Issue 3 2016
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foodeurope<br />
INGREDIENTS PROCESSING & PACKAGING ANALYSIS<br />
THE QUARTERLY MAGAZINE FOR THE FOOD AND BEVERAGE INDUSTRIES IN EUROPE<br />
www.foodmagazine.eu.com<br />
<strong>Issue</strong> 3 <strong>2016</strong><br />
FEATURING<br />
SupplySide West,<br />
PackExpo and Gulfood<br />
Manufacturing<br />
Previews
foreword<br />
03<br />
foreword<br />
Front cover courtesy<br />
of Synergy<br />
Welcome to the third edition of<br />
foodeurope online <strong>2016</strong>.<br />
This bumper edition contains no fewer than<br />
three show previews: SupplySide West,<br />
PackExpo Chicago and Gulfood<br />
Manufacturing.<br />
For this reason we have decided, as a oneoff,<br />
to amalgamate processing & packaging,<br />
and analysis & control.<br />
About Food Europe<br />
Food Europe is a quarterly magazine covering the food and<br />
beverage industry in Europe. It facilitates the management<br />
processes responsible for identifying, anticipating and<br />
satisfying the needs of the European food industry.<br />
Publisher: Hoskins & Fall Publishing<br />
Calle Valiente 12, 03728 Alcalali (Alicante), Spain<br />
Tel: +34 966 48 2396<br />
Website: www.foodmagazine.eu.com<br />
Publisher: John Fall<br />
e-Mail: john@foodmagazine.eu.com<br />
Regional Manager, Spain: Ron Smee<br />
e-Mail: ron@foodmagazine.eu.com<br />
Managing Editor: Juliet Hoskins<br />
e-Mail: jhoskins@editor.eu.com<br />
Sub-editor: Hannah Smith<br />
e-Mail: hannah@foodmagazine.eu.com<br />
Designer: Zoe Sibley<br />
e-Mail: zoe@foodmagazine.eu.com<br />
Printer: Gráficas Díaz Tuduri, S.L.<br />
Tel: +34 94 4217453<br />
While the publishers believe that all information contained in this<br />
publication was correct at the time of going to press, they can accept no<br />
liability for any inaccuracies that may appear or loss suffered directly or<br />
indirectly by any reader as a result of any advertisement, editorial,<br />
photographs or other material published in Food.<br />
In our ingredients section we start with<br />
Symrise. Symrise has now acquired Diana, and the article explains the<br />
two companies’ synergistic approach. DuPont Nutrition and Health<br />
provides an excellent article on healthy and sustainable spreads, and<br />
SVZ concentrates on healthy reformulation of fruit and vegetable<br />
ingredients. MANE looks at spices, and how the company’s SENSE<br />
CAPTURE solution optimises spice impact in meat applications.<br />
Synergy describes how it has brought its Synergy Pure range to the<br />
European market.<br />
We then have our first preview: SupplySide West. See what<br />
foodeurope’s clients will be exhibiting at the show, including<br />
Frutarom, Welch, Lycored, Algatechnologies, Glatt, Sternmaid and<br />
many more. No one beats SupplySide West when it comes to<br />
showcasing ingredients. This year’s expo hall is the largest yet<br />
featuring over 1,200 exhibiting companies including many first-time<br />
exhibitors.<br />
In the first of our packaging and processing section GEA discusses the<br />
GEA Aquarius CoatingLine, the world’s only fully automated solution<br />
(patent pending) that coats lollipops; and Stermaid provides a valuable<br />
article on the fine art of contract manufacturing.<br />
Our second show preview is Pack Expo and Pharma Expo <strong>2016</strong>. The<br />
four-day event will feature over 2,300 exhibiting companies and span<br />
more than 1.2 million net square feet of exhibition space at McCormick<br />
Place. PMMI expects to welcome 50,000 attendees.<br />
We then have an excellent technical article from Addivant, looking at<br />
developing new plastic additives in the era of the parts-per-trillion<br />
detection limit, and trends in the market. This is followed by Bekum,<br />
describing its new blow-moulding machine: EBLOW 37.<br />
Our third preview is of Gulfood Manufacturing, a trade show and<br />
conference designed for food and beverage process industries<br />
operating within the Middle East, Africa and Indian sub-continent. It is<br />
known as the biggest food and beverage processing event in the<br />
region.<br />
We hope you enjoy reading this edition of foodeurope online. Our<br />
next edition, in November, will feature Hi Ni Europe Frankfurt,<br />
Emballage Paris, and ISM and ProSweets Cologne.<br />
Juliet Hoskins<br />
Editor<br />
The contents of this publication are protected by copyright.<br />
All rights reserved.<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
04<br />
contents<br />
contents<br />
08<br />
Industry News<br />
A round-up of industry news<br />
Ingredients<br />
14<br />
18<br />
22<br />
25<br />
27<br />
The whole is greater than the sum of its parts<br />
When teams from different areas collaborate, successful and forward-looking projects are often the result.<br />
Symrise can point to dozens of examples of this kind of cooperation, which have created innovative taste<br />
compositions along with novel fragrance and care experiences.<br />
Symrise AG<br />
Healthy and sustainable spreads<br />
Oils and fats (O&F) producers around the world develop products to meet global trends. Health and wellness is<br />
one of them, and here producers have responded by developing reduced, low and non-fat products defined as<br />
spreads. Another global mega trend is sustainability which, for producers of oils, fats, emulsifiers and<br />
antioxidants, covers the use of sustainable raw materials.<br />
DuPont Nutrition and Health<br />
Fruit and vegetable ingredients: The key to healthier reformulation<br />
One of the main consumer trends in the market, healthy eating, has shaped every segment of the food and<br />
beverage industry for the past decade. As it evolves to embrace the latest novelties, natural, minimally-processed<br />
ingredients are emerging as the go-to option to gain consumer attention and loyalty.<br />
SVZ<br />
SENSE CAPTURE Spices: MANE flavour solution to optimise spice impact in meat applications<br />
Spices are very common in savoury applications, and specifically in meat applications. They are used mainly for<br />
their strong colouring and flavouring properties, sometimes also for their preservation properties. Spices are a key<br />
ingredient in savoury applications, as they easily bring variety and elaborate taste to any dish.<br />
MANE<br />
Clean, fresh and aromatic: Synergy Flavours brings Synergy Pure to the European market<br />
Already successful in the US, this unique range of ingredients effectively maximises the natural sensory<br />
properties of horticultural products to capture the freshest, most authentic flavours nature has to offer. Suitable<br />
for a wide variety of applications, the range includes distinct profiles including tea, coffee, fruit and vegetables,<br />
botanicals and vanilla.<br />
Synergy<br />
30<br />
Show preview: SupplySide West<br />
No one beats SupplySide West when it comes to showcasing ingredients. This year’s expo hall is the largest yet<br />
featuring over 1,200 exhibiting companies including many first-time exhibitors you won’t find anywhere else. With<br />
more than 10,000 ingredients and services to explore, you’re sure to find solutions for your next innovation. See<br />
what Frutarom, Welch, Lycored, Algatechnologies, Glatt, Sternmaid and many more are exhibiting.<br />
west.supplysideshow.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
06<br />
contents<br />
38<br />
41<br />
Processing & Packaging<br />
Introducing the fully automated GEA Aquarius CoatingLine for lollipops<br />
In the mature and highly competitive lollipop segment of the confectionery industry, it’s tough to stand out from<br />
the crowd. Coatings are an excellent way to differentiate, but until recently, it was difficult and time-consuming to<br />
achieve consistent quality. This has all changed with the availability of the GEA Aquarius CoatingLine. It’s<br />
currently the world’s only fully automated solution (patent pending) that coats lollipops. The line automates<br />
forming, transferring, cooling, wetting, coating, drying, wrapping and quality control and will be officially launched<br />
at Interpack 2017.<br />
GEA Food Solutions<br />
The fine art of contract manufacturing<br />
For many firms it is a real challenge to outsource production, because ultimately it means handing over<br />
considerable responsibility to another company. On the other hand it creates elbow room: contract manufacturers<br />
clear the way for their customers’ own research, development, marketing and sales. It enables even small<br />
companies and manufacturers with a frequently changing range to take advantage of the latest technology<br />
without having to invest themselves.<br />
Sternmaid<br />
44 Show preview: Pack Expo and Pharma Expo <strong>2016</strong><br />
This four-day event will feature over 2,300 exhibiting companies and span more than 1.2 million net square feet of<br />
exhibit space at McCormick Place. PMMI expects to welcome 50,000 attendees. Registration for PACK EXPO<br />
allows visitors full access to the Pharma EXPO show floor at no additional cost. PACK EXPO International and<br />
Pharma EXPO is where companies come to introduce the industry’s latest processing and packaging advances.<br />
www.packexpointernational.com<br />
49<br />
53<br />
Processing & Packaging<br />
Developing new plastic additives in the era of the parts-per-trillion detection limit<br />
Productivity, weight-reduction, shelf-life extension, recyclability and overall sustainability have led the charge<br />
since the turn of the century, making polyethylene a material of choice and allowing Linear Low Density<br />
Polyethylene particularly, to grow faster than its competitors. But more recently, three additional trends have<br />
started to impact our world and, no, we are not talking about shale gas or the price of oil!<br />
Addivant<br />
The future is electric: EBLOW 37 extends the electric EBLOW series from BEKUM<br />
As early as 2007 BEKUM presented the first electric blow-moulding machine at the K-Messe (plastics trade<br />
fair) in Duesseldorf. The continual development of the machine range was followed by the introduction of the<br />
EBLOW 07 series with patented C-frames. The newest development of the Berlin technology leader is the<br />
EBLOW 37.<br />
BEKUM Maschinenfabriken GmbH<br />
56 Show preview: Gulfood Manufacturing<br />
Gulfood Manufacturing is a trade show and conference designed for food and beverage process industries operating<br />
within the Middle East, Africa and Indian sub-continent. It is known as the biggest food and beverage processing<br />
event in the Middle East, Africa and Southeast Asia. Your visit to the region’s biggest food and beverage<br />
processing industry event will connect you with suppliers from 60 countries showcasing the very latest manufacturing<br />
business improvement tools.<br />
www.gulfoodmanufacturing.com<br />
59<br />
65<br />
Company News<br />
Diary Dates<br />
67<br />
Media Plan – <strong>Issue</strong> 4 <strong>2016</strong><br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
www.mane.com<br />
YOUR EMOTION<br />
IS OUR FRONTIER
08 industry news<br />
Risk assessment of Xylella fastidiosa<br />
Xylella fastidiosa is a vector-transmitted bacterial plant pathogen associated<br />
with serious diseases in a wide range of plants. It causes Pierce’s disease in<br />
grapevine, which is a major problem for wine producers in the United States<br />
and South America. X. fastidiosa was detected on olive trees in Apulia,<br />
southern Italy, in October 2013, the first time the bacterium has been<br />
reported in the European Union. Since then it has also been reported as<br />
present in Corsica and the Provence-Alpes-Côte d’Azur region of southern<br />
France. Controls are in place to prevent the bacterium from spreading.<br />
Numerous species of xylem sap-sucking insects are known to be vectors of the bacterium. X.<br />
fastidiosa also has a broad range of host plants, including many common cultivated and wild plants.<br />
To better understand uncertainties associated with the risk assessment of X. fastidiosa, EFSA has commissioned two<br />
major projects. The first, led by the National Research Council in Bari, is examining the susceptibility of important plant<br />
species to the Apulian strain of X. fastidiosa (CoDiRO) by carrying out tests on Mediterranean plants such as grape,<br />
citrus, peach and plum, as well as trees found in temperate forests. The experiments comprise needle inoculations of<br />
healthy seedlings under controlled conditions, and the exposure of young plants to infected vectors to replicate natural<br />
infections.<br />
The aim of the second project is to improve knowledge of potential European vectors of X. fastidiosa. The two-year<br />
project – involving scientists from the universities of Bari, Brescia, and Turin, and the Italian Institute for Sustainable Plant<br />
Protection – is collecting data from the scientific literature and Mediterranean EU countries on the biology and control of<br />
potential vectors. n<br />
Ian Wright CBE of the FDF responds to<br />
the UK’s Childhood Obesity Plan<br />
“Food and drink<br />
manufacturers recognise<br />
our responsibility in<br />
meeting the challenges<br />
posed by obesity.<br />
Government has<br />
acknowledged that<br />
working in partnership<br />
with industry on a<br />
voluntary basis is the<br />
best way to make<br />
progress on this crucial<br />
issue. We are committed to that partnership.<br />
“The proposed tax on soft drinks is a disappointing<br />
diversion from effective measures to tackle obesity. Soft<br />
drink companies are already making great progress to<br />
reduce sugars from their products, having achieved a 16%<br />
reduction between 2012 and <strong>2016</strong>. Indeed, many<br />
individual manufacturers have a proud track record of<br />
reformulation to remove salt, fat and sugar from food and<br />
drinks and this work will continue.<br />
“However the target set for sugars reduction in the Plan is<br />
flawed. It focuses too strongly on the role of this single<br />
nutrient, when obesity is caused by excess calories from<br />
any nutrient.” n<br />
The outlook for<br />
the global<br />
infant<br />
nutrition<br />
market<br />
Mordor Intelligence<br />
announces the<br />
publication of their<br />
research report on the infant nutrition market. The<br />
report titled, ‘Global Infant Nutrition Market-Trends,<br />
Growth and Forecast’ discusses the current landscape and<br />
outlook of the market.<br />
The global infant nutrition market is estimated to peak at<br />
US$50.2 billion in <strong>2016</strong> and reach US$70 billion by 2021,<br />
growing at a CAGR of 6.9% during the forecast period.<br />
The report is an amalgamation of the current market<br />
scenario, its prospects and forces driving & restraining the<br />
market growth. The report highlights the North American,<br />
European, Asia-Pacific, Latin American and Middle East &<br />
African markets.<br />
Despite a drop in birth rates across the globe, the market<br />
is witnessing high growth due to an increase in the<br />
adoption of packaged milk formula in developed as well as<br />
emerging economies. High adoption of infant nutrition is<br />
expected to be seen in Asia-Pacific countries over the next<br />
five years. n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
industry news<br />
09<br />
Only a Third of UK families are<br />
cooking together every month<br />
Nearly three-quarters of<br />
children aged nine years<br />
old don’t know how to<br />
boil an egg<br />
68% of parents said they<br />
only cook with their children<br />
once a month or less, with 14%<br />
saying they never do<br />
41% of parents said they wish<br />
they had more time to cook with<br />
their children<br />
A new study shows that<br />
despite families regularly<br />
tucking in to watch cookery<br />
shows such as MasterChef,<br />
Come Dine with Me and The<br />
Great British Bake Off, there are<br />
many children across the country<br />
that aren’t in the kitchen learning<br />
one of the most important life<br />
skills: cooking.<br />
With the launch of her ‘How to Cook’<br />
book almost 20 years ago Delia Smith<br />
predicted the nation’s basic cooking skills were on the<br />
decline, and now it seems as though the prediction is<br />
coming true as nearly three-quarters of children aged<br />
nine don’t know how to boil an egg and a further twofifths<br />
are unsure of how to peel a potato.<br />
Commissioned by UNCLE BEN’S ® , more than 80% of<br />
parents in the Kitchen Confidence study said that<br />
cooking with their kids was important to teach them a<br />
valuable skill for life. However, only 32% of parents said<br />
they were cooking with their kids more than once a<br />
month and a further 14% of parents said they never<br />
cook with their kids.<br />
Despite these findings, 41% of parents said they wish<br />
they had more time to cook with their children and that<br />
they would be more inclined to do so if it was less<br />
messy (24%) and if their children were more interested<br />
(25%) in spending time in the kitchen.<br />
Kid’s cooking expert Fiona Hamilton-Fairley said that by<br />
not learning to cook, kids are missing out on essential<br />
‘life preparation’ skills which could also lead to<br />
unhealthy eating habits later in life.<br />
“We know the impact that cooking and eating as a<br />
family has on health, but we also know the challenges of<br />
today’s busy lifestyle and getting kids to be enthusiastic<br />
and engaged in the kitchen,” said Fiona Hamilton-<br />
Fairley, CEO and Principal of The Kids’ Cookery School<br />
in London. n<br />
South Sudan: UNICEF sounds alarm on<br />
‘catastrophic’ food insecurity in country<br />
The United<br />
Nations<br />
Children’s Fund<br />
(UNICEF) says<br />
that it is<br />
responding to a<br />
growing food<br />
security<br />
emergency<br />
causing<br />
malnutrition in<br />
children in both<br />
rural and urban areas of crisis-gripped South Sudan.<br />
“The situation in South Sudan is catastrophic, and even<br />
more so for children,” UNICEF spokesperson Christophe<br />
Boulierac told a news briefing in Geneva, where he also<br />
pointed out that so far this year, the agency has treated<br />
120,000 children under age five for severe malnutrition –<br />
a nearly 50% increase over the same period in 2015.<br />
Initially, UNICEF had been planning to provide support to<br />
166,000 children in <strong>2016</strong>, but that figure has been revised<br />
to more than 250,000, he added.<br />
Seven out of the country’s 10 states have reached the<br />
malnutrition-rate-emergency threshold of 15%, while in<br />
Northern Bahr el Ghazal, the malnutrition rate stands at<br />
33%, he explained.<br />
UNICEF has also noted a sharp rise in malnutrition in<br />
South Sudan’s urban areas, including the capital, Juba,<br />
where the rates of children admitted for malnutrition to<br />
UNICEF-supported Al-Sabbah children’s hospitals were<br />
some 20% higher in the first six months of <strong>2016</strong> than for<br />
the same period last year. The spokesperson cited the<br />
country’s inflation rate as one of the main reasons for the<br />
high increase, explaining that it made basic household<br />
staples too expensive for many families.<br />
Mr. Boulierac stated that while UNICEF could not provide<br />
figures of children dying from starvation, one quarter of a<br />
million children in South Sudan are facing severe<br />
malnutrition.<br />
According to the spokesperson, with a number of roads<br />
inaccessible, the ongoing conflict has further limited<br />
UNICEF’s ability to respond – leaving, in the most urgent<br />
cases, the more expensive option of air transport for<br />
delivering supplies.<br />
Mr. Boulierac said that of the US$154.5 million UNICEF<br />
needs for South Sudan in <strong>2016</strong>, the Fund had, to date,<br />
received only US$52 million to assist with water and<br />
sanitation; child support services; nutrition; health; and<br />
education. n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
10 industry news<br />
Children with food allergies predisposed to asthma and rhinitis<br />
Children with a history of food allergy have a high risk of developing asthma and allergic rhinitis during childhood. The risk<br />
increases with the number of food allergies a child might have, say researchers from The Children’s Hospital of<br />
Philadelphia (CHOP) in a new study recently published in BMC Pediatrics.<br />
“Eczema, asthma and allergic rhinitis are among the most common childhood medical conditions in the<br />
US,” said lead researcher David A. Hill, MD, PhD, an allergy and immunology fellow with an interest in<br />
food allergy. “Disease rates for these conditions seem to be changing, prompting a need for more<br />
information and surveillance.” Compared with previous reports, this study found higher rates of<br />
asthma and lower rates of eczema.<br />
In Philadelphia, asthma rates are among the highest in the nation, affecting one in five children. In<br />
this study, the researchers found an asthma prevalence rate of 21.8%.<br />
The study is a retrospective analysis of the electronic health records of more than one million<br />
urban and suburban children in the CHOP Care Network from 2001 to 2015. The researchers<br />
divided the records into two cohorts: a closed-birth cohort of 29,662 children, followed<br />
continuously for their first five years of life, and a cross-sectional cohort of 333,200 children and<br />
adolescents, followed for at least 12 months. The patients were 48% white and 40% black.<br />
While prior studies have suggested patients with food allergies are at increased risk of<br />
developing asthma, those analyses were small and limited. This study is the largest<br />
to date to examine the characteristics of healthcare provider-diagnosed eczema,<br />
asthma, allergic rhinitis and food allergy in a paedriatric primary care population.<br />
In the closed-birth cohort, the incidence of at least one food allergy between birth<br />
and age five was 8%, with the peak age of diagnosis between 12 and 17 months of<br />
age. The overall prevalence of at least one food allergy for the large cross-sectional<br />
cohort was 6.7%, in line with previously published rates. However, allergies to specific<br />
foods diverged from previous patterns. Allergies to peanut, milk, shellfish and soy were<br />
proportionately higher in the study population, while wheat allergy was proportionately rarer, and sesame allergy was<br />
higher than previously appreciated.<br />
The researchers said that further studies should examine whether the food allergy patterns they found are comparable to<br />
those found in other geographical areas. n<br />
100,000 people sign record-breaking petition<br />
against whale meat consumption in Iceland<br />
A petition signed by tourists and locals pledging not to eat whale meat in<br />
Iceland and calling on the country’s government to end the cruel practice<br />
of whaling has beaten all previous records and now passed 100,000<br />
signatures.<br />
It was started by the International Fund for Animal Welfare (IFAW) which<br />
works to end commercial whaling in Iceland, Japan and Norway and<br />
provide lasting protection for whales.<br />
IFAW has worked on the ground in Iceland to campaign for an end to<br />
commercial whaling since the practice was resumed in 2003, and works<br />
alongside local whale watch operators to promote responsible whale<br />
watching as a humane and profitable alternative to the cruelty of<br />
whaling.<br />
Patrick Ramage, IFAW’s Global Whale Programme Director, said: “These<br />
100,000 signatures send a clear message to the Icelandic government<br />
that visiting tourists, as well as many Icelanders, believe whales should<br />
be seen and not hurt.” n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
industry news<br />
11<br />
Food preservatives market set to be<br />
worth US$2.94bn by 2021<br />
The market is driven by<br />
factors such as demand<br />
for convenience food<br />
products & foods with<br />
longer shelf-life, and<br />
the increased usage of<br />
natural preservatives<br />
in meat & poultry in<br />
North America and<br />
Europe. The high<br />
growth potential in the<br />
emerging markets and untapped regions<br />
provides new growth opportunities for market players.<br />
Antimicrobials: the fastest-growing segment<br />
Sorbates, having many applications such as dairy and<br />
frozen foods, snack and convenience foods, and others,<br />
have the largest share in the global food artificial<br />
antimicrobials market, followed by benzoates. Demand<br />
for processed foods is one of the drivers behind the<br />
growth of the global sorbates antimicrobial market and<br />
because of such demands in the food industry, the<br />
application of sorbates in food & beverages is considered<br />
to remain strong.<br />
Synthetic food preservatives: the largest market<br />
Benzoates, sorbates, and propionates are amongst the<br />
most used synthetic preservatives and are broadspectrum<br />
agents with applications across various food<br />
product categories. The primary intention behind the<br />
usage of synthetic additives is the safety and quality of<br />
the product for consumption, in terms of improved<br />
appearance and extended shelf-life. Currently, synthetic<br />
preservatives seem to be the best and most feasible<br />
option to be used as food preservatives, considering the<br />
costs associated with natural preservatives.<br />
Significant growth in the Asia-Pacific region<br />
With the emerging economies, growing industrialisation,<br />
increasing demand for processed foods, and consumer<br />
preference for quality products, ingredient suppliers are<br />
becoming increasingly optimistic about the growth of the<br />
food & beverage industry in the Asia-Pacific region. In<br />
this region, the high demand for convenience foods has<br />
implications on the preservatives categories required to<br />
maintain freshness in products and also other artificial<br />
ingredients and fat replacers. The international food<br />
additives market, which was earlier dominated by the<br />
large regions such as North America and Europe, is now<br />
witnessing emergence in the Asian markets, and<br />
therefore this region has proven to be a promising market<br />
for growth.<br />
Source: www.marketsandmarkets.com: Food Preservatives<br />
Market n<br />
Food certification market is expected to<br />
reach US$16.09bn by 2023<br />
Competition prevailing in the global food certification<br />
market is gradually rising, finds Transparency Market<br />
Research (TMR) in a new report. Since certified foods are<br />
perceived safer as they pass through stringent verification<br />
process, more consumers are opting for certified products<br />
to avoid health hazards. This trend has compelled<br />
manufacturers to place emphasis on certification.<br />
The global food certification market stood at US$11.25bn<br />
in 2015. Exhibiting a CAGR of 5.3%, the market is<br />
expected to reach US$16.09bn by the end of 2023.The<br />
packaged food segment led the global food certification<br />
market with a share of 23.4% in 2014.<br />
Demand for food<br />
certification will<br />
increase in response to<br />
the rising demand for<br />
quality and safer food<br />
products. The<br />
increasing incidence of<br />
food contamination<br />
around the world has<br />
emerged as a major<br />
concern for consumers.<br />
Since their lifestyle preferences have changed drastically<br />
over the years, consumers are now demanding organic<br />
food, fresh food, poultry and meat products. This is a<br />
primary factor driving the global food certification market.<br />
Additionally, food certifications are of utmost importance<br />
for food manufacturers, which is in turn fuelling demand<br />
from the global food certification market.<br />
The market is also expected to gain impetus from the<br />
increasing prevalence of food borne diseases. The<br />
increasing changes in consumption patterns due to hectic<br />
lifestyle and the consequent inclination towards<br />
convenience food have proven quite lucrative for the food<br />
certification market. In Europe, the changing lifestyle and<br />
aging population have been augmenting demand for food<br />
certification. The increasing reports of food contamination<br />
are fuelling demand for food certification in the Asia<br />
Pacific. The increasing food trade across emerging<br />
economies will also fuel demand for food certification.<br />
Despite witnessing strong demand, the high cost of<br />
international certifications has deterred some food<br />
manufacturers and processing units from looking at food<br />
certification as a high-value proposition. While established<br />
companies may be willing to allocate large sums for<br />
obtaining certification logos such as Organic or Halal, not<br />
many small companies regard this as a necessity.<br />
Source: www.transparencymarketresearch.com n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
12 industry news<br />
Savoury snacks market predictions to 2020<br />
The global savoury snacks market in 2015 was valued at US$94.5<br />
billion and is expected to post a value CAGR of 7.9% and per capita<br />
value CAGR of 7.1% during 2015–2020. Growth in the global market<br />
is expected to come mainly from the developing countries in the Asia-<br />
Pacific region followed by the East European regions, while countries<br />
in the Latin American region are expected to register marginal<br />
growth. Booming population in Asia-Pacific regions coupled with<br />
healthy economic outlook presents a significant opportunity for<br />
growth of the savoury snacks market. In developed markets (such as<br />
the US, the UK and France), novelty is crucial and consumers look<br />
for exotic and different flavours in savoury snacks while in<br />
developing markets (such as Brazil, China and India) novel products as well<br />
as value deals remain high in demand. The market is highly fragmented with the top 5 brands holding less than 16% of<br />
the combined market share. Lay’s, Doritos, Pringles, Cheats and Ruffles were the leading brands with the highest<br />
market share in 2015. Hypermarkets and supermarkets are the leading retail channel for savoury snacks across all<br />
regions followed by convenience stores. Flexible packaging is the most commonly used packaging material in the market<br />
accounting for majority of the market share.<br />
Key findings<br />
