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Busbar Systems 630A...6300A<br />

CR


CR


CONTENTS<br />

E-LINE CR<br />

Introduction<br />

Distribution & Horizontal Applications<br />

Riser & Vertical Applications<br />

Technical Characteristics<br />

Order Code System<br />

Standard Straight L<strong>en</strong>gth<br />

Elbow L<strong>en</strong>gths<br />

Standard Compon<strong>en</strong>ts<br />

Expansion Modules<br />

End Closer<br />

Panel Connections<br />

Panel Modules / Flexibles<br />

Panel Modules Technical Table<br />

Transformer Modules<br />

Transformer Modules Technical Table<br />

Vertical & Horizontal Support Applications<br />

Susp<strong>en</strong>sion Compon<strong>en</strong>ts<br />

Measuring a Special L<strong>en</strong>gth<br />

Horizontal Mounting Application<br />

Vertical Mounting Application<br />

Cast Resin Application<br />

EC Certficate of Conformity<br />

Certificates<br />

Product Overview<br />

2<br />

4<br />

5<br />

6<br />

10<br />

11<br />

12<br />

16<br />

17<br />

18<br />

19<br />

22<br />

23<br />

25<br />

29<br />

30<br />

31<br />

35<br />

36<br />

37<br />

38<br />

40<br />

41<br />

42<br />

E L E K T R İ K


ELINECR<br />

Introduction<br />

Example of a Traditional<br />

Cable System<br />

1 m<br />

Example of E-Line CR Busbar System<br />

Traditionally, carrying high curr<strong>en</strong>ts (transformer to switchboards, main<br />

distribution <strong>line</strong>s, power distribution for factories) was achieved using<br />

multiples of large <strong>cr</strong>oss-section cables in parallel.<br />

Advantages of a Cast Resin System<br />

- IEC 61439-6 standard approved<br />

- Protection degree IP68<br />

- Protects against corrosion<br />

- Protects against chemicals<br />

- Resist insects and rod<strong>en</strong>ts<br />

- Suitable for tropical climates<br />

- High mechanical str<strong>en</strong>gth<br />

- Protects against chimney effects<br />

- High short circuit withstand<br />

- Resistant to fire propagation<br />

- Electrical continuity during fire.<br />

- Suitable to connect with E-Line KX<br />

busbar systems<br />

*Special compon<strong>en</strong>ts can be manufactured quickly.<br />

2


ELINECR<br />

Technical Features<br />

High IP Rating<br />

The body of the E-Line CR busbar is formed using<br />

DURACOMP a composite material of epoxy resin and pure<br />

silicon, which gives protection against external elem<strong>en</strong>ts as<br />

listed above (page 2).<br />

PE L3 L2 L1 N<br />

Short Circuit Withstand<br />

The structure of the E-Line<br />

CR has a high mechanical<br />

str<strong>en</strong>gth, a very high short<br />

circuit withstand<br />

characteristic, and<br />

extreme external thermal<br />

resistance.<br />

Diagram 1 Diagram 2<br />

Effective Heat Dissipation<br />

The cast resin body gives a very effective heat dissipation<br />

characteristic (Diagram 2).<br />

Single Bolt Joint<br />

The E-Line CR busbar is<br />

installed by tight<strong>en</strong>ing the<br />

'single bolt joint. Belleville<br />

spring washers on both<br />

<strong>en</strong>ds of the bolt maintain<br />

the original contact<br />

pressure under all kinds of<br />

conditions eg the thermal<br />

contraction of the bolt,<br />

thus <strong>en</strong>suring a more<br />

secure, reliable and<br />

maint<strong>en</strong>ance free joint.<br />

*The bolt is tight<strong>en</strong>ed to<br />

83Nm (60 Ibft)<br />

Fire and Earthquake Resistance<br />

3 hours Electrical Continuity under Fire as per IEC 60331-1<br />

Seismic Resistance as per IEC 60068-3-3 / 60068-2-57<br />

and IEEE 693.<br />

EX - Protected<br />

ATEX as per EN 60079-0:2009, EN 60079-18:2009, EN60079-31:2009<br />

II 2G Ex mb IIC Gb<br />

II 2D IIIC Db<br />

Att<strong>en</strong>tion !<br />

The standard mounting of the Cast Resin busbar is<br />

with the conductors on edge, this allows for the easy<br />

application of the resin at the joint.<br />

3


ELINECR<br />

Distribution & Horizontal Applications<br />

Wh<strong>en</strong> using the E-Line CR to <strong>cr</strong>eate an electrical<br />

distribution system, the following <strong>cr</strong>iteria should be<br />

tak<strong>en</strong> into consideration.<br />

The Power of the load to be connected to the system<br />

and their locations.<br />

Utilisation factor (diversity) assay,<br />

Power and short circuit curr<strong>en</strong>ts of transformers,<br />

System coordination with other distribution systems<br />

(heat, steam, water, etc.),<br />

Determining a route of the E-Line CR on layout of the<br />

designed system,<br />

Determination of the types of supports according<br />

to plan,<br />

If necessary, the system can be integrated with E-Line<br />

KX busbar system.<br />

Sample Project Design (For Horizontal Application)<br />

Utilisation Factor (Diversity)<br />

The utilisation factor (a) dep<strong>en</strong>ds on the type and number of<br />

loads. Most are 0.7 or less. Int<strong>en</strong>se Lighting and Motor Fed<br />

Lines "0,6" is quite difficult to rise above. Ev<strong>en</strong> at automobile<br />

welding plants it could fall down to "0,30". With only one<br />

single and large load can it go up to "1".<br />

Voltage Drop<br />

All the required values for voltage Drop Calculations,<br />

formulas, basic calculations for simple cases the tables are<br />

giv<strong>en</strong> on pages 6-9. Further support can be obtained from<br />

our Design Departm<strong>en</strong>t.<br />

Short Circuit Values<br />

Short circuit test values are giv<strong>en</strong> on the tables on pages 7<br />

and 8. The short circuit values high-light the high short circuit<br />

withstand characteristic of the E-Line CR.<br />

Busbar Installation Plan<br />

Shown below is an example of an E-Line CR busbar system.<br />

On request, our distributors' project and design departm<strong>en</strong>ts<br />

will be pleased to help you in preparing your project.<br />

Rated Curr<strong>en</strong>t<br />

The rating of the busbar curr<strong>en</strong>t required is<br />

calculated using the formula shown below.<br />

P.a<br />

I B =<br />

Ö3.U.cos j<br />

IB = Operation curr<strong>en</strong>t (A)<br />

P = Total power load<br />

a = Utilisation factor (diversity)<br />

U = Supply voltage (V)<br />

The busbar curr<strong>en</strong>t rating is chos<strong>en</strong> as being equal to,<br />

or greater than the calculated curr<strong>en</strong>t (IB).<br />

After calculating the volt drop, if the curr<strong>en</strong>t rating is<br />

not adequate, th<strong>en</strong> a higher rating should be chos<strong>en</strong>.<br />

54 m. (18 Pcs x 3 m.)<br />

CRA 20504<br />

Item No<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

10<br />

11<br />

12<br />

13<br />

14<br />

Compon<strong>en</strong>t List<br />

Compon<strong>en</strong>ts<br />

CRA 20504 - STD Straight L<strong>en</strong>gth (20 X 3m.)<br />

CRA 20504 - D Downwards Elbow<br />

CRA 20504 - R Right Elbow<br />

CRA 20504 - U Upwards Elbow<br />

CRA 20504 - L Left Elbow<br />

CRA 20504 - P10 Panel Connection Module<br />

CRA 20504 - S End Closure<br />

CRA 20504 - X95 Special Straight L<strong>en</strong>gth<br />

CRA 20504 - X120 Special Straight L<strong>en</strong>gth<br />

CRA 20504 - X122 Special Straight L<strong>en</strong>gth<br />

CRA 20504 - X200 Special Straight L<strong>en</strong>gth<br />

CRA 20504 - X174 Special Straight L<strong>en</strong>gth<br />

CRP 1650 Tap Off Box<br />

CRB 2550 Tap Off Box<br />

Quantity<br />

60 m.<br />

2 Pcs<br />

1 Pcs<br />

1 Pcs<br />

1 Pcs<br />

1 Pcs<br />

1 Pcs<br />

1 Pcs<br />

1 Pcs<br />

1 Pcs<br />

1 Pcs<br />

1 Pcs<br />

8 Pcs<br />

6 Pcs<br />

4


ELINECR<br />

Riser & Vertical Applications<br />

As each building’s structure is differ<strong>en</strong>t, each of the E-Line CR<br />

projects has to be specially designed.<br />

Enf of the<br />

Line<br />

The details on this page briefly explain the information necessary<br />

for designing the vertical installation project.<br />

a= ......<br />

a= ......<br />

10th Floor<br />

h=Floor Height, from Floor to Floor (cm)<br />

a = Floor Thickness (cm)<br />

Pre-Project Design and cost Analysis<br />

Fire Barrier<br />

Before design and cost analysis can be made, please submit the<br />

following information to our Design Departm<strong>en</strong>t.<br />

Location and Dim<strong>en</strong>sions of the floor p<strong>en</strong>etration where the<br />

busbar <strong>line</strong> will be installed.<br />

Floor height and Floor thickness (h=... a=...)<br />

Vertical <strong>line</strong> feeding method (by busbar or by cable)<br />

By supplying the above information of the dim<strong>en</strong>sions on a<br />

drawing similar to the example in Figure 1 and by faxing or<br />

emailing it to us we will be able to produce a quotation.<br />

PE L3 L2 L1 N<br />

PE L3 L2 L1 N<br />

150 150<br />

35<br />

350<br />

n<br />

…<br />

11<br />

10<br />

9<br />

8<br />

7<br />

6<br />

5<br />

4<br />

3<br />

2<br />

1<br />

Ground Floor<br />

1st Basem<strong>en</strong>t<br />

Busbar System Wiring System<br />

a= ......<br />

a= ......<br />

a= ......<br />

a= ......<br />

a= ......<br />

a= ......<br />

a= ......<br />

a= ......<br />

a= ......<br />

a= ......<br />

h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ......<br />

9th Floor<br />

8th Floor<br />

7th Floor<br />

6th Floor<br />

5th Floor<br />

4th Floor<br />

3rd Floor<br />

2nd Floor<br />

1st Floor<br />

Ground Floor<br />

a= ...... 1st Basem<strong>en</strong>t<br />

a= ...... 2nd Basem<strong>en</strong>t<br />

3rd Basem<strong>en</strong>t<br />

Figure 1<br />

I 14<br />

I 13<br />

I 12<br />

I 11<br />

I 10<br />

I 9<br />

I 8<br />

I 7<br />

I 6<br />

I 5<br />

I 4<br />

I 3<br />

I 2<br />

I 1<br />

5<br />

Feeder<br />

Point from<br />

Switchroo<br />

m by Busbar<br />

or Cable


ELINECRA<br />

Technical Characteristics<br />

Aluminium Conductor (Al)<br />

Rated Curr<strong>en</strong>t<br />

Busbar Code<br />

Standards<br />

Rated Isolation Voltage<br />

Rated Operational Voltage<br />

Rated Frequ<strong>en</strong>cy<br />

Pollution Degree<br />

Protection Degree<br />

External Mechanical Impacts (IK Code)*<br />

Protection for Safety<br />

Rated Short-time Withstand Curr<strong>en</strong>t (1s)<br />

Rated Peak Withstand Curr<strong>en</strong>t<br />

Rated Short-time Withstand Curr<strong>en</strong>t for Neutral Conductor (1s)<br />

