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Busbar Systems 630A...6300A<br />
CR
CR
CONTENTS<br />
E-LINE CR<br />
Introduction<br />
Distribution & Horizontal Applications<br />
Riser & Vertical Applications<br />
Technical Characteristics<br />
Order Code System<br />
Standard Straight L<strong>en</strong>gth<br />
Elbow L<strong>en</strong>gths<br />
Standard Compon<strong>en</strong>ts<br />
Expansion Modules<br />
End Closer<br />
Panel Connections<br />
Panel Modules / Flexibles<br />
Panel Modules Technical Table<br />
Transformer Modules<br />
Transformer Modules Technical Table<br />
Vertical & Horizontal Support Applications<br />
Susp<strong>en</strong>sion Compon<strong>en</strong>ts<br />
Measuring a Special L<strong>en</strong>gth<br />
Horizontal Mounting Application<br />
Vertical Mounting Application<br />
Cast Resin Application<br />
EC Certficate of Conformity<br />
Certificates<br />
Product Overview<br />
2<br />
4<br />
5<br />
6<br />
10<br />
11<br />
12<br />
16<br />
17<br />
18<br />
19<br />
22<br />
23<br />
25<br />
29<br />
30<br />
31<br />
35<br />
36<br />
37<br />
38<br />
40<br />
41<br />
42<br />
E L E K T R İ K
ELINECR<br />
Introduction<br />
Example of a Traditional<br />
Cable System<br />
1 m<br />
Example of E-Line CR Busbar System<br />
Traditionally, carrying high curr<strong>en</strong>ts (transformer to switchboards, main<br />
distribution <strong>line</strong>s, power distribution for factories) was achieved using<br />
multiples of large <strong>cr</strong>oss-section cables in parallel.<br />
Advantages of a Cast Resin System<br />
- IEC 61439-6 standard approved<br />
- Protection degree IP68<br />
- Protects against corrosion<br />
- Protects against chemicals<br />
- Resist insects and rod<strong>en</strong>ts<br />
- Suitable for tropical climates<br />
- High mechanical str<strong>en</strong>gth<br />
- Protects against chimney effects<br />
- High short circuit withstand<br />
- Resistant to fire propagation<br />
- Electrical continuity during fire.<br />
- Suitable to connect with E-Line KX<br />
busbar systems<br />
*Special compon<strong>en</strong>ts can be manufactured quickly.<br />
2
ELINECR<br />
Technical Features<br />
High IP Rating<br />
The body of the E-Line CR busbar is formed using<br />
DURACOMP a composite material of epoxy resin and pure<br />
silicon, which gives protection against external elem<strong>en</strong>ts as<br />
listed above (page 2).<br />
PE L3 L2 L1 N<br />
Short Circuit Withstand<br />
The structure of the E-Line<br />
CR has a high mechanical<br />
str<strong>en</strong>gth, a very high short<br />
circuit withstand<br />
characteristic, and<br />
extreme external thermal<br />
resistance.<br />
Diagram 1 Diagram 2<br />
Effective Heat Dissipation<br />
The cast resin body gives a very effective heat dissipation<br />
characteristic (Diagram 2).<br />
Single Bolt Joint<br />
The E-Line CR busbar is<br />
installed by tight<strong>en</strong>ing the<br />
'single bolt joint. Belleville<br />
spring washers on both<br />
<strong>en</strong>ds of the bolt maintain<br />
the original contact<br />
pressure under all kinds of<br />
conditions eg the thermal<br />
contraction of the bolt,<br />
thus <strong>en</strong>suring a more<br />
secure, reliable and<br />
maint<strong>en</strong>ance free joint.<br />
*The bolt is tight<strong>en</strong>ed to<br />
83Nm (60 Ibft)<br />
Fire and Earthquake Resistance<br />
3 hours Electrical Continuity under Fire as per IEC 60331-1<br />
Seismic Resistance as per IEC 60068-3-3 / 60068-2-57<br />
and IEEE 693.<br />
EX - Protected<br />
ATEX as per EN 60079-0:2009, EN 60079-18:2009, EN60079-31:2009<br />
II 2G Ex mb IIC Gb<br />
II 2D IIIC Db<br />
Att<strong>en</strong>tion !<br />
The standard mounting of the Cast Resin busbar is<br />
with the conductors on edge, this allows for the easy<br />
application of the resin at the joint.<br />
3
ELINECR<br />
Distribution & Horizontal Applications<br />
Wh<strong>en</strong> using the E-Line CR to <strong>cr</strong>eate an electrical<br />
distribution system, the following <strong>cr</strong>iteria should be<br />
tak<strong>en</strong> into consideration.<br />
The Power of the load to be connected to the system<br />
and their locations.<br />
Utilisation factor (diversity) assay,<br />
Power and short circuit curr<strong>en</strong>ts of transformers,<br />
System coordination with other distribution systems<br />
(heat, steam, water, etc.),<br />
Determining a route of the E-Line CR on layout of the<br />
designed system,<br />
Determination of the types of supports according<br />
to plan,<br />
If necessary, the system can be integrated with E-Line<br />
KX busbar system.<br />
Sample Project Design (For Horizontal Application)<br />
Utilisation Factor (Diversity)<br />
The utilisation factor (a) dep<strong>en</strong>ds on the type and number of<br />
loads. Most are 0.7 or less. Int<strong>en</strong>se Lighting and Motor Fed<br />
Lines "0,6" is quite difficult to rise above. Ev<strong>en</strong> at automobile<br />
welding plants it could fall down to "0,30". With only one<br />
single and large load can it go up to "1".<br />
Voltage Drop<br />
All the required values for voltage Drop Calculations,<br />
formulas, basic calculations for simple cases the tables are<br />
giv<strong>en</strong> on pages 6-9. Further support can be obtained from<br />
our Design Departm<strong>en</strong>t.<br />
Short Circuit Values<br />
Short circuit test values are giv<strong>en</strong> on the tables on pages 7<br />
and 8. The short circuit values high-light the high short circuit<br />
withstand characteristic of the E-Line CR.<br />
Busbar Installation Plan<br />
Shown below is an example of an E-Line CR busbar system.<br />
On request, our distributors' project and design departm<strong>en</strong>ts<br />
will be pleased to help you in preparing your project.<br />
Rated Curr<strong>en</strong>t<br />
The rating of the busbar curr<strong>en</strong>t required is<br />
calculated using the formula shown below.<br />
P.a<br />
I B =<br />
Ö3.U.cos j<br />
IB = Operation curr<strong>en</strong>t (A)<br />
P = Total power load<br />
a = Utilisation factor (diversity)<br />
U = Supply voltage (V)<br />
The busbar curr<strong>en</strong>t rating is chos<strong>en</strong> as being equal to,<br />
or greater than the calculated curr<strong>en</strong>t (IB).<br />
After calculating the volt drop, if the curr<strong>en</strong>t rating is<br />
not adequate, th<strong>en</strong> a higher rating should be chos<strong>en</strong>.<br />
54 m. (18 Pcs x 3 m.)<br />
CRA 20504<br />
Item No<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
10<br />
11<br />
12<br />
13<br />
14<br />
Compon<strong>en</strong>t List<br />
Compon<strong>en</strong>ts<br />
CRA 20504 - STD Straight L<strong>en</strong>gth (20 X 3m.)<br />
CRA 20504 - D Downwards Elbow<br />
CRA 20504 - R Right Elbow<br />
CRA 20504 - U Upwards Elbow<br />
CRA 20504 - L Left Elbow<br />
CRA 20504 - P10 Panel Connection Module<br />
CRA 20504 - S End Closure<br />
CRA 20504 - X95 Special Straight L<strong>en</strong>gth<br />
CRA 20504 - X120 Special Straight L<strong>en</strong>gth<br />
CRA 20504 - X122 Special Straight L<strong>en</strong>gth<br />
CRA 20504 - X200 Special Straight L<strong>en</strong>gth<br />
CRA 20504 - X174 Special Straight L<strong>en</strong>gth<br />
CRP 1650 Tap Off Box<br />
CRB 2550 Tap Off Box<br />
Quantity<br />
60 m.<br />
2 Pcs<br />
1 Pcs<br />
1 Pcs<br />
1 Pcs<br />
1 Pcs<br />
1 Pcs<br />
1 Pcs<br />
1 Pcs<br />
1 Pcs<br />
1 Pcs<br />
1 Pcs<br />
8 Pcs<br />
6 Pcs<br />
4
ELINECR<br />
Riser & Vertical Applications<br />
As each building’s structure is differ<strong>en</strong>t, each of the E-Line CR<br />
projects has to be specially designed.<br />
Enf of the<br />
Line<br />
The details on this page briefly explain the information necessary<br />
for designing the vertical installation project.<br />
a= ......<br />
a= ......<br />
10th Floor<br />
h=Floor Height, from Floor to Floor (cm)<br />
a = Floor Thickness (cm)<br />
Pre-Project Design and cost Analysis<br />
Fire Barrier<br />
Before design and cost analysis can be made, please submit the<br />
following information to our Design Departm<strong>en</strong>t.<br />
Location and Dim<strong>en</strong>sions of the floor p<strong>en</strong>etration where the<br />
busbar <strong>line</strong> will be installed.<br />
Floor height and Floor thickness (h=... a=...)<br />
Vertical <strong>line</strong> feeding method (by busbar or by cable)<br />
By supplying the above information of the dim<strong>en</strong>sions on a<br />
drawing similar to the example in Figure 1 and by faxing or<br />
emailing it to us we will be able to produce a quotation.<br />
PE L3 L2 L1 N<br />
PE L3 L2 L1 N<br />
150 150<br />
35<br />
350<br />
n<br />
…<br />
11<br />
10<br />
9<br />
8<br />
7<br />
6<br />
5<br />
4<br />
3<br />
2<br />
1<br />
Ground Floor<br />
1st Basem<strong>en</strong>t<br />
Busbar System Wiring System<br />
a= ......<br />
a= ......<br />
a= ......<br />
a= ......<br />
a= ......<br />
a= ......<br />
a= ......<br />
a= ......<br />
a= ......<br />
a= ......<br />
h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ...... h= ......<br />
9th Floor<br />
8th Floor<br />
7th Floor<br />
6th Floor<br />
5th Floor<br />
4th Floor<br />
3rd Floor<br />
2nd Floor<br />
1st Floor<br />
Ground Floor<br />
a= ...... 1st Basem<strong>en</strong>t<br />
a= ...... 2nd Basem<strong>en</strong>t<br />
3rd Basem<strong>en</strong>t<br />
Figure 1<br />
I 14<br />
I 13<br />
I 12<br />
I 11<br />
I 10<br />
I 9<br />
I 8<br />
I 7<br />
I 6<br />
I 5<br />
I 4<br />
I 3<br />
I 2<br />
I 1<br />
5<br />
Feeder<br />
Point from<br />
Switchroo<br />
m by Busbar<br />
or Cable
ELINECRA<br />
Technical Characteristics<br />
Aluminium Conductor (Al)<br />
Rated Curr<strong>en</strong>t<br />
Busbar Code<br />
Standards<br />
Rated Isolation Voltage<br />
Rated Operational Voltage<br />
Rated Frequ<strong>en</strong>cy<br />
Pollution Degree<br />
Protection Degree<br />