The global savoury snacks market is set to grow, driven by increasing urbanisation levels and growing demand from<br />
developing countries. Increasing urbanisation and an emerging middle income group in developing countries is driving the<br />
savoury snacks industry growth. In the East Europe region, Russia is the largest market for savoury snacks products in<br />
value terms, and is expected to grow at a CAGR of 10% during 2015–2020.<br />
Source: The Global <strong>2016</strong> Savory Snacks Market report from www.reportsnreports.com n<br />
Nutritics’ Technology supports Team GB in Olympic success<br />
As the dust settles on the 31st Olympic Games in Rio, Team GB are reflecting on a<br />
hugely successful games, with new heights achieved in their quest for sporting<br />
excellence. After two weeks of gruelling competition, 67 medals were won, which not<br />
only beat the London 2012 total of 65, it represented Team GB’s best performance at an<br />
away games and propelled them to second in the overall medals table, their best since<br />
topping it as hosts in 1908.<br />
Elite sporting performances, like those on display at Rio <strong>2016</strong>, often boil down to<br />
hundredths of a second between competitors. Within Team GB, a team of 103 Sports<br />
Science and Medical Staff tended to the athlete’s every needs, supported by world<br />
class performance analysis and data mining technology. This provides invaluable and<br />
time-saving insight to support athletes training, competition and recovery.<br />
A key component in driving this Olympic success has been effective nutrition management. The role of nutrition in sports<br />
performance has been long established and as such, sports nutrition has become essential to the intricate framework<br />
that supports every medal-winning athlete.<br />
In 2013, Team GB recognised the need to invest in nutrition analysis technology that placed them at the cutting edge of<br />
nutrition analytics. After a comprehensive and diligent market review, they chose to work closely with Nutritics to build<br />
on their success at London 2012.<br />
Over the past three years, Nutritics has worked closely with Team GB nutrition experts to provide them with all the<br />
required tools to optimise athlete nutrition. The company’s software facilitates personalised and comprehensive analysis<br />
of over 65 nutrients, enabling Team GB to quickly calculate nutritional requirements for athletes and generate health and<br />
performance-related meal plans, recipes and dietary assessment reports. These reports assisted athletes in better<br />
understanding how their current dietary pattern compares to their ideal diet, and importantly, highlighted how to achieve<br />
their target intakes. n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
industry news<br />
13<br />
Nearly 75% would pay more for products that offer complete transparency<br />
Consumer demand for product transparency is on the rise, and brands<br />
that fulfil this demand by providing comprehensive product information<br />
are poised to grow market share and revenue. In fact, Label Insight’s<br />
<strong>2016</strong> Transparency ROI Study reveals that nearly 9 in 10 consumers<br />
say transparency is important to them across every food product<br />
category, and 40% say they would switch to a new brand if it offered<br />
full product transparency.<br />
The study, released by Label Insight, a cloud-based data refinery for<br />
product data, examines the specific information consumers seek from<br />
brands, how they want to access that information, and how that<br />
information affects purchase behaviour and brand loyalty. The study<br />
surveyed more than 2,000 consumers and reveals an overall desire<br />
for more product information, as well as an inclination to be more loyal to brands that<br />
provide more detailed insights.<br />
“Label Insight has long believed that there is a tangible return on investment with transparency of product information<br />
between brands and consumers,” said Patrick Moorhead, CMO of Label Insight. “This study reveals what matters most to<br />
consumers in terms of the products they use and consume, and draws a clear correlation between transparency and<br />
improved consumer trust, enhanced brand loyalty, and overall long term value in repeat purchase.”<br />
The report addresses the impact of transparency on consumer loyalty and purchase behaviour, and provides guidelines for<br />
brands on how to develop trust among consumers. Key findings include:<br />
n Portfolio potential: 81% of consumers say they would consider a brand’s entire portfolio of products if they switched to<br />
that brand as a result of increased transparency.<br />
n Brand trust: 56% report that additional product information about how food is produced, handled or sourced would<br />
make them trust that brand more.<br />
n Transparency and revenue: 73% say they would be willing to pay more for a product that offers complete transparency<br />
in all attributes.<br />
n Transparency fosters brand loyalty: 94% of respondents say they are likely to be loyal to a brand that offers complete<br />
transparency.<br />
n Millennial moms spend: 86% of 18 to 34-year-old women with children say they would pay more for food products with<br />
completely transparent information.<br />
n SmartLabel adoption and trust: 79% say they are very likely or somewhat likely to use SmartLabel technology and<br />
44% say they would trust a brand more if it participated in the SmartLabel initiative.<br />
“For brands to succeed in today’s marketplace, they must understand that consumers place transparency above many<br />
other factors, and switch to competitive products that provide detailed product information,” added Moorhead. “By<br />
providing information consumers want in one place, brands have the opportunity to create lasting trust and valued<br />
relationships with their customers.” To view the complete results of the <strong>2016</strong> Transparency ROI Study, visit:<br />
https://www.labelinsight.com/Transparency-ROI-Study. n<br />
The Food and Drink Federation (FDF)’s response to the UK’s<br />
National Diet & Nutrition Survey which covers the period 2013–4<br />
This survey offers a timely reminder of the importance of taking a whole-diet approach to<br />
improving the nation’s health. We, on average, need to consume a lot more fruit and<br />
vegetables, oily fish and fibre, and less saturated fat and sugars. Food and drink producers are<br />
taking steps to help customers towards dietary goals, lowering calories from sugars and fats<br />
in their products, capping portion sizes, and adding key nutrients such as iron and fibre. We<br />
need a national push involving all parties with a stake in improving public health to bring about<br />
positive change to whole diets. n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
14<br />
ingredients<br />
The whole is greater than the sum of its parts<br />
When teams from different areas collaborate, successful and forward-looking projects are often the<br />
result. Symrise can point to dozens of examples of this kind of cooperation, which have created<br />
innovative taste compositions along with novel fragrance and care experiences.<br />
In Diana’s laboratory kitchen in the<br />
French city of Rennes, steam rises<br />
from a pot in which carrots, leek,<br />
celery and an entire chicken are<br />
cooking in boiling water. The taste<br />
of skin, fat, meat and bones is<br />
slowly drawn into the salted liquid<br />
until a flavourful chicken bouillon –<br />
both delicious and comforting – is<br />
created over the course of nearly<br />
two hours. Thomas Couëpel,<br />
Global Product Manager Meat and<br />
Seafood, takes notable pleasure in<br />
tasting the dish, but not just out of<br />
a love of food. Once again, he<br />
compares his sensory impressions<br />
with the taste sensations<br />
developed in the ‘Innomeat’<br />
project. In this project Couëpel<br />
and his team, including new<br />
Symrise colleagues from the group<br />
working on natural flavour<br />
complexes, are further developing<br />
the extracts, meat powder and fats<br />
from the Diana portfolio.<br />
Good Food, Great Experience<br />
Innomeat is one of several dozen<br />
projects that has grown out of the<br />
program called ‘Good Food, Great<br />
Experience’. The program serves<br />
as a framework in which the two<br />
companies, which used to work<br />
independently of one another, have<br />
been able to establish even more<br />
added value for the customer<br />
through unifying their know-how.<br />
This covers a range of subjects<br />
that combine their expertise in raw<br />
materials, their innovative<br />
He has cooked and<br />
fried the paste-like<br />
meat, mixing it with fat<br />
and concentrated<br />
spices to see how they<br />
combine and react to<br />
each other<br />
technologies, and knowledge of<br />
consumers, trends and markets –<br />
all resulting in outstanding and<br />
unique product solutions. The way<br />
this works is evident in the test<br />
kitchen in Rennes. “The feedback<br />
with regard to our extracts – such<br />
as bouillons and broths – has<br />
always been positive. We have<br />
covered a wide spectrum of tastes<br />
that we can now work on<br />
improving together,” says Thomas<br />
Couëpel about the cooperation.<br />
Our customers in Asia, for<br />
example, prefer a very intense and<br />
also quite special experience in<br />
which notes of boiled chicken<br />
emerge as a particularly strong<br />
flavour component.”<br />
Natural raw materials<br />
Not an easy task, says Couëpel, if<br />
you want to remain committed to<br />
using only natural raw materials.<br />
With these raw materials, Diana<br />
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ingredients 15<br />
has become ’s market leader.<br />
Specifically, Diana produces an<br />
entire range of natural extracts<br />
and concentrates for the food<br />
industry from the whole chicken –<br />
the entire skeleton including flesh,<br />
fat and skin fragments. “In<br />
general, a broth is cooked and<br />
then delivered in a thickened form<br />
to food manufacturers,” says Jens<br />
Koch from Symrise, who, with his<br />
French colleagues, has<br />
accompanied the process from the<br />
start.<br />
“Together we looked at the<br />
individual components that are<br />
used in production and brought in<br />
our know-how when it comes to<br />
something called reaction flavours.<br />
Now we want to find out how the<br />
taste develops in the broth when<br />
the molecules of white and dark<br />
meat, skin, fat and other<br />
components react with each<br />
other,” Koch explains. “Here are<br />
two examples: take the lightcoloured<br />
breast meat; that has an<br />
umami taste, while the flavour of<br />
leg meat has livery and bony<br />
elements.”<br />
The manager for natural flavour<br />
complexes at Symrise is holding a<br />
bowl in his hand that contains a<br />
dark paste: hydrolyzed meat from ,<br />
which has been reduced to<br />
proteins, peptides and amino acids<br />
by way of an enzymatic process.<br />
“This way we are better able to<br />
analyse and also further process<br />
individual components,” Koch<br />
explains. He has cooked and fried<br />
the paste-like meat, mixing it with<br />
fat and concentrated spices to see<br />
how they combine and react to<br />
each other. “This allows us to<br />
develop completely different<br />
flavour combinations for our<br />
customers’ needs with a purely<br />
natural product.”<br />
Benefits of integration<br />
Thomas Couëpel also sees big<br />
benefits. “Since our integration<br />
within the Symrise Group, we are<br />
able to act in a much more agile<br />
fashion and simultaneously work<br />
on joint projects in teams with<br />
colleagues and technologies from<br />
both sides,” he says. “We have<br />
received very positive customer<br />
feedback with regard to the initial<br />
prototypes.” In a poultry stock a<br />
special building block can be<br />
brought out that tastes like boiled<br />
chicken (especially popular in<br />
Asia) or roasted meat that has<br />
been marinated.<br />
Two globally operating<br />
companies with<br />
different technologies,<br />
products and<br />
customers had to come<br />
together and develop<br />
common goals,<br />
processes and<br />
strategies<br />
Added value<br />
But the collaboration has also<br />
resulted in an entirely different<br />
kind of added value. With Diana,<br />
Symrise is able to achieve<br />
backward integration of an<br />
important raw material. “In order<br />
to develop intense chicken<br />
flavours, we used to purchase<br />
meat extract from various<br />
manufacturers,” says Jens Koch.<br />
“Now we have in-house production<br />
of it.” A transfer of knowledge also<br />
takes place in the other direction.<br />
Technologies from Holzminden are<br />
directly incorporated into the<br />
process in France, for instance.<br />
“We have already been able to<br />
directly implement 10 to 15<br />
products in this way,” explains<br />
Koch. “This allows us to make use<br />
of valuable materials in a much<br />
more sustainable and economical<br />
way.”<br />
RENDEZVOUS<br />
The successful integration of<br />
Diana into the Symrise Group was<br />
not a sure thing: Two globally<br />
operating companies with different<br />
technologies, products and<br />
customers had to come together<br />
and develop common goals,<br />
processes and strategies. There<br />
follows a dinner conversation<br />
about a successful endeavour.<br />
A simple, but beautifully set table<br />
at a restaurant in Holzminden. The<br />
waiter brings a bottle of red wine,<br />
opens it and pours a small amount<br />
into Heinrich Schaper’s glass. The<br />
President of the Flavors Division<br />
at Symrise examines the dark red<br />
liquid. He takes a whiff and a sip.<br />
It will do just fine. Dr. Jean-Yves<br />
Parisot, President of the Diana<br />
Division, sits across from him.<br />
Once his wine has also been<br />
poured, the managers look at each<br />
other. ‘Zum Wohl,’ says the<br />
German, which is quickly followed<br />
by À votre santé’ from the<br />
Frenchman. The rest of the<br />
evening’s conversation is held in<br />
English.<br />
Mr. Schaper, Mr. Parisot, what<br />
was your first impression of each<br />
other?<br />
Heinrich Schaper: I can still<br />
remember our first meeting quite<br />
well. Diana was very successful<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
16<br />
ingredients<br />
with various products and<br />
processes, which is why we bought<br />
the company. As a result, our<br />
conversation was characterised by<br />
a great deal of mutual respect.<br />
Jean-Yves and I understood each<br />
other from the start. There was<br />
the occasional difference of<br />
opinion, but we always knew how<br />
to reach a consensus.<br />
Dr. Jean-Yves Parisot: I was very<br />
impressed with how well the<br />
merger went and with the<br />
extensive know-how of our new<br />
colleagues. We found a good way<br />
to communicate with each other<br />
from the beginning, and despite<br />
the differences in culture that exist<br />
between a German and a French<br />
company, we easily found a<br />
common language based on<br />
shared values.<br />
That sounds very harmonious.<br />
But acquisitions are known for<br />
being difficult in many cases.<br />
How did you avoid this scenario?<br />
Heinrich Schaper: When one<br />
company acquires another, the<br />
acquiring company often tries to<br />
force its own processes on their<br />
newly acquired partner. Integration<br />
is often seen as a matter of<br />
standardised procedures, which is<br />
wrong. Instead, we made sure that<br />
everyone knew what they were<br />
contributing and how each side<br />
could benefit from the other.<br />
Dr. Jean-Yves Parisot: That’s<br />
exactly how we experienced it. It<br />
was about developing a mindset<br />
that wasn’t merely German-<br />
French, but that of a global<br />
company that doesn’t lose sight of<br />
individual cultures.<br />
How did you determine what<br />
advantages the future joint<br />
business would have?<br />
Dr. Jean-Yves Parisot: We had a<br />
series of synergy meetings where<br />
we looked at the big picture at the<br />
management level. We also got<br />
our sales people, developers,<br />
engineers and technicians<br />
together very quickly. This has<br />
already resulted in nearly 50<br />
projects – and that number<br />
continues to rise. We have also<br />
started working together on<br />
significant strategic projects: One<br />
current example is the chicken or<br />
onion lines, which show significant<br />
potential for the future.<br />
Heinrich Schaper: To help this<br />
process, we encouraged<br />
employees to talk with each other<br />
directly, rather than immediately<br />
appealing to managers when<br />
problems arose. We wanted to<br />
take advantage of that fresh,<br />
innovative momentum that only<br />
comes when adapting to a new<br />
situation. We also tried to bring the<br />
respective contacts together in<br />
informal settings, such as at<br />
dinner, to create a good<br />
atmosphere that went beyond the<br />
workplace.<br />
Many synergies were<br />
used in this<br />
development. Diana<br />
brings the raw<br />
materials while Symrise<br />
uses its new<br />
technologies and<br />
creates very specific<br />
flavour nuances that<br />
were not previously<br />
possible<br />
The first course is served: liver<br />
with spätzle and chanterelles.<br />
“Very German”, notes Dr. Jean-<br />
Yves Parisot with a smile and adds:<br />
“I like that.” He takes his fork,<br />
takes a bite and points at the<br />
plate: “Mushrooms. They are a<br />
wonderful raw material for us.”<br />
Heinrich Schaper nods and says:<br />
“Let’s talk about them for a<br />
moment!”<br />
Dr. Jean-Yves Parisot: We just<br />
purchased, at the beginning of<br />
<strong>2016</strong>, a new mushroom production<br />
site. We did this because<br />
mushrooms will be a strategic raw<br />
material for us in the coming years.<br />
In the same way we generate<br />
natural colours with carrots or<br />
sweet and spicy flavours with<br />
onions, we can use mushrooms to<br />
create umami taste. Utilised with<br />
the right scientific and application<br />
knowledge, this can replace the<br />
flavour enhancer monosodium<br />
glutamate, for example. This<br />
represents a huge competitive<br />
advantage for our customers who<br />
are looking to position themselves<br />
in clean label goods.<br />
Heinrich Schaper: Many synergies<br />
were used in this development.<br />
Diana brings the raw materials<br />
while Symrise uses its new<br />
technologies and creates very<br />
specific flavour nuances that were<br />
not previously possible. In this<br />
example, France contributes the<br />
base notes for soups, instant<br />
foods and snacks with its<br />
mushroom concentrates, while<br />
Holzminden develops the top<br />
notes. That’s how our combined<br />
strengths provide unique aromatic<br />
profiles to the industry and<br />
distinguishes us from our<br />
competitors.<br />
Symrise can increase its volumes<br />
fairly simply. Diana, on the other<br />
hand, has to manage a very<br />
complex value chain as all of its<br />
raw materials come directly from<br />
nature.<br />
Dr. Jean-Yves Parisot: The<br />
Symrise Flavors Division is<br />
therefore able to react to customer<br />
wishes much more quickly.<br />
Creating a flavour composition<br />
from various raw materials is<br />
certainly an art of its own, but it<br />
can always be accomplished when<br />
one has the necessary know-how.<br />
At Diana, we have to develop<br />
products on a longer timeline.<br />
Also, we cannot store all our<br />
materials in all seasons, at all<br />
locations and at any desired<br />
amount. Supply chain optimisation<br />
and productivity improvement are<br />
our main focus in this.<br />
The waiter serves the main course:<br />
schnitzel with a side of vegetables<br />
– broccoli, carrots and beans.<br />
Heinrich Schaper looks at his plate<br />
with happy anticipation, slices off<br />
a bite of meat and dips it in the<br />
sauce.<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
ingredients 17<br />
Dr. Jean-Yves Parisot<br />
Diana Division<br />
Heinrich Schaper<br />
Flavors Division<br />
Heinrich Schaper: What we are<br />
eating here is delicious, but also<br />
very substantial, to put it nicely.<br />
That’s fine from time to time, but<br />
generally, I eat lighter meals. At<br />
Symrise, we also want to<br />
contribute to healthier diets. We<br />
are committed to the United<br />
Nations charter to combat obesity<br />
and diabetes around the world. We<br />
want to enable food manufacturers<br />
to use considerably less fat, salt<br />
and sugar in their foods and more<br />
natural ingredients than they could<br />
in the past with the help of our<br />
products.<br />
Dr. Jean-Yves Parisot: It is the<br />
same for us. As an example, the<br />
broccoli here on my fork is the<br />
basis for an extract that has<br />
detoxifying effect thanks to the<br />
glucoraphanin it contains. Our<br />
Brassicare extract was sold for<br />
the first time this year in China,<br />
which has a quickly growing<br />
market when it comes to products<br />
that positively affect health. It<br />
took us five years to obtain the<br />
health certification for this and to<br />
develop the proper standardised<br />
active ingredient. Overall, it was a<br />
big success thanks to very<br />
efficient team work. We also work<br />
on joint projects for several global<br />
manufacturers looking to position<br />
their brands in natural segments<br />
that emphasise health-related<br />
effects. This increasing trend is<br />
working to our advantage as we<br />
help these big players utilise<br />
alternatives for synthetics and<br />
reduce the amount of salt or sugar<br />
in foods and beverages without<br />
sacrificing the product’s sensory<br />
experience.<br />
The managers are satisfied and<br />
skip dessert. The waiter collects<br />
the dishes. Dr. Jean-Yves Parisot<br />
and Heinrich Schaper order some<br />
coffee: espresso unisono.<br />
Once more, you both agree. Was<br />
there ever a major disagreement?<br />
Heinrich Schaper: We’ve never<br />
had a major problem. Perhaps we<br />
need to be a bit quicker on<br />
implementing some of our<br />
inspirations and ideas into<br />
products. We are working on that<br />
and trying to fill the right positions<br />
with the right people.<br />
Dr. Jean-Yves Parisot: Some<br />
progress has already been made<br />
here. We all firmly believe that<br />
Some progress has<br />
already been made<br />
here. We all firmly<br />
believe that more<br />
tremendous<br />
opportunities for<br />
creating value through<br />
working together await<br />
more tremendous opportunities for<br />
creating value through working<br />
together await. Therefore we aim<br />
to further intensify our<br />
collaboration in the coming<br />
months, specifically in the areas of<br />
food and pet food.<br />
HS: We see each other as equals<br />
with many similar abilities,<br />
attitudes and opinions. That’s why<br />
our cooperation will continue to<br />
run smoothly and we will continue<br />
to benefit from various positive<br />
synergies. n<br />
Symrise AG<br />
www.symrise.com<br />
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18<br />
ingredients<br />
Healthy and sustainable spreads<br />
Oils and fats (O&F) producers around the world develop products to meet global trends. Health and<br />
wellness is one of them, and here producers have responded by developing reduced, low and nonfat<br />
products defined as spreads. Another global mega trend is sustainability which, for producers of<br />
oils, fats, emulsifiers and antioxidants, covers the use of sustainable raw materials. For example, all<br />
palm-based emulsifiers from DuPont Nutrition & Health come from certified sustainable sources –<br />
either mass balance or segregated, depending on customer preference.<br />
Composition of spreads<br />
Spreads include lower fat versions<br />
of margarine. These are typically<br />
referred to as reduced fat when<br />
the fat content is around 50–70%<br />
and low fat when the fat content is<br />
below 41%. Very low-fat spreads<br />
with 20% fat or lower are also sold<br />
in some markets. The variety of<br />
products in this category ranges<br />
from relatively simple recipe<br />
compositions to complex products,<br />
all of which provide a different<br />
sensory experience compared to<br />
conventional full-fat products.<br />
Low-fat spreads normally only<br />
target household use for spreading<br />
on bread.<br />
Usually, spreads are water-in-oil<br />
(w/o) emulsions. An emulsion is<br />
thermodynamically unstable due to<br />
the missing attraction of the<br />
molecules in the lipophilic fat<br />
phase and the hydrophilic water<br />
phase, resulting in an energy<br />
imbalance in the system. The<br />
dispersed phase, which in the case<br />
of spreads is water droplets,<br />
collides frequently due to the<br />
instability of the system. This calls<br />
for a stabilising force, such as an<br />
emulsifier, at the interface of the<br />
water and fat phase. Emulsifiers<br />
are defined as surface-active<br />
components that reduce the<br />
interfacial surface tension<br />
between the oil and the water.<br />
Polar lipids, as well as some<br />
proteins and hydrocolloids, fit this<br />
definition.<br />
Emulsifiers facilitate the formation<br />
of the emulsion and increase the<br />
stability of the system during<br />
emulsion formation and during the<br />
crystallisation or manufacturing<br />
process. Lipid emulsifiers such as<br />
monoglycerides contain a glycerol<br />
part (the hydrophilic part)<br />
esterified with a fatty acid, acetic<br />
acid, lactic acid, tartaric acid or<br />
citric acid (the lipophilic part).<br />
Depending on the type of acid<br />
esterified to the glycerol part of<br />
the molecule, the emulsifier will<br />
have specific functionality. The<br />
hydrophobic part repels water, and<br />
the hydrophilic part attracts water.<br />
Relatively high iodine value (IV)<br />
emulsifiers are recommended for<br />
use in low-fat spread emulsions.<br />
These are unsaturated and have a<br />
lower melting point than the<br />
emulsifiers used for reduced-fat<br />
spreads or full-fat margarine<br />
products. Some low-fat recipes<br />
contain milk proteins in order to<br />
slightly destabilise the emulsion<br />
and, in this way, improve the<br />
Table 1: Examples of reduced-fat spread (60% fat content) and low-fat spread<br />
(30% fat content) compositions.<br />
INGREDIENTS (%) REDUCED FAT LOW FAT<br />
SPREAD 60% SPREAD 30%<br />
Water phase Water Up to<br />
Salt 1.0 0.5<br />
Skimmed milk powder 0.5 0.1<br />
GRINDSTED ® LFS Stabilizer* 1-1.5<br />
Potassium sorbate 0.1 0.1<br />
Butter flavouring 0.01 0.01<br />
pH 5.5 5.5<br />
Fat phase Interesterified fat blend 15 7.5<br />
Palm oil 15<br />
Liquid oil 30 22.5<br />
DIMODAN ® P PEL/B 0.4<br />
DIMODAN ® U/J 0.5<br />
GRINDSTED ® PGPR 0.2<br />
2% sol. beta carotene 0.04 0.02<br />
Guardian Green Tea<br />
Extract 20M 0.03 0.03<br />
Butter flavouring 0.02 0.02<br />
SFC profile:<br />
SFC @ 5°C 31 16<br />
SFC @ 10°C 26 13<br />
SFC @ 20°C 14 6<br />
SFC @ 30°C 6 3<br />
SFC @ 35°C 4 2<br />
SFC @ 40°C 1 0<br />
*GRINDSTED ® PECTIN RS 400, GRINDSTED ® LFS 560 or GRINDSTED ® LFS<br />
sample 1.<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
ingredients 19<br />
flavour release in the final low-fat<br />
spread. In other words, it is not<br />
just the fat content but also the<br />
amount of protein that can<br />
influence the recommended choice<br />
of emulsifier for a specific low-fat<br />
spread recipe. In order to stabilise<br />
the high level of water in the<br />
emulsion further and improve<br />
flavour release, hydrocolloids or<br />
stabiliser systems can be added to<br />
the water phase. For low-fat<br />
spreads, pectin, alginate, starch<br />
and blends of all three can be used<br />
to stabilise the low-fat emulsion<br />
and the final low-fat spread over<br />
time. Standard recipe suggestions<br />
are listed in Table 1 (page 18).<br />
In addition to choosing the right<br />
emulsifiers and stabilisers for a<br />
specific spread, another key factor<br />
is the actual composition of the fat<br />
blend, which should be determined<br />
by the application, functionality<br />
and temperature of usage. The fat<br />
blend is characterised by the solid<br />
fat content (SFC), which,<br />
measured at specific<br />
temperatures, describes the ratio<br />
between the solid fat and the<br />
liquid oil in the fat phase.<br />
Naturally, the saturation of the fat<br />
phase has an impact on the SFC<br />
profile. Generally speaking, the<br />
higher content of saturated fatty<br />
acids results in a higher SFC value<br />
at specific temperatures. The SFC<br />
profiles of the reduced and low-fat<br />
spread products are listed in<br />
Table 1. Compared to the reducedfat<br />
spread formulation, the amount<br />
of emulsifier is higher in the lowfat<br />
spread product. When the<br />
amount of solid fat in the fat blend<br />
is reduced, both due to the lower<br />
level of solid fat in the fat blend<br />
and the overall lower level of fat in<br />
the product overall, then the<br />
stabilising effect of the crystallised<br />
fat matrix is also lower. This makes<br />
the role of the emulsifier system<br />
even more important with regard<br />
to the incorporation of higher<br />
levels of water droplets and liquid<br />
oil in the limited crystallised matrix<br />
compared to a product with more<br />
fat.<br />
The table shows that different<br />
emulsifiers are recommended<br />
according to the fat content of the<br />
various spreads. When the fat<br />
blend is altered to a softer version<br />
by changing the ratio between the<br />
liquid oil and the hard stock, as is<br />
the case for 30% low-fat spreads,<br />
the emulsifier can function both as<br />
an emulsifier and as a structurant.<br />
As an emulsifier, it promotes a<br />
stable emulsion during processing.<br />
Palm oil for DuPont’s<br />
palm-based emulsifiers<br />
is certified by the<br />
Roundtable on<br />
Sustainable Palm Oil<br />
As a structurant, it optimises fat<br />
crystallization and secures the 3-D<br />
crystal network that gives the<br />
spreads the appropriate textural<br />
and sensory properties.<br />
Evaluation of spreads<br />
The low-fat spreads have been<br />