Rated Peak Withstand Curr<strong>en</strong>t for Neutral Conductor<br />

Rated Short-time Withstand Curr<strong>en</strong>t for PE Conductor (1s)<br />

Rated Peak Withstand Curr<strong>en</strong>t for PE Conductor<br />

MEAN PHASE CONDUCTOR CHARACTERISTICS AT RATED CURRENT In<br />

Resistance at a conductor temperature of 20 °C<br />

Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />

Reactance (Indep<strong>en</strong>d<strong>en</strong>t from Temperature)<br />

Positive and negative sequ<strong>en</strong>ce impedances at an ambi<strong>en</strong>t air temperature of 35 °C<br />

Positive and negative sequ<strong>en</strong>ce impedances at an ambi<strong>en</strong>t air temperature of 20 °C<br />

Rated Power Loss at 35 °C<br />

DC Resistance at a conductor temperature of 20 °C for Phases<br />

DC Resistance at a conductor temperature of 20 °C for Neutral<br />

A<br />

In<br />

Ui<br />

Ue<br />

f<br />

IP68<br />

50J, greater<br />

Icw<br />

Ipk<br />

Icw<br />

Ipk<br />

Icw<br />

Ipk<br />

R 20<br />

R<br />

X<br />

Z<br />

Z 20<br />

V<br />

V<br />

Hz<br />

than IK10<br />

kA rms<br />

kA<br />

kA<br />

kA<br />

kA<br />

kA<br />

mW/m<br />

mW/m<br />

mW/m<br />

mW/m<br />

mW/m<br />

630<br />

06<br />

50<br />

20<br />

40<br />

12<br />

24<br />

12<br />

24<br />

Watt<br />

mW/m<br />

mW/m<br />

1000<br />

1000<br />

0,125<br />

0,161<br />

0,068<br />

0,175<br />

0,142<br />

191,9<br />

0,128<br />

0,132<br />

800<br />

08<br />

28<br />

58,8<br />

16,8<br />

33,6<br />

16,8<br />

33,6<br />

0,090<br />

0,117<br />

0,057<br />

0,130<br />

0,106<br />

212,9<br />

0,098<br />

0,101<br />

1000<br />

10<br />

40<br />

84<br />

24<br />

50,4<br />

24<br />

50,4<br />

0,061<br />

0,079<br />

0,044<br />

0,091<br />

0,075<br />

237,3<br />

0,060<br />

0,062<br />

1250<br />

IEC 61439-6:2012 Ed.1 ; IEC 61439-1 Ed.2:2011, TS EN 61439-1: 2011<br />

Basic Protection (HD 60364-4-41, Clause A1)<br />

R phdc<br />

R Ndc<br />

12<br />

55<br />

121<br />

33<br />

72,6<br />

33<br />

72,6<br />

0,045<br />

0,057<br />

0,034<br />

0,067<br />

0,056<br />

268,6<br />

0,043<br />

0,044<br />

1600<br />

16<br />

70<br />

154<br />

42<br />

92,4<br />

42<br />

88,2<br />

0,030<br />

0,039<br />

0,027<br />

0,047<br />

0,040<br />

302,6<br />

0,030<br />

0,031<br />

2000<br />

20<br />

70<br />

154<br />

42<br />

88,2<br />

42<br />

92,4<br />

0,024<br />

0,032<br />

0,022<br />

0,039<br />

0,033<br />

382,8<br />

0,024<br />

0,025<br />

2500<br />

25<br />

70<br />

154<br />

42<br />

88,2<br />

42<br />

88,2<br />

0,020<br />

0,026<br />

0,019<br />

0,032<br />

0,027<br />

483,8<br />

0,020<br />

0,020<br />

2250<br />

23<br />

100<br />

220<br />

60<br />

132<br />

60<br />

132<br />

0,022<br />

0,029<br />

0,019<br />

0,035<br />

0,029<br />

446,5<br />

0,025<br />

0,026<br />

2500<br />

27<br />

100<br />

220<br />

60<br />

132<br />

60<br />

132<br />

0,021<br />

0,028<br />

0,018<br />

0,033<br />

0,028<br />

525,0<br />

0,022<br />

0,024<br />

3000<br />

30<br />

120<br />

264<br />

72<br />

158,4<br />

72<br />

158,4<br />

0,016<br />

0,020<br />

0,014<br />

0,024<br />

0,021<br />

545,4<br />

0,018<br />

0,019<br />

3200<br />

33<br />

120<br />

264<br />

72<br />

158,4<br />

72<br />

158,4<br />

0,015<br />

0,019<br />

0,015<br />

0,024<br />

0,021<br />

559,1<br />

0,016<br />

0,017<br />

3600<br />

36<br />

120<br />

264<br />

72<br />

158,4<br />

72<br />

158,4<br />

0,012<br />

0,016<br />

0,012<br />

0,020<br />

0,017<br />

606,5<br />

0,014<br />

0,015<br />

4000<br />

40<br />

120<br />

264<br />

72<br />

158,4<br />

72<br />

158,4<br />

0,010<br />

0,013<br />

0,010<br />

0,016<br />

0,014<br />

604,8<br />

0,012<br />

0,013<br />

5000<br />

50<br />

120<br />

264<br />

72<br />

158,4<br />

72<br />

158,4<br />

0,008<br />

0,010<br />

0,008<br />

0,013<br />

0,012<br />

780,0<br />

0,012<br />

0,013<br />

L3 L2 L1 N<br />

PE L3 L2 L1 N<br />

L3 L2 L1 N<br />

PE L3 L2 L1 N<br />

100 118 100 118<br />

Voltage Drop Calculation<br />

G<strong>en</strong>erally Voltage drop of a busbar system can be<br />

calculated with the following formula.<br />

DU= Ö3.L.I.(R 1 .Cosj+X 1.Sinj) 10<br />

-3 V<br />

DU<br />

L<br />

I<br />

R 1<br />

X1<br />

Cosj<br />

= Voltage Drop (V)<br />

= Line L<strong>en</strong>gth (m)<br />

= Line Curr<strong>en</strong>t or Load (A)<br />

= Resistance (mW/m)<br />

= Reactance (mW/m)<br />

= Power Factor<br />

DC Resistance at a conductor temperature of 20 °C for PE<br />

R PEdc<br />

mW/m<br />

0,132<br />

0,101<br />

0,062<br />

0,045<br />

0,031<br />

0,025<br />

0,020<br />

0,026<br />

0,024<br />

0,019<br />

0,017<br />

0,015<br />

0,012<br />

0,012<br />

SECTIONS<br />

L1,L2,L3,N<br />

PE (5 Conductors)<br />

mm²<br />

mm²<br />

240<br />

240<br />

330<br />

330<br />

480<br />

480<br />

660<br />

660<br />

960<br />

960<br />

1200<br />

1200<br />

1500<br />

1500<br />

1320<br />

1320<br />

1500<br />

1500<br />

1920<br />

1920<br />

2040<br />

2040<br />

2400<br />

2400<br />

3000<br />

3000<br />

3600<br />

3600<br />

S<br />

L<br />

I<br />

Conductor Cross Section<br />

mmxmm<br />

6x40<br />

6x55<br />

6x80<br />

6x110<br />

6x160<br />

6x200<br />

6x250<br />

2(6x110)<br />

2(6x125)<br />

2(6x160)<br />

2(6x170)<br />

2(6x200)<br />

2(6x250)<br />

3(6x200)<br />

Busbar Weight (5 Conductors)<br />

MEAN FAULT-LOOP CHARACTERISTICS<br />

Zero-sequ<strong>en</strong>ce Impedance<br />

kg/m<br />

28<br />

33<br />

40,4<br />

49,9<br />

64,9<br />

77<br />

90<br />

97,3<br />

108<br />

129<br />

139,3<br />

151,8<br />

188<br />

224,9<br />

S<br />

= Supply Point<br />

Zero-sequ<strong>en</strong>ce impedance at a conductor temperature of 20 °C<br />

Z (0)b20phN<br />

mW/m<br />

0,670<br />

0,518<br />

0,381<br />

0,281<br />

0,204<br />

0,167<br />

0,165<br />

0,155<br />

0,131<br />

0,108<br />

0,106<br />

0,087<br />

0,081<br />

0,054<br />

Zero-sequ<strong>en</strong>ce impedance at a conductor temperature of 20 °C<br />

Z (0)b20phPE<br />

mW/m<br />

0,670<br />

0,522<br />

0,381<br />

0,294<br />

0,205<br />

0,166<br />

0,166<br />

0,142<br />

0,131<br />

0,106<br />

0,100<br />

0,087<br />

0,071<br />

0,066<br />

Zero-sequ<strong>en</strong>ce impedance at an ambi<strong>en</strong>t temperature of 35 °C<br />

Zero-sequ<strong>en</strong>ce impedance at an ambi<strong>en</strong>t temperature of 35 °C<br />

Z (0)bphN<br />

Z (0)bphPE<br />

mW/m<br />

mW/m<br />

0,811<br />

0,811<br />

0,622<br />

0,626<br />

0,453<br />

0,453<br />

0,330<br />

0,341<br />

0,237<br />

0,239<br />

0,197<br />

0,196<br />

0,195<br />

0,197<br />

0,184<br />

0,169<br />

0,155<br />

0,155<br />

0,127<br />

0,125<br />

0,121<br />

0,116<br />

0,101<br />

0,102<br />

0,090<br />

0,080<br />

0,063<br />

0,074<br />

(1)<br />

All phase conductor characteristics have be<strong>en</strong><br />

determined according to Annex BB of IEC 61439-6.<br />

Mean Resistances and Reactances<br />

Resistance at a conductor temperature of 20 °C<br />

Resistance at a conductor temperature of 20 °C<br />

R b20phph<br />

R b20phN<br />

mW/m<br />

mW/m<br />

0,257<br />

0,261<br />

0,181<br />

0,185<br />

0,128<br />

0,131<br />

0,091<br />

0,094<br />

0,062<br />

0,064<br />

0,051<br />

0,053<br />

0,052<br />

0,052<br />

0,050<br />

0,052<br />

0,042<br />

0,043<br />

0,035<br />

0,036<br />

0,030<br />

0,031<br />

0,025<br />

0,026<br />

0,022<br />

0,023<br />

0,017<br />

0,017<br />

(2)<br />

Fault-loop zero-sequ<strong>en</strong>ces impedances have be<strong>en</strong><br />

determined according to Annex CC of IEC 61439-6.<br />

Resistance at a conductor temperature of 20 °C<br />

Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />

Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />

R b20phPE<br />

R bphph<br />

R bphN<br />

mW/m<br />

mW/m<br />

mW/m<br />

0,261<br />

0,332<br />

0,337<br />

0,186<br />

0,236<br />

0,242<br />

0,132<br />

0,166<br />

0,170<br />

0,094<br />

0,117<br />

0,121<br />

0,064<br />

0,080<br />

0,082<br />

0,053<br />

0,067<br />

0,069<br />

0,052<br />

0,066<br />

0,068<br />

0,052<br />

0,065<br />

0,068<br />

0,041<br />

0,055<br />

0,056<br />

0,037<br />

0,045<br />

0,048<br />

0,030<br />

0,038<br />

0,039<br />

0,026<br />

0,032<br />

0,034<br />

0,024<br />

0,028<br />

0,029<br />

0,017<br />

0,021<br />

0,022<br />

(3)<br />

Fault-loop resistances and reactances have be<strong>en</strong><br />

determined according to Annex DD of IEC 61439-6.<br />

Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />

Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />

R bphPE<br />

X bphph<br />

mW/m<br />

mW/m<br />

0,337<br />

0,142<br />

0,242<br />

0,089<br />

0,171<br />

0,083<br />

0,121<br />

0,066<br />

0,083<br />

0,050<br />

0,069<br />

0,040<br />

0,069<br />

0,041<br />

0,068<br />

0,041<br />

0,054<br />

0,034<br />

0,048<br />

0,028<br />

0,039<br />

0,024<br />

0,033<br />

0,022<br />

0,030<br />

0,014<br />

0,022<br />

0,014<br />

*IK10 corresponds to impact <strong>en</strong>ergy of 20J according<br />

to IEC 62262.<br />

6<br />

Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />

Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />

mW/m<br />

mW/m<br />

0,172<br />

0,173<br />

Att<strong>en</strong>tion! The standard mounting of the Cast Resin busbar is with the conductors on edge<br />

