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Accelerating into the future<br />

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AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong>


TABLE OF CONTENTS<br />

Company in<strong>for</strong>mation 3<br />

Message from the Chairman 5<br />

Message from the CEO 7<br />

Business Divisions<br />

Research 10<br />

Business Excellence 26<br />

International 38<br />

Our People 42<br />

Communications 48<br />

Financials 54<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 1


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MISSION<br />

OUR SERVICES<br />

Support partners with leadership,<br />

know-how, funds, systems<br />

infrastructure and access to<br />

providers of world-class research<br />

and specialist training, to<br />

facilitate collaborative research<br />

and the development of business<br />

capability and human capital.<br />

>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

VISION<br />

Enhance our partners’<br />

competitiveness in regional and<br />

global markets by delivering<br />

world-leading research and<br />

business capability.<br />

>> Access to world-class R&D<br />

capability in Australia<br />

>> Project contracting and<br />

management services in<br />

Australia and overseas<br />

>> Business per<strong>for</strong>mance<br />

assessments and improvement<br />

program <strong>for</strong> manufacturers<br />

>> Diversification guidance and<br />

support <strong>for</strong> manufacturers<br />

>> Access to industry<br />

networks and events<br />

>> Funding access <strong>for</strong><br />

research and business<br />

improvement activities<br />

2 >>> ACCELERATING INTO THE FUTURE AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 3


