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<strong>Welcome</strong> <strong>to</strong><br />

Globalisation is a term that we hear often. Some of the effects of it are clear <strong>to</strong> see on our business, in opportunities <strong>to</strong> utilize<br />

world labour prices and purchase cheaper products outside our borders while others aren’t immediate or obvious. It isn’t only<br />

companies who export or who license products from overseas that need <strong>to</strong> know what’s happening.<br />

We all know the world is shrinking and it is even more vital that we have a deep understanding of what is happening in our<br />

industry outside our business, our geographic area and even our own hemisphere <strong>to</strong> be able <strong>to</strong> position ourselves for success.<br />

Where in the world should be look <strong>to</strong> next both for opportunities and threats? How can we form relationships and partner with<br />

other similar businesses <strong>to</strong> our own or make the best choices for us in the coming few years? The international rotational<br />

moulding industry is on its way <strong>to</strong> the Gold Coast, Australia and this is the best opportunity you will ever have locally <strong>to</strong> take<br />

advantage of the sharing of global knowledge & networks in the rotational moulding business. It’s hard <strong>to</strong> market the value of<br />

networking but we know it’s a necessity for your business <strong>to</strong> really thrive.<br />

We are certain knowledge is essential <strong>to</strong> the health of your business. Those companies who strive <strong>to</strong> be the best & truly<br />

understand the power of working <strong>to</strong>gether for a common goal need <strong>to</strong> be at Ro<strong>to</strong>mould 2016: The ARMO Conference. We’ve<br />

put forty years of industry knowledge and twenty years of global networking in<strong>to</strong> this moment for the benefit of rotational<br />

moulding in Asia, New Zealand & Australia. The global industry is coming <strong>to</strong> the Gold Coast, take some time out <strong>to</strong> focus on<br />

your business and join them there! On behalf of the ARMA Board of Direc<strong>to</strong>rs I’m delighted <strong>to</strong> invite you <strong>to</strong> join us for fun, hard<br />

work and new opportunities.<br />

Leisa Donlan,<br />

CEO<br />

For assistance with your registration and accommodation as well as anything else you may require please contact ARMA on<br />

the below details:<br />

Michelle Lorenzo<br />

Association of Rotational Moulders Australasia<br />

PO Box 826, Ipswich Qld 4305<br />

Telephone: + 61(0) 7 3812 1450<br />

Mobile: +61(0) 404 265 887<br />

Facsimile: +61(0)7 3009 0600<br />

Email: mlorenzo@rotationalmoulding.com


Destination Gold Coast<br />

From the iconic Surfers Paradise beach <strong>to</strong> the sophisticated dining precincts of Main Beach and Broadbeach and out <strong>to</strong> the<br />

lush, green Hinterland, there’s a new experience waiting for you at every turn on the Gold Coast. Theme parks, world-renowned<br />

beaches and year-round sunshine are just a few of the reasons 10.5 million visi<strong>to</strong>rs flock <strong>to</strong> this vibrant city each year - a<br />

destination which is as scenic and peaceful as it is fast paced and active.<br />

Located on the outskirts of the Gold Coast is Sanctuary Cove, Australia’s leading resort based community. Situated on the<br />

Coomera River amid native Australian bushland, Sanctuary Cove features four man-made harbours that offer direct access<br />

<strong>to</strong> the Broadwater and the Pacific Ocean. The spectacular harbour in Sanctuary Cove’s deep water marina allows for superyacht<br />

access and mooring, providing an international standard of marine services and facilities. Right on the doorstep of the<br />

Conference Venue is the Marine Village, offering a variety of speciality shops, a village theatre and high end restaurants.<br />

www.micropellets.com.au<br />

Premium grades <strong>to</strong> suit<br />

• watercraft •<br />

• road barriers •<br />

• water & chemical tank s<strong>to</strong>rage •<br />

• the Australian environment •<br />

durability | strength | stability | service<br />

Micropellets Pty Ltd<br />

www.micropellets.com.au<br />

sales@micropellets.com.au<br />

2016 Ro<strong>to</strong>mould<br />

Conference Brochure|1<br />

Tel: +61 3 9728 0350


TRAVEL INFORMATION<br />

Flight Information<br />

ARMA recommends that you book<br />

your flights early and there are<br />

some great deals around at the<br />

moment. The conference venue<br />

is easily accessible from both<br />

Brisbane & Coolangatta Airports.<br />

Coolangatta Airport is a great<br />

option for domestic flights and<br />

some limited International Flights<br />

while Brisbane Airport is perfect for<br />

major airlines both domestic and<br />

international.<br />

Hotel Transfers<br />

The location of the conference<br />

ensures the same travel time<br />

when coming from either Brisbane<br />

or Gold Coast Airports. While<br />

taxis are possible, this can be<br />

quite expensive and we would<br />

recommend using a transfer service<br />

such as Con-X-ion Coaches.<br />

There is a direct booking line on<br />

the conference website. If you<br />

would like further assistance with<br />

transfers, please contact ARMA.<br />

Travel Insurance<br />

ARMA Strongly recommends that<br />

all attendees have travel insurance.<br />

Anything can happen while<br />

overseas from injuring yourself <strong>to</strong><br />

covering your conference costs<br />

if you are unable <strong>to</strong> attend at the<br />

last minute. If you need assistance<br />

with this please contact ARMA.<br />

Visa Information<br />

Please check online for the Visa<br />

requirements <strong>to</strong> enter Australia<br />

from your country. If you need a<br />

formal letter of invitation <strong>to</strong> obtain<br />

your visa please contact ARMA.<br />

Weather<br />

June is the first Winter Month<br />

but the Gold Coast still have<br />

beautiful warm days in the low 20’s<br />

degrees Celsius. The temperature<br />

does drop at night so a jacket is<br />

recommended.<br />

Currency<br />

The currency is Australian Dollars<br />

and internationals will be able<br />

<strong>to</strong> exchange money at the hotel<br />

reception.<br />

2016 Ro<strong>to</strong>mould<br />

Conference Brochure|2


SOCIAL EVENTS<br />

We’ve designed a fantastic social program, full of great networking events <strong>to</strong> help you have fun and increase the value of the<br />

conference <strong>to</strong> you by developing great relationships with your industry peers! These events are included for all full registrations<br />

and exhibi<strong>to</strong>r only registrations. The dinners are only included for Accompanying Persons and exhibi<strong>to</strong>r registrations.<br />

