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Ausenco Rylson Brochure (Web spreads)

Leaders in global asset management, logistics support and engineering services

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Leaders in global<br />

asset management,<br />

logistics support and<br />

engineering services


<strong>Ausenco</strong> <strong>Rylson</strong>’s experts<br />

provide the information you need<br />

to maximise asset availability<br />

and utilisation, and reduce costs.<br />

The result?<br />

A stronger return on investment.<br />

Comprehensive asset management services:<br />

• reliability engineering<br />

• operations and maintenance<br />

• lifecycle optimisation<br />

• operational readiness<br />

• business process management<br />

• <strong>Rylson</strong>8 Enterprise<br />

Asset Management Software<br />

• asset management training.<br />

Asset management,<br />

logistics support and<br />

engineering services<br />

for asset intensive<br />

organisations.<br />

<strong>Ausenco</strong> <strong>Rylson</strong> combines <strong>Rylson</strong>’s extensive<br />

experience in asset management and reliability<br />

engineering with <strong>Ausenco</strong>’s global footprint,<br />

project delivery capabilities, and operations<br />

and maintenance expertise.<br />

In 2012, <strong>Ausenco</strong> acquired 75% of the <strong>Rylson</strong><br />

Group to create <strong>Ausenco</strong> <strong>Rylson</strong> — an exciting<br />

new venture delivering holistic asset<br />

management, logistics support and engineering<br />

services to the world’s mining, engineering,<br />

water and government sectors.<br />

<strong>Ausenco</strong> <strong>Rylson</strong> takes a holistic view of the<br />

operation and maintenance of your assets,<br />

providing an optimised solution throughout<br />

an asset’s life.<br />

01


Operations and<br />

maintenance<br />

Smooth operational<br />

transitions are vital in<br />

securing and<br />

maintaining a high<br />

return on investment.<br />

Reliability<br />

engineering<br />

Our skilled reliability<br />

engineers offer<br />

competencies across<br />

all industries.<br />

Optimising asset<br />

management and<br />

reducing costs<br />

We offer a comprehensive<br />

range of services across all<br />

aspects of the asset lifecycle.<br />

Operational<br />

readiness<br />

Ensuring your business<br />

can confidently deliver<br />

to its business plan<br />

from day one.<br />

02


Lifecycle<br />

optimisation<br />

A holistic view of an<br />

asset, from inception to<br />

decommission.<br />

Business process<br />

management<br />

Designing, optimising and<br />

deploying business<br />

processes across industry<br />

for more than 15 years.<br />

<strong>Rylson</strong>8<br />

software<br />

An enterprise asset<br />

management solution<br />

designed to maximise return<br />

on investment and improve<br />

cost-to-revenue ratios.<br />

Asset management training<br />

Endorsed to deliver training across all<br />

aspects of asset management.<br />

03


Optimising asset<br />

management and<br />

reducing costs<br />

We offer a comprehensive range of services<br />

across all aspects of the asset lifecycle.<br />

From concept study to disposal, we ensure<br />

our clients’ assets achieve world-class<br />

performance at optimum cost.<br />

04


Design, Purchase and Construction costs<br />

Design<br />

Purchase<br />

Construction<br />

Operational costs<br />

Maintenance costs<br />

Development costs<br />

Disposal costs<br />

Expenditure<br />

Operation<br />

Maintenance<br />

Development<br />

Disposal<br />

Start up<br />

Disposal<br />

Project Life cycle<br />

Endorsed by the Institute of Asset Management<br />

to deliver training in all aspects of PAS55 and<br />

carry out assessments based on the<br />

requirements identified in, and with reference to,<br />

the PAS55 Assessment Methodology.<br />

05


Reliability<br />

engineering<br />

Our skilled reliability engineers offer<br />

competencies across all industries.<br />

<strong>Ausenco</strong> <strong>Rylson</strong>’s experience, people and<br />

tools ensure a positive payback is<br />

achievable from day one. We focus on<br />

delivering value by identifying and<br />

minimising waste, defects and<br />

inefficiencies.<br />

We pride ourselves on our ability to<br />

embed world-class processes and<br />

procedures at our client sites, and ensure<br />

benefits are sustainable for the long term.<br />

06


07


Operations and<br />

maintenance<br />

<strong>Ausenco</strong> <strong>Rylson</strong> is the first choice for clients who<br />