External Mechanical Impacts (IK Code)*<br />
Protection for Safety<br />
Rated Short-time Withstand Curr<strong>en</strong>t (1s)<br />
Rated Peak Withstand Curr<strong>en</strong>t<br />
Rated Short-time Withstand Curr<strong>en</strong>t for Neutral Conductor (1s)<br />
Rated Peak Withstand Curr<strong>en</strong>t for Neutral Conductor<br />
Rated Short-time Withstand Curr<strong>en</strong>t for PE Conductor (1s)<br />
Rated Peak Withstand Curr<strong>en</strong>t for PE Conductor<br />
MEAN PHASE CONDUCTOR CHARACTERISTICS AT RATED CURRENT In<br />
Resistance at a conductor temperature of 20 °C<br />
Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />
Reactance (Indep<strong>en</strong>d<strong>en</strong>t from Temperature)<br />
Positive and negative sequ<strong>en</strong>ce impedances at an ambi<strong>en</strong>t air temperature of 35 °C<br />
Positive and negative sequ<strong>en</strong>ce impedances at an ambi<strong>en</strong>t air temperature of 20 °C<br />
Rated Power Loss at 35 °C<br />
DC Resistance at a conductor temperature of 20 °C for Phases<br />
DC Resistance at a conductor temperature of 20 °C for Neutral<br />
A<br />
In<br />
Ui<br />
Ue<br />
f<br />
IP68<br />
50J, greater<br />
Icw<br />
Ipk<br />
Icw<br />
Ipk<br />
Icw<br />
Ipk<br />
R 20<br />
R<br />
X<br />
Z<br />
Z 20<br />
V<br />
V<br />
Hz<br />
than IK10<br />
kA rms<br />
kA<br />
kA<br />
kA<br />
kA<br />
kA<br />
mW/m<br />
mW/m<br />
mW/m<br />
mW/m<br />
mW/m<br />
630<br />
06<br />
50<br />
20<br />
40<br />
12<br />
24<br />
12<br />
24<br />
Watt<br />
mW/m<br />
mW/m<br />
1000<br />
1000<br />
0,125<br />
0,161<br />
0,068<br />
0,175<br />
0,142<br />
191,9<br />
0,128<br />
0,132<br />
800<br />
08<br />
28<br />
58,8<br />
16,8<br />
33,6<br />
16,8<br />
33,6<br />
0,090<br />
0,117<br />
0,057<br />
0,130<br />
0,106<br />
212,9<br />
0,098<br />
0,101<br />
1000<br />
10<br />
40<br />
84<br />
24<br />
50,4<br />
24<br />
50,4<br />
0,061<br />
0,079<br />
0,044<br />
0,091<br />
0,075<br />
237,3<br />
0,060<br />
0,062<br />
1250<br />
IEC 61439-6:2012 Ed.1 ; IEC 61439-1 Ed.2:2011, TS EN 61439-1: 2011<br />
Basic Protection (HD 60364-4-41, Clause A1)<br />
R phdc<br />
R Ndc<br />
12<br />
55<br />
121<br />
33<br />
72,6<br />
33<br />
72,6<br />
0,045<br />
0,057<br />
0,034<br />
0,067<br />
0,056<br />
268,6<br />
0,043<br />
0,044<br />
1600<br />
16<br />
70<br />
154<br />
42<br />
92,4<br />
42<br />
88,2<br />
0,030<br />
0,039<br />
0,027<br />
0,047<br />
0,040<br />
302,6<br />
0,030<br />
0,031<br />
2000<br />
20<br />
70<br />
154<br />
42<br />
88,2<br />
42<br />
92,4<br />
0,024<br />
0,032<br />
0,022<br />
0,039<br />
0,033<br />
382,8<br />
0,024<br />
0,025<br />
2500<br />
25<br />
70<br />
154<br />
42<br />
88,2<br />
42<br />
88,2<br />
0,020<br />
0,026<br />
0,019<br />
0,032<br />
0,027<br />
483,8<br />
0,020<br />
0,020<br />
2250<br />
23<br />
100<br />
220<br />
60<br />
132<br />
60<br />
132<br />
0,022<br />
0,029<br />
0,019<br />
0,035<br />
0,029<br />
446,5<br />
0,025<br />
0,026<br />
2500<br />
27<br />
100<br />
220<br />
60<br />
132<br />
60<br />
132<br />
0,021<br />
0,028<br />
0,018<br />
0,033<br />
0,028<br />
525,0<br />
0,022<br />
0,024<br />
3000<br />
30<br />
120<br />
264<br />
72<br />
158,4<br />
72<br />
158,4<br />
0,016<br />
0,020<br />
0,014<br />
0,024<br />
0,021<br />
545,4<br />
0,018<br />
0,019<br />
3200<br />
33<br />
120<br />
264<br />
72<br />
158,4<br />
72<br />
158,4<br />
0,015<br />
0,019<br />
0,015<br />
0,024<br />
0,021<br />
559,1<br />
0,016<br />
0,017<br />
3600<br />
36<br />
120<br />
264<br />
72<br />
158,4<br />
72<br />
158,4<br />
0,012<br />
0,016<br />
0,012<br />
0,020<br />
0,017<br />
606,5<br />
0,014<br />
0,015<br />
4000<br />
40<br />
120<br />
264<br />
72<br />
158,4<br />
72<br />
158,4<br />
0,010<br />
0,013<br />
0,010<br />
0,016<br />
0,014<br />
604,8<br />
0,012<br />
0,013<br />
5000<br />
50<br />
120<br />
264<br />
72<br />
158,4<br />
72<br />
158,4<br />
0,008<br />
0,010<br />
0,008<br />
0,013<br />
0,012<br />
780,0<br />
0,012<br />
0,013<br />
L3 L2 L1 N<br />
PE L3 L2 L1 N<br />
L3 L2 L1 N<br />
PE L3 L2 L1 N<br />
100 118 100 118<br />
Voltage Drop Calculation<br />
G<strong>en</strong>erally Voltage drop of a busbar system can be<br />
calculated with the following formula.<br />
DU= Ö3.L.I.(R 1 .Cosj+X 1.Sinj) 10<br />
-3 V<br />
DU<br />
L<br />
I<br />
R 1<br />
X1<br />
Cosj<br />
= Voltage Drop (V)<br />
= Line L<strong>en</strong>gth (m)<br />
= Line Curr<strong>en</strong>t or Load (A)<br />
= Resistance (mW/m)<br />
= Reactance (mW/m)<br />
= Power Factor<br />
DC Resistance at a conductor temperature of 20 °C for PE<br />
R PEdc<br />
mW/m<br />
0,132<br />
0,101<br />
0,062<br />
0,045<br />
0,031<br />
0,025<br />
0,020<br />
0,026<br />
0,024<br />
0,019<br />
0,017<br />
0,015<br />
0,012<br />
0,012<br />
SECTIONS<br />
L1,L2,L3,N<br />
PE (5 Conductors)<br />
mm²<br />
mm²<br />
240<br />
240<br />
330<br />
330<br />
480<br />
480<br />
660<br />
660<br />
960<br />
960<br />
1200<br />
1200<br />
1500<br />
1500<br />
1320<br />
1320<br />
1500<br />
1500<br />
1920<br />
1920<br />
2040<br />
2040<br />
2400<br />
2400<br />
3000<br />
3000<br />
3600<br />
3600<br />
S<br />
L<br />
I<br />
Conductor Cross Section<br />
mmxmm<br />
6x40<br />
6x55<br />
6x80<br />
6x110<br />
6x160<br />
6x200<br />
6x250<br />
2(6x110)<br />
2(6x125)<br />
2(6x160)<br />
2(6x170)<br />
2(6x200)<br />
2(6x250)<br />
3(6x200)<br />
Busbar Weight (5 Conductors)<br />
MEAN FAULT-LOOP CHARACTERISTICS<br />
Zero-sequ<strong>en</strong>ce Impedance<br />
kg/m<br />
28<br />
33<br />
40,4<br />
49,9<br />
64,9<br />
77<br />
90<br />
97,3<br />
108<br />
129<br />
139,3<br />
151,8<br />
188<br />
224,9<br />
S<br />
= Supply Point<br />
Zero-sequ<strong>en</strong>ce impedance at a conductor temperature of 20 °C<br />
Z (0)b20phN<br />
mW/m<br />
0,670<br />
0,518<br />
0,381<br />
0,281<br />
0,204<br />
0,167<br />
0,165<br />
0,155<br />
0,131<br />
0,108<br />
0,106<br />
0,087<br />
0,081<br />
0,054<br />
Zero-sequ<strong>en</strong>ce impedance at a conductor temperature of 20 °C<br />
Z (0)b20phPE<br />
mW/m<br />
0,670<br />
0,522<br />
0,381<br />
0,294<br />
0,205<br />
0,166<br />
0,166<br />
0,142<br />
0,131<br />
0,106<br />
0,100<br />
0,087<br />
0,071<br />
0,066<br />
Zero-sequ<strong>en</strong>ce impedance at an ambi<strong>en</strong>t temperature of 35 °C<br />
Zero-sequ<strong>en</strong>ce impedance at an ambi<strong>en</strong>t temperature of 35 °C<br />
Z (0)bphN<br />
Z (0)bphPE<br />
mW/m<br />
mW/m<br />
0,811<br />
0,811<br />
0,622<br />
0,626<br />
0,453<br />
0,453<br />
0,330<br />
0,341<br />
0,237<br />
0,239<br />
0,197<br />
0,196<br />
0,195<br />
0,197<br />
0,184<br />
0,169<br />
0,155<br />
0,155<br />
0,127<br />
0,125<br />
0,121<br />
0,116<br />
0,101<br />
0,102<br />
0,090<br />
0,080<br />
0,063<br />
0,074<br />
(1)<br />
All phase conductor characteristics have be<strong>en</strong><br />
determined according to Annex BB of IEC 61439-6.<br />
Mean Resistances and Reactances<br />
Resistance at a conductor temperature of 20 °C<br />
Resistance at a conductor temperature of 20 °C<br />
R b20phph<br />
R b20phN<br />
mW/m<br />
mW/m<br />
0,257<br />
0,261<br />
0,181<br />
0,185<br />
0,128<br />
0,131<br />
0,091<br />
0,094<br />
0,062<br />
0,064<br />
0,051<br />
0,053<br />
0,052<br />
0,052<br />
0,050<br />
0,052<br />
0,042<br />
0,043<br />
0,035<br />
0,036<br />
0,030<br />
0,031<br />
0,025<br />
0,026<br />
0,022<br />
0,023<br />
0,017<br />
0,017<br />
(2)<br />
Fault-loop zero-sequ<strong>en</strong>ces impedances have be<strong>en</strong><br />
determined according to Annex CC of IEC 61439-6.<br />
Resistance at a conductor temperature of 20 °C<br />
Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />
Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />
R b20phPE<br />
R bphph<br />
R bphN<br />
mW/m<br />
mW/m<br />
mW/m<br />
0,261<br />
0,332<br />
0,337<br />
0,186<br />
0,236<br />
0,242<br />
0,132<br />
0,166<br />
0,170<br />
0,094<br />
0,117<br />
0,121<br />
0,064<br />
0,080<br />
0,082<br />
0,053<br />
0,067<br />
0,069<br />
0,052<br />
0,066<br />
0,068<br />
0,052<br />
0,065<br />
0,068<br />
0,041<br />
0,055<br />
0,056<br />
0,037<br />
0,045<br />
0,048<br />
0,030<br />
0,038<br />
0,039<br />
0,026<br />
0,032<br />
0,034<br />
0,024<br />
0,028<br />
0,029<br />
0,017<br />
0,021<br />
0,022<br />
(3)<br />
Fault-loop resistances and reactances have be<strong>en</strong><br />
determined according to Annex DD of IEC 61439-6.<br />
Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />
Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />
R bphPE<br />
X bphph<br />
mW/m<br />
mW/m<br />
0,337<br />
0,142<br />
0,242<br />
0,089<br />
0,171<br />
0,083<br />
0,121<br />
0,066<br />
0,083<br />
0,050<br />
0,069<br />
0,040<br />
0,069<br />
0,041<br />
0,068<br />
0,041<br />
0,054<br />
0,034<br />
0,048<br />
0,028<br />
0,039<br />
0,024<br />
0,033<br />
0,022<br />
0,030<br />
0,014<br />
0,022<br />
0,014<br />
*IK10 corresponds to impact <strong>en</strong>ergy of 20J according<br />
to IEC 62262.<br />
6<br />
Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />
Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />
mW/m<br />
mW/m<br />
0,172<br />
0,173<br />
Att<strong>en</strong>tion! The standard mounting of the Cast Resin busbar is with the conductors on edge<br />
This allows for the easy application of the resin at the joint.<br />
X bphN<br />
X bphPE<br />
0,153<br />
0,154<br />
0,112<br />
0,117<br />
0,091<br />
0,093<br />
0,072<br />
0,071<br />
0,059<br />
0,058<br />
0,059<br />
0,059<br />
0,057<br />
0,056<br />
0,047<br />
0,047<br />
0,040<br />
0,040<br />
0,037<br />
0,037<br />
0,033<br />
0,032<br />
0,028<br />
0,028<br />
0,023<br />
0,024<br />
**Cast Resin Busbars are produced with a minimum<br />
of 3 conductors.<br />
7
8<br />
ELINECRC<br />
Technical Characteristics<br />
Copper Conductor (Cu)<br />
