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<strong>Welcome</strong> <strong>to</strong><br />
Globalisation is a term that we hear often. Some of the effects of it are clear <strong>to</strong> see on our business, in opportunities <strong>to</strong> utilize<br />
world labour prices and purchase cheaper products outside our borders while others aren’t immediate or obvious. It isn’t only<br />
companies who export or who license products from overseas that need <strong>to</strong> know what’s happening.<br />
We all know the world is shrinking and it is even more vital that we have a deep understanding of what is happening in our<br />
industry outside our business, our geographic area and even our own hemisphere <strong>to</strong> be able <strong>to</strong> position ourselves for success.<br />
Where in the world should be look <strong>to</strong> next both for opportunities and threats? How can we form relationships and partner with<br />
other similar businesses <strong>to</strong> our own or make the best choices for us in the coming few years? The international rotational<br />
moulding industry is on its way <strong>to</strong> the Gold Coast, Australia and this is the best opportunity you will ever have locally <strong>to</strong> take<br />
advantage of the sharing of global knowledge & networks in the rotational moulding business. It’s hard <strong>to</strong> market the value of<br />
networking but we know it’s a necessity for your business <strong>to</strong> really thrive.<br />
We are certain knowledge is essential <strong>to</strong> the health of your business. Those companies who strive <strong>to</strong> be the best & truly<br />
understand the power of working <strong>to</strong>gether for a common goal need <strong>to</strong> be at Ro<strong>to</strong>mould 2016: The ARMO Conference. We’ve<br />
put forty years of industry knowledge and twenty years of global networking in<strong>to</strong> this moment for the benefit of rotational<br />
moulding in Asia, New Zealand & Australia. The global industry is coming <strong>to</strong> the Gold Coast, take some time out <strong>to</strong> focus on<br />
your business and join them there! On behalf of the ARMA Board of Direc<strong>to</strong>rs I’m delighted <strong>to</strong> invite you <strong>to</strong> join us for fun, hard<br />
work and new opportunities.<br />
Leisa Donlan,<br />
CEO<br />
For assistance with your registration and accommodation as well as anything else you may require please contact ARMA on<br />
the below details:<br />
Michelle Lorenzo<br />
Association of Rotational Moulders Australasia<br />
PO Box 826, Ipswich Qld 4305<br />
Telephone: + 61(0) 7 3812 1450<br />
Mobile: +61(0) 404 265 887<br />
Facsimile: +61(0)7 3009 0600<br />
Email: mlorenzo@rotationalmoulding.com
Destination Gold Coast<br />
From the iconic Surfers Paradise beach <strong>to</strong> the sophisticated dining precincts of Main Beach and Broadbeach and out <strong>to</strong> the<br />
lush, green Hinterland, there’s a new experience waiting for you at every turn on the Gold Coast. Theme parks, world-renowned<br />
beaches and year-round sunshine are just a few of the reasons 10.5 million visi<strong>to</strong>rs flock <strong>to</strong> this vibrant city each year - a<br />
destination which is as scenic and peaceful as it is fast paced and active.<br />
Located on the outskirts of the Gold Coast is Sanctuary Cove, Australia’s leading resort based community. Situated on the<br />
Coomera River amid native Australian bushland, Sanctuary Cove features four man-made harbours that offer direct access<br />
<strong>to</strong> the Broadwater and the Pacific Ocean. The spectacular harbour in Sanctuary Cove’s deep water marina allows for superyacht<br />
access and mooring, providing an international standard of marine services and facilities. Right on the doorstep of the<br />
Conference Venue is the Marine Village, offering a variety of speciality shops, a village theatre and high end restaurants.<br />
www.micropellets.com.au<br />
Premium grades <strong>to</strong> suit<br />
• watercraft •<br />
• road barriers •<br />
• water & chemical tank s<strong>to</strong>rage •<br />
• the Australian environment •<br />
durability | strength | stability | service<br />
Micropellets Pty Ltd<br />
www.micropellets.com.au<br />
sales@micropellets.com.au<br />
2016 Ro<strong>to</strong>mould<br />
Conference Brochure|1<br />
Tel: +61 3 9728 0350
TRAVEL INFORMATION<br />
Flight Information<br />
ARMA recommends that you book<br />
your flights early and there are<br />
some great deals around at the<br />
moment. The conference venue<br />
is easily accessible from both<br />
Brisbane & Coolangatta Airports.<br />
Coolangatta Airport is a great<br />
option for domestic flights and<br />
some limited International Flights<br />
while Brisbane Airport is perfect for<br />
major airlines both domestic and<br />
international.<br />
Hotel Transfers<br />
The location of the conference<br />
ensures the same travel time<br />
when coming from either Brisbane<br />
or Gold Coast Airports. While<br />
taxis are possible, this can be<br />
quite expensive and we would<br />
recommend using a transfer service<br />
such as Con-X-ion Coaches.<br />
There is a direct booking line on<br />
the conference website. If you<br />
would like further assistance with<br />
transfers, please contact ARMA.<br />
Travel Insurance<br />
ARMA Strongly recommends that<br />
all attendees have travel insurance.<br />
Anything can happen while<br />
overseas from injuring yourself <strong>to</strong><br />
covering your conference costs<br />
if you are unable <strong>to</strong> attend at the<br />
last minute. If you need assistance<br />
with this please contact ARMA.<br />
Visa Information<br />
Please check online for the Visa<br />
requirements <strong>to</strong> enter Australia<br />
from your country. If you need a<br />
formal letter of invitation <strong>to</strong> obtain<br />
your visa please contact ARMA.<br />
Weather<br />
June is the first Winter Month<br />
but the Gold Coast still have<br />
beautiful warm days in the low 20’s<br />
degrees Celsius. The temperature<br />
does drop at night so a jacket is<br />
recommended.<br />
Currency<br />
The currency is Australian Dollars<br />
and internationals will be able<br />
<strong>to</strong> exchange money at the hotel<br />
reception.<br />
2016 Ro<strong>to</strong>mould<br />
Conference Brochure|2
SOCIAL EVENTS<br />
We’ve designed a fantastic social program, full of great networking events <strong>to</strong> help you have fun and increase the value of the<br />
