You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
ABOUT DUTCHMAN...<br />
Dependability, excellence, innovation,<br />
creativity, and family<br />
values are a few of the<br />
adjectives one might use to describe<br />
the management team at Dutchman<br />
Motorsports, Inc.<br />
The Dutchman story began over 50 years ago in<br />
Portland Oregon when dad Keith did his first rear<br />
end and driveline conversion for his Olds powered<br />
’50 Chevy. Many other car projects lead to a<br />
circle track hobby, and while racing on a short<br />
1/8 mile track, Keith realized that to go faster, he<br />
would need stronger components to replace those<br />
which couldn’t stand the pressure of short track racing.<br />
Breaking parts fostered the development of a<br />
product line for circle trackers, such as billet steel hubs, a 9” Ford floater kit (which had a bolt on spindle), HD-High RPM drivelines,<br />
and more.<br />
The manufacturing of the specialized race car components took place evenings and weekends and caused the “part time” home<br />
business to grow from a 2 car garage to a full time business in a 3000 square foot commercial building in the late 70’s. The company<br />
sold products to local Portland customers and started gaining popularity among the local industrial / commercial businesses<br />
in the area. The company then incorporated in 1977 and “Dutchman Tool & Machine Works” was formed. Keith retired from circle<br />
track racing and devoted much of his time to keeping up with the still growing machine and manufacturing job shop. Even though<br />
the industrial / commercial jobs grew to 80% of the sales, the business still did <strong>axle</strong> shortening, narrowed rear housings, bolt pattern<br />
changes, and HD drivelines-all in house.<br />
11 years later the business grew into needing more space and moved into a 6500 square foot building-still doing the same kind of<br />
work, 80% industrial and 20% hot rods/race cars. Enter son Todd, who by this time, had worked in the shop for around 10 years,<br />
learning and mastering every aspect of the <strong>axle</strong>, housing, and machine shop business. Todd’s fresh vision and enthusiasm made 1990<br />
a pivotal year for the Dutchman company, and with the growing interest in performance street cars, race cars, & offroad vehicles,<br />
the need for a “stonger than stock” strip legal-street safe alloy <strong>axle</strong> came to light and the quest for Dutchman’s own line of new<br />
forged alloy <strong>axle</strong>s began. By 1992, Keith and Todd had tooled up the shop, secured a diverse line of <strong>axle</strong> “blanks”, and launched<br />
Dutchman Motorsports, Inc., the company you know today that brings you the line of custom rear ends, alloy <strong>axle</strong> shafts, & related<br />
driveline components available on a global basis. Fast forward to today, Dutchman currently operates in their new <strong>13</strong>,000 square<br />
foot building [in Meridian Idaho] and has 12 employees keeping busy year round. Their success can be summed up in one simply<br />
statement; they’ve never had the goal to be the biggest, just the best!<br />
Not only do we make and sell our own parts, but we also sell parts from the<br />
above companies. Air Ride Technologies, Flaming River, Ford Racing, ididit,<br />
Strange, QA1, Wilwood, Yukon.<br />
Custom Rear Ends & Alloy Axle Shafts
...AXLE TECH<br />
Axle Tech 101:<br />
What <strong>axle</strong> material do you use? What makes your <strong>axle</strong>s stronger<br />
than stock? Why induction hardening vs thru hardening?<br />
Why are your <strong>axle</strong>s machined after heat treating? These are just<br />
a few of the questions we address every day at Dutchman.<br />
Heat Treat:<br />
Induction hardening is the process<br />
by which an <strong>axle</strong> shaft is<br />
passed thru an electrical coil,<br />
which heats the steel red hot<br />
and then quenches the steel to<br />
make it hard. The amount of<br />
heat put into the steel determines<br />
the case depth-the hotter and<br />
slower the scan, the deeper and<br />
harder the case hardening. The<br />
deeper the case, the stronger<br />
the shaft. Most stock (oem) shafts<br />
are made from 1039 steel, have<br />
a case depth of .125 - .150,<br />
and have a hardness of 50-54<br />
on the Rockwell "C" scale. The<br />
Dutchman 1541-H shafts have<br />
a case depth around the .300<br />
mark and a hardness of 56-59<br />
Rockwell "C" scale. This combo<br />
