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foodeurope<br />

INGREDIENTS PROCESSING & PACKAGING ANALYSIS<br />

THE QUARTERLY MAGAZINE FOR THE FOOD AND BEVERAGE INDUSTRIES IN EUROPE<br />

www.foodmagazine.eu.com<br />

<strong>Issue</strong> 3 <strong>2016</strong><br />

FEATURING<br />

SupplySide West,<br />

PackExpo and Gulfood<br />

Manufacturing<br />

Previews


foreword<br />

03<br />

foreword<br />

Front cover courtesy<br />

of Synergy<br />

Welcome to the third edition of<br />

foodeurope online <strong>2016</strong>.<br />

This bumper edition contains no fewer than<br />

three show previews: SupplySide West,<br />

PackExpo Chicago and Gulfood<br />

Manufacturing.<br />

For this reason we have decided, as a oneoff,<br />

to amalgamate processing & packaging,<br />

and analysis & control.<br />

About Food Europe<br />

Food Europe is a quarterly magazine covering the food and<br />

beverage industry in Europe. It facilitates the management<br />

processes responsible for identifying, anticipating and<br />

satisfying the needs of the European food industry.<br />

Publisher: Hoskins & Fall Publishing<br />

Calle Valiente 12, 03728 Alcalali (Alicante), Spain<br />

Tel: +34 966 48 2396<br />

Website: www.foodmagazine.eu.com<br />

Publisher: John Fall<br />

e-Mail: john@foodmagazine.eu.com<br />

Regional Manager, Spain: Ron Smee<br />

e-Mail: ron@foodmagazine.eu.com<br />

Managing Editor: Juliet Hoskins<br />

e-Mail: jhoskins@editor.eu.com<br />

Sub-editor: Hannah Smith<br />

e-Mail: hannah@foodmagazine.eu.com<br />

Designer: Zoe Sibley<br />

e-Mail: zoe@foodmagazine.eu.com<br />

Printer: Gráficas Díaz Tuduri, S.L.<br />

Tel: +34 94 4217453<br />

While the publishers believe that all information contained in this<br />

publication was correct at the time of going to press, they can accept no<br />

liability for any inaccuracies that may appear or loss suffered directly or<br />

indirectly by any reader as a result of any advertisement, editorial,<br />

photographs or other material published in Food.<br />

In our ingredients section we start with<br />

Symrise. Symrise has now acquired Diana, and the article explains the<br />

two companies’ synergistic approach. DuPont Nutrition and Health<br />

provides an excellent article on healthy and sustainable spreads, and<br />

SVZ concentrates on healthy reformulation of fruit and vegetable<br />

ingredients. MANE looks at spices, and how the company’s SENSE<br />

CAPTURE solution optimises spice impact in meat applications.<br />

Synergy describes how it has brought its Synergy Pure range to the<br />

European market.<br />

We then have our first preview: SupplySide West. See what<br />

foodeurope’s clients will be exhibiting at the show, including<br />

Frutarom, Welch, Lycored, Algatechnologies, Glatt, Sternmaid and<br />

many more. No one beats SupplySide West when it comes to<br />

showcasing ingredients. This year’s expo hall is the largest yet<br />

featuring over 1,200 exhibiting companies including many first-time<br />

exhibitors.<br />

In the first of our packaging and processing section GEA discusses the<br />

GEA Aquarius CoatingLine, the world’s only fully automated solution<br />

(patent pending) that coats lollipops; and Stermaid provides a valuable<br />

article on the fine art of contract manufacturing.<br />

Our second show preview is Pack Expo and Pharma Expo <strong>2016</strong>. The<br />

four-day event will feature over 2,300 exhibiting companies and span<br />

more than 1.2 million net square feet of exhibition space at McCormick<br />

Place. PMMI expects to welcome 50,000 attendees.<br />

We then have an excellent technical article from Addivant, looking at<br />

developing new plastic additives in the era of the parts-per-trillion<br />

detection limit, and trends in the market. This is followed by Bekum,<br />

describing its new blow-moulding machine: EBLOW 37.<br />

Our third preview is of Gulfood Manufacturing, a trade show and<br />

conference designed for food and beverage process industries<br />

operating within the Middle East, Africa and Indian sub-continent. It is<br />

known as the biggest food and beverage processing event in the<br />

region.<br />

We hope you enjoy reading this edition of foodeurope online. Our<br />

next edition, in November, will feature Hi Ni Europe Frankfurt,<br />

Emballage Paris, and ISM and ProSweets Cologne.<br />

Juliet Hoskins<br />

Editor<br />

The contents of this publication are protected by copyright.<br />

All rights reserved.<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


04<br />

contents<br />

contents<br />

08<br />

Industry News<br />

A round-up of industry news<br />

Ingredients<br />

14<br />

18<br />

22<br />

25<br />

27<br />

The whole is greater than the sum of its parts<br />

When teams from different areas collaborate, successful and forward-looking projects are often the result.<br />

Symrise can point to dozens of examples of this kind of cooperation, which have created innovative taste<br />

compositions along with novel fragrance and care experiences.<br />

Symrise AG<br />

Healthy and sustainable spreads<br />

Oils and fats (O&F) producers around the world develop products to meet global trends. Health and wellness is<br />

one of them, and here producers have responded by developing reduced, low and non-fat products defined as<br />

spreads. Another global mega trend is sustainability which, for producers of oils, fats, emulsifiers and<br />

antioxidants, covers the use of sustainable raw materials.<br />

DuPont Nutrition and Health<br />

Fruit and vegetable ingredients: The key to healthier reformulation<br />

One of the main consumer trends in the market, healthy eating, has shaped every segment of the food and<br />

beverage industry for the past decade. As it evolves to embrace the latest novelties, natural, minimally-processed<br />

ingredients are emerging as the go-to option to gain consumer attention and loyalty.<br />

SVZ<br />

SENSE CAPTURE Spices: MANE flavour solution to optimise spice impact in meat applications<br />

Spices are very common in savoury applications, and specifically in meat applications. They are used mainly for<br />

their strong colouring and flavouring properties, sometimes also for their preservation properties. Spices are a key<br />

ingredient in savoury applications, as they easily bring variety and elaborate taste to any dish.<br />

MANE<br />

Clean, fresh and aromatic: Synergy Flavours brings Synergy Pure to the European market<br />

Already successful in the US, this unique range of ingredients effectively maximises the natural sensory<br />

properties of horticultural products to capture the freshest, most authentic flavours nature has to offer. Suitable<br />

for a wide variety of applications, the range includes distinct profiles including tea, coffee, fruit and vegetables,<br />

botanicals and vanilla.<br />

Synergy<br />

30<br />

Show preview: SupplySide West<br />

No one beats SupplySide West when it comes to showcasing ingredients. This year’s expo hall is the largest yet<br />

featuring over 1,200 exhibiting companies including many first-time exhibitors you won’t find anywhere else. With<br />

more than 10,000 ingredients and services to explore, you’re sure to find solutions for your next innovation. See<br />

what Frutarom, Welch, Lycored, Algatechnologies, Glatt, Sternmaid and many more are exhibiting.<br />

west.supplysideshow.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


06<br />

contents<br />

38<br />

41<br />

Processing & Packaging<br />

Introducing the fully automated GEA Aquarius CoatingLine for lollipops<br />

In the mature and highly competitive lollipop segment of the confectionery industry, it’s tough to stand out from<br />

the crowd. Coatings are an excellent way to differentiate, but until recently, it was difficult and time-consuming to<br />

achieve consistent quality. This has all changed with the availability of the GEA Aquarius CoatingLine. It’s<br />

currently the world’s only fully automated solution (patent pending) that coats lollipops. The line automates<br />

forming, transferring, cooling, wetting, coating, drying, wrapping and quality control and will be officially launched<br />

at Interpack 2017.<br />

GEA Food Solutions<br />

The fine art of contract manufacturing<br />

For many firms it is a real challenge to outsource production, because ultimately it means handing over<br />

considerable responsibility to another company. On the other hand it creates elbow room: contract manufacturers<br />

clear the way for their customers’ own research, development, marketing and sales. It enables even small<br />

companies and manufacturers with a frequently changing range to take advantage of the latest technology<br />

without having to invest themselves.<br />

Sternmaid<br />

44 Show preview: Pack Expo and Pharma Expo <strong>2016</strong><br />

This four-day event will feature over 2,300 exhibiting companies and span more than 1.2 million net square feet of<br />

exhibit space at McCormick Place. PMMI expects to welcome 50,000 attendees. Registration for PACK EXPO<br />

allows visitors full access to the Pharma EXPO show floor at no additional cost. PACK EXPO International and<br />

Pharma EXPO is where companies come to introduce the industry’s latest processing and packaging advances.<br />

www.packexpointernational.com<br />

49<br />

53<br />

Processing & Packaging<br />

Developing new plastic additives in the era of the parts-per-trillion detection limit<br />

Productivity, weight-reduction, shelf-life extension, recyclability and overall sustainability have led the charge<br />

since the turn of the century, making polyethylene a material of choice and allowing Linear Low Density<br />

Polyethylene particularly, to grow faster than its competitors. But more recently, three additional trends have<br />

started to impact our world and, no, we are not talking about shale gas or the price of oil!<br />

Addivant<br />

The future is electric: EBLOW 37 extends the electric EBLOW series from BEKUM<br />

As early as 2007 BEKUM presented the first electric blow-moulding machine at the K-Messe (plastics trade<br />

fair) in Duesseldorf. The continual development of the machine range was followed by the introduction of the<br />

EBLOW 07 series with patented C-frames. The newest development of the Berlin technology leader is the<br />

EBLOW 37.<br />

BEKUM Maschinenfabriken GmbH<br />

56 Show preview: Gulfood Manufacturing<br />

Gulfood Manufacturing is a trade show and conference designed for food and beverage process industries operating<br />

within the Middle East, Africa and Indian sub-continent. It is known as the biggest food and beverage processing<br />

event in the Middle East, Africa and Southeast Asia. Your visit to the region’s biggest food and beverage<br />

processing industry event will connect you with suppliers from 60 countries showcasing the very latest manufacturing<br />

business improvement tools.<br />

www.gulfoodmanufacturing.com<br />

59<br />

65<br />

Company News<br />

Diary Dates<br />

67<br />

Media Plan – <strong>Issue</strong> 4 <strong>2016</strong><br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


www.mane.com<br />

YOUR EMOTION<br />

IS OUR FRONTIER


08 industry news<br />

Risk assessment of Xylella fastidiosa<br />

Xylella fastidiosa is a vector-transmitted bacterial plant pathogen associated<br />

with serious diseases in a wide range of plants. It causes Pierce’s disease in<br />

grapevine, which is a major problem for wine producers in the United States<br />

and South America. X. fastidiosa was detected on olive trees in Apulia,<br />

southern Italy, in October 2013, the first time the bacterium has been<br />

reported in the European Union. Since then it has also been reported as<br />

present in Corsica and the Provence-Alpes-Côte d’Azur region of southern<br />

France. Controls are in place to prevent the bacterium from spreading.<br />

Numerous species of xylem sap-sucking insects are known to be vectors of the bacterium. X.<br />

fastidiosa also has a broad range of host plants, including many common cultivated and wild plants.<br />

To better understand uncertainties associated with the risk assessment of X. fastidiosa, EFSA has commissioned two<br />

major projects. The first, led by the National Research Council in Bari, is examining the susceptibility of important plant<br />

species to the Apulian strain of X. fastidiosa (CoDiRO) by carrying out tests on Mediterranean plants such as grape,<br />

citrus, peach and plum, as well as trees found in temperate forests. The experiments comprise needle inoculations of<br />

healthy seedlings under controlled conditions, and the exposure of young plants to infected vectors to replicate natural<br />

infections.<br />

The aim of the second project is to improve knowledge of potential European vectors of X. fastidiosa. The two-year<br />

project – involving scientists from the universities of Bari, Brescia, and Turin, and the Italian Institute for Sustainable Plant<br />

Protection – is collecting data from the scientific literature and Mediterranean EU countries on the biology and control of<br />

potential vectors. n<br />

Ian Wright CBE of the FDF responds to<br />

the UK’s Childhood Obesity Plan<br />

“Food and drink<br />

manufacturers recognise<br />

our responsibility in<br />

meeting the challenges<br />

posed by obesity.<br />

Government has<br />

acknowledged that<br />

working in partnership<br />

with industry on a<br />

voluntary basis is the<br />

best way to make<br />

progress on this crucial<br />

issue. We are committed to that partnership.<br />

“The proposed tax on soft drinks is a disappointing<br />

diversion from effective measures to tackle obesity. Soft<br />

drink companies are already making great progress to<br />

reduce sugars from their products, having achieved a 16%<br />

reduction between 2012 and <strong>2016</strong>. Indeed, many<br />

individual manufacturers have a proud track record of<br />

reformulation to remove salt, fat and sugar from food and<br />

drinks and this work will continue.<br />

“However the target set for sugars reduction in the Plan is<br />

flawed. It focuses too strongly on the role of this single<br />

nutrient, when obesity is caused by excess calories from<br />

any nutrient.” n<br />

The outlook for<br />

the global<br />

infant<br />

nutrition<br />

market<br />

Mordor Intelligence<br />

announces the<br />

publication of their<br />

research report on the infant nutrition market. The<br />

report titled, ‘Global Infant Nutrition Market-Trends,<br />

Growth and Forecast’ discusses the current landscape and<br />

outlook of the market.<br />

The global infant nutrition market is estimated to peak at<br />

US$50.2 billion in <strong>2016</strong> and reach US$70 billion by 2021,<br />

growing at a CAGR of 6.9% during the forecast period.<br />

The report is an amalgamation of the current market<br />

scenario, its prospects and forces driving & restraining the<br />

market growth. The report highlights the North American,<br />

European, Asia-Pacific, Latin American and Middle East &<br />

African markets.<br />

Despite a drop in birth rates across the globe, the market<br />

is witnessing high growth due to an increase in the<br />

adoption of packaged milk formula in developed as well as<br />

emerging economies. High adoption of infant nutrition is<br />

expected to be seen in Asia-Pacific countries over the next<br />

five years. n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


industry news<br />

09<br />

Only a Third of UK families are<br />

cooking together every month<br />

Nearly three-quarters of<br />

children aged nine years<br />

old don’t know how to<br />

boil an egg<br />

68% of parents said they<br />

only cook with their children<br />

once a month or less, with 14%<br />

saying they never do<br />

41% of parents said they wish<br />

they had more time to cook with<br />

their children<br />

A new study shows that<br />

despite families regularly<br />

tucking in to watch cookery<br />

shows such as MasterChef,<br />

Come Dine with Me and The<br />

Great British Bake Off, there are<br />

many children across the country<br />

that aren’t in the kitchen learning<br />

one of the most important life<br />

skills: cooking.<br />

With the launch of her ‘How to Cook’<br />

book almost 20 years ago Delia Smith<br />

predicted the nation’s basic cooking skills were on the<br />

decline, and now it seems as though the prediction is<br />

coming true as nearly three-quarters of children aged<br />

nine don’t know how to boil an egg and a further twofifths<br />

are unsure of how to peel a potato.<br />

Commissioned by UNCLE BEN’S ® , more than 80% of<br />

parents in the Kitchen Confidence study said that<br />

cooking with their kids was important to teach them a<br />

valuable skill for life. However, only 32% of parents said<br />

they were cooking with their kids more than once a<br />

month and a further 14% of parents said they never<br />

cook with their kids.<br />

Despite these findings, 41% of parents said they wish<br />

they had more time to cook with their children and that<br />

they would be more inclined to do so if it was less<br />

messy (24%) and if their children were more interested<br />

(25%) in spending time in the kitchen.<br />

Kid’s cooking expert Fiona Hamilton-Fairley said that by<br />

not learning to cook, kids are missing out on essential<br />

‘life preparation’ skills which could also lead to<br />

unhealthy eating habits later in life.<br />

“We know the impact that cooking and eating as a<br />

family has on health, but we also know the challenges of<br />

today’s busy lifestyle and getting kids to be enthusiastic<br />

and engaged in the kitchen,” said Fiona Hamilton-<br />

Fairley, CEO and Principal of The Kids’ Cookery School<br />

in London. n<br />

South Sudan: UNICEF sounds alarm on<br />

‘catastrophic’ food insecurity in country<br />

The United<br />

Nations<br />

Children’s Fund<br />

(UNICEF) says<br />

that it is<br />

responding to a<br />

growing food<br />

security<br />

emergency<br />

causing<br />

malnutrition in<br />

children in both<br />

rural and urban areas of crisis-gripped South Sudan.<br />

“The situation in South Sudan is catastrophic, and even<br />

more so for children,” UNICEF spokesperson Christophe<br />

Boulierac told a news briefing in Geneva, where he also<br />

pointed out that so far this year, the agency has treated<br />

120,000 children under age five for severe malnutrition –<br />

a nearly 50% increase over the same period in 2015.<br />

Initially, UNICEF had been planning to provide support to<br />

166,000 children in <strong>2016</strong>, but that figure has been revised<br />

to more than 250,000, he added.<br />

Seven out of the country’s 10 states have reached the<br />

malnutrition-rate-emergency threshold of 15%, while in<br />

Northern Bahr el Ghazal, the malnutrition rate stands at<br />

33%, he explained.<br />

UNICEF has also noted a sharp rise in malnutrition in<br />

South Sudan’s urban areas, including the capital, Juba,<br />

where the rates of children admitted for malnutrition to<br />

UNICEF-supported Al-Sabbah children’s hospitals were<br />

some 20% higher in the first six months of <strong>2016</strong> than for<br />

the same period last year. The spokesperson cited the<br />

country’s inflation rate as one of the main reasons for the<br />

high increase, explaining that it made basic household<br />

staples too expensive for many families.<br />

Mr. Boulierac stated that while UNICEF could not provide<br />

figures of children dying from starvation, one quarter of a<br />

million children in South Sudan are facing severe<br />

malnutrition.<br />

According to the spokesperson, with a number of roads<br />

inaccessible, the ongoing conflict has further limited<br />

UNICEF’s ability to respond – leaving, in the most urgent<br />

cases, the more expensive option of air transport for<br />

delivering supplies.<br />

Mr. Boulierac said that of the US$154.5 million UNICEF<br />

needs for South Sudan in <strong>2016</strong>, the Fund had, to date,<br />

received only US$52 million to assist with water and<br />

sanitation; child support services; nutrition; health; and<br />

education. n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


10 industry news<br />

Children with food allergies predisposed to asthma and rhinitis<br />

Children with a history of food allergy have a high risk of developing asthma and allergic rhinitis during childhood. The risk<br />

increases with the number of food allergies a child might have, say researchers from The Children’s Hospital of<br />

Philadelphia (CHOP) in a new study recently published in BMC Pediatrics.<br />

“Eczema, asthma and allergic rhinitis are among the most common childhood medical conditions in the<br />

US,” said lead researcher David A. Hill, MD, PhD, an allergy and immunology fellow with an interest in<br />

food allergy. “Disease rates for these conditions seem to be changing, prompting a need for more<br />

information and surveillance.” Compared with previous reports, this study found higher rates of<br />

asthma and lower rates of eczema.<br />

In Philadelphia, asthma rates are among the highest in the nation, affecting one in five children. In<br />

this study, the researchers found an asthma prevalence rate of 21.8%.<br />

The study is a retrospective analysis of the electronic health records of more than one million<br />

urban and suburban children in the CHOP Care Network from 2001 to 2015. The researchers<br />

divided the records into two cohorts: a closed-birth cohort of 29,662 children, followed<br />

continuously for their first five years of life, and a cross-sectional cohort of 333,200 children and<br />

adolescents, followed for at least 12 months. The patients were 48% white and 40% black.<br />

While prior studies have suggested patients with food allergies are at increased risk of<br />

developing asthma, those analyses were small and limited. This study is the largest<br />

to date to examine the characteristics of healthcare provider-diagnosed eczema,<br />

asthma, allergic rhinitis and food allergy in a paedriatric primary care population.<br />

In the closed-birth cohort, the incidence of at least one food allergy between birth<br />

and age five was 8%, with the peak age of diagnosis between 12 and 17 months of<br />

age. The overall prevalence of at least one food allergy for the large cross-sectional<br />

cohort was 6.7%, in line with previously published rates. However, allergies to specific<br />

foods diverged from previous patterns. Allergies to peanut, milk, shellfish and soy were<br />

proportionately higher in the study population, while wheat allergy was proportionately rarer, and sesame allergy was<br />

higher than previously appreciated.<br />

The researchers said that further studies should examine whether the food allergy patterns they found are comparable to<br />

those found in other geographical areas. n<br />

100,000 people sign record-breaking petition<br />

against whale meat consumption in Iceland<br />

A petition signed by tourists and locals pledging not to eat whale meat in<br />

Iceland and calling on the country’s government to end the cruel practice<br />

of whaling has beaten all previous records and now passed 100,000<br />

signatures.<br />

It was started by the International Fund for Animal Welfare (IFAW) which<br />

works to end commercial whaling in Iceland, Japan and Norway and<br />

provide lasting protection for whales.<br />

IFAW has worked on the ground in Iceland to campaign for an end to<br />

commercial whaling since the practice was resumed in 2003, and works<br />

alongside local whale watch operators to promote responsible whale<br />

watching as a humane and profitable alternative to the cruelty of<br />

whaling.<br />

Patrick Ramage, IFAW’s Global Whale Programme Director, said: “These<br />

100,000 signatures send a clear message to the Icelandic government<br />

that visiting tourists, as well as many Icelanders, believe whales should<br />

be seen and not hurt.” n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


industry news<br />

11<br />

Food preservatives market set to be<br />

worth US$2.94bn by 2021<br />

The market is driven by<br />

factors such as demand<br />

for convenience food<br />

products & foods with<br />

longer shelf-life, and<br />

the increased usage of<br />

natural preservatives<br />

in meat & poultry in<br />

North America and<br />

Europe. The high<br />

growth potential in the<br />

emerging markets and untapped regions<br />

provides new growth opportunities for market players.<br />

Antimicrobials: the fastest-growing segment<br />

Sorbates, having many applications such as dairy and<br />

frozen foods, snack and convenience foods, and others,<br />

have the largest share in the global food artificial<br />

antimicrobials market, followed by benzoates. Demand<br />

for processed foods is one of the drivers behind the<br />

growth of the global sorbates antimicrobial market and<br />

because of such demands in the food industry, the<br />

application of sorbates in food & beverages is considered<br />

to remain strong.<br />

Synthetic food preservatives: the largest market<br />

Benzoates, sorbates, and propionates are amongst the<br />

most used synthetic preservatives and are broadspectrum<br />

agents with applications across various food<br />

product categories. The primary intention behind the<br />

usage of synthetic additives is the safety and quality of<br />

the product for consumption, in terms of improved<br />

appearance and extended shelf-life. Currently, synthetic<br />

preservatives seem to be the best and most feasible<br />

option to be used as food preservatives, considering the<br />

costs associated with natural preservatives.<br />

Significant growth in the Asia-Pacific region<br />

With the emerging economies, growing industrialisation,<br />

increasing demand for processed foods, and consumer<br />

preference for quality products, ingredient suppliers are<br />

becoming increasingly optimistic about the growth of the<br />

food & beverage industry in the Asia-Pacific region. In<br />

this region, the high demand for convenience foods has<br />

implications on the preservatives categories required to<br />

maintain freshness in products and also other artificial<br />

ingredients and fat replacers. The international food<br />

additives market, which was earlier dominated by the<br />

large regions such as North America and Europe, is now<br />

witnessing emergence in the Asian markets, and<br />

therefore this region has proven to be a promising market<br />

for growth.<br />

Source: www.marketsandmarkets.com: Food Preservatives<br />

Market n<br />

Food certification market is expected to<br />

reach US$16.09bn by 2023<br />

Competition prevailing in the global food certification<br />

market is gradually rising, finds Transparency Market<br />

Research (TMR) in a new report. Since certified foods are<br />

perceived safer as they pass through stringent verification<br />

process, more consumers are opting for certified products<br />

to avoid health hazards. This trend has compelled<br />

manufacturers to place emphasis on certification.<br />

The global food certification market stood at US$11.25bn<br />

in 2015. Exhibiting a CAGR of 5.3%, the market is<br />

expected to reach US$16.09bn by the end of 2023.The<br />

packaged food segment led the global food certification<br />

market with a share of 23.4% in 2014.<br />

Demand for food<br />

certification will<br />

increase in response to<br />

the rising demand for<br />

quality and safer food<br />

products. The<br />

increasing incidence of<br />

food contamination<br />

around the world has<br />

emerged as a major<br />

concern for consumers.<br />

Since their lifestyle preferences have changed drastically<br />

over the years, consumers are now demanding organic<br />

food, fresh food, poultry and meat products. This is a<br />

primary factor driving the global food certification market.<br />

Additionally, food certifications are of utmost importance<br />

for food manufacturers, which is in turn fuelling demand<br />

from the global food certification market.<br />

The market is also expected to gain impetus from the<br />

increasing prevalence of food borne diseases. The<br />

increasing changes in consumption patterns due to hectic<br />

lifestyle and the consequent inclination towards<br />

convenience food have proven quite lucrative for the food<br />

certification market. In Europe, the changing lifestyle and<br />

aging population have been augmenting demand for food<br />

certification. The increasing reports of food contamination<br />

are fuelling demand for food certification in the Asia<br />

Pacific. The increasing food trade across emerging<br />

economies will also fuel demand for food certification.<br />

Despite witnessing strong demand, the high cost of<br />

international certifications has deterred some food<br />

manufacturers and processing units from looking at food<br />

certification as a high-value proposition. While established<br />

companies may be willing to allocate large sums for<br />

obtaining certification logos such as Organic or Halal, not<br />

many small companies regard this as a necessity.<br />

Source: www.transparencymarketresearch.com n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


12 industry news<br />

Savoury snacks market predictions to 2020<br />

The global savoury snacks market in 2015 was valued at US$94.5<br />

billion and is expected to post a value CAGR of 7.9% and per capita<br />

value CAGR of 7.1% during 2015–2020. Growth in the global market<br />

is expected to come mainly from the developing countries in the Asia-<br />

Pacific region followed by the East European regions, while countries<br />

in the Latin American region are expected to register marginal<br />

growth. Booming population in Asia-Pacific regions coupled with<br />

healthy economic outlook presents a significant opportunity for<br />

growth of the savoury snacks market. In developed markets (such as<br />

the US, the UK and France), novelty is crucial and consumers look<br />

for exotic and different flavours in savoury snacks while in<br />

developing markets (such as Brazil, China and India) novel products as well<br />

as value deals remain high in demand. The market is highly fragmented with the top 5 brands holding less than 16% of<br />

the combined market share. Lay’s, Doritos, Pringles, Cheats and Ruffles were the leading brands with the highest<br />

market share in 2015. Hypermarkets and supermarkets are the leading retail channel for savoury snacks across all<br />

regions followed by convenience stores. Flexible packaging is the most commonly used packaging material in the market<br />

accounting for majority of the market share.<br />

Key findings<br />

The global savoury snacks market is set to grow, driven by increasing urbanisation levels and growing demand from<br />

developing countries. Increasing urbanisation and an emerging middle income group in developing countries is driving the<br />

savoury snacks industry growth. In the East Europe region, Russia is the largest market for savoury snacks products in<br />

value terms, and is expected to grow at a CAGR of 10% during 2015–2020.<br />

Source: The Global <strong>2016</strong> Savory Snacks Market report from www.reportsnreports.com n<br />