This allows for the easy application of the resin at the joint.<br />

X bphN<br />

X bphPE<br />

0,153<br />

0,154<br />

0,112<br />

0,117<br />

0,091<br />

0,093<br />

0,072<br />

0,071<br />

0,059<br />

0,058<br />

0,059<br />

0,059<br />

0,057<br />

0,056<br />

0,047<br />

0,047<br />

0,040<br />

0,040<br />

0,037<br />

0,037<br />

0,033<br />

0,032<br />

0,028<br />

0,028<br />

0,023<br />

0,024<br />

**Cast Resin Busbars are produced with a minimum<br />

of 3 conductors.<br />

7


8<br />

ELINECRC<br />

Technical Characteristics<br />

Copper Conductor (Cu)<br />

Rated Curr<strong>en</strong>t<br />

In<br />

A 800 1000 1250 1600 2000 2500 3000 3200 3600 4000 5000 6300<br />

Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />

X bphPE mW/m 0,175 0,147 0,117 0,092 0,071 0,059 0,054 0,046 0,041 0,037 0,032 0,027<br />

Busbar Code<br />

08 10 12 16 20 25 30 32 36 40 50 63<br />

Standards<br />

IEC 61439-6:2012 Ed.1 ; IEC 61439-1 Ed.2:2011, TS EN 61439-1: 2011<br />

Rated Isolation Voltage<br />

Ui<br />

V 1000<br />

Rated Operational Voltage<br />

Ue<br />

V 1000<br />

Rated Frequ<strong>en</strong>cy<br />

f<br />

Hz<br />

50<br />

Pollution Degree<br />

Protection Degree<br />

IP68<br />

External Mechanical Impacts (IK Code)*<br />

50J, greater than IK10<br />

Protection for Safety<br />

Basic Protection (HD 60364-4-41, Clause A1)<br />

Rated Short-time Withstand Curr<strong>en</strong>t (1s)<br />

Icw kA rms 23 32 45 60 80 80 120 120 120 120 120 120<br />

Rated Peak Withstand Curr<strong>en</strong>t<br />

Ipk<br />

kA 48,3 67,2 94,5 132 176 176 264 264 264 264 264 264<br />

Rated Short-time Withstand Curr<strong>en</strong>t for Neutral Conductor (1s)<br />

Icw<br />

kA 13,8 19,2 27 36 48 48 72 72 72 72 72 72<br />

Rated Peak Withstand Curr<strong>en</strong>t for Neutral Conductor<br />

Ipk<br />

kA 27,6 38,4 56,7 75,6 100,8 100,8 158,4 158,4 158,4 158,4 158,4 158,4<br />

Rated Short-time Withstand Curr<strong>en</strong>t for PE Conductor (1s)<br />

Icw<br />

kA 13,8 19,2 27 36 48 48 72 72 72 72 72 72<br />

Rated Peak Withstand Curr<strong>en</strong>t for PE Conductor<br />

Ipk<br />

kA 27,6 38,4 56,7 75,6 100,8 100,8 158,4 158,4 158,4 158,4 158,4 158,4<br />

MEAN PHASE CONDUCTOR CHARACTERISTICS AT RATED CURRENT In<br />

Resistance at a conductor temperature of 20 °C<br />

R 20 mW/m 0,078 0,054 0,038 0,028 0,019 0,015 0,014 0,012 0,011 0,009 0,007 0,005<br />

Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />

R mW/m 0,100 0,070 0,048 0,035 0,023 0,019 0,018 0,016 0,014 0,012 0,009 0,006<br />

Reactance (Indep<strong>en</strong>d<strong>en</strong>t from Temperature)<br />

X mW/m 0,069 0,056 0,045 0,033 0,028 0,022 0,019 0,017 0,016 0,014 0,012 0,009<br />

Positive and negative sequ<strong>en</strong>ce impedances at an ambi<strong>en</strong>t air temperature of 35 °C Z mW/m 0,121 0,090 0,066 0,048 0,036 0,029 0,026 0,023 0,021 0,018 0,015 0,011<br />

Positive and negative sequ<strong>en</strong>ce impedances at an ambi<strong>en</strong>t air temperature of 20 °C Z 20 mW/m 0,104 0,078 0,059 0,043 0,033 0,026 0,023 0,021 0,019 0,017 0,014 0,010<br />

Rated Power Loss at 35 °C<br />

Watt 191,8 209,7 224,5 271,1 280,8 361,9 491,4 488,4 544,3 576,0 742,5 726,3<br />

DC Resistance at a conductor temperature of 20 °C for Phases R phdc mW/m 0,074 0,053 0,036 0,027 0,018 0,014 0,016 0,013 0,012 0,010 0,008 0,006<br />

DC Resistance at a conductor temperature of 20 °C for Neutral R Ndc mW/m 0,077 0,055 0,038 0,028 0,018 0,015 0,015 0,014 0,012 0,011 0,009 0,006<br />

DC Resistance at a conductor temperature of 20 °C for PE<br />

R PEdc mW/m 0,077 0,055 0,037 0,027 0,019 0,015 0,016 0,014 0,012 0,010 0,009 0,007<br />

SECTIONS<br />

L1,L2,L3,N<br />

mm² 240 330 480 660 960 1200 1320 1500 1680 1920 2400 3600<br />

PE (5 Conductors)<br />

mm² 240 330 480 660 960 1200 1320 1500 1920 1920 2400 3600<br />

Conductor Cross Section<br />

mmxmm 6x40 6x55 6x80 6x110 6x160 6x200 2(6x110) 2(6x125) 2(6x140) 2(6x160) 2(6x200) 3(6x200)<br />

Busbar Weight (5 Conductors)<br />

kg/m 35,6 43,4 55,6 70,3 95,3 114 139,4 156,5 173 200 226 336,1<br />

MEAN FAULT-LOOP CHARACTERISTICS<br />

Zero-sequ<strong>en</strong>ce Impedance<br />

Zero-sequ<strong>en</strong>ce impedance at a conductor temperature of 20 °C Z (0)b20phN mW/m 0,500 0,391 0,315 0,220 0,167 0,131 0,117 0,103 0,093 0,077 0,069 0,047<br />

Zero-sequ<strong>en</strong>ce impedance at a conductor temperature of 20 °C Z (0)b20phPE mW/m 0,502 0,402 0,305 0,222 0,165 0,133 0,116 0,103 0,092 0,079 0,070 0,047<br />

Zero-sequ<strong>en</strong>ce impedance at an ambi<strong>en</strong>t temperature of 35 °C Z (0)bphN mW/m 0,576 0,448 0,353 0,247 0,184 0,146 0,134 0,116 0,104 0,087 0,079 0,051<br />

Zero-sequ<strong>en</strong>ce impedance at an ambi<strong>en</strong>t temperature of 35 °C Z (0)bphPE mW/m 0,578 0,461 0,341 0,250 0,183 0,148 0,133 0,116 0,103 0,089 0,078 0,052<br />

Mean Resistances and Reactances<br />

Resistance at a conductor temperature of 20 °C<br />

R b20phph mW/m 0,156 0,115 0,080 0,057 0,039 0,032 0,033 0,025 0,020 0,019 0,015 0,011<br />

Resistance at a conductor temperature of 20 °C<br />

R b20phN mW/m 0,160 0,118 0,086 0,059 0,041 0,034 0,035 0,026 0,021 0,020 0,016 0,013<br />

Resistance at a conductor temperature of 20 °C<br />

R b20phPE mW/m 0,161 0,119 0,083 0,059 0,041 0,034 0,034 0,026 0,021 0,020 0,016 0,013<br />

Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />

R bphph<br />

mW/m 0,201 0,148 0,102 0,073 0,049 0,041 0,044 0,032 0,026 0,025 0,020 0,014<br />

Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />

R bphN mW/m 0,205 0,153 0,110 0,076 0,051 0,043 0,046 0,033 0,028 0,027 0,021 0,016<br />

Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />

R bphPE mW/m 0,206 0,153 0,106 0,076 0,052 0,043 0,045 0,034 0,028 0,026 0,021 0,016<br />

Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />

X bphph<br />

mW/m 0,133 0,109 0,082 0,064 0,050 0,040 0,039 0,031 0,027 0,027 0,021 0,017<br />

Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />

X bphN<br />

mW/m 0,175 0,144 0,119 0,091 0,071 0,062 0,056 0,045 0,039 0,038 0,031 0,025<br />

Att<strong>en</strong>tion! The standard mounting of the Cast Resin busbar is with the conductors on edge.<br />

This allows for the easy application of the resin at the joint.<br />

L3 L2 L1 N<br />

PE L3 L2 L1 N<br />

L3 L2 L1 N<br />

PE L3 L2 L1 N<br />

100 118 100 118<br />

Voltage Drop Calculation<br />

G<strong>en</strong>erally Voltage drop of a busbar system can be<br />

calculated with the following formula.<br />

DU= Ö3.L.I.(R 1 .Cosj+X 1.Sinj) 10<br />

-3 V<br />

DU<br />

L<br />

I<br />

R 1<br />

X1<br />

Cosj<br />

S<br />

S<br />

= Voltage Drop (V)<br />

= Line L<strong>en</strong>gth (m)<br />

= Line Curr<strong>en</strong>t or Load (A)<br />

= Resistance (mW/m)<br />

= Reactance (mW/m)<br />

= Power Factor<br />

L<br />

= Supply Point<br />

(1)<br />

All phase conductor characteristics have be<strong>en</strong><br />

determined according to Annex BB of IEC 61439-6.<br />

(2)<br />

Fault-loop zero-sequ<strong>en</strong>ces impedances have be<strong>en</strong><br />

determined according to Annex CC of IEC 61439-6.<br />

(3)<br />

Fault-loop resistances and reactances have be<strong>en</strong><br />

determined according to Annex DD of IEC 61439-6.<br />

*IK10 corresponds to impact <strong>en</strong>ergy of 20J according<br />

to IEC 62262.<br />

**Cast Resin Busbars are produced with a minimum<br />

of 3 conductors.<br />

I<br />

9


ELINECR<br />

Order Code System<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR C 16 8 04 B T R 4 0<br />