conference <strong>to</strong> you by developing great relationships with your industry peers! These events are included for all full registrations<br />
and exhibi<strong>to</strong>r only registrations. The dinners are only included for Accompanying Persons and exhibi<strong>to</strong>r registrations.<br />
TOTAL-ly Fabulous Long Lunch<br />
The first event of the program celebrates some of the best aspects of its European<br />
sponsor in a uniquely Australian way and in a stunningly beautiful venue at<br />
Sanctuary Cove Resort. Focussing on combining amazing Australian cuisine with<br />
our stunning wines in a relaxed and friendly start <strong>to</strong> the conference. During lunch<br />
you’ll enjoy an exclusive presentation from Dr Maurizio Borggiano, who will be in<br />
Australia on a national lecture <strong>to</strong>ur in June. Dr Broggiano is a roving Ambassador<br />
for the Italian Wine Society and a descendent of one of Italy’s oldest and most<br />
respected wine growing families who have for centuries, overseen one of Italy’s<br />
finest vineyards at The Estate of Argiano. It was here that he developed the seed<br />
pools for the re-emergence of his family vineyard which specializes in a unique<br />
process that is destined <strong>to</strong> fundamentally change the way wine is sold, presented<br />
and enjoyed.<br />
Price Plastics Beach Bash <strong>Welcome</strong><br />
Reception<br />
Winter on the Gold Coast isn’t like winter in any other place and it’s a perfect time<br />
for an Aussie BBQ around the incredible man made beach pool in Sanctuary Cove.<br />
Under the stunning Australian winter night sky, guests can mingle in the relaxed<br />
atmosphere enjoying a range of entertainment, lots of satisfying “tucker” and a few<br />
brews (or a range of non-alcoholic options of course). You’ll be warm and cosy<br />
with your feet in the sand at this unique event with nothing <strong>to</strong> do but relax and meet<br />
and greet your fellow delegates or find new friends.<br />
Qenos V8 Supercar Extravaganza<br />
Get your engines racing at Dreamworld for this Gala dinner with a difference! Newly<br />
opened the amazing Brock’s Garage features more than 28 original and replica<br />
Peter Brock cars including some of his most famous drives like the “Big Banger”.<br />
On the night you can choose <strong>to</strong> ride the Hot Wheels SideWinder Rollercoaster<br />
(where you will speed through 13 s<strong>to</strong>reys of revved up fun including two loops and<br />
a sidewinder) or for a slower pace, guests will have the opportunity <strong>to</strong> race each<br />
other on the V8 Supercar RedLine Simula<strong>to</strong>rs featuring some of the world’s most<br />
famous V8 circuits.<br />
You’ll be entertained by one of Australia’s most successful Touring Car Drivers<br />
of the past decade, Dick Johnson. A three time winner of Bathurst and five time<br />
vic<strong>to</strong>r of the Australian Touring Car Championship, he is undoubtedly one of the<br />
best loved Aussie race drivers of all time. Dick became a national celebrity in 1980<br />
when, while leading the Bathurst classic, he hit a rock rolled on<strong>to</strong> the track by a<br />
specta<strong>to</strong>r and crashed out of the race. After an enormous flood of sympathy and<br />
donations from the Australian public Dick was back at Bathurst and vic<strong>to</strong>rious the<br />
following year.<br />
2016 Ro<strong>to</strong>mould<br />
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Accommodation<br />
InterContinental Sanctuary Cove Resort boasts an elegant and stylish design, with architecture based on the classic Queenslander<br />
style.<br />
The resort’s 243 rooms and suites are set against a backdrop of picturesque fountains, lush gardens, a marina, golf course<br />
and a spectacular one acre beach lagoon pool. We have everything you need for an unforgettable luxury getaway <strong>to</strong> the Gold<br />
Coast. Located on the calm northern end of the Gold Coast, InterContinental Sanctuary Cove Resort offers guests a complete<br />
luxury experience.<br />
A holiday at the timeless and sophisticated resort offers a unique blend of escapism and relaxation, coupled with the convenience<br />
of being only minutes from Australia’s favourite theme parks, beaches, international golf courses and breathtaking hinterland.<br />
Taking a holiday at this resort also gives you a taste of what it’s like <strong>to</strong> live at Sanctuary Cove. Our guests have exclusive<br />
access <strong>to</strong> the Sanctuary Cove Golf Club and Sanctuary Cove Country Club, enjoying all that The Marine Village has <strong>to</strong> offer.<br />
To access the conference rate all accommodation must be booked through ARMA.<br />
Room Features:<br />
• King bed/Two double beds w/plush bedding<br />
• Ensuite bathroom w/premium amenities and plush<br />
bathrobes and slippers<br />
• Television w/premium channels and movies on-demand<br />
• Spacious executive work desk<br />
• Internet access<br />
• Tea and coffee facilities<br />
• Hair dryer, iron and ironing control<br />
• In-room temperature control<br />
• Radio, clock and alarm<br />
• Secure in-room safe<br />
• Telephone and voicemail<br />
• Valet laundry and dry cleaning<br />
• Disability access <strong>to</strong> some rooms<br />
$239<br />
$259<br />
Single Garden View Room per night<br />
including breakfast<br />
Double Garden View Room per night<br />
including breakfast
The 3M’s of Rotational<br />
Moulding<br />
Sunday 19 June 2016<br />
Problems and Solutions for Improved Production<br />
Workshop attendees will have the opportunity <strong>to</strong> learn from three industry veterans who will discuss real problems and share<br />
possible solutions.<br />
Oliver Wandres will review the different mould making processes and some of the challenges that Maus have had <strong>to</strong> overcome.<br />
Ian Hansen will review some of the problems moulders can encounter with raw materials and highlight some actions <strong>to</strong> identify<br />
causes. Wayne Wiid will discuss why poor quality parts are moulded and work through the 5 WHYS <strong>to</strong> identify the causes and<br />
solutions.<br />
Each presenter will use case studies <strong>to</strong> identify problems and improvements, and ultimately what solution was implemented.<br />
This will be an interactive workshop with questions from the presenters <strong>to</strong> the audience, so be prepared <strong>to</strong> participate. Questions<br />