Nutritics’ Technology supports Team GB in Olympic success<br />

As the dust settles on the 31st Olympic Games in Rio, Team GB are reflecting on a<br />

hugely successful games, with new heights achieved in their quest for sporting<br />

excellence. After two weeks of gruelling competition, 67 medals were won, which not<br />

only beat the London 2012 total of 65, it represented Team GB’s best performance at an<br />

away games and propelled them to second in the overall medals table, their best since<br />

topping it as hosts in 1908.<br />

Elite sporting performances, like those on display at Rio <strong>2016</strong>, often boil down to<br />

hundredths of a second between competitors. Within Team GB, a team of 103 Sports<br />

Science and Medical Staff tended to the athlete’s every needs, supported by world<br />

class performance analysis and data mining technology. This provides invaluable and<br />

time-saving insight to support athletes training, competition and recovery.<br />

A key component in driving this Olympic success has been effective nutrition management. The role of nutrition in sports<br />

performance has been long established and as such, sports nutrition has become essential to the intricate framework<br />

that supports every medal-winning athlete.<br />

In 2013, Team GB recognised the need to invest in nutrition analysis technology that placed them at the cutting edge of<br />

nutrition analytics. After a comprehensive and diligent market review, they chose to work closely with Nutritics to build<br />

on their success at London 2012.<br />

Over the past three years, Nutritics has worked closely with Team GB nutrition experts to provide them with all the<br />

required tools to optimise athlete nutrition. The company’s software facilitates personalised and comprehensive analysis<br />

of over 65 nutrients, enabling Team GB to quickly calculate nutritional requirements for athletes and generate health and<br />

performance-related meal plans, recipes and dietary assessment reports. These reports assisted athletes in better<br />

understanding how their current dietary pattern compares to their ideal diet, and importantly, highlighted how to achieve<br />

their target intakes. n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


industry news<br />

13<br />

Nearly 75% would pay more for products that offer complete transparency<br />

Consumer demand for product transparency is on the rise, and brands<br />

that fulfil this demand by providing comprehensive product information<br />

are poised to grow market share and revenue. In fact, Label Insight’s<br />

<strong>2016</strong> Transparency ROI Study reveals that nearly 9 in 10 consumers<br />

say transparency is important to them across every food product<br />

category, and 40% say they would switch to a new brand if it offered<br />

full product transparency.<br />

The study, released by Label Insight, a cloud-based data refinery for<br />

product data, examines the specific information consumers seek from<br />

brands, how they want to access that information, and how that<br />

information affects purchase behaviour and brand loyalty. The study<br />

surveyed more than 2,000 consumers and reveals an overall desire<br />

for more product information, as well as an inclination to be more loyal to brands that<br />

provide more detailed insights.<br />

“Label Insight has long believed that there is a tangible return on investment with transparency of product information<br />

between brands and consumers,” said Patrick Moorhead, CMO of Label Insight. “This study reveals what matters most to<br />

consumers in terms of the products they use and consume, and draws a clear correlation between transparency and<br />

improved consumer trust, enhanced brand loyalty, and overall long term value in repeat purchase.”<br />

The report addresses the impact of transparency on consumer loyalty and purchase behaviour, and provides guidelines for<br />

brands on how to develop trust among consumers. Key findings include:<br />

n Portfolio potential: 81% of consumers say they would consider a brand’s entire portfolio of products if they switched to<br />

that brand as a result of increased transparency.<br />

n Brand trust: 56% report that additional product information about how food is produced, handled or sourced would<br />

make them trust that brand more.<br />

n Transparency and revenue: 73% say they would be willing to pay more for a product that offers complete transparency<br />

in all attributes.<br />

n Transparency fosters brand loyalty: 94% of respondents say they are likely to be loyal to a brand that offers complete<br />

transparency.<br />

n Millennial moms spend: 86% of 18 to 34-year-old women with children say they would pay more for food products with<br />

completely transparent information.<br />

n SmartLabel adoption and trust: 79% say they are very likely or somewhat likely to use SmartLabel technology and<br />

44% say they would trust a brand more if it participated in the SmartLabel initiative.<br />

“For brands to succeed in today’s marketplace, they must understand that consumers place transparency above many<br />

other factors, and switch to competitive products that provide detailed product information,” added Moorhead. “By<br />

providing information consumers want in one place, brands have the opportunity to create lasting trust and valued<br />

relationships with their customers.” To view the complete results of the <strong>2016</strong> Transparency ROI Study, visit:<br />

https://www.labelinsight.com/Transparency-ROI-Study. n<br />

The Food and Drink Federation (FDF)’s response to the UK’s<br />

National Diet & Nutrition Survey which covers the period 2013–4<br />

This survey offers a timely reminder of the importance of taking a whole-diet approach to<br />

improving the nation’s health. We, on average, need to consume a lot more fruit and<br />

vegetables, oily fish and fibre, and less saturated fat and sugars. Food and drink producers are<br />

taking steps to help customers towards dietary goals, lowering calories from sugars and fats<br />

in their products, capping portion sizes, and adding key nutrients such as iron and fibre. We<br />

need a national push involving all parties with a stake in improving public health to bring about<br />

positive change to whole diets. n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


14<br />

ingredients<br />

The whole is greater than the sum of its parts<br />

When teams from different areas collaborate, successful and forward-looking projects are often the<br />

result. Symrise can point to dozens of examples of this kind of cooperation, which have created<br />

innovative taste compositions along with novel fragrance and care experiences.<br />

In Diana’s laboratory kitchen in the<br />

French city of Rennes, steam rises<br />

from a pot in which carrots, leek,<br />

celery and an entire chicken are<br />

cooking in boiling water. The taste<br />

of skin, fat, meat and bones is<br />

slowly drawn into the salted liquid<br />

until a flavourful chicken bouillon –<br />

both delicious and comforting – is<br />

created over the course of nearly<br />

two hours. Thomas Couëpel,<br />

Global Product Manager Meat and<br />

Seafood, takes notable pleasure in<br />

tasting the dish, but not just out of<br />

a love of food. Once again, he<br />

compares his sensory impressions<br />

with the taste sensations<br />

developed in the ‘Innomeat’<br />

project. In this project Couëpel<br />

and his team, including new<br />

Symrise colleagues from the group<br />

working on natural flavour<br />

complexes, are further developing<br />

the extracts, meat powder and fats<br />

from the Diana portfolio.<br />

Good Food, Great Experience<br />

Innomeat is one of several dozen<br />

projects that has grown out of the<br />

program called ‘Good Food, Great<br />

Experience’. The program serves<br />

as a framework in which the two<br />

companies, which used to work<br />

independently of one another, have<br />

been able to establish even more<br />

added value for the customer<br />

through unifying their know-how.<br />

This covers a range of subjects<br />

that combine their expertise in raw<br />

materials, their innovative<br />

He has cooked and<br />

fried the paste-like<br />

meat, mixing it with fat<br />

and concentrated<br />

spices to see how they<br />

combine and react to<br />

each other<br />

technologies, and knowledge of<br />

consumers, trends and markets –<br />

all resulting in outstanding and<br />

unique product solutions. The way<br />

this works is evident in the test<br />

kitchen in Rennes. “The feedback<br />

with regard to our extracts – such<br />

as bouillons and broths – has<br />

always been positive. We have<br />

covered a wide spectrum of tastes<br />

that we can now work on<br />

improving together,” says Thomas<br />

Couëpel about the cooperation.<br />

Our customers in Asia, for<br />

example, prefer a very intense and<br />

also quite special experience in<br />

which notes of boiled chicken<br />

emerge as a particularly strong<br />

flavour component.”<br />

Natural raw materials<br />

Not an easy task, says Couëpel, if<br />

you want to remain committed to<br />

using only natural raw materials.<br />

With these raw materials, Diana<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


ingredients 15<br />

has become ’s market leader.<br />

Specifically, Diana produces an<br />

entire range of natural extracts<br />

and concentrates for the food<br />

industry from the whole chicken –<br />

the entire skeleton including flesh,<br />

fat and skin fragments. “In<br />

general, a broth is cooked and<br />

then delivered in a thickened form<br />

to food manufacturers,” says Jens<br />

Koch from Symrise, who, with his<br />

French colleagues, has<br />

accompanied the process from the<br />

start.<br />

“Together we looked at the<br />

individual components that are<br />

used in production and brought in<br />

our know-how when it comes to<br />

something called reaction flavours.<br />

Now we want to find out how the<br />

taste develops in the broth when<br />

the molecules of white and dark<br />

meat, skin, fat and other<br />

components react with each<br />

other,” Koch explains. “Here are<br />

two examples: take the lightcoloured<br />

breast meat; that has an<br />

umami taste, while the flavour of<br />

leg meat has livery and bony<br />

elements.”<br />

The manager for natural flavour<br />

complexes at Symrise is holding a<br />

bowl in his hand that contains a<br />

dark paste: hydrolyzed meat from ,<br />

which has been reduced to<br />

proteins, peptides and amino acids<br />

by way of an enzymatic process.<br />

“This way we are better able to<br />

analyse and also further process<br />

individual components,” Koch<br />

explains. He has cooked and fried<br />

the paste-like meat, mixing it with<br />

fat and concentrated spices to see<br />

how they combine and react to<br />

each other. “This allows us to<br />

develop completely different<br />

flavour combinations for our<br />

customers’ needs with a purely<br />

natural product.”<br />

Benefits of integration<br />

Thomas Couëpel also sees big<br />

benefits. “Since our integration<br />

within the Symrise Group, we are<br />

able to act in a much more agile<br />

fashion and simultaneously work<br />

on joint projects in teams with<br />

colleagues and technologies from<br />

both sides,” he says. “We have<br />

received very positive customer<br />

feedback with regard to the initial<br />

prototypes.” In a poultry stock a<br />

special building block can be<br />

brought out that tastes like boiled<br />

chicken (especially popular in<br />

Asia) or roasted meat that has<br />

been marinated.<br />

Two globally operating<br />

companies with<br />

different technologies,<br />

products and<br />

customers had to come<br />

together and develop<br />

common goals,<br />

processes and<br />

strategies<br />

Added value<br />

But the collaboration has also<br />

resulted in an entirely different<br />

kind of added value. With Diana,<br />

Symrise is able to achieve<br />

backward integration of an<br />

important raw material. “In order<br />

to develop intense chicken<br />

flavours, we used to purchase<br />

meat extract from various<br />

manufacturers,” says Jens Koch.<br />

“Now we have in-house production<br />

of it.” A transfer of knowledge also<br />

takes place in the other direction.<br />

Technologies from Holzminden are<br />

directly incorporated into the<br />

process in France, for instance.<br />

“We have already been able to<br />

directly implement 10 to 15<br />

products in this way,” explains<br />

Koch. “This allows us to make use<br />

of valuable materials in a much<br />

more sustainable and economical<br />

way.”<br />

RENDEZVOUS<br />

The successful integration of<br />

Diana into the Symrise Group was<br />

not a sure thing: Two globally<br />

operating companies with different<br />

technologies, products and<br />

customers had to come together<br />

and develop common goals,<br />

processes and strategies. There<br />

follows a dinner conversation<br />

about a successful endeavour.<br />

A simple, but beautifully set table<br />

at a restaurant in Holzminden. The<br />

waiter brings a bottle of red wine,<br />

opens it and pours a small amount<br />

into Heinrich Schaper’s glass. The<br />

President of the Flavors Division<br />

at Symrise examines the dark red<br />

liquid. He takes a whiff and a sip.<br />

It will do just fine. Dr. Jean-Yves<br />

Parisot, President of the Diana<br />

Division, sits across from him.<br />

Once his wine has also been<br />

poured, the managers look at each<br />

other. ‘Zum Wohl,’ says the<br />

German, which is quickly followed<br />

by À votre santé’ from the<br />

Frenchman. The rest of the<br />

evening’s conversation is held in<br />

English.<br />

Mr. Schaper, Mr. Parisot, what<br />

was your first impression of each<br />

other?<br />

Heinrich Schaper: I can still<br />

remember our first meeting quite<br />

well. Diana was very successful<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


16<br />

ingredients<br />

with various products and<br />

processes, which is why we bought<br />

the company. As a result, our<br />

conversation was characterised by<br />

a great deal of mutual respect.<br />

Jean-Yves and I understood each<br />

other from the start. There was<br />

the occasional difference of<br />

opinion, but we always knew how<br />

to reach a consensus.<br />

Dr. Jean-Yves Parisot: I was very<br />

impressed with how well the<br />

merger went and with the<br />

extensive know-how of our new<br />

colleagues. We found a good way<br />

to communicate with each other<br />

from the beginning, and despite<br />

the differences in culture that exist<br />

between a German and a French<br />

company, we easily found a<br />

common language based on<br />

shared values.<br />

That sounds very harmonious.<br />

But acquisitions are known for<br />

being difficult in many cases.<br />

How did you avoid this scenario?<br />

Heinrich Schaper: When one<br />

company acquires another, the<br />

acquiring company often tries to<br />

force its own processes on their<br />

newly acquired partner. Integration<br />

is often seen as a matter of<br />

standardised procedures, which is<br />

wrong. Instead, we made sure that<br />

everyone knew what they were<br />

contributing and how each side<br />

could benefit from the other.<br />

Dr. Jean-Yves Parisot: That’s<br />

exactly how we experienced it. It<br />

was about developing a mindset<br />

that wasn’t merely German-<br />

French, but that of a global<br />

company that doesn’t lose sight of<br />

individual cultures.<br />

How did you determine what<br />

advantages the future joint<br />

business would have?<br />

Dr. Jean-Yves Parisot: We had a<br />

series of synergy meetings where<br />

we looked at the big picture at the<br />

management level. We also got<br />

our sales people, developers,<br />

engineers and technicians<br />

together very quickly. This has<br />

already resulted in nearly 50<br />

projects – and that number<br />

continues to rise. We have also<br />

started working together on<br />

significant strategic projects: One<br />

current example is the chicken or<br />

onion lines, which show significant<br />

potential for the future.<br />

Heinrich Schaper: To help this<br />

process, we encouraged<br />

employees to talk with each other<br />

directly, rather than immediately<br />

appealing to managers when<br />

problems arose. We wanted to<br />

take advantage of that fresh,<br />

innovative momentum that only<br />

comes when adapting to a new<br />

situation. We also tried to bring the<br />

respective contacts together in<br />

informal settings, such as at<br />

dinner, to create a good<br />

atmosphere that went beyond the<br />

workplace.<br />

Many synergies were<br />

used in this<br />

development. Diana<br />

brings the raw<br />

materials while Symrise<br />

uses its new<br />

technologies and<br />

creates very specific<br />

flavour nuances that<br />

were not previously<br />

possible<br />

The first course is served: liver<br />

with spätzle and chanterelles.<br />

“Very German”, notes Dr. Jean-<br />

Yves Parisot with a smile and adds:<br />

“I like that.” He takes his fork,<br />

takes a bite and points at the<br />

plate: “Mushrooms. They are a<br />

wonderful raw material for us.”<br />

Heinrich Schaper nods and says:<br />

“Let’s talk about them for a<br />

moment!”<br />

Dr. Jean-Yves Parisot: We just<br />

purchased, at the beginning of<br />

<strong>2016</strong>, a new mushroom production<br />

site. We did this because<br />

mushrooms will be a strategic raw<br />

material for us in the coming years.<br />

In the same way we generate<br />

natural colours with carrots or<br />

sweet and spicy flavours with<br />

onions, we can use mushrooms to<br />

create umami taste. Utilised with<br />

the right scientific and application<br />

knowledge, this can replace the<br />

flavour enhancer monosodium<br />

glutamate, for example. This<br />

represents a huge competitive<br />

advantage for our customers who<br />

are looking to position themselves<br />

in clean label goods.<br />

Heinrich Schaper: Many synergies<br />

were used in this development.<br />

Diana brings the raw materials<br />

while Symrise uses its new<br />

technologies and creates very<br />

specific flavour nuances that were<br />

not previously possible. In this<br />

example, France contributes the<br />

base notes for soups, instant<br />

foods and snacks with its<br />

mushroom concentrates, while<br />

Holzminden develops the top<br />

notes. That’s how our combined<br />

strengths provide unique aromatic<br />

profiles to the industry and<br />

distinguishes us from our<br />

competitors.<br />

Symrise can increase its volumes<br />

fairly simply. Diana, on the other<br />

hand, has to manage a very<br />

complex value chain as all of its<br />

raw materials come directly from<br />

nature.<br />

Dr. Jean-Yves Parisot: The<br />

Symrise Flavors Division is<br />

therefore able to react to customer<br />

wishes much more quickly.<br />

Creating a flavour composition<br />

from various raw materials is<br />

certainly an art of its own, but it<br />

can always be accomplished when<br />

one has the necessary know-how.<br />

At Diana, we have to develop<br />

products on a longer timeline.<br />

Also, we cannot store all our<br />

materials in all seasons, at all<br />

locations and at any desired<br />

amount. Supply chain optimisation<br />

and productivity improvement are<br />

our main focus in this.<br />

The waiter serves the main course:<br />

schnitzel with a side of vegetables<br />

– broccoli, carrots and beans.<br />

Heinrich Schaper looks at his plate<br />

with happy anticipation, slices off<br />

a bite of meat and dips it in the<br />

sauce.<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


ingredients 17<br />

Dr. Jean-Yves Parisot<br />

Diana Division<br />

Heinrich Schaper<br />

Flavors Division<br />

Heinrich Schaper: What we are<br />

eating here is delicious, but also<br />

very substantial, to put it nicely.<br />

That’s fine from time to time, but<br />

generally, I eat lighter meals. At<br />

Symrise, we also want to<br />

contribute to healthier diets. We<br />

are committed to the United<br />

Nations charter to combat obesity<br />

and diabetes around the world. We<br />

want to enable food manufacturers<br />

to use considerably less fat, salt<br />

and sugar in their foods and more<br />

natural ingredients than they could<br />

in the past with the help of our<br />

products.<br />

Dr. Jean-Yves Parisot: It is the<br />

same for us. As an example, the<br />

broccoli here on my fork is the<br />

basis for an extract that has<br />

detoxifying effect thanks to the<br />

glucoraphanin it contains. Our<br />

Brassicare extract was sold for<br />

the first time this year in China,<br />

which has a quickly growing<br />

market when it comes to products<br />

that positively affect health. It<br />

took us five years to obtain the<br />

health certification for this and to<br />

develop the proper standardised<br />

active ingredient. Overall, it was a<br />

big success thanks to very<br />

efficient team work. We also work<br />

on joint projects for several global<br />

manufacturers looking to position<br />

their brands in natural segments<br />

that emphasise health-related<br />

effects. This increasing trend is<br />

working to our advantage as we<br />

help these big players utilise<br />

alternatives for synthetics and<br />

reduce the amount of salt or sugar<br />

in foods and beverages without<br />

sacrificing the product’s sensory<br />

experience.<br />

The managers are satisfied and<br />

skip dessert. The waiter collects<br />

the dishes. Dr. Jean-Yves Parisot<br />

and Heinrich Schaper order some<br />

coffee: espresso unisono.<br />

Once more, you both agree. Was<br />

there ever a major disagreement?<br />

Heinrich Schaper: We’ve never<br />

had a major problem. Perhaps we<br />

need to be a bit quicker on<br />

implementing some of our<br />

inspirations and ideas into<br />

products. We are working on that<br />

and trying to fill the right positions<br />

with the right people.<br />

Dr. Jean-Yves Parisot: Some<br />

progress has already been made<br />

here. We all firmly believe that<br />

Some progress has<br />

already been made<br />

here. We all firmly<br />

believe that more<br />

tremendous<br />

opportunities for<br />

creating value through<br />

working together await<br />

more tremendous opportunities for<br />

creating value through working<br />

together await. Therefore we aim<br />

to further intensify our<br />

collaboration in the coming<br />

months, specifically in the areas of<br />

food and pet food.<br />

HS: We see each other as equals<br />

with many similar abilities,<br />

attitudes and opinions. That’s why<br />

our cooperation will continue to<br />

run smoothly and we will continue<br />

to benefit from various positive<br />

synergies. n<br />

Symrise AG<br />

www.symrise.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


18<br />

ingredients<br />

Healthy and sustainable spreads<br />

Oils and fats (O&F) producers around the world develop products to meet global trends. Health and<br />

wellness is one of them, and here producers have responded by developing reduced, low and nonfat<br />

products defined as spreads. Another global mega trend is sustainability which, for producers of<br />

oils, fats, emulsifiers and antioxidants, covers the use of sustainable raw materials. For example, all<br />

palm-based emulsifiers from DuPont Nutrition & Health come from certified sustainable sources –<br />

either mass balance or segregated, depending on customer preference.<br />

Composition of spreads<br />

Spreads include lower fat versions<br />

of margarine. These are typically<br />

referred to as reduced fat when<br />

the fat content is around 50–70%<br />

and low fat when the fat content is<br />

below 41%. Very low-fat spreads<br />

with 20% fat or lower are also sold<br />

in some markets. The variety of<br />

products in this category ranges<br />

from relatively simple recipe<br />

compositions to complex products,<br />

all of which provide a different<br />

sensory experience compared to<br />

conventional full-fat products.<br />

Low-fat spreads normally only<br />

target household use for spreading<br />

on bread.<br />

Usually, spreads are water-in-oil<br />

(w/o) emulsions. An emulsion is<br />

thermodynamically unstable due to<br />

the missing attraction of the<br />

molecules in the lipophilic fat<br />

phase and the hydrophilic water<br />

phase, resulting in an energy<br />

imbalance in the system. The<br />

dispersed phase, which in the case<br />

of spreads is water droplets,<br />

collides frequently due to the<br />

instability of the system. This calls<br />

for a stabilising force, such as an<br />

emulsifier, at the interface of the<br />

water and fat phase. Emulsifiers<br />

are defined as surface-active<br />

components that reduce the<br />

interfacial surface tension<br />

between the oil and the water.<br />

Polar lipids, as well as some<br />

proteins and hydrocolloids, fit this<br />

definition.<br />

Emulsifiers facilitate the formation<br />

of the emulsion and increase the<br />

stability of the system during<br />

emulsion formation and during the<br />

crystallisation or manufacturing<br />

process. Lipid emulsifiers such as<br />

monoglycerides contain a glycerol<br />

part (the hydrophilic part)<br />

esterified with a fatty acid, acetic<br />

acid, lactic acid, tartaric acid or<br />

citric acid (the lipophilic part).<br />

Depending on the type of acid<br />

esterified to the glycerol part of<br />

the molecule, the emulsifier will<br />

have specific functionality. The<br />

hydrophobic part repels water, and<br />

the hydrophilic part attracts water.<br />

Relatively high iodine value (IV)<br />

emulsifiers are recommended for<br />

use in low-fat spread emulsions.<br />

These are unsaturated and have a<br />

lower melting point than the<br />

emulsifiers used for reduced-fat<br />

spreads or full-fat margarine<br />

products. Some low-fat recipes<br />

contain milk proteins in order to<br />

slightly destabilise the emulsion<br />

and, in this way, improve the<br />

Table 1: Examples of reduced-fat spread (60% fat content) and low-fat spread<br />

(30% fat content) compositions.<br />

INGREDIENTS (%) REDUCED FAT LOW FAT<br />

SPREAD 60% SPREAD 30%<br />

Water phase Water Up to<br />

Salt 1.0 0.5<br />

Skimmed milk powder 0.5 0.1<br />

GRINDSTED ® LFS Stabilizer* 1-1.5<br />

Potassium sorbate 0.1 0.1<br />

Butter flavouring 0.01 0.01<br />

pH 5.5 5.5<br />

Fat phase Interesterified fat blend 15 7.5<br />

Palm oil 15<br />

Liquid oil 30 22.5<br />

DIMODAN ® P PEL/B 0.4<br />

DIMODAN ® U/J 0.5<br />

GRINDSTED ® PGPR 0.2<br />

2% sol. beta carotene 0.04 0.02<br />

Guardian Green Tea<br />

Extract 20M 0.03 0.03<br />

Butter flavouring 0.02 0.02<br />

SFC profile:<br />

SFC @ 5°C 31 16<br />

SFC @ 10°C 26 13<br />

SFC @ 20°C 14 6<br />

SFC @ 30°C 6 3<br />

SFC @ 35°C 4 2<br />

SFC @ 40°C 1 0<br />

*GRINDSTED ® PECTIN RS 400, GRINDSTED ® LFS 560 or GRINDSTED ® LFS<br />

sample 1.<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


ingredients 19<br />

flavour release in the final low-fat<br />

spread. In other words, it is not<br />

just the fat content but also the<br />

amount of protein that can<br />

influence the recommended choice<br />

of emulsifier for a specific low-fat<br />

spread recipe. In order to stabilise<br />

the high level of water in the<br />

emulsion further and improve<br />

flavour release, hydrocolloids or<br />

stabiliser systems can be added to<br />

the water phase. For low-fat<br />

spreads, pectin, alginate, starch<br />

and blends of all three can be used<br />

to stabilise the low-fat emulsion<br />

and the final low-fat spread over<br />

time. Standard recipe suggestions<br />

are listed in Table 1 (page 18).<br />

In addition to choosing the right<br />

emulsifiers and stabilisers for a<br />

specific spread, another key factor<br />

is the actual composition of the fat<br />

blend, which should be determined<br />

by the application, functionality<br />

and temperature of usage. The fat<br />

blend is characterised by the solid<br />

fat content (SFC), which,<br />

measured at specific<br />

temperatures, describes the ratio<br />

between the solid fat and the<br />

liquid oil in the fat phase.<br />

Naturally, the saturation of the fat<br />

phase has an impact on the SFC<br />

profile. Generally speaking, the<br />

higher content of saturated fatty<br />

acids results in a higher SFC value<br />

at specific temperatures. The SFC<br />

profiles of the reduced and low-fat<br />

spread products are listed in<br />

Table 1. Compared to the reducedfat<br />

spread formulation, the amount<br />

of emulsifier is higher in the lowfat<br />

spread product. When the<br />

amount of solid fat in the fat blend<br />

is reduced, both due to the lower<br />

level of solid fat in the fat blend<br />

and the overall lower level of fat in<br />

the product overall, then the<br />

stabilising effect of the crystallised<br />

fat matrix is also lower. This makes<br />

the role of the emulsifier system<br />

even more important with regard<br />

to the incorporation of higher<br />

levels of water droplets and liquid<br />

oil in the limited crystallised matrix<br />

compared to a product with more<br />

fat.<br />

The table shows that different<br />

emulsifiers are recommended<br />

according to the fat content of the<br />

various spreads. When the fat<br />

blend is altered to a softer version<br />

by changing the ratio between the<br />

liquid oil and the hard stock, as is<br />

the case for 30% low-fat spreads,<br />

the emulsifier can function both as<br />

an emulsifier and as a structurant.<br />

As an emulsifier, it promotes a<br />

stable emulsion during processing.<br />

Palm oil for DuPont’s<br />

palm-based emulsifiers<br />

is certified by the<br />

Roundtable on<br />

Sustainable Palm Oil<br />

As a structurant, it optimises fat<br />

crystallization and secures the 3-D<br />

crystal network that gives the<br />

spreads the appropriate textural<br />

and sensory properties.<br />

Evaluation of spreads<br />

The low-fat spreads have been<br />

evaluated by DuPont using<br />

standard procedures. Figure 1<br />

(overleaf) shows the water droplet<br />

size distribution measured by<br />

Bruker NMR. All three spreads<br />

show relatively narrow<br />

distributions relating to stable lowfat<br />

spreads with mean water<br />

droplet sizes less than 6µm. It is<br />

important to correlate the results<br />

from water droplet size distribution<br />

To meet today’s manufacturer needs, all the palm oil for DuPont’s palmbased<br />