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

MESSAGE FROM THE CHAIRMAN<br />

“AutoCRC has<br />

demonstrated<br />

adaptability and<br />

agility while remaining<br />

focused to deliver<br />

on its commitments<br />

to the government<br />

and participants”<br />

As AutoCRC approaches its 10th<br />

anniversary, it is instructive to reflect<br />

on the dramatic changes that have<br />

taken place in the Australian automotive<br />

industry over the past decade.<br />

Steve Payne<br />

Chairman (Independent)<br />

Three vehicle assembly plants are<br />

scheduled to close by 2017, creating<br />

disruption but also a new path of<br />

opportunity <strong>for</strong> some automotive<br />

component manufacturers, who<br />

continue to explore their choices in new<br />

industries and international markets.<br />

The globalisation of the automotive<br />

industry continues to move at great<br />

speed and, in response, AutoCRC<br />

has ramped up its international<br />

collaboration with Malaysia, China,<br />

Japan, Thailand, India and America.<br />

Communities are more vocal than ever<br />

about the choices they want to have<br />

made available to them. The trend<br />

towards lightweight materials continues,<br />

with increasing global interest in<br />

electric vehicles and hybrid engines<br />

– areas in which AutoCRC continues<br />

its research investment without pause.<br />

Ageing populations, congested cities and<br />

game changing technologies are placing<br />

increased emphasis on assisted driving,<br />

connected vehicles and infrastructure.<br />

Autonomous vehicle technology will take<br />

its first tentative steps in Australia this<br />

year, with South Australia being used as<br />

a test bed <strong>for</strong> on-road trials – this is a<br />

technology that, up to a few years ago,<br />

sounded like science fiction.<br />

general transport opportunities and<br />

interest <strong>for</strong> Australia.<br />

To keep ahead of the global changes<br />

and trends, we will use our plat<strong>for</strong>m,<br />

systems and knowledge to develop<br />

a new group of participants focused<br />

on smart mobility opportunities in<br />

Australia. This new business direction<br />

will help us explore the application<br />

of in<strong>for</strong>mation and communication<br />

technologies in the field of transport –<br />

covering users, vehicles, infrastructure<br />

and traffic management, as well as<br />

interfacing with other non-automotive<br />

modes of transport.<br />

<strong>Final</strong>ly, I’d like to thank my fellow<br />

Directors, our staff, advisory committees,<br />

universities, students and industry leaders<br />

<strong>for</strong> their unwavering commitment, passion<br />

and contribution over the past year.<br />

We at AutoCRC are positive about<br />

the future and we look <strong>for</strong>ward to<br />

updating you on the contributions<br />

we hope to make during this period<br />

of trans<strong>for</strong>mation of manufacturing,<br />

transport and innovation in Australia.<br />

In the face of all these changes,<br />

AutoCRC has demonstrated adaptability<br />

and agility while remaining focused<br />

to deliver on its commitments to<br />

the government and participants.<br />

AutoCRC will continue to examine<br />

global transport trends, establish<br />

more international connections, assist<br />

automotive component suppliers with<br />

new opportunities, and assess the<br />

4 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 5


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MESSAGE FROM THE CEO<br />

“Having evolved our<br />

plat<strong>for</strong>m, systems<br />

and ability to facilitate<br />

research and industry<br />

collaboration, we now<br />

propose to exploit<br />

this capability”<br />

It’s been a year of evolution <strong>for</strong> the<br />

automotive industry and <strong>for</strong> most of<br />

the companies working in that space.<br />

Ian Christensen<br />

Chief Executive Officer<br />

AutoCRC is no exception. As well as<br />

delivering our ‘business as usual’<br />

activities through the AA2020 CRC and<br />

business excellence programs, the<br />

company has been looking at its options<br />

<strong>for</strong> the future, which I’ll cover in this<br />

message a little later on.<br />

On the ‘business as usual’ front, there<br />

continues to be strong appetite <strong>for</strong><br />

business excellence projects through<br />

the MPN and BCSP programs, so it is<br />

disappointing that both programs will<br />

conclude during next year. Our business<br />

excellence team has been very focused<br />

on ensuring that the remaining state<br />

and federal funding is used to maximise<br />

the delivery of business improvement<br />

and diversification projects and the team<br />

is hitting all their targets on the way.<br />

Market research we have recently<br />

conducted has supported our belief<br />

that non-automotive companies could<br />

benefit from the kinds of assistance<br />

we have been providing to their auto<br />

counterparts. Hence, in addition to<br />

supporting our existing clients, we are<br />

aiming to contribute value into other<br />

industries by offering them access to<br />

the capabilities and methodologies<br />

from automotive that are most relevant<br />

to those sectors. It is pleasing to see<br />

the enthusiastic response from early<br />

adopters in the transport, construction<br />

and food industries, where many<br />

initial improvement opportunities<br />

have been identified.<br />

Our CRC funded technology research<br />

and development program has delivered<br />

all its due milestones to date and is<br />

on track to deliver the remainder <strong>for</strong><br />

the funding period (to 2017). Most of<br />

the CRC’s research projects are now<br />

well progressed and are showing very<br />

promising results. The Australian launch<br />

of the electric bus – developed with<br />

partners Bustech, Malaysia Automotive<br />

Institute, Swinburne University and<br />

CSIRO – was a particular highlight and<br />

as I write, the bus is on its way to<br />

Malaysia to be launched at the upcoming<br />

ASEAN Auto Show on the 12 November.<br />

Other notable achievements include the<br />

commercialisation of the vMOULD Plastic<br />

injection moulding optimisation system<br />

which won a Manufacturing Excellence<br />

Award in 2014, the development at the<br />

University of Wollongong of new lithium<br />

battery technologies promising longer<br />

durability, and continuing breakthroughs<br />

with nano-coatings at the University<br />

of South Australia – now <strong>for</strong> use<br />

on solar panels.<br />

Having evolved our plat<strong>for</strong>m, systems and<br />

ability to facilitate research and industry<br />

collaboration, we now propose to exploit<br />

this capability by working with another<br />

industry peak body, Intelligent Transport<br />

Systems Australia (ITS-A), to establish a<br />

new group to develop and implement new<br />

transport and mobility systems.<br />

The first steps along this path were<br />

industry <strong>for</strong>ums in Melbourne and<br />

Canberra, which were well attended<br />

with over 70 organisations represented.<br />

There is strong industry, government<br />

and researcher interest in this area<br />

and no lack of ideas; the key challenge<br />

ahead of us is to identify the strongest<br />

opportunities to create industry value,<br />

and assemble these into a coherent<br />

proposition that appeals to a broad<br />

spectrum of stakeholders.<br />

Bringing it all together is both an art<br />

and a science; it requires vision and<br />

detailed planning to ensure that each<br />

participant gets their desired outcomes<br />

whilst delivering maximum benefit on<br />

a national level. Our experienced team<br />

is well-equipped to meet this challenge<br />

and is making strong progress towards<br />

the <strong>for</strong>mation of a CRC <strong>for</strong> intelligent<br />

transport – the iMOVE CRC.<br />

Broadening the remit of the company’s<br />

work has other implications too; not<br />

least of which is the suitability of the<br />

company name. To better reflect the<br />

expanding application of our services<br />

and capabilities AutoCRC has embarked<br />

on a process to develop a new company<br />

name and identity to better match<br />

our expanded activity base. We expect<br />

to be able to update you with more<br />

in<strong>for</strong>mation on this exciting new phase<br />

in our life in the near future.<br />

As you can see, it’s been a successful<br />

and exciting year <strong>for</strong> AutoCRC and the<br />

next one promises to be even more so!<br />

Of course all of this new activity doesn’t<br />

detract from our core business, which<br />

continues to be delivered as promised<br />

in both the research and business<br />

excellence divisions. I look <strong>for</strong>ward to<br />

sharing further developments with you<br />

on all of these fronts in 2016.<br />

6 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 7


Image supplied by Transurban


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>> Research division


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MESSAGE FROM THE RESEARCH DIRECTOR<br />

“Underpinning the<br />

success of the<br />

AutoCRC research<br />

program is a clear<br />

understanding of how<br />

the outputs of the<br />

program can be used”<br />

AA2020 CRC is making the anticipated<br />

progress with its research program<br />

in spite of industry changes.<br />

Dr Gary White<br />

Research Director<br />

There remains strong interest in<br />

conducting research through the<br />

CRC from domestic and international<br />

partners and this has enabled us to<br />

resolve any issues that have arisen in<br />

this turbulent period.<br />

All agreed targets are being hit in terms<br />

of program delivery with 13 new and<br />

15 completed projects in the financial<br />

year 2014/15. Nineteen of the projects<br />

ongoing throughout the year include<br />

international partners and total research<br />

expenditure <strong>for</strong> the year across all the<br />

projects was $10,819,714.<br />

Underpinning the success of the<br />

AutoCRC research program is a clear<br />

understanding of how the outputs of<br />

the program can be used. AutoCRC<br />

has a well-established process <strong>for</strong><br />

developing utilisation plans <strong>for</strong> each<br />

project at start-up, and ensuring<br />

that this is always kept in mind, right<br />

from the project conception stage to<br />

commercialisation. The fruit of this<br />

preparation is being seen now as we<br />

progress through the second half of<br />

our funding period.<br />

A great example of project parties<br />

coming together to create tangible<br />

outputs is our electric bus or eBus<br />

project, which brings together multiple<br />

project parties including SMEs,<br />

researchers and industry partner<br />

Malaysia Automotive Institute.<br />

This multidisciplinary initiative combines<br />

the expertise of vehicle manufacturers,<br />

process engineers, physicists, materials<br />

scientists and chemists, teamed up to<br />

create a superior product designed and<br />

manufactured in Australia.<br />

The eBus project aims to deliver a<br />

lighter, more efficient and flexible<br />

alternative to other electric buses on<br />

the market globally and will be trialled<br />

in Kuala Lumpur shortly – you will find<br />

more detail on this later in this section.<br />

The eBus project has clearly defined<br />

commercial objectives which is part<br />

of the project development process,<br />

however we are also undertaking<br />

other activities to maximise potential<br />

opportunities <strong>for</strong> CRC technologies.<br />

The Market Intelligence and Technology<br />

Assessment (MITA) project aims to<br />

in<strong>for</strong>m project parties on the critical<br />

roles that vehicle technologies, policies,<br />

regulations, standards and energy<br />

markets play in the success of clean<br />

vehicle technologies in the Asian and<br />

Australian marketplaces.<br />

We have also recruited a<br />

commercialisation manager to<br />

assist with maximising uptake of our<br />

technologies as we approach the<br />

crucial last two years of the Automotive<br />

Australia 2020 CRC life. Even with<br />

vision at the beginning of the project,<br />

situations change and new opportunities<br />

arise. It is vital to have team members<br />

that both support the original plans and<br />

actively pursue new ones as needed.<br />

Many of our R&D outputs have<br />

applications outside automotive,<br />

either in the wider transport industry<br />

or often in completely unrelated<br />

sectors. The vMOULD plastic injection<br />

moulding optimisation system has the<br />

potential to increase efficiencies <strong>for</strong> any<br />

manufacturer using plastic injection<br />

moulding techniques and we continue<br />

to make refinements to this awardwinning<br />

technology.<br />

The Bus Tracker system, developed<br />

as part of the eBus suite of projects,<br />

enables real-time tracking of buses<br />

and provides useful in<strong>for</strong>mation to<br />

bus drivers, fleet managers and<br />

passengers. It allows identification<br />

of service issues and lets passengers<br />

plan their travel time more effectively.<br />

As we rush towards our new connected<br />

mobility world, this kind of integrated<br />

technology will become more common<br />

and Australia has the chance now to<br />

embrace and benefit from this new<br />

era of intelligent transport.<br />

AutoCRC remains committed to helping<br />

Australia, Australian companies and all<br />

project partners to play a role in the new<br />

wave of energy efficient vehicles and<br />

connected mobility and I look <strong>for</strong>ward to<br />

sharing yet more exciting research and<br />

commercialisation outcomes with you in<br />

next year’s report.<br />

12 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 13


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RESEARCH DIVISION<br />

HIGHLIGHTS<br />

14/15<br />

EDUCATION<br />

14/15<br />

HIGHLIGHTS<br />

>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

ACTIVE<br />

PROJECTS<br />

45<br />

RESEARCHERS<br />

ENGAGED ON<br />

PROJECTS<br />

95<br />

TOTAL PhD<br />

39<br />

PhDs<br />

STUDENTS<br />

EMBEDDED<br />

17<br />

WITHIN INDUSTRY<br />

PROJECTS<br />

RESEARCH SPEND<br />

$3,116,849<br />

26<br />

SMEs ENGAGED<br />

IN PROJECTS<br />

ELECTRIC VEHICLES RESEARCH = 14<br />

ACTIVE PROJECTS<br />

RUNNING WITH<br />

INTERNATIONAL<br />

PARTNERS<br />

19<br />

PUBLICATION IMPACT FACTOR<br />

10+<br />

8 5-9 15<br />

UPTAKE OF ALTERNATIVE ENERGY RESEARCH = 12<br />

ENGINEERING AWARD WON<br />

SAE-A MOBILITY ENGINEERING EXCELLENCE<br />

SUSTAINABLE MANUFACTURING RESEARCH = 13<br />

CUMULATIVE<br />

PUBLICATIONS<br />

288<br />

CUMULATIVE<br />

RESEARCH SPEND<br />

$10,819,741<br />

PhD PROFESSIONAL<br />

DEVELOPMENT<br />

FUNDING SPEND<br />

$121,552<br />

UNDERGRAD. PROGRAM<br />

COMPANIES<br />

ACTIVE<br />

STUDENTS<br />

30<br />

153


AN INTEGRATED & COLLABORATIVE APPROACH TO<br />

ENERGY EFFICIENT<br />

VEHICLE (EEV) DEVELOPMENT<br />

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AutoCRC’s ambitious eBus initiative brings together a number<br />

of multi-disciplinary teams to develop the essential components<br />

<strong>for</strong> use in a new wave of energy efficient passenger vehicles.<br />