Rated Curr<strong>en</strong>t<br />
In<br />
A 800 1000 1250 1600 2000 2500 3000 3200 3600 4000 5000 6300<br />
Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />
X bphPE mW/m 0,175 0,147 0,117 0,092 0,071 0,059 0,054 0,046 0,041 0,037 0,032 0,027<br />
Busbar Code<br />
08 10 12 16 20 25 30 32 36 40 50 63<br />
Standards<br />
IEC 61439-6:2012 Ed.1 ; IEC 61439-1 Ed.2:2011, TS EN 61439-1: 2011<br />
Rated Isolation Voltage<br />
Ui<br />
V 1000<br />
Rated Operational Voltage<br />
Ue<br />
V 1000<br />
Rated Frequ<strong>en</strong>cy<br />
f<br />
Hz<br />
50<br />
Pollution Degree<br />
Protection Degree<br />
IP68<br />
External Mechanical Impacts (IK Code)*<br />
50J, greater than IK10<br />
Protection for Safety<br />
Basic Protection (HD 60364-4-41, Clause A1)<br />
Rated Short-time Withstand Curr<strong>en</strong>t (1s)<br />
Icw kA rms 23 32 45 60 80 80 120 120 120 120 120 120<br />
Rated Peak Withstand Curr<strong>en</strong>t<br />
Ipk<br />
kA 48,3 67,2 94,5 132 176 176 264 264 264 264 264 264<br />
Rated Short-time Withstand Curr<strong>en</strong>t for Neutral Conductor (1s)<br />
Icw<br />
kA 13,8 19,2 27 36 48 48 72 72 72 72 72 72<br />
Rated Peak Withstand Curr<strong>en</strong>t for Neutral Conductor<br />
Ipk<br />
kA 27,6 38,4 56,7 75,6 100,8 100,8 158,4 158,4 158,4 158,4 158,4 158,4<br />
Rated Short-time Withstand Curr<strong>en</strong>t for PE Conductor (1s)<br />
Icw<br />
kA 13,8 19,2 27 36 48 48 72 72 72 72 72 72<br />
Rated Peak Withstand Curr<strong>en</strong>t for PE Conductor<br />
Ipk<br />
kA 27,6 38,4 56,7 75,6 100,8 100,8 158,4 158,4 158,4 158,4 158,4 158,4<br />
MEAN PHASE CONDUCTOR CHARACTERISTICS AT RATED CURRENT In<br />
Resistance at a conductor temperature of 20 °C<br />
R 20 mW/m 0,078 0,054 0,038 0,028 0,019 0,015 0,014 0,012 0,011 0,009 0,007 0,005<br />
Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />
R mW/m 0,100 0,070 0,048 0,035 0,023 0,019 0,018 0,016 0,014 0,012 0,009 0,006<br />
Reactance (Indep<strong>en</strong>d<strong>en</strong>t from Temperature)<br />
X mW/m 0,069 0,056 0,045 0,033 0,028 0,022 0,019 0,017 0,016 0,014 0,012 0,009<br />
Positive and negative sequ<strong>en</strong>ce impedances at an ambi<strong>en</strong>t air temperature of 35 °C Z mW/m 0,121 0,090 0,066 0,048 0,036 0,029 0,026 0,023 0,021 0,018 0,015 0,011<br />
Positive and negative sequ<strong>en</strong>ce impedances at an ambi<strong>en</strong>t air temperature of 20 °C Z 20 mW/m 0,104 0,078 0,059 0,043 0,033 0,026 0,023 0,021 0,019 0,017 0,014 0,010<br />
Rated Power Loss at 35 °C<br />
Watt 191,8 209,7 224,5 271,1 280,8 361,9 491,4 488,4 544,3 576,0 742,5 726,3<br />
DC Resistance at a conductor temperature of 20 °C for Phases R phdc mW/m 0,074 0,053 0,036 0,027 0,018 0,014 0,016 0,013 0,012 0,010 0,008 0,006<br />
DC Resistance at a conductor temperature of 20 °C for Neutral R Ndc mW/m 0,077 0,055 0,038 0,028 0,018 0,015 0,015 0,014 0,012 0,011 0,009 0,006<br />
DC Resistance at a conductor temperature of 20 °C for PE<br />
R PEdc mW/m 0,077 0,055 0,037 0,027 0,019 0,015 0,016 0,014 0,012 0,010 0,009 0,007<br />
SECTIONS<br />
L1,L2,L3,N<br />
mm² 240 330 480 660 960 1200 1320 1500 1680 1920 2400 3600<br />
PE (5 Conductors)<br />
mm² 240 330 480 660 960 1200 1320 1500 1920 1920 2400 3600<br />
Conductor Cross Section<br />
mmxmm 6x40 6x55 6x80 6x110 6x160 6x200 2(6x110) 2(6x125) 2(6x140) 2(6x160) 2(6x200) 3(6x200)<br />
Busbar Weight (5 Conductors)<br />
kg/m 35,6 43,4 55,6 70,3 95,3 114 139,4 156,5 173 200 226 336,1<br />
MEAN FAULT-LOOP CHARACTERISTICS<br />
Zero-sequ<strong>en</strong>ce Impedance<br />
Zero-sequ<strong>en</strong>ce impedance at a conductor temperature of 20 °C Z (0)b20phN mW/m 0,500 0,391 0,315 0,220 0,167 0,131 0,117 0,103 0,093 0,077 0,069 0,047<br />
Zero-sequ<strong>en</strong>ce impedance at a conductor temperature of 20 °C Z (0)b20phPE mW/m 0,502 0,402 0,305 0,222 0,165 0,133 0,116 0,103 0,092 0,079 0,070 0,047<br />
Zero-sequ<strong>en</strong>ce impedance at an ambi<strong>en</strong>t temperature of 35 °C Z (0)bphN mW/m 0,576 0,448 0,353 0,247 0,184 0,146 0,134 0,116 0,104 0,087 0,079 0,051<br />
Zero-sequ<strong>en</strong>ce impedance at an ambi<strong>en</strong>t temperature of 35 °C Z (0)bphPE mW/m 0,578 0,461 0,341 0,250 0,183 0,148 0,133 0,116 0,103 0,089 0,078 0,052<br />
Mean Resistances and Reactances<br />
Resistance at a conductor temperature of 20 °C<br />
R b20phph mW/m 0,156 0,115 0,080 0,057 0,039 0,032 0,033 0,025 0,020 0,019 0,015 0,011<br />
Resistance at a conductor temperature of 20 °C<br />
R b20phN mW/m 0,160 0,118 0,086 0,059 0,041 0,034 0,035 0,026 0,021 0,020 0,016 0,013<br />
Resistance at a conductor temperature of 20 °C<br />
R b20phPE mW/m 0,161 0,119 0,083 0,059 0,041 0,034 0,034 0,026 0,021 0,020 0,016 0,013<br />
Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />
R bphph<br />
mW/m 0,201 0,148 0,102 0,073 0,049 0,041 0,044 0,032 0,026 0,025 0,020 0,014<br />
Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />
R bphN mW/m 0,205 0,153 0,110 0,076 0,051 0,043 0,046 0,033 0,028 0,027 0,021 0,016<br />
Resistance at an ambi<strong>en</strong>t air temperature of 35 °C<br />
R bphPE mW/m 0,206 0,153 0,106 0,076 0,052 0,043 0,045 0,034 0,028 0,026 0,021 0,016<br />
Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />
X bphph<br />
mW/m 0,133 0,109 0,082 0,064 0,050 0,040 0,039 0,031 0,027 0,027 0,021 0,017<br />
Reactance (Indep<strong>en</strong>d<strong>en</strong>t from temperature)<br />
X bphN<br />
mW/m 0,175 0,144 0,119 0,091 0,071 0,062 0,056 0,045 0,039 0,038 0,031 0,025<br />
Att<strong>en</strong>tion! The standard mounting of the Cast Resin busbar is with the conductors on edge.<br />
This allows for the easy application of the resin at the joint.<br />
L3 L2 L1 N<br />
PE L3 L2 L1 N<br />
L3 L2 L1 N<br />
PE L3 L2 L1 N<br />
100 118 100 118<br />
Voltage Drop Calculation<br />
G<strong>en</strong>erally Voltage drop of a busbar system can be<br />
calculated with the following formula.<br />
DU= Ö3.L.I.(R 1 .Cosj+X 1.Sinj) 10<br />
-3 V<br />
DU<br />
L<br />
I<br />
R 1<br />
X1<br />
Cosj<br />
S<br />
S<br />
= Voltage Drop (V)<br />
= Line L<strong>en</strong>gth (m)<br />
= Line Curr<strong>en</strong>t or Load (A)<br />
= Resistance (mW/m)<br />
= Reactance (mW/m)<br />
= Power Factor<br />
L<br />
= Supply Point<br />
(1)<br />
All phase conductor characteristics have be<strong>en</strong><br />
determined according to Annex BB of IEC 61439-6.<br />
(2)<br />
Fault-loop zero-sequ<strong>en</strong>ces impedances have be<strong>en</strong><br />
determined according to Annex CC of IEC 61439-6.<br />
(3)<br />
Fault-loop resistances and reactances have be<strong>en</strong><br />
determined according to Annex DD of IEC 61439-6.<br />
*IK10 corresponds to impact <strong>en</strong>ergy of 20J according<br />
to IEC 62262.<br />
**Cast Resin Busbars are produced with a minimum<br />
of 3 conductors.<br />
I<br />
9
ELINECR<br />
Order Code System<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR C 16 8 04 B T R 4 0<br />
Busbar Type<br />
Aluminium<br />
Copper<br />
(Al) A<br />
(Cu) C<br />
CONDUCTOR MATERIAL<br />
Standard Straight L<strong>en</strong>gth<br />
Special Straight L<strong>en</strong>gth<br />
STD<br />
X<br />
CRA - Al<br />
Conductor<br />
Rated<br />
Curr<strong>en</strong>t<br />
630<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
2250<br />
-<br />
-<br />
3000<br />
3200<br />
3600<br />
4000<br />
5000<br />
Busbar<br />
Code<br />
06<br />
08<br />
10<br />
12<br />
16<br />
20<br />
25<br />
23<br />
-<br />
-<br />
30<br />
33<br />
36<br />
40<br />
50<br />
IP 68 8<br />
Number of<br />
Conductors<br />
3 Conductor<br />
4 Conductor<br />
4 ½ Conductor<br />
5 Conductor<br />
6 Conductor<br />
CRC - Cu<br />
Conductor<br />
Rated<br />
Curr<strong>en</strong>t<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
-<br />
3000<br />
3200<br />
3600<br />
4000<br />
-<br />
5000<br />
-<br />
6300<br />
Busbar<br />
Code<br />
08<br />
10<br />
12<br />
16<br />
20<br />
25<br />
-<br />
30<br />
32<br />
36<br />
40<br />
-<br />
50<br />
-<br />
63<br />
Code<br />
03<br />
04<br />
05<br />
06<br />
07<br />
Conductor<br />
Cross<br />
Section<br />
6x40<br />
6x55<br />
6x80<br />
6x110<br />
6x160<br />
6x200<br />
6x250<br />
2(6x110)<br />
2(6x125)<br />
2(6x140)<br />
2(6x160)<br />
2(6x170)<br />
2(6x200)<br />
2(6x250)<br />
3(6x200)<br />
PROTECTION DEGREE<br />
L1<br />
Conductor Configuration<br />
L2 L3 N<br />
BUSBAR CODE<br />
N<br />
Clean<br />
Earth<br />
½<br />
Clean Earth<br />
Compon<strong>en</strong>t<br />
Upwards Elbow<br />
Downwards Elbow<br />
Left Elbow<br />
Right Elbow<br />
Left Horizontal Offset<br />
Right Horizontal Offset<br />
Upwards Horizontal Offset<br />
Downwards Horizontal Offset<br />
Upwards Left Combined Offset<br />
Upwards Left Combined Offset<br />
Downwards Left Combined Offset<br />
Downwards Right Combined Offset<br />
Left Upwards Combined Offset<br />
Right Upwards Combined Offset<br />
Left Downwards Combined Offset<br />
Right Downwards Combined Offset<br />
End Closure<br />
Reduction<br />
Tee Module<br />
Horizontal Expansion<br />
Vertical Expansion<br />
Phase Transposition Module<br />
Panel Connection<br />
Upwards Panel Connection<br />
Downwards Panel Connection<br />
Right Panel Connection<br />
Left Panel Connection<br />
Panel Connection<br />
Transformer Connection<br />
Upwards Transformer Connection<br />
Downwards Transformer Connection<br />
Transformer Connection<br />
Transformer Connection<br />
Transformer Connection<br />
Flexible<br />
U<br />
D<br />
L<br />
R<br />
LH<br />
RH<br />
UV<br />
DV<br />
KUL<br />
KUR<br />
KDL<br />
KDR<br />
KLU<br />
KRU<br />
KLD<br />
KRD<br />
S<br />
RD<br />
T<br />
YDT<br />
DDT<br />
FDM<br />
P10<br />
PU20<br />
PD20<br />
PR30<br />
PL30<br />
P40<br />
TR10<br />
TU20<br />
TD20<br />
TR30<br />
TR40<br />
TR60<br />
F<br />
*TYPE<br />
Utilisation Type<br />
(B) Feeder<br />
Where there is no need for tap off boxes,<br />
power is is supplied from one point to<br />
the other <strong>en</strong>d point of the <strong>line</strong>.<br />