emulsifiers is certified by the Roundtable on Sustainable Palm Oil<br />

and delivered from a mass balance or, if requested, segregated supply<br />

source.<br />

DIMODAN ® P PEL /B Distilled monoglyceride is made from edible<br />

refined palm oil and recommended for its ability to stabilise the liquid<br />

emulsion and ensure a fine water distribution. It is mainly used in lower<br />

fat products (40–60% fat content). The melting point of the emulsifier is<br />

approximately 60°C.<br />

DIMODAN ® U/J Distilled monoglyceride is made from edible refined<br />

sunflower oil. It prevents syneresis in low-fat spreads by contributing a<br />

stable water dispersion to the emulsion and the crystallised product. The<br />

relatively low melting point of approximately 45°C is also suitable for<br />

low-fat products.<br />

GRINDSTED ® PGPR is a polyglycerol ester of poly-condensed ricinoleic<br />

acid from castor oil. It ensures a very stable emulsion in low-fat spreads<br />

through its excellent water-binding effect, which can stabilise unstable<br />

w/o emulsions.<br />

GUARDIAN Green Tea Extract 20M is a natural green tea extract with<br />

maltodextrin as a carrier. It exhibits flavour and antioxidant activity<br />

characteristic for green tea extract and improves the shelf life of the<br />

spreads by retarding lipid oxidation.<br />

Various stabiliser systems are added to the low-fat spreads at different<br />

levels compared to the emulsifier system. Due to the current availability<br />

and price of pectin on the world market, producers are interested in<br />

finding alternative stabiliser systems. The stabilising effect of pectin and<br />

a blend of pectin and alginate has been tested and compared to<br />

GRINDSTED ® PECTIN RS 400.<br />

GRINDSTED ® PECTIN RS 400 is a high-ester pectin standardised with<br />

sugars. GRINDSTED ® LFS 560 is a blend of food-grade stabilisers<br />

containing amidated pectin standardised with dextrose and alginate.<br />

GRINDSTED ® LFS sample 1 is a blend of stabilisers containing pectin<br />

and alginate. All three hydrocolloid systems stabilise the water phase of<br />

low-fat spreads and ensure a good flavour and salt release. The<br />

preferred stabiliser system may depend on the availability of raw<br />

materials and price.<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


20<br />

ingredients<br />

analysis with sensory evaluation in<br />

order to determine the flavour<br />

release, as narrow water droplet<br />

size distribution can result in<br />

spreads with slow or no flavour<br />

release.<br />

Descriptive sensory analysis is<br />

used to describe the impact on<br />

sensory attributes. The descriptive<br />

analysis method is described by<br />

ISO 13299 ‘Sensory analysis –<br />

Figure 1<br />

Figure 2<br />

Methodology – General guidance<br />

for establishing a sensory profile.’<br />

The analysis evaluates the<br />

intensity of each descriptor, such<br />

as the hardness, shininess or body<br />

of the spread, on a linear scale<br />

with two anchor points that<br />

indicated low and high intensity.<br />

Figure 2 shows the results of the<br />

sensory evaluation. Only minor<br />

differences are observed between<br />

GRINDSTED ® LFS sample 1 and<br />

GRINDSTED ® LFS 560. However,<br />

there are significant differences in<br />

the ‘shininess’ and ‘hardness’<br />

attributes. The same differences<br />

can be observed when comparing<br />

the spider diagrams from the<br />

analysis of the blends with the<br />

spider web from the standard<br />

containing GRINDSTED ® PECTIN<br />

RS 400. This could be due to minor<br />

differences in the processing<br />

parameters as previous tests did<br />

not show these differences.<br />

According to the results,<br />

GRINDSTED ® LFS sample 1 or<br />

GRINDSTED ® LFS 560 could be<br />

suitable alternatives to the<br />

reference.<br />

Final remarks<br />

O&F producers around the world<br />

can respond to the health and<br />

wellness trend with relative ease.<br />

The sustainability trend can be met<br />

by using suitable sustainable raw<br />

materials of good quality. In<br />

addition to producing fat products<br />

with reduced fat content, the O&F<br />

industry has taken other healthimproving<br />

initiatives. For the past<br />

decades, fat products low in trans<br />

fatty acids have been developed<br />

and marketed worldwide. Salt<br />

reduction in foods has been in<br />

focus as the total intake of salt is<br />

too high in many countries. In the<br />

EU, for example, it is generally<br />

recommended to lower the content<br />

of salt in food. Thus spreads low in<br />

sodium chloride can contribute to<br />

meeting this goal. Fortified fat<br />

products can also contribute to the<br />

health trend. Through the addition<br />

of ingredients, such as cholesterollowering<br />

plant sterols, good for the<br />

heart and cardio health ω-3 fatty<br />

acids, or bone and teeth improving<br />

calcium, the healthiness of fat<br />

products can be further improved.<br />

First published in Oils and Fats<br />

International <strong>2016</strong>. n<br />

Pia Stensgaard Petersen<br />

Pernille Gerstenberg Kirkeby<br />

Application Specialists<br />

DuPont Nutrition & Health<br />

www.dupont.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


ingredients 21<br />

DuPont study confirms anti-caries effect of xylitol<br />

Scientific research at DuPont Nutrition & Health has found that the oral bacteria behind dental cavities are<br />

significantly reduced in the presence of xylitol. Conducted using the DuPont dental caries simulator, the study<br />

gives an improved understanding of results from previous clinical studies.<br />

Xylitol is a naturally occurring sweetener with the taste and sweetness of sugar but just half the calories. The<br />

European Food Safety Authority (EFSA) has recognised the claim that xylitol chewing gum reduces the risk of<br />

caries in children.<br />

Positive effect also in the presence of sucrose<br />

Recently published in Archives of Oral Biology journal, the DuPont study evaluated the effect of sucrose and<br />

xylitol on Streptococcus mutans – one of the main species of bacteria responsible for dental caries.<br />

Xylitol was shown to have a significant impact on the bacteria, also when tested in combination with sucrose.<br />

The xylitol used for the study was XIVIA ® Xylitol from the DuPont Danisco ® range.<br />

Realistic results from dental simulator<br />

“This in vitro study was the first to test the effect of xylitol on S. mutans using our in-house dental simulator,”<br />

says Krista Salli, M.Sc. scientist, DuPont Nutrition & Health in Kantvik, Finland.<br />

“It is encouraging to see that the results closely reflect clinical findings. This is evidence that the oral<br />

environment created by our simulator is realistic and suitable for estimating the cariogenicity of food ingredients.<br />

This will help us understand the mechanism by which xylitol exerts in benefits.”<br />

Presentation at <strong>2016</strong> FDI World Dental Congress<br />

Previous studies have shown that xylitol reduces acidity in the mouth by raising the pH level; slows the ability of<br />

cariogenic bacteria to stick to teeth; and inhibits bacterial growth. EFSA has approved the following claim<br />

related to xylitol use: ‘100% xylitol chewing gum reduces the risk of plaque in children and plaque is a biomarker<br />

for dental caries’.<br />

DuPont have presented additional new findings from a second study using the dental simulator at the <strong>2016</strong> FDI<br />

World Dental Congress.<br />

The published study entitled ‘Influence of sucrose and xylitol on an early Streptococcus mutans biofilm in a<br />

dental simulator’ is available online at http://www.aobjournal.com/article/S0003-9969(16)30139-X/fulltext.<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


22<br />

ingredients<br />

Fruit and vegetable ingredients: The key to<br />

healthier reformulation<br />

One of the main consumer trends in the market, healthy eating has shaped every segment of the<br />

food and beverage industry for the past decade. As it evolves to embrace the latest novelties,<br />

natural, minimally-processed ingredients are emerging as the go-to option to gain consumer<br />

attention and loyalty.<br />

Highlighted in the <strong>2016</strong> Global<br />

food and drinks trend report by<br />

Mintel, 1 consumers growing<br />

passion for natural goodness is<br />

putting the spotlight on a new<br />

category of ‘better for you’<br />

products, where the added<br />

benefits don’t necessarily come<br />

from supplements.<br />

The quintessence of healthy and<br />

natural, fruit and vegetable<br />

ingredients are gaining momentum<br />

in the market, with a global reach<br />

expected to hit US$201.67 billion<br />

by 2020. 2 Healthy reformulation<br />

represents a huge opportunity for<br />

manufacturers to tap into, in every<br />

segment, including beverage,<br />

bakery and confectionery.<br />

Five a day to drink<br />

The popularity of fruit ingredients<br />

in the beverage sector is<br />

undisputed, with fruit purées and<br />

concentrates constituting a<br />

significant portion of most juices<br />

and smoothies in the market. A<br />

convenient format to hydrate and<br />

boost nutrient intake, fruit juices<br />

and smoothies have traditionally<br />

been associated with a strong<br />

healthy halo.<br />

However, with governments and<br />

health organisations around the<br />

world putting the spotlight on<br />

sugar reduction, an increasing<br />

number of beverage<br />

manufacturers are turning to<br />

vegetable purées and<br />

concentrates for their low sugar<br />

content, sophisticated flavour and<br />

natural profile.<br />

Already popular in Asia, blends of<br />

fruit and vegetables are<br />

captivating the interest of Western<br />

countries too, and account for 8%<br />

of global new product launches. 3<br />

With an untouchable healthy<br />

profile, an increasing number of<br />

vegetable ingredients are being<br />

launched on the market to address<br />

the concerns of health conscious<br />

consumers as well as provide an<br />

optimum taste and odour. Products<br />

such as vegetable purées and the<br />

clear carrot juice from SVZ, for<br />

example, were specifically<br />

developed to respectively boost<br />

nutrient content in juices and to<br />

reduce sugar, without impacting on<br />

odour or flavour.<br />

A dairy revolution<br />

For years, yoghurt and dairy drink<br />

manufacturers have appealed to<br />

health-conscious consumers by<br />

reducing the fat and sugar content<br />

of their products but as the natural<br />

trend strengthens, replacing<br />

artificial flavours and colours with<br />

fruit purées and concentrates is<br />

becoming just as important.<br />

At the same time, the ice cream<br />

sector sees the use of high quality,<br />

natural fruit and vegetable purées<br />

and concentrates as a step<br />

towards premiumisation. Ice cream<br />

manufacturers seeking to<br />

reposition their ice cream for adult<br />

tastes are launching varieties with<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


ingredients 23<br />

artisanal production methods,<br />

transparent ingredient provenance<br />

and sophisticated flavour<br />

combinations such as carrot and<br />

mango or hibiscus and red beet.<br />

The value growth in this sector 4 is<br />

attributable to premium quality<br />

products, made from recognisable,<br />

clean label ingredients.<br />

Healthy baking<br />

Research from Mintel has<br />

indicated that over the last year<br />

there has been a 12% decrease in<br />

consumers snacking on baked<br />

goods across the UK, but 70% of<br />

participants agree that<br />

manufacturers should do more to<br />

reduce sugar in snacks 5 . This<br />

clearly offers an opportunity for<br />

the bakery industry to incorporate<br />

healthier ingredients into baked<br />

goods to raise their nutritional<br />

profile, while not compromising on<br />

flavour and taste.<br />

Purée concentrates are obtained<br />

from fruit or vegetable purées<br />

simply by removing some of their<br />

water. This lower water content<br />

With consumers already<br />

including vegetables in<br />

new applications, such<br />

as cauliflower bread or<br />

kale brownies, offering<br />

new combinations in<br />

baked goods is a<br />

natural progression<br />

gives higher viscosity, elevated brix<br />

levels in the end product and a<br />

more intense taste profile while<br />

maintaining fibre levels, nutritional<br />

content and colour. The most<br />

popular flavours for concentrated<br />

purée in Europe include<br />

strawberry, raspberry and<br />

blackberry, plus redcurrant and<br />

blueberry.<br />

The diverse selection of fruit and<br />

vegetable products on offer<br />

provides manufacturers with<br />

endless opportunities for<br />

developing new flavours too.<br />

Whether it’s a pumpkin-spiced<br />

muffin for Halloween or a<br />

courgette and blueberry muffin as<br />

an alternative, the bakery industry<br />

can use innovation to appeal to<br />

consumers’ changing tastes. With<br />

consumers already including<br />

vegetables in new applications,<br />

such as cauliflower bread or kale<br />

brownies, offering new<br />

combinations in baked goods is a<br />

natural progression.<br />

Naturally sweet<br />

The natural trend even holds true<br />

for the confectionery sector, where<br />

the biggest shift towards natural<br />

ingredients has been registered in<br />

the colour segment. For years,<br />

natural colours seemed a very<br />

popular alternative to artificial<br />

colours, but as the clean label<br />

trend developed, colouring foods<br />

gained momentum.<br />

Colouring foods are only made<br />

from edible fruits, vegetables and<br />

plants processed into<br />

concentrates. Classified as food<br />

ingredients rather than additives,<br />

they do not undergo a selective<br />

extraction of pigments and no<br />

artificial additives are used in the<br />

production process.<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


24<br />

ingredients<br />

SVZ’s range of colouring food is<br />

water-soluble and with clean label<br />

status, colouring food has proven<br />

to be the most natural ingredient<br />

available for the reformulation of<br />

sugar-based confectionery, gums<br />

and lollipops. Red beet juice<br />

concentrate, for example, can<br />

create carmine-like colour shades<br />

in sugar-based products with a<br />

higher pH, while in gums and<br />

lollipops colouring food such as<br />

black carrot and aronia juice<br />

concentrate can provide a purple,<br />

orange, red shade with a clean<br />

label positioning.<br />

Optimum sourcing for premium<br />

ingredients<br />

Fruit and vegetables inclusion in<br />

finished goods has traditionally<br />

posed a challenge for ingredient<br />

manufacturers. Getting them into<br />

production before they spoil<br />

requires strong supply chain<br />

management. Add to this the pH<br />

challenge and it’s clear that<br />

manufacturers should seek the<br />

help of an expert, a reliable<br />

ingredient supplier, before<br />

embarking on new product<br />

innovation.<br />

By working with<br />

specialist seed<br />

breeders, the right fruit<br />

and vegetable crops can<br />

be selected and grown<br />

to meet exacting<br />

customer demands for<br />

colour and nutrient<br />

content<br />

Transparency of ingredient<br />

sourcing is paramount in today’s<br />

market. Manufacturers would be<br />

well advised to partner with<br />

suppliers who offer control over<br />

every step of the supply chain,<br />

particularly important when<br />

working with natural crops which<br />

are inevitably prey to climate<br />

variations. This is where the<br />

expertise of ingredient suppliers<br />

like SVZ in the supply chain proves<br />

its value. By working with<br />

1 <strong>2016</strong> Global food and drinks trend report, Mintel<br />

2 Markets and markets. Fruit & Vegetable Ingredients Market by Type (Concentrates, Pastes & Purees, NFC<br />

Juices, Pieces & Powders), Application (Beverages, Confectioneries, R.T.E, Bakery, Soups & Sauces,<br />

Dairy products), & by Region - Global Trend & Forecast to 2020. Feb <strong>2016</strong><br />

3 SVZ internal analysis based on Mintel recorded launches. 2013I14<br />

4 Euromonitor category briefings, November 2014, of key markets in Western Europe<br />

5 Mintel, <strong>2016</strong>. Consumer Snacking – UK http://store.mintel.com/consumer-snacking-uk-march-<strong>2016</strong><br />

specialist seed breeders, the right<br />

fruit and vegetable crops can be<br />

selected and grown to meet<br />

exacting customer demands for<br />

colour and nutrient content.<br />

Naturally occurring fruit sugars<br />

within fruit and vegetables can<br />

partially replace the added sugar<br />

in applications without affecting<br />

the desired texture – while also<br />

enriching it with valuable nutrients.<br />

With the SVZ team of agronomists<br />

working alongside growers to bring<br />

knowledge of best farming<br />

practice, the latest standards in<br />

cultivation, land management, food<br />

safety and regulatory advice,<br />

manufacturers are assured of<br />

ingredient quality for their<br />

premium product lines.<br />

Furthermore, processing fruit and<br />

vegetables in purpose-built<br />

facilities directly at source<br />

minimises nutrient loss and colour<br />

degradation, essential for creating<br />

food with shelf appeal. n<br />

Johan Cerstiaens<br />

Sales Director<br />

SVZ<br />

www.svz.com<br />

foodeurope Keeping you up to date...<br />

www.foodmagazine.eu.com<br />

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www.foodmagazine.eu.com issue three | <strong>2016</strong>


ingredients 25<br />

SENSE CAPTURE Spices: MANE flavour<br />

solution to optimise spice impact in meat<br />

applications<br />

MANE, one of the leading fragrance and flavour houses, is preparing the extension of its SENSE<br />

CAPTURE range with the introduction of new innovative products called ‘SENSE CAPTURE<br />

Spices’.<br />

Spices: an indispensable<br />

ingredient in savoury applications<br />

Spices are very common in<br />

savoury applications, and<br />

specifically in meat applications.<br />

They are used mainly for their<br />

strong colouring and flavouring<br />

properties, sometimes also for<br />

their preservation properties.<br />

Spices are a key ingredient in<br />

savoury applications as they easily<br />

bring variety and elaborate taste<br />

to any dish.<br />

Nevertheless, two major issues<br />

are related to the use of spices in<br />

food:<br />

n The steep and erratic price<br />

variations related to spice<br />

availability has a direct impact<br />

on the cost of an end-product<br />

n The spice quality which may<br />

vary affects the spice flavour<br />

profile and/or its flavour<br />

intensity.<br />

The need for a sustainable flavour<br />

solution<br />

In this context, MANE developed a<br />

flavour solution to cope with the<br />

above-mentioned difficulties linked<br />

to the utilisation of spices in<br />

savoury applications and to<br />

propose to its customers a<br />

sustainable solution to be<br />

combined with spices.<br />

The objective of this project is not<br />

to prevent industrials from using<br />

spices in their formulations but to<br />

compensate a reduced amount of<br />

spices by using a flavour. With this<br />

type of hybrid solution, the food<br />

industries will benefit from the<br />

advantages of spices (organoleptic<br />

effects) and the advantage of a<br />

flavour (standardisation of the<br />

sensory profile, improvement of<br />

the overall price stability).<br />

The Group’s R&D teams imagined<br />

a new range of flavours called<br />

SENSE CAPTURE Spices which<br />

enables us to reduce the usage of<br />

spices up to 50% in a savoury<br />

application. We propose a range of<br />

16 flavour references (8 natural<br />

flavours and 8 flavours) with the<br />

profiles of the spices most<br />

commonly used in meat<br />

applications including Black<br />

Pepper, Cumin and Nutmeg.<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


26<br />

ingredients<br />

SENSE CAPTURE Spices has<br />

been developed principally for<br />

Meat applications; this new range<br />

is key for the MANE Meat<br />

expertise as it is perfectly adapted<br />

to the constraints of the different<br />

meat applications (including<br />

minced meat, emulsified meats<br />

and dried meats) and with flavour<br />

stability over time.<br />

The launch of this range is<br />

currently being finalised and is<br />

expected to be launched before<br />

the end of the year. Although it is<br />

primarily designed for meat<br />

application, the range SENSE<br />

CAPTURE Spices is also<br />

suitable for a large range of<br />

Savoury applications including<br />

Culinary and Snack applications.<br />

MANE & KANCOR synergies<br />

To develop the range, MANE relied<br />

on its in-house technologies as<br />

well as the ones of Kancor, one of<br />

India’s most prominent extractors<br />

and manufacturers of spices,<br />

spices oils, essential oils and<br />

ingredients, a long-term supplier in<br />

which MANE took a majority stake<br />

in 2014. The partnership creates a<br />

unique high-technology hub for<br />

high-quality food & beverage<br />

ingredients globally.<br />

The expertise of the two<br />

companies has been combined to<br />

develop SENSE CAPTURE<br />

Spices:<br />

n Management of the<br />

agricultural source of the<br />

spices<br />

n Management of the<br />

transformation of the spices<br />

and valorisation into spice<br />

extracts<br />

n Management and knowledge of<br />

the extract composition and<br />

key molecules.<br />

About MANE<br />

Selling in more than 60 countries<br />

worldwide, MANE is a leading<br />

fragrance and flavour house, run<br />

and owned by the MANE family<br />

since 1871.<br />

MANE built its growth and its<br />

reputation on technological<br />

innovation, particularly in the areas<br />

of natural extraction,<br />

encapsulation and flavouring<br />

solutions for complex formulations.<br />

MANE Meat Centres of Excellence<br />

provide customised functional and<br />

flavour solutions for the meat and<br />

meat-free industries throughout<br />

Europe, the Middle East and<br />

Africa. n<br />

MANE creates flavours for<br />

everyday products as diverse<br />

as beverages, biscuits,<br />

confectionery, dairy products,<br />

and savoury food.<br />

The perfumery division spreads<br />

over the world of beauty, from<br />

the spellbinding signature of<br />

great perfumes to hygiene &<br />

bodycare products: shower<br />

gels, shampoos, deodorants,<br />

creams and toothpastes. In<br />

addition, MANE creates<br />

fragrances for the home<br />

universe, from household<br />

products to interior perfumes.<br />

To develop these exceptional<br />

flavours and fragrances, the<br />

company is equipped with the<br />

most state-of-the-art technical,<br />

scientific and creative means at<br />

all its locations.<br />

Reknowned all over the world<br />

for the quality of its raw<br />

materials, MANE constantly<br />

deepens its knowledge and<br />

expertise of natural products,<br />

all thewhile conducting an<br />

intensive and innovative<br />

research programme on<br />

synthetic products.<br />

MANE<br />

www.mane.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


ingredients 27<br />

Clean, fresh and aromatic: Synergy Flavours<br />

brings Synergy Pure, its range of natural<br />

essences and extracts to the European<br />

market<br />

Synergy Flavours, the leading global manufacturer and supplier of flavours, extracts and essences,<br />

introduces Synergy Pure, a broad portfolio of natural essences, extracts and concentrates, to the<br />

European market. Already successful in the US, this unique range of ingredients effectively maximises<br />

the natural sensory properties of horticultural products to capture the freshest, most authentic<br />

flavours nature has to offer. Suitable for a wide variety of applications, the range includes<br />

distinct profiles including tea, coffee, fruit and vegetables, botanicals and vanilla.<br />

Backed by 130 years of<br />

experience, Synergy’s proprietary<br />

processing technology<br />

distinguishes the Synergy Pure<br />

range. Thanks to gentle, reducedheat<br />

processing and vacuum<br />

evaporation systems, the essences<br />

and extracts maintain the delicate<br />

horticultural flavour components of<br />

the raw materials, while the<br />

degradation of healthy, naturallypresent<br />

nutrients, such as<br />

antioxidants and polyphenols, is<br />

minimised. This results in a robust<br />

flavour and rich aroma that helps<br />

manufacturers deliver the impact<br />

of freshly picked ingredients in<br />

their end product, whether it’s an<br />

alcoholic beverage, yoghurt, readyto-drink<br />

beverage, soup or savoury<br />

sauce.<br />

Paul McGillicuddy, Commercial<br />

Director at Synergy Flavours<br />

comments: “As the overall move<br />

toward fresher and healthier food<br />

and beverages continues, taste<br />

and authenticity remain a deciding<br />

factor for many consumers.<br />

Synergy only sources the highest<br />

quality raw materials and ensures<br />

they are processed as quickly and<br />

as gently as possible to preserve<br />

as much of the natural flavour,<br />

colour and aroma of the raw<br />

ingredients. The value of these<br />

natural essences and extracts is<br />

exemplified in batch-brewed teas.<br />

A volatile botanical, tea loses<br />

some of its aroma and freshness<br />

during the manufacturing process.<br />

However, by capturing the tea’s<br />

essences, manufacturers can<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