This ‘next gen’ public transport offering is designed and<br />

developed in Australia and is created with maximum<br />

per<strong>for</strong>mance and flexibility in mind to suit a range<br />

of possible future scenarios. The first eBus<br />

trials will take place in Malaysia in 2016.<br />

BUS TRACKER SYSTEM<br />

A new system that delivers a demonstrator application of<br />

a smartphone based tracking technology with mobile app<br />

interfaces <strong>for</strong> public bus service users and reporting <strong>for</strong>mat<br />

examples <strong>for</strong> bus operators and administration services. It offers:<br />

>> LOW COST DEVELOPMENT<br />

>> REAL TIME DATA TRACKING AND REPORTING FOR<br />

DRIVERS, FLEET MANAGERS AND PASSENGERS<br />

>> IMPROVED PUBLIC TRANSPORT EXPERIENCE<br />

IMPROVED BATTERY MODULE<br />

PACKAGING AND TESTING<br />

NEW AND IMPROVED<br />

BATTERY TECHNOLOGIES<br />

The project will deliver new battery<br />

technologies that offer enhanced<br />

per<strong>for</strong>mance above those already<br />

available on the market including:<br />

>> REDUCED COST<br />

>> IMPROVED SAFETY<br />

>> EXTENDED DURABILITY<br />

This project involves the design and development<br />

of an enhanced electric vehicle battery packaging<br />

system and the development of testing facilities,<br />

strategies and schemes <strong>for</strong> the packaging design<br />

in a manufacturing environment. Benefits of this<br />

development above existing systems include:<br />

>> SAFER<br />

>> COMPACT DESIGN<br />

>> INCREASED RELIABILITY<br />

MODULAR ELECTRIC<br />

BUS DRIVELINE<br />

This project is developing the driveline,<br />

power electrics and controller systems<br />

<strong>for</strong> an the electric bus. The system can<br />

be reconfigured <strong>for</strong> a range of mid to<br />

heavy vehicle applications and will have<br />

the following characteristics:<br />

>> HIGH EFFICIENCY<br />

>> COST COMPETITIVE<br />

>> FLEXIBLE FOR DIFFERENT<br />

VEHICLES AND APPLICATIONS<br />

>> FLEXIBLITY<br />

ADVANCED BATTERY MANAGEMENT SYSTEM<br />

The project is demonstrating novel monitoring and<br />

active control systems <strong>for</strong> modular EV battery<br />

packs that maintain state of charge, thermal<br />

distribution, and mechanical stress. It will offer:<br />

>> IMPROVED THERMAL MANAGEMENT<br />

>> INCREASED SAFETY<br />

>> IMPROVED RELIABILITY<br />

>> LONGER BATTERY PACK LIFESPAN


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

RESEARCH DIVISION<br />

Bus Tracker<br />

BUS TRACKER SYSTEM SET TO IMPROVE<br />

THE PUBLIC TRANSPORT EXPERIENCE<br />

As part of the eBus suite of projects, AutoCRC together with Swinburne Software<br />

Innovation Lab (SSIL) and Malaysian Automotive Institute (MAI) have developed a<br />

bus tracking system that provides real-time positioning data on city buses.<br />

Bus operators currently rely on expensive and often unreliable GPS tracking<br />

systems to track their bus fleet. The bus tracker project team have developed a<br />

solution that uses the GPS chip in low cost mobile devices to track the location<br />

of vehicles in real-time. The fleet developed by the lab comprises of four<br />

components:<br />

1. Bus Tracker application: app <strong>for</strong> Android smart phones to track buses<br />

2. Fleet Visualiser: web application allowing operators to view fleet location<br />

in real-time<br />

3. Fleet Manager: web application that enables fleet managers to schedule<br />

and allocate their fleet<br />

4. Consumer application: app <strong>for</strong> iOS and Android phones that enables<br />

passengers to view real-time transit in<strong>for</strong>mation and help plan their journey.<br />

HOW DOES IT WORK?<br />

Bus Tracker features<br />

>>Low cost solution using existing<br />

smartphone technology<br />

>> Mobile phone app <strong>for</strong> real-time<br />

bus tracking and timetabling<br />

>> Scoped <strong>for</strong> reporting to assist<br />

fleet managers, administration<br />

staff and bus operators<br />

>> Traffic congestion data and<br />

real-time map overlay to<br />

augment Google Maps data.<br />

“The Bus Tracker will remove<br />

uncertainty <strong>for</strong> passengers<br />

and improve control <strong>for</strong><br />

bus operators.”<br />

Real-time fleet location data will be periodically transmitted by the application<br />

developed <strong>for</strong> Android phones. This data will filter its way through to a smart<br />

phone app, providing commuters with real-time bus in<strong>for</strong>mation. The app will<br />

be made available via app stores which means updates will be available via the<br />

store’s update mechanism.<br />

Swinburne University Professor of Engineering, Ajay Kapoor says, “we are very<br />

excited about the outcomes and future usability of the Bus Tracker. In the short<br />

term, the Bus Tracker will remove uncertainty <strong>for</strong> passengers and improve<br />

control <strong>for</strong> bus operators.”<br />

Ajay adds, “a proposed follow up to this project will focus on fleet management<br />

and optimising operational responsiveness. The technology used in this project<br />

couples with the electric vehicle developments currently underway at Swinburne<br />

University, including the eBus project. Connected transportation is changing the<br />

industry by improving overall safety, mobility and efficiency.”<br />

With testing scheduled to take place in Malaysia late <strong>2015</strong> and early 2016,<br />

AutoCRC Research Director, Dr Gary White says, “with the growing impetus on<br />

international collaboration, the Bus Tracker project is a great example of how<br />

companies across different countries can work together to successfully develop<br />

solutions that are globally relevant.”<br />

18 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 19


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

RESEARCH DIVISION<br />

Market Intelligence and<br />

Technology Assessment (MITA)<br />

UNDERSTANDING THE FUTURE OF ENERGY EFFICIENT VEHICLES<br />

(EEV) IN THE ASIA-PACIFIC REGION: INNOVATIVE STUDY AIMS TO HELP<br />

POSITION AUSTRALIA AND MALAYSIA AS EEV TECHNOLOGY LEADERS<br />

A team from Queensland University of Technology (QUT) is using state-of-theart<br />

behavioural and experimental econometric research techniques to develop<br />

a deep understanding of the factors that determine the success of clean vehicle<br />

technologies in marketplaces.<br />

In direct contrast to the US and Europe markets, Southeast Asian automotive<br />

markets are experiencing significant growth. This trend, along with the need<br />

<strong>for</strong> vehicles with lower emissions means that there is an opportunity to<br />

position AutoCRC as a leader in the field in this region. Key to achieving this<br />

is a clear understanding of the factors affecting low emissions technology uptake.<br />

This three year, internationally focused research project will obtain data through<br />

four national surveys conducted in Malaysia, Australia, Indonesia and Thailand<br />

and then apply advanced modelling methods to understand the demand and<br />

supply of EEV technologies in the ASEAN and Australian marketplaces. The<br />

research includes electric, hybrid and alternative fuelled vehicles and will<br />

produce an understanding of consumer, fleet and energy supplier perspective.<br />