from the audience are encouraged during the Workshop<br />
OLIVER WANDRES<br />
Maus GMBH, Germany<br />
Following an apprenticeship as an<br />
industrial sales representative, Oliver<br />
studied at the Technical college of<br />
Pforzheim completing a MBA degree<br />
with a diploma dissertation about the<br />
implementation of a DIN EN ISO9001<br />
Quality Management System at MAUS-<br />
GMBH.<br />
1997 Started working at the family<br />
owned - MAUS GmbH - he represents<br />
the 4th generation <strong>to</strong> be involved in<br />
the company. Primarily focused on<br />
administration, sales and cus<strong>to</strong>mer<br />
services he is also a Direc<strong>to</strong>r of the<br />
daughter company Maus Mould Services<br />
LTD in the UK since its formation in<br />
2003. 2006 having acquired company<br />
shares following a restructuring of<br />
Maus GmbH he has been involved in<br />
overseeing an extensive investment<br />
programme <strong>to</strong> enlarge the fac<strong>to</strong>ry and<br />
install new plant and equipment with<br />
the clear aim of moving the business<br />
forward. Since 2009 he has been also<br />
nominated as General Manager <strong>to</strong>gether<br />
with uncle Mathias Maus.<br />
Oliver is currently serving as President of<br />
ARM-CE, the ro<strong>to</strong>moulding association<br />
of German speaking countries of Central<br />
Europe. He is also serving on the ARMO<br />
Executive board and is current President<br />
of ARMO.<br />
IAN HANSEN<br />
Ro<strong>to</strong>Consult, Australia<br />
Ian is a ro<strong>to</strong>moulding industry veteran,<br />
with over 30 years experience in the<br />
plastics industry. His background<br />
includes 15 years in colour compounding<br />
and grinding of powders and over 17<br />
years in rotational moulding operations.<br />
12 years have been involved in the<br />
manufacture of water and chemical<br />
tanks, using a variety of equipment;<br />
from rock & roll open flame machines <strong>to</strong><br />
biaxial hot air ovens.<br />
Ian has previously served as President<br />
of ARMA, and on the ARMO Executive<br />
board. He has presented <strong>to</strong> ro<strong>to</strong>moulding<br />
audiences around the world on the<br />
subjects of quality and tank design<br />
standards. He has also written a number<br />
of technical articles for Ro<strong>to</strong>world, the<br />
global industry magazine, as well<br />
as Ro<strong>to</strong> Moulder, the ARMO on-line<br />
magazine.<br />
Ian has worked for both small and<br />
large manufacturing companies within<br />
Australia and New Zealand, which<br />
has included ICO/Courtenay and<br />
Bushmans. He currently works as an<br />
independent consultant <strong>to</strong> the global<br />
ro<strong>to</strong>moulding industry.<br />
WAYNE WIID<br />
Pioneer Plastics, South Africa<br />
Wayne has a Bachelors Degree in<br />
Production Management. He started off<br />
his career in the Au<strong>to</strong>motive Industry<br />
having worked for Nissan SA and BMW<br />
SA including a 2 year secondment<br />
<strong>to</strong> Munich Germany. He began his<br />
rotational moulding career in 2005<br />
when he joined Pioneer Plastics as the<br />
General Manager.<br />
Wayne has assisted in the growth of<br />
Pioneer Plastics over the last 10 years<br />
<strong>to</strong> get it <strong>to</strong> where it is <strong>to</strong>day – one of<br />
the “Top Moulders” in Southern Africa<br />
through an aggressive approach and<br />
commitment <strong>to</strong> ensuring continuous<br />
improvement.<br />
Wayne is now the Managing Direc<strong>to</strong>r<br />
of Pioneer Plastics and is currently<br />
serving as President of ARMSA, the<br />
ro<strong>to</strong>moulding association of Southern<br />
Africa. He is also serving on the ARMO<br />
Executive board.<br />
2016 Ro<strong>to</strong>mould<br />
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Presentation Highlights<br />
Workplace Safety in Ro<strong>to</strong>moulding<br />
The presentation will offer industry specific examples of safety incidents as contributed<br />
by ro<strong>to</strong>molders internationally. The focus will be on incidents, causes, and preventative<br />
solutions. Some new advances in injury prevention with power <strong>to</strong>ols will be discussed as<br />
well as other trends in safety.<br />
Bill Spenceley<br />
Flexahopper Plastics<br />
Horacio Lobo<br />
Versaplas<br />
Bill Spenceley (BSc Chemistry/ Chemical Engineering), is president and owner of<br />
Flexahopper Plastics Ltd., headquartered in Western Canada and has been active in the<br />
industry for more than 30 years. He has served as the Chair of ARMO (2010-2012),<br />
President of ARM (2013), and continues <strong>to</strong> serve on both executive boards. He has travelled<br />
extensively and has presented at many international events on a wide range of <strong>to</strong>pics<br />
specific <strong>to</strong> rotational moulding. He is very passionate about communicating energy efficiency<br />
and cost savings <strong>to</strong> the industry and is a regular contribu<strong>to</strong>r <strong>to</strong> Ro<strong>to</strong>world magazine.<br />
Process, Market & Product - Success Through Change<br />
This case study highlights a company that found success with 3 elements: Process, Market<br />
and Product. It grew from 40 <strong>to</strong>n/month <strong>to</strong> 1600 <strong>to</strong>n/month in 4 years. This is an increment<br />
of 48 times in 48 months. I will discuss the problems and obstacles that we needed <strong>to</strong> solve<br />
in order <strong>to</strong> achieve the goals while working with government institutions, research centers<br />
distribu<strong>to</strong>rs and competi<strong>to</strong>rs.<br />
Horacio graduated as a Mechanical Engineer in 1971 and entered the Presidents Ministry<br />
of the Mexican government where he developed a pho<strong>to</strong>chemical process <strong>to</strong> increase the<br />
production of car<strong>to</strong>graphy. During the next 8 years, he had the opportunity <strong>to</strong> meet and work<br />
with all the governors, ministries including the Mexican President. In 1982 he ventured in<strong>to</strong><br />
the ro<strong>to</strong>molding process for the first time by working in ROTOPLAS, company under his lead<br />
as CEO for 20 years until the year 2001. He began with 13 employees and left it with more<br />
than 2,000 in 15 plants in 6 countries. Crea<strong>to</strong>r of the plastic water tank concept (TINACO),<br />