28<br />

ingredients<br />

Missed IFT? Synergy’s trend watch has you<br />

covered!<br />

Weren’t able to make it to this year’s IFT? Not to<br />

worry, there’s always next year! Plus – we’ve got you<br />

covered with some of the key trends and highlights. So<br />

what were the standout trends?<br />

Cold brew coffee<br />

For the past couple of years, it seems you can scarcely<br />

move for cold brew. This rather unique beverage has<br />

become almost symbolic of the entire millennial<br />

generation.<br />

With so much noise, it came as no surprise to see that<br />

cold brew had made its way to this year’s exhibition<br />

hall, with a handful of stands (Synergy<br />

Flavours included) making cold brew their centrepiece.<br />

But with so much competition, the real challenge lay in<br />

creating a point of difference to stand out. For Synergy<br />

Flavours it was authentic tasting, single source<br />

Brazilian coffee beans tying into the upcoming Olympic<br />

Games (more on that later).<br />

For others, it was flavourings, such as an Indian spiced<br />

cold brew coffee on offer elsewhere at the exhibition.<br />

But the cold brew trend is not just limited to coffee<br />

shops and exhibition halls – the trend has really come<br />

to a head in the past two years. In 2015, New Product<br />

Development (NPD) numbers were up 79% on 2014,<br />

and with five months left of <strong>2016</strong>, this year has already<br />

seen 38% more launches worldwide.<br />

This rapid growth has been driven by a growing<br />

consumer buzz particularly online where the number of<br />

monthly Google searches has risen five-fold in around<br />

three years.<br />

Whilst the cold brew coffee trend shows no sign of<br />

abating, as more and more products come to market,<br />

brands will find they are increasingly under pressure to<br />

add a point of difference, be that flavour, added<br />

functionality or even finding the next big thing – such<br />

as the Japanese method for brewing iced coffee, or<br />

even nitro coffee.<br />

Fibre<br />

The rise of fibre can be closely linked to the<br />

broadening of the nutrition market into weight wellness<br />

and a more holistic approach to diet.<br />

Protein has been at the forefront of health food<br />

ingredients for a number of years, and whilst protein<br />

was far from absent at IFT, fibre felt even more<br />

prominent, with several stands giving top billing to the<br />

often overlooked nutrient.<br />

As nutrition has become more mainstream, consumers<br />

have started to look for products which perform<br />

functions beyond muscle building. In fact, fibre has<br />

been viewed by consumers for a number of years as<br />

having a positive impact on diet and overall wellbeing.<br />

A study from University College, Cork’s department of<br />

food and business development, found that fibre was<br />

one of very few nutrients which were positively<br />

received by all age ranges, with many taking part in<br />

the study associating fibre with a low Glycaemic Index<br />

(GI) diet.<br />

As with cold brew, fibre’s prevalence at IFT was driven<br />

by market trends, and in particular the North<br />

American market. Here, Mintel registered a 25%<br />

increase in ‘source of dietary fibre’ claims which now<br />

account for 4% of launches across all food categories.<br />

The Synergy stand<br />

With the Rio Olympics just round the corner, this<br />

year’s Synergy Flavours stand had a real carnival<br />

atmosphere to it. Whilst Australia’s accommodation at<br />

the Olympic Village may still be unfinished, there is no<br />

such excuse for lack of preparation amongst our<br />

customers. Throughout the exhibition, we showcased a<br />

number of flavours which perfectly captured the<br />

Brazilian theme which has dominated NPD since<br />

before the World Cup in 2014. One trip to the Synergy<br />

Flavours’ stand was more than enough to get visitors<br />

in the mood for the upcoming games.<br />

In keeping with the theme, the star product of the<br />

stand was without doubt the Synergy Pure Brazilian<br />

Cold Brew coffee which was officially launched at the<br />

exhibition. Synergy Pure Brazilian Cold Brew coffee<br />

retains the low acidity level of ordinary cold brew<br />

coffees, whilst also boasting a nutty sweet flavour with<br />

a chocolaty roast taste. The new extract also works<br />

perfectly in a number of applications including iced<br />

coffee, protein power bites, coffee cream liqueur and<br />

even ice cream.<br />

Day two was the busiest day at the exhibition and the<br />

busiest day on the Synergy Flavours stand, with our<br />

Rio inspired cocktail party stirring up a storm. Visitors<br />

enjoyed a spiked seltzer cucumber caipirinha (lime<br />

extract and Synergy Pure cucumber essence) and a<br />

strawberry passionfruit cocktail (strawberry and<br />

passionfruit flavours) served up by our expert<br />

applications team.<br />

Along with the cocktails and coffee, we also<br />

showcased a number of other applications including:<br />

n Matcha green tea latte<br />

n Mini protein doughnuts<br />

n Blackcurrant pre-workout containing branch chain<br />

amino acids (BCAA)<br />

n Hibiscus acai herbal tea.<br />

So what about next year?<br />

No doubt these trends will be amplified next year. As<br />

more people enter the cold brew coffee market we<br />

expect to see an even greater number of offerings at<br />

future exhibitions, with manufacturers doing even more<br />

to stand out from the competition.<br />

As the ‘cold brew arms race’ hots up, we also expect<br />

to see more exciting flavour combinations too, which<br />

will make for some interesting tasting sessions!<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


ingredients 29<br />

return what is lost during the<br />

brewing process to restore the<br />

authentic taste of a freshly brewed<br />

cup of loose-leaf tea.”<br />

In line with growing consumer<br />

demand for all-natural, clean label,<br />

chemical-free ingredients, Synergy<br />

Pure essences and extracts are<br />

water-based ingredients that<br />

retain, in a concentrated form, the<br />

aroma fraction and other<br />

properties of the specific herb,<br />

spice, fruit, or vegetable that it<br />

comes from. All natural, the range<br />

can be easily applied to a broad<br />

range of food and beverage<br />

applications and do not require a<br />

change in label when added to the<br />

formulation. In addition, the<br />

products are gluten-free and<br />

allergen-free, whilst also including<br />

options for organic and Fairtrade<br />

offerings.<br />

McGillicuddy continues:<br />

“Formulators are increasingly<br />

looking to create unique, flavourful<br />

and authentic products that stand<br />

out from the competition. And<br />

Synergy Pure can help do just<br />

that. In combination with our<br />

expert application support, we can<br />

help our customers find a solution<br />

that fits their exact specifications.<br />

In particular, the range can be<br />

tailored to meet specific<br />

formulation goals, offering both<br />

essences and extracts. For<br />

instance, we might be asked to<br />

develop an RTD raspberry tea,<br />

incorporating a tea extract<br />

alongside a raspberry flavour to<br />

offer a customised solution.<br />

Working together, the extract<br />

enhances the flavour creating a<br />

mouth-watering and fresh taste.”<br />

With extensive technical<br />

knowledge and a vast portfolio of<br />

flavour solutions, Synergy Flavours<br />

offers the application expertise<br />

and market insight to meet the<br />

exacting needs of customers<br />

across a wide range of markets<br />

and sectors.<br />

About Synergy<br />

Synergy Flavours is a leading<br />

global manufacturer and supplier<br />

of flavourings, extracts and<br />

essences, with a truly global<br />

footprint. With extensive<br />

experience across the food and<br />

beverage industry, it develops high<br />

quality taste solutions which<br />

inspire innovation and can help<br />

customers stay one step ahead of<br />

the competition.<br />

Synergy’s flavour creation and<br />

application capabilities span the<br />

globe – with manufacturing and<br />

technical support facilities in<br />

Ireland, the UK, the US, Brazil and<br />

Thailand. As a result, it has the<br />

market understanding to work<br />

collaboratively with customers<br />

worldwide to develop flavour<br />

solutions which respond to and<br />

anticipate the expectations of local<br />

consumers. n<br />

Synergy<br />

www.uk.synergytaste.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


30<br />

SupplySide West Preview<br />

SupplySide West<br />

The world’s leading ingredients and solutions tradeshow where<br />

science and strategy intersect, October 4–6, Las Vegas<br />

For 20 years, CPG manufacturers, marketers and formulators have relied on SupplySide West<br />

when searching for their next innovative ingredient. More than ever, it is a team effort for<br />

companies in the global dietary supplement, functional food and beverage, personal care, and<br />

sports nutrition industries to drive their innovation, growth and profitability, with input from<br />

purchasing, R&D, product development, executive management, marketing, compliance, supply<br />

chain management, QA/QC and more. This is your opportunity to join 14,000 of your colleagues<br />

from these markets and disciplines.<br />

The exhibition<br />

No one beats SupplySide West when it comes to<br />

showcasing ingredients. This year’s expo hall is the<br />

largest yet featuring over 1,200 exhibiting companies<br />

including many first-time exhibitors you won’t find<br />

anywhere else. With more than 10,000 ingredients and<br />

services to explore, you’re sure to find solutions for<br />

your next innovation.<br />

Below are some of the educational and networking<br />

opportunities at the show.<br />

Featured Speaker<br />

The Featured Speaker presentation is free to attend<br />

and open to all attendees and exhibitors.<br />

Featured Speaker: FDA’s Cara Welch, Ph.D.<br />

Panel Discussions<br />

Panel discussions require a separate registration. You<br />

can purchase them à la carte or mix & match as part of<br />

the Pick 3 & Global Pass. Panel discussions take place<br />

on Thursday and Friday.<br />

n Digital transformation and the need for data security<br />

n GMOs: Today’s challenges, tomorrow’s opportunities<br />

n Natural colors: Overcoming technical challenges &<br />

consumer perceptions<br />

n Finding your sweet spot in the omega-3 market<br />

n Selecting appropriate sweeteners for the<br />

confectionery space<br />

n How to profit from the healthy snack revolution<br />

n Cognitive health throughout the lifespan<br />

n Emerging sports ingredients.<br />

Workshops<br />

Workshops require a separate registration. You can<br />

purchase them à la carte or mix & match as part of the<br />

Pick 3 & Global Pass. Workshops take place on<br />

Wednesday and Saturday. Topics include:<br />

n Developing and substantiating product claims<br />

n Exploring gluten-free solutions<br />

n Helping consumers beat the energy crisis<br />

n Science & innovation driving the beauty category<br />

n Evaluating and partnering with contract labs<br />

n Sparking beverage innovation<br />

n State Attorneys General: Communication &<br />

mitigation strategies<br />

n Strategies for successfully navigating the weight<br />

management market<br />

n Contract manufacturing: Raising the bar on<br />

delivering quality<br />

n Developing and marketing joint support products<br />

n Tapping the growing probiotics supplement market<br />

n The business of sports nutrition<br />

n Understandings and market opportunities around<br />

vitamin K2.<br />

Business transformation: Driving your business<br />

toward a profitable future<br />

Take part in an interactive discussion to ensure your<br />

business continues to be profitable now and in the<br />

future while gaining insight on what global and societal<br />

trends are impacting the industry. This is your chance to<br />

learn how digital technology, demographic shifts and<br />

gender parity can transform your operation.<br />

Separate registration required or as part of the Global<br />

Pass, not included in the Expo Hall or Pick 3 package.<br />

n Understand the way digital technologies are<br />

supporting engagement and driving connections<br />

n Discover how and why your company should attract<br />

and retain women in management<br />

n Gain insights into the way millennials are upending<br />

traditional expectations and methods of<br />

communication<br />

Clean Label Summit<br />

Consumers are demanding more transparency about<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


SupplySide West Preview 31<br />

how ingredients are sourced and how products are<br />

manufactured. It’s safe to say the clean label movement<br />

is moving out of the trend spotlight and becoming the<br />

new norm.<br />

Separate registration required or as part of the Global<br />

Pass, not included in the Expo Hall or Pick 3 package.<br />

9:00–10:00am<br />

10:00–11:30am<br />

11:30am-Noon<br />

Noon–1:00pm<br />

1:00–1:30pm<br />

1:30–3:00pm<br />

3:00–3:30pm<br />

3:30–5:00pm<br />

Opening presentation: Meeting<br />

the spirit and letter of clean label<br />

Turning R&D challenges into<br />

winning formulas<br />

Networking break<br />

Lunch panel discussion: Clean<br />

label supply chain concerns<br />

Networking break<br />

Supply chain considerations and<br />

solutions<br />

Networking break<br />

Navigating the consumer market:<br />

Demographics, marketing &<br />

regulatory considerations.<br />

Good Manufacturing Practices (GMPs) training<br />

GMP compliance is widely-accepted as the best way to<br />

conduct business, putting product quality first.<br />

SupplySide West offers seven training courses from the<br />

best in the business – NSF International.<br />

Separate registration required or as part of the Global<br />

Pass, not included in the Expo Hall or Pick 3 package.<br />

21 CFR 111 Dietary Supplement GMP overview (2-day<br />

training course)<br />

n Botanical materials verification<br />

n Food Safety Modernisation Act (FSMA)<br />

n Batch production records – do’s and don’ts<br />

n The top 10 ways to get a warning letter<br />

n NDIs and GRAS notification<br />

n Current state of non-GMO for dietary supplements.<br />

SupplySide Central<br />

SupplySide Central: Where strategy and science<br />

intersect in a live, interactive forum. The SupplySide<br />

Central stage, located on the SupplySide Expo Hall<br />

floor in Booth #EE182, will feature two full days of<br />

short, dynamic programming, presented by industry<br />

thought leaders, innovators and leading marketers. At<br />

the heart of the event, SupplySide Central Stage offers<br />

you a variety of interactive, quick-paced programming,<br />

designed to delve into some of the hot topics facing the<br />

industry.<br />

Breakfast & lunch briefs<br />

Looking for scientific insights on some of the hottest<br />

ingredients around? These sponsored presentations<br />

feature research experts delving into their cutting-edge<br />

clinical findings on key nutritional offerings and the<br />

potential they hold for new product development in the<br />

dietary supplement and functional food market.<br />

Separate registration required or as part of the Global<br />

Pass, not included in the Expo Hall or Pick 3 package.<br />

AHPA Botanical Congress<br />

The <strong>2016</strong> American Herbal Products Association<br />

(AHPA) Botanical Congress provides a unique<br />

opportunity to learn about global supply chain<br />

management techniques, regulatory issues surrounding<br />

cannabis, current research on aloe, financial trends<br />

affecting the competitive worldwide herbal<br />

marketplace, and many more of the diverse challenges<br />

facing the herbal products industry.<br />

Separate registration required or as part of the Global<br />

Pass, not included in the Expo Hall or Pick 3 package. n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


32<br />

SupplySide West Preview<br />

Exhibitors<br />

Here is just a handful of world-class exhibitors at SupplySide West <strong>2016</strong>.<br />

ADM/WILD Flavors & Specialty Ingredients<br />

Our deep expertise, expansive resources and unrivaled portfolio make us an<br />

ideal partner to help you anticipate and meet the ever-evolving tastes and<br />

preferences of today’s consumers.<br />

www.adm.com/food<br />

Stand<br />

U156<br />

Barry Callebaut<br />

Barry Callebaut is the world’s leading manufacturer of high-quality cocoa and<br />

chocolate products. A producer for more than 150 years, we are a fully<br />

integrated company that focuses on every step from sourcing of the cocoa bean<br />

to the shelf. Our expertise, together with our focus on innovation and R&D, enable<br />

us to cater to the many different customer needs and to respond to the varying customer<br />

preferences throughout the world. Barry Callebaut organises technical training and<br />

application workshops for professionals working in the food industry at our Chocolate<br />

Academies.<br />

www.barry-callebaut.com<br />

BASF Nutrition & Health<br />

BASF’s Nutrition & Health division develops, produces and markets a<br />

comprehensive range of products and services for the human and animal<br />

nutrition, pharmaceutical and flavour and fragrance industries. The division<br />

strives to contribute to a better life through improving the nutrition, health and<br />

wellbeing of people across the world. Important human nutrition products are vitamins and<br />

carotenoids, plant sterols, Tonalin ® CLA, and omega-3s. The division also provides the<br />

pharmaceutical industry with active ingredients such as ibuprofen, as well as excipients and<br />

custom synthesis services.<br />

www.newtrition.basf.com<br />

BENEO Inc.<br />

The BENEO product portfolio consists of functional ingredients with nutritional<br />

and technical advantages, derived from chicory roots, beet sugar and rice.<br />

BENEO is an ideal partner to help improve the health (weight management,<br />

energy for mental/physical performance, digestive, bone and dental health), taste,<br />

texture and nutritional value (fat and sugar replacement/fiber enrichment) of a product.<br />

Through a unique chain of expertise, including the BENEO-Institute, BENEO actively<br />

supports industry partners in the development of balanced and healthy food products.<br />

www.beneo.com<br />

Stand<br />

UU129<br />

Stand<br />

II133<br />

Stand<br />

V136<br />

Bosch Packaging Technology<br />

Bosch Packaging Technology prides itself on providing the industry with some of<br />

the best solutions for capsule and tablet manufacturing. This includes tablet<br />

presses, capsule fillers, fluid bed systems, coaters, mixers and a complete line of<br />

accessories. Bosch quality is legendary in the oral dose manufacturing industry for<br />

good reason. Bosch machines can be productive for decades with great service and support.<br />

www.boschpackaging.com<br />

Stand<br />

HH177<br />

Chr. Hansen A/S<br />

Chr. Hansen is a global biotechnology company that provides natural ingredients<br />

to the food, dairy, dietary supplement, infant formula, pharmaceutical and<br />

agricultural industries. Chr. Hansen has been fermenting lactic acid bacteria for<br />

140 years, and for more than 25 years we have been committed to delivering<br />

clinically documented probiotics.<br />

www.chr-hansen.com/probiotics<br />

Stand<br />

DD153<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


SupplySide West Preview 33<br />

First-Time Attendee Reception<br />

Wednesday, October 5 • 5–7pm<br />

Location: Rx Boiler Room<br />

SupplySide West welcomes attendees visiting the<br />

show for the first time! This two-hour reception offers<br />

a fun and intimate setting for new participants to<br />

meet with industry rock stars, various members of the<br />

SupplySide team, show supporters, as well as other<br />

first time participants. Prepare for the upcoming expo<br />

days while making some new friends in the industry<br />

and grabbing a drink and bite to eat in the RX Boiler<br />

Room. Separate registration required – registration is<br />

limited to first-time SupplySide West attendees only.<br />

SupplySide CPG Editor’s Choice Awards<br />

Thursday, October 6<br />

Friday, October 7<br />

Location: Expo Hall, Booth # EE182<br />

In the past few years the Natural Products INSIDER<br />

team has had tremendous success highlighting the<br />

products that are coming to market, driven by the<br />

innovative ingredients highlighted at SupplySide<br />

West. In considering hundreds of products, they<br />

narrowed the field based on the unique positioning<br />

and ability to serve consumers with truly cutting-edge<br />

products.<br />

In <strong>2016</strong>, the 5th Annual SupplySide CPG Editor’s<br />

Choice Awards will continue to recognise innovative<br />

finished product launches from CPG companies in a<br />

variety of categories such as; bars, brain health,<br />

digestive health, functional beverages, functional<br />

food, heart health, personal care, probiotics, sports<br />

nutrition, weight management and more. One winner<br />

in each category will be announced at SupplySide<br />

West <strong>2016</strong> during the SupplySide CPG Editor’s<br />

Choice Awards Presentations, set for Oct. 6–7 at the<br />

Mandalay Bay Resort in Las Vegas.<br />

Tasting Bar<br />

Thursday, October 6<br />

Friday, October 7<br />

Location: SupplySide Central Stage, Expo<br />

Hall, Booth # EE182<br />

For the first year, SupplySideWest introduces the<br />

Tasting Bar at SupplySideCentral, a free-to-attend<br />

attraction that enables attendees to see, touch and<br />

sample the latest functional foods and beverages.<br />

Stop by the Tasting Bar during expo hall hours,<br />

located next to the SupplySide Central Stage. Come<br />

and try out these retail-ready products and learn<br />

about the exhibitors who make them!<br />

SupplySide Central Stage<br />

Thursday, October 6<br />

Friday, October 7<br />

Location: Expo Hall, Booth # EE182<br />

SupplySide Central: Where strategy and science<br />

intersect in a live, interactive forum.<br />

The SupplySide Central stage, located on the<br />

SupplySide Expo Hall floor in Booth #EE182, will<br />

feature two full days of short, dynamic programming,<br />

presented by industry thought leaders, innovators and<br />

leading marketers. At the heart of the event,<br />

SupplySide Central Stage offers you a variety of<br />

interactive, quick-paced programming, designed to<br />

delve into some of the hot topics facing the industry.<br />

The SupplySide Central Stage is also home to the<br />

Ingredient Launchpad, where exhibitors will highlight<br />

their new products and the Editors Choice Awards,<br />

where we will recognise innovative finished product<br />

launches from CPG companies in a variety of<br />

categories – SupplySide Central will be a hub of<br />

activity on the Expo Hall floor.<br />

Omega-3 Resource Center<br />

Thursday, October 6 • 10am-5:30pm<br />

Friday, October 7 • 10am-5pm<br />

Location: Booth #II143<br />

Visit this high-profile pavilion filled with turnkey<br />

kiosks to learn about key issues in the omega-3<br />

market, connect with Global Organisation for EPA and<br />

DHA Omega-3 (GOED) experts, and explore omega-3<br />

solutions from its member companies.<br />

IPA Probiotics Resource Center<br />

Thursday, October 6 • 10am-5:30pm<br />

Friday, October 7 • 10am-5pm<br />

Location: Booth #T129<br />

Learn key issues in the probiotics market at this highprofile<br />

pavilion on the Expo Hall floor. You’ll have a<br />

chance to connect with experts from the International<br />

Probiotics Association, as well as Nutrasource. This<br />

resource center will be an active destination for all<br />

things related to the global probiotics market and will<br />

include five one-hour presentations on both Thursday<br />

and Friday followed by an informative Q&A<br />

SupplySide West<br />

www.west.supplysideshow.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


34<br />

SupplySide West Preview<br />

Growing recognition and demand for<br />

HyperPure ingredients<br />

Frutarom Health BU reports a surge in demand for its<br />

EFLA ® HyperPure Line in the US market since the<br />

beginning of <strong>2016</strong>. The unprecedented growth can be<br />

considered a result of diminishing consumer trust in<br />

supplements and the call for short ingredient lists.<br />

“We’ve received increased attention from US<br />

supplement manufacturers concerned about possible<br />

contamination, and thus are seeking botanical extracts<br />

with safety assurances – as with the EFLA ® HyperPure seal,”<br />

explains Holger Riemensperger, General Manager for Frutarom's Health BU. "Our HyperPure<br />

technology has become an industry standard for safety and purity. Customers want to know more about<br />

this patented process; they understand it helps create a competitive advantage for their herbal<br />

supplements.”<br />

According to a 2015 consumer survey from New Hope Network’s NEXT Data and Insights division, 19.5% of<br />

core supplement users have less trust in supplements than in 2013. Among general consumers of supplements,<br />

a ‘slightly less concerned’ 15.4% have less trust in these products than in 2013. Among general consumers,<br />

31.4% said they never trusted supplements.<br />

Frutarom’s HyperPure technology, originally used in the company’s Swiss pharmaceutical-grade facility, gently<br />

processes botanical nutraceuticals, without impairing their bioactivity or health benefits. This sustainable, ecogreen<br />

technology maintains the nature of the ingredient while achieving improved solubility. “By using the<br />

proprietary HyperPure technology, we can ensure the removal of a wide range of contaminants,” explains<br />

Matthias Kreuter Ph.D., CSO of Frutarom's Health BU. n<br />

Stand<br />

L137<br />

www.frutaromhealth.com<br />

Welch: FruitWorx ® Concord Grape Juice Powder<br />

The power of the Concord grape can now be harnessed in a wider range of<br />

nutrition applications following the launch of FruitWorx ® Concord Grape Juice<br />

Powder by Welch’s Global Ingredients Group.<br />

The new powder is made with a proprietary dehydration process that gently<br />

removes all the water from Concord grape juice but captures its natural<br />

wholesomeness and retains its bold flavour and rich purple colour. The resulting<br />

product is a free-flowing, soluble, low water activity powder that is ideal for use<br />

in a host of applications, including nutraceuticals and functional foods.<br />

FruitWorx ® Concord Grape Juice Powder delivers the same kind of<br />

polyphenols found in Welch’s 100% Grape Juice. It is free from artificial colours,<br />

flavours and preservatives, and is non-GMO. The new powder will be presented by Welch’s Global<br />

Ingredients Group on Booth R169 at SupplySide West in Las Vegas.<br />

Concord grape juice powder is an extension of the existing FruitWorx ® brand, which already<br />

encompasses a range of Concord and Niagara grape-based fruit pieces, flakes and pastes, made using a<br />

concentration technology called URC ® , developed by Taura Natural Ingredients.<br />

In addition, Welch’s Global Ingredients Group also supplies Concord and Niagara grape juices as single-strength<br />

juices, concentrates and purées.<br />

Named after Concord, Massachusetts – where it was first grown – the Concord grape is famous for its purple<br />

skin, bold taste and naturally occurring polyphenols. About 20 years of research has demonstrated that, thanks<br />

to the Concord grape and its polyphenols, Concord grape juice helps support a healthy heart. And, while more<br />

research is needed, preliminary studies suggest that Concord grape juice may provide benefits in other areas of<br />

health, including cognitive function. n<br />

www.welch.com<br />

Stand<br />

R169<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


SupplySide West Preview 35<br />

Lycored: Natural lycopene<br />

Lycored has developed a striking new lycopene seal<br />

that reinforces and strengthens its commitment to<br />

excellence as a creator and supplier of nutrition<br />

solutions backed by extensive and ongoing clinical<br />

research.<br />

Lycored<br />

Lycopene<br />

The seal, to be showcased at the forthcoming<br />

SupplySide West <strong>2016</strong> expo, is designed for use by Lycored’s trusted partners. It stands as a<br />

symbol of Lycored’s pursuit of the highest possible standards and reflects its dedication to investing<br />

in the discovery and development of technological advancements that benefit its customers and their<br />

consumers.<br />

The new mark also speaks to Lycored’s dedication to vertical integration and complete oversight of the<br />

production process. Vertical integration means Lycored’s partners can always depend on the quality of its<br />

lycopene and nutrient blends made with lycopene. Lycored grows its own tomatoes in farms across the world<br />

and, and after harvest, microencapsulates their lycopene to ensure optimal bioavailability. Natural lycopene<br />

such as Lycored’s is the only source of lycopene with a clinical backing.<br />

Head of Global Brand & Marketing at Lycored’s Health Nutrition Division, said: “Our new seal is a symbol of<br />

excellence, and a commitment that you’ll never get anything less from us. It’s a promise that we will never take<br />

shortcuts on the road to good health. It stands for our dedication to putting wellness first, and to demonstrating<br />

that our products will do everything that is promised.”<br />

He continued: “The new Lycored Lycopene seal represents all of our processes. It serves as a visual reminder<br />

that our products are made with the utmost care and deliver on their promises. We’re excited to share the news<br />

of this new mark, which we like to think of as a storytelling tool and a way to enrich the narrative our partners<br />

share with their customers.” n<br />

Stand<br />

Y153<br />

www.lycored.com<br />

Algatechnologies: AstaPure ® natural<br />

astaxanthin<br />

Visitors to the expo will have the opportunity to find out more<br />

about how AstaPure ® astaxanthin is produced and how it can<br />

help them develop safe and effective nutrition products with a<br />

strong sustainability proposition and complete traceability.<br />

Astaxanthin is a powerful antioxidant that delivers proven<br />

benefits in dietary supplements, functional food & drink<br />

products and cosmeceuticals across several categories,<br />

including sports nutrition, skin health, eye health,<br />

cardiovascular health and general wellbeing.<br />

AstaPure ® is a high quality and versatile astaxanthin ingredient available in multiple formats for use<br />

in a wide range of applications. Algatechnologies uses only super-critical CO2 technology, which<br />

obtains astaxanthin in an oleoresin form that leaves no solvent residues. It is Non-GMO product<br />

verified and certified as GMP, HACCP, ISO, Halal and Kosher.<br />

Stand<br />

NN172<br />

Algatechnologies offers AstaPure oleoresins in concentrations of 5%, 10% and 20%. These are ideal for use in<br />

easy-to-swallow softgel capsules and topical cosmetics (oil in water). AstaPure ® can also be supplied in the<br />

form of 3% whole-algae powder, or free-flowing highly stable beadlets with 2.5% axtaxanthin for use in hardshell<br />

capsules and tablets.<br />

Algatechnologies produces astaxanthin from the microalgae strain Haematococcus pluvialis. Based in Israel’s<br />

Arava desert, Algatechnologies’ state-of-art green production facility harnesses solar power to cultivate the<br />

microalgae in an enclosed system of photobioreactors, ensuring maximum energy efficiency at all times. n<br />

www.algatech.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


36<br />

SupplySide West Preview<br />

Glatt: Optimising functional ingredients<br />

Glatt Ingenieurtechnik and its American service center Glatt<br />

Air Techniques will showcase innovative fluidised bed and<br />

spouted bed technologies to agglomerate, spray granulate,<br />

coat and dry various ingredients. As a manufacturer with<br />

proprietary technology and one of the world’s leading<br />

suppliers of integrated plant systems, Glatt helps to<br />

develop and test solutions for demanding and complex food<br />

applications.<br />

Stand<br />

UU126<br />

For food producers and nutritional supplement manufacturers, working with ingredients – such as those that<br />

require precise technical targets, eg defined shape, solubility, homogeneity, particle size, or the functional<br />

protection of active ingredients – can be demanding. Glatt will present innovative processes for products that<br />

are supposed to feature particular properties and show solutions for solving technological challenges during<br />

production. Fluidised bed and spouted bed technologies are excellent approved methods to spray granulate<br />

liquids, to agglomerate powders and to encapsulate sensitive substances. Both technologies are based on the<br />

principle of fluidising particles using upward-flowing process air. Depending on the application requirements,<br />

the selection and combination of the right process parameters is important: how fast, if at all, should the<br />

product dissolve? When should the flavour or active ingredient be released? What role does bulk density play in<br />

terms of application, handling, storage and packaging, and how stable do the particles need to be?<br />

Visitors to the technology expert’s booth will be able to delve into a virtual world: Augmented Reality<br />

presentations will offer a unique insight into the process chambers of large-scale facilities. Glatt’s fluidised bed<br />

technologies enable manufacturers to optimise product properties. As such, powdered drink formulations<br />

comprising semi-hydrophobic components or agglomerated baby foods can be produced that do not separate<br />

and offer both excellent solubility and homogenous particle distribution properties. n<br />

www.glatt.com<br />

Sternmaid: Optimal blending of powdered<br />

products<br />

The contract manufacturer SternMaid America offers its<br />

competence in the blending and packaging of functional food<br />

ingredients and dietary supplements in powder form<br />

In the framework of SupplySide West, SternMaid America will<br />

introduce itself as a flexible partner for contract blending and<br />

packaging. Organic products, baking ingredients, enzymes and<br />

proteins, dietetic drinks or specialties for athletes – the contract manufacturer’s<br />

state-of-the-art microblending plant can be used to meet all manner of different production<br />

requirements. In addition, the company recently invested in a new blending line for pilot trials and sample<br />

quantities from 25 to 300kg. The new line is due to be commissioned at the end of <strong>2016</strong>.<br />

