89
99
3.90
4.9
3.3
2.1
7
735
2,410
3.7
12
2.4
8
5,013
11,030
1,150
2,530
139.7
5.50
85.9
3.38
73
2.86
54
2.12
2.4
1.6
1.2
4
1,120
3,675
3.7
12
1.2
4
3,450
7,600
680
1,500
85.1
3.35
44.5
1.75
101
3.96
77
3.02
4.3
2.9
1.8
6
700
2,300
3.7
12
1.2
4
3,820
8,400
680
1,500
115.6
4.55
63.5
2.50
130
5.11
99
3.90
6.9
4.6
2.1
7
570
1,870
3.7
12
2.4
8
5,493
12,130
1,150
2,530
144.3
5.68
85.9
3.38
*Length and reel weights are approximate as they may vary depending on the manufacturing run.
**Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
**Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.
2007
• Introduction of the first FP601 1,500 psi linepipe
2005
• Implementation of the crimp fitting system
2008
• Purchased by ShawCor Ltd. in June 2008

PRODUCT & SERVICE CAPABILITIES
FlexCord Linepipe (FCLP)
STRUCTURAL LAYERS
(Galvanized Steel Cords)
BARRIER LAYER
THERMOPLASTIC LINER
THERMOPLASTIC JACKET
Designed to handle severe pressure
cycles and pulsations such as those
generated by piston pumps. Patent
pending high strength steel-cord
reinforced design delivers a pressure
rating up to 2,250 psi and is available
in 2", 3" and 4" internal diameter sizes,
with a maximum continuous operating
temperature of 140°F (60°C).
FC901*
FC801
Maximum Operating Pressure @ 60°C or 140°F 15,510 kPa/2,250 psi 13,790 kPa/2,000 psi
Nominal Size 2" 3" 4"
Outside Diameter
Inside Diameter
Weight
Min. Bend Radius
(operational)
Length/Reel**
Reel Diameter
Reel Width
Reel Weight – Full**
Reel Weight – Empty
Fitting Outside Diameter***
Fitting Inside Diameter***
Metric (mm)
Imperial (inches)
Metric (mm)
Imperial (inches)
Metric (kg/m)
Imperial (lbs/ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (kg)
Imperial (lbs)
Metric (kg)
Imperial (lbs)
Metric (mm)
Imperial (inches)
Metric (mm)
Imperial (inches)
75.1
2.955
53.8
2.12
4.82
3.24
1.2
4
750
2,460
3.7
12
2.4
8
4,778
10,535
1,150
2,530
87.1
3.43
44.5
1.75
99
3.91
77
3.02
5.1
3.5
1.8
6
575
1,890
3.7
12
1.2
4
3,817
8,415
680
1,500
115.6
4.55
63.5
2.50
128
5.03
99
3.90
8.6
5.8
2.1
7
485
1,590
3.7
12
2.4
8
7,036
15,479
1,150
2,530
144.3
5.68
85.9
3.38
*FC901 does not have a barrier layer.
**Length and reel weights are approximate as they may vary depending on the manufacturing run.
***Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
***Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.
FlexCord Linepipe Anti-Buoyant (FCLP AB)
STRUCTURAL LAYERS
(Galvanized Steel Cords)
THERMOPLASTIC LINER
THERMOPLASTIC JACKET
Our anti-buoyant solution is for shallow
water applications with a maximum
depth of 100 feet (30 meters). Available
in 2" internal diameter size with
a maximum operating pressure of
2,250 psi and a maximum continuous
operating temperature of 140°F (60°C).
Flow Coefficients*
Hazen & Williams 150
Darcy Weisbach
e = 0.000005 ft or 0.0015 mm
Manning 0.009
*For all product lines.
FC901 AB
Maximum Operating Pressure @ 60°C or 140°F
15,510 kPa/2,250 psi
Nominal Size 2"
Outside Diameter
Inside Diameter
Weight
Min. Bend Radius (operational)
Length/Reel*
Reel Diameter
Reel Width
Reel Weight – Full
Reel Weight – Empty
Length/Coil*
Coil Weight**
Fitting Outside Diameter***
Fitting Inside Diameter***
Metric (mm)
Imperial (inches)
Metric (mm)
Imperial (inches)
Metric (kg/m)
Imperial (lbs/ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (m)
Imperial (ft)
Metric (kg)
Imperial (lbs)
Metric (kg)
Imperial (lbs)
Metric (m)
Imperial (ft)
Metric (kg)
Imperial (lbs)
Metric (mm)
Imperial (inches)
Metric (mm)
Imperial (inches)
*Length may vary. All specifications are subject to change depending on product-specific requirements.
**Also available in coils for sea containers with pipe length/coil up to 890 meters (2,920 feet).
***Fitting dimensions do not include O.D. of flange provided for Flanged End Fittings.
***Fitting O.D. and I.D. apply to Flanged End, Weld-neck and Pipe-to-Pipe Coupling fittings.
75.1
2.955
53.8
2.12
4.82
3.24
1.2
4.0
750
2,460
3.7
12
2.4
8
4,778
10,535
1,150
2,530
750
2,460
3,615
7,970
87.1
3.43
44.5
1.75
2011
• Introduced FlexCord as a new 2,000 psi high-pressure linepipe
• Launched FPLP HT to be used in high temperature applications
up to 180°F (82°C)
2013
• FlexCord Linepipe Anti-buoyant is developed for use in
shallow water applications
2012
2012
• Reel-less (coiled) pipe packaging is introduced as an
alternative to reels
• First field trial of 6" FlexFlow larger diameter linepipe

