MS soniMAC for Vorlage
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<strong>MS</strong> Industrie AG<br />
<strong>MS</strong> Industrie AG, Munich, is a listed industrial group focused on the two strategic business areas, the<br />
<strong>MS</strong> Powertrain Technology Group und <strong>MS</strong> Ultrasonic Technology Group.<br />
Ultrasonic Technology<br />
Powertrain Technology<br />
• 6 Production facilities in Germany, USA, China and Brazil<br />
• Approx. 1,100 employees worldwide<br />
• Sales of approx. 180 Millionen EURO (2013)<br />
ORG-AG-001<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>MS</strong> Ultrasonic Technology Group – think global, act local<br />
<strong>MS</strong> Production Facilities<br />
<strong>MS</strong> Sales-/Service<br />
Locations<br />
<strong>MS</strong> is represented with own<br />
production facilities in<br />
Europe, North America,<br />
South America and Asia.<br />
Think global - act local<br />
<strong>MS</strong> Spaichingen GmbH<br />
Spaichingen, Germany<br />
<strong>MS</strong> Plastic Welders, LLC<br />
Webberville, USA<br />
Jjangyin <strong>MS</strong> soniTEC Co., Ltd.<br />
Jjangyin, China<br />
WTP <strong>MS</strong> Ultrasonics<br />
Belo Horizonte, Brazil<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
Sales of the <strong>MS</strong>-Spaichingen group<br />
(Ultrasonic and Powertrain)<br />
T€<br />
250.000<br />
<strong>MS</strong> Ultrasonic Technology Group<br />
<strong>MS</strong> Powertrain Technology Group<br />
+10%<br />
200.000<br />
150.000<br />
+39%<br />
+28%<br />
121.077<br />
+27%<br />
+4%<br />
154.364<br />
160.663<br />
28.026 37.901<br />
+11%<br />
177.744<br />
40.287<br />
196.146<br />
45.575<br />
100.000<br />
50.000<br />
80.729<br />
19.344<br />
61.385<br />
-15%<br />
68.326<br />
94.788<br />
18.193<br />
15.124<br />
53.202 76.595<br />
22.368<br />
98.709<br />
126.338 122.762<br />
137.457<br />
150.571<br />
0<br />
2008 2009 2010 2011 2012 2013 2014 2015<br />
Plan<br />
DIA-XX-002<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
„Innovative and High-Per<strong>for</strong>mance Ultrasonic solutions“<br />
Mission:<br />
The <strong>MS</strong> Ultrasonic Technology Group acts internationally, industry diversified and provides fullservice<br />
capabilities. As a technical leader in the field of Ultrasonics the <strong>MS</strong> soniWORLD provides<br />
partners with flexible customer specific turn-key machines, modular systems and efficient<br />
components <strong>for</strong> plastic welding, punching, sealing, cutting and other process.<br />
<strong>MS</strong> <strong>soniMAC</strong> | Custom Machines <strong>MS</strong> soniSYS | Systems <strong>MS</strong> soniCOM | Components<br />
STR-UT-001<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Single - LEAN<br />
Advantage:<br />
• Low capital investment<br />
• Modular design<br />
• Small foot print<br />
• Short cycle time<br />
• Short lead time<br />
Technical Features:<br />
• Standard sizes available<br />
• Maximum of 3 generators and 9 horn<br />
• Welding from top or bottom<br />
Typical Applications:<br />
• Door panels<br />
• A-/B-/C- Pillar<br />
• Trim parts<br />
• Trunk cover<br />
• Wheel liner<br />
• Center console<br />
Standard Sizes (mm)<br />
Width<br />
Depth 1200 1400 1600 1800 2000<br />
800 V<br />
1000<br />
1200<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Single - LEAN<br />
Wheel Liner<br />
Trunk Cover<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Single - Compact Style<br />
Advantage:<br />
• Low capital investment<br />
• Modular design<br />
• Small foot print<br />
• Short cycle time<br />
• Short lead time<br />
Technical Features:<br />
• Maximum of 3 generators and 9 horn<br />
• Standard sizes available<br />
• Welding from top or bottom<br />
Typical Applications:<br />
• A-/B-/C- Pillar<br />
• Trim parts<br />
• Trunk cover<br />
• Wheel liner<br />
• Center console<br />
Standard Sizes (mm)<br />
