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<strong>ROFO</strong> <strong>450</strong><br />

The ultimate solution for<br />

narrow web.


Gietz AG<br />

Company profile<br />

Zukunft braucht Tradition<br />

1892 wurde der Grundstein zur heutigen Firma gelegt.<br />

Unser Erfolg gründet auf traditionellen Werten wie<br />

Zuverlässigkeit, Qualität und Nachhaltigkeit. In Zusammenarbeit<br />

mit unseren wertvollen Partnern fließen die<br />

neuesten Erkenntnisse aus der weltweiten Anwendergemeinschaft<br />

in unsere innovativen Entwicklungen mit ein<br />

und ermöglichen strategische Lösungen von Profis für<br />

Profis.<br />

Future needs tradition<br />

In 1892, the foundation stone of the Gietz company<br />

was laid. Our success is based on traditional values of<br />

reliability, quality and sustainability. In close cooperation<br />

with our valuable partners, we gather the latest experience<br />

from our customers around the world to ensure<br />

their practical knowledge is merged into our innovative<br />

developments. The outcome: strategic solutions from<br />

professionals for professionals.<br />

Leader auf allen Weltmärkten<br />

Die Firma Gietz gehört heute zu den weltweit führenden<br />

Anbietern von Prägefoliendruck-Maschinen und Maschinen<br />

zum Kleben und Aufrichten konischer Behälter.<br />

Gietz ist auf jedem Kontinent und in allen wichtigen<br />

Industrieländern vertreten.<br />

Leader in all global markets<br />

The Gietz company is today one of the leading providers<br />

of foil stamping and tray forming machines in the world.<br />

Gietz has agencies in every continent and in all major<br />

industrial countries.<br />

Kurze Wege, rasche Entscheidungen<br />

Gietz ist bekannt für die präzise, schnelle und<br />

unkomplizierte Umsetzung der Kundenbedürfnisse.<br />

Forschung, Entwicklung, Produkt und Service kommen<br />

aus einer Hand.<br />

Short paths, fast decisions<br />

Gietz is well-known for its precise, fast and uncomplicated<br />

realisation of customer needs. Research,<br />

development, product and service all come from<br />

a single source.<br />

Gietz AG<br />

Since 1892<br />

Quality – Precision – Durability<br />

Gietz AG<br />

Since 1892<br />

Quality – Precision – Durability


Are these your Products?<br />

This is only a small selection of labels which you can produce with the Gietz <strong>ROFO</strong> <strong>450</strong>.


<strong>ROFO</strong> <strong>450</strong><br />

The ultimate solution for<br />

narrow web.<br />

The Advantages<br />

Custom-tailored solutions are possible due to the modular<br />

construction principle of the <strong>ROFO</strong> <strong>450</strong>. It can be<br />

supplied either as an offline version including its own<br />

substrate unwind and rewind devices, or as an inline<br />

version to be integrated into all current and established<br />

narrow web printing presses.<br />

The substrate web running direction is from left to right as<br />

viewed from the operator control desk.<br />

1. Up to 18’000 strokes/hour or up to 150 m/min.<br />

The Gietz <strong>ROFO</strong> <strong>450</strong> allows very high speeds up to<br />

18’000 strokes/hour or up to 150 m/min / 492’/min;<br />

the final production speed depends upon the substrate<br />

and the foil, together with the printing and stamping<br />

image.<br />

2. Large stamping surface<br />

The Gietz <strong>ROFO</strong> <strong>450</strong> has a maximum stamping area of<br />

430 x 609.6 mm / 16.9” x 24”. This large stamping area<br />

with repeat lengths of up to 609.6 mm / 24” increases<br />

the possibilities of integration into existing systems (inline<br />

version). With both the inline and the offline version this<br />

also enables a larger range of product applications.<br />

3. Unique stamping force<br />

With a maximum stamping force of 130 metric tons (143<br />

US tons) the Gietz <strong>ROFO</strong> <strong>450</strong> offers nearly unlimited<br />

possibilities for combination stamping foiling/embossing,<br />

embossing/debossing, flat stamping etc. Furthermore,<br />

the machine allows individual pressure settings by control<br />

columns (e.g. more pressure at operator side and<br />

less at drive side or more at press entry and less at press<br />

exit).<br />

4. From narrow foil to large foil / Foil saving program<br />

The Gietz <strong>ROFO</strong> <strong>450</strong> is able to handle narrow foil webs<br />