which replaced in just 4 years traditional asbes<strong>to</strong>s-cement water tanks in the market. In this 4<br />
years, ROTOPLAS grew it’s resin consumption from 250 <strong>to</strong>ns per year <strong>to</strong> more than 30,000<br />
<strong>to</strong>ns producing more than 60,000 tanks monthly. To achieve that market, he promoted and<br />
leaded the change of the standards for water tanks <strong>to</strong> include plastics. He designed and<br />
manufactured his own machinery and molds, he even developed formulations <strong>to</strong> lengthen<br />
polymer’s lives outdoors. In 1986 he was awarded the Large Product Award by ARM for<br />
a design of a ro<strong>to</strong>molded one piece house including floor, walls, ceiling and furniture. In<br />
2005 he ventured in the design, manufacturing, production and commercialization of the<br />
ro<strong>to</strong>molding oven called MOVIPLAS and was President of the National Association of the<br />
Plastic Industry in Mexico from 2004 <strong>to</strong> 2006. In 2010 he worked jointly with CONACYT<br />
(National Council of Science and Technology) <strong>to</strong> create a network of 4 universities, 4<br />
research centers and 4 ro<strong>to</strong>molding companies under the name of AERI and has created<br />
and lead the Ro<strong>to</strong>molding Division in ANIPAC, which is currently a member of ARMO. Last<br />
November was inducted <strong>to</strong> the Hall of Fame of Rotational Molding.<br />
New materials <strong>to</strong> push the boundaries of ro<strong>to</strong>moulding : Total/<br />
VPLAS case studies<br />
Today more and more technically advanced products are produced by ro<strong>to</strong>moulders. TOTAL<br />
believes that with the right materials ro<strong>to</strong>moulders would be even more innovative.<br />
Recurring requests from ro<strong>to</strong>molders, designers and OEM’s for enhanced material<br />
performance and improved productivity drive the development process at TOTAL.<br />
Eric Mazieras<br />
Total<br />
As a global oil major we confirm our ambition <strong>to</strong> be a global player integrated from resins<br />
<strong>to</strong> compounds, designing solutions <strong>to</strong> meet the final performance sought by the cus<strong>to</strong>mer.<br />
Our ambition is demonstrated by an extended product offering including proprietary 2nd and<br />
3rd generation metallocene polyethylenes as well as metallocene polypropylenes, EVA, PLA<br />
(polylactic acid, a biosourced polymer), tailor-made compounds and innovative ro<strong>to</strong>molding<br />
technologies <strong>to</strong> the global ro<strong>to</strong>molding market as well. These technologies are specifically<br />
designed <strong>to</strong> extend material performance beyond <strong>to</strong>day’s ro<strong>to</strong>molding polymers. Together<br />
with VPLAS we bring these materials and technologies <strong>to</strong> the AUS/NZ market<br />
2016 Ro<strong>to</strong>mould<br />
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Resurgent India – Ro<strong>to</strong>moulding<br />
INDIA – the fastest growing economy offers humongous opportunities <strong>to</strong> improve living<br />
standards through infrastructure, water management, transportation and health & hygiene<br />
challenges. Ro<strong>to</strong>moulding is at the center of all these developments with significant<br />
changes already started. This presentation will introduce current shape & size of the Indian<br />
ro<strong>to</strong>moulding industry, it’s new developments and go on <strong>to</strong> introduce the various initiatives<br />
encouraged by the government <strong>to</strong>wards the Resurgent India theme.<br />
Ashish Baheti<br />
Vectus Industries<br />
Ashish Baheti is the managing direc<strong>to</strong>r of Vectus Industries Limited. He is a Mechanical<br />
Engineer from prestigious Indian Institute of Technology and is a first generation entrepreneur.<br />
He started his career in 1990 by setting up a small ro<strong>to</strong>molding plant and now heads a<br />
USD 100 millions revenue plastic products company. In the year 2010 he ventured in<strong>to</strong><br />
the manufacturing of plastic water s<strong>to</strong>rage tanks by blow molding process. In a short span<br />
of 6 years, his company has emerged as the largest producer of blow moulded tanks in<br />
the world. His company manufactures various kinds of s<strong>to</strong>rage tanks, plastic pipes, pipe<br />
fittings, household and infrastructural products. The company processes around 40000<br />
MT of polymers per year using blow moulding, injection moulding, extrusion and rotational<br />
moulding.<br />
Efficient Ro<strong>to</strong>moulding Through Heat Control<br />
Rising Sun has been working with Beijing University (Chemical Technology) <strong>to</strong> establish<br />
a base for ro<strong>to</strong>moulding research and development, listed as one of the official centres<br />
studying heat energy use and deformation of plastic products in China. In this presentation<br />
David will share their research results and details of the 40 patents on au<strong>to</strong>mation & energy<br />
saving they have secured <strong>to</strong> develop new intelligent control systems for ro<strong>to</strong>moulding.<br />
Jiang Caiming<br />
Wenling Rising Sun<br />
Ro<strong>to</strong>moulding Technology<br />
Wenling Rising sun Ro<strong>to</strong>moulding Technology CO.,Ltd was founded in 2003, located in<br />
Wenling City, Zhejiang Province, is the only scientific and technological enterprise with<br />
global R & D technology platform in China. The company is specialized in rotational molding<br />
machines, moulds and rotational products. As a member of the global alliance for ro<strong>to</strong>molding<br />
and China Plastics Processing Industry Association, Rising sun has been awarded multiple<br />
technology awards.<br />
Cytec + Solvay: Together, We are More.<br />
Now that Cytec is part of the Solvay Group, we have more options <strong>to</strong> create<br />
stabilization solutions for plastics <strong>to</strong> meet <strong>to</strong>morrow’s needs <strong>to</strong>day.<br />
More Ingenuity. More Opportunities. More Future.<br />
cytec.com | solvay.com
Presentation Highlights<br />
Top Tips On Mould Release - Solutions From Chem-Trend<br />
With over 50 years of experience manufacturing and delivering high performance release<br />
agents, Chem-Trend is widely recognised a global leader in the development and production<br />