seek a seamless, low-risk transition to stable<br />

operation. Smooth operational transitions are<br />

vital in securing and maintaining a high return<br />

on investment.<br />

Our O&M services extend from operational<br />

readiness to asset management and reliability<br />

engineering. We focus on maximising efficiency<br />

and safety through optimisation.<br />

We offer extensive O&M experience across a<br />

variety of commodities, asset classes and<br />

locations, particularly in remote locations.<br />

08


09


Concept<br />

Study<br />

(CS)<br />

Pre-Feasibility<br />

Study<br />

(PFS)<br />

Feasibility<br />

Study<br />

(FS)<br />

Front-End<br />

Engineering<br />

Design<br />

(FEED)<br />

Detailed<br />

Engineering<br />

(DE)<br />

• Reliability study<br />

• Operating cost determination<br />

• Reliability study<br />

• Operating cost determination<br />

• Design for reliability study<br />

• Operational readiness<br />

<strong>Rylson</strong>8 software<br />

Lifecycle<br />

optimisation<br />

<strong>Ausenco</strong> <strong>Rylson</strong>’s lifecycle optimisation<br />

methodology provides a holistic view of an asset,<br />

from inception to decommission.<br />

Our methodologies have been developed and<br />

refined taking into account the latest<br />

technological advances and research.<br />

10


Engineering<br />

Procurement &<br />

Construction<br />

(EPC)<br />

Commissioning<br />

Operations<br />

Decommissioning<br />

• Reliability study<br />

• Operating cost determination<br />

• Design for reliability study<br />

• Operational readiness<br />

• Business process design<br />

• Training<br />

• Maintenance strategy<br />

optimisation<br />

• Business process optimisation<br />

• Reliability improvement<br />

• Sustainable cost reduction<br />

• Capital replacement program<br />

• Lifecycle analysis<br />

• Whole-of-life modelling<br />

• Training<br />

Customised lifecycle plans for your assets ensure<br />

you get the lowest whole-of-life cost. We deliver<br />

sustainable cost savings across the asset<br />

lifecycle, rather than ‘quick win’ savings that<br />

ultimately increase future liabilities.<br />

11


Operational<br />

readiness<br />

Operational readiness ensures your<br />

business can confidently deliver to its<br />

business plan from day one.<br />

We independently assess operations from a<br />

process performance perspective, and help<br />

owners to achieve the best plant and cost<br />

12


Systems<br />

Contract operations<br />

Production<br />

Continuous Improvement<br />

Operational Support<br />

Operational readiness<br />

Timeframe<br />

performance through optimisation, yield or<br />

efficiency improvements, and continuous<br />

improvement.<br />

Processes<br />

Our operational readiness program focuses<br />

on four key elements: people, processes,<br />

tactics and systems.<br />

People<br />

Tactics<br />

13


Shutdown Management Process<br />

Work management Process<br />

Business<br />

process<br />

management<br />

Inventory Management Process<br />

Reliability Management Process<br />

Business process<br />

management<br />

Our professionals have been designing,<br />

optimising and deploying business processes<br />

across industry for more than 15 years.<br />

Our practical expertise enables us to quickly<br />

identify gaps in your processes and address<br />

them swiftly and effectively.<br />

14


<strong>Ausenco</strong> <strong>Rylson</strong> staff can also support and<br />

mentor your people to ensure change is<br />

embedded for the long term.<br />

15


• Maintenance strategy<br />

• Criticality Analysis<br />

• Plant hierarchy<br />

Lifecycle Planning<br />

Cost Management<br />

• Project Costs<br />

• Operational costs<br />

• Opex<br />

• Capex<br />

• Labor optimisation<br />

• Documents<br />

• Reporting<br />

• Scheduler<br />

• Configuration<br />

Enterprise<br />

Lifecycle Optimisation<br />

• Lifecycle modeling<br />

• Total cost of ownership<br />

• Critical spares analysis<br />

<strong>Rylson</strong>8 software<br />

<strong>Rylson</strong>8 is an enterprise asset management<br />

solution designed to maximise return on<br />

investment and improve cost-to-revenue ratios.<br />

<strong>Rylson</strong>8 brings together <strong>Ausenco</strong> <strong>Rylson</strong>’s<br />