from 25 mm / 1” up to 440 mm / 17.3” in longitudinal<br />

running direction, as well as up to 610 mm / 24”<br />

if the foil is run transversely across the web. Moreover,<br />

the machine is equipped with a foil saving program to<br />

avoid any unnecessary foil consumption.<br />

5. Up to four foil feeds<br />

The machine can be equipped with up to 4 foil feeds<br />

(standard machine 1). This increases the application<br />

possibilities and helps to reduce unnecessary foil consumption.<br />

6. Rotating foiling unit<br />

The machine is equipped with a foiling unit which can<br />

be rotated through 90 degrees, which allows foils to be<br />

run either in line with or transverse to the substrate web<br />

running direction. Furthermore, the web substrate pull<br />

lengths can be divided, allowing several stamping and/or<br />

embossing/debossing production processes to be made<br />

in one pass.<br />

7. High performance VACUFOIL transportation system<br />

The patented VACUFOIL foil transportation system makes<br />

it possible to use large diameter foil reels (up to 400 mm<br />

on a 76 mm core / 15.7” on a 3” core) at maximum<br />

production speed – and with maximum full foil advance<br />

over the complete foiling area - without any limitation to<br />

the running performance.<br />

8. Unique substrate feeding device<br />

The dedicated substrate feeding device incorporated in<br />

the <strong>ROFO</strong> <strong>450</strong> allows integration of the system at various<br />

positions in all kinds of web-fed systems: the system can<br />

run with rotary , semi rotary, or combination drive web<br />

presses.<br />

9. Technology for positioning of holograms<br />

For the application of registered single-image holograms<br />

or registered / unregistered stripes for the high security<br />

and brand protection industries. Gietz is a well-established<br />

and proven supplier of industry leading technologies<br />

in this field.<br />

10. Core competence and service life<br />

Gietz machines are first and foremost designed as foil<br />

stamping and embossing systems. User experiences with<br />

more than 600 machines worldwide have been consistently<br />

incorporated and integrated into their design<br />

and improvement. A Gietz is a Gietz: it foils stamps and<br />

embosses giving the highest quality, often for more than<br />

20 years before requiring the first overhaul.<br />

11. Price / Performance ratio<br />

The very highest stamping quality, maximum production<br />

speed, extremely long service life and reliability. A Gietz<br />

machine is well worth its price.<br />

12. Top products for professionals<br />

Foil stamping machines from Gietz are recognized by<br />

printers worldwide as industrial leading products from<br />

professionals for professionals.


Technical Features<br />

Up to 18‘000 strokes / hour or up to 150 m / min. and unique<br />

stamping force of 130 metric tons (143 US tons)<br />

The Gietz <strong>ROFO</strong> <strong>450</strong> allows very high production speeds<br />

and a unique stamping force which makes the system with<br />

his broad portfolio unique in the narrow web industry.<br />

Large stamping surface<br />

With a maximum stamping area of 430 x 609.6/<br />

16.9” x 24” the system allows a huge range of application<br />

possibilities as well as a large spectrum of machinery<br />

where the system could be integrated.<br />

Rotatable foiling unit<br />

The machine is equipped with a rotatable foiling unit<br />

which allows running the foil(s) either in web direction<br />

or transverse to the web direction.<br />

Four foil feeds<br />

The machine can be equipped with up to 4 foil feeds as<br />

well as 4 foil webs spread on two levels. This increases<br />

the application possibilities and helps to reduce unnecessary<br />

foil consumption. The systems handle foil web<br />

widths from 25 mm / 1” up to 440 mm / 17.3” respectively<br />

610 mm / 24”.


Technical Features<br />

High performance VACUFOIL transportation system<br />

The patented VACUFOIL foil transportation system makes<br />

it enable a full foil advance over the complete foiling<br />

area - without any limitation to the running performance.<br />

Another highlight is the handling of large foil diameters<br />

of up to 400 mm / 15.7” on 3” cores. Very small foil<br />

webs will be perfectly guided by lateral foil web discs.<br />

Individually pressure settings<br />

Beside the unique stamping force of 130 metric tons<br />

(143 US tons) the machine allows individual pressure<br />

settings by columns (e.g. more pressure at OS and less<br />

at DS or more at press entry and less at press exit).<br />

Easy setting of the counterparts<br />

The Gietz <strong>ROFO</strong> <strong>450</strong> assures an easy setting of counterparts<br />

without any disconnection of the substrate web.<br />

A further advantage is the easy and perfect make-ready<br />

possibilities underneath the counter plate.<br />

Technology for positioning of holograms<br />

For the application of registered single-picture holograms<br />

or registered/unregistered stripes for the security<br />

industry, Gietz is a well-established and proven supplier<br />

of industry leading technologies.


<strong>ROFO</strong> <strong>450</strong><br />

The Facts<br />

General data<br />

• Substrate web width: max. <strong>450</strong> mm / 17.7“<br />

• Substrate web width: min. 200 mm / 7.8”<br />

• Stamping area: 430 x 609.6 mm / 16.9 x 24”<br />

• Heating zones: 4 individually controllable<br />

• Temperature adjustable up to: 200 °C / 392 °F<br />

• Pressure of the press: max. 130 tons / 143 US tons<br />

• Pressure adjustment via columns, individually adjustable<br />

• Substrate web speed: max. 150 m/min / 492’/min<br />

• Substrate thicknesses<br />

self-adhesive materials / paperboard / films:<br />

from 40 – 300 gsm / 40µ - 300µ<br />

• Foil feeds: 1 up to 4 longitudinal or transverse<br />

• Foil webs: 4 max.<br />

• Foil core diameter: 3” and 1”<br />

• Foil reel diameter: max. 400 mm / 15.7”<br />

• Foil width: max. 440 mm / 17.3” in longitudinal or<br />

max. 610 mm / 24” in transverse direction;<br />

min. 25 mm / 1”<br />

• Independent web substrate transport for infeed and<br />

outfeed allows multiflexible<br />

positioning and integration into a printing or<br />

converting / finishing press.<br />

• Positioning and controlling device for registered<br />

application of holograms (available mid 2016)<br />

• Integration into all current and established narrow<br />

web printing or converting/finishing machines<br />

• Available as an offline version with its own web<br />

unwind and rewind devices including web edge<br />

control<br />

• Dimensions and weights <strong>ROFO</strong> <strong>450</strong> reel-reel<br />