TOTAL-ly Fabulous Long Lunch<br />

The first event of the program celebrates some of the best aspects of its European<br />

sponsor in a uniquely Australian way and in a stunningly beautiful venue at<br />

Sanctuary Cove Resort. Focussing on combining amazing Australian cuisine with<br />

our stunning wines in a relaxed and friendly start <strong>to</strong> the conference. During lunch<br />

you’ll enjoy an exclusive presentation from Dr Maurizio Borggiano, who will be in<br />

Australia on a national lecture <strong>to</strong>ur in June. Dr Broggiano is a roving Ambassador<br />

for the Italian Wine Society and a descendent of one of Italy’s oldest and most<br />

respected wine growing families who have for centuries, overseen one of Italy’s<br />

finest vineyards at The Estate of Argiano. It was here that he developed the seed<br />

pools for the re-emergence of his family vineyard which specializes in a unique<br />

process that is destined <strong>to</strong> fundamentally change the way wine is sold, presented<br />

and enjoyed.<br />

Price Plastics Beach Bash <strong>Welcome</strong><br />

Reception<br />

Winter on the Gold Coast isn’t like winter in any other place and it’s a perfect time<br />

for an Aussie BBQ around the incredible man made beach pool in Sanctuary Cove.<br />

Under the stunning Australian winter night sky, guests can mingle in the relaxed<br />

atmosphere enjoying a range of entertainment, lots of satisfying “tucker” and a few<br />

brews (or a range of non-alcoholic options of course). You’ll be warm and cosy<br />

with your feet in the sand at this unique event with nothing <strong>to</strong> do but relax and meet<br />

and greet your fellow delegates or find new friends.<br />

Qenos V8 Supercar Extravaganza<br />

Get your engines racing at Dreamworld for this Gala dinner with a difference! Newly<br />

opened the amazing Brock’s Garage features more than 28 original and replica<br />

Peter Brock cars including some of his most famous drives like the “Big Banger”.<br />

On the night you can choose <strong>to</strong> ride the Hot Wheels SideWinder Rollercoaster<br />

(where you will speed through 13 s<strong>to</strong>reys of revved up fun including two loops and<br />

a sidewinder) or for a slower pace, guests will have the opportunity <strong>to</strong> race each<br />

other on the V8 Supercar RedLine Simula<strong>to</strong>rs featuring some of the world’s most<br />

famous V8 circuits.<br />

You’ll be entertained by one of Australia’s most successful Touring Car Drivers<br />

of the past decade, Dick Johnson. A three time winner of Bathurst and five time<br />

vic<strong>to</strong>r of the Australian Touring Car Championship, he is undoubtedly one of the<br />

best loved Aussie race drivers of all time. Dick became a national celebrity in 1980<br />

when, while leading the Bathurst classic, he hit a rock rolled on<strong>to</strong> the track by a<br />

specta<strong>to</strong>r and crashed out of the race. After an enormous flood of sympathy and<br />

donations from the Australian public Dick was back at Bathurst and vic<strong>to</strong>rious the<br />

following year.<br />

2016 Ro<strong>to</strong>mould<br />

Conference Brochure|3<br />

Brochure|4


Accommodation<br />

InterContinental Sanctuary Cove Resort boasts an elegant and stylish design, with architecture based on the classic Queenslander<br />

style.<br />

The resort’s 243 rooms and suites are set against a backdrop of picturesque fountains, lush gardens, a marina, golf course<br />

and a spectacular one acre beach lagoon pool. We have everything you need for an unforgettable luxury getaway <strong>to</strong> the Gold<br />

Coast. Located on the calm northern end of the Gold Coast, InterContinental Sanctuary Cove Resort offers guests a complete<br />

luxury experience.<br />

A holiday at the timeless and sophisticated resort offers a unique blend of escapism and relaxation, coupled with the convenience<br />

of being only minutes from Australia’s favourite theme parks, beaches, international golf courses and breathtaking hinterland.<br />

Taking a holiday at this resort also gives you a taste of what it’s like <strong>to</strong> live at Sanctuary Cove. Our guests have exclusive<br />

access <strong>to</strong> the Sanctuary Cove Golf Club and Sanctuary Cove Country Club, enjoying all that The Marine Village has <strong>to</strong> offer.<br />

To access the conference rate all accommodation must be booked through ARMA.<br />

Room Features:<br />

• King bed/Two double beds w/plush bedding<br />

• Ensuite bathroom w/premium amenities and plush<br />

bathrobes and slippers<br />

• Television w/premium channels and movies on-demand<br />

• Spacious executive work desk<br />

• Internet access<br />

• Tea and coffee facilities<br />

• Hair dryer, iron and ironing control<br />

• In-room temperature control<br />

• Radio, clock and alarm<br />

• Secure in-room safe<br />

• Telephone and voicemail<br />

• Valet laundry and dry cleaning<br />

• Disability access <strong>to</strong> some rooms<br />

$239<br />

$259<br />

Single Garden View Room per night<br />

including breakfast<br />

Double Garden View Room per night<br />

including breakfast


The 3M’s of Rotational<br />

Moulding<br />

Sunday 19 June 2016<br />

Problems and Solutions for Improved Production<br />

Workshop attendees will have the opportunity <strong>to</strong> learn from three industry veterans who will discuss real problems and share<br />

possible solutions.<br />

Oliver Wandres will review the different mould making processes and some of the challenges that Maus have had <strong>to</strong> overcome.<br />

Ian Hansen will review some of the problems moulders can encounter with raw materials and highlight some actions <strong>to</strong> identify<br />

causes. Wayne Wiid will discuss why poor quality parts are moulded and work through the 5 WHYS <strong>to</strong> identify the causes and<br />

solutions.<br />

Each presenter will use case studies <strong>to</strong> identify problems and improvements, and ultimately what solution was implemented.<br />