Busbar Type<br />

Aluminium<br />

Copper<br />

(Al) A<br />

(Cu) C<br />

CONDUCTOR MATERIAL<br />

Standard Straight L<strong>en</strong>gth<br />

Special Straight L<strong>en</strong>gth<br />

STD<br />

X<br />

CRA - Al<br />

Conductor<br />

Rated<br />

Curr<strong>en</strong>t<br />

630<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

2250<br />

-<br />

-<br />

3000<br />

3200<br />

3600<br />

4000<br />

5000<br />

Busbar<br />

Code<br />

06<br />

08<br />

10<br />

12<br />

16<br />

20<br />

25<br />

23<br />

-<br />

-<br />

30<br />

33<br />

36<br />

40<br />

50<br />

IP 68 8<br />

Number of<br />

Conductors<br />

3 Conductor<br />

4 Conductor<br />

4 ½ Conductor<br />

5 Conductor<br />

6 Conductor<br />

CRC - Cu<br />

Conductor<br />

Rated<br />

Curr<strong>en</strong>t<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

-<br />

3000<br />

3200<br />

3600<br />

4000<br />

-<br />

5000<br />

-<br />

6300<br />

Busbar<br />

Code<br />

08<br />

10<br />

12<br />

16<br />

20<br />

25<br />

-<br />

30<br />

32<br />

36<br />

40<br />

-<br />

50<br />

-<br />

63<br />

Code<br />

03<br />

04<br />

05<br />

06<br />

07<br />

Conductor<br />

Cross<br />

Section<br />

6x40<br />

6x55<br />

6x80<br />

6x110<br />

6x160<br />

6x200<br />

6x250<br />

2(6x110)<br />

2(6x125)<br />

2(6x140)<br />

2(6x160)<br />

2(6x170)<br />

2(6x200)<br />

2(6x250)<br />

3(6x200)<br />

PROTECTION DEGREE<br />

L1<br />

Conductor Configuration<br />

L2 L3 N<br />

BUSBAR CODE<br />

N<br />

Clean<br />

Earth<br />

½<br />

Clean Earth<br />

Compon<strong>en</strong>t<br />

Upwards Elbow<br />

Downwards Elbow<br />

Left Elbow<br />

Right Elbow<br />

Left Horizontal Offset<br />

Right Horizontal Offset<br />

Upwards Horizontal Offset<br />

Downwards Horizontal Offset<br />

Upwards Left Combined Offset<br />

Upwards Left Combined Offset<br />

Downwards Left Combined Offset<br />

Downwards Right Combined Offset<br />

Left Upwards Combined Offset<br />

Right Upwards Combined Offset<br />

Left Downwards Combined Offset<br />

Right Downwards Combined Offset<br />

End Closure<br />

Reduction<br />

Tee Module<br />

Horizontal Expansion<br />

Vertical Expansion<br />

Phase Transposition Module<br />

Panel Connection<br />

Upwards Panel Connection<br />

Downwards Panel Connection<br />

Right Panel Connection<br />

Left Panel Connection<br />

Panel Connection<br />

Transformer Connection<br />

Upwards Transformer Connection<br />

Downwards Transformer Connection<br />

Transformer Connection<br />

Transformer Connection<br />

Transformer Connection<br />

Flexible<br />

U<br />

D<br />

L<br />

R<br />

LH<br />

RH<br />

UV<br />

DV<br />

KUL<br />

KUR<br />

KDL<br />

KDR<br />

KLU<br />

KRU<br />

KLD<br />

KRD<br />

S<br />

RD<br />

T<br />

YDT<br />

DDT<br />

FDM<br />

P10<br />

PU20<br />

PD20<br />

PR30<br />

PL30<br />

P40<br />

TR10<br />

TU20<br />

TD20<br />

TR30<br />

TR40<br />

TR60<br />

F<br />

*TYPE<br />

Utilisation Type<br />

(B) Feeder<br />

Where there is no need for tap off boxes,<br />

power is is supplied from one point to<br />

the other <strong>en</strong>d point of the <strong>line</strong>.<br />

10


ELINECR<br />

Standard Straight L<strong>en</strong>gth<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

Feeder<br />

CR<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

3000<br />

PE L3 L2 L1 N<br />

Standard Feeder<br />

Straight L<strong>en</strong>gth<br />

STD<br />

Application Areas:<br />

Betwe<strong>en</strong> Transformer - Panel Applications<br />

Betwe<strong>en</strong> Panel to Panel Applications<br />

G<strong>en</strong>erator and Comp<strong>en</strong>sation Panels Feeding<br />

By-pass feeding<br />

Sample Order:<br />

2500 A, Aluminium,<br />

Feeder, IP 68, 5 Conductor<br />

CRA 25608 - STD<br />

PE L3 L2 L1 N<br />

Special Feeder<br />

Straight L<strong>en</strong>gth<br />

Special Straight<br />

L<strong>en</strong>gth in (cm)<br />

X<br />

Sample Order:<br />

2500 A, Copper, Feeder, IP 68,<br />

5 Conductor, 147 cm Special L<strong>en</strong>gth<br />

CRA 20608 - X - 147<br />

Note:<br />

Minimum Special L<strong>en</strong>gth = 45cm<br />

A<br />

A<br />

A<br />

118 118 118<br />

Att<strong>en</strong>tion !<br />

The standard mounting of the Cast Resin<br />

busbar is with the conductors on edge This<br />

allows for the easy application of the resin at<br />

the joint.<br />

Rated Curr<strong>en</strong>t 630 800 1000 1250 1600 2000 2500 2250 2500 -<br />

CRA - Al<br />

3000 3200 3600 4000 5000<br />

(A)<br />

Conductor Busbar Code 06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />

CRC - Cu<br />

Conductor<br />

A<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />

Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />

(mm) 90 105 130 160 210 250 300 310 340 370 410 430 490 590 730<br />

11


ELINECR<br />

Elbows<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Upwards Elbow U Sample Order:<br />

3200 A, Copper, Feeder, IP 68,<br />

5 Conductors<br />

384<br />

443<br />

CRC 32608 - U<br />

384<br />

443<br />

443<br />

384<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Downwards Elbow D Sample Order:<br />

3200 A, Copper, Feeder, IP 68,<br />

5 Conductors<br />

443<br />

CRC 32608 - D<br />

384<br />

B<br />

A<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Left Elbow L Sample Order:<br />

2000 A, Copper, Feeder, IP 68,<br />

5 Conductors<br />

CRC 20608 - L<br />

A<br />

B<br />

A<br />

B<br />

A<br />

B<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Right Elbow R Sample Order:<br />

2000 A, Aluminium, Feeder, IP 68,<br />

5 Conductors<br />

CRA 20608 - R<br />

12<br />

Att<strong>en</strong>tion !<br />

The standard mounting of the Cast Resin<br />

busbar is with the conductors on edge. This<br />

allows for the easy application of the resin at<br />

the joint.<br />

CRA - Al<br />

Conductor<br />

CRC - Cu<br />

Conductor<br />

A<br />

B<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

(mm)<br />

(mm)<br />

630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000<br />

06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />

800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />

08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />

415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055<br />

370 377 390 405 430 450 475 480 495 510 530 540 570 620 690<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

Please call us for non-standard compon<strong>en</strong>ts


ELINECR<br />

Elbows<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

443<br />

384<br />

CR<br />

Y=220<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Upwards Vertical Offset<br />

Note:<br />

Y=min: 22 cm,<br />

*Please see the table for max dim<strong>en</strong>sions.<br />

UV<br />

Sample Order:<br />

Y=25 cm, 2000 A, Aluminium<br />

Feeder, IP 68, 5 Conductor<br />

CRC 20608 - UV25<br />

384<br />

443<br />

443<br />

384<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Downwards Vertical Offset<br />

Note:<br />

Y=min: 22 cm,<br />

*Please see the table for max dim<strong>en</strong>sions.<br />

DV<br />

Sample Order:<br />

Y=25 cm, 2000 A, Aluminium<br />

Feeder, IP 68, 5 Conductor<br />

CRA 20608 - DV25<br />

Y=220<br />

384<br />

443<br />

X<br />

A<br />

B<br />

B<br />

A<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Left Horizontal Offset<br />

LH<br />

x<br />

(cm)<br />

Note:<br />

X=min: 30 cm,<br />

*Please see the table for max dim<strong>en</strong>sions.<br />

* If there is no availability using two elbows,<br />

th<strong>en</strong> this offsets will be able to used.<br />

LH<br />

Sample Order:<br />

X=60 cm, 3200 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 32608 - LH60<br />

Right Horizontal Offset<br />

A<br />

B<br />

X<br />

B<br />

A<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

RH<br />

x<br />

(cm)<br />

Note:<br />

X=min: 30 cm,<br />

*Please see the table for max dim<strong>en</strong>sions.<br />

* If there is no availability using two elbows,<br />

th<strong>en</strong> this offsets will be able to used.<br />

RH<br />

Sample Order:<br />

X=60 cm, 3200 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 32608 - RH60<br />

Att<strong>en</strong>tion !<br />

The standard mounting of the Cast Resin<br />

busbar is with the conductors on edge. This<br />

allows for the easy application of the resin at<br />

the joint.<br />

Rated Curr<strong>en</strong>t 630 800 1000 1250 1600 2000 2500 2250 2500 -<br />

CRA - Al<br />

3000 3200 3600 4000 5000<br />

(A)<br />

Conductor Busbar Code 06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />

CRC - Cu<br />

Conductor<br />

A<br />

B<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

(mm)<br />

(mm)<br />

800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />

08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />

415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055<br />

370 377 390 405 430 450 475 480 495 510 530 540 570 620 690<br />

X (mm) 290 305 330 360 410 450 500 510 540 570 610 630 690 710 930<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

Please call us for non-standard compon<strong>en</strong>ts<br />

13


ELINECR<br />

Elbows<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

A<br />

B<br />

Y<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

CR<br />

Upwards Left Combined Offset<br />

Note:<br />

Y= min. 30cm<br />

K U L<br />

Sample Order:<br />

3200 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 32608 - B - KUL<br />

384<br />

443<br />

A<br />

B<br />

Y<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Upwards Right Combined Offset K U R Sample Order:<br />

Note:<br />

Y= min. 30cm<br />

3200 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 32608 - B - KUR<br />

384<br />

443<br />

443<br />

384<br />

Y<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Downwards Left Combined Offset<br />

Note:<br />

Y= min. 30cm<br />

K D L<br />

Sample Order:<br />

3300 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 32608 - B - KDL<br />

B<br />

A<br />

443<br />

384<br />

Y<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Downwards Left Combined Offset<br />

Note:<br />

Y= min. 30cm<br />

K D L<br />

Sample Order:<br />

3200 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 32608 - B - KDL<br />

14<br />

B<br />

A<br />

Att<strong>en</strong>tion !<br />

The standard mounting of the Cast Resin<br />

busbar is with the conductors on edge. This<br />

allows for the easy application of the resin at<br />

the joint.<br />

CRA - Al<br />

Conductor<br />

CRC - Cu<br />

Conductor<br />

A<br />

B<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

(mm)<br />

(mm)<br />

630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000<br />

06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />

800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />

08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />

415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055<br />

370 377 390 405 430 450 475 480 495 510 530 540 570 620 690<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

Please call us for non-standard compon<strong>en</strong>ts


ELINECR<br />

Elbows<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

443<br />

384<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Upwards Left Combined Offset<br />

Note:<br />

Y= min. 30cm<br />

K L U<br />

Sample Order:<br />

3200 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 32608 - B - KLU<br />

Y<br />

B<br />

A<br />

A<br />

B<br />

384<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Upwards Right Combined Offset<br />

Note:<br />

Y= min. 30cm<br />

K R U<br />

Sample Order:<br />

3200 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 32608 - B - KRU<br />

443<br />

Y<br />

443<br />

384<br />

Y<br />

B<br />

A<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Downwards Left Combined Offset<br />

Note:<br />

Y= min. 30cm<br />

K L D<br />

Sample Order:<br />

3200 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 32608 - B - KLD<br />

A<br />

B<br />

Y<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

Downwards Right Combined Offset<br />

K R D<br />

Note:<br />

Y= min. 30cm<br />

Sample Order:<br />

3200 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 32608 - B - KRD<br />

443<br />

384<br />

Att<strong>en</strong>tion !<br />

The standard mounting of the Cast Resin<br />

busbar is with the conductors on edge. This<br />

allows for the easy application of the resin at<br />

the joint.<br />

CRA - Al<br />

Conductor<br />

CRC - Cu<br />

Conductor<br />

A<br />

B<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

(mm)<br />

(mm)<br />

630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000<br />

06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />

800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />

08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />

415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055<br />

370 377 390 405 430 450 475 480 495 510 530 540 570 620 690<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

Please call us for non-standard compon<strong>en</strong>ts<br />

15


ELINECR<br />

Standard Compon<strong>en</strong>ts<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

Reduction<br />

Is used to change busbar <strong>cr</strong>oss section.<br />

Note:<br />

Decision and selection of reduction module and protection on lower side is under the customer's responsibility.<br />

Reduction RD Sample Order:<br />

Reduced<br />

Busbar Code<br />

2000A / 1600A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 20608 - RD17<br />