What is econometrics?<br />

Econometrics is the application<br />

of statistical methods to evaluate<br />

and test economic theories.<br />

It uses modelling to explain<br />

relationships between economic<br />

factors – in this case government<br />

policy, energy supply and<br />

consumer purchasing habits.<br />

“This study is particularly<br />

timely as connected vehicles,<br />

driverless vehicles and shared<br />

mobility services threaten<br />

to disrupt global mobility<br />

marketplaces.”<br />

The study uses ‘state of practice’ methods to obtain its results such as focus<br />

groups, state preference surveys, revealed preferences and in-depth interviews.<br />

Project Leader, Professor Simon Washington of QUT is infinitely qualified to lead<br />

such a complex and in-depth study. Simon explains that, “the MITA project will<br />

lead to detailed insights and predictions into what consumers will demand and<br />

what the auto industry will supply in Australia, Indonesia, Malaysia and Thailand<br />

in the future.” He adds that this research “is particularly timely as connected<br />

vehicles, driverless vehicles and shared mobility services threaten to disrupt<br />

global mobility marketplaces.”<br />

The research will approach the question from two angles. Phase one – the supply<br />

side – uses input from industry professionals to develop a robust questionnaire<br />

that is subsequently completed by senior industry representatives across the<br />

target countries. To date, the project team has collated a range of expert opinions<br />

regarding the future marketplace <strong>for</strong> transport in each country.<br />

Phase two is the demand side survey. This will be completed in early 2016 and<br />

will deliver fundamental new knowledge on social attitudes and relationships<br />

with technical and policy issues surrounding the purchase, lease and/or use of<br />

EEVs. The data will cover both passenger vehicles and fleets, including buses,<br />

taxis and delivery vehicles.<br />

This vital research aims <strong>for</strong> a previously unknown understanding of the target<br />

marketplaces and will provide knowledge crucial in helping position Malaysia<br />

and Australia as EEV technology leaders in the Asia Pacific region.<br />

20 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 21


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

RESEARCH DIVISION<br />

vMOULD<br />

VMOULD PLASTIC INJECTION MOULDING OPTIMISATION TOOL WINS<br />

GOLD AT THE SAE-A ENGINEERING EXCELLENCE AWARDS.<br />

Traditional plastic injection moulding die design processes use a time consuming<br />

‘trial and error’ approach which relies heavily on the availability of highlyspecialised<br />

experts, resulting in high costs and wasted resources.<br />

vMOULD has revolutionised this process. It delivers increased component<br />

quality, and reduced cycle times per part resulting in significant overall improved<br />

efficiencies.<br />

It provides the skills and experience of expert toolmakers in one cloud-based<br />

package through a user-friendly interface which eliminates dependence on<br />

specialist tool-makers, and allows engineers to rapidly generate key CAD-ready<br />

parameters, including:<br />

>> Draw direction: Shadow analysis with adaptive space refinement<br />

used in optimisation search<br />

>> Gate location: Recursive volumetric graph decomposition used<br />

to identify gate locations<br />

>> Air vent location: Advancing front ‘fill-like’ CFD simulation to identify<br />

retained air pockets<br />

>> Mould cavity shape: Iterative cooling analysis to determine the best<br />

design to minimise warping.<br />

vMOULD delivers:<br />

>>Reduction in the number of<br />

prototypes and mould trials<br />

>> Reduced cycle times per part<br />

>> Minimal training costs<br />

>> No costly downtime waiting<br />

<strong>for</strong> specialist tool makers<br />

>> No infrastructure costs<br />

– cloud-based software<br />

>> Reduction in waste<br />

“It has the potential to deliver<br />

time and cost savings to many<br />

more manufacturers more<br />

manufacturers and help<br />

them increase productivity.”<br />

The ingenuity of the system was recognised <strong>for</strong>mally when it won the gold<br />

manufacturing award at the prestigious SAE-A Mobility Engineering Excellence<br />

Awards in 2014.<br />

AutoCRC Research Director, Dr Gary White says, “vMOULD has been developed and<br />

tested in collaboration with Australian and international manufacturers to ensure it<br />

addresses their needs and it continues to be refined based on additional feedback.<br />

“It has the potential to deliver time and cost savings to many more manufacturers<br />

and help them to easily increase their productivity. We were thrilled <strong>for</strong> this<br />

achievement to be <strong>for</strong>mally recognised at the SAE-A Awards and are excited to<br />

be demonstrating the capability to more companies in the near future.”<br />

Given the increasing global demand <strong>for</strong> durable, lightweight plastic products,<br />

the vMOULD ‘cloud-based’ solution is an important step <strong>for</strong>ward in helping<br />

manufacturers to find the efficiencies they need to become and remain<br />

competitive now and into the future.<br />

22 >>> ACCELERATING INTO THE FUTURE<br />

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>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

RESEARCH DIVISION<br />

RESEARCH DIVISION<br />

Education<br />

Education Program<br />

PhD program<br />

AutoCRC’s postgraduate program supports the industry-led research program<br />

whilst also making room <strong>for</strong> complementary deep investigation into ‘strategic’<br />

topics of interest.<br />

The program not only provides support to students to undertake vital research<br />

that benefits Australian industry, but also equips the students with other skills<br />

necessary to successfully pursue the career of their choice after completion of<br />

their PhD.<br />

TOTAL PhD<br />

STUDENTS<br />

(2 COMPLETED)<br />

39<br />

INDUSTRY<br />

PhDs = 17<br />

STRATEGIC<br />

PhDs = 22<br />

Bastian Stoehr (see PhD student profile to the right) is just one great example of<br />

a student taking advantage of all the opportunities available in the PhD program.<br />

Undergraduate industry-based projects program SMEs jump<br />

on board <strong>for</strong> the <strong>2015</strong> industry-based undergraduate program<br />

The popularity of the undergraduate program continues to grow with both<br />

students and with industry partners. The year-long research project is defined<br />

and scoped by the company and then runs with regular contact with the industry<br />

mentor and also under supervision of a senior researcher at the university.<br />

Funding provided from AutoCRC enables students to purchase essential items<br />

such as materials <strong>for</strong> testing and licences.<br />

It’s a win-win arrangement <strong>for</strong> students looking to gain valuable hands-on<br />

experience and also <strong>for</strong> savvy companies looking <strong>for</strong> resources to assist with<br />

R&D projects.<br />

The <strong>2015</strong> program has seen a large jump in the number of smaller participating<br />

organisations, including a number of SMEs.<br />

FMP was one company that joined the program <strong>for</strong> the first time in <strong>2015</strong>.<br />

David Woolfson, Commercial Director at FMP says, “the students were<br />

enthusiastic and keen to develop the project … and I would recommend the<br />

program to other SMEs … with better briefing and open discussion, new ideas<br />

can be found.”<br />

Like with any project, communication between parties is key and the university<br />

supervisors play an important role in helping keep things on track. David says of<br />

his experience, “the involvement of the university mentor at UTS was helpful and<br />

facilitated most of the contact and discussion.”<br />

After testing the waters on two projects during <strong>2015</strong>, FMP is now in the process<br />

of scoping further projects <strong>for</strong> 2016, as are a number of other companies – some<br />