of specialised solutions for the plastics industry. Using this experience <strong>to</strong> benefit our<br />
cus<strong>to</strong>mers is one of the best ways <strong>to</strong> deliver a high quality result that goes beyond simply<br />
what is in the can.<br />
Tony Mercieca<br />
Chem-Trend<br />
Michael Smit<br />
Rain Harvesting<br />
Association Australia<br />
Best results are generally achieved when you match your operational and product<br />
requirements with the right release system, and follow some base rules in preparing and<br />
using your moulds. In this brief presentation, I aim <strong>to</strong> provide you with a handful of key tips<br />
<strong>to</strong> guide you through the process <strong>to</strong> better consider, prepare and maintain one of you most<br />
valuable operational assets - your moulds<br />
Tony has been heavily involved in the Plastics Industry since graduating as a Chemist from<br />
Vic<strong>to</strong>ria University in 1989. Having worked at Qenos and its predecessor companies for a<br />
period of just over 16 years and at Vanglobe/Matrix for approximately 8 years, Tony has<br />
spent considerable time in a variety of roles from Plastics Labora<strong>to</strong>ries <strong>to</strong> Petrochemical<br />
Manufacturing plants, and everything in between, as well as on the shop floor of many<br />
of the moulders in the Aus/NZ Ro<strong>to</strong> Industry. Tony joined Chem-Trend Australia in early<br />
2013 as a Business Development Manager for Composites and Thermoplastics. Specialising<br />
in surface chemistry for many and varied moulding processes, Chem-Trend have a large<br />
Global Presence with an amazing level of expertise and his<strong>to</strong>ry making his current role a<br />
fantastic environment in which <strong>to</strong> learn, and in turn pass on some of this new, and prior<br />
knowledge where and when needed.<br />
People Power & Resilient Homes – Opportunities For The<br />
Rainwater Tank Industry<br />
With the majority of material being used in that sec<strong>to</strong>r, most ro<strong>to</strong>moulders understand a<br />
thriving rainwater tank industry is vital <strong>to</strong> all, even those who don’t produce tanks. It’s a<br />
unique, consumer based market which has recently become highly commoditized. The<br />
sec<strong>to</strong>r is subject <strong>to</strong> the vagaries of various levels of government and has recently had a<br />
turbulent his<strong>to</strong>ry. RHAA & ARMA have worked <strong>to</strong>gether on several projects over the years<br />
<strong>to</strong> represent the rainwater tank industry with some success, however rainwater still isn’t<br />
commonly seen as a force within the wider water industry. In this presentation, Michael<br />
Smit from RHAA will detail a new RHAA & ARMA joint vision for the rainwater tank industry<br />
that positions it within the growing focus on resilient housing and which speaks directly <strong>to</strong><br />
consumers & government on those issues. Among its objectives, the project will promote<br />
common messages around installations, Australian Standards and sensible regulations.<br />
Directly targeting rainwater harvesting interest groups, owners, technicians, environmentalists<br />
and professional groups such as s<strong>to</strong>rmwater, recycling, architects, <strong>to</strong>wn planners, engineers<br />
& scientists, this new project will endeavour <strong>to</strong> represent the more than 5M rainwater tank<br />
owners across Australia, many of whom rely on tanks as their only source of water. It will<br />
also seek <strong>to</strong> strengthen relationships with other sec<strong>to</strong>rs around resilient homes and advocate<br />
the issues <strong>to</strong> Government and the community and with the support of manufacturers, work<br />
<strong>to</strong> create a healthy and thriving industry for all.<br />
Michael Smit believes cities are integrated environmental, social and economic systems<br />
and all our actions should improve how our urban systems perform. Michael’s previous<br />
experience has ranged from working with urban planning in Queensland, as business<br />
development tand water demand manager & in sustainable development roles for local<br />
governments. He has co-published a paper on boundary conditions for sustainable buildings<br />
assessment, integrated water cycle management & alternative water sources. Currently the<br />
Executive Direc<strong>to</strong>r of Rainwater Harvesting Association of Australia, Michael’s passion is in<br />
advocacy for policies <strong>to</strong> ensure sustainable homes and cities including sensible policy on<br />
rainwater harvesting. Michael is also the author of the “The Ripple Effect”, his blog on all<br />
things sustainable on behalf of RHAA.<br />
2016 Ro<strong>to</strong>mould<br />
Conference Brochure|9
Celal Beysel<br />
Floteks<br />
Robotic Welding IV, Composite Pressure Tanks &<br />
Non-Destructive Testing<br />
For ro<strong>to</strong>molders, <strong>to</strong> make the quantum jump from being a watertank producer <strong>to</strong> being a<br />
strategic partner <strong>to</strong> OEM’s takes a lot of effort. There are <strong>to</strong>o many things which can go<br />
wrong; so, quality assurance and control are very important. It becomes more crucial, if you<br />
start a <strong>to</strong>tally new product for the market, or start welding on<strong>to</strong> your products. How can you<br />
produce with perfect Quality Assurance? The ro<strong>to</strong>moulding industry has been searching for<br />
a better non-destructive test for decades. While drop impact testing is currently the industry<br />
“norm” it creates design challenges <strong>to</strong> help secure the testing piece and the results really<br />
only indicate the quality of the test sample, rather than the entire product. Floteks is a<br />
vertically integrated ro<strong>to</strong>molder in Turkey, designing, engineering, mold producing and has<br />
been ro<strong>to</strong>molding highly technical products for 35 years. The company has recently sourced<br />
funding from the EU for projects on innovations in non destructive testing. The Project<br />
“SafeHPower”, http://www.safehpower.eu/) about NDT testing of high pressure tanks with<br />
ro<strong>to</strong>molded liners and composite winding was successfully terminated in Janurary 2016;<br />
the ongoing Project “Leakfree” (http://www.leakfree-flo.eu/) is due <strong>to</strong> be completed in<br />