evaluated by DuPont using<br />
standard procedures. Figure 1<br />
(overleaf) shows the water droplet<br />
size distribution measured by<br />
Bruker NMR. All three spreads<br />
show relatively narrow<br />
distributions relating to stable lowfat<br />
spreads with mean water<br />
droplet sizes less than 6µm. It is<br />
important to correlate the results<br />
from water droplet size distribution<br />
To meet today’s manufacturer needs, all the palm oil for DuPont’s palmbased<br />
emulsifiers is certified by the Roundtable on Sustainable Palm Oil<br />
and delivered from a mass balance or, if requested, segregated supply<br />
source.<br />
DIMODAN ® P PEL /B Distilled monoglyceride is made from edible<br />
refined palm oil and recommended for its ability to stabilise the liquid<br />
emulsion and ensure a fine water distribution. It is mainly used in lower<br />
fat products (40–60% fat content). The melting point of the emulsifier is<br />
approximately 60°C.<br />
DIMODAN ® U/J Distilled monoglyceride is made from edible refined<br />
sunflower oil. It prevents syneresis in low-fat spreads by contributing a<br />
stable water dispersion to the emulsion and the crystallised product. The<br />
relatively low melting point of approximately 45°C is also suitable for<br />
low-fat products.<br />
GRINDSTED ® PGPR is a polyglycerol ester of poly-condensed ricinoleic<br />
acid from castor oil. It ensures a very stable emulsion in low-fat spreads<br />
through its excellent water-binding effect, which can stabilise unstable<br />
w/o emulsions.<br />
GUARDIAN Green Tea Extract 20M is a natural green tea extract with<br />
maltodextrin as a carrier. It exhibits flavour and antioxidant activity<br />
characteristic for green tea extract and improves the shelf life of the<br />
spreads by retarding lipid oxidation.<br />
Various stabiliser systems are added to the low-fat spreads at different<br />
levels compared to the emulsifier system. Due to the current availability<br />
and price of pectin on the world market, producers are interested in<br />
finding alternative stabiliser systems. The stabilising effect of pectin and<br />
a blend of pectin and alginate has been tested and compared to<br />
GRINDSTED ® PECTIN RS 400.<br />
GRINDSTED ® PECTIN RS 400 is a high-ester pectin standardised with<br />
sugars. GRINDSTED ® LFS 560 is a blend of food-grade stabilisers<br />
containing amidated pectin standardised with dextrose and alginate.<br />
GRINDSTED ® LFS sample 1 is a blend of stabilisers containing pectin<br />
and alginate. All three hydrocolloid systems stabilise the water phase of<br />
low-fat spreads and ensure a good flavour and salt release. The<br />
preferred stabiliser system may depend on the availability of raw<br />
materials and price.<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
20<br />
ingredients<br />
analysis with sensory evaluation in<br />
order to determine the flavour<br />
release, as narrow water droplet<br />
size distribution can result in<br />
spreads with slow or no flavour<br />
release.<br />
Descriptive sensory analysis is<br />
used to describe the impact on<br />
sensory attributes. The descriptive<br />
analysis method is described by<br />
ISO 13299 ‘Sensory analysis –<br />
Figure 1<br />
Figure 2<br />
Methodology – General guidance<br />
for establishing a sensory profile.’<br />
The analysis evaluates the<br />
intensity of each descriptor, such<br />
as the hardness, shininess or body<br />
of the spread, on a linear scale<br />
with two anchor points that<br />
indicated low and high intensity.<br />
Figure 2 shows the results of the<br />
sensory evaluation. Only minor<br />
differences are observed between<br />
GRINDSTED ® LFS sample 1 and<br />
GRINDSTED ® LFS 560. However,<br />
there are significant differences in<br />
the ‘shininess’ and ‘hardness’<br />
attributes. The same differences<br />
can be observed when comparing<br />
the spider diagrams from the<br />
analysis of the blends with the<br />
spider web from the standard<br />
containing GRINDSTED ® PECTIN<br />
RS 400. This could be due to minor<br />
differences in the processing<br />
parameters as previous tests did<br />
not show these differences.<br />
According to the results,<br />
GRINDSTED ® LFS sample 1 or<br />
GRINDSTED ® LFS 560 could be<br />
suitable alternatives to the<br />
reference.<br />
Final remarks<br />
O&F producers around the world<br />
can respond to the health and<br />
wellness trend with relative ease.<br />
The sustainability trend can be met<br />
by using suitable sustainable raw<br />
materials of good quality. In<br />
addition to producing fat products<br />
with reduced fat content, the O&F<br />
industry has taken other healthimproving<br />
initiatives. For the past<br />
decades, fat products low in trans<br />
fatty acids have been developed<br />
and marketed worldwide. Salt<br />
reduction in foods has been in<br />
focus as the total intake of salt is<br />
too high in many countries. In the<br />
EU, for example, it is generally<br />
recommended to lower the content<br />
of salt in food. Thus spreads low in<br />
sodium chloride can contribute to<br />
meeting this goal. Fortified fat<br />
products can also contribute to the<br />
health trend. Through the addition<br />
of ingredients, such as cholesterollowering<br />
plant sterols, good for the<br />
heart and cardio health ω-3 fatty<br />
acids, or bone and teeth improving<br />
calcium, the healthiness of fat<br />
products can be further improved.<br />
First published in Oils and Fats<br />
International <strong>2016</strong>. n<br />
Pia Stensgaard Petersen<br />
Pernille Gerstenberg Kirkeby<br />
Application Specialists<br />
DuPont Nutrition & Health<br />
www.dupont.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
ingredients 21<br />
DuPont study confirms anti-caries effect of xylitol<br />
Scientific research at DuPont Nutrition & Health has found that the oral bacteria behind dental cavities are<br />
significantly reduced in the presence of xylitol. Conducted using the DuPont dental caries simulator, the study<br />
gives an improved understanding of results from previous clinical studies.<br />
Xylitol is a naturally occurring sweetener with the taste and sweetness of sugar but just half the calories. The<br />
European Food Safety Authority (EFSA) has recognised the claim that xylitol chewing gum reduces the risk of<br />
caries in children.<br />
Positive effect also in the presence of sucrose<br />
Recently published in Archives of Oral Biology journal, the DuPont study evaluated the effect of sucrose and<br />
xylitol on Streptococcus mutans – one of the main species of bacteria responsible for dental caries.<br />
Xylitol was shown to have a significant impact on the bacteria, also when tested in combination with sucrose.<br />
The xylitol used for the study was XIVIA ® Xylitol from the DuPont Danisco ® range.<br />
Realistic results from dental simulator<br />
“This in vitro study was the first to test the effect of xylitol on S. mutans using our in-house dental simulator,”<br />
says Krista Salli, M.Sc. scientist, DuPont Nutrition & Health in Kantvik, Finland.<br />
“It is encouraging to see that the results closely reflect clinical findings. This is evidence that the oral<br />
environment created by our simulator is realistic and suitable for estimating the cariogenicity of food ingredients.<br />
This will help us understand the mechanism by which xylitol exerts in benefits.”<br />
Presentation at <strong>2016</strong> FDI World Dental Congress<br />
Previous studies have shown that xylitol reduces acidity in the mouth by raising the pH level; slows the ability of<br />
cariogenic bacteria to stick to teeth; and inhibits bacterial growth. EFSA has approved the following claim<br />
related to xylitol use: ‘100% xylitol chewing gum reduces the risk of plaque in children and plaque is a biomarker<br />
for dental caries’.<br />
DuPont have presented additional new findings from a second study using the dental simulator at the <strong>2016</strong> FDI<br />
World Dental Congress.<br />
The published study entitled ‘Influence of sucrose and xylitol on an early Streptococcus mutans biofilm in a<br />
dental simulator’ is available online at http://www.aobjournal.com/article/S0003-9969(16)30139-X/fulltext.<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
22<br />
ingredients<br />
Fruit and vegetable ingredients: The key to<br />
healthier reformulation<br />
One of the main consumer trends in the market, healthy eating has shaped every segment of the<br />
food and beverage industry for the past decade. As it evolves to embrace the latest novelties,<br />
natural, minimally-processed ingredients are emerging as the go-to option to gain consumer<br />
attention and loyalty.<br />
Highlighted in the <strong>2016</strong> Global<br />
food and drinks trend report by<br />
Mintel, 1 consumers growing<br />
passion for natural goodness is<br />
putting the spotlight on a new<br />
category of ‘better for you’<br />
products, where the added<br />
benefits don’t necessarily come<br />
from supplements.<br />
The quintessence of healthy and<br />
natural, fruit and vegetable<br />
ingredients are gaining momentum<br />
in the market, with a global reach<br />
expected to hit US$201.67 billion<br />
by 2020. 2 Healthy reformulation<br />
represents a huge opportunity for<br />
manufacturers to tap into, in every<br />
segment, including beverage,<br />
bakery and confectionery.<br />
Five a day to drink<br />
The popularity of fruit ingredients<br />
in the beverage sector is<br />
undisputed, with fruit purées and<br />
concentrates constituting a<br />
significant portion of most juices<br />
and smoothies in the market. A<br />
convenient format to hydrate and<br />
boost nutrient intake, fruit juices<br />
and smoothies have traditionally<br />
been associated with a strong<br />
healthy halo.<br />
However, with governments and<br />
health organisations around the<br />
world putting the spotlight on<br />
sugar reduction, an increasing<br />
number of beverage<br />
manufacturers are turning to<br />
vegetable purées and<br />
concentrates for their low sugar<br />
content, sophisticated flavour and<br />
natural profile.<br />
Already popular in Asia, blends of<br />
fruit and vegetables are<br />
captivating the interest of Western<br />
countries too, and account for 8%<br />
of global new product launches. 3<br />
With an untouchable healthy<br />
profile, an increasing number of<br />
vegetable ingredients are being<br />
launched on the market to address<br />
the concerns of health conscious<br />
consumers as well as provide an<br />
optimum taste and odour. Products<br />
such as vegetable purées and the<br />
clear carrot juice from SVZ, for<br />
example, were specifically<br />
developed to respectively boost<br />
nutrient content in juices and to<br />
reduce sugar, without impacting on<br />
odour or flavour.<br />
A dairy revolution<br />
For years, yoghurt and dairy drink<br />
manufacturers have appealed to<br />
health-conscious consumers by<br />
reducing the fat and sugar content<br />
of their products but as the natural<br />
trend strengthens, replacing<br />
artificial flavours and colours with<br />
fruit purées and concentrates is<br />
becoming just as important.<br />
At the same time, the ice cream<br />
sector sees the use of high quality,<br />
natural fruit and vegetable purées<br />
and concentrates as a step<br />
towards premiumisation. Ice cream<br />
manufacturers seeking to<br />
reposition their ice cream for adult<br />
tastes are launching varieties with<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
ingredients 23<br />
artisanal production methods,<br />
transparent ingredient provenance<br />
and sophisticated flavour<br />
combinations such as carrot and<br />
mango or hibiscus and red beet.<br />
The value growth in this sector 4 is<br />
attributable to premium quality<br />
products, made from recognisable,<br />
clean label ingredients.<br />
Healthy baking<br />
Research from Mintel has<br />
indicated that over the last year<br />
there has been a 12% decrease in<br />
consumers snacking on baked<br />
goods across the UK, but 70% of<br />
participants agree that<br />
manufacturers should do more to<br />
reduce sugar in snacks 5 . This<br />
clearly offers an opportunity for<br />
the bakery industry to incorporate<br />
healthier ingredients into baked<br />
goods to raise their nutritional<br />
profile, while not compromising on<br />
flavour and taste.<br />
Purée concentrates are obtained<br />
from fruit or vegetable purées<br />
simply by removing some of their<br />
water. This lower water content<br />
With consumers already<br />
including vegetables in<br />
new applications, such<br />
as cauliflower bread or<br />
kale brownies, offering<br />
new combinations in<br />
baked goods is a<br />
natural progression<br />
gives higher viscosity, elevated brix<br />
levels in the end product and a<br />
more intense taste profile while<br />
maintaining fibre levels, nutritional<br />
content and colour. The most<br />
popular flavours for concentrated<br />
purée in Europe include<br />
strawberry, raspberry and<br />
blackberry, plus redcurrant and<br />
blueberry.<br />
The diverse selection of fruit and<br />
vegetable products on offer<br />
provides manufacturers with<br />
endless opportunities for<br />
developing new flavours too.<br />
Whether it’s a pumpkin-spiced<br />
muffin for Halloween or a<br />
courgette and blueberry muffin as<br />
an alternative, the bakery industry<br />
can use innovation to appeal to<br />
consumers’ changing tastes. With<br />
consumers already including<br />
vegetables in new applications,<br />
such as cauliflower bread or kale<br />
brownies, offering new<br />
combinations in baked goods is a<br />
natural progression.<br />
Naturally sweet<br />
The natural trend even holds true<br />
for the confectionery sector, where<br />
the biggest shift towards natural<br />
ingredients has been registered in<br />
the colour segment. For years,<br />
natural colours seemed a very<br />
popular alternative to artificial<br />
colours, but as the clean label<br />
trend developed, colouring foods<br />
gained momentum.<br />
Colouring foods are only made<br />
from edible fruits, vegetables and<br />
plants processed into<br />
concentrates. Classified as food<br />
ingredients rather than additives,<br />
they do not undergo a selective<br />
extraction of pigments and no<br />
artificial additives are used in the<br />
production process.<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
24<br />
ingredients<br />
SVZ’s range of colouring food is<br />
water-soluble and with clean label<br />
status, colouring food has proven<br />
to be the most natural ingredient<br />
available for the reformulation of<br />
sugar-based confectionery, gums<br />
and lollipops. Red beet juice<br />
concentrate, for example, can<br />
create carmine-like colour shades<br />
in sugar-based products with a<br />
higher pH, while in gums and<br />
lollipops colouring food such as<br />
black carrot and aronia juice<br />
concentrate can provide a purple,<br />
orange, red shade with a clean<br />
label positioning.<br />
Optimum sourcing for premium<br />
ingredients<br />
Fruit and vegetables inclusion in<br />
finished goods has traditionally<br />
posed a challenge for ingredient<br />
manufacturers. Getting them into<br />
production before they spoil<br />
requires strong supply chain<br />
management. Add to this the pH<br />
challenge and it’s clear that<br />
manufacturers should seek the<br />
help of an expert, a reliable<br />
ingredient supplier, before<br />
embarking on new product<br />
innovation.<br />
By working with<br />
specialist seed<br />
breeders, the right fruit<br />
and vegetable crops can<br />
be selected and grown<br />
to meet exacting<br />
customer demands for<br />
colour and nutrient<br />
content<br />
Transparency of ingredient<br />
sourcing is paramount in today’s<br />
market. Manufacturers would be<br />
well advised to partner with<br />
suppliers who offer control over<br />
every step of the supply chain,<br />
particularly important when<br />
working with natural crops which<br />
are inevitably prey to climate<br />
variations. This is where the<br />
expertise of ingredient suppliers<br />
like SVZ in the supply chain proves<br />
its value. By working with<br />
1 <strong>2016</strong> Global food and drinks trend report, Mintel<br />
2 Markets and markets. Fruit & Vegetable Ingredients Market by Type (Concentrates, Pastes & Purees, NFC<br />
Juices, Pieces & Powders), Application (Beverages, Confectioneries, R.T.E, Bakery, Soups & Sauces,<br />
Dairy products), & by Region - Global Trend & Forecast to 2020. Feb <strong>2016</strong><br />
3 SVZ internal analysis based on Mintel recorded launches. 2013I14<br />
4 Euromonitor category briefings, November 2014, of key markets in Western Europe<br />
5 Mintel, <strong>2016</strong>. Consumer Snacking – UK http://store.mintel.com/consumer-snacking-uk-march-<strong>2016</strong><br />
specialist seed breeders, the right<br />
fruit and vegetable crops can be<br />
selected and grown to meet<br />
exacting customer demands for<br />
colour and nutrient content.<br />
Naturally occurring fruit sugars<br />
within fruit and vegetables can<br />
partially replace the added sugar<br />
in applications without affecting<br />
the desired texture – while also<br />
enriching it with valuable nutrients.<br />
With the SVZ team of agronomists<br />
working alongside growers to bring<br />
knowledge of best farming<br />
practice, the latest standards in<br />
cultivation, land management, food<br />
safety and regulatory advice,<br />
manufacturers are assured of<br />
ingredient quality for their<br />
premium product lines.<br />
Furthermore, processing fruit and<br />
vegetables in purpose-built<br />
facilities directly at source<br />
minimises nutrient loss and colour<br />
degradation, essential for creating<br />
food with shelf appeal. n<br />
Johan Cerstiaens<br />
Sales Director<br />
SVZ<br />
www.svz.com<br />
foodeurope Keeping you up to date...<br />
www.foodmagazine.eu.com<br />
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www.foodmagazine.eu.com issue three | <strong>2016</strong>
ingredients 25<br />
SENSE CAPTURE Spices: MANE flavour<br />
solution to optimise spice impact in meat<br />
applications<br />
MANE, one of the leading fragrance and flavour houses, is preparing the extension of its SENSE<br />
CAPTURE range with the introduction of new innovative products called ‘SENSE CAPTURE<br />
Spices’.<br />
Spices: an indispensable<br />
ingredient in savoury applications<br />
Spices are very common in<br />
savoury applications, and<br />
specifically in meat applications.<br />
They are used mainly for their<br />
strong colouring and flavouring<br />
properties, sometimes also for<br />
their preservation properties.<br />
Spices are a key ingredient in<br />
savoury applications as they easily<br />
bring variety and elaborate taste<br />
to any dish.<br />
Nevertheless, two major issues<br />
are related to the use of spices in<br />
food:<br />
n The steep and erratic price<br />
variations related to spice<br />
availability has a direct impact<br />
on the cost of an end-product<br />
n The spice quality which may<br />
vary affects the spice flavour<br />
profile and/or its flavour<br />
intensity.<br />
The need for a sustainable flavour<br />
solution<br />
In this context, MANE developed a<br />
flavour solution to cope with the<br />
above-mentioned difficulties linked<br />
to the utilisation of spices in<br />
savoury applications and to<br />
propose to its customers a<br />
sustainable solution to be<br />
combined with spices.<br />
The objective of this project is not<br />
to prevent industrials from using<br />
spices in their formulations but to<br />
compensate a reduced amount of<br />
spices by using a flavour. With this<br />
type of hybrid solution, the food<br />
industries will benefit from the<br />
advantages of spices (organoleptic<br />
effects) and the advantage of a<br />
flavour (standardisation of the<br />
sensory profile, improvement of<br />
the overall price stability).<br />
The Group’s R&D teams imagined<br />
a new range of flavours called<br />
SENSE CAPTURE Spices which<br />
enables us to reduce the usage of<br />
spices up to 50% in a savoury<br />
application. We propose a range of<br />
16 flavour references (8 natural<br />
flavours and 8 flavours) with the<br />
profiles of the spices most<br />
commonly used in meat<br />
applications including Black<br />
Pepper, Cumin and Nutmeg.<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
26<br />
ingredients<br />
SENSE CAPTURE Spices has<br />
been developed principally for<br />
Meat applications; this new range<br />
is key for the MANE Meat<br />
expertise as it is perfectly adapted<br />
to the constraints of the different<br />
meat applications (including<br />
minced meat, emulsified meats<br />
and dried meats) and with flavour<br />
stability over time.<br />
The launch of this range is<br />
currently being finalised and is<br />
expected to be launched before<br />
the end of the year. Although it is<br />
primarily designed for meat<br />
application, the range SENSE<br />
CAPTURE Spices is also<br />
suitable for a large range of<br />
Savoury applications including<br />
Culinary and Snack applications.<br />
MANE & KANCOR synergies<br />
To develop the range, MANE relied<br />
on its in-house technologies as<br />
well as the ones of Kancor, one of<br />
India’s most prominent extractors<br />
and manufacturers of spices,<br />
spices oils, essential oils and<br />
ingredients, a long-term supplier in<br />
which MANE took a majority stake<br />
in 2014. The partnership creates a<br />
unique high-technology hub for<br />
high-quality food & beverage<br />
ingredients globally.<br />
The expertise of the two<br />
companies has been combined to<br />
develop SENSE CAPTURE<br />
Spices:<br />
n Management of the<br />
agricultural source of the<br />
spices<br />
n Management of the<br />
transformation of the spices<br />
and valorisation into spice<br />
extracts<br />
n Management and knowledge of<br />
the extract composition and<br />
key molecules.<br />
About MANE<br />
Selling in more than 60 countries<br />
worldwide, MANE is a leading<br />
fragrance and flavour house, run<br />
and owned by the MANE family<br />
since 1871.<br />
MANE built its growth and its<br />
reputation on technological<br />
innovation, particularly in the areas<br />
of natural extraction,<br />
encapsulation and flavouring<br />
solutions for complex formulations.<br />
MANE Meat Centres of Excellence<br />
provide customised functional and<br />
flavour solutions for the meat and<br />
meat-free industries throughout<br />
Europe, the Middle East and<br />
Africa. n<br />
MANE creates flavours for<br />
everyday products as diverse<br />
as beverages, biscuits,<br />
confectionery, dairy products,<br />
and savoury food.<br />
The perfumery division spreads<br />
over the world of beauty, from<br />
the spellbinding signature of<br />
great perfumes to hygiene &<br />
bodycare products: shower<br />
gels, shampoos, deodorants,<br />
creams and toothpastes. In<br />
addition, MANE creates<br />
fragrances for the home<br />
universe, from household<br />
products to interior perfumes.<br />
To develop these exceptional<br />
flavours and fragrances, the<br />
company is equipped with the<br />
most state-of-the-art technical,<br />
scientific and creative means at<br />
all its locations.<br />
Reknowned all over the world<br />
for the quality of its raw<br />
materials, MANE constantly<br />
deepens its knowledge and<br />
expertise of natural products,<br />
all thewhile conducting an<br />
intensive and innovative<br />
research programme on<br />
synthetic products.<br />
MANE<br />
www.mane.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
ingredients 27<br />
Clean, fresh and aromatic: Synergy Flavours<br />
brings Synergy Pure, its range of natural<br />
essences and extracts to the European<br />
market<br />
Synergy Flavours, the leading global manufacturer and supplier of flavours, extracts and essences,<br />
introduces Synergy Pure, a broad portfolio of natural essences, extracts and concentrates, to the<br />
European market. Already successful in the US, this unique range of ingredients effectively maximises<br />
the natural sensory properties of horticultural products to capture the freshest, most authentic<br />
flavours nature has to offer. Suitable for a wide variety of applications, the range includes<br />
distinct profiles including tea, coffee, fruit and vegetables, botanicals and vanilla.<br />
Backed by 130 years of<br />
experience, Synergy’s proprietary<br />
processing technology<br />
distinguishes the Synergy Pure<br />
range. Thanks to gentle, reducedheat<br />
processing and vacuum<br />
evaporation systems, the essences<br />
and extracts maintain the delicate<br />
horticultural flavour components of<br />
the raw materials, while the<br />
degradation of healthy, naturallypresent<br />
nutrients, such as<br />
antioxidants and polyphenols, is<br />
minimised. This results in a robust<br />
flavour and rich aroma that helps<br />
manufacturers deliver the impact<br />
of freshly picked ingredients in<br />
their end product, whether it’s an<br />
alcoholic beverage, yoghurt, readyto-drink<br />
beverage, soup or savoury<br />
sauce.<br />
Paul McGillicuddy, Commercial<br />
Director at Synergy Flavours<br />
comments: “As the overall move<br />
toward fresher and healthier food<br />
and beverages continues, taste<br />
and authenticity remain a deciding<br />
factor for many consumers.<br />
Synergy only sources the highest<br />
quality raw materials and ensures<br />
they are processed as quickly and<br />
as gently as possible to preserve<br />
as much of the natural flavour,<br />
colour and aroma of the raw<br />
ingredients. The value of these<br />
natural essences and extracts is<br />
exemplified in batch-brewed teas.<br />
A volatile botanical, tea loses<br />
some of its aroma and freshness<br />
during the manufacturing process.<br />
However, by capturing the tea’s<br />
essences, manufacturers can<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
28<br />
ingredients<br />
Missed IFT? Synergy’s trend watch has you<br />
covered!<br />
Weren’t able to make it to this year’s IFT? Not to<br />
worry, there’s always next year! Plus – we’ve got you<br />
covered with some of the key trends and highlights. So<br />
what were the standout trends?<br />
Cold brew coffee<br />
For the past couple of years, it seems you can scarcely<br />
move for cold brew. This rather unique beverage has<br />
become almost symbolic of the entire millennial<br />
generation.<br />
With so much noise, it came as no surprise to see that<br />
cold brew had made its way to this year’s exhibition<br />
hall, with a handful of stands (Synergy<br />
Flavours included) making cold brew their centrepiece.<br />
But with so much competition, the real challenge lay in<br />
creating a point of difference to stand out. For Synergy<br />
Flavours it was authentic tasting, single source<br />
Brazilian coffee beans tying into the upcoming Olympic<br />
Games (more on that later).<br />
For others, it was flavourings, such as an Indian spiced<br />
cold brew coffee on offer elsewhere at the exhibition.<br />
But the cold brew trend is not just limited to coffee<br />
shops and exhibition halls – the trend has really come<br />
to a head in the past two years. In 2015, New Product<br />
Development (NPD) numbers were up 79% on 2014,<br />
and with five months left of <strong>2016</strong>, this year has already<br />
seen 38% more launches worldwide.<br />
This rapid growth has been driven by a growing<br />
consumer buzz particularly online where the number of<br />
monthly Google searches has risen five-fold in around<br />
three years.<br />
Whilst the cold brew coffee trend shows no sign of<br />
abating, as more and more products come to market,<br />
brands will find they are increasingly under pressure to<br />
add a point of difference, be that flavour, added<br />
functionality or even finding the next big thing – such<br />
as the Japanese method for brewing iced coffee, or<br />
even nitro coffee.<br />
Fibre<br />
The rise of fibre can be closely linked to the<br />
broadening of the nutrition market into weight wellness<br />
and a more holistic approach to diet.<br />
Protein has been at the forefront of health food<br />
ingredients for a number of years, and whilst protein<br />
was far from absent at IFT, fibre felt even more<br />
prominent, with several stands giving top billing to the<br />
often overlooked nutrient.<br />
As nutrition has become more mainstream, consumers<br />
have started to look for products which perform<br />
functions beyond muscle building. In fact, fibre has<br />
been viewed by consumers for a number of years as<br />
having a positive impact on diet and overall wellbeing.<br />
A study from University College, Cork’s department of<br />
food and business development, found that fibre was<br />
one of very few nutrients which were positively<br />
received by all age ranges, with many taking part in<br />
the study associating fibre with a low Glycaemic Index<br />
(GI) diet.<br />
As with cold brew, fibre’s prevalence at IFT was driven<br />
by market trends, and in particular the North<br />
American market. Here, Mintel registered a 25%<br />
increase in ‘source of dietary fibre’ claims which now<br />
account for 4% of launches across all food categories.<br />
The Synergy stand<br />
With the Rio Olympics just round the corner, this<br />
year’s Synergy Flavours stand had a real carnival<br />
atmosphere to it. Whilst Australia’s accommodation at<br />
the Olympic Village may still be unfinished, there is no<br />
such excuse for lack of preparation amongst our<br />
customers. Throughout the exhibition, we showcased a<br />
number of flavours which perfectly captured the<br />
Brazilian theme which has dominated NPD since<br />
before the World Cup in 2014. One trip to the Synergy<br />
Flavours’ stand was more than enough to get visitors<br />
in the mood for the upcoming games.<br />
In keeping with the theme, the star product of the<br />
stand was without doubt the Synergy Pure Brazilian<br />
Cold Brew coffee which was officially launched at the<br />
exhibition. Synergy Pure Brazilian Cold Brew coffee<br />
retains the low acidity level of ordinary cold brew<br />
coffees, whilst also boasting a nutty sweet flavour with<br />
a chocolaty roast taste. The new extract also works<br />
perfectly in a number of applications including iced<br />