SternMaid America is certified for the manufacture of organic products. Moreover, its food safety management<br />

system is certified according to FSSC 22000 which is fully recognised by GFSI and benchmarked to SQF<br />

Level 3. On a product-by-product basis, the company can also offer kosher, halal, non-GMO, gluten-free and/or<br />

vegan certified foods.<br />

The company’s semi-automated microblending plant applies liquid components such us honey and MCT oil<br />

homogenously to powders in quantities from 0.01% to 60% of the formulation. Microcomponents such as<br />

flavours and emulsifiers are distributed very finely with a blending precision of 1:100,000. In this way it is<br />

possible, for example, to add probiotics, vitamins and minerals to foods, but larger amounts of fats and highly<br />

viscous liquids such as lecithin can be fed in too. Finally, the products are filled into large or small packs, just as<br />

the customer wishes. n<br />

Stand<br />

L112<br />

www.sternmaid-america.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


SupplySide West Preview 37<br />

Clinical study on SkinAx from Activ’Inside<br />

The clinical study on SkinAx² has just been published in<br />

Clinical, Cosmetic and Investigational Dermatology. This unique<br />

and patented formulation for skin radiance by oral route has<br />

also been rewarded at the Supply Side West.<br />

Booth<br />

PP156<br />

Developed by Activ’Inside, SkinAx² is a patented anti-aging<br />

formula backed by one published clinical study on its capacity<br />

to improve skin radiance by oral route. Combining French<br />

grape (Vitis vinifera L.) and melon (Cucumis melo L.) extracts<br />

respectively rich in polyphenols and SuperOxide Dismutase<br />

(SOD), zinc and vitamin C, SkinAx² provides both primary and<br />

secondary antioxidants for an optimal and synergistic protection against skin oxidation. Clinically tested under<br />

dermatological control on 35 women using both subjective and objective methods, SkinAx² globally improves<br />

all the parameters involved in skin radiance (colour, contrast, imperfection): after 2 months of oral<br />

supplementation, 82% of women enrolled have an even complexion and a more brighter skin. Available both as<br />

an ingredient or a ready-to-use formulation for private labelling, SkinAx² is a unique and patented solution<br />

with more than 20 clinical data. The innovation provided by SkinAx² on the nutricosmetic market has already<br />

been rewarded twice: already selected as one of the three finalists of the NutraIngredients awards organised<br />

during the last Vitafoods Europe show, SkinAx² has also been selected as a finalist of CPG Editor’s Choice<br />

Award, whose winner will be selected at the upcoming SupplySide West event.<br />

Clinical evidence on skin radiance: New publication<br />

The efficacy of SkinAx² is backed by one clinical study, recently approved for publication in the peer-reviewed<br />

journal Clinical, Cosmetic and Investigational Dermatology. SkinAx² has been clinically tested in France on 35<br />

Caucasian women (40–70 years old) with a dull complexion. Performed under dermatological control, three<br />

approaches evaluating both objective (sensorial evaluation and physical measurement) and subjective (selfassessment)<br />

criteria of skin radiance were conducted. After two months of oral supplementation (150 mg of<br />

SkinAx²TM/day), results show a significant global effect of SkinAx² on skin radiance factors: colour, contrast,<br />

imperfection. 82% of women are satisfied by the efficacy of SkinAx² on skin radiance, and 2 women out of 3<br />

feel looking better after the supplementation.<br />

“Contrary to most of skin anti-aging solutions, SkinAx not only acts on a single parameter but has a full and<br />

complementary action on all factors involved in skin radiance: your skin is more luminous, smoother and firmer,<br />

with less imperfections,” highlights Marion Dumoulin, co-author of the study. “Overall, more than 20 clinical<br />

results detailing the SkinAx² efficacy have been obtained, each representing one validated differentiating<br />

message for the final consumers,” she adds.<br />

A patented and optimal antioxidant protection<br />

SkinAx² is a unique and patented combination of natural French grape (Vitis vinifera L.) and melon<br />

(Cucumis melo L.) extracts, respectively rich in highly bioavailable flavanol monomers and bioactive<br />

SuperOxide Dismutase (SOD), zinc and vitamin C. SkinAx². The ingredients have been carefully selected for<br />

their demonstrated and complementary beneficial effects on skin, already reported in more than 40 scientific<br />

publications. Providing both primary and secondary antioxidants, SkinAx² provides an optimal and synergistic<br />

antioxidant protection, preventing skin oxidation, well-known as the main cause of skin alterations.<br />

The unique antioxidant capacity of SkinAx² allows regulating melanin synthesis, protect skin fibres from<br />

degradation and improve skin microcirculation. This multifactorial way of action contributes to the global effect<br />

of SkinAx² on the three main components of skin radiance: colour, contract and imperfection.<br />

An innovation already rewarded<br />

SkinAx² is an innovative anti-aging nutricosmetic solution available both as an ingredient or a ready-to-use<br />

formulation for private labelling. “Depending on the customer needs, we propose turnkey concepts formulated<br />

with SkinAx² allowing our customers to access to the market with an innovative product backed by one<br />

clinical study, a patented formula, and proprietary claims,” highlights Benoit Lemaire, Business and Marketing<br />

Director of Activ’Inside. n<br />

www.activinside.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


38<br />

processing & packaging<br />

Sweet and sensational or spectacularly spicy!<br />

Introducing the fully automated GEA<br />

Aquarius CoatingLine for lollipops<br />

In the mature and highly competitive lollipop segment of the confectionery industry, it’s tough to<br />

stand out from the crowd. Coatings are an excellent way to differentiate, but until recently, it was<br />

difficult and time-consuming to achieve consistent quality. This has all changed with the availability<br />

of the GEA Aquarius CoatingLine, It’s currently the world’s only fully automated solution (patent<br />

pending) that coats lollipops. The line automates forming, transferring, cooling, wetting, coating,<br />

drying, wrapping and quality control and will be officially launched at Interpack 2017.<br />

The GEA Aquarius CoatingLine<br />

Be creative with lollipop coatings<br />

Coatings can be used to add<br />

colour, texture, shine and flavour<br />

to lollipops and result in a unique<br />

product with excellent market<br />

potential. Powders such as chilli<br />

powder, caster sugar and<br />

granulates are just a few examples<br />

of ideas for coatings created with<br />

liquids or syrups. Sweet and sour<br />

combinations are also tempting<br />

possibilities.<br />

Putting on the powder<br />

There are very specific challenges<br />

related to automated powder<br />

coating for confectionery. These<br />

include ensuring a clean<br />

appearance, a consistent powder<br />

flow and coating thickness, and<br />

minimising waste. Keeping the<br />

powder out of the air in the work<br />

environment is another area of<br />

attention, which is particularly<br />

important with fine, spicy powders.<br />

The GEA Aquarius CoatingLine<br />

uses a highly controlled way of<br />

applying powder that not only<br />

ensures the powder is kept away<br />

from the stick, but also ensures the<br />

amount on the lollipop is<br />

consistent. And to ensure<br />

agreeable working conditions, dust<br />

emission is limited to almost zero<br />

when working with the optional<br />

GEA OptiAir.<br />

Innovations and highlights<br />

The GEA Aquarius CoatingLine<br />

forms ball, fancy and 3D lollipops<br />

up to 32mm, with or without a<br />

centre fill and colour positioning is<br />

also possible. The line features<br />

several (patent pending)<br />

innovations, including a unique<br />

take-over transfer wheel that<br />

reverses the lollipop’s orientation<br />

prior to wrapping at very high<br />

speed. Other highlights include<br />

refinements that ensure steady<br />

and accurate horizontal positioning<br />

of the lollipop from the die set to<br />

the wrapping area and a system<br />

that pre-heats the wrapping film in<br />

order to allow a lower sealing<br />

temperature and therefore reduce<br />

the likelihood of sticking. These<br />

features reduce costly downtime.<br />

This is only the start…<br />

In a mature confectionery market<br />

like lollipops it is important to<br />

innovate. GEA makes it easier to<br />

create exiting new products and<br />

works closely with customers on<br />

their ideas for different coating<br />

applications. This coating line will<br />

make it possible to bring hard<br />

candy lollipops with coatings to<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


processing & packaging 39<br />

In response to requests from the industry for more ways to differentiate lollipops,<br />

GEA developed the GEA Aquarius CoatingLine<br />

the market, which is a great way to<br />

differentiate products.<br />

Express yourself in three<br />

dimensions!<br />

Exciting three-dimensional shapes<br />

is another way to create unique<br />

lollipops that attract attention.<br />

They make great themed products,<br />

such as football shapes or cartoon<br />

characters, and are ideal for<br />

promotional items like corporate<br />

logos. Centre fill and colour<br />

positioning are possible for<br />

enhancing the look, taste and<br />

mouthfeel. The marketing team<br />

has unbelievable freedom to<br />

develop visually dazzling<br />

confectionery.<br />

The ingredients for success<br />

The coating line forms 3D lollipops<br />

at up to 600 per minute. After<br />

forming, the lollipops can either be<br />

coated or transported directly to<br />

the PopCooler before being<br />

wrapped in an appealing<br />

sandwichwrap style. The attractive<br />

sandwichwrap also provides<br />

promotional possibilities to further<br />

boost the lollipop’s market appeal.<br />

GEA Aquarius CoatingLine<br />

in action<br />

After forming the solid or centrefilled<br />

ball lollipops or fancy or 3D<br />

lollipops, the unique take-over<br />

transfer wheel takes the lollipops<br />

out of the die set ready for<br />

transport to the wrapping area.<br />

This servo-driven wheel simplifies<br />

change-over to a lollipop with<br />

different width or diameter.<br />

Together with the easy-toexchange<br />

die set, it’s possible to<br />

change between lollipops formats<br />

in about two hours. After forming,<br />

lollipops are automatically<br />

transferred via a chain to the<br />

PopCooler C, where they dwell for<br />

approximately four minutes. They<br />

are transported to the dipping<br />

unit, comprising the PopMoisterer<br />

and PopCoater, before being dried<br />

in a second cooler, the PopCooler<br />

D. The final stage is the automatic<br />

wrapping machine, which features<br />

grippers for steady positioning to<br />

ensure the lollipops smoothly pass<br />

through the sealing roles. Here,<br />

the recently developed preheating<br />

system enables a lower<br />

film sealing temperature to reduce<br />

the likelihood of the film<br />

sticking. n<br />

Angelique van der Rijken<br />

GEA Food Solutions<br />

www.gea.com<br />

Sweet, sweet/sour or fruity… the coating possibilities are endless<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


foodeurope<br />

INGREDIENTS PROCESSING & PACKAGING ANALYSIS<br />

THE QUARTERLY MAGAZINE FOR THE FOOD AND BEVERAGE INDUSTRIES IN EUROPE<br />

www.foodmagazine.eu.com<br />

The ideal package...<br />

to get noticed in the food industry<br />

food europe examines the food and beverage manufacturing industries in Europe. It is published four times a year and its<br />

aim is to ensure that readers have a source from which they can learn about new developments within key areas in the food<br />

and beverage manufacturing processes. It covers the latest technologies and hot issues within the following main sections:<br />

Analysis and Quality Control > Processing and Packaging > Ingredients<br />

For more information about advertising in<br />

future publications of food magazine, please contact:<br />

John Fall john@foodmagazine.eu.com<br />

Ron Smee (Spanish advertisers) ron@foodmagazine.eu.com<br />

For editorial enquiries please contact: Juliet Hoskins jhoskins@editor.eu.com


processing & packaging 41<br />

The fine art of contract manufacturing<br />

SternMaid offers outsourcing solutions on an advanced level. The company invests continuously in<br />

the latest powder handling technologies and recently announced that it is about to build an<br />

additional production plant.<br />

For many firms it is a real<br />

challenge to outsource production,<br />

because ultimately it means<br />

handing over considerable<br />

responsibility to another company.<br />

On the other hand it creates elbow<br />

room: contract manufacturers<br />

clear the way for their customers’<br />

own research, development,<br />

marketing and sales. It enables<br />

even small companies and<br />

manufacturers with a frequently<br />

changing range to take advantage<br />

of the latest technology without<br />

having to invest themselves. As a<br />

specialist in tailor-made solutions<br />

for blending, processing and filling<br />

foods, ingredients and food<br />

supplements in powder form,<br />

SternMaid offers manufacturers<br />

ideal conditions for outsourcing<br />

their production process. The<br />

company can supply the full range<br />

of services from a single source:<br />

from blending and processing alone<br />

to an all-round offer that includes<br />

purchase of raw materials, copacking,<br />

warehousing, and delivery<br />

of the goods. Customers can either<br />

take advantage of the whole<br />

package or choose individual<br />

modules to meet their particular<br />

requirements.<br />

Torsten Wywiol, managing director<br />

of SternMaid: “The first step<br />

towards close cooperation with<br />

SternMaid is often taken when our<br />

customers realise that by<br />

outsourcing specific processes<br />

they can reduce the workload on<br />

their own company and release<br />

capacity. Especially in times when<br />

qualified staff are hard to find and<br />

there is a shortage of temporary<br />

workers, service providers can help<br />

to cope with peak demand. But<br />

sometimes, too, special production<br />

technologies are needed which a<br />

company does not have or cannot<br />

create soon enough at its own<br />

facility. That is where we come in.”<br />

Fluid bed technology: more than<br />

just hot air<br />

One of these special technologies<br />

is SternMaid’s fluid bed processor.<br />

Because of its many applications,<br />

fluid bed technology has become<br />

an important formulation method<br />

in the food industry. Drying,<br />

coating, agglomeration and<br />

granulation enable optimum<br />

adjustment and standardisation of<br />

product attributes.<br />

The conditions in the fluid bed<br />

processor are optimal for an<br />

intensive exchange of heat and<br />

matter. Warm, filtered air is blown<br />

through a distributor plate into the<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


42<br />

processing & packaging<br />

material container, where it comes<br />

into contact with the powder to be<br />

processed. The distributor plate<br />

gives the air specific flow<br />

characteristics, ensuring that the<br />

starting materials are mixed<br />

thoroughly and a fluid bed<br />

develops.<br />

Fluid bed drying has a number of<br />

advantages over conventional<br />

spray drying. In this method it is<br />

not only a case of removing the<br />

moisture from the product. The<br />

aim is to achieve a dry product<br />

with precisely defined parameters.<br />

A further advantage is gentle<br />

processing of the products. Since<br />

the drying temperature can be<br />

adjusted to specific requirements,<br />

the products are normally exposed<br />

to only moderate heat between 30<br />

and 50°C. That makes it especially<br />

suitable for heat-sensitive<br />

ingredients like enzymes and<br />

vitamins.<br />

Tailor-made product attributes<br />

As the fluid bed is also an ideal<br />

mixer, it is possible to mix several<br />

powdered substances on this plant<br />

and agglomerate them, for<br />

example, in the same step.<br />

Wetting of the surface of the<br />

particles and simultaneous drying<br />

causes the powder particles to<br />

adhere to each other and form<br />

free-flowing agglomerates. Among<br />

other things, this influences the<br />

instantising properties of the<br />

powder. The products that emerge<br />

from a fluid bed dryer disperse<br />

much better in liquids than the fine<br />

powders resulting from spray<br />

drying. That makes the goods<br />

easier to handle, since the<br />

agglomerates produced in this way<br />

contain much less dust and are<br />

easier to dose because of their<br />

enhanced flowability. The method<br />

is used, for example, for<br />

instantising beverages like cocoa<br />

powder drinks and soluble coffee.<br />

In this way it is possible to make<br />

optimally portionable powders for<br />

drink dispensers. Moreover,<br />

agglomeration prevents the<br />

individual constituents from<br />

separating when processed<br />

Success in the USA: Contract manufacturing<br />

‘Made in Germany’<br />

The German state Mecklenburg-West Pomerania, where SternMaid is<br />

situated, has historical connections with the United States of America.<br />

Emigrants from this region founded Mecklenburg County in North<br />

Carolina. What is more, <strong>2016</strong> marks the 200th anniversary of the start<br />

of diplomatic relations between the Grand Duchy of Mecklenburg-<br />

Schwerin and the USA. And SternMaid has a special connection with<br />

America, too: since 2014 the contract manufacturer has been expanding<br />

its business with a production facility in the USA. SternMaid America in<br />

Aurora, near Chicago, is the company’s first foreign affiliate. With its<br />

state-of-the-art precision blending plant for powdered foods and food<br />

supplements, the factory is optimally set up for customer-oriented<br />

contract production in the US market. The semi-automated blending line<br />

applies liquid constituents homogeneously to powder. Atomising spray<br />

nozzles permit extremely fine dispersion of microcomponents like<br />

flavorings or emulsifiers, and large amounts of fats and highly viscous<br />

liquids can also be added too.<br />

SupplySide West, stand L112<br />

In the framework of the exhibition, SternMaid America will introduce<br />

itself as a flexible partner for contract blending and packaging. Organic<br />

products, enzymes and proteins, dietetic drinks or specialties for<br />

athletes – the contract manufacturer’s precision microblending plant<br />

can be used to meet all manner of different production requirements. In<br />

addition, the company recently invested in a new blending line for pilot<br />

trials and sample quantities from 25 to 300 kg, which is due to be<br />

commissioned at the end of <strong>2016</strong>.<br />

In the fluid bed<br />

processor, even minute<br />

amounts of a substance<br />

are firmly bound in the<br />

agglomerate, thus<br />

ensuring homogeneity<br />

and making separation<br />

impossible<br />

further. In drink dispensers or<br />

capsule coffee makers, mixtures of<br />

dried milk, sugar, instant coffee<br />

and flavourings, for example, form<br />

a readily soluble compound that<br />

does not separate. Moreover, it is<br />

possible to create all manner of<br />

different formulations by varying<br />

the sprayed liquid. Beverage<br />

specialities like ‘3 in 1’ – coffee,<br />

including milk and sugar – can be<br />

made up in a single unit.<br />

Furthermore, the flavourings are<br />

firmly encapsulated in the<br />

agglomerate and therefore have<br />

better protection against oxidation<br />

and loss of flavour.<br />

Agglomeration prevents the<br />

individual components from<br />

separating when processed. In the<br />

case of food supplements, for<br />

example, a high level of<br />

homogeneity is crucial, for every<br />

tablet or capsule must contain the<br />

same amount of the active<br />

ingredient. In the fluid bed<br />

processor, even minute amounts of<br />

a substance are firmly bound in<br />

the agglomerate, thus ensuring<br />

homogeneity and making<br />

separation impossible.<br />

Capacity enlargement<br />

Besides processing, blending of<br />

the products is often outsourced,<br />

too. Torsten Wywiol: “Some of our<br />

contract customers only make<br />

temporary use of our production<br />

capacities, for example if they<br />

have to bridge downtime of their<br />

plant because of modernisation or<br />

restructuring measures. But most<br />

of them outsource their production<br />

in the long term, because certain<br />

products or even the entire<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


processing & packaging 43<br />

production process do not fit in<br />

with their real core business. This<br />

focus has made many of our<br />

customers very successful in the<br />

market, which of course<br />

contributes to SternMaid’s<br />

dynamic growth, too.”<br />

The continuous increase in<br />

capacity utilisation has led the<br />

company to invest in building a<br />

second production plant in<br />

Wittenburg. The present factory<br />

offers no more room for expansion,<br />

especially since a new blending<br />

line with automatic weighing of<br />

raw materials was commissioned<br />

at the end of June and greatly<br />

enlarges SternMaid’s production<br />

capacity. In the initial phase a<br />

complex with a floor area of<br />

5,000m² will be built opposite<br />

Plant 1. It will consist of about<br />

2,500m² for warehousing, 2,000m²<br />

for production and 500m² for<br />

technical equipment; the<br />

production hall is designed as a<br />

two-storey building and already<br />

offers space for further expansion.<br />

Construction is scheduled to start<br />

in September and according to<br />

current plans, the building work<br />

will take just under a year.<br />

A separate blending<br />

line designed to<br />

pharmaceutical<br />

standards is available<br />

for certain product<br />

groups such as kosher<br />

or halal specialities or<br />

allergen-free foods<br />

As far as possible the two plants<br />

will work independently of each<br />

other. Plant 1 will in future focus<br />

on all products intended for further<br />

industrial processing, such as<br />

enzyme compounds, functional<br />

ingredients for dairy and meat<br />

products and additives for flour<br />

and bakery products. A separate<br />

blending line designed to<br />

pharmaceutical standards is<br />

available for certain product<br />

groups such as kosher or halal<br />

specialities or allergen-free foods.<br />

It is there that products subject to<br />

extremely strict hygiene<br />

regulations are processed. Plant 2<br />

will manufacture all retail products<br />

such as food supplemnts and<br />

specialities for athletes. For this<br />

reason, the small-pack filling lines<br />

currently in use will move into the<br />

new plant in 2017. The floor space<br />

thus released will be converted<br />

into blending and filling areas for<br />

industrial products. Separation of<br />

the two types of production will<br />

ease the logistic situation on the<br />

site, which is made difficult by the<br />

increasing volume of goods<br />

handled.<br />

“By building the second factory we<br />

hope to do even more to meet the<br />

needs of our customers in the<br />

retail sector,” says Torsten<br />

Wywiol. “SternMaid is all set for<br />

growth, so that we shall continue<br />

to meet the demand for powder<br />

mixtures of all kinds.” n<br />

Sternmaid<br />

www.sternmaid.de<br />

www.sternmaid-america.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


44<br />

packexpo Preview<br />

Pack Expo and Pharma Expo <strong>2016</strong><br />

November 6–9, Chicago, Illinois<br />

“We are expecting the <strong>2016</strong> installment of PACK EXPO and Pharma EXPO to break records across<br />

the board. The size of the show, the number of exhibiting companies and total attendance are all<br />

projected to surpass past shows,” says Jim Pittas, PMMI, senior vice president, Trade Shows.<br />

“We are projecting the number of exhibiting companies to grow at least 19% from the 2014 show,<br />

providing attendees the opportunity to forge strong business relationships through face-to-face<br />

interaction with industry leaders. No other show in North America will offer the depth and breadth<br />

of solutions providers like PACK EXPO and Pharma EXPO.”<br />

The four-day event will feature over 2,300 exhibiting<br />

companies and span more than 1.2 million net square<br />

feet of exhibit space at McCormick Place. PMMI<br />

expects to welcome 50,000 attendees. Registration for<br />

PACK EXPO allows visitors full access to the Pharma<br />

EXPO show floor at no additional cost.<br />

“PACK EXPO International and Pharma EXPO is where<br />

companies come to introduce the industry’s latest<br />

processing and packaging advances. Having more than<br />

twenty vertical markets represented allows for an<br />

unsurpassed showcase of production solutions,<br />

unavailable in any other setting,” says Pittas.<br />

In addition to the invaluable connections and<br />

innovations for business solutions, the show will also<br />

provide unprecedented learning opportunities through a<br />

robust series of presentations taking place at four<br />

Innovation Stages located on the show floor. These<br />

learning hubs will offer 30-minute seminars on<br />

breakthrough ideas and technologies conducted by<br />

exhibitors and industry thought leaders at PACK EXPO.<br />

But the opportunity for education doesn’t stop there.<br />

Several show floor features will also host invaluable<br />

education including:<br />

n The Reusables Learning Center, sponsored by the<br />

Reusable Packaging Association, where attendees<br />

can learn about integrating reusables into the<br />

supply chain, thus maximizing profits and<br />

sustainability simultaneously.<br />

n The Beverage Cooler Lounge, hosted by the<br />

International Society of Beverage Technologists and<br />

sponsored by BEUMER Group, a networking and<br />

learning center for the beverage industry.<br />

n The Baking & Snack Break Lounge, hosted by<br />

B&CMA, where attendees from the baking and<br />

snack industry can gather and meet with subject<br />

matter experts.<br />

n The Candy Bar Lounge, hosted by NCA, a<br />

dedicated area for attendees in the confectionery<br />

industry to recharge, network and gather timely<br />

industry information.<br />

The Showcase of Packaging Innovations ® , sponsored by<br />

The Dow Chemical Company, where attendees from<br />

every vertical can view award-winning packaging from<br />

around the globe.<br />

The four Innovation Stages<br />

The Innovation Stage at PACK EXPO International and<br />

Pharma EXPO <strong>2016</strong> is shaping up to be the largest and<br />

most robust on-floor education feature since its<br />

inception in 2012.<br />

On the PACK EXPO International side, three stages,<br />

located in the Grand Concourse, will bring together<br />

industry leaders and subject matter experts for free<br />

educational programmes addressing the most top-ofmind<br />

issues and trends. Sessions will address topics<br />

including:<br />

n Internet of Things<br />

n Machinery safety<br />

n Standards & technology to improve productivity<br />

n Sustainability<br />

n Flexible manufacturing systems<br />

n Smart packaging<br />

n Contract packaging<br />

n Global packaging trends<br />

n Digital print technology<br />

n Multipack solutions<br />

n Ultrasonic technology.<br />

Pharma EXPO will host an additional Innovation Stage<br />

in the West Lobby addressing innovations including<br />

blister packaging solutions, thin film flexible packaging,<br />

photostability testing, and protective packaging and<br />

serialisation solutions.<br />

To date, 59 sessions are confirmed, all 30-minutes in<br />

length. All sessions are free to attend. Check the<br />

schedule for full details. The full session schedule will<br />

also be accessible through the PACK EXPO<br />

International/Pharma EXPO mobile app.<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