is what gives a 25-30% strength<br />
increase over stock 1039 shaftsif<br />
you are comparing shafts with<br />
a similar length and spline count.<br />
Thru hardening is a process by<br />
which an <strong>axle</strong> shaft is heated<br />
in a furnace resulting in a shaft<br />
that has the same heat treat<br />
from the center to the outside<br />
diameter. Thru hardened <strong>axle</strong>s<br />
have a hardness of 46-48 on<br />
the Rockwell "C" scale. The hard<br />
case/soft core of an induction<br />
hardened 1541-H shaft yields<br />
its torsional strength & ductility<br />
and the softer "thru Hardening" of<br />
a 4340 shaft yields its torsional<br />
strength & ductility.<br />
Thru<br />
Hardened<br />
Shaft<br />
Thru<br />
Hardened<br />
Shaft<br />
Thru<br />
Hardened<br />
Shaft<br />
Axle Materials:<br />
Most stock (oem) <strong>axle</strong>s are made from 1039 steel-in the<br />
world of press on bearing type <strong>axle</strong> shafts, and 1050 steel-in<br />
the world of c-clip type <strong>axle</strong> shafts. The 1050 material has more<br />
carbon than the 1039 and is needed on the c-clip design to<br />
achieve a harder surface where the needle style bearing runs<br />
on the <strong>axle</strong>.<br />
The factory (oem) is only interested in functional, non-performance,<br />
inexpensive <strong>axle</strong> shafts and keep costs down by using<br />
economical materials and quick manufacturing methods such<br />
as; rolling the splines and induction hardening the shafts with a<br />
quick scan of the shaft, resulting in a shaft that is intended for<br />
non-performance driving.<br />
Induction<br />
Hardened<br />
Shaft<br />
90 o 60 o<br />
90 o 60 o<br />
Full<br />
Fillet<br />
Radius<br />
Full<br />
Fillet<br />
Radius<br />
Full Fillet<br />
Radius<br />
Fillet<br />
Radius<br />
The Dutchman line of flanged alloy<br />
<strong>axle</strong>s are made from 1541-H material.<br />
1541-H contains 1.5-2 percent<br />
manganese, which allows for a<br />
deeper case hardening and tighter<br />
grain structure-which ultimately makes<br />
for a "stronger than stock" <strong>axle</strong> shaft.<br />
In our line of performance front <strong>axle</strong><br />
shafts, we use the 4340 "Chromoly"<br />
material which is thru hardenable.<br />
The design of the shaft and U-Joint<br />
ears necessitates the thru hardening<br />
process as it is not practical to induction<br />
harden the ears.<br />
4340 vs. 1541-H. 4340 has<br />
more tensile strength than 1541-H,<br />
will take more twisting forces, but<br />
cannot take bending forces as well<br />
as 1541-H. Flanged <strong>axle</strong>s are overhung<br />
beyond the wheel bearing and<br />
are subject to these bending forcesespecially<br />
in the world of wider<br />
and/or larger diameter tires. The<br />
hard case and soft core design of<br />
a 1541-H flanged <strong>axle</strong> enable the<br />
shaft to bend, flex, and spring back.<br />
Properly executed, both 4340 "thru<br />
hardened" and an upgraded 1541-<br />
H "induction hardened" shaft can<br />
achieve nearly the same results in<br />
strength in the area of torsional<br />
strength (twist forces), but the design<br />
of an induction hardened shaft usually<br />
yields more bending (life) cycles<br />
than a thru hardened 4340 shaft.<br />
4340 is more expensive than 1541-<br />
H, thus is reserved for the front shafts<br />
only which need the heat treated U-<br />
Joint ears for strength reasons.<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com<br />
Full<br />
Induction<br />
Hardened<br />
Shaft<br />
Induction<br />
Hardened<br />
Shaft<br />
90 o 60 o<br />
45 o<br />
Pressure<br />
angle<br />
30 o<br />
Pressure<br />
angle
Alloy Axles...<br />
Manufacturing Methods<br />
& Myth Busting:<br />
Most shafts warp and bow during heat treating.<br />
For this reason we machine all the critical<br />
areas (splines, bearing journal, flange face, and<br />
brake pilot) AFTER heat treat. Most manufacturing<br />
engineers will concur with this method of production.<br />
All <strong>axle</strong>s are custom made to order with your<br />
choice of length, spline, and most popular bolt patterns.<br />
Features include a non tapered body and a<br />
ductile flange which allows for shortening and/or<br />
an additional bolt pattern now or later if needed.<br />
Myth #1: Splines heat treated after they are<br />
machined are stronger than splines machined<br />
after the heat treating? Heat treating the splines<br />