coffee, protein power bites, coffee cream liqueur and<br />
even ice cream.<br />
Day two was the busiest day at the exhibition and the<br />
busiest day on the Synergy Flavours stand, with our<br />
Rio inspired cocktail party stirring up a storm. Visitors<br />
enjoyed a spiked seltzer cucumber caipirinha (lime<br />
extract and Synergy Pure cucumber essence) and a<br />
strawberry passionfruit cocktail (strawberry and<br />
passionfruit flavours) served up by our expert<br />
applications team.<br />
Along with the cocktails and coffee, we also<br />
showcased a number of other applications including:<br />
n Matcha green tea latte<br />
n Mini protein doughnuts<br />
n Blackcurrant pre-workout containing branch chain<br />
amino acids (BCAA)<br />
n Hibiscus acai herbal tea.<br />
So what about next year?<br />
No doubt these trends will be amplified next year. As<br />
more people enter the cold brew coffee market we<br />
expect to see an even greater number of offerings at<br />
future exhibitions, with manufacturers doing even more<br />
to stand out from the competition.<br />
As the ‘cold brew arms race’ hots up, we also expect<br />
to see more exciting flavour combinations too, which<br />
will make for some interesting tasting sessions!<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
ingredients 29<br />
return what is lost during the<br />
brewing process to restore the<br />
authentic taste of a freshly brewed<br />
cup of loose-leaf tea.”<br />
In line with growing consumer<br />
demand for all-natural, clean label,<br />
chemical-free ingredients, Synergy<br />
Pure essences and extracts are<br />
water-based ingredients that<br />
retain, in a concentrated form, the<br />
aroma fraction and other<br />
properties of the specific herb,<br />
spice, fruit, or vegetable that it<br />
comes from. All natural, the range<br />
can be easily applied to a broad<br />
range of food and beverage<br />
applications and do not require a<br />
change in label when added to the<br />
formulation. In addition, the<br />
products are gluten-free and<br />
allergen-free, whilst also including<br />
options for organic and Fairtrade<br />
offerings.<br />
McGillicuddy continues:<br />
“Formulators are increasingly<br />
looking to create unique, flavourful<br />
and authentic products that stand<br />
out from the competition. And<br />
Synergy Pure can help do just<br />
that. In combination with our<br />
expert application support, we can<br />
help our customers find a solution<br />
that fits their exact specifications.<br />
In particular, the range can be<br />
tailored to meet specific<br />
formulation goals, offering both<br />
essences and extracts. For<br />
instance, we might be asked to<br />
develop an RTD raspberry tea,<br />
incorporating a tea extract<br />
alongside a raspberry flavour to<br />
offer a customised solution.<br />
Working together, the extract<br />
enhances the flavour creating a<br />
mouth-watering and fresh taste.”<br />
With extensive technical<br />
knowledge and a vast portfolio of<br />
flavour solutions, Synergy Flavours<br />
offers the application expertise<br />
and market insight to meet the<br />
exacting needs of customers<br />
across a wide range of markets<br />
and sectors.<br />
About Synergy<br />
Synergy Flavours is a leading<br />
global manufacturer and supplier<br />
of flavourings, extracts and<br />
essences, with a truly global<br />
footprint. With extensive<br />
experience across the food and<br />
beverage industry, it develops high<br />
quality taste solutions which<br />
inspire innovation and can help<br />
customers stay one step ahead of<br />
the competition.<br />
Synergy’s flavour creation and<br />
application capabilities span the<br />
globe – with manufacturing and<br />
technical support facilities in<br />
Ireland, the UK, the US, Brazil and<br />
Thailand. As a result, it has the<br />
market understanding to work<br />
collaboratively with customers<br />
worldwide to develop flavour<br />
solutions which respond to and<br />
anticipate the expectations of local<br />
consumers. n<br />
Synergy<br />
www.uk.synergytaste.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
30<br />
SupplySide West Preview<br />
SupplySide West<br />
The world’s leading ingredients and solutions tradeshow where<br />
science and strategy intersect, October 4–6, Las Vegas<br />
For 20 years, CPG manufacturers, marketers and formulators have relied on SupplySide West<br />
when searching for their next innovative ingredient. More than ever, it is a team effort for<br />
companies in the global dietary supplement, functional food and beverage, personal care, and<br />
sports nutrition industries to drive their innovation, growth and profitability, with input from<br />
purchasing, R&D, product development, executive management, marketing, compliance, supply<br />
chain management, QA/QC and more. This is your opportunity to join 14,000 of your colleagues<br />
from these markets and disciplines.<br />
The exhibition<br />
No one beats SupplySide West when it comes to<br />
showcasing ingredients. This year’s expo hall is the<br />
largest yet featuring over 1,200 exhibiting companies<br />
including many first-time exhibitors you won’t find<br />
anywhere else. With more than 10,000 ingredients and<br />
services to explore, you’re sure to find solutions for<br />
your next innovation.<br />
Below are some of the educational and networking<br />
opportunities at the show.<br />
Featured Speaker<br />
The Featured Speaker presentation is free to attend<br />
and open to all attendees and exhibitors.<br />
Featured Speaker: FDA’s Cara Welch, Ph.D.<br />
Panel Discussions<br />
Panel discussions require a separate registration. You<br />
can purchase them à la carte or mix & match as part of<br />
the Pick 3 & Global Pass. Panel discussions take place<br />
on Thursday and Friday.<br />
n Digital transformation and the need for data security<br />
n GMOs: Today’s challenges, tomorrow’s opportunities<br />
n Natural colors: Overcoming technical challenges &<br />
consumer perceptions<br />
n Finding your sweet spot in the omega-3 market<br />
n Selecting appropriate sweeteners for the<br />
confectionery space<br />
n How to profit from the healthy snack revolution<br />
n Cognitive health throughout the lifespan<br />
n Emerging sports ingredients.<br />
Workshops<br />
Workshops require a separate registration. You can<br />
purchase them à la carte or mix & match as part of the<br />
Pick 3 & Global Pass. Workshops take place on<br />
Wednesday and Saturday. Topics include:<br />
n Developing and substantiating product claims<br />
n Exploring gluten-free solutions<br />
n Helping consumers beat the energy crisis<br />
n Science & innovation driving the beauty category<br />
n Evaluating and partnering with contract labs<br />
n Sparking beverage innovation<br />
n State Attorneys General: Communication &<br />
mitigation strategies<br />
n Strategies for successfully navigating the weight<br />
management market<br />
n Contract manufacturing: Raising the bar on<br />
delivering quality<br />
n Developing and marketing joint support products<br />
n Tapping the growing probiotics supplement market<br />
n The business of sports nutrition<br />
n Understandings and market opportunities around<br />
vitamin K2.<br />
Business transformation: Driving your business<br />
toward a profitable future<br />
Take part in an interactive discussion to ensure your<br />
business continues to be profitable now and in the<br />
future while gaining insight on what global and societal<br />
trends are impacting the industry. This is your chance to<br />
learn how digital technology, demographic shifts and<br />
gender parity can transform your operation.<br />
Separate registration required or as part of the Global<br />
Pass, not included in the Expo Hall or Pick 3 package.<br />
n Understand the way digital technologies are<br />
supporting engagement and driving connections<br />
n Discover how and why your company should attract<br />
and retain women in management<br />
n Gain insights into the way millennials are upending<br />
traditional expectations and methods of<br />
communication<br />
Clean Label Summit<br />
Consumers are demanding more transparency about<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
SupplySide West Preview 31<br />
how ingredients are sourced and how products are<br />
manufactured. It’s safe to say the clean label movement<br />
is moving out of the trend spotlight and becoming the<br />
new norm.<br />
Separate registration required or as part of the Global<br />
Pass, not included in the Expo Hall or Pick 3 package.<br />
9:00–10:00am<br />
10:00–11:30am<br />
11:30am-Noon<br />
Noon–1:00pm<br />
1:00–1:30pm<br />
1:30–3:00pm<br />
3:00–3:30pm<br />
3:30–5:00pm<br />
Opening presentation: Meeting<br />
the spirit and letter of clean label<br />
Turning R&D challenges into<br />
winning formulas<br />
Networking break<br />
Lunch panel discussion: Clean<br />
label supply chain concerns<br />
Networking break<br />
Supply chain considerations and<br />
solutions<br />
Networking break<br />
Navigating the consumer market:<br />
Demographics, marketing &<br />
regulatory considerations.<br />
Good Manufacturing Practices (GMPs) training<br />
GMP compliance is widely-accepted as the best way to<br />
conduct business, putting product quality first.<br />
SupplySide West offers seven training courses from the<br />
best in the business – NSF International.<br />
Separate registration required or as part of the Global<br />
Pass, not included in the Expo Hall or Pick 3 package.<br />
21 CFR 111 Dietary Supplement GMP overview (2-day<br />
training course)<br />
n Botanical materials verification<br />
n Food Safety Modernisation Act (FSMA)<br />
n Batch production records – do’s and don’ts<br />
n The top 10 ways to get a warning letter<br />
n NDIs and GRAS notification<br />
n Current state of non-GMO for dietary supplements.<br />
SupplySide Central<br />
SupplySide Central: Where strategy and science<br />
intersect in a live, interactive forum. The SupplySide<br />
Central stage, located on the SupplySide Expo Hall<br />
floor in Booth #EE182, will feature two full days of<br />
short, dynamic programming, presented by industry<br />
thought leaders, innovators and leading marketers. At<br />
the heart of the event, SupplySide Central Stage offers<br />
you a variety of interactive, quick-paced programming,<br />
designed to delve into some of the hot topics facing the<br />
industry.<br />
Breakfast & lunch briefs<br />
Looking for scientific insights on some of the hottest<br />
ingredients around? These sponsored presentations<br />
feature research experts delving into their cutting-edge<br />
clinical findings on key nutritional offerings and the<br />
potential they hold for new product development in the<br />
dietary supplement and functional food market.<br />
Separate registration required or as part of the Global<br />
Pass, not included in the Expo Hall or Pick 3 package.<br />
AHPA Botanical Congress<br />
The <strong>2016</strong> American Herbal Products Association<br />
(AHPA) Botanical Congress provides a unique<br />
opportunity to learn about global supply chain<br />
management techniques, regulatory issues surrounding<br />
cannabis, current research on aloe, financial trends<br />
affecting the competitive worldwide herbal<br />
marketplace, and many more of the diverse challenges<br />
facing the herbal products industry.<br />
Separate registration required or as part of the Global<br />
Pass, not included in the Expo Hall or Pick 3 package. n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
32<br />
SupplySide West Preview<br />
Exhibitors<br />
Here is just a handful of world-class exhibitors at SupplySide West <strong>2016</strong>.<br />
ADM/WILD Flavors & Specialty Ingredients<br />
Our deep expertise, expansive resources and unrivaled portfolio make us an<br />
ideal partner to help you anticipate and meet the ever-evolving tastes and<br />
preferences of today’s consumers.<br />
www.adm.com/food<br />
Stand<br />
U156<br />
Barry Callebaut<br />
Barry Callebaut is the world’s leading manufacturer of high-quality cocoa and<br />
chocolate products. A producer for more than 150 years, we are a fully<br />
integrated company that focuses on every step from sourcing of the cocoa bean<br />
to the shelf. Our expertise, together with our focus on innovation and R&D, enable<br />
us to cater to the many different customer needs and to respond to the varying customer<br />
preferences throughout the world. Barry Callebaut organises technical training and<br />
application workshops for professionals working in the food industry at our Chocolate<br />
Academies.<br />
www.barry-callebaut.com<br />
BASF Nutrition & Health<br />
BASF’s Nutrition & Health division develops, produces and markets a<br />
comprehensive range of products and services for the human and animal<br />
nutrition, pharmaceutical and flavour and fragrance industries. The division<br />
strives to contribute to a better life through improving the nutrition, health and<br />
wellbeing of people across the world. Important human nutrition products are vitamins and<br />
carotenoids, plant sterols, Tonalin ® CLA, and omega-3s. The division also provides the<br />
pharmaceutical industry with active ingredients such as ibuprofen, as well as excipients and<br />
custom synthesis services.<br />
www.newtrition.basf.com<br />
BENEO Inc.<br />
The BENEO product portfolio consists of functional ingredients with nutritional<br />
and technical advantages, derived from chicory roots, beet sugar and rice.<br />
BENEO is an ideal partner to help improve the health (weight management,<br />
energy for mental/physical performance, digestive, bone and dental health), taste,<br />
texture and nutritional value (fat and sugar replacement/fiber enrichment) of a product.<br />
Through a unique chain of expertise, including the BENEO-Institute, BENEO actively<br />
supports industry partners in the development of balanced and healthy food products.<br />
www.beneo.com<br />
Stand<br />
UU129<br />
Stand<br />
II133<br />
Stand<br />
V136<br />
Bosch Packaging Technology<br />
Bosch Packaging Technology prides itself on providing the industry with some of<br />
the best solutions for capsule and tablet manufacturing. This includes tablet<br />
presses, capsule fillers, fluid bed systems, coaters, mixers and a complete line of<br />
accessories. Bosch quality is legendary in the oral dose manufacturing industry for<br />
good reason. Bosch machines can be productive for decades with great service and support.<br />
www.boschpackaging.com<br />
Stand<br />
HH177<br />
Chr. Hansen A/S<br />
Chr. Hansen is a global biotechnology company that provides natural ingredients<br />
to the food, dairy, dietary supplement, infant formula, pharmaceutical and<br />
agricultural industries. Chr. Hansen has been fermenting lactic acid bacteria for<br />
140 years, and for more than 25 years we have been committed to delivering<br />
clinically documented probiotics.<br />
www.chr-hansen.com/probiotics<br />
Stand<br />
DD153<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
SupplySide West Preview 33<br />
First-Time Attendee Reception<br />
Wednesday, October 5 • 5–7pm<br />
Location: Rx Boiler Room<br />
SupplySide West welcomes attendees visiting the<br />
show for the first time! This two-hour reception offers<br />
a fun and intimate setting for new participants to<br />
meet with industry rock stars, various members of the<br />
SupplySide team, show supporters, as well as other<br />
first time participants. Prepare for the upcoming expo<br />
days while making some new friends in the industry<br />
and grabbing a drink and bite to eat in the RX Boiler<br />
Room. Separate registration required – registration is<br />
limited to first-time SupplySide West attendees only.<br />
SupplySide CPG Editor’s Choice Awards<br />
Thursday, October 6<br />
Friday, October 7<br />
Location: Expo Hall, Booth # EE182<br />
In the past few years the Natural Products INSIDER<br />
team has had tremendous success highlighting the<br />
products that are coming to market, driven by the<br />
innovative ingredients highlighted at SupplySide<br />
West. In considering hundreds of products, they<br />
narrowed the field based on the unique positioning<br />
and ability to serve consumers with truly cutting-edge<br />
products.<br />
In <strong>2016</strong>, the 5th Annual SupplySide CPG Editor’s<br />
Choice Awards will continue to recognise innovative<br />
finished product launches from CPG companies in a<br />
variety of categories such as; bars, brain health,<br />
digestive health, functional beverages, functional<br />
food, heart health, personal care, probiotics, sports<br />
nutrition, weight management and more. One winner<br />
in each category will be announced at SupplySide<br />
West <strong>2016</strong> during the SupplySide CPG Editor’s<br />
Choice Awards Presentations, set for Oct. 6–7 at the<br />
Mandalay Bay Resort in Las Vegas.<br />
Tasting Bar<br />
Thursday, October 6<br />
Friday, October 7<br />
Location: SupplySide Central Stage, Expo<br />
Hall, Booth # EE182<br />
For the first year, SupplySideWest introduces the<br />
Tasting Bar at SupplySideCentral, a free-to-attend<br />
attraction that enables attendees to see, touch and<br />
sample the latest functional foods and beverages.<br />
Stop by the Tasting Bar during expo hall hours,<br />
located next to the SupplySide Central Stage. Come<br />
and try out these retail-ready products and learn<br />
about the exhibitors who make them!<br />
SupplySide Central Stage<br />
Thursday, October 6<br />
Friday, October 7<br />
Location: Expo Hall, Booth # EE182<br />
SupplySide Central: Where strategy and science<br />
intersect in a live, interactive forum.<br />
The SupplySide Central stage, located on the<br />
SupplySide Expo Hall floor in Booth #EE182, will<br />
feature two full days of short, dynamic programming,<br />
presented by industry thought leaders, innovators and<br />
leading marketers. At the heart of the event,<br />
SupplySide Central Stage offers you a variety of<br />
interactive, quick-paced programming, designed to<br />
delve into some of the hot topics facing the industry.<br />
The SupplySide Central Stage is also home to the<br />
Ingredient Launchpad, where exhibitors will highlight<br />
their new products and the Editors Choice Awards,<br />
where we will recognise innovative finished product<br />
launches from CPG companies in a variety of<br />
categories – SupplySide Central will be a hub of<br />
activity on the Expo Hall floor.<br />
Omega-3 Resource Center<br />
Thursday, October 6 • 10am-5:30pm<br />
Friday, October 7 • 10am-5pm<br />
Location: Booth #II143<br />
Visit this high-profile pavilion filled with turnkey<br />
kiosks to learn about key issues in the omega-3<br />
market, connect with Global Organisation for EPA and<br />
DHA Omega-3 (GOED) experts, and explore omega-3<br />
solutions from its member companies.<br />
IPA Probiotics Resource Center<br />
Thursday, October 6 • 10am-5:30pm<br />
Friday, October 7 • 10am-5pm<br />
Location: Booth #T129<br />
Learn key issues in the probiotics market at this highprofile<br />
pavilion on the Expo Hall floor. You’ll have a<br />
chance to connect with experts from the International<br />
Probiotics Association, as well as Nutrasource. This<br />
resource center will be an active destination for all<br />
things related to the global probiotics market and will<br />
include five one-hour presentations on both Thursday<br />
and Friday followed by an informative Q&A<br />
SupplySide West<br />
www.west.supplysideshow.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
34<br />
SupplySide West Preview<br />
Growing recognition and demand for<br />
HyperPure ingredients<br />
Frutarom Health BU reports a surge in demand for its<br />
EFLA ® HyperPure Line in the US market since the<br />
beginning of <strong>2016</strong>. The unprecedented growth can be<br />
considered a result of diminishing consumer trust in<br />
supplements and the call for short ingredient lists.<br />
“We’ve received increased attention from US<br />
supplement manufacturers concerned about possible<br />
contamination, and thus are seeking botanical extracts<br />
with safety assurances – as with the EFLA ® HyperPure seal,”<br />
explains Holger Riemensperger, General Manager for Frutarom's Health BU. "Our HyperPure<br />
technology has become an industry standard for safety and purity. Customers want to know more about<br />
this patented process; they understand it helps create a competitive advantage for their herbal<br />
supplements.”<br />
According to a 2015 consumer survey from New Hope Network’s NEXT Data and Insights division, 19.5% of<br />
core supplement users have less trust in supplements than in 2013. Among general consumers of supplements,<br />
a ‘slightly less concerned’ 15.4% have less trust in these products than in 2013. Among general consumers,<br />
31.4% said they never trusted supplements.<br />
Frutarom’s HyperPure technology, originally used in the company’s Swiss pharmaceutical-grade facility, gently<br />
processes botanical nutraceuticals, without impairing their bioactivity or health benefits. This sustainable, ecogreen<br />
technology maintains the nature of the ingredient while achieving improved solubility. “By using the<br />
proprietary HyperPure technology, we can ensure the removal of a wide range of contaminants,” explains<br />
Matthias Kreuter Ph.D., CSO of Frutarom's Health BU. n<br />
Stand<br />
L137<br />
www.frutaromhealth.com<br />
Welch: FruitWorx ® Concord Grape Juice Powder<br />
The power of the Concord grape can now be harnessed in a wider range of<br />
nutrition applications following the launch of FruitWorx ® Concord Grape Juice<br />
Powder by Welch’s Global Ingredients Group.<br />
The new powder is made with a proprietary dehydration process that gently<br />
removes all the water from Concord grape juice but captures its natural<br />
wholesomeness and retains its bold flavour and rich purple colour. The resulting<br />
product is a free-flowing, soluble, low water activity powder that is ideal for use<br />
in a host of applications, including nutraceuticals and functional foods.<br />
FruitWorx ® Concord Grape Juice Powder delivers the same kind of<br />
polyphenols found in Welch’s 100% Grape Juice. It is free from artificial colours,<br />
flavours and preservatives, and is non-GMO. The new powder will be presented by Welch’s Global<br />
Ingredients Group on Booth R169 at SupplySide West in Las Vegas.<br />
Concord grape juice powder is an extension of the existing FruitWorx ® brand, which already<br />
encompasses a range of Concord and Niagara grape-based fruit pieces, flakes and pastes, made using a<br />
concentration technology called URC ® , developed by Taura Natural Ingredients.<br />
In addition, Welch’s Global Ingredients Group also supplies Concord and Niagara grape juices as single-strength<br />
juices, concentrates and purées.<br />
Named after Concord, Massachusetts – where it was first grown – the Concord grape is famous for its purple<br />
skin, bold taste and naturally occurring polyphenols. About 20 years of research has demonstrated that, thanks<br />
to the Concord grape and its polyphenols, Concord grape juice helps support a healthy heart. And, while more<br />
research is needed, preliminary studies suggest that Concord grape juice may provide benefits in other areas of<br />
health, including cognitive function. n<br />
www.welch.com<br />
Stand<br />
R169<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
SupplySide West Preview 35<br />
Lycored: Natural lycopene<br />
Lycored has developed a striking new lycopene seal<br />
that reinforces and strengthens its commitment to<br />
excellence as a creator and supplier of nutrition<br />
solutions backed by extensive and ongoing clinical<br />
research.<br />
Lycored<br />
Lycopene<br />
The seal, to be showcased at the forthcoming<br />
SupplySide West <strong>2016</strong> expo, is designed for use by Lycored’s trusted partners. It stands as a<br />
symbol of Lycored’s pursuit of the highest possible standards and reflects its dedication to investing<br />
in the discovery and development of technological advancements that benefit its customers and their<br />
consumers.<br />
The new mark also speaks to Lycored’s dedication to vertical integration and complete oversight of the<br />
production process. Vertical integration means Lycored’s partners can always depend on the quality of its<br />
lycopene and nutrient blends made with lycopene. Lycored grows its own tomatoes in farms across the world<br />
and, and after harvest, microencapsulates their lycopene to ensure optimal bioavailability. Natural lycopene<br />
such as Lycored’s is the only source of lycopene with a clinical backing.<br />
Head of Global Brand & Marketing at Lycored’s Health Nutrition Division, said: “Our new seal is a symbol of<br />
excellence, and a commitment that you’ll never get anything less from us. It’s a promise that we will never take<br />
shortcuts on the road to good health. It stands for our dedication to putting wellness first, and to demonstrating<br />
that our products will do everything that is promised.”<br />
He continued: “The new Lycored Lycopene seal represents all of our processes. It serves as a visual reminder<br />
that our products are made with the utmost care and deliver on their promises. We’re excited to share the news<br />
of this new mark, which we like to think of as a storytelling tool and a way to enrich the narrative our partners<br />
share with their customers.” n<br />
Stand<br />
Y153<br />
www.lycored.com<br />
Algatechnologies: AstaPure ® natural<br />
astaxanthin<br />
Visitors to the expo will have the opportunity to find out more<br />
about how AstaPure ® astaxanthin is produced and how it can<br />
help them develop safe and effective nutrition products with a<br />
strong sustainability proposition and complete traceability.<br />
Astaxanthin is a powerful antioxidant that delivers proven<br />
benefits in dietary supplements, functional food & drink<br />
products and cosmeceuticals across several categories,<br />
including sports nutrition, skin health, eye health,<br />
cardiovascular health and general wellbeing.<br />
AstaPure ® is a high quality and versatile astaxanthin ingredient available in multiple formats for use<br />
in a wide range of applications. Algatechnologies uses only super-critical CO2 technology, which<br />
obtains astaxanthin in an oleoresin form that leaves no solvent residues. It is Non-GMO product<br />
verified and certified as GMP, HACCP, ISO, Halal and Kosher.<br />
Stand<br />
NN172<br />
Algatechnologies offers AstaPure oleoresins in concentrations of 5%, 10% and 20%. These are ideal for use in<br />
easy-to-swallow softgel capsules and topical cosmetics (oil in water). AstaPure ® can also be supplied in the<br />
form of 3% whole-algae powder, or free-flowing highly stable beadlets with 2.5% axtaxanthin for use in hardshell<br />
capsules and tablets.<br />
Algatechnologies produces astaxanthin from the microalgae strain Haematococcus pluvialis. Based in Israel’s<br />
Arava desert, Algatechnologies’ state-of-art green production facility harnesses solar power to cultivate the<br />
microalgae in an enclosed system of photobioreactors, ensuring maximum energy efficiency at all times. n<br />
www.algatech.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
36<br />
SupplySide West Preview<br />
Glatt: Optimising functional ingredients<br />
Glatt Ingenieurtechnik and its American service center Glatt<br />
Air Techniques will showcase innovative fluidised bed and<br />
spouted bed technologies to agglomerate, spray granulate,<br />
coat and dry various ingredients. As a manufacturer with<br />
proprietary technology and one of the world’s leading<br />
suppliers of integrated plant systems, Glatt helps to<br />
develop and test solutions for demanding and complex food<br />
applications.<br />
Stand<br />
UU126<br />
For food producers and nutritional supplement manufacturers, working with ingredients – such as those that<br />
require precise technical targets, eg defined shape, solubility, homogeneity, particle size, or the functional<br />
protection of active ingredients – can be demanding. Glatt will present innovative processes for products that<br />
are supposed to feature particular properties and show solutions for solving technological challenges during<br />
production. Fluidised bed and spouted bed technologies are excellent approved methods to spray granulate<br />
liquids, to agglomerate powders and to encapsulate sensitive substances. Both technologies are based on the<br />
principle of fluidising particles using upward-flowing process air. Depending on the application requirements,<br />
the selection and combination of the right process parameters is important: how fast, if at all, should the<br />
product dissolve? When should the flavour or active ingredient be released? What role does bulk density play in<br />
terms of application, handling, storage and packaging, and how stable do the particles need to be?<br />
Visitors to the technology expert’s booth will be able to delve into a virtual world: Augmented Reality<br />
presentations will offer a unique insight into the process chambers of large-scale facilities. Glatt’s fluidised bed<br />
technologies enable manufacturers to optimise product properties. As such, powdered drink formulations<br />
comprising semi-hydrophobic components or agglomerated baby foods can be produced that do not separate<br />
and offer both excellent solubility and homogenous particle distribution properties. n<br />
www.glatt.com<br />
Sternmaid: Optimal blending of powdered<br />
products<br />
The contract manufacturer SternMaid America offers its<br />
competence in the blending and packaging of functional food<br />
ingredients and dietary supplements in powder form<br />
In the framework of SupplySide West, SternMaid America will<br />
introduce itself as a flexible partner for contract blending and<br />
packaging. Organic products, baking ingredients, enzymes and<br />
proteins, dietetic drinks or specialties for athletes – the contract manufacturer’s<br />
state-of-the-art microblending plant can be used to meet all manner of different production<br />
requirements. In addition, the company recently invested in a new blending line for pilot trials and sample<br />
quantities from 25 to 300kg. The new line is due to be commissioned at the end of <strong>2016</strong>.<br />
SternMaid America is certified for the manufacture of organic products. Moreover, its food safety management<br />
system is certified according to FSSC 22000 which is fully recognised by GFSI and benchmarked to SQF<br />