packexpo Preview 45<br />

Partner Program<br />

The Partner Program returns to PACK EXPO<br />

International and Pharma EXPO <strong>2016</strong> welcoming 31<br />

associations and 11 international pavilion organisers<br />

committed to better serving their members and<br />

supporting the processing and packaging industries,<br />

reports PACK EXPO producer PMMI.<br />

“The PACK EXPO portfolio of trade shows brings<br />

together the best of the processing and packaging<br />

industries looking for solutions to industry-wide issues,”<br />

says Jim Pittas, senior vice president, PMMI. “The<br />

associations in the Partner Program are a strong<br />

resource for these attendees and exhibitors, and have<br />

been a valuable asset to the PACK EXPO shows.”<br />

There are currently 27 associations that will partner<br />

with PACK EXPO International <strong>2016</strong>, four Pharma<br />

EXPO partner associations, and 11 International<br />

Pavilion Organisers.<br />

“The Partner Program provides a nice reciprocal<br />

marketing benefit for both IoPP (Institute of Packaging<br />

Professionals) and PMMI, whereby more people in the<br />

packaging industry can learn about IoPP’s excellent<br />

educational programs and IoPP members can stay on<br />

top of all the need-to-knows about PACK EXPO,” says<br />

Jim George, IoPP’s director of education. “The program<br />

is a win-win year in and year out, a huge mutual benefit<br />

that enables IoPP and PMMI to continue our robust<br />

partnership.”<br />

In-booth product demos & education<br />

In-booth product demos and education are a main<br />

attraction of the PACK EXPO International show floor.<br />

This is your chance to get to know suppliers and their<br />

products in depth and in person – so you can make a<br />

better purchasing decision.<br />

n Product demonstrations<br />

n Q&A sessions with experts<br />

n Technical talks.<br />

Food Safety Summit Resource Center<br />

The Food Safety Summit Resource Center offers FREE<br />

presentations, information and one-on-one<br />

consultations with subject matter experts, addressing<br />

critical food safety issues and compliance. Past<br />

sessions have covered topics such as:<br />

n Emerging infectious disease issues<br />

n Aseptic technology and traceability<br />

n Allergen control<br />

n Monitoring moulds in a packaging plant<br />

n Food commissioning requirements for packaging<br />

plants<br />

n Software technology for food safety management<br />

n Developing a HACCP plan<br />

n Food Safety Modernisation Act (FSMA) proposed<br />

preventative control rules<br />

n GFSI packaging standards.<br />

Research from PMMI<br />

US food industry forecast to 2022<br />

The US food industry is forecast to grow at a steady<br />

rate of 2.9% CAGR through 2022, according to the<br />

<strong>2016</strong> Food Packaging Trends and Advances report from<br />

PMMI, The Association for Packaging and Processing<br />

Technologies.<br />

Based on interviews from 70 professionals across the<br />

food processing and packaging industry in the US and<br />

overseas, the study forecasts that meat and related<br />

products and snack foods will outperform the market<br />

with over 3% growth. The growth in these two<br />

segments is attributed to consumer demand for portion<br />

control and convenience options.<br />

Global market growth<br />

The US food industry trails the global market and, while<br />

North America is the largest global market across all<br />

food segments, the overall growth of the food industry,<br />

which includes food packaging, is being driven by<br />

emerging markets like Argentina, Brazil, China and<br />

India.<br />

Global growth rates for most segments are double US<br />

growth rates, except for meat and related products<br />

(8.5%), and candy and confections (8%), which have<br />

higher rates of global growth compared to those of the<br />

United States.<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


46<br />

packexpo Preview<br />

Innovation in the US food industry<br />

US food packaging innovations are often concepts that<br />

are already in use in other segments and innovations<br />

from other countries are beginning to enter the US food<br />

packaging market. The most innovative food industry<br />

segments are:<br />

n Snack foods: Recycled and biodegradable materials<br />

for salty snacks; stylish, vivid graphics and shapes<br />

for single-serve packs<br />

n Meat and related products: New films to keep meat<br />

fresher longer; active labels to sense when meat is<br />

past its expiration<br />

n Fruits and vegetables: Clear, tactile films to make<br />

consumers pause and consider the product; more<br />

single-serve packaging<br />

n Pet food: More recycled materials in packaging;<br />

single-serve containers to differentiate niche or<br />

premium products<br />

n Consumer demand continues to drive the industry,<br />

as noted in the current major packaging trends:<br />

convenience, flexibility, safety, sustainability and<br />

technology.<br />

Sustainability<br />

Forty-six years after the first Earth Day, consumer<br />

awareness of the environment and their ensuing<br />

demand for sustainable products has prompted the<br />

processing and packaging industry to respond with<br />

sustainable initiatives in operations and packaging.<br />

The Breaking Down Sustainable Packaging infographic,<br />

produced by PMMI, The Association for Packaging and<br />

Processing Technologies, shows how the industry,<br />

particularly food and beverage, household and personal<br />

care, and healthcare packaging segments are adopting<br />

sustainable practices to meet the increased demand of<br />

consumers.<br />

“We’re seeing more green options in packaging –<br />

recyclable, reusable and degradable – as manufacturers<br />

reduce source material creating lighter primary and<br />

secondary packaging thus reducing waste,” says Paula<br />

Feldman, director of Business Intelligence PMMI. “We<br />

expect this practice to increase in the coming years as<br />

CPGs strive to meet consumer demand.” n<br />

Increasing ng<br />

public awareness ar<br />

es s<br />

on environmental e<br />

issues has resulted in a greater<br />

demand d for sustainable stainable a<br />

pack<br />

kaging<br />

and processing operations.<br />

Sustainability initiatives<br />

have progressed r<br />

s<br />

e<br />

considerably as a result – increasing n<br />

the use of recycled materials, minimizing<br />

1<br />

hines.<br />

274.1<br />

415<br />

B<br />

he market for global green pac<br />

$<br />

The market for global green packaging<br />

— recyclable, reusable, or degradable<br />

packaging — is forecast to reach<br />

$274.15 billion by 2020, 0, growing<br />

at a CAGR of 5.27%. 2<br />

54%<br />

OF MARKET<br />

Food pac<br />

kaging led the global<br />

green packaging market with a<br />

share of 54% in 2015. 6<br />

Plastic bottles have become<br />

the leading container choice<br />

for consumers, in part because<br />

of their recyclability.<br />

7<br />

SUST<br />

AINABILITY<br />

CL AIMS<br />

Pack Expo<br />

www.packexpointernational.com<br />

Pharma Expo<br />

www.pharmaexpo.com<br />

NORMAL CAP<br />

20% % LESS S PLASTIC<br />

Manufacturers urers have reduced<br />

source material through<br />

downgauging, ng, creating thinner,<br />

lighter primary and secondary<br />

1 in 5 household Personal care packaging<br />

packaging and reducing waste. 5<br />

care consumers<br />

materials that are not<br />

place environmentally<br />

sustainable are likely<br />

responsible packaging<br />

to become obsolete<br />

among their top<br />

over the next five<br />

purchasing criteria. 3<br />

to ten years. 4<br />

SUSTAINABILITY<br />

ACTION<br />

Products with susta ainability claims on the packagingaging<br />

show an average annual nual sales increase of 2%, while<br />

products that promote sustainability actions<br />

through marketing programs show an increase of 5%. 10<br />

4 of the top 20 most sustainable<br />

global companies<br />

in 2015 operate<br />

in the healthcare space. 8<br />

1 2 PMMI – Global T ends Impacting the Market for Packaging Machinery Report • www.reportlinker.com/p03281894-summary/Global-<br />

Green-Packaging-Market-Forecasts-and-Tr<br />

Trends.html<br />

3 4 5 Mintel Report – Household Care Packaging Trends - US - January <strong>2016</strong> • PMMI – Personal Care Market Assessment Report<br />

• PMMI – Flexible Packaging Report<br />

6 7 www m/reports/461268-global-green-packaging-market-<strong>2016</strong>-2020<br />

6-2020 • PMMI – Beverage Packaging aging Market Assessment<br />

8 9 www.corporateknights.com/magazines/20<br />

.corporateknights.com/magazines/2015-global-100-issue/2015-global-100-results-1<br />

esults-14218559 • www.pharmamanufacturing.com/articles/20<br />

.pharmamanufacturing.com/articles/2015/process-cooling-as-part-of-a-sust<br />

ocess-cooling-as-part-of-a-sustainable-strategy<br />

10 www.nielsen.com/us/en/press-room/2014/global-consumers-are-willing-to-put-their-money-where-their-heart-is.html<br />

SAVE AS MUCH AS<br />

Lean is green in pharma - technologies<br />

95% such as closed-loop process cooling can<br />

reduce energy consumption and save as<br />

much as 95% of process cooling water<br />

when compared with open-loop systems. 9<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


packexpo Preview 47<br />

Rovema NA: Two advanced vertical form-fill-seal<br />

bagging machines for food applications<br />

Rovema North America, a designer and provider of packaging machinery for<br />

the food industry, will showcase two advanced Vertical Form-Fill-Seal (VFFS)<br />

Machines. Rovema will exhibit the BVK 260 VFFS Machine with a companymade<br />

servo driven auger and Aroma perm gas flushing system for residual<br />

oxygen levels below 2% to run pillow bags; and the BVC 260, which will be set<br />

up to run Stabilo style to run quad seal bags. Demonstrations of each<br />

machine will take place throughout the show at Rovema’s Booth.<br />

BVK 260 VFFS Bagging Machine<br />

Capable of running up to 120 cycles per minute at format sizes ranging from<br />

60 to 260mm, the BVK 260 VFFS Bagging Machine is ideal for basic bag<br />

shapes, such as flat bags and flat-bottomed bags. It was developed as a replacement for Rovema’s<br />

highly successful VPK-260 continuous motion bagger. Its servo controlled, continuous ‘D’ motion cross<br />

seal station keeps reliable sealing technology at the heart of the bagger’s efficiency.<br />

BVC 260 VFFS Bagging Machine<br />

The BVC 260 VFFS Bagging Machine, a continuous motion, dual-axis servo packaging machine, is capable of<br />

running up to 210 cycles per minute at a maximum forming width of 260mm. Equipped with real-time control<br />

technology that is fully programmable and highly user-friendly, the BVC 260 is highly flexible in terms of the<br />

sizes and styles of bags it can produce, which include pillow, flat-bottom, Stabilo (quad-seal), stand-ups, zipper<br />

recloseable and more. It offers energy efficiency as well as flexibility – especially in its wide range of compatible<br />

packaging material, high process reliability and minimisation of downtimes in the high power range. n<br />

Stand<br />

N-6150<br />

www.algatech.com www.rovema-na.com<br />

Baker Perkins: Focus on ingredients extrusion<br />

Baker Perkins is providing a focus at PACK EXPO on the increasing use<br />

of twin-screw extrusion to produce core ingredients for the food<br />

industry.<br />

It is acknowledged that if it is possible to make a product with an<br />

extruder, it is almost certainly the cheapest, most efficient and most<br />

compact method of making it. Conventional processing typically<br />

involves a great deal more equipment, time and cost.<br />

Stand<br />

E-10123<br />

Here are some typical examples in the ingredient industry. The<br />

traditional process for making breadcrumb involves mixing, forming<br />

and baking bread before discarding the crusts and grinding. The same<br />

product can be made with no waste using only a twin-screw extruder. As well<br />

as the enormous savings in space, equipment, energy and labour this brings the process is also much more<br />

flexible, enabling quick and easy switching between different recipes.<br />

Similarly for croutons, a bread-like texture can be developed in the extruder and the pieces cut to size at the die<br />

or a post-extrusion cutter. Croutons for the ingredients market, such as soups and salads, or a crunchier variant<br />

for the snacks market can both be produced by this method with rapid changes between them.<br />

Extrusion is also an excellent way of addressing the market for gluten-free bread products as it can handle with<br />

ease the various alternative flours and starches used to make the dough. Screw profiles can be adjusted to<br />

achieve the desired characteristics much more readily than conventional processes and it also overcomes the<br />

problems caused by stickiness of the dough.<br />

Extruders also bring a lot of advantages to modified and pre-gelatinised flours used in products such as instant<br />

soups, bakery pre-mixes and infant nutrition. The wide range of conditions that can be created in an extruder<br />

enable characteristics such as rapid and/or cold-water thickening, increased protein or fibre content, improved<br />

dispersibility and enhanced texture to be readily developed. n<br />

www.bakerperkins.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


48<br />

packexpo Preview<br />

Eagle: A Safe Harbor for product inspection<br />

hygiene and safety<br />

Eagle Product Inspection (Eagle), a leading provider of physical<br />

contamination detection and quality assurance equipment, will<br />

showcase a number of advanced technology and software solutions,<br />

in addition to offering a cruise giveaway.<br />

Product inspection plays on every manufacturers mind in the food<br />

sector. With the regulatory landscape evolving rapidly, with<br />

regulations such as FSMA and HACCP for example, x-ray<br />

technology is now a commonplace tactic for the detection of<br />

physical contaminants in a wide variety of sectors – from bakery<br />

and snacks to dairy, meat and poultry, ready meals and<br />

confectionery. Inline fat analysis (FA) too is becoming more widely adopted in the<br />

meat and poultry sector, as accurate measurements of mass and Chemical Lean (CL) values can<br />

enable processors to increase yield and extract maximum value from their product. Eagle’s new<br />

OPTUM recipe management software will be on display at Pack Expo, which complements FA systems<br />

in this area.<br />

In addition to the core competencies of the systems Eagle has to offer in terms of physical contaminant<br />

detection, the company has also taken care to help mitigate another form of contamination – namely<br />

pathological – which has potential to cause damage to brand reputation. There have been a number of reports<br />

in the international press regarding outbreaks of diseases such as Listeria, E.Coli and Salmonella, therefore<br />

sanitary design and ability to clean equipment effectively is of paramount importance. While x-ray systems are<br />

not able to physically detect microbial contamination, the design of the systems is a critical factor to reducing<br />

the risks associated with bacterial ingress, survival, growth and reproduction.<br />

Kyle Thomas, Strategic Business Unit Manager at Eagle Product Inspection, comments: “With product recalls<br />

persisting as an issue for manufacturers and food safety laws becoming increasingly strict, it is vital that<br />

product inspection systems not only perform well but are designed both to prevent bacterial growth and to<br />

facilitate the level of cleaning necessary in the food processing environment. Many of Eagle’s x-ray inspection<br />

systems have been designed using the NAMI (North American Meat Institute) Sanitary Equipment Design<br />

Principles and are also available with IP69 ingress protection, which enables them to withstand thorough and<br />

rigorous sanitation routines, including high pressure wash down procedures.”<br />

The NAMI Design Principles take into consideration areas such as accessibility of equipment parts for<br />

sanitation purposes, prevention of product and liquids collecting on the system, and ensuring equipment parts<br />

are free of niches such as pits, cracks or open seams where bacteria are prone to collect.<br />

At Pack Expo, Eagle will showcase three x-ray inspection products:<br />

n Eagle FA3/M: a multi-application system which provides inline fat measurement and<br />

contaminant detection for fresh, chilled, frozen and hot-boned loose bulk, frozen or tempered (naked) meat<br />

blocks and unwrapped meat conveyed in plastic crates. The FA3/M is an excellent example of Eagle’s<br />

sanitary design methods and complies with IP69 ingress protection, meaning it is capable of withstanding<br />

high pressure wash-down cleaning routines.<br />

n<br />

n<br />

Eagle Pack 430 with MDX: designed for x-ray inspection of mid-sized packaged products and multi-lane<br />

applications in the food, pet food and pharmaceutical/personal care industries, the Pack 430 PRO on<br />

display features Eagle’s dual energy Material Discrimination X-Ray (MDX) technology, designed to detect<br />

foreign bodies previously unseen by single energy x-ray or other conventional inspection means in difficult<br />

product applications. The Pack 430 PRO is available in IP65 and IP69 construction.<br />

Eagle Tall PRO XSDV: Designed for the inspection of high-speed can, jar, bottle and composite lines, as<br />

well as other upright container formats where having two x-ray views improve inspection rigor, the Eagle<br />

Tall PRO XSDV is ideal for customers with limited line space. IP65 and IP69 models are available.<br />

Visitors to Eagle’s stand will be able to view a range of software options, designed to complement the<br />

systems to enhance line productivity. n<br />

Stand<br />

1623<br />

www.eaglepi.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


processing & packaging 49<br />

Developing new plastic additives in the era of<br />

the parts-per-trillion detection limit<br />

Over the past few years, converging trends have transformed the way consumers, brands and<br />

packaging manufacturers look at packaging materials. David Brassington of Addivant reviews<br />

recent evolution in the regulatory landscape and how a new generation of additives for<br />

polyethylene is being developed.<br />

BPA has become a common household<br />

name and we have seen a material<br />

being banned less on scientific<br />

grounds than on consumer perception<br />

Productivity, weight-reduction,<br />

shelf-life extension, recyclability<br />

and overall sustainability have led<br />

the charge since the turn of the<br />

century, making polyethylene a<br />

material of choice and allowing<br />

Linear Low Density Polyethylene<br />

particularly, to grow faster than its<br />

competitors.<br />

But more recently, three additional<br />

trends have started to impact our<br />

world and, no, we are not talking<br />

about shale gas or the price of oil!<br />

Three additional trends<br />

The first trend is that Facebook<br />

signed-on its 1.5 billionth user in<br />

<strong>2016</strong> making global social<br />

networks more prevalent than ever<br />

and making information, true or<br />

false, travel faster than ever.<br />

Consumer activism has taken<br />

unprecedented influence, often<br />

misleading the reality of the<br />

challenges and forcing brands to<br />

make sometimes drastic changes<br />

in their packaging strategies. Any<br />

challenge on materials, even only<br />

perceived or presumed, has to be<br />

alleviated from now on.<br />

In the US, Europe,<br />

China and Mercosur,<br />

food-contact laws are<br />

rapidly evolving,<br />

creating the need to<br />

move to the next<br />

generation technology<br />

for food packaging<br />

The second driver is the sudden<br />

prevalence of the health and<br />

wellness segment, which already<br />

represents more than 20% of the<br />

packaged food market and is<br />

growing twice faster. As<br />

consumers focus more and more<br />

on the ingredients in their food,<br />

they start to pay more attention to<br />

the ingredients in the packaging<br />

that touches their food. BPA has<br />

become a common household<br />

name and we have seen a material<br />

being banned less on scientific<br />

grounds than on consumer<br />

perception. The industry has to be<br />

prepared to avoid any additional<br />

perception issue like this one.<br />

The third trend, and potentially the<br />

most spectacular, is the significant<br />

reduction we have seen in<br />

analytical detection limits coupled<br />

with the acceleration in regulatory<br />

pressure: we are now getting into<br />

the improbable parts-per-trillion<br />

detection limits for many<br />

commonly used compounds,<br />

thanks to immuno-probe magnetic<br />

assays and other new analytical<br />

technics. We can now detect and<br />

test compounds or traces that we<br />

did not even know existed, and the<br />

global regulators are acting. In the<br />

US, Europe, China and Mercosur,<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


50<br />

processing & packaging<br />

food-contact laws are rapidly<br />

evolving, creating the need to<br />

move to the next generation<br />

technology for food packaging.<br />

Non-Intentionally Added<br />

Substances<br />

Food-contact packaging materials<br />

have been thoroughly tested over<br />

the years and are inherently safe<br />

but this sudden focus and<br />

technology advance has raised the<br />

attention on NIAS (Non-<br />

Intentionally Added Substances)<br />

that could come from various<br />

steps in the manufacturing<br />

process and can now be detected.<br />

No one expects these compounds,<br />

that are present at ppm or even<br />

ppb level, to have acute impact on<br />

the safety and environmental<br />

profile of packaging materials, but<br />

in a spirit of a zero-risk culture, the<br />

industry is taking action.<br />

Regulators are paying attention,<br />

brands are paying attention and<br />

our Facebook friends are paying<br />

attention. This article reviews<br />

recent evolution in the regulatory<br />

landscape when it comes to NIAS<br />

and food contact materials and<br />

how a new generation of additives<br />

for polyethylene is being<br />

developed.<br />

Polyethylene packaging resins are<br />

very simple polymers and they are<br />

inherently completely safe for food<br />

contact. But as with any polymer,<br />

they require a ppm level of<br />

additives such as antioxidants to<br />

be added in-process to protect the<br />

material and maintain its integrity<br />

along its lifecycle. Anti-oxidants<br />

help protect the food and are a<br />

must-have in lightweight<br />

packaging. The antioxidants used<br />

in polyethylene are safe materials<br />

that have been thoroughly tested<br />

and used for more than 30 years in<br />

food contact applications. The<br />

industry is now pushing the safety<br />

principle further, looking into<br />

potential degradants from these<br />

additives that could migrate at<br />

ppm or ppb level into food.<br />

Tackling the challenge<br />

Best in class additives<br />

manufacturers and polyethylene<br />

resin producers started to tackle<br />

this challenge several years ago. A<br />

new generation of plastic additives<br />

is emerging and replacements for<br />

outdated technologies such as Tris<br />

Nonylphenyl Phosphite(TNPP)<br />

antioxidants are now available.<br />

The new additives for food<br />

packaging are designed with food<br />

contact constraints in mind and<br />

have been tested on the<br />

toxicological profile of any<br />

potential NIAS, including traces of<br />

impurity that could come from<br />

Non-Intentionally-Added-<br />

Substances, could there be traces<br />

of impurities coming from their<br />

manufacturing process, or<br />

potential degradants that could<br />

emerge from their in-process life<br />

cycle.<br />

The industry started 15 years ago<br />

to dive deeply into understanding<br />

the chemistry of the aging of a<br />

material, ensuring that all potential<br />

degradants that could occur during<br />

the lifecycle of a packaging are<br />

thoroughly tested and proven safe,<br />

even if they exist only at trace<br />

level in the final packaging. No<br />

other packaging material has<br />

undergone the same thorough<br />

analysis than what is currently<br />

ongoing in the polyolefin industry,<br />

reinforcing the inherent safety,<br />

versatility and recyclability of<br />

polyethylene as packaging<br />

material.<br />

This started with the work of<br />

Professor Arvin on the organic<br />

compounds migrating from<br />

polyethylene pipes into water.<br />

From his GC-MS work, a series of<br />

10 degradants (or as we would<br />

today call them NIAS) were<br />

identified.<br />

Many of these compounds found<br />

as traces had no toxicological<br />

profile and their migration or origin<br />

was not always well understood.<br />

These degradants of additives,<br />

present at ppm levels or ppb in<br />

packaging materials have started<br />

to be tested for their toxicology.<br />

Their migration patterns have been<br />

studied and they either have been<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


processing & packaging 51<br />

proven innocuous or are being<br />

eliminated if doubts subsist.<br />

As an example, Arvin 4<br />

corresponds to the NIAS of Tris<br />

(2,4-ditert-butylphenyl) phosphite,<br />

the most commonly used<br />

phosphite antioxidant in<br />

Polyethylene food packaging. They<br />

are currently being tested.<br />

Phosphite antioxidants protect the<br />

polymer and prevent degradation<br />

and deterioration of the food<br />

packaging. By doing so, the<br />

antioxidant transforms into its<br />

phosphate and hydrolysis products<br />

which are considered to be a Non<br />

Intentionally Added Substance.<br />

Increased scrutiny<br />

Far from slowing down, this<br />

increased scrutiny on food contact<br />

materials and its NIAS has<br />

accelerated in the past 6 to 12<br />

months: government regulatory<br />

agencies like the US Food and<br />

Drug Administration (FDA), the<br />

European Food Safety Authority<br />

(EFSA) or the National Health and<br />

Family Planning Commission<br />

(NHFPC) are probing historical<br />

additives that are currently being<br />

used in food packaging.<br />

Mercosur and China are modifying<br />

their Food Contact laws in <strong>2016</strong>,<br />

introducing drastic limits on<br />

certain historical compounds in<br />

food contact materials. As an<br />

example, China is establishing a<br />

10ppb limit on nonylphenol content<br />

in food contact Polyethylene,<br />

pushing the industry to replace the<br />

historical phosphite antioxidant<br />

TNPP, a recognized-as-safe<br />

additive that unfortunately<br />

contains nonylphenol as a<br />

precursor. Nonylphenol is a known<br />

oestrogen disruptor for marine life<br />

and could be released from TNPP<br />

under certain conditions. The<br />

industry has been working for over<br />

five years on removing TNPP and<br />

options are now available.<br />

The European Union also recently<br />

initiated a re-evaluation of historic<br />

food contact materials such as Tris<br />

(2,4-ditert-butylphenyl), commonly<br />

known as AO-168. FDA also<br />

committed in May to evaluating<br />

the Non-Intentionally Added<br />

Substances (NIAS) profile of<br />

broadly used plastic additives<br />

including AO-168.<br />

More recently, US President<br />

Barack Obama signed into law the<br />

first overhaul to the nation’s<br />

chemical laws in nearly 40 years, a<br />

milestone in the history of US<br />

environmental legislation, filling a<br />

decade old gap.<br />

These few examples show<br />

extensive change is on the march<br />

and companies in the food value<br />

chain are stepping up to meet the<br />

challenge. With this in mind it is no<br />

wonder that the role of the<br />

regulatory department has moved<br />

from purely administrative to<br />

imminently strategic.<br />

The benefit of new<br />

additives that are<br />

keeping up with or<br />

even surpassing agency<br />

regulatory standards is<br />

that they do not pose<br />

the threat of forcing unforecasted<br />

changes in<br />

polymer production,<br />

processing and<br />

converting due to<br />

regulatory changes<br />

New solutions<br />

New solutions are emerging that<br />

are replacing these older antioxidant<br />

technologies. These new<br />

solutions are tested with<br />

methodologies that did not exist in<br />

the past and give the new<br />

technology an edge over their<br />

older alternatives in term of safety<br />

and peace of mind for packaging<br />

manufacturers.<br />

WESTON®705 from Addivant<br />

WESTON ® 705 is one of the first of<br />

this new generation of antioxidants<br />

for polyethylene and elastomers<br />

and a good example of the new<br />

requirements. WESTON ® 705 was<br />

developed as a food contact<br />

additive from its in-silico design<br />

stage to final application testing.<br />

We spent 5 years of research<br />

determining the degradation<br />

pathways of the product in<br />

application, along with the<br />

associated analytical methods that<br />

are required to identify any<br />

degradants found. This gave us a<br />

solid foundation on which to build<br />

our NIAS profile and determine<br />

the associated toxicological<br />

properties of the degradant<br />

compounds formed in application.<br />

We took this analysis one stage<br />

further and performed some<br />

gastric hydrolysis studies to see<br />

what components could be formed<br />

from a potential ingestion of the<br />

product or accidental ingestion of<br />

packaging material and, again, the<br />

associated degradants found.<br />

WESTON ® 705 has been tested<br />

with the most recent and most<br />

stringent toxicological tests and<br />

tested for its entire NIAS profile<br />

and has successfully passed the<br />

toughest challenges of food<br />

regulators. WESTON ® 705 is the<br />

only liquid Nonylphenol-free TNPP<br />

replacement to have received<br />

FDA, EFSA and China’s NHFPC<br />

approval for broad food contact<br />

under the new requirements,<br />

making it the most tested product<br />

of its generation. It is today<br />

approved for use in more than 50<br />

countries.<br />

The benefit of new additives that<br />

are keeping up with or even<br />

surpassing agency regulatory<br />

standards is that they do not pose<br />

the threat of forcing un-forecasted<br />

changes in polymer production,<br />

processing and converting due to<br />

regulatory changes. It provides<br />

peace of mind for brand owners,<br />

packaging manufacturers,<br />

converters and resin<br />

manufacturers.<br />

Regulations and consumer<br />

perceptions of polyolefin materials<br />

are evolving quickly. Polyolefins<br />

are the most flexible, recyclable,<br />

sustainable and safe lightweight<br />

packaging materials available and<br />

have become ubiquistous on our<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