10
ELINECR<br />
Standard Straight L<strong>en</strong>gth<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
Feeder<br />
CR<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
3000<br />
PE L3 L2 L1 N<br />
Standard Feeder<br />
Straight L<strong>en</strong>gth<br />
STD<br />
Application Areas:<br />
Betwe<strong>en</strong> Transformer - Panel Applications<br />
Betwe<strong>en</strong> Panel to Panel Applications<br />
G<strong>en</strong>erator and Comp<strong>en</strong>sation Panels Feeding<br />
By-pass feeding<br />
Sample Order:<br />
2500 A, Aluminium,<br />
Feeder, IP 68, 5 Conductor<br />
CRA 25608 - STD<br />
PE L3 L2 L1 N<br />
Special Feeder<br />
Straight L<strong>en</strong>gth<br />
Special Straight<br />
L<strong>en</strong>gth in (cm)<br />
X<br />
Sample Order:<br />
2500 A, Copper, Feeder, IP 68,<br />
5 Conductor, 147 cm Special L<strong>en</strong>gth<br />
CRA 20608 - X - 147<br />
Note:<br />
Minimum Special L<strong>en</strong>gth = 45cm<br />
A<br />
A<br />
A<br />
118 118 118<br />
Att<strong>en</strong>tion !<br />
The standard mounting of the Cast Resin<br />
busbar is with the conductors on edge This<br />
allows for the easy application of the resin at<br />
the joint.<br />
Rated Curr<strong>en</strong>t 630 800 1000 1250 1600 2000 2500 2250 2500 -<br />
CRA - Al<br />
3000 3200 3600 4000 5000<br />
(A)<br />
Conductor Busbar Code 06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />
CRC - Cu<br />
Conductor<br />
A<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />
Busbar Code 08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />
(mm) 90 105 130 160 210 250 300 310 340 370 410 430 490 590 730<br />
11
ELINECR<br />
Elbows<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Upwards Elbow U Sample Order:<br />
3200 A, Copper, Feeder, IP 68,<br />
5 Conductors<br />
384<br />
443<br />
CRC 32608 - U<br />
384<br />
443<br />
443<br />
384<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Downwards Elbow D Sample Order:<br />
3200 A, Copper, Feeder, IP 68,<br />
5 Conductors<br />
443<br />
CRC 32608 - D<br />
384<br />
B<br />
A<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Left Elbow L Sample Order:<br />
2000 A, Copper, Feeder, IP 68,<br />
5 Conductors<br />
CRC 20608 - L<br />
A<br />
B<br />
A<br />
B<br />
A<br />
B<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Right Elbow R Sample Order:<br />
2000 A, Aluminium, Feeder, IP 68,<br />
5 Conductors<br />
CRA 20608 - R<br />
12<br />
Att<strong>en</strong>tion !<br />
The standard mounting of the Cast Resin<br />
busbar is with the conductors on edge. This<br />
allows for the easy application of the resin at<br />
the joint.<br />
CRA - Al<br />
Conductor<br />
CRC - Cu<br />
Conductor<br />
A<br />
B<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
(mm)<br />
(mm)<br />
630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000<br />
06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />
800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />
08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />
415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055<br />
370 377 390 405 430 450 475 480 495 510 530 540 570 620 690<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
Please call us for non-standard compon<strong>en</strong>ts
ELINECR<br />
Elbows<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
443<br />
384<br />
CR<br />
Y=220<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Upwards Vertical Offset<br />
Note:<br />
Y=min: 22 cm,<br />
*Please see the table for max dim<strong>en</strong>sions.<br />
UV<br />
Sample Order:<br />
Y=25 cm, 2000 A, Aluminium<br />
Feeder, IP 68, 5 Conductor<br />
CRC 20608 - UV25<br />
384<br />
443<br />
443<br />
384<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Downwards Vertical Offset<br />
Note:<br />
Y=min: 22 cm,<br />
*Please see the table for max dim<strong>en</strong>sions.<br />
DV<br />
Sample Order:<br />
Y=25 cm, 2000 A, Aluminium<br />
Feeder, IP 68, 5 Conductor<br />
CRA 20608 - DV25<br />
Y=220<br />
384<br />
443<br />
X<br />
A<br />
B<br />
B<br />
A<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Left Horizontal Offset<br />
LH<br />
x<br />
(cm)<br />
Note:<br />
X=min: 30 cm,<br />
*Please see the table for max dim<strong>en</strong>sions.<br />
* If there is no availability using two elbows,<br />
th<strong>en</strong> this offsets will be able to used.<br />
LH<br />
Sample Order:<br />
X=60 cm, 3200 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 32608 - LH60<br />
Right Horizontal Offset<br />
A<br />
B<br />
X<br />
B<br />
A<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
RH<br />
x<br />
(cm)<br />
Note:<br />
X=min: 30 cm,<br />
*Please see the table for max dim<strong>en</strong>sions.<br />
* If there is no availability using two elbows,<br />
th<strong>en</strong> this offsets will be able to used.<br />
RH<br />
Sample Order:<br />
X=60 cm, 3200 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 32608 - RH60<br />
Att<strong>en</strong>tion !<br />
The standard mounting of the Cast Resin<br />
busbar is with the conductors on edge. This<br />
allows for the easy application of the resin at<br />
the joint.<br />
Rated Curr<strong>en</strong>t 630 800 1000 1250 1600 2000 2500 2250 2500 -<br />
CRA - Al<br />
3000 3200 3600 4000 5000<br />
(A)<br />
Conductor Busbar Code 06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />
CRC - Cu<br />
Conductor<br />
A<br />
B<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
(mm)<br />
(mm)<br />
800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />
08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />
415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055<br />
370 377 390 405 430 450 475 480 495 510 530 540 570 620 690<br />
X (mm) 290 305 330 360 410 450 500 510 540 570 610 630 690 710 930<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
Please call us for non-standard compon<strong>en</strong>ts<br />
13
ELINECR<br />
Elbows<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
A<br />
B<br />
Y<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
CR<br />
Upwards Left Combined Offset<br />
Note:<br />
Y= min. 30cm<br />
K U L<br />
Sample Order:<br />
3200 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 32608 - B - KUL<br />
384<br />
443<br />
A<br />
B<br />
Y<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Upwards Right Combined Offset K U R Sample Order:<br />
Note:<br />
Y= min. 30cm<br />
3200 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 32608 - B - KUR<br />
384<br />
443<br />
443<br />
384<br />
Y<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Downwards Left Combined Offset<br />
Note:<br />
Y= min. 30cm<br />
K D L<br />
Sample Order:<br />
3300 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 32608 - B - KDL<br />
B<br />
A<br />
443<br />
384<br />
Y<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Downwards Left Combined Offset<br />
Note:<br />
Y= min. 30cm<br />
K D L<br />
Sample Order:<br />
3200 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 32608 - B - KDL<br />
14<br />
B<br />
A<br />
Att<strong>en</strong>tion !<br />
The standard mounting of the Cast Resin<br />
busbar is with the conductors on edge. This<br />
allows for the easy application of the resin at<br />
the joint.<br />
CRA - Al<br />
Conductor<br />
CRC - Cu<br />
Conductor<br />
A<br />
B<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
(mm)<br />
(mm)<br />
630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000<br />
06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />
800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />
08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />
415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055<br />
370 377 390 405 430 450 475 480 495 510 530 540 570 620 690<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
Please call us for non-standard compon<strong>en</strong>ts
ELINECR<br />
Elbows<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
443<br />
384<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Upwards Left Combined Offset<br />
Note:<br />
Y= min. 30cm<br />
K L U<br />
Sample Order:<br />
3200 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 32608 - B - KLU<br />
Y<br />
B<br />
A<br />
A<br />
B<br />
384<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Upwards Right Combined Offset<br />
Note:<br />
Y= min. 30cm<br />
K R U<br />
Sample Order:<br />
3200 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 32608 - B - KRU<br />
443<br />
Y<br />
443<br />
384<br />
Y<br />
B<br />
A<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Downwards Left Combined Offset<br />
Note:<br />
Y= min. 30cm<br />
K L D<br />
Sample Order:<br />
3200 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 32608 - B - KLD<br />
A<br />
B<br />
Y<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
Downwards Right Combined Offset<br />
K R D<br />
Note:<br />
Y= min. 30cm<br />
Sample Order:<br />
3200 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 32608 - B - KRD<br />
443<br />
384<br />
Att<strong>en</strong>tion !<br />
The standard mounting of the Cast Resin<br />
busbar is with the conductors on edge. This<br />
allows for the easy application of the resin at<br />
the joint.<br />
CRA - Al<br />
Conductor<br />
CRC - Cu<br />
Conductor<br />
A<br />
B<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
(mm)<br />
(mm)<br />
630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000<br />
06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />
800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />
08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />
415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055<br />
370 377 390 405 430 450 475 480 495 510 530 540 570 620 690<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
Please call us for non-standard compon<strong>en</strong>ts<br />
15
ELINECR<br />
Standard Compon<strong>en</strong>ts<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
Reduction<br />