December 2016 is about welding and NDT testing on vehicle tanks, with perfect traceability<br />
and integration <strong>to</strong> the ERP system of the company. Celal Beysel, the company’s Chairman,<br />
will present the two disruptive EU projects of Floteks and their results, showing how <strong>to</strong> get<br />
a “competitive edge” on ro<strong>to</strong>molding.<br />
Celal Beysel, the companies owner will be presenting on their experience in moving from a<br />
“typical” tank moulding company in<strong>to</strong> a new market that requires new skills, equipment and<br />
investment. Celal is an experienced and entertaining presenter who will outline what steps<br />
the company <strong>to</strong>ok, what worked and what didn’t and the lessons others in the industry can<br />
learn <strong>to</strong> reposition their business for continuing success.<br />
Martin Wells<br />
Summit Publishing<br />
Cost Effective Ro<strong>to</strong>moulding - Lessons From South Africa<br />
My presentation will look at solutions developed by ro<strong>to</strong> moulders in South Africa and its<br />
neighbouring states, specifically the development of ‘non-tank’ products (like Australia,<br />
production of water tanks is a mainstay of the ro<strong>to</strong> industry in South Africa). It will also look<br />
at the drive <strong>to</strong> reduce cycle times and achieve sustainable operation. The Southern African<br />
region is prone <strong>to</strong> drought and a large number of people in rural areas do still not have<br />
reliable water supply, so tanks and other water supply components are the most commonly<br />
produced items. But high levels of competition within the market and excessive dependence<br />
on the tank sec<strong>to</strong>r mean that many of the estimated 67 active ro<strong>to</strong> moulders in the region are<br />
always on the lookout for other opportunities. The South African industry has an estimated<br />
polymer consumption of 34,000 <strong>to</strong>ns p/a, whereas Australia’s is apparently double that, but<br />
SA has double the population … so there has <strong>to</strong> be opportunity for growth, but how?<br />
Martin has been involved in journalism and pho<strong>to</strong>-journalism in South Africa since 1982<br />
and reporting about the plastics industry since joining a trade publisher in 1989. Summit<br />
Publishing, started in Cape Town in 1998 and he first worked as a freelance journalist<br />
covering the plastics and packaging sec<strong>to</strong>rs. Summit started the magazine SA PLASTICS<br />
in 2002. They have been actively reporting about the rotational moulding industry in South<br />
Africa and the southern African region since. The publication’s focus is the plastics as well<br />
as composites and rubber industries. They basically report about activity in these sec<strong>to</strong>rs on<br />
an on-going basis; our main focus is <strong>to</strong> look at products and manufacturing technologies.<br />
Ro<strong>to</strong>moulding for “Our Tomorrow Today” in Africa<br />
An insightful look at the Southern African Market and steps taken <strong>to</strong> get and stay ahead<br />
using logic and technology……<br />
Wayne Wiid<br />
Pioneer Plastics<br />
Wayne is the Managing Direc<strong>to</strong>r of Pioneer Plastics and the current Chairman of ARMSA.<br />
Wayne kicked off his career with 10 years in the Au<strong>to</strong>motive Industry working for both Nissan<br />
and BMW gaining valuable experience in world class manufacturing. He then joined Pioneer<br />
Plastics in 2005 and has consequently become passionate about the Rotational Moulding<br />
Industry and has assisted in the growth of the company <strong>to</strong> where it is <strong>to</strong>day. The philosophy<br />
of focusing on continuous improvement and remembering that “The Only Thing That Is<br />
Constant Is Change” is what keeps him going and growing.
Presentation Highlights<br />
Leisa Donlan<br />
ARMA<br />
The Art of Successful Product Development<br />
(Collective Industry Wisdom)<br />
As a part of her regular articles for Ro<strong>to</strong>world® Magazine, ARMA CEO Leisa Donlan<br />
regularly researches new products for rotational moulding around the world. She knows<br />
that the companies that are succeeding in breaking in<strong>to</strong> new markets have some common<br />
attributes that separate them from their competi<strong>to</strong>rs and this has led them <strong>to</strong> a thriving new<br />
product range with increased profitability. In this presentation Leisa will be bringing the<br />
collective wisdom of industry leaders <strong>to</strong> your door. Through interviews, conversations and<br />
research she will case study exactly what it is that rotational moulding companies need <strong>to</strong><br />
have <strong>to</strong> get products from concept <strong>to</strong> market successfully and profitably…. even when the<br />
networks <strong>to</strong> retail, the expertise in design and the leadership vision <strong>to</strong> succeed don’t exist at<br />
the beginning of the project.<br />
Leisa Donlan has been Chief Executive Officer of the Association of Rotational Moulders<br />
Australasia since her appointment in 1996. Prior <strong>to</strong> joining the rotational moulding industry,<br />
she worked for several public and independent fuel companies in various management<br />
roles. After graduating with a B.App.Sc-Psychology In 2000, she completed one of then,<br />
only twenty-five fellowships in Australia for Non Profit Executives. In 1999 she was awarded<br />
Association Executive of the Year and she remains committed <strong>to</strong> developing her own<br />
professional activities and men<strong>to</strong>ring others in the non profit sec<strong>to</strong>r. In conjunction with her<br />
ARMA work, Donlan consults <strong>to</strong> various Governments and organisations on Governance<br />
issues. She is a board member of Netball Queensland and their national champion, Firebirds<br />
team and commonly presents on the rotational moulding industry & non profit governance at<br />
various world events. She also authors articles promoting the world leading design and the<br />
rotational moulding process in trade magazines and on local television and radio in Australia<br />
and New Zealand.<br />
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Chemical Tanks - When Material Knowledge Is Vital<br />
In this presentation Ian will improve your understanding of the chemical resistance in<br />
