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Horizontal well completion

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FACT SHEET<br />

<strong>Horizontal</strong> <strong>well</strong><br />

<strong>completion</strong><br />

Maersk Oil - an industry leader and pioneer in<br />

horizontal <strong>well</strong> drilling.<br />

Maersk Oil has been a pioneer and industry leader in horizontal<br />

drilling for over 25 years, with lessons learned in North Sea<br />

developments being transferred to other areas such as the Al-<br />

Shaheen field in Qatar.<br />

However, it is our ability to extend the distance of intelligent<br />

<strong>well</strong> <strong>completion</strong>s, and apply multi-zone reservoir management<br />

techniques that has allowed us to truly maximise flow rates and<br />

optimise recovery within our extended reach horizontal <strong>well</strong>s.<br />

Maersk Oil pioneered the application of<br />

horizontal drilling techniques which the<br />

whole industry has adopted.<br />

Intelligent <strong>completion</strong>s<br />

<strong>Horizontal</strong> <strong>well</strong> <strong>completion</strong>s involve<br />

lining off and selectively perforating the<br />

extended horizontal reservoir section before<br />

deploying flow control and monitoring tools<br />

and connecting them to the surface via<br />

production tubing and then stimulating<br />

the individual zones as required and<br />

preparing the <strong>well</strong> for production. Intelligent<br />

<strong>completion</strong>s include implementing<br />

technologies and components enabling<br />

surface monitoring and control of the<br />

producing zones along the entire reservoir<br />

section of the <strong>well</strong>bore.


In the Al-Shaheen development in Qatar<br />

specialists from Subsurface, Wells and<br />

Production Operations teams are designing<br />

and constructing advanced <strong>well</strong>s with<br />

intelligent <strong>completion</strong>s, which so far have<br />

been deployed in <strong>well</strong> lengths to around<br />

18,000 ft (5,500 m). In particular for relatively<br />

shallow located reservoirs, this is <strong>well</strong> beyond<br />

the industry standard of approximately<br />

15,000 ft (4,500 m). With some of our Al-<br />

Shaheen <strong>well</strong>s reaching distances of over<br />

30,000 ft (9,000 m) our goal, via progressive<br />

technology development and staged trials, is<br />

to push intelligent <strong>completion</strong>s deployment<br />

to the full drilled length of these ultraextended<br />

reach <strong>well</strong>s distributions in 3D.<br />

Our specialists use multi-zone reservoir<br />

management techniques to improve<br />

production rates and total recovered oil<br />

volume, primarily in carbonate reservoirs<br />

like those in Qatar and Denmark. Reservoir<br />

management techniques such as<br />

surveillance, modelling and data collection<br />

provide a holistic approach to production<br />

optimisation.<br />

These techniques allow operators to monitor<br />

the pressure, temperature and movement of<br />

hydrocarbons in the <strong>well</strong>s and enable them<br />

to better control flow rates within each zone.<br />

The understanding gained through collecting<br />

and analysing data allows us to optimise the<br />

production over the entire life-cycle of the <strong>well</strong>.<br />

Multi-zone<br />

reservoir<br />

management<br />

techniques<br />

improves total<br />

recovered oil<br />

volume


Multi-zone <strong>well</strong>s<br />

Maersk Oil’s extended reach <strong>well</strong>s, which<br />

average lengths of around 25,000 feet (7,600<br />

metres), traverse many zones within the<br />

formation that present varied subsurface<br />

characteristics.<br />

Our engineers have designed techniques to<br />

segment zones and control the flow of fluids<br />

within each to ensure the fullest flow rates<br />

and maximum oil recovery.<br />

Zones are defined by unique constraints and<br />

rely on flow control through inflow control<br />

valves and inflow control devices. Inflow<br />

control valves allow operators to adjust the<br />

flow as needed from the surface (i.e. the fluid<br />

intake can be regulated from the surface<br />

depending on how open the valve is).<br />

Inflow control devices are put in place for ongoing<br />

production optimisation (i.e. they are<br />

designed to create an even inflow across the<br />

entire production <strong>well</strong>).<br />

For example, our engineers may detect a<br />

water breakthrough in a particular<br />

zone and adjust the inflow<br />

control valve to reduce the flow of<br />

water and ensure the continued,<br />

uncompromised flow of oil.<br />

Multi-zone <strong>well</strong><br />

One control line<br />

Electrical coupler<br />

Station<br />

Station<br />

Upper <strong>completion</strong><br />

Lower <strong>completion</strong>


New Wells Technology Programme<br />

The Maersk-led development of the Al-<br />

Shaheen field in Qatar has been successfully<br />

managed through an active New Wells<br />

Technology Programme, a systematic<br />

approach to technology development based<br />

on a sequential, staged growth in capability.<br />

The programme develops and incorporates<br />

technology advancements in a logical<br />

progression.<br />

At Al-Shaheen, the New Wells Technology<br />

Programme has driven technology and<br />

deployment advances with horizontal<br />

<strong>completion</strong>s, culminating in the world’s first<br />

installation of a surface-controlled, flow<br />

control <strong>completion</strong> in a horizontal extended<br />

reach <strong>well</strong>.<br />

Manara<br />

Manara is Schlumberger’s surface-controlled,<br />

flow control <strong>completion</strong> that was first<br />

installed in <strong>well</strong> GD-12 at Maersk Oil’s Al-<br />

Shaheen field in July 2015.<br />

It is the most recent intelligent <strong>completion</strong><br />

system from Schlumberger that enables<br />

operators to monitor and control multiple<br />

zones continuously, simultaneously and in<br />

real time.<br />

It also represents the deepest extended<br />

reach <strong>well</strong> installation to date anywhere<br />

in the world and a new type of intelligent<br />

<strong>completion</strong> that is designed to help reduce<br />

<strong>well</strong> interventions during the entire production<br />

life of the <strong>well</strong>; something that will result in<br />

substantial OPEX cost savings and reduced<br />

safety risks for the life of the <strong>well</strong>.<br />

This type of intelligent <strong>completion</strong> is<br />

something Maersk Oil plans to implement in<br />

other feasible <strong>well</strong>s.<br />

Extended-reach <strong>well</strong><br />

Sand Screen<br />

Sand Screen<br />

Sand Screen<br />

Sand Screen<br />

Lower <strong>completion</strong><br />

Swnel<br />

Female Coupler<br />

Station<br />

Station<br />

Station<br />

Station<br />

One control Line<br />

Male Coupler<br />

Upper <strong>completion</strong>

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