Is used to change busbar <strong>cr</strong>oss section.<br />
Note:<br />
Decision and selection of reduction module and protection on lower side is under the customer's responsibility.<br />
Reduction RD Sample Order:<br />
Reduced<br />
Busbar Code<br />
2000A / 1600A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 20608 - RD17<br />
Reducers Table<br />
1<br />
CRA - Al Conductor<br />
Rated<br />
Reduced Busbar Code<br />
Curr<strong>en</strong>t 06 08 10 12 16 20 25 23 27 30 33 36<br />
630<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
2250<br />
2500<br />
3000<br />
3200<br />
3600<br />
4000<br />
5000<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
- -<br />
- -<br />
- -<br />
- -<br />
- -<br />
- -<br />
- -<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
- -<br />
- - - -<br />
- - - -<br />
2<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
- - - - -<br />
- - - -<br />
- - - -<br />
- - - -<br />
- - - -<br />
Tee Connection T Sample Order:<br />
2500 A, Copper,<br />
Feeder, IP 68, 5 Conductor<br />
CRC 25608 - T<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
- - - - - - - -<br />
- - - - - - - -<br />
40 50<br />
1<br />
CRC - Cu Conductor<br />
Rated<br />
Curr<strong>en</strong>t<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
3000<br />
3200<br />
3600<br />
4000<br />
5000<br />
6300<br />
Reduced Busbar Code<br />
08 10 12 16 20 25 30 32 36 40 50 63<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
- -<br />
- -<br />
- -<br />
- -<br />
- -<br />
- -<br />
- -<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
- -<br />
- - - -<br />
- - - -<br />
2<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
-<br />
- - - -<br />
- - -<br />
- -<br />
- -<br />
C<br />
A<br />
B<br />
16<br />
For the rated curr<strong>en</strong>t and busbar<br />
codes please check table. CRA - Al<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000<br />
Conductor Busbar Code 06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />
Att<strong>en</strong>tion !<br />
The standard mounting of the Cast Resin<br />
busbar is with the conductors on edge. This<br />
allows for the easy application of the resin at<br />
the joint.<br />
CRC - Cu<br />
Conductor<br />
A<br />
B<br />
C<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
(mm)<br />
(mm)<br />
(mm)<br />
800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />
08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />
415 430 455 485 535 575 625 635 665 695 735 755 815 915 1055<br />
370 377 390 405 430 450 475 480 495 510 530 540 570 620 690<br />
740 754 780 810 860 900 950 960 990 1020 1060 1080 1140 1240 1380<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
Please call us for non-standard compon<strong>en</strong>ts
ELINECR<br />
Expansions<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
Vertical Expansion DDT Sample Order:<br />
One vertical expansion unit is advised<br />
to be used at every floor betwe<strong>en</strong> fixed<br />
support points.<br />
2500 A, Copper<br />
Feeder, IP 68, Conductor<br />
CRC 25608 - DDT<br />
Used for Vertical applications in multi<br />
storey buildings.<br />
Please contact us during the design stage<br />
for our recomm<strong>en</strong>dations.<br />
118<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
A<br />
700<br />
Horizontal Expansion YDT Sample Order:<br />
Used at every 40m in long horizontal<br />
straight <strong>line</strong>s and building expansion<br />
points.<br />
2500 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 25608 - YDT<br />
Please contact us during the design stage<br />
for our recomm<strong>en</strong>dations.<br />
118<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
A<br />
Note: 1) Horizontal Expansion unit should<br />
be used wh<strong>en</strong> the busbar run <strong>cr</strong>osses to an<br />
adjac<strong>en</strong>t building or <strong>cr</strong>osses a building<br />
expansion joint.<br />
2) This module is used on the long busbar<br />
<strong>line</strong> (75m) where <strong>line</strong> is <strong>en</strong>ded by <strong>en</strong>d closure<br />
and is not fixed on the support rigidly.<br />
3) Horizontal Expansion Joint has suffici<strong>en</strong>t<br />
movem<strong>en</strong>t span of 25mm max.<br />
1500<br />
Att<strong>en</strong>tion! the total l<strong>en</strong>gth of the module should be adjusted to 1500mm after installation.<br />
FDM Dim<strong>en</strong>sion Table<br />
Att<strong>en</strong>tion !<br />
The standard mounting of the Cast Resin<br />
busbar is with the conductors on edge. This<br />
allows for the easy application of the resin at<br />
the joint.<br />
CRA - Al<br />
Conductor<br />
CRC - Cu<br />
Conductor<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
630 800 1000 1250 1600 2000 2500 2250 2500 - 3000 3200 3600 4000 5000<br />
06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />
800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />
08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />
A<br />
(mm) 90 105 130 160 210 250 300 310 340 370 410 430 490 590 730<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
Please call us for non-standard compon<strong>en</strong>ts<br />
17
ELINECR<br />
Standard Compon<strong>en</strong>ts<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
Phase Transportation Module F D M Sample Order:<br />
These units are used for the transposition<br />
of phases along the busbar run.<br />
2500 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 25608 - FDM<br />
118<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
A<br />
1500<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
End Closer S Sample Order:<br />
Is used to close the <strong>en</strong>d of busbar run.<br />
2500 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 25608 - S<br />
18<br />
Att<strong>en</strong>tion !<br />
The standard mounting of the Cast Resin<br />
busbar is with the conductors on edge. This<br />
allows for the easy application of the resin at<br />
the joint.<br />
Rated Curr<strong>en</strong>t 630 800 1000 1250 1600 2000 2500 2250 2500 -<br />
CRA - Al<br />
3000 3200 3600 4000 5000<br />
(A)<br />
Conductor Busbar Code 06 08 10 12 16 20 25 23 27 - 30 33 36 40 50<br />
CRC - Cu<br />
Conductor<br />
A<br />
Rated Curr<strong>en</strong>t<br />
(A)<br />
Busbar Code<br />
(mm)<br />
800 1000 1250 1600 2000 2500 - 3000 3200 3600 4000 - 5000 - 6300<br />
08 10 12 16 20 25 - 30 32 36 40 - 50 - 63<br />
90 105 130 160 210 250 300 310 340 370 410 430 490 590 730<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
Please call us for non-standard compon<strong>en</strong>ts
ELINECR<br />
Panel Connections<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
Panel Connection P10 Sample Order:<br />
Distance betwe<strong>en</strong> conductors can vary +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
2500 A, Copper<br />
Feeder, IP 68, 5 Conductors<br />
For Panel Feeder<br />
CRC 25608 - P10<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
PE<br />
N<br />
L3 L2 L1 N<br />
L1 L2 L3 PE<br />
For connection dim<strong>en</strong>sions please refer to<br />
tables on pages 23 and 24.<br />
125<br />
195<br />
150<br />
100 100 100 100<br />
446<br />
19
ELINECR<br />
Panel Connections<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
Upwards Panel Connections PU20 Sample Order:<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
3600 A, Copper,<br />
Feeder, IP 68, 5 Conductor<br />
Panel Feeder<br />
CRC 36608 - PU20<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
PE L3 L2 L1 N<br />
For connection dim<strong>en</strong>sions please refer to tables<br />
on pages 23 and 24.<br />
443<br />
384<br />
200<br />
393<br />
543<br />
The "A" and "B" dim<strong>en</strong>sions for PR30 and<br />
PL30 are the same dim<strong>en</strong>sions as left and right elbows.<br />
150<br />
100 100 100 100<br />
446<br />
Upwards Panel Connections PD20 Sample Order:<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
3600 A, Copper,<br />
Feeder, IP 68, 5 Conductor<br />
Panel Feeder<br />
CRC 36608 - PD20<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
N L1 L2 L3 PE<br />
For connection dim<strong>en</strong>sions please refer to tables<br />
on pages 23 and 24.<br />
443<br />
384<br />
200<br />
393<br />
543<br />
The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />
are the same dim<strong>en</strong>sions as left and right elbows.<br />
150<br />
20<br />
100 100 100 100<br />
446
ELINECR<br />
Panel Connections<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
Right Panel Connection<br />
PR30<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
Sample Order:<br />
3600 A, Copper,<br />
Feeder, IP 68, 5 Conductor<br />
Panel Feeder<br />
CRC 36608 - PR30<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
PE L3 L2 L1 N<br />
For connection dim<strong>en</strong>sions please refer to<br />
tables on pages 23 and 24.<br />
B<br />
A<br />
A+200<br />
B+200<br />
The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />
are the same dim<strong>en</strong>sions as left and right elbows.<br />
150<br />
Left Panel Connection<br />
PL30<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts<br />
Sample Order:<br />
3600 A, Copper,<br />
Feeder, IP 68, 5 Conductor<br />
Panel Feeder<br />
CRC 36608 - PL30<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
N L1 L2 L3 PE<br />
For connection dim<strong>en</strong>sions please refer to<br />
tables on pages 23 and 24.<br />
B<br />
A<br />
A+200<br />
B+200<br />
The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />
are the same dim<strong>en</strong>sions as left and right elbows.<br />
150<br />
21
ELINECR<br />
Panel Connections<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
Panel Connection P40A Sample Order:<br />
PE<br />
N<br />
L3<br />
L1<br />
L2<br />
L2<br />
L1 N<br />
L3 PE<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
3600 A, Copper,<br />
Feeder, IP 68, 5 Conductor<br />
for Panel Feeder<br />
CRC 36608 - P40A<br />
For connection dim<strong>en</strong>sions please refer to<br />