This will be an interactive workshop with questions from the presenters <strong>to</strong> the audience, so be prepared <strong>to</strong> participate. Questions<br />

from the audience are encouraged during the Workshop<br />

OLIVER WANDRES<br />

Maus GMBH, Germany<br />

Following an apprenticeship as an<br />

industrial sales representative, Oliver<br />

studied at the Technical college of<br />

Pforzheim completing a MBA degree<br />

with a diploma dissertation about the<br />

implementation of a DIN EN ISO9001<br />

Quality Management System at MAUS-<br />

GMBH.<br />

1997 Started working at the family<br />

owned - MAUS GmbH - he represents<br />

the 4th generation <strong>to</strong> be involved in<br />

the company. Primarily focused on<br />

administration, sales and cus<strong>to</strong>mer<br />

services he is also a Direc<strong>to</strong>r of the<br />

daughter company Maus Mould Services<br />

LTD in the UK since its formation in<br />

2003. 2006 having acquired company<br />

shares following a restructuring of<br />

Maus GmbH he has been involved in<br />

overseeing an extensive investment<br />

programme <strong>to</strong> enlarge the fac<strong>to</strong>ry and<br />

install new plant and equipment with<br />

the clear aim of moving the business<br />

forward. Since 2009 he has been also<br />

nominated as General Manager <strong>to</strong>gether<br />

with uncle Mathias Maus.<br />

Oliver is currently serving as President of<br />

ARM-CE, the ro<strong>to</strong>moulding association<br />

of German speaking countries of Central<br />

Europe. He is also serving on the ARMO<br />

Executive board and is current President<br />

of ARMO.<br />

IAN HANSEN<br />

Ro<strong>to</strong>Consult, Australia<br />

Ian is a ro<strong>to</strong>moulding industry veteran,<br />

with over 30 years experience in the<br />

plastics industry. His background<br />

includes 15 years in colour compounding<br />

and grinding of powders and over 17<br />

years in rotational moulding operations.<br />

12 years have been involved in the<br />

manufacture of water and chemical<br />

tanks, using a variety of equipment;<br />

from rock & roll open flame machines <strong>to</strong><br />

biaxial hot air ovens.<br />

Ian has previously served as President<br />

of ARMA, and on the ARMO Executive<br />

board. He has presented <strong>to</strong> ro<strong>to</strong>moulding<br />

audiences around the world on the<br />

subjects of quality and tank design<br />

standards. He has also written a number<br />

of technical articles for Ro<strong>to</strong>world, the<br />

global industry magazine, as well<br />

as Ro<strong>to</strong> Moulder, the ARMO on-line<br />

magazine.<br />

Ian has worked for both small and<br />

large manufacturing companies within<br />

Australia and New Zealand, which<br />

has included ICO/Courtenay and<br />

Bushmans. He currently works as an<br />

independent consultant <strong>to</strong> the global<br />

ro<strong>to</strong>moulding industry.<br />

WAYNE WIID<br />

Pioneer Plastics, South Africa<br />

Wayne has a Bachelors Degree in<br />

Production Management. He started off<br />

his career in the Au<strong>to</strong>motive Industry<br />

having worked for Nissan SA and BMW<br />

SA including a 2 year secondment<br />

<strong>to</strong> Munich Germany. He began his<br />

rotational moulding career in 2005<br />

when he joined Pioneer Plastics as the<br />

General Manager.<br />

Wayne has assisted in the growth of<br />

Pioneer Plastics over the last 10 years<br />

<strong>to</strong> get it <strong>to</strong> where it is <strong>to</strong>day – one of<br />

the “Top Moulders” in Southern Africa<br />

through an aggressive approach and<br />

commitment <strong>to</strong> ensuring continuous<br />

improvement.<br />

Wayne is now the Managing Direc<strong>to</strong>r<br />

of Pioneer Plastics and is currently<br />

serving as President of ARMSA, the<br />

ro<strong>to</strong>moulding association of Southern<br />

Africa. He is also serving on the ARMO<br />

Executive board.<br />

2016 Ro<strong>to</strong>mould<br />

Conference Brochure|6


Presentation Highlights<br />

Workplace Safety in Ro<strong>to</strong>moulding<br />

The presentation will offer industry specific examples of safety incidents as contributed<br />

by ro<strong>to</strong>molders internationally. The focus will be on incidents, causes, and preventative<br />

solutions. Some new advances in injury prevention with power <strong>to</strong>ols will be discussed as<br />

well as other trends in safety.<br />

Bill Spenceley<br />

Flexahopper Plastics<br />

Horacio Lobo<br />

Versaplas<br />

Bill Spenceley (BSc Chemistry/ Chemical Engineering), is president and owner of<br />

Flexahopper Plastics Ltd., headquartered in Western Canada and has been active in the<br />

industry for more than 30 years. He has served as the Chair of ARMO (2010-2012),<br />

President of ARM (2013), and continues <strong>to</strong> serve on both executive boards. He has travelled<br />

extensively and has presented at many international events on a wide range of <strong>to</strong>pics<br />

specific <strong>to</strong> rotational moulding. He is very passionate about communicating energy efficiency<br />

and cost savings <strong>to</strong> the industry and is a regular contribu<strong>to</strong>r <strong>to</strong> Ro<strong>to</strong>world magazine.<br />

Process, Market & Product - Success Through Change<br />

This case study highlights a company that found success with 3 elements: Process, Market<br />

and Product. It grew from 40 <strong>to</strong>n/month <strong>to</strong> 1600 <strong>to</strong>n/month in 4 years. This is an increment<br />

of 48 times in 48 months. I will discuss the problems and obstacles that we needed <strong>to</strong> solve<br />

in order <strong>to</strong> achieve the goals while working with government institutions, research centers<br />

distribu<strong>to</strong>rs and competi<strong>to</strong>rs.<br />

Horacio graduated as a Mechanical Engineer in 1971 and entered the Presidents Ministry<br />

of the Mexican government where he developed a pho<strong>to</strong>chemical process <strong>to</strong> increase the<br />

production of car<strong>to</strong>graphy. During the next 8 years, he had the opportunity <strong>to</strong> meet and work<br />

with all the governors, ministries including the Mexican President. In 1982 he ventured in<strong>to</strong><br />

the ro<strong>to</strong>molding process for the first time by working in ROTOPLAS, company under his lead<br />

as CEO for 20 years until the year 2001. He began with 13 employees and left it with more<br />

than 2,000 in 15 plants in 6 countries. Crea<strong>to</strong>r of the plastic water tank concept (TINACO),<br />

which replaced in just 4 years traditional asbes<strong>to</strong>s-cement water tanks in the market. In this 4<br />

years, ROTOPLAS grew it’s resin consumption from 250 <strong>to</strong>ns per year <strong>to</strong> more than 30,000<br />