after they are machined produces a tooth that is<br />
harder at the tip than at the bottom, resulting in an<br />
inconsistent grain structure in the spline itself. Also,<br />
the scan of the shaft has to taper off towards the<br />
end of shaft (or spline), which makes for a softershallower<br />
heat treat case depth on the last half of<br />
the splines.<br />
Myth #2: Rolled splines are stronger than<br />
machined splines? Rolled splines are simply the<br />
method by which the splines are "Pressed" onto<br />
the end of the <strong>axle</strong> shaft. This is done before heat<br />
treating in the soft-ductile steel and is a very quick<br />
method of generating the splines (typically used in<br />
most factory <strong>axle</strong>s. What makes a strong spline<br />
is the "full fillet radius" at the bottom of the spline.<br />
Some methods of machining the splines on a<br />
milling machine can leave a sharp spline bottomwhich<br />
would then be weaker than splines that are<br />
rolled or machined with the radius bottom, and<br />
only generate a 45 o pressure angle, which if the<br />
spline fits a gear that is 30 o , will lead to premature<br />
spline failure (wearing out and/or stripping).<br />
Dutchman splines are machined to the correct pressure<br />
angle for the particular application, typically<br />
30 o or 45 o degrees and feature the all important<br />
"full fillet radius". Machining the splines AFTER the<br />
heat treat is simply the best way to manufacture a<br />
stronger than stock alloy <strong>axle</strong> shaft-Hands down!<br />
Race Acceptance<br />
Our Big Bearing (30 spline and larger) <strong>axle</strong>s<br />
are NHRA & IHRA accepted. Dutchman alloy<br />
<strong>axle</strong>s currently meet SFI aftermarket <strong>axle</strong> specifications.<br />
Press on<br />
Bearing:<br />
•Mopar 8 3/4<br />
•Olds/Pontiac<br />
•Dana 44 & 60<br />
•Ford 8 & 9 inch<br />
•GM 10 & 12 bolt<br />
C-Clip<br />
Axles<br />
•Ford 7.5 & 8.8<br />
•GM 10 & 12 Bolt<br />
•Mopar 8 1/4 & 9 1/4<br />
Custom Rear Ends & Alloy Axle Shafts
...Front Axles<br />
Floater<br />
Flanged &<br />
Double Splined<br />
Front Axles<br />
Dana 44 & 60 inner & outer <strong>axle</strong><br />
shafts are now available 2 ways.<br />
Your choice of induction hardened<br />
1541-H, which is a Spicer replacement,<br />
or the new thru hardened<br />
4340 "chromoly". In the 4340 world,<br />
we can supply shafts made from<br />
imported or domestic “made in the<br />
USA” blanks. Both choices have the<br />
yoke ears machined to accept full circle<br />
snap rings. Dana 44 inner shafts<br />
are custom made to order-any length<br />
to 36 1/4" & Dana 60 inner shaft<br />
lengths to 42" (Center of the U-Joint<br />
cap to the end of the spline).<br />
Flanged Floater Axles<br />
Custom and replacement flanged<br />
floater <strong>axle</strong>s are forged from the same<br />
premium alloy as our flanged Street &<br />
Strip <strong>axle</strong> shafts. Applications include<br />
Dana 60/70 and 14 bolt Corporate<br />
full floater rear ends.<br />
Double Splined & C.V. Shafts<br />
Our custom double splined shafts<br />
are also made from new heat treated<br />
4340 alloy stock. Most any configuration<br />
can be made. Fax, email, or<br />
mail a drawing for a quote.<br />
Shorten Your Axles<br />
Shorten Your Axles<br />
We can shorten most domestic &<br />
import <strong>axle</strong> shafts, front or rear. The<br />
<strong>axle</strong> shaft diameter must be large<br />
enough (at the point of the cut off)<br />
to be turned and resplined. Quantity<br />
discounts are available. Please keep<br />
in mind that you invest lots of blood,<br />
sweat, tears, and dollars in building<br />
your car or truck. You deserve a pair<br />
of new <strong>axle</strong>s!<br />
Industrial & Obsolete Axles<br />
Our in-house complete machine<br />
shop can also make antique, industrial<br />
and obsolete <strong>axle</strong>s; gears, spline<br />
shafts, and custom internal splining &<br />
broaching.<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
Brake Kits...<br />
9" FORD BRAKE KITS<br />
Choosing a brake kit can be a challenging<br />
decision making process. Braking<br />
performance, visual appeal, and; of<br />
course, cost are the questions to be<br />
answered. If your time is worth anything,<br />
it may be more expensive to buy & rebuild<br />
used pieces. Additionally, you may need<br />
new drums or rotors and/or the bolt pattern<br />