tables on pages 23 and 24.<br />
Panel Connection P40B Sample Order:<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
3600 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
for Panel Feeder<br />
CRC 36608 - P40B<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
For connection dim<strong>en</strong>sions please refer to<br />
tables on pages 23 and 24.<br />
1135<br />
165 165 165 165<br />
min.<br />
110<br />
Flexibles F Sample Order:<br />
L<br />
(cm)<br />
800 A, Copper<br />
22<br />
X<br />
*<br />
Y<br />
Z<br />
B<br />
L<br />
*It will be produced according to details<br />
Is used for betwe<strong>en</strong> Transformer Bushings<br />
and Busbar connections<br />
Is used for betwe<strong>en</strong> panel and busbar<br />
connections.<br />
CRC 0800 - F<br />
B=.....mm<br />
X=.....mm<br />
Y=.....mm<br />
Z=.....mm<br />
ø=.....mm
ELINECR<br />
Panel Connections<br />
Panel Connection Units<br />
Panel Connection Units (P10, PU20, PD20, PL30, PR30, P40)<br />
CRA 06<br />
CRC 08<br />
CRA 08<br />
CRC 10<br />
CRA 10<br />
CRC 12<br />
CRA 12<br />
CRC 16<br />
CRA 16<br />
CRC 20<br />
CRA 20<br />
CRC 25<br />
CRA 25<br />
150<br />
40<br />
23<br />
40<br />
Ø14<br />
20<br />
150<br />
40<br />
23<br />
55<br />
Ø14<br />
20<br />
150<br />
23 40<br />
40<br />
80<br />
20<br />
Ø14<br />
150<br />
40<br />
23<br />
15<br />
40 40<br />
110<br />
Ø14<br />
150<br />
23 40<br />
40 40 40<br />
160<br />
20<br />
Ø14<br />
150<br />
40<br />
23<br />
40 40 40 40<br />
200<br />
20<br />
Ø14<br />
150<br />
40<br />
23<br />
40 40 40 40 40<br />
250<br />
25<br />
Ø14<br />
PE L3 L2 L1 N<br />
100<br />
100 100 100<br />
CRA 23<br />
CRC 30<br />
CRA 27<br />
CRC 32<br />
CRC 36<br />
CRA 30<br />
CRC 40<br />
150<br />
40<br />
23<br />
40 40 40 4040 40<br />
260<br />
10<br />
Ø14<br />
150<br />
40<br />
23<br />
40 40 40 4040 40<br />
290<br />
Ø14<br />
25<br />
150<br />
23 40<br />
40 40 40 40 40 40 40<br />
320<br />
20<br />
Ø14<br />
150<br />
40<br />
23<br />
40 40 40 40 40 40 40 40<br />
360<br />
15<br />
Ø14<br />
PE L3 L2 L1 N<br />
100<br />
100 100 100<br />
CRA 32<br />
CRA 36<br />
CRC 50<br />
CRA 40<br />
150<br />
40<br />
23<br />
40 40 40 40 40 40 40 40<br />
380<br />
25<br />
Ø14<br />
150<br />
40<br />
23<br />
40 40 40 40 40 40 40 40 40 40<br />
440<br />
20<br />
Ø14<br />
150<br />
40<br />
23<br />
40 40 40 40 40 40 40 40 40 40 40 40<br />
540<br />
30<br />
Ø14<br />
PE L3 L2 L1 N<br />
100<br />
100 100 100<br />
CRA 50<br />
CRC 63<br />
150<br />
Ø14<br />
Bolt Fixing Type<br />
(X dim<strong>en</strong>sion must be minimum 25mm.)<br />
23<br />
40 40 40 40 40 40 40 40 40 40 40 40<br />
680<br />
40 40 40 40<br />
20<br />
X<br />
X<br />
X<br />
X<br />
Please call us for non-standard compon<strong>en</strong>ts<br />
Distance betwe<strong>en</strong> conductors can vary +-5mm.<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
23
ELINECR<br />
Panel Connection Dim<strong>en</strong>sions<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
Panel Modules Flange Dim<strong>en</strong>sions<br />
Panel Connection Modules are supplied with suitable flange as standard.<br />
CR<br />
PE L3 L2 L1 N<br />
Flanş<br />
PE<br />
Earth<br />
PE L3 L2 L1 N<br />
100<br />
100 100 100<br />
Op<strong>en</strong>ing on the<br />
Panel Board<br />
12,5<br />
E-Line CR<br />
Busbar<br />
Panel Connection<br />
Flange<br />
100 100<br />
A<br />
B<br />
12,5<br />
12,5<br />
100 100 100 12,5<br />
555<br />
600<br />
Ø 7<br />
Aluminium (Al)<br />
Copper (Cu)<br />
Rated<br />
Curr<strong>en</strong>t<br />
Busbar<br />
Code<br />
Rated<br />
Curr<strong>en</strong>t<br />
Busbar<br />
Code<br />
Conductor<br />
Size<br />
A<br />
(mm)<br />
B<br />
(mm)<br />
Number of<br />
Holes along<br />
l<strong>en</strong>gth B<br />
630<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
2250<br />
2500<br />
-<br />
3000<br />
3200<br />
3600<br />
4000<br />
5000<br />
06<br />
08<br />
10<br />
12<br />
16<br />
20<br />
25<br />
23<br />
27<br />
-<br />
30<br />
33<br />
36<br />
40<br />
50<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
-<br />
3000<br />
3200<br />
3600<br />
4000<br />
-<br />
5000<br />
-<br />
6300<br />
08<br />
10<br />
12<br />
16<br />
20<br />
25<br />
-<br />
30<br />
32<br />
36<br />
40<br />
-<br />
50<br />
-<br />
63<br />
6x40<br />
6x55<br />
6x80<br />
6x110<br />
6x160<br />
6x200<br />
6x250<br />
2(6x110)<br />
2(6x125)<br />
2(6X140)<br />
2(6x160)<br />
2(6x170)<br />
2(6x200)<br />
2(6x250)<br />
3(6x200)<br />
145<br />
160<br />
185<br />
215<br />
265<br />
305<br />
355<br />
365<br />
395<br />
425<br />
465<br />
485<br />
545<br />
645<br />
785<br />
190<br />
205<br />
230<br />
260<br />
310<br />
350<br />
400<br />
410<br />
440<br />
470<br />
510<br />
530<br />
590<br />
690<br />
830<br />
2<br />
2<br />
2<br />
3<br />
3<br />
4<br />
4<br />
4<br />
4<br />
4<br />
5<br />
5<br />
5<br />
6<br />
8<br />
24
ELINECR<br />
Transformer Connections<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
Transformer Connection T10 Sample Order:<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
2500 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
Panel Feeder<br />
CRC 25608 - T10<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
PE<br />
N<br />
L3 L2 L1 N<br />
L1 L2 L3 PE<br />
For connection dim<strong>en</strong>sions please refer to<br />
tables on pages 29.<br />
125<br />
195<br />
150<br />
100 100 100 100<br />
446<br />
25
ELINECR<br />
Transformer Connection<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
Upwards Transformer Connection<br />
TU20<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
Sample Order:<br />
3600 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
Panel Feeder<br />
CRC 36608 - TU20<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
PE L3 L2 L1 N<br />
For connection dim<strong>en</strong>sions please refer to<br />
tables on pages 29.<br />
443<br />
384<br />
123<br />
393<br />
543<br />
The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />
are the same dim<strong>en</strong>sions as left and right elbows.<br />
150<br />
100 100 100 100<br />
446<br />
Downwards Transformer Connection<br />
TD20<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
Sample Order:<br />
3600 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
Panel Feeder<br />
CRC 36608 - TD20<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
N L1 L2 L3 PE<br />
For connection dim<strong>en</strong>sions please refer to<br />
tables on pages 29.<br />
443<br />
384<br />
123<br />
393<br />
543<br />
The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />
are the same dim<strong>en</strong>sions as left and right elbows.<br />
150<br />
26<br />
100 100 100 100<br />
446
ELINECR<br />
Transformer Connection<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
Left Transformer Connection TR30 Sample Order:<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
3600 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
Panel Feeder<br />
CRC 36608 - TR30<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
PE L3 L2 L1 N<br />
For connection dim<strong>en</strong>sions please refer to<br />
tables on pages 29.<br />
B<br />
A<br />
A+200<br />
B+200<br />
The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />
are the same dim<strong>en</strong>sions as left and right elbows.<br />
150<br />
Right Transformer Connection TL30 Sample Order:<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
Please call us for non-standard compon<strong>en</strong>ts.<br />
3600 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
Panel Feeder<br />
CRC 36608 - TL30<br />
The dim<strong>en</strong>sions giv<strong>en</strong> are minimum values.<br />
N L1 L2 L3 PE<br />
For connection dim<strong>en</strong>sions please refer to<br />
tables on pages 29.<br />
B<br />
A<br />
A+200<br />
B+200<br />
The "A" and "B" dim<strong>en</strong>sions for PR30 and PL30<br />
are the same dim<strong>en</strong>sions as left and right elbows.<br />
150<br />
27
ELINECR<br />
Transformer Connection<br />
BUSBAR<br />
CONDUCTOR MATERIAL<br />
BUSBAR CODE<br />
PROTECTION DEGREE<br />
CONDUCTOR CONFIGURATION<br />
UTILISATION TYPE / FEEDER<br />
COMPONENT<br />
CR<br />
For betwe<strong>en</strong> Transformer and Panel connection applications EAE Designing departm<strong>en</strong>t can prepare your projects on request.<br />
The following information is required wh<strong>en</strong><br />
designing the installation.<br />
Plan of Transformer and Panel rooms and<br />
height of the rooms.<br />
Transformer dim<strong>en</strong>sioning details and<br />
distance betwe<strong>en</strong> bushings.<br />
Panel dim<strong>en</strong>sioning details<br />
For connection dim<strong>en</strong>sions please refer to tables<br />
on page 29.<br />
min.<br />
250<br />
Transformer Connection<br />
min.<br />
250 670<br />
PE<br />
TR41<br />
2370<br />
Sample Order:<br />
2500 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 25608 - TR41<br />
670 670 250<br />
L3 L2 L1 N<br />
min.<br />
110<br />
Transformer Connection<br />
TR61<br />
Sample Order:<br />
2500 A, Copper<br />
Feeder, IP 68, 5 Conductor<br />
CRC 25608 - TR61<br />
225<br />
2480<br />
min.<br />
100<br />
118<br />
200<br />
min.<br />
110 670 670 670 250<br />
PE L3 L2 L1 N<br />
min.<br />
110<br />
28<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
Please call us for non-standard compon<strong>en</strong>ts
ELINECR<br />
Transformer Connections<br />
Transformer Connection Details<br />
Transformer Connections (T10, TU20, TD20, TL30, TR30, T40)<br />
CRA 06<br />
CRC 08<br />
CRA 08<br />
CRC 10<br />
CRA 10<br />
CRC 12<br />
CRA 12<br />
CRC 16<br />
CRA 16<br />
CRC 20<br />
CRA 20 CRA 25<br />
CRC 25<br />
150<br />
40<br />
23<br />
40<br />
Ø14<br />
20<br />
150<br />
40<br />
23<br />
55<br />
Ø14<br />
20<br />
150<br />
40<br />
23<br />
40<br />
80<br />
20<br />
Ø14<br />
150<br />
40<br />
23<br />
15<br />
40 40<br />
110<br />
Ø14<br />
150<br />
23 40<br />
40 40 40<br />
160<br />