Level 3. On a product-by-product basis, the company can also offer kosher, halal, non-GMO, gluten-free and/or<br />
vegan certified foods.<br />
The company’s semi-automated microblending plant applies liquid components such us honey and MCT oil<br />
homogenously to powders in quantities from 0.01% to 60% of the formulation. Microcomponents such as<br />
flavours and emulsifiers are distributed very finely with a blending precision of 1:100,000. In this way it is<br />
possible, for example, to add probiotics, vitamins and minerals to foods, but larger amounts of fats and highly<br />
viscous liquids such as lecithin can be fed in too. Finally, the products are filled into large or small packs, just as<br />
the customer wishes. n<br />
Stand<br />
L112<br />
www.sternmaid-america.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
SupplySide West Preview 37<br />
Clinical study on SkinAx from Activ’Inside<br />
The clinical study on SkinAx² has just been published in<br />
Clinical, Cosmetic and Investigational Dermatology. This unique<br />
and patented formulation for skin radiance by oral route has<br />
also been rewarded at the Supply Side West.<br />
Booth<br />
PP156<br />
Developed by Activ’Inside, SkinAx² is a patented anti-aging<br />
formula backed by one published clinical study on its capacity<br />
to improve skin radiance by oral route. Combining French<br />
grape (Vitis vinifera L.) and melon (Cucumis melo L.) extracts<br />
respectively rich in polyphenols and SuperOxide Dismutase<br />
(SOD), zinc and vitamin C, SkinAx² provides both primary and<br />
secondary antioxidants for an optimal and synergistic protection against skin oxidation. Clinically tested under<br />
dermatological control on 35 women using both subjective and objective methods, SkinAx² globally improves<br />
all the parameters involved in skin radiance (colour, contrast, imperfection): after 2 months of oral<br />
supplementation, 82% of women enrolled have an even complexion and a more brighter skin. Available both as<br />
an ingredient or a ready-to-use formulation for private labelling, SkinAx² is a unique and patented solution<br />
with more than 20 clinical data. The innovation provided by SkinAx² on the nutricosmetic market has already<br />
been rewarded twice: already selected as one of the three finalists of the NutraIngredients awards organised<br />
during the last Vitafoods Europe show, SkinAx² has also been selected as a finalist of CPG Editor’s Choice<br />
Award, whose winner will be selected at the upcoming SupplySide West event.<br />
Clinical evidence on skin radiance: New publication<br />
The efficacy of SkinAx² is backed by one clinical study, recently approved for publication in the peer-reviewed<br />
journal Clinical, Cosmetic and Investigational Dermatology. SkinAx² has been clinically tested in France on 35<br />
Caucasian women (40–70 years old) with a dull complexion. Performed under dermatological control, three<br />
approaches evaluating both objective (sensorial evaluation and physical measurement) and subjective (selfassessment)<br />
criteria of skin radiance were conducted. After two months of oral supplementation (150 mg of<br />
SkinAx²TM/day), results show a significant global effect of SkinAx² on skin radiance factors: colour, contrast,<br />
imperfection. 82% of women are satisfied by the efficacy of SkinAx² on skin radiance, and 2 women out of 3<br />
feel looking better after the supplementation.<br />
“Contrary to most of skin anti-aging solutions, SkinAx not only acts on a single parameter but has a full and<br />
complementary action on all factors involved in skin radiance: your skin is more luminous, smoother and firmer,<br />
with less imperfections,” highlights Marion Dumoulin, co-author of the study. “Overall, more than 20 clinical<br />
results detailing the SkinAx² efficacy have been obtained, each representing one validated differentiating<br />
message for the final consumers,” she adds.<br />
A patented and optimal antioxidant protection<br />
SkinAx² is a unique and patented combination of natural French grape (Vitis vinifera L.) and melon<br />
(Cucumis melo L.) extracts, respectively rich in highly bioavailable flavanol monomers and bioactive<br />
SuperOxide Dismutase (SOD), zinc and vitamin C. SkinAx². The ingredients have been carefully selected for<br />
their demonstrated and complementary beneficial effects on skin, already reported in more than 40 scientific<br />
publications. Providing both primary and secondary antioxidants, SkinAx² provides an optimal and synergistic<br />
antioxidant protection, preventing skin oxidation, well-known as the main cause of skin alterations.<br />
The unique antioxidant capacity of SkinAx² allows regulating melanin synthesis, protect skin fibres from<br />
degradation and improve skin microcirculation. This multifactorial way of action contributes to the global effect<br />
of SkinAx² on the three main components of skin radiance: colour, contract and imperfection.<br />
An innovation already rewarded<br />
SkinAx² is an innovative anti-aging nutricosmetic solution available both as an ingredient or a ready-to-use<br />
formulation for private labelling. “Depending on the customer needs, we propose turnkey concepts formulated<br />
with SkinAx² allowing our customers to access to the market with an innovative product backed by one<br />
clinical study, a patented formula, and proprietary claims,” highlights Benoit Lemaire, Business and Marketing<br />
Director of Activ’Inside. n<br />
www.activinside.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
38<br />
processing & packaging<br />
Sweet and sensational or spectacularly spicy!<br />
Introducing the fully automated GEA<br />
Aquarius CoatingLine for lollipops<br />
In the mature and highly competitive lollipop segment of the confectionery industry, it’s tough to<br />
stand out from the crowd. Coatings are an excellent way to differentiate, but until recently, it was<br />
difficult and time-consuming to achieve consistent quality. This has all changed with the availability<br />
of the GEA Aquarius CoatingLine, It’s currently the world’s only fully automated solution (patent<br />
pending) that coats lollipops. The line automates forming, transferring, cooling, wetting, coating,<br />
drying, wrapping and quality control and will be officially launched at Interpack 2017.<br />
The GEA Aquarius CoatingLine<br />
Be creative with lollipop coatings<br />
Coatings can be used to add<br />
colour, texture, shine and flavour<br />
to lollipops and result in a unique<br />
product with excellent market<br />
potential. Powders such as chilli<br />
powder, caster sugar and<br />
granulates are just a few examples<br />
of ideas for coatings created with<br />
liquids or syrups. Sweet and sour<br />
combinations are also tempting<br />
possibilities.<br />
Putting on the powder<br />
There are very specific challenges<br />
related to automated powder<br />
coating for confectionery. These<br />
include ensuring a clean<br />
appearance, a consistent powder<br />
flow and coating thickness, and<br />
minimising waste. Keeping the<br />
powder out of the air in the work<br />
environment is another area of<br />
attention, which is particularly<br />
important with fine, spicy powders.<br />
The GEA Aquarius CoatingLine<br />
uses a highly controlled way of<br />
applying powder that not only<br />
ensures the powder is kept away<br />
from the stick, but also ensures the<br />
amount on the lollipop is<br />
consistent. And to ensure<br />
agreeable working conditions, dust<br />
emission is limited to almost zero<br />
when working with the optional<br />
GEA OptiAir.<br />
Innovations and highlights<br />
The GEA Aquarius CoatingLine<br />
forms ball, fancy and 3D lollipops<br />
up to 32mm, with or without a<br />
centre fill and colour positioning is<br />
also possible. The line features<br />
several (patent pending)<br />
innovations, including a unique<br />
take-over transfer wheel that<br />
reverses the lollipop’s orientation<br />
prior to wrapping at very high<br />
speed. Other highlights include<br />
refinements that ensure steady<br />
and accurate horizontal positioning<br />
of the lollipop from the die set to<br />
the wrapping area and a system<br />
that pre-heats the wrapping film in<br />
order to allow a lower sealing<br />
temperature and therefore reduce<br />
the likelihood of sticking. These<br />
features reduce costly downtime.<br />
This is only the start…<br />
In a mature confectionery market<br />
like lollipops it is important to<br />
innovate. GEA makes it easier to<br />
create exiting new products and<br />
works closely with customers on<br />
their ideas for different coating<br />
applications. This coating line will<br />
make it possible to bring hard<br />
candy lollipops with coatings to<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
processing & packaging 39<br />
In response to requests from the industry for more ways to differentiate lollipops,<br />
GEA developed the GEA Aquarius CoatingLine<br />
the market, which is a great way to<br />
differentiate products.<br />
Express yourself in three<br />
dimensions!<br />
Exciting three-dimensional shapes<br />
is another way to create unique<br />
lollipops that attract attention.<br />
They make great themed products,<br />
such as football shapes or cartoon<br />
characters, and are ideal for<br />
promotional items like corporate<br />
logos. Centre fill and colour<br />
positioning are possible for<br />
enhancing the look, taste and<br />
mouthfeel. The marketing team<br />
has unbelievable freedom to<br />
develop visually dazzling<br />
confectionery.<br />
The ingredients for success<br />
The coating line forms 3D lollipops<br />
at up to 600 per minute. After<br />
forming, the lollipops can either be<br />
coated or transported directly to<br />
the PopCooler before being<br />
wrapped in an appealing<br />
sandwichwrap style. The attractive<br />
sandwichwrap also provides<br />
promotional possibilities to further<br />
boost the lollipop’s market appeal.<br />
GEA Aquarius CoatingLine<br />
in action<br />
After forming the solid or centrefilled<br />
ball lollipops or fancy or 3D<br />
lollipops, the unique take-over<br />
transfer wheel takes the lollipops<br />
out of the die set ready for<br />
transport to the wrapping area.<br />
This servo-driven wheel simplifies<br />
change-over to a lollipop with<br />
different width or diameter.<br />
Together with the easy-toexchange<br />
die set, it’s possible to<br />
change between lollipops formats<br />
in about two hours. After forming,<br />
lollipops are automatically<br />
transferred via a chain to the<br />
PopCooler C, where they dwell for<br />
approximately four minutes. They<br />
are transported to the dipping<br />
unit, comprising the PopMoisterer<br />
and PopCoater, before being dried<br />
in a second cooler, the PopCooler<br />
D. The final stage is the automatic<br />
wrapping machine, which features<br />
grippers for steady positioning to<br />
ensure the lollipops smoothly pass<br />
through the sealing roles. Here,<br />
the recently developed preheating<br />
system enables a lower<br />
film sealing temperature to reduce<br />
the likelihood of the film<br />
sticking. n<br />
Angelique van der Rijken<br />
GEA Food Solutions<br />
www.gea.com<br />
Sweet, sweet/sour or fruity… the coating possibilities are endless<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
foodeurope<br />
INGREDIENTS PROCESSING & PACKAGING ANALYSIS<br />
THE QUARTERLY MAGAZINE FOR THE FOOD AND BEVERAGE INDUSTRIES IN EUROPE<br />
www.foodmagazine.eu.com<br />
The ideal package...<br />
to get noticed in the food industry<br />
food europe examines the food and beverage manufacturing industries in Europe. It is published four times a year and its<br />
aim is to ensure that readers have a source from which they can learn about new developments within key areas in the food<br />
and beverage manufacturing processes. It covers the latest technologies and hot issues within the following main sections:<br />
Analysis and Quality Control > Processing and Packaging > Ingredients<br />
For more information about advertising in<br />
future publications of food magazine, please contact:<br />
John Fall john@foodmagazine.eu.com<br />
Ron Smee (Spanish advertisers) ron@foodmagazine.eu.com<br />
For editorial enquiries please contact: Juliet Hoskins jhoskins@editor.eu.com
processing & packaging 41<br />
The fine art of contract manufacturing<br />
SternMaid offers outsourcing solutions on an advanced level. The company invests continuously in<br />
the latest powder handling technologies and recently announced that it is about to build an<br />
additional production plant.<br />
For many firms it is a real<br />
challenge to outsource production,<br />
because ultimately it means<br />
handing over considerable<br />
responsibility to another company.<br />
On the other hand it creates elbow<br />
room: contract manufacturers<br />
clear the way for their customers’<br />
own research, development,<br />
marketing and sales. It enables<br />
even small companies and<br />
manufacturers with a frequently<br />
changing range to take advantage<br />
of the latest technology without<br />
having to invest themselves. As a<br />
specialist in tailor-made solutions<br />
for blending, processing and filling<br />
foods, ingredients and food<br />
supplements in powder form,<br />
SternMaid offers manufacturers<br />
ideal conditions for outsourcing<br />
their production process. The<br />
company can supply the full range<br />
of services from a single source:<br />
from blending and processing alone<br />
to an all-round offer that includes<br />
purchase of raw materials, copacking,<br />
warehousing, and delivery<br />
of the goods. Customers can either<br />
take advantage of the whole<br />
package or choose individual<br />
modules to meet their particular<br />
requirements.<br />
Torsten Wywiol, managing director<br />
of SternMaid: “The first step<br />
towards close cooperation with<br />
SternMaid is often taken when our<br />
customers realise that by<br />
outsourcing specific processes<br />
they can reduce the workload on<br />
their own company and release<br />
capacity. Especially in times when<br />
qualified staff are hard to find and<br />
there is a shortage of temporary<br />
workers, service providers can help<br />
to cope with peak demand. But<br />
sometimes, too, special production<br />
technologies are needed which a<br />
company does not have or cannot<br />
create soon enough at its own<br />
facility. That is where we come in.”<br />
Fluid bed technology: more than<br />
just hot air<br />
One of these special technologies<br />
is SternMaid’s fluid bed processor.<br />
Because of its many applications,<br />
fluid bed technology has become<br />
an important formulation method<br />
in the food industry. Drying,<br />
coating, agglomeration and<br />
granulation enable optimum<br />
adjustment and standardisation of<br />
product attributes.<br />
The conditions in the fluid bed<br />
processor are optimal for an<br />
intensive exchange of heat and<br />
matter. Warm, filtered air is blown<br />
through a distributor plate into the<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
42<br />
processing & packaging<br />
material container, where it comes<br />
into contact with the powder to be<br />
processed. The distributor plate<br />
gives the air specific flow<br />
characteristics, ensuring that the<br />
starting materials are mixed<br />
thoroughly and a fluid bed<br />
develops.<br />
Fluid bed drying has a number of<br />
advantages over conventional<br />
spray drying. In this method it is<br />
not only a case of removing the<br />
moisture from the product. The<br />
aim is to achieve a dry product<br />
with precisely defined parameters.<br />
A further advantage is gentle<br />
processing of the products. Since<br />
the drying temperature can be<br />
adjusted to specific requirements,<br />
the products are normally exposed<br />
to only moderate heat between 30<br />
and 50°C. That makes it especially<br />
suitable for heat-sensitive<br />
ingredients like enzymes and<br />
vitamins.<br />
Tailor-made product attributes<br />
As the fluid bed is also an ideal<br />
mixer, it is possible to mix several<br />
powdered substances on this plant<br />
and agglomerate them, for<br />
example, in the same step.<br />
Wetting of the surface of the<br />
particles and simultaneous drying<br />
causes the powder particles to<br />
adhere to each other and form<br />
free-flowing agglomerates. Among<br />
other things, this influences the<br />
instantising properties of the<br />
powder. The products that emerge<br />
from a fluid bed dryer disperse<br />
much better in liquids than the fine<br />
powders resulting from spray<br />
drying. That makes the goods<br />
easier to handle, since the<br />
agglomerates produced in this way<br />
contain much less dust and are<br />
easier to dose because of their<br />
enhanced flowability. The method<br />
is used, for example, for<br />
instantising beverages like cocoa<br />
powder drinks and soluble coffee.<br />
In this way it is possible to make<br />
optimally portionable powders for<br />
drink dispensers. Moreover,<br />
agglomeration prevents the<br />
individual constituents from<br />
separating when processed<br />
Success in the USA: Contract manufacturing<br />
‘Made in Germany’<br />
The German state Mecklenburg-West Pomerania, where SternMaid is<br />
situated, has historical connections with the United States of America.<br />
Emigrants from this region founded Mecklenburg County in North<br />
Carolina. What is more, <strong>2016</strong> marks the 200th anniversary of the start<br />
of diplomatic relations between the Grand Duchy of Mecklenburg-<br />
Schwerin and the USA. And SternMaid has a special connection with<br />
America, too: since 2014 the contract manufacturer has been expanding<br />
its business with a production facility in the USA. SternMaid America in<br />
Aurora, near Chicago, is the company’s first foreign affiliate. With its<br />
state-of-the-art precision blending plant for powdered foods and food<br />
supplements, the factory is optimally set up for customer-oriented<br />
contract production in the US market. The semi-automated blending line<br />
applies liquid constituents homogeneously to powder. Atomising spray<br />
nozzles permit extremely fine dispersion of microcomponents like<br />
flavorings or emulsifiers, and large amounts of fats and highly viscous<br />
liquids can also be added too.<br />
SupplySide West, stand L112<br />
In the framework of the exhibition, SternMaid America will introduce<br />
itself as a flexible partner for contract blending and packaging. Organic<br />
products, enzymes and proteins, dietetic drinks or specialties for<br />
athletes – the contract manufacturer’s precision microblending plant<br />
can be used to meet all manner of different production requirements. In<br />
addition, the company recently invested in a new blending line for pilot<br />
trials and sample quantities from 25 to 300 kg, which is due to be<br />
commissioned at the end of <strong>2016</strong>.<br />
In the fluid bed<br />
processor, even minute<br />
amounts of a substance<br />
are firmly bound in the<br />
agglomerate, thus<br />
ensuring homogeneity<br />
and making separation<br />
impossible<br />
further. In drink dispensers or<br />
capsule coffee makers, mixtures of<br />
dried milk, sugar, instant coffee<br />
and flavourings, for example, form<br />
a readily soluble compound that<br />
does not separate. Moreover, it is<br />
possible to create all manner of<br />
different formulations by varying<br />
the sprayed liquid. Beverage<br />
specialities like ‘3 in 1’ – coffee,<br />
including milk and sugar – can be<br />
made up in a single unit.<br />
Furthermore, the flavourings are<br />
firmly encapsulated in the<br />
agglomerate and therefore have<br />
better protection against oxidation<br />
and loss of flavour.<br />
Agglomeration prevents the<br />
individual components from<br />
separating when processed. In the<br />
case of food supplements, for<br />
example, a high level of<br />
homogeneity is crucial, for every<br />
tablet or capsule must contain the<br />
same amount of the active<br />
ingredient. In the fluid bed<br />
processor, even minute amounts of<br />
a substance are firmly bound in<br />
the agglomerate, thus ensuring<br />
homogeneity and making<br />
separation impossible.<br />
Capacity enlargement<br />
Besides processing, blending of<br />
the products is often outsourced,<br />
too. Torsten Wywiol: “Some of our<br />
contract customers only make<br />
temporary use of our production<br />
capacities, for example if they<br />
have to bridge downtime of their<br />
plant because of modernisation or<br />
restructuring measures. But most<br />
of them outsource their production<br />
in the long term, because certain<br />
products or even the entire<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
processing & packaging 43<br />
production process do not fit in<br />
with their real core business. This<br />
focus has made many of our<br />
customers very successful in the<br />
market, which of course<br />
contributes to SternMaid’s<br />
dynamic growth, too.”<br />
The continuous increase in<br />
capacity utilisation has led the<br />
company to invest in building a<br />
second production plant in<br />
Wittenburg. The present factory<br />
offers no more room for expansion,<br />
especially since a new blending<br />
line with automatic weighing of<br />
raw materials was commissioned<br />
at the end of June and greatly<br />
enlarges SternMaid’s production<br />
capacity. In the initial phase a<br />
complex with a floor area of<br />
5,000m² will be built opposite<br />
Plant 1. It will consist of about<br />
2,500m² for warehousing, 2,000m²<br />
for production and 500m² for<br />
technical equipment; the<br />
production hall is designed as a<br />
two-storey building and already<br />
offers space for further expansion.<br />
Construction is scheduled to start<br />
in September and according to<br />
current plans, the building work<br />
will take just under a year.<br />
A separate blending<br />
line designed to<br />
pharmaceutical<br />
standards is available<br />
for certain product<br />
groups such as kosher<br />
or halal specialities or<br />
allergen-free foods<br />
As far as possible the two plants<br />
will work independently of each<br />
other. Plant 1 will in future focus<br />
on all products intended for further<br />
industrial processing, such as<br />
enzyme compounds, functional<br />
ingredients for dairy and meat<br />
products and additives for flour<br />
and bakery products. A separate<br />
blending line designed to<br />
pharmaceutical standards is<br />
available for certain product<br />
groups such as kosher or halal<br />
specialities or allergen-free foods.<br />
It is there that products subject to<br />
extremely strict hygiene<br />
regulations are processed. Plant 2<br />
will manufacture all retail products<br />
such as food supplemnts and<br />
specialities for athletes. For this<br />
reason, the small-pack filling lines<br />
currently in use will move into the<br />
new plant in 2017. The floor space<br />
thus released will be converted<br />
into blending and filling areas for<br />
industrial products. Separation of<br />
the two types of production will<br />
ease the logistic situation on the<br />
site, which is made difficult by the<br />
increasing volume of goods<br />
handled.<br />
“By building the second factory we<br />
hope to do even more to meet the<br />
needs of our customers in the<br />
retail sector,” says Torsten<br />
Wywiol. “SternMaid is all set for<br />
growth, so that we shall continue<br />
to meet the demand for powder<br />
mixtures of all kinds.” n<br />
Sternmaid<br />
www.sternmaid.de<br />
www.sternmaid-america.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
44<br />
packexpo Preview<br />
Pack Expo and Pharma Expo <strong>2016</strong><br />
November 6–9, Chicago, Illinois<br />
“We are expecting the <strong>2016</strong> installment of PACK EXPO and Pharma EXPO to break records across<br />
the board. The size of the show, the number of exhibiting companies and total attendance are all<br />
projected to surpass past shows,” says Jim Pittas, PMMI, senior vice president, Trade Shows.<br />
“We are projecting the number of exhibiting companies to grow at least 19% from the 2014 show,<br />
providing attendees the opportunity to forge strong business relationships through face-to-face<br />
interaction with industry leaders. No other show in North America will offer the depth and breadth<br />
of solutions providers like PACK EXPO and Pharma EXPO.”<br />
The four-day event will feature over 2,300 exhibiting<br />
companies and span more than 1.2 million net square<br />
feet of exhibit space at McCormick Place. PMMI<br />
expects to welcome 50,000 attendees. Registration for<br />
PACK EXPO allows visitors full access to the Pharma<br />
EXPO show floor at no additional cost.<br />
“PACK EXPO International and Pharma EXPO is where<br />
companies come to introduce the industry’s latest<br />
processing and packaging advances. Having more than<br />
twenty vertical markets represented allows for an<br />
unsurpassed showcase of production solutions,<br />
unavailable in any other setting,” says Pittas.<br />
In addition to the invaluable connections and<br />
innovations for business solutions, the show will also<br />
provide unprecedented learning opportunities through a<br />
robust series of presentations taking place at four<br />
Innovation Stages located on the show floor. These<br />
learning hubs will offer 30-minute seminars on<br />
breakthrough ideas and technologies conducted by<br />
exhibitors and industry thought leaders at PACK EXPO.<br />
But the opportunity for education doesn’t stop there.<br />
Several show floor features will also host invaluable<br />
education including:<br />
n The Reusables Learning Center, sponsored by the<br />
Reusable Packaging Association, where attendees<br />
can learn about integrating reusables into the<br />
supply chain, thus maximizing profits and<br />
sustainability simultaneously.<br />
n The Beverage Cooler Lounge, hosted by the<br />
International Society of Beverage Technologists and<br />
sponsored by BEUMER Group, a networking and<br />
learning center for the beverage industry.<br />
n The Baking & Snack Break Lounge, hosted by<br />
B&CMA, where attendees from the baking and<br />
snack industry can gather and meet with subject<br />
matter experts.<br />
n The Candy Bar Lounge, hosted by NCA, a<br />
dedicated area for attendees in the confectionery<br />
industry to recharge, network and gather timely<br />
industry information.<br />
The Showcase of Packaging Innovations ® , sponsored by<br />
The Dow Chemical Company, where attendees from<br />
every vertical can view award-winning packaging from<br />
around the globe.<br />
The four Innovation Stages<br />
The Innovation Stage at PACK EXPO International and<br />
Pharma EXPO <strong>2016</strong> is shaping up to be the largest and<br />
most robust on-floor education feature since its<br />
inception in 2012.<br />
On the PACK EXPO International side, three stages,<br />
located in the Grand Concourse, will bring together<br />
industry leaders and subject matter experts for free<br />
educational programmes addressing the most top-ofmind<br />
issues and trends. Sessions will address topics<br />
including:<br />
n Internet of Things<br />
n Machinery safety<br />
n Standards & technology to improve productivity<br />
n Sustainability<br />
n Flexible manufacturing systems<br />
n Smart packaging<br />
n Contract packaging<br />
n Global packaging trends<br />
n Digital print technology<br />
n Multipack solutions<br />
n Ultrasonic technology.<br />
Pharma EXPO will host an additional Innovation Stage<br />
in the West Lobby addressing innovations including<br />
blister packaging solutions, thin film flexible packaging,<br />
photostability testing, and protective packaging and<br />
serialisation solutions.<br />
To date, 59 sessions are confirmed, all 30-minutes in<br />
length. All sessions are free to attend. Check the<br />
schedule for full details. The full session schedule will<br />
also be accessible through the PACK EXPO<br />
International/Pharma EXPO mobile app.<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
packexpo Preview 45<br />
Partner Program<br />
The Partner Program returns to PACK EXPO<br />
International and Pharma EXPO <strong>2016</strong> welcoming 31<br />
associations and 11 international pavilion organisers<br />
committed to better serving their members and<br />
supporting the processing and packaging industries,<br />
reports PACK EXPO producer PMMI.<br />
“The PACK EXPO portfolio of trade shows brings<br />
together the best of the processing and packaging<br />
industries looking for solutions to industry-wide issues,”<br />
says Jim Pittas, senior vice president, PMMI. “The<br />
associations in the Partner Program are a strong<br />
resource for these attendees and exhibitors, and have<br />
been a valuable asset to the PACK EXPO shows.”<br />
There are currently 27 associations that will partner<br />
with PACK EXPO International <strong>2016</strong>, four Pharma<br />
EXPO partner associations, and 11 International<br />
Pavilion Organisers.<br />
“The Partner Program provides a nice reciprocal<br />
marketing benefit for both IoPP (Institute of Packaging<br />
Professionals) and PMMI, whereby more people in the<br />
packaging industry can learn about IoPP’s excellent<br />
educational programs and IoPP members can stay on<br />
top of all the need-to-knows about PACK EXPO,” says<br />
Jim George, IoPP’s director of education. “The program<br />
is a win-win year in and year out, a huge mutual benefit<br />
that enables IoPP and PMMI to continue our robust<br />
partnership.”<br />
In-booth product demos & education<br />
In-booth product demos and education are a main<br />
attraction of the PACK EXPO International show floor.<br />
This is your chance to get to know suppliers and their<br />
products in depth and in person – so you can make a<br />
better purchasing decision.<br />
n Product demonstrations<br />
n Q&A sessions with experts<br />
n Technical talks.<br />
Food Safety Summit Resource Center<br />
The Food Safety Summit Resource Center offers FREE<br />
presentations, information and one-on-one<br />
consultations with subject matter experts, addressing<br />
critical food safety issues and compliance. Past<br />
sessions have covered topics such as:<br />
n Emerging infectious disease issues<br />