changed for your application—again<br />
more expense. Save yourself the headache<br />
and buy new!<br />
Dmi Drum<br />
Our affordable drum kit is brand new<br />
(not remanufactured) and comes completely<br />
assembled with your choice of bolt<br />
pattern. The backing plate is available<br />
for both “Big Bearing” 9 inch Ford housing<br />
ends. (Old style with 1/2” mounting<br />
holes, and the new style “Torino” with<br />
3/8” mounting holes).<br />
Ford Svo/explorer Disc<br />
This economical disc kit features OEM<br />
style calipers, 11x.375 solid rotors, and a<br />
built-in parking brake. It comes with 5 on<br />
4 1/2" bolt pattern or for an additional<br />
charge, we can drill your choice of bolt<br />
pattern. It's also available for both “Big<br />
Bearing” 9 inch Ford housing ends.<br />
Dmi<br />
Drum<br />
Wilwood<br />
Engineering<br />
Ford<br />
Explorer<br />
Wilwood Disc & Hardware<br />
Race cars and street machines deserve<br />
the best. Wilwood has designed their<br />
kits for maximum braking efficiency, and<br />
the important “Visual Appeal” as well.<br />
Options include red or polished calipers<br />
and crossdrilled, slotted, & zinc washed<br />
rotors. We also sell front kits and kits for<br />
other rear ends other than the 9" Ford. Visit<br />
their web site for info and part numbers.<br />
www.Wilwood.com<br />
Shown above is WW's new <strong>13</strong>" rotor / SLR 4 piston caliper rear kits.<br />
Caliper color options include black, red, & polished.<br />
Knob style adjustable<br />
proportioning valve<br />
WW's new oval<br />
dual master cylinder<br />
Custom Rear Ends & Alloy Axle Shafts
...Housings<br />
Roadster<br />
Round Back<br />
9” Ford Housings<br />
Choice is what it’s all about, and at<br />
Dutchman, we give you many choices.<br />
Whether you’re building a roadster, pro<br />
street, or a pro touring street machine,<br />
we have one stop shopping. All our<br />
housings are brand new (no recycled<br />
junk yard components) and feature<br />
3” tubes, HD billet housing ends &<br />
seals, and assembly studs, nuts, & bolts.<br />
Optional drain and/or filler fittings are<br />
also available.<br />
Hd Street<br />
& Strip<br />
XHD FAB 9<br />
Roadster Round Back<br />
This affordable housing is designed<br />
for those who want a “clean” look when<br />
the rear shows from the back. Good for<br />
lower horse power rods and pickups.<br />
HD Street & Strip<br />
Our HD housing is designed for performance<br />
street and strip cars or trucks.<br />
If you feel the need for speed, then this<br />
may be the housing for you.<br />
XHD “FAB9”<br />
Chris Alston’s Chassisworks “Fab9”<br />
housing is the ultimate in steel housing 9<br />
inch Ford strength. Features include an<br />
internally reinforced center banjo and<br />
double welded 3” tubes. Add a back<br />
brace and you have one tough unit.<br />
HI-TECH<br />
ALUMINUM<br />
HI-TECH ALUMINUM<br />
This housing offers an exciting choice<br />
between our steel banjo housings and<br />
quick change rear ends. Impressive<br />
under roadsters, pickups, and other<br />
vehicles that show the housing from the<br />
back.<br />
Hd Dana 60<br />
HD DANA 60 HOUSINGS<br />
The all new "Nodular iron" Dana 60<br />
is perfect for your muscle car build or full<br />
on race cars. Options include the cool<br />
aluminum support cover (shown) and<br />
several different differential options.<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
Axle Hardware...<br />
Axle Shaft Hardware<br />
The Dutchman carries many of the necessary<br />
<strong>axle</strong> shaft hardware components<br />
to complete your order. Our “package”<br />
deals include bearings, studs, and retainer<br />
plates (press on bearing <strong>axle</strong>s), or, bearings,<br />
studs, and seals (c-clip <strong>axle</strong>s), and,<br />
we install the hardware for FREE! When<br />
your order arrives, your <strong>axle</strong>s are ready, in<br />
most cases, to slip into your housing. No<br />
pressing, No fuss, No hassles!<br />
Bearings, Studs<br />
& Retainer Plates<br />
Wheel Bearings<br />
We sell only the highest quality<br />
American made wheel bearings. Timken,<br />
BCA Bower, & Torrington.<br />
Wheel Studs<br />
Our line of wheel studs include OEM<br />
stock length-press in style studs as well<br />
as the extra long-screw in style racing<br />
studs. See our price list for selection and<br />
pricing.<br />
Heavy Duty Retainer Plates<br />