<strong>to</strong>ns producing more than 60,000 tanks monthly. To achieve that market, he promoted and<br />

leaded the change of the standards for water tanks <strong>to</strong> include plastics. He designed and<br />

manufactured his own machinery and molds, he even developed formulations <strong>to</strong> lengthen<br />

polymer’s lives outdoors. In 1986 he was awarded the Large Product Award by ARM for<br />

a design of a ro<strong>to</strong>molded one piece house including floor, walls, ceiling and furniture. In<br />

2005 he ventured in the design, manufacturing, production and commercialization of the<br />

ro<strong>to</strong>molding oven called MOVIPLAS and was President of the National Association of the<br />

Plastic Industry in Mexico from 2004 <strong>to</strong> 2006. In 2010 he worked jointly with CONACYT<br />

(National Council of Science and Technology) <strong>to</strong> create a network of 4 universities, 4<br />

research centers and 4 ro<strong>to</strong>molding companies under the name of AERI and has created<br />

and lead the Ro<strong>to</strong>molding Division in ANIPAC, which is currently a member of ARMO. Last<br />

November was inducted <strong>to</strong> the Hall of Fame of Rotational Molding.<br />

New materials <strong>to</strong> push the boundaries of ro<strong>to</strong>moulding : Total/<br />

VPLAS case studies<br />

Today more and more technically advanced products are produced by ro<strong>to</strong>moulders. TOTAL<br />

believes that with the right materials ro<strong>to</strong>moulders would be even more innovative.<br />

Recurring requests from ro<strong>to</strong>molders, designers and OEM’s for enhanced material<br />

performance and improved productivity drive the development process at TOTAL.<br />

Eric Mazieras<br />

Total<br />

As a global oil major we confirm our ambition <strong>to</strong> be a global player integrated from resins<br />

<strong>to</strong> compounds, designing solutions <strong>to</strong> meet the final performance sought by the cus<strong>to</strong>mer.<br />

Our ambition is demonstrated by an extended product offering including proprietary 2nd and<br />

3rd generation metallocene polyethylenes as well as metallocene polypropylenes, EVA, PLA<br />

(polylactic acid, a biosourced polymer), tailor-made compounds and innovative ro<strong>to</strong>molding<br />

technologies <strong>to</strong> the global ro<strong>to</strong>molding market as well. These technologies are specifically<br />

designed <strong>to</strong> extend material performance beyond <strong>to</strong>day’s ro<strong>to</strong>molding polymers. Together<br />

with VPLAS we bring these materials and technologies <strong>to</strong> the AUS/NZ market<br />

2016 Ro<strong>to</strong>mould<br />

Conference Brochure|7


Resurgent India – Ro<strong>to</strong>moulding<br />

INDIA – the fastest growing economy offers humongous opportunities <strong>to</strong> improve living<br />

standards through infrastructure, water management, transportation and health & hygiene<br />

challenges. Ro<strong>to</strong>moulding is at the center of all these developments with significant<br />

changes already started. This presentation will introduce current shape & size of the Indian<br />

ro<strong>to</strong>moulding industry, it’s new developments and go on <strong>to</strong> introduce the various initiatives<br />

encouraged by the government <strong>to</strong>wards the Resurgent India theme.<br />

Ashish Baheti<br />

Vectus Industries<br />

Ashish Baheti is the managing direc<strong>to</strong>r of Vectus Industries Limited. He is a Mechanical<br />

Engineer from prestigious Indian Institute of Technology and is a first generation entrepreneur.<br />

He started his career in 1990 by setting up a small ro<strong>to</strong>molding plant and now heads a<br />

USD 100 millions revenue plastic products company. In the year 2010 he ventured in<strong>to</strong><br />

the manufacturing of plastic water s<strong>to</strong>rage tanks by blow molding process. In a short span<br />

of 6 years, his company has emerged as the largest producer of blow moulded tanks in<br />

the world. His company manufactures various kinds of s<strong>to</strong>rage tanks, plastic pipes, pipe<br />

fittings, household and infrastructural products. The company processes around 40000<br />

MT of polymers per year using blow moulding, injection moulding, extrusion and rotational<br />

moulding.<br />

Efficient Ro<strong>to</strong>moulding Through Heat Control<br />

Rising Sun has been working with Beijing University (Chemical Technology) <strong>to</strong> establish<br />

a base for ro<strong>to</strong>moulding research and development, listed as one of the official centres<br />

studying heat energy use and deformation of plastic products in China. In this presentation<br />

David will share their research results and details of the 40 patents on au<strong>to</strong>mation & energy<br />

saving they have secured <strong>to</strong> develop new intelligent control systems for ro<strong>to</strong>moulding.<br />

Jiang Caiming<br />

Wenling Rising Sun<br />

Ro<strong>to</strong>moulding Technology<br />

Wenling Rising sun Ro<strong>to</strong>moulding Technology CO.,Ltd was founded in 2003, located in<br />

Wenling City, Zhejiang Province, is the only scientific and technological enterprise with<br />

global R & D technology platform in China. The company is specialized in rotational molding<br />

machines, moulds and rotational products. As a member of the global alliance for ro<strong>to</strong>molding<br />

and China Plastics Processing Industry Association, Rising sun has been awarded multiple<br />

technology awards.<br />

Cytec + Solvay: Together, We are More.<br />

Now that Cytec is part of the Solvay Group, we have more options <strong>to</strong> create<br />

stabilization solutions for plastics <strong>to</strong> meet <strong>to</strong>morrow’s needs <strong>to</strong>day.<br />