Ø14<br />
20<br />
150<br />
23 40<br />
40 40 40 40<br />
200<br />
Ø14<br />
20<br />
150<br />
23 40<br />
40 40 40 40 40<br />
250<br />
25<br />
Ø14<br />
PE L3 L2 L1 N<br />
100<br />
100 100 100<br />
CRA 23<br />
CRC 30<br />
CRA 27<br />
CRC 32<br />
CRC 36<br />
CRA 30<br />
CRC 40<br />
150<br />
40<br />
23<br />
Ø14<br />
10<br />
40 40 40 40<br />
260<br />
150<br />
40<br />
23<br />
40 40<br />
40 40<br />
290<br />
25<br />
Ø14<br />
150<br />
40<br />
23<br />
40 40 40 40 40 40<br />
320<br />
20<br />
Ø14<br />
150<br />
23 40<br />
40 40 40 40 40 40<br />
360<br />
15<br />
Ø14<br />
PE L3 L2 L1 N<br />
100<br />
100 100 100<br />
CRA 32<br />
CRA 36 CRA 40<br />
CRC 50<br />
150<br />
40<br />
Ø14<br />
150<br />
40<br />
Ø14<br />
150<br />
40<br />
Ø14<br />
PE L3 L2 L1 N<br />
23<br />
40 40 40 40 40 40<br />
380<br />
25<br />
23<br />
40 40 40 40 40 40 40 40<br />
440<br />
20<br />
23<br />
40 40 40 40 40 40 40 40 40 40<br />
540<br />
30<br />
100<br />
100 100 100<br />
CRA 50<br />
CRC 63<br />
Sample Connection<br />
150<br />
150<br />
40<br />
Ø14<br />
23<br />
40 40 40 40 40 40 40 40<br />
680<br />
40 40 40 40<br />
20<br />
Please call us for non-standard compon<strong>en</strong>ts<br />
Distance betwe<strong>en</strong> conductors can vary in +-5mm.<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
29
ELINECR<br />
Horizontal & Vertical Cast Resin Busbar Applications<br />
FIGURE 1 - EDGEWISE APPLICATION<br />
CEILING<br />
FIGURE 5 - CROSSING UNDER A BEAM ON<br />
FLATWISE APPLICATION<br />
CEILING<br />
WALL<br />
500<br />
WALL<br />
200<br />
PE L3 L2 L1 N<br />
100<br />
FIGURE 2 - EDGEWISE APPLICATION<br />
CEILING<br />
500<br />
BEAM<br />
BUSBAR RUNNING ON FLATWISE<br />
APPLICATION<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
FIGURE 6 - SAMPLE WALL CROSSING WITH FIRE BARRIER<br />
HOLE<br />
200<br />
PE L3 L2 L1 N<br />
BUSBAR-2<br />
BUSBAR<br />
WALL<br />
200<br />
200<br />
PE L3 L2 L1 N<br />
BUSBAR-1<br />
EXTERNAL FIRE BARRIER<br />
MATERIAL<br />
Primarily on the installation phase;<br />
Busbar-1 <strong>line</strong> should be installed before Busbar-2 <strong>line</strong>.<br />
FIGURE 3 - FLATWISE APPLICATION<br />
FIGURE 7 - STANDARD WALL CROSSING<br />
WALL<br />
200<br />
500<br />
500<br />
HOLE<br />
WALL<br />
350 (min.)<br />
WALL<br />
BUSBAR-1<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
200<br />
BUSBAR-2<br />
PE<br />
L3<br />
L2<br />
L1<br />
N<br />
BUSBAR<br />
CENTRE OF<br />
JOINT POINT<br />
Primarily on the installation phase;<br />
BUSBAR-1 <strong>line</strong> should be installed before BUSBAR-2 <strong>line</strong>.<br />
FIGURE 4 - CROSSING UNDER A BEAM ON EDGEWISE APPLICATION<br />
CEILING<br />
BEAM<br />
100<br />
Att<strong>en</strong>tion !<br />
For correct installation, the dim<strong>en</strong>sion from the busbar to<br />
the ceiling should not be less than 500mm<br />
The joint should be not come a<strong>cr</strong>oss to Beams.<br />
BUSBAR RUNNING ON EDGEWISE<br />
APPLICATION AS STANDARD<br />
PE L3 L2 L1 N<br />
The dim<strong>en</strong>sions giv<strong>en</strong> above are minimum values.<br />
All dim<strong>en</strong>sions are giv<strong>en</strong> in mm.<br />
30
A<br />
ELINECR<br />
Susp<strong>en</strong>sion Compon<strong>en</strong>ts<br />
Supports<br />
CR-UT HANGER SET FOR EDGEWISE APPLICATION (STANDARD APPLICATION)<br />
CRA - Al<br />
Conductor<br />
Rated<br />
Curr<strong>en</strong>t<br />
630<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
Busbar<br />
Code<br />
06<br />
08<br />
10<br />
12<br />
16<br />
20<br />
25<br />
CRC - Cu<br />
Conductor<br />
Rated<br />
Curr<strong>en</strong>t<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
-<br />
Busbar<br />
Code<br />
08<br />
10<br />
12<br />
16<br />
20<br />
25<br />
-<br />
Conductor<br />
Cross<br />
Section<br />
6x40<br />
6x55<br />
6x80<br />
6x110<br />
6x160<br />
6x200<br />
6x250<br />
L<br />
(mm)<br />
300<br />
300<br />
300<br />
350<br />
400<br />
400<br />
450<br />
A<br />
(mm)<br />
90<br />
105<br />
130<br />
160<br />
210<br />
250<br />
300<br />
Order<br />
Code<br />
3025348<br />
3025348<br />
3025348<br />
3025348<br />
3025348<br />
3025348<br />
3025348<br />
4<br />
43<br />
65<br />
L<br />
CR-UT HANGER SET FOR FLATWISE APPLICATION (NON-STANDARD APPLICATION)<br />
CRA - Al<br />
Conductor<br />
Rated<br />
Curr<strong>en</strong>t<br />
630<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
Busbar<br />
Code<br />
06<br />
08<br />
10<br />
12<br />
16<br />
20<br />
25<br />
CRC - Cu<br />
Conductor<br />
Rated<br />
Curr<strong>en</strong>t<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
-<br />
Busbar<br />
Code<br />
08<br />
10<br />
12<br />
16<br />
20<br />
25<br />
-<br />
Conductor<br />
Cross<br />
Section<br />
6x40<br />
6x55<br />
6x80<br />
6x110<br />
6x160<br />
6x200<br />
6x250<br />
L<br />
(mm)<br />
350<br />
350<br />
350<br />
350<br />
350<br />
350<br />
350<br />
A<br />
(mm)<br />
90<br />
105<br />
130<br />
160<br />
210<br />
250<br />
300<br />
Order<br />
Code<br />
3025347<br />
3025347<br />
3025347<br />
3025347<br />
3025347<br />
3025347<br />
3025347<br />
A<br />
4<br />
L<br />
65<br />
*Flatwise Application is supplied for only on special conditions.<br />
Please call us for non-standard dim<strong>en</strong>sions.<br />
31
ELINECR<br />
Susp<strong>en</strong>sion Compon<strong>en</strong>ts<br />
Supports<br />
CR HANGER SET WITH BRACKETS FOR<br />
EDGEWISE APPLICATION<br />
(Standard Application)<br />
CR HANGER SET WITH BRACKETS FOR<br />
EDGEWISE APPLICATION<br />
(Non-Standard Application)<br />
5<br />
50<br />
50<br />
5<br />
50<br />
50<br />
L<br />
L<br />
UAS-K5<br />
Supports<br />
Des<strong>cr</strong>iption<br />
L<br />
(mm)<br />
Order Code<br />
L<br />
L<br />
UAS-K5 Support (1)<br />
UAS-K5 Support (2)<br />
200<br />
250<br />
3005324<br />
3005323<br />
50<br />
UAS-K5 Support (3)<br />
300<br />
3005322<br />
Threaded Rod<br />
5<br />
50<br />
UAS-K5 Support (4)<br />
UAS-K5 Support (5)<br />
350<br />
400<br />
3005321<br />
3005320<br />
UAS-K5 Support (6)<br />
500<br />
3005319<br />
UAS-K5 Support (7)<br />
600<br />
3005318<br />
Ext<strong>en</strong>sion Unit<br />
UAS-K5 Support (8)<br />
UAS-K5 Support (9)<br />
700<br />
1100<br />
3005317<br />
3005316<br />
Connection Units<br />
Des<strong>cr</strong>iption<br />
L<br />
(mm)<br />
Order Code<br />
Steel Dowel<br />
Steel Nut<br />
Diameter of the<br />
Hole to be drilled<br />
M10.....Ø14<br />
M12.....Ø16<br />
BRA 12-05 Threaded Rod (M10)<br />
BRA 12-10 Threaded Rod (M10)<br />
BRA 14-05 Threaded Rod (M12)<br />
BRA 14-10 Threaded Rod (M12)<br />
BRA 13 Ext<strong>en</strong>sion Unit (M10)<br />
BRA 13 Ext<strong>en</strong>sion Unit (M12)<br />
500<br />
1000<br />
500<br />
1000<br />
-<br />
-<br />
5000037<br />
5000032<br />
5000026<br />
5000034<br />
1004312<br />
1004282<br />
BRA 9 Steel Dowel (M10)<br />
-<br />
5000023<br />
BRA 9 Steel Dowel (M12)<br />
-<br />
5000022<br />
Washer<br />
M10 Steel Nut<br />
M12 Steel Nut<br />
-<br />
-<br />
1000522<br />
1000964<br />
32<br />
Please call us for non-standard dim<strong>en</strong>sions.<br />
M10 Washer<br />
M12 Washer<br />
-<br />
-<br />
1000504<br />
1000505
ELINECR<br />
Susp<strong>en</strong>sion Compon<strong>en</strong>ts<br />
ORDER CODE<br />
LENGTH L (mm)<br />
Supports<br />
Des<strong>cr</strong>iption<br />
L<br />
(mm)<br />
Order Code<br />
IDY<br />
L<br />
75<br />
IDY<br />
24<br />
IDY 300<br />
IDY 400<br />
IDY 500<br />
IDY 600<br />
IDY 700<br />
IDY 800<br />
IDY 900<br />
IDY 1000<br />
IDY 1100<br />
IDY 1200<br />
IDY 1300<br />
IDY 1400<br />
IDY 1500<br />
IDY 1600<br />
IDY 1700<br />
IDY 1800<br />
IDY 1900<br />
IDY 2000<br />
300<br />
400<br />
500<br />
600<br />
700<br />
800<br />
900<br />
1000<br />
1100<br />
1200<br />
1300<br />
1400<br />
1500<br />
1600<br />
1700<br />
1800<br />
1900<br />
2000<br />
3008242<br />
3008290<br />
3008289<br />
3008288<br />
3008287<br />
3008286<br />
3008285<br />
3008284<br />
3008283<br />
3008282<br />
3008236<br />
3008281<br />
3008280<br />
3008241<br />
3008240<br />
3008239<br />
3008238<br />
3008237<br />
IDD<br />
L<br />
105<br />
155<br />
Ø15x35<br />
IDD<br />
IDD 300<br />
IDD 400<br />
IDD 500<br />
IDD 600<br />
IDD 700<br />
IDD 800<br />
IDD 900<br />
IDD 1000<br />
IDD 1100<br />
IDD 1200<br />
IDD 1300<br />
IDD 1400<br />
IDD 1500<br />
IDD 1600<br />
IDD 1700<br />
IDD 1800<br />
IDD 1900<br />
IDD 2000<br />
300<br />
400<br />
500<br />
600<br />
700<br />
800<br />
900<br />
1000<br />
1100<br />
1200<br />
1300<br />
1400<br />
1500<br />
1600<br />
1700<br />
1800<br />
1900<br />
2000<br />
3008314<br />
3008313<br />
3008312<br />
3008311<br />
3008310<br />
3008309<br />
3008308<br />
3008307<br />
3008306<br />
3008305<br />
3008304<br />
3008303<br />
3008302<br />
3008301<br />
3008300<br />
3008299<br />
3008298<br />
3008297<br />
IDT Support Fitting<br />
-<br />
3008279<br />
IDT<br />
IDY<br />
IDT<br />
IDT<br />
Please call us for non-standard dim<strong>en</strong>sions.<br />
33
ELINECR<br />
Susp<strong>en</strong>sion Compon<strong>en</strong>ts<br />
ORDER CODE<br />
LENGTH L (mm)<br />
Supports<br />
UPY<br />
Steel<br />
Dowel<br />
T<br />
L<br />
Threaded<br />
Rod<br />
UPY<br />
43<br />
65<br />
Des<strong>cr</strong>iption<br />
T<br />
(mm)<br />
L<br />
(mm)<br />
Order Code<br />
UPY 300<br />
4<br />
300<br />
3004487<br />
Steel<br />
Dowel<br />
UPY 400<br />
UPY 500<br />
UPY 600<br />
4<br />
4<br />
4<br />
400<br />
500<br />
600<br />
3004489<br />
3004491<br />
3004493<br />
Threaded<br />
Rod<br />
UPY 700<br />
UPY 800<br />
UPY 900<br />
4<br />
4<br />
4<br />
700<br />
800<br />
900<br />
3004495<br />
3004496<br />
3004497<br />
UPY 1000<br />
4<br />
1000<br />
3004498<br />
UPY 1100<br />
4<br />
1100<br />
3004499<br />
UPY 1200<br />
4<br />
1200<br />
3004500<br />
UPY 1500<br />
4<br />
1500<br />
3004503<br />
UPY<br />
34<br />
Please call us for non-standard dim<strong>en</strong>sions.