No more wimpy, thin retainer plates.<br />
Our retainer plates are precision laser cut<br />
from 3/16” steel and are plated for corrosion<br />
resistance.<br />
Billet Housing Ends<br />
Out of round or worn oversize bearing<br />
bores, thin & bent flanges, obsolete <strong>axle</strong>s<br />
and brakes? Update your housing today<br />
with our heavy duty, billet steel housing<br />
ends. These ends can be installed on ANY<br />
housing. Add a set of our alloy <strong>axle</strong>s &<br />
one of our drum or disc brake kits, and you<br />
have a slick hybrid housing.<br />
Billet Housing Ends<br />
Related Rear End Components<br />
For Serious Street machines, Race Cars<br />
and Trucks, we carry many limited slips,<br />
lockers, & spools.<br />
Custom Rear Ends & Alloy Axle Shafts
...Components<br />
Posi’s, lockers, spools, forged yokes, nodular iron case's, support covers<br />
Strange and Yukon brands; Nodular iron & aluminum 9" 3rd member case's<br />
TOOLS...<br />
HOUSING FIXTURES<br />
Narrow and check the straightness of housings<br />
yourself with our hardened & ground professional<br />
quality tooling which includes instructions, fact &<br />
fiction, & tech tips. The various components are<br />
available separately, or in special package pricing.<br />
See our web page or the price sheets for<br />
applications and details<br />
DUTCHMAN'S DOGBONE<br />
Confused about overall width versus pinion location, what length to order <strong>axle</strong>s, how<br />
much to cut off of the housing? These handy measuring and reference fixtures save time<br />
and money by minimizing guesswork and errors when narrowing a rear (or front) end.<br />
Most important in this case: Formulas, instructions and tech tips are included.<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
"DIY" DO IT YOURSELF<br />
AXLE & HOUSING KITS...<br />
For the "Do it Yourselfer", Dutchman now offers our<br />
popular rear end housings with the tubes installed<br />
but left long and the billet ends loose. Choose<br />
between the following;<br />
• 9" Roadster Round Back<br />
• 9" Heavy Duty Street & Strip<br />
• 9" Polished Aluminum<br />
• 9" XHD Fab 9<br />
• Dana 60<br />
Your choice on any of our current standard housing<br />
ends except the early Ford-which would have a<br />
price surcharge.<br />
Also for the DIYers, we offer pro quality bar jig tooling<br />
packages - save money and keep the work in<br />
your own shop!<br />
Do you have the machinery and necessary equipment<br />
to do your own <strong>axle</strong>s? We may have just the<br />
blank for you. Our rear <strong>axle</strong> blanks are induction<br />
heat treated 1541-H material (just like our finished<br />
<strong>axle</strong>s), but have no splines or bolt pattern. They<br />
feature large diameter flange/pilot combos for most<br />
popular brake selections-drum or disc.<br />
The front blanks are fully machined for the applications<br />
U-Joint and accept full circle snap rings. They<br />
are also heat treated, just cut, turn, and spline.<br />
Type<br />
Press on Bearing<br />
Press on Bearing<br />
Press on Bearing<br />
Press on Bearing<br />
Press on Bearing<br />
Press on Bearing<br />
Press on Bearing<br />
Press on Bearing<br />
C-Clip<br />
C-Clip<br />
C-Clip<br />
Flanged Floater<br />
Flanged Floater<br />
Front Inner<br />
Front Inner<br />
Front Inner<br />
Front Inner<br />
Front Inner<br />
Description<br />
1.379 BJ, 2 1/8" BS, 1.205-28 spline body<br />
1.533 BJ, 2 1/16" BS, 1.330-31 spline<br />
1.533 BJ, 2 1/16" BS, 1.500-35 spline<br />
1.564 BJ, 2 1/8" BS, 1.330-31 spline body<br />
1.564 BJ, 2 1/8" BS, 1.500-35 spline body<br />
1.564 BJ, 2 1/4" BS, 1.330-31 spline body<br />
1.564 BJ, 2 1/4" BS, 1.500-35 spline body<br />
1.564 BJ, 2 1/2" BS, 1.330-31 spline body<br />
1.400 BJ, 1.205-28 spline body<br />
1.400 BJ, 1.330-31 spline body<br />
1.620 BJ, 1.330-31 spline body<br />
1.330-31 spline body<br />
1.530-35 spline body<br />
Dana 44, Import, 1541 material<br />
Dana 44, Import, 4340 material<br />
Dana 44, Domestic, 4340 material<br />
Dana 60, Import, 4340 material<br />
Dana 60, Domestic, 4340 material<br />
Custom Rear Ends & Alloy Axle Shafts
...9" Ford 3rd Members<br />
Street 3rd Member<br />
Street 3rd members are built using the following components. Good for<br />
non or mild performance street cars.<br />
• Stock iron case & pinion support (good used),<br />
• New HD <strong>13</strong>30 series drive yoke,<br />
• New 28 or 31 spline open diff, limited slip positraction differential, or<br />