52<br />

processing & packaging<br />

About the author<br />

David Brassington is not only<br />

Vice President of Regulatory<br />

Affairs at Addivant, he is also<br />

Chairperson of CEFIC’s European<br />

Light Stabilizers and Antioxidants<br />

Association and<br />

LiSAO – the Light Stabilizer<br />

and AntiOxidant REACH consortium;<br />

and a member of<br />

CEPAD – European<br />

Council for Alkylphenol and<br />

Derivatives.<br />

This article reviews<br />

recent evolution in the<br />

regulatory landscape<br />

when it comes to Non<br />

Intentionally Added<br />

Substances in food<br />

contact materials and<br />

how a new generation<br />

of additives for<br />

polyolefins is being<br />

developed<br />

food shelves. The industry is<br />

tackling the last remaining<br />

potential perception challenge<br />

associated with the material and<br />

has now at its disposition a series<br />

of options that will remove any<br />

potential remaining issue. New<br />

methodology has been developed<br />

and next generation additives<br />

satisfy all characteristics expected<br />

by consumers and regulators.<br />

With regulations in flux, it is<br />

important more now than ever to<br />

understand what our food<br />

packaging is made of. Whether<br />

you are a brand owner, resin<br />

producer, converter or processer,<br />

packaging additives can<br />

dramatically affect your business<br />

each and every day. By<br />

understanding what ingredients<br />

food packaging and packaging<br />

materials contain, the supply chain<br />

can better address and meet the<br />

consumer’s need while<br />

simultaneously overcoming the<br />

global regulatory challenges and<br />

increasing operational<br />

performance in processing and<br />

converting.<br />

Summary<br />

Over the past few years,<br />

converging trends have<br />

transformed the way consumers,<br />

brands and packaging<br />

manufacturers look at packaging<br />

materials: productivity, weightreduction,<br />

shelf-life extension,<br />

recyclability and overall<br />

sustainability have led the charge<br />

since the turn of the century,<br />

making polyethylene a material of<br />

choice and allowing Linear Low<br />

Density Polyethylene particularly,<br />

to grow faster than its<br />

competitors.<br />

Polyethylene packaging resins are<br />

very simple polymers and they are<br />

inherently completely safe for food<br />

contact. But as any polymer, they<br />

require ppm level of additives such<br />

as antioxidants to be added inprocess<br />

to protect the material<br />

and maintain its integrity along its<br />

lifecycle. The antioxidants used in<br />

polyethylene are safe materials<br />

that have been thoroughly tested<br />

and used for more than 30 years in<br />

food contact applications. The<br />

industry is now pushing the safety<br />

principle further, looking into<br />

potential degradants from these<br />

additives that could migrate at<br />

ppm or ppb level into food. In the<br />

US, Europe, China and Mercosur,<br />

food-contact laws are rapidly<br />

evolving, creating the need to<br />

move to the next generation<br />

technology for food packaging.<br />

Best in class additives<br />

manufacturers and polyethylene<br />

resin producers started to tackle<br />

this challenge several years ago. A<br />

new generation of plastic additives<br />

is emerging and replacements, for<br />

outdated technologies such as Tris<br />

Nonylphenyl Phosphite(TNPP)<br />

antioxidants, are now available. n<br />

David Brassington<br />

Vice President of Regulatory Affairs<br />

Addivant<br />

www.addivant.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


processing & packaging 53<br />

The future is electric: EBLOW 37 extends the<br />

electric EBLOW series from BEKUM<br />

Premiering at the K <strong>2016</strong>: New electric blow-moulding machines for the production of canisters.<br />

New electric<br />

EBLOW 37<br />

with a<br />

closing force<br />

of 370kN<br />

and a mould<br />

width of<br />

700mm<br />

The blow-moulding machine<br />

manufacturer BEKUM is extending<br />

its electrical series EBLOW. The<br />

newest addition is the EBLOW 37<br />

for packaging applications. It<br />

premiers at the K <strong>2016</strong> to<br />

specialists in the industry. As early<br />

as 2007 BEKUM presented the<br />

first electric blow-moulding<br />

machine at the K-Messe (plastics<br />

trade fair) in Duesseldorf. The<br />

continual development of the<br />

machine range was followed by<br />

the introduction of the EBLOW 07<br />

series with patented C-frames.<br />

The newest development from the<br />

Berlin technology leader is the<br />

EBLOW 37, a blow-moulding<br />

machine for high-performance<br />

production of blow-moulded<br />

articles, especially for canisters.<br />

With this model BEKUM is looking<br />

to win points in the packaging<br />

sector, particularly from producers<br />

who are interested in an energyefficient,<br />

flexible machine solution<br />

tailored for high-performance.<br />

Improved added value with the<br />

EBLOW 37<br />

The EBLOW 37 design has its<br />

roots in the hydraulic machine<br />

range. For the Berlin company<br />

however, the future is now also<br />

electric. The goal of the new<br />

innovation was to take the<br />

experience from the manufacture<br />

of the EBLOW electric packaging<br />

machine series and combine it with<br />

New electric blow-moulding<br />

machines<br />

Energy-saving machine design<br />

with fast closing pressure<br />

build-up<br />

High-performance blowmoulding<br />

technology:<br />

Single-station production for<br />

up to 240 canisters per hour<br />

High flexibility with greater<br />

performance in canister<br />

production.<br />

the advantages of the proven BA<br />

34.2 hydraulic canister machine.<br />

The hydraulic BA 34.2 has been<br />

successfully positioned in the<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


54<br />

processing & packaging<br />

About Bekum<br />

Pioneer and trendsetter in blow moulding technology<br />

Founded in Berlin in 1959, BEKUM Maschinenfabriken GmbH is one<br />

of the world’s leading manufacturers of extrusion blow moulding<br />

machines.<br />

Founder Gottfried Mehnert conceived the name BEKUM as the<br />

acronym (Berliner Kunststoff Maschinen).<br />

The company began to flourish in its founding year with the<br />

development of the world’s first neck-rim calibration. Numerous<br />

innovations and patents followed, confirming that BEKUM, with its<br />

innovative and customer-oriented machinery solutions, has always<br />

been ahead of its time – and remains so to this day.<br />

When innovative and economical machinery solutions with high<br />

productivity for individual packaging requirements of hollow<br />

packaging are in demand, then BEKUM, with over 55 years of<br />

experience in blow-moulding technology, is the first choice<br />

worldwide.<br />

Product range and applications in food and non-food<br />

With future-oriented and reliable production processes and fully<br />

electric- as well as hydraulic machinery for the commercial<br />

production of blow moulded containers ranging from 5ml to 3000L,<br />

BEKUM offers everything for plastic packaging from one source.<br />

Philosophy of the company<br />

Building and maintaining long-term relationships with market<br />

partners through future-oriented, predictable company policy<br />

determines the actions of the first and second generation of the<br />

family. This strategy ensures the jobs of dedicated and experienced<br />

staff. The preservation of traditional structures, an established<br />

network of partners and far-sighted adaptation to change form the<br />

basis for continuous development and inspiration for the company in<br />

the interest of partners, customers and employees.<br />

Innovation and technology<br />

Process reliability, availability, efficiency and sophisticated design<br />

characterise the high standard of BEKUM production lines for blow<br />

moulding. BEKUM contributes the expertise that has grown based<br />

on these references, associated with various patents in blow<br />

moulding, to the fulfilment of every customer requirement.<br />

The level of process design is key for process reliability,<br />

reproducibility, parts quality and cost-efficiency. A high-quality<br />

production line for extrusion blow moulding, consisting of machine,<br />

die and automation which is impressive in terms of speed, wear<br />

resistance, availability, process reliability and stability alike, is<br />

critical for return on investment (ROI) and the level of added value.<br />

Facts and figures<br />

With 18,000 machines delivered and installed worldwide – about half<br />

of them still in use – the BEKUM Group has achieved by far the<br />

largest production of blow moulding machines of any brand.<br />

The BEKUM Group serves approximately 100 countries around the<br />

world directly or through representatives.<br />

Today, 330 employees work for the BEKUM group worldwide at<br />

three locations in Europe and in the US.<br />

market with over 200 machines.<br />

Now BEKUM is transferring this to<br />

an electric generation of machines,<br />

which offer a technically and<br />

economically attractive solution for<br />

producing articles between 10 and<br />

35 litres. Typically, this model is<br />

targeted toward canister<br />

manufacturers all over the world.<br />

According to BEKUM, the highperformance<br />

EBLOW 37 provides<br />

canister manufacturers with the<br />

option of upping their added value<br />

through increased output volumes.<br />

According to BEKUM,<br />

the comparison<br />

measurements of the<br />

single-station machines<br />

are very promising<br />

The best of both worlds – an<br />

energy-saving system with fast<br />

closing pressure build-up<br />

The EBLOW 37 follows the<br />

performance of the BA 34.2<br />

without compromises. Here,<br />

BEKUM is relying on a new<br />

energy-saving system for the<br />

movements of the machine:<br />

closing unit and mould closing<br />

function are electrically driven,<br />

while the closing pressure build-up<br />

for effective force transmission is<br />

achieved through servo hydraulics<br />

and is thus available quickly as<br />

usual. This hybrid principle makes<br />

use of the advantages from both<br />

types of drive technology.<br />

Pure high performance: Up to<br />

15% more output volume with<br />

20L canisters<br />

With a closing force of 370kN and<br />

a mould width of 700mm, canister<br />

production is the domain of the<br />

EBLOW 37. According to BEKUM,<br />

the comparison measurements of<br />

the single-station machines are<br />

very promising. Compared to a<br />

conventional hydraulic solution,<br />

the EBLOW 37 enables production<br />

to be increased by up to 15%. This<br />

corresponds to an output volume<br />

of 240 pieces per hour based on a<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


processing & packaging 55<br />

20L lightweight canister as<br />

reference item. These values<br />

recommend the EBLOW 37 as a<br />

new standard in its class.<br />

High extrusion quality with hightech<br />

spiral distributor blow heads<br />

BEKUM provides its machines<br />

with spiral distributor<br />

blow heads, which<br />

feature<br />

excellent,<br />

uniform wall<br />

thickness<br />

distribution in<br />

the pre-form<br />

and the<br />

finished<br />

article. This<br />

results in<br />

significant<br />

potential for<br />

the operator<br />

to optimise<br />

the parison<br />

quality not<br />

only for<br />

single-layer<br />

products, but especially when it<br />

comes to products with a multilayer<br />

structure. And there is no<br />

need for the customer to<br />

compromise on user-friendliness<br />

either: the heads can be easily set<br />

from the front of the machine. And<br />

not only that: the design of the<br />

head enables faster colour<br />

changes than standard design<br />

principles, which leads to a direct<br />

increase in machine productivity.<br />

Change material for cleaning is<br />

also reduced to a minimum. The<br />

compact construction of the spiral<br />

distributor heads is also<br />

impressive. Their<br />

smaller surfaces<br />

mean<br />

considerably<br />

less energy is<br />

required to<br />

heat them.<br />

Flexible<br />

application<br />

expands the<br />

range of<br />

production<br />

BEKUM’s<br />

many years of<br />

manufacturing<br />

know-how from<br />

the packaging<br />

sector has gone<br />

into the machine<br />

development of the<br />

EBLOW 37. The user can thus<br />

expect a high degree of flexibility.<br />

The setting of blow moulds with<br />

different mould thicknesses can be<br />

performed quickly and very<br />

conveniently thanks to a<br />

production-optimising automated<br />

calibration run. In combination with<br />

the company’s own specially<br />

designed and produced extrusion<br />

heads with spiral distributor<br />

technology, the EBLOW 37 also<br />

impresses on the material side.<br />

Many blow-mould materials made<br />

from HDPE and PP in single- and<br />

multi-layer designs (3-layer and 6-<br />

layer), including those with<br />

transparent strips and<br />

polycarbonate, can be processed<br />

with excellent results. The new<br />

design allows very fast colour<br />

changes for the highest level of<br />

flexibility and cost efficiency.<br />

Through the use of a characteristic<br />

BEKUM top or bottom calibration,<br />

the production range can be<br />

expanded even further. Many<br />

proven and process-safe options<br />

of the familiar BA 34.2 will also be<br />

available in the new EBLOW 37.<br />

The future is electric – including in<br />

the packaging<br />

See Bekum at K <strong>2016</strong>: Hall 14,<br />

C03 n<br />

BEKUM Maschinenfabriken GmbH<br />

www.bekum.de/en<br />

Economy and<br />

performance<br />

combined:<br />

Canister<br />

applications<br />

are the<br />

domain of<br />

the<br />

EBLOW 37<br />

reprints<br />

www.foodmagazine.eu.com<br />

IF YOU ARE INTERESTED IN HAVING REPRINTS OF YOUR ARTICLE TO HAND<br />

OUT TO YOUR CUSTOMERS/ PROSPECTS<br />

please contact: john@foodmagazine.eu.com<br />

IT’S A LOT LESS EXPENSIVE THAN YOU MIGHT THINK<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


56<br />

Gulfood Preview<br />

Gulfood Manufacturing<br />

7–9 November, Dubai<br />

Gulfood Manufacturing is a trade show and conference designed for food and beverage process<br />

industries operating within the Middle East, Africa and Indian sub-continent. It is known as the<br />

biggest food and beverage processing event in the Middle East, Africa and Southeast Asia. Here<br />

are just a few reasons why!<br />

Your visit to the region’s biggest food and beverage<br />

processing industry event will connect you with<br />

suppliers from 60 countries showcasing the very latest<br />

manufacturing business improvement tools, so if you<br />

are looking to buy ingredients, find new equipment, or<br />

source the best logistics solutions, Gulfood<br />

Manufacturing is the show for you.<br />

With over 1500 exhibitors showcasing every line of<br />

business needed to build world class food and beverage<br />

production capability, Gulfood Manufacturing is where<br />

all the solutions to your customised needs can be found<br />

whatever your business sector, be it meat, bakery,<br />

beverage, confectionery, fats, oils, dairy, snacks or<br />

seafood.<br />

Exhibitors<br />

At Gulfood Manufacturing 1,500 global suppliers of the<br />

latest ingredients, processing, packaging and logistics<br />

solutions are waiting to meet you and help solve your<br />

biggest production, capacity and automation<br />

challenges. These are solutions that can save you<br />

money which you could be spending on better things,<br />

such as diversifying your production line, research &<br />

development and marketing. International pavilions<br />

include representation from more than 30 countries<br />

including Germany, Austria, China, Egypt, France, Iran,<br />

Switzerland, Turkey, Italy, the USA and UK.<br />

Visitors<br />

35,000 F&B manufacturers from all over the world are<br />

planning their visit to Gulfood Manufacturing to get<br />

their toughest manufacturing challenges solved and<br />

reap rewards of smarter production capabilities.<br />

If you operate a food & beverage production plant,<br />

Gulfood Manufacturing is the place to:<br />

n Source state of the art machinery from renowned<br />

companies around the globe including Germany,<br />

Italy, France, USA, Turkey, Iran, India, China,<br />

Taiwan, Japan to name a few...<br />

n Test innovative ingredients developed to meet new<br />

taste trends and manufacturing processes.<br />

n See the latest packaging advances – what’s new in<br />

materials, print and design and the machinery<br />

making it happen.<br />

n Meet the plant and factory designers behind the<br />

world’s leading production facilities.<br />

n Network with the big investors and find out what is<br />

driving their food processing strategies.<br />

n See the big brands & meet their trusted distributors<br />

operating in the GCC and Africa who can make your<br />

installation, service & support problems disappear.<br />

Food Logistics Forum<br />

To meet the burgeoning needs of the expanding trade<br />

and imports in the Middle East, seamlessly integrated<br />

logistics solutions are essential, but they come with<br />

significant security risks that need to be mitigated<br />

without slowing down the speed of business. Food<br />

Logistics Forum is the only F&B specific logistics event<br />

in the region, bringing together leading production,<br />

foodservice, retail, logistics and transportation players<br />

for two days of intensive education sessions, as well as<br />

dedicated time to build new business relationships and<br />

explore best practices.<br />

The Forum will address the critical issues shaping the<br />

future profitability and sustainability of the entire food<br />

value chain.<br />

Key topics include:<br />

n Achieving consistent cold chain integrity<br />

n Building a seamlessly integrated supply chain<br />

system<br />

n Improving airport-airline cargo handling<br />

n Strategies for locking down supply chain<br />

management efficiencies<br />

n Safety under scrutiny<br />

n Cutting edge warehousing – swift, precise, efficient<br />

n Linking GCC network<br />

n Technical Innovations in material handling. n<br />

Gulfood Manufacturing<br />

www.gulfoodmanufacturing.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


Gulfood Preview 57<br />

Omya: Calcium ingredients – food industry all-rounders<br />

Omya will highlight its versatile range of calcium ingredients. Suitable for use as a<br />

fortification agent, white pigment, bulk provider, extrusion aid, anticaking agent<br />

and carrier, Omya’s calcium carbonates are naturally derived and processed<br />

using the latest technology. The production plant is GFSI (Global Food Safety<br />

Initiative), ISO 22000 and ISO 9001 compliant, and also boasts Halal and Kosher<br />

certificates.<br />

Calcipur ® : from food fortification to extrusion aid<br />

Omya’s products, bundled together under the Calcipur ® brand, have a very high<br />

elemental calcium content — approximately 40% — making it one of the most concentrated<br />

sources of calcium in the market. As such, they are an efficient fortification agent and can be used to<br />

enrich baby products, vegan drinks, bakery produce, snack bars and breakfast cereals. Depending on<br />

the dosage used, calcium-related claims can be made on pack. Furthermore, Calcipur ® can act as a white<br />

pigment and replace titanium dioxide in chewing gum coatings, for example. Chewing gum masses and icings<br />

for cakes and cookies benefit from its bulking property. When it comes to icings, manufacturers are able to<br />

reduce the icing sugar and hence the calorie content. In the production of extruded snacks, Calcipur ® facilitates<br />

the formation and homogenous distribution of fine gas bubbles, influencing the extrudate’s expansion and<br />

texture.<br />

Hall Sheikh<br />

Saeed, booth<br />

S1-B72<br />

Omyafood ® : anticaking agent and carrier<br />

Omyafood ® comprises calcium carbonates with multifunctional properties. Thanks to its specific particle<br />

structure and surface morphology, it’s an ideal anticaking agent and keeps powders flowing freely, making<br />

processing and precise dosing much easier. Adding Omyafood ® to powders also prevents lumping during<br />

processing, transportation and storage. It helps to keep machines cleaner, increases operating efficiencies and<br />

reduces downtimes as well. Another advantage is that it produces much less dust than other commercially<br />

available powder processing solutions.<br />

Benefiting from both hydrophilic and lipophilic properties, Omya’s calcium carbonate can be used as a carrier<br />

for substances such as vitamins and other valuable nutrients. Its high binding capacity and porosity also<br />

facilitate the transfer from liquid to powder-based applications.<br />

Thanks to its role as a global distributor, Omya possesses a comprehensive portfolio of versatile ingredients<br />

and provides a wide range of solutions that can be customised to meet individual customer requirements. n<br />

www.omya.com<br />

Palsgaard: Emulsifiers, stabilisers & know-how<br />

Palsgaard is specialised in emulsifiers. We invented and patented the first<br />

commercial emulsifier a century ago and we haven’t stopped inventing since –<br />

in more ways than one. Not only are we continuously improving our existing<br />

emulsifiers and emulsifier/stabiliser solutions, we also create new ones from<br />

scratch and help our customers make the most of them as our technical<br />

experts travel the globe to help food manufacturers create new and innovative<br />

solutions.<br />

Sand No.<br />

TBA<br />

Our non-GMO emulsifiers and emulsifier/stabiliser solutions are custom<br />

designed, and at GulFood Manufacturing, we’ll present a number of new<br />

emulsifiers and stabilisers and applications within bakery, confectionery, dairy, ice cream, margarine, and<br />

mayonnaise and dressings. Our technical experts will be ready to discuss your challenges and how our<br />

emulsifiers, stabilisers and know how can help you overcome these.<br />

Global application service<br />

Using our application s on three continents and our know-how in global trends and production processes, we<br />

help customers test and develop new products or improve existing recipes for their products based on our<br />

emulsifiers or emulsifier/stabiliser solutions. n<br />

www.palsgaard.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


58<br />

Gulfood Preview<br />

Baker Perkins: New developments for the confectionery,<br />

snack, cereal, bread and biscuit industries<br />

New developments for the confectionery, snack, cereal, bread and biscuit<br />

industries will be introduced by Baker Perkins.<br />

Confectionery<br />

For the confectionery industry, a new flexible depositing system capable of<br />

producing a wide range of hard candy, soft candy and lollipops at outputs<br />

up to 54kg/hr is being introduced.<br />

The ServoForm Mini uses the same process and control technology as the well-established<br />

high-output ServoForm range of candy depositors. It brings the benefits of depositing – high quality,<br />

high efficiency and versatility – to companies producing confectionery in small batches, including<br />

manufacturers of medicinal and healthcare products. It is also an ideal development tool for<br />

established producers.<br />

Stand<br />

Z2-B63<br />

Piece weight range is 3 to 8g for candies and 8 to 30g for lollipops. At 54kg/hr this translates to 10,800 pieces<br />

per hour of 5g candies or 5,400 pieces per hour of 10g lollipops.<br />

Baker Perkins is focusing on the benefits twin-screw extrusion brings to the snack, ready-to-eat cereal and<br />

ingredients industries.<br />

Extrusion is hygienic and energy efficient. If it is possible to make a product with an extruder, it is almost<br />

certainly the cheapest, most efficient and most compact method of making it. Conventional processing<br />

typically involves a great deal more equipment, time and cost.<br />

Twin-screw extrusion technology is at the heart of versatile systems producing a wide range of high-quality<br />

snacks, ingredients, and ready-to-eat cereals. A standard system is a flexible way to enter a market at a low<br />

capital cost; extrusion systems can be expanded as a business grows and more complex products, or even a<br />

completely different product range, are required.<br />

One of the easiest ways to add value to extruded snacks and cereals is co-extrusion; this technique involves<br />

extruding a hollow tube while simultaneously injecting a low-moisture cream or paste filling into the centre.<br />

Breakfast cereals<br />

Baker Perkins offers a choice of production systems for breakfast cereals: extrusion and rotary steam cooking.<br />

A complete range of unit machines combined with the process knowledge and engineering expertise to build<br />

them into reliable and flexible high-output systems enables Baker Perkins to provide lines for virtually every<br />

kind of breakfast cereal, from traditional cornflakes to modern filled pillows. n<br />

www.bakerperkins.com<br />

Goodmills Innovation: Grain-based ingredients<br />

combine innovation and naturalness<br />

GoodMills Innovation’s comprehensive portfolio of ingredients offers a<br />

number of nutritional, clean label and process-related advantages.<br />

Hamburg (Germany) September <strong>2016</strong> – GoodMills Innovation will exhibit<br />

its portfolio of specialty flours and grain-based functional ingredients at<br />

the Gulfood Manufacturing Show in Dubai. GoodMills’ Snackmaxx ® range<br />

comprises several masa flours, which are ideally suited for the production<br />

of gluten-free snacks. For health products with added value,<br />

Snow ® Wheat flour combines the nutritional benefits of whole grain with a<br />

very mild taste and light color. Purafarin HydroSoft ® , a functional flour, scores with its ability to “<br />

clean” product labels. It can replace additives such as emulsifiers, thickeners and technical enzymes,<br />

while delivering baked goods with excellent volume and softness. All are Clean Label and non-GMO<br />

ingredients. Additionally, many products may fulfill Halal and Kosher requirements or may be modified to<br />

comply on demand. Visitors to the booth will experience and learn how to successfully meet contemporary and<br />

future market requirements with one of the most ancient raw materials available: grain. n<br />

Booth<br />

S1-C17<br />

www.goodmillsinnovation.com<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


company news<br />

59<br />

DSM concludes only one fifth of global population achieves sufficient vitamin E<br />

DSM Nutritional Products has highlighted a study<br />

published in the International Journal for Vitamin and<br />

Nutrition Research, which established that just 21% of<br />

the studies of the examined populations globally reach a<br />

serum-tocopherol concentration of ≥30 µmol/L. This is<br />

the vitamin E threshold that several studies suggest<br />

has fundamental effects on human health in multiple<br />

areas. The research is unique, and the first of its kind<br />

to review over 170 existing papers worldwide on<br />

studies into vitamin E intake levels and serum<br />

concentrations. The findings conclude that vitamin E<br />

status is inadequate in a substantial part of the<br />

reviewed populations.<br />

The importance of vitamin E<br />

Vitamin E is an essential micronutrient that protects<br />

cell membranes from oxidative damage, including<br />

those rich in polyunsaturated fatty acids (PUFAs).<br />

The higher the level of PUFA intake, the more vitamin<br />

E is required. This study finds vitamin E status to be<br />

alarmingly low globally. Modern changes in diet may<br />

be a contributing factor. Vitamin E status can be<br />

increased by eating more foods high in vitamin E,<br />

such as vegetable oils, green vegetables, nuts, seeds, whole grain bread; fortified foods and<br />

beverages, and dietary supplements.<br />

Dr. Simin Meydani, Director of Jean Mayer USDA Human Nutrition Research Center on Aging at Tufts University<br />

comments: “This global assessment of vitamin E status – the first of its kind – is an important step to generate<br />

awareness because so many people around the world do not consume recommended amounts of vitamin E. An<br />

adequate vitamin E intake is needed to maintain the immune system, cognitive function, cardiovascular health and liver<br />

function. The findings of the publication suggest that health authorities need to dedicate more attention to the intake,<br />

status and role of vitamin E in human health.”<br />

Applying a Recommended Daily Allowance (RDA) of 15mg/day and Estimated Average Requirement (EAR) of<br />

12mg/day to all populations with a minimum age of 14 years, 82% and 61% of data points were below the RDA and<br />

EAR respectively. The new paper further reveals that globally 13% of the scientific publications indicated serum<br />

concentrations below the suggested deficiency threshold concentration of 12 µmol/L, mostly in new-borns and children.<br />

Szabolcs Péter, MD, PhD, Senior Scientist at DSM, and one of the co-authors says: “This comprehensive review of<br />

vitamin E dietary intake and serum concentrations demonstrates that the majority of the reported intake values<br />

worldwide are below recommended levels. Similarly, it shows that a considerable proportion of the global population do<br />

not reach the proposed optimal serum concentration for vitamin E. This study should help stimulate needed research to<br />

understand the complex field of vitamin E and its impact on human health.”<br />

Regional variation<br />

The study found that vitamin E intake differed regionally. People living in the Middle<br />

East and Africa (27%) were more likely to be consuming below the RDA, but the<br />

prevalence was also relatively high in Asia Pacific (16%) and Europe (8%). Considering<br />

a threshold concentration of 30µmol/L recommended by experts, 27% of the<br />

American, 80% of the Middle East/African, 62% of the Asian, and 19% of the<br />

European populations are below this serum value. On the other hand only 21% of the<br />

total data points included in this global review reach a desirable mean serum<br />

concentration of 30µmol/L or higher. This can be explained by varying diets and<br />

nutrient availability across the world.<br />

For more information on vitamin E and the latest science, please visit DSM’s<br />

webinar channel https://www.brighttalk.com/channel/12499. n<br />

http://econtent.hogrefe.com/doi/pdf/10.1024/0300-9831/a000281<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


60 company news<br />

Rovema launches new content-rich website<br />

Rovema North America has launched a new content-rich website,<br />

www.rovema-na.com, designed to assist a wide variety of industries in<br />

developing and maintaining highly efficient vertical form-fill-seal<br />

(VFFS) bagging operations. The easy-to-navigate site is a wellspring of<br />

information and resources on vertical bagging, industry news, and<br />

Rovema’s wide range of machine solutions for filling and end-of-line<br />

packaging.<br />

Rovema’s new site was developed in response to customers asking<br />

for more helpful content, technology updates, and channels of<br />

engagement to assist them in making optimal VFFS decisions. The<br />

comprehensive site features a blog with posts about vertical bagging<br />

insights and industry news, as well as an extensive resource center with relevant material such as tech<br />

notes, training tips and general VFFS information.<br />

By serving as a resource for a wide variety of industries producing a broad array of products, Rovema is positioning itself<br />

as a resource that manufacturers can tap for insight on making vertical bagging the most efficient, highest-return aspect<br />

of their production operation. In addition to providing comprehensive details on the company’s line of premium Vertical<br />

Form-Fill-Seal (VFFS) baggers, Rovema.com also features thought leadership items, such as a downloadable Vertical<br />

Bagging Operational Equipment Effectiveness (OEE) guide for Consumer Packaged Goods (CPG) manufacturers.<br />