More Ingenuity. More Opportunities. More Future.<br />

cytec.com | solvay.com


Presentation Highlights<br />

Top Tips On Mould Release - Solutions From Chem-Trend<br />

With over 50 years of experience manufacturing and delivering high performance release<br />

agents, Chem-Trend is widely recognised a global leader in the development and production<br />

of specialised solutions for the plastics industry. Using this experience <strong>to</strong> benefit our<br />

cus<strong>to</strong>mers is one of the best ways <strong>to</strong> deliver a high quality result that goes beyond simply<br />

what is in the can.<br />

Tony Mercieca<br />

Chem-Trend<br />

Michael Smit<br />

Rain Harvesting<br />

Association Australia<br />

Best results are generally achieved when you match your operational and product<br />

requirements with the right release system, and follow some base rules in preparing and<br />

using your moulds. In this brief presentation, I aim <strong>to</strong> provide you with a handful of key tips<br />

<strong>to</strong> guide you through the process <strong>to</strong> better consider, prepare and maintain one of you most<br />

valuable operational assets - your moulds<br />

Tony has been heavily involved in the Plastics Industry since graduating as a Chemist from<br />

Vic<strong>to</strong>ria University in 1989. Having worked at Qenos and its predecessor companies for a<br />

period of just over 16 years and at Vanglobe/Matrix for approximately 8 years, Tony has<br />

spent considerable time in a variety of roles from Plastics Labora<strong>to</strong>ries <strong>to</strong> Petrochemical<br />

Manufacturing plants, and everything in between, as well as on the shop floor of many<br />

of the moulders in the Aus/NZ Ro<strong>to</strong> Industry. Tony joined Chem-Trend Australia in early<br />

2013 as a Business Development Manager for Composites and Thermoplastics. Specialising<br />

in surface chemistry for many and varied moulding processes, Chem-Trend have a large<br />

Global Presence with an amazing level of expertise and his<strong>to</strong>ry making his current role a<br />

fantastic environment in which <strong>to</strong> learn, and in turn pass on some of this new, and prior<br />

knowledge where and when needed.<br />

People Power & Resilient Homes – Opportunities For The<br />

Rainwater Tank Industry<br />

With the majority of material being used in that sec<strong>to</strong>r, most ro<strong>to</strong>moulders understand a<br />

thriving rainwater tank industry is vital <strong>to</strong> all, even those who don’t produce tanks. It’s a<br />

unique, consumer based market which has recently become highly commoditized. The<br />

sec<strong>to</strong>r is subject <strong>to</strong> the vagaries of various levels of government and has recently had a<br />

turbulent his<strong>to</strong>ry. RHAA & ARMA have worked <strong>to</strong>gether on several projects over the years<br />

<strong>to</strong> represent the rainwater tank industry with some success, however rainwater still isn’t<br />

commonly seen as a force within the wider water industry. In this presentation, Michael<br />

Smit from RHAA will detail a new RHAA & ARMA joint vision for the rainwater tank industry<br />

that positions it within the growing focus on resilient housing and which speaks directly <strong>to</strong><br />

consumers & government on those issues. Among its objectives, the project will promote<br />

common messages around installations, Australian Standards and sensible regulations.<br />

Directly targeting rainwater harvesting interest groups, owners, technicians, environmentalists<br />

and professional groups such as s<strong>to</strong>rmwater, recycling, architects, <strong>to</strong>wn planners, engineers<br />

& scientists, this new project will endeavour <strong>to</strong> represent the more than 5M rainwater tank<br />

owners across Australia, many of whom rely on tanks as their only source of water. It will<br />

also seek <strong>to</strong> strengthen relationships with other sec<strong>to</strong>rs around resilient homes and advocate<br />

the issues <strong>to</strong> Government and the community and with the support of manufacturers, work<br />

<strong>to</strong> create a healthy and thriving industry for all.<br />

Michael Smit believes cities are integrated environmental, social and economic systems<br />

and all our actions should improve how our urban systems perform. Michael’s previous<br />

experience has ranged from working with urban planning in Queensland, as business<br />

development tand water demand manager & in sustainable development roles for local<br />

governments. He has co-published a paper on boundary conditions for sustainable buildings<br />

assessment, integrated water cycle management & alternative water sources. Currently the<br />

Executive Direc<strong>to</strong>r of Rainwater Harvesting Association of Australia, Michael’s passion is in<br />

advocacy for policies <strong>to</strong> ensure sustainable homes and cities including sensible policy on<br />

rainwater harvesting. Michael is also the author of the “The Ripple Effect”, his blog on all<br />

things sustainable on behalf of RHAA.<br />

2016 Ro<strong>to</strong>mould<br />

Conference Brochure|9


Celal Beysel<br />

Floteks<br />

Robotic Welding IV, Composite Pressure Tanks &<br />

Non-Destructive Testing<br />

For ro<strong>to</strong>molders, <strong>to</strong> make the quantum jump from being a watertank producer <strong>to</strong> being a<br />

strategic partner <strong>to</strong> OEM’s takes a lot of effort. There are <strong>to</strong>o many things which can go<br />

wrong; so, quality assurance and control are very important. It becomes more crucial, if you<br />

start a <strong>to</strong>tally new product for the market, or start welding on<strong>to</strong> your products. How can you<br />

produce with perfect Quality Assurance? The ro<strong>to</strong>moulding industry has been searching for<br />

a better non-destructive test for decades. While drop impact testing is currently the industry<br />

“norm” it creates design challenges <strong>to</strong> help secure the testing piece and the results really<br />

only indicate the quality of the test sample, rather than the entire product. Floteks is a<br />

vertically integrated ro<strong>to</strong>molder in Turkey, designing, engineering, mold producing and has<br />

been ro<strong>to</strong>molding highly technical products for 35 years. The company has recently sourced<br />

funding from the EU for projects on innovations in non destructive testing. The Project<br />

“SafeHPower”, http://www.safehpower.eu/) about NDT testing of high pressure tanks with<br />

ro<strong>to</strong>molded liners and composite winding was successfully terminated in Janurary 2016;<br />

the ongoing Project “Leakfree” (http://www.leakfree-flo.eu/) is due <strong>to</strong> be completed in<br />