locker,<br />
• New ring & pinion (3:00 & up ratios),<br />
• New bearings, pinion seal, ring gear bolts, solid pinion bearing spacer, and<br />
gasket.<br />
• Fully assembled.<br />
Street<br />
Street Plus<br />
Street Plus 3rd Member<br />
Street Plus 3rd members are built using the following components. Good for mild<br />
performance street / strip combo cars.<br />
• New nodular iron case & billet aluminum pinion support,<br />
• New HD <strong>13</strong>30 series drive yoke,<br />
• New 31 spline open diff, limited slip positraction differential, or locker,<br />
• New ring & pinion (3:00 & up ratios),<br />
• New bearings, pinion seal, ring gear bolts, solid pinion bearing spacer, and<br />
gasket.<br />
• Fully assembled.<br />
Pro Street 3rd Member<br />
Pro Street 3rd members are built using the following components. Good for Hiperformance<br />
street / strip combo cars.<br />
• New Strange nodular iron case & billet aluminum pinion support,<br />
• New XHD Forged <strong>13</strong>50 series drive yoke,<br />
• New 31 or 35 spline limited slip positraction differential, or locker,<br />
• New ring & pinion (3:00 & up ratios),<br />
• New bearings, pinion seal, ring gear bolts, solid pinion bearing spacer, and<br />
gasket.<br />
• Fully assembled.<br />
Full Race 3rd Member<br />
Full Race 3rd members are built using the following components. Good for Hiperformance<br />
race cars only.<br />
• New Strange nodular iron case & billet aluminum pinion support,<br />
• New XHD Forged <strong>13</strong>50 series drive yoke,<br />
• New 35 spline full spool,<br />
• New ring & pinion (3:00 & up ratios),<br />
• New bearings, pinion seal, ring gear bolts, solid pinion bearing spacer, and<br />
gasket.<br />
• Fully assembled.<br />
Pro Street<br />
Full Race<br />
Aluminum<br />
Aluminum 3rd Member<br />
Street Plus 3rd members are built using the following components. Good for mild<br />
performance street / strip combo cars.<br />
• New nodular iron case & billet aluminum pinion support,<br />
• New HD <strong>13</strong>30 series drive yoke,<br />
• New 31 spline open diff, limited slip positraction differential, or locker,<br />
• New ring & pinion (3:00 & up ratios),<br />
• New bearings, pinion seal, ring gear bolts, solid pinion bearing spacer, and<br />
gasket.<br />
• Fully assembled.<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
V8 Quick Change...<br />
Quick Change Rear Ends<br />
Tired of the same old look and need a change? How about<br />
a Quick Change! Stand out in the crowd with one of our new<br />
Quick Change rears!<br />
Included Features<br />
Each unit is made to order—Custom built to your your specified<br />
width and most popular bolt patterns. All of our quick<br />
change rears are built with our “Street and Strip” 31 spline<br />
alloy <strong>axle</strong> shafts and CNC machined Billet steel XHD housing<br />
ends (Big bearing 9” Ford style). Final drive ratios range from<br />
2:37 to 8:24 with nearly any choice in between. Positraction<br />
“Limited Slip” differentials are standard in all Dutchman<br />
prepped quick change rears. Available in the 8 1/2 inch V8<br />
or 4 styles of the 10 inch XHD “Championship” size.<br />
Options<br />
Options include; polished center section and bells, polished<br />
billet front yoke and rear cover, chrome bolt kit, helical<br />
change gears (Champ only), and a choice of our four different<br />
brake kits.<br />
V8 Center Section<br />
Kit only<br />
(Customer Prep & Setup Kit Available)<br />
Optional Milled rear<br />
cover for an<br />
Alternate look.<br />
(V8 Center Only)<br />
Custom Rear Ends & Alloy Axle Shafts
V8 Center Section<br />
with Early Ford Tubes<br />
(Using Customer Supplied V8 Tubes)<br />
Detailed, Prepped, & Setup by Dutchman<br />
V8 Center Section<br />
with 12 Rib Bells<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
Championship Quick<br />
Change...<br />
Optional Billet rear<br />
cover for a High<br />
Tech look<br />
(Champ Center Only)<br />
Champ center section<br />
and adaptor plates to accept<br />
early Ford V8 steel tubes<br />
Custom Rear Ends & Alloy Axle Shafts
10 inch Champ Rear Ends<br />
in 6 Exciting Styles<br />
5 quick change &<br />
1 banjo (non-quick change)<br />
new!<br />
Champ center section,<br />
4 rib side bells,<br />
and flat rear cover<br />
SuperMax center section,<br />
8 rib side bells,<br />
and flat rear cover.<br />
new!<br />
Champ center section,<br />
6 rib side bells,<br />
