Horizontal well completion
Fact-Sheet-Horisontal-Well-completion-Final
Fact-Sheet-Horisontal-Well-completion-Final
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
FACT SHEET<br />
<strong>Horizontal</strong> <strong>well</strong><br />
<strong>completion</strong><br />
Maersk Oil - an industry leader and pioneer in<br />
horizontal <strong>well</strong> drilling.<br />
Maersk Oil has been a pioneer and industry leader in horizontal<br />
drilling for over 25 years, with lessons learned in North Sea<br />
developments being transferred to other areas such as the Al-<br />
Shaheen field in Qatar.<br />
However, it is our ability to extend the distance of intelligent<br />
<strong>well</strong> <strong>completion</strong>s, and apply multi-zone reservoir management<br />
techniques that has allowed us to truly maximise flow rates and<br />
optimise recovery within our extended reach horizontal <strong>well</strong>s.<br />
Maersk Oil pioneered the application of<br />
horizontal drilling techniques which the<br />
whole industry has adopted.<br />
Intelligent <strong>completion</strong>s<br />
<strong>Horizontal</strong> <strong>well</strong> <strong>completion</strong>s involve<br />
lining off and selectively perforating the<br />
extended horizontal reservoir section before<br />
deploying flow control and monitoring tools<br />
and connecting them to the surface via<br />
production tubing and then stimulating<br />
the individual zones as required and<br />
preparing the <strong>well</strong> for production. Intelligent<br />
<strong>completion</strong>s include implementing<br />
technologies and components enabling<br />
surface monitoring and control of the<br />
producing zones along the entire reservoir<br />
section of the <strong>well</strong>bore.
In the Al-Shaheen development in Qatar<br />
specialists from Subsurface, Wells and<br />
Production Operations teams are designing<br />
and constructing advanced <strong>well</strong>s with<br />
intelligent <strong>completion</strong>s, which so far have<br />
been deployed in <strong>well</strong> lengths to around<br />
18,000 ft (5,500 m). In particular for relatively<br />
shallow located reservoirs, this is <strong>well</strong> beyond<br />
the industry standard of approximately<br />
15,000 ft (4,500 m). With some of our Al-<br />
Shaheen <strong>well</strong>s reaching distances of over<br />
30,000 ft (9,000 m) our goal, via progressive<br />
technology development and staged trials, is<br />
to push intelligent <strong>completion</strong>s deployment<br />
to the full drilled length of these ultraextended<br />
reach <strong>well</strong>s distributions in 3D.<br />
Our specialists use multi-zone reservoir<br />
management techniques to improve<br />
production rates and total recovered oil<br />
volume, primarily in carbonate reservoirs<br />
like those in Qatar and Denmark. Reservoir<br />
management techniques such as<br />
surveillance, modelling and data collection<br />
provide a holistic approach to production<br />
optimisation.<br />
These techniques allow operators to monitor<br />
the pressure, temperature and movement of<br />
hydrocarbons in the <strong>well</strong>s and enable them<br />
to better control flow rates within each zone.<br />
The understanding gained through collecting<br />
and analysing data allows us to optimise the<br />
production over the entire life-cycle of the <strong>well</strong>.<br />
Multi-zone<br />
reservoir<br />
management<br />
techniques<br />
improves total<br />
recovered oil<br />
volume
Multi-zone <strong>well</strong>s<br />
Maersk Oil’s extended reach <strong>well</strong>s, which<br />
average lengths of around 25,000 feet (7,600<br />
metres), traverse many zones within the<br />
formation that present varied subsurface<br />
characteristics.<br />
Our engineers have designed techniques to<br />
segment zones and control the flow of fluids<br />
within each to ensure the fullest flow rates<br />
and maximum oil recovery.<br />
Zones are defined by unique constraints and<br />
rely on flow control through inflow control<br />
valves and inflow control devices. Inflow<br />
control valves allow operators to adjust the<br />
flow as needed from the surface (i.e. the fluid<br />
intake can be regulated from the surface<br />
depending on how open the valve is).<br />
Inflow control devices are put in place for ongoing<br />
production optimisation (i.e. they are<br />
designed to create an even inflow across the<br />
entire production <strong>well</strong>).<br />
For example, our engineers may detect a<br />
water breakthrough in a particular<br />
zone and adjust the inflow<br />
control valve to reduce the flow of<br />
water and ensure the continued,<br />
uncompromised flow of oil.<br />
Multi-zone <strong>well</strong><br />
One control line<br />
Electrical coupler<br />
Station<br />
Station<br />
Upper <strong>completion</strong><br />
Lower <strong>completion</strong>
New Wells Technology Programme<br />
The Maersk-led development of the Al-<br />
Shaheen field in Qatar has been successfully<br />
managed through an active New Wells<br />
Technology Programme, a systematic<br />
approach to technology development based<br />
on a sequential, staged growth in capability.<br />
The programme develops and incorporates<br />
technology advancements in a logical<br />
progression.<br />
At Al-Shaheen, the New Wells Technology<br />
Programme has driven technology and<br />
deployment advances with horizontal<br />
<strong>completion</strong>s, culminating in the world’s first<br />
installation of a surface-controlled, flow<br />
control <strong>completion</strong> in a horizontal extended<br />
reach <strong>well</strong>.<br />
Manara<br />
Manara is Schlumberger’s surface-controlled,<br />
flow control <strong>completion</strong> that was first<br />
installed in <strong>well</strong> GD-12 at Maersk Oil’s Al-<br />
Shaheen field in July 2015.<br />
It is the most recent intelligent <strong>completion</strong><br />
system from Schlumberger that enables<br />
operators to monitor and control multiple<br />
zones continuously, simultaneously and in<br />
real time.<br />
It also represents the deepest extended<br />
reach <strong>well</strong> installation to date anywhere<br />
in the world and a new type of intelligent<br />
<strong>completion</strong> that is designed to help reduce<br />
<strong>well</strong> interventions during the entire production<br />
life of the <strong>well</strong>; something that will result in<br />
substantial OPEX cost savings and reduced<br />
safety risks for the life of the <strong>well</strong>.<br />
This type of intelligent <strong>completion</strong> is<br />
something Maersk Oil plans to implement in<br />
other feasible <strong>well</strong>s.<br />
Extended-reach <strong>well</strong><br />
Sand Screen<br />
Sand Screen<br />
Sand Screen<br />
Sand Screen<br />
Lower <strong>completion</strong><br />
Swnel<br />
Female Coupler<br />
Station<br />
Station<br />
Station<br />
Station<br />
One control Line<br />
Male Coupler<br />
Upper <strong>completion</strong>