December 2016 is about welding and NDT testing on vehicle tanks, with perfect traceability<br />

and integration <strong>to</strong> the ERP system of the company. Celal Beysel, the company’s Chairman,<br />

will present the two disruptive EU projects of Floteks and their results, showing how <strong>to</strong> get<br />

a “competitive edge” on ro<strong>to</strong>molding.<br />

Celal Beysel, the companies owner will be presenting on their experience in moving from a<br />

“typical” tank moulding company in<strong>to</strong> a new market that requires new skills, equipment and<br />

investment. Celal is an experienced and entertaining presenter who will outline what steps<br />

the company <strong>to</strong>ok, what worked and what didn’t and the lessons others in the industry can<br />

learn <strong>to</strong> reposition their business for continuing success.<br />

Martin Wells<br />

Summit Publishing<br />

Cost Effective Ro<strong>to</strong>moulding - Lessons From South Africa<br />

My presentation will look at solutions developed by ro<strong>to</strong> moulders in South Africa and its<br />

neighbouring states, specifically the development of ‘non-tank’ products (like Australia,<br />

production of water tanks is a mainstay of the ro<strong>to</strong> industry in South Africa). It will also look<br />

at the drive <strong>to</strong> reduce cycle times and achieve sustainable operation. The Southern African<br />

region is prone <strong>to</strong> drought and a large number of people in rural areas do still not have<br />

reliable water supply, so tanks and other water supply components are the most commonly<br />

produced items. But high levels of competition within the market and excessive dependence<br />

on the tank sec<strong>to</strong>r mean that many of the estimated 67 active ro<strong>to</strong> moulders in the region are<br />

always on the lookout for other opportunities. The South African industry has an estimated<br />

polymer consumption of 34,000 <strong>to</strong>ns p/a, whereas Australia’s is apparently double that, but<br />

SA has double the population … so there has <strong>to</strong> be opportunity for growth, but how?<br />

Martin has been involved in journalism and pho<strong>to</strong>-journalism in South Africa since 1982<br />

and reporting about the plastics industry since joining a trade publisher in 1989. Summit<br />

Publishing, started in Cape Town in 1998 and he first worked as a freelance journalist<br />

covering the plastics and packaging sec<strong>to</strong>rs. Summit started the magazine SA PLASTICS<br />

in 2002. They have been actively reporting about the rotational moulding industry in South<br />

Africa and the southern African region since. The publication’s focus is the plastics as well<br />

as composites and rubber industries. They basically report about activity in these sec<strong>to</strong>rs on<br />

an on-going basis; our main focus is <strong>to</strong> look at products and manufacturing technologies.<br />

Ro<strong>to</strong>moulding for “Our Tomorrow Today” in Africa<br />

An insightful look at the Southern African Market and steps taken <strong>to</strong> get and stay ahead<br />

using logic and technology……<br />

Wayne Wiid<br />

Pioneer Plastics<br />

Wayne is the Managing Direc<strong>to</strong>r of Pioneer Plastics and the current Chairman of ARMSA.<br />

Wayne kicked off his career with 10 years in the Au<strong>to</strong>motive Industry working for both Nissan<br />

and BMW gaining valuable experience in world class manufacturing. He then joined Pioneer<br />

Plastics in 2005 and has consequently become passionate about the Rotational Moulding<br />

Industry and has assisted in the growth of the company <strong>to</strong> where it is <strong>to</strong>day. The philosophy<br />

of focusing on continuous improvement and remembering that “The Only Thing That Is<br />

Constant Is Change” is what keeps him going and growing.


Presentation Highlights<br />

Leisa Donlan<br />

ARMA<br />

The Art of Successful Product Development<br />

(Collective Industry Wisdom)<br />

As a part of her regular articles for Ro<strong>to</strong>world® Magazine, ARMA CEO Leisa Donlan<br />

regularly researches new products for rotational moulding around the world. She knows<br />

that the companies that are succeeding in breaking in<strong>to</strong> new markets have some common<br />

attributes that separate them from their competi<strong>to</strong>rs and this has led them <strong>to</strong> a thriving new<br />

product range with increased profitability. In this presentation Leisa will be bringing the<br />

collective wisdom of industry leaders <strong>to</strong> your door. Through interviews, conversations and<br />

research she will case study exactly what it is that rotational moulding companies need <strong>to</strong><br />

have <strong>to</strong> get products from concept <strong>to</strong> market successfully and profitably…. even when the<br />

networks <strong>to</strong> retail, the expertise in design and the leadership vision <strong>to</strong> succeed don’t exist at<br />

the beginning of the project.<br />

Leisa Donlan has been Chief Executive Officer of the Association of Rotational Moulders<br />

Australasia since her appointment in 1996. Prior <strong>to</strong> joining the rotational moulding industry,<br />

she worked for several public and independent fuel companies in various management<br />

roles. After graduating with a B.App.Sc-Psychology In 2000, she completed one of then,<br />

only twenty-five fellowships in Australia for Non Profit Executives. In 1999 she was awarded<br />

Association Executive of the Year and she remains committed <strong>to</strong> developing her own<br />

professional activities and men<strong>to</strong>ring others in the non profit sec<strong>to</strong>r. In conjunction with her<br />

ARMA work, Donlan consults <strong>to</strong> various Governments and organisations on Governance<br />

issues. She is a board member of Netball Queensland and their national champion, Firebirds<br />

team and commonly presents on the rotational moulding industry & non profit governance at<br />

various world events. She also authors articles promoting the world leading design and the<br />

rotational moulding process in trade magazines and on local television and radio in Australia<br />

and New Zealand.<br />

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Chemical Tanks - When Material Knowledge Is Vital<br />