Rovema created the 19-page guide to help small- and medium-sized businesses adopt the same best practices that<br />

multinational corporations rely on to optimize production efficiency.<br />

The website presents examples of ways Rovema can assist food manufacturers with sector-specific challenges, including<br />

a discussion of potential sealing issues when packaging nuts; a look at options for minimising product in the seal jaws in<br />

snack food packaging operations; and an exploration of ways to improve coffee shelf life via the use of nitrogen gas<br />

flushing as part of a VFFS system. In doing so, the site addresses issues from a functional perspective, presenting<br />

information that might be sought by an engineer, maintenance manager or purchasing director. n<br />

New 3M Petrifilm Plate launched to help reduce spoilage and minimise waste<br />

In food processing, lactic acid bacteria can be friend or foe. Kept in check, these<br />

organisms help produce fermented foods ranging from smooth yoghurts to crunchy<br />

pickles – and can even be leveraged for probiotic purposes. But under low oxygen,<br />

low temperature and acidic conditions, the bacteria can cause spoilage, discoloration,<br />

bloated packages and textures, odours and flavours that displease customers,<br />

trigger recalls and cause food waste.<br />

A solution from 3M Food Safety<br />

To help food processing companies streamline complicated labor intensive testing methods,<br />

3M Food Safety introduces the 3M Petrifilm Lactic Acid Bacteria Count Plate with a more<br />

efficient, all-in-one solution for monitoring lactic acid bacteria levels in food products and<br />

manufacturing environments. The plate offers all of the time-honoured benefits of the award-winning 3M Petrifilm<br />

Plates – simplicity, reliability, productivity, and sustainability – while eliminating the need for the costly anaerobic<br />

equipment used with traditional methods.<br />

For the first time ever, the 3M Petrifilm Lactic Acid Bacteria Count Plate combines oxygen-scavenging technology and<br />

oxygen-barrier films to create a self-contained anaerobic environment. Now food processors and testing laboratories can<br />

get true, accurate anaerobic results using aerobic incubation conditions, providing enhanced recovery of lactic acid<br />

bacteria within 48 hours.<br />

“Food manufacturers are becoming more aware of the impact lactic acid bacteria plays on their products’ quality and<br />

shelf life,” said John David, 3M Food Safety global marketing manager. “Our hope and belief is that the improved and<br />

easier testing process made possible with the 3M Petrifilm Lactic Acid Bacteria Count Plate will enable them to more<br />

effectively monitor this group of microorganisms and make confident decisions about their product quality, helping to<br />

reduce waste, minimize recalls and protect brand reputation.” n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


company news<br />

61<br />

Arla Foods Ingredients<br />

develops a new range<br />

Arla Foods Ingredients is serving up a new range of cleanlabel,<br />

dairy-based solutions for the foodservice sector.<br />

The innovative ready-made cooking ingredients will make it<br />

easy for food companies to develop and supply foodservice<br />

products that are natural, healthy, convenient and stable – all<br />

of which are all key priorities for restaurant and catering<br />

businesses today.<br />

Global foodservice sales are forecast to rise by 17%<br />

between 2015 and 2020. Growth in this market presents<br />

food companies with an excellent opportunity to expand their<br />

portfolio to include high quality products that will appeal to<br />

foodservice businesses all over the world.<br />

As the sector grows, major trends commonly seen in the<br />

packaged foods market – such as clean labels and nutrition<br />

declarations – are rapidly migrating from supermarkets and<br />

into the out-of-home space, too. Arla Foods Ingredients’ new<br />

foodservice range addresses these trends by delivering<br />

distinct benefits, such as ease of handling, stability,<br />

improved texture and great taste.<br />

The solutions available are:<br />

n Cake topping<br />

n Cooking cream<br />

n Bake-stable<br />

cream cheese<br />

n Cheesecake<br />

cream cheese.<br />

Produced with<br />

dairy proteins,<br />

they are much<br />

higher in protein<br />

and significantly lower in fat,<br />

calories and carbohydrates than standard equivalent<br />

products. They can easily be customised with colours,<br />

flavours and inclusions as required to create a wide variety<br />

of products that will excite both chefs and diners.<br />

Torben Jenson, Category & Application Manager at Arla<br />

Foods Ingredients, said: “These cooking solutions will enable<br />

our customers to widen their product offering and take<br />

advantage of the great opportunity that foodservice offers.<br />

Our new concepts are healthy, convenient and clean-label,<br />

which means they are completely on-trend. They can be<br />

supplied as they are, or tailored to meet specific<br />

requirements, unlocking a world of new opportunities.”<br />

The new foodservice solutions have been launched under<br />

Arla Foods Ingredients’ Goodness of Dairy campaign, which<br />

highlights how dairy ingredients are key to tapping into<br />

growing consumer demand for food that is natural, healthy<br />

and offers great taste and texture. n<br />

Barry Callebaut and Tony’s<br />

Chocolonely sign strategic<br />

partnership<br />

The Barry Callebaut Group and<br />

Tony’s Chocolonely, the Amsterdam-based chocolate<br />

company committed to bringing an end to slavery in<br />

the chocolate industry, have announced their<br />

strategic partnership agreement to produce chocolate<br />

from fully traceable sustainable cocoa. Barry<br />

Callebaut installs a dedicated cocoa butter tank in its<br />

factory in Wieze/Belgium to produce cocoa butter<br />

from traceable beans sourced from Tony’s<br />

Chocolonely’s partner cooperatives in Côte d’Ivoire.<br />

With the cocoa liquor already being produced from<br />

beans from their partner cooperatives in Côte d’Ivoire<br />

and Ghana, all cocoa products in Tony’s<br />

Chocolonely’s chocolate will be traceable.<br />

Tony’s Chocolonely has built direct, long-term<br />

relationships with the farmers who grow its cocoa, to<br />

solve the underlying causes of modern slavery.<br />

Employing an industry scalable process, Tony’s<br />

Chocolonely works with Barry Callebaut to create<br />

traceable bean-to-bar offerings. Barry Callebaut and<br />

Tony’s Chocolonely have cooperated since 2005,<br />

when Barry Callebaut started to produce their<br />

Fairtrade cocoa liquor. As of 2013 Barry Callebaut<br />

produced chocolate for Tony’s Chocolonely that<br />

included traceable sustainable cocoa liquor. Under<br />

the new partnership agreement, the cocoa butter<br />

used in the recipes will also become fully traceable,<br />

and sourced from Tony’s Chocolonely’s partner<br />

cooperatives.<br />

Antoine de Saint-Affrique, CEO of Barry Callebaut,<br />

says: “We have a long-standing commitment to<br />

sustainable cocoa, working directly with cocoagrowing<br />

communities on-the-ground. Having made<br />

sustainable cocoa one of the four pillars of our<br />

strategy, we champion the development of a fully<br />

sustainable chocolate value chain. This partnership<br />

with Tony’s Chocolonely is a milestone in our efforts<br />

to provide fully sustainable products to our<br />

customers.” n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


62 company news<br />

Quick and easy changeovers of case packing formats with<br />

Bosch technology<br />

Cereals, biscuits, chocolate, cheese, frozen food or coffee can now be case-packed<br />

with even more flexibility. Bosch Packaging Technology, a leading provider of<br />

processing and packaging technology, has developed a modular collation platform for<br />

its Elematic case packing series. This platform consists of standardised assembly<br />

groups for the infeed and accelerator belt, collation chain and product transfer, which<br />

can be configured as required. Products can be fed horizontally, vertically, in line or at<br />

a 90-degree angle.<br />

Bernhard Vaihinger, Head of Product Management, Innovation and Technology at<br />

Bosch Packaging Technology in Remshalden, Germany, says: “The growing product<br />

variety on the manufacturer side requires increasingly flexible packaging solutions.<br />

With the new modular collation platform, our case packers will be able to offer even more<br />

flexibility. In future, the platform will be available for the entire Elematic series – from the wrap-around case packer and<br />

side load case packers for pre-glued blanks, right through to the top loaders.” The new grouping platform on the Elematic<br />

3001 case packer will be presented for the first time at the FachPack <strong>2016</strong> trade fair in Nuremberg, Germany, from 27–29<br />

September, <strong>2016</strong>.<br />

Grouping folding boxes, bags or flow wraps<br />

The case packer Elematic 3001 packs products into full wrap-around, into a tray or into two-part shelf-ready display<br />

cases. Different pack styles can be grouped, such as folding cartons, flow wraps, stand-up pouches, doy packs, cans or<br />

tablets. Standardized assembly groups enable different infeed scenarios for various pack styles. Series technology allows<br />

for quick and easy setup, and replaces the need for customised developments of special solutions. Customers benefit<br />

from proven technology and fast throughput times.<br />

Format changeover in eight minutes<br />

The ‘Elematic click system’ enables easy, reproducible and completely tool-less changeovers on the Elematic 3001. It<br />

indicates acoustically to the operator when parts successfully lock into place. This eliminates the need for fine<br />

adjustments and removes the risk of errors when reading from scales, while also reducing scheduled downtimes. Format<br />

changeovers can be performed in just eight minutes – depending on the grouping pattern. n<br />

Cameroonian cocoa sector makes good strides in<br />

sustainable production<br />

Over 9,500 cocoa farmers in Cameroon have received more than €1.4<br />

million (958million cfa) in premium payments – the largest ever certification<br />

premium payments made for sustainable cocoa in the country – under the<br />

Cargill Cocoa Promise. These payments directly reflect the growing<br />

appetite of customers for certified cocoa products and appreciation for the<br />

efforts undertaken by cocoa farmers in Cameroon to become more<br />

professional and achieve certification.<br />

While Cargill as part of the joint venture Telcar has been training cocoa<br />

farmers in Cameroon since 2011, the Cargill Cocoa Promise efforts on the ground<br />

have become more advanced in the last year training nearly 21,000 cocoa farmers at over 600 farmer field schools and<br />

building 11 boreholes for local communities to increase access to potable drinking water.<br />

By working through these programs, farmers strive for improved profitability and productivity. Another 10,000 new<br />

farmers are expected to undergo this training in <strong>2016</strong>/2017 and a further eight local communities have been identified for<br />

new borehole projects.<br />

The premium payments are made to certified farmer cooperatives with 50% going directly to individual members, and the<br />

remainder being invested in projects that boost productivity or farm development for the farmer organisation or projects<br />

that will benefit the wider community. For Cameroon this has so far included boreholes, 100 scholarships, 10 Cassava<br />

grinding machines for women’s groups and credit/discount schemes for crop protection products. n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


company news<br />

63<br />

Corbion purac research offers new insights into Opti.Form ®<br />

Results demonstrate that Opti.Form ® does more than provide top shelf Listeria control, it also delivers extended shelf life,<br />

improved cook yield, purge control and texture enhancement of finished meat and poultry products<br />

Two decades ago, Corbion Purac developed the Opti.Form ® portfolio, combining lactate with diacetate to control Listeria<br />

growth in meat and poultry products. Over the years, Opti.Form has become widely recognised as the industry standard<br />

for Listeria control.<br />

Twenty years of trusted industry use and academic research has provided<br />

a plethora of data showing the Opti.Form portfolio also extends shelf life,<br />

increases cook yield, reduces purge and improves texture of processed<br />

meat product.<br />

“Consumers want safe meat and poultry products that look great, taste<br />

delicious and stay fresh longer,” says David Charest, VP Meat Industry.<br />

“With Opti.Form, our customers can deliver on all those expectations.<br />

The new data validates the comprehensive value that Opti.Form<br />

provides.”<br />

Research indicates that the Opti.Form formulations are optimised to:<br />

n Extend shelf life while lowering salt levels<br />

n Improve moisture control delivering enhanced cook yield from 3–6%<br />

n Enhance sliceability characteristics.<br />

As always, the Opti.Form portfolio helps keep food safe, inhibiting the growth of Listeria monocytogenes and other<br />

pathogens.<br />

Charest adds, “We are focused on providing food safety solutions which include not only a diverse portfolio but also<br />

industry-leading analytical tools backed by our team of food safety and preservation experts.”<br />

Corbion Purac offers an on-line Listeria Control Model. This model provides customers with predictive growth modelling<br />

capabilities to help reduce product development time. Corbion Purac’s preservative comparator tool helps formulators<br />

predict relative differences in shelf life with different antimicrobials.<br />

To learn more about the Opti.Form portfolio, the Listeria Control Model or other available tools visit<br />

corbion.com/meatandpoultry. n<br />

Thurne-Middleby showcases meat slicing equipment<br />

in new facility<br />

Renowned manufacturer of meat slicing equipment, Thurne-Middleby, has<br />

recently installed a large chiller room and dual freezer unit as part of a new<br />

showcasing suite at its premises in Norwich.<br />

The cold rooms, installed with the help of specialist firm, Cold Store Rentals,<br />

are a key part of the investment that Thurne-Middleby has made into<br />

developing the new facility. The large chiller room enables customers to<br />

view live demonstrations conducted by staff, so they can assess the<br />

capabilities of the slicing equipment in simulated food factory conditions.<br />

The additional dual freezer was specified and installed in order to meet strict temperature requirements at which to store<br />

the meats: to showcase the equipment with optimum slicing results, meats such as bacon need to be held at<br />

temperatures between –5 and –9 degrees.<br />

Kris Debacker, Operations Manager at Thurne-Middleby, said “Our new cold room facility is superb. We are now able to<br />

simulate slicing lines in factory conditions, giving our customers a true-to-life demonstration of how the equipment will<br />

work for them.”<br />

“Product conditioning is key to the performance of our slicers, and the tempering requirements for products can vary<br />

greatly. Having the dual freezer gives us the flexibility to hold several products at their optimum temperature, ready for<br />

machine testing and customer demonstrations.” n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


64 company news<br />

DuPont Nutrition & Health honours <strong>2016</strong> Science Excellence Medalists<br />

The Danisco Foundation has awarded three Science Excellence Medals for<br />

<strong>2016</strong>. The medalists are senior scientists broadly recognised by DuPont<br />

Nutrition & Health for scientific excellence with a remarkable record of<br />

accomplishment relevant to the food and nutrition industry.<br />

This year’s medalists are:<br />

DuPont Nutrition & Health Science Excellence Medal:<br />

Juan de Pablo, professor in Molecular Engineering, University of Chicago –<br />

selected for his work in determining and characterising the process to<br />

stabilise live bacteria for survival and extended stability performance after<br />

freeze-drying.<br />

DuPont Nutrition & Health Science Medal for Excellence in Microbial Research:<br />

Joël Doré, research director at INRA (French National Institute for Agricultural Research) and co-director of the Joint<br />

Research Unit for Food and Gut Microbiology for Human Health – selected for his work studying the microbial ecosystem<br />

when it comes in contact with food and interpreting the interaction that takes place between human cells and<br />

microorganisms. In particular, the role of microbiota in severe chronic diseases.<br />

DuPont Nutrition & Health Science Medal for Excellence in Food Science:<br />

Ole G. Mouritsen, professor of Biophysics at the University of Southern Denmark and director of the Memphys Center for<br />

Biomembrane Physics – selected for his role in combining theoretical, simulated and experimental research within the<br />

fields of physics, molecular biophysics, physical chemistry of macromolecules and biological membranes and the<br />

translation of this to food science.<br />

The medalists received their awards during a special ceremony held at the DuPont Global Food Research Center in<br />

Brabrand, Denmark. In addition, each recipient addressed the global DuPont Nutrition & Health Technology & Innovation<br />

organisation to further the dialogue about their scientific breakthroughs and applications in the food and nutrition industry.<br />

“Science-based innovation ultimately depends on fundamental research,” said Angela Naef, DuPont Nutrition & Health’s<br />

global leader for Technology & Innovation and Danisco Foundation board member. “Therefore, it is a great honour to be<br />

able to award the Science Excellence Medal to these three scientists in recognition of their significant accomplishments<br />

and the contribution each of them has made to the field of food and nutrition.”<br />

The award, formerly known as the Danisco Prize, was founded in 2002 by the Danisco Foundation to help improve food<br />

products, notably industrially-produced foods. It was last awarded in 2010. The Danisco Foundation was established in<br />

1981 and provides funding and grants to support predominantly food science and research.<br />

For additional information about DuPont and its commitment to inclusive innovation, please visit www.dupont.com. n<br />

ADM Launches New Onavita Flaxseed Oil<br />

Archer Daniels Midland Company has introduced Onavita, a new, fully refined, non-<br />

GMO flaxseed oil that provides a cost-effective solution for customers looking to add<br />

an on-trend, heart-healthy ingredient to their latest food innovations. Onavita flaxseed<br />

oil features non-GMO plant-sourced Omega-3s, polyunsaturated fatty acids that are<br />

essential nutrients for humans. Because the body does not produce Omega-3s, they<br />

must be consumed, which is driving the trend for food formulators to look for ways to<br />

include them in foods and beverages. The FDA considers products containing at least<br />

160 milligrams per serving of Alpha Linolenic Acid (ALA), like what is found in Onavita<br />

flaxseed oil, to be a good source of Omega-3s.<br />

Onavita flaxseed oil is suitable for vegetarians and vegans and is also non-GMO. It can be used in a variety of products,<br />

ranging from supplements to pasta sauces and dressings and much more.<br />

“ADM has long been recognised in the industry as a reliable ingredient provider, but with our recent acquisitions of<br />

companies like Harvest Innovations, Eatem Foods and WILD Flavors, we’ve greatly expanded our portfolio with new,<br />

natural-sourced and non-GMO options like Onavita flaxseed oil, enhancing our ability to provide innovative, on-trend<br />

solutions for our customers,” said Mike Zora, general manager of Natural Health and Nutrition for ADM. “By leveraging<br />

this portfolio and our deep technical expertise, we can help customers transform their products by adding nutrition while<br />

maintaining product quality and taste.” n<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


diary dates 65<br />

DIARY<br />

DATES<br />

foodeurope brings you up-to-date with major exhibitions,<br />

and the latest research, products and technologies on the<br />

marketplace today.<br />

FachPack <strong>2016</strong><br />

27–29 September <strong>2016</strong>,<br />

Nuremberg, Germany<br />

www.fachpack.de/en<br />

FachPack is the home for more than<br />

1,500 exhibitors offering every aspect<br />

of packaging for industry and consumer<br />

goods, meeting over 43,000 visitors<br />

from diverse sectors in 2015. Whether<br />

it’s packaging materials, packaging<br />

machines, package printing and<br />

processing, logistics systems, services<br />

for the packaging industry – FachPack<br />

covers every subject with just the right<br />

emphasis.<br />

SupplySide West<br />

4–8 October, Las Vegas<br />

www.west.supplyside.show.com<br />

SupplySide West is all about the<br />

exploration, discovery, innovation and<br />

marketing strategy around the<br />

development of finished consumer<br />

goods that drive the global business<br />

economy. Our 19th Annual Expo &<br />

Conference was the largest to-date<br />

and attracted nearly 14,000<br />

participants from over 66 countries.<br />

Attendees represented those from the<br />

dietary supplement, food, beverage,<br />

animal nutrition, personal care,<br />

cosmetic, pharmaceutical, packaging<br />

and sports nutrition marketplaces.<br />

K <strong>2016</strong><br />

19–26 October<br />

Duesseldorf, Germany<br />

http://www.k-online.com/<br />

K <strong>2016</strong> in Düsseldorf will again be by<br />

far the biggest event for the industry<br />

and the starting point for momentous<br />

decisions for products and processes.<br />

The best basis for your business. In<br />

October, some 3,100 businesses from<br />

the plastics and rubber industry will<br />

again be presenting trend-setting<br />

products, processes and practical<br />

solutions. Tailored materials, efficient<br />

use of resources, zero-defect<br />

production, generative production<br />

methods and digitalisation are only<br />

some of the many technological trends<br />

featured by this year’s trade fair.<br />

PackExpo Chicago<br />

6–9 November, Chicago<br />

www.packexpointernational.com/<br />

In <strong>2016</strong>, PACK EXPO International will<br />

be world’s largest processing and<br />

packaging event. Along with co-located<br />

Pharma EXPO, PACK EXPO<br />

International will bring together:<br />

n 50,000 attendees from 40+ vertical<br />

markets<br />

n 7,000 international buyers from<br />

130+ countries<br />

n More than 2,300 exhibiting<br />

companies<br />

n More than any other event in North<br />

America, PACK EXPO International<br />

offers attendees the chance to meet<br />

with multiple suppliers, explore the<br />

possibilities for their industry and<br />

get ideas from other markets.<br />

Gulfood<br />

Manufacturing <strong>2016</strong><br />

7–9 November, Dubai<br />

Gulfood Manufacturing is the new home<br />

for ingredients, processing, packaging<br />

and food logistics providers who service<br />

the rapidly growing food and beverage<br />

production industries established in the<br />

Middle East, Africa, Far East and Sub-<br />

Continent. The event provides food<br />

manufacturers with the ingredients,<br />

equipment and business improvement<br />

tools that enable more efficient<br />

production and distribution.<br />

Emballage <strong>2016</strong><br />

14–17 November, Paris<br />

www.all4pack.com/<br />

EMBALLAGE > ALL4PACK Paris, the<br />

place to be for packaging professionals,<br />

has a unique and complete offering:<br />

process and packaging machines,<br />

primary materials, consumables and<br />

films, identification, traceability,<br />

marking, coding machines, secondary,<br />

tertiary and shipping machines,<br />

converting, printing packaging and<br />

labelling, packaging and containers<br />

(cardboard, plastic, glass, metal, wood).<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


66<br />

diary dates<br />

Hi Europe & Ni<br />

29 November –<br />

1 December, Frankfurt<br />

www.figlobal.com/hieurope<br />

In 2014, over 8,000 attendees took the<br />

opportunity to meet over 500+<br />

suppliers of health & natural<br />

ingredients. They explored the latest<br />

product developments and innovations<br />

from the world’s leading ingredients<br />

suppliers and solution providers,<br />

including Cargill, Tate & Lyle, DuPont<br />

Nutrition & Health, Beneo, Barry<br />

Callebaut, DSM, Roquette, ADM,<br />

Fortitech, BASF, Döhler, Naturex, DMV<br />

and many others! In <strong>2016</strong>, we will return<br />

to Frankfurt.<br />

BIOFACH<br />

15–18 February 2017,<br />

Nuremberg<br />

www.biofach.de/en<br />

Organic is more than a label or<br />

certification: organic stands for quality<br />

and conviction – for the responsible use<br />

of nature’s resources. BIOFACH in the<br />

Exhibition Centre Nuremberg is the<br />

place where people share their<br />

passionate interest in organic food, get<br />

to know each other and exchange<br />

views, and this for more than 25 years!<br />

Join us in a world of organic products<br />

and taste. As a visiting professional you<br />

can meet organic producers from the<br />

international organic market and be<br />

inspired by the sector’s latest<br />

international trends.<br />

GFSI Global Food Safety<br />

Conference<br />

28 February to 2 March<br />

2017, Houston, USA<br />

www.tcgffoodsafety.com<br />

The GFSI Global Food Safety<br />

Conference is a unique annual event<br />

bringing together over 1,000 leading<br />

food safety specialists from over 50<br />

countries to advance food safety<br />

globally. The conference provides the<br />

opportunity to meet and network with<br />

industry peers, share knowledge,<br />

benefit from thought-provoking<br />

presentations from internationally<br />

reputed industry experts and hear<br />

innovative ideas to implement in your<br />

workplace.<br />

ProSweets Cologne 2017<br />

29 January–1 February<br />

2017, Cologne<br />

www.prosweets.com<br />

ProSweets Cologne is the only trade<br />

fair to cover the complete spectrum of<br />

ingredients and packaging as well as<br />

processing and packaging technologies<br />

for the confectionery and snack<br />

industry. In <strong>2016</strong>, 336 suppliers from 34<br />

countries presented their latest<br />

solutions and further developments to<br />

more than 17,600 trade visitors from<br />

roundabout 100 countries.<br />

Perfect synergies with ISM<br />

Perfect synergies for trade fair<br />

participation arise at this show, which is<br />

held simultaneously with ISM, the<br />

world’s largest trade fair for sweets and<br />

snacks.<br />

Nutraceuticals Europe<br />

22–23 February 2017,<br />

Madrid, Spain<br />

www.nutraceuticalseurope.com<br />

Nutraceuticals Europe, the international<br />

event for functional ingredients and<br />

novel ingredients that will be celebrated<br />

in Madrid has celebrated the first<br />

meeting of its Advisory Committee. The<br />

Congress will structure its scientific<br />

content transversely, to capture the<br />

interest of professionals from different<br />

industries. Nutraceuticals Europe has<br />

the support of the most important<br />

entities of the sector in the following<br />

areas: institutional, technological and<br />

business.<br />

Pro2Pac<br />

20–22 March 2017,<br />

London, UK<br />

www.pro2pac.co.uk<br />

Pro2Pac 2017 will bring together over<br />

120 exhibitors showcasing the latest<br />

products and solutions, a free to attend<br />

seminar programme and inspiring show<br />

features, making it the unmissble trade<br />

event for the food and drink industry.<br />

Vitafoods Europe 2017<br />

9–11 May, Geneva,<br />

Switzerland<br />

www.vitafoods.eu.com<br />

Vitafoods Europe <strong>2016</strong>, the show’s 20th<br />

anniversary, welcomed a total of 17,666<br />

visitors through its doors – an increase<br />

of 13% over last year, and an all-time<br />

high.<br />

For the first time this year Vitafoods<br />

Europe took place across four halls at<br />

Palexpo, creating extra exhibition space<br />

for more stands and visitor attractions.<br />

The additional room was put to good<br />

use, with a total of 900 exhibitors taking<br />

part – 10% more than last year – and a<br />

host of new and original content that<br />

brought the nutraceutical industry to<br />

life.<br />

www.foodmagazine.eu.com issue three | <strong>2016</strong>


foodeurope<br />

INGREDIENTS PROCESSING & PACKAGING ANALYSIS<br />

THE QUARTERLY MAGAZINE FOR THE FOOD AND BEVERAGE INDUSTRIES IN EUROPE<br />

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Value Added Positions and Other<br />

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For details of value added positions, sponsorship<br />

opportunities, series bookings and<br />

reprints please contact John Fall.<br />

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foodeurope examines the food and beverage manufacturing industries in Europe.<br />

It is published four times a year and its aim is to ensure that readers have a source<br />

from which they can learn about new developments within key areas in the food<br />

and beverage manufacturing industries. It covers the latest technologies and hot<br />

issues within the following main sections:<br />

INGREDIENTS PROCESSING & PACKAGING ANALYSIS & CONTROL<br />

ISSUE 4 <strong>2016</strong><br />

PUBLISHED: WINTER<br />

Special Features: Hi Ni Europe Frankfurt, Emballage Paris, ISM,<br />

ProSweets Cologne<br />

INGREDIENTS<br />

> Confectionery and health<br />

> Natural ingredients<br />

> Natural colourings<br />

> Dairy today<br />

> Food supplementation<br />

> Legislation in the EU and beyond<br />

PROCESSING & PACKAGING<br />

> Extruders and choice<br />

> Confectionary processing<br />

> Dairy products: challenges and solutions<br />

> Processing/packaging sweets<br />

> Process integration and automation<br />

> Shelf life and customer appeal<br />

> Latest innovations in meat packaging<br />

> Weighing, filling and conveying<br />

> Robotic packaging lines<br />

ANALYSIS & QUALITY CONTROL<br />

> Food inspection systems<br />

> Metal detection and X ray systems<br />

> Food hygiene and HACCP<br />

> Allergen research<br />

> New technologies for food development<br />

www.foodmagazine.eu.com


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