of which have been participating in the program since it began in 2006.<br />

PhD student profile<br />

Bastian Stoehr – AutoCRC PhD<br />

student at the University of South<br />

Australia’s successful Thin Film<br />

Coatings Group and finalist in<br />

the CRC Association’s <strong>2015</strong> Early<br />

Career Researcher Showcase<br />

Bastian’s research revolves<br />

around developing easy-to-clean<br />

coatings <strong>for</strong> touch screens which<br />

will eliminate those irritating<br />

fingerprints that plague us on<br />

phones, tablets and the interior<br />

of cars.<br />

His ability to communicate his<br />

work and its potential is as<br />

evident as his passion <strong>for</strong> the<br />

actual research. This talent<br />

carried him all the way to the<br />

finals of the national Early Career<br />

Researcher Showcase against<br />

stiff competition and will also<br />

stand him in good stead <strong>for</strong><br />

the future.<br />

Bastian says of his future<br />

plans, “Within the next five<br />

years I aim to further develop a<br />

comprehensive researcher skill<br />

set … I want to make an impact<br />

and drive innovation. I believe<br />

that in research I have the unique<br />

opportunity to invent, innovate<br />

and hence help our society<br />

to overcome the challenges<br />

lying ahead.”<br />

PhD SPLIT BETWEEN<br />

AUTOCRC PROGRAMS<br />

14<br />

12 13<br />

UNDERGRADUATE INDUSTRY-BASED PROJECTS PROGRAM<br />

ACTIVE<br />

84 TOTAL<br />

153 COMPANIES<br />

30<br />

PROJECTS STUDENTS INVOLVED<br />

24 >>> ACCELERATING INTO THE FUTURE


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

>> Business<br />

Excellence<br />

division


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

MESSAGE FROM THE ASEA AND REGIONAL DEVELOPMENT DIRECTOR<br />

“Over the past financial<br />

year, ASEA has<br />

successfully supported<br />

Australian businesses<br />

by helping them identify<br />

and realise their<br />

optimum potential”<br />

Industry changes and announcements<br />

made in 2014 have seen ASEA continue<br />

to shift its focus from process<br />

improvement to opportunity seeking<br />

and international collaboration.<br />

Linsey Siede<br />

ASEA and Regional Development Director<br />

The pressure <strong>for</strong> component suppliers<br />

to diversify their business into other<br />

products, markets and sectors<br />

continues to ensure they survive<br />

this period of change in Australian<br />

manufacturing.<br />

Over the past financial year, ASEA<br />

has successfully supported Australian<br />

businesses by helping them identify<br />

and realise their optimum potential,<br />

and helping them to connect with other<br />

industries and global companies.<br />

The success of ASEA’s ef<strong>for</strong>ts is<br />

primarily funnelled through the services<br />

they deliver under the Business<br />

Capability Support Program (BCSP),<br />

the Manufacturing Productivity<br />

Networks (MPN) program and the<br />

Victorian Government Automotive<br />

Advocate program in Malaysia.<br />

The BCSP is a Commonwealth<br />

Government funded program running<br />

until June 2016 to help automotive<br />

component suppliers transition their<br />

businesses beyond the cessation of the<br />

Australian vehicle manufacturing in 2017.<br />

ASEA has demonstrated excellent<br />

success with many companies<br />

progressively diversifying into the mining<br />

equipment, building construction,<br />

medical and health, energy, defence,<br />

truck and bus, aftermarket, water<br />

storage, electronics and food sectors, as<br />

well as export markets. Through these<br />

positive outcomes, ASEA has established<br />

the reputation as market leader in<br />

diversification strategies with examples<br />

of success showcased in the enclosed<br />

Precision Components, IXL Group and<br />

Venture Australia case studies.<br />

The Victorian State Government MPN<br />

program is running until the end of<br />

May 2016, and was designed to assist<br />

networks to improve productivity<br />

and competitiveness of Victorian<br />

manufacturing businesses. ASEA<br />

continues to help companies improve<br />

efficiencies and explore new product<br />

development in other sectors, resulting<br />

in improved business per<strong>for</strong>mance and<br />

health. As part of the MPN program,<br />

ASEA has run four workshops over<br />

the past financial year with the<br />

aim to help companies strengthen<br />

business relationships, and to explore<br />

opportunities in different industries<br />

and overseas markets.<br />

From 1 July 2014, ASEA was selected<br />

by the Victorian Government to provide<br />

a 12 month automotive supply chain<br />

advocate position in Malaysia to<br />

help facilitate business <strong>for</strong> Victorian<br />

manufacturing companies with<br />

Malaysian counterparts. This role<br />

helped maximise business outcomes <strong>for</strong><br />

Victoria and Malaysia by assisting the<br />

Malaysian automotive industry increase<br />

its technical capabilities while giving<br />

Victorian automotive suppliers access<br />

to the rapidly growing Malaysian and<br />

Southeast Asian automotive industry.<br />

This program generated over<br />

$8.5 million in new business<br />

opportunities <strong>for</strong> Victorian companies.<br />

Since the completion of the automotive<br />

supply chain advocate role, ASEA has<br />

continued its focus on facilitating<br />

international engagement and<br />

exploring global opportunities<br />

across multiple industries.<br />

ASEA is now working closely with other<br />

sectors due to the relevance of the<br />

services and expertise they provide<br />

across multiple industries, with an<br />

initial focus on the construction, food<br />

and transport sectors. This increase in<br />

interest has been enhanced by ASEA’s<br />

outstanding business reputation and<br />

well respected automotive heritage.<br />

ASEA is proud of what they have<br />

achieved over the past financial year,<br />

and look <strong>for</strong>ward to helping companies<br />

succeed and grow until the expiration<br />

of their funding.<br />

28 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 29


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

AUTOMOTIVE SUPPLIER 14<br />

EXCELLENCE AUSTRALIA /15<br />

MAXIMISING BUSINESS OUTCOMES<br />

FOR VICTORIA AND MALAYSIA<br />

AUTO ADVOCATE<br />

14/15<br />

>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

COMPANIES<br />

38<br />

ASSISTED<br />

COMPANIES ASSISTED<br />

THAT WORK IN MORE<br />

THAN ONE SECTOR<br />

35<br />

503<br />

MEETINGS<br />

FACILITATED<br />

COMPANIES<br />

ASSISTED<br />

42<br />

REQUESTS FOR<br />

QUOTATION RECEIVED<br />

BY VIC. COMPANIES<br />

81<br />

AEROSPACE, APPLIANCE, CHEMICAL, CLEAN-TECH, COMPOSITES,<br />

CONSTRUCTION, DEFENSE, ELECTRONIC, FOOD, FOUNDRY, GLASS,<br />

MACHINE TOOL, MARINE, MEDICAL, MINING, PACKAGING, PAINT,<br />

PLASTIC, RAIL, RESOURCE, RUBBER, TRANSPORT AND TEXTILE.<br />

ASSESSMENTS<br />

COMPLETED<br />

300<br />

42<br />

YTD<br />

PROJECTS<br />

COMPLETED<br />

INTERNATIONAL<br />

SPEAKING<br />

ENGAGEMENTS<br />

8<br />

23<br />

SECTORS REACHED<br />

THROUGH THE<br />

ASEA PROGRAM<br />

6<br />

BUSINESS<br />

EVENTS RUN<br />

4<br />

MAJOR BUSINESS<br />

NETWORKING EVENTS<br />

ORGANISED<br />

1 IN MALAYSIA & 3 IN AUSTRALIA<br />

FUNDED BY:<br />

International<br />

showcase:<br />

25<br />

Victorian<br />

companies<br />

attended<br />

25<br />

Malaysian<br />

companies<br />

attended


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

BUSINESS EXCELLENCE DIVISION<br />

Precision Components’<br />

road to diversification<br />

Precision Components is a leading Australian specialist in the development,<br />

manufacture and supply of specialised press metal, fabricated components and<br />

assembly solutions across a wide range of industries. Like many manufacturers<br />

supplying the Australian automotive industry, Precision Components has had to<br />

evolve to survive and find new revenue streams.<br />

In 2007, Precision set about reinventing itself, investing heavily in automation,<br />

large stamping capacity and management development. It was during this<br />

trans<strong>for</strong>mational period, that Precision began working with ASEA on a number<br />

of improvement projects. Initially, projects focused on developing internal<br />

capabilities including; purchasing and logistics, human resources and upskilling<br />