In this presentation Ian will improve your understanding of the chemical resistance in<br />

polyethylene materials used <strong>to</strong> make chemical tanks. You will learn about the difference<br />

between butene (C4) and hexene (C6) materials and why this is important for chemical<br />

tanks. Ian will explain, when selecting the tank material, why it is important <strong>to</strong> consider<br />

the chemical material, the concentration of the chemical, the operating temperature and<br />

the presence of internal stress. At the conclusion of this presentation your ability <strong>to</strong> read<br />

and understand chemical resistance charts will improve significantly, and you will be better<br />

placed <strong>to</strong> make informed risk assessments for the suitability of your polyethylene tank <strong>to</strong><br />

safely s<strong>to</strong>re chemicals.<br />

Ian Hansen<br />

Ro<strong>to</strong> Consult<br />

Ian is a ro<strong>to</strong>moulding industry veteran, with over 30 years’ experience in the plastics industry.<br />

His background includes 15 years in colour compounding and grinding of powders and over<br />

17 years in rotational moulding operations. The most recent 12 years have been involved<br />

in the manufacture of water and chemical tanks, using a variety of equipment; from rock &<br />

roll open flame machines <strong>to</strong> biaxial hot air ovens. Ian has previously served as President<br />

of ARMA, and on the board of ARMO. He has lectured <strong>to</strong> ro<strong>to</strong>moulding audiences around<br />

the world on the Australasian Tank Standard. He has also written a number of technical<br />

articles for Ro<strong>to</strong>world, the global industry magazine. Ian has worked for both small and<br />

large manufacturing companies within Australia and New Zealand, which has included ICO<br />

Courtenay, Nylex Water Solutions and Bushmans. He currently works as an independent<br />

consultant <strong>to</strong> the global ro<strong>to</strong>moulding industry.<br />

Polypropolene For Ro<strong>to</strong>moulding<br />

The presentation shows how familiar the ro<strong>to</strong> moulders are by using LLDPE for their products.<br />

It also shows the limitations of those grades reflecting <strong>to</strong> the polymers as used in other<br />

plastics applications. The presentations shows how a polypropylene compound, specially<br />

developed for rotational moulding, can open up new markets, especially in underground<br />

infrastructure.<br />

Roger Goris<br />

PSD Ro<strong>to</strong>worx<br />

Paul Lam<br />

RPC-CPPIA<br />

Roger has been in polymer conversion and polymer development during his whole professional<br />

career. From university in 1971, he started <strong>to</strong> work for a conver<strong>to</strong>r in blow moulding and<br />

injection moulding as a project manager. In 1990 he joined a polymer producer being active<br />

in polymer development, technical service and marketing for moulding products. He spent<br />

a lot of tiem on rotational moulding. During those 26 years with the supplier, he was based<br />

in Europe, Far East and Middle East. He was a speaker at several ARM conferences.<br />

Roger retired last year <strong>to</strong> make more time for consultancy with an Australian company, PSD<br />

Ro<strong>to</strong>worx. Together they developed a new polypropylene compound for rotational moulding.<br />

Sizing Up - Ro<strong>to</strong>lining In China<br />

Rotational moulding has traditionally been used for making large and relatively simple<br />

objects. Ro<strong>to</strong>lining is a unique process that has recently seen significant advantages in<br />

part complexity and material performance. This technique allows for a seamless polymer<br />

lining <strong>to</strong> be applied <strong>to</strong> the interior surfaces of metal structures. The use of high performance<br />

thermoplastics in ro<strong>to</strong>lining assures that this process will continue <strong>to</strong> grow and be accepted<br />

as an industry standard. In the emerging Chinese rotational moulding industry they are<br />

making big plans in the highly specialist ro<strong>to</strong>lining sec<strong>to</strong>r. Working <strong>to</strong> establish a market<br />

capable of lining tanks up <strong>to</strong> 800,000 litres (the largest in the world) in his presentation Paul<br />

Lam will detail where the project began, what is already happening and how the industry<br />

has engaged with this specialist and risk adverse sec<strong>to</strong>r in a country with a relatively young<br />

industry.<br />

Paul is the President and CEO of Polymer Ro<strong>to</strong>molding Company Limited based in<br />

Zhongshan, China and Great Lux Engineering Limited based in Zhuhai, China. Over the<br />

years Paul has been a member of multiple esteemed organisations such as the Institute of<br />

Electrical Engineers and the British Institute of Management. He has worked with companies<br />

such as Coca Cola and Danone Group France. Paul also handles the External Affairs Office<br />

for the China Ro<strong>to</strong>molders Association, RPC-CPPIA and represents them on the global<br />

ARMO board.<br />

2016 Ro<strong>to</strong>mould<br />

Conference Brochure|12


Presentation Highlights<br />

Intelligent Product Design<br />

This presentation will highlight case studies of how intelligent design with the cus<strong>to</strong>mer,<br />

<strong>to</strong>olmaker, moulder and material supplier working <strong>to</strong>gether can produce a product with<br />

increased functionality and market appeal whilst simplifying the production process. This<br />

process enables our industry <strong>to</strong> bring attractive products <strong>to</strong> market at an acceptable price.<br />

Martin Spencer<br />

Unique Ro<strong>to</strong><br />

Martin now works for UniqueRo<strong>to</strong> acting as a consultant <strong>to</strong> OEM’s and moulders all over the<br />

world. He has a passion <strong>to</strong> bring well designed high quality rotationally moulded products<br />

<strong>to</strong> market helping <strong>to</strong> promote our industry on a worldwide basis. He was the Managing<br />

Direc<strong>to</strong>r of Ro<strong>to</strong>tek a leading and innovative technical moulder in the UK for 21 years until<br />

January 2105. He was chairman of the BPF Ro<strong>to</strong>moulding group for 5 years and represents<br />

the British Plastics Federation on the ARMO committee. Martin trained as an electrical<br />

engineer but started work in Composites producing kayaks and boats for use in international<br />

competition. From there he formed a company <strong>to</strong> produce composite foam sandwich paddles<br />

which were sold worldwide. As the kayak market moved from composites <strong>to</strong> Rotational<br />

moulding martin started <strong>to</strong> design for the process in 1981 and work in the process from<br />

1985. In 1993 he along with several other engineers formed Ro<strong>to</strong>tek <strong>to</strong> provide a technical<br />

rotational trade moulding service. Martin has built an international reputation for innovative<br />

processing and products. He has produced products for many market sec<strong>to</strong>rs including<br />

sailing dinghies, kayaks, road signs, building products, industrial components, technical<br />

tanks from 5 lts <strong>to</strong> 28000 lts and sports equipment, He has been responsible for operating<br />