ELINECR<br />
Measuring a Special L<strong>en</strong>gth<br />
After installation of standard 3m busbar l<strong>en</strong>gths, special l<strong>en</strong>gths ( make up pieces ) shorter than 3m may be required.<br />
The minimum l<strong>en</strong>gth for these special pieces is 35cm<br />
The busbar elem<strong>en</strong>ts are positioned so that there is a distance of approximately 25 mm<br />
betwe<strong>en</strong> the busbar <strong>en</strong>ds.<br />
X=A-25 (cm)X=L<strong>en</strong>gth of Special Busbar (The busbar module will be manufactured as per X value.)<br />
X<br />
125<br />
125<br />
A<br />
CRA - Al<br />
Conductor<br />
Rated<br />
Curr<strong>en</strong>t<br />
630<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
2250<br />
2500<br />
-<br />
3000<br />
3200<br />
3600<br />
4000<br />
5000<br />
Busbar<br />
Code<br />
06<br />
08<br />
10<br />
12<br />
16<br />
20<br />
25<br />
23<br />
27<br />
-<br />
30<br />
33<br />
36<br />
40<br />
50<br />
CRC - Cu<br />
Conductor<br />
Rated<br />
Curr<strong>en</strong>t<br />
800<br />
1000<br />
1250<br />
1600<br />
2000<br />
2500<br />
-<br />
3000<br />
3200<br />
3600<br />
4000<br />
-<br />
5000<br />
-<br />
6300<br />
Busbar<br />
Code<br />
08<br />
10<br />
12<br />
16<br />
20<br />
25<br />
-<br />
30<br />
32<br />
36<br />
40<br />
-<br />
50<br />
-<br />
63<br />
Conductor<br />
Cross<br />
Section<br />
Kesit<br />
6x40<br />
6x55<br />
6x80<br />
6x110<br />
6x160<br />
6x200<br />
6x250<br />
2(6x110)<br />
2(6x125)<br />
2(6x140)<br />
2(6x160)<br />
2(6x170)<br />
2(6x200)<br />
2(6x250)<br />
3(6x200)<br />
Implem<strong>en</strong>ted<br />
Additional<br />
Resin Value<br />
Kg.<br />
13<br />
15<br />
17<br />
19<br />
23<br />
26<br />
30<br />
40<br />
44<br />
46<br />
48<br />
50<br />
54<br />
62<br />
82<br />
Total mixture weight of 1 Bucket is 15 kg<br />
15 kg.<br />
Att<strong>en</strong>tion !<br />
The standard mounting of the Cast Resin<br />
busbar is with the conductors on edge. This<br />
allows for the easy application of the resin at<br />
the joint.<br />
The quantity must be determined according to number<br />
of joint in the project and ordered separately.<br />
35
ELINECR<br />
Cast Resin Busbar Horizontal Application<br />
1 2 3<br />
250 mm<br />
Conductors must be cleaned using a<br />
cloth to remove dust and damp. Th<strong>en</strong><br />
install and fix the joint block<br />
The second busbar is introduced and<br />
installed to the joint block<br />
After checking the three parts for<br />
correct alignm<strong>en</strong>t, and the distance<br />
betwe<strong>en</strong> the two busbar l<strong>en</strong>gths is<br />
25cm tight<strong>en</strong> the joint to 83 Nm using<br />
a torque wr<strong>en</strong>ch.<br />
4 5<br />
400 mm<br />
Assemble the casting moulds and place rubber sealing<br />
strips into the shaped returns.<br />
Before the casting mould is fitted, apply de-moulding ag<strong>en</strong>t<br />
wax to all surfaces of the inside of the casting moulds and<br />
wait until wax is totally dry. This is imperative to <strong>en</strong>able removal<br />
of the casting moulds after setting.<br />
6 7<br />
7 cm<br />
The casting mould plates must be fitted approximately 7 cm<br />
from busbar <strong>en</strong>d.<br />
Please check the installation manual to get extra information.<br />
36
ELINECR<br />
Cast Resin Busbar Vertical Applications<br />
1 2 3<br />
250 mm<br />
Conductors must be cleaned using a<br />
cloth to remove dust and damp. Th<strong>en</strong><br />
install and fix the joint block.<br />
The second busbar is introduced and<br />
installed to the joint block.<br />
After checking the three parts for correct<br />
alignm<strong>en</strong>t, and the distance betwe<strong>en</strong> the<br />
two busbar l<strong>en</strong>gths is 25cm tight<strong>en</strong> the<br />
joint to 83 Nm using a torque wr<strong>en</strong>ch.<br />
4 5<br />
400 mm<br />
Assemble the casting moulds and place rubber sealing strips<br />
into the shaped returns.<br />
Before the casting mould is fitted, Apply de-moulding ag<strong>en</strong>t<br />
wax to all surfaces of the inside of the casting moulds and<br />
wait until wax is totally dry. This is imperative to <strong>en</strong>able<br />
removal of the casting moulds after setting.<br />
6 7<br />
7 cm<br />
The casting mould plates must be fitted approximately 7 cm<br />
from busbar <strong>en</strong>d.<br />
Gaskets must be located only bottom part of the mould plates.<br />
By this way resin can be poured from top side.<br />
Please check the installation manual to get extra information.<br />
37
ELINECR<br />
Preparation of Joint Casting Material<br />
Megger test must be done at joint and the result must be<br />
higher than 1mOhm<br />
Resin (A), Hard<strong>en</strong>er (B) and fillers; must be stored at least<br />
one day over (> 20 °C ).<br />
Ambi<strong>en</strong>t temperature of job side must be 5°C < T amb<br />
ELINECR<br />
Casting Vertical and Horizontal Installation<br />
Horizontal Application<br />
The prepared cast resin mix can be poured in once the casting<br />
mould has be<strong>en</strong> fitted.<br />
The cast resin mix requires a setting time of 7-8 h under normal<br />
ambi<strong>en</strong>t conditions..<br />
If one bucket of resin is not <strong>en</strong>ough for the joint; the second one<br />
must be prepared and applied immediately.<br />
Vertical Application<br />
The prepared cast resin mix can be poured in once the casting<br />
mould has be<strong>en</strong> fitted.<br />
The cast resin mix requires a setting time of 7-8 h under normal<br />
ambi<strong>en</strong>t conditions..<br />
If one bucket of resin is not <strong>en</strong>ough for the joint; the second one<br />
must be prepared and applied immediately.<br />
Note: In the vertical application the moulding plates should be<br />
supported from the bottom to <strong>en</strong>sure that the plates are secure.<br />
39
ELINECR<br />
Declaration<br />
EC DECLARATION OF CONFORMITY<br />
Product Group<br />
E-Line CR Busbar Energy Distribution System<br />
Manufacturer<br />
EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.<br />
Akcaburgaz Mahallesi, 119. Sokak,<br />
No:10 34510 Es<strong>en</strong>yurt-Istanbul<br />
This is to attest, under our sole responsibility, that the aforem<strong>en</strong>tioned products conforms with<br />
the determined regulations,guide<strong>line</strong>s and the below standards.<br />
Standard :<br />
EN 61439-6<br />
Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking<br />
systems<br />
IEC 61439-6<br />
Low-voltage switchgear and controlgear assemblies - Part 6: Busbar trunking<br />
systems (busways)<br />
CE - Directive<br />
2006/95/EC “Electrical equipm<strong>en</strong>t designed for use within certain voltage limits”<br />
Date<br />
EAE Elektrik A.Ş.<br />
21.01.2014<br />
40<br />
EAE Elektrik Asansor End. Insaat San. ve Tic. A.S.<br />
Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Es<strong>en</strong>yurt-Istanbul<br />
Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 http://www.eae.com.tr
ELINECR<br />
Certificates<br />
41
ELINECR<br />
Product Overview<br />
1-<br />
630A ... 6300A COMPACT BUSBAR<br />
PRODUCT OVERVIEW (E-LINE CR)<br />
Standards & Certification:<br />
-Busbar system shall be designed and manufactured as per IEC 61439-6 standard, which requires below listed tests. Each busbar rating shall have a separate type test certificate from an indep<strong>en</strong>d<strong>en</strong>t<br />
internationally ac<strong>cr</strong>edited laboratory including below tests:<br />
2-<br />
Electrical Characteristics<br />
- Busbar systems nominal insulation voltage shall be 1000 V.<br />
- As per ampere rates, minimum short circuit values shall be as giv<strong>en</strong> below;<br />
For Aluminium Conductors;<br />
630A<br />
800A<br />
1000A<br />
1250A<br />
1600-2000-2500A<br />
2250A-2500A<br />
3000A and above<br />
:1 sec/rms 20kA, Peak 40kA<br />
:1 sec/rms 28kA, Peak 58,8kA<br />
:1 sec/rms 40kA, Peak 84kA<br />
:1 sec/rms 55kA, Peak 121kA<br />
:1 sec/rms 70kA, Peak 154kA<br />
:1 sec/rms 100kA,Peak 220kA<br />
:1 sec/rms 120kA,Peak 264kA<br />
For Copper Conductors; 800A :1 sec/rms 23kA, Peak 48,3kA<br />
1000A :1 sec/rms 32kA, Peak 67,2kA<br />
1250A :1 sec/rms 45kA, Peak 94,5kA<br />
1600A :1 sec/rms 60kA, Peak 132kA<br />
2000-2500A :1 sec/rms 80kA, Peak 176kA<br />
3000A and above :1 sec/rms 120kA,Peak 264kA<br />
Housing<br />
- Special cast resin material shall be used as housing of the conductors.<br />
- All conductors shall be plated with tin.<br />
- Expansion units shall be used in building expansion areas and also vertical <strong>line</strong>s higher than 40 m.<br />
Conductors<br />
Aluminium or Copper conductors shall be tin plated at the joints upon the wire configuration and required numbers, which are des<strong>cr</strong>ibed below.<br />
- Busbar system shall have aluminium conductors betwe<strong>en</strong> 630A – 5000A.<br />
- Busbar system shall have copper conductors betwe<strong>en</strong> 800A – 6300A.<br />
- Busbar system shall have the following number of conductors and wire configuration;<br />
a) 3 Conductors<br />
b) 4 Conductors<br />
c) 4 ½ Conductors<br />
d) 5 Conductors<br />
e) 6 Conductors<br />
- Aluminium conductors shall be of EC grade aluminium. Minimum conductivity shall be 34m/mm².W.<br />
- Copper conductors shall be minimum 99,95% electrolytic copper. Minimum conductivity shall be 56m/mm².W.<br />
2.5-<br />
2.4-<br />
2.1-<br />
2.2-<br />
2.3-<br />
3-<br />
Insulation<br />
- Busbars have to be insulated special selected silisium and calcile mixed with electrical grade epoxy resin to make superior composite.This material continuosly works under temperature change and<br />
movem<strong>en</strong>ts.<br />
- Insulation system shall be suitable for 1.000V continuous operation. Conductor size shall be designed so that temperature rise on the conductors shall not exceed 100 C degree at nominal curr<strong>en</strong>t, which<br />
helps with the problem of global heating. With this reason, insulation class shall be “B class”.<br />
Protection<br />
- Protection degree of the housing and joints shall be IP68<br />
Acessories<br />
- Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc.) Manufacturer shall supply special dim<strong>en</strong>sioned units in short time, if the project<br />
conditions requires.<br />
- For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.<br />
Installation and Commisioning<br />
- Busbar systems shall be installed as per Single-Line drawings with respect to the required ampere rates and the manufacturer’s installation guide (torque values, lockers, etc.). The electrical installer shall run<br />
an insulation test after installation according to the manufacturer’s test procedures. The results of the test shall be reported to the manufacturer. Minimum insulation value shall be 1 Mohm.<br />
42
ELINECR<br />
Project Design Form<br />
E L E K T R İ K<br />
Please duplicate this page for your own use.<br />
Item<br />
Company :<br />
Project :<br />
Project No :<br />
Name :<br />
Date :<br />
Signature :<br />
Compon<strong>en</strong>t List<br />
Compon<strong>en</strong>t<br />
Quantity<br />
Prepared by<br />
43
ELINECR<br />
Project Design Form<br />
E L E K T R İ K<br />
Please duplicate this page for your own use.<br />
Item<br />
Company :<br />
Project :<br />
Project No :<br />
Name :<br />
Date :<br />
Signature :<br />
Compon<strong>en</strong>t List<br />
Compon<strong>en</strong>t<br />
Quantity<br />
Prepared by<br />
44
Compact Busbar Distribution System<br />
630...6300 A<br />
Compact Busbar Distribution System<br />
800...6300 A<br />
E-LINE KO-II<br />
Plug-in Busbar Distribution System<br />
160...800A<br />
Small Power Plug-in Busbar Distribution System<br />
100-160-225 A<br />
E-LINE DABLINE<br />
Underfloor Busbar Systems<br />
63-80 A<br />
Plug-in Busbar Distribution System<br />
40-63A<br />
Multi-Conductor Lighting Busbar System<br />
25-32-40 A<br />
Lighting Busbar System<br />
25-32 A<br />
Multi Conductor Trolley Busbar System<br />
35...250 A<br />
Underfloor Ducting Systems<br />
Cable Tray Systems, Cable Ladder Systems,<br />
Binrak (Unistrut) and Tray Support Systems
QUALITY AND ENVIRONMENTAL MANAGEMENT SYSTEMS<br />
EAE Elektrik A.Ş.<br />
Akcaburgaz Mahallesi,<br />
119. Sokak, No:10 34510<br />
Es<strong>en</strong>yurt - Istanbul-TURKEY<br />
Tel: +09 (212) 866 20 00<br />
Fax: +09 (212) 886 24 20<br />
www.eae.com.tr<br />
ABH Stromschi<strong>en</strong><strong>en</strong> GmbH • Borsigstr. 23 • 47169 Duisburg<br />
Tel. +49 203 39356-0 • Fax +49 203 39356-133<br />
abh@stromschi<strong>en</strong><strong>en</strong>.de • www.stromschi<strong>en</strong><strong>en</strong>.de<br />
IEC 61439-6<br />
T<br />
s<br />
E<br />
ME 04<br />
ISO<br />
9001<br />
14001<br />
Catalogue 20-Eng. / Rev 01 1.000 Ad. 13/06/2014<br />
www. atamatbaa.net / F.A./ 612 40 66<br />
EAE has full right to make any revisions or changes on this catalogue without any prior notice.