and flat rear cover<br />
Banjo (non-quick change)<br />
center, 6 rib side bells<br />
Optional<br />
Chrome<br />
Bolt Set<br />
Champ center section,<br />
Grand National 8 rib side bells,<br />
and full deep rear cover<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
Custom Rear Ends & Alloy Axle Shafts
9 inch IRS<br />
9 inch Ford Independent Rear ends<br />
As if we haven’t given you enough choices in the<br />
previous pages, here’s another: The ultimate in rear<br />
ends, our Independent 9 inch Ford. If you must have<br />
it all, you’ve come to the right place. Ride and the<br />
all important “visual appeal” are wrapped up in this<br />
custom, made to order rear end.<br />
Included Features<br />
• 31 spline alloy stub <strong>axle</strong>s<br />
• Ventilated inboard or outboard disc brakes—your<br />
choice, using Wilwood 4 piston or 6 piston<br />
calipers<br />
• Heat treated 206-T7 aluminum center housing<br />
& Billet hub carriers (not cast like our competitors)<br />
• Fully adjustable camber & toe settings<br />
• Built in roll camber<br />
• (2) fully adjustable billet aluminum coil over<br />
shocks. Urethane (Poly) bushed on bottom, self<br />
aligning bearing on top<br />
• Proven HD 4 bar type hub carrier thrust arrest<br />
system (a Dutchman exclusive).<br />
• Accepts any 31 spline 9” Ford 3rd member<br />
• Each unit is made to order—your specified width,<br />
and choice of 5 on 4 1/2” or 4 3/4” bolt<br />
patterns.<br />
• XHD <strong>13</strong>50 series DOM steel tube half shafts<br />
Available Options<br />
• Chrome half shafts<br />
• Polished aluminum and stainless components:<br />
housing, hub carriers, calipers, lower & forward<br />
stainless control rods, coil over shock bodies, rod<br />
ends, and stainless nut, bolt & hardware kit<br />
• Chrome coil over springs<br />
• Urethane (Poly) mounted center section, pinion<br />
torque arrest bracket, and 4 bar control arms<br />
• Stainless braided brake line kit including fittings<br />
and “T” weld tab<br />
• All components are available separately<br />
• Economical or full show 3rd member gear sets<br />
• Crossdrilled, slotted, and E-Coated rotors<br />
• Polished or red calipers<br />
• <strong>13</strong>" outboard disc brakes and 6 piston calipers<br />
New! Billet exhaust hanger with optional<br />
8 character personal message engraving<br />
In the Works<br />
Check our web site for various projects with this<br />
rear end installed.<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
IRS Components...<br />
9" Ford IRS Centers:<br />
Building your own Yoke or CV style independent<br />
rear end? Why not build it as tough<br />
as you can using the legendary, durable, and<br />
readily available 9” Ford 3rd member gear<br />
set and Dutchman’s 31 spline custom alloy<br />
stub shafts. Using our new “IRS” CV center,<br />
you can eliminate the C5 & C6 Corvette trans<strong>axle</strong><br />
center section and build a very trick C5-6<br />
“Hybrid” rear end. Whether you are building<br />
a Hi-Tech street rod, muscle car, road race car,<br />
or off road vehicle, construct your next vehicle’s<br />
rear end using Dutchman custom IRS rear end<br />
components.<br />
Features:<br />
We engineered the housing with extra thick<br />
cross sections for added strength and poured<br />
it out of the superior 206-T4 aluminum alloy,<br />
which is 30% stronger than the typical 356-<br />
T6 and polishes better too! The stub shafts<br />
are machined for the extra large <strong>13</strong>50 series<br />
U-Joint (yoke shaft style) or heavy duty 934<br />
Porsche CV joint (CV style) and are forged<br />
from 1541-H material, the same as used for<br />
our performance flanged alloy <strong>axle</strong> shafts. For<br />
added strength and durability, the stub <strong>axle</strong>s<br />
are supported using a double row, sealed ball<br />
bearing (instead of the typical single row ball<br />
bearing our competitors use), and the sealing<br />
is performed 3 ways: One, the bearings are<br />
sealed, Two, the <strong>axle</strong> retainer plate has a seal,<br />
and Three, there is a O-Ring around the perimeter<br />
of the double row bearing.<br />
Options:<br />
• Polished housing<br />
• Inboard ventilated disc brakes<br />
• Black, Red, Silver, or polished calipers<br />
• 934 CV joints and boot kit<br />
• Smaller CV joints (If space is a problem)<br />
• 3rd member gear sets. Strength and ratioyour<br />
choice<br />
Yoke style center<br />
without disc brakes<br />