the work<strong>for</strong>ce. As the organisational plat<strong>for</strong>m <strong>for</strong> growth improved, ASEA’s<br />

support shifted to the development of Precision’s external capabilities,<br />

including marketing and diversification projects.<br />

>> Business improvement journey<br />

from internal efficiency to new<br />

markets<br />

>> Ongoing investment in<br />

automation and skills<br />

>> Dedicated team <strong>for</strong> identifying<br />

diversification opportunities<br />

The road to diversification<br />

One of the outcomes of the ASEA program was Precision’s decision to dedicate<br />

four employees to assess a whole range of diversification opportunities based<br />

on key competencies. As a result, the company is now working on a number<br />

of priority projects including Heliostats SA.<br />

Heliostats are mirrors that track and reflect the sun’s thermal energy onto a<br />

central receiver – the energy is then converted into electricity. Heliostats and<br />

their high-tech components are fabricated using laser mapping and steel<br />

cutting technology.<br />

Precision’s diversification team identified an opportunity to reposition the<br />

company as an advanced manufacturer of heliostats using the skills developed<br />

in the automotive industry. “As we learnt about heliostats and the concentrated<br />

solar power market, we decided that there was enough in it to start a business<br />

– Heliostat SA was born,” says Managing Director Darrin Spinks. Precision<br />

Components now finds itself collaborating with leading Australian research<br />

organisations including the University of South Australia and CSIRO and has<br />

its first export order to Japan.<br />

Through his experiences Darrin acknowledges the difficulties companies are<br />

facing. “What’s become clear is that many other organisations in the automotive<br />

sector are battling the same issues that we are facing, particularly maintaining<br />

morale and per<strong>for</strong>mance over the next two years as the automotive business<br />

winds-up.”<br />

“ASEA helped us align our<br />

existing skills and capabilities<br />

with potential new markets<br />

where we could be competitive.<br />

Across the business, we’re now<br />

seeing the disciplines gained<br />

through our days in automotive<br />

being transferred into totally<br />

new segments.”<br />

By partnering with ASEA, Precision has been able to focus on project<br />

preparation and their people are ready <strong>for</strong> new, non-automotive activities.<br />

Precision has successfully completed seven improvement projects with ASEA’s<br />

support and direction and the company is focused and well on the way to a<br />

successful diversified future.<br />

CSIRO’s Solar thermal test facility in Newcastle Australia. Photo courtesy of CSIRO.<br />

32 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 33


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

BUSINESS EXCELLENCE DIVISION<br />

IXL – A shift in mindset leads to<br />

new products and opportunities<br />

IXL is a company that recognises the need to innovate to remain viable and relevant.<br />

Having been in business since 1858 they have achieved a good track record and the<br />

ability to learn and relearn is an integral part of the organisation’s DNA.<br />

Like many other automotive companies, IXL is firmly focused on new business<br />

opportunities. For CEO, Bernard Brussow, the big question was, “how do we connect<br />

the company’s existing capabilities with the needs identified in new markets?”<br />

“In the past, our route to market has been very well defined – and that’s where<br />

the gap exists. The new challenges centre on redefining the channels to market.<br />

ASEA has helped us to review the whole commercial process of understanding<br />

the broader marketplace, specific business opportunities, and the best way to<br />

access decision makers... The ASEA diversification diagnostic was just one of the<br />

tools that helped us shift from an introspective view to more of an external view.”<br />

For IXL, diversification required more than just a new approach to marketing<br />

– it required a fundamental change of corporate culture and capabilities.<br />

Success demanded a shift from a volume-based process engineering philosophy,<br />

to a solutions-driven mindset.<br />

>>Strong focus on new products<br />

and new markets<br />

>>Creative thinking reveals new<br />

opportunities<br />

>>Change in corporate culture<br />

and capabilities supports<br />

diversification<br />

“The ASEA sessions really<br />

served as a catalyst <strong>for</strong><br />

the development of IXL’s<br />

diversification strategies into<br />

new areas like solar frames.”<br />

ASEA facilitated the trans<strong>for</strong>mation process by involving non-automotive<br />

‘right-brained’ creative experts familiar with unconventional automotive and<br />

manufacturing environments. This creative thought process enabled IXL to<br />

identify a whole new way of doing business, revealing many different and new<br />

opportunities in the market.<br />

In addition, IXL identified the need <strong>for</strong> sales engineers, marketing people, and<br />

digital brand experts to help transition the organisation and enable diversification<br />

– all while still running at full capacity every day producing quality components<br />

<strong>for</strong> the motor companies. This allowed ASEA to introduce new ideas while<br />

using real-life situations as case studies; so IXL not only gained knowledge and<br />

capability within new value chains, but also credibility in executing and delivering<br />

in non-automotive sectors like solar.<br />

IXL Solar is the newest operating company in the IXL Group, and embodies the<br />

‘can-do’ spirit of the company. IXL now manufactures, assembles and supplies<br />

galvanised steel framing systems <strong>for</strong> Photo Voltaic (PV) panels using latest roll<br />

<strong>for</strong>ming and assembly techniques.<br />

In a very short space of time, IXL Solar has become a market leader with a proven<br />

capability to research, develop, manufacture and deliver racking systems to some<br />

of the largest utility-scale solar PV farms in the world.<br />

Bernard adds, “the ASEA sessions really served as a catalyst <strong>for</strong> the development<br />

of IXL’s diversification strategies into new areas like solar frames.”<br />

34 >>> ACCELERATING INTO THE FUTURE<br />

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>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

BUSINESS EXCELLENCE DIVISION<br />

Venture outside your com<strong>for</strong>t zone<br />

Venture DMG is one of the largest plastics companies in Australia and part of<br />

a large global group of companies with operations in Australia, China, India,<br />

Malaysia, South Africa, USA, Mexico and Europe. Venture’s Australian client base<br />

was historically dominated by Ford, Toyota, and Holden and they have recently<br />

streamlined local manufacturing operations from five facilities down to three.<br />

The company is well positioned <strong>for</strong> growth, having made substantial investments<br />

in capital equipment over the past few years. Venture’s facilities include over 100<br />

injection moulding machines, body coordinated paint lines, chrome plating plants,<br />

hydrographic plants, state-of-the-art assembly, welding and bonding facilities.<br />

Diversification Strategy<br />

Venture has been working on global diversification <strong>for</strong> a number of years now and<br />

with the help of ASEA has completed a range of strategic projects.<br />

Venture Australia worked with ASEA to successfully complete a number of<br />

strategic projects over recent years. Projects initially focused on internal<br />

efficiencies including LEAN management, material flow, continuous improvement<br />

and more recently to strategic planning and diversification.<br />

Though it was clear that Venture had great engineering and design skills, they<br />

were less confident in how and who to sell to. Venture took their concerns to<br />

ASEA who worked with them to determine a new future direction. This involved<br />

per<strong>for</strong>ming a ‘Business Diversification Diagnostic’ and helping them through<br />

business mentoring and skill development in areas such as:<br />

>>Initial Internal efficiency<br />

improvement to support<br />

diversification strategy<br />

>> Deep understanding of<br />

company’s competencies<br />

>>Identification of effective paths<br />

to market<br />

“We have a product that we<br />

believe has potential – we can<br />

manufacture it locally and<br />

competitively, and believe it<br />

will be successful internationally.<br />

So we sat down with ASEA<br />

and told them what we are<br />

looking <strong>for</strong> and within two<br />

weeks the consultant came<br />

back with a scope.”<br />

>> Diversification product planning >> Lobbying and policy<br />

>> Target client and supply studies >> Technology evaluations<br />

With ASEA’s support, Venture’s commitment to change resulted in the development<br />

of the company’s strategic goals and business plan. Venture is now pursuing a<br />

number of exciting business opportunities including Supercart and ISG Engineering.<br />