n Aseptic technology and traceability<br />
n Allergen control<br />
n Monitoring moulds in a packaging plant<br />
n Food commissioning requirements for packaging<br />
plants<br />
n Software technology for food safety management<br />
n Developing a HACCP plan<br />
n Food Safety Modernisation Act (FSMA) proposed<br />
preventative control rules<br />
n GFSI packaging standards.<br />
Research from PMMI<br />
US food industry forecast to 2022<br />
The US food industry is forecast to grow at a steady<br />
rate of 2.9% CAGR through 2022, according to the<br />
<strong>2016</strong> Food Packaging Trends and Advances report from<br />
PMMI, The Association for Packaging and Processing<br />
Technologies.<br />
Based on interviews from 70 professionals across the<br />
food processing and packaging industry in the US and<br />
overseas, the study forecasts that meat and related<br />
products and snack foods will outperform the market<br />
with over 3% growth. The growth in these two<br />
segments is attributed to consumer demand for portion<br />
control and convenience options.<br />
Global market growth<br />
The US food industry trails the global market and, while<br />
North America is the largest global market across all<br />
food segments, the overall growth of the food industry,<br />
which includes food packaging, is being driven by<br />
emerging markets like Argentina, Brazil, China and<br />
India.<br />
Global growth rates for most segments are double US<br />
growth rates, except for meat and related products<br />
(8.5%), and candy and confections (8%), which have<br />
higher rates of global growth compared to those of the<br />
United States.<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
46<br />
packexpo Preview<br />
Innovation in the US food industry<br />
US food packaging innovations are often concepts that<br />
are already in use in other segments and innovations<br />
from other countries are beginning to enter the US food<br />
packaging market. The most innovative food industry<br />
segments are:<br />
n Snack foods: Recycled and biodegradable materials<br />
for salty snacks; stylish, vivid graphics and shapes<br />
for single-serve packs<br />
n Meat and related products: New films to keep meat<br />
fresher longer; active labels to sense when meat is<br />
past its expiration<br />
n Fruits and vegetables: Clear, tactile films to make<br />
consumers pause and consider the product; more<br />
single-serve packaging<br />
n Pet food: More recycled materials in packaging;<br />
single-serve containers to differentiate niche or<br />
premium products<br />
n Consumer demand continues to drive the industry,<br />
as noted in the current major packaging trends:<br />
convenience, flexibility, safety, sustainability and<br />
technology.<br />
Sustainability<br />
Forty-six years after the first Earth Day, consumer<br />
awareness of the environment and their ensuing<br />
demand for sustainable products has prompted the<br />
processing and packaging industry to respond with<br />
sustainable initiatives in operations and packaging.<br />
The Breaking Down Sustainable Packaging infographic,<br />
produced by PMMI, The Association for Packaging and<br />
Processing Technologies, shows how the industry,<br />
particularly food and beverage, household and personal<br />
care, and healthcare packaging segments are adopting<br />
sustainable practices to meet the increased demand of<br />
consumers.<br />
“We’re seeing more green options in packaging –<br />
recyclable, reusable and degradable – as manufacturers<br />
reduce source material creating lighter primary and<br />
secondary packaging thus reducing waste,” says Paula<br />
Feldman, director of Business Intelligence PMMI. “We<br />
expect this practice to increase in the coming years as<br />
CPGs strive to meet consumer demand.” n<br />
Increasing ng<br />
public awareness ar<br />
es s<br />
on environmental e<br />
issues has resulted in a greater<br />
demand d for sustainable stainable a<br />
pack<br />
kaging<br />
and processing operations.<br />
Sustainability initiatives<br />
have progressed r<br />
s<br />
e<br />
considerably as a result – increasing n<br />
the use of recycled materials, minimizing<br />
1<br />
hines.<br />
274.1<br />
415<br />
B<br />
he market for global green pac<br />
$<br />
The market for global green packaging<br />
— recyclable, reusable, or degradable<br />
packaging — is forecast to reach<br />
$274.15 billion by 2020, 0, growing<br />
at a CAGR of 5.27%. 2<br />
54%<br />
OF MARKET<br />
Food pac<br />
kaging led the global<br />
green packaging market with a<br />
share of 54% in 2015. 6<br />
Plastic bottles have become<br />
the leading container choice<br />
for consumers, in part because<br />
of their recyclability.<br />
7<br />
SUST<br />
AINABILITY<br />
CL AIMS<br />
Pack Expo<br />
www.packexpointernational.com<br />
Pharma Expo<br />
www.pharmaexpo.com<br />
NORMAL CAP<br />
20% % LESS S PLASTIC<br />
Manufacturers urers have reduced<br />
source material through<br />
downgauging, ng, creating thinner,<br />
lighter primary and secondary<br />
1 in 5 household Personal care packaging<br />
packaging and reducing waste. 5<br />
care consumers<br />
materials that are not<br />
place environmentally<br />
sustainable are likely<br />
responsible packaging<br />
to become obsolete<br />
among their top<br />
over the next five<br />
purchasing criteria. 3<br />
to ten years. 4<br />
SUSTAINABILITY<br />
ACTION<br />
Products with susta ainability claims on the packagingaging<br />
show an average annual nual sales increase of 2%, while<br />
products that promote sustainability actions<br />
through marketing programs show an increase of 5%. 10<br />
4 of the top 20 most sustainable<br />
global companies<br />
in 2015 operate<br />
in the healthcare space. 8<br />
1 2 PMMI – Global T ends Impacting the Market for Packaging Machinery Report • www.reportlinker.com/p03281894-summary/Global-<br />
Green-Packaging-Market-Forecasts-and-Tr<br />
Trends.html<br />
3 4 5 Mintel Report – Household Care Packaging Trends - US - January <strong>2016</strong> • PMMI – Personal Care Market Assessment Report<br />
• PMMI – Flexible Packaging Report<br />
6 7 www m/reports/461268-global-green-packaging-market-<strong>2016</strong>-2020<br />
6-2020 • PMMI – Beverage Packaging aging Market Assessment<br />
8 9 www.corporateknights.com/magazines/20<br />
.corporateknights.com/magazines/2015-global-100-issue/2015-global-100-results-1<br />
esults-14218559 • www.pharmamanufacturing.com/articles/20<br />
.pharmamanufacturing.com/articles/2015/process-cooling-as-part-of-a-sust<br />
ocess-cooling-as-part-of-a-sustainable-strategy<br />
10 www.nielsen.com/us/en/press-room/2014/global-consumers-are-willing-to-put-their-money-where-their-heart-is.html<br />
SAVE AS MUCH AS<br />
Lean is green in pharma - technologies<br />
95% such as closed-loop process cooling can<br />
reduce energy consumption and save as<br />
much as 95% of process cooling water<br />
when compared with open-loop systems. 9<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
packexpo Preview 47<br />
Rovema NA: Two advanced vertical form-fill-seal<br />
bagging machines for food applications<br />
Rovema North America, a designer and provider of packaging machinery for<br />
the food industry, will showcase two advanced Vertical Form-Fill-Seal (VFFS)<br />
Machines. Rovema will exhibit the BVK 260 VFFS Machine with a companymade<br />
servo driven auger and Aroma perm gas flushing system for residual<br />
oxygen levels below 2% to run pillow bags; and the BVC 260, which will be set<br />
up to run Stabilo style to run quad seal bags. Demonstrations of each<br />
machine will take place throughout the show at Rovema’s Booth.<br />
BVK 260 VFFS Bagging Machine<br />
Capable of running up to 120 cycles per minute at format sizes ranging from<br />
60 to 260mm, the BVK 260 VFFS Bagging Machine is ideal for basic bag<br />
shapes, such as flat bags and flat-bottomed bags. It was developed as a replacement for Rovema’s<br />
highly successful VPK-260 continuous motion bagger. Its servo controlled, continuous ‘D’ motion cross<br />
seal station keeps reliable sealing technology at the heart of the bagger’s efficiency.<br />
BVC 260 VFFS Bagging Machine<br />
The BVC 260 VFFS Bagging Machine, a continuous motion, dual-axis servo packaging machine, is capable of<br />
running up to 210 cycles per minute at a maximum forming width of 260mm. Equipped with real-time control<br />
technology that is fully programmable and highly user-friendly, the BVC 260 is highly flexible in terms of the<br />
sizes and styles of bags it can produce, which include pillow, flat-bottom, Stabilo (quad-seal), stand-ups, zipper<br />
recloseable and more. It offers energy efficiency as well as flexibility – especially in its wide range of compatible<br />
packaging material, high process reliability and minimisation of downtimes in the high power range. n<br />
Stand<br />
N-6150<br />
www.algatech.com www.rovema-na.com<br />
Baker Perkins: Focus on ingredients extrusion<br />
Baker Perkins is providing a focus at PACK EXPO on the increasing use<br />
of twin-screw extrusion to produce core ingredients for the food<br />
industry.<br />
It is acknowledged that if it is possible to make a product with an<br />
extruder, it is almost certainly the cheapest, most efficient and most<br />
compact method of making it. Conventional processing typically<br />
involves a great deal more equipment, time and cost.<br />
Stand<br />
E-10123<br />
Here are some typical examples in the ingredient industry. The<br />
traditional process for making breadcrumb involves mixing, forming<br />
and baking bread before discarding the crusts and grinding. The same<br />
product can be made with no waste using only a twin-screw extruder. As well<br />
as the enormous savings in space, equipment, energy and labour this brings the process is also much more<br />
flexible, enabling quick and easy switching between different recipes.<br />
Similarly for croutons, a bread-like texture can be developed in the extruder and the pieces cut to size at the die<br />
or a post-extrusion cutter. Croutons for the ingredients market, such as soups and salads, or a crunchier variant<br />
for the snacks market can both be produced by this method with rapid changes between them.<br />
Extrusion is also an excellent way of addressing the market for gluten-free bread products as it can handle with<br />
ease the various alternative flours and starches used to make the dough. Screw profiles can be adjusted to<br />
achieve the desired characteristics much more readily than conventional processes and it also overcomes the<br />
problems caused by stickiness of the dough.<br />
Extruders also bring a lot of advantages to modified and pre-gelatinised flours used in products such as instant<br />
soups, bakery pre-mixes and infant nutrition. The wide range of conditions that can be created in an extruder<br />
enable characteristics such as rapid and/or cold-water thickening, increased protein or fibre content, improved<br />
dispersibility and enhanced texture to be readily developed. n<br />
www.bakerperkins.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
48<br />
packexpo Preview<br />
Eagle: A Safe Harbor for product inspection<br />
hygiene and safety<br />
Eagle Product Inspection (Eagle), a leading provider of physical<br />
contamination detection and quality assurance equipment, will<br />
showcase a number of advanced technology and software solutions,<br />
in addition to offering a cruise giveaway.<br />
Product inspection plays on every manufacturers mind in the food<br />
sector. With the regulatory landscape evolving rapidly, with<br />
regulations such as FSMA and HACCP for example, x-ray<br />
technology is now a commonplace tactic for the detection of<br />
physical contaminants in a wide variety of sectors – from bakery<br />
and snacks to dairy, meat and poultry, ready meals and<br />
confectionery. Inline fat analysis (FA) too is becoming more widely adopted in the<br />
meat and poultry sector, as accurate measurements of mass and Chemical Lean (CL) values can<br />
enable processors to increase yield and extract maximum value from their product. Eagle’s new<br />
OPTUM recipe management software will be on display at Pack Expo, which complements FA systems<br />
in this area.<br />
In addition to the core competencies of the systems Eagle has to offer in terms of physical contaminant<br />
detection, the company has also taken care to help mitigate another form of contamination – namely<br />
pathological – which has potential to cause damage to brand reputation. There have been a number of reports<br />
in the international press regarding outbreaks of diseases such as Listeria, E.Coli and Salmonella, therefore<br />
sanitary design and ability to clean equipment effectively is of paramount importance. While x-ray systems are<br />
not able to physically detect microbial contamination, the design of the systems is a critical factor to reducing<br />
the risks associated with bacterial ingress, survival, growth and reproduction.<br />
Kyle Thomas, Strategic Business Unit Manager at Eagle Product Inspection, comments: “With product recalls<br />
persisting as an issue for manufacturers and food safety laws becoming increasingly strict, it is vital that<br />
product inspection systems not only perform well but are designed both to prevent bacterial growth and to<br />
facilitate the level of cleaning necessary in the food processing environment. Many of Eagle’s x-ray inspection<br />
systems have been designed using the NAMI (North American Meat Institute) Sanitary Equipment Design<br />
Principles and are also available with IP69 ingress protection, which enables them to withstand thorough and<br />
rigorous sanitation routines, including high pressure wash down procedures.”<br />
The NAMI Design Principles take into consideration areas such as accessibility of equipment parts for<br />
sanitation purposes, prevention of product and liquids collecting on the system, and ensuring equipment parts<br />
are free of niches such as pits, cracks or open seams where bacteria are prone to collect.<br />
At Pack Expo, Eagle will showcase three x-ray inspection products:<br />
n Eagle FA3/M: a multi-application system which provides inline fat measurement and<br />
contaminant detection for fresh, chilled, frozen and hot-boned loose bulk, frozen or tempered (naked) meat<br />
blocks and unwrapped meat conveyed in plastic crates. The FA3/M is an excellent example of Eagle’s<br />
sanitary design methods and complies with IP69 ingress protection, meaning it is capable of withstanding<br />
high pressure wash-down cleaning routines.<br />
n<br />
n<br />
Eagle Pack 430 with MDX: designed for x-ray inspection of mid-sized packaged products and multi-lane<br />
applications in the food, pet food and pharmaceutical/personal care industries, the Pack 430 PRO on<br />
display features Eagle’s dual energy Material Discrimination X-Ray (MDX) technology, designed to detect<br />
foreign bodies previously unseen by single energy x-ray or other conventional inspection means in difficult<br />
product applications. The Pack 430 PRO is available in IP65 and IP69 construction.<br />
Eagle Tall PRO XSDV: Designed for the inspection of high-speed can, jar, bottle and composite lines, as<br />
well as other upright container formats where having two x-ray views improve inspection rigor, the Eagle<br />
Tall PRO XSDV is ideal for customers with limited line space. IP65 and IP69 models are available.<br />
Visitors to Eagle’s stand will be able to view a range of software options, designed to complement the<br />
systems to enhance line productivity. n<br />
Stand<br />
1623<br />
www.eaglepi.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
processing & packaging 49<br />
Developing new plastic additives in the era of<br />
the parts-per-trillion detection limit<br />
Over the past few years, converging trends have transformed the way consumers, brands and<br />
packaging manufacturers look at packaging materials. David Brassington of Addivant reviews<br />
recent evolution in the regulatory landscape and how a new generation of additives for<br />
polyethylene is being developed.<br />
BPA has become a common household<br />
name and we have seen a material<br />
being banned less on scientific<br />
grounds than on consumer perception<br />
Productivity, weight-reduction,<br />
shelf-life extension, recyclability<br />
and overall sustainability have led<br />
the charge since the turn of the<br />
century, making polyethylene a<br />
material of choice and allowing<br />
Linear Low Density Polyethylene<br />
particularly, to grow faster than its<br />
competitors.<br />
But more recently, three additional<br />
trends have started to impact our<br />
world and, no, we are not talking<br />
about shale gas or the price of oil!<br />
Three additional trends<br />
The first trend is that Facebook<br />
signed-on its 1.5 billionth user in<br />
<strong>2016</strong> making global social<br />
networks more prevalent than ever<br />
and making information, true or<br />
false, travel faster than ever.<br />
Consumer activism has taken<br />
unprecedented influence, often<br />
misleading the reality of the<br />
challenges and forcing brands to<br />
make sometimes drastic changes<br />
in their packaging strategies. Any<br />
challenge on materials, even only<br />
perceived or presumed, has to be<br />
alleviated from now on.<br />
In the US, Europe,<br />
China and Mercosur,<br />
food-contact laws are<br />
rapidly evolving,<br />
creating the need to<br />
move to the next<br />
generation technology<br />
for food packaging<br />
The second driver is the sudden<br />
prevalence of the health and<br />
wellness segment, which already<br />
represents more than 20% of the<br />
packaged food market and is<br />
growing twice faster. As<br />
consumers focus more and more<br />
on the ingredients in their food,<br />
they start to pay more attention to<br />
the ingredients in the packaging<br />
that touches their food. BPA has<br />
become a common household<br />
name and we have seen a material<br />
being banned less on scientific<br />
grounds than on consumer<br />
perception. The industry has to be<br />
prepared to avoid any additional<br />
perception issue like this one.<br />
The third trend, and potentially the<br />
most spectacular, is the significant<br />
reduction we have seen in<br />
analytical detection limits coupled<br />
with the acceleration in regulatory<br />
pressure: we are now getting into<br />
the improbable parts-per-trillion<br />
detection limits for many<br />
commonly used compounds,<br />
thanks to immuno-probe magnetic<br />
assays and other new analytical<br />
technics. We can now detect and<br />
test compounds or traces that we<br />
did not even know existed, and the<br />
global regulators are acting. In the<br />
US, Europe, China and Mercosur,<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
50<br />
processing & packaging<br />
food-contact laws are rapidly<br />
evolving, creating the need to<br />
move to the next generation<br />
technology for food packaging.<br />
Non-Intentionally Added<br />
Substances<br />
Food-contact packaging materials<br />
have been thoroughly tested over<br />
the years and are inherently safe<br />
but this sudden focus and<br />
technology advance has raised the<br />
attention on NIAS (Non-<br />
Intentionally Added Substances)<br />
that could come from various<br />
steps in the manufacturing<br />
process and can now be detected.<br />
No one expects these compounds,<br />
that are present at ppm or even<br />
ppb level, to have acute impact on<br />
the safety and environmental<br />
profile of packaging materials, but<br />
in a spirit of a zero-risk culture, the<br />
industry is taking action.<br />
Regulators are paying attention,<br />
brands are paying attention and<br />
our Facebook friends are paying<br />
attention. This article reviews<br />
recent evolution in the regulatory<br />
landscape when it comes to NIAS<br />
and food contact materials and<br />
how a new generation of additives<br />
for polyethylene is being<br />
developed.<br />
Polyethylene packaging resins are<br />
very simple polymers and they are<br />
inherently completely safe for food<br />
contact. But as with any polymer,<br />
they require a ppm level of<br />
additives such as antioxidants to<br />
be added in-process to protect the<br />
material and maintain its integrity<br />
along its lifecycle. Anti-oxidants<br />
help protect the food and are a<br />
must-have in lightweight<br />
packaging. The antioxidants used<br />
in polyethylene are safe materials<br />
that have been thoroughly tested<br />
and used for more than 30 years in<br />
food contact applications. The<br />
industry is now pushing the safety<br />
principle further, looking into<br />
potential degradants from these<br />
additives that could migrate at<br />
ppm or ppb level into food.<br />
Tackling the challenge<br />
Best in class additives<br />
manufacturers and polyethylene<br />
resin producers started to tackle<br />
this challenge several years ago. A<br />
new generation of plastic additives<br />
is emerging and replacements for<br />
outdated technologies such as Tris<br />
Nonylphenyl Phosphite(TNPP)<br />
antioxidants are now available.<br />
The new additives for food<br />
packaging are designed with food<br />
contact constraints in mind and<br />
have been tested on the<br />
toxicological profile of any<br />
potential NIAS, including traces of<br />
impurity that could come from<br />
Non-Intentionally-Added-<br />
Substances, could there be traces<br />
of impurities coming from their<br />
manufacturing process, or<br />
potential degradants that could<br />
emerge from their in-process life<br />
cycle.<br />
The industry started 15 years ago<br />
to dive deeply into understanding<br />
the chemistry of the aging of a<br />
material, ensuring that all potential<br />
degradants that could occur during<br />
the lifecycle of a packaging are<br />
thoroughly tested and proven safe,<br />
even if they exist only at trace<br />
level in the final packaging. No<br />
other packaging material has<br />
undergone the same thorough<br />
analysis than what is currently<br />
ongoing in the polyolefin industry,<br />
reinforcing the inherent safety,<br />
versatility and recyclability of<br />
polyethylene as packaging<br />
material.<br />
This started with the work of<br />
Professor Arvin on the organic<br />
compounds migrating from<br />
polyethylene pipes into water.<br />
From his GC-MS work, a series of<br />
10 degradants (or as we would<br />
today call them NIAS) were<br />
identified.<br />
Many of these compounds found<br />
as traces had no toxicological<br />
profile and their migration or origin<br />
was not always well understood.<br />
These degradants of additives,<br />
present at ppm levels or ppb in<br />
packaging materials have started<br />
to be tested for their toxicology.<br />
Their migration patterns have been<br />
studied and they either have been<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
processing & packaging 51<br />
proven innocuous or are being<br />
eliminated if doubts subsist.<br />
As an example, Arvin 4<br />
corresponds to the NIAS of Tris<br />
(2,4-ditert-butylphenyl) phosphite,<br />
the most commonly used<br />
phosphite antioxidant in<br />
Polyethylene food packaging. They<br />
are currently being tested.<br />
Phosphite antioxidants protect the<br />
polymer and prevent degradation<br />
and deterioration of the food<br />
packaging. By doing so, the<br />
antioxidant transforms into its<br />
phosphate and hydrolysis products<br />
which are considered to be a Non<br />
Intentionally Added Substance.<br />
Increased scrutiny<br />
Far from slowing down, this<br />
increased scrutiny on food contact<br />
materials and its NIAS has<br />
accelerated in the past 6 to 12<br />
months: government regulatory<br />
agencies like the US Food and<br />
Drug Administration (FDA), the<br />
European Food Safety Authority<br />
(EFSA) or the National Health and<br />
Family Planning Commission<br />
(NHFPC) are probing historical<br />
additives that are currently being<br />
used in food packaging.<br />
Mercosur and China are modifying<br />
their Food Contact laws in <strong>2016</strong>,<br />
introducing drastic limits on<br />
certain historical compounds in<br />
food contact materials. As an<br />
example, China is establishing a<br />
10ppb limit on nonylphenol content<br />
in food contact Polyethylene,<br />
pushing the industry to replace the<br />
historical phosphite antioxidant<br />
TNPP, a recognized-as-safe<br />
additive that unfortunately<br />
contains nonylphenol as a<br />
precursor. Nonylphenol is a known<br />
oestrogen disruptor for marine life<br />
and could be released from TNPP<br />
under certain conditions. The<br />
industry has been working for over<br />
five years on removing TNPP and<br />
options are now available.<br />
The European Union also recently<br />
initiated a re-evaluation of historic<br />
food contact materials such as Tris<br />
(2,4-ditert-butylphenyl), commonly<br />
known as AO-168. FDA also<br />
committed in May to evaluating<br />
the Non-Intentionally Added<br />
Substances (NIAS) profile of<br />
broadly used plastic additives<br />
including AO-168.<br />
More recently, US President<br />
Barack Obama signed into law the<br />
first overhaul to the nation’s<br />
chemical laws in nearly 40 years, a<br />
milestone in the history of US<br />
environmental legislation, filling a<br />
decade old gap.<br />
These few examples show<br />
extensive change is on the march<br />
and companies in the food value<br />
chain are stepping up to meet the<br />
challenge. With this in mind it is no<br />
wonder that the role of the<br />
regulatory department has moved<br />
from purely administrative to<br />
imminently strategic.<br />
The benefit of new<br />
additives that are<br />
keeping up with or<br />
even surpassing agency<br />
regulatory standards is<br />
that they do not pose<br />
the threat of forcing unforecasted<br />
changes in<br />
polymer production,<br />
processing and<br />
converting due to<br />
regulatory changes<br />
New solutions<br />
New solutions are emerging that<br />
are replacing these older antioxidant<br />
technologies. These new<br />
solutions are tested with<br />
methodologies that did not exist in<br />
the past and give the new<br />
technology an edge over their<br />
older alternatives in term of safety<br />
and peace of mind for packaging<br />
manufacturers.<br />
WESTON®705 from Addivant<br />
WESTON ® 705 is one of the first of<br />
this new generation of antioxidants<br />
for polyethylene and elastomers<br />
and a good example of the new<br />
requirements. WESTON ® 705 was<br />
developed as a food contact<br />
additive from its in-silico design<br />
stage to final application testing.<br />
We spent 5 years of research<br />
determining the degradation<br />
pathways of the product in<br />
application, along with the<br />
associated analytical methods that<br />
are required to identify any<br />
degradants found. This gave us a<br />
solid foundation on which to build<br />
our NIAS profile and determine<br />
the associated toxicological<br />
properties of the degradant<br />
compounds formed in application.<br />
We took this analysis one stage<br />
further and performed some<br />
gastric hydrolysis studies to see<br />
what components could be formed<br />
from a potential ingestion of the<br />
product or accidental ingestion of<br />
packaging material and, again, the<br />
associated degradants found.<br />
WESTON ® 705 has been tested<br />
with the most recent and most<br />
stringent toxicological tests and<br />
tested for its entire NIAS profile<br />
and has successfully passed the<br />
toughest challenges of food<br />
regulators. WESTON ® 705 is the<br />
only liquid Nonylphenol-free TNPP<br />
replacement to have received<br />
FDA, EFSA and China’s NHFPC<br />
approval for broad food contact<br />
under the new requirements,<br />
making it the most tested product<br />
of its generation. It is today<br />
approved for use in more than 50<br />
countries.<br />
The benefit of new additives that<br />
are keeping up with or even<br />
surpassing agency regulatory<br />
standards is that they do not pose<br />
the threat of forcing un-forecasted<br />
changes in polymer production,<br />
processing and converting due to<br />
regulatory changes. It provides<br />
peace of mind for brand owners,<br />
packaging manufacturers,<br />
converters and resin<br />
manufacturers.<br />
Regulations and consumer<br />
perceptions of polyolefin materials<br />
are evolving quickly. Polyolefins<br />
are the most flexible, recyclable,<br />
sustainable and safe lightweight<br />
packaging materials available and<br />
have become ubiquistous on our<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
52<br />
processing & packaging<br />
About the author<br />
David Brassington is not only<br />
Vice President of Regulatory<br />
Affairs at Addivant, he is also<br />
Chairperson of CEFIC’s European<br />
Light Stabilizers and Antioxidants<br />
Association and<br />
LiSAO – the Light Stabilizer<br />
and AntiOxidant REACH consortium;<br />
and a member of<br />
CEPAD – European<br />
Council for Alkylphenol and<br />
Derivatives.<br />
This article reviews<br />
recent evolution in the<br />
regulatory landscape<br />
when it comes to Non<br />
Intentionally Added<br />
Substances in food<br />
contact materials and<br />
how a new generation<br />
of additives for<br />
polyolefins is being<br />
developed<br />
food shelves. The industry is<br />
tackling the last remaining<br />
potential perception challenge<br />
associated with the material and<br />
has now at its disposition a series<br />
of options that will remove any<br />
potential remaining issue. New<br />
methodology has been developed<br />
and next generation additives<br />
satisfy all characteristics expected<br />
by consumers and regulators.<br />
With regulations in flux, it is<br />
important more now than ever to<br />
understand what our food<br />
packaging is made of. Whether<br />
you are a brand owner, resin<br />
producer, converter or processer,<br />
packaging additives can<br />
dramatically affect your business<br />
each and every day. By<br />
understanding what ingredients<br />
food packaging and packaging<br />
materials contain, the supply chain<br />
can better address and meet the<br />
consumer’s need while<br />
simultaneously overcoming the<br />
global regulatory challenges and<br />
increasing operational<br />
performance in processing and<br />