Reducers Table<br />

1<br />

CRA - Al Conductor<br />

Rated<br />

Reduced Busbar Code<br />

Curr<strong>en</strong>t 06 08 10 12 16 20 25 23 27 30 33 36<br />

630<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

2250<br />

2500<br />

3000<br />

3200<br />

3600<br />

4000<br />

5000<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

- -<br />

- - - -<br />

- - - -<br />

2<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

- - - - -<br />

- - - -<br />

- - - -<br />

- - - -<br />

- - - -<br />

Tee Connection T Sample Order:<br />

2500 A, Copper,<br />

Feeder, IP 68, 5 Conductor<br />

CRC 25608 - T<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

- - - - - - - -<br />

- - - - - - - -<br />

40 50<br />

1<br />

CRC - Cu Conductor<br />

Rated<br />

Curr<strong>en</strong>t<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

3000<br />

3200<br />

3600<br />

4000<br />

5000<br />

6300<br />

Reduced Busbar Code<br />

08 10 12 16 20 25 30 32 36 40 50 63<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

- -<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

- -<br />

- - - -<br />

- - - -<br />

2<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

-<br />

- - - -<br />

- - -<br />

- -<br />

- -<br />

C<br />

A<br />

B<br />

16<br />

For the rated curr<strong>en</strong>t and busbar<br />

codes please check table. CRA - Al<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000<br />

Conductor Busbar Code 06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />

Att<strong>en</strong>tion !<br />

The standard mounting of the Cast Resin<br />

busbar is with the conductors on edge. This<br />

allows for the easy application of the resin at<br />

the joint.<br />

CRC - Cu<br />

Conductor<br />

A<br />

B<br />

C<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

(mm)<br />

(mm)<br />

(mm)<br />

800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />

08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />

415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055<br />

370 377 390 405 430 450 475 480 495 510 530 540 570 620 690<br />

740 754 780 810 860 900 950 960 990 1020 1060 1080 1140 1240 1380<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

Please call us for non-standard compon<strong>en</strong>ts


ELINECR<br />

Expansions<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

Vertical Expansion DDT Sample Order:<br />

One vertical expansion unit is advised<br />

to be used at every floor betwe<strong>en</strong> fixed<br />

support points.<br />

2500 A, Copper<br />

Feeder, IP 68, Conductor<br />

CRC 25608 - DDT<br />

Used for Vertical applications in multi<br />

storey buildings.<br />

Please contact us during the design stage<br />

for our recomm<strong>en</strong>dations.<br />

118<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

A<br />

700<br />

Horizontal Expansion YDT Sample Order:<br />

Used at every 40m in long horizontal<br />

straight <strong>line</strong>s and building expansion<br />

points.<br />

2500 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 25608 - YDT<br />

Please contact us during the design stage<br />

for our recomm<strong>en</strong>dations.<br />

118<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

A<br />

Note: 1) Horizontal Expansion unit should<br />

be used wh<strong>en</strong> the busbar run <strong>cr</strong>osses to an<br />

adjac<strong>en</strong>t building or <strong>cr</strong>osses a building<br />

expansion joint.<br />

2) This module is used on the long busbar<br />

<strong>line</strong> (75m) where <strong>line</strong> is <strong>en</strong>ded by <strong>en</strong>d closure<br />

and is not fixed on the support rigidly.<br />

3) Horizontal Expansion Joint has suffici<strong>en</strong>t<br />

movem<strong>en</strong>t span of 25mm max.<br />

1500<br />

Att<strong>en</strong>tion! the total l<strong>en</strong>gth of the module should be adjusted to 1500mm after installation.<br />

FDM Dim<strong>en</strong>sion Table<br />

Att<strong>en</strong>tion !<br />

The standard mounting of the Cast Resin<br />

busbar is with the conductors on edge. This<br />

allows for the easy application of the resin at<br />

the joint.<br />

CRA - Al<br />

Conductor<br />

CRC - Cu<br />

Conductor<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000<br />

06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />

800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />

08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />

A<br />

(mm) 90 105 130 160 210 250 300 310 340 370 410 430 490 590 730<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

Please call us for non-standard compon<strong>en</strong>ts<br />

17


ELINECR<br />

Standard Compon<strong>en</strong>ts<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

Phase Transportation Module F D M Sample Order:<br />

These units are used for the transposition<br />

of phases along the busbar run.<br />

2500 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 25608 - FDM<br />

118<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

A<br />

1500<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

End Closer S Sample Order:<br />

Is used to close the <strong>en</strong>d of busbar run.<br />

2500 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 25608 - S<br />

18<br />

Att<strong>en</strong>tion !<br />

The standard mounting of the Cast Resin<br />

busbar is with the conductors on edge. This<br />

allows for the easy application of the resin at<br />

the joint.<br />

Rated Curr<strong>en</strong>t 630 800 1000 1250 1600 2000 2500 2250 2500 -<br />

CRA - Al<br />

3000 3200 3600 4000 5000<br />

(A)<br />

Conductor Busbar Code 06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />

CRC - Cu<br />

Conductor<br />

A<br />

Rated Curr<strong>en</strong>t<br />

(A)<br />

Busbar Code<br />

(mm)<br />

800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />

08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />

90 105 130 160 210 250 300 310 340 370 410 430 490 590 730<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

Please call us for non-standard compon<strong>en</strong>ts


ELINECR<br />

Panel Connections<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

Panel Connection P10 Sample Order:<br />

Distance betwe<strong>en</strong> conductors can vary +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

2500 A, Copper<br />

Feeder, IP 68, 5 Conductors<br />

For Panel Feeder<br />

CRC 25608 - P10<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

PE<br />

N<br />

L3 L2 L1 N<br />

L1 L2 L3 PE<br />

For connection dim<strong>en</strong>sions please refer to<br />

tables on pages 23 and 24.<br />

125<br />

195<br />

150<br />

100 100 100 100<br />

446<br />

19


ELINECR<br />

Panel Connections<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

Upwards Panel Connections PU20 Sample Order:<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

3600 A, Copper,<br />

Feeder, IP 68, 5 Conductor<br />

Panel Feeder<br />

CRC 36608 - PU20<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

PE L3 L2 L1 N<br />

For connection dim<strong>en</strong>sions please refer to tables<br />

on pages 23 and 24.<br />

443<br />

384<br />

200<br />

393<br />

543<br />

The "A" and "B" dim<strong>en</strong>sions for PR30 and<br />

PL30 are the same dim<strong>en</strong>sions as left and right elbows.<br />

150<br />

100 100 100 100<br />

446<br />

Upwards Panel Connections PD20 Sample Order:<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

3600 A, Copper,<br />

Feeder, IP 68, 5 Conductor<br />

Panel Feeder<br />

CRC 36608 - PD20<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

N L1 L2 L3 PE<br />

For connection dim<strong>en</strong>sions please refer to tables<br />

on pages 23 and 24.<br />

443<br />

384<br />

200<br />

393<br />

543<br />

The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />

are the same dim<strong>en</strong>sions as left and right elbows.<br />

150<br />

20<br />

100 100 100 100<br />

446


ELINECR<br />

Panel Connections<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

Right Panel Connection<br />

PR30<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

Sample Order:<br />

3600 A, Copper,<br />

Feeder, IP 68, 5 Conductor<br />

Panel Feeder<br />

CRC 36608 - PR30<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

PE L3 L2 L1 N<br />

For connection dim<strong>en</strong>sions please refer to<br />

tables on pages 23 and 24.<br />

B<br />

A<br />

A+200<br />

B+200<br />

The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />

are the same dim<strong>en</strong>sions as left and right elbows.<br />

150<br />

Left Panel Connection<br />

PL30<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts<br />

Sample Order:<br />

3600 A, Copper,<br />

Feeder, IP 68, 5 Conductor<br />

Panel Feeder<br />

CRC 36608 - PL30<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

N L1 L2 L3 PE<br />

For connection dim<strong>en</strong>sions please refer to<br />

tables on pages 23 and 24.<br />

B<br />

A<br />

A+200<br />

B+200<br />

The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />

are the same dim<strong>en</strong>sions as left and right elbows.<br />

150<br />

21


ELINECR<br />

Panel Connections<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

Panel Connection P40A Sample Order:<br />

PE<br />

N<br />

L3<br />

L1<br />

L2<br />

L2<br />

L1 N<br />

L3 PE<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

3600 A, Copper,<br />

Feeder, IP 68, 5 Conductor<br />

for Panel Feeder<br />

CRC 36608 - P40A<br />

For connection dim<strong>en</strong>sions please refer to<br />

tables on pages 23 and 24.<br />

Panel Connection P40B Sample Order:<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

3600 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

for Panel Feeder<br />

CRC 36608 - P40B<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

For connection dim<strong>en</strong>sions please refer to<br />

tables on pages 23 and 24.<br />

1135<br />

165 165 165 165<br />

min.<br />

110<br />

Flexibles F Sample Order:<br />

L<br />

(cm)<br />

800 A, Copper<br />

22<br />

X<br />

*<br />

Y<br />

Z<br />

B<br />

L<br />

*It will be produced according to details<br />

Is used for betwe<strong>en</strong> Transformer Bushings<br />

and Busbar connections<br />

Is used for betwe<strong>en</strong> panel and busbar<br />

connections.<br />

CRC 0800 - F<br />

B=.....mm<br />

X=.....mm<br />

Y=.....mm<br />

Z=.....mm<br />

ø=.....mm


ELINECR<br />

Panel Connections<br />

Panel Connection Units<br />

Panel Connection Units (P10, PU20, PD20, PL30, PR30, P40)<br />

CRA 06<br />

CRC 08<br />

CRA 08<br />

CRC 10<br />

CRA 10<br />

CRC 12<br />

CRA 12<br />

CRC 16<br />

CRA 16<br />

CRC 20<br />

CRA 20<br />

CRC 25<br />

CRA 25<br />

150<br />

40<br />

23<br />

40<br />

Ø14<br />

20<br />

150<br />

40<br />

23<br />

55<br />

Ø14<br />

20<br />

150<br />

23 40<br />

40<br />

80<br />

20<br />

Ø14<br />

150<br />

40<br />

23<br />

15<br />

40 40<br />

110<br />

Ø14<br />

150<br />

23 40<br />

40 40 40<br />

160<br />

20<br />

Ø14<br />

150<br />

40<br />

23<br />

40 40 40 40<br />

200<br />

20<br />

Ø14<br />

150<br />

40<br />

23<br />

40 40 40 40 40<br />

250<br />

25<br />

Ø14<br />

PE L3 L2 L1 N<br />

100<br />

100 100 100<br />

CRA 23<br />

CRC 30<br />

CRA 27<br />

CRC 32<br />

CRC 36<br />

CRA 30<br />

CRC 40<br />

150<br />

40<br />

23<br />

40 40 40 4040 40<br />

260<br />

10<br />

Ø14<br />

150<br />

40<br />

23<br />

40 40 40 4040 40<br />

290<br />

Ø14<br />

25<br />

150<br />

23 40<br />

40 40 40 40 40 40 40<br />

320<br />

20<br />

Ø14<br />

150<br />

40<br />

23<br />

40 40 40 40 40 40 40 40<br />

360<br />

15<br />

Ø14<br />

PE L3 L2 L1 N<br />

100<br />

100 100 100<br />

CRA 32<br />

CRA 36<br />

CRC 50<br />

CRA 40<br />

150<br />

40<br />

23<br />

40 40 40 40 40 40 40 40<br />

380<br />

25<br />

Ø14<br />

150<br />

40<br />

23<br />

40 40 40 40 40 40 40 40 40 40<br />

440<br />

20<br />

Ø14<br />

150<br />

40<br />

23<br />

40 40 40 40 40 40 40 40 40 40 40 40<br />

540<br />

30<br />

Ø14<br />

PE L3 L2 L1 N<br />

100<br />

100 100 100<br />

CRA 50<br />

CRC 63<br />

150<br />

Ø14<br />

Bolt Fixing Type<br />

(X dim<strong>en</strong>sion must be minimum 25mm.)<br />

23<br />

40 40 40 40 40 40 40 40 40 40 40 40<br />

680<br />

40 40 40 40<br />

20<br />

X<br />

X<br />

X<br />

X<br />

Please call us for non-standard compon<strong>en</strong>ts<br />

Distance betwe<strong>en</strong> conductors can vary +-5mm.<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