Supercart<br />

Supercart is a product that can be manufactured locally and very competitively.<br />

ASEA supported Venture by conducting external reviews and evaluating supply<br />

and demand. This included assessments of available products, understanding<br />

customer requirements, and creating compelling value propositions. ASEA even<br />

connected Venture executives with decision makers in relevant markets to ensure<br />

a successful outcome.<br />

ISG Engineering<br />

ISG Engineering is focused on metal fabrication and composite aluminium<br />

fabrication work <strong>for</strong> industrial and commercial building and infrastructure<br />

projects. AutoCRC assisted ISG with a plan to broaden and expand its services<br />

and product offerings allowing the company to establish a wider customer base.<br />

Through AutoCRC and the Victorian Government, Venture also opened a JV business<br />

in Malaysia. Dean Lomas, Managing Director points out, “while the product is<br />

manufactured in other parts of the world, the engineers are based here in Australia.<br />

This set up mirrors the business model now used across many industries.”<br />

Venture’s initial concerns about repositioning the company and getting their<br />

people to think differently were quickly displaced. ASEA had the right consultants,<br />

tools, and experience to fast-track the repositioning process.<br />

36 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 37


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

>> International


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

INTERNATIONAL<br />

Our International Activities<br />

GERMANY<br />

>> Three student internships in Germany<br />

>> Won the Connecting Australian<br />

European Science and Innovation<br />

Excellence Grant <strong>2015</strong><br />

JAPAN<br />

>> NHK R&D program<br />

CHINA<br />

>> Australian automotive export marketing<br />

centre at Chery Engineering Centre<br />

USA<br />

>> GM R&D investment<br />

>> International battery manufacture<br />

steering group<br />

INDIA<br />

>> R&D and manufacturing<br />

investment with SMR Australia<br />

THAILAND<br />

>> Partnership with SAMMITR<br />

>> Manufacturing associations discussions<br />

on trade opportunities<br />

MALAYSIA<br />

>> 12 month automotive advocate program<br />

>> Australian automotive showcase<br />

>> International battery manufacture<br />

steering group<br />

>> Collaborative research centre with MAI<br />

>> Automotive supplier excellence program<br />

with MAI<br />

>> Business matching activities<br />

>> Joint announcement by Malaysian and<br />

Victorian Ministers<br />

>> Malaysia-Australia joint trade council<br />

>> 15 Malaysian R&D projects<br />

SOUTH EAST<br />

ASIA REGION<br />

>> Market Intelligence and<br />

Technology Assessment 2025<br />

>> Survey <strong>for</strong> energy efficient<br />

product uptake<br />

40 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 41


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

>> Our People


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

BOARD OF DIRECTORS<br />

AutoCRC is a not-<strong>for</strong>-profit company and is<br />

overseen by a seven member board comprising<br />

of four independent directors and three directors<br />

representing current participants.<br />

Barry Comben OAM<br />

Board Member (Independent)<br />

Barry has more than 50 years’ corporate experience<br />

in the Australian Automotive Industry. Currently he is<br />

a member of the Federation of Automotive Products<br />

Manufacturers (FAPM) Industry Advisory Committee,<br />

and a member of the Automotive and Manufacturing<br />

Advisory Board of Deloitte Touche Tohmatsu.<br />

James Nicholson<br />

Board Member<br />

James has over 20 years’ experience in the<br />

automotive components industry and is also a<br />

member of the Mawson Institute Advisory Board.<br />

He is currently the Vice President of engineering<br />

(South Asia) at SMR Automotive Australia Pty Ltd.<br />

Madani Sahari<br />

Board Member<br />

Madani has 18 years’ experience as an engineer<br />

and manager in manufacturing companies and is<br />

currently the Chief Executive Officer of Malaysia<br />

Automotive Institute.<br />

Steve Payne<br />

Chairman (Independent)<br />

Steve has 30 years’ experience in the Australian<br />

public service including an appointment as head<br />

of the manufacturing division of the Department<br />

of Innovation, Industry Science and Research.<br />

He was appointed Chairman of AutoCRC on<br />

22 November 2012.<br />

Bruce Porter<br />

Board Member (Independent)<br />

Bruce has over 40 years’ of financial reporting,<br />

accounting, assurance and corporate governance<br />

experience. He is currently a director and chairs the<br />

Audit and Risk Committee of Guide Dogs Victoria, and<br />

is a Director and chairs the Investment Committee<br />

and Audit Committee of Holmesglen Institute.<br />

Prof Judy Raper<br />

Board Member<br />

Judy has 17 years’ experience in academic<br />

leadership positions in Australia and the USA,<br />

and over 30 years involvement in international<br />

particle research. She is currently the Deputy<br />

Vice Chancellor (research and innovation) at the<br />

University of Wollongong.<br />

Richard Tamba<br />

Board Member (Independent)<br />

Richard has over 30 years’ experience in the<br />

automotive industry designing, developing and<br />

testing technology through to production and he<br />

is the author of over 50 patents. He is the founder<br />

of BRT Corporation where he holds the position of<br />

Chief Executive Officer.<br />

44 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 45


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

LEADERSHIP TEAM<br />

Day-to-day operations are managed by the<br />

AutoCRC leadership team, each of which has<br />

extensive experience in their area of expertise.<br />

Dr Gary White<br />

Research Director<br />

Gary was part of the original AutoCRC bid team<br />

in 2003, and officially joined AutoCRC in 2006.<br />

Gary has over 30 years’ experience in the<br />

automotive industry, managing research and<br />

development, and production activities.<br />

Ian Christensen<br />

Chief Executive Officer<br />

Ian has more than 30 years’ experience in the<br />

manufacturing industry ranging from automotive,<br />

paper, polymers, silicone products and fine<br />

chemicals. Ian joined AutoCRC in 2010 and was<br />

promoted to Chief Executive Officer in January<br />

2014. He is also leading the bid <strong>for</strong> an Intelligent<br />

Transport CRC (iMOVE CRC).<br />

Oxana Jovcic<br />

Chief Financial Officer & Company Secretary<br />

Oxana joined AutoCRC in January 2011 and has<br />

over 20 years’ financial experience in various<br />

sectors, ranging from large corporations, private<br />

and not-<strong>for</strong>-profits. She also manages the Human<br />

Resources function at AutoCRC.<br />

Jacqueline King<br />

Communications & Marketing Manager<br />

Jacqueline joined AutoCRC in 2010 and has 20<br />

years’ experience working in a variety of industries<br />

in the UK and Australia, including recruitment,<br />