polyethylene materials used <strong>to</strong> make chemical tanks. You will learn about the difference<br />
between butene (C4) and hexene (C6) materials and why this is important for chemical<br />
tanks. Ian will explain, when selecting the tank material, why it is important <strong>to</strong> consider<br />
the chemical material, the concentration of the chemical, the operating temperature and<br />
the presence of internal stress. At the conclusion of this presentation your ability <strong>to</strong> read<br />
and understand chemical resistance charts will improve significantly, and you will be better<br />
placed <strong>to</strong> make informed risk assessments for the suitability of your polyethylene tank <strong>to</strong><br />
safely s<strong>to</strong>re chemicals.<br />
Ian Hansen<br />
Ro<strong>to</strong> Consult<br />
Ian is a ro<strong>to</strong>moulding industry veteran, with over 30 years’ experience in the plastics industry.<br />
His background includes 15 years in colour compounding and grinding of powders and over<br />
17 years in rotational moulding operations. The most recent 12 years have been involved<br />
in the manufacture of water and chemical tanks, using a variety of equipment; from rock &<br />
roll open flame machines <strong>to</strong> biaxial hot air ovens. Ian has previously served as President<br />
of ARMA, and on the board of ARMO. He has lectured <strong>to</strong> ro<strong>to</strong>moulding audiences around<br />
the world on the Australasian Tank Standard. He has also written a number of technical<br />
articles for Ro<strong>to</strong>world, the global industry magazine. Ian has worked for both small and<br />
large manufacturing companies within Australia and New Zealand, which has included ICO<br />
Courtenay, Nylex Water Solutions and Bushmans. He currently works as an independent<br />
consultant <strong>to</strong> the global ro<strong>to</strong>moulding industry.<br />
Polypropolene For Ro<strong>to</strong>moulding<br />
The presentation shows how familiar the ro<strong>to</strong> moulders are by using LLDPE for their products.<br />
It also shows the limitations of those grades reflecting <strong>to</strong> the polymers as used in other<br />
plastics applications. The presentations shows how a polypropylene compound, specially<br />
developed for rotational moulding, can open up new markets, especially in underground<br />
infrastructure.<br />
Roger Goris<br />
PSD Ro<strong>to</strong>worx<br />
Paul Lam<br />
RPC-CPPIA<br />
Roger has been in polymer conversion and polymer development during his whole professional<br />
career. From university in 1971, he started <strong>to</strong> work for a conver<strong>to</strong>r in blow moulding and<br />
injection moulding as a project manager. In 1990 he joined a polymer producer being active<br />
in polymer development, technical service and marketing for moulding products. He spent<br />
a lot of tiem on rotational moulding. During those 26 years with the supplier, he was based<br />
in Europe, Far East and Middle East. He was a speaker at several ARM conferences.<br />
Roger retired last year <strong>to</strong> make more time for consultancy with an Australian company, PSD<br />
Ro<strong>to</strong>worx. Together they developed a new polypropylene compound for rotational moulding.<br />
Sizing Up - Ro<strong>to</strong>lining In China<br />
Rotational moulding has traditionally been used for making large and relatively simple<br />
objects. Ro<strong>to</strong>lining is a unique process that has recently seen significant advantages in<br />
part complexity and material performance. This technique allows for a seamless polymer<br />
lining <strong>to</strong> be applied <strong>to</strong> the interior surfaces of metal structures. The use of high performance<br />
thermoplastics in ro<strong>to</strong>lining assures that this process will continue <strong>to</strong> grow and be accepted<br />
as an industry standard. In the emerging Chinese rotational moulding industry they are<br />
making big plans in the highly specialist ro<strong>to</strong>lining sec<strong>to</strong>r. Working <strong>to</strong> establish a market<br />
capable of lining tanks up <strong>to</strong> 800,000 litres (the largest in the world) in his presentation Paul<br />
Lam will detail where the project began, what is already happening and how the industry<br />
has engaged with this specialist and risk adverse sec<strong>to</strong>r in a country with a relatively young<br />
industry.<br />
Paul is the President and CEO of Polymer Ro<strong>to</strong>molding Company Limited based in<br />
Zhongshan, China and Great Lux Engineering Limited based in Zhuhai, China. Over the<br />
years Paul has been a member of multiple esteemed organisations such as the Institute of<br />
Electrical Engineers and the British Institute of Management. He has worked with companies<br />
such as Coca Cola and Danone Group France. Paul also handles the External Affairs Office<br />
for the China Ro<strong>to</strong>molders Association, RPC-CPPIA and represents them on the global<br />
ARMO board.<br />
2016 Ro<strong>to</strong>mould<br />
Conference Brochure|12
Presentation Highlights<br />
Intelligent Product Design<br />
This presentation will highlight case studies of how intelligent design with the cus<strong>to</strong>mer,<br />
<strong>to</strong>olmaker, moulder and material supplier working <strong>to</strong>gether can produce a product with<br />
increased functionality and market appeal whilst simplifying the production process. This<br />
process enables our industry <strong>to</strong> bring attractive products <strong>to</strong> market at an acceptable price.<br />
Martin Spencer<br />
Unique Ro<strong>to</strong><br />
Martin now works for UniqueRo<strong>to</strong> acting as a consultant <strong>to</strong> OEM’s and moulders all over the<br />
world. He has a passion <strong>to</strong> bring well designed high quality rotationally moulded products<br />
<strong>to</strong> market helping <strong>to</strong> promote our industry on a worldwide basis. He was the Managing<br />
Direc<strong>to</strong>r of Ro<strong>to</strong>tek a leading and innovative technical moulder in the UK for 21 years until<br />
January 2105. He was chairman of the BPF Ro<strong>to</strong>moulding group for 5 years and represents<br />
the British Plastics Federation on the ARMO committee. Martin trained as an electrical<br />
engineer but started work in Composites producing kayaks and boats for use in international<br />