Width<br />
Depth 1200 1400 1600 1800 2000<br />
800<br />
1000<br />
1200<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Single - Compact Style<br />
IP Bezel<br />
Grab Handle<br />
Gap Hider<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Single - Vertical Drive Mini-Platen<br />
Advantage:<br />
• Quick tool change available<br />
• Economic servo technology<br />
• Modular design<br />
• Small foot print<br />
• Short cycle time<br />
• Short lead time<br />
Technical Features:<br />
• Standard sizes available<br />
• Maximum 3 generators and 10 horns<br />
• Designed <strong>for</strong> flexible production / tool change<br />
Typical Applications:<br />
• Instrument panel<br />
• Door panel<br />
• Trunk cover<br />
• Wheel liner<br />
• Center console<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Single - Vertical Drive<br />
NVH pad (DP)<br />
Radio Bezel (IP)<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Single - Vertical Bridge<br />
Advantage:<br />
• Ergonomic part handling<br />
• Small foot print<br />
• Modular design<br />
• Short cycle time<br />
• Short lead time<br />
Technical Features:<br />
• No part transfer<br />
• Vertical platen with electrical, servo, pneumatic<br />
• Standard stroke - 600/900mm pneumatic and 300/400/600mm electrical<br />
• Standard sizes available<br />
• Auto eject available<br />
• Twin concept available<br />
Typical Applications:<br />
• Instrument panel<br />
• Door panel<br />
• Fascia<br />
• Trunk cover<br />
Standard Sizes (mm)<br />
Width<br />
Depth 1200 1400 1600 1800 2000 2400<br />
1000<br />
1200<br />
1400<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Single - Vertical Bridge/Platen<br />
Rear Cargo Trim<br />
Instrument Panel<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Single - Horizontal Shuttle<br />
Advantage:<br />
• Ergonomic part handling<br />
• Modular design<br />
• Short cycle time<br />
• Short lead time<br />
Technical Features:<br />
• Horizontal shuttle with electrical or pneumatic<br />
• Standard sizes available<br />
• Best <strong>for</strong> flat parts<br />
• Auto eject available<br />
• Shown/Opposite concept available<br />
Typical Applications:<br />
• Instrument panel<br />
• Fascia<br />
• Door panel<br />
• Trunk cover<br />
• Trim parts<br />
Pneumatic Drive<br />
Width<br />
Depth 800 1000<br />
Standard Sizes (mm)<br />
400 600<br />
Electric Drive<br />
Width<br />
Depth 1200 1400 1600 2000 2400<br />
600 V 800 V<br />
1000<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Single - Horizontal Shuttle<br />
Rear Window Shelf<br />
Map Pocket<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Multi - Horizontal Drive<br />
Advantage:<br />
• Modular design<br />
• One part handling<br />
• Short cycle time<br />
• Short lead time<br />
Technical Features:<br />
• Vertical platen with electrical or pneumatic<br />
• Standard sizes available<br />
• More than 2 stations possible<br />
• For flat parts<br />
• Auto eject available<br />
• Shown/Opposite concept available<br />
Typical Applications:<br />
• Door panel<br />
• Trunk cover<br />
• A-/B-/C- pillars<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Multi - Horizontal Drive<br />
Fascia Bracket Welder<br />
Door Panel<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Multi - Vertical and Horizontal Drive<br />
Advantage:<br />
• Modular design<br />
• Ergonomic part handling<br />
• Cycle time fit to purpose<br />
• Short lead time<br />
Technical Features:<br />
• Horizontal part transfer shuttle<br />
• Vertical platen with electrical or pneumatic<br />
• Standard sizes available<br />
• More than 2 stations possible<br />
• For big parts<br />
• Auto eject available<br />
• Shown/Opposite concept available<br />
• (LHD and RHD)<br />
Typical Applications:<br />
• Door panel<br />
• Instrument panel<br />
• Fascia<br />
Standard Table Sizes:<br />
Standard Fascia or Instrument panel: 2500 X 650 mm<br />