converting.<br />
Summary<br />
Over the past few years,<br />
converging trends have<br />
transformed the way consumers,<br />
brands and packaging<br />
manufacturers look at packaging<br />
materials: productivity, weightreduction,<br />
shelf-life extension,<br />
recyclability and overall<br />
sustainability have led the charge<br />
since the turn of the century,<br />
making polyethylene a material of<br />
choice and allowing Linear Low<br />
Density Polyethylene particularly,<br />
to grow faster than its<br />
competitors.<br />
Polyethylene packaging resins are<br />
very simple polymers and they are<br />
inherently completely safe for food<br />
contact. But as any polymer, they<br />
require ppm level of additives such<br />
as antioxidants to be added inprocess<br />
to protect the material<br />
and maintain its integrity along its<br />
lifecycle. The antioxidants used in<br />
polyethylene are safe materials<br />
that have been thoroughly tested<br />
and used for more than 30 years in<br />
food contact applications. The<br />
industry is now pushing the safety<br />
principle further, looking into<br />
potential degradants from these<br />
additives that could migrate at<br />
ppm or ppb level into food. In the<br />
US, Europe, China and Mercosur,<br />
food-contact laws are rapidly<br />
evolving, creating the need to<br />
move to the next generation<br />
technology for food packaging.<br />
Best in class additives<br />
manufacturers and polyethylene<br />
resin producers started to tackle<br />
this challenge several years ago. A<br />
new generation of plastic additives<br />
is emerging and replacements, for<br />
outdated technologies such as Tris<br />
Nonylphenyl Phosphite(TNPP)<br />
antioxidants, are now available. n<br />
David Brassington<br />
Vice President of Regulatory Affairs<br />
Addivant<br />
www.addivant.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
processing & packaging 53<br />
The future is electric: EBLOW 37 extends the<br />
electric EBLOW series from BEKUM<br />
Premiering at the K <strong>2016</strong>: New electric blow-moulding machines for the production of canisters.<br />
New electric<br />
EBLOW 37<br />
with a<br />
closing force<br />
of 370kN<br />
and a mould<br />
width of<br />
700mm<br />
The blow-moulding machine<br />
manufacturer BEKUM is extending<br />
its electrical series EBLOW. The<br />
newest addition is the EBLOW 37<br />
for packaging applications. It<br />
premiers at the K <strong>2016</strong> to<br />
specialists in the industry. As early<br />
as 2007 BEKUM presented the<br />
first electric blow-moulding<br />
machine at the K-Messe (plastics<br />
trade fair) in Duesseldorf. The<br />
continual development of the<br />
machine range was followed by<br />
the introduction of the EBLOW 07<br />
series with patented C-frames.<br />
The newest development from the<br />
Berlin technology leader is the<br />
EBLOW 37, a blow-moulding<br />
machine for high-performance<br />
production of blow-moulded<br />
articles, especially for canisters.<br />
With this model BEKUM is looking<br />
to win points in the packaging<br />
sector, particularly from producers<br />
who are interested in an energyefficient,<br />
flexible machine solution<br />
tailored for high-performance.<br />
Improved added value with the<br />
EBLOW 37<br />
The EBLOW 37 design has its<br />
roots in the hydraulic machine<br />
range. For the Berlin company<br />
however, the future is now also<br />
electric. The goal of the new<br />
innovation was to take the<br />
experience from the manufacture<br />
of the EBLOW electric packaging<br />
machine series and combine it with<br />
New electric blow-moulding<br />
machines<br />
Energy-saving machine design<br />
with fast closing pressure<br />
build-up<br />
High-performance blowmoulding<br />
technology:<br />
Single-station production for<br />
up to 240 canisters per hour<br />
High flexibility with greater<br />
performance in canister<br />
production.<br />
the advantages of the proven BA<br />
34.2 hydraulic canister machine.<br />
The hydraulic BA 34.2 has been<br />
successfully positioned in the<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
54<br />
processing & packaging<br />
About Bekum<br />
Pioneer and trendsetter in blow moulding technology<br />
Founded in Berlin in 1959, BEKUM Maschinenfabriken GmbH is one<br />
of the world’s leading manufacturers of extrusion blow moulding<br />
machines.<br />
Founder Gottfried Mehnert conceived the name BEKUM as the<br />
acronym (Berliner Kunststoff Maschinen).<br />
The company began to flourish in its founding year with the<br />
development of the world’s first neck-rim calibration. Numerous<br />
innovations and patents followed, confirming that BEKUM, with its<br />
innovative and customer-oriented machinery solutions, has always<br />
been ahead of its time – and remains so to this day.<br />
When innovative and economical machinery solutions with high<br />
productivity for individual packaging requirements of hollow<br />
packaging are in demand, then BEKUM, with over 55 years of<br />
experience in blow-moulding technology, is the first choice<br />
worldwide.<br />
Product range and applications in food and non-food<br />
With future-oriented and reliable production processes and fully<br />
electric- as well as hydraulic machinery for the commercial<br />
production of blow moulded containers ranging from 5ml to 3000L,<br />
BEKUM offers everything for plastic packaging from one source.<br />
Philosophy of the company<br />
Building and maintaining long-term relationships with market<br />
partners through future-oriented, predictable company policy<br />
determines the actions of the first and second generation of the<br />
family. This strategy ensures the jobs of dedicated and experienced<br />
staff. The preservation of traditional structures, an established<br />
network of partners and far-sighted adaptation to change form the<br />
basis for continuous development and inspiration for the company in<br />
the interest of partners, customers and employees.<br />
Innovation and technology<br />
Process reliability, availability, efficiency and sophisticated design<br />
characterise the high standard of BEKUM production lines for blow<br />
moulding. BEKUM contributes the expertise that has grown based<br />
on these references, associated with various patents in blow<br />
moulding, to the fulfilment of every customer requirement.<br />
The level of process design is key for process reliability,<br />
reproducibility, parts quality and cost-efficiency. A high-quality<br />
production line for extrusion blow moulding, consisting of machine,<br />
die and automation which is impressive in terms of speed, wear<br />
resistance, availability, process reliability and stability alike, is<br />
critical for return on investment (ROI) and the level of added value.<br />
Facts and figures<br />
With 18,000 machines delivered and installed worldwide – about half<br />
of them still in use – the BEKUM Group has achieved by far the<br />
largest production of blow moulding machines of any brand.<br />
The BEKUM Group serves approximately 100 countries around the<br />
world directly or through representatives.<br />
Today, 330 employees work for the BEKUM group worldwide at<br />
three locations in Europe and in the US.<br />
market with over 200 machines.<br />
Now BEKUM is transferring this to<br />
an electric generation of machines,<br />
which offer a technically and<br />
economically attractive solution for<br />
producing articles between 10 and<br />
35 litres. Typically, this model is<br />
targeted toward canister<br />
manufacturers all over the world.<br />
According to BEKUM, the highperformance<br />
EBLOW 37 provides<br />
canister manufacturers with the<br />
option of upping their added value<br />
through increased output volumes.<br />
According to BEKUM,<br />
the comparison<br />
measurements of the<br />
single-station machines<br />
are very promising<br />
The best of both worlds – an<br />
energy-saving system with fast<br />
closing pressure build-up<br />
The EBLOW 37 follows the<br />
performance of the BA 34.2<br />
without compromises. Here,<br />
BEKUM is relying on a new<br />
energy-saving system for the<br />
movements of the machine:<br />
closing unit and mould closing<br />
function are electrically driven,<br />
while the closing pressure build-up<br />
for effective force transmission is<br />
achieved through servo hydraulics<br />
and is thus available quickly as<br />
usual. This hybrid principle makes<br />
use of the advantages from both<br />
types of drive technology.<br />
Pure high performance: Up to<br />
15% more output volume with<br />
20L canisters<br />
With a closing force of 370kN and<br />
a mould width of 700mm, canister<br />
production is the domain of the<br />
EBLOW 37. According to BEKUM,<br />
the comparison measurements of<br />
the single-station machines are<br />
very promising. Compared to a<br />
conventional hydraulic solution,<br />
the EBLOW 37 enables production<br />
to be increased by up to 15%. This<br />
corresponds to an output volume<br />
of 240 pieces per hour based on a<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
processing & packaging 55<br />
20L lightweight canister as<br />
reference item. These values<br />
recommend the EBLOW 37 as a<br />
new standard in its class.<br />
High extrusion quality with hightech<br />
spiral distributor blow heads<br />
BEKUM provides its machines<br />
with spiral distributor<br />
blow heads, which<br />
feature<br />
excellent,<br />
uniform wall<br />
thickness<br />
distribution in<br />
the pre-form<br />
and the<br />
finished<br />
article. This<br />
results in<br />
significant<br />
potential for<br />
the operator<br />
to optimise<br />
the parison<br />
quality not<br />
only for<br />
single-layer<br />
products, but especially when it<br />
comes to products with a multilayer<br />
structure. And there is no<br />
need for the customer to<br />
compromise on user-friendliness<br />
either: the heads can be easily set<br />
from the front of the machine. And<br />
not only that: the design of the<br />
head enables faster colour<br />
changes than standard design<br />
principles, which leads to a direct<br />
increase in machine productivity.<br />
Change material for cleaning is<br />
also reduced to a minimum. The<br />
compact construction of the spiral<br />
distributor heads is also<br />
impressive. Their<br />
smaller surfaces<br />
mean<br />
considerably<br />
less energy is<br />
required to<br />
heat them.<br />
Flexible<br />
application<br />
expands the<br />
range of<br />
production<br />
BEKUM’s<br />
many years of<br />
manufacturing<br />
know-how from<br />
the packaging<br />
sector has gone<br />
into the machine<br />
development of the<br />
EBLOW 37. The user can thus<br />
expect a high degree of flexibility.<br />
The setting of blow moulds with<br />
different mould thicknesses can be<br />
performed quickly and very<br />
conveniently thanks to a<br />
production-optimising automated<br />
calibration run. In combination with<br />
the company’s own specially<br />
designed and produced extrusion<br />
heads with spiral distributor<br />
technology, the EBLOW 37 also<br />
impresses on the material side.<br />
Many blow-mould materials made<br />
from HDPE and PP in single- and<br />
multi-layer designs (3-layer and 6-<br />
layer), including those with<br />
transparent strips and<br />
polycarbonate, can be processed<br />
with excellent results. The new<br />
design allows very fast colour<br />
changes for the highest level of<br />
flexibility and cost efficiency.<br />
Through the use of a characteristic<br />
BEKUM top or bottom calibration,<br />
the production range can be<br />
expanded even further. Many<br />
proven and process-safe options<br />
of the familiar BA 34.2 will also be<br />
available in the new EBLOW 37.<br />
The future is electric – including in<br />
the packaging<br />
See Bekum at K <strong>2016</strong>: Hall 14,<br />
C03 n<br />
BEKUM Maschinenfabriken GmbH<br />
www.bekum.de/en<br />
Economy and<br />
performance<br />
combined:<br />
Canister<br />
applications<br />
are the<br />
domain of<br />
the<br />
EBLOW 37<br />
reprints<br />
www.foodmagazine.eu.com<br />
IF YOU ARE INTERESTED IN HAVING REPRINTS OF YOUR ARTICLE TO HAND<br />
OUT TO YOUR CUSTOMERS/ PROSPECTS<br />
please contact: john@foodmagazine.eu.com<br />
IT’S A LOT LESS EXPENSIVE THAN YOU MIGHT THINK<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
56<br />
Gulfood Preview<br />
Gulfood Manufacturing<br />
7–9 November, Dubai<br />
Gulfood Manufacturing is a trade show and conference designed for food and beverage process<br />
industries operating within the Middle East, Africa and Indian sub-continent. It is known as the<br />
biggest food and beverage processing event in the Middle East, Africa and Southeast Asia. Here<br />
are just a few reasons why!<br />
Your visit to the region’s biggest food and beverage<br />
processing industry event will connect you with<br />
suppliers from 60 countries showcasing the very latest<br />
manufacturing business improvement tools, so if you<br />
are looking to buy ingredients, find new equipment, or<br />
source the best logistics solutions, Gulfood<br />
Manufacturing is the show for you.<br />
With over 1500 exhibitors showcasing every line of<br />
business needed to build world class food and beverage<br />
production capability, Gulfood Manufacturing is where<br />
all the solutions to your customised needs can be found<br />
whatever your business sector, be it meat, bakery,<br />
beverage, confectionery, fats, oils, dairy, snacks or<br />
seafood.<br />
Exhibitors<br />
At Gulfood Manufacturing 1,500 global suppliers of the<br />
latest ingredients, processing, packaging and logistics<br />
solutions are waiting to meet you and help solve your<br />
biggest production, capacity and automation<br />
challenges. These are solutions that can save you<br />
money which you could be spending on better things,<br />
such as diversifying your production line, research &<br />
development and marketing. International pavilions<br />
include representation from more than 30 countries<br />
including Germany, Austria, China, Egypt, France, Iran,<br />
Switzerland, Turkey, Italy, the USA and UK.<br />
Visitors<br />
35,000 F&B manufacturers from all over the world are<br />
planning their visit to Gulfood Manufacturing to get<br />
their toughest manufacturing challenges solved and<br />
reap rewards of smarter production capabilities.<br />
If you operate a food & beverage production plant,<br />
Gulfood Manufacturing is the place to:<br />
n Source state of the art machinery from renowned<br />
companies around the globe including Germany,<br />
Italy, France, USA, Turkey, Iran, India, China,<br />
Taiwan, Japan to name a few...<br />
n Test innovative ingredients developed to meet new<br />
taste trends and manufacturing processes.<br />
n See the latest packaging advances – what’s new in<br />
materials, print and design and the machinery<br />
making it happen.<br />
n Meet the plant and factory designers behind the<br />
world’s leading production facilities.<br />
n Network with the big investors and find out what is<br />
driving their food processing strategies.<br />
n See the big brands & meet their trusted distributors<br />
operating in the GCC and Africa who can make your<br />
installation, service & support problems disappear.<br />
Food Logistics Forum<br />
To meet the burgeoning needs of the expanding trade<br />
and imports in the Middle East, seamlessly integrated<br />
logistics solutions are essential, but they come with<br />
significant security risks that need to be mitigated<br />
without slowing down the speed of business. Food<br />
Logistics Forum is the only F&B specific logistics event<br />
in the region, bringing together leading production,<br />
foodservice, retail, logistics and transportation players<br />
for two days of intensive education sessions, as well as<br />
dedicated time to build new business relationships and<br />
explore best practices.<br />
The Forum will address the critical issues shaping the<br />
future profitability and sustainability of the entire food<br />
value chain.<br />
Key topics include:<br />
n Achieving consistent cold chain integrity<br />
n Building a seamlessly integrated supply chain<br />
system<br />
n Improving airport-airline cargo handling<br />
n Strategies for locking down supply chain<br />
management efficiencies<br />
n Safety under scrutiny<br />
n Cutting edge warehousing – swift, precise, efficient<br />
n Linking GCC network<br />
n Technical Innovations in material handling. n<br />
Gulfood Manufacturing<br />
www.gulfoodmanufacturing.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
Gulfood Preview 57<br />
Omya: Calcium ingredients – food industry all-rounders<br />
Omya will highlight its versatile range of calcium ingredients. Suitable for use as a<br />
fortification agent, white pigment, bulk provider, extrusion aid, anticaking agent<br />
and carrier, Omya’s calcium carbonates are naturally derived and processed<br />
using the latest technology. The production plant is GFSI (Global Food Safety<br />
Initiative), ISO 22000 and ISO 9001 compliant, and also boasts Halal and Kosher<br />
certificates.<br />
Calcipur ® : from food fortification to extrusion aid<br />
Omya’s products, bundled together under the Calcipur ® brand, have a very high<br />
elemental calcium content — approximately 40% — making it one of the most concentrated<br />
sources of calcium in the market. As such, they are an efficient fortification agent and can be used to<br />
enrich baby products, vegan drinks, bakery produce, snack bars and breakfast cereals. Depending on<br />
the dosage used, calcium-related claims can be made on pack. Furthermore, Calcipur ® can act as a white<br />
pigment and replace titanium dioxide in chewing gum coatings, for example. Chewing gum masses and icings<br />
for cakes and cookies benefit from its bulking property. When it comes to icings, manufacturers are able to<br />
reduce the icing sugar and hence the calorie content. In the production of extruded snacks, Calcipur ® facilitates<br />
the formation and homogenous distribution of fine gas bubbles, influencing the extrudate’s expansion and<br />
texture.<br />
Hall Sheikh<br />
Saeed, booth<br />
S1-B72<br />
Omyafood ® : anticaking agent and carrier<br />
Omyafood ® comprises calcium carbonates with multifunctional properties. Thanks to its specific particle<br />
structure and surface morphology, it’s an ideal anticaking agent and keeps powders flowing freely, making<br />
processing and precise dosing much easier. Adding Omyafood ® to powders also prevents lumping during<br />
processing, transportation and storage. It helps to keep machines cleaner, increases operating efficiencies and<br />
reduces downtimes as well. Another advantage is that it produces much less dust than other commercially<br />
available powder processing solutions.<br />
Benefiting from both hydrophilic and lipophilic properties, Omya’s calcium carbonate can be used as a carrier<br />
for substances such as vitamins and other valuable nutrients. Its high binding capacity and porosity also<br />
facilitate the transfer from liquid to powder-based applications.<br />
Thanks to its role as a global distributor, Omya possesses a comprehensive portfolio of versatile ingredients<br />
and provides a wide range of solutions that can be customised to meet individual customer requirements. n<br />
www.omya.com<br />
Palsgaard: Emulsifiers, stabilisers & know-how<br />
Palsgaard is specialised in emulsifiers. We invented and patented the first<br />
commercial emulsifier a century ago and we haven’t stopped inventing since –<br />
in more ways than one. Not only are we continuously improving our existing<br />
emulsifiers and emulsifier/stabiliser solutions, we also create new ones from<br />
scratch and help our customers make the most of them as our technical<br />
experts travel the globe to help food manufacturers create new and innovative<br />
solutions.<br />
Sand No.<br />
TBA<br />
Our non-GMO emulsifiers and emulsifier/stabiliser solutions are custom<br />
designed, and at GulFood Manufacturing, we’ll present a number of new<br />
emulsifiers and stabilisers and applications within bakery, confectionery, dairy, ice cream, margarine, and<br />
mayonnaise and dressings. Our technical experts will be ready to discuss your challenges and how our<br />
emulsifiers, stabilisers and know how can help you overcome these.<br />
Global application service<br />
Using our application s on three continents and our know-how in global trends and production processes, we<br />
help customers test and develop new products or improve existing recipes for their products based on our<br />
emulsifiers or emulsifier/stabiliser solutions. n<br />
www.palsgaard.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
58<br />
Gulfood Preview<br />
Baker Perkins: New developments for the confectionery,<br />
snack, cereal, bread and biscuit industries<br />
New developments for the confectionery, snack, cereal, bread and biscuit<br />
industries will be introduced by Baker Perkins.<br />
Confectionery<br />
For the confectionery industry, a new flexible depositing system capable of<br />
producing a wide range of hard candy, soft candy and lollipops at outputs<br />
up to 54kg/hr is being introduced.<br />
The ServoForm Mini uses the same process and control technology as the well-established<br />
high-output ServoForm range of candy depositors. It brings the benefits of depositing – high quality,<br />
high efficiency and versatility – to companies producing confectionery in small batches, including<br />
manufacturers of medicinal and healthcare products. It is also an ideal development tool for<br />
established producers.<br />
Stand<br />
Z2-B63<br />
Piece weight range is 3 to 8g for candies and 8 to 30g for lollipops. At 54kg/hr this translates to 10,800 pieces<br />
per hour of 5g candies or 5,400 pieces per hour of 10g lollipops.<br />
Baker Perkins is focusing on the benefits twin-screw extrusion brings to the snack, ready-to-eat cereal and<br />
ingredients industries.<br />
Extrusion is hygienic and energy efficient. If it is possible to make a product with an extruder, it is almost<br />
certainly the cheapest, most efficient and most compact method of making it. Conventional processing<br />
typically involves a great deal more equipment, time and cost.<br />
Twin-screw extrusion technology is at the heart of versatile systems producing a wide range of high-quality<br />
snacks, ingredients, and ready-to-eat cereals. A standard system is a flexible way to enter a market at a low<br />
capital cost; extrusion systems can be expanded as a business grows and more complex products, or even a<br />
completely different product range, are required.<br />
One of the easiest ways to add value to extruded snacks and cereals is co-extrusion; this technique involves<br />
extruding a hollow tube while simultaneously injecting a low-moisture cream or paste filling into the centre.<br />
Breakfast cereals<br />
Baker Perkins offers a choice of production systems for breakfast cereals: extrusion and rotary steam cooking.<br />
A complete range of unit machines combined with the process knowledge and engineering expertise to build<br />
them into reliable and flexible high-output systems enables Baker Perkins to provide lines for virtually every<br />
kind of breakfast cereal, from traditional cornflakes to modern filled pillows. n<br />
www.bakerperkins.com<br />
Goodmills Innovation: Grain-based ingredients<br />
combine innovation and naturalness<br />
GoodMills Innovation’s comprehensive portfolio of ingredients offers a<br />
number of nutritional, clean label and process-related advantages.<br />
Hamburg (Germany) September <strong>2016</strong> – GoodMills Innovation will exhibit<br />
its portfolio of specialty flours and grain-based functional ingredients at<br />
the Gulfood Manufacturing Show in Dubai. GoodMills’ Snackmaxx ® range<br />
comprises several masa flours, which are ideally suited for the production<br />
of gluten-free snacks. For health products with added value,<br />
Snow ® Wheat flour combines the nutritional benefits of whole grain with a<br />
very mild taste and light color. Purafarin HydroSoft ® , a functional flour, scores with its ability to “<br />
clean” product labels. It can replace additives such as emulsifiers, thickeners and technical enzymes,<br />
while delivering baked goods with excellent volume and softness. All are Clean Label and non-GMO<br />
ingredients. Additionally, many products may fulfill Halal and Kosher requirements or may be modified to<br />
comply on demand. Visitors to the booth will experience and learn how to successfully meet contemporary and<br />
future market requirements with one of the most ancient raw materials available: grain. n<br />
Booth<br />
S1-C17<br />
www.goodmillsinnovation.com<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
company news<br />
59<br />
DSM concludes only one fifth of global population achieves sufficient vitamin E<br />
DSM Nutritional Products has highlighted a study<br />
published in the International Journal for Vitamin and<br />
Nutrition Research, which established that just 21% of<br />
the studies of the examined populations globally reach a<br />
serum-tocopherol concentration of ≥30 µmol/L. This is<br />
the vitamin E threshold that several studies suggest<br />
has fundamental effects on human health in multiple<br />
areas. The research is unique, and the first of its kind<br />
to review over 170 existing papers worldwide on<br />
studies into vitamin E intake levels and serum<br />
concentrations. The findings conclude that vitamin E<br />
status is inadequate in a substantial part of the<br />
reviewed populations.<br />
The importance of vitamin E<br />
Vitamin E is an essential micronutrient that protects<br />
cell membranes from oxidative damage, including<br />
those rich in polyunsaturated fatty acids (PUFAs).<br />
The higher the level of PUFA intake, the more vitamin<br />
E is required. This study finds vitamin E status to be<br />
alarmingly low globally. Modern changes in diet may<br />
be a contributing factor. Vitamin E status can be<br />
increased by eating more foods high in vitamin E,<br />
such as vegetable oils, green vegetables, nuts, seeds, whole grain bread; fortified foods and<br />
beverages, and dietary supplements.<br />
Dr. Simin Meydani, Director of Jean Mayer USDA Human Nutrition Research Center on Aging at Tufts University<br />
comments: “This global assessment of vitamin E status – the first of its kind – is an important step to generate<br />
awareness because so many people around the world do not consume recommended amounts of vitamin E. An<br />
adequate vitamin E intake is needed to maintain the immune system, cognitive function, cardiovascular health and liver<br />
function. The findings of the publication suggest that health authorities need to dedicate more attention to the intake,<br />
status and role of vitamin E in human health.”<br />
Applying a Recommended Daily Allowance (RDA) of 15mg/day and Estimated Average Requirement (EAR) of<br />
12mg/day to all populations with a minimum age of 14 years, 82% and 61% of data points were below the RDA and<br />
EAR respectively. The new paper further reveals that globally 13% of the scientific publications indicated serum<br />
concentrations below the suggested deficiency threshold concentration of 12 µmol/L, mostly in new-borns and children.<br />
Szabolcs Péter, MD, PhD, Senior Scientist at DSM, and one of the co-authors says: “This comprehensive review of<br />
vitamin E dietary intake and serum concentrations demonstrates that the majority of the reported intake values<br />
worldwide are below recommended levels. Similarly, it shows that a considerable proportion of the global population do<br />
not reach the proposed optimal serum concentration for vitamin E. This study should help stimulate needed research to<br />
understand the complex field of vitamin E and its impact on human health.”<br />
Regional variation<br />
The study found that vitamin E intake differed regionally. People living in the Middle<br />
East and Africa (27%) were more likely to be consuming below the RDA, but the<br />
prevalence was also relatively high in Asia Pacific (16%) and Europe (8%). Considering<br />
a threshold concentration of 30µmol/L recommended by experts, 27% of the<br />
American, 80% of the Middle East/African, 62% of the Asian, and 19% of the<br />
European populations are below this serum value. On the other hand only 21% of the<br />
total data points included in this global review reach a desirable mean serum<br />
concentration of 30µmol/L or higher. This can be explained by varying diets and<br />
nutrient availability across the world.<br />
For more information on vitamin E and the latest science, please visit DSM’s<br />
webinar channel https://www.brighttalk.com/channel/12499. n<br />
http://econtent.hogrefe.com/doi/pdf/10.1024/0300-9831/a000281<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
60 company news<br />
Rovema launches new content-rich website<br />
Rovema North America has launched a new content-rich website,<br />
www.rovema-na.com, designed to assist a wide variety of industries in<br />
developing and maintaining highly efficient vertical form-fill-seal<br />
(VFFS) bagging operations. The easy-to-navigate site is a wellspring of<br />
information and resources on vertical bagging, industry news, and<br />
Rovema’s wide range of machine solutions for filling and end-of-line<br />
packaging.<br />
Rovema’s new site was developed in response to customers asking<br />
for more helpful content, technology updates, and channels of<br />
engagement to assist them in making optimal VFFS decisions. The<br />
comprehensive site features a blog with posts about vertical bagging<br />
insights and industry news, as well as an extensive resource center with relevant material such as tech<br />
notes, training tips and general VFFS information.<br />
By serving as a resource for a wide variety of industries producing a broad array of products, Rovema is positioning itself<br />
as a resource that manufacturers can tap for insight on making vertical bagging the most efficient, highest-return aspect<br />
of their production operation. In addition to providing comprehensive details on the company’s line of premium Vertical<br />
Form-Fill-Seal (VFFS) baggers, Rovema.com also features thought leadership items, such as a downloadable Vertical<br />
Bagging Operational Equipment Effectiveness (OEE) guide for Consumer Packaged Goods (CPG) manufacturers.<br />