Flexible Composite Linepipe Solutions
Proven reliability
• Over 65 million feet (19 million meters)
of Flexpipe products have been installed
• Extremely thorough pipe qualification
exceeds the requirements of CSA, API,
and ASTM standards
• Engineering application review process
ensures correct product selection for
specific applications
• Fitting and coupling installation is strictly
controlled with custom equipment for
high repeatability
• Impact resistance greater than 10 times
that of traditional thermoset composite pipe
Unmatched corrosion protection
• High density polyethylene liner eliminates
corrosion
• Mechanical fittings are available in carbon
steel with high-phosphorus electroless
nickel plating or in stainless steel
• Minimizes high costs of corrosion
inhibition programs
Simplified installation
• Rapid installation gets production on-line
faster than traditional materials
• Smaller crew size and ease of handling
reduces installation costs by up to 30%
• Environmental impact is reduced due to
small right-of-ways and minimal ground
disturbance
• Flexpipe products are available spooled
on reels or coiled in reel-less packaging
format
Services
• Engineering application reviews to
confirm product suitability
• Train and certify contractors in joining
procedures, handling, and deployment
• Delivery of pipe and fittings to location
• Installation equipment rentals
• Offer onsite expert installation assistance
• Regional solution and deployment centers
providing support, rentals, and materials

Head Office & Manufacturing Facility
3501 54 Avenue SE
Calgary, AB T2C 0A9, Canada
Tel: +1 403 503 0548
Manufacturing Facility
195, 1820 100 Avenue NE
Calgary, AB T3J 0P7, Canada
Tel: +1 403 503 0548
Canada Sales Office
600, 520 5 Avenue SW
Calgary, AB T2P 3R7, Canada
Tel: +1 403 503 0548
U.S. Head Office
1155 Dairy Ashford, Suite 450
Houston, TX 77079, USA
Tel: +1 281 670 2105
Australia
Brisbane, Australia
M: +61 0458 000 209
Global Strategic Partners
To see a complete list of our global strategic partner
locations please visit our website.
For additional information, please contact:
info@flexpipesystems.com
or call toll free: 1 888 359 7473
Solution Centers
Canada
11511 95 Avenue
Grande Prairie, AB T8V 5P7, Canada
Tel: +1 780 882 1213
PO Box 1807
Estevan, SK S4A 2X8, Canada
Tel: +1 306 861 0509
U.S.
2304 Interstate Avenue
Grand Junction, CO 81505, USA
Tel: +1 970 243 0067
2420 N County Road 1120
Midland, TX 79706, USA
Tel: +1 432 685 0865
180 25th Avenue East
Dickinson, ND 58601, USA
Tel: +1 701 483 8684
Deployment Centers
U.S.
Big Wells, TX, USA
George West, TX, USA
Canadian, TX, USA
Carthage, TX, USA
Myton, UT, USA
Bakersfield, CA, USA
flexpipesystems.com