5 rock and roll ovens, 3 carousels and a Leonardo oil heated machine and has spent many<br />

years developing control software <strong>to</strong> enable very close control of the ro<strong>to</strong>moulding process.<br />

Improved Long Term Performance Prediction<br />

Engineering calculations enable confidence in the long-term functionality of a ro<strong>to</strong>moulded<br />

product design. For products that undergo long term stress, a critical component of the<br />

engineering calculations is the creep resistance of the material. The more accurate the<br />

creep resistance data, the better engineers can design products <strong>to</strong> ensure their long term<br />

functionality and optimise material use and manufacturing costs. Qenos has developed a<br />

test method which results in more accurate creep data and the ability <strong>to</strong> test at elevated<br />

temperatures.<br />

Garry Whitehand<br />

Qenos<br />

Garry has 30 years’ experience in Polyethylene R&D and Technical service with Hoechst,<br />

Kemcor and Qenos.<br />

David Brumby<br />

Rotaform<br />

Leading the Pack: Reinventing your Ro<strong>to</strong>moulding Business<br />

Much of rotational moulding has become a commodity business where you compete for low<br />

margins & high maintenance cus<strong>to</strong>mers and end the year no better off. David will share<br />

Rotaform’s s<strong>to</strong>ry of how they moved from a struggling cus<strong>to</strong>m moulder <strong>to</strong> being leaders in<br />

their particular field. The company moved from doing a bit of everything and being focussed<br />

on ro<strong>to</strong>moulding as a process <strong>to</strong> focusing on what their cus<strong>to</strong>mers want and investing in<br />

research and user led design. The outcome has seen a phenomenal turn around in business<br />

performance that does not focus on price. There’s some great lessons <strong>to</strong> be learned <strong>to</strong> help<br />

reinvent your own business in this fantastic case study.<br />

David is the Direc<strong>to</strong>r and General Manager at Ro<strong>to</strong>form Plastics based in Auckland, New<br />

Zealand. Educated at the University of Auckland, David believe in leading teams <strong>to</strong> achieving<br />

excellence through continual improvement and focussing your businesses offerings <strong>to</strong><br />

achieve brand and business success. David is also an enthusiastic ARMA Board member.<br />

Recent Achievements and Activities of the AFR<br />

This presentation will detail the achievements and ro<strong>to</strong>moulding accomplishments of the AFR<br />

with respect <strong>to</strong> the promotion of the Rotational Moulding industry (conferences, information<br />

<strong>to</strong> members, Trade shows, Communications...) as well as the promotion of R&D projects.<br />

AFR is now actively encouraging and supporting the creation of a “International Rotational<br />

moulding Innovation Academy” <strong>to</strong> further develop the industry.


Conference<br />

Program<br />

Sunday 19 june 2016<br />

Begin End Topic<br />

8:00 8:30 Workshop Registration<br />

8:30 12:30 The 3M's of Ro<strong>to</strong>moulding<br />

10:00 10:30 Morning Tea For Workshop<br />

9:00 11:30 Exhibi<strong>to</strong>r Set Up<br />

11:00 12:00 Registration<br />

12:00 12:10 Conference <strong>Welcome</strong> &<br />

Announcements<br />

12:10 12:15 ARMO <strong>Welcome</strong><br />

12:15 12:45 Total Sponsor Presentation<br />

13:00 15:00 Total Long Lunch (Homer?)<br />

15:00 17:00 Extended Trade Exhibition & Drinks<br />

19:00 22:00 Price Plastics <strong>Welcome</strong> Dinner<br />

Tuesday 21 june 2016<br />

Begin End Topic<br />

9:00 9:30 Cost Effective Ro<strong>to</strong>moulding<br />

- Lessons From South Africa<br />

9:30 10:00 Sizing Up - Ro<strong>to</strong>lining In China<br />

10:00 10:30 Is A Sustainable Rainwater Industry<br />

Possible?<br />

10:30 11:00 Morning Tea in Table Top Display<br />

11:00 11:30 Workplace Safety in Ro<strong>to</strong>moulding<br />

11:30 12:00 Intelligent Product Design<br />

12:00 12:30 TBA<br />

12:30 13:30 Conference Close & Luncheon In<br />

Restaurant<br />

<br />

Monday 20 june 2016<br />

Begin End Topic<br />

9:00 9:30 Leading The Pack<br />

- Reinventing Your Ro<strong>to</strong>moulding<br />

Business<br />

9:30 10:00 Process, Market & Product<br />

- Success Through Change<br />

10:00 10:30 Changing Sides<br />

- From Moulder <strong>to</strong> Material Supplier<br />

10:30 11:00 Morning Tea in Trade Exhibition<br />

11:00 11:30 Resurgent India - Ro<strong>to</strong>moulding<br />

<br />

11:30 12:00 Ro<strong>to</strong>mould In France<br />

<br />

12:00 12:30 Ro<strong>to</strong>moulding for "Our Tomorrow Today"<br />

<br />

in Africa<br />

12:30 13:30<br />

<br />

Lunch in Trade Exhibition<br />

13:30 14:00<br />

<br />

Polycarbonate For Ro<strong>to</strong>moulding<br />

- New Markets, New Opportunities<br />

<br />

14:00 14:15 Efficient Ro<strong>to</strong>moulding Through Heat<br />

Control<br />

<br />

14:15 14:30 Top Tips On Mould Release<br />

- Solutions From Chem-Trend<br />

14:30 15:00 Chemical Tanks - When Material<br />

Knowledge Is Vital<br />

15:00 15:30 Afternoon Tea in Trade Exhibition<br />

15:30 16:00 Improved Long Term Performance<br />

Prediction<br />

16:00 16:30 The Art of Successful Product<br />

Development (Collective Industry<br />

Wisdom)<br />

16:30 15:00 40 20 10<br />

19:30 22:30 Qenos Gala Dinner<br />

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2016 Ro<strong>to</strong>mould<br />

Conference Brochure|13


Thank you <strong>to</strong> the following sponsors for their support of<br />

Ro<strong>to</strong>mould 2016: The ARMO Conference

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