Custom Rear Ends & Alloy Axle Shafts
930 & 934 CV joints<br />
& boot / bolt kits<br />
11" x .810 vented rotors & 4 piston Wilwood calipers<br />
Yoke style center with inboard disc brakes<br />
CV style center with inboard disc brakes<br />
CV style center without disc brakes<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
IRS Components...<br />
Hub Carriers & Control Arms<br />
Chrome and<br />
polish options<br />
CNC machined billet yoke style hub carriers<br />
Custom Rear Ends & Alloy Axle Shafts
U-JOINT<br />
STYLE HALF<br />
SHAFTS<br />
C5 CORVETTE<br />
934 OUTER STUB AXLES<br />
&<br />
HUB FLANGE ASSEMBLIES<br />
C5 CORVETTE SPINDLES & CONTROL ARMS<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
Dimensions Needed for Axle Ordering<br />
Custom Rear Ends & Alloy Axle Shafts
Ez Ordering for Dutchman Custom Rear Ends<br />
9" Ford Convential:<br />
Choose a<br />
Housing Style<br />
Choose a Drum<br />
or Disc Brake kit<br />
+ +<br />
Choose a 3rd<br />
Member<br />
+<br />
Specifications:<br />
Your vehicle info,<br />
Width, Bolt Pattern,<br />
Any options wanted,<br />
& the final gear ratio.<br />
Quick Change:<br />
Choose a<br />
Center Section Style<br />
Choose a Drum<br />
or Disc Brake Kit<br />
+<br />
+<br />
Specifications:<br />
Your vehicle info,<br />
Width, Bolt Pattern,<br />
Any options wanted,<br />
& the final gear ratio.<br />
Width Measuring<br />
Wheel Flange to Wheel Flange<br />
Product specific order forms are available online, by fax, e-mail, or snail-mail (U.S. Postal Service)<br />
for all our custom "made to order" alloy <strong>axle</strong> shafts & rear end assemblies<br />
PH (503) 257-6604 FAX (503) 253-6564 www.DutchmanAxles.com
Recent Build...<br />
Engine & Tranny:<br />
• GM LS1 Gen 3 Small Block<br />
• Mech Tech Super Charger System<br />
• Comp Cams internals; Cam, lifters, pushrods, & rocker assemblies<br />
• MSD ignition parts; Coil packs, spark plug wire kit, & starter<br />
• Street & performance Pro Car headers<br />
• Chris Alstons Chassis Works billet motor mounts<br />
• Magnaflow polished stainless mufflers & mandrel bent tube kit<br />
• GM 4L60e Overdrive Tranny<br />
• BeCool aluminum radiator<br />
• Specialty Auto polished tranny cooler<br />
Chassis & Suspension:<br />
• New Custom Fabbed Frame rails<br />
• Dutchman Independent Hybrid 12 bolt GM Rear end<br />
• Heidts IFS featuring polished stainless A-Arms & 2” drop spindles<br />
• Air Ride Technologies “Shockwave” suspension system<br />
• Dakota Digital ride height control system<br />
• Wilwood Disc Brakes; Crossdrilled, slotted, & zinc plated<br />
<strong>13</strong>” rotors and forged 6 piston calipers on all 4’s<br />
• Colorado Custom billet wheels & BFG Tires;<br />
20” x 8” front & 20” x 9 ½” rear<br />
• Diamond Back Tire “Redline” tire option<br />
• Energy Suspension red poly suspension bushings<br />
• ARP fasteners<br />
57 CHEVY ROADSTER CONVERTIBLE<br />
Body:<br />
• Direct Sheet Metal custom smoothy firewall kit<br />
• CARS Inc. replacement sheet metal<br />
• Lokar: Shifter, engine & tranny dipsticks, billet gas pedal, & other<br />
cool items<br />
• Vintage Air climate control system, Heat & AC<br />
• Flaming River; Tilt steering column, billet column mount, polished<br />
stainless U-Joint & DD shafting<br />
• Pheonix Gold audio system components; Subwoofers, amps, &<br />
Wiring cable / connectors<br />
• Ricks stainless gas tank with in tank injection pump<br />
• Auto Meter gauges<br />
• Hot Hues; primer, sealer, paint, & clear<br />
• Lizard skin ceramic insulation materials<br />
• Danchuk reproduction restoration items<br />
• Ron Francis’ Wire works wiring system<br />
• Electric Life; Power window regulators, shaved door handle kit,<br />
remote start & security system<br />
• Optima Batteries<br />
Tools & Misc:<br />
• Warn Industries; Power winch & electric ceiling hoist<br />
• Cardolly.com car dolly’s<br />
• P-Ary Products lightweight engine<br />
• Myk’s Tools engine lifting pivot plate<br />
• Eric Brockmeyer concept drawings<br />
See our web site for details & pics - click on the project cars link<br />
E Franklin Rd<br />
S Meridian Rd<br />
S Main St<br />
E Piper Ct<br />
Strafford Dr<br />
S Watertower Rd<br />
S Adkins Way<br />
S Locust Grove Rd<br />
E Central Dr<br />
(503) 257-6604<br />
Dutchman Motorsports Inc.<br />
1250 E. Piper Ct.<br />
Meridian, ID 83642<br />
Custom Rear Ends & Alloy Axle Shafts<br />
24 Hour fax (503) 253-6564<br />
www.DutchmanAxles.com<br />
84<br />
30