proven methodologies to help your organisation<br />

maximise the life of your assets and,<br />

ultimately, your bottom line.<br />

16


Key features of <strong>Rylson</strong>8 include:<br />

• based on accepted industry standards<br />

including PAS55 and JA1012<br />

• provides a single entry point to define<br />

business requirements and relate them<br />

to required asset performance<br />

• focuses on activity layer to<br />

ensure decisions have a long-term<br />

financial benefit<br />

• incorporates inbuilt wizards to guide users<br />

through processes to desired outcomes<br />

• available as a complete product suite<br />

or ‘module by module’<br />

<strong>Rylson</strong>8 is assisting organisations globally<br />

to better manage their assets by better<br />

understanding their key cost drivers.<br />

Whatever your business, we can design<br />

a solution to meet your needs.<br />

17


Asset management<br />

training<br />

<strong>Ausenco</strong> <strong>Rylson</strong>’s specialised maintenance<br />

training materials have been developed in house<br />

and refined over many years.<br />

18


Our experts have delivered training across<br />

Australia and the south Pacific to participants<br />

in a wide variety of sectors, including:<br />

• local government<br />

• mining<br />

• water treatment<br />

• processing plants<br />

• power generation and distribution<br />

• the sugar industry<br />

• defence forces.<br />

We offer a selection of specialist asset<br />

management training courses on a quarterly<br />

schedule across all major cities in the<br />

APAC region. We can design and develop<br />

materials for whatever training you require,<br />

and deliver it on site or at an alternative<br />

location of your choice.<br />

19


19<br />

21<br />

20 18<br />

25<br />

Our key projects<br />

Offices<br />

Project<br />

Client, Location<br />

Service<br />

1 Century Mine<br />

MMG, Lawn Hill, Australia<br />

Operations and Maintenance<br />

2<br />

3<br />

Moranbah North Mine<br />

Anglo American, Australia<br />

Reliability Engineering<br />

Queensland Sugar<br />

Bulk Sugar Terminals<br />

Queensland Sugar, Australia<br />

Lifecycle Optimisation<br />

4 The Moranbah Gas Project<br />

Arrow Energy, Australia<br />

Lifecycle Optimisation<br />

5 Aquila Coal Mine<br />

Anglo American, Australia<br />

Lifecycle Optimisation<br />

6 Isaac Plains Coal Mine<br />

Vale/Sumitomo, Australia<br />

Lifecycle Optimisation<br />

7 Golden Grove Mine<br />

MMG, Australia<br />

Business Process Management<br />

8<br />

AGL Loy Yang Mine and<br />

Power Station<br />

AGL Loy Yang, Australia<br />

Lifecycle Optimisation<br />

9 Patties Foods Operations<br />

Patties Foods, Australia<br />

Reliability Engineering<br />

10 McArthur River Mine<br />

Xstrata Zinc, Australia<br />

Operational Readiness<br />

11 Drayton Mine<br />

Anglo American, Australia<br />

Reliability Engineering<br />

12 Solid Energy<br />

Solid Energy, New Zealand<br />

Asset Management Training<br />

13 Hidden Valley Gold Mine<br />

MMJV, Papua New Guinea<br />

Business Process Management<br />

14 Los Bronces Processing Plant<br />

Anglo Copper, Chile<br />

Lifecycle Optimisation<br />

15 Hudbay Constancia Project<br />

Barrick, Peru<br />

Lifecycle Optimisation<br />

20


22<br />

17<br />

16<br />

13<br />

15<br />

7<br />

10<br />

1<br />

23<br />

2 6<br />

5<br />

3<br />

14<br />

11<br />

24<br />

8<br />

9<br />

12<br />

16 Confidential Project<br />

Arizona<br />

Lifecycle Optimisation<br />

17 Goldstrike Gold Mine<br />

Barrick, Carlin, Nevada<br />

Business Process Management<br />

18 Newmont Akyem Project<br />

Newmont, Akyem, Ghana<br />

Lifecycle Optimisation<br />

19 Marampa Mine<br />

London Mining, Sierre Leone<br />

Operational Readiness<br />

20 Bonikro Gold Mine<br />

Newcrest Mining, Canada<br />

Business Process Management<br />

21 Ahafo Gold Mine<br />

Newmont, Ahafo, Ghana<br />

Lifecycle Optimisation<br />

22 Anglo American<br />

Peace River, Canada<br />

<strong>Rylson</strong>8 Software<br />

23 Queensland Sugar Limited<br />

Mourilyan, Queensland<br />

<strong>Rylson</strong>8 Software<br />

24 AGL Loy Yang Mine<br />

and Power Station<br />

AGL Loy Yang, Victoria<br />

<strong>Rylson</strong>8 Software<br />

25 Moatize Project<br />

Vale Moçambique S.A., Mozambique<br />

Maintenance Optimisation<br />

21


Regional headquarters<br />

APAC/Africa<br />

Brisbane<br />

144 Montague Road<br />

South Brisbane<br />

Queensland 4101<br />

T +61 7 3169 7000<br />

F +61 7 3169 7001<br />

South America<br />

Santiago<br />

Av. Las Condes 11.283<br />

Piso 6 Las Condes<br />

Santiago<br />

Región Metropolitana<br />

7590992<br />

T +56 2 937 0000<br />

F +56 2 937 0500<br />

North America<br />

Vancouver<br />

855 Homer Street<br />

Vancouver<br />

British Columbia<br />

V6B 2W2<br />

T +1 604 684 9311<br />

F +1 604 688 5913

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