23


ELINECR<br />

Panel Connection Dim<strong>en</strong>sions<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

Panel Modules Flange Dim<strong>en</strong>sions<br />

Panel Connection Modules are supplied with suitable flange as standard.<br />

CR<br />

PE L3 L2 L1 N<br />

Flanş<br />

PE<br />

Earth<br />

PE L3 L2 L1 N<br />

100<br />

100 100 100<br />

Op<strong>en</strong>ing on the<br />

Panel Board<br />

12,5<br />

E-Line CR<br />

Busbar<br />

Panel Connection<br />

Flange<br />

100 100<br />

A<br />

B<br />

12,5<br />

12,5<br />

100 100 100 12,5<br />

555<br />

600<br />

Ø 7<br />

Aluminium (Al)<br />

Copper (Cu)<br />

Rated<br />

Curr<strong>en</strong>t<br />

Busbar<br />

Code<br />

Rated<br />

Curr<strong>en</strong>t<br />

Busbar<br />

Code<br />

Conductor<br />

Size<br />

A<br />

(mm)<br />

B<br />

(mm)<br />

Number of<br />

Holes along<br />

l<strong>en</strong>gth B<br />

630<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

2250<br />

2500<br />

-<br />

3000<br />

3200<br />

3600<br />

4000<br />

5000<br />

06<br />

08<br />

10<br />

12<br />

16<br />

20<br />

25<br />

23<br />

27<br />

-<br />

30<br />

33<br />

36<br />

40<br />

50<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

-<br />

3000<br />

3200<br />

3600<br />

4000<br />

-<br />

5000<br />

-<br />

6300<br />

08<br />

10<br />

12<br />

16<br />

20<br />

25<br />

-<br />

30<br />

32<br />

36<br />

40<br />

-<br />

50<br />

-<br />

63<br />

6x40<br />

6x55<br />

6x80<br />

6x110<br />

6x160<br />

6x200<br />

6x250<br />

2(6x110)<br />

2(6x125)<br />

2(6X140)<br />

2(6x160)<br />

2(6x170)<br />

2(6x200)<br />

2(6x250)<br />

3(6x200)<br />

145<br />

160<br />

185<br />

215<br />

265<br />

305<br />

355<br />

365<br />

395<br />

425<br />

465<br />

485<br />

545<br />

645<br />

785<br />

190<br />

205<br />

230<br />

260<br />

310<br />

350<br />

400<br />

410<br />

440<br />

470<br />

510<br />

530<br />

590<br />

690<br />

830<br />

2<br />

2<br />

2<br />

3<br />

3<br />

4<br />

4<br />

4<br />

4<br />

4<br />

5<br />

5<br />

5<br />

6<br />

8<br />

24


ELINECR<br />

Transformer Connections<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

Transformer Connection T10 Sample Order:<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

2500 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

Panel Feeder<br />

CRC 25608 - T10<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

PE<br />

N<br />

L3 L2 L1 N<br />

L1 L2 L3 PE<br />

For connection dim<strong>en</strong>sions please refer to<br />

tables on pages 29.<br />

125<br />

195<br />

150<br />

100 100 100 100<br />

446<br />

25


ELINECR<br />

Transformer Connection<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

Upwards Transformer Connection<br />

TU20<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

Sample Order:<br />

3600 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

Panel Feeder<br />

CRC 36608 - TU20<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

PE L3 L2 L1 N<br />

For connection dim<strong>en</strong>sions please refer to<br />

tables on pages 29.<br />

443<br />

384<br />

123<br />

393<br />

543<br />

The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />

are the same dim<strong>en</strong>sions as left and right elbows.<br />

150<br />

100 100 100 100<br />

446<br />

Downwards Transformer Connection<br />

TD20<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

Sample Order:<br />

3600 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

Panel Feeder<br />

CRC 36608 - TD20<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

N L1 L2 L3 PE<br />

For connection dim<strong>en</strong>sions please refer to<br />

tables on pages 29.<br />

443<br />

384<br />

123<br />

393<br />

543<br />

The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />

are the same dim<strong>en</strong>sions as left and right elbows.<br />

150<br />

26<br />

100 100 100 100<br />

446


ELINECR<br />

Transformer Connection<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

Left Transformer Connection TR30 Sample Order:<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

3600 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

Panel Feeder<br />

CRC 36608 - TR30<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

PE L3 L2 L1 N<br />

For connection dim<strong>en</strong>sions please refer to<br />

tables on pages 29.<br />

B<br />

A<br />

A+200<br />

B+200<br />

The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />

are the same dim<strong>en</strong>sions as left and right elbows.<br />

150<br />

Right Transformer Connection TL30 Sample Order:<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

Please call us for non-standard compon<strong>en</strong>ts.<br />

3600 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

Panel Feeder<br />

CRC 36608 - TL30<br />

The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />

N L1 L2 L3 PE<br />

For connection dim<strong>en</strong>sions please refer to<br />

tables on pages 29.<br />

B<br />

A<br />

A+200<br />

B+200<br />

The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />

are the same dim<strong>en</strong>sions as left and right elbows.<br />

150<br />

27


ELINECR<br />

Transformer Connection<br />

BUSBAR<br />

CONDUCTOR MATERIAL<br />

BUSBAR CODE<br />

PROTECTION DEGREE<br />

CONDUCTOR CONFIGURATION<br />

UTILISATION TYPE / FEEDER<br />

COMPONENT<br />

CR<br />

For betwe<strong>en</strong> Transformer and Panel connection applications EAE Designing departm<strong>en</strong>t can prepare your projects on request.<br />

The following information is required wh<strong>en</strong><br />

designing the installation.<br />

Plan of Transformer and Panel rooms and<br />

height of the rooms.<br />

Transformer dim<strong>en</strong>sioning details and<br />

distance betwe<strong>en</strong> bushings.<br />

Panel dim<strong>en</strong>sioning details<br />

For connection dim<strong>en</strong>sions please refer to tables<br />

on page 29.<br />

min.<br />

250<br />

Transformer Connection<br />

min.<br />

250 670<br />

PE<br />

TR41<br />

2370<br />

Sample Order:<br />

2500 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 25608 - TR41<br />

670 670 250<br />

L3 L2 L1 N<br />

min.<br />

110<br />

Transformer Connection<br />

TR61<br />

Sample Order:<br />

2500 A, Copper<br />

Feeder, IP 68, 5 Conductor<br />

CRC 25608 - TR61<br />

225<br />

2480<br />

min.<br />

100<br />

118<br />

200<br />

min.<br />

110 670 670 670 250<br />

PE L3 L2 L1 N<br />

min.<br />

110<br />

28<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

Please call us for non-standard compon<strong>en</strong>ts


ELINECR<br />

Transformer Connections<br />

Transformer Connection Details<br />

Transformer Connections (T10, TU20, TD20, TL30, TR30, T40)<br />

CRA 06<br />

CRC 08<br />

CRA 08<br />

CRC 10<br />

CRA 10<br />

CRC 12<br />

CRA 12<br />

CRC 16<br />

CRA 16<br />

CRC 20<br />

CRA 20 CRA 25<br />

CRC 25<br />

150<br />

40<br />

23<br />

40<br />

Ø14<br />

20<br />

150<br />

40<br />

23<br />

55<br />

Ø14<br />

20<br />

150<br />

40<br />

23<br />

40<br />

80<br />

20<br />

Ø14<br />

150<br />

40<br />

23<br />

15<br />

40 40<br />

110<br />

Ø14<br />

150<br />

23 40<br />

40 40 40<br />

160<br />

Ø14<br />

20<br />

150<br />

23 40<br />

40 40 40 40<br />

200<br />

Ø14<br />

20<br />

150<br />

23 40<br />

40 40 40 40 40<br />

250<br />

25<br />

Ø14<br />

PE L3 L2 L1 N<br />

100<br />

100 100 100<br />

CRA 23<br />

CRC 30<br />

CRA 27<br />

CRC 32<br />

CRC 36<br />

CRA 30<br />

CRC 40<br />

150<br />

40<br />

23<br />

Ø14<br />

10<br />

40 40 40 40<br />

260<br />

150<br />

40<br />

23<br />

40 40<br />

40 40<br />

290<br />

25<br />

Ø14<br />

150<br />

40<br />

23<br />

40 40 40 40 40 40<br />

320<br />

20<br />

Ø14<br />

150<br />

23 40<br />

40 40 40 40 40 40<br />

360<br />

15<br />

Ø14<br />

PE L3 L2 L1 N<br />

100<br />

100 100 100<br />

CRA 32<br />

CRA 36 CRA 40<br />

CRC 50<br />

150<br />

40<br />

Ø14<br />

150<br />

40<br />

Ø14<br />

150<br />

40<br />

Ø14<br />

PE L3 L2 L1 N<br />

23<br />

40 40 40 40 40 40<br />

380<br />

25<br />

23<br />

40 40 40 40 40 40 40 40<br />

440<br />

20<br />

23<br />

40 40 40 40 40 40 40 40 40 40<br />

540<br />

30<br />

100<br />

100 100 100<br />

CRA 50<br />

CRC 63<br />

Sample Connection<br />

150<br />

150<br />

40<br />

Ø14<br />

23<br />

40 40 40 40 40 40 40 40<br />

680<br />

40 40 40 40<br />

20<br />

Please call us for non-standard compon<strong>en</strong>ts<br />

Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

29


ELINECR<br />

Horizontal & Vertical Cast Resin Busbar Applications<br />

FIGURE 1 - EDGEWISE APPLICATION<br />

CEILING<br />

FIGURE 5 - CROSSING UNDER A BEAM ON<br />

FLATWISE APPLICATION<br />

CEILING<br />

WALL<br />

500<br />

WALL<br />

200<br />

PE L3 L2 L1 N<br />

100<br />

FIGURE 2 - EDGEWISE APPLICATION<br />

CEILING<br />

500<br />

BEAM<br />

BUSBAR RUNNING ON FLATWISE<br />

APPLICATION<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

FIGURE 6 - SAMPLE WALL CROSSING WITH FIRE BARRIER<br />

HOLE<br />

200<br />

PE L3 L2 L1 N<br />

BUSBAR-2<br />

BUSBAR<br />

WALL<br />

200<br />

200<br />

PE L3 L2 L1 N<br />

BUSBAR-1<br />

EXTERNAL FIRE BARRIER<br />

MATERIAL<br />

Primarily on the installation phase;<br />

Busbar-1 <strong>line</strong> should be installed before Busbar-2 <strong>line</strong>.<br />

FIGURE 3 - FLATWISE APPLICATION<br />

FIGURE 7 - STANDARD WALL CROSSING<br />

WALL<br />

200<br />

500<br />

500<br />

HOLE<br />

WALL<br />

350 (min.)<br />

WALL<br />

BUSBAR-1<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

200<br />

BUSBAR-2<br />

PE<br />

L3<br />

L2<br />

L1<br />

N<br />

BUSBAR<br />

CENTRE OF<br />

JOINT POINT<br />

Primarily on the installation phase;<br />

BUSBAR-1 <strong>line</strong> should be installed before BUSBAR-2 <strong>line</strong>.<br />