Standard Door panel: 1200 X 900 mm<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Multi - Vertical and Horizontal Drive<br />
Instrument Panel<br />
• 52.033<br />
Door Panel<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Multi - Turntable<br />
Advantage:<br />
• High per<strong>for</strong>mance concept<br />
• Part handling parallel to welding process<br />
• Short cycle time<br />
• Short lead time<br />
Technical Features:<br />
• Vertical tool transfer with electrical or pneumatic<br />
• Standard sizes available<br />
• Two stations or more<br />
• For flat parts<br />
• Auto eject available<br />
• Shown/Opposite concept available<br />
Typical Applications:<br />
• Door panel<br />
• Instrument panel<br />
• Fascia<br />
• Spoiler<br />
• Engine cover<br />
Standard Table Diameter:<br />
180° indexer : 1400 ,2000 mm<br />
120° indexer : 1400, 2000, 2600, 3200 mm<br />
90° indexer : 2000, 2600, 3200, 4000 mm<br />
72° indexer : 2600, 3200, 4000 mm<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Multi - Turntable<br />
Engine Cover<br />
51.510<br />
Instrument Panel<br />
51.226<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> FLEX - Cartridge<br />
Advantage:<br />
• Change of cartridge module in < than 5 minutes.<br />
• No cart or <strong>for</strong>klift needed <strong>for</strong> Tool Change.<br />
• Automatic cartridge recognition and selection of the weld program<br />
• No adjustments necessary after the tool change.<br />
• Flexible machine concept,<br />
• Suitable <strong>for</strong> all welding technologies and parts<br />
Technical Features:<br />
• Horizontal Part Transfer<br />
• Vertical platen with electric drive<br />
• Standard Sizes available<br />
• More than 2 Stations possible<br />
• Auto Eject available<br />
For small batch production or <strong>for</strong> high volume production of<br />
• Door Panel<br />
• Instrument Panel<br />
• Trunk Covers<br />
• Spoiler<br />
Standard Size<br />
(mm)<br />
Cassette<br />
Width<br />
CassetteDept<br />
h<br />
Vertical<br />
Stroke<br />
1600 Cartridge 1600 1000 500<br />
1200 Cartridge 1200 1000 500<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> FLEX - Cartridge<br />
Door Panel<br />
51.053<br />
Engine Covers<br />
51.222<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
Example <strong>for</strong> door panel front LH/RH and rear LH/RH<br />
<strong>MS</strong> <strong>soniMAC</strong> FLEX:<br />
• Two (2) Machines<br />
• Four (4) Cartridges<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> FLEX - Cassette<br />
Advantage:<br />
• Change of Tool in < than 5 minutes.<br />
• Automatic Tool recognition and selection of weld program<br />
• No adjustments necessary after the tool change.<br />
• Flexible machine concept,<br />
• Suitable <strong>for</strong> all welding technologies and parts<br />
Technical Features:<br />
• Horizontal part transfer shuttle<br />
• Vertical platen with pneumatic drive<br />
• Standard Sizes available<br />
• More than 2 stations possible<br />
• Auto eject available<br />
For small batch production and <strong>for</strong> high volume production of<br />
• Door Panel<br />
• Instrument Panel<br />
• Trunk Covers<br />
• Spoiler<br />
Standard Size<br />
(mm)<br />
Cassette<br />
Width<br />
Cassette<br />
Depth<br />
Vertical<br />
Stroke<br />
1600 Cartridge 1600 1000 600<br />
1400 Cartridge 1200 1000 600<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> FLEX - Cassette<br />
Door Panel<br />
Instrument Panel<br />
• Trunk Cover<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Multi FLEX - Turntable<br />
Advantage:<br />
• High per<strong>for</strong>mance concept<br />
• Part handling parallel to welding process<br />
• Flexible with quick tool change<br />
• Short cycle time<br />
• Short lead time<br />
Technical Features:<br />
• Rotary part transfer<br />
• Vertical platen with pneumatic drive<br />
• StandardsSizes available<br />
• More than 2 stations possible<br />
• For big and small parts<br />