education, telecommunications and automotive.<br />

She also manages the in<strong>for</strong>mation technology<br />

function at AutoCRC.<br />

Linsey Siede<br />

ASEA & Regional Development Director<br />

Linsey joined the ASEA division of AutoCRC in<br />

2007. He has almost 40 years’ experience in the<br />

automotive industry and has held a broad range of<br />

executive and director roles in both Australian and<br />

overseas companies.<br />

46 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 47


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

>> Communications


EVENT<br />

HIGHLIGHTS<br />

14/15<br />

THE CARS OF TOMORROW IN CALIFORNIA<br />

– GOOD ENOUGH TO MEET THE 2050<br />

CLIMATE TARGETS?<br />

John Boesel, President and CEO at CALSTART (USA)<br />

speaking at The Cars of Tomorrow Conference <strong>2015</strong><br />

– The Car in our Future Mobility<br />

>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

91<br />

% OVERALL EVENT<br />

11<br />

SATISFACTION<br />

STAGED<br />

EVENTS<br />

PARTICIPATED<br />

AT EVENTS<br />

11<br />

SPOKE AT<br />

INDUSTRY EVENTS<br />

25<br />

FUTURE MOBILITY – RETHINKING HOW<br />

WE MOVE PEOPLE AND GOODS<br />

Phil Gott, Senior Director at Long Range Planning,<br />

IHS Automotive speaking at The Cars of Tomorrow<br />

Conference <strong>2015</strong> – The Car in our Future Mobility<br />

“I WOULD LIKE TO<br />

PROPOSE THAT<br />

THE CARS OF<br />

TOMORROW <strong>2015</strong><br />

CONFERENCE WAS<br />

THE BEST EVER.”<br />

“EXCELLENT MIX<br />

OF SPEAKERS<br />

AND A VERY WELL<br />

ORGANISED EVENT<br />

TO PLANT THE<br />

SEED OF CHANGE<br />

IN AUSTRALIA!”<br />

“THANK YOU FOR<br />

YOUR HOSPITALITY<br />

AT YESTERDAY’S<br />

ASEA FORUM.<br />

IT WAS VERY<br />

INFORMATIVE AND<br />

WORTHWHILE.”<br />

FUTURE FUELS AND TECHNOLOGY:<br />

LIKELY SCENARIOS AND TIME LINES<br />

Tali Trigg, Transport Energy Analyst at International<br />

Energy Agency (France) speaking at The Cars of Tomorrow<br />

Conference <strong>2015</strong> – The Car in our Future Mobility<br />

2014 SAE-A MOBILITY ENGINEERING<br />

EXCELLENCE AWARD<br />

Gold award presented to VPAC Innovations <strong>for</strong> AutoCRC<br />

supported vMOULD project


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

<strong>WEB</strong>SITE<br />

HIGHLIGHTS<br />

SOCIAL MEDIA<br />

CONNECTIONS<br />

13,746<br />

SITE<br />

VISITS<br />

33,528<br />

PAGE<br />

VIEWS<br />

NEW VS RETURNING<br />

VISITORS<br />

NEW - 10,306<br />

RETURNING<br />

- 3,440<br />

DESTINATIONS<br />

AUSTRALIA - 53.68%<br />

U.S. - 10.05%<br />

INDIA - 4.01%<br />

BRAZIL - 2.15%<br />

PORTUGAL - 2.15%<br />

CHINA - 2.04%<br />

MALAYSIA - 2.04%<br />

GERMANY - 1.88%<br />

U.K. - 1.31%<br />

90%<br />

44%<br />

360%<br />

INCREASE NEW<br />

FOLLOWERS<br />

INCREASE NEW<br />

FOLLOWERS<br />

INCREASE NEW<br />

FOLLOWERS<br />

52 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 53


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

>> Financials


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

FINANCIAL STATEMENTS<br />

The accompanying financial<br />

statements are prepared<br />

in accordance with the<br />

Corporations Act 2001.<br />

STATEMENT OF PROFIT OR LOSS<br />

AND OTHER COMPREHENSIVE INCOME<br />

FOR THE YEAR ENDED 30 JUNE <strong>2015</strong><br />

Revenue<br />

<strong>2015</strong> 2014<br />

$ $<br />

Revenue 12,483,226 12,341,593<br />

Other income 351,911 435,928<br />

Total Revenue 12,835,137 12,777,521<br />

Expenses<br />

Research and Development Expenditure 9,753,730 7,499,616<br />

Education Program 129,312 184,998<br />

Consulting and Legal Fees 110,091 95,513<br />

Recruitment Fees and Temporary Staff 25,349 –<br />

Employee Benefits Expense 2,146,302 1,974,639<br />

Director Fees and Training 162,458 172,846<br />

General Administration 500,602 524,617<br />

Travel/Accommodation 318,794 247,864<br />

Marketing/Website 47,053 39,872<br />

Depreciation and Amortisation Expense 22,736 22,755<br />

Bad and Doubtful Debts Expense/(Write Back) (13,920) 13,920<br />

Strategic Planning 43,776 57,163<br />

Total Expenses 13,246,283 10,833,803<br />

(Loss)/Gain from Operating Activities be<strong>for</strong>e Income Tax (411,146) 1,943,718<br />

Income Tax Benefit Relating to Operating Activities – –<br />

Net (Loss)/Income <strong>for</strong> the year (411,146) 1,943,718<br />

Other Comprehensive Income, net of tax – –<br />

Total Comprehensive Income (411,146) 1,943,718<br />

56 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 57


>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><br />

STATEMENT OF FINANCIAL POSITION<br />

AS AT 30 JUNE <strong>2015</strong><br />

STATEMENT OF CASH FLOWS<br />

FOR THE YEAR ENDED 30 JUNE <strong>2015</strong><br />

<strong>2015</strong> 2014<br />

$ $<br />

ASSETS<br />

Current Assets<br />

Cash and Cash Equivalents 5,488,889 3,669,866<br />

Trade Receivables 2,111,953 1,312,209<br />

Other Financial Assets 5,000,000 800,000<br />

Other Assets 222,555 285,880<br />

Total Current Assets 12,823,397 6,067,955<br />

Non-Current Assets<br />

Other Financial Assets – 5,000,000<br />

Property, Plant and Equipment 58,550 70,458<br />

<strong>2015</strong> 2014<br />

Inflows/<br />

Inflows/<br />

(Outflows)<br />

(Outflows)<br />

$ $<br />

CASH FLOWS FROM OPERATING ACTIVITIES<br />

Grants Received from the Commonwealth 7,175,000 2,294,000<br />

Participants Contributions Received 6,697,780 5,006,198<br />

Interest Received 279,966 176,065<br />

Income Tax Refund Received – 58,920<br />

Payments to Suppliers and Employees (13,172,835) (11,312,363)<br />

GST Received/(Paid) 49,940 (300,677)<br />

Net Cash Provided by/(Used In) Operating Activities 1,029,851 (4,077,857)<br />

Total Non-Current Assets 58,550 5,070,458<br />

Total Assets 12,881,947 11,138,413<br />

LIABILITIES<br />

Current Liabilities<br />

Trade and Other Payables 3,314,810 2,455,796<br />

Provisions 144,127 153,904<br />

Cash Contributions Received in Advance 7,665,005 6,427,265<br />

Total Current Liabilities 11,123,942 9,036,965<br />

Cash Flows From Investing Activities<br />

Payment <strong>for</strong> Property, Plant and Equipment (10,828) (84,755)<br />

Proceeds From Long Term Deposits 800,000 –<br />

Payments to Acquire Long Term Deposits – (5,800,000)<br />

Net cash provided by/(used in) Investing Activities 789,172 (5,884,755)<br />

Net Increase/(Decrease) in Cash and Cash Equivalents 1,819,023 (9,962,612)<br />

Cash and Cash Equivalents at Beginning of the Year 3,669,866 13,632,478<br />

Cash and Cash Equivalents at End of the Year 5,488,889 3,669,866<br />

Non-Current Liabilities<br />

Provisions 67,703 –<br />

Total Non-Current Liabilities 67,703 –<br />

Total Liabilities 11,191,645 9,036,965<br />

Net Assets 1,690,302 2,101,448<br />

EQUITY<br />

Share Capital – –<br />

Retained Earnings 1,690,302 2,101,448<br />

Total Equity 1,690,302 2,101,448<br />

58 >>> ACCELERATING INTO THE FUTURE<br />

AUTOCRC PROGRESS REPORT 2014 – <strong>2015</strong> >>> 59


CRC PARTICIPANTS<br />

Samvardhana Motherson Reflectec<br />

60 >>> ACCELERATING INTO THE FUTURE


autocrc.com enquiries@autocrc.com +61 3 9948 0450

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