FIGURE 4 - CROSSING UNDER A BEAM ON EDGEWISE APPLICATION<br />

CEILING<br />

BEAM<br />

100<br />

Att<strong>en</strong>tion !<br />

For correct installation, the dim<strong>en</strong>sion from the busbar to<br />

the ceiling should not be less than 500mm<br />

The joint should be not come a<strong>cr</strong>oss to Beams.<br />

BUSBAR RUNNING ON EDGEWISE<br />

APPLICATION AS STANDARD<br />

PE L3 L2 L1 N<br />

The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />

All dim<strong>en</strong>sions are giv<strong>en</strong> in mm.<br />

30


A<br />

ELINECR<br />

Susp<strong>en</strong>sion Compon<strong>en</strong>ts<br />

Supports<br />

CR-UT HANGER SET FOR EDGEWISE APPLICATION (STANDARD APPLICATION)<br />

CRA - Al<br />

Conductor<br />

Rated<br />

Curr<strong>en</strong>t<br />

630<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

Busbar<br />

Code<br />

06<br />

08<br />

10<br />

12<br />

16<br />

20<br />

25<br />

CRC - Cu<br />

Conductor<br />

Rated<br />

Curr<strong>en</strong>t<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

-<br />

Busbar<br />

Code<br />

08<br />

10<br />

12<br />

16<br />

20<br />

25<br />

-<br />

Conductor<br />

Cross<br />

Section<br />

6x40<br />

6x55<br />

6x80<br />

6x110<br />

6x160<br />

6x200<br />

6x250<br />

L<br />

(mm)<br />

300<br />

300<br />

300<br />

350<br />

400<br />

400<br />

450<br />

A<br />

(mm)<br />

90<br />

105<br />

130<br />

160<br />

210<br />

250<br />

300<br />

Order<br />

Code<br />

3025348<br />

3025348<br />

3025348<br />

3025348<br />

3025348<br />

3025348<br />

3025348<br />

4<br />

43<br />

65<br />

L<br />

CR-UT HANGER SET FOR FLATWISE APPLICATION (NON-STANDARD APPLICATION)<br />

CRA - Al<br />

Conductor<br />

Rated<br />

Curr<strong>en</strong>t<br />

630<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

Busbar<br />

Code<br />

06<br />

08<br />

10<br />

12<br />

16<br />

20<br />

25<br />

CRC - Cu<br />

Conductor<br />

Rated<br />

Curr<strong>en</strong>t<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

-<br />

Busbar<br />

Code<br />

08<br />

10<br />

12<br />

16<br />

20<br />

25<br />

-<br />

Conductor<br />

Cross<br />

Section<br />

6x40<br />

6x55<br />

6x80<br />

6x110<br />

6x160<br />

6x200<br />

6x250<br />

L<br />

(mm)<br />

350<br />

350<br />

350<br />

350<br />

350<br />

350<br />

350<br />

A<br />

(mm)<br />

90<br />

105<br />

130<br />

160<br />

210<br />

250<br />

300<br />

Order<br />

Code<br />

3025347<br />

3025347<br />

3025347<br />

3025347<br />

3025347<br />

3025347<br />

3025347<br />

A<br />

4<br />

L<br />

65<br />

*Flatwise Application is supplied for only on special conditions.<br />

Please call us for non-standard dim<strong>en</strong>sions.<br />

31


ELINECR<br />

Susp<strong>en</strong>sion Compon<strong>en</strong>ts<br />

Supports<br />

CR HANGER SET WITH BRACKETS FOR<br />

EDGEWISE APPLICATION<br />

(Standard Application)<br />

CR HANGER SET WITH BRACKETS FOR<br />

EDGEWISE APPLICATION<br />

(Non-Standard Application)<br />

5<br />

50<br />

50<br />

5<br />

50<br />

50<br />

L<br />

L<br />

UAS-K5<br />

Supports<br />

Des<strong>cr</strong>iption<br />

L<br />

(mm)<br />

Order Code<br />

L<br />

L<br />

UAS-K5 Support (1)<br />

UAS-K5 Support (2)<br />

200<br />

250<br />

3005324<br />

3005323<br />

50<br />

UAS-K5 Support (3)<br />

300<br />

3005322<br />

Threaded Rod<br />

5<br />

50<br />

UAS-K5 Support (4)<br />

UAS-K5 Support (5)<br />

350<br />

400<br />

3005321<br />

3005320<br />

UAS-K5 Support (6)<br />

500<br />

3005319<br />

UAS-K5 Support (7)<br />

600<br />

3005318<br />

Ext<strong>en</strong>sion Unit<br />

UAS-K5 Support (8)<br />

UAS-K5 Support (9)<br />

700<br />

1100<br />

3005317<br />

3005316<br />

Connection Units<br />

Des<strong>cr</strong>iption<br />

L<br />

(mm)<br />

Order Code<br />

Steel Dowel<br />

Steel Nut<br />

Diameter of the<br />

Hole to be drilled<br />

M10.....Ø14<br />

M12.....Ø16<br />

BRA 12-05 Threaded Rod (M10)<br />

BRA 12-10 Threaded Rod (M10)<br />

BRA 14-05 Threaded Rod (M12)<br />

BRA 14-10 Threaded Rod (M12)<br />

BRA 13 Ext<strong>en</strong>sion Unit (M10)<br />

BRA 13 Ext<strong>en</strong>sion Unit (M12)<br />

500<br />

1000<br />

500<br />

1000<br />

-<br />

-<br />

5000037<br />

5000032<br />

5000026<br />

5000034<br />

1004312<br />

1004282<br />

BRA 9 Steel Dowel (M10)<br />

-<br />

5000023<br />

BRA 9 Steel Dowel (M12)<br />

-<br />

5000022<br />

Washer<br />

M10 Steel Nut<br />

M12 Steel Nut<br />

-<br />

-<br />

1000522<br />

1000964<br />

32<br />

Please call us for non-standard dim<strong>en</strong>sions.<br />

M10 Washer<br />

M12 Washer<br />

-<br />

-<br />

1000504<br />

1000505


ELINECR<br />

Susp<strong>en</strong>sion Compon<strong>en</strong>ts<br />

ORDER CODE<br />

LENGTH L (mm)<br />

Supports<br />

Des<strong>cr</strong>iption<br />

L<br />

(mm)<br />

Order Code<br />

IDY<br />

L<br />

75<br />

IDY<br />

24<br />

IDY 300<br />

IDY 400<br />

IDY 500<br />

IDY 600<br />

IDY 700<br />

IDY 800<br />

IDY 900<br />

IDY 1000<br />

IDY 1100<br />

IDY 1200<br />

IDY 1300<br />

IDY 1400<br />

IDY 1500<br />

IDY 1600<br />

IDY 1700<br />

IDY 1800<br />

IDY 1900<br />

IDY 2000<br />

300<br />

400<br />

500<br />

600<br />

700<br />

800<br />

900<br />

1000<br />

1100<br />

1200<br />

1300<br />

1400<br />

1500<br />

1600<br />

1700<br />

1800<br />

1900<br />

2000<br />

3008242<br />

3008290<br />

3008289<br />

3008288<br />

3008287<br />

3008286<br />

3008285<br />

3008284<br />

3008283<br />

3008282<br />

3008236<br />

3008281<br />

3008280<br />

3008241<br />

3008240<br />

3008239<br />

3008238<br />

3008237<br />

IDD<br />

L<br />

105<br />

155<br />

Ø15x35<br />

IDD<br />

IDD 300<br />

IDD 400<br />

IDD 500<br />

IDD 600<br />

IDD 700<br />

IDD 800<br />

IDD 900<br />

IDD 1000<br />

IDD 1100<br />

IDD 1200<br />

IDD 1300<br />

IDD 1400<br />

IDD 1500<br />

IDD 1600<br />

IDD 1700<br />

IDD 1800<br />

IDD 1900<br />

IDD 2000<br />

300<br />

400<br />

500<br />

600<br />

700<br />

800<br />

900<br />

1000<br />

1100<br />

1200<br />

1300<br />

1400<br />

1500<br />

1600<br />

1700<br />

1800<br />

1900<br />

2000<br />

3008314<br />

3008313<br />

3008312<br />

3008311<br />

3008310<br />

3008309<br />

3008308<br />

3008307<br />

3008306<br />

3008305<br />

3008304<br />

3008303<br />

3008302<br />

3008301<br />

3008300<br />

3008299<br />

3008298<br />

3008297<br />

IDT Support Fitting<br />

-<br />

3008279<br />

IDT<br />

IDY<br />

IDT<br />

IDT<br />

Please call us for non-standard dim<strong>en</strong>sions.<br />

33


ELINECR<br />

Susp<strong>en</strong>sion Compon<strong>en</strong>ts<br />

ORDER CODE<br />

LENGTH L (mm)<br />

Supports<br />

UPY<br />

Steel<br />

Dowel<br />

T<br />

L<br />

Threaded<br />

Rod<br />

UPY<br />

43<br />

65<br />

Des<strong>cr</strong>iption<br />

T<br />

(mm)<br />

L<br />

(mm)<br />

Order Code<br />

UPY 300<br />

4<br />

300<br />

3004487<br />

Steel<br />

Dowel<br />

UPY 400<br />

UPY 500<br />

UPY 600<br />

4<br />

4<br />

4<br />

400<br />

500<br />

600<br />

3004489<br />

3004491<br />

3004493<br />

Threaded<br />

Rod<br />

UPY 700<br />

UPY 800<br />

UPY 900<br />

4<br />

4<br />

4<br />

700<br />

800<br />

900<br />

3004495<br />

3004496<br />

3004497<br />

UPY 1000<br />

4<br />

1000<br />

3004498<br />

UPY 1100<br />

4<br />

1100<br />

3004499<br />

UPY 1200<br />

4<br />

1200<br />

3004500<br />

UPY 1500<br />

4<br />

1500<br />

3004503<br />

UPY<br />

34<br />

Please call us for non-standard dim<strong>en</strong>sions.


ELINECR<br />

Measuring a Special L<strong>en</strong>gth<br />

After installation of standard 3m busbar l<strong>en</strong>gths, special l<strong>en</strong>gths ( make up pieces ) shorter than 3m may be required.<br />

The minimum l<strong>en</strong>gth for these special pieces is 35cm<br />

The busbar elem<strong>en</strong>ts are positioned so that there is a distance of approximately 25 mm<br />

betwe<strong>en</strong> the busbar <strong>en</strong>ds.<br />

X=A-25 (cm)X=L<strong>en</strong>gth of Special Busbar (The busbar module will be manufactured as per X value.)<br />