• Auto eject available<br />
Typical Applications:<br />
• Door Panel<br />
• Instrument Panel<br />
• Trunk Covers<br />
• Spoiler<br />
Standard Size<br />
(mm)<br />
Cassette<br />
Width<br />
Cassette<br />
Depth<br />
Vertical<br />
Stroke<br />
1600 Cartridge 1600 1000 600<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Multi FLEX - Turntable<br />
Door Panel<br />
Body Side Moulding<br />
• Trunk Cover<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> FLEX Robot<br />
Advantage:<br />
• Modular design<br />
• Low Capital Investment<br />
• Flexible w/ Tool Change<br />
• Part Handling parallel to Welding Process<br />
• Short Lead Times<br />
Technical Features:<br />
• Rotary Tool Transfer (w/ 180° Indexer)<br />
• Standard Sizes available<br />
• For flat or big parts<br />
• Quick Tool Change available<br />
• Quick Nest Change<br />
Typical Applications:<br />
• Door Panel<br />
• Instrument Panel<br />
• Trunk Covers<br />
• Fascia<br />
Standard Size<br />
(mm)<br />
Table<br />
Dia<br />
(mm)<br />
Robot<br />
Capacity<br />
Quick<br />
Tool<br />
Change<br />
2700 x 4700 2400 20 Kg included<br />
w/ cart<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
Rear quarter panel<br />
<strong>MS</strong> <strong>soniMAC</strong> FLEX Robot:<br />
• Two machines, each with<br />
• Two robots<br />
• Four horns<br />
• One 180° indexer<br />
• Six nests<br />
Six (6) Cavities/Nests<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> FLEX Robot<br />
Advantage:<br />
• Basic machine with custom options)<br />
• Tool Change in < 1 minute<br />
• Quality Parts immediately after Chang<br />
• Wide Range of part size and shape<br />
• Auto Eject available<br />
• Unlimited number of Tools<br />
Technical Features:<br />
• Standard Tool Size<br />
• Axis Speed max. 1,2 m / sec.<br />
• Available with one or two 3-axis-systems<br />
• Wide Range of Options available<br />
Typical Applications:<br />
• Door or Side Panel<br />
• Interior Trim Parts<br />
• Trunk Covers<br />
• Spoiler<br />
Standard Size<br />
(mm) Width Depth<br />
Horizonztal<br />
Stroke<br />
Cartridge 1300 800 300<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> FLEX Robot<br />
Trim Parts<br />
• Door Panel<br />
Door Panel<br />
• Trunk Cover<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
X-Y-Z machine <strong>for</strong> door panel LH/RH front and rear<br />
<strong>MS</strong> <strong>soniMAC</strong> FLEX:<br />
• Two machines<br />
• Four tools<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Punch e-drive<br />
Advantage:<br />
• Compact Size of Machine<br />
• High Productivity due to shorter Process Times<br />
• Modular Design <strong>for</strong> optimized Process Reliability<br />
• 60 % re-usable Components<br />
Technical Features:<br />
• 100 % Flexibility<br />
• Punching Process can be combined with ultrasonic welding,<br />
Taping and B-side Chamfering and A-side radius embossing<br />
• Low-maintenance e-drive with electronic Control of Punching Module<br />
Typical Application:<br />
• Fascia<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
<strong>soniMAC</strong> Compact Punch<br />
Advantage:<br />
• Compact Size of Machine<br />
• High Productivity due to shorter Process Times<br />
• Reduction in Part Transfer and increase in<br />
Precision due to the fixed Position of the Part<br />
• 60 % re-usable Components<br />
Technical Features:<br />
• Modular Design <strong>for</strong> optimized Process Reliability<br />
• 30 % less Foot Print<br />
• 100 % Flexibility<br />
• Punching Process can be combined with ultrasonic welding,<br />
Taping and B-side Chamfering and A-side radius embossing<br />
• One part handling only: The Part lies fixed in the Nest<br />
• Low-maintenance e-drive with electronic control of punching module<br />
Typical Application:<br />
• Fascia<br />
PRO-UT-004<br />
© 2014 <strong>MS</strong> Ultrasonic Technology Group
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