competition. From there he formed a company <strong>to</strong> produce composite foam sandwich paddles<br />
which were sold worldwide. As the kayak market moved from composites <strong>to</strong> Rotational<br />
moulding martin started <strong>to</strong> design for the process in 1981 and work in the process from<br />
1985. In 1993 he along with several other engineers formed Ro<strong>to</strong>tek <strong>to</strong> provide a technical<br />
rotational trade moulding service. Martin has built an international reputation for innovative<br />
processing and products. He has produced products for many market sec<strong>to</strong>rs including<br />
sailing dinghies, kayaks, road signs, building products, industrial components, technical<br />
tanks from 5 lts <strong>to</strong> 28000 lts and sports equipment, He has been responsible for operating<br />
5 rock and roll ovens, 3 carousels and a Leonardo oil heated machine and has spent many<br />
years developing control software <strong>to</strong> enable very close control of the ro<strong>to</strong>moulding process.<br />
Improved Long Term Performance Prediction<br />
Engineering calculations enable confidence in the long-term functionality of a ro<strong>to</strong>moulded<br />
product design. For products that undergo long term stress, a critical component of the<br />
engineering calculations is the creep resistance of the material. The more accurate the<br />
creep resistance data, the better engineers can design products <strong>to</strong> ensure their long term<br />
functionality and optimise material use and manufacturing costs. Qenos has developed a<br />
test method which results in more accurate creep data and the ability <strong>to</strong> test at elevated<br />
temperatures.<br />
Garry Whitehand<br />
Qenos<br />
Garry has 30 years’ experience in Polyethylene R&D and Technical service with Hoechst,<br />
Kemcor and Qenos.<br />
David Brumby<br />
Rotaform<br />
Leading the Pack: Reinventing your Ro<strong>to</strong>moulding Business<br />
Much of rotational moulding has become a commodity business where you compete for low<br />
margins & high maintenance cus<strong>to</strong>mers and end the year no better off. David will share<br />
Rotaform’s s<strong>to</strong>ry of how they moved from a struggling cus<strong>to</strong>m moulder <strong>to</strong> being leaders in<br />
their particular field. The company moved from doing a bit of everything and being focussed<br />
on ro<strong>to</strong>moulding as a process <strong>to</strong> focusing on what their cus<strong>to</strong>mers want and investing in<br />
research and user led design. The outcome has seen a phenomenal turn around in business<br />
performance that does not focus on price. There’s some great lessons <strong>to</strong> be learned <strong>to</strong> help<br />
reinvent your own business in this fantastic case study.<br />
David is the Direc<strong>to</strong>r and General Manager at Ro<strong>to</strong>form Plastics based in Auckland, New<br />
Zealand. Educated at the University of Auckland, David believe in leading teams <strong>to</strong> achieving<br />
excellence through continual improvement and focussing your businesses offerings <strong>to</strong><br />
achieve brand and business success. David is also an enthusiastic ARMA Board member.<br />
Recent Achievements and Activities of the AFR<br />
This presentation will detail the achievements and ro<strong>to</strong>moulding accomplishments of the AFR<br />
with respect <strong>to</strong> the promotion of the Rotational Moulding industry (conferences, information<br />
<strong>to</strong> members, Trade shows, Communications...) as well as the promotion of R&D projects.<br />
AFR is now actively encouraging and supporting the creation of a “International Rotational<br />
moulding Innovation Academy” <strong>to</strong> further develop the industry.
Conference<br />
Program<br />
Sunday 19 june 2016<br />
Begin End Topic<br />
8:00 8:30 Workshop Registration<br />
8:30 12:30 The 3M's of Ro<strong>to</strong>moulding<br />
10:00 10:30 Morning Tea For Workshop<br />
9:00 11:30 Exhibi<strong>to</strong>r Set Up<br />
11:00 12:00 Registration<br />
12:00 12:10 Conference <strong>Welcome</strong> &<br />
Announcements<br />
12:10 12:15 ARMO <strong>Welcome</strong><br />
12:15 12:45 Total Sponsor Presentation<br />
13:00 15:00 Total Long Lunch (Homer?)<br />
15:00 17:00 Extended Trade Exhibition & Drinks<br />
19:00 22:00 Price Plastics <strong>Welcome</strong> Dinner<br />
Tuesday 21 june 2016<br />
Begin End Topic<br />
9:00 9:30 Cost Effective Ro<strong>to</strong>moulding<br />
- Lessons From South Africa<br />
9:30 10:00 Sizing Up - Ro<strong>to</strong>lining In China<br />
10:00 10:30 Is A Sustainable Rainwater Industry<br />
Possible?<br />
10:30 11:00 Morning Tea in Table Top Display<br />
11:00 11:30 Workplace Safety in Ro<strong>to</strong>moulding<br />
11:30 12:00 Intelligent Product Design<br />
12:00 12:30 TBA<br />
12:30 13:30 Conference Close & Luncheon In<br />
Restaurant<br />
<br />
Monday 20 june 2016<br />
Begin End Topic<br />
9:00 9:30 Leading The Pack<br />
- Reinventing Your Ro<strong>to</strong>moulding<br />
Business<br />
9:30 10:00 Process, Market & Product<br />
- Success Through Change<br />
10:00 10:30 Changing Sides<br />
- From Moulder <strong>to</strong> Material Supplier<br />
10:30 11:00 Morning Tea in Trade Exhibition<br />
11:00 11:30 Resurgent India - Ro<strong>to</strong>moulding<br />
<br />
11:30 12:00 Ro<strong>to</strong>mould In France<br />
<br />
12:00 12:30 Ro<strong>to</strong>moulding for "Our Tomorrow Today"<br />
<br />
in Africa<br />
12:30 13:30<br />
<br />
Lunch in Trade Exhibition<br />
13:30 14:00<br />
<br />
Polycarbonate For Ro<strong>to</strong>moulding<br />
- New Markets, New Opportunities<br />
<br />
14:00 14:15 Efficient Ro<strong>to</strong>moulding Through Heat<br />
Control<br />
<br />
14:15 14:30 Top Tips On Mould Release<br />
- Solutions From Chem-Trend<br />
14:30 15:00 Chemical Tanks - When Material<br />
Knowledge Is Vital<br />
15:00 15:30 Afternoon Tea in Trade Exhibition<br />
15:30 16:00 Improved Long Term Performance<br />
Prediction<br />
16:00 16:30 The Art of Successful Product<br />
Development (Collective Industry<br />
Wisdom)<br />
16:30 15:00 40 20 10<br />
19:30 22:30 Qenos Gala Dinner<br />
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2016 Ro<strong>to</strong>mould<br />
Conference Brochure|13
Thank you <strong>to</strong> the following sponsors for their support of<br />
Ro<strong>to</strong>mould 2016: The ARMO Conference