Rovema created the 19-page guide to help small- and medium-sized businesses adopt the same best practices that<br />
multinational corporations rely on to optimize production efficiency.<br />
The website presents examples of ways Rovema can assist food manufacturers with sector-specific challenges, including<br />
a discussion of potential sealing issues when packaging nuts; a look at options for minimising product in the seal jaws in<br />
snack food packaging operations; and an exploration of ways to improve coffee shelf life via the use of nitrogen gas<br />
flushing as part of a VFFS system. In doing so, the site addresses issues from a functional perspective, presenting<br />
information that might be sought by an engineer, maintenance manager or purchasing director. n<br />
New 3M Petrifilm Plate launched to help reduce spoilage and minimise waste<br />
In food processing, lactic acid bacteria can be friend or foe. Kept in check, these<br />
organisms help produce fermented foods ranging from smooth yoghurts to crunchy<br />
pickles – and can even be leveraged for probiotic purposes. But under low oxygen,<br />
low temperature and acidic conditions, the bacteria can cause spoilage, discoloration,<br />
bloated packages and textures, odours and flavours that displease customers,<br />
trigger recalls and cause food waste.<br />
A solution from 3M Food Safety<br />
To help food processing companies streamline complicated labor intensive testing methods,<br />
3M Food Safety introduces the 3M Petrifilm Lactic Acid Bacteria Count Plate with a more<br />
efficient, all-in-one solution for monitoring lactic acid bacteria levels in food products and<br />
manufacturing environments. The plate offers all of the time-honoured benefits of the award-winning 3M Petrifilm<br />
Plates – simplicity, reliability, productivity, and sustainability – while eliminating the need for the costly anaerobic<br />
equipment used with traditional methods.<br />
For the first time ever, the 3M Petrifilm Lactic Acid Bacteria Count Plate combines oxygen-scavenging technology and<br />
oxygen-barrier films to create a self-contained anaerobic environment. Now food processors and testing laboratories can<br />
get true, accurate anaerobic results using aerobic incubation conditions, providing enhanced recovery of lactic acid<br />
bacteria within 48 hours.<br />
“Food manufacturers are becoming more aware of the impact lactic acid bacteria plays on their products’ quality and<br />
shelf life,” said John David, 3M Food Safety global marketing manager. “Our hope and belief is that the improved and<br />
easier testing process made possible with the 3M Petrifilm Lactic Acid Bacteria Count Plate will enable them to more<br />
effectively monitor this group of microorganisms and make confident decisions about their product quality, helping to<br />
reduce waste, minimize recalls and protect brand reputation.” n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
company news<br />
61<br />
Arla Foods Ingredients<br />
develops a new range<br />
Arla Foods Ingredients is serving up a new range of cleanlabel,<br />
dairy-based solutions for the foodservice sector.<br />
The innovative ready-made cooking ingredients will make it<br />
easy for food companies to develop and supply foodservice<br />
products that are natural, healthy, convenient and stable – all<br />
of which are all key priorities for restaurant and catering<br />
businesses today.<br />
Global foodservice sales are forecast to rise by 17%<br />
between 2015 and 2020. Growth in this market presents<br />
food companies with an excellent opportunity to expand their<br />
portfolio to include high quality products that will appeal to<br />
foodservice businesses all over the world.<br />
As the sector grows, major trends commonly seen in the<br />
packaged foods market – such as clean labels and nutrition<br />
declarations – are rapidly migrating from supermarkets and<br />
into the out-of-home space, too. Arla Foods Ingredients’ new<br />
foodservice range addresses these trends by delivering<br />
distinct benefits, such as ease of handling, stability,<br />
improved texture and great taste.<br />
The solutions available are:<br />
n Cake topping<br />
n Cooking cream<br />
n Bake-stable<br />
cream cheese<br />
n Cheesecake<br />
cream cheese.<br />
Produced with<br />
dairy proteins,<br />
they are much<br />
higher in protein<br />
and significantly lower in fat,<br />
calories and carbohydrates than standard equivalent<br />
products. They can easily be customised with colours,<br />
flavours and inclusions as required to create a wide variety<br />
of products that will excite both chefs and diners.<br />
Torben Jenson, Category & Application Manager at Arla<br />
Foods Ingredients, said: “These cooking solutions will enable<br />
our customers to widen their product offering and take<br />
advantage of the great opportunity that foodservice offers.<br />
Our new concepts are healthy, convenient and clean-label,<br />
which means they are completely on-trend. They can be<br />
supplied as they are, or tailored to meet specific<br />
requirements, unlocking a world of new opportunities.”<br />
The new foodservice solutions have been launched under<br />
Arla Foods Ingredients’ Goodness of Dairy campaign, which<br />
highlights how dairy ingredients are key to tapping into<br />
growing consumer demand for food that is natural, healthy<br />
and offers great taste and texture. n<br />
Barry Callebaut and Tony’s<br />
Chocolonely sign strategic<br />
partnership<br />
The Barry Callebaut Group and<br />
Tony’s Chocolonely, the Amsterdam-based chocolate<br />
company committed to bringing an end to slavery in<br />
the chocolate industry, have announced their<br />
strategic partnership agreement to produce chocolate<br />
from fully traceable sustainable cocoa. Barry<br />
Callebaut installs a dedicated cocoa butter tank in its<br />
factory in Wieze/Belgium to produce cocoa butter<br />
from traceable beans sourced from Tony’s<br />
Chocolonely’s partner cooperatives in Côte d’Ivoire.<br />
With the cocoa liquor already being produced from<br />
beans from their partner cooperatives in Côte d’Ivoire<br />
and Ghana, all cocoa products in Tony’s<br />
Chocolonely’s chocolate will be traceable.<br />
Tony’s Chocolonely has built direct, long-term<br />
relationships with the farmers who grow its cocoa, to<br />
solve the underlying causes of modern slavery.<br />
Employing an industry scalable process, Tony’s<br />
Chocolonely works with Barry Callebaut to create<br />
traceable bean-to-bar offerings. Barry Callebaut and<br />
Tony’s Chocolonely have cooperated since 2005,<br />
when Barry Callebaut started to produce their<br />
Fairtrade cocoa liquor. As of 2013 Barry Callebaut<br />
produced chocolate for Tony’s Chocolonely that<br />
included traceable sustainable cocoa liquor. Under<br />
the new partnership agreement, the cocoa butter<br />
used in the recipes will also become fully traceable,<br />
and sourced from Tony’s Chocolonely’s partner<br />
cooperatives.<br />
Antoine de Saint-Affrique, CEO of Barry Callebaut,<br />
says: “We have a long-standing commitment to<br />
sustainable cocoa, working directly with cocoagrowing<br />
communities on-the-ground. Having made<br />
sustainable cocoa one of the four pillars of our<br />
strategy, we champion the development of a fully<br />
sustainable chocolate value chain. This partnership<br />
with Tony’s Chocolonely is a milestone in our efforts<br />
to provide fully sustainable products to our<br />
customers.” n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
62 company news<br />
Quick and easy changeovers of case packing formats with<br />
Bosch technology<br />
Cereals, biscuits, chocolate, cheese, frozen food or coffee can now be case-packed<br />
with even more flexibility. Bosch Packaging Technology, a leading provider of<br />
processing and packaging technology, has developed a modular collation platform for<br />
its Elematic case packing series. This platform consists of standardised assembly<br />
groups for the infeed and accelerator belt, collation chain and product transfer, which<br />
can be configured as required. Products can be fed horizontally, vertically, in line or at<br />
a 90-degree angle.<br />
Bernhard Vaihinger, Head of Product Management, Innovation and Technology at<br />
Bosch Packaging Technology in Remshalden, Germany, says: “The growing product<br />
variety on the manufacturer side requires increasingly flexible packaging solutions.<br />
With the new modular collation platform, our case packers will be able to offer even more<br />
flexibility. In future, the platform will be available for the entire Elematic series – from the wrap-around case packer and<br />
side load case packers for pre-glued blanks, right through to the top loaders.” The new grouping platform on the Elematic<br />
3001 case packer will be presented for the first time at the FachPack <strong>2016</strong> trade fair in Nuremberg, Germany, from 27–29<br />
September, <strong>2016</strong>.<br />
Grouping folding boxes, bags or flow wraps<br />
The case packer Elematic 3001 packs products into full wrap-around, into a tray or into two-part shelf-ready display<br />
cases. Different pack styles can be grouped, such as folding cartons, flow wraps, stand-up pouches, doy packs, cans or<br />
tablets. Standardized assembly groups enable different infeed scenarios for various pack styles. Series technology allows<br />
for quick and easy setup, and replaces the need for customised developments of special solutions. Customers benefit<br />
from proven technology and fast throughput times.<br />
Format changeover in eight minutes<br />
The ‘Elematic click system’ enables easy, reproducible and completely tool-less changeovers on the Elematic 3001. It<br />
indicates acoustically to the operator when parts successfully lock into place. This eliminates the need for fine<br />
adjustments and removes the risk of errors when reading from scales, while also reducing scheduled downtimes. Format<br />
changeovers can be performed in just eight minutes – depending on the grouping pattern. n<br />
Cameroonian cocoa sector makes good strides in<br />
sustainable production<br />
Over 9,500 cocoa farmers in Cameroon have received more than €1.4<br />
million (958million cfa) in premium payments – the largest ever certification<br />
premium payments made for sustainable cocoa in the country – under the<br />
Cargill Cocoa Promise. These payments directly reflect the growing<br />
appetite of customers for certified cocoa products and appreciation for the<br />
efforts undertaken by cocoa farmers in Cameroon to become more<br />
professional and achieve certification.<br />
While Cargill as part of the joint venture Telcar has been training cocoa<br />
farmers in Cameroon since 2011, the Cargill Cocoa Promise efforts on the ground<br />
have become more advanced in the last year training nearly 21,000 cocoa farmers at over 600 farmer field schools and<br />
building 11 boreholes for local communities to increase access to potable drinking water.<br />
By working through these programs, farmers strive for improved profitability and productivity. Another 10,000 new<br />
farmers are expected to undergo this training in <strong>2016</strong>/2017 and a further eight local communities have been identified for<br />
new borehole projects.<br />
The premium payments are made to certified farmer cooperatives with 50% going directly to individual members, and the<br />
remainder being invested in projects that boost productivity or farm development for the farmer organisation or projects<br />
that will benefit the wider community. For Cameroon this has so far included boreholes, 100 scholarships, 10 Cassava<br />
grinding machines for women’s groups and credit/discount schemes for crop protection products. n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
company news<br />
63<br />
Corbion purac research offers new insights into Opti.Form ®<br />
Results demonstrate that Opti.Form ® does more than provide top shelf Listeria control, it also delivers extended shelf life,<br />
improved cook yield, purge control and texture enhancement of finished meat and poultry products<br />
Two decades ago, Corbion Purac developed the Opti.Form ® portfolio, combining lactate with diacetate to control Listeria<br />
growth in meat and poultry products. Over the years, Opti.Form has become widely recognised as the industry standard<br />
for Listeria control.<br />
Twenty years of trusted industry use and academic research has provided<br />
a plethora of data showing the Opti.Form portfolio also extends shelf life,<br />
increases cook yield, reduces purge and improves texture of processed<br />
meat product.<br />
“Consumers want safe meat and poultry products that look great, taste<br />
delicious and stay fresh longer,” says David Charest, VP Meat Industry.<br />
“With Opti.Form, our customers can deliver on all those expectations.<br />
The new data validates the comprehensive value that Opti.Form<br />
provides.”<br />
Research indicates that the Opti.Form formulations are optimised to:<br />
n Extend shelf life while lowering salt levels<br />
n Improve moisture control delivering enhanced cook yield from 3–6%<br />
n Enhance sliceability characteristics.<br />
As always, the Opti.Form portfolio helps keep food safe, inhibiting the growth of Listeria monocytogenes and other<br />
pathogens.<br />
Charest adds, “We are focused on providing food safety solutions which include not only a diverse portfolio but also<br />
industry-leading analytical tools backed by our team of food safety and preservation experts.”<br />
Corbion Purac offers an on-line Listeria Control Model. This model provides customers with predictive growth modelling<br />
capabilities to help reduce product development time. Corbion Purac’s preservative comparator tool helps formulators<br />
predict relative differences in shelf life with different antimicrobials.<br />
To learn more about the Opti.Form portfolio, the Listeria Control Model or other available tools visit<br />
corbion.com/meatandpoultry. n<br />
Thurne-Middleby showcases meat slicing equipment<br />
in new facility<br />
Renowned manufacturer of meat slicing equipment, Thurne-Middleby, has<br />
recently installed a large chiller room and dual freezer unit as part of a new<br />
showcasing suite at its premises in Norwich.<br />
The cold rooms, installed with the help of specialist firm, Cold Store Rentals,<br />
are a key part of the investment that Thurne-Middleby has made into<br />
developing the new facility. The large chiller room enables customers to<br />
view live demonstrations conducted by staff, so they can assess the<br />
capabilities of the slicing equipment in simulated food factory conditions.<br />
The additional dual freezer was specified and installed in order to meet strict temperature requirements at which to store<br />
the meats: to showcase the equipment with optimum slicing results, meats such as bacon need to be held at<br />
temperatures between –5 and –9 degrees.<br />
Kris Debacker, Operations Manager at Thurne-Middleby, said “Our new cold room facility is superb. We are now able to<br />
simulate slicing lines in factory conditions, giving our customers a true-to-life demonstration of how the equipment will<br />
work for them.”<br />
“Product conditioning is key to the performance of our slicers, and the tempering requirements for products can vary<br />
greatly. Having the dual freezer gives us the flexibility to hold several products at their optimum temperature, ready for<br />
machine testing and customer demonstrations.” n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
64 company news<br />
DuPont Nutrition & Health honours <strong>2016</strong> Science Excellence Medalists<br />
The Danisco Foundation has awarded three Science Excellence Medals for<br />
<strong>2016</strong>. The medalists are senior scientists broadly recognised by DuPont<br />
Nutrition & Health for scientific excellence with a remarkable record of<br />
accomplishment relevant to the food and nutrition industry.<br />
This year’s medalists are:<br />
DuPont Nutrition & Health Science Excellence Medal:<br />
Juan de Pablo, professor in Molecular Engineering, University of Chicago –<br />
selected for his work in determining and characterising the process to<br />
stabilise live bacteria for survival and extended stability performance after<br />
freeze-drying.<br />
DuPont Nutrition & Health Science Medal for Excellence in Microbial Research:<br />
Joël Doré, research director at INRA (French National Institute for Agricultural Research) and co-director of the Joint<br />
Research Unit for Food and Gut Microbiology for Human Health – selected for his work studying the microbial ecosystem<br />
when it comes in contact with food and interpreting the interaction that takes place between human cells and<br />
microorganisms. In particular, the role of microbiota in severe chronic diseases.<br />
DuPont Nutrition & Health Science Medal for Excellence in Food Science:<br />
Ole G. Mouritsen, professor of Biophysics at the University of Southern Denmark and director of the Memphys Center for<br />
Biomembrane Physics – selected for his role in combining theoretical, simulated and experimental research within the<br />
fields of physics, molecular biophysics, physical chemistry of macromolecules and biological membranes and the<br />
translation of this to food science.<br />
The medalists received their awards during a special ceremony held at the DuPont Global Food Research Center in<br />
Brabrand, Denmark. In addition, each recipient addressed the global DuPont Nutrition & Health Technology & Innovation<br />
organisation to further the dialogue about their scientific breakthroughs and applications in the food and nutrition industry.<br />
“Science-based innovation ultimately depends on fundamental research,” said Angela Naef, DuPont Nutrition & Health’s<br />
global leader for Technology & Innovation and Danisco Foundation board member. “Therefore, it is a great honour to be<br />
able to award the Science Excellence Medal to these three scientists in recognition of their significant accomplishments<br />
and the contribution each of them has made to the field of food and nutrition.”<br />
The award, formerly known as the Danisco Prize, was founded in 2002 by the Danisco Foundation to help improve food<br />
products, notably industrially-produced foods. It was last awarded in 2010. The Danisco Foundation was established in<br />
1981 and provides funding and grants to support predominantly food science and research.<br />
For additional information about DuPont and its commitment to inclusive innovation, please visit www.dupont.com. n<br />
ADM Launches New Onavita Flaxseed Oil<br />
Archer Daniels Midland Company has introduced Onavita, a new, fully refined, non-<br />
GMO flaxseed oil that provides a cost-effective solution for customers looking to add<br />
an on-trend, heart-healthy ingredient to their latest food innovations. Onavita flaxseed<br />
oil features non-GMO plant-sourced Omega-3s, polyunsaturated fatty acids that are<br />
essential nutrients for humans. Because the body does not produce Omega-3s, they<br />
must be consumed, which is driving the trend for food formulators to look for ways to<br />
include them in foods and beverages. The FDA considers products containing at least<br />
160 milligrams per serving of Alpha Linolenic Acid (ALA), like what is found in Onavita<br />
flaxseed oil, to be a good source of Omega-3s.<br />
Onavita flaxseed oil is suitable for vegetarians and vegans and is also non-GMO. It can be used in a variety of products,<br />
ranging from supplements to pasta sauces and dressings and much more.<br />
“ADM has long been recognised in the industry as a reliable ingredient provider, but with our recent acquisitions of<br />
companies like Harvest Innovations, Eatem Foods and WILD Flavors, we’ve greatly expanded our portfolio with new,<br />
natural-sourced and non-GMO options like Onavita flaxseed oil, enhancing our ability to provide innovative, on-trend<br />
solutions for our customers,” said Mike Zora, general manager of Natural Health and Nutrition for ADM. “By leveraging<br />
this portfolio and our deep technical expertise, we can help customers transform their products by adding nutrition while<br />
maintaining product quality and taste.” n<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
diary dates 65<br />
DIARY<br />
DATES<br />
foodeurope brings you up-to-date with major exhibitions,<br />
and the latest research, products and technologies on the<br />
marketplace today.<br />
FachPack <strong>2016</strong><br />
27–29 September <strong>2016</strong>,<br />
Nuremberg, Germany<br />
www.fachpack.de/en<br />
FachPack is the home for more than<br />
1,500 exhibitors offering every aspect<br />
of packaging for industry and consumer<br />
goods, meeting over 43,000 visitors<br />
from diverse sectors in 2015. Whether<br />
it’s packaging materials, packaging<br />
machines, package printing and<br />
processing, logistics systems, services<br />
for the packaging industry – FachPack<br />
covers every subject with just the right<br />
emphasis.<br />
SupplySide West<br />
4–8 October, Las Vegas<br />
www.west.supplyside.show.com<br />
SupplySide West is all about the<br />
exploration, discovery, innovation and<br />
marketing strategy around the<br />
development of finished consumer<br />
goods that drive the global business<br />
economy. Our 19th Annual Expo &<br />
Conference was the largest to-date<br />
and attracted nearly 14,000<br />
participants from over 66 countries.<br />
Attendees represented those from the<br />
dietary supplement, food, beverage,<br />
animal nutrition, personal care,<br />
cosmetic, pharmaceutical, packaging<br />
and sports nutrition marketplaces.<br />
K <strong>2016</strong><br />
19–26 October<br />
Duesseldorf, Germany<br />
http://www.k-online.com/<br />
K <strong>2016</strong> in Düsseldorf will again be by<br />
far the biggest event for the industry<br />
and the starting point for momentous<br />
decisions for products and processes.<br />
The best basis for your business. In<br />
October, some 3,100 businesses from<br />
the plastics and rubber industry will<br />
again be presenting trend-setting<br />
products, processes and practical<br />
solutions. Tailored materials, efficient<br />
use of resources, zero-defect<br />
production, generative production<br />
methods and digitalisation are only<br />
some of the many technological trends<br />
featured by this year’s trade fair.<br />
PackExpo Chicago<br />
6–9 November, Chicago<br />
www.packexpointernational.com/<br />
In <strong>2016</strong>, PACK EXPO International will<br />
be world’s largest processing and<br />
packaging event. Along with co-located<br />
Pharma EXPO, PACK EXPO<br />
International will bring together:<br />
n 50,000 attendees from 40+ vertical<br />
markets<br />
n 7,000 international buyers from<br />
130+ countries<br />
n More than 2,300 exhibiting<br />
companies<br />
n More than any other event in North<br />
America, PACK EXPO International<br />
offers attendees the chance to meet<br />
with multiple suppliers, explore the<br />
possibilities for their industry and<br />
get ideas from other markets.<br />
Gulfood<br />
Manufacturing <strong>2016</strong><br />
7–9 November, Dubai<br />
Gulfood Manufacturing is the new home<br />
for ingredients, processing, packaging<br />
and food logistics providers who service<br />
the rapidly growing food and beverage<br />
production industries established in the<br />
Middle East, Africa, Far East and Sub-<br />
Continent. The event provides food<br />
manufacturers with the ingredients,<br />
equipment and business improvement<br />
tools that enable more efficient<br />
production and distribution.<br />
Emballage <strong>2016</strong><br />
14–17 November, Paris<br />
www.all4pack.com/<br />
EMBALLAGE > ALL4PACK Paris, the<br />
place to be for packaging professionals,<br />
has a unique and complete offering:<br />
process and packaging machines,<br />
primary materials, consumables and<br />
films, identification, traceability,<br />
marking, coding machines, secondary,<br />
tertiary and shipping machines,<br />
converting, printing packaging and<br />
labelling, packaging and containers<br />
(cardboard, plastic, glass, metal, wood).<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
66<br />
diary dates<br />
Hi Europe & Ni<br />
29 November –<br />
1 December, Frankfurt<br />
www.figlobal.com/hieurope<br />
In 2014, over 8,000 attendees took the<br />
opportunity to meet over 500+<br />
suppliers of health & natural<br />
ingredients. They explored the latest<br />
product developments and innovations<br />
from the world’s leading ingredients<br />
suppliers and solution providers,<br />
including Cargill, Tate & Lyle, DuPont<br />
Nutrition & Health, Beneo, Barry<br />
Callebaut, DSM, Roquette, ADM,<br />
Fortitech, BASF, Döhler, Naturex, DMV<br />
and many others! In <strong>2016</strong>, we will return<br />
to Frankfurt.<br />
BIOFACH<br />
15–18 February 2017,<br />
Nuremberg<br />
www.biofach.de/en<br />
Organic is more than a label or<br />
certification: organic stands for quality<br />
and conviction – for the responsible use<br />
of nature’s resources. BIOFACH in the<br />
Exhibition Centre Nuremberg is the<br />
place where people share their<br />
passionate interest in organic food, get<br />
to know each other and exchange<br />
views, and this for more than 25 years!<br />
Join us in a world of organic products<br />
and taste. As a visiting professional you<br />
can meet organic producers from the<br />
international organic market and be<br />
inspired by the sector’s latest<br />
international trends.<br />
GFSI Global Food Safety<br />
Conference<br />
28 February to 2 March<br />
2017, Houston, USA<br />
www.tcgffoodsafety.com<br />
The GFSI Global Food Safety<br />
Conference is a unique annual event<br />
bringing together over 1,000 leading<br />
food safety specialists from over 50<br />
countries to advance food safety<br />
globally. The conference provides the<br />
opportunity to meet and network with<br />
industry peers, share knowledge,<br />
benefit from thought-provoking<br />
presentations from internationally<br />
reputed industry experts and hear<br />
innovative ideas to implement in your<br />
workplace.<br />
ProSweets Cologne 2017<br />
29 January–1 February<br />
2017, Cologne<br />
www.prosweets.com<br />
ProSweets Cologne is the only trade<br />
fair to cover the complete spectrum of<br />
ingredients and packaging as well as<br />
processing and packaging technologies<br />
for the confectionery and snack<br />
industry. In <strong>2016</strong>, 336 suppliers from 34<br />
countries presented their latest<br />
solutions and further developments to<br />
more than 17,600 trade visitors from<br />
roundabout 100 countries.<br />
Perfect synergies with ISM<br />
Perfect synergies for trade fair<br />
participation arise at this show, which is<br />
held simultaneously with ISM, the<br />
world’s largest trade fair for sweets and<br />
snacks.<br />
Nutraceuticals Europe<br />
22–23 February 2017,<br />
Madrid, Spain<br />
www.nutraceuticalseurope.com<br />
Nutraceuticals Europe, the international<br />
event for functional ingredients and<br />
novel ingredients that will be celebrated<br />
in Madrid has celebrated the first<br />
meeting of its Advisory Committee. The<br />
Congress will structure its scientific<br />
content transversely, to capture the<br />
interest of professionals from different<br />
industries. Nutraceuticals Europe has<br />
the support of the most important<br />
entities of the sector in the following<br />
areas: institutional, technological and<br />
business.<br />
Pro2Pac<br />
20–22 March 2017,<br />
London, UK<br />
www.pro2pac.co.uk<br />
Pro2Pac 2017 will bring together over<br />
120 exhibitors showcasing the latest<br />
products and solutions, a free to attend<br />
seminar programme and inspiring show<br />
features, making it the unmissble trade<br />
event for the food and drink industry.<br />
Vitafoods Europe 2017<br />
9–11 May, Geneva,<br />
Switzerland<br />
www.vitafoods.eu.com<br />
Vitafoods Europe <strong>2016</strong>, the show’s 20th<br />
anniversary, welcomed a total of 17,666<br />
visitors through its doors – an increase<br />
of 13% over last year, and an all-time<br />
high.<br />
For the first time this year Vitafoods<br />
Europe took place across four halls at<br />
Palexpo, creating extra exhibition space<br />
for more stands and visitor attractions.<br />
The additional room was put to good<br />
use, with a total of 900 exhibitors taking<br />
part – 10% more than last year – and a<br />
host of new and original content that<br />
brought the nutraceutical industry to<br />
life.<br />
www.foodmagazine.eu.com issue three | <strong>2016</strong>
foodeurope<br />
INGREDIENTS PROCESSING & PACKAGING ANALYSIS<br />
THE QUARTERLY MAGAZINE FOR THE FOOD AND BEVERAGE INDUSTRIES IN EUROPE<br />
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Value Added Positions and Other<br />
Opportunities<br />
For details of value added positions, sponsorship<br />
opportunities, series bookings and<br />
reprints please contact John Fall.<br />
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foodeurope examines the food and beverage manufacturing industries in Europe.<br />
It is published four times a year and its aim is to ensure that readers have a source<br />
from which they can learn about new developments within key areas in the food<br />
and beverage manufacturing industries. It covers the latest technologies and hot<br />
issues within the following main sections:<br />
INGREDIENTS PROCESSING & PACKAGING ANALYSIS & CONTROL<br />
ISSUE 4 <strong>2016</strong><br />
PUBLISHED: WINTER<br />
Special Features: Hi Ni Europe Frankfurt, Emballage Paris, ISM,<br />
ProSweets Cologne<br />
INGREDIENTS<br />
> Confectionery and health<br />
> Natural ingredients<br />
> Natural colourings<br />
> Dairy today<br />
> Food supplementation<br />
> Legislation in the EU and beyond<br />
PROCESSING & PACKAGING<br />
> Extruders and choice<br />
> Confectionary processing<br />
> Dairy products: challenges and solutions<br />
> Processing/packaging sweets<br />
> Process integration and automation<br />
> Shelf life and customer appeal<br />
> Latest innovations in meat packaging<br />
> Weighing, filling and conveying<br />
> Robotic packaging lines<br />
ANALYSIS & QUALITY CONTROL<br />
> Food inspection systems<br />
> Metal detection and X ray systems<br />
> Food hygiene and HACCP<br />
> Allergen research<br />
> New technologies for food development<br />
www.foodmagazine.eu.com
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