X<br />

125<br />

125<br />

A<br />

CRA - Al<br />

Conductor<br />

Rated<br />

Curr<strong>en</strong>t<br />

630<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

2250<br />

2500<br />

-<br />

3000<br />

3200<br />

3600<br />

4000<br />

5000<br />

Busbar<br />

Code<br />

06<br />

08<br />

10<br />

12<br />

16<br />

20<br />

25<br />

23<br />

27<br />

-<br />

30<br />

33<br />

36<br />

40<br />

50<br />

CRC - Cu<br />

Conductor<br />

Rated<br />

Curr<strong>en</strong>t<br />

800<br />

1000<br />

1250<br />

1600<br />

2000<br />

2500<br />

-<br />

3000<br />

3200<br />

3600<br />

4000<br />

-<br />

5000<br />

-<br />

6300<br />

Busbar<br />

Code<br />

08<br />

10<br />

12<br />

16<br />

20<br />

25<br />

-<br />

30<br />

32<br />

36<br />

40<br />

-<br />

50<br />

-<br />

63<br />

Conductor<br />

Cross<br />

Section<br />

Kesit<br />

6x40<br />

6x55<br />

6x80<br />

6x110<br />

6x160<br />

6x200<br />

6x250<br />

2(6x110)<br />

2(6x125)<br />

2(6x140)<br />

2(6x160)<br />

2(6x170)<br />

2(6x200)<br />

2(6x250)<br />

3(6x200)<br />

Implem<strong>en</strong>ted<br />

Additional<br />

Resin Value<br />

Kg.<br />

13<br />

15<br />

17<br />

19<br />

23<br />

26<br />

30<br />

40<br />

44<br />

46<br />

48<br />

50<br />

54<br />

62<br />

82<br />

Total mixture weight of 1 Bucket is 15 kg<br />

15 kg.<br />

Att<strong>en</strong>tion !<br />

The standard mounting of the Cast Resin<br />

busbar is with the conductors on edge. This<br />

allows for the easy application of the resin at<br />

the joint.<br />

The quantity must be determined according to number<br />

of joint in the project and ordered separately.<br />

35


ELINECR<br />

Cast Resin Busbar Horizontal Application<br />

1 2 3<br />

250 mm<br />

Conductors must be cleaned using a<br />

cloth to remove dust and damp. Th<strong>en</strong><br />

install and fix the joint block<br />

The second busbar is introduced and<br />

installed to the joint block<br />

After checking the three parts for<br />

correct alignm<strong>en</strong>t, and the distance<br />

betwe<strong>en</strong> the two busbar l<strong>en</strong>gths is<br />

25cm tight<strong>en</strong> the joint to 83 Nm using<br />

a torque wr<strong>en</strong>ch.<br />

4 5<br />

400 mm<br />

Assemble the casting moulds and place rubber sealing<br />

strips into the shaped returns.<br />

Before the casting mould is fitted, apply de-moulding ag<strong>en</strong>t<br />

wax to all surfaces of the inside of the casting moulds and<br />

wait until wax is totally dry. This is imperative to <strong>en</strong>able removal<br />

of the casting moulds after setting.<br />

6 7<br />

7 cm<br />

The casting mould plates must be fitted approximately 7 cm<br />

from busbar <strong>en</strong>d.<br />

Please check the installation manual to get extra information.<br />

36


ELINECR<br />

Cast Resin Busbar Vertical Applications<br />

1 2 3<br />

250 mm<br />

Conductors must be cleaned using a<br />

cloth to remove dust and damp. Th<strong>en</strong><br />

install and fix the joint block.<br />

The second busbar is introduced and<br />

installed to the joint block.<br />

After checking the three parts for correct<br />

alignm<strong>en</strong>t, and the distance betwe<strong>en</strong> the<br />

two busbar l<strong>en</strong>gths is 25cm tight<strong>en</strong> the<br />

joint to 83 Nm using a torque wr<strong>en</strong>ch.<br />

4 5<br />

400 mm<br />

Assemble the casting moulds and place rubber sealing strips<br />

into the shaped returns.<br />

Before the casting mould is fitted, Apply de-moulding ag<strong>en</strong>t<br />

wax to all surfaces of the inside of the casting moulds and<br />

wait until wax is totally dry. This is imperative to <strong>en</strong>able<br />

removal of the casting moulds after setting.<br />

6 7<br />

7 cm<br />

The casting mould plates must be fitted approximately 7 cm<br />

from busbar <strong>en</strong>d.<br />

Gaskets must be located only bottom part of the mould plates.<br />

By this way resin can be poured from top side.<br />

Please check the installation manual to get extra information.<br />

37


ELINECR<br />

Preparation of Joint Casting Material<br />

Megger test must be done at joint and the result must be<br />

higher than 1mOhm<br />

Resin (A), Hard<strong>en</strong>er (B) and fillers; must be stored at least<br />

one day over (> 20 °C ).<br />

Ambi<strong>en</strong>t temperature of job side must be 5°C < T amb<br />


ELINECR<br />

Casting Vertical and Horizontal Installation<br />

Horizontal Application<br />

The prepared cast resin mix can be poured in once the casting<br />

mould has be<strong>en</strong> fitted.<br />

The cast resin mix requires a setting time of 7-8 h under normal<br />

ambi<strong>en</strong>t conditions..<br />

If one bucket of resin is not <strong>en</strong>ough for the joint; the second one<br />

must be prepared and applied immediately.<br />

Vertical Application<br />

The prepared cast resin mix can be poured in once the casting<br />

mould has be<strong>en</strong> fitted.<br />

The cast resin mix requires a setting time of 7-8 h under normal<br />

ambi<strong>en</strong>t conditions..<br />

If one bucket of resin is not <strong>en</strong>ough for the joint; the second one<br />

must be prepared and applied immediately.<br />

Note: In the vertical application the moulding plates should be<br />

supported from the bottom to <strong>en</strong>sure that the plates are secure.<br />

39


ELINECR<br />

Declaration<br />

EC DECLARATION OF CONFORMITY<br />

Product Group<br />

E-Line CR Busbar Energy Distribution System<br />

Manufacturer<br />

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.<br />

Akcaburgaz Mahallesi, 119. Sokak,<br />

No:10 34510 Es<strong>en</strong>yurt-Istanbul<br />

This is to attest, under our sole responsibility, that the aforem<strong>en</strong>tioned products conforms with<br />

the determined regulations,guide<strong>line</strong>s and the below standards.<br />

Standard :<br />

EN 61439-6<br />

Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking<br />

systems<br />

IEC 61439-6<br />

Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking<br />

systems (busways)<br />

CE - Directive<br />

2006/95/EC “Electrical equipm<strong>en</strong>t designed for use within certain voltage limits”<br />

Date<br />

EAE Elektrik A.Ş.<br />

21.01.2014<br />

40<br />

EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.<br />

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Es<strong>en</strong>yurt-Istanbul<br />

Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 http://www.eae.com.tr


ELINECR<br />

Certificates<br />

41


ELINECR<br />

Product Overview<br />

1-<br />

630A ... 6300A COMPACT BUSBAR<br />

PRODUCT OVERVIEW (E-LINE CR)<br />

Standards & Certification:<br />

-Busbar system shall be designed and manufactured as per IEC 61439-6 standard, which requires below listed tests. Each busbar rating shall have a separate type test certificate from an indep<strong>en</strong>d<strong>en</strong>t<br />

internationally ac<strong>cr</strong>edited laboratory including below tests:<br />

2-<br />

Electrical Characteristics<br />

- Busbar systems nominal insulation voltage shall be 1000 V.<br />

- As per ampere rates, minimum short circuit values shall be as giv<strong>en</strong> below;<br />

For Aluminium Conductors;<br />

630A<br />

800A<br />

1000A<br />

1250A<br />

1600-2000-2500A<br />

2250A-2500A<br />

3000A and above<br />

:1 sec/rms 20kA, Peak 40kA<br />

:1 sec/rms 28kA, Peak 58,8kA<br />

:1 sec/rms 40kA, Peak 84kA<br />

:1 sec/rms 55kA, Peak 121kA<br />

:1 sec/rms 70kA, Peak 154kA<br />

:1 sec/rms 100kA,Peak 220kA<br />

:1 sec/rms 120kA,Peak 264kA<br />

For Copper Conductors; 800A :1 sec/rms 23kA, Peak 48,3kA<br />

1000A :1 sec/rms 32kA, Peak 67,2kA<br />

1250A :1 sec/rms 45kA, Peak 94,5kA<br />

1600A :1 sec/rms 60kA, Peak 132kA<br />

2000-2500A :1 sec/rms 80kA, Peak 176kA<br />

3000A and above :1 sec/rms 120kA,Peak 264kA<br />

Housing<br />

- Special cast resin material shall be used as housing of the conductors.<br />

- All conductors shall be plated with tin.<br />

- Expansion units shall be used in building expansion areas and also vertical <strong>line</strong>s higher than 40 m.<br />

Conductors<br />

Aluminium or Copper conductors shall be tin plated at the joints upon the wire configuration and required numbers, which are des<strong>cr</strong>ibed below.<br />

- Busbar system shall have aluminium conductors betwe<strong>en</strong> 630A – 5000A.<br />

- Busbar system shall have copper conductors betwe<strong>en</strong> 800A – 6300A.<br />

- Busbar system shall have the following number of conductors and wire configuration;<br />

a) 3 Conductors<br />

b) 4 Conductors<br />

c) 4 ½ Conductors<br />

d) 5 Conductors<br />

e) 6 Conductors<br />

- Aluminium conductors shall be of EC grade aluminium. Minimum conductivity shall be 34m/mm².W.<br />

- Copper conductors shall be minimum 99,95% electrolytic copper. Minimum conductivity shall be 56m/mm².W.<br />

2.5-<br />

2.4-<br />

2.1-<br />

2.2-<br />

2.3-<br />

3-<br />

Insulation<br />

- Busbars have to be insulated special selected silisium and calcile mixed with electrical grade epoxy resin to make superior composite.This material continuosly works under temperature change and<br />

movem<strong>en</strong>ts.<br />

- Insulation system shall be suitable for 1.000V continuous operation. Conductor size shall be designed so that temperature rise on the conductors shall not exceed 100 C degree at nominal curr<strong>en</strong>t, which<br />

helps with the problem of global heating. With this reason, insulation class shall be “B class”.<br />

Protection<br />

- Protection degree of the housing and joints shall be IP68<br />

Acessories<br />

- Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc.) Manufacturer shall supply special dim<strong>en</strong>sioned units in short time, if the project<br />

conditions requires.<br />

- For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.<br />

Installation and Commisioning<br />

- Busbar systems shall be installed as per Single-Line drawings with respect to the required ampere rates and the manufacturer’s installation guide (torque values, lockers, etc.). The electrical installer shall run<br />

an insulation test after installation according to the manufacturer’s test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be 1 Mohm.<br />

42


ELINECR<br />

Project Design Form<br />

E L E K T R İ K<br />

Please duplicate this page for your own use.<br />

Item<br />

Company :<br />

Project :<br />

Project No :<br />

Name :<br />

Date :<br />

Signature :<br />

Compon<strong>en</strong>t List<br />

Compon<strong>en</strong>t<br />

Quantity<br />

Prepared by<br />

43


ELINECR<br />

Project Design Form<br />

E L E K T R İ K<br />

Please duplicate this page for your own use.<br />

Item<br />

Company :<br />

Project :<br />

Project No :<br />

Name :<br />

Date :<br />

Signature :<br />

Compon<strong>en</strong>t List<br />

Compon<strong>en</strong>t<br />

Quantity<br />

Prepared by<br />

44


Compact Busbar Distribution System<br />

630...6300 A<br />

Compact Busbar Distribution System<br />

800...6300 A<br />

E-LINE KO-II<br />

Plug-in Busbar Distribution System<br />

160...800A<br />

Small Power Plug-in Busbar Distribution System<br />

100-160-225 A<br />

E-LINE DABLINE<br />

Underfloor Busbar Systems<br />

63-80 A<br />

Plug-in Busbar Distribution System<br />

40-63A<br />

Multi-Conductor Lighting Busbar System<br />

25-32-40 A<br />

Lighting Busbar System<br />

25-32 A<br />

Multi Conductor Trolley Busbar System<br />

35...250 A<br />

Underfloor Ducting Systems<br />

Cable Tray Systems, Cable Ladder Systems,<br />

Binrak (Unistrut) and Tray Support Systems


QUALITY AND ENVIRONMENTAL MANAGEMENT SYSTEMS<br />

EAE Elektrik A.Ş.<br />

Akcaburgaz Mahallesi,<br />

119. Sokak, No:10 34510<br />

Es<strong>en</strong>yurt - Istanbul-TURKEY<br />

Tel: +09 (212) 866 20 00<br />

Fax: +09 (212) 886 24 20<br />

www.eae.com.tr<br />

ABH Stromschi<strong>en</strong><strong>en</strong> GmbH • Borsigstr. 23 • 47169 Duisburg<br />

Tel. +49 203 39356-0 • Fax +49 203 39356-133<br />

abh@stromschi<strong>en</strong><strong>en</strong>.de • www.stromschi<strong>en</strong><strong>en</strong>.de<br />

IEC 61439-6<br />

T<br />

s<br />

E<br />

ME 04<br />

ISO<br />

9001<br />

14001<br />

Catalogue 20-Eng. / Rev 01 1.000 Ad. 13/06/2014<br />

www. atamatbaa.net / F.A./ 612 40 66<br />

EAE has full right to make any revisions or changes on this catalogue without any prior notice.

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