Weight: approx. 3.9 tons / 4.6 US tons<br />

Base area (excluding control desk): 2.72 x 1.96 m /<br />

8.92’ x 6.43’<br />

Height: 2.88 m / 9.44’<br />

Gietz Services around the globe<br />

Quality guarantees<br />

All Gietz-machines are provided with guarantees for<br />

functionality and material quality. The <strong>ROFO</strong> 910 has a<br />

long service life. The basis for this is the solid and proven<br />

technology, which can be relied on at all times. The <strong>ROFO</strong><br />

910 has a worldwide reputation for its foil stamping and<br />

embossing quality and its many, flexible possibilities for<br />

use.<br />

Gietz-Service – Security in every case<br />

In order to guarantee the highest possible availability<br />

of the machine over decades, we would recommend the<br />

consideration of a service contract. The remote service<br />

analysis is a component part of this.<br />

Global After-Sales Service<br />

Gietz-machines require the very minimum of regular<br />

servicing, as the experience of millions of operating hours<br />

has been integrated into every machine. For this servicing,<br />

you can rely on Gietz and its international Gietz and its<br />

international partners at all times. This is also the case for<br />

the availability of customer service, the rapid arrival of<br />

service technicians and the prompt delivery of spare parts<br />

– all of which are a matter of pride for us. More than 30<br />

000 different items are in stock. This applies for all Gietzmachines,<br />

even if they were purchased many years ago.<br />

Service work is only carried out by technicians who have<br />

been trained in our factory in Switzerland. You can thereby<br />

rely on their specialist capabilities at all times. Gietz and<br />

its partners are always there for you, both today and<br />

tomorrow.<br />

Subject to technical modifications and error.


Innovation needs Strategy.<br />

The worldwide leading specialist for foil stamping machines<br />

for more than 55 years<br />

For decades now, Gietz has concentrated on the four<br />

technology fields of foil stamping, embossing, combination<br />

foiling and embossing, and hologram transfer. Foil<br />

stamping machines from Gietz are recognized by printers<br />

worldwide as industry leading products from professionals<br />

for professionals.<br />

Intelligent technology from the very start<br />

Sophisticated technology and high quality are key elements<br />

to success. Together with our dedicated employees,<br />

we offer our worldwide customers the highest level of<br />

efficiency and quality.<br />

Digital workflow<br />

Digital Workflow, an integral part of sophisticated technology,<br />

combined with results driven and future oriented<br />

machine concepts, allows optimal high-end production<br />

levels.<br />

Technical Innovation as the basis of success<br />

It has become almost a family tradition that each Gietz<br />

generation develops new machine models. Their researchers<br />

and developers ensure that the latest findings from<br />

the global user community and from Gietz’ own research<br />

flow continuously into the several machine models.<br />

The Gietz <strong>ROFO</strong> <strong>450</strong>, the latest machine model for the<br />

Narrow Web industry, demonstrates once again the<br />

advanced technology of Gietz machines with several<br />

unique innovations to achieve outstanding results.<br />

Gietz technology in the security industry<br />

Gietz is a byword for reliability in the security industry.<br />

Gietz machines are able to fully demonstrate their flexible<br />

performance in the application of holograms on to<br />

banknotes, tax labels, passports, driver licences, bonds,<br />

official documents and in the field of trademark and<br />

brand protection.


Further Gietz Products.<br />

FSA 1060 Foil Commander<br />

100% more productivity Offering the very highest<br />

foil stamping and embossing quality, with up to 100%<br />

higher productivity than competitor machines.<br />

FSA 870 Compact<br />

The classic Robust, well-proven technology giving<br />

the highest quality with an extremely long service<br />

life! An investment for generations.<br />

<strong>ROFO</strong> 910<br />

Flexible web processing The <strong>ROFO</strong> 910 is the<br />

only wide web foil stamping machine in the<br />

world using flat stamping dies. The experience of<br />

decades of research and development is also<br />

built into this machine series.


9.15/en/RO<strong>450</strong><br />

Gietz AG, Mooswiesstrasse 20, CH-9200 Gossau, Switzerland<br />

Phone +41 71 388 22 22, Fax +41 71 388 22 23, info@gietz.ch, www.gietz.ch<br />

Member of:<br />

Forum Prägefolien Veredelung, Germany<br />

FSEA Foil & Speciality Effects Association, USA<br />

ECMA European Carton